WO2017191222A1 - An oxyhydrogen gas fuelled power system and a control system and method for operating the same - Google Patents

An oxyhydrogen gas fuelled power system and a control system and method for operating the same Download PDF

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Publication number
WO2017191222A1
WO2017191222A1 PCT/EP2017/060586 EP2017060586W WO2017191222A1 WO 2017191222 A1 WO2017191222 A1 WO 2017191222A1 EP 2017060586 W EP2017060586 W EP 2017060586W WO 2017191222 A1 WO2017191222 A1 WO 2017191222A1
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WO
WIPO (PCT)
Prior art keywords
hho
cell
power
control system
electric generator
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PCT/EP2017/060586
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French (fr)
Inventor
Andrew Cassidy
Nigel CHANNON
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Andrew Cassidy
Channon Nigel
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Publication date
Application filed by Andrew Cassidy, Channon Nigel filed Critical Andrew Cassidy
Publication of WO2017191222A1 publication Critical patent/WO2017191222A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M21/00Apparatus for supplying engines with non-liquid fuels, e.g. gaseous fuels stored in liquid form
    • F02M21/02Apparatus for supplying engines with non-liquid fuels, e.g. gaseous fuels stored in liquid form for gaseous fuels
    • F02M21/0203Apparatus for supplying engines with non-liquid fuels, e.g. gaseous fuels stored in liquid form for gaseous fuels characterised by the type of gaseous fuel
    • F02M21/0206Non-hydrocarbon fuels, e.g. hydrogen, ammonia or carbon monoxide
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B1/00Electrolytic production of inorganic compounds or non-metals
    • C25B1/01Products
    • C25B1/02Hydrogen or oxygen
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B15/00Operating or servicing cells
    • C25B15/02Process control or regulation
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B9/00Cells or assemblies of cells; Constructional parts of cells; Assemblies of constructional parts, e.g. electrode-diaphragm assemblies; Process-related cell features
    • C25B9/70Assemblies comprising two or more cells
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M21/00Apparatus for supplying engines with non-liquid fuels, e.g. gaseous fuels stored in liquid form
    • F02M21/02Apparatus for supplying engines with non-liquid fuels, e.g. gaseous fuels stored in liquid form for gaseous fuels
    • F02M21/0218Details on the gaseous fuel supply system, e.g. tanks, valves, pipes, pumps, rails, injectors or mixers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J3/00Circuit arrangements for ac mains or ac distribution networks
    • H02J3/38Arrangements for parallely feeding a single network by two or more generators, converters or transformers
    • H02J3/381Dispersed generators
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J11/00Circuit arrangements for providing service supply to auxiliaries of stations in which electric power is generated, distributed or converted
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J2300/00Systems for supplying or distributing electric power characterised by decentralized, dispersed, or local generation
    • H02J2300/30The power source being a fuel cell
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J9/00Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting
    • H02J9/04Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source
    • H02J9/06Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source with automatic change-over, e.g. UPS systems
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency
    • Y02P20/133Renewable energy sources, e.g. sunlight
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/30Use of alternative fuels, e.g. biofuels

Definitions

  • the present invention is directed towards oxyhydrogen (HHO) gas fuelled power systems, systems for generating HHO gas, and in particular systems for utilizing HHO gas for electricity generation incorporated at a system level in a building to provide independent or semi-independent electricity networks.
  • HHO oxyhydrogen
  • the present invention is also directed towards systems for controlling the production of HHO gas.
  • HHO cells generate HHO gas, a mixture of hydrogen (H 2 ) and oxygen (O 2 ) gases (typically with the ratio 2 parts Hydrogen for every 1 part Oxygen) by the electrolysis of water.
  • HHO gas generated has previously been used as an additive for combustion engines. It would be desirable to provide other applications for the HHO gas such as in domestic power generating networks. It would be further desirable to improve the operation and control of the HHO cells and the HHO gas generating systems so as to provide for more reliable generation of HHO gas and electricity, and prevent damage to the HHO cells.
  • the present invention provides an oxyhydrogen (HHO) gas fuelled power system comprising: an electric generator adaptable to generate electricity using HHO gas; and a control system adaptable to selectively activate the electric generator.
  • HHO oxyhydrogen
  • the present invention is able to selectively use HHO gas to generate electricity for the powering of appliances, such as domestic appliances, industrial appliances or agricultural appliances.
  • the present invention can achieve an operational independence from a mains power grid, which is especially beneficial in remote and/or inaccessible areas.
  • the HHO gas fuelled power system further comprising a HHO gas source adaptable to supply HHO gas to the electric generator.
  • the HHO gas fuelled power system further comprising at least one HHO cell for generating HHO gas which is preferably storable in the HHO gas source.
  • the HHO cell is adaptable to generate HHO gas using known methods, such as via electrolysis of water into its constituent parts.
  • the HHO cell is powered to generate HHO gas by a main power source, such as mains electricity or a stand-alone power source.
  • the present invention enables the at least one HHO cell to produce HHO gas from a main power source.
  • the HHO gas can be stored and used later, such as when the main power source is unavailable, to enable the electric generator to generate electricity.
  • the main power source and the electric generator being selectively connectable to a load, such as an appliance.
  • control system having a load switched mode, in the load switched mode the control system being adaptable for selectively activating the electric generator based on the load.
  • the load switched mode being activated/deactivated based on a user input.
  • control system being adaptable to switch between the electric generator and the main power source based on the load.
  • the control system being adaptable to activate the electric generator based on the load current being at or about a predetermined value.
  • the load switched mode allows the electric generator to be used for heavy duty power consumption based on the needs of the load.
  • the electric generator can supplement the power supplied by the main power grid or replace it while HHO gas fuel is available for powering the electric generator.
  • the control system being adaptable for isolating the HHO gas fuelled power system from the main power source in response to the load current being at or about a predetermined current value.
  • this enables the HHO gas fuelled power system to be isolated from the main power source to thereby achieve operational independence.
  • the control system being adaptable to isolate the HHO cell from the main power source using a relay.
  • the predetermined current value is stored or permanently stored in the control system.
  • control system having a reconnect mode, in the reconnect mode the control system being adaptable for connecting the HHO gas fuelled power system to the main power source based on the output of the electric generator.
  • the control system being adaptable for connecting the HHO gas fuelled power system to the main power source based on the output of the electric generator falling below a predetermined output value.
  • the reconnect mode being activated/deactivated by a user.
  • the predetermined output value is stored or permanently stored in the control system, and is optionally set by a user of the HHO gas fuelled system.
  • control system having a backup generator mode
  • the control system selectively activates the electric generator based on the input power received from the main power source.
  • the backup generator mode being activated/deactivated by a user.
  • control system activates the electric generator in response to the input power received from the main power source falling below a predetermined power value.
  • the predetermined power value is stored or permanently stored in the control system.
  • the backup generator mode enables the present invention to operate as backup generator when the main power source is unavailable or unreliable.
  • the HHO cell can draw power from the main power source to generate HHO gas for storage.
  • the control system can activate the electric generator to generate electricity using the stored HHO gas.
  • the present invention will help provide a constant supply of electricity to appliances, even when the main power source is unreliable.
  • the main power source comprising an AC mains grid.
  • the main power source is independent from the AC mains grid.
  • the main power source preferably comprising a renewable power source such as a solar, wind or tidal power source.
  • the backup generator mode enables the present invention to utilise a renewable power source to generate the HHO gas.
  • the generation of power by the renewable power source is intermittent and dependent on environmental factors (e.g. cloud coverage, wind levels, and the tides).
  • the HHO gas fuelled power systems is adaptable to take over some or all of the load for electricity generation in certain situations, such as when the power generated by the renewable power source falls below a certain value, and therefore the HHO gas fuelled power system is able to ensure that a constant generation of electric power is provided.
  • the HHO gas fuelled power system further comprising at least one gas fed appliance, such as an oven and/or boiler, adaptable to use HHO gas as a fuel source.
  • at least one gas fed appliance such as an oven and/or boiler, adaptable to use HHO gas as a fuel source.
  • control system comprising means for detecting the starting/stopping of the electric generator.
  • the means for detecting the starting/stopping of the electric generator comprising a tachometer.
  • the means for detecting the starting/stopping of the electric generator comprising means for measuring the current drawn by the electric generator.
  • the means for measuring the current drawn by the electric generator comprising a Hall Effect current sensor.
  • control system adaptable to send a start command to the electric generator and detect whether or not the electric generator has started.
  • control system being adaptable to repeatedly send a start command to the electric generator until the electric generator has started.
  • the present invention provides a method for controlling an oxyhydrogen (HHO) gas fuelled power system comprising an electric generator adaptable to generate electricity using HHO gas, the method comprising selectively activating the electric generator such as based on the load, or based on the load current being at or about a predetermined value.
  • HHO oxyhydrogen
  • the method further comprising selectively activating the electric generator based on a load.
  • the method further comprising switching between the electric generator and a main power source based on the load.
  • the method further comprising activating the electric generator based on the load current being at or about a predetermined value.
  • the method further comprising isolating the HHO gas fuelled power system from the main power source in response to the load current being at or about a predetermined current value.
  • the method further comprising connecting the HHO gas fuelled power system to the main power source based on the output of the electric generator, and preferably based on the output of the electric generator falling below a predetermined output value.
  • the method further comprising selectively activating the electric generator based on the input power received from the main power source, and preferably in response to the input power received from the main power source falling below a predetermined power value.
  • the method comprising detecting the starting/stopping of the electric generator.
  • the method comprising sending a start command to the electric generator and detecting whether or not the electric generator has started, and most preferably comprises repeatedly sending a start command to the electric generator until the electric generator has started.
  • the present invention provides a control system for controlling at least one oxyhydrogen (HHO) cell for generating HHO gas, the control system having a cell start mode, the cell start mode being adaptable to increase the power supplied to the at least one HHO cell from an initial power level to a maximum power level.
  • the cell start mode provides a soft start procedure which can gradually increase the power supplied to the at least one HHO cell. This prevents full power being applied to the HHO cell immediately causing a large power surge, and thereby potentially damaging the HHO cell.
  • the cell start mode being adaptable to increase the current supplied to the at least one HHO cell form an initial current value to a maximum current value, and preferably the initial current value is 0 Amps.
  • the current supplied to at least one HHO is increased from the initial current value to the maximum current value in increments.
  • the increments being digital increments from 0-255.
  • the maximum power level is pre-defined, and is preferably stored or permanently stored in the control system.
  • control system comprises at least one analogue controller, such as a PWM analogue controller.
  • control system comprises a microcontroller (MCU) having a memory.
  • MCU microcontroller
  • the pre-defined power level being stored in the memory of the MCU.
  • the memory of the MCU is EEPROM.
  • the cell start mode being adaptable to increase the power supplied to the at least one HHO cell from the initial power level to the maximum power level over a period of time.
  • the cell start mode can gradually increase the power level from the initial value to the maximum level over the period of time.
  • the period of time being stored or permanently stored in the control system, and is optionally set by a user.
  • the cell start mode being adaptable to increase the power supplied to the at least one HHO cell from the initial power level to the maximum power level over a period of 10 seconds or more, 20 seconds or more, 30 seconds or more, 40 seconds or more, 50 seconds or more, or 60 seconds or more.
  • the cell start mode being adaptable to increase the power supplied to the at least one HHO cell by increasing the magnitude of input power signal supplied to the HHO cell
  • the input power signal is optionally a pulse width modulation signal (PWM).
  • the at least one HHO cell comprises at least two HHO cells, the cell start mode being adaptable to increase the power supplied to a first one of the at least two HHO cells from an initial first HHO cell power level to a maximum first HHO cell power level.
  • the cell start mode being adaptable to increase the power supplied to a second one of the at least two HHO cells from an initial second HHO cell power level to a maximum second HHO cell power level.
  • the cell start mode being adaptable to separately and/or independently increase the power supplied to the first one of the at least two HHO cells and the second one of the at least two HHO cells.
  • the cell start mode can increase power supplied to the first and second HHO cells separately and/or independently, thereby allowing each HHO cell to be controlled separately based on, for example, their different properties.
  • the cell start mode being adaptable to increase the power supplied to the first one of the at least two HHO cells from the initial first HHO cell power level to a maximum first HHO cell power level over a first period of time.
  • the cell start mode being adaptable to increase the power supplied to the second one of the at least two HHO cells from the initial second HHO cell power level to a maximum second HHO cell power level over a second period of time.
  • the first and second periods of time can be the same, or alternatively, the first period of time differs from the second period of time.
  • control system comprising a first analogue controller associated with the first HHO cell and a second analogue controller associated with the second HHO cell.
  • control system comprising a cell control means and a cell power means, the cell control means being adaptable to supply a control signal to the cell power means, the control signal representing the level of power to be supplied to the at least one HHO cell.
  • the cell power means being adaptable to supply power to the at least one HHO cell based on the control signal.
  • the cell power means comprises a first cell power means associated with a first one of the at least two HHO cells and a second cell power means associated with a second one of the at least two HHO cells, the first cell power means and the second cell power means being adaptable for separately and/or independently supplying power to the first HHO cell and the second HHO cell.
  • the present invention further provides a method for controlling at least one oxyhydrogen (HHO) cell for generating HHO gas, the method comprising initializing a cell start mode for increasing the power supplied to the at least one HHO from an initial power level to a maximum power level.
  • HHO oxyhydrogen
  • the method comprising increasing the current supplied to the at least one HHO cell form an initial current value to a maximum power value.
  • the method comprising increasing the power supplied to the at least one HHO cell from the initial power level to the maximum power level over a period of time.
  • the period of time being 10 seconds or more, 20 seconds or more, 30 seconds or more, 40 seconds or more, 50 seconds or more, or 60 seconds or more.
  • the method comprising increasing the power supplied to the at least one HHO cell by increasing the magnitude of input power signal supplied to the HHO cell.
  • the present invention further provides an oxyhydrogen (HHO) gas generating system, the HHO gas generating system comprising at least one HHO cell for generating HHO gas; and a control system for controlling the at least one HHO cell, the control system having a cell start mode, the cell start mode adaptable to increase the power supplied to the at least one HHO cell from an initial power level to a maximum power level.
  • HHO oxyhydrogen
  • the present invention provides a control system for controlling at least one oxyhydrogen (HHO) cell for generating HHO gas, the control system having a cell run mode, the cell run mode being configurable to adaptively control the production of HHO gas by the at least one HHO cell.
  • the control system adaptively changes how much HHO gas is being produced by the at least one HHO cell. This can be in response to, for example, a change in the demand of appliances using the HHO gas or in response to changes in a main power grid powering the HHO cell.
  • This provides a system which is adaptive to ensure a steady rate of HHO gas production, or alternatively/additionally a system which can increase/decrease HHO gas production based on demand.
  • control system being configurable to adaptively control the production of HHO gas by the at least one HHO cell by adaptively controlling the input power supplied to the at least one HHO cell.
