WO2018038335A1 - Communication cable - Google Patents

Communication cable Download PDF

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Publication number
WO2018038335A1
WO2018038335A1 PCT/KR2017/000908 KR2017000908W WO2018038335A1 WO 2018038335 A1 WO2018038335 A1 WO 2018038335A1 KR 2017000908 W KR2017000908 W KR 2017000908W WO 2018038335 A1 WO2018038335 A1 WO 2018038335A1
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WO
WIPO (PCT)
Prior art keywords
cable
support
outer jacket
communication cable
pairs
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Application number
PCT/KR2017/000908
Other languages
French (fr)
Korean (ko)
Inventor
이우경
김정진
김태성
조영일
Original Assignee
엘에스전선 주식회사
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 엘에스전선 주식회사 filed Critical 엘에스전선 주식회사
Priority to US16/326,860 priority Critical patent/US10573431B2/en
Priority claimed from KR1020170011936A external-priority patent/KR20180022534A/en
Publication of WO2018038335A1 publication Critical patent/WO2018038335A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B11/00Communication cables or conductors
    • H01B11/02Cables with twisted pairs or quads
    • H01B11/06Cables with twisted pairs or quads with means for reducing effects of electromagnetic or electrostatic disturbances, e.g. screens
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/184Sheaths comprising grooves, ribs or other projections

Definitions

  • the present invention relates to a communication cable which can omit a separate metal shielding layer and can satisfy the Cat.6A or higher standard while simplifying the configuration.
  • the present invention does not apply a metal shielding layer covering each pair or the entire cable core, and by minimizing interference between adjacent cables by changing the structure of the outer jacket, communication cable standard of Cat.6A or higher class It relates to a communication cable that can satisfy the.
  • a UTP communication cable which is a cable used for wired communication, refers to an unshieled twisted pair cable.
  • commonly used UTP communication cable is also referred to as unshielded pair cable, unshielded twisted pair cable.
  • General UTP communication cable is a standard signal line used in LAN card. Such a UTP communication cable may be composed of a cable core including a plurality of pairs therein and an outer jacket wrapped to protect the outside of the cable core.
  • the UTP communication cable can be classified into a category (category, abbreviated as Cat.) According to the transmission rate (Mbps) and the transmission band (MHz) of the communication signal.
  • Cat.5 grade cable has a transmission rate of 100Mbps and Cat.5e class cable has a transmission rate of 100MHz, Cat.5e class has a transmission rate of 400Mbps and a band of 100MHz, Cat.6 cable has a transmission rate of 1Gbps and a band of 250MHz.
  • the .6A grade cable has a transmission rate of 10 Gbps and a transmission bandwidth of 500 MHz, and the Cat.7 grade cable that is expected to be used in the future has a transmission rate of 10 Gbps and a transmission bandwidth of 600 MHz.
  • the method of adding a metal shielding layer surrounding each pair or cable core inside the sheath of the communication cable has a complicated manufacturing process and a problem in that the manufacturing cost increases.
  • the present invention can satisfy Cat.6A or higher communication cable standard by minimizing interference between adjacent cables by changing the structure of the outer jacket without applying a metal shielding layer covering the entire pair or the cable core. It is an object of the present invention to provide a communication cable.
  • the present invention includes a cable core comprising a plurality of pairs each of which is formed by twisting the spiral spiral formed of a conductor coated with an insulator, and an outer jacket surrounding the outside of the cable core; includes The outer jacket is integrally formed with the outer jacket to prevent contact between the cable core and the inner surface of the outer jacket and to secure a spaced space in a radial direction, and a connection part connected to the inner surface of the outer jacket and the It is possible to provide a communication cable comprising a separation means configured to include a support for supporting the cable core by extending the width at the end of the connecting portion.
  • the plurality of separation means may be spaced apart from the inner surface of the outer jacket may be provided along the longitudinal direction of the cable.
  • the connecting portion of the separation means may be narrower toward the support side.
  • At least one groove may be formed on an upper surface of the support of the spacer.
  • the groove may be formed in a plurality of spaced apart on the upper surface of the support of each of the separation means.
  • the width of the groove formed on the upper surface of the support portion of the separation means may be the width of the groove located in the center.
  • the thickness of the outer jacket may be configured to be larger than the thickness of the connection portion of the separation means or the depth of the groove formed in the support portion.
  • the support portion of the separation means may have an arc shape.
  • the support portion of the plurality of spacer means may each have an arc shape of 50 degrees to 70 degrees.
  • the cable core may include a separator for separating the plurality of pairs.
  • the separator may have a cross section.
  • connection portion and the support portion provided in the outer jacket may be formed so that the communication cable meets the Cat.6A grade or more.
  • the separation means may be provided at four equal intervals in the circumferential direction on the cross section of the outer jacket.
  • the present invention is a plurality of pairs formed by twisting two wires including a conductor coated with an insulator spirally, an outer jacket surrounding the outside of the plurality of pairs, and the plurality of pairs To protrude in the center of the cable to prevent contact with the inner surface of the outer jacket and at the same time to form an empty space even under the support surface of the plurality of pairs, protrudes from the inner surface of the outer jacket to extend the width toward the center of the cable It is possible to provide a communication cable including a plurality of support arms having a cross-sectional shape.
  • the support arm may be integrally formed with the outer jacket.
  • the plurality of support arms may be formed at equal intervals in the circumferential direction on the inner surface of the outer jacket.
  • a plurality of protrusions may be formed on the support surface of each of the support arms spaced apart in the width direction of the support surface of the support arm.
  • the interval between the plurality of protrusions formed at the end of the support arm may be greater than the interval between the edge of the central portion.
  • the support surfaces of the plurality of support arms may have the shape of an arc.
  • the sum of angles at the cable centers of the support surfaces of the plurality of support arms may be 200 degrees or more.
  • four support arms may be provided.
  • the communication cable may satisfy a transmission speed of 10 Gbps or more in a transmission band of 500 MHz or more, and the diameter of the communication cable may be 8.1 millimeter (mm) to 8.5 millimeter (mm).
  • four pairs may be provided, and a cross separator may be provided between the four pairs.
  • the support arm may protrude from the inner surface of the outer jacket and then decrease in width toward the center of the cable and then expand in the support surface.
  • the communication cable according to the present invention it is possible to satisfy the communication standard of Cat. 6A without shielding each pair or a plurality of cable cores constituting the UTP communication cable with a separate metal shielding layer.
  • the manufacturing process is simple while satisfying the Cat.
  • the support arm as a separation means provided on the inner surface of the outer jacket constituting the communication cable has a shape that increases in width toward the center of the cable to support the cable core stably and At the same time, sufficient air space or empty space can be secured inside the cable, thereby reducing the overall dielectric constant of the communication cable, thereby improving the attenuation margin and propagation speed margin of the communication cable.
  • the support arm as a separation means provided on the inner surface of the outer jacket constituting the communication cable is provided so that the cable core including a plurality of pairs are arranged in the center of the communication cable, each of the adjacent cables Since the effect of separating the distance between the cable cores can be obtained, it is possible to minimize alien interference between adjacent cables.
  • FIG. 1 shows a partially peeled perspective view of a communication cable according to the invention.
  • FIG. 2 shows a cross-sectional view of the communication cable shown in FIG. 1.
  • Figure 3 shows a detailed cross-sectional view of the embodiment shown in Figures 1 and 2 of the outer jacket constituting the communication cable according to the present invention.
  • Figure 4 shows a detailed cross-sectional view of another embodiment of an outer jacket constituting a communication cable according to the present invention.
  • FIG. 1 shows a partially perspective view of a communication cable 1 according to the invention
  • FIG. 2 shows a cross-sectional view of the communication cable 1 shown in FIG. 1.
  • the communication cable 1 includes a cable core 100 including a plurality of pairs 10 in which two wires each formed of a conductor coated with an insulator are twisted in a spiral shape, and the cable core 100.
  • the outer jacket 400 surrounding the outer side, wherein the outer jacket 400 is integral with the outer jacket to prevent contact between the inner surface of the cable core and the outer jacket and to secure a space in the radial direction
  • a separation means configured to include a connecting part connected to an inner surface of the outer jacket and a supporting part supporting the cable core by expanding a width at an end of the connecting part.
  • the communication cable 1 according to the present invention may include a cable core 100 including a plurality of pairs 10.
  • the pair is formed by twisting two wires helically formed of a conductor coated with an insulator.
  • the communication cable 1 according to the present invention shown in Figs. 1 and 2 is shown to include four pairs 10, the number of pairs 10 is further increased according to the requirements of the communication standard. Can be.
  • Each conductor may be made of aluminum, copper, or annealed copper wire.
  • the C (capacitance) value decreases and the conductor resistance increases, so that the attenuation width becomes large, and a diameter of about 24 AWG may be mainly used.
  • the insulator covering the conductor may be made of low density polyethylene (LDPE, Low Density Polyethylene), medium density (MDPE, Medium Density Polyethylene), or high density polyethylene (HDPE, High Density Polyethylene). In some cases, an insulator having a dielectric member may be applied.
  • LDPE Low Density Polyethylene
  • MDPE Medium Density Polyethylene
  • HDPE High Density Polyethylene
  • the color of the insulator covering each conductor is generally configured differently.
  • the four pairs 10 illustrated in FIGS. 1 and 2 may constitute the core 100 in a state in which the four pairs 10 are spaced apart from each other by the cross separator 20.
  • the separator 20 has a cross section, is disposed in the cable in a gently spirally twisted state, and one pair 10 in a space divided into four by the separator 20. ) May be arranged. Each pair 10 may be spaced apart as much as possible by the separator 20, and the interference phenomenon may be minimized.
  • the separator 20 partitions each pair, provides an accommodation space of each pair, and each pair 10 may be seated in each accommodation space.
  • the separator 20 may perform a function of minimizing NEXT (near-end crosstalk) that may be deepened when the distance between pairs is reduced.
  • the near-end crosstalk may be aggravated as the grade according to the communication speed or frequency increases. Therefore, when not using shielding means for each pair (metal tape, etc.), a method of increasing the distance between each pair can be used to alleviate near-end crosstalk, and a separator is used as a method of increasing the distance between each pair.
  • the width and thickness of the separator must also increase to increase the distance between the pairs, thereby minimizing NEXT (near-end crosstalk), but the width and thickness of the separator 20 need to be compromised with the cable diameter.
  • the present invention omits a shielding layer for shielding each pair 10 while satisfying a required communication class, for example, CAT.6A or higher, and thus, a transmission rate of 10 Gbps or more in a transmission band of 500 MHz or more, as described below.
  • a required communication class for example, CAT.6A or higher
  • a transmission rate of 10 Gbps or more in a transmission band of 500 MHz or more as described below.
  • an outer jacket 400 may be provided on an outer side of the core 100.
  • the outer jacket 400 is configured to serve as a cable sheathing material, such as polyethylene, polyvinyl chloride, or halogen-free low smoke zero halogen or low smoke free of halogen (LSZH). It can be configured as.
  • LSZH is characterized by low smoke generation during ignition, and by adopting such halogen-free low flame retardant as a sheath member of communication cable, smoke density standard, halogen concentration standard, Toxic and low flammability standards are met.
  • the wires constituting each pair (10a, 10b, 10c, 10d) is a conductor (10a1, 10a2, 10b1, 10b2, 10c1, 10c2, 10d1, 10d2) is an insulator (10a3, 10a4, 10b3, 10b4) , 10c3, 10c4, 10d3, and 10d4, and the wires constituting the pairs 10a, 10b, 10c, and 10d remain twisted with each other.
  • the pitch of the pair of wires twisting each pair constituting the pairs 10a, 10b, 10c, and 10d may be configured differently, and the insulators 10a3, 10a4, 10b3, 10b4, 10c3, 10c4, and 10d3 surrounding the conductor , 10d4) may have different colors.
  • the cable core 100 constituting the communication cable 1 according to the present invention will be described taking the case of including the first pair 10a to the fourth pair 10d as an example.
  • the communication cable 1 satisfies the Cat.6A class or more standard having a transmission rate of 10 Gbps or more in a transmission band of 500 MHz or more, as shown in FIGS. 1 and 2, the communication cable ( 1) uses a method of changing the structure of the outer jacket 400 without providing a separate metal shielding layer surrounding each pair 10 or the core 100.
