WO2016105051A1 - Thermosetting resin composition for use with high frequencies, and prepreg, laminated sheet and printed circuit board using same - Google Patents

Thermosetting resin composition for use with high frequencies, and prepreg, laminated sheet and printed circuit board using same Download PDF

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Publication number
WO2016105051A1
WO2016105051A1 PCT/KR2015/014030 KR2015014030W WO2016105051A1 WO 2016105051 A1 WO2016105051 A1 WO 2016105051A1 KR 2015014030 W KR2015014030 W KR 2015014030W WO 2016105051 A1 WO2016105051 A1 WO 2016105051A1
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WIPO (PCT)
Prior art keywords
resin composition
thermosetting resin
group
bisphenol
fiber
Prior art date
Application number
PCT/KR2015/014030
Other languages
French (fr)
Korean (ko)
Inventor
정동희
권정돈
김무현
홍도웅
Original Assignee
주식회사 두산
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority claimed from KR1020150179108A external-priority patent/KR101865649B1/en
Application filed by 주식회사 두산 filed Critical 주식회사 두산
Priority to CN201580068649.XA priority Critical patent/CN107109049B/en
Priority to US15/538,488 priority patent/US10590272B2/en
Priority to JP2017551981A priority patent/JP6684822B2/en
Publication of WO2016105051A1 publication Critical patent/WO2016105051A1/en
Priority to US16/424,251 priority patent/US10584239B2/en

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/02Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding
    • H05K3/022Processes for manufacturing precursors of printed circuits, i.e. copper-clad substrates
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate
    • H05K1/0313Organic insulating material
    • H05K1/0353Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
    • H05K1/0373Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement containing additives, e.g. fillers
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/01Dielectrics
    • H05K2201/0104Properties and characteristics in general
    • H05K2201/012Flame-retardant; Preventing of inflammation

Definitions

  • the present invention relates to a novel high-frequency thermosetting resin composition that can simultaneously exhibit excellent low dielectric loss characteristics, good moisture absorption heat resistance, low thermal expansion characteristics, excellent thermal stability, and the like, and prepregs, functional laminated sheets, and copper foil laminates using the same.
  • polyphenylene ether resin having excellent dielectric properties was applied, but it had problems such as high melt viscosity, difficulty in handling, and moldability of prepreg.
  • thermoplastic resin such as polyphenylene ether resin having excellent dielectric properties.
  • the present invention has been made to solve the above-described problems, by using a polyphenylene ether resin in which both sides of the molecular chain is modified with an unsaturated bond substituent and three or more specific crosslinking curing agents, thereby improving heat resistance and low dielectric constant characteristics At the same time, a thermosetting resin composition having excellent overall physical properties was produced.
  • an object of the present invention is to provide a thermosetting resin composition exhibiting excellent heat resistance and low dielectric properties, a prepreg, a laminated sheet and a printed circuit board using the composition.
  • the present invention (a) a polyphenylene ether having two or more unsaturated substituents selected from the group consisting of vinyl and allyl groups at both ends of the molecular chain or oligomers thereof; (b) at least three different crosslinkable curing agents; And (c) provides a high-frequency thermosetting resin composition comprising a flame retardant.
  • the high frequency thermosetting resin composition may further include an inorganic filler surface-treated with a vinyl group-containing silane coupling agent.
  • the crosslinkable curing agent may be a mixture of a hydrocarbon-based crosslinking agent (b1), a crosslinking agent (b2) containing three or more functional groups and a rubber of the block structure (b3).
  • the present invention also provides a fiber substrate surface-treated with a vinyl group-containing silane coupling agent; And it provides a prepreg comprising the above-mentioned thermosetting resin composition impregnated in the fiber substrate.
  • the present invention is a metal foil or a polymer film substrate; And a resin layer formed on one or both surfaces of the substrate and including a cured resin layer of the above-mentioned thermosetting resin composition.
  • the present invention provides a printed circuit board characterized in that the laminate is formed by including one or more layers of the prepreg.
  • thermosetting resin composition according to the present invention simultaneously satisfies the glass transition temperature (Tg) improvement, low coefficient of thermal expansion (CTE), low dielectric properties, low dielectric loss and high heat resistance, excellent processability, the printed circuit board using the high frequency characteristics And good moisture absorption heat resistance and low thermal expansion characteristics can be exhibited.
  • Tg glass transition temperature
  • CTE coefficient of thermal expansion
  • low dielectric properties low dielectric loss and high heat resistance
  • excellent processability the printed circuit board using the high frequency characteristics
  • good moisture absorption heat resistance and low thermal expansion characteristics can be exhibited.
  • thermosetting resin composition of the present invention is a printed circuit board for mobile communication devices that handle high frequency signals of 1 GHz or higher, network-related electronic devices such as base station devices, servers, routers, and various electrical and electronic devices such as large computers. It can be usefully used as a component.
  • the present invention seeks to provide a thermosetting resin composition that can be usefully used in printed circuit boards, especially multilayer printed circuit boards for high frequency applications.
  • the dielectric loss of the electrical signal is proportional to the product of the square root of the relative dielectric constant of the insulating layer forming the circuit, the dielectric tangent and the frequency of the electrical signal, the higher the frequency of the electrical signal, the larger the dielectric loss. Therefore, in order to be used in an insulating layer of a high frequency printed circuit board, it is required to use a material having low dielectric constant and dielectric loss factor (dielectric loss). Due to these demands, high frequency substrate materials have been developed to reduce the hydroxyl groups of epoxy resins, crosslinking methods of thermoplastic resins, application of liquid crystal polymers or polyimide, etc. to realize low dielectric polymer materials. To satisfy the high frequency characteristics, there is insufficient dielectric characteristics or difficulty in forming a substrate.
  • polyphenylene ether (poly (phenylene ether), PPE] was used as a component of the thermosetting resin composition, but low heat resistance caused when using PPE And polyphenylene ethers in which both ends of the molecular chain are modified with a vinyl group or allyl group, in which both ends of the molecular chain are unsaturated bond substituents, and three or more specific crosslinking curing agents in combination with the PPE resin melt. Characterized in that.
  • both ends of the polyphenylene ether are modified with a vinyl group, an allyl group, and the like to enable an unsaturated bond.
  • This can cause crosslinking reaction by heat, which contributes to improvement of heat resistance and can suppress deformation and flow of the insulating layer.
  • the glass transition temperature (Tg), low coefficient of thermal expansion (CTE) and -OH (hydroxy) group not only satisfies the moisture resistance and dielectric properties, but also can be applied in the existing thermal curing system, By studying the dielectric properties according to the crosslinking agent properties, it is possible to secure various physical properties and processability at the same time.
  • both ends are treated with a vinyl group to increase the compatibility of the PPE base resin (base) resin, and by using three or more crosslinkable curing agents having excellent dielectric properties, not only low dielectric properties can be realized through radical polymerization, but also excellent heat resistance and mechanical properties can be realized. (See Table 3 below).
  • the three or more types of crosslinkable curing agents may be mixed with a hydrocarbon-based crosslinking agent, a crosslinking agent containing three or more functional groups, and a block structure rubber.
  • the hydrocarbon-based crosslinking agent since the hydrocarbon-based crosslinking agent has a low polarization property, not only can implement low dielectric properties, but also has excellent molding processability due to flowability.
  • the resin composition of the present invention since the resin composition of the present invention has elastomeric properties due to the hydrocarbon-based crosslinking agent at the time of curing, it is effective for drill wear during drilling.
  • a hydrocarbon-based crosslinking agent is used together with a crosslinking agent containing three or more functional groups (hereinafter, 'three or more functional group-containing crosslinking agents')
  • the volume skeleton of the resin itself increases due to the three or more functional group-containing crosslinking agents.
  • Synergistic effect with the hydrocarbon-based curing agent can be exerted not only to achieve lower dielectric properties than when using a hydrocarbon-based crosslinking agent alone, but also to increase the crosslinking density to improve heat resistance.
  • a block structure rubber such as styrene-butadiene rubber together with the crosslinking agents
  • a rigid structure such as styrene in the polymer chain may act as a domain after curing of the resin composition, and in particular, improve mechanical properties.
  • thermosetting resin composition according to the present invention is a non-epoxy clock thermosetting resin composition, (a) a polyphenylene ether having two or more unsaturated substituents selected from the group consisting of vinyl groups and allyl groups at both ends of the molecular chain, or a Oligomers; (b) three or more crosslinkable curing agents; And (c) flame retardants.
  • the thermosetting resin composition may further include an inorganic filler surface-treated with a vinyl group-containing silane coupling agent.
  • a curing accelerator, an initiator eg, a radical initiator
  • thermosetting resin composition according to the present invention comprises polyphenylene ether (PPE) or an oligomer thereof.
  • PPE polyphenylene ether
  • the PPE or oligomer thereof has two or more vinyl groups, allyl groups, or both at both ends of the molecular chain, and may be used without particular limitation on its structure.
  • the allylated polyphenylene ether represented by following General formula (1) is preferable. This is because the side has been modified with two or more vinyl groups, it is possible to satisfy the moisture resistance and dielectric properties due to the glass transition temperature, low thermal expansion coefficient, -OH group reduction.
  • Y is bisphenol A type, bisphenol F type, bisphenol S type, naphthalene type, anthracene type, biphenyl type, tetramethyl biphenyl type, phenol novolak type, cresol novolak type, bisphenol A novolak type, and bisphenol S no. At least one compound selected from the group consisting of
  • n are each independently a natural number of 3 to 20.
  • the present invention mainly uses two or more vinyl groups at both ends of the molecular chain, it is also possible to use conventional unsaturated double-bonding moieties known in the art in addition to the vinyl groups. Belongs to the category.
  • polyphenylene ether is inherently high in melting point, and therefore, high in melt viscosity of the resin composition, making it difficult to produce a multilayer sheet.
  • polyphenylene ether instead of using the conventional high molecular weight polyphenylene ether as it is, it is preferable to use a modified form with a low molecular weight through a redistribution reaction.
  • a compound such as a phenol-derived compound or bisphenol A is generally used.
  • the dielectric constant decreases due to the rotation of the molecular structure. Is generated.
  • a conventional high molecular weight polyphenylene ether (PPE) resin instead of using a conventional high molecular weight polyphenylene ether (PPE) resin as it is, redistribution reaction using specific bisphenol compounds having increased alkyl group (Akyl) content and aromatic ring group (Aromatic) content As a low-molecular weight modified form, a vinyl group (Vinyl group) is introduced at both ends of the resin through redistribution.
  • the redistribution reaction is carried out in the presence of a radical initiator, a catalyst, or a radical initiator and a catalyst.
  • the conventional polyphenylene ether for copper foil laminates was used by reforming the polymer polyphenylene ether into a low molecular polyphenylene ether having an alcohol group at both terminals through a redistribution reaction using a polyphenol and a radical initiator as a catalyst. Due to the structural characteristics of Bisphenol A, a polyphenol used for, and the high polarity of alcohol groups at both ends formed after redistribution, there was a limit to low dielectric loss characteristics.
  • the modified polyphenylene ether has a lower molecular weight and higher alkyl group content than the existing polyphenylene-derived compounds, the modified polyphenylene ether has excellent compatibility with existing epoxy resins and the like, and improves processability by increasing flowability in manufacturing laminates. And the dielectric properties are further improved. Therefore, the printed circuit board manufactured using the resin composition of the present invention has an advantage of improving physical properties such as formability, processability, dielectric properties, heat resistance, and adhesive strength.
  • the specific bisphenol compound having an increased alkyl content and aromatic ring content may be used without limitation bisphenol-based compounds other than bisphenol A [BPA, 2,2-Bis (4-hydroxyphenyl) propane].
  • bisphenol compounds that can be used include bisphenol AP (1,1-Bis (4-hydroxyphenyl) -1-phenyl-ethane), bisphenol AF (2,2-Bis (4-hydroxyphenyl) hexafluoropropane), bisphenol B ( 2,2-Bis (4-hydroxyphenyl) butane), bisphenol BP (Bis- (4-hydroxyphenyl) diphenylmethane), bisphenol C (2,2-Bis (3-methyl-4-hydroxyphenyl) propane), bisphenol C (Bis (4-hydroxyphenyl) -2,2-dichloroethylene), bisphenol G (2,2-Bis (4-hydroxy-3-isopropyl-phenyl) propane), bisphenol M (1,3-Bis (2-hydroxyphenyl ) -2-
  • the polyphenylene ether resin (a) is redistributed to a high molecular weight polyphenylene ether resin having a number average molecular weight ranging from 10,000 to 30,000 in the presence of a bisphenol-based compound (except for bisphenol A), thereby obtaining a number average molecular weight (Mn).
  • Mn number average molecular weight
  • This may be modified to a low molecular weight in the range of 1,000 to 10,000, preferably the number average molecular weight (Mn) is in the range of 1000 to 5,000, more preferably may be in the range of 1000 to 3000.
  • the molecular weight distribution of the polyphenylene ether is preferably 3 or less (Mw / Mn ⁇ 3), preferably in the range of 1.5 to 2.5.
  • the content of the polyphenylene ether resin or oligomer thereof may be about 20 to 50% by weight based on the total weight of the resin composition.
  • thermosetting resin composition according to the present invention includes three or more different crosslinkable curing agents.
  • the crosslinkable curing agent crosslinks the polyphenylene ether in three dimensions to form a network structure, and uses a low molecular weight modified polyphenylene ether to increase the fluidity of the resin composition. Even with the use of three or more crosslinking curing agents, the heat resistance of the polyphenylene ether can be improved.
  • the crosslinkable curing agent may not only realize low dielectric constant and dielectric loss characteristics by crosslinking PPE, but also increase flowability of the curable resin composition and improve peel strength with other substrates (eg, copper foil). You can.
  • the crosslinkable curing agent may be selected from the group consisting of a hydrocarbon-based crosslinking agent (b1), a crosslinking agent (b2) containing three or more functional groups, and a rubber of a block structure (b3).
  • a hydrocarbon-based crosslinking agent (b1), a crosslinking agent (b2) containing three or more functional groups, and a block structure rubber (b3) may be used as the crosslinkable curing agent.
  • the hydrocarbon-based crosslinking agent usable in the present invention is not particularly limited as long as it is a hydrocarbon-based crosslinking agent having a double bond or a triple bond, and may preferably be a diene crosslinking agent.
  • Specific examples include butadiene (eg, 1,2-butadiene, 1,3-butadiene, etc.) or polymers thereof, decadiene (eg, 1,9-decadiene, etc.) or polymers thereof, octadiene (eg, 1,7- Octadiene, etc.) or polymers thereof, vinylcarbazole, and the like, which may be used alone or in combination of two or more thereof.
  • polybutadiene represented by the following Chemical Formula 2 may be used as the hydrocarbon-based crosslinking agent.
  • n is an integer of 10 to 30
  • the molecular weight (Mw) of the hydrocarbon-based crosslinking agent may be in the range of 500 to 3,000, preferably in the range of 1,000 to 3,000.
  • Non-limiting examples of crosslinking agents containing three or more (preferably three to four) functional groups usable in the present invention include triallyl isocyanurate (TAIC), 1,2,4-trivinyl cyclo Hexane (1,2,4-trivinyl cyclohexane, TVCH) and the like, these may be used alone or in combination of two or more.
  • TAIC triallyl isocyanurate
  • 1,2,4-trivinyl cyclo Hexane 1,2,4-trivinyl cyclo Hexane
  • TVCH 1,2,4-trivinyl cyclohexane
  • triallyl isocyanurate represented by the following formula (3) may be used as a crosslinking agent containing three or more functional groups.
  • the block structure rubbers usable in the present invention are in the form of block copolymers, preferably in the form of block copolymers containing butadiene units, more preferably styrene units, acrylonitrile units, acrylate units together with butadiene units. Rubber in the form of block copolymers containing units such as the like. Non-limiting examples include styrene-butadiene rubber (SBR), acrylonitrile-butadiene rubber, acrylate-butadiene rubber, acrylonitrile-butadiene-styrene rubber, and these may be used alone or in combination of two or more thereof. have.
  • SBR styrene-butadiene rubber
  • acrylonitrile-butadiene rubber acrylate-butadiene rubber
  • acrylonitrile-butadiene-styrene rubber acrylonitrile-butadiene-styrene rubber
  • styrene-butadiene rubber represented by the following formula (4) may be used as the rubber of the block structure.
  • n is an integer of 5 to 20
  • m is an integer of 5 to 20.
  • the content of the crosslinkable curing agent (b) is not particularly limited, but may be in the range of about 5 to 45% by weight based on the total weight of the resin composition, preferably about 10 to 30% by weight Can range from%.
  • the content of the crosslinkable curing agent falls within the above-described range, the low dielectric properties, curability, molding processability and adhesive strength of the resin composition are good.
  • the hydrocarbon-based crosslinking agent (b1), the crosslinking agent (b2) containing three or more functional groups, and the block structure rubber are used as the three or more crosslinkable curing agents
  • the content of the crosslinking agent (b2) and the block structure rubber (b3) containing at least two functional groups are each in the range of about 1.65 to 15% by weight, preferably in the range of about 3.33 to 10% by weight, more preferably based on the total weight of the resin composition. Such as about 5 to 10% by weight.
