WO2018014397A1 - Lifting and lowering device for underwater pressure tapping system used by unmanned vessel - Google Patents

Lifting and lowering device for underwater pressure tapping system used by unmanned vessel Download PDF

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Publication number
WO2018014397A1
WO2018014397A1 PCT/CN2016/095119 CN2016095119W WO2018014397A1 WO 2018014397 A1 WO2018014397 A1 WO 2018014397A1 CN 2016095119 W CN2016095119 W CN 2016095119W WO 2018014397 A1 WO2018014397 A1 WO 2018014397A1
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Prior art keywords
pipe
lifting
unmanned
lowering device
opening system
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PCT/CN2016/095119
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French (fr)
Chinese (zh)
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杨越
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杨越
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Publication of WO2018014397A1 publication Critical patent/WO2018014397A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B11/00Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L1/00Laying or reclaiming pipes; Repairing or joining pipes on or under water

Definitions

  • the technology with pressure opening is a kind of operation technology that is processed and repaired on the running pipeline by mechanical cutting in a closed state, and is mainly used in petroleum, chemical, pipeline and other industries.
  • the pipeline can be lifted and lowered, so that the pipeline can be upgraded and lowered, thereby completing the subsequent installation and maintenance of high-energy work, and combining
  • the pressure opening technology it will not affect the normal transportation of the pipeline, and at the same time ensure the safe, efficient and environmentally friendly blasting work. Therefore, there is a need to design a kind of unmanned under certain pressure opening conditions.
  • the lifting and lowering device during the operation of the ship makes the pipeline placement and lifting more efficient, the position is more accurate, and the cost of personnel and the cost of the equipment are greatly reduced through intelligent operation.
  • the measuring or measuring tool descends from the water surface to the pipe in the selected area to check the roundness of the outer circumference of the pipe and at the same time check the axial alignment and straightness of the pipe.
  • the measuring tool is guided by the unmanned ship to the position and passes through the water surface.
  • the operator drives and controls the unmanned ship's system.
  • the measuring tool moves a tester and the camera moves back and forth axially around the cylindrical pipe surface to measure the ellipticity and check the surface flaw if the pipe is detected in the allowed roundness. And within straightness, the measuring tool can be removed and sent to the surface of the water, or the measuring tool can be left in the pipeline or adjacent location for use in the late steps of the operation;
  • a pair of pipe lifting frames are lowered from the water surface and straddle the pipe at a suitable location along the pipe;
  • Figure 3 shows a measurement tool used in the practice of an embodiment of the invention
  • Figure 6 shows a pipe lifting frame landing above the pipeline on the seabed in accordance with an embodiment of the present invention
  • Figure 7 shows a pipe lifting frame clamped onto a pipe and lifting the pipe away from the sea floor in accordance with an embodiment of the present invention.
  • the measurement or metrology tool shown in Figure 3 will be lowered from the water surface to the pipe 12 in the selected area to check the outer circumference of the pipe and to check the axial alignment and straightness of the pipe.
  • the measuring tool is guided by the unmanned ship to the position and driven by the operator of the surface and controls the unmanned ship's system.
  • the measuring tool moves a tester and the camera moves back and forth axially around the cylindrical pipe surface to measure the ellipticity and check the surface flaws. If the pipe is detected within the allowed roundness and straightness, the measuring tool can be removed and sent to the surface.
  • the measurement tool 30 can be left in the conduit 12 or adjacent location for use in a late step of operation.
  • FIG 5 shows an enlarged view of a lifting frame 36 or 38 as it has been lowered into place.
  • At least one pair of pipes will be used to lift the frame.
  • four lifting frames (two are shown) are needed to achieve the desired result.
  • Each of the lift frames 36 and 38 will include a pair of opposed structural guides 40 and 42 and a cross frame 44 over which an unmanned boat control panel 46 is mounted.
  • Extensible mud pads 48 and 50 that can be rotated to provide subsea support are mounted on either side of the lifting frame.
  • the mud pad is fixed to the hydraulic cylinder.
  • Figure 5 shows the position of the mud pad in the retracted movement.
  • a beam 52 is mounted between the vertical structural guides 40 and 42 and projects a pipe clamp 54 from above.
  • the pipe clamp 54 can be moved laterally or lowered about the pipe 12 and lowered onto the pipe 12 and controlled by the unmanned ship control panel 46 by remotely maneuvering the unmanned vessel 18 to provide a hydraulic system.
  • the pipe clamps 54 can be raised to a desired height in a smooth and increasing sequence, with the unmanned ship controlled hydraulic system 46 acting on the hydraulic cylinders or other extensions between the vertical structure guides 40 and 42 (not shown) ).
  • the mud pads 48 and 50 Prior to lifting the pipe 12, the mud pads 48 and 50 are hydraulically lowered into position to securely secure to the sea floor as shown in FIG.
  • the mud pad is positioned by a hydraulic cylinder.