  • the communication cable 1 has a characteristic impedance, propagation delay, delay skew, attenuation, in terms of electrical characteristics between the pairs 10 constituting the cable.
  • PS NEXT Power Sum Near-End Crosstalk
  • NEXT Pair-to pair Near-End Crosstalk
  • ELFEX PS Power Sum-Equallevel Far-End Crosstalk
  • Pair-to pair Equal-level Far-End Crosstalk loss Return Loss, etc.
  • the present invention proposes a new structure as described below.
  • the communication cable 1 uses a method of securing a margin of various electrical characteristics by lowering the effective dielectric constant? Of the cable itself with respect to electrical characteristics between the plurality of pairs 10.
  • a method of lowering the effective dielectric constant of the cable itself may consider a method of maximizing an empty space, which is an accommodation space of the air layer, inside the cable.
  • a method of increasing the distance between the cores 100 of the adjacent communication cable 1 may be used unless a separate metal shielding layer is used to minimize external interference.
  • a method of increasing the distance between the cores 100 of adjacent cables may consider a method in which the core 100 of each cable is disposed at the center of the cable as much as possible.
  • the communication cable 1 according to the present invention is provided in the outer jacket 400, and maximizes the size of the empty space inside the cable through a separation means having a shape in which the width is expanded toward the center of the cable and at the same time a plurality of pairs (10)
  • the cable core 100 is configured to be arranged in the center of the cable.
  • FIGS. 1 and 2 show a detailed cross-sectional view of the embodiment shown in FIGS. 1 and 2 of an outer jacket 400 constituting a communication cable 1 according to the invention.
  • the outer jacket 400 constituting the communication cable 1 according to the present invention is provided on its inner surface to prevent contact between the plurality of pairs 10 and the inner surface of the outer jacket 400 and to secure a space in the radial direction.
  • Spacer means having a cross-sectional shape of the width is extended in the center direction of the cable may be provided.
  • the separation means may have the form of a support arm 300 protruding from the inner surface of the outer jacket 400.
  • the support arm 300 as the separation means may be integrally formed with the outer jacket 400 and may be provided in plurality.
  • the four support arms 300 are shown in the circumferential direction along the inner surface of the outer jacket 400, the four are spaced apart at equal intervals is shown an example provided long along the longitudinal direction of the cable.
  • the support arms 300 as the respective separation means have a shape in which the width of the support arm 300 extends from the inner surface of the outer jacket 400 toward the center of the cable.
  • the support arm 300 may have, for example, a T-shape or a Y-shape, an inverted triangle or an inverted trapezoid.
  • the support arm 300 protrudes from the inner surface of the outer jacket 400 to have an enlarged width in an area supporting the core 100.
  • the support arm 300 as the separation means has a width at the end of the connecting portion 310 and the connecting portion 310 is connected to the inner surface of the outer jacket 400 is the plurality of pairs 10 or core 100 It may be configured integrally, including a support 360 for supporting.
  • a plurality of grooves 360h1 and 360h2 are formed on the top surface 360s of the support arm 300.
  • the support parts 360 of the plurality of support arms 300 are configured to be spaced apart from each other so as to have a shape corresponding to a part of an arc of one circle.
  • a first space S1 may be formed between the lower surface of the support part 360 and the inner surface of the outer jacket 400, and the grooves 360h1 of the upper surface 360s of the support arm 300 may be formed.
  • the second space S2 and the third space S3 may be formed inside the 360h2, and the fourth space S4 may be formed between the side surfaces of the support 360 of the adjacent support arm 300.
  • the core 100 may be supported to be stably disposed at the center of the cable by the support part 360 of the support arm 300 and at the same time, various empty spaces may be secured in the cable.
  • the space inside the cable is increased to lower the effective permittivity ⁇ , thereby improving the margin of electrical characteristics between the pairs 10, and allowing the cable core of the communication cable to be positioned as close to the center of the cable as possible. Increasing the spacing between the cores of the cable also minimizes extraterrestrial interference.
  • grooves 360h1 and 360h2 formed on the upper surface 360s of the support 360 of the support arm 300 may be long in the longitudinal direction (ie, the longitudinal direction of the communication cable) of the support 360.
  • grooves 360h1 and 360h2 formed on the upper surface 360s of the support 360 of the support arm 300 may not be seated by inserting a specific pair 10 constituting the cable core 100. It is preferable that the size is not configured.
  • the groove (360h1, 360h2) is shown that the three spaced apart on the upper surface (360s) of the support portion 360 of each of the separation means, the number and support of the support arm 300
  • the width and number of each of the grooves 360h1 and 360h2 can be increased or decreased depending on the size of the width 360, the insulation outer diameter of the wire constituting the pair 10, or the major pitch.
  • the plurality of support parts 360 have a shape corresponding to the plurality of spaced arcs of the circular arc of one circle.
  • the fourth space s4 is secured, but since the empty space is relatively insufficient in the radial direction penetrating through the connecting portion 310, a center of the plurality of grooves 360h1 and 360h2 formed on the upper surface 360s of the support 360 is provided.
  • the width of the formed groove 360h1 may be configured to be the largest to minimize the variation of the area of the radial space.
  • the connecting portion 310 of the support arm 300 as the separation means may be configured to be narrower toward the support portion 360 side.
  • the connecting portion 310 of the separation means is narrower in width toward the support portion 360 side structure can be implemented in a way that the side of the connecting portion 310 is configured in the radial direction.
  • the side of the support part 360 and the side surfaces of the grooves 360h1 and 360h2 formed in the support part 360 also face the cable center direction. It may be configured to be.
  • the openings of the grooves 360h1 and 360h2 formed in the support part 360 are narrow and the inside thereof is widened, thereby maximizing the empty space inside the cable and preventing wires from being seated inside. There is an advantage to that.
  • the first angle ⁇ 1 which is the angle ⁇ 1 of the arc corresponding to the support 360 of each support arm 300
  • the second angle ⁇ 2 which is the angle ⁇ 2 of the arc corresponding to the interval between the support parts 360 is 20 degrees to 40 degrees
  • the groove formed on the upper surface 360s of the support part 360
  • the third angle ⁇ 3, which is the angle of the arc corresponding to the groove 360h1 formed at the center of the 360h1 and 360h2 is configured to be about 5 degrees to 15 degrees to maximize the empty space inside the cable, and the core 100 of the cable It was confirmed that the electrical properties between the pair 10 and the electrical properties related to extraterrestrial interference required in the Cat.
  • the third angle ⁇ 3 is about 10 degrees.
  • the thickness t1 of the outer jacket 400, the thickness t2 of the connection portion 310 of the support arm 300, the support portion 360 The depth t3 of the grooves 360h1 and 360h2 formed in the grooves and the total thickness t4 of the support part 360 may be determined according to the entire cable diameter.
  • the thickness t2 of the connection part 310 of the support arm 300 and the depth t3 of the grooves 360h1 and 360h2 formed in the support part 360 may be configured in a corresponding size, and the outer jacket 400 ),
  • the thickness t1 may be greater than the thickness t2 of the connection part 310 of the support arm 300 and the depth t3 of the grooves 360h1 and 360h2 formed in the support part 360. It has been experimentally confirmed that the thickness t1 of the outer jacket 400 is preferably smaller than the total thickness t4 of the support part 360.
  • the connection part 310 stably supports the core 100.
  • the outer jacket 400 is not preferable because it is easily deformed by an external force.
  • the pairs or wires constituting the core 100 may be seated in a specific groove, and thus, are disposed between the grooves.
  • the height of the wall supporting the pair or wires should be limited to prevent the wires or pairs from being inserted into the grooves in order to prevent the wall from bending or crushing.
  • the respective separation means within the allowable thickness of the outer jacket 400, the depth t3 of the grooves 360h1 and 360h2 of the support part 360, or the thickness t2 of the connection part 310 is allowed.
  • the connection portion 310 of the support stably supports the cable core toward the center of the cable, it is preferable to determine the appropriate size so that a particular pair or wire is not received in the grooves (360h1, 360h2) of the support portion 360, experimentally described later
  • the depth t3 of the grooves 360h1 and 360h2 formed in the support part 360 it was concluded that it is desirable to be configured larger.
  • the diameter of the communication cable 1 is about 8.1 millimeters (mm) to 8.5 millimeters (mm), it is required in Cat.6A grade. It was confirmed that electrical characteristics between the pairs 10 and electrical characteristics related to extraterrestrial interference could be satisfied.
  • FIG. 4 shows a detailed cross-sectional view of another embodiment of an outer jacket 400 constituting a communication cable 1 according to the invention. Descriptions duplicated with the description with reference to FIG. 3 will be omitted. 3 illustrates an example in which a plurality of grooves are formed on an upper surface of a support part of the support arm 300 to maximize empty space, but the embodiment illustrated in FIG. 4 illustrates a plurality of protrusions on an upper surface of the support arm. The same effect can be obtained using the forming method.
  • the difference between the embodiment shown in FIG. 3 and the embodiment shown in FIG. 4 is distinguished in the method for forming a void inside the cable. That is, the embodiment shown in Figure 3 to form the grooves (360h1, 360h2) in the support surface (360s, upper surface of the support portion 360) of the support arm 300 constituting the separation means to secure the empty space inside the cable Rather than the method of forming a projection (360p1, 360p2) on the support surface (360s) is used.
  • a plurality of protrusions 360p1 and 360p2 contacting the cable core may be spaced apart from each other in the width direction of the support surface 360s on the upper surface of each of the support arms 300.
  • the plurality of protrusions 360p1 and 360p2 may be provided long along the longitudinal direction of the cable, similarly to the grooves 360h1 and 360h2 of the embodiment shown in FIG. 3.
  • each protrusion may be formed in the process of forming a plurality of protrusions 360p1 and 360p2. It is preferable that the width between the projections 360p1 and 360p2 provided at the center of the support part 360 of the space between 360p1 and 360p2 is maximized, and the thickness t1 of the outer jacket 400 is the support arm.
  • the thickness t2 of the connection part 310 of the 300 may be greater than the thickness t3 ′ of the protrusions 360p1 and 360p2 formed in the support part 360, and the connection part 310 of the support arm 300 may be formed.
  • the thickness t2, the thickness t3 'of the protrusions 360p1 and 360p2 formed on the support 360, and the thickness t4' of the support 360 are various combinations according to the type of cable and the diameter of the cable. This was confirmed to be possible.
  • the cable core 100 composed of each pair 10 or a plurality of pairs 10 constituting the UTP communication cable (1) ) Can satisfy Cat.6A's communication standards without shielding with a separate metal shielding layer.
  • the width of the support arm 300 as a separation means provided on the inner surface of the outer jacket 400 constituting the communication cable 1 increases toward the center of the cable. Since it has a shape, the core 100 can be stably supported and the air layer or the empty space can be sufficiently secured inside the cable, so that the overall effective dielectric constant of the communication cable 1 is lowered so that the attenuation margin and propagation speed of the communication cable 1 are lowered.
  • the core 100 consisting of a plurality of pairs 10 by the support arm 300 as the separation means is arranged in the center of the communication cable 1 so that each core 100 of the adjacent cable It is confirmed that extraneous interference between adjacent cables can be minimized by separating the distances between the cables.

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Abstract

The present invention relates to a communication cable capable of satisfying a communication cable standard of a Cat.6A grade or higher by minimizing the interference between adjacent cables through a method of changing a structure of an external jacket, without applying a metal shielding layer having a form of encompassing each pair or the entire cable core or applying a separator of a special structure for separating each pair.