  • the hydrocarbon-based crosslinking agent (b1), the crosslinking agent (b2) containing three or more functional groups and the rubber of the block structure as a mixture of the three or more crosslinkable curing agents
  • the present invention may further include conventional crosslinkable curing agents known in the art, in addition to the above-described hydrocarbon-based curing agent, at least three functional group-containing crosslinking agents and rubbers of block structure.
  • the crosslinkable curing agent has excellent miscibility with the polyphenylene ether whose side is modified with vinyl group, allyl group or the like.
  • Non-limiting examples of crosslinkable curing agents that can be used include divinylnaphthalene, divinyldiphenyl, styrene monomer, phenol, triallyl cyanurate (TAC), di-4-vinylbenzyl ether [di- (4-vinylbenzyl) ether] (Formula 5) and the like.
  • TAC triallyl cyanurate
  • di-4-vinylbenzyl ether di- (4-vinylbenzyl) ether
  • a di-4-vinylbenzyl ether [di- (4-Vinylbenzyl) ether] (formula 5), which exhibits an initiation delaying reaction as a crosslinking agent, is used as another crosslinkable curing agent (hydrocarbon-based curing agent, three or more).
  • Functional groups-containing hardeners and block-structured rubbers in an optimized amount to facilitate viscosity control.
  • di-4-vinylbenzyl ether when di-4-vinylbenzyl ether is mixed with a hydrocarbon-based curing agent, three or more functional group-containing curing agents, and a block-type rubber as a crosslinking curing agent, low dielectric properties and flow characteristics due to content control are simultaneously secured. can do.
  • the hydrocarbon-based curing agent, the at least three functional group-containing curing agent and the rubber of the block structure are each in the range of about 1.65 to 15% by weight, preferably in the range of about 3.33 to 10% by weight, more preferably about It may be used in the range of 5 to 10% by weight, and di-4-vinylbenzyl ether may be used in the range of about 1 to 10% by weight, preferably about 2 to 5% by weight, based on the total weight of the resin composition.
  • thermosetting resin composition according to the present invention includes a flame retardant (c).
  • the flame retardant may be used without limitation conventional flame retardant known in the art, for example, halogen flame retardant containing bromine or chlorine; Phosphorus flame retardants such as triphenyl phosphate, tricesyl phosphate, trisdichloropropyl phosphate and phosphazene; Antimony flame retardants such as antimony trioxide; Flame retardants of inorganic substances such as metal hydroxides such as aluminum hydroxide and magnesium hydroxide. Additive bromine flame retardants that are not reactive with polyphenylene ether and do not degrade heat and dielectric properties are suitable in the present invention.
  • the brominated flame retardant in the present invention is bromophthalimide, bromophenyl-added bromine flame retardant, or tetrabromo bisphenol A Allyl ether in the allyl terminated form.
  • a flame retardant curing agent in the form of divinylphenol, the characteristics of the curing agent and the flame retardant properties can be simultaneously obtained.
  • a brominated organic compound may also be used, and specific examples thereof include dicabromodiphenylethane, 4,4-dibromobiphenyl, and ethylene bistetrabromophthalimide.
  • the content of the flame retardant may be included in about 10 to 30% by weight based on the total weight of the resin composition, preferably in the range of about 10 to 20% by weight.
  • the flame retardant may have a flame resistance of flame retardant 94V-0 level, it may exhibit excellent thermal resistance and electrical properties.
  • thermosetting resin composition according to the present invention may further include an inorganic filler surface-treated with a vinyl group-containing silane coupling agent.
  • the inorganic filler is a surface-treated with a vinyl group-containing silane coupling agent, which is excellent in compatibility with polyphenylene ethers containing vinyl and / or allyl groups at both ends, thereby lowering dielectric properties, Hygroscopic heat resistance and workability can be improved further.
  • the inorganic filler can effectively improve the warpage characteristics, low expansion, mechanical toughness, low stress of the final product by reducing the difference in the coefficient of thermal expansion (CTE) between the resin layer and other layers.
  • CTE coefficient of thermal expansion
  • the inorganic filler (d) usable in the present invention is not particularly limited as long as the surface is treated with a vinyl group-containing silane coupling agent as the inorganic filler known in the art.
  • silicas such as natural silica, fused silica, amorphous silica, crystalline silica, and the like; Boehmite, alumina, talc, spherical glass, calcium carbonate, magnesium carbonate, magnesia, clay, calcium silicate, titanium oxide, antimony oxide, glass fiber, aluminum borate, barium titanate, strontium titanate, calcium titanate , Magnesium titanate, bismuth titanate, titanium oxide, barium zirconate, calcium zirconate, boron nitride, silicon nitride, talc, mica, and the like, whose surfaces are treated with a vinyl group-containing silane coupling agent. will be.
  • These inorganic fillers may be used alone or in combination of two or more. Of these
  • the method for producing the inorganic filler surface-treated with the vinyl group-containing silane coupling agent is not particularly limited and may be prepared according to conventional methods known in the art.
  • the inorganic filler may be added to a solution containing a vinyl group-containing silane coupling agent and then dried.
  • the size of the inorganic filler (d) is not particularly limited, but is advantageous in dispersibility when the average particle diameter is in the range of about 0.5 to 5 ⁇ m.
  • the content of the inorganic filler is not particularly limited, and may be appropriately adjusted in consideration of the aforementioned bending characteristics, mechanical properties, and the like. In one example, the range of about 10 to 50% by weight based on the total weight of the thermosetting resin composition is preferred. If the content of the inorganic filler is excessively large, moldability may decrease.
  • thermosetting resin composition according to the present invention may further comprise a reaction initiator to enhance the advantageous effect of the crosslinkable curing agent.
  • Such a reaction initiator may further accelerate the curing of the polyphenylene ether and the crosslinkable curing agent, and may increase properties such as heat resistance of the resin.
  • reaction initiators include ⁇ , ⁇ '-bis (t-butylperoxy-m-isopropyl) benzene, 2,5-dimethyl-2,5-di (t-butyl peroxy) -3 -Hexyne, benzoyl peroxide, 3,3 ', 5,5' '-tetramethyl-1,4-diphenoxyquinone, chloranyl, 2,4,6-tri-t-butylphenoxyl, t-butylperoxyisopropyl monocarbonate, azobisisisobutylonitrile, and the like, and further metal carboxylate salts may be further used.
  • the content of the reaction initiator may be about 2 to 5 parts by weight based on 100 parts by weight of polyphenylene ether, but is not limited thereto.
  • thermosetting resin composition of the present invention may further include a curing accelerator.
  • curing accelerator examples include an organometallic salt or an organometallic complex including at least one metal selected from the group consisting of iron, copper, zinc, cobalt, lead, nickel, manganese, and tin.
  • organometallic salts or organometallic complexes include iron naphthenates, copper naphthenates, zinc naphthenates, cobalt naphthenates, nickel naphthenates, manganese naphthenates, tin naphthenates, Zinc octanoate, tin octanoate, iron octanoate, copper octanoate, zinc 2-ethylhexanate, lead acetylacetonate, cobalt acetylacetonate, or dibutyltin malate, It is not limited to this. In addition, these can be used 1 type or in mixture of 2 or more types.
  • the amount of the curing accelerator may range from about 0.01 to 1 part by weight based on 10 to 60 parts by weight of polyphenylene ether, but is not limited thereto.
  • thermosetting resin composition of the present invention is a flame retardant generally known in the art as needed, other thermosetting resins or thermoplastic resins and oligomers thereof not described above, as long as they do not impair the intrinsic properties of the resin composition.
  • Various polymers such as, solid rubber particles or other additives such as ultraviolet absorbers, antioxidants, polymerization initiators, dyes, pigments, dispersants, thickeners, leveling agents and the like may be further included.
  • organic fillers such as silicon-based powder, nylon powder, and fluororesin powder, thickeners such as orbene and benton; Polymeric antifoaming agents or leveling agents such as silicone-based and fluorine-based resins; Adhesion imparting agents such as imidazole series, thiazole series, triazole series, and silane coupling agents; Phthalocyanine, carbon black, etc. can be mentioned a coloring agent.
  • thermoplastic resin can be mix
  • thermoplastic resins include phenoxy resins, polyvinyl acetal resins, polyimides, polyamideimides, polyethersulfones, polysulfones and the like. These may be used individually by any 1 type, and may use 2 or more types together.
  • Organic fillers such as a silicone powder, nylon powder, a fluorine powder; Thickeners such as olben and benton; Antifoaming agents or leveling agents based on silicon, fluorine and polymers; Adhesion imparting agents such as imidazole series, thiazole series, triazole series, silane coupling agents, epoxy silanes, aminosilanes, alkylsilanes and mercaptosilanes; Coloring agents such as phthalocyanine blue, phthalocyanine green, iodine green, disazo yellow and carbon black; Mold release agents such as higher fatty acids, higher fatty acid metal salts, and ester waxes; Stress relieving agents such as modified silicone oil, silicone powder, silicone resin, and the like. It may also include additives conventionally used in thermosetting resin compositions used in the production of electronic devices (especially printed wiring boards).
  • the thermosetting resin composition is based on 100 parts by weight of the composition: (a) about 20 to 50 parts by weight of a polyphenylene ether resin having two or more unsaturated substituents at both ends of the molecular chain; (b) about 5 to 45 parts by weight of three or more crosslinkable curing agents; And (c) may include a flame retardant in the range of about 10 to 30 parts by weight, and may further include a total of 100 parts by weight of an organic solvent or other components.
  • the basis of the component may be the total weight of the composition, or may be the total weight of the varnish containing the organic solvent.
  • the thermosetting resin composition is based on 100 parts by weight of the composition (a) about 20 to 50 parts by weight of a polyphenylene ether resin having two or more unsaturated substituents at both ends of the molecular chain; (b) about 5 to 45 parts by weight of three or more crosslinkable curing agents; (c) about 10 to 30 parts by weight of a flame retardant; And (d) about 10 to about 50 parts by weight of the inorganic filler surface-treated with the vinyl group-containing silane coupling agent, and may further include 100 parts by weight of organic solvent or other components.
  • the basis of the component may be the total weight of the composition, or may be the total weight of the varnish containing the organic solvent.
  • Organic solvents usable in the present invention can be used without limitation to conventional organic solvents known in the art, for example acetone, cyclohexanone, methyl ethyl ketone, toluene, xylene, tetrahydrofuran, these alone or Two or more kinds may be mixed and used.
  • the content of the organic solvent may be in the range of the remaining amount to satisfy the total 100 parts by weight of the varnish using the composition ratio of the above-described composition, it is not particularly limited.
  • the prepreg of the present invention includes a fiber substrate surface treated with a vinyl group-containing silane coupling agent; And the above-mentioned thermosetting resin composition impregnated in the fiber base material.
  • the thermosetting resin composition may be a resin varnish dissolved or dispersed in a solvent.
  • thermosetting resin composition when the thermosetting resin composition is impregnated into the fibrous substrate surface-treated with the vinyl group-containing silane coupling agent, the fiber substrate and all the components constituting the composition (ie, resin and optionally inorganic filler) Since it contains this vinyl group, it is excellent in compatibility between these, dielectric property improves, moisture absorption heat resistance, and workability are also improved, and a high frequency material can be developed.
  • the fibrous substrate usable in the present invention is known in the art as a substrate of prepreg and is not particularly limited as long as the surface is treated with a vinyl group-containing silane coupling agent.
  • a vinyl group-containing silane coupling agent for example, there are arbitrarily bendable flexible inorganic fiber substrates, organic fiber substrates, or mixed forms thereof, and the like, whose surfaces are treated with vinyl group-containing silane coupling agents.
  • the above-mentioned fiber base material can be selected based on the use or performance to be used.
  • the fiber substrate include inorganic fibers such as glass fibers, carbon fibers, and the like, such as E-glass, D-glass, S-glass, NE-glass, T-glass, and Q-glass; Organic fibers such as polyimide, polyamide, polyester, aramid fiber, aromatic polyester, and fluororesin; And mixtures of the inorganic and organic fibers; Papers, nonwovens, fabrics, papers, etc., made of the inorganic fibers and / or organic fibers, and mats such as roving, chopped strand mats, and surfacing mats. As described above, the surface is treated with a vinyl group-containing silane coupling agent, and may be used alone or in combination of two or more thereof. In addition, when the reinforced fiber substrate is mixed, the stiffness and dimensional stability of the prepreg can be improved.
  • inorganic fibers such as glass fibers, carbon fibers, and the like, such as E-glass, D-glass, S-glass, NE-glass, T-glass, and Q-glass
  • the fiber base material is glass fiber, glass paper, glass fiber nonwoven fabric (glass fiber), glass cloth (glass cloth), aramid fiber, aramid paper (aramid paper), polyester fiber, carbon fiber, inorganic Fibers, organic fibers and mixtures thereof can be used.
  • the thickness of the fibrous substrate is not particularly limited and may be, for example, in the range of about 0.01 to 0.3 mm.
  • the method for treating the surface of the fibrous base with the vinyl group-containing silane coupling agent may be prepared by conventional methods known in the art, and for example, the inorganic filler surface-treated with the vinyl group-containing silane coupling agent described above. It may be prepared as in the preparation method.
  • the method for producing the prepreg of the present invention is not particularly limited and may be prepared according to a production method known in the art.
  • the prepreg is a sheet-like material obtained by coating or impregnating the above-mentioned thermosetting resin composition on a fiber substrate surface-treated with a vinyl group-containing silane coupling agent, and then curing it to B-stage (semi-cured state) by heating.
  • the heating temperature and time is not particularly limited, for example, the heating temperature may be in the range of about 20 ⁇ 200 °C, preferably in the range of about 70 ⁇ 170 °C, heating time may be in the range of about 1 to 10 minutes.
  • the prepreg of the present invention may be prepared by a known hot melt method, a solvent method and the like known in the art.
  • the solvent method is a method in which the resin composition varnish formed by dissolving the thermosetting resin composition for prepreg formation in an organic solvent is impregnated with a fiber base and dried.
  • a resin varnish is generally used.
  • the method of impregnating the resin composition into the fiber substrate include a method of immersing the substrate in a resin varnish, a method of applying the resin varnish to the substrate by various coaters, a method of spraying the resin varnish onto the substrate by spraying, and the like. Can be mentioned.
  • the fiber base material is immersed in the resin varnish, since the impregnation property of the resin composition with respect to a fiber base material can be improved, it is preferable.
  • ketones such as acetone, methyl ethyl ketone, cyclohexanone
  • Acetic acid esters such as ethyl acetate, butyl acetate, cellosolve acetate, propylene glycol monomethyl ether acetate, and carbitol acetate
  • Carbitols such as cellosolve and butyl carbitol
  • Aromatic hydrocarbons such as toluene and xylene
  • the said organic solvent may be used 1 type, or may be used in combination of 2 or more type.
  • the hot-melt method may be a method of coating a resin composition and a release paper having excellent peelability without dissolving the resin composition in an organic solvent and then laminating it on a sheet-like fiber base material or coating it directly by a die coater.
  • it may be produced by continuously laminating an adhesive film made of a thermosetting resin composition laminated on a support under both heating and pressurization conditions from both sides of a sheet-like reinforcing base material.
  • the surface is surface-treated with a vinyl group-containing silane coupling agent, and the above-mentioned thermosetting resin composition is coated on a sheet-like fibrous substrate or glass substrate made of fibers, or the substrate is impregnated with the thermosetting resin composition.
  • a prepreg preferably a prepreg for a printed circuit board, may be manufactured.
  • the thermosetting resin composition may be prepared by a resin varnish.
  • Laminated sheet according to the present invention is a metal foil or a polymer film substrate; And a resin layer formed on one or both surfaces of the substrate, and the thermosetting resin composition cured.
  • metal foil For example, metal foil; And copper foil with resin which is formed on one or both surfaces of the metal foil, and includes a resin layer in which the thermosetting resin composition is cured.
  • the metal foil can be used without limitation those made of conventional metals or alloys known in the art.
  • the metal foil is a copper foil
  • the laminate formed by coating and drying the thermosetting resin composition according to the present invention can be used as a copper foil laminate.
  • it is copper foil.
  • copper foil examples include CFL (TZA_B, HFZ_B), Mitsui (HSVSP, MLS-G), Nikko (RTCHP), Furukawa, ILSIN and the like.
  • the said copper foil includes all the copper foils manufactured by the rolling method and the electrolytic method.
  • the copper foil may be subjected to rust prevention treatment in order to prevent the surface from being oxidized and corroded.
  • the metal foil may have a predetermined surface roughness Rz formed on one surface of the thermosetting resin composition in contact with the cured resin layer.
  • the surface roughness (Rz) is not particularly limited, but may be in the range of 0.6 to 3.0 ⁇ m for example.
  • the thickness of the metal foil is not particularly limited, but may be used less than 5 ⁇ m in consideration of the thickness and mechanical properties of the final product, preferably in the range of 1 to 3 ⁇ m.
  • the polymer film usable in the present invention is not particularly limited as long as it is known as an insulating film in the art.
  • an insulating film in the art there are a polyimide film, an epoxy resin film, and the like, but is not limited thereto.
  • the present invention includes a laminate formed by overlapping two or more prepregs described above with each other and then heating and pressing them under normal conditions.
  • the present invention includes a copper foil laminate formed by laminating the prepreg and the copper foil, and being formed by heat press molding under ordinary conditions.