  • control system being configurable to adaptively control the production of HHO gas by the at least one HHO cell based on one or more parameters, optionally the one or more parameters being representative of operating conditions of the at least one HHO cell.
  • control system being configurable to adaptively control the production of HHO gas by the at least one HHO cell by providing a control signal for controlling the input power supplied to the at least one HHO cell.
  • control signal being an adjusted version of the previous control signal used for controlling the input power supplied to the at least one HHO cell.
  • control system utilises feedback to provide adaptive control of the control signal used to control the power supplied to the at least one HHO cell.
  • control system comprises storage means for storing the previous control signal used for controlling the input power supplied to the at least one HHO cell.
  • control system being configurable to adjust the previous control signal based on one or more parameters to generate the adjusted control signal, and preferably comprises an adjustment means for adjusting the previous control signal based on the one or more parameters.
  • control signal being a Pulse Width Modulation (PWM) signal.
  • PWM Pulse Width Modulation
  • control system being adaptable to modulate the PWM signal based on the one or more parameters.
  • control system comprises a microcontroller (MCU).
  • MCU microcontroller
  • the adjustment means comprises a potentiometer controller, most preferably a digital potentiometer controller or PWM digital potentiometer controller.
  • the adjustment means comprising a first adjustment means for adjusting the control signal for a first one of the at least two HHO cells and a second adjustment means for adjusting the control signal for a second one of the at least two HHO cells.
  • control system further comprising a power switching means, the power switching means being adaptable to control the supply of input power to the at least one HHO cell.
  • the power switching means controls when power is supplied to the at least one HHO cell. This controls how much electrolysis occurs in the cell and allows for more or less HHO gas to be created either on demand or to charge a pressurised cylinder that stores the HHO gas for later use.
  • the power switching means being adaptable to receive the control signal, the power switching means being adaptable to switch on/off based on the received control signal.
  • a maximum power is supplied to the at least one HHO cell and when the power switching means is switched off, a minimum or no power is supplied to the at least one HHO cell.
  • the power switching means being a digital power switching means, optionally a power metal-oxide-semiconductor field effect transistor (MOSFET) or an insulated-gate bipolar transistor (IGBT).
  • MOSFET power metal-oxide-semiconductor field effect transistor
  • IGBT insulated-gate bipolar transistor
  • the control system being configurable to adaptively control a first one of the at least two HHO cells and separately and/or independently adaptively control a second one of the at least two HHO cells.
  • control system being configurable to adaptively control the first one of the at least two HHO cells based on one or more parameters associated with the first one of the at least two HHO cells.
  • control system being configurable to adaptively control the second one of the at least two HHO cells based on one or more parameters associated with the second one of the at least two HHO cells.
  • control signal comprises a first control signal associated with a first one of the at least two HHO cells and a second control signal associated with a second one of the at least two HHO cells.
  • the power switching means comprises a first power switching means associated with the first one of the at least two HHO cells and a second power switching means associated with the second one of the at least two HHO cells, the first power switching means being adaptable to receive the first control signal and the second power switching means being adaptable to receive the second control signal.
  • control system can independently control the operation of a plurality of HHO cells based on parameters which are unique to the individual HHO cells thereby improving the efficiency of the individual HHO cells.
  • control system comprising a measurement means adaptable to measure at least one property of the at least one HHO cell.
  • the at least one measured property is indicative of the one or more parameters.
  • control system being adaptable to determine an adjustment amount based on the at least one measured property.
  • control system being adaptable to adjust the control system based on the adjustment amount.
  • control system comprising storage means for storing the previous control signal used for controlling the input power supplied to the at least one HHO cell, the control system being adaptable to adjust the previous control signal based on the adjustment amount to generate an adjusted control signal for controlling the input power supplied to the at least one HHO cell.
  • the measurement means comprises a measurement sensor, the measurement sensor preferably generating an analogue signal.
  • control system comprises means for converting the analogue signal into a digital measurement signal.
  • control system further comprises means for determining the adjustment amount based on the digital measurement signal.
  • the at least one HHO cell comprises at least two HHO cells
  • the measurement means comprising a first measurement means associated with a first one of the at least two HHO cells and a second measurement means associated with a second one of the at least two HHO cells, the first measurement means being adaptable to measure at least one property of the first one of the at least two HHO cells, and the second measurement means being adaptable to measure at least one property of the second one of the at least two HHO cells.
  • the measurement means comprises a current sensing means such as a current sensor.
  • the current sensor comprises a Hall Effect current sensor.
  • the current sensing means being adaptable to measure the current drawn up by the at least one HHO cell.
  • this allows the system to automatically read how much Amps or KVA current is being drawn via the HHO cells and modulate how much gas needs to be generated by adjusting the control signal such as by increasing or decreasing the PWM signalling.
  • the current sensing means being adaptable to provide an analogue measurement signal.
  • the measurement means comprising a voltage sensing means such as a voltage sensor.
  • the voltage sensing means being adaptable to provide an analogue measurement signal.
  • the voltage sensing means being adaptable to measure the voltage across the at least one HHO cell.
  • this allows the control system to automatically adjust HHO gas production as well as switch the HHO cell on/off by measuring the voltage the HHO cell is using.
  • the voltage sensing means being adaptable to measure the level of AC voltage available to the HHO gas generating system.
  • this allows the control system to determine how much AC voltage is available, allowing the control system to use this information to adjust the power to the HHO cells accordingly to produce the required amount of Hydrogen gas.
  • control system being adaptable to receive input power from a main power source.
  • control system comprising input power sensing means adaptable to measure the current supplied by the main power source.
  • control system can use this information to calculate the overall power used on an hourly, daily, weekly and/or monthly cycle allowing the system to calculate the cost of power used within these periods.
  • control system comprising a transformer, preferably an isolation transformer.
  • the insolation transformer is adaptable to isolate the HHO cell and/or control system from the main power source.
  • the isolation transformer being a 1:1 isolation transformer.
  • control system further comprising a rectifier, the rectifier adaptable to receive an AC input from the isolation transformer and generate a DC output.
  • the rectifier comprising a bridge rectifier.
  • control system further comprising a switch, the switch adaptable to selectively connect/disconnect the HHO cell and/or control system from the main power source.
  • control system further comprising a display means such as an LCD or TFT display.
  • the display means being adaptable to display the running time of the HHO cell.
  • the display means being adaptable to display information related to the at least one HHO cell.
  • the information related to the at least one HHO cell comprises power information.
  • the information related to the at least one HHO cell comprises the voltage and/or the current and/or a pre-set percentage power value associated with the at least one HHO cell.
  • the display means being adaptable to display information related to the HHO gas generated.
  • the information related to the HHO gas comprises the gas pressure.
  • the display means being adaptable to display an indication of whether there is a gas leakage.
  • the display means being adaptable to display information related to an electric generator connected to the at least one HHO cell.
  • the information related to the electric generator comprising the rotating speed of the electric generator.
  • control system being of integral construction.
  • control system comprising a cell control means and a cell power means, the cell control means being operatively connected to the cell power means.
  • the cell control means being adaptable to generate a control signal for controlling the input power supplied to the at least one HHO cell.
  • the cell control means being adaptable to transmit the control signal to the cell power means.
  • the cell power means being adaptable to control the supply of power to the at least one HHO cell based on the control signal.
  • the cell power means being adaptable to generate a measurement signal indicative of at least one measured property of the at least one HHO cell.
  • the cell power means being adaptable to transmit the measurement signal to the cell control means.
  • the cell power means being adaptable to control a supply of input power from a main power source.
  • the cell power means comprising switching means adaptable to selectively connect/disconnect the at least one HHO cell and/or control system from the main power source.
  • the switching means being adaptable to be controlled by a signal received from the cell control means.
  • the at least one HHO cell comprising at least two HHO cells
  • the cell power means comprising a first cell power means for powering a first one of the at least two HHO cells and a second cell power means for powering a second one of the at least two HHO cells.
  • the cell control means being of integral construction.
  • the cell control means further comprising a communication means for receiving and transmitting data.
  • the communication means being a communication chip.
  • the communication means transmitting/receiving serial data.
  • control system comprising a temperature sensing means.
  • control system further comprising a cooling fan.
  • control system being adaptable to activate the cooling fan based on the temperature sensed by the temperature sensing means.
  • control system being adaptable to vary the speed of the cooling fan based on the temperature sensed by the temperature sensing means.
  • control system can adaptively control the cooling fan based on the temperature.
  • control system further having a cell start mode, the cell start mode being adaptable to increase the power supplied to the at least one HHO cell from an initial power level to a maximum power level.
  • the present invention provides a method for controlling at least one oxyhydrogen (HHO) cell for generating HHO gas, the method comprising initializing a cell run mode for adaptively controlling the production of HHO gas by the at least one HHO cell.
  • HHO oxyhydrogen
  • the method comprising controlling the production of HHO gas by the at least one HHO cell by adaptively controlling the input power supplied to the at least one HHO cell.
  • the method comprising adaptively controlling the production of HHO gas by the at least one HHO cell based on one or more parameters.
  • the method comprising adaptively controlling the production of HHO gas by the at least one HHO cell by providing a control signal for controlling the input power supplied to the at least one HHO cell.
  • control signal is an adjusted version of the previous control signal used for controlling the input power supplied to the at least one HHO cell.
  • the method comprising storing the previous control signal used for controlling the input power supplied to the at least one HHO cell.
  • method comprising adjusting the previous control signal based on one or more parameters to generate the adjusted control signal.
  • the method comprising measuring at least one property of the at least one HHO cell.
  • the at least one measured property is indicative of the one or more parameters.
  • the method comprising determining an adjustment amount based on the at least one measured property.
  • the method comprising adjusting the control system based on the adjustment amount.
  • the method comprising selectively connecting/disconnecting the HHO cell and/or control system from the main power source.
  • the present invention provides a oxyhydrogen (HHO) gas generating system comprising: at least one HHO cell for generating HHO gas; and a control system for controlling the at least one HHO cell, the control system having a cell run mode, the cell run mode being configurable to adaptively control the production of HHO gas by the at least one HHO cell.
  • HHO oxyhydrogen
  • control system being further configurable to control at least one appliance.
  • control system comprising a microcontroller (MCU).
  • MCU microcontroller
  • the HHO gas generating system further comprising an electric generator adaptable for generating electric power from the HHO gas.
  • control system being adaptable for controlling the electric generator.
  • control system further comprising a speed sensing means adaptable for determining the rotational speed of the electric generator.
  • the speed sensing means comprising a Revolutions per Minute (RPM) meter.
  • RPM Revolutions per Minute
  • the RPM meter operates by infrared pulses and/or the Hall Effect.
  • control system being adaptable to receive a signal from the speed sensing means indicative of the speed at which the electric generator is rotating.
  • control system being adaptable for determining whether the electric generator is in a starting mode or a running mode based on the signal received from the speed sensing means.
  • control system being adaptable for determining whether the electric generator is in the starting mode or the running mode by determining whether the electric generator is rotating at a speed in excess of the cranking speed of the electric generator.
  • control system further comprising a starter motor for starting the electric generator.
  • control system being adaptable to engage the starter motor for starting the electric generator.
  • control system being adaptable to disengage the starter motor upon determining that the rotating speed of the electric generator has exceeded the cranking speed.
  • control system further comprising an engine ignition means.
  • the engine ignition means is for turning the electric generators ignition on/off.
  • control system being adaptable to control the engine ignition means to turn the electric generator’s ignition on/off based on the determined state of the electric generator.
  • the at least one HHO cell is powered by a main power source.
  • control system being adaptable selectively isolate the HHO gas generating means from the main power source.
  • control system being adaptable to selectively isolate the HHO gas generating means from the main power source based on a current signal received from the mains power source.
  • control system being adaptable to selectively isolate the HHO gas generating means from the main power source based on the current received from the mains power source being matched.
  • this allows the control system to switch to a generator power mode, isolating the system from the main power source.
  • the HHO gas generating system further comprising at least one gas fed appliance.
  • the at least one gas fed appliance comprising an oven and/or a boiler
  • the HHO gas generating system further comprising a gas feed line connecting the HHO cell to the at least one gas fed appliance.
  • the gas fed appliance comprising a flashback arrestor.
  • the HHO gas generating system further comprising a gas valve.
  • the gas valve adaptable for selectively directing the HHO gas feed produced by the HHO cell to the at least one gas fed appliance.
  • the gas valve is a solenoid gas valve.
  • control system being adaptable to selectively activate the gas valve.
  • control system further comprising HHO flow control means.
  • the HHO flow control means adaptable for controlling the flow of HHO gas to the electric generator.
  • the HHO gas generating system further comprising a pump.
  • the pump being adaptable for pumping water to the HHO cell.
  • control system further comprising a pump control means.
  • the pump control means being adaptable for maintaining the level of water in the HHO cell at a constant level.
  • control system further comprising a water level sensor.
  • the water level sensor being adaptable for detecting whether the water level falls below a pre-set low value.
  • the water level sensor being adaptable for detecting whether the water level rises above a pre-set high value.
  • the pump control means being adaptable to activate the pump based on the water level sensor detecting that the water level is below a pre-set low value.
  • the pump control means being adaptable to deactivate the pump based on the water level sensor detecting that the water level is above a pre-set high value.
  • control system further comprising a pressure sensing means.
  • the pressure sensing means being adaptable to determine the pressure in the HHO cell.
  • the pressure sensing means being adaptable to determine whether the pressure in the HHO cell has fallen below a pre-set value
  • control system being adaptable to power the HHO cell to generate HHO gas in response to determining whether the pressure in the HHO cell has fallen below the pre-set value.
  • control system further comprising gas leak sensing means.
  • the gas leak sensing means being adaptable for sensing whether there is a HHO gas leak in the HHO gas generating system.
  • control system being adaptable to switch off the HHO gas generating system upon detecting the gas leak.
  • the HHO gas generating system comprising an electric generator, the electric generator comprising oil sensing means.
  • the oil sensing means being adaptable for detecting whether the oil pressure falls below a pre-set value.
  • control system being adaptable to receive a signal from the oil sensing means indicating that the oil pressure has fallen below the pre-set value.
  • control system being adaptable to switch off the electric generator in response to receiving the signal from the oil sensing means.
  • control system being of integral construction.
  • control system comprising a cell control means and a cell power means.
  • the cell control means being of integral construction.
  • the present invention further provides a cell control system for controlling the production of oxyhydrogen (HHO) gas by at least one HHO cell, the cell control system comprising means for receiving a measurement signal indicative of at least one property of the HHO cell; and means for determining an adjusted control signal for controlling the at least one HHO cell based on the measurement signal.
  • HHO oxyhydrogen
  • the measurement signal is received from a cell power system.
  • the cell control system further comprises means for transmitting the adjusted control signal to the cell power system.
  • the present invention further provides a method for controlling the production of oxyhydrogen (HHO) gas by at least one HHO cell, the method comprising: receiving a measurement signal indicative of at least one property of the HHO cell; and determining an adjusted control signal for controlling the at least one HHO cell based on the measurement signal.