Description

통신 케이블Communication cable
본 발명은 별도의 금속 차폐층을 생략하며, 구성을 단순화하면서도 Cat.6A 등급 이상의 규격을 만족시킬 수 있는 통신 케이블에 관한 것이다. 보다 상세하게, 본 발명은 각각의 페어 또는 케이블 코어 전체를 감싸는 형태의 금속 차폐층을 적용하지 않고, 외부자켓의 구조를 변경하는 방법으로 인접 케이블 간의 간섭을 최소화하여 Cat.6A 등급 이상의 통신 케이블 규격을 만족시킬 수 있는 통신 케이블에 관한 것이다.The present invention relates to a communication cable which can omit a separate metal shielding layer and can satisfy the Cat.6A or higher standard while simplifying the configuration. In more detail, the present invention does not apply a metal shielding layer covering each pair or the entire cable core, and by minimizing interference between adjacent cables by changing the structure of the outer jacket, communication cable standard of Cat.6A or higher class It relates to a communication cable that can satisfy the.
일반적으로 유선 통신에 사용되는 케이블인 UTP 통신 케이블(또는 LAN 케이블)은 언실드 트위스티드 페어(unshieled twisted pair) 케이블을 의미한다. 즉, 일반적으로 사용되는 UTP 통신 케이블은 비차폐 페어케이블, 비차폐 연선케이블이라고도 한다. 일반적인 UTP 통신 케이블은 랜카드에 사용되는 표준 신호선이다. 이러한 UTP 통신 케이블은 그 내부에 복수 개의 페어를 포함하여 구성되는 케이블 코어와 그 케이블 코어의 외부를 보호하도록 감싸는 외부자켓으로 구성될 수 있다.In general, a UTP communication cable (or LAN cable), which is a cable used for wired communication, refers to an unshieled twisted pair cable. In other words, commonly used UTP communication cable is also referred to as unshielded pair cable, unshielded twisted pair cable. General UTP communication cable is a standard signal line used in LAN card. Such a UTP communication cable may be composed of a cable core including a plurality of pairs therein and an outer jacket wrapped to protect the outside of the cable core.
일반적으로 UTP 통신 케이블은 통신 신호의 전송속도(Mbps)와 전송대역(MHz)의 수준에 따라 카테고리(Category; 약자로 Cat.으로 표현) 등급으로 구분될 수 있다.In general, the UTP communication cable can be classified into a category (category, abbreviated as Cat.) According to the transmission rate (Mbps) and the transmission band (MHz) of the communication signal.
최근 Cat.5 등급 내지 Cat.6 등급의 케이블이 많이 사용되고 있으며, 광통신 보급 확대와 컴퓨터 하드웨어의 성능이 향상됨에 따라, 점진적으로 고등급의 통신 케이블에 관한 수요가 증가되어, Cat.6A 등급 내지 Cat.7 등급의 케이블이 점차 소개되고 있다.Recently, Cat.5 to Cat.6 cables are widely used, and as the spread of optical communication and the performance of computer hardware have been improved, the demand for high-grade communication cables has gradually increased. .7 grades of cable are increasingly being introduced.
구체적으로는 통신 케이블에 의하여 전송되는 전송속도(Mbps)와 전송대역(MHz)이 높아 질수록 더 높은 등급(Category)에 해당되며, 최근 많이 사용되는 Cat.5 등급의 케이블은 100Mbps의 전송속도와 100MHz의 전송대역을 가지며, Cat.5e 등급의 케이블은 400Mbps의 전송속도와 100MHz의 전송대역을 가지며, Cat.6등급의 케이블은 1Gbps의 전송속도와 250MHz의 전송대역을 가지며, 최근 소개되고 있는 Cat.6A 등급의 케이블은 10Gbps의 전송속도와 500MHz의 전송대역을 가지며, 향후 사용이 기대되는 Cat.7 등급의 케이블은 10Gbps의 전송속도와 600MHz의 전송대역을 갖는다.Specifically, the higher the transmission rate (Mbps) and the transmission band (MHz) transmitted by the communication cable, the higher the category (Category). Recently used Cat.5 grade cable has a transmission rate of 100Mbps and Cat.5e class cable has a transmission rate of 100MHz, Cat.5e class has a transmission rate of 400Mbps and a band of 100MHz, Cat.6 cable has a transmission rate of 1Gbps and a band of 250MHz. The .6A grade cable has a transmission rate of 10 Gbps and a transmission bandwidth of 500 MHz, and the Cat.7 grade cable that is expected to be used in the future has a transmission rate of 10 Gbps and a transmission bandwidth of 600 MHz.
Cat.6등급 이상의 속도를 지원하는 통신 케이블의 경우에는 인접 케이블 상호간의 영향, 외계 간섭 등을 방지하기 위하여 피복 내부에 각각의 페어 또는 케이블 코어를 감싸는 금속 재질의 차폐층을 부가하는 방법을 많이 사용하였다.In the case of communication cables that support speeds of Cat.6 or higher, many methods of adding a metal shielding layer covering each pair or cable core inside the sheath are used to prevent mutual interference between adjacent cables and external interference. It was.
그러나 통신 케이블의 피복 내부에 각각의 페어 또는 케이블 코어를 감싸는 금속 재질의 차폐층을 부가하는 방법은 제조공정이 복잡해지며 제조 비용이 커지는 문제가 발생된다.However, the method of adding a metal shielding layer surrounding each pair or cable core inside the sheath of the communication cable has a complicated manufacturing process and a problem in that the manufacturing cost increases.
본 발명은 각각의 페어 또는 케이블 코어 전체를 감싸는 형태의 금속 차폐층을 적용하지 않고, 외부자켓의 구조를 변경하는 방법으로 인접 케이블 간의 간섭을 최소화하여 Cat.6A 등급 이상의 통신 케이블 규격을 만족시킬 수 있는 통신 케이블을 제공하는 것을 해결하고자 하는 과제로 한다.The present invention can satisfy Cat.6A or higher communication cable standard by minimizing interference between adjacent cables by changing the structure of the outer jacket without applying a metal shielding layer covering the entire pair or the cable core. It is an object of the present invention to provide a communication cable.
상기 과제를 해결하기 위하여, 본 발명은 각각 절연체가 피복된 도체로 구성되는 두 개의 와이어가 나선형으로 꼬여져 형성되는 복수 개의 페어를 포함하는 케이블 코어 및, 상기 케이블 코어 외측을 감싸는 외부자켓;을 포함하고, 상기 외부자켓은 상기 케이블 코어와 상기 외부자켓의 내면의 접촉을 방지하고 반지름 방향으로 이격공간을 확보하기 위하여, 상기 외부자켓과 일체로 구성되고, 상기 외부자켓의 내면과 연결되는 연결부와 상기 연결부의 단부에서 폭이 확대되어 상기 케이블 코어를 지지하는 지지부를 포함하여 구성되는 이격수단을 포함하여 구성되는 것을 특징으로 하는 통신 케이블을 제공할 수 있다.In order to solve the above problems, the present invention includes a cable core comprising a plurality of pairs each of which is formed by twisting the spiral spiral formed of a conductor coated with an insulator, and an outer jacket surrounding the outside of the cable core; includes The outer jacket is integrally formed with the outer jacket to prevent contact between the cable core and the inner surface of the outer jacket and to secure a spaced space in a radial direction, and a connection part connected to the inner surface of the outer jacket and the It is possible to provide a communication cable comprising a separation means configured to include a support for supporting the cable core by extending the width at the end of the connecting portion.
이 경우, 상기 이격수단은 상기 외부자켓의 내면에 복수 개가 이격되어 케이블의 길이방향을 따라 구비될 수 있다.In this case, the plurality of separation means may be spaced apart from the inner surface of the outer jacket may be provided along the longitudinal direction of the cable.
또한, 상기 이격수단의 연결부는 상기 지지부 측으로 갈수록 폭이 좁아질 수 있다.In addition, the connecting portion of the separation means may be narrower toward the support side.
그리고, 상기 이격수단의 지지부의 상면에 적어도 1개의 홈이 형성될 수 있다.In addition, at least one groove may be formed on an upper surface of the support of the spacer.
여기서, 상기 홈은 각각의 이격수단의 지지부 상면에 복수 개가 이격되어 형성될 수 있다.Here, the groove may be formed in a plurality of spaced apart on the upper surface of the support of each of the separation means.
이 경우, 상기 이격수단의 지지부 상면에 형성된 홈의 폭은 중심부에 위치한 홈의 폭이 가장 클 수 있다.In this case, the width of the groove formed on the upper surface of the support portion of the separation means may be the width of the groove located in the center.
또한, 상기 외부자켓의 두께는 상기 이격수단의 연결부의 두께 또는 상기 지지부에 형성된 홈의 깊이 보다 크게 구성될 수 있다.In addition, the thickness of the outer jacket may be configured to be larger than the thickness of the connection portion of the separation means or the depth of the groove formed in the support portion.
그리고, 상기 이격수단의 지지부는 원호 형태를 가질 수 있다.And, the support portion of the separation means may have an arc shape.
또한, 복수 개의 상기 이격수단의 지지부는 각각 50도 내지 70도 크기의 원호 형태를 가질 수 있다.In addition, the support portion of the plurality of spacer means may each have an arc shape of 50 degrees to 70 degrees.
그리고, 상기 케이블 코어는 상기 복수 개의 페어를 이격시키기 위한 세퍼레이터를 구비할 수 있다.The cable core may include a separator for separating the plurality of pairs.
여기서, 상기 페어는 4개가 구비되고, 상기 세퍼레이터는 십자형 단면을 가질 수 있다.Here, four pairs may be provided, and the separator may have a cross section.
이 경우, 상기 외부자켓에 구비되는 상기 연결부 및 상기 지지부는 상기 통신 케이블이 Cat.6A 등급 이상의 규격을 만족하도록 형성될 수 있다.In this case, the connection portion and the support portion provided in the outer jacket may be formed so that the communication cable meets the Cat.6A grade or more.
또한, 상기 이격수단은 상기 외부자켓의 단면 상에서 원주방향으로 4개가 등간격으로 구비될 수 있다.In addition, the separation means may be provided at four equal intervals in the circumferential direction on the cross section of the outer jacket.
또한, 상기 과제를 해결하기 위하여, 본 발명은 절연체가 피복된 도체를 포함하는 두 개의 와이어가 나선형으로 꼬여져 형성되는 복수 개의 페어, 상기 복수 개의 페어의 외측을 감싸는 외부자켓 및, 상기 복수 개의 페어를 케이블의 중심방향으로 지지하여 상기 외부자켓의 내면과 접촉을 방지함과 동시에 상기 복수 개의 페어의 지지면 하부에도 빈공간을 형성하기 위하여, 상기 외부자켓 내면에서 돌출되어 케이블 중심방향으로 폭이 확장된 단면 형상을 가지는 복수 개의 지지암;을 포함하는 통신 케이블을 제공할 수 있다.In addition, in order to solve the above problems, the present invention is a plurality of pairs formed by twisting two wires including a conductor coated with an insulator spirally, an outer jacket surrounding the outside of the plurality of pairs, and the plurality of pairs To protrude in the center of the cable to prevent contact with the inner surface of the outer jacket and at the same time to form an empty space even under the support surface of the plurality of pairs, protrudes from the inner surface of the outer jacket to extend the width toward the center of the cable It is possible to provide a communication cable including a plurality of support arms having a cross-sectional shape.
그리고, 상기 지지암은 상기 외부자켓과 일체로 구성될 수 있다.The support arm may be integrally formed with the outer jacket.
여기서, 상기 지지암은 복수 개가 상기 외부자켓의 내면에 원주방향으로 등간격으로 형성될 수 있다.Here, the plurality of support arms may be formed at equal intervals in the circumferential direction on the inner surface of the outer jacket.
또한, 각각의 상기 지지암의 지지면에 복수 개의 돌기가 지지암의 지지면의 폭방향으로 이격되어 형성될 수 있다.In addition, a plurality of protrusions may be formed on the support surface of each of the support arms spaced apart in the width direction of the support surface of the support arm.
그리고, 상기 지지암의 단부에 형성된 상기 복수 개의 돌기 사이의 간격은 중심부의 간격이 가장자리의 간격보다 클 수 있다.In addition, the interval between the plurality of protrusions formed at the end of the support arm may be greater than the interval between the edge of the central portion.
여기서, 복수 개의 상기 지지암의 지지면은 원호의 형상을 가질 수 있다.Here, the support surfaces of the plurality of support arms may have the shape of an arc.