  • thermosetting resin composition is sufficiently stirred at room temperature using a stirrer, impregnated with a glass substrate, dried, laminated with copper foil and the like, and then subjected to heat and pressure to obtain a desired copper foil laminate.
  • the heating pressure conditions may be appropriately adjusted according to the thickness of the copper foil laminate to be manufactured or the kind of the thermosetting resin composition according to the present invention.
  • the present invention includes a printed circuit board, preferably a multilayer printed circuit board, laminated and molded, including at least one selected from the group consisting of the prepreg, the insulating resin sheet, and the copper foil with resin.
  • a printed circuit board refers to a printed circuit board laminated by one or more layers by a plating through-hole method, a build-up method, etc., and can be obtained by overlaying the above-described prepreg or insulating resin sheet on an inner wiring board and heating and pressing.
  • the printed circuit board may be manufactured by conventional methods known in the art.
  • a copper foil laminated board is produced, opening a hole in a copper foil laminated board, through-hole plating, and then copper foil containing a plating film It can be produced by etching to form a circuit.
  • the prepreg and the printed circuit board may be prepared from the thermosetting resin composition according to the present invention.
  • These prepregs and printed circuit boards not only have low dielectric constant and dielectric loss, but also have a low coefficient of thermal expansion (CTE), a high glass transition temperature (Tg), and excellent heat resistance (see Table 1 below).
  • CTE coefficient of thermal expansion
  • Tg high glass transition temperature
  • Table 1 excellent heat resistance
  • the prepregs and printed circuit boards of the present invention are networks used for mobile communication devices that handle high frequency signals of 1 GHz or higher, network-related electronic devices such as base station devices, servers, routers, and various electrical and electronic devices such as large computers. It can be usefully used as a component part of a printed circuit board.
  • thermosetting resin composition After dissolving the polyphenylene ether in toluene according to the composition shown in Table 1, two or more crosslinkable curing agents, flame retardants and inorganic fillers were mixed, stirred for 3 hours, then an initiator was added, and further 1 hour While stirring to prepare a thermosetting resin composition.
  • the amount of each composition is used in parts by weight.
  • the resin composition prepared above was impregnated into a glass fiber surface-treated with a vinyl group-containing silane coupling agent, and then dried at 165 ° C. for about 3 to 10 minutes to prepare a prepreg. Thereafter, 1 ply of the prepreg was laminated and pressed to prepare a laminated thin plate having a thickness of 0.1 mm.
  • a resin composition, a prepreg, and a printed circuit board were manufactured in the same manner as in the above example, except that the compositions described in Table 2 were followed.
  • Table 2 the amount of each unit used is in parts by weight.
  • Example 1 Example 2 Example 3 Alirate PPE 40 40 40 40 TAIC 8 10 5 1,2-butadiene 8 5 10 1,9-Decadiene - - - Di- (4-vinylbenzyl) ether 2 2 2 SBR 3 2 2 Flame retardant 9 9 9 Initiator 2 2 2 Inorganic fillers surface-treated with Amino Sliane - - - Inorganic fillers surface-treated with vinyl silane 30 30 30 30 30 Epoxy Silane G / F - - - Vinyl Silane G / F ⁇ ⁇ ⁇ 1) Allylate PPE: MX-9000 (Number average molecular weight: 2000 ⁇ 3000) 2) 1,2-Butadiene: B-1000 (NIPPON SODA) 3) 1,9-decadiene: 1,9-decadiene (EVONIC) 4) Styrene -Butadiene: P-1500 (Asahi Kasei Chemical) 5) TAIC: TAIC (NIPPON KASEI CHEM
  • TMA glass transition temperature measurement The evaluation board
  • the printed circuit board was floated in Solder 288 to measure the time until the separation phenomenon between the insulating layer and the copper foil, the insulating layer and the metal core or the insulating layer occurred. .
  • the copper foil laminated sheet was impregnated with copper etching solution, and the evaluation board
  • the substrates were evaluated by dipping at intervals of 10 seconds and measuring the time until the separation phenomenon between the insulating layer and the copper foil, the insulating layer and the metal core, or the insulating layer occurred.
  • the dielectric constant and dielectric loss tangent at a frequency of 1 GHz were measured with a dielectric constant measuring instrument (RF Impedence / Material Analyzer; Agilent) using a substrate obtained by impregnating the copper foil laminate with copper liquid and removing the copper foil.
  • RF Impedence / Material Analyzer Agilent
  • substrate was produced by 127 mm in length and 12.7 mm in width
  • the circuit pattern formed on the printed circuit board was pulled up in the 90 'direction, and the time when a circuit pattern (copper foil) peels was measured and evaluated.
  • Example Comparative example One 2 3
  • One 2 3 4 5 6 DSC Tg (°C) 195 207 185 205 200 190 193 217 170 CTE (%) 2.0 1.9 2.1 2.6 2.5 2.4 2.2 1.8 2.8
  • Dielectric Loss Df @ 1 GHz) 0.0017 0.0019 0.0020 0.0026 0.0026 0.0025 0.0025 0.0027 0.0025 Flame retardant V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0
  • thermosetting resin composition of the present invention not only had excellent low lubrication loss characteristics and low dielectric constant, but also exhibited high glass transition temperature (Tg), excellent heat resistance, low thermal expansion characteristics, high thermal stability, and the like. (See Table 3 above).

Abstract

The present invention relates to a thermosetting resin composition for use with high frequencies, the composition comprising: (a) a polyphenylene ether having two or more unsaturated substituent groups selected from the group consisting of the vinyl group and the allyl group at both ends of the molecular chain thereof, or an oligomer of said polyphenylene ether; (b) three or more different types of cross-linking curing agents; and (c) a flame-retarding agent. The present invention makes it possible to provide a printed circuit board for use with high frequencies which simultaneously exhibits, inter alia, an outstanding low dielectric loss characteristic and good moisture-absorption heat resistance, low thermal expansion characteristics, thermal stability and outstanding working properties.

Description

고주파용 열경화성 수지 조성물, 이를 이용한 프리프레그, 적층 시트 및 인쇄회로기판Thermosetting resin composition for high frequency, prepreg, laminated sheet and printed circuit board using the same
본 발명은 우수한 저유전 손실 특성과 양호한 흡습 내열성, 저열팽창 특성, 우수한 열적 안정성 등을 동시에 나타낼 수 있는 신규 고주파용 열경화성 수지 조성물 및 이를 이용한 프리프레그, 기능성 적층 시트, 동박적층판에 관한 것이다.The present invention relates to a novel high-frequency thermosetting resin composition that can simultaneously exhibit excellent low dielectric loss characteristics, good moisture absorption heat resistance, low thermal expansion characteristics, excellent thermal stability, and the like, and prepregs, functional laminated sheets, and copper foil laminates using the same.
최근 반도체 기판, 인쇄회로기판, EMC (Epoxy molding Compound) 등과 같은 전자 부품 및 정보 통신 기기의 신호대역이 높아지는 경향을 나타내고 있다. 전기 신호의 전송 손실은 유전 정접 및 주파수와 비례한다. 따라서, 주파수가 높은 만큼 전송 손실은 커지고 신호의 감쇠를 불러 신호 전송의 신뢰성 저하가 생긴다. 또한, 전송 손실이 열로 변환되어 발열의 문제도 야기될 수 있다. 그렇기 때문에, 고주파 영역에서는 유전 정접이 매우 작은 절연 재료가 필요로 한다.In recent years, signal bands of electronic components such as semiconductor substrates, printed circuit boards, and epoxy molding compounds (EMCs) and information communication devices have increased. The transmission loss of the electrical signal is proportional to the dielectric tangent and frequency. Therefore, the higher the frequency, the greater the transmission loss and the attenuation of the signal, resulting in a lower reliability of the signal transmission. In addition, transmission loss may be converted into heat, which may cause a problem of heat generation. Therefore, in the high frequency region, an insulating material having a very small dielectric tangent is required.
또한, 현재 반도체 기기 및 PCB 분야에서의 고집적화, 고미세화, 고성능화 등에 대한 요구가 높아지므로, 반도체 기기의 집적 및 인쇄 회로기판의 고밀도화 동시에 배선의 간격의 간결성이 요구되는 상황으로 점차 변화되고 있다. 이러한 특성을 만족시키기 위해서는 전송 속도를 빠르게 하는 저유전율과 전송 손실을 감소시키기 위한 저유전 손실 물질을 사용하는 것이 바람직하다.In addition, since the demand for high integration, high microdefinition, high performance, and the like in the semiconductor device and PCB field is increasing, the situation is gradually changing to a situation in which integration of semiconductor devices and high density of printed circuit boards and simplicity of wiring intervals are required. In order to satisfy these characteristics, it is desirable to use a low dielectric constant for increasing the transmission speed and a low dielectric loss material for reducing the transmission loss.
이러한 저유전 특성을 나타내기 위하여 우수한 유전특성을 가지는 폴리페닐렌 에테르 레진을 적용하기도 하였으나, 높은 용융 점도, 핸들링의 어려움과 프리프레그의 성형 가공성 등에 문제점을 지니고 있었다. 또한, 우수한 유전 특성을 가지는 폴리페닐렌 에테르 레진 등과 같은 열가소성 수지를 효과적으로 가교화하는 방법에 대한 연구가 부재하였다. In order to exhibit such low dielectric properties, polyphenylene ether resin having excellent dielectric properties was applied, but it had problems such as high melt viscosity, difficulty in handling, and moldability of prepreg. In addition, there has been no research on a method of effectively crosslinking a thermoplastic resin such as polyphenylene ether resin having excellent dielectric properties.
본 발명은 전술한 문제점을 해결하기 위해서 안출된 것으로서, 분자쇄의 양 사이드가 불포화 결합 치환기로 개질된 폴리페닐렌 에테르 수지 및 3종 이상의 특정 가교 결합성 경화제를 병용함으로써, 내열성, 저유전율 특성을 비롯한 전반적인 물성이 동시에 우수한 열경화성 수지 조성물을 제작하였다.The present invention has been made to solve the above-described problems, by using a polyphenylene ether resin in which both sides of the molecular chain is modified with an unsaturated bond substituent and three or more specific crosslinking curing agents, thereby improving heat resistance and low dielectric constant characteristics At the same time, a thermosetting resin composition having excellent overall physical properties was produced.
이에, 본 발명은 우수한 내열성과 낮은 유전특성을 발휘하는 열경화성 수지 조성물, 상기 조성물을 이용하는 프리프레그, 적층 시트 및 인쇄회로기판을 제공하는 것을 목적으로 한다.Accordingly, an object of the present invention is to provide a thermosetting resin composition exhibiting excellent heat resistance and low dielectric properties, a prepreg, a laminated sheet and a printed circuit board using the composition.
본 발명은 (a) 분자쇄의 양 말단에 비닐기 및 알릴기로 구성된 군으로부터 선택된 불포화 치환기를 2개 이상 갖는 폴리페닐렌 에테르 또는 이의 올리고머; (b) 3종 이상의 서로 다른 가교결합성 경화제; 및 (c) 난연제를 포함하는 고주파용 열경화성 수지 조성물을 제공한다.The present invention (a) a polyphenylene ether having two or more unsaturated substituents selected from the group consisting of vinyl and allyl groups at both ends of the molecular chain or oligomers thereof; (b) at least three different crosslinkable curing agents; And (c) provides a high-frequency thermosetting resin composition comprising a flame retardant.
상기 고주파용 열경화성 수지 조성물은 비닐기-함유 실란 커플링제로 표면처리된 무기 필러를 더 포함할 수 있다.The high frequency thermosetting resin composition may further include an inorganic filler surface-treated with a vinyl group-containing silane coupling agent.
일례에 따르면, 상기 가교결합성 경화제는 탄화수소계 가교제(b1), 3개 이상의 관능기를 함유하는 가교제(b2) 및 블럭 구조의 고무(b3)를 혼용할 수 있다.According to one example, the crosslinkable curing agent may be a mixture of a hydrocarbon-based crosslinking agent (b1), a crosslinking agent (b2) containing three or more functional groups and a rubber of the block structure (b3).
또한, 본 발명은 비닐기-함유 실란 커플링제로 표면 처리된 섬유 기재; 및 상기 섬유 기재에 함침된 전술한 열경화성 수지 조성물을 포함하는 프리프레그를 제공한다.The present invention also provides a fiber substrate surface-treated with a vinyl group-containing silane coupling agent; And it provides a prepreg comprising the above-mentioned thermosetting resin composition impregnated in the fiber substrate.
또한, 본 발명은 금속박 또는 고분자 필름 기재; 및 상기 기재의 일면 또는 양면 상에 형성되고, 전술한 열경화성 수지 조성물이 경화된 수지층을 포함하는 기능성 적층 시트를 제공한다.In addition, the present invention is a metal foil or a polymer film substrate; And a resin layer formed on one or both surfaces of the substrate and including a cured resin layer of the above-mentioned thermosetting resin composition.
아울러, 본 발명은 상기 프리프레그를 1층 이상 포함하여 적층 성형된 것이 특징인 인쇄회로기판을 제공한다.In addition, the present invention provides a printed circuit board characterized in that the laminate is formed by including one or more layers of the prepreg.
본 발명에 따른 열경화성 수지 조성물은 유리전이온도(Tg) 향상, 낮은 열팽창계수(CTE), 저유전 특성, 저유전손실 및 높은 내열성, 우수한 가공성을 동시에 만족시키므로, 이를 이용한 인쇄회로기판은 우수한 고주파 특성과 양호한 흡습 내열성, 저열팽창 특성을 나타낼 수 있다. The thermosetting resin composition according to the present invention simultaneously satisfies the glass transition temperature (Tg) improvement, low coefficient of thermal expansion (CTE), low dielectric properties, low dielectric loss and high heat resistance, excellent processability, the printed circuit board using the high frequency characteristics And good moisture absorption heat resistance and low thermal expansion characteristics can be exhibited.
따라서, 본 발명의 열경화성 수지 조성물은 1 GHz 이상의 고주파 신호를 취급하는 이동체 통신기기나 그 기지국 장치, 서버, 라우터 등의 네트워크 관련 전자기기 및 대형 컴퓨터 등의 각종 전기전자 기기에 사용되는 인쇄회로기판의 부품 용도로서 유용하게 사용될 수 있다.Accordingly, the thermosetting resin composition of the present invention is a printed circuit board for mobile communication devices that handle high frequency signals of 1 GHz or higher, network-related electronic devices such as base station devices, servers, routers, and various electrical and electronic devices such as large computers. It can be usefully used as a component.
이하, 본 발명을 상세히 설명한다.Hereinafter, the present invention will be described in detail.
본 발명은 인쇄회로기판, 특히 고주파수 용도의 다층 인쇄회로기판에 유용하게 사용될 수 있는 열경화성 수지 조성물을 제공하고자 한다.The present invention seeks to provide a thermosetting resin composition that can be usefully used in printed circuit boards, especially multilayer printed circuit boards for high frequency applications.
전기 신호의 유전손실은 회로를 형성하는 절연층의 비유전율의 평방근, 유전 정접 및 전기 신호의 주파수의 곱에 비례하기 때문에, 전기 신호의 주파수가 높을수록 유전 손실이 커진다. 따라서, 고주파수 인쇄회로기판의 절연층에 사용되기 위해서는, 유전율과 유전 손실인자(유전 손실)가 낮은 물질을 사용하는 것이 요구된다. 이러한 요구로 인해 저유전성 고분자 재료를 구현하기 위해서, 에폭시 수지의 수산기 저감, 열가소성 수지의 가교화 방안, 액정 고분자나 폴리 이미드의 적용 등을 적용한 고주파용 기판 재료들이 개발되어 왔지만, 그 자체로는 고주파 특성을 만족시키기에는 유전특성이 불충분하거나 또는 기판 성형에 어려움이 있다. Since the dielectric loss of the electrical signal is proportional to the product of the square root of the relative dielectric constant of the insulating layer forming the circuit, the dielectric tangent and the frequency of the electrical signal, the higher the frequency of the electrical signal, the larger the dielectric loss. Therefore, in order to be used in an insulating layer of a high frequency printed circuit board, it is required to use a material having low dielectric constant and dielectric loss factor (dielectric loss). Due to these demands, high frequency substrate materials have been developed to reduce the hydroxyl groups of epoxy resins, crosslinking methods of thermoplastic resins, application of liquid crystal polymers or polyimide, etc. to realize low dielectric polymer materials. To satisfy the high frequency characteristics, there is insufficient dielectric characteristics or difficulty in forming a substrate.
이에, 본 발명에서는 전술한 낮은 유전 특성 및 유전손실 특성을 만족시키기 위해서, 열경화성 수지 조성물의 구성 성분으로 폴리페닐렌 에테르[poly(phenylene ether), PPE]를 사용하고자 하였으나, PPE 사용시 초래되는 낮은 내열성 및 PPE 레진 융해물의 점성 증가 등을 고려하여, 분자쇄의 양 말단이 불포화 결합성 치환기인 비닐기 또는 알릴기로 개질된 폴리페닐렌 에테르, 및 3종 이상의 특정 가교 결합성 경화제를 병용(竝用)하는 것을 특징으로 한다.Accordingly, in the present invention, in order to satisfy the low dielectric and dielectric loss characteristics described above, polyphenylene ether (poly (phenylene ether), PPE] was used as a component of the thermosetting resin composition, but low heat resistance caused when using PPE And polyphenylene ethers in which both ends of the molecular chain are modified with a vinyl group or allyl group, in which both ends of the molecular chain are unsaturated bond substituents, and three or more specific crosslinking curing agents in combination with the PPE resin melt. Characterized in that.