  • HHO oxyhydrogen
  • the measurement signal is received from a cell power system.
  • the method further comprising transmitting the adjusted control signal to the cell power system.
  • the present invention further provides an oxyhydrogen (HHO) gas generating system comprising: at least one HHO cell for generating HHO gas; and a cell control system, the cell control system comprising means for receiving a measurement signal indicative of at least one property of the HHO cell; and means for determining an adjusted control signal for controlling the at least one HHO cell based on the measurement signal.
  • HHO oxyhydrogen
  • the present invention further provides a cell power system for providing power to the at least one HHO cell, the cell power system comprising means for transmitting a measurement signal indicative of at least one property of the at least one HHO cell to a cell control system; and means for receiving a control signal from the cell control system, the control signal being adjusted based on the at least one property of the HHO cell.
  • the cell power system further comprising means for measuring at least one property of the at least one HHO cell.
  • the cell power system further comprising means for controlling the amount of power supplied to the at least one HHO cell based on the received control signal.
  • the present invention further provides a method for providing power to the at least one HHO cell, the method comprising transmitting a measurement signal indicative of at least one property of the at least one HHO cell to a cell control system; and receiving a control signal from the cell control system, the control signal being adjusted based on the at least one property of the HHO cell.
  • the method further comprising measuring at least one property of the at least one HHO cell.
  • the method further comprising controlling the amount of power supplied to the at least one HHO cell based on the received control signal.
  • the present invention further provides an oxyhydrogen (HHO) gas generating system comprising: at least one HHO cell for generating HHO gas; and a cell power system for providing power to the at least one HHO cell, the cell power system comprising means for transmitting a measurement signal indicative of at least one property of the at least one HHO cell to a cell control system; and means for receiving a control signal from the cell control system, the control signal being adjusted based on the at least one property of the HHO cell.
  • HHO oxyhydrogen
  • FIG. 1 is a schematic representation of the HHO gas fuelled power system according to the present invention.
  • FIG. 2 is a schematic view of the control system according to the present invention.
  • FIG. 3 is a schematic view of the control system according to another embodiment of the present invention.
  • FIG. 4 is a schematic view of an aspect of the control system according to the present invention.
  • Figure 5 is a schematic view of an aspect of the control system according to the present invention.
  • a oxyhydrogen (HHO) gas fuelled power system indicated generally by the reference numeral 1 for generating HHO gas using electricity and/or for using the generated HHO gas for storage and for powering appliances 7.
  • HHO gas fuelled power system 1 comprising a control system 2, at least one HHO cell 3, a HHO gas source 4, and an electric generator 5 to generate electricity using the HHO gas.
  • the HHO gas fuelled power system 1 is connected to a main power source 6 and a load 7.
  • the control system 2 selectively activates the electric generator 5.
  • Figure 1 only shows the control system 2 in direct connection with the at least one HHO cell 3 and the main power source 6.
  • control system 2 is operatively connected to the HHO gas source 4 and the electric generator 5 and other elements/devices not shown in Figure 1. Further details of some of these other elements/devices are discussed in greater detail below.
  • the electric generator 5 can have any known construction for utilizing HHO gas for the generation of electricity such as via combustion of the HHO gas.
  • the control system 2 enables the selective activation of the electric generator 5. Based on the operation of the control system 2, the electric generator 5 can be activated to power appliances 7, such as domestic, industrial or agricultural appliances.
  • the operation of the electric generator 5 can achieve a degree of independence from the mains power grid 6 as it is reliant on HHO gas for fuel rather than mains electricity, and is thus ideally suited for remote and/or inaccessible areas where the main power source 6 is unreliable.
  • the electric generator 5 receives HHO gas fuel from the HHO gas source 4 which is operatively connected to the electric generator 5 via a gas feed line.
  • the at least one HHO cell 3 is provided for generating HHO gas by using electrolysis to separate water into HHO gas.
  • the at least one HHO cell 3 is operatively connected to the HHO gas source 4 such that the HHO gas can be stored in the HHO gas source 4 for use by the electric generator 5.
  • the at least one HHO cell 3 requires power to operate, and this can be provided by the main power source 6.
  • the electric generator 5 and the main power source 6 are operatively connected to the load 7.
  • the load 7 can include at least one electrical appliance 7, such as a domestic, industrial or agricultural appliance.
  • the electric generator 5 and the main power source 6 can both power the load 7.
  • the HHO gas fuelled power system 1 can also be connected to one or more gas fed appliances (not shown) which use HHO gas as a fuel source, such as ovens and boilers.
  • the system 1 comprises a gas feed line connecting the HHO cell 3 and/or the HHO gas source 4 to the at least one gas fed appliance.
  • the gas fed appliances comprise flashback arrestors for preventing a flame igniting back down the gas feed line, but the present invention is not limited to this specific arrangement.
  • the control system 2 has a load switched mode where the control system 2 selectively activates the electric generator 5 based on the load 7.
  • the control system 2 can be programmed to disconnect the HHO gas fuelled power system 1 from the main power source 6 based on the load 7, such as when the load current is at or about a predetermined value.
  • this enables the electric generator 5 to be used for heavy duty power consumption based on the needs of the load 7.
  • the electric generator 5 can supplement the power supplied by the main power grid 6 or replace it while HHO gas fuel is available.
  • the control system 2 isolates the HHO gas fuelled power system 1 from the main power source 6 in response to the load current being at or about a predetermined current value.
  • the predetermined current value is stored/permanently stored in the control system 2.
  • the load switched mode can be activated/deactivated by a user.
  • the control system 2 has a reconnect mode where the control system 2 reconnects the HHO gas fuelled power system 1 to the main power source 6 based on the output of the electric generator 5, such as when the output of the electric generator 5 falls below a predetermined output value.
  • the predetermined output value is stored or permanently stored in the control system 2 and can be set by the user.
  • the reconnect mode can also be activated/deactivated by a user.
  • the control system 2 has a backup generator mode which can be activated/deactivated by a user.
  • the backup generator mode enables the control system 2 to selectively activate the electric generator 5 based on the input power received from the main power source 6. This can be in response to the input power falling below a predetermined power value.
  • This enables the HHO gas fuelled power system 1 to operate as a backup generator when the main power source 6 is unavailable or unreliable.
  • the main power source 6 is operating, the at least one HHO cell 3 draws power from the main power source 6 to generate HHO gas for storage.
  • the control system 2 activates the electric generator 5 to generate electricity using the stored HHO gas.
  • the system 1 can provide a constant supply of electricity to appliances, even when the main power source 6 is unreliable.
  • the predetermined power value can be stored or permanently stored in the control system 2.
  • the main power source 6 is the AC mains grid.
  • the main power source 6 is independent from the AC mains grid, and is a renewable power source such as solar, wind, or tidal power.
  • the generation of power by the renewable power source is intermittent and dependent on environmental factors (e.g. cloud coverage, wind levels, and the tides).
  • the system 1 utilises the renewable power source to generate the HHO gas.
  • the HHO gas fuelled power system 1 takes over some or all of the load for electricity generation. Therefore the HHO gas fuelled power system 1 is able to ensure that a constant generation of electric power is provided.
  • the HHO gas fuelled power system 1 can comprise none, some, or all of the modes referred to above.
  • the control system 2 comprises a cell control device 20 and a cell power device 21.
  • the cell control device 20 and cell power device 21 have an integral construction, e.g. by having overlapping or shared circuitry. Although equally, the cell control device 20 and cell power device 21 can be separate. The present invention is not limited to either embodiment.
  • the cell control device 20 supplies a control signal to the cell power device 21, where the control signal represents the level of power to be supplied to the at least one HHO cell 3.
  • the cell power device 21 supplies power to the at least one HHO cell 3 based on the control signal.
  • the cell power device 21 further comprises at least one measurement device 22.
  • the cell power device 21 provides feedback to the cell control device 20 based on the at least one measurement device 22.
  • the control system 2 detects the starting/stopping of the electric generator 5, such as by using a tachometer to measure the speed of rotation of the electric generator 5, or by using a current sensor such as a Hall effect current sensor to measure the current drawn by the electric generator 5.
  • the control system 2 will compare the measured current or rotational speed to a known threshold value which is pre-stored in the control system 2, if the measured current or rotational speed has exceeded the threshold value, then the control system 2 will consider that the electric generator 5 has started.
  • the control system 2 will send a start command to the electric generator 5, and detect whether the electric generator 5 has started. If not, the control system 2 will resend the start command. This process will repeat until it has been detected that the electric generator 5 has started.
  • the control system 2 further comprises a transformer (not shown), such as an isolation transformer or a 1:1 isolation transformer to isolate the HHO cell 3 from the main power source.
  • the control system 2 further comprises a rectifier which is not expressly shown in the figures.
  • the rectifier receives an AC input from the isolation transformer and generates a DC output.
  • the rectifier comprises a bridge rectifier.
  • the control system 2 comprises a communication device 23 such as an RS232 serial communication device for communication with external hardware.
  • Figure 3 outlines an embodiment where the at least one HHO cell 3 comprises at least two HHO cells 3a, 3b.
  • the control system 2 has a cell control device 20, communication device 23, a first cell power device 21a comprising a first measurement device 22a, and a second cell power device 21b comprising a second measurement device 22b.
  • the first cell power device 21a powers the first HHO cell 3a and the second cell power device 21b powers the second HHO cell 3b.
  • the first cell power device 21a and the second cell power 21b can separately and/or independently supply power to the first HHO cell 3a and the second HHO cell 3b.
  • FIG. 4 provides further detail of the cell control device 20 according to one embodiment.
  • the cell control device 20 comprises a microcontroller 40, a display device 41, adjustment device 42, analogue controller 43, speed sensing device 44, starter motor 45, engine ignition device 50, gas valve 49, HHO flow control device 48, pump 46, pump control device 47, water level sensor 51, pressure sensing device 52, and gas leak sensing device 53. Not all of the above devices are required in the system 1, and further devices to those expressly listed above are also within the scope and spirit of the present invention.
  • Display device 41 can be, for example, an LCD or TFT display 41 although other display technologies can be used as appropriate.
  • the display device 41 displays information related to the system 1. This includes the running time of the HHO cell 3; information related to the at least one HHO cell 3 such as power, voltage, current, and/or a pre-set percentage power value associated with the at least one HHO cell 3; information related to the HHO gas generated, such as the gas pressure, and an indication of whether there is a gas leakage.; and information related to the electric generator 5, such as the rotating speed of the electric generator 5.
  • Speed sensing device 44 determines the rotational speed of the electric generator 5 and can be a Revolutions per Minute (RPM) meter 44 operating by infrared pulses and/or the Hall Effect.
  • the control system 2 receives a signal from the speed sensing device 44 indicative of the speed at which the electric generator 5 is rotating.
  • the control system 2 determines whether the electric generator 5 is in a starting mode or a running mode based on the received signal, and in particular whether the signal indicates that the electric generator 5 is rotating at a speed in excess of the cranking speed of the electric generator 5.
  • the starter motor 45 is for starting the electric generator 5.
  • the control system 2 engages the starter motor 45 and disengages the starter motor 45 upon determining that the rotating speed of the electric generator 5 has exceeded the cranking speed.
  • Engine ignition device 50 is for turning the ignition of electric generator 5 on/off.
  • the control system 2 controls the engine ignition device 50 based on the determined state of the electric generator 5.
  • Gas valve 49 is for selectively directing the HHO gas feed produced by the HHO cell 3 to at least one gas fed appliance.
  • the gas valve 49 can be a solenoid gas valve, and the control system 2 selectively activates the gas valve 49.
  • HHO flow control device 48 is for controlling the flow of HHO gas to the electric generator 5.
  • Pump 46 is for pumping water to the at least one HHO cell 3.
  • Pump control device 47 is for maintaining the level of water in the at least one HHO cell 3 at a constant level.
  • Water level sensor 51 is for detecting whether the water falls below a pre-set low value or rises above a pre-set high value.
  • the pump control device 47 activates the pump 46 based on the water level sensor 51 detecting that the water level falls below the pre-set low value and deactivates the pump 46 based on the water level sensor 51 detecting that the water level rises above the pre-set high value.
  • Pressure sensing device 52 is for determining the pressure in the HHO cell 3. If the pressure sensing device 52 determines that the pressure has fallen below a pre-set value, the control system 2 powers the at least one HHO cell 3 to generate HHO gas.
  • Gas leak sensing device 53 senses whether there is an HHO gas leak in the system 1.
  • the control system 2 switches of the system 1 upon detecting the gas leak.
  • the electric generator 5 comprises an oil sensing device (not shown) for detecting whether the oil pressure falls below a pre-set value.
  • the control system 2 receives a signal from the oil sensing device when the pressure falls below the pre-set value and switches off the electric generator 5.
  • FIG. 5 provides detail of the cell power device 21 according to one embodiment.
  • the cell power device 21 comprises a power switching device 71, current sensing device 72, voltage sensing device 73, input power sensing device 74, AC voltage sensing device 75, switch 76, temperature sensing device 77, and cooling fan 78.
  • the power switching device 71, current sensing device 72 and AC voltage sensing device 75 are discussed in greater detail below.
  • the input power sensing device 74 measures the current supplied by the main power source 6.
  • the control system 2 can use this information to calculate the overall power used on an hourly, daily, weekly and/or monthly cycle allowing the system 1 to calculate the cost of power used within these periods.
  • the switch 76 selectively connects/disconnects the HHO cell 3 and/or control system 2 from the main power source 6.
  • the switch 76 can be a relay 76.
  • the switch 76 is controlled by a signal received from the cell control device 20.
  • the control system 2 activates and/or varies the speed of the cooling fan 78 based on the temperature sensed by the temperature sensing device 77.
  • control system 2 The operation of the control system 2 according to some or all of the above embodiments will be discussed below.
  • the control system 2 provides a cell start mode which increases the power supplied to the at least one HHO cell 3 from an initial power level to a maximum power level. This provides a soft start procedure which can gradually increase the power supplied to the at least one HHO cell 3. This prevents full power being applied to the HHO cell 3 immediately causing a large power surge, and thereby potentially damaging the HHO cell 3.
  • the cell start mode increases the current supplied to the at least one HHO cell 3 form an initial current value to a maximum current value.
  • the initial current value is 0 Amps, and is increased to the maximum current maximum current value in increments such as digital increments from 0-255.
  • the maximum power level is predefined and can be stored in the control system 2 such as in the memory of the microcontroller 40.
  • the memory can be EEPROM or any other type of memory as appropriately selected by one skilled in the art.
  • the maximum power level can be set by a user, for example by using at analogue controller 43, such as a PWM analogue controller 43.
  • the cell start mode increases the power supplied to the at least one HHO cell 3 from the initial power level to the maximum power level over a period of time, and can therefore gradually increase the power level.
  • the period of time is stored or permanently stored in the memory of control system 2, and can be set by user.