  • the pipe clamp includes a pair of claws that are rotated to open or close.
  • the pipe clamp 54 opens and lowers the engagement with the conduit 12. After the initial contact, the pipe clamp 54 is closed around the pipe 12 and mechanically locked. The pipe 12 is then raised to the desired height, as shown in Figure 7.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Earth Drilling (AREA)

Abstract

A lifting and lowering device for an underwater pressure tapping system used by an unmanned vessel, comprising: a measurement tool, a marking tool, a digging tool, a cleaning tool, an elevation tool, and a pipeline lifting frame (36, 38) lowered from above the water surface to span across a pipeline, and is used for lifting the pipeline (12). By providing the lifting and lowering device for the underwater pressure tapping system for the unmanned vessel and by arranging a usage method, the invention realizes greater efficiency for placing and lifting the pipeline (12) and more accurate positioning. An operation is made intelligent to greatly reduce personnel and equipment costs.

Description

无人船海底带压开孔系统提升下降装置Unmanned ship submarine belt pressure opening system lifting and lowering device 技术领域Technical field
本发明涉及一种无人船用配件,尤其是一种无人船海底带压开孔系统提升下降装置。The invention relates to an unmanned marine vehicle accessory, in particular to an unmanned ship subsea bottom pressure opening system lifting and lowering device.
背景技术Background technique
带压开孔技术是指密闭状态下,以机械切削方式在运行管道上加工和维修的一种作业技术,主要用于石油、化工、管道等行业。当在役管线需要加装支管时,或者因腐蚀穿孔跑冒滴漏人为损坏导致泄露时,采用管道带压开孔系统技术可以完成管线的提升下降,从而完成后续的安装和维修高能工作,并且结合带压开孔技术,就不会影响管线的正常输送,同时保证安全、高效、环保的完成爆破工作,由此,存在一种需求,即设计一种在特定的带压开孔条件下无人船作业过程中的提升下降装置,使得管道放置和提升更加高效,位置更加准确,并且通过智能化的操作,使得人员的成本和设备的成本大大降低。The technology with pressure opening is a kind of operation technology that is processed and repaired on the running pipeline by mechanical cutting in a closed state, and is mainly used in petroleum, chemical, pipeline and other industries. When the in-service pipeline needs to be installed with a branch pipe, or when the corrosion is caused by corrosion and perforation, the pipeline can be lifted and lowered, so that the pipeline can be upgraded and lowered, thereby completing the subsequent installation and maintenance of high-energy work, and combining With the pressure opening technology, it will not affect the normal transportation of the pipeline, and at the same time ensure the safe, efficient and environmentally friendly blasting work. Therefore, there is a need to design a kind of unmanned under certain pressure opening conditions. The lifting and lowering device during the operation of the ship makes the pipeline placement and lifting more efficient, the position is more accurate, and the cost of personnel and the cost of the equipment are greatly reduced through intelligent operation.
发明内容Summary of the invention
本发明的目的在于提供一种无人船海底带压开孔系统提升下降装置,包括:测量工具,包括海底摄影机、侧扫描声纳,放置在无人船上,被用来定位和识别一个关注的区域;标记工具,在感兴趣区域检测管道,并标记在圆柱状管道焊接之间的管道段;挖掘工具,用于从管道下面挖掘土壤、沙或淤泥,无人船用水泵来形成海水射流冲走管道下方的沙或淤泥,建立管道下方挖掘或暴露区域,或者无人船采用抽的装置来建立所需挖掘;清洗工具,无人船操作的刷子或低压力水射流清洁干净选择区域的管道,去掉管道外的保护涂层;下降工具,用于将测量或度量工具在选定区域从水面降到管道,来检查管道的外圆周圆度 并同时检查管道的轴向对齐及直度,并且确定合适的下降位置;管道提升框架,从水面降下来跨在管道上,用于提升管道。The object of the present invention is to provide an unmanned ship subsea bottom pressure opening system lifting and lowering device, comprising: a measuring tool, including a submarine camera, a side scanning sonar, placed on an unmanned ship, used to locate and identify a concern Area; marking tool, detecting the pipeline in the area of interest, and marking the pipe section between the welding of the cylindrical pipe; excavating tools for excavating soil, sand or silt from below the pipe, and the unmanned ship using a water pump to form a seawater jet to wash away Sand or silt underneath the pipeline, creating excavated or exposed areas below the pipeline, or unmanned vessels using pumping to create the required excavation; cleaning tools, unmanned boat operated brushes or low pressure water jets to clean the pipes in the selected area, Remove the protective coating from the outside of the pipe; lower the tool to reduce the roundness of the outer circumference of the pipe by lowering the measuring or measuring tool from the surface to the pipe in the selected area At the same time, check the axial alignment and straightness of the pipe, and determine the appropriate drop position; the pipe lifting frame, which descends from the water surface and straddles the pipe, is used to lift the pipe.