보다 구체적으로, 본 발명에서는 폴리페닐렌 에테르의 양 말단을 비닐기(vinyl), 알릴기(allyl) 등으로 개질하여 불포화 결합이 가능하도록 하였다. 이는 열에 의해 가교 반응이 일어나, 내열 향상에 기여하고 절연층의 변형, 유동을 억제시킬 수 있다. 또한, 유리 전이온도(Tg) 향상, 낮은 열팽창계수(CTE) 및 -OH(하이드록시)기의 감소로 인해 내습성 및 유전 특성을 만족시킬 뿐만 아니라, 기존 열경화 시스템에서 적용이 가능하도록 하였으며, 가교제 특성에 따른 유전 특성 등의 연구를 통해 다양한 물성 확보와 가공성을 동시에 확보할 수 있다.More specifically, in the present invention, both ends of the polyphenylene ether are modified with a vinyl group, an allyl group, and the like to enable an unsaturated bond. This can cause crosslinking reaction by heat, which contributes to improvement of heat resistance and can suppress deformation and flow of the insulating layer. In addition, the glass transition temperature (Tg), low coefficient of thermal expansion (CTE) and -OH (hydroxy) group not only satisfies the moisture resistance and dielectric properties, but also can be applied in the existing thermal curing system, By studying the dielectric properties according to the crosslinking agent properties, it is possible to secure various physical properties and processability at the same time.
또한, 본 발명에서는 상기와 같이 유전 특성이 우수한 폴리페닐렌 에테르(PPE)를 재분배 반응을 통해 저분자량으로 개질한 후 양 말단을 비닐기로 처리하여 상용성(compatibility)을 높인 PPE를 베이스 레진(base resin)으로 사용하고, 여기에 유전 특성이 우수한 3종 이상의 가교 결합성 경화제를 사용함으로써, 라디칼(radical) 중합을 통해 저유전 특성을 구현할 수 있을 뿐만 아니라, 우수한 내열 특성 및 기계적 특성도 구현할 수 있다(하기 표 3 참조). In addition, in the present invention, after modifying the polyphenylene ether (PPE) having excellent dielectric properties to low molecular weight through a redistribution reaction, both ends are treated with a vinyl group to increase the compatibility of the PPE base resin (base) resin, and by using three or more crosslinkable curing agents having excellent dielectric properties, not only low dielectric properties can be realized through radical polymerization, but also excellent heat resistance and mechanical properties can be realized. (See Table 3 below).
일례에 따르면, 상기 3종 이상의 가교 결합성 경화제로 탄화수소계 가교제, 3개 이상의 관능기를 함유하는 가교제 및 블럭 구조의 고무를 혼용할 수 있다.According to an example, the three or more types of crosslinkable curing agents may be mixed with a hydrocarbon-based crosslinking agent, a crosslinking agent containing three or more functional groups, and a block structure rubber.
여기서, 상기 탄화수소계 가교제는 저분극 특성을 갖기 때문에, 저유전 특성을 구현할 수 있을 뿐만 아니라, 흐름성으로 인해 성형 가공성이 우수하다. 또한, 본 발명의 수지 조성물은 경화시 상기 탄화수소계 가교제로 인해서 엘라스토머 성질을 가지고 있기 때문에, 드릴 가공시 드릴 마모성에 효과적이다. 이러한 탄화수소계 가교제를 3개 이상의 관능기를 함유하는 가교제(이하, '3개 이상의 관능기-함유 가교제')와 함께 사용하면, 상기 3개 이상의 관능기-함유 가교제 때문에 수지 자체의 부피 골격이 커지고, 이로 인해 탄화수소계 경화제와의 시너지 효과가 발휘되어 탄화수소계 가교제를 단독 사용하는 경우에 비해 더 낮은 유전 특성을 구현할 수 있을 뿐만 아니라, 가교 밀도가 증가되어 내열 특성도 향상시킬 수 있다. 게다가, 상기 가교제들과 함께 블럭 구조의 고무, 예컨대 스티렌-부타디엔 고무를 병용할 경우, 수지 조성물의 경화 후 고분자 사슬 내 스티렌 등의 강직한 구조가 도메인 역할을 하여 기계적 특성도 향상시킬 수 있으며, 특히 스티렌계 단위 및 부타디엔계 단위를 함유하는 공중합체(예컨대, 스티렌-부타디엔 고무)를 이용할 경우, 스티렌의 가공성과 부타디엔의 내충격성, 내화학성의 강점을 동시에 구현할 수 있다.Here, since the hydrocarbon-based crosslinking agent has a low polarization property, not only can implement low dielectric properties, but also has excellent molding processability due to flowability. In addition, since the resin composition of the present invention has elastomeric properties due to the hydrocarbon-based crosslinking agent at the time of curing, it is effective for drill wear during drilling. When such a hydrocarbon-based crosslinking agent is used together with a crosslinking agent containing three or more functional groups (hereinafter, 'three or more functional group-containing crosslinking agents'), the volume skeleton of the resin itself increases due to the three or more functional group-containing crosslinking agents. Synergistic effect with the hydrocarbon-based curing agent can be exerted not only to achieve lower dielectric properties than when using a hydrocarbon-based crosslinking agent alone, but also to increase the crosslinking density to improve heat resistance. In addition, in the case of using a block structure rubber such as styrene-butadiene rubber together with the crosslinking agents, a rigid structure such as styrene in the polymer chain may act as a domain after curing of the resin composition, and in particular, improve mechanical properties. When using a copolymer containing styrene units and butadiene units (eg, styrene-butadiene rubber), it is possible to simultaneously implement the strengths of styrene processability and impact resistance of butadiene and chemical resistance.
<열경화성 수지 조성물><Thermosetting resin composition>
본 발명에 따른 열경화성 수지 조성물은 비(非)에폭시계 열경화성 수지 조성물로서, (a) 분자쇄의 양 말단에 비닐기 및 알릴기로 구성된 군으로부터 선택된 불포화 치환기를 2개 이상 갖는 폴리페닐렌 에테르 또는 이의 올리고머; (b) 3종 이상의 가교결합성 경화제; 및 (c) 난연제를 포함한다. 또한, 상기 열경화성 수지 조성물은 비닐기-함유 실란 커플링제로 표면처리된 무기 필러를 더 포함할 수 있다. 이때, 필요에 따라 경화촉진제, 개시제(예컨대, 라디칼 개시제) 등을 더 포함할 수 있다.The thermosetting resin composition according to the present invention is a non-epoxy clock thermosetting resin composition, (a) a polyphenylene ether having two or more unsaturated substituents selected from the group consisting of vinyl groups and allyl groups at both ends of the molecular chain, or a Oligomers; (b) three or more crosslinkable curing agents; And (c) flame retardants. In addition, the thermosetting resin composition may further include an inorganic filler surface-treated with a vinyl group-containing silane coupling agent. In this case, a curing accelerator, an initiator (eg, a radical initiator) may be further included as necessary.
(a) 폴리페닐렌 에테르(a) polyphenylene ether
본 발명에 따른 열경화성 수지 조성물은 폴리페닐렌 에테르(PPE) 또는 이의 올리고머를 포함한다. 상기 PPE 또는 이의 올리고머는 분자쇄의 양 말단에 2개 이상의 비닐기, 알릴기 또는 이들 모두를 갖는 것으로서, 그 구조에 특별히 한정되지 않고 사용될 수 있다. The thermosetting resin composition according to the present invention comprises polyphenylene ether (PPE) or an oligomer thereof. The PPE or oligomer thereof has two or more vinyl groups, allyl groups, or both at both ends of the molecular chain, and may be used without particular limitation on its structure.
본 발명에서, 하기 화학식 1로 표시되는 알릴레이티드 폴리페닐렌 에테르가 바람직하다. 이는 사이드가 2개 이상의 비닐기로 개질되었으므로, 유리전이온도 향상, 낮은 열팽창계수, -OH기 감소로 인한 내습 특성 및 유전특성을 만족시킬 수 있기 때문이다. In this invention, the allylated polyphenylene ether represented by following General formula (1) is preferable. This is because the side has been modified with two or more vinyl groups, it is possible to satisfy the moisture resistance and dielectric properties due to the glass transition temperature, low thermal expansion coefficient, -OH group reduction.
Figure PCTKR2015014030-appb-C000001
Figure PCTKR2015014030-appb-C000001
상기 화학식 1에서,In Chemical Formula 1,
Y 는 비스페놀 A형, 비스페놀 F형, 비스페놀 S형, 나프탈렌형, 안트라센형, 비페닐형, 테트라메틸 비페닐형, 페놀 노볼락형, 크레졸 노볼락형, 비스페놀 A 노볼락형, 및 비스페놀 S 노볼락형으로 구성된 군으로부터 선택된 1종 이상의 화합물이며, Y is bisphenol A type, bisphenol F type, bisphenol S type, naphthalene type, anthracene type, biphenyl type, tetramethyl biphenyl type, phenol novolak type, cresol novolak type, bisphenol A novolak type, and bisphenol S no. At least one compound selected from the group consisting of
m과 n은 각각 독립적으로 3 ~ 20 의 자연수이다. m and n are each independently a natural number of 3 to 20.
본 발명에서는 분자쇄의 양 말단에 2개 이상의 비닐(vinyl)기를 갖는 것을 주로 사용하고 있으나, 상기 비닐기 이외에 당 업계에 알려진 통상적인 불포화 이중결합성 모이어티(moiety)를 사용하는 것도 본 발명의 범주에 속한다. Although the present invention mainly uses two or more vinyl groups at both ends of the molecular chain, it is also possible to use conventional unsaturated double-bonding moieties known in the art in addition to the vinyl groups. Belongs to the category.
한편, 폴리페닐렌 에테르는 본질적으로 융점이 높고, 그에 따라 수지 조성물의 융해물 점성이 높기 때문에 다층 시트를 생산하는 것이 어렵다. 이에, 본 발명에서는 종래 고분자량의 폴리페닐렌 에테르를 그대로 사용하는 대신, 재분배반응을 통해 저분자량으로 개질된 형태를 사용하는 것이 바람직하다.On the other hand, polyphenylene ether is inherently high in melting point, and therefore, high in melt viscosity of the resin composition, making it difficult to produce a multilayer sheet. Thus, in the present invention, instead of using the conventional high molecular weight polyphenylene ether as it is, it is preferable to use a modified form with a low molecular weight through a redistribution reaction.
특히, 종래 고분자량의 폴리페닐렌 에테르를 저분자량의 폴리페닐렌 에테르 수지로 개질시킬 때 일반적으로 페놀 유래 화합물이나 비스페놀 A와 같은 화합물을 사용하고 있는데, 이 경우 분자 구조상 로테이션이 가능하여 유전율 저하 현상이 발생된다.In particular, when a high molecular weight polyphenylene ether is modified with a low molecular weight polyphenylene ether resin, a compound such as a phenol-derived compound or bisphenol A is generally used. In this case, the dielectric constant decreases due to the rotation of the molecular structure. Is generated.
한편, 본 발명에서는 종래 고분자량의 폴리페닐렌 에테르(PPE) 수지를 그대로 사용하는 대신, 알킬기(Alkyl) 함량과 방향족 고리기(Aromatic) 함량이 증가된 특정 비스페놀(Bisphenol) 화합물들을 이용하여 재분배반응을 통해 저분자량으로 개질된 형태로서, 재분배를 통한 수지의 양 말단에 비닐기(Vinyl group)가 도입된 형태를 사용한다. 이때, 상기 재분배 반응은 라디칼 개시제, 촉매, 또는 라디칼 개시제와 촉매 존재 하에서 수행된다.Meanwhile, in the present invention, instead of using a conventional high molecular weight polyphenylene ether (PPE) resin as it is, redistribution reaction using specific bisphenol compounds having increased alkyl group (Akyl) content and aromatic ring group (Aromatic) content As a low-molecular weight modified form, a vinyl group (Vinyl group) is introduced at both ends of the resin through redistribution. In this case, the redistribution reaction is carried out in the presence of a radical initiator, a catalyst, or a radical initiator and a catalyst.
구체적으로, 종래 동박 적층판용 폴리페닐렌 에테르는 고분자 폴리페닐렌 에테르를 폴리페놀과 라디칼 개시제를 촉매로 사용한 재분배 반응을 통하여 양 말단에 알코올기를 가지는 저분자 폴리페닐렌 에테르로 개질하여 사용하였으나, 종래 재분배에 사용되는 폴리페놀인 Bisphenol A의 구조적 특성과 재분배 후 생성되는 양 말단의 알코올기의 높은 극성으로 인하여 낮은 유전손실 특성 구현에 한계가 있었다.Specifically, the conventional polyphenylene ether for copper foil laminates was used by reforming the polymer polyphenylene ether into a low molecular polyphenylene ether having an alcohol group at both terminals through a redistribution reaction using a polyphenol and a radical initiator as a catalyst. Due to the structural characteristics of Bisphenol A, a polyphenol used for, and the high polarity of alcohol groups at both ends formed after redistribution, there was a limit to low dielectric loss characteristics.
이에 비해, 본 발명에서는 재분배 반응에 사용되는 폴리페놀을 알킬기(Alkyl) 함량과 방향족 고리기(Aromatic) 함량이 증가된 특정 비스페놀(Bisphenol) 화합물들을 사용하여 재분배한 후, 양 말단에 위치하는 알코올기를 극성이 낮은 비닐기(Vinyl group)로 변형함으로써 가교 후에도 유전손실이 적은 폴리페닐렌 에테르를 얻을 수 있다. 이러한 변성 폴리페닐렌 에테르는, 기존 폴리페닐렌 유래 화합물들보다 분자량이 작고, 또한 알킬기(alkyl) 함량이 높기 때문에 기존 에폭시 수지 등과 상용성이 우수하고, 적층판 제조시 흐름성이 증가하여 공정성이 개선되고, 유전특성이 추가로 개선된다. 따라서, 본 발명의 수지 조성물을 사용하여 제조된 인쇄회로기판은 성형성, 가공성, 유전특성, 내열성, 접착강도 등의 물성이 향상되는 장점이 있다.In contrast, in the present invention, after redistributing the polyphenol used in the redistribution reaction using specific bisphenol compounds having increased alkyl group content and aromatic aromatic group, aromatic alcohol groups are located at both ends. The polyphenylene ether with low dielectric loss can be obtained even after crosslinking by transforming into a low polar vinyl group. Since the modified polyphenylene ether has a lower molecular weight and higher alkyl group content than the existing polyphenylene-derived compounds, the modified polyphenylene ether has excellent compatibility with existing epoxy resins and the like, and improves processability by increasing flowability in manufacturing laminates. And the dielectric properties are further improved. Therefore, the printed circuit board manufactured using the resin composition of the present invention has an advantage of improving physical properties such as formability, processability, dielectric properties, heat resistance, and adhesive strength.
이때, 상기 알킬기(alkyl) 함량과 방향족 고리기(aromatic) 함량이 증가된 특정 비스페놀 화합물은 비스페놀 A [BPA, 2,2-Bis(4-hydroxyphenyl)propane]를 제외한 비스페놀 계열 화합물을 제한 없이 사용할 수 있다. 사용 가능한 비스페놀 화합물의 비제한적인 예로는 비스페놀 AP(1,1-Bis(4-hydroxyphenyl)-1-phenyl-ethane), 비스페놀 AF(2,2-Bis(4-hydroxyphenyl)hexafluoropropane), 비스페놀 B(2,2-Bis(4-hydroxyphenyl)butane), 비스페놀 BP(Bis-(4-hydroxyphenyl)diphenylmethane), 비스페놀 C(2,2-Bis(3-methyl-4-hydroxyphenyl)propane), 비스페놀 C(Bis(4-hydroxyphenyl)-2,2-dichloroethylene), 비스페놀 G(2,2-Bis(4-hydroxy-3-isopropyl-phenyl)propane), 비스페놀 M(1,3-Bis(2-(4-hydroxyphenyl)-2-propyl)benzene), 비스페놀 P(Bis(4-hydroxyphenyl)sulfone), 비스페놀 PH(5,5' -(1-Methylethyliden)-bis[1,1'-(bisphenyl)-2-ol]propane), 비스페놀 TMC(1,1-Bis(4-hydroxyphenyl)-3,3,5-trimethyl-cyclohexane), 비스페놀 Z(1,1-Bis(4-hydroxyphenyl)-cyclohexane) 또는 이들의 1종 이상 혼합물 등이 있다. In this case, the specific bisphenol compound having an increased alkyl content and aromatic ring content may be used without limitation bisphenol-based compounds other than bisphenol A [BPA, 2,2-Bis (4-hydroxyphenyl) propane]. have. Non-limiting examples of bisphenol compounds that can be used include bisphenol AP (1,1-Bis (4-hydroxyphenyl) -1-phenyl-ethane), bisphenol AF (2,2-Bis (4-hydroxyphenyl) hexafluoropropane), bisphenol B ( 2,2-Bis (4-hydroxyphenyl) butane), bisphenol BP (Bis- (4-hydroxyphenyl) diphenylmethane), bisphenol C (2,2-Bis (3-methyl-4-hydroxyphenyl) propane), bisphenol C (Bis (4-hydroxyphenyl) -2,2-dichloroethylene), bisphenol G (2,2-Bis (4-hydroxy-3-isopropyl-phenyl) propane), bisphenol M (1,3-Bis (2- (4-hydroxyphenyl ) -2-propyl) benzene), bisphenol P (Bis (4-hydroxyphenyl) sulfone), bisphenol PH (5,5 '-(1-Methylethyliden) -bis [1,1'-(bisphenyl) -2-ol] propane), bisphenol TMC (1,1-Bis (4-hydroxyphenyl) -3,3,5-trimethyl-cyclohexane), bisphenol Z (1,1-Bis (4-hydroxyphenyl) -cyclohexane) or one or more thereof Mixtures and the like.