  • the period of time is 10 seconds or more, 20 seconds or more, 30 seconds or more, 40 seconds or more, 50 seconds or more, or 60 seconds or more.
  • other periods of time to those expressly listed above are within the scope of the present invention.
  • the cell start mode increases the power supplied to the at least one HHO cell 3 by increasing the magnitude of input power signal supplied to the at least one HHO cell 3.
  • the input power signal can be a PWM signal.
  • the cell start mode increases the power supplied to the first HHO cell 3a from an initial first HHO cell power level to a maximum first HHO cell power level, and increases the power supplied to the second HHO cell 3b from an initial second HHO cell power level to a maximum second HHO cell power level.
  • the cell start mode separately and/or independently increases the power supplied to the first HHO cell 3a and the second HHO cell 3b. This enables the cell start mode to increase power supplied to the first and second HHO cells 3a, 3b separately and/or independently, thereby allowing each HHO cell 3a, 3b to be controlled based on, for example, their different properties.
  • the cell start mode increases the power supplied to the first one of the at least two HHO cells 3a from the initial first HHO cell power level to a maximum first HHO cell power level over a first period of time.
  • the cell start mode also increases the power supplied to the second one of the HHO cells 3b from the initial second HHO cell power level to a maximum second HHO cell power level over a second period of time.
  • the first and second period of time are the same, or alternatively different from one another.
  • the control system 2 can comprise a first analogue controller 43a associated with the first HHO cell 3a and a second analogue controller 43b associated with the second HHO cell 3b.
  • the control system 2 has a cell run mode for adaptively controlling the production of HHO gas by the at least one HHO cell 3.
  • the control system 2 adaptively changes how much HHO gas is being produced by the at least one HHO cell 3, such as by increasing, decreasing or maintaining the HHO gas production at a constant level. This can be in response to, for example, a change in the demand of appliances using the HHO gas or in response to changes in a main power grid powering the HHO cell 3.
  • This provides a system which is adaptive to ensure a steady rate of HHO gas production and that can also increase/decrease HHO gas production based on demand.
  • the control system 2 adaptively controls the production of HHO gas by the at least one HHO cell 3 by adaptively controlling the input power supplied to the at least one HHO cell 3. This can be based on one or more parameters, which in turn can be representative of operating conditions of the at least one HHO cell 3.
  • the control system 2 operates by providing a control signal for controlling the input power supplied to the at least one HHO cell 3.
  • the control signal is an adjusted version of the previous control signal used for controlling the input power supplied to the at least one HHO cell 3.
  • the control system 2 utilises feedback to provide adaptive control of the control signal used to control the power supplied to the at least one HHO cell 3.
  • the previous control signals is stored by the control system 2, such as in the memory of the control system 2.
  • the control system 2 can operate by adjusting the previous control signal based on or more parameters to generate the adjusted control signal using the adjustment device 42.
  • the control signal can be a Pulse Width Modulation (PWM) Signal, and the control system 2 can modulate the PWM signal based on the one or more parameters.
  • the adjustment device 42 is a potentiometer controller, digital potentiometer controller, or a PWM digital potentiometer controller.
  • the adjustment device 42 comprises a first adjustment device 42a and a second adjustment device 42b.
  • the first adjustment device 42a is for adjusting the control signal for the first HHO cell 3a
  • the second adjustment device 42b is for adjusting the control signal for the second HHO cell 3b.
  • the power switching device 71 of the control system 2 controls the supply of input power to the at least one HHO cell 3.
  • the power switching device 71 controls when power is supplied to the at least one HHO cell 3. This controls how much electrolysis occurs in the HHO cell 3 and allows for more or less HHO gas to be created either on demand or to charge a pressurised cylinder that stores the HHO gas for later use.
  • the power switching device 71 receives the control signal and switches on/off based on the received control signal. When the power switching device 71 is switched on, a maximum power is supplied to the at least one HHO cell 3 and when the power switching device 71 is switched off, a minimum or no power is supplied to the at least one HHO cell 3.
  • the power switching device 71 is a digital power switching device 71 such as, for example, a power MOSFET or IGBT.
  • the control system 2 adaptively controls the first HHO cell 3a and separately and/or independently adaptively controls the second HHO cell 3b.
  • the control system 2 adaptively controls the first HHO cell 3a based on one or more parameters associated with the first HHO cell 3a, and adaptively controls the second HHO cell 3b based on one or more parameters associated with the second HHO cell 3b.
  • the control signal comprises a first control signal associated with the first HHO cell 3a and a second control signal associated with the second HHO cell 3b.
  • the power switching device 71 comprises a first power switching device 71a associated with the first HHO cell 3a and a second power switching device 71b associated with the second HHO cell 3b, the first power switching device 71a receives the first control signal and the second power switching device 71b receives the second control signal.
  • the control system 2 can independently control the operation of a plurality of HHO cells 3a,3b based on parameters which are unique to the individual HHO 3a,3b cells thereby improving the efficiency of the individual HHO cells 3a,3b.
  • the measurement device 22 of the control system 2 measures at least one property of the HHO cell 3.
  • the at least one measured property is indicative of the one or more parameters.
  • the control system 2 determines an adjustment amount based on the at least one measured property, and adjusts the control system 2 based on the adjustment amount.
  • the control system 2 can store the previous control signal used for controlling the input power supplied to the at least one HHO cell 3, and adjust the previous control signal based on the adjustment amount to generate an adjusted control signal for controlling the input power supplied to the at least one HHO cell 3.
  • the measurement device 22 comprises a measurement sensor to generate an analogue signal.
  • the control system 2 converts the analogue signal into a digital measurement signal and determine the adjustment amount based on the digital measurement signal.
  • the measurement device 22 comprises a current sensing device 72.
  • the current sensing device 72 comprises a current sensor such as a Hall Effect current sensor.
  • the current sensing device 72 measures the current drawn up by the at least one HHO cell 3. This allows the system to automatically read how much Amps or KVA current is being drawn via the HHO cells 3 and modulate how much gas needs to be generated by adjusting the control signal (e.g. increasing or decreasing the PWM signalling).
  • the measurement device 22 comprises a voltage sensing device 73, 75 the voltage sensing device 73, 75 comprises a voltage sensor 73,75.
  • the voltage sensing device 73 measures the voltage across the at least one HHO cell 3.
  • the control system 2 to automatically adjust HHO gas production as well as switch the HHO cell 3 on/off by measuring the voltage the HHO cell 3 is using.
  • the voltage sensing device 75 measures the level of AC voltage available to the system 1. This allows the control system 2 to determine how much AC voltage is available, allowing the control system 2 to use this information to adjust the power to the HHO cells 3 accordingly to produce the required amount of Hydrogen gas.
  • the control system 2 controls the HHO gas fuelled power system 1 to selectively activate the electric generator 5 based on the load 7, such as the load current being at or about a predetermined value.
  • the selective activation can comprise switching between the electric generator 5 and the main power source 6 based on the load 7.
  • the control system 2 is further able to isolate the HHO gas fuelled power system 1 from the main power source 6 in response to the load current being at or about a predetermined current value.
  • the control system 2 is further able to connect/reconnect the HHO gas fuelled power system 1 to the main power source 6 based on the output of the electric generator 5, such as based on the output of the electric generator 5 falling below a predetermined output value.
  • the control system 2 is further able to selectively activate the electric generator 5 based on the input power received from the main power source 6.
  • the selectively activating can comprise activating the electric generator 5 in response to the input power received from the main power source 6 falling below a predetermined power value.
  • a method for controlling at least one HHO cell 3 for generating HHO gas operates by initializing a cell start mode, such as the cell start mode as outlined above, for increasing the power supplied to the at least one HHO cell 3 from an initial power level to a maximum power level.
  • the method further operates by increasing the current supplied to the at least one HHO cell 3 form an initial current value to a maximum power value.
  • the method further operates by increasing the power supplied to the at least one HHO cell 3 from the initial power level to the maximum power level over a period of time.
  • the period of time is 10 seconds or more, 20 seconds or more, 30 seconds or more, 40 seconds or more, 50 seconds or more, or 60 seconds or more.
  • the method further operates by increasing the power supplied to the at least one HHO cell 3 by increasing the magnitude of input power signal supplied to the HHO cell 3.
  • a method for controlling the at least one HHO cell 3 for generating HHO gas comprises initializing a cell run mode, such as the cell run mode outlined above, for adaptively controlling the production of HHO gas by the at least one HHO cell 3.
  • the method further operates by controlling the production of HHO gas by the at least one HHO cell 3 by adaptively controlling the input power supplied to the at least one HHO cell 3, for example based on one or more parameters.
  • the method further operates by adaptively controlling the production of HHO gas by the at least one HHO cell 3 by providing a control signal for controlling the input power supplied to the at least one HHO cell 3.
  • the control signal is an adjusted version of the previous control signal used for controlling the input power supplied to the at least one HHO cell 3.
  • the method further operates by storing the previous control signal used for controlling the input power supplied to the at least one HHO cell 3, and adjusting the previous control signal based on one or more parameters to generate the adjusted control signal.
  • the method further operates by measuring at least one property of the at least one HHO cell 3. The at least one measured property is indicative of the one or more parameters.
  • the method determines an adjustment amount based on the at least one measured property, and adjusts the control signal based on the adjustment amount.
  • the method further operates by selectively connecting/disconnecting the HHO cell 3 and/or control system 2 from the main power source 6.
  • a method for controlling the production of oxyhydrogen (HHO) gas by at least one HHO cell 3 operates by receiving a measurement signal indicative of at least one property of the HHO cell 3; and determining an adjusted control signal for controlling the at least one HHO cell 3 based on the measurement signal.
  • the measurement signal is received from the cell power system 21.
  • the method further operates by transmitting the adjusted control signal to the cell power system 21.
  • a method for providing power to the at least one HHO cell 3 operates by transmitting a measurement signal indicative of at least one property of the at least one HHO cell 3 to the cell control system 20; and receiving a control signal from the cell control system 20, the control signal being adjusted based on the at least one property of the HHO cell 3.
  • the method further operates by measuring at least one property of the at least one HHO cell 3.
  • the method further operates by controlling the amount of power supplied to the at least one HHO cell 3 based on the received control signal.

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Abstract

An oxyhydrogen (HHO) gas fuelled power systenn comprising: an electric generator adaptable to generate electricity using HHO gas; and a control system adaptable to selectively activate the electric generator. A method for controlling an oxyhydrogen (HHO) gas fuelled power system comprising an electric generator adaptable to generate electricity using HHO gas, the method comprising selectively activating the electric generator based on the load.

Description

AN OXYHYDROGEN GAS FUELLED POWER SYSTEM AND A CONTROL SYSTEM AND METHOD FOR OPERATING THE SAME
The present invention is directed towards oxyhydrogen (HHO) gas fuelled power systems, systems for generating HHO gas, and in particular systems for utilizing HHO gas for electricity generation incorporated at a system level in a building to provide independent or semi-independent electricity networks. The present invention is also directed towards systems for controlling the production of HHO gas.
HHO cells generate HHO gas, a mixture of hydrogen (H2) and oxygen (O2) gases (typically with the ratio 2 parts Hydrogen for every 1 part Oxygen) by the electrolysis of water. The HHO gas generated has previously been used as an additive for combustion engines. It would be desirable to provide other applications for the HHO gas such as in domestic power generating networks. It would be further desirable to improve the operation and control of the HHO cells and the HHO gas generating systems so as to provide for more reliable generation of HHO gas and electricity, and prevent damage to the HHO cells.
It is an object of the present invention to obviate or mitigate the problems of limited applications for HHO gas, and inefficient, unreliable and potentially damaging generation of HHO gas by HHO cells.
Accordingly, the present invention provides an oxyhydrogen (HHO) gas fuelled power system comprising: an electric generator adaptable to generate electricity using HHO gas; and a control system adaptable to selectively activate the electric generator. Advantageously, the present invention is able to selectively use HHO gas to generate electricity for the powering of appliances, such as domestic appliances, industrial appliances or agricultural appliances. The present invention can achieve an operational independence from a mains power grid, which is especially beneficial in remote and/or inaccessible areas.
Ideally, the HHO gas fuelled power system further comprising a HHO gas source adaptable to supply HHO gas to the electric generator.
Preferably, the HHO gas fuelled power system further comprising at least one HHO cell for generating HHO gas which is preferably storable in the HHO gas source. The HHO cell is adaptable to generate HHO gas using known methods, such as via electrolysis of water into its constituent parts. The HHO cell is powered to generate HHO gas by a main power source, such as mains electricity or a stand-alone power source. Advantageously, the present invention enables the at least one HHO cell to produce HHO gas from a main power source. The HHO gas can be stored and used later, such as when the main power source is unavailable, to enable the electric generator to generate electricity.
Ideally, the main power source and the electric generator being selectively connectable to a load, such as an appliance.
Preferably, the control system having a load switched mode, in the load switched mode the control system being adaptable for selectively activating the electric generator based on the load. Ideally, the load switched mode being activated/deactivated based on a user input.
Preferably, in the load switched mode, the control system being adaptable to switch between the electric generator and the main power source based on the load.
Preferably, in the load switched mode, the control system being adaptable to activate the electric generator based on the load current being at or about a predetermined value. Advantageously, the load switched mode allows the electric generator to be used for heavy duty power consumption based on the needs of the load. The electric generator can supplement the power supplied by the main power grid or replace it while HHO gas fuel is available for powering the electric generator.
Preferably, in the load switched mode, the control system being adaptable for isolating the HHO gas fuelled power system from the main power source in response to the load current being at or about a predetermined current value. Advantageously, this enables the HHO gas fuelled power system to be isolated from the main power source to thereby achieve operational independence. Most preferably, the control system being adaptable to isolate the HHO cell from the main power source using a relay.
Ideally, the predetermined current value is stored or permanently stored in the control system.
Ideally, the control system having a reconnect mode, in the reconnect mode the control system being adaptable for connecting the HHO gas fuelled power system to the main power source based on the output of the electric generator.
Preferably, in the reconnect mode the control system being adaptable for connecting the HHO gas fuelled power system to the main power source based on the output of the electric generator falling below a predetermined output value. Preferably, the reconnect mode being activated/deactivated by a user.
Ideally, the predetermined output value is stored or permanently stored in the control system, and is optionally set by a user of the HHO gas fuelled system.
Ideally, the control system having a backup generator mode, in the backup generator mode the control system selectively activates the electric generator based on the input power received from the main power source. Ideally, the backup generator mode being activated/deactivated by a user.
Preferably, in the backup generator mode the control system activates the electric generator in response to the input power received from the main power source falling below a predetermined power value.
Ideally, the predetermined power value is stored or permanently stored in the control system.
Advantageously, the backup generator mode enables the present invention to operate as backup generator when the main power source is unavailable or unreliable. In particular, when the main power source is operating, the HHO cell can draw power from the main power source to generate HHO gas for storage. When power or current provided by the main power source falls below a predetermined value, the control system can activate the electric generator to generate electricity using the stored HHO gas. The present invention will help provide a constant supply of electricity to appliances, even when the main power source is unreliable.