이 경우, 복수 개의 상기 지지암의 지지면의 케이블 중심에서의 각도의 합은 200도 이상일 수 있다.In this case, the sum of angles at the cable centers of the support surfaces of the plurality of support arms may be 200 degrees or more.
그리고, 상기 지지암은 4개가 구비될 수 있다.In addition, four support arms may be provided.
그리고, 상기 통신 케이블은 500MHz 이상의 전송대역에서 10Gbps 이상의 전송속도를 만족하며, 상기 통신 케이블의 직경은 8.1 밀리미터(mm) 내지 8.5 밀리미터(mm)일 수 있다.The communication cable may satisfy a transmission speed of 10 Gbps or more in a transmission band of 500 MHz or more, and the diameter of the communication cable may be 8.1 millimeter (mm) to 8.5 millimeter (mm).
또한, 상기 페어는 4개가 구비되고 4개의 상기 페어 사이에 십자형 세퍼레이터가 구비될 수 있다.In addition, four pairs may be provided, and a cross separator may be provided between the four pairs.
그리고, 상기 지지암은 상기 외부자켓의 내면에서 돌출된 후 케이블 중심방향으로 폭이 감소된 후 상기 지지면에서 폭이 확대될 수 있다.The support arm may protrude from the inner surface of the outer jacket and then decrease in width toward the center of the cable and then expand in the support surface.
본 발명에 따른 통신 케이블에 의하면, UTP 통신 케이블을 구성하는 각각의 페어 또는 복수 페어로 구성되는 케이블 코어를 별도의 금속 차폐층으로 차폐하지 않아도 Cat.6A의 통신 규격을 만족시킬 수 있다.According to the communication cable according to the present invention, it is possible to satisfy the communication standard of Cat. 6A without shielding each pair or a plurality of cable cores constituting the UTP communication cable with a separate metal shielding layer.
또한, 본 발명에 따른 통신 케이블에 의하면, 금속 차폐층을 구비하지 않으므로, Cat.6A 등급의 규격을 만족하면서도 제조공정이 단순하며 제조비용의 증가를 막을 수 있다.In addition, according to the communication cable according to the present invention, since the metal shielding layer is not provided, the manufacturing process is simple while satisfying the Cat.
또한, 본 발명에 따른 통신 케이블에 의하면, 통신 케이블을 구성하는 외부자켓의 내면에 구비되는 이격수단으로서의 지지암이 케이블의 중심부로 갈수록 폭이 증대되는 형상을 가지므로 케이블 코어를 안정적으로 지지함과 동시에 케이블 내부에 공기층 또는 빈공간을 충분히 확보할 수 있으므로 통신 케이블의 전체적인 유전율을 낮추어 통신 케이블의 감쇄량 마진 및 전파속도 마진 등을 개선할 수 있다.In addition, according to the communication cable according to the present invention, the support arm as a separation means provided on the inner surface of the outer jacket constituting the communication cable has a shape that increases in width toward the center of the cable to support the cable core stably and At the same time, sufficient air space or empty space can be secured inside the cable, thereby reducing the overall dielectric constant of the communication cable, thereby improving the attenuation margin and propagation speed margin of the communication cable.
또한, 본 발명에 따른 통신 케이블에 의하면, 통신 케이블을 구성하는 외부자켓의 내면에 구비되는 이격수단으로서의 지지암이 구비되어 복수 페어를 포함하는 케이블 코어가 통신 케이블 중심부에 배치되도록 하여 인접한 케이블의 각각의 케이블 코어 간의 거리를 이격시키는 효과를 얻을 수 있으므로, 인접한 케이블 간의 외계 간섭을 최소화할 수 있다.In addition, according to the communication cable according to the present invention, the support arm as a separation means provided on the inner surface of the outer jacket constituting the communication cable is provided so that the cable core including a plurality of pairs are arranged in the center of the communication cable, each of the adjacent cables Since the effect of separating the distance between the cable cores can be obtained, it is possible to minimize alien interference between adjacent cables.
도 1은 본 발명에 따른 통신 케이블의 부분 탈피된 사시도를 도시한다.1 shows a partially peeled perspective view of a communication cable according to the invention.
도 2는 도 1에 도시된 통신 케이블의 단면도를 도시한다.2 shows a cross-sectional view of the communication cable shown in FIG. 1.
도 3은 본 발명에 따른 통신 케이블을 구성하는 외부자켓의 도 1 및 도 2에 도시된 실시예의 상세 단면도를 도시한다.Figure 3 shows a detailed cross-sectional view of the embodiment shown in Figures 1 and 2 of the outer jacket constituting the communication cable according to the present invention.
도 4는 본 발명에 따른 통신 케이블을 구성하는 외부자켓의 다른 실시예의 상세 단면도를 도시한다.Figure 4 shows a detailed cross-sectional view of another embodiment of an outer jacket constituting a communication cable according to the present invention.
이하, 첨부된 도면들을 참조하여 본 발명의 바람직한 실시예들을 상세히 설명하기로 한다. 그러나, 본 발명은 여기서 설명된 실시예들에 한정되지 않고 다른 형태로 구체화될 수도 있다. 오히려, 여기서 소개되는 실시예들은 개시된 내용이 철저하고 완전해질 수 있도록, 그리고 당업자에게 발명의 사상이 충분히 전달될 수 있도록 하기 위해 제공되는 것이다. 명세서 전체에 걸쳐서 동일한 참조 번호들은 동일한 구성요소들을 나타낸다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings. However, the invention is not limited to the embodiments described herein but may be embodied in other forms. Rather, the embodiments introduced herein are provided so that the disclosure may be made thorough and complete, and to fully convey the spirit of the invention to those skilled in the art. Like numbers refer to like elements throughout the specification.
도 1은 본 발명에 따른 통신 케이블(1)의 부분 탈피된 사시도를 도시하며, 도 2는 도 1에 도시된 통신 케이블(1)의 단면도를 도시한다.1 shows a partially perspective view of a communication cable 1 according to the invention, and FIG. 2 shows a cross-sectional view of the communication cable 1 shown in FIG. 1.
본 발명에 따른 통신 케이블(1)은 각각 절연체가 피복된 도체로 구성되는 두 개의 와이어가 나선형으로 꼬여져 형성되는 복수 개의 페어(10)를 포함하는 케이블 코어(100) 및, 상기 케이블 코어(100) 외측을 감싸는 외부자켓(400)을 포함하고, 상기 외부자켓(400)은 상기 케이블 코어와 상기 외부자켓의 내면의 접촉을 방지하고 반지름 방향으로 이격공간을 확보하기 위하여, 상기 외부자켓과 일체로 구성되고, 상기 외부자켓의 내면과 연결되는 연결부와 상기 연결부의 단부에서 폭이 확대되어 상기 케이블 코어를 지지하는 지지부를 포함하여 구성되는 이격수단을 포함하여 구성되는 것을 특징으로 한다. 각각의 구성을 설명한다.The communication cable 1 according to the present invention includes a cable core 100 including a plurality of pairs 10 in which two wires each formed of a conductor coated with an insulator are twisted in a spiral shape, and the cable core 100. The outer jacket 400 surrounding the outer side, wherein the outer jacket 400 is integral with the outer jacket to prevent contact between the inner surface of the cable core and the outer jacket and to secure a space in the radial direction And a separation means configured to include a connecting part connected to an inner surface of the outer jacket and a supporting part supporting the cable core by expanding a width at an end of the connecting part. Each structure is demonstrated.
본 발명에 따른 통신 케이블(1)은 복수 개의 페어(pair, 10)를 포함하는 케이블 코어(100)을 포함할 수 있다. 여기서 상기 페어는 각각 절연체가 피복된 도체로 구성되는 두 개의 와이어가 나선형으로 꼬여져 형성된다. 도 1 및 도 2에 도시된 본 발명에 따른 통신 케이블(1)은 4개 페어(10)를 포함하여 구성되는 것으로 도시되었으나, 통신 규격 등의 요구조건에 따라 페어(10)의 개수는 더 증가될 수 있다.The communication cable 1 according to the present invention may include a cable core 100 including a plurality of pairs 10. Here, the pair is formed by twisting two wires helically formed of a conductor coated with an insulator. Although the communication cable 1 according to the present invention shown in Figs. 1 and 2 is shown to include four pairs 10, the number of pairs 10 is further increased according to the requirements of the communication standard. Can be.
그리고, 각각의 도체는 알루미늄(aluminum), 구리(copper) 또는 연동선(annealed copper wire) 재질로 구성될 수 있다. 또한, 도체의 직경이 줄어들면 C(캐피시턴스)값 감소되고 도체 저항이 높아지므로 감쇄폭이 커지는 특성이 있으며, 24 AWG 내외의 직경이 주로 사용될 수 있다.Each conductor may be made of aluminum, copper, or annealed copper wire. In addition, as the diameter of the conductor decreases, the C (capacitance) value decreases and the conductor resistance increases, so that the attenuation width becomes large, and a diameter of about 24 AWG may be mainly used.
그리고, 상기 도체를 피복하는 절연체는 저밀도 폴리에틸렌(LDPE, Low Density Polyethylene), 중밀도(MDPE, Medium Density Polyethylene) 또는 고밀도 폴리에틸렌(HDPE, High Density Polyethylene) 등의 재질로 구성될 수 있으며, 최근 난연 특성을 갖는 절연체가 적용되는 경우도 있다.The insulator covering the conductor may be made of low density polyethylene (LDPE, Low Density Polyethylene), medium density (MDPE, Medium Density Polyethylene), or high density polyethylene (HDPE, High Density Polyethylene). In some cases, an insulator having a dielectric member may be applied.
또한, 각각의 도체를 피복하는 절연체의 색상은 다르게 구성되는 것이 일반적이다.In addition, the color of the insulator covering each conductor is generally configured differently.
도 1 및 도 2에 도시된 4개의 페어(10)는 십자형 세퍼레이터(20)에 의하여 각각 이격된 상태로 코어(100)를 구성할 수 있다.The four pairs 10 illustrated in FIGS. 1 and 2 may constitute the core 100 in a state in which the four pairs 10 are spaced apart from each other by the cross separator 20.
도 2의 단면도에 도시된 바와 같이, 상기 세퍼레이터(20)는 십자형 단면을 가지며, 완만하게 나선형으로 비틀린 상태로 케이블 내에 배치되고, 세퍼레이터(20)에 의하여 4등분된 공간에 각각 하나의 페어(10)가 배치될 수 있다. 상기 세퍼레이터(20)에 의하여 각각의 페어(10)가 최대한 이격될 수 있고, 간섭 현상 등을 최소화할 수 있다.As shown in the cross-sectional view of FIG. 2, the separator 20 has a cross section, is disposed in the cable in a gently spirally twisted state, and one pair 10 in a space divided into four by the separator 20. ) May be arranged. Each pair 10 may be spaced apart as much as possible by the separator 20, and the interference phenomenon may be minimized.
즉, 상기 세퍼레이터(20)는 각각의 페어를 구획하고, 각각의 페어의 수용공간을 제공하며, 각각의 수용공간에 각각의 페어(10)가 안착될 수 있다.That is, the separator 20 partitions each pair, provides an accommodation space of each pair, and each pair 10 may be seated in each accommodation space.
상기 세퍼레이터(20)는 페어 간의 거리가 감소되는 경우 심화될 수 있는NEXT(근단누화)를 최소화하는 기능을 수행할 수 있다. 상기 근단누화는 통신 속도 또는 주파수 등에 따른 등급이 상향될수록 심해질 수 있다. 따라서, 페어별 차폐수단(금속 테이프 등)을 사용하지 않는 경우, 근단누화를 완화하기 위하여 각각의 페어간의 거리를 증가시키는 방법이 사용될 수 있으며, 각각의 페어간의 거리를 증가시키는 방법으로서 세퍼레이터가 사용되기도 한다. 그리고, 통신 케이블 등급 상향될수록 세퍼레이터의 폭과 두께도 증가되어야 페어간 거리 증가하여, NEXT(근단누화) 최소화되나, 상기 세퍼레이터(20) 폭과 두께는 케이블 직경과 타협이 필요하다.The separator 20 may perform a function of minimizing NEXT (near-end crosstalk) that may be deepened when the distance between pairs is reduced. The near-end crosstalk may be aggravated as the grade according to the communication speed or frequency increases. Therefore, when not using shielding means for each pair (metal tape, etc.), a method of increasing the distance between each pair can be used to alleviate near-end crosstalk, and a separator is used as a method of increasing the distance between each pair. Sometimes. In addition, as the communication cable grade increases, the width and thickness of the separator must also increase to increase the distance between the pairs, thereby minimizing NEXT (near-end crosstalk), but the width and thickness of the separator 20 need to be compromised with the cable diameter.