상기 폴리페닐렌 에테르 수지(a)는 수평균 분자량이 10,000 ~ 30,000 범위의 고분자량 폴리페닐렌 에테르 수지를 비스페놀 계열 화합물(단, 비스페놀 A는 제외)의 존재 하에서 재분배 반응하여 수평균 분자량(Mn)이 1,000 내지 10,000 범위의 저분자량으로 개질된 것일 수 있으며, 바람직하게는 수평균 분자량(Mn)이 1000 내지 5,000 범위이며, 보다 바람직하게는 1000 내지 3000 범위일 수 있다. The polyphenylene ether resin (a) is redistributed to a high molecular weight polyphenylene ether resin having a number average molecular weight ranging from 10,000 to 30,000 in the presence of a bisphenol-based compound (except for bisphenol A), thereby obtaining a number average molecular weight (Mn). This may be modified to a low molecular weight in the range of 1,000 to 10,000, preferably the number average molecular weight (Mn) is in the range of 1000 to 5,000, more preferably may be in the range of 1000 to 3000.
또한, 상기 폴리페닐렌 에테르의 분자량 분포는 3 이하 (Mw/Mn < 3)가 적합하며, 바람직하게는 1.5 내지 2.5 범위일 수 있다. In addition, the molecular weight distribution of the polyphenylene ether is preferably 3 or less (Mw / Mn <3), preferably in the range of 1.5 to 2.5.
본 발명에 따른 열경화성 수지 조성물에서, 상기 폴리페닐렌 에테르 수지 또는 이의 올리고머의 함량은 수지 조성물의 전체 중량을 기준으로 약 20 내지 50 중량%일 수 있다.In the thermosetting resin composition according to the present invention, the content of the polyphenylene ether resin or oligomer thereof may be about 20 to 50% by weight based on the total weight of the resin composition.
(b) 가교 결합성 경화제(b) crosslinkable curing agent
본 발명에 따른 열경화성 수지 조성물은 3종 이상의 서로 다른 가교 결합성 경화제를 포함한다. The thermosetting resin composition according to the present invention includes three or more different crosslinkable curing agents.
상기 가교결합(cross-linking)성 경화제는 상기 폴리페닐렌 에테르를 3차원적으로 가교 결합시켜 망상구조를 형성하는 것으로서, 레진 조성물의 유동성을 증가시키기 위해 저분자량으로 개질된 폴리페닐렌 에테르를 사용하더라도, 3종 이상의 가교결합성 경화제의 사용으로 인해 폴리페닐렌 에테르의 내열성이 개선될 수 있다. 또한, 상기 가교 결합성 경화제는 PPE를 가교 결합시킴으로써, 저유전율 및 유전손실 특성을 구현할 수 있을 뿐만 아니라, 상기 경화수지 조성물의 유동성을 증가시키고, 다른 기재(예, 구리 호일)와의 박리 강도를 향상시킬 수 있다.The crosslinkable curing agent crosslinks the polyphenylene ether in three dimensions to form a network structure, and uses a low molecular weight modified polyphenylene ether to increase the fluidity of the resin composition. Even with the use of three or more crosslinking curing agents, the heat resistance of the polyphenylene ether can be improved. In addition, the crosslinkable curing agent may not only realize low dielectric constant and dielectric loss characteristics by crosslinking PPE, but also increase flowability of the curable resin composition and improve peel strength with other substrates (eg, copper foil). You can.
상기 가교 결합성 경화제는 탄화수소계 가교제(b1), 3개 이상의 관능기를 함유하는 가교제(b2) 및 블럭 구조의 고무(b3)로 이루어진 군에서 선택될 수 있다.The crosslinkable curing agent may be selected from the group consisting of a hydrocarbon-based crosslinking agent (b1), a crosslinking agent (b2) containing three or more functional groups, and a rubber of a block structure (b3).
일례에 따르면, 상기 가교 결합성 경화제로 탄화수소계 가교제(b1), 3개 이상의 관능기를 함유하는 가교제(b2) 및 블럭 구조의 고무(b3)를 혼용하여 사용할 수 있다.According to one example, a hydrocarbon-based crosslinking agent (b1), a crosslinking agent (b2) containing three or more functional groups, and a block structure rubber (b3) may be used as the crosslinkable curing agent.
본 발명에서 사용 가능한 탄화수소계 가교제로는 이중결합 또는 삼중결합을 갖고 있는 탄화수소계 가교제라면 특별히 한정되지 않으며, 바람직하게 디엔계 가교제일 수 있다. 구체적인 예로는 부타디엔(예컨대, 1,2-부타디엔, 1,3-부타디엔 등) 또는 이의 폴리머, 데카디엔(예컨대, 1,9-데카디엔 등) 또는 이의 폴리머, 옥타디엔(예컨대, 1,7-옥타디엔 등) 또는 이의 폴리머, 비닐카바졸 등이 있는데, 이들은 단독으로 또는 2종 이상이 혼합되어 사용될 수 있다.The hydrocarbon-based crosslinking agent usable in the present invention is not particularly limited as long as it is a hydrocarbon-based crosslinking agent having a double bond or a triple bond, and may preferably be a diene crosslinking agent. Specific examples include butadiene (eg, 1,2-butadiene, 1,3-butadiene, etc.) or polymers thereof, decadiene (eg, 1,9-decadiene, etc.) or polymers thereof, octadiene (eg, 1,7- Octadiene, etc.) or polymers thereof, vinylcarbazole, and the like, which may be used alone or in combination of two or more thereof.
일례에 따르면, 상기 탄화수소계 가교제로 하기 화학식 2로 표시되는 폴리부타디엔을 사용할 수 있다.According to an example, polybutadiene represented by the following Chemical Formula 2 may be used as the hydrocarbon-based crosslinking agent.
Figure PCTKR2015014030-appb-C000002
Figure PCTKR2015014030-appb-C000002
(상기 화학식 2에서, n은 10 ~ 30의 정수임)(In Formula 2, n is an integer of 10 to 30)
상기 탄화수소계 가교제의 분자량(Mw)은 500 내지 3,000 범위일 수 있으며, 바람직하게는 1,000 내지 3,000 범위일 수 있다. The molecular weight (Mw) of the hydrocarbon-based crosslinking agent may be in the range of 500 to 3,000, preferably in the range of 1,000 to 3,000.
본 발명에서 사용 가능한 3개 이상(바람직하게 3 ~ 4개)의 관능기를 함유하는 가교제의 비제한적인 예로는 트리알릴 이소시아누레이트(triallyl isocyanurate, TAIC), 1,2,4-트리비닐 사이클로헥산(1,2,4-trivinyl cyclohexane, TVCH) 등이 있는데, 이들은 단독으로 또는 2종 이상이 혼합되어 사용될 수 있다.Non-limiting examples of crosslinking agents containing three or more (preferably three to four) functional groups usable in the present invention include triallyl isocyanurate (TAIC), 1,2,4-trivinyl cyclo Hexane (1,2,4-trivinyl cyclohexane, TVCH) and the like, these may be used alone or in combination of two or more.
일례에 따르면, 3개 이상의 관능기를 함유하는 가교제로 하기 화학식 3으로 표시되는 트리알릴 이소시아누레이트(TAIC)를 사용할 수 있다.According to an example, triallyl isocyanurate (TAIC) represented by the following formula (3) may be used as a crosslinking agent containing three or more functional groups.
Figure PCTKR2015014030-appb-C000003
Figure PCTKR2015014030-appb-C000003
본 발명에서 사용 가능한 블럭 구조의 고무는 블럭공중합체 형태로, 바람직하게는 부타디엔 단위를 함유하는 블럭공중합체 형태의 고무, 더 바람직하게는 부타디엔 단위와 함께 스티렌 단위, 아크릴로니트릴 단위, 아크릴레이트 단위 등의 단위를 함유하는 블럭공중합체 형태의 고무일 수 있다. 비제한적인 예로는 스티렌-부타디엔 고무(SBR), 아크릴로니트릴-부타디엔 고무, 아크릴레이트-부타디엔 고무, 아크릴로니트릴-부타디엔-스티렌 고무 등이 있는데, 이들은 단독으로 또는 2종 이상이 혼합되어 사용될 수 있다. The block structure rubbers usable in the present invention are in the form of block copolymers, preferably in the form of block copolymers containing butadiene units, more preferably styrene units, acrylonitrile units, acrylate units together with butadiene units. Rubber in the form of block copolymers containing units such as the like. Non-limiting examples include styrene-butadiene rubber (SBR), acrylonitrile-butadiene rubber, acrylate-butadiene rubber, acrylonitrile-butadiene-styrene rubber, and these may be used alone or in combination of two or more thereof. have.
일례에 따르면, 블럭 구조의 고무로 하기 화학식 4로 표시되는 스티렌-부타디엔 고무를 사용할 수 있다.According to one example, styrene-butadiene rubber represented by the following formula (4) may be used as the rubber of the block structure.
Figure PCTKR2015014030-appb-C000004
Figure PCTKR2015014030-appb-C000004
(상기 화학식 4에서, n은 5 ~ 20의 정수이고, m은 5 ~ 20의 정수임).(In Formula 4, n is an integer of 5 to 20, m is an integer of 5 to 20).
본 발명의 열경화성 수지 조성물에서, 상기 가교결합성 경화제(b)의 함량은 특별히 한정되지 않으나, 수지 조성물의 전체 중량을 기준으로 약 5 내지 45 중량% 범위일 수 있으며, 바람직하게 약 10 내지 30 중량% 범위일 수 있다. 상기 가교 결합성 경화제의 함량이 전술한 범위에 해당되는 경우, 수지 조성물의 저유전 특성, 경화성, 성형 가공성 및 접착력이 양호하다.In the thermosetting resin composition of the present invention, the content of the crosslinkable curing agent (b) is not particularly limited, but may be in the range of about 5 to 45% by weight based on the total weight of the resin composition, preferably about 10 to 30% by weight Can range from%. When the content of the crosslinkable curing agent falls within the above-described range, the low dielectric properties, curability, molding processability and adhesive strength of the resin composition are good.
일례에 따르면, 상기 3종 이상의 가교결합성 경화제로 탄화수소계 가교제(b1), 3개 이상의 관능기를 함유하는 가교제(b2) 및 블럭 구조의 고무를 혼용할 경우, 상기 탄화수소계 가교제(b1), 3개 이상의 관능기를 함유하는 가교제(b2) 및 블럭 구조의 고무(b3)의 함량은 각각 수지 조성물의 전체 중량을 기준으로 약 1.65 ~ 15 중량% 범위, 바람직하게 약 3.33 ~ 10 중량% 범위, 더 바람직하게 약 5 ~ 10 중량% 범위일 수 있다.According to an example, when the hydrocarbon-based crosslinking agent (b1), the crosslinking agent (b2) containing three or more functional groups, and the block structure rubber are used as the three or more crosslinkable curing agents, the hydrocarbon-based crosslinking agent (b1), 3 The content of the crosslinking agent (b2) and the block structure rubber (b3) containing at least two functional groups are each in the range of about 1.65 to 15% by weight, preferably in the range of about 3.33 to 10% by weight, more preferably based on the total weight of the resin composition. Such as about 5 to 10% by weight.
다른 일례에 따르면, 상기 3종 이상의 가교결합성 경화제로 탄화수소계 가교제(b1), 3개 이상의 관능기를 함유하는 가교제(b2) 및 블럭 구조의 고무를 혼용할 경우, 상기 탄화수소계 가교제(b1), 3개 이상의 관능기를 함유하는 가교제(b2) 및 블럭 구조의 고무(b3)의 사용 비율은 b1 : b2 : b3 = 1 ~ 20 : 1 ~ 20 : 1 중량비율이고, 바람직하게는 b1 : b2: b3 = 1 ~ 7 : 1 ~ 7 : 1 중량비율일 수 있다.According to another example, when the hydrocarbon-based crosslinking agent (b1), the crosslinking agent (b2) containing three or more functional groups and the rubber of the block structure as a mixture of the three or more crosslinkable curing agents, the hydrocarbon-based crosslinking agent (b1), The use ratio of the crosslinking agent (b2) and the block structure rubber (b3) containing three or more functional groups is b1: b2: b3 = 1-20: 1-20: 1 weight ratio, Preferably b1: b2: b3 = 1-7: 1-7: 1 may be a weight ratio.
필요에 따라, 본 발명에서는 전술한 탄화수소계 경화제, 3개 이상의 관능기-함유 가교제 및 블럭 구조의 고무 이외에, 당 업계에 알려진 통상적인 가교결합성 경화제를 더 포함할 수 있다. 이때, 가교결합성 경화제는 사이드가 비닐기, 알릴기 등으로 개질된 폴리페닐렌 에테르와 우수한 혼화성을 갖는 것이 바람직하다.If necessary, the present invention may further include conventional crosslinkable curing agents known in the art, in addition to the above-described hydrocarbon-based curing agent, at least three functional group-containing crosslinking agents and rubbers of block structure. In this case, it is preferable that the crosslinkable curing agent has excellent miscibility with the polyphenylene ether whose side is modified with vinyl group, allyl group or the like.
사용 가능한 가교결합성 경화제의 비제한적인 예로는 디비닐나프탈렌, 디비닐디페닐, 스티렌모노머, 페놀, 트리알릴 시아누레이트(TAC), 디-4-비닐벤질 에테르[di-(4-vinylbenzyl) ether](하기 화학식 5) 등이 있다. 이때, 전술한 경화제는 단독 사용되거나 또는 2종 이상 혼용될 수도 있다.Non-limiting examples of crosslinkable curing agents that can be used include divinylnaphthalene, divinyldiphenyl, styrene monomer, phenol, triallyl cyanurate (TAC), di-4-vinylbenzyl ether [di- (4-vinylbenzyl) ether] (Formula 5) and the like. At this time, the above-mentioned curing agent may be used alone or in combination of two or more.
Figure PCTKR2015014030-appb-C000005
Figure PCTKR2015014030-appb-C000005
본 발명에서는 전술한 가교결합성 경화제의 적절한 혼용 및 최적화된 함량 조절을 통해 저유전 특성뿐만 아니라, 다양한 물성과 가공성을 극대화할 수 있다. 특히, 본 발명에서는 가교 결합제로 개시 지연 반응 효과를 나타내는 디-4-비닐벤질 에테르[di-(4-Vinylbenzyl) ether](상기 화학식 5)를 다른 가교결합성 경화제(탄화수소계 경화제, 3개 이상의 관능기-함유 경화제 및 블럭 구조의 고무)와 최적화된 함량으로 혼합 사용하여 점도 조절을 용이하게 할 수 있다. 이를 바탕으로 레진 흐름성을 조절함으로써, 프리프레그의 핸들링이나 성형 가공성의 어려움을 극복할 수 있다.In the present invention, not only low dielectric properties, but also various physical properties and processability may be maximized through appropriate mixing and optimized content control of the aforementioned crosslinkable curing agent. In particular, in the present invention, a di-4-vinylbenzyl ether [di- (4-Vinylbenzyl) ether] (formula 5), which exhibits an initiation delaying reaction as a crosslinking agent, is used as another crosslinkable curing agent (hydrocarbon-based curing agent, three or more). Functional groups-containing hardeners and block-structured rubbers) in an optimized amount to facilitate viscosity control. By adjusting the resin flowability based on this, it is possible to overcome the difficulty of handling or forming process of the prepreg.
구체적으로, 가교결합성 경화제로서 탄화수소계 경화제, 3개 이상의 관능기-함유 경화제 및 블럭 구조의 고무와 함께 디-4-비닐벤질 에테르를 혼용하면, 저유전 특성과 함량 조절에 의한 흐름 특성을 동시에 확보할 수 있다. 이때, 탄화수소계 경화제, 3개 이상의 관능기-함유 경화제 및 블럭 구조의 고무는 각각 수지 조성물의 전체 중량을 기준으로 약 1.65 ~ 15 중량% 범위, 바람직하게 약 3.33 ~ 10 중량% 범위, 더 바람직하게 약 5 ~ 10 중량% 범위로 사용될 수 있고, 디-4-비닐벤질 에테르는 수지 조성물의 전체 중량을 기준으로 약 1 ~ 10 중량% 범위, 바람직하게 약 2 ~ 5 중량% 범위로 사용될 수 있다.Specifically, when di-4-vinylbenzyl ether is mixed with a hydrocarbon-based curing agent, three or more functional group-containing curing agents, and a block-type rubber as a crosslinking curing agent, low dielectric properties and flow characteristics due to content control are simultaneously secured. can do. At this time, the hydrocarbon-based curing agent, the at least three functional group-containing curing agent and the rubber of the block structure are each in the range of about 1.65 to 15% by weight, preferably in the range of about 3.33 to 10% by weight, more preferably about It may be used in the range of 5 to 10% by weight, and di-4-vinylbenzyl ether may be used in the range of about 1 to 10% by weight, preferably about 2 to 5% by weight, based on the total weight of the resin composition.