Ideally, the main power source comprising an AC mains grid.
Alternatively, the main power source is independent from the AC mains grid. In this alternative arrangement, the main power source preferably comprising a renewable power source such as a solar, wind or tidal power source. Advantageously, the backup generator mode enables the present invention to utilise a renewable power source to generate the HHO gas. The generation of power by the renewable power source is intermittent and dependent on environmental factors (e.g. cloud coverage, wind levels, and the tides). The HHO gas fuelled power systems is adaptable to take over some or all of the load for electricity generation in certain situations, such as when the power generated by the renewable power source falls below a certain value, and therefore the HHO gas fuelled power system is able to ensure that a constant generation of electric power is provided.
Ideally, the HHO gas fuelled power system further comprising at least one gas fed appliance, such as an oven and/or boiler, adaptable to use HHO gas as a fuel source.
Ideally, the control system comprising means for detecting the starting/stopping of the electric generator.
Preferably, the means for detecting the starting/stopping of the electric generator comprising a tachometer. Alternatively, the means for detecting the starting/stopping of the electric generator comprising means for measuring the current drawn by the electric generator. In this alternative arrangement, the means for measuring the current drawn by the electric generator comprising a Hall Effect current sensor.
Preferably, the control system adaptable to send a start command to the electric generator and detect whether or not the electric generator has started. Most preferably, the control system being adaptable to repeatedly send a start command to the electric generator until the electric generator has started.
Accordingly, the present invention provides a method for controlling an oxyhydrogen (HHO) gas fuelled power system comprising an electric generator adaptable to generate electricity using HHO gas, the method comprising selectively activating the electric generator such as based on the load, or based on the load current being at or about a predetermined value.
Ideally, the method further comprising selectively activating the electric generator based on a load.
Preferably, the method further comprising switching between the electric generator and a main power source based on the load.
Ideally, the method further comprising activating the electric generator based on the load current being at or about a predetermined value.
Preferably, the method further comprising isolating the HHO gas fuelled power system from the main power source in response to the load current being at or about a predetermined current value.
Ideally, the method further comprising connecting the HHO gas fuelled power system to the main power source based on the output of the electric generator, and preferably based on the output of the electric generator falling below a predetermined output value.
Ideally, the method further comprising selectively activating the electric generator based on the input power received from the main power source, and preferably in response to the input power received from the main power source falling below a predetermined power value.
Ideally, the method comprising detecting the starting/stopping of the electric generator.
Preferably, the method comprising sending a start command to the electric generator and detecting whether or not the electric generator has started, and most preferably comprises repeatedly sending a start command to the electric generator until the electric generator has started.
Accordingly, the present invention provides a control system for controlling at least one oxyhydrogen (HHO) cell for generating HHO gas, the control system having a cell start mode, the cell start mode being adaptable to increase the power supplied to the at least one HHO cell from an initial power level to a maximum power level. Advantageously, the cell start mode provides a soft start procedure which can gradually increase the power supplied to the at least one HHO cell. This prevents full power being applied to the HHO cell immediately causing a large power surge, and thereby potentially damaging the HHO cell.
Ideally, the cell start mode being adaptable to increase the current supplied to the at least one HHO cell form an initial current value to a maximum current value, and preferably the initial current value is 0 Amps.
Ideally, the current supplied to at least one HHO is increased from the initial current value to the maximum current value in increments. Optionally, the increments being digital increments from 0-255.
Ideally, the maximum power level is pre-defined, and is preferably stored or permanently stored in the control system.
Ideally, the control system comprises at least one analogue controller, such as a PWM analogue controller.
Ideally, the control system comprises a microcontroller (MCU) having a memory.
Preferably, the pre-defined power level being stored in the memory of the MCU.
Ideally, the memory of the MCU is EEPROM.
Preferably, the cell start mode being adaptable to increase the power supplied to the at least one HHO cell from the initial power level to the maximum power level over a period of time. Advantageously, the cell start mode can gradually increase the power level from the initial value to the maximum level over the period of time.
Ideally, the period of time being stored or permanently stored in the control system, and is optionally set by a user.
Preferably, the cell start mode being adaptable to increase the power supplied to the at least one HHO cell from the initial power level to the maximum power level over a period of 10 seconds or more, 20 seconds or more, 30 seconds or more, 40 seconds or more, 50 seconds or more, or 60 seconds or more.
Preferably, the cell start mode being adaptable to increase the power supplied to the at least one HHO cell by increasing the magnitude of input power signal supplied to the HHO cell, the input power signal is optionally a pulse width modulation signal (PWM).
In some embodiments of the present invention, the at least one HHO cell comprises at least two HHO cells, the cell start mode being adaptable to increase the power supplied to a first one of the at least two HHO cells from an initial first HHO cell power level to a maximum first HHO cell power level.
Ideally, the cell start mode being adaptable to increase the power supplied to a second one of the at least two HHO cells from an initial second HHO cell power level to a maximum second HHO cell power level.
Preferably, the cell start mode being adaptable to separately and/or independently increase the power supplied to the first one of the at least two HHO cells and the second one of the at least two HHO cells. Advantageously, the cell start mode can increase power supplied to the first and second HHO cells separately and/or independently, thereby allowing each HHO cell to be controlled separately based on, for example, their different properties.
Ideally, the cell start mode being adaptable to increase the power supplied to the first one of the at least two HHO cells from the initial first HHO cell power level to a maximum first HHO cell power level over a first period of time.
Preferably, the cell start mode being adaptable to increase the power supplied to the second one of the at least two HHO cells from the initial second HHO cell power level to a maximum second HHO cell power level over a second period of time. The first and second periods of time can be the same, or alternatively, the first period of time differs from the second period of time.
Preferably, the control system comprising a first analogue controller associated with the first HHO cell and a second analogue controller associated with the second HHO cell.
Ideally, the control system comprising a cell control means and a cell power means, the cell control means being adaptable to supply a control signal to the cell power means, the control signal representing the level of power to be supplied to the at least one HHO cell.
Preferably, the cell power means being adaptable to supply power to the at least one HHO cell based on the control signal.
In embodiments where the at least one HHO cell comprises at least two HHO cells, the cell power means comprises a first cell power means associated with a first one of the at least two HHO cells and a second cell power means associated with a second one of the at least two HHO cells, the first cell power means and the second cell power means being adaptable for separately and/or independently supplying power to the first HHO cell and the second HHO cell.
Accordingly, the present invention further provides a method for controlling at least one oxyhydrogen (HHO) cell for generating HHO gas, the method comprising initializing a cell start mode for increasing the power supplied to the at least one HHO from an initial power level to a maximum power level.
Ideally, the method comprising increasing the current supplied to the at least one HHO cell form an initial current value to a maximum power value.
Preferably, the method comprising increasing the power supplied to the at least one HHO cell from the initial power level to the maximum power level over a period of time.
Ideally, the period of time being 10 seconds or more, 20 seconds or more, 30 seconds or more, 40 seconds or more, 50 seconds or more, or 60 seconds or more.
Preferably, the method comprising increasing the power supplied to the at least one HHO cell by increasing the magnitude of input power signal supplied to the HHO cell.
Accordingly, the present invention further provides an oxyhydrogen (HHO) gas generating system, the HHO gas generating system comprising at least one HHO cell for generating HHO gas; and a control system for controlling the at least one HHO cell, the control system having a cell start mode, the cell start mode adaptable to increase the power supplied to the at least one HHO cell from an initial power level to a maximum power level.
Accordingly, the present invention provides a control system for controlling at least one oxyhydrogen (HHO) cell for generating HHO gas, the control system having a cell run mode, the cell run mode being configurable to adaptively control the production of HHO gas by the at least one HHO cell. Advantageously, the control system adaptively changes how much HHO gas is being produced by the at least one HHO cell. This can be in response to, for example, a change in the demand of appliances using the HHO gas or in response to changes in a main power grid powering the HHO cell. This provides a system which is adaptive to ensure a steady rate of HHO gas production, or alternatively/additionally a system which can increase/decrease HHO gas production based on demand.
Ideally, the control system being configurable to adaptively control the production of HHO gas by the at least one HHO cell by adaptively controlling the input power supplied to the at least one HHO cell.
Preferably, the control system being configurable to adaptively control the production of HHO gas by the at least one HHO cell based on one or more parameters, optionally the one or more parameters being representative of operating conditions of the at least one HHO cell.
Preferably, the control system being configurable to adaptively control the production of HHO gas by the at least one HHO cell by providing a control signal for controlling the input power supplied to the at least one HHO cell. Ideally the control signal being an adjusted version of the previous control signal used for controlling the input power supplied to the at least one HHO cell. Advantageously, the control system utilises feedback to provide adaptive control of the control signal used to control the power supplied to the at least one HHO cell.
Ideally, the control system comprises storage means for storing the previous control signal used for controlling the input power supplied to the at least one HHO cell.
Preferably, the control system being configurable to adjust the previous control signal based on one or more parameters to generate the adjusted control signal, and preferably comprises an adjustment means for adjusting the previous control signal based on the one or more parameters.
Preferably, the control signal being a Pulse Width Modulation (PWM) signal.
Ideally, the control system being adaptable to modulate the PWM signal based on the one or more parameters.
Preferably, the control system comprises a microcontroller (MCU).
Ideally, the adjustment means comprises a potentiometer controller, most preferably a digital potentiometer controller or PWM digital potentiometer controller.
In embodiments of the present invention where the at least one HHO cell comprises at least two HHO cells, the adjustment means comprising a first adjustment means for adjusting the control signal for a first one of the at least two HHO cells and a second adjustment means for adjusting the control signal for a second one of the at least two HHO cells.
Ideally, the control system further comprising a power switching means, the power switching means being adaptable to control the supply of input power to the at least one HHO cell. Advantageously, the power switching means controls when power is supplied to the at least one HHO cell. This controls how much electrolysis occurs in the cell and allows for more or less HHO gas to be created either on demand or to charge a pressurised cylinder that stores the HHO gas for later use.
Preferably, the power switching means being adaptable to receive the control signal, the power switching means being adaptable to switch on/off based on the received control signal.
Ideally, when the power switching means is switched on a maximum power is supplied to the at least one HHO cell and when the power switching means is switched off, a minimum or no power is supplied to the at least one HHO cell.
Preferably, the power switching means being a digital power switching means, optionally a power metal-oxide-semiconductor field effect transistor (MOSFET) or an insulated-gate bipolar transistor (IGBT).
In embodiments of the present invention where the at least one HHO cell comprise at least two HHO cells, the control system being configurable to adaptively control a first one of the at least two HHO cells and separately and/or independently adaptively control a second one of the at least two HHO cells.
Preferably, the control system being configurable to adaptively control the first one of the at least two HHO cells based on one or more parameters associated with the first one of the at least two HHO cells.
Ideally, the control system being configurable to adaptively control the second one of the at least two HHO cells based on one or more parameters associated with the second one of the at least two HHO cells.
Ideally, the control signal comprises a first control signal associated with a first one of the at least two HHO cells and a second control signal associated with a second one of the at least two HHO cells.
Preferably, the power switching means comprises a first power switching means associated with the first one of the at least two HHO cells and a second power switching means associated with the second one of the at least two HHO cells, the first power switching means being adaptable to receive the first control signal and the second power switching means being adaptable to receive the second control signal.
Advantageously, the control system can independently control the operation of a plurality of HHO cells based on parameters which are unique to the individual HHO cells thereby improving the efficiency of the individual HHO cells.
Ideally, the control system comprising a measurement means adaptable to measure at least one property of the at least one HHO cell.
Preferably, the at least one measured property is indicative of the one or more parameters.
Ideally, the control system being adaptable to determine an adjustment amount based on the at least one measured property.
Preferably, the control system being adaptable to adjust the control system based on the adjustment amount.
Ideally, the control system comprising storage means for storing the previous control signal used for controlling the input power supplied to the at least one HHO cell, the control system being adaptable to adjust the previous control signal based on the adjustment amount to generate an adjusted control signal for controlling the input power supplied to the at least one HHO cell.
Preferably, the measurement means comprises a measurement sensor, the measurement sensor preferably generating an analogue signal.
Preferably, the control system comprises means for converting the analogue signal into a digital measurement signal.
Ideally, the control system further comprises means for determining the adjustment amount based on the digital measurement signal.
Preferably, the at least one HHO cell comprises at least two HHO cells, the measurement means comprising a first measurement means associated with a first one of the at least two HHO cells and a second measurement means associated with a second one of the at least two HHO cells, the first measurement means being adaptable to measure at least one property of the first one of the at least two HHO cells, and the second measurement means being adaptable to measure at least one property of the second one of the at least two HHO cells.
Ideally, the measurement means comprises a current sensing means such as a current sensor. Most preferably, the current sensor comprises a Hall Effect current sensor.
Preferably, the current sensing means being adaptable to measure the current drawn up by the at least one HHO cell. Advantageously, this allows the system to automatically read how much Amps or KVA current is being drawn via the HHO cells and modulate how much gas needs to be generated by adjusting the control signal such as by increasing or decreasing the PWM signalling. Ideally, the current sensing means being adaptable to provide an analogue measurement signal.
Ideally, the measurement means comprising a voltage sensing means such as a voltage sensor. Preferably, the voltage sensing means being adaptable to provide an analogue measurement signal.
Ideally, the voltage sensing means being adaptable to measure the voltage across the at least one HHO cell. Advantageously, this allows the control system to automatically adjust HHO gas production as well as switch the HHO cell on/off by measuring the voltage the HHO cell is using.
Additionally or alternatively, the voltage sensing means being adaptable to measure the level of AC voltage available to the HHO gas generating system. Advantageously, this allows the control system to determine how much AC voltage is available, allowing the control system to use this information to adjust the power to the HHO cells accordingly to produce the required amount of Hydrogen gas.
Ideally, the control system being adaptable to receive input power from a main power source.
Preferably, the control system comprising input power sensing means adaptable to measure the current supplied by the main power source.
Advantageously, the control system can use this information to calculate the overall power used on an hourly, daily, weekly and/or monthly cycle allowing the system to calculate the cost of power used within these periods.
Ideally, the control system comprising a transformer, preferably an isolation transformer. Advantageously, the insolation transformer is adaptable to isolate the HHO cell and/or control system from the main power source. Most preferably, the isolation transformer being a 1:1 isolation transformer.
Preferably, the control system further comprising a rectifier, the rectifier adaptable to receive an AC input from the isolation transformer and generate a DC output. Most preferably, the rectifier comprising a bridge rectifier.
Ideally, the control system further comprising a switch, the switch adaptable to selectively connect/disconnect the HHO cell and/or control system from the main power source.
Ideally, the control system further comprising a display means such as an LCD or TFT display.