优选的,至少使用一对管道提升框架,每个提升框架包括一对对置的结构引导件及一个交叉框架,在提升框架上跨装一个无人船控制面板,还包括可以旋转延伸来提供海底支撑的可延伸的泥垫,泥垫安装在提升框架的两侧。Preferably, at least a pair of pipe lifting frames are used, each lifting frame comprising a pair of opposed structural guiding members and a cross frame, arranging an unmanned ship control panel on the lifting frame, and further comprising a rotary extension to provide a sea bottom Supported extendable mud pads, which are mounted on either side of the lifting frame.
优选的,泥垫固定在液压缸上。Preferably, the mud pad is fixed to the hydraulic cylinder.
优选的,横梁安装在竖直结构引导件间,并从上面伸出一个管道夹紧装置,管道夹紧装置被横向移动或者绕管道下降,并通过远程操纵无人船提供液压系统的方法降低到管道上面并通过无人船控制面板控制。Preferably, the beam is mounted between the vertical structural guides and protrudes from above a pipe clamping device, the pipe clamping device is moved laterally or lowered around the pipe, and is reduced by remotely maneuvering the unmanned ship to provide a hydraulic system Above the pipe and controlled by the unmanned ship control panel.
优选的,在提升管道前,通过液压的降低到位将泥垫牢固固定在海底。Preferably, the mud pad is firmly fixed to the sea floor by hydraulic lowering before the pipe is lifted.
优选的,管道夹紧装置包括一对转动来打开或关闭的爪子,管道夹紧装置打开并降低从而与管道配合,初始接触后,管道夹紧装置在管道周围被关闭并通过机械方式被锁住后,将管道升起到所需高度。Preferably, the pipe clamping device comprises a pair of claws that are rotated to open or close, the pipe clamping device is opened and lowered to cooperate with the pipe, and after the initial contact, the pipe clamping device is closed around the pipe and mechanically locked After that, raise the pipe to the required height.
本发明的目的还在于提供一种无人船海底带压开孔系统提升下降装置的工作方法,包括如下步骤:Another object of the present invention is to provide a working method for an unmanned ship subsea pressure opening system to lift and lower the device, comprising the following steps:
(1)将管道定位并且将执行一系列复杂过程,海底摄影机、侧扫描声纳、放置在无人船上,用来定位和识别一个关注的区域,通过水下摄像机进行初步的外观观察,报告底部状况,水流状况,绕着管道的可视性,海底的土壤类型,管道的深度以及一定条件下,圆周状的管道接缝和焊接的位置以及管道外部的自然和覆盖条件;(1) Positioning the pipeline and performing a series of complex processes, submarine camera, side scan sonar, placed on the unmanned ship, used to locate and identify a region of interest, preliminary observation by underwater camera, report bottom Conditions, water flow conditions, visibility around the pipeline, soil type of the seabed, depth of the pipeline and, under certain conditions, the location of the circumferential joints and welds of the pipe and the natural and covering conditions outside the pipe;
(2)在感兴趣区域检测管道,并标记在圆柱状管道焊接之间的管道段,管道上的优选位置是没有任何纵向焊接的地方,如果有,可以稍后由无人船操作的研磨工具或其它类似机构去除掉;(2) Detecting the pipe in the area of interest and marking the pipe section between the welding of the cylindrical pipe. The preferred position on the pipe is where there is no longitudinal welding, if any, the grinding tool that can be operated by the unmanned ship later. Or other similar institutions removed;
(3)定位圆柱状焊接,然后沿着管道从圆周状焊接不远处定位一个位置,从而没有带压开孔配置安装在圆柱状焊接或紧邻处;(3) positioning the cylindrical welding, and then positioning a position along the pipe from the circumferential welding, so that the cylindrical welding or the immediate vicinity is not arranged with the pressure opening;
(4)从管道下面挖掘土壤、沙或淤泥; (4) excavating soil, sand or silt from below the pipeline;
(5)无人船用水泵来形成海水射流冲走管道下方的沙或淤泥或者采用抽的装置,建立管道下方挖掘或暴露区域;(5) Unmanned ships use water pumps to form seawater jets to wash away sand or silt under the pipeline or to use pumping devices to establish excavated or exposed areas under the pipeline;
(6)测量或度量工具在选定区域从水面降到管道,来检查管道的外圆周圆度并同时检查管道的轴向对齐及直度,测量工具由无人船引导到位置并通过水面的操作员驱动并控制无人船的系统,测量工具移动一个测试仪和相机在圆柱状的管道表面周围沿轴向前后移动来测量椭圆度和检查表面瑕疵,如果管道被检测到在允许的圆度和直度内,测量工具可以被移走并送到水面,或者将测量工具留在管道或相邻的位置以备操作的晚点步骤中使用;(6) The measuring or measuring tool descends from the water surface to the pipe in the selected area to check the roundness of the outer circumference of the pipe and at the same time check the axial alignment and straightness of the pipe. The measuring tool is guided by the unmanned ship to the position and passes through the water surface. The operator drives and controls the unmanned ship's system. The measuring tool moves a tester and the camera moves back and forth axially around the cylindrical pipe surface to measure the ellipticity and check the surface flaw if the pipe is detected in the allowed roundness. And within straightness, the measuring tool can be removed and sent to the surface of the water, or the measuring tool can be left in the pipeline or adjacent location for use in the late steps of the operation;