(c) (c) 난연제Flame retardant
본 발명에 따른 열경화성 수지 조성물은 난연제(c)를 포함한다.The thermosetting resin composition according to the present invention includes a flame retardant (c).
상기 난연제는 당업계에 알려진 통상적인 난연제를 제한 없이 사용할 수 있으며, 일례로 브롬이나 염소를 함유하는 할로겐 난연제; 트리페닐포스페이트, 트리케실포스페이트, 트리스디크로로프로필로스페이트, 포스파젠 등의 인계 난연제; 삼산화안티몬 등의 안티몬계 난연제; 수산화알루미늄, 수산화마그네슘 등의 금속 수산화물 등과 같은 무기물의 난연제 등이 있다. 본 발명에서는 폴레페닐렌 에테르와 반응성이 없으며 내열 특성 및 유전 특성에 저하를 주지 않는 첨가형 브롬 난연제가 적합하다. The flame retardant may be used without limitation conventional flame retardant known in the art, for example, halogen flame retardant containing bromine or chlorine; Phosphorus flame retardants such as triphenyl phosphate, tricesyl phosphate, trisdichloropropyl phosphate and phosphazene; Antimony flame retardants such as antimony trioxide; Flame retardants of inorganic substances such as metal hydroxides such as aluminum hydroxide and magnesium hydroxide. Additive bromine flame retardants that are not reactive with polyphenylene ether and do not degrade heat and dielectric properties are suitable in the present invention.
본 발명에서 브롬화 난연제는 브로모프탈이미드(Bromophthalimide), 브로모페닐(Bromophenyl) 첨가형 브롬 난연제나, 혹은 말단에 알릴화된(Allyl terminated) 형태의 테트라브로모비스페놀 A(Tetrabromo bisphenol A Allyl ether), 디바이닐페놀(Divinylphenol) 형태의 난연성 경화제를 사용하여 경화제의 특성과 난연 특성을 동시에 얻을 수 있다. 또한, 브롬화 유기화합물도 사용할 수 있는데, 이의 구체적인 예로는, 디카브로모디페닐 에탄(decabromodiphenylethane), 4,4-디브로모비페닐, 에틸렌 비스테트라브로모프탈리미드(ethylenebistetrabromophthalimide) 등이 있다. The brominated flame retardant in the present invention is bromophthalimide, bromophenyl-added bromine flame retardant, or tetrabromo bisphenol A Allyl ether in the allyl terminated form. By using a flame retardant curing agent in the form of divinylphenol, the characteristics of the curing agent and the flame retardant properties can be simultaneously obtained. In addition, a brominated organic compound may also be used, and specific examples thereof include dicabromodiphenylethane, 4,4-dibromobiphenyl, and ethylene bistetrabromophthalimide.
본 발명에 따른 열경화성 수지 조성물에서, 상기 난연제의 함량은 수지 조성물의 전체 중량을 기준으로 약 10 내지 30 중량%로 포함될 수 있으며, 바람직하게는 약 10 내지 20 중량% 범위일 수 있다. 상기 난연제가 상기 범위로 포함되면, 난연 94V-0 수준의 화염 저항성을 충분히 가질 수 있으며, 우수한 열저항성과 전기적 특성을 나타낼 수 있다.In the thermosetting resin composition according to the present invention, the content of the flame retardant may be included in about 10 to 30% by weight based on the total weight of the resin composition, preferably in the range of about 10 to 20% by weight. When the flame retardant is included in the above range, it may have a flame resistance of flame retardant 94V-0 level, it may exhibit excellent thermal resistance and electrical properties.
(d) (d) 비닐기Vinyl -함유 -contain 실란Silane 커플링제로With coupling agent 표면 처리된 무기  Surface-treated weapons 필러filler
본 발명에 따른 열경화성 수지 조성물은 비닐기-함유 실란 커플링제로 표면 처리된 무기 필러를 더 포함할 수 있다.The thermosetting resin composition according to the present invention may further include an inorganic filler surface-treated with a vinyl group-containing silane coupling agent.
상기 무기 필러는 표면이 비닐기-함유 실란 커플링제로 처리된 것으로서, 이는 양 말단에 비닐기 및/또는 알릴기를 함유하는 폴리페닐렌 에테르와의 상용성이 우수하기 때문에, 유전 특성을 낮추면서, 흡습 내열성 및 가공성을 더 향상시킬 수 있다. 또한, 상기 무기 필러는 수지층과 다른 층간의 열팽창계수(CTE) 차이를 감소시켜 최종 제품의 휨 특성, 저팽창화, 기계적 강도(toughness), 저응력화를 효과적으로 향상시킬 수 있다.The inorganic filler is a surface-treated with a vinyl group-containing silane coupling agent, which is excellent in compatibility with polyphenylene ethers containing vinyl and / or allyl groups at both ends, thereby lowering dielectric properties, Hygroscopic heat resistance and workability can be improved further. In addition, the inorganic filler can effectively improve the warpage characteristics, low expansion, mechanical toughness, low stress of the final product by reducing the difference in the coefficient of thermal expansion (CTE) between the resin layer and other layers.
본 발명에서 사용 가능한 무기 필러(d)는 당 업계에서 알려진 무기 필러로서 표면이 비닐기-함유 실란 커플링제로 처리된 것이라면 특별히 제한되지 않는다. 예를 들면, 천연 실리카(natural silica), 용융 실리카(Fused silica), 비결정질 실리카(amorphous silica), 결정 실리카(crystalline silica) 등과 같은 실리카류; 보에마이트(boehmite), 알루미나, 탈크(Talc), 구형 유리, 탄산칼슘, 탄산마그네슘, 마그네시아, 클레이, 규산칼슘, 산화티탄, 산화안티몬, 유리섬유, 붕산알루미늄, 티탄산바륨, 티탄산스트론튬, 티탄산칼슘, 티탄산마그네슘, 티탄산비스무스, 산화티탄, 지르콘산바륨, 지르콘산칼슘, 질화붕소, 질화규소, 활석(talc), 운모(mica) 등이 있는데, 이들의 표면은 비닐기-함유 실란 커플링제로 처리된 것이다. 이러한 무기 필러는 단독 또는 2개 이상이 혼용하여 사용될 수 있다. 이 중에서 낮은 열팽창계수를 나타내는 용융 실리카가 바람직하다. The inorganic filler (d) usable in the present invention is not particularly limited as long as the surface is treated with a vinyl group-containing silane coupling agent as the inorganic filler known in the art. For example, silicas such as natural silica, fused silica, amorphous silica, crystalline silica, and the like; Boehmite, alumina, talc, spherical glass, calcium carbonate, magnesium carbonate, magnesia, clay, calcium silicate, titanium oxide, antimony oxide, glass fiber, aluminum borate, barium titanate, strontium titanate, calcium titanate , Magnesium titanate, bismuth titanate, titanium oxide, barium zirconate, calcium zirconate, boron nitride, silicon nitride, talc, mica, and the like, whose surfaces are treated with a vinyl group-containing silane coupling agent. will be. These inorganic fillers may be used alone or in combination of two or more. Of these, fused silica having a low coefficient of thermal expansion is preferable.
상기 비닐기-함유 실란 커플링제로 표면 처리된 무기 필러를 제조하는 방법은 특별히 제한되지 않으며, 당 업계에 알려진 통상적인 방법에 따라 제조될 수 있다. 일례로, 비닐기-함유 실란 커플링제가 포함된 용액에 무기 필러를 투입한 후 건조함으로써 제조될 수 있다.The method for producing the inorganic filler surface-treated with the vinyl group-containing silane coupling agent is not particularly limited and may be prepared according to conventional methods known in the art. In one example, the inorganic filler may be added to a solution containing a vinyl group-containing silane coupling agent and then dried.
상기 무기 필러(d)의 크기는 특별히 제한되지 않으나, 평균 입경이 약 0.5 ~ 5 ㎛ 범위인 경우, 분산성에서 유리하다. The size of the inorganic filler (d) is not particularly limited, but is advantageous in dispersibility when the average particle diameter is in the range of about 0.5 to 5 μm.
또한, 상기 무기 필러의 함량은 특별한 제한이 없으며, 전술한 휨 특성, 기계적 물성 등을 고려하여 적절히 조절할 수 있다. 일례로, 열경화성 수지 조성물의 전체 중량을 기준으로 약 10 ~ 50 중량% 범위가 바람직하다. 만약, 상기 무기 필러의 함량이 너무 과량이면, 성형성이 저하될 수 있다.In addition, the content of the inorganic filler is not particularly limited, and may be appropriately adjusted in consideration of the aforementioned bending characteristics, mechanical properties, and the like. In one example, the range of about 10 to 50% by weight based on the total weight of the thermosetting resin composition is preferred. If the content of the inorganic filler is excessively large, moldability may decrease.
한편, 본 발명에 따른 열경화성 수지 조성물은 가교 결합성 경화제의 유리한 효과를 강화하기 위해 반응 개시제를 더 포함할 수 있다. On the other hand, the thermosetting resin composition according to the present invention may further comprise a reaction initiator to enhance the advantageous effect of the crosslinkable curing agent.
이러한 반응 개시제는 폴리페닐렌 에테르와 가교결합성 경화제의 경화를 더 가속시킬 수 있으며, 레진의 내열성 등의 특성을 증가시킬 수 있다. Such a reaction initiator may further accelerate the curing of the polyphenylene ether and the crosslinkable curing agent, and may increase properties such as heat resistance of the resin.
사용 가능한 반응개시제의 비제한적인 예로는 α,α'-비스(t-부틸퍼옥시-m-이소프로필)벤젠, 2,5-디메틸-2,5-디(t-부틸 퍼옥시)-3-헥신(hexyne), 벤조일퍼옥사이드, 3,3',5,5′'-테트라메틸-1,4-디페녹시퀴논, 클로라닐, 2,4,6-트리-t -부틸페녹실, t-부틸퍼옥시이소프로필 모노카르보네이트, 아조비시스이소부틸로니트릴 (azobisisobutylonitrile) 등이 있으며, 추가로 금속 카르복실레이트 염을 더 사용할 수도 있다. Non-limiting examples of reaction initiators that can be used include α, α'-bis (t-butylperoxy-m-isopropyl) benzene, 2,5-dimethyl-2,5-di (t-butyl peroxy) -3 -Hexyne, benzoyl peroxide, 3,3 ', 5,5' '-tetramethyl-1,4-diphenoxyquinone, chloranyl, 2,4,6-tri-t-butylphenoxyl, t-butylperoxyisopropyl monocarbonate, azobisisisobutylonitrile, and the like, and further metal carboxylate salts may be further used.
상기 반응 개시제의 함량은 폴리페닐렌 에테르 100 중량부에 대해 약 2 ~ 5 중량부일 수 있는데, 이에 제한되는 것은 아니다. The content of the reaction initiator may be about 2 to 5 parts by weight based on 100 parts by weight of polyphenylene ether, but is not limited thereto.
또한, 본 발명의 열경화성 수지 조성물은 경화촉진제를 더 포함할 수 있다. In addition, the thermosetting resin composition of the present invention may further include a curing accelerator.
상기 경화촉진제의 예로는 철, 구리, 아연, 코발트, 납, 니켈, 망간 및 주석으로 이루어진 군에서 선택된 1종 이상의 금속을 포함하는 유기 금속 염 또는 유기 금속 착물 등이 있다. Examples of the curing accelerator include an organometallic salt or an organometallic complex including at least one metal selected from the group consisting of iron, copper, zinc, cobalt, lead, nickel, manganese, and tin.
상기 유기 금속 염 또는 유기 금속 착물의 구체적인 예로는 철 나프테네이트(napthenates), 구리 나프테네이트, 아연 나프테네이트, 코발트 나프테네이트, 니켈 나프테네이트, 망간 나프테네이트, 주석 나프테네이트, 아연 옥타노에이트(octanoate), 주석 옥타노에이트, 철 옥타노에이트, 구리 옥타노에이트, 아연 2-에틸헥사네이트, 납 아세틸아세토네이트, 코발트 아세틸아세토네이트, 또는 디부틸주석 말레이트 등이 있으나, 이에 한정되는 것은 아니다. 또한, 이들은 1종 또는 2종 이상 혼합하여 사용할 수 있다. Specific examples of such organometallic salts or organometallic complexes include iron naphthenates, copper naphthenates, zinc naphthenates, cobalt naphthenates, nickel naphthenates, manganese naphthenates, tin naphthenates, Zinc octanoate, tin octanoate, iron octanoate, copper octanoate, zinc 2-ethylhexanate, lead acetylacetonate, cobalt acetylacetonate, or dibutyltin malate, It is not limited to this. In addition, these can be used 1 type or in mixture of 2 or more types.
상기 경화 촉진제의 함량은 폴리페닐렌 에테르 10 ~ 60 중량부에 대해 약 0.01 ~ 1 중량부 범위일 수 있는데, 이에 제한되는 것은 아니다. The amount of the curing accelerator may range from about 0.01 to 1 part by weight based on 10 to 60 parts by weight of polyphenylene ether, but is not limited thereto.
전술한 성분 이외에, 본 발명의 열경화성 수지 조성물은 상기 수지 조성물의 고유 특성을 해하지 않는 한, 필요에 따라 당 업계에 일반적으로 알려진 난연제나, 상기에서 기재되지 않은 다른 열경화성 수지나 열가소성 수지 및 이들의 올리고머와 같은 다양한 고분자, 고체상 고무 입자 또는 자외선 흡수제, 항산화제, 중합개시제, 염료, 안료, 분산제, 증점제, 레벨링제 등과 같은 기타 첨가제 등을 추가로 포함할 수 있다. 일례로, 실리콘계 파우더, 나일론 파우더, 불소수지 파우더 등의 유기충전제, 오르벤, 벤톤 등의 증점제; 실리콘계, 불소수지계 등의 고분자계 소포제 또는 레벨링제; 이미다졸계, 티아졸계, 트리아졸계, 실란계 커플링제 등의 밀착성 부여제; 프탈로시아닌, 카본 블랙 등이 착색제 등을 들 수 있다. In addition to the above-mentioned components, the thermosetting resin composition of the present invention is a flame retardant generally known in the art as needed, other thermosetting resins or thermoplastic resins and oligomers thereof not described above, as long as they do not impair the intrinsic properties of the resin composition. Various polymers such as, solid rubber particles or other additives such as ultraviolet absorbers, antioxidants, polymerization initiators, dyes, pigments, dispersants, thickeners, leveling agents and the like may be further included. For example, organic fillers such as silicon-based powder, nylon powder, and fluororesin powder, thickeners such as orbene and benton; Polymeric antifoaming agents or leveling agents such as silicone-based and fluorine-based resins; Adhesion imparting agents such as imidazole series, thiazole series, triazole series, and silane coupling agents; Phthalocyanine, carbon black, etc. can be mentioned a coloring agent.
상기 열경화성 수지 조성물에는 경화 후의 수지 조성물에 적당한 가요성을 부여하는 것 등을 목적으로 하여, 열가소성 수지를 배합할 수 있다. 이러한 열가소성 수지의 예로는 페녹시 수지, 폴리비닐아세탈 수지, 폴리이미드, 폴리아미드이미드, 폴리에테르설폰, 폴리설폰 등이 있다. 이들은 어느 1종만을 단독으로 사용하여도 좋고, 2종 이상을 병용하여도 좋다.A thermoplastic resin can be mix | blended with the said thermosetting resin composition for the purpose of providing a suitable flexibility to the resin composition after hardening, etc. Examples of such thermoplastic resins include phenoxy resins, polyvinyl acetal resins, polyimides, polyamideimides, polyethersulfones, polysulfones and the like. These may be used individually by any 1 type, and may use 2 or more types together.
상기 수지 첨가제로는, 실리콘 파우더, 나일론 파우더, 불소 파우더 등의 유기 충전제; 올벤, 벤톤 등의 증점제; 실리콘계, 불소계, 고분자계의 소포제 또는 레벨링제; 이미다졸계, 티아졸계, 트리아졸계, 실란 커플링제, 에폭시실란, 아미노실란, 알킬실란, 머캡토실란 등의 밀착성 부여제; 프탈로시아닌ㆍ블루, 프탈로시아닌ㆍ그린, 아이오딘ㆍ그린, 디스아조 옐로우, 카본 블랙 등의 착색제; 고급 지방산, 고급 지방산 금속염, 에스테르계 왁스 등의 이형제; 변성 실리콘 오일, 실리콘 파우더, 실리콘 레진 등의 응력완화제 등이 있다. 또한, 전자 기기(특히, 인쇄 배선 기판)의 생산에 사용되는 열경화성 수지 조성물에 통상적으로 사용되는 첨가제들을 포함할 수 있다.As said resin additive, Organic fillers, such as a silicone powder, nylon powder, a fluorine powder; Thickeners such as olben and benton; Antifoaming agents or leveling agents based on silicon, fluorine and polymers; Adhesion imparting agents such as imidazole series, thiazole series, triazole series, silane coupling agents, epoxy silanes, aminosilanes, alkylsilanes and mercaptosilanes; Coloring agents such as phthalocyanine blue, phthalocyanine green, iodine green, disazo yellow and carbon black; Mold release agents such as higher fatty acids, higher fatty acid metal salts, and ester waxes; Stress relieving agents such as modified silicone oil, silicone powder, silicone resin, and the like. It may also include additives conventionally used in thermosetting resin compositions used in the production of electronic devices (especially printed wiring boards).