Ideally, the display means being adaptable to display the running time of the HHO cell.
Preferably, the display means being adaptable to display information related to the at least one HHO cell.
Ideally, the information related to the at least one HHO cell comprises power information.
Preferably, the information related to the at least one HHO cell comprises the voltage and/or the current and/or a pre-set percentage power value associated with the at least one HHO cell.
Ideally, the display means being adaptable to display information related to the HHO gas generated.
Preferably, the information related to the HHO gas comprises the gas pressure.
Ideally, the display means being adaptable to display an indication of whether there is a gas leakage.
Preferably, the display means being adaptable to display information related to an electric generator connected to the at least one HHO cell.
Ideally, the information related to the electric generator comprising the rotating speed of the electric generator.
Preferably, the control system being of integral construction.
Ideally, the control system comprising a cell control means and a cell power means, the cell control means being operatively connected to the cell power means.
Ideally, the cell control means being adaptable to generate a control signal for controlling the input power supplied to the at least one HHO cell.
Preferably, the cell control means being adaptable to transmit the control signal to the cell power means.
Ideally, the cell power means being adaptable to control the supply of power to the at least one HHO cell based on the control signal.
Preferably, the cell power means being adaptable to generate a measurement signal indicative of at least one measured property of the at least one HHO cell.
Ideally, the cell power means being adaptable to transmit the measurement signal to the cell control means.
Preferably, the cell power means being adaptable to control a supply of input power from a main power source.
Ideally, the cell power means comprising switching means adaptable to selectively connect/disconnect the at least one HHO cell and/or control system from the main power source.
Preferably, the switching means being adaptable to be controlled by a signal received from the cell control means.
Ideally, the at least one HHO cell comprising at least two HHO cells, the cell power means comprising a first cell power means for powering a first one of the at least two HHO cells and a second cell power means for powering a second one of the at least two HHO cells.
Preferably, the cell control means being of integral construction.
Preferably, the cell control means further comprising a communication means for receiving and transmitting data.
Preferably, the communication means being a communication chip.
Ideally, the communication means transmitting/receiving serial data.
Ideally, the control system comprising a temperature sensing means.
Preferably, the control system further comprising a cooling fan.
Preferably, the control system being adaptable to activate the cooling fan based on the temperature sensed by the temperature sensing means.
Ideally, the control system being adaptable to vary the speed of the cooling fan based on the temperature sensed by the temperature sensing means.
Advantageously, the control system can adaptively control the cooling fan based on the temperature.
Ideally, the control system further having a cell start mode, the cell start mode being adaptable to increase the power supplied to the at least one HHO cell from an initial power level to a maximum power level.
Accordingly, the present invention provides a method for controlling at least one oxyhydrogen (HHO) cell for generating HHO gas, the method comprising initializing a cell run mode for adaptively controlling the production of HHO gas by the at least one HHO cell.
Ideally, the method comprising controlling the production of HHO gas by the at least one HHO cell by adaptively controlling the input power supplied to the at least one HHO cell.
Preferably, the method comprising adaptively controlling the production of HHO gas by the at least one HHO cell based on one or more parameters.
Ideally, the method comprising adaptively controlling the production of HHO gas by the at least one HHO cell by providing a control signal for controlling the input power supplied to the at least one HHO cell.
Preferably, the control signal is an adjusted version of the previous control signal used for controlling the input power supplied to the at least one HHO cell.
Ideally, the method comprising storing the previous control signal used for controlling the input power supplied to the at least one HHO cell.
Preferably, method comprising adjusting the previous control signal based on one or more parameters to generate the adjusted control signal.
Ideally, the method comprising measuring at least one property of the at least one HHO cell.
Preferably, the at least one measured property is indicative of the one or more parameters.
Ideally, the method comprising determining an adjustment amount based on the at least one measured property.
Preferably, the method comprising adjusting the control system based on the adjustment amount.
Ideally, the method comprising selectively connecting/disconnecting the HHO cell and/or control system from the main power source.
Accordingly, the present invention provides a oxyhydrogen (HHO) gas generating system comprising: at least one HHO cell for generating HHO gas; and a control system for controlling the at least one HHO cell, the control system having a cell run mode, the cell run mode being configurable to adaptively control the production of HHO gas by the at least one HHO cell.
Ideally, the control system being further configurable to control at least one appliance.
Preferably, the control system comprising a microcontroller (MCU).
Ideally, the HHO gas generating system further comprising an electric generator adaptable for generating electric power from the HHO gas.
Preferably, the control system being adaptable for controlling the electric generator.
Ideally, the control system further comprising a speed sensing means adaptable for determining the rotational speed of the electric generator.
Preferably, the speed sensing means comprising a Revolutions per Minute (RPM) meter.
Ideally, the RPM meter operates by infrared pulses and/or the Hall Effect.
Preferably, the control system being adaptable to receive a signal from the speed sensing means indicative of the speed at which the electric generator is rotating.
Ideally, the control system being adaptable for determining whether the electric generator is in a starting mode or a running mode based on the signal received from the speed sensing means.
Preferably, the control system being adaptable for determining whether the electric generator is in the starting mode or the running mode by determining whether the electric generator is rotating at a speed in excess of the cranking speed of the electric generator.
Ideally, the control system further comprising a starter motor for starting the electric generator.
Preferably, the control system being adaptable to engage the starter motor for starting the electric generator.
Ideally, the control system being adaptable to disengage the starter motor upon determining that the rotating speed of the electric generator has exceeded the cranking speed.
Ideally, the control system further comprising an engine ignition means.
Preferably, the engine ignition means is for turning the electric generators ignition on/off.
Preferably, the control system being adaptable to control the engine ignition means to turn the electric generator’s ignition on/off based on the determined state of the electric generator.
Ideally, the at least one HHO cell is powered by a main power source.
Preferably, the control system being adaptable selectively isolate the HHO gas generating means from the main power source.
Ideally, the control system being adaptable to selectively isolate the HHO gas generating means from the main power source based on a current signal received from the mains power source.
Preferably, the control system being adaptable to selectively isolate the HHO gas generating means from the main power source based on the current received from the mains power source being matched.
Advantageously, this allows the control system to switch to a generator power mode, isolating the system from the main power source.
Preferably, the HHO gas generating system further comprising at least one gas fed appliance.
Ideally, the at least one gas fed appliance comprising an oven and/or a boiler
Preferably, the HHO gas generating system further comprising a gas feed line connecting the HHO cell to the at least one gas fed appliance.
Ideally, the gas fed appliance comprising a flashback arrestor.
Preferably, the HHO gas generating system further comprising a gas valve.
Ideally, the gas valve adaptable for selectively directing the HHO gas feed produced by the HHO cell to the at least one gas fed appliance.
Preferably, the gas valve is a solenoid gas valve.
Ideally, the control system being adaptable to selectively activate the gas valve.
Preferably, the control system further comprising HHO flow control means.
Ideally, the HHO flow control means adaptable for controlling the flow of HHO gas to the electric generator.
Preferably, the HHO gas generating system further comprising a pump.
Ideally, the pump being adaptable for pumping water to the HHO cell.
Preferably, the control system further comprising a pump control means.
Ideally, the pump control means being adaptable for maintaining the level of water in the HHO cell at a constant level.
Preferably, the control system further comprising a water level sensor.
Ideally, the water level sensor being adaptable for detecting whether the water level falls below a pre-set low value.
Preferably, the water level sensor being adaptable for detecting whether the water level rises above a pre-set high value.
Ideally, the pump control means being adaptable to activate the pump based on the water level sensor detecting that the water level is below a pre-set low value.
Preferably, the pump control means being adaptable to deactivate the pump based on the water level sensor detecting that the water level is above a pre-set high value.
Ideally, the control system further comprising a pressure sensing means.
Preferably, the pressure sensing means being adaptable to determine the pressure in the HHO cell.
Ideally, the pressure sensing means being adaptable to determine whether the pressure in the HHO cell has fallen below a pre-set value,
Preferably, the control system being adaptable to power the HHO cell to generate HHO gas in response to determining whether the pressure in the HHO cell has fallen below the pre-set value.
Ideally, the control system further comprising gas leak sensing means.
Preferably, the gas leak sensing means being adaptable for sensing whether there is a HHO gas leak in the HHO gas generating system.
Ideally, the control system being adaptable to switch off the HHO gas generating system upon detecting the gas leak.
Ideally, the HHO gas generating system comprising an electric generator, the electric generator comprising oil sensing means.
Preferably, the oil sensing means being adaptable for detecting whether the oil pressure falls below a pre-set value.
Ideally, the control system being adaptable to receive a signal from the oil sensing means indicating that the oil pressure has fallen below the pre-set value.
Preferably, the control system being adaptable to switch off the electric generator in response to receiving the signal from the oil sensing means.
Ideally, the control system being of integral construction.
Alternatively, the control system comprising a cell control means and a cell power means.
Ideally, the cell control means being of integral construction.
Accordingly, the present invention further provides a cell control system for controlling the production of oxyhydrogen (HHO) gas by at least one HHO cell, the cell control system comprising means for receiving a measurement signal indicative of at least one property of the HHO cell; and means for determining an adjusted control signal for controlling the at least one HHO cell based on the measurement signal.
Ideally, the measurement signal is received from a cell power system.
Preferably, the cell control system further comprises means for transmitting the adjusted control signal to the cell power system.
Accordingly, the present invention further provides a method for controlling the production of oxyhydrogen (HHO) gas by at least one HHO cell, the method comprising: receiving a measurement signal indicative of at least one property of the HHO cell; and determining an adjusted control signal for controlling the at least one HHO cell based on the measurement signal.
Ideally, the measurement signal is received from a cell power system.
Preferably, the method further comprising transmitting the adjusted control signal to the cell power system.
Accordingly, the present invention further provides an oxyhydrogen (HHO) gas generating system comprising: at least one HHO cell for generating HHO gas; and a cell control system, the cell control system comprising means for receiving a measurement signal indicative of at least one property of the HHO cell; and means for determining an adjusted control signal for controlling the at least one HHO cell based on the measurement signal.
Accordingly, the present invention further provides a cell power system for providing power to the at least one HHO cell, the cell power system comprising means for transmitting a measurement signal indicative of at least one property of the at least one HHO cell to a cell control system; and means for receiving a control signal from the cell control system, the control signal being adjusted based on the at least one property of the HHO cell.
Ideally, the cell power system further comprising means for measuring at least one property of the at least one HHO cell.
Preferably, the cell power system further comprising means for controlling the amount of power supplied to the at least one HHO cell based on the received control signal.
Accordingly, the present invention further provides a method for providing power to the at least one HHO cell, the method comprising transmitting a measurement signal indicative of at least one property of the at least one HHO cell to a cell control system; and receiving a control signal from the cell control system, the control signal being adjusted based on the at least one property of the HHO cell.
Ideally, the method further comprising measuring at least one property of the at least one HHO cell.
Preferably, the method further comprising controlling the amount of power supplied to the at least one HHO cell based on the received control signal.
Accordingly, the present invention further provides an oxyhydrogen (HHO) gas generating system comprising: at least one HHO cell for generating HHO gas; and a cell power system for providing power to the at least one HHO cell, the cell power system comprising means for transmitting a measurement signal indicative of at least one property of the at least one HHO cell to a cell control system; and means for receiving a control signal from the cell control system, the control signal being adjusted based on the at least one property of the HHO cell.
The invention will now be described with reference to the accompanying drawing which shows by way of example only one embodiment of an apparatus in accordance with the invention.
In the drawings:
Figure 1 is a schematic representation of the HHO gas fuelled power system according to the present invention;
Figure 2 is a schematic view of the control system according to the present invention;
Figure 3 is a schematic view of the control system according to another embodiment of the present invention;
Figure 4 is a schematic view of an aspect of the control system according to the present invention; and
Figure 5 is a schematic view of an aspect of the control system according to the present invention.
In the drawings, there is shown a oxyhydrogen (HHO) gas fuelled power system indicated generally by the reference numeral 1 for generating HHO gas using electricity and/or for using the generated HHO gas for storage and for powering appliances 7. Figure 1 shows a HHO gas fuelled power system 1 comprising a control system 2, at least one HHO cell 3, a HHO gas source 4, and an electric generator 5 to generate electricity using the HHO gas. The HHO gas fuelled power system 1 is connected to a main power source 6 and a load 7. The control system 2 selectively activates the electric generator 5. For simplicity, Figure 1 only shows the control system 2 in direct connection with the at least one HHO cell 3 and the main power source 6. However, the control system 2 is operatively connected to the HHO gas source 4 and the electric generator 5 and other elements/devices not shown in Figure 1. Further details of some of these other elements/devices are discussed in greater detail below. The electric generator 5 can have any known construction for utilizing HHO gas for the generation of electricity such as via combustion of the HHO gas.
The control system 2 enables the selective activation of the electric generator 5. Based on the operation of the control system 2, the electric generator 5 can be activated to power appliances 7, such as domestic, industrial or agricultural appliances. The operation of the electric generator 5 can achieve a degree of independence from the mains power grid 6 as it is reliant on HHO gas for fuel rather than mains electricity, and is thus ideally suited for remote and/or inaccessible areas where the main power source 6 is unreliable.
The electric generator 5 receives HHO gas fuel from the HHO gas source 4 which is operatively connected to the electric generator 5 via a gas feed line. In some embodiments, the at least one HHO cell 3 is provided for generating HHO gas by using electrolysis to separate water into HHO gas. The at least one HHO cell 3 is operatively connected to the HHO gas source 4 such that the HHO gas can be stored in the HHO gas source 4 for use by the electric generator 5. The at least one HHO cell 3 requires power to operate, and this can be provided by the main power source 6.
As further shown in Figure 1, the electric generator 5 and the main power source 6 are operatively connected to the load 7. The load 7 can include at least one electrical appliance 7, such as a domestic, industrial or agricultural appliance. The electric generator 5 and the main power source 6 can both power the load 7. In addition to the load 7, the HHO gas fuelled power system 1 can also be connected to one or more gas fed appliances (not shown) which use HHO gas as a fuel source, such as ovens and boilers. The system 1 comprises a gas feed line connecting the HHO cell 3 and/or the HHO gas source 4 to the at least one gas fed appliance. In typical arrangements, the gas fed appliances comprise flashback arrestors for preventing a flame igniting back down the gas feed line, but the present invention is not limited to this specific arrangement.
In some embodiments, the control system 2 has a load switched mode where the control system 2 selectively activates the electric generator 5 based on the load 7. For example, the control system 2 can be programmed to disconnect the HHO gas fuelled power system 1 from the main power source 6 based on the load 7, such as when the load current is at or about a predetermined value. Advantageously, this enables the electric generator 5 to be used for heavy duty power consumption based on the needs of the load 7. The electric generator 5 can supplement the power supplied by the main power grid 6 or replace it while HHO gas fuel is available. In the load switched mode, the control system 2 isolates the HHO gas fuelled power system 1 from the main power source 6 in response to the load current being at or about a predetermined current value. The predetermined current value is stored/permanently stored in the control system 2. The load switched mode can be activated/deactivated by a user.