(7)如果管道在一个位置未通过圆度和直度的测试,测量工具将轴向移动到管道的另一个位置,测量测试将再度执行直到找到一个满意的位置;(7) If the pipe fails the roundness and straightness test at one location, the measuring tool will move axially to another position of the pipe and the measurement test will be performed again until a satisfactory position is found;
(8)在确定好沿着管道的一个合适位置,一对管道提升框架从水面降下来跨在管道上;(8) A pair of pipe lifting frames are lowered from the water surface and straddle the pipe at a suitable location along the pipe;
(9)横向移动或者绕管道下降管道夹紧装置,并通过远程操纵无人船提供液压系统的方法降低到管道上面并通过无人船控制面板控制,通过无人船控制的液压系统作用于液压汽缸或竖直结构引导间的其它延伸机构,按照平滑和逐渐增加的顺序将管道夹紧装置升到一个所需高度;(9) laterally moving or descending the pipe clamping device around the pipe, and reducing the pipe to the pipe by remotely maneuvering the unmanned ship to provide hydraulic system, and controlling the hydraulic system through the unmanned ship to the hydraulic system Other extensions between the cylinder or vertical structure guides to raise the pipe clamp to a desired height in a smooth and increasing sequence;
(10)在提升管道前,通过液压的降低将泥垫牢固固定在海底;(10) Secure the mud pad to the sea floor by hydraulic pressure reduction before lifting the pipe;
(11)管道夹紧装置打开并降低,与管道配合,初始接触后,管道夹紧装置在管道周围关闭并通过机械方式被锁住,此后将管道升起到所需高度;(11) The pipe clamping device is opened and lowered to cooperate with the pipe. After the initial contact, the pipe clamping device is closed around the pipe and mechanically locked, and then the pipe is raised to the required height;
(12)在每个其它的提升框架或框架组上重复以上相同地操作顺序;(12) repeating the same sequence of operations on each of the other lifting frames or frame groups;
(13)安装管道提升框架并且将管道提升到所需高度,再次使用测量工具来检查管道的圆周圆度和直度;(13) Install the pipe lifting frame and raise the pipe to the required height, and use the measuring tool again to check the circumferential roundness and straightness of the pipe;
(14)如果测量工具没有被遗留在管道上,再次在管道提升框架之间安装测量工具,远程操作无人船,从而驱动和操作测量工具;(14) If the measuring tool is not left on the pipe, install the measuring tool again between the pipe lifting frames, remotely operate the unmanned ship, thereby driving and operating the measuring tool;
(15)再次检验管道的圆度和直度以确定管道被提升后的影响,如果管道在所需误差范围内,测量工具将被移走和取回到水面,如果管道未通过检测, 管道提升框架将被再定位并为即将来临地带压开孔选择新位置。(15) Verify the roundness and straightness of the pipe again to determine the effect of the pipe being lifted. If the pipe is within the required tolerance, the measuring tool will be removed and retrieved back to the surface. If the pipe fails the test, The pipe lifting frame will be repositioned and a new location will be selected for the upcoming zone press opening.
通过该无人船海底带压开孔系统提升下降装置的设置以及使用方法的安排,本发明取得如下有益效果:管道放置和提升更加高效,位置更加准确,并且通过智能化的操作,使得人员的成本和设备的成本大大降低。Through the arrangement of the unloading subsea belt pressure opening system and the arrangement of the use method, the invention achieves the following beneficial effects: the pipeline placement and lifting are more efficient, the position is more accurate, and the personnel are intelligently operated. Cost and equipment costs are greatly reduced.
根据下文结合附图对本发明具体实施例的详细描述,本领域技术人员将会更加明了本发明的上述以及其他目的、优点和特征。The above as well as other objects, advantages and features of the present invention will become apparent to those skilled in the <
附图说明DRAWINGS
后文将参照附图以示例性而非限制性的方式详细描述本发明的一些具体实施例。附图中相同的附图标记标示了相同或类似的部件或部分。本领域技术人员应该理解,这些附图未必是按比例绘制的。本发明的目标及特征考虑到如下结合附图的描述将更加明显,附图中:Some specific embodiments of the present invention are described in detail below by way of example, and not limitation. The same reference numbers in the drawings identify the same or similar parts. Those skilled in the art should understand that the drawings are not necessarily drawn to scale. The objects and features of the present invention will become more apparent in consideration of the following description in conjunction with the accompanying drawings.