본 발명은 요구되는 통신 등급, 예를 들면, CAT.6A 이상의 등급을 만족하면서도, 각각의 페어(10)를 차폐하는 차폐층을 생략하므로, 후술하는 바와 같이, 500MHz 이상의 전송대역에서 10Gbps 이상의 전송속도를 만족하며, 상기 통신 케이블의 직경은 8.1 밀리미터(mm) 내지 8.5 밀리미터(mm)의 직경을 만족하는 범위에서는 근단누화를 최소화하기 위하여 상기 세퍼레이터의 폭과 두께를 충분히 확보하는 것이 바람직하다.The present invention omits a shielding layer for shielding each pair 10 while satisfying a required communication class, for example, CAT.6A or higher, and thus, a transmission rate of 10 Gbps or more in a transmission band of 500 MHz or more, as described below. In the range of satisfying the diameter of the communication cable of 8.1 mm (mm) to 8.5 mm (mm), it is preferable to sufficiently secure the width and thickness of the separator to minimize near-end crosstalk.
그리고, 상기 코어(100)의 외측에는 외부자켓(400)이 구비될 수 있다. 상기 외부자켓(400)은 케이블의 외장 역할을 수행하는 구성으로 폴리에틸렌(polyethylene), 폴리염화비닐(polyvinyl chloride) 또는 무할로겐 저연재(LSZH, Low smoke zero halogen or low smoke free of halogen) 등의 재질로 구성될 수 있다. 이 중 무할로겐 저연재(LSZH)는 발화시 발생되는 연기가 적다는 특징을 가지며, 이와 같은 무할로겐 저연재를 통신 케이블의 시스부재로 채용함에 의하여 일반적으로 요구되는 연기밀도 규격, 할로겐 농도규격, 독성 및 저연성 관련규격을 만족한다.In addition, an outer jacket 400 may be provided on an outer side of the core 100. The outer jacket 400 is configured to serve as a cable sheathing material, such as polyethylene, polyvinyl chloride, or halogen-free low smoke zero halogen or low smoke free of halogen (LSZH). It can be configured as. Among them, LSZH is characterized by low smoke generation during ignition, and by adopting such halogen-free low flame retardant as a sheath member of communication cable, smoke density standard, halogen concentration standard, Toxic and low flammability standards are met.
전술한 바와 같이, 각각의 페어(10a, 10b, 10c, 10d)를 구성하는 와이어는 도체(10a1, 10a2, 10b1, 10b2, 10c1, 10c2, 10d1, 10d2)가 절연체(10a3, 10a4, 10b3, 10b4, 10c3, 10c4, 10d3, 10d4)로 피복되고, 각각의 페어(10a, 10b, 10c, 10d)를 구성하는 와이어는 한 쌍씩 서로 꼬인 상태를 유지한다. As described above, the wires constituting each pair (10a, 10b, 10c, 10d) is a conductor (10a1, 10a2, 10b1, 10b2, 10c1, 10c2, 10d1, 10d2) is an insulator (10a3, 10a4, 10b3, 10b4) , 10c3, 10c4, 10d3, and 10d4, and the wires constituting the pairs 10a, 10b, 10c, and 10d remain twisted with each other.
각각의 페어(10a, 10b, 10c, 10d)를 구성하는 한 쌍의 와이어가 꼬인 상태의 피치는 서로 다르게 구성될 수 있고, 도체를 감싸는 절연체(10a3, 10a4, 10b3, 10b4, 10c3, 10c4, 10d3, 10d4)의 색상은 각기 다른 색상을 가질 수 있다. The pitch of the pair of wires twisting each pair constituting the pairs 10a, 10b, 10c, and 10d may be configured differently, and the insulators 10a3, 10a4, 10b3, 10b4, 10c3, 10c4, and 10d3 surrounding the conductor , 10d4) may have different colors.
본 발명에 따른 통신 케이블(1)을 구성하는 케이블 코어(100)는 제1 페어(10a) 내지 제4 페어(10d)를 포함하는 경우를 예로 들어 설명한다.The cable core 100 constituting the communication cable 1 according to the present invention will be described taking the case of including the first pair 10a to the fourth pair 10d as an example.
본 발명에 따른 통신 케이블(1)은 500MHz 이상의 전송대역에서 10Gbps 이상의 전송속도를 갖는Cat.6A 등급 이상의 규격을 만족함에도 불구하고 도 1 및 도 2에 도시된 바와 같이, 본 발명에 따른 통신 케이블(1)은 각각의 페어(10) 또는 코어(100)를 감싸는 별도의 금속 차폐층 등을 구비하지 않고 외부자켓(400)의 구조를 변경하는 방법을 사용한다.Although the communication cable 1 according to the present invention satisfies the Cat.6A class or more standard having a transmission rate of 10 Gbps or more in a transmission band of 500 MHz or more, as shown in FIGS. 1 and 2, the communication cable ( 1) uses a method of changing the structure of the outer jacket 400 without providing a separate metal shielding layer surrounding each pair 10 or the core 100.
일반적으로 통신 케이블(1)은 케이블을 구성하는 페어(10) 상호 간의 전기적 특성의 관점에서, 특성 임피던스(Characteristics Impedance), 전달지연(Propagation delay), 지연왜곡(Delay skew), 감쇄량(Attenuation), PS NEXT(Power Sum Near-End Crosstalk) 손실, 근단누화(NEXT, Pair-to pair Near-End Crosstalk) 손실, PS ELFEX(Power Sum Equallevel Far-End Crosstalk) 손실, ELFEXT(Pair-to pair Equal-level Far-End Crosstalk) 손실, 반사손실(Return Loss) 등이 고려되어야 하고, Cat.6A 등급 이상의 규격에서는 케이블을 구성하는 페어(10)간의 전기적 특성 이외에도 인접한 케이블 간의 간섭 예를 들면 외계 간섭 또는 외계 누화 등의 전기적 특성이 고려되어야 한다.In general, the communication cable 1 has a characteristic impedance, propagation delay, delay skew, attenuation, in terms of electrical characteristics between the pairs 10 constituting the cable. PS NEXT (Power Sum Near-End Crosstalk) loss, Pair-to pair Near-End Crosstalk (NEXT) loss, PS Power Sum-Equallevel Far-End Crosstalk (ELFEX) loss, Pair-to pair Equal-level Far-End Crosstalk loss, Return Loss, etc. should be considered, and in the Cat.6A or higher standard, in addition to the electrical characteristics between the pairs 10 constituting the cable, interference between adjacent cables, for example, external interference or external crosstalk The electrical characteristics of the back should be considered.
이러한 페어(10) 간 및 인접 케이블 간의 전기적 특성은 UTP 등급이 상향될수록 각각의 전기적 특성의 마진이 감소되며 간섭 현상이 증가되어 종래에는 이를 해결하기 위하여 금속 재질의 차폐층을 적용하였으나, 제조공정이 복잡하고 비용 증가를 유발하므로 본 발명에서는 후술하는 바와 같이 새로운 구조를 제안한다.In the electrical characteristics between the pair 10 and the adjacent cable, as the UTP grade is increased, the margin of each electrical characteristic is decreased and the interference phenomenon is increased, so that a shielding layer made of metal is conventionally applied to solve this problem. As it is complicated and causes an increase in cost, the present invention proposes a new structure as described below.
본 발명에 따른 통신 케이블(1)은 복수 개의 페어(10) 간의 전기적 특성과 관련하여 케이블 자체의 유효 유전율(ε)을 낮추어 각종 전기적 특성의 마진을 확보하는 방법을 사용한다. 그리고 케이블 자체의 유효 유전율을 낮추는 방법은 케이블 내부에 공기층의 수용공간인 빈공간을 최대화하는 방법을 고려할 수 있다.The communication cable 1 according to the present invention uses a method of securing a margin of various electrical characteristics by lowering the effective dielectric constant? Of the cable itself with respect to electrical characteristics between the plurality of pairs 10. In addition, a method of lowering the effective dielectric constant of the cable itself may consider a method of maximizing an empty space, which is an accommodation space of the air layer, inside the cable.
또한, 외계 간섭을 최소화하기 위해서 별도의 금속 재질의 차폐층을 사용하지 않는다면 인접한 통신 케이블(1)의 코어(100) 사이의 간격을 증대시키는 방법이 사용될 수 있다. 그러나, 인접한 케이블의 코어(100) 사이의 간격을 증대시키기 위하여 각각의 케이블의 직경을 제한없이 크게 구성하는 것도 바람직하지 않다. 결국, 케이블의 외경이 일정한 경우 인접한 케이블의 코어(100) 간의 간격을 증대시키는 방법은 각각의 케이블의 코어(100)가 최대한 케이블의 중심부에 배치되도록 하는 방법을 고려할 수 있다.In addition, a method of increasing the distance between the cores 100 of the adjacent communication cable 1 may be used unless a separate metal shielding layer is used to minimize external interference. However, in order to increase the spacing between the cores 100 of adjacent cables, it is also not preferable to configure the diameter of each cable without limit. As a result, when the outer diameter of the cable is constant, a method of increasing the distance between the cores 100 of adjacent cables may consider a method in which the core 100 of each cable is disposed at the center of the cable as much as possible.
본 발명에 따른 통신 케이블(1)은 외부자켓(400)에 구비되며, 케이블 중심방향으로 폭이 확대되는 형상을 갖는 이격수단을 통해 케이블 내부의 빈공간의 크기를 극대화함과 동시에 복수 페어(10)로 구성되는 케이블 코어(100)를 케이블의 중심부에 배치되도록 구성한다.The communication cable 1 according to the present invention is provided in the outer jacket 400, and maximizes the size of the empty space inside the cable through a separation means having a shape in which the width is expanded toward the center of the cable and at the same time a plurality of pairs (10) The cable core 100 is configured to be arranged in the center of the cable.
구체적으로 도 3을 참조하여 설명한다.Specifically, this will be described with reference to FIG. 3.
도 3은 본 발명에 따른 통신 케이블(1)을 구성하는 외부자켓(400)의 도 1 및 도 2에 도시된 실시예의 상세 단면도를 도시한다.3 shows a detailed cross-sectional view of the embodiment shown in FIGS. 1 and 2 of an outer jacket 400 constituting a communication cable 1 according to the invention.
본 발명에 따른 통신 케이블(1)을 구성하는 외부자켓(400)은 그 내면에 구비되어 복수 페어(10)와 외부자켓(400)의 내면의 접촉을 방지하고 반지름 방향으로 이격공간을 확보하기 위하여 케이블의 중심방향으로 폭이 확대된 단면 형상을 갖는 이격수단을 구비할 수 있다. 상기 이격수단은 외부자켓(400)의 내면에서 돌출된 지지암(300) 형태를 가질 수 있다.The outer jacket 400 constituting the communication cable 1 according to the present invention is provided on its inner surface to prevent contact between the plurality of pairs 10 and the inner surface of the outer jacket 400 and to secure a space in the radial direction. Spacer means having a cross-sectional shape of the width is extended in the center direction of the cable may be provided. The separation means may have the form of a support arm 300 protruding from the inner surface of the outer jacket 400.
도 3에 도시된 바와 같이, 상기 이격수단으로서의 지지암(300)은 상기 외부자켓(400)에 일체로 구성되고 복수 개가 이격되어 구비될 수 있다. 도 3에 도시된 실시예에서, 4개의 지지암(300)이 외부자켓(400)의 내면을 따라 원주방향으로 4개가 등간격으로 이격되어 케이블의 길이방향을 따라 길게 구비된 예를 도시한다.As shown in FIG. 3, the support arm 300 as the separation means may be integrally formed with the outer jacket 400 and may be provided in plurality. In the embodiment shown in Figure 3, the four support arms 300 are shown in the circumferential direction along the inner surface of the outer jacket 400, the four are spaced apart at equal intervals is shown an example provided long along the longitudinal direction of the cable.