In some embodiments, the control system 2 has a reconnect mode where the control system 2 reconnects the HHO gas fuelled power system 1 to the main power source 6 based on the output of the electric generator 5, such as when the output of the electric generator 5 falls below a predetermined output value. The predetermined output value is stored or permanently stored in the control system 2 and can be set by the user. The reconnect mode can also be activated/deactivated by a user.
In some embodiments, the control system 2 has a backup generator mode which can be activated/deactivated by a user. The backup generator mode enables the control system 2 to selectively activate the electric generator 5 based on the input power received from the main power source 6. This can be in response to the input power falling below a predetermined power value. This enables the HHO gas fuelled power system 1 to operate as a backup generator when the main power source 6 is unavailable or unreliable. When the main power source 6 is operating, the at least one HHO cell 3 draws power from the main power source 6 to generate HHO gas for storage. When power or current provided by the main power source 6 falls below a predetermined value, the control system 2 activates the electric generator 5 to generate electricity using the stored HHO gas. As such, in the backup generator mode the system 1 can provide a constant supply of electricity to appliances, even when the main power source 6 is unreliable. As in other modes, the predetermined power value can be stored or permanently stored in the control system 2.
In some expected arrangements, the main power source 6 is the AC mains grid. However, in particular advantageous embodiments the main power source 6 is independent from the AC mains grid, and is a renewable power source such as solar, wind, or tidal power. The generation of power by the renewable power source is intermittent and dependent on environmental factors (e.g. cloud coverage, wind levels, and the tides). When the renewable power source is available, the system 1 utilises the renewable power source to generate the HHO gas. When the power generated by the renewable power source falls below a certain value, the HHO gas fuelled power system 1 takes over some or all of the load for electricity generation. Therefore the HHO gas fuelled power system 1 is able to ensure that a constant generation of electric power is provided.
As can appreciated, the HHO gas fuelled power system 1 can comprise none, some, or all of the modes referred to above.
Figure 2 provides a more detailed overview of the control system 2. The control system 2 comprises a cell control device 20 and a cell power device 21. The cell control device 20 and cell power device 21 have an integral construction, e.g. by having overlapping or shared circuitry. Although equally, the cell control device 20 and cell power device 21 can be separate. The present invention is not limited to either embodiment. The cell control device 20 supplies a control signal to the cell power device 21, where the control signal represents the level of power to be supplied to the at least one HHO cell 3. The cell power device 21 supplies power to the at least one HHO cell 3 based on the control signal. The cell power device 21 further comprises at least one measurement device 22. The cell power device 21 provides feedback to the cell control device 20 based on the at least one measurement device 22.
The control system 2 detects the starting/stopping of the electric generator 5, such as by using a tachometer to measure the speed of rotation of the electric generator 5, or by using a current sensor such as a Hall effect current sensor to measure the current drawn by the electric generator 5. The control system 2 will compare the measured current or rotational speed to a known threshold value which is pre-stored in the control system 2, if the measured current or rotational speed has exceeded the threshold value, then the control system 2 will consider that the electric generator 5 has started. In some arrangements, the control system 2 will send a start command to the electric generator 5, and detect whether the electric generator 5 has started. If not, the control system 2 will resend the start command. This process will repeat until it has been detected that the electric generator 5 has started.
The control system 2 further comprises a transformer (not shown), such as an isolation transformer or a 1:1 isolation transformer to isolate the HHO cell 3 from the main power source. The control system 2 further comprises a rectifier which is not expressly shown in the figures. The rectifier receives an AC input from the isolation transformer and generates a DC output. The rectifier comprises a bridge rectifier. Further still, the control system 2 comprises a communication device 23 such as an RS232 serial communication device for communication with external hardware.
Figure 3 outlines an embodiment where the at least one HHO cell 3 comprises at least two HHO cells 3a, 3b. The control system 2 has a cell control device 20, communication device 23, a first cell power device 21a comprising a first measurement device 22a, and a second cell power device 21b comprising a second measurement device 22b. The first cell power device 21a powers the first HHO cell 3a and the second cell power device 21b powers the second HHO cell 3b. The first cell power device 21a and the second cell power 21b can separately and/or independently supply power to the first HHO cell 3a and the second HHO cell 3b.
Figure 4 provides further detail of the cell control device 20 according to one embodiment. The cell control device 20 comprises a microcontroller 40, a display device 41, adjustment device 42, analogue controller 43, speed sensing device 44, starter motor 45, engine ignition device 50, gas valve 49, HHO flow control device 48, pump 46, pump control device 47, water level sensor 51, pressure sensing device 52, and gas leak sensing device 53. Not all of the above devices are required in the system 1, and further devices to those expressly listed above are also within the scope and spirit of the present invention.
Display device 41 can be, for example, an LCD or TFT display 41 although other display technologies can be used as appropriate. The display device 41 displays information related to the system 1. This includes the running time of the HHO cell 3; information related to the at least one HHO cell 3 such as power, voltage, current, and/or a pre-set percentage power value associated with the at least one HHO cell 3; information related to the HHO gas generated, such as the gas pressure, and an indication of whether there is a gas leakage.; and information related to the electric generator 5, such as the rotating speed of the electric generator 5.
Speed sensing device 44 determines the rotational speed of the electric generator 5 and can be a Revolutions per Minute (RPM) meter 44 operating by infrared pulses and/or the Hall Effect. The control system 2 receives a signal from the speed sensing device 44 indicative of the speed at which the electric generator 5 is rotating. The control system 2 determines whether the electric generator 5 is in a starting mode or a running mode based on the received signal, and in particular whether the signal indicates that the electric generator 5 is rotating at a speed in excess of the cranking speed of the electric generator 5. The starter motor 45 is for starting the electric generator 5. The control system 2 engages the starter motor 45 and disengages the starter motor 45 upon determining that the rotating speed of the electric generator 5 has exceeded the cranking speed.
Engine ignition device 50 is for turning the ignition of electric generator 5 on/off. The control system 2 controls the engine ignition device 50 based on the determined state of the electric generator 5.
Gas valve 49 is for selectively directing the HHO gas feed produced by the HHO cell 3 to at least one gas fed appliance. The gas valve 49 can be a solenoid gas valve, and the control system 2 selectively activates the gas valve 49.
HHO flow control device 48 is for controlling the flow of HHO gas to the electric generator 5.
Pump 46 is for pumping water to the at least one HHO cell 3.
Pump control device 47 is for maintaining the level of water in the at least one HHO cell 3 at a constant level. Water level sensor 51 is for detecting whether the water falls below a pre-set low value or rises above a pre-set high value. The pump control device 47 activates the pump 46 based on the water level sensor 51 detecting that the water level falls below the pre-set low value and deactivates the pump 46 based on the water level sensor 51 detecting that the water level rises above the pre-set high value.
Pressure sensing device 52 is for determining the pressure in the HHO cell 3. If the pressure sensing device 52 determines that the pressure has fallen below a pre-set value, the control system 2 powers the at least one HHO cell 3 to generate HHO gas.
Gas leak sensing device 53 senses whether there is an HHO gas leak in the system 1. The control system 2 switches of the system 1 upon detecting the gas leak.
The electric generator 5 comprises an oil sensing device (not shown) for detecting whether the oil pressure falls below a pre-set value. The control system 2 receives a signal from the oil sensing device when the pressure falls below the pre-set value and switches off the electric generator 5.
Figure 5 provides detail of the cell power device 21 according to one embodiment. The cell power device 21 comprises a power switching device 71, current sensing device 72, voltage sensing device 73, input power sensing device 74, AC voltage sensing device 75, switch 76, temperature sensing device 77, and cooling fan 78. The power switching device 71, current sensing device 72 and AC voltage sensing device 75 are discussed in greater detail below.
The input power sensing device 74 measures the current supplied by the main power source 6.The control system 2 can use this information to calculate the overall power used on an hourly, daily, weekly and/or monthly cycle allowing the system 1 to calculate the cost of power used within these periods.
The switch 76 selectively connects/disconnects the HHO cell 3 and/or control system 2 from the main power source 6. The switch 76 can be a relay 76. The switch 76 is controlled by a signal received from the cell control device 20.
The control system 2 activates and/or varies the speed of the cooling fan 78 based on the temperature sensed by the temperature sensing device 77.
The operation of the control system 2 according to some or all of the above embodiments will be discussed below.
The control system 2 provides a cell start mode which increases the power supplied to the at least one HHO cell 3 from an initial power level to a maximum power level. This provides a soft start procedure which can gradually increase the power supplied to the at least one HHO cell 3. This prevents full power being applied to the HHO cell 3 immediately causing a large power surge, and thereby potentially damaging the HHO cell 3. The cell start mode increases the current supplied to the at least one HHO cell 3 form an initial current value to a maximum current value. The initial current value is 0 Amps, and is increased to the maximum current maximum current value in increments such as digital increments from 0-255.
The maximum power level is predefined and can be stored in the control system 2 such as in the memory of the microcontroller 40. The memory can be EEPROM or any other type of memory as appropriately selected by one skilled in the art. The maximum power level can be set by a user, for example by using at analogue controller 43, such as a PWM analogue controller 43.
The cell start mode increases the power supplied to the at least one HHO cell 3 from the initial power level to the maximum power level over a period of time, and can therefore gradually increase the power level. The period of time is stored or permanently stored in the memory of control system 2, and can be set by user. The period of time is 10 seconds or more, 20 seconds or more, 30 seconds or more, 40 seconds or more, 50 seconds or more, or 60 seconds or more. Of course, other periods of time to those expressly listed above are within the scope of the present invention.
In some embodiments, the cell start mode increases the power supplied to the at least one HHO cell 3 by increasing the magnitude of input power signal supplied to the at least one HHO cell 3. The input power signal can be a PWM signal.
When the at least HHO cell 3 comprises at least two HHO cells 3a, 3b, as shown in Figure 3, the cell start mode increases the power supplied to the first HHO cell 3a from an initial first HHO cell power level to a maximum first HHO cell power level, and increases the power supplied to the second HHO cell 3b from an initial second HHO cell power level to a maximum second HHO cell power level. The cell start mode separately and/or independently increases the power supplied to the first HHO cell 3a and the second HHO cell 3b. This enables the cell start mode to increase power supplied to the first and second HHO cells 3a, 3b separately and/or independently, thereby allowing each HHO cell 3a, 3b to be controlled based on, for example, their different properties. The cell start mode increases the power supplied to the first one of the at least two HHO cells 3a from the initial first HHO cell power level to a maximum first HHO cell power level over a first period of time. The cell start mode also increases the power supplied to the second one of the HHO cells 3b from the initial second HHO cell power level to a maximum second HHO cell power level over a second period of time. The first and second period of time are the same, or alternatively different from one another. The control system 2 can comprise a first analogue controller 43a associated with the first HHO cell 3a and a second analogue controller 43b associated with the second HHO cell 3b.
In separate embodiments or additionally to the embodiments outlined above, the control system 2 has a cell run mode for adaptively controlling the production of HHO gas by the at least one HHO cell 3. The control system 2 adaptively changes how much HHO gas is being produced by the at least one HHO cell 3, such as by increasing, decreasing or maintaining the HHO gas production at a constant level. This can be in response to, for example, a change in the demand of appliances using the HHO gas or in response to changes in a main power grid powering the HHO cell 3. This provides a system which is adaptive to ensure a steady rate of HHO gas production and that can also increase/decrease HHO gas production based on demand.
The control system 2 adaptively controls the production of HHO gas by the at least one HHO cell 3 by adaptively controlling the input power supplied to the at least one HHO cell 3. This can be based on one or more parameters, which in turn can be representative of operating conditions of the at least one HHO cell 3. The control system 2 operates by providing a control signal for controlling the input power supplied to the at least one HHO cell 3. The control signal is an adjusted version of the previous control signal used for controlling the input power supplied to the at least one HHO cell 3. As such, the control system 2 utilises feedback to provide adaptive control of the control signal used to control the power supplied to the at least one HHO cell 3. The previous control signals is stored by the control system 2, such as in the memory of the control system 2.
The control system 2 can operate by adjusting the previous control signal based on or more parameters to generate the adjusted control signal using the adjustment device 42. The control signal can be a Pulse Width Modulation (PWM) Signal, and the control system 2 can modulate the PWM signal based on the one or more parameters. The adjustment device 42 is a potentiometer controller, digital potentiometer controller, or a PWM digital potentiometer controller. When the at least one HHO cell 3 comprises at least two HHO cells 3a, 3b, the adjustment device 42 comprises a first adjustment device 42a and a second adjustment device 42b. The first adjustment device 42a is for adjusting the control signal for the first HHO cell 3a and the second adjustment device 42b is for adjusting the control signal for the second HHO cell 3b.
The power switching device 71 of the control system 2 controls the supply of input power to the at least one HHO cell 3. The power switching device 71 controls when power is supplied to the at least one HHO cell 3. This controls how much electrolysis occurs in the HHO cell 3 and allows for more or less HHO gas to be created either on demand or to charge a pressurised cylinder that stores the HHO gas for later use. The power switching device 71 receives the control signal and switches on/off based on the received control signal. When the power switching device 71 is switched on, a maximum power is supplied to the at least one HHO cell 3 and when the power switching device 71 is switched off, a minimum or no power is supplied to the at least one HHO cell 3. The power switching device 71 is a digital power switching device 71 such as, for example, a power MOSFET or IGBT.
When the at least one HHO cell 3 comprises at least two HHO cells 3a, 3b, the control system 2 adaptively controls the first HHO cell 3a and separately and/or independently adaptively controls the second HHO cell 3b. The control system 2 adaptively controls the first HHO cell 3a based on one or more parameters associated with the first HHO cell 3a, and adaptively controls the second HHO cell 3b based on one or more parameters associated with the second HHO cell 3b. The control signal comprises a first control signal associated with the first HHO cell 3a and a second control signal associated with the second HHO cell 3b. The power switching device 71 comprises a first power switching device 71a associated with the first HHO cell 3a and a second power switching device 71b associated with the second HHO cell 3b, the first power switching device 71a receives the first control signal and the second power switching device 71b receives the second control signal. The control system 2 can independently control the operation of a plurality of HHO cells 3a,3b based on parameters which are unique to the individual HHO 3a,3b cells thereby improving the efficiency of the individual HHO cells 3a,3b.