图1显示了本发明实施例中应用的一个水下深海管道静止在海底;Figure 1 shows an underwater deep sea pipeline applied in the embodiment of the present invention resting on the seabed;
图2显示了根据本发明实施例远程操纵无人船的例子;2 shows an example of remotely maneuvering an unmanned ship in accordance with an embodiment of the present invention;
图3显示了在本发明实施例实施过程中使用的测量工具;Figure 3 shows a measurement tool used in the practice of an embodiment of the invention;
图4显示了本发明无人船无潜水员带压开孔系统过程的一部分,安装一对管道提升框架;Figure 4 shows a part of the process of the unmanned ship without diver pressing the opening system of the present invention, installing a pair of pipe lifting frames;
图5显示了附属的泥垫收回使管道提升框架正被降低;Figure 5 shows that the associated mud pad retraction causes the pipe lifting frame to be lowered;
图6显示了根据本发明实施例的着陆在海底位于管道上方的管道提升框架;Figure 6 shows a pipe lifting frame landing above the pipeline on the seabed in accordance with an embodiment of the present invention;
图7显示了根据本发明实施例的管道提升框架夹在了管道上并提升管道离开海底。Figure 7 shows a pipe lifting frame clamped onto a pipe and lifting the pipe away from the sea floor in accordance with an embodiment of the present invention.
具体实施方式detailed description
在本发明已经带有一定特殊性的描述后,需要注意,很多对本发明建设和它的零件安排的细节的更改可以在不离开本公开的精神和范围而做出。需理解 本发明不受限于这里用来示例的实施例。While the invention has been described with a particular embodiment of the invention, it is to be understood that many modifications of the details of the construction of the invention and its parts arrangements can be made without departing from the spirit and scope of the disclosure. Need to understand The invention is not limited to the embodiments used herein.
具体参考附图,图1显示了静止在海底14并被它支撑的一段水下的深海管道12。图1,显示是本发明所应用的管道12。管道12将由多段与多个环状的焊接16连接在一起组成。依赖于管道的尺寸和其他因素,也可能采用纵向焊接(未显示)。深水位置,比如在6000英尺和以下,是已知相对于管道的内压能够在管道外产生高压力的环境。本发明可以用不同直径的管道但特别适用于10英寸至20英寸直径的管道。Referring specifically to the drawings, Figure 1 shows a section of underwater deep sea pipeline 12 that is stationary on the seabed 14 and supported by it. Figure 1 shows a conduit 12 to which the present invention is applied. The pipe 12 will be composed of a plurality of sections joined together with a plurality of annular welds 16. Depending on the size of the pipe and other factors, longitudinal welding (not shown) may also be used. Deep water locations, such as at 6000 feet and below, are known to create high pressure outside the pipeline relative to the internal pressure of the pipeline. The present invention can be used with pipes of different diameters but is particularly suitable for pipes of 10 inch to 20 inch diameter.
一个无人船18,显示在图2里,将用于执行本发明将要描述的很多步骤或操作。无人船18将从水上控制或者供应动力。An unmanned vessel 18, shown in Figure 2, will be used to perform many of the steps or operations that will be described herein. The unmanned boat 18 will control or supply power from the water.
在本发明的初始步骤,管道12将被定位并且将执行一系列复杂过程。海底摄影机、侧扫描声纳、放置在无人船上,被用来定位和识别一个关注的区域。将会通过水下摄像机进行初步的外观观察。底部状况将被报告,水流将被报告,绕着管道的可视性将被报告,海底的土壤类型将被报告,最后管道的深度将被报告。可能需要调查并执行其它信息。此外,如果有,圆周状的管道接缝和焊接的位置需要被报告。管道外部的自然和覆盖条件,例如混凝土或其他材料,也将被报告。In the initial step of the invention, the conduit 12 will be positioned and a series of complex processes will be performed. Submarine cameras, side scan sonars, placed on unmanned vessels, are used to locate and identify an area of interest. A preliminary look will be made through the underwater camera. The bottom condition will be reported, the water flow will be reported, the visibility around the pipeline will be reported, the soil type of the seabed will be reported, and the depth of the final pipeline will be reported. It may be necessary to investigate and perform other information. In addition, if there are, the location of the circumferential pipe joints and welds needs to be reported. Natural and covering conditions outside the pipe, such as concrete or other materials, will also be reported.
将在感兴趣区域检测管道12,并标记在圆柱状管道焊接16之间的管道段。管道上的优选位置是没有任何纵向焊接的地方,如果有,可以稍后由无人船操作的研磨工具或其它类似机构去除掉。圆柱状焊接16将被定位,然后沿着管道从圆周状焊接16不远处定位一个位置,从而没有带压开孔配置安装在圆柱状焊接或紧邻处。The pipe 12 will be inspected in the region of interest and marked in the pipe section between the cylindrical pipe welds 16. The preferred location on the pipe is where there is no longitudinal weld, if any, which can later be removed by an unmanned boat operated abrasive tool or other similar mechanism. The cylindrical weld 16 will be positioned and then positioned along the pipe from a circumferential weld 16 a position so that it is mounted in a cylindrical weld or in the immediate vicinity without a pressurized opening configuration.