각각의 이격수단으로서의 지지암(300)은 외부자켓(400)의 내면에서 케이블의 중심부로 갈수록 전체적으로 폭이 확대되는 형상를 갖는다. 상기 지지암(300)은 예를 들면 T자형 또는 Y자형, 역삼각형 또는 역사다리꼴 등의 형태를 가질 수 있다.The support arms 300 as the respective separation means have a shape in which the width of the support arm 300 extends from the inner surface of the outer jacket 400 toward the center of the cable. The support arm 300 may have, for example, a T-shape or a Y-shape, an inverted triangle or an inverted trapezoid.
도 3에 도시된 실시예서, 상기 지지암(300)은 외부자켓(400)의 내면에서 돌출되어 코어(100)를 지지하는 영역에서는 폭이 확대된 형태를 갖는다.In the embodiment illustrated in FIG. 3, the support arm 300 protrudes from the inner surface of the outer jacket 400 to have an enlarged width in an area supporting the core 100.
구체적으로, 상기 이격수단으로서의 지지암(300)은 외부자켓(400)의 내면과 연결되는 연결부(310)와 상기 연결부(310)의 단부에서 폭이 확대되어 상기 복수 페어(10) 또는 코어(100)를 지지하는 지지부(360)를 포함하여 일체로 구성될 수 있다. Specifically, the support arm 300 as the separation means has a width at the end of the connecting portion 310 and the connecting portion 310 is connected to the inner surface of the outer jacket 400 is the plurality of pairs 10 or core 100 It may be configured integrally, including a support 360 for supporting.
또한, 도 3에 도시된 바와 같이, 상기 지지암(300)의 상면(360s)에는 복수 개의 홈(360h1, 360h2)이 형성된다. 또한, 도 3에 도시된 바와 같이, 복수 개의 상기 지지암(300)의 지지부(360)는 하나의 원의 원호의 일부에 대응되는 형상을 갖도록 복수 개가 이격되어 구성된다.In addition, as illustrated in FIG. 3, a plurality of grooves 360h1 and 360h2 are formed on the top surface 360s of the support arm 300. In addition, as illustrated in FIG. 3, the support parts 360 of the plurality of support arms 300 are configured to be spaced apart from each other so as to have a shape corresponding to a part of an arc of one circle.
이와 같은 방법으로, 상기 지지부(360)의 하면과 상기 외부자켓(400) 내면 사이에 제1 공간(S1)이 형성될 수 있고, 상기 지지암(300)의 상면(360s)의 홈(360h1, 360h2) 내부에 제2 공간(S2) 및 제3 공간(S3)이 형성될 수 있으며, 인접한 지지암(300)의 지지부(360)의 측면 사이에 제4 공간(S4)이 형성될 수 있다.In this manner, a first space S1 may be formed between the lower surface of the support part 360 and the inner surface of the outer jacket 400, and the grooves 360h1 of the upper surface 360s of the support arm 300 may be formed. The second space S2 and the third space S3 may be formed inside the 360h2, and the fourth space S4 may be formed between the side surfaces of the support 360 of the adjacent support arm 300.
이와 같은 구조에 의하여 상기 코어(100)는 지지암(300)의 지지부(360)에 의하여 케이블의 중심부에 안정적으로 배치되도록 지지됨과 동시에 케이블 내에 여러 빈공간이 확보될 수 있다.By such a structure, the core 100 may be supported to be stably disposed at the center of the cable by the support part 360 of the support arm 300 and at the same time, various empty spaces may be secured in the cable.
이와 같은 방법으로, 케이블 내부의 빈공간을 증대시켜 유효 유전율(ε)을 낮추어 페어(10) 간의 전기적 특성들의 마진이 개선되고, 통신 케이블의 케이블 코어가 최대한 케이블 중심에 배치될 수 있도록 하여, 인접 케이블의 코어 간의 간격을 증가시켜 외계 간섭도 최소화할 수 있다.In this way, the space inside the cable is increased to lower the effective permittivity ε, thereby improving the margin of electrical characteristics between the pairs 10, and allowing the cable core of the communication cable to be positioned as close to the center of the cable as possible. Increasing the spacing between the cores of the cable also minimizes extraterrestrial interference.
그리고, 상기 지지암(300)의 지지부(360) 상면(360s)에 형성된 홈(360h1, 360h2)은 지지부(360)의 길이방향(즉, 통신 케이블의 길이방향)으로 길게 형성될 수 있다.In addition, the grooves 360h1 and 360h2 formed on the upper surface 360s of the support 360 of the support arm 300 may be long in the longitudinal direction (ie, the longitudinal direction of the communication cable) of the support 360.
상기 지지암(300)의 지지부(360) 상면(360s)에 형성된 홈(360h1, 360h2)은 도 2에 도시된 바와 같이, 케이블 코어(100)를 구성하는 특정 페어(10)가 삽입되어 안착되지는 않는 크기로 구성되는 것이 바람직하다.As shown in FIG. 2, grooves 360h1 and 360h2 formed on the upper surface 360s of the support 360 of the support arm 300 may not be seated by inserting a specific pair 10 constituting the cable core 100. It is preferable that the size is not configured.
즉, 코어(100)를 구성하는 특정 페어(10) 또는 와이어가 인접 케이블과의 외계 간섭을 줄이기 위하여 인위적으로 형성되는 홈(360h1, 360h2)에 삽입되면, 오히려 인접 케이블의 코어(100)의 간격이 감소되기 때문이다.That is, when the specific pair 10 or the wires constituting the core 100 is inserted into the grooves 360h1 and 360h2 that are artificially formed to reduce extraterrestrial interference with the adjacent cable, the spacing of the core 100 of the adjacent cable is rather increased. Because it is reduced.
도 3에 도시된 실시예에서, 상기 홈(360h1, 360h2)은 각각의 이격수단의 지지부(360) 상면(360s)에 3개가 이격되어 형성되는 것이 도시되나, 지지암(300)의 개수 및 지지부(360)의 폭의 크기, 페어(10)를 구성하는 와이어의 절연외경 또는 대연 피치 등에 따라 각각의 홈(360h1, 360h2)의 폭과 개수는 증감이 가능하다.In the embodiment shown in Figure 3, the groove (360h1, 360h2) is shown that the three spaced apart on the upper surface (360s) of the support portion 360 of each of the separation means, the number and support of the support arm 300 The width and number of each of the grooves 360h1 and 360h2 can be increased or decreased depending on the size of the width 360, the insulation outer diameter of the wire constituting the pair 10, or the major pitch.
그리고, 상기 지지암(300)은 복수 개가 구비되므로, 복수 개의 지지부(360)는 하나의 원의 원호의 이격된 복수 개의 원호에 대응되는 형상을 가지며, 지지부(360)가 이격된 영역에는 전술한 제4 공간(s4)이 확보되나, 연결부(310)를 관통하는 반지름 방향으로 빈공간이 상대적으로 부족하므로 상기 지지부(360)의 상면(360s)에 형성된 복수 개의 홈(360h1, 360h2) 중 중심부에 형성된 홈(360h1)의 폭을 가장 크게 구성하여 반지름 방향 빈공간의 영역별 편차를 최소화할 수 있다.In addition, since the support arm 300 is provided in plural numbers, the plurality of support parts 360 have a shape corresponding to the plurality of spaced arcs of the circular arc of one circle. The fourth space s4 is secured, but since the empty space is relatively insufficient in the radial direction penetrating through the connecting portion 310, a center of the plurality of grooves 360h1 and 360h2 formed on the upper surface 360s of the support 360 is provided. The width of the formed groove 360h1 may be configured to be the largest to minimize the variation of the area of the radial space.
그리고, 상기 이격수단으로서의 상기 지지암(300)의 연결부(310)는 상기 지지부(360) 측으로 갈수록 폭이 좁게 구성될 수 있다. 이와 같은 구조에 의하여 지지부(360)의 복원 유연성(또는 탄성)을 확보함과 동시에 연결부(310)가 꺾이는 현상을 방지하여 상기 코어(100)를 안정적으로 지지할 수 있게 된다.In addition, the connecting portion 310 of the support arm 300 as the separation means may be configured to be narrower toward the support portion 360 side. By such a structure, the restoring flexibility (or elasticity) of the support part 360 is secured and the connection part 310 is prevented from being bent, thereby stably supporting the core 100.
그리고, 상기 이격수단의 연결부(310)는 상기 지지부(360) 측으로 갈수록 폭이 좁아지는 구조는 상기 연결부(310)의 측면이 반지름 방향으로 구성하는 방법으로 구현이 가능하다.In addition, the connecting portion 310 of the separation means is narrower in width toward the support portion 360 side structure can be implemented in a way that the side of the connecting portion 310 is configured in the radial direction.
또한, 도 3에 도시된 바와 같이, 상기 연결부(310) 측면 이외에도 상기 지지부(360)의 측면 및 상기 지지부(360)에 형성된 홈(360h1, 360h2) 내부의 측면 역시 케이블 중심 방향을 향하도록 반지름 방향이 되도록 구성될 수 있다.In addition, as shown in FIG. 3, in addition to the side of the connection part 310, the side of the support part 360 and the side surfaces of the grooves 360h1 and 360h2 formed in the support part 360 also face the cable center direction. It may be configured to be.
이와 같은 구조에 의하여 상기 지지부(360)에 형성된 홈(360h1, 360h2)의 입구는 좁고 내부는 넓어지는 구조로 인해 케이블 내부의 빈공간은 극대화함과 동시에 내부로 와이어 등이 안착되는 것은 방지할 수 있는 이점이 있다.Due to the structure, the openings of the grooves 360h1 and 360h2 formed in the support part 360 are narrow and the inside thereof is widened, thereby maximizing the empty space inside the cable and preventing wires from being seated inside. There is an advantage to that.
본 발명에 따른 통신 케이블(1)의 외부자켓(400)과 관련하여, 각각의 지지암(300)의 지지부(360)에 대응되는 원호의 각도(θ1)인 제1 각도(θ1)는 약 50도 내지 70도 이며, 지지부(360) 사이의 간격에 대응되는 원호의 각도(θ2)인 제2 각도(θ2)는 20도 내지 40도이며, 상기 지지부(360) 상면(360s)에 형성된 홈(360h1, 360h2) 중 중심부에 형성된 홈(360h1)에 대응되는 원호의 각도인 제3 각도(θ3)는 5도 내지 15도 정도로 구성되는 것이 케이블 내부의 빈공간을 최대화하고 코어(100)가 케이블의 중심부에 안정적으로 배치되어 Cat.6A 등급에서 요구되는 페어(10) 간의 전기적 특성 및 외계 간섭 관련된 전기적 특성이 만족될 수 있음을 확인하였다.With respect to the outer jacket 400 of the communication cable 1 according to the present invention, the first angle θ1, which is the angle θ1 of the arc corresponding to the support 360 of each support arm 300, is about 50. 2 to 70 degrees, and the second angle θ2 which is the angle θ2 of the arc corresponding to the interval between the support parts 360 is 20 degrees to 40 degrees, and the groove formed on the upper surface 360s of the support part 360 ( The third angle θ3, which is the angle of the arc corresponding to the groove 360h1 formed at the center of the 360h1 and 360h2, is configured to be about 5 degrees to 15 degrees to maximize the empty space inside the cable, and the core 100 of the cable It was confirmed that the electrical properties between the pair 10 and the electrical properties related to extraterrestrial interference required in the Cat.
도 3에 도시된 실시예는 상기 제1 각도(θ1)는 60도, 제2 각도(θ2)는 30도 및 제3 각도(θ3)는 10도 정도로 구성된 예이다.3 illustrates an example in which the first angle θ1 is about 60 degrees, the second angle θ2 is about 30 degrees, and the third angle θ3 is about 10 degrees.