The measurement device 22 of the control system 2 measures at least one property of the HHO cell 3.The at least one measured property is indicative of the one or more parameters. The control system 2 determines an adjustment amount based on the at least one measured property, and adjusts the control system 2 based on the adjustment amount. The control system 2 can store the previous control signal used for controlling the input power supplied to the at least one HHO cell 3, and adjust the previous control signal based on the adjustment amount to generate an adjusted control signal for controlling the input power supplied to the at least one HHO cell 3. The measurement device 22 comprises a measurement sensor to generate an analogue signal. The control system 2 converts the analogue signal into a digital measurement signal and determine the adjustment amount based on the digital measurement signal. In some arrangements of the present invention, the measurement device 22 comprises a current sensing device 72. The current sensing device 72 comprises a current sensor such as a Hall Effect current sensor. The current sensing device 72 measures the current drawn up by the at least one HHO cell 3. This allows the system to automatically read how much Amps or KVA current is being drawn via the HHO cells 3 and modulate how much gas needs to be generated by adjusting the control signal (e.g. increasing or decreasing the PWM signalling). In alternative arrangements or in addition the arrangement outlined above, the measurement device 22 comprises a voltage sensing device 73, 75 the voltage sensing device 73, 75 comprises a voltage sensor 73,75. The voltage sensing device 73 measures the voltage across the at least one HHO cell 3. This allows the control system 2 to automatically adjust HHO gas production as well as switch the HHO cell 3 on/off by measuring the voltage the HHO cell 3 is using. The voltage sensing device 75 measures the level of AC voltage available to the system 1. This allows the control system 2 to determine how much AC voltage is available, allowing the control system 2 to use this information to adjust the power to the HHO cells 3 accordingly to produce the required amount of Hydrogen gas.
During use, the control system 2 controls the HHO gas fuelled power system 1 to selectively activate the electric generator 5 based on the load 7, such as the load current being at or about a predetermined value. The selective activation can comprise switching between the electric generator 5 and the main power source 6 based on the load 7. The control system 2 is further able to isolate the HHO gas fuelled power system 1 from the main power source 6 in response to the load current being at or about a predetermined current value. The control system 2 is further able to connect/reconnect the HHO gas fuelled power system 1 to the main power source 6 based on the output of the electric generator 5, such as based on the output of the electric generator 5 falling below a predetermined output value. The control system 2 is further able to selectively activate the electric generator 5 based on the input power received from the main power source 6. The selectively activating can comprise activating the electric generator 5 in response to the input power received from the main power source 6 falling below a predetermined power value.
A method is also provided for controlling at least one HHO cell 3 for generating HHO gas, the method operates by initializing a cell start mode, such as the cell start mode as outlined above, for increasing the power supplied to the at least one HHO cell 3 from an initial power level to a maximum power level. The method further operates by increasing the current supplied to the at least one HHO cell 3 form an initial current value to a maximum power value. The method further operates by increasing the power supplied to the at least one HHO cell 3 from the initial power level to the maximum power level over a period of time. The period of time is 10 seconds or more, 20 seconds or more, 30 seconds or more, 40 seconds or more, 50 seconds or more, or 60 seconds or more. The method further operates by increasing the power supplied to the at least one HHO cell 3 by increasing the magnitude of input power signal supplied to the HHO cell 3.
A method is also provided for controlling the at least one HHO cell 3 for generating HHO gas, the method comprises initializing a cell run mode, such as the cell run mode outlined above, for adaptively controlling the production of HHO gas by the at least one HHO cell 3. The method further operates by controlling the production of HHO gas by the at least one HHO cell 3 by adaptively controlling the input power supplied to the at least one HHO cell 3, for example based on one or more parameters. The method further operates by adaptively controlling the production of HHO gas by the at least one HHO cell 3 by providing a control signal for controlling the input power supplied to the at least one HHO cell 3. The control signal is an adjusted version of the previous control signal used for controlling the input power supplied to the at least one HHO cell 3. The method further operates by storing the previous control signal used for controlling the input power supplied to the at least one HHO cell 3, and adjusting the previous control signal based on one or more parameters to generate the adjusted control signal. The method further operates by measuring at least one property of the at least one HHO cell 3. The at least one measured property is indicative of the one or more parameters. The method determines an adjustment amount based on the at least one measured property, and adjusts the control signal based on the adjustment amount. The method further operates by selectively connecting/disconnecting the HHO cell 3 and/or control system 2 from the main power source 6.
A method is also provided for controlling the production of oxyhydrogen (HHO) gas by at least one HHO cell 3, the method operates by receiving a measurement signal indicative of at least one property of the HHO cell 3; and determining an adjusted control signal for controlling the at least one HHO cell 3 based on the measurement signal. The measurement signal is received from the cell power system 21. The method further operates by transmitting the adjusted control signal to the cell power system 21.
A method is also provided for providing power to the at least one HHO cell 3, the method operates by transmitting a measurement signal indicative of at least one property of the at least one HHO cell 3 to the cell control system 20; and receiving a control signal from the cell control system 20, the control signal being adjusted based on the at least one property of the HHO cell 3. The method further operates by measuring at least one property of the at least one HHO cell 3. The method further operates by controlling the amount of power supplied to the at least one HHO cell 3 based on the received control signal.
In the preceding discussion of the invention, unless stated to the contrary, the disclosure of alternative values for the upper or lower limit of the permitted range of a parameter, coupled with an indication that one of the said values is more highly preferred than the other, is to be construed as an implied statement that each intermediate value of said parameter, lying between the more preferred and the less preferred of said alternatives, is itself preferred to said less preferred value and also to each value lying between said less preferred value and said intermediate value.
The features disclosed in the foregoing description or the following drawings, expressed in their specific forms or in terms of a means for performing a disclosed function, or a method or a process of attaining the disclosed result, as appropriate, may separately, or in any combination of such features be utilised for realising the invention in diverse forms thereof as defined in the appended claims.

Claims (49)

  1. An oxyhydrogen (HHO) gas fuelled power system comprising: an electric generator adaptable to generate electricity using HHO gas; and a control system adaptable to selectively activate the electric generator.
  2. An oxyhydrogen (HHO) gas fuelled power system as claimed in claim 1, wherein the HHO gas fuelled power system further comprising a HHO gas source adaptable to supply HHO gas to the electric generator.
  3. An oxyhydrogen (HHO) gas fuelled power system as claimed in claim 1 or claim 2, wherein the HHO gas fuelled power system further comprising at least one HHO cell for generating HHO gas which is preferably storable in the HHO gas source.
  4. An oxyhydrogen (HHO) gas fuelled power system as claimed in any one of the preceding claims, wherein the system has a main power source.
  5. An oxyhydrogen (HHO) gas fuelled power system as claimed in claim 4, wherein the main power source and the electric generator being selectively connectable to a load, such as an appliance.
  6. An oxyhydrogen (HHO) gas fuelled power system as claimed in any preceding claim, wherein the control system having a load switched mode, in the load switched mode the control system being adaptable for selectively activating the electric generator based on the load.
  7. An oxyhydrogen (HHO) gas fuelled power system as claimed in claim 6, wherein the load switched mode being activated/deactivated based on a user input.
  8. An oxyhydrogen (HHO) gas fuelled power system as claimed in claim 7 or claim 8, wherein in the load switched mode, the control system being adaptable to switch between the electric generator and the main power source based on the load.
  9. An oxyhydrogen (HHO) gas fuelled power system as claimed in any one of claims 6 to 8, wherein in the load switched mode, the control system being adaptable to activate the electric generator based on the load current being at or about a predetermined value.
  10. An oxyhydrogen (HHO) gas fuelled power system as claimed in any one of claims 6 to 9, wherein in the load switched mode, the control system being adaptable for isolating the HHO gas fuelled power system from the main power source in response to the load current being at or about a predetermined current value.
  11. An oxyhydrogen (HHO) gas fuelled power system as claimed in claim 9 or claim 10, wherein the predetermined current value is stored or permanently stored in the control system.
  12. An oxyhydrogen (HHO) gas fuelled power system as claimed in claim 4, or any of claims 5 to 11 when dependent on claim 4, wherein the control system having a reconnect mode, in the reconnect mode the control system being adaptable for connecting the HHO gas fuelled power system to the main power source based on the output of the electric generator.
  13. An oxyhydrogen (HHO) gas fuelled power system as claimed in claim 12, wherein in the reconnect mode the control system being adaptable for connecting the HHO gas fuelled power system to the main power source based on the output of the electric generator falling below a predetermined output value.
  14. An oxyhydrogen (HHO) gas fuelled power system as claimed in claim 13, wherein the predetermined output value is stored or permanently stored in the control system, and is optionally set by a user of the HHO gas fuelled system.
  15. An oxyhydrogen (HHO) gas fuelled power system as claimed in claim 4, or any of claims 5 to 14 when dependent on claim 4, wherein the control system having a backup generator mode, in the backup generator mode the control system selectively activates the electric generator based on the input power received from the main power source.
  16. An oxyhydrogen (HHO) gas fuelled power system as claimed in claim 15, wherein in the backup generator mode the control system activates the electric generator in response to the input power received from the main power source falling below a predetermined power value.
  17. An oxyhydrogen (HHO) gas fuelled power system as claimed in claim 16, wherein the predetermined power value is stored or permanently stored in the control system.
  18. An oxyhydrogen (HHO) gas fuelled power system as claimed in claim 4, or any of claims 5 to 17 when dependent on claim 4, wherein the main power source comprising an AC mains grid or a the main power source is independent from the AC mains grid comprising a renewable power source.
  19. An oxyhydrogen (HHO) gas fuelled power system as claimed in any of the preceding claims, wherein the HHO gas fuelled power system further comprising at least one gas fed appliance, such as an oven and/or boiler, adaptable to use HHO gas as a fuel source.
  20. An oxyhydrogen (HHO) gas fuelled power system as claimed in any of the preceding claims, wherein the control system comprising means for detecting the starting/stopping of the electric generator.
  21. An oxyhydrogen (HHO) gas fuelled power system as claimed in any of the preceding claims, wherein the control system is adaptable to send a start command to the electric generator and detect whether or not the electric generator has started and most preferably, the control system being adaptable to repeatedly send a start command to the electric generator until the electric generator has started.
  22. A method for controlling an oxyhydrogen (HHO) gas fuelled power system comprising an electric generator adaptable to generate electricity using HHO gas, the method comprising selectively activating the electric generator based on the load.
  23. A method as claimed in claim 22, wherein the method further comprising selectively activating the electric generator based on a load current.
  24. A method as claimed in claim 22 or claim 23, wherein the method further comprising switching between the electric generator and a main power source based on the load.
  25. A method as claimed in any one of claims 22 to 24, wherein the method further comprising activating the electric generator based on the load current being at or about a predetermined value.
  26. A method as claimed in any one of claims 22 to 25, wherein the method further comprising isolating the HHO gas fuelled power system from the main power source in response to the load current being at or about a predetermined current value.
  27. A method as claimed in any one of claims 22 to 26, wherein the method further comprising connecting the HHO gas fuelled power system to the main power source based on the output of the electric generator, and preferably based on the output of the electric generator falling below a predetermined output value.
  28. A method as claimed in any one of claims 22 to 27, wherein the method further comprising selectively activating the electric generator based on the input power received from the main power source, and preferably in response to the input power received from the main power source falling below a predetermined power value.
  29. A method as claimed in any one of claims 22 to 28, wherein the method comprising detecting the starting/stopping of the electric generator.
  30. A method as claimed in any one of claims 22 to 29, wherein the method comprising sending a start command to the electric generator and detecting whether or not the electric generator has started, and most preferably comprises repeatedly sending a start command to the electric generator until the electric generator has started.
  31. A control system for controlling at least one oxyhydrogen (HHO) cell for generating HHO gas, the control system being adaptable to selectively activate an electric generator.
  32. A control system as claimed in claim 31, wherein the control system having a cell start mode, the cell start mode being adaptable to increase the power supplied to the at least one HHO cell from an initial power level to a maximum power level.
  33. A control system as claimed in claim 31, wherein the cell start mode being adaptable to increase the current supplied to the at least one HHO cell from an initial current value to a maximum current value, and preferably the initial current value is 0 Amps.
  34. A control system as claimed in claim 33, wherein the current supplied to at least one HHO is increased from the initial current value to the maximum current value in increments.
  35. A control system as claimed in claim 33 or claim 34, wherein the increments being digital increments from 0-255.
  36. A control system as claimed in any one of claims 32 to 34, wherein the maximum power level is pre-defined, and is preferably stored or permanently stored in the control system.
  37. A control system as claimed in any one of claims 31 to 35, wherein the control system comprises at least one analogue controller, such as a PWM analogue controller.
  38. A control system as claimed in any one of claims 31 to 36, wherein the control system comprises a microcontroller (MCU) having a memory.
  39. A control system as claimed in any one of claims 32 to 37, wherein the cell start mode being adaptable to increase the power supplied to the at least one HHO cell from the initial power level to the maximum power level over a period of time.
  40. A control system as claimed in any one of claims 32 to 38, wherein the cell start mode being adaptable to increase the power supplied to the at least one HHO cell by increasing the magnitude of input power signal supplied to the HHO cell, the input power signal is optionally a pulse width modulation signal (PWM).
  41. A control system as claimed in any one of claims 32 to 39, wherein the at least one HHO cell comprises at least two HHO cells, the cell start mode being adaptable to increase the power supplied to a first one of the at least two HHO cells from an initial first HHO cell power level to a maximum first HHO cell power level.
  42. A control system as claimed in claim 41, wherein the cell start mode being adaptable to increase the power supplied to a second one of the at least two HHO cells from an initial second HHO cell power level to a maximum second HHO cell power level.
  43. A control system as claimed in claim 41 or 42, wherein the cell start mode being adaptable to separately and/or independently increase the power supplied to the first one of the at least two HHO cells and the second one of the at least two HHO cells.
  44. A control system as claimed in any one of claims 41 to 43, wherein the cell start mode being adaptable to increase the power supplied to the first one of the at least two HHO cells from the initial first HHO cell power level to a maximum first HHO cell power level over a first period of time.
  45. A control system as claimed in any one of claims 41 to 44, wherein the cell start mode being adaptable to increase the power supplied to the second one of the at least two HHO cells from the initial second HHO cell power level to a maximum second HHO cell power level over a second period of time.
  46. A control system as claimed in any one of claims 41 to 45, wherein the control system comprising a first analogue controller associated with the first HHO cell and a second analogue controller associated with the second HHO cell.
  47. A control system as claimed in any one of claims 31 to 46, wherein the control system comprising a cell control means and a cell power means, the cell control means being adaptable to supply a control signal to the cell power means, the control signal representing the level of power to be supplied to the at least one HHO cell.
  48. A control system as claimed in claim 47, wherein the cell power means being adaptable to supply power to the at least one HHO cell based on the control signal.
  49. A control system as claimed in claim 47 or claim 48, wherein where the at least one HHO cell comprises at least two HHO cells, the cell power means comprises a first cell power means associated with a first one of the at least two HHO cells and a second cell power means associated with a second one of the at least two HHO cells, the first cell power means and the second cell power means being adaptable for separately and/or independently supplying power to the first HHO cell and the second HHO cell.
PCT/EP2017/060586 2016-05-03 2017-05-03 An oxyhydrogen gas fuelled power system and a control system and method for operating the same WO2017191222A1 (en)

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