首先,从管道12下面挖掘土壤、沙或淤泥,是这里要描述的工具可以不受限制的安装。在一个操作中,无人船18将用水泵来形成海水射流冲走管道下方的沙或淤泥,建立管道下方挖掘或暴露区域。可选的,无人船18可以采用抽的装置来建立所需挖掘。First, excavating soil, sand or silt from below the pipe 12 is an unrestricted installation of the tools to be described herein. In one operation, the unmanned vessel 18 will use a water pump to form a seawater jet that washes away sand or sludge beneath the pipeline to create an excavated or exposed area beneath the pipeline. Alternatively, the unmanned boat 18 may employ a pumping device to establish the desired digging.
因此,选择区域的管道12将被无人船操作的刷子或低压力水射流清洁干净。 在一些实例中,管道外的保护涂层,比如熔融粘合树脂、混凝土或水泥及类似的,将在下一步骤前被去除掉。很多工具被发展来去除这些涂层并且也可用,在本发明的领域中它们的应用是可能的。Thus, the conduit 12 of the selected area will be cleaned by a brush or low pressure water jet operated by the unmanned ship. In some instances, a protective coating outside the pipe, such as a molten bond resin, concrete or cement, and the like, will be removed prior to the next step. Many tools have been developed to remove these coatings and are also useful, their application being possible in the field of the invention.
一旦正在进行的预备过程被完成,图3所示的测量或度量工具将在选定区域从水面降到管道12,来检查管道的外圆周圆度并同时检查管道的轴向对齐及直度。测量工具由无人船引导到位置并通过水面的操作员驱动并控制无人船的系统。测量工具移动一个测试仪和相机在圆柱状的管道表面周围沿轴向前后移动来测量椭圆度和检查表面瑕疵。如果管道被检测到在允许的圆度和直度内,测量工具可以被移走并送到水面。可选的,测量工具30可以留在管道12或相邻的位置在操作的晚点步骤中使用。Once the ongoing preparatory process is completed, the measurement or metrology tool shown in Figure 3 will be lowered from the water surface to the pipe 12 in the selected area to check the outer circumference of the pipe and to check the axial alignment and straightness of the pipe. The measuring tool is guided by the unmanned ship to the position and driven by the operator of the surface and controls the unmanned ship's system. The measuring tool moves a tester and the camera moves back and forth axially around the cylindrical pipe surface to measure the ellipticity and check the surface flaws. If the pipe is detected within the allowed roundness and straightness, the measuring tool can be removed and sent to the surface. Alternatively, the measurement tool 30 can be left in the conduit 12 or adjacent location for use in a late step of operation.
如果管道在一个位置未通过圆度和直度的测试,测量工具30将轴向移动到管道12的另一个位置,测量测试将再度执行直到找到一个满意的位置。If the pipe fails the roundness and straightness test at one location, the measuring tool 30 will move axially to another location of the pipe 12 and the measurement test will be performed again until a satisfactory position is found.
如图4显示的,在确定好沿着管道12的一个合适位置,一对管道提升框架36和38将从水面降下来跨在管道12上。图5显示了一个提升框架36或38的放大图,正如它已经被降低到位了。As shown in Figure 4, a pair of pipe lift frames 36 and 38 will descend from the surface of the water and straddle the pipe 12 at a suitable location along the conduit 12. Figure 5 shows an enlarged view of a lifting frame 36 or 38 as it has been lowered into place.
将至少使用一对管道提升框架。在一些应用中,需要四个提升框架(仅显示两个)来达到所需结果。每个提升框架36和38将包括一对对置的结构引导件40和42及一个交叉框架44,在它上面跨装一个无人船控制面板46。可以旋转延伸来提供海底支撑的可延伸的泥垫48和50安装在提升框架的两侧。在本实施例中,泥垫固定在液压缸上。图5显示了泥垫在缩回移动中的位置。一个横梁52安装在竖直结构引导40和42间,并从上面伸出一个管道夹紧装置54。At least one pair of pipes will be used to lift the frame. In some applications, four lifting frames (two are shown) are needed to achieve the desired result. Each of the lift frames 36 and 38 will include a pair of opposed structural guides 40 and 42 and a cross frame 44 over which an unmanned boat control panel 46 is mounted. Extensible mud pads 48 and 50 that can be rotated to provide subsea support are mounted on either side of the lifting frame. In this embodiment, the mud pad is fixed to the hydraulic cylinder. Figure 5 shows the position of the mud pad in the retracted movement. A beam 52 is mounted between the vertical structural guides 40 and 42 and projects a pipe clamp 54 from above.