또한, 상기 외부자켓의 내부 구성의 각각의 두께와 관련하여, 상기 외부자켓(400)의 두께(t1), 상기 지지암(300)의 연결부(310)의 두께(t2), 상기 지지부(360)에 형성된 홈(360h1, 360h2)의 깊이(t3) 및 상기 지지부(360)의 전체 두께(t4)는 케이블 전체 직경에 따라 결정될 수 있다.In addition, with respect to the thickness of each of the inner configuration of the outer jacket, the thickness t1 of the outer jacket 400, the thickness t2 of the connection portion 310 of the support arm 300, the support portion 360 The depth t3 of the grooves 360h1 and 360h2 formed in the grooves and the total thickness t4 of the support part 360 may be determined according to the entire cable diameter.
상기 지지암(300)의 연결부(310)의 두께(t2) 및 상기 지지부(360)에 형성된 홈(360h1, 360h2)의 깊이(t3)는 대응되는 크기로 구성될 수 있으며, 상기 외부자켓(400)의 두께(t1)는 상기 지지암(300)의 연결부(310)의 두께(t2) 및 상기 지지부(360)에 형성된 홈(360h1, 360h2)의 깊이(t3) 보다는 크게 구성될 수 있으며, 상기 외부자켓(400)의 두께(t1)는 상기 지지부(360)의 전체 두께(t4) 보다 작게 구성되는 것이 바람직하다는 것을 실험적으로 확인되었다.The thickness t2 of the connection part 310 of the support arm 300 and the depth t3 of the grooves 360h1 and 360h2 formed in the support part 360 may be configured in a corresponding size, and the outer jacket 400 ), The thickness t1 may be greater than the thickness t2 of the connection part 310 of the support arm 300 and the depth t3 of the grooves 360h1 and 360h2 formed in the support part 360. It has been experimentally confirmed that the thickness t1 of the outer jacket 400 is preferably smaller than the total thickness t4 of the support part 360.
만일, 상기 외부자켓(400)의 두께(t1)가 상기 지지암(300)의 연결부(310)의 두께(t2)보다 작게 구성되면, 상기 연결부(310)가 안정적으로 코어(100)를 지지하여도 외부자켓(400)이 외력 등에 의하여 쉽게 변형되므로 바람직하지 못하다.If the thickness t1 of the outer jacket 400 is configured to be smaller than the thickness t2 of the connection part 310 of the support arm 300, the connection part 310 stably supports the core 100. In addition, the outer jacket 400 is not preferable because it is easily deformed by an external force.
또한, 상기 지지부(360)에 형성된 홈(360h1, 360h2)의 깊이(t3)가 크게 구성되는 경우에도 코어(100)를 구성하는 페어 또는 와이어가 특정 홈에 안착될 수 있으므로, 홈 사이에 배치되어 페어 또는 와이어를 지지하는 벽의 높이(홈의 깊이와 동일)를 제한하여 벽의 휘어짐 또는 찌그러짐을 방지하는 방법으로 와이어 또는 페어가 홈에 삽입되지 않도록 해야한다.In addition, even when the depth t3 of the grooves 360h1 and 360h2 formed in the support part 360 is large, the pairs or wires constituting the core 100 may be seated in a specific groove, and thus, are disposed between the grooves. The height of the wall supporting the pair or wires (same as the depth of the grooves) should be limited to prevent the wires or pairs from being inserted into the grooves in order to prevent the wall from bending or crushing.
결국, 상기 외부자켓(400)의 두께, 지지부(360)의 홈(360h1, 360h2)의 깊이(t3) 또는 연결부(310)의 두께(t2) 통신 케이블 전체 직경이 허용되는 범위에서 각각의 이격수단의 연결부(310)가 안정적으로 케이블 코어를 케이블 중심방향으로 지지하고, 지지부(360)의 홈(360h1, 360h2)에 특정 페어 또는 와이어가 수용되지 않도록 적절한 크기로 결정되는 것이 바람직하며, 실험적으로 후술하는 바와 같은 바람직한 통신 케이블의 외경인 8.1 밀리미터(mm) 내지 8.5 밀리미터(mm) 범위에서 상기 외부자켓(400)의 두께(t1)는 상기 지지암(300)의 연결부(310)의 두께(t2) 및 상기 지지부(360)에 형성된 홈(360h1, 360h2)의 깊이(t3) 보다는 크게 구성되는 것이 바람직하다는 결론에 도달하였다.As a result, the respective separation means within the allowable thickness of the outer jacket 400, the depth t3 of the grooves 360h1 and 360h2 of the support part 360, or the thickness t2 of the connection part 310 is allowed. The connection portion 310 of the support stably supports the cable core toward the center of the cable, it is preferable to determine the appropriate size so that a particular pair or wire is not received in the grooves (360h1, 360h2) of the support portion 360, experimentally described later The thickness t1 of the outer jacket 400 in the range of 8.1 mm (mm) to 8.5 mm (mm), which is the outer diameter of the preferred communication cable, is the thickness t2 of the connection portion 310 of the support arm 300. And the depth t3 of the grooves 360h1 and 360h2 formed in the support part 360, it was concluded that it is desirable to be configured larger.
또한, 본 발명에 따른 통신 케이블(1)의 일반적인 용도인 경우, 상기 통신 케이블(1)의 직경은 8.1 밀리미터(mm) 내지 8.5 밀리미터(mm) 정도의 크기인 경우, Cat.6A 등급에서 요구되는 페어(10) 간의 전기적 특성 및 외계 간섭 관련된 전기적 특성이 만족될 수 있음을 확인하였다.In addition, in the general use of the communication cable 1 according to the present invention, when the diameter of the communication cable 1 is about 8.1 millimeters (mm) to 8.5 millimeters (mm), it is required in Cat.6A grade. It was confirmed that electrical characteristics between the pairs 10 and electrical characteristics related to extraterrestrial interference could be satisfied.
도 4는 본 발명에 따른 통신 케이블(1)을 구성하는 외부자켓(400)의 다른 실시예의 상세 단면도를 도시한다. 도 3을 참조한 설명과 중복된 설명은 생략하기로 한다. 도 3을 참조한 실시예는, 지지암(300)의 지지부 상면에 복수 개의 홈이 형성되어 빈공간을 극대화하는 예를 도시하지만, 도 4에 도시된 실시예는 지지암의 상면에 복수 개의 돌기를 형성하는 방법을 사용하여 동일한 효과를 얻을 수 있다.4 shows a detailed cross-sectional view of another embodiment of an outer jacket 400 constituting a communication cable 1 according to the invention. Descriptions duplicated with the description with reference to FIG. 3 will be omitted. 3 illustrates an example in which a plurality of grooves are formed on an upper surface of a support part of the support arm 300 to maximize empty space, but the embodiment illustrated in FIG. 4 illustrates a plurality of protrusions on an upper surface of the support arm. The same effect can be obtained using the forming method.
즉, 도 3에 도시된 실시예와 도 4에 도시된 실시예의 차이점은 케이블 내부의 빈공간을 형성하기 위한 방법에서 구분된다. 즉, 도 3에 도시된 실시예는 케이블 내부에 빈공간을 확보하기 위하여 이격수단을 구성하는 지지암(300)의 지지면(360s, 지지부(360) 상면)에 홈(360h1, 360h2)을 형성하는 방법이 아니라 지지면(360s)에 돌기(360p1, 360p2)를 형성하는 방법을 사용한다.That is, the difference between the embodiment shown in FIG. 3 and the embodiment shown in FIG. 4 is distinguished in the method for forming a void inside the cable. That is, the embodiment shown in Figure 3 to form the grooves (360h1, 360h2) in the support surface (360s, upper surface of the support portion 360) of the support arm 300 constituting the separation means to secure the empty space inside the cable Rather than the method of forming a projection (360p1, 360p2) on the support surface (360s) is used.
각각의 상기 지지암(300)의 상면에 케이블 코어와 접촉되는 복수 개의 돌기(360p1, 360p2)가 지지면(360s)의 폭방향으로 이격되어 형성될 수 있다. 이 경우, 복수 개의 상기 돌기(360p1, 360p2)는 상기 케이블의 길이방향을 따라 길게 구비될 수 있음은 도 3에 도시된 실시예의 홈(360h1, 360h2)과 마찬가지이다.A plurality of protrusions 360p1 and 360p2 contacting the cable core may be spaced apart from each other in the width direction of the support surface 360s on the upper surface of each of the support arms 300. In this case, the plurality of protrusions 360p1 and 360p2 may be provided long along the longitudinal direction of the cable, similarly to the grooves 360h1 and 360h2 of the embodiment shown in FIG. 3.
상기 돌기(360p1, 360p2)를 형성하는 방법에 의하여 홈(360h1, 360h2)과 같이 케이블 내부에 빈공간을 확보할 수 있으며, 마찬가지로 복수 개의 돌기(360p1, 360p2)를 형성하는 과정에서 각각의 돌기(360p1, 360p2) 사이의 공간 중 지지부(360) 중심부에 구비된 돌기(360p1, 360p2) 사이의 폭이 최대가 되도록 구성되는 것이 바람직하며, 상기 외부자켓(400)의 두께(t1)는 상기 지지암(300)의 연결부(310)의 두께(t2), 상기 지지부(360)에 형성된 돌기(360p1, 360p2)의 두께(t3')보다 크게 구성될 수 있으며, 상기 지지암(300)의 연결부(310)의 두께(t2), 상기 지지부(360)에 형성된 돌기(360p1, 360p2)의 두께(t3') 및 상기 지지부(360)의 두께(t4')는 케이블의 종류 및 케이블의 직경에 따라 다양한 조합이 가능한 것으로 확인되었다.By forming the protrusions 360p1 and 360p2, an empty space may be secured inside the cable, such as the grooves 360h1 and 360h2, and similarly, each protrusion may be formed in the process of forming a plurality of protrusions 360p1 and 360p2. It is preferable that the width between the projections 360p1 and 360p2 provided at the center of the support part 360 of the space between 360p1 and 360p2 is maximized, and the thickness t1 of the outer jacket 400 is the support arm. The thickness t2 of the connection part 310 of the 300 may be greater than the thickness t3 ′ of the protrusions 360p1 and 360p2 formed in the support part 360, and the connection part 310 of the support arm 300 may be formed. ), The thickness t2, the thickness t3 'of the protrusions 360p1 and 360p2 formed on the support 360, and the thickness t4' of the support 360 are various combinations according to the type of cable and the diameter of the cable. This was confirmed to be possible.
도 1 내지 도 4에 도시된 본 발명에 따른 통신 케이블(1)의 구조에 의하여, UTP 통신 케이블(1)을 구성하는 각각의 페어(10) 또는 복수 페어(10)로 구성되는 케이블 코어(100)를 별도의 금속 차폐층으로 차폐하지 않아도 Cat.6A의 통신 규격을 만족시킬 수 있음을 확인할 수 있었다.By the structure of the communication cable 1 according to the present invention shown in Figures 1 to 4, the cable core 100 composed of each pair 10 or a plurality of pairs 10 constituting the UTP communication cable (1) ) Can satisfy Cat.6A's communication standards without shielding with a separate metal shielding layer.
즉, 본 발명에 따른 통신 케이블(1)에 의하면, 통신 케이블(1)을 구성하는 외부자켓(400)의 내면에 구비되는 이격수단으로서의 지지암(300)이 케이블의 중심부로 갈수록 폭이 증대되는 형상을 가지므로 코어(100)를 안정적으로 지지함과 동시에 케이블 내부에 공기층 또는 빈공간을 충분히 확보할 수 있으므로 통신 케이블(1)의 전체적인 유효 유전율을 낮추어 통신 케이블(1)의 감쇄량 마진 및 전파속도 마진 등을 개선할 수 있으며, 상기 이격수단으로서의 지지암(300)에 의해 복수 페어(10)로 구성되는 코어(100)가 통신 케이블(1) 중심부에 배치되도록 하여 인접한 케이블의 각각의 코어(100) 간의 거리를 이격시켜 인접한 케이블 간의 외계 간섭을 최소화할 수 있음을 확인하였다.That is, according to the communication cable 1 according to the present invention, the width of the support arm 300 as a separation means provided on the inner surface of the outer jacket 400 constituting the communication cable 1 increases toward the center of the cable. Since it has a shape, the core 100 can be stably supported and the air layer or the empty space can be sufficiently secured inside the cable, so that the overall effective dielectric constant of the communication cable 1 is lowered so that the attenuation margin and propagation speed of the communication cable 1 are lowered. It is possible to improve the margin and the like, so that the core 100 consisting of a plurality of pairs 10 by the support arm 300 as the separation means is arranged in the center of the communication cable 1 so that each core 100 of the adjacent cable It is confirmed that extraneous interference between adjacent cables can be minimized by separating the distances between the cables.