본 발명의 일례에 따르면, 상기 열경화성 수지 조성물은 조성물 100 중량부를 기준으로 하여, (a) 분자쇄의 양 말단에 불포화성 치환기를 2개 이상 갖는 폴리페닐렌 에테르 수지 약 20 내지 50 중량부; (b) 3종 이상의 가교결합성 경화제 약 5 내지 45 중량부; 및 (c) 난연제 약 10 내지 30 중량부 범위로 포함할 수 있으며, 그 외 유기용제나 기타 성분을 더 포함하여 전체 100 중량부를 만족할 수 있다. 이때, 상기 구성 성분의 기준은 조성물 전체 중량일 수 있으며, 또는 유기용제가 포함된 바니쉬 전체 중량일 수도 있다. According to one embodiment of the present invention, the thermosetting resin composition is based on 100 parts by weight of the composition: (a) about 20 to 50 parts by weight of a polyphenylene ether resin having two or more unsaturated substituents at both ends of the molecular chain; (b) about 5 to 45 parts by weight of three or more crosslinkable curing agents; And (c) may include a flame retardant in the range of about 10 to 30 parts by weight, and may further include a total of 100 parts by weight of an organic solvent or other components. At this time, the basis of the component may be the total weight of the composition, or may be the total weight of the varnish containing the organic solvent.
본 발명의 다른 일례에 따르면, 상기 열경화성 수지 조성물은 조성물 100 중량부를 기준으로 하여, (a) 분자쇄의 양 말단에 불포화성 치환기를 2개 이상 갖는 폴리페닐렌 에테르 수지 약 20 내지 50 중량부; (b) 3종 이상의 가교결합성 경화제 약 5 내지 45 중량부; (c) 난연제 약 10 내지 30 중량부; 및 (d) 비닐기-함유 실란 커플링제로 표면 처리된 무기 필러 약 10 내지 50 중량부 범위로 포함할 수 있으며, 그 외 유기용제나 기타 성분을 더 포함하여 전체 100 중량부를 만족할 수 있다. 이때, 상기 구성 성분의 기준은 조성물 전체 중량일 수 있으며, 또는 유기용제가 포함된 바니쉬 전체 중량일 수도 있다. According to another embodiment of the present invention, the thermosetting resin composition is based on 100 parts by weight of the composition (a) about 20 to 50 parts by weight of a polyphenylene ether resin having two or more unsaturated substituents at both ends of the molecular chain; (b) about 5 to 45 parts by weight of three or more crosslinkable curing agents; (c) about 10 to 30 parts by weight of a flame retardant; And (d) about 10 to about 50 parts by weight of the inorganic filler surface-treated with the vinyl group-containing silane coupling agent, and may further include 100 parts by weight of organic solvent or other components. At this time, the basis of the component may be the total weight of the composition, or may be the total weight of the varnish containing the organic solvent.
본 발명에서 사용 가능한 유기용제는 당 업계에 알려진 통상적인 유기용제를 제한 없이 사용할 수 있으며, 일례로 아세톤, 사이클로헥사논, 메틸에틸케톤, 톨루엔, 크실렌, 테트라히드로푸란 등이 있으며, 이들은 단독으로 또는 2종 이상이 혼합되어 사용될 수 있다. Organic solvents usable in the present invention can be used without limitation to conventional organic solvents known in the art, for example acetone, cyclohexanone, methyl ethyl ketone, toluene, xylene, tetrahydrofuran, these alone or Two or more kinds may be mixed and used.
상기 유기용제의 함량은 전술한 조성물의 조성비를 이용하여 바니쉬 전체 100 중량부를 만족시키는 잔량의 범위일 수 있으며, 특별히 제한되지 않는다.The content of the organic solvent may be in the range of the remaining amount to satisfy the total 100 parts by weight of the varnish using the composition ratio of the above-described composition, it is not particularly limited.
<< 프리프레그Prepreg >>
본 발명의 프리프레그는, 비닐기-함유 실란 커플링제로 표면 처리된 섬유 기재; 및 상기 섬유 기재에 함침된 전술한 열경화성 수지 조성물을 포함한다. 여기서, 상기 열경화성 수지 조성물은 용매에 용해되거나 분산된 형태의 수지 바니쉬일 수도 있다.The prepreg of the present invention includes a fiber substrate surface treated with a vinyl group-containing silane coupling agent; And the above-mentioned thermosetting resin composition impregnated in the fiber base material. Here, the thermosetting resin composition may be a resin varnish dissolved or dispersed in a solvent.
본 발명에 따라, 상기 비닐기-함유 실란 커플링제로 표면 처리된 섬유 기재에 상기 열경화성 수지 조성물을 함침시킬 경우, 상기 섬유기재와 상기 조성물을 구성하는 전체 성분(즉, 레진과 선택적으로 무기 필러)이 비닐기를 함유하고 있기 때문에, 이들 간의 상용성(Compatibility)이 우수하고, 이로 인해 유전 특성이 개선되고, 흡습 내열성 및 가공성도 더 향상되어 고주파용 소재를 개발할 수 있다. According to the present invention, when the thermosetting resin composition is impregnated into the fibrous substrate surface-treated with the vinyl group-containing silane coupling agent, the fiber substrate and all the components constituting the composition (ie, resin and optionally inorganic filler) Since it contains this vinyl group, it is excellent in compatibility between these, dielectric property improves, moisture absorption heat resistance, and workability are also improved, and a high frequency material can be developed.
본 발명에서 사용 가능한 섬유 기재는 당 업계에서 프리프레그의 기재로 알려진 것으로서 표면이 비닐기-함유 실란 커플링제로 처리된 것이라면 특별히 제한되지 않는다. 예컨대, 임의로 절곡 가능한, 가요성을 갖는 당 업계의 통상적인 무기물 섬유기재, 유기물 섬유기재, 또는 이들의 혼합 형태 등이 있는데, 이들의 표면은 비닐기-함유 실란 커플링제로 처리된 것이다. 이때, 사용하는 용도 또는 성능을 기준으로, 전술한 섬유 기재를 선택할 수 있다.The fibrous substrate usable in the present invention is known in the art as a substrate of prepreg and is not particularly limited as long as the surface is treated with a vinyl group-containing silane coupling agent. For example, there are arbitrarily bendable flexible inorganic fiber substrates, organic fiber substrates, or mixed forms thereof, and the like, whose surfaces are treated with vinyl group-containing silane coupling agents. At this time, the above-mentioned fiber base material can be selected based on the use or performance to be used.
상기 섬유 기재의 구체적인 예로는 E-glass, D-glass, S-glass, NE-glass, T-glass, Q-glass 등의 유리 섬유, 탄소 섬유 등과 같은 무기 섬유; 폴리이미드, 폴리아미드, 폴리에스테르, 아라미드 섬유, 방향족 폴리에스테르, 불소 수지 등의 유기 섬유; 및 상기 무기 섬유와 유기 섬유의 혼합물; 상기 무기 섬유 및/또는 유기 섬유로 이루어진 페이퍼, 부직포, 직물, 종이 등이 있으며, 로빙(roving), 촙프트 스트랜드 매트(chopped strand mat), 서페이싱 매트(surfacing mat) 등의 매트류도 있다. 이들은 전술한 바와 같이 표면이 비닐기-함유 실란 커플링제로 처리된 것으로서, 단독 또는 2종 이상 혼용할 수 있다. 또한, 강화된 섬유 기재를 혼용하는 경우, 프리프레그의 강성, 치수 안정성이 향상될 수 있다.Specific examples of the fiber substrate include inorganic fibers such as glass fibers, carbon fibers, and the like, such as E-glass, D-glass, S-glass, NE-glass, T-glass, and Q-glass; Organic fibers such as polyimide, polyamide, polyester, aramid fiber, aromatic polyester, and fluororesin; And mixtures of the inorganic and organic fibers; Papers, nonwovens, fabrics, papers, etc., made of the inorganic fibers and / or organic fibers, and mats such as roving, chopped strand mats, and surfacing mats. As described above, the surface is treated with a vinyl group-containing silane coupling agent, and may be used alone or in combination of two or more thereof. In addition, when the reinforced fiber substrate is mixed, the stiffness and dimensional stability of the prepreg can be improved.
본 발명의 일례에 따르면, 상기 섬유 기재로 유리 섬유, 유리 페이퍼, 유리 섬유 부직포(glass web), 유리 직물(glass cloth), 아라미드 섬유, 아라미드 페이퍼(aramid paper), 폴리에스테르 섬유, 탄소 섬유, 무기섬유, 유기섬유 및 이들의 혼합을 사용할 수 있다.According to an example of the present invention, the fiber base material is glass fiber, glass paper, glass fiber nonwoven fabric (glass fiber), glass cloth (glass cloth), aramid fiber, aramid paper (aramid paper), polyester fiber, carbon fiber, inorganic Fibers, organic fibers and mixtures thereof can be used.
상기 섬유 기재의 두께는 특별히 한정되지 않으며, 예를 들어 약 0.01 내지 0.3 ㎜ 범위일 수 있다.The thickness of the fibrous substrate is not particularly limited and may be, for example, in the range of about 0.01 to 0.3 mm.
상기 섬유기재의 표면을 비닐기-함유 실란 커플링제로 처리하는 방법은 당 업계에 알려진 통상적인 방법에 의해 제조될 수 있으며, 일례로 전술한 비닐기-함유 실란 커플링제로 표면 처리된 무기 필러의 제조방법과 같이 제조될 수 있다. The method for treating the surface of the fibrous base with the vinyl group-containing silane coupling agent may be prepared by conventional methods known in the art, and for example, the inorganic filler surface-treated with the vinyl group-containing silane coupling agent described above. It may be prepared as in the preparation method.
본 발명의 프리프레그를 제조하는 방법은 특별히 한정되지 않으며, 당 업계에 알려진 제조방법에 따라 제조될 수 있다. The method for producing the prepreg of the present invention is not particularly limited and may be prepared according to a production method known in the art.
일반적으로 프리프레그는 비닐기-함유 실란 커플링제로 표면처리된 섬유 기재에 전술한 열경화성 수지 조성물을 코팅 또는 함침시킨 후, 가열에 의해 B-stage(반경화 상태)까지 경화시켜 얻은 시트 형상의 재료를 지칭한다. 이때, 상기 가열 온도 및 시간은 특별히 한정되지 않으며, 일례로 가열 온도는 약 20 ~ 200 ℃ 범위, 바람직하게 약 70 ~ 170 ℃ 범위일 수 있고, 가열 시간은 약 1 ~ 10 분 범위일 수 있다.Generally, the prepreg is a sheet-like material obtained by coating or impregnating the above-mentioned thermosetting resin composition on a fiber substrate surface-treated with a vinyl group-containing silane coupling agent, and then curing it to B-stage (semi-cured state) by heating. Refers to. At this time, the heating temperature and time is not particularly limited, for example, the heating temperature may be in the range of about 20 ~ 200 ℃, preferably in the range of about 70 ~ 170 ℃, heating time may be in the range of about 1 to 10 minutes.
이와 같은 방법 이외에, 본 발명의 프리프레그는 당 업계에 알려진 공지의 핫멜트법, 솔벤트법 등에 의해 제조될 수 있다. In addition to such a method, the prepreg of the present invention may be prepared by a known hot melt method, a solvent method and the like known in the art.
솔벤트법은 프리프레그 형성용 열경화성 수지 조성물을 유기 용매에 용해시켜 형성된 수지 조성물 바니쉬에 섬유 기재를 함침시킨 후 건조하는 방법이다. 이러한 솔벤트법을 채용하는 경우, 일반적으로 수지 바니쉬를 이용한다. 상기 수지 조성물을 섬유 기재에 함침시키는 방법의 일례를 들면, 기재를 수지 바니시에 침지하는 방법, 수지 바니시를 각종 코터에 의해 기재에 도포하는 방법, 수지 바니시를 스프레이에 의해 기재에 분사하는 방법 등을 들 수 있다. 이때, 섬유 기재를 수지 바니시에 침지하는 경우, 섬유 기재에 대한 수지 조성물의 함침성을 향상시킬 수 있어 바람직하다. The solvent method is a method in which the resin composition varnish formed by dissolving the thermosetting resin composition for prepreg formation in an organic solvent is impregnated with a fiber base and dried. When employing such a solvent method, a resin varnish is generally used. Examples of the method of impregnating the resin composition into the fiber substrate include a method of immersing the substrate in a resin varnish, a method of applying the resin varnish to the substrate by various coaters, a method of spraying the resin varnish onto the substrate by spraying, and the like. Can be mentioned. At this time, when the fiber base material is immersed in the resin varnish, since the impregnation property of the resin composition with respect to a fiber base material can be improved, it is preferable.
상기 수지 조성물 바니쉬를 조제하는 경우, 유기 용제의 예를 들면, 아세톤, 메틸에틸케톤, 시클로헥사논 등의 케톤류; 아세트산에틸, 아세트산부틸, 셀로솔브아세테이트, 프로필렌글리콜모노메틸에테르아세테이트, 카비톨아세테이트 등의 아세트산 에스테르류; 셀로솔브, 부틸카비톨 등의 카비톨류; 톨루엔, 크실렌 등의 방향족 탄화수소류; 디메틸포름아미드, 디메틸아세트아미드, N-메틸피롤리돈, 테트라히드로푸란 등이 있다. 상기 유기 용제는 1종을 사용하거나 2종 이상을 조합하여 사용하여도 좋다.When preparing the said resin composition varnish, For example, ketones, such as acetone, methyl ethyl ketone, cyclohexanone; Acetic acid esters such as ethyl acetate, butyl acetate, cellosolve acetate, propylene glycol monomethyl ether acetate, and carbitol acetate; Carbitols such as cellosolve and butyl carbitol; Aromatic hydrocarbons such as toluene and xylene; Dimethylformamide, dimethylacetamide, N-methylpyrrolidone, tetrahydrofuran and the like. The said organic solvent may be used 1 type, or may be used in combination of 2 or more type.
또한, 핫멜트법은 수지 조성물을 유기 용매에 용해하지 않고, 수지 조성물과 박리성이 우수한 이형지에 코팅한 후, 이를 시트상 섬유 기재에 라미네이트하거나, 또는 다이 코터에 의해 직접 도공하는 방법일 수 있다. 또한, 지지체 위에 적층된 열경화성 수지 조성물로 이루어지는 접착 필름을 시트상 보강 기재의 양면으로부터 가열, 가압 조건 하에서 연속적으로 열라미네이트함으로써 제조될 수도 있다.In addition, the hot-melt method may be a method of coating a resin composition and a release paper having excellent peelability without dissolving the resin composition in an organic solvent and then laminating it on a sheet-like fiber base material or coating it directly by a die coater. In addition, it may be produced by continuously laminating an adhesive film made of a thermosetting resin composition laminated on a support under both heating and pressurization conditions from both sides of a sheet-like reinforcing base material.
본 발명의 일례에 따르면, 표면이 비닐기-함유 실란 커플링제로 표면 처리되고, 섬유로 이루어지는 시트상 섬유 기재나 글라스 기재에 전술한 열경화성 수지 조성물을 코팅하거나 또는 상기 기재에 상기 열경화성 수지 조성물을 함침시킨 후, 약 70 ~ 170 ℃의 온도에서 약 1 ~ 10 분 동안 가열하여 반경화시키면, 프리프레그, 바람직하게 인쇄회로기판용 프리프레그가 제조될 수 있다. 이때, 상기 열경화성 수지 조성물은 수지 바니쉬로 조제된 것일 수 있다.According to an example of the present invention, the surface is surface-treated with a vinyl group-containing silane coupling agent, and the above-mentioned thermosetting resin composition is coated on a sheet-like fibrous substrate or glass substrate made of fibers, or the substrate is impregnated with the thermosetting resin composition. After preliminary heating and semi-curing at a temperature of about 70 to 170 ° C. for about 1 to 10 minutes, a prepreg, preferably a prepreg for a printed circuit board, may be manufactured. In this case, the thermosetting resin composition may be prepared by a resin varnish.
<적층 시트><Laminated sheet>
본 발명에 따른 적층 시트는 금속박 또는 고분자 필름 기재; 및 상기 기재의 일면 또는 양면 상에 형성되고, 상기 열경화성 수지 조성물이 경화된 수지층을 포함한다.Laminated sheet according to the present invention is a metal foil or a polymer film substrate; And a resin layer formed on one or both surfaces of the substrate, and the thermosetting resin composition cured.
일례로, 금속박; 및 상기 금속박의 일면 또는 양면 상에 형성되고, 상기 열경화성 수지 조성물이 경화된 수지층을 포함하는 수지 부착 동박이 있다.For example, metal foil; And copper foil with resin which is formed on one or both surfaces of the metal foil, and includes a resin layer in which the thermosetting resin composition is cured.