管道夹紧装置54可以被横向移动或者绕管道12下降,并通过远程操纵无人船18提供液压系统的方法降低到管道12上面并通过无人船控制面板46控制。管道夹紧装置54可以被以平滑和逐渐增加的顺序升到一个所需高度,通过无人船控制的液压系统46作用于液压汽缸或竖直结构引导40和42间的其它延伸机构(未显示)。 The pipe clamp 54 can be moved laterally or lowered about the pipe 12 and lowered onto the pipe 12 and controlled by the unmanned ship control panel 46 by remotely maneuvering the unmanned vessel 18 to provide a hydraulic system. The pipe clamps 54 can be raised to a desired height in a smooth and increasing sequence, with the unmanned ship controlled hydraulic system 46 acting on the hydraulic cylinders or other extensions between the vertical structure guides 40 and 42 (not shown) ).
在提升管道12前,泥垫48和50被液压的降低到位来牢固固定在海底,如图6所示。在本实施例中,泥垫通过液压缸定位。Prior to lifting the pipe 12, the mud pads 48 and 50 are hydraulically lowered into position to securely secure to the sea floor as shown in FIG. In this embodiment, the mud pad is positioned by a hydraulic cylinder.
管道夹紧装置包括一对转动来打开或关闭的爪子。管道夹紧装置54打开并降低与管道12配合。在初始接触后,管道夹紧装置54在管道12周围关闭并通过机械方式被锁住。然后管道12被升起到所需高度,图7显示了这一情形。The pipe clamp includes a pair of claws that are rotated to open or close. The pipe clamp 54 opens and lowers the engagement with the conduit 12. After the initial contact, the pipe clamp 54 is closed around the pipe 12 and mechanically locked. The pipe 12 is then raised to the desired height, as shown in Figure 7.
然后在每个其它的提升框架或框架组上重复相同地操作顺序。The same sequence of operations is then repeated on each of the other lifting frames or groups of frames.
在管道提升框架36和38都已经如所述地安装并且管道12提升到了所需高度,将再次使用测量工具30来检查管道12地圆周圆度和直度。After the pipe lifting frames 36 and 38 have been installed as described and the pipe 12 has been raised to the desired height, the measuring tool 30 will be used again to check the circumferential roundness and straightness of the pipe 12.
如测量工具没有遗留在管道12上,它将再次安装在管道提升框架36和38之间。远程操作无人船18,从而驱动和操作测量工具30。管道的圆度和直度将再次被检验以决定前面提到的管道被提升后的影响。如果管道12在所需误差范围内,测量工具30将被移走和取回到水面。如果管道未通过检测,管道提升框架将被再定位并为即将来临地带压开孔选择新位置。If the measuring tool is not left on the pipe 12, it will be installed again between the pipe lifting frames 36 and 38. The unmanned vessel 18 is remotely operated to drive and operate the measurement tool 30. The roundness and straightness of the pipe will be tested again to determine the impact of the previously mentioned pipe being upgraded. If the conduit 12 is within the required tolerance, the measurement tool 30 will be removed and retrieved back to the surface. If the pipe fails the test, the pipe lift frame will be repositioned and a new location will be selected for the upcoming zone press hole.
虽然本发明已经参考特定的说明性实施例进行了描述,但是不会受到这些实施例的限定而仅仅受到附加权利要求的限定。本领域技术人员应当理解可以在不偏离本发明的保护范围和精神的情况下对本发明的实施例能够进行改动和修改。 The present invention has been described with reference to the specific illustrative embodiments, and is not limited by the scope of the appended claims. It will be appreciated by those skilled in the art that the embodiments of the invention can be modified and modified without departing from the scope and spirit of the invention.

Claims (10)

  1. 一种无人船海底带压开孔系统提升下降装置,其特征在于包括:An unmanned ship subsea bottom pressure opening system lifting and lowering device, characterized by comprising:
    测量工具,包括海底摄影机、侧扫描声纳,放置在无人船上,被用来定位和识别一个关注的区域;Measurement tools, including submarine cameras, side scan sonars, placed on unmanned vessels, are used to locate and identify an area of interest;
    标记工具,在感兴趣区域检测管道(12),并标记在圆柱状管道焊接(16)之间的管道段;Marking tool, detecting the pipe (12) in the area of interest, and marking the pipe section between the cylindrical pipe welding (16);
    挖掘工具,用于从管道(12)下面挖掘土壤、沙或淤泥,无人船(18)用水泵来形成海水射流冲走管道下方的沙或淤泥,建立管道下方挖掘或暴露区域,或者无人船(18)采用抽的装置来建立所需挖掘;Excavation tools for excavating soil, sand or silt from below the pipe (12). The unmanned ship (18) uses a water pump to form a seawater jet that washes away sand or silt beneath the pipe, creating an excavated or exposed area below the pipe, or no one The ship (18) uses a pumping device to establish the required excavation;
    清洗工具,无人船操作的刷子或低压力水射流清洁干净选择区域的管道(12),去掉管道外的保护涂层;Cleaning tools, unmanned boat operated brushes or low pressure water jets clean the pipes in the selected area (12) and remove the protective coating from the outside of the pipe;
    下降工具,用于将测量或度量工具在选定区域从水面降到管道(12),来检查管道的外圆周圆度并同时检查管道的轴向对齐及直度,并且确定合适的下降位置;a lowering tool for lowering the measurement or metrology tool from the surface to the pipe (12) in a selected area to inspect the outer circumference of the pipe and simultaneously check the axial alignment and straightness of the pipe and determine the appropriate descent position;
    管道提升框架(36,38),从水面降下来跨在管道(12)上,用于提升管道。The pipe lifting frame (36, 38) descends from the surface of the water and straddles the pipe (12) for lifting the pipe.