본 명세서는 본 발명의 바람직한 실시예를 참조하여 설명하였지만, 해당 기술분야의 당업자는 이하에서 서술하는 특허청구범위에 기재된 본 발명의 사상 및 영역으로부터 벗어나지 않는 범위 내에서 본 발명을 다양하게 수정 및 변경 실시할 수 있을 것이다. 그러므로 변형된 실시가 기본적으로 본 발명의 특허청구범위의 구성요소를 포함한다면 모두 본 발명의 기술적 범주에 포함된다고 보아야 한다.Although the present specification has been described with reference to preferred embodiments of the invention, those skilled in the art may variously modify and change the invention without departing from the spirit and scope of the invention as set forth in the claims set forth below. Could be done. Therefore, it should be seen that all modifications included in the technical scope of the present invention are basically included in the scope of the claims of the present invention.

Claims (25)

  1. 각각 절연체가 피복된 도체로 구성되는 두 개의 와이어가 나선형으로 꼬여져 형성되는 복수 개의 페어를 포함하는 케이블 코어; 및,A cable core including a plurality of pairs each of which is formed by twisting two wires, each of which is made of a conductor coated with an insulator; And,
    상기 케이블 코어 외측을 감싸는 외부자켓;을 포함하고,An outer jacket surrounding the outside of the cable core;
    상기 외부자켓은 상기 케이블 코어와 상기 외부자켓의 내면의 접촉을 방지하고 반지름 방향으로 이격공간을 확보하기 위하여, 상기 외부자켓과 일체로 구성되고, 상기 외부자켓의 내면과 연결되는 연결부와 상기 연결부의 단부에서 폭이 확대되어 상기 케이블 코어를 지지하는 지지부를 포함하여 구성되는 이격수단;을 포함하여 구성되는 통신 케이블.The outer jacket is integrally formed with the outer jacket to prevent contact between the cable core and the inner surface of the outer jacket and to secure a spaced space in a radial direction, and a connection part connected to the inner surface of the outer jacket and the connecting part. And a separation means configured to include a support for supporting the cable core by having a width widened at an end thereof.
  2. 제1항에 있어서,The method of claim 1,
    상기 이격수단은 상기 외부자켓의 내면에 복수 개가 이격되어 케이블의 길이방향을 따라 구비되는 것을 특징으로 하는 통신 케이블.The separation means is a plurality of spaced apart on the inner surface of the outer jacket is provided with a cable along the longitudinal direction of the cable.
  3. 제2항에 있어서,The method of claim 2,
    상기 이격수단의 연결부는 상기 지지부 측으로 갈수록 폭이 좁아지는 형상을 갖는 것을 특징으로 하는 통신 케이블.The connecting portion of the separation means has a shape in which the width becomes narrower toward the support side.
  4. 제1항에 있어서,The method of claim 1,
    상기 이격수단의 지지부의 상면에 적어도 1개의 홈이 형성되는 것을 특징으로 하는 통신 케이블.Communication cable, characterized in that at least one groove is formed on the upper surface of the support of the separation means.
  5. 제4항에 있어서,The method of claim 4, wherein
    상기 홈은 각각의 이격수단의 지지부 상면에 복수 개가 이격되어 형성되는 것을 특징으로 하는 통신 케이블.The groove is a plurality of communication cables, characterized in that formed on the upper surface of the support portion of each of the separation means spaced apart.
  6. 제5항에 있어서,The method of claim 5,
    상기 이격수단의 지지부 상면에 형성된 홈의 폭은 중심부에 위치한 홈의 폭이 가장 큰 것을 특징으로 하는 통신 케이블.The width of the groove formed on the upper surface of the support portion of the separation means is a communication cable, characterized in that the width of the groove located in the center.
  7. 제4항에 있어서,The method of claim 4, wherein
    상기 외부자켓의 두께는 상기 이격수단의 연결부의 두께 또는 상기 지지부에 형성된 홈의 깊이 보다 크게 구성되는 것을 특징으로 하는 통신 케이블.The thickness of the outer jacket is a communication cable, characterized in that configured to be larger than the thickness of the connecting portion of the separation means or the depth of the groove formed in the support.
  8. 제2항에 있어서,The method of claim 2,
    복수 개의 상기 이격수단의 지지부는 각각 부분 원호 형태를 갖는 것을 특징으로 하는 통신 케이블.The support portion of the plurality of spacer means each of which has a circular arc shape.
  9. 제8항에 있어서,The method of claim 8,
    복수 개의 상기 이격수단의 지지부는 각각 50도 내지 70도 크기의 원호 형태를 갖는 것을 특징으로 하는 통신 케이블.The support portion of the plurality of spacer means each having a circular arc size of 50 to 70 degrees size.
  10. 제9항에 있어서,The method of claim 9,
    상기 이격수단은 상기 외부자켓의 단면 상에서 원주방향으로 4개가 등간격으로 구비되는 것을 특징으로 하는 통신 케이블.The separation means is a communication cable, characterized in that four are provided at equal intervals in the circumferential direction on the cross section of the outer jacket.
  11. 제1항에 있어서,The method of claim 1,
    상기 케이블 코어는 상기 복수 개의 페어를 이격시키기 위한 세퍼레이터를 구비하는 것을 특징으로 하는 통신 케이블.And the cable core has a separator for separating the plurality of pairs.
  12. 제11항에 있어서,The method of claim 11,
    상기 페어는 4개가 구비되고, 상기 세퍼레이터는 십자형 단면을 갖는 것을 특징으로 통신 케이블.The pair is provided with four, the separator is characterized in that the cross-section cross-section cable.
  13. 제1항에 있어서,The method of claim 1,
    상기 외부자켓에 구비되는 상기 연결부 및 상기 지지부는 상기 통신 케이블이 Cat.6A 등급 이상의 규격을 만족하도록 형성되는 통신 케이블.The connection part and the support part provided in the outer jacket is formed so that the communication cable satisfies the Cat.6A grade or more.
  14. 절연체가 피복된 도체를 포함하는 두 개의 와이어가 나선형으로 꼬여져 형성되는 복수 개의 페어;A plurality of pairs of spirally twisted two wires comprising a conductor coated with an insulator;
    상기 복수 개의 페어의 외측을 감싸는 외부자켓; 및,An outer jacket surrounding the outside of the plurality of pairs; And,
    상기 복수 개의 페어를 케이블의 중심방향으로 지지하여 상기 외부자켓의 내면과 접촉을 방지함과 동시에 상기 복수 개의 페어의 지지면 하부에도 빈공간을 형성하기 위하여, 상기 외부자켓 내면에서 돌출되어 케이블 중심방향으로 폭이 확장된 단면 형상을 가지는 복수 개의 지지암;을 포함하는 통신 케이블.Protruding from the inner surface of the outer jacket in order to support the plurality of pairs in the center direction of the cable to prevent contact with the inner surface of the outer jacket and to form an empty space even under the support surface of the plurality of pairs. And a plurality of support arms having a cross-sectional shape extended in width.
  15. 제14항에 있어서, The method of claim 14,
    상기 지지암은 상기 외부자켓과 일체로 구성되는 것을 특징으로 하는 통신 케이블.And the support arm is integrally formed with the outer jacket.
  16. 제14항에 있어서, The method of claim 14,
    상기 지지암은 복수 개가 상기 외부자켓의 내면에 원주방향으로 등간격으로 통신 케이블의 길이방향을 따라 형성되는 것을 특징으로 하는 통신 케이블.The support arm is a plurality of communication cables characterized in that formed along the longitudinal direction of the communication cable at equal intervals in the circumferential direction on the inner surface of the outer jacket.
  17. 제16항에 있어서,The method of claim 16,
    각각의 상기 지지암의 지지면에 복수 개의 돌기가 지지암의 지지면의 폭방향으로 이격되어 형성되는 것을 특징으로 하는 통신 케이블.A communication cable, characterized in that formed on the support surface of each of the support arms spaced apart in the width direction of the support surface of the support arm.
  18. 제17항에 있어서,The method of claim 17,
    상기 복수 개의 돌기 사이의 간격은 중심부의 간격이 가장자리의 간격보다 큰 것을 특징으로 하는 통신 케이블.The space between the plurality of protrusions is a communication cable, characterized in that the interval of the center is larger than the interval of the edge.
  19. 제15항에 있어서,The method of claim 15,
    복수 개의 상기 지지암의 지지면은 각각 원호의 형상을 갖는 것을 특징으로 하는 통신 케이블.And a support surface of the plurality of support arms each has a circular arc shape.
  20. 제19항에 있어서,The method of claim 19,
    복수 개의 상기 지지암의 지지면의 케이블 중심에서의 각도의 합은 200도 이상인 것을 특징으로 하는 통신 케이블.And a sum of angles at the cable centers of the support surfaces of the plurality of support arms is 200 degrees or more.
  21. 제16항에 있어서,The method of claim 16,
    상기 지지암은 4개가 구비되는 것을 특징으로 하는 통신 케이블.Communication cable, characterized in that provided with four support arms.
  22. 제14항에 있어서,The method of claim 14,
    상기 통신 케이블은 500MHz 이상의 전송대역에서 10Gbps 이상의 전송속도를 만족하며, 상기 통신 케이블의 직경은 8.1 밀리미터(mm) 내지 8.5 밀리미터(mm)는 것을 특징으로 하는 통신 케이블.The communication cable satisfies a transmission speed of 10 Gbps or more in a transmission band of 500 MHz or more, and the diameter of the communication cable is 8.1 millimeters (mm) to 8.5 millimeters (mm).
  23. 제22항에 있어서,The method of claim 22,
    상기 페어는 4개가 구비되고 4개의 상기 페어 사이에 십자형 세퍼레이터가 구비되는 것을 특징으로 하는 통신 케이블.The pair is provided with four and the communication cable, characterized in that the cross-shaped separator is provided between the four pairs.
  24. 제14항에 있어서,The method of claim 14,
    상기 지지암은 상기 외부자켓의 내면에서 돌출된 후 케이블 중심방향으로 폭이 감소된 후 상기 지지면에서 폭이 확대되는 것을 특징으로 하는 통신 케이블.And the support arm protrudes from the inner surface of the outer jacket and then decreases in width toward the center of the cable, and then expands in the support surface.
  25. 제17항에 있어서,The method of claim 17,
    상기 외부자켓의 두께는 상기 지지암에 형성된 돌기의 두께보다 크게 구성되는 것을 특징으로 하는 통신 케이블.The thickness of the outer jacket is a communication cable, characterized in that configured to be larger than the thickness of the projection formed on the support arm.
PCT/KR2017/000908 2016-08-24 2017-01-25 Communication cable WO2018038335A1 (en)

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KR10-2016-0107598 2016-08-24
KR20160107598 2016-08-24
KR1020170011936A KR20180022534A (en) 2016-08-24 2017-01-25 Communication Cable
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KR20110081748A (en) * 2010-01-08 2011-07-14 엘에스전선 주식회사 Utp cable with separator for improved alien crosstalk characteristic
KR20120047190A (en) * 2010-11-03 2012-05-11 대한전선 주식회사 Data cable for preventing the alien crosstalk
KR101160160B1 (en) * 2012-02-24 2012-06-27 일진전기 주식회사 Utp cable for high speed communication

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KR20070064216A (en) * 2005-12-16 2007-06-20 엘에스전선 주식회사 Data cable for telecommunication having spacer formed on inner surface of jacket
KR20110081748A (en) * 2010-01-08 2011-07-14 엘에스전선 주식회사 Utp cable with separator for improved alien crosstalk characteristic
KR20120047190A (en) * 2010-11-03 2012-05-11 대한전선 주식회사 Data cable for preventing the alien crosstalk
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