  2. 根据权利要求1所述的一种无人船海底带压开孔系统提升下降装置,其特征在于:至少使用一对管道提升框架,每个提升框架(36,38)包括一对对置的结构引导件(40,42)及一个交叉框架(44),A lifting and lowering device for an unmanned subsea bottom belt pressing opening system according to claim 1, wherein at least a pair of pipe lifting frames are used, each lifting frame (36, 38) comprising a pair of opposed structures. a guide member (40, 42) and a cross frame (44),
  3. 根据权利要求2所述的一种无人船海底带压开孔系统提升下降装置,其特征在于:在所述提升框架上跨装一个无人船控制面板(46)。The unmanned ship subsea bottom pressure opening system lifting and lowering device according to claim 2, wherein an unmanned ship control panel (46) is straddled on the lifting frame.
  4. 根据权利要求3所述的一种无人船海底带压开孔系统提升下降装置,其特征在于:还包括可以旋转延伸来提供海底支撑的可延伸的泥垫(48,50),所述泥垫(48,50)安装在提升框架的两侧。An unmanned seabed subsea pressure opening system lifting and lowering device according to claim 3, further comprising an extendable mud pad (48, 50) rotatable to provide sea bottom support, said mud The pads (48, 50) are mounted on both sides of the lifting frame.
  5. 根据权利要求4所述的一种无人船海底带压开孔系统提升下降装置,其特征 在于:所述泥垫(48,50)固定在液压缸上。The lifting and lowering device for an unmanned ship subsea bottom pressure opening system according to claim 4, characterized in that It is that the mud pad (48, 50) is fixed on the hydraulic cylinder.
  6. 根据权利要求1所述的一种无人船海底带压开孔系统提升下降装置,其特征在于:所述横梁(52)安装在竖直结构引导件(40,42)间,并从上面伸出一个管道夹紧装置(54),A lifting and lowering device for an unmanned submarine belt press opening system according to claim 1, wherein said beam (52) is mounted between vertical structural guides (40, 42) and extends from above a pipe clamping device (54),
  7. 根据权利要求6所述的一种无人船海底带压开孔系统提升下降装置,其特征在于:所述管道夹紧装置(54)被横向移动或者绕管道(12)下降,并通过远程操纵无人船(18)提供液压系统的方法降低到管道(12)上面并通过无人船控制面板(46)控制。A lifting and lowering device for an unmanned subsea bottom belt pressing opening system according to claim 6, wherein said pipe clamping device (54) is laterally moved or lowered around the pipe (12) and remotely operated The unmanned boat (18) provides a hydraulic system that is lowered onto the pipe (12) and controlled by the unmanned ship control panel (46).
  8. 根据权利要求7所述的一种无人船海底带压开孔系统提升下降装置,其特征在于:在提升所述管道(12)前,通过液压的降低到位将所述泥垫(48,50)牢固固定在海底。The unmanned ship subsea bottom pressure opening system lifting and lowering device according to claim 7, characterized in that the mud pad is replaced by hydraulic pressure before lifting the pipe (12) (48, 50) ) Securely fixed to the sea floor.
  9. 根据权利要求7所述的一种无人船海底带压开孔系统提升下降装置,其特征在于:所述管道夹紧装置(54)包括一对转动来打开或关闭的爪子。An unmanned seabed subsea pressure opening system lifting and lowering device according to claim 7, wherein said pipe clamping device (54) includes a pair of claws that are rotated to open or close.
  10. 根据权利要求9所述的一种无人船海底带压开孔系统提升下降装置,其特征在于:所述管道夹紧装置(54)打开并降低从而与管道(12)配合,初始接触后,管道夹紧装置(54)在管道(12)周围被关闭并通过机械方式被锁住后,将所述管道(12)升起到所需高度。 A lifting and lowering device for an unmanned subsea bottom belt pressing opening system according to claim 9, wherein said pipe clamping device (54) is opened and lowered to cooperate with the pipe (12), after initial contact, After the pipe clamp (54) is closed around the pipe (12) and mechanically locked, the pipe (12) is raised to the desired height.
PCT/CN2016/095119 2016-07-17 2016-08-14 Lifting and lowering device for underwater pressure tapping system used by unmanned vessel WO2018014397A1 (en)

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