상기 금속박은 당 업계에 알려진 통상의 금속 또는 합금으로 이루어진 것을 제한 없이 사용할 수 있다. 이때, 상기 금속박이 동박인 경우, 본 발명에 따른 열경화성 수지 조성물을 코팅하고 건조하여 형성된 적층판을 동박 적층판으로 사용할 수 있다. 바람직하게는 동박이다. 사용 가능한 동박의 예로는, CFL (TZA_B, HFZ_B), Mitsui (HSVSP, MLS-G), Nikko (RTCHP), Furukawa, ILSIN 등이 있다. The metal foil can be used without limitation those made of conventional metals or alloys known in the art. At this time, when the metal foil is a copper foil, the laminate formed by coating and drying the thermosetting resin composition according to the present invention can be used as a copper foil laminate. Preferably it is copper foil. Examples of copper foil that can be used include CFL (TZA_B, HFZ_B), Mitsui (HSVSP, MLS-G), Nikko (RTCHP), Furukawa, ILSIN and the like.
상기 동박은 압연법 및 전해법으로 제조되는 모든 동박을 포함한다. 여기서, 동박은 표면이 산화 부식되는 것을 방지하기 위해서, 녹방지 처리되어 있을 수 있다. The said copper foil includes all the copper foils manufactured by the rolling method and the electrolytic method. Here, the copper foil may be subjected to rust prevention treatment in order to prevent the surface from being oxidized and corroded.
상기 금속박은 상기 열경화성 수지 조성물이 경화된 수지층과 접하는 일면 상에 소정의 표면 조도(Rz)가 형성될 수도 있다. 이때, 표면 조도(Rz)는 특별히 제한되지 않으나, 일례로 0.6 내지 3.0 ㎛ 범위일 수 있다.The metal foil may have a predetermined surface roughness Rz formed on one surface of the thermosetting resin composition in contact with the cured resin layer. At this time, the surface roughness (Rz) is not particularly limited, but may be in the range of 0.6 to 3.0 ㎛ for example.
또한, 상기 금속박의 두께는 특별히 제한되지 않으나, 최종물의 두께와 기계적 특성을 고려하여 5 ㎛ 미만인 것을 사용할 수 있으며, 바람직하게는 1 내지 3 ㎛ 범위일 수 있다. In addition, the thickness of the metal foil is not particularly limited, but may be used less than 5 ㎛ in consideration of the thickness and mechanical properties of the final product, preferably in the range of 1 to 3 ㎛.
또한, 본 발명에서 사용 가능한 고분자 필름으로는 당 업계에서 절연필름으로 알려진 것이라면, 특별히 한정되지 않는다. 예를 들어, 폴리이미드 필름, 에폭시수지 필름 등이 있는데, 이에 한정되지 않는다.In addition, the polymer film usable in the present invention is not particularly limited as long as it is known as an insulating film in the art. For example, there are a polyimide film, an epoxy resin film, and the like, but is not limited thereto.
<< 적층판Laminate 및 인쇄회로기판> And Printed Circuit Boards>
본 발명은 전술한 프리프레그(prepreg) 2개 이상을 서로 겹친 후, 이를 통상의 조건으로 가열, 가압하여 형성되는 적층판을 포함한다.The present invention includes a laminate formed by overlapping two or more prepregs described above with each other and then heating and pressing them under normal conditions.
또한, 본 발명은 상기 프리프레그 및 동박을 적층하고, 통상의 조건으로 가열가압 성형하여 형성되는 동박 적층판을 포함한다.In addition, the present invention includes a copper foil laminate formed by laminating the prepreg and the copper foil, and being formed by heat press molding under ordinary conditions.
일례로, 전술한 열경화성 수지 조성물을 상온에서 교반기를 이용하여 충분히 교반한 후에 유리 기재에 함침시켜 건조한 후, 동박 등과 함께 적층하여 열과 압력을 가한 후 원하는 동박 적층판을 얻을 수 있다. 이때, 동박 적층판 성형시, 가열가압 조건은 제조하는 동박 적층판의 두께나 본 발명에 따른 열경화성 수지 조성물의 종류 등에 따라 적절히 조절될 수 있다.For example, the above-mentioned thermosetting resin composition is sufficiently stirred at room temperature using a stirrer, impregnated with a glass substrate, dried, laminated with copper foil and the like, and then subjected to heat and pressure to obtain a desired copper foil laminate. At this time, when forming the copper foil laminate, the heating pressure conditions may be appropriately adjusted according to the thickness of the copper foil laminate to be manufactured or the kind of the thermosetting resin composition according to the present invention.
아울러, 본 발명은 상기 프리프레그(prepreg), 절연 수지 시트, 및 수지 부착 동박으로 구성된 군으로부터 선택되는 1종 이상을 포함하여 적층 성형된 인쇄회로기판, 바람직하게는 다층 인쇄회로기판을 포함한다. In addition, the present invention includes a printed circuit board, preferably a multilayer printed circuit board, laminated and molded, including at least one selected from the group consisting of the prepreg, the insulating resin sheet, and the copper foil with resin.
본 발명에서 인쇄회로기판이란, 도금 스루홀법이나 빌드업법 등에 의해 1층 이상 적층한 인쇄회로기판을 지칭하며, 내층 배선판에 전술한 프리프레그나 또는 절연 수지 시트를 포개어 맞추고 가열 가압 성형함으로써 얻을 수 있다. In the present invention, a printed circuit board refers to a printed circuit board laminated by one or more layers by a plating through-hole method, a build-up method, etc., and can be obtained by overlaying the above-described prepreg or insulating resin sheet on an inner wiring board and heating and pressing.
상기 인쇄회로기판은 당 업계에 알려진 통상의 방법에 의해 제조될 수 있다. 이의 바람직한 일례를 들면, 본 발명에 따른 프리프레그의 일면 또는 양면에 동박을 적층하고 가열 가압하여 동박 적층판을 제작한 후, 동박 적층판에 구멍을 개구하여 스루홀도금을 행한 후, 도금막을 포함하는 동박을 에칭 처리하여 회로를 형성함으로써 제조될 수 있다.The printed circuit board may be manufactured by conventional methods known in the art. As a preferable example of this, after laminating | stacking and heat-pressing copper foil on the one or both surfaces of the prepreg which concerns on this invention, a copper foil laminated board is produced, opening a hole in a copper foil laminated board, through-hole plating, and then copper foil containing a plating film It can be produced by etching to form a circuit.
이상에서 설명한 바와 같이, 프리프레그 및 인쇄회로기판은 본 발명에 따른 열경화성 수지 조성물로부터 제조될 수 있다. 이들 프리프레그 및 인쇄회로기판은 낮은 유전율과 유전 손실을 가질 뿐만 아니라, 낮은 열 팽창계수(CTE)와 높은 유리전이온도(Tg) 및 우수한 내열성을 동시에 가짐을 알 수 있었다(하기 표 1 참고). 따라서, 본 발명의 프리프레그 및 인쇄회로기판은 1 GHz 이상의 고주파 신호를 취급하는 이동체 통신기기나 그 기지국 장치, 서버, 라우터 등의 네트워크 관련 전자기기 및 대형 컴퓨터 등의 각종 전기전자 기기에 사용되는 네트워크용 인쇄회로기판의 부품 용도로서 유용하게 사용될 수 있다. As described above, the prepreg and the printed circuit board may be prepared from the thermosetting resin composition according to the present invention. These prepregs and printed circuit boards not only have low dielectric constant and dielectric loss, but also have a low coefficient of thermal expansion (CTE), a high glass transition temperature (Tg), and excellent heat resistance (see Table 1 below). Accordingly, the prepregs and printed circuit boards of the present invention are networks used for mobile communication devices that handle high frequency signals of 1 GHz or higher, network-related electronic devices such as base station devices, servers, routers, and various electrical and electronic devices such as large computers. It can be usefully used as a component part of a printed circuit board.
이하 본 발명을 실시예를 통해 구체적으로 설명하나, 하기 실시예 및 실험예는 본 발명의 한 형태를 예시하는 것에 불과할 뿐이며, 본 발명의 범위가 하기 실시예 및 실험예에 의해 제한되는 것은 아니다. 또한, 이하의 기재에 있어서, 「부」는 「질량부」를 의미한다.Hereinafter, the present invention will be described in detail with reference to Examples, but the following Examples and Experimental Examples are merely illustrative of one embodiment of the present invention, and the scope of the present invention is not limited to the following Examples and Experimental Examples. In addition, in the following description, "part" means a "mass part."
[[ 실시예Example 1 ~ 3] 1 to 3]
1-1. 열경화성 수지 조성물의 제조1-1. Preparation of Thermosetting Resin Composition
하기 표 1에 기재된 조성에 따라 상기 폴리페닐렌 에테르를 톨루엔에 용해한 후 2종 이상의 가교결합성 경화제, 난연제 및 무기 필러를 혼합하고, 3 시간 동안 교반한 다음, 개시제를 첨가하고, 추가로 1 시간 동안 교반하여 열경화성 수지 조성물을 제조하였다. 하기 표 1에서 각 조성물의 사용량 단위는 중량부이다.After dissolving the polyphenylene ether in toluene according to the composition shown in Table 1, two or more crosslinkable curing agents, flame retardants and inorganic fillers were mixed, stirred for 3 hours, then an initiator was added, and further 1 hour While stirring to prepare a thermosetting resin composition. In Table 1, the amount of each composition is used in parts by weight.
1-2. 1-2. 프리프레그Prepreg 및 인쇄회로기판의 제조 And manufacturing of printed circuit boards
상기 제조된 수지 조성물을 비닐기-함유 실란 커플링제로 표면처리된 유리섬유에 함침시킨 후, 165 ℃에서 약 3 ~ 10 분 동안 건조하여 프리프레그를 제조하였다. 이후, 상기 프리프레그를 1 ply 적층한 후 프레스하여 0.1 mm 두께의 적층 박판을 제조하였다.The resin composition prepared above was impregnated into a glass fiber surface-treated with a vinyl group-containing silane coupling agent, and then dried at 165 ° C. for about 3 to 10 minutes to prepare a prepreg. Thereafter, 1 ply of the prepreg was laminated and pressed to prepare a laminated thin plate having a thickness of 0.1 mm.
[[ 비교예Comparative example 1 ~ 6] 1 to 6]
하기 표 2에 기재된 조성에 따른 것을 제외하고는, 상기 실시예와 동일한 방법으로 수지 조성물, 프리프레그 및 인쇄회로기판을 제조하였다. 하기 표 2에서 각 조성물의 사용량 단위는 중량부이다.A resin composition, a prepreg, and a printed circuit board were manufactured in the same manner as in the above example, except that the compositions described in Table 2 were followed. In Table 2 below, the amount of each unit used is in parts by weight.
실시예 1Example 1 실시예 2Example 2 실시예 3Example 3
알리레이트 PPEAlirate PPE 4040 4040 4040
TAICTAIC 88 1010 55
1,2-butadiene1,2-butadiene 88 55 1010
1,9-Decadiene1,9-Decadiene -- -- --
Di-(4-vinylbenzyl) etherDi- (4-vinylbenzyl) ether 22 22 22
SBRSBR 33 22 22
난연제Flame retardant 99 99 99
개시제Initiator 22 22 22
Amino Sliane으로 표면처리된 무기 필러Inorganic fillers surface-treated with Amino Sliane -- -- --
Vinyl Silane으로 표면처리된 무기 필러Inorganic fillers surface-treated with vinyl silane 3030 3030 3030
Epoxy Silane G/FEpoxy Silane G / F -- -- --
Vinyl Silane G/FVinyl Silane G / F
1) 알릴레이트 PPE: MX-9000 (수평균 분자량: 2000 ~ 3000) 2) 1,2-Butadiene : B-1000 (NIPPON SODA) 3) 1,9-데카디엔: 1,9-decadiene (EVONIC) 4) Styrene -Butadiene : P-1500 (Asahi Kasei Chemical) 5) TAIC : TAIC (NIPPON KASEI CHEMICAL) 6) Di-(4-vinylbenzyl)ether: BPA-DAE (HAOHUA INDUSTRY) 7) 난연제: Saytex 8010 (Albemarle Asano Corporation) 8) 개시제: Perbutyl P (제조사 NOF Corporation) 9) 무기 필러: SC-5200SQ (제조사 Admatechs) 10) 유리섬유(G/F): Ashai Kasei E glass Amino silane1) Allylate PPE: MX-9000 (Number average molecular weight: 2000 ~ 3000) 2) 1,2-Butadiene: B-1000 (NIPPON SODA) 3) 1,9-decadiene: 1,9-decadiene (EVONIC) 4) Styrene -Butadiene: P-1500 (Asahi Kasei Chemical) 5) TAIC: TAIC (NIPPON KASEI CHEMICAL) 6) Di- (4-vinylbenzyl) ether: BPA-DAE (HAOHUA INDUSTRY) 7) Flame retardant: Saytex 8010 (Albemarle Asano Corporation) 8) Initiator: Perbutyl P (Manufacturer NOF Corporation) 9) Inorganic Filler: SC-5200SQ (Admatechs) 10) Glass Fiber (G / F): Ashai Kasei E glass Amino silane
비교예Comparative example
1One 22 33 44 55 66
알리레이트 PPEAlirate PPE 4040 4040 4040 4040 4040 4040
TAICTAIC 88 55 77 77 1010 --
1,2-butadiene1,2-butadiene -- -- 77 77 55 1414
1,9-Decadiene1,9-Decadiene 1010 1010 -- -- -- --
Di-(4-vinylbenzyl) etherDi- (4-vinylbenzyl) ether -- 33 22 22 22 22
SBRSBR -- -- 22 22 22 22
난연제Flame retardant 1010 1010 1010 1010 99 1010
개시제Initiator 22 22 22 22 22 22
Amino Sliane으로 표면처리된 무기 필러Inorganic fillers surface-treated with Amino Sliane -- -- 3030 -- -- --
Vinyl Silane으로 표면처리된 무기 필러Inorganic fillers surface-treated with vinyl silane 3030 3030 -- 3030 3030 3030
Epoxy Silane G/FEpoxy Silane G / F -- --
Vinyl Silane G/FVinyl Silane G / F -- -- -- --
1) 알릴레이트 PPE: MX-9000 (수평균 분자량: 2000 ~ 3000) 2) 1,2-Butadiene : B-1000 (NIPPON SODA) 3) 1,9-데카디엔: 1,9-decadiene (EVONIC) 4) Styrene -Butadiene : P-1500 (Asahi Kasei Chemical) 5) TAIC : TAIC (NIPPON KASEI CHEMICAL) 6) Di-(4-vinylbenzyl)ether: BPA-DAE (HAOHUA INDUSTRY) 7) 난연제: Saytex 8010 (Albemarle Asano Corporation) 8) 개시제: Perbutyl P (제조사 NOF Corporation) 9) 무기 필러: SC-5200SQ (제조사 Admatechs) 10) 유리섬유(G/F): Ashai Kasei E glass Amino silane1) Allylate PPE: MX-9000 (Number average molecular weight: 2000 ~ 3000) 2) 1,2-Butadiene: B-1000 (NIPPON SODA) 3) 1,9-decadiene: 1,9-decadiene (EVONIC) 4) Styrene -Butadiene: P-1500 (Asahi Kasei Chemical) 5) TAIC: TAIC (NIPPON KASEI CHEMICAL) 6) Di- (4-vinylbenzyl) ether: BPA-DAE (HAOHUA INDUSTRY) 7) Flame retardant: Saytex 8010 (Albemarle Asano Corporation) 8) Initiator: Perbutyl P (Manufacturer NOF Corporation) 9) Inorganic Filler: SC-5200SQ (Admatechs) 10) Glass Fiber (G / F): Ashai Kasei E glass Amino silane
[[ 실험예Experimental Example 1] - 인쇄회로기판의 물성 1]-Properties of printed circuit board
실시예 1 ~ 3 및 비교예 1 ~ 6에서 제조된 인쇄회로기판에 대하여 하기 실험을 진행하였고, 그 결과를 하기 표 3에 나타내었다.The following experiment was performed on the printed circuit boards prepared in Examples 1 to 3 and Comparative Examples 1 to 6, and the results are shown in Table 3 below.
1) 유리전이온도(1) Glass transition temperature TgTg )의 측정) Measurement
TA Instruments사의 DSC 2010 및 DSC 2910로 측정하였다. DSC 측정로 약 5 mg 정도의 샘플을 10 /min의 속도로 300 ℃까지 가열한 후, 10 /min의 속도로 30 ℃까지 냉각시켰다. 이러한 첫 번째 가열/냉각의 과정을 2회에 걸쳐 동일한 과정으로 실시하였다.It was measured by DSC 2010 and DSC 2910 of TA Instruments. About 5 mg of the sample was heated to 300 ° C. at a rate of 10 / min by DSC measurement, and then cooled to 30 ° C. at a rate of 10 / min. This first heating / cooling procedure was carried out twice in the same procedure.
2) 열팽창계수(Coefficient of thermal expansion, 2) Coefficient of thermal expansion, CTECTE ))
TMA 유리 전이 온도 측정: 동박 적층판을 구리 에칭액에 함침하여 동박을 제거한 평가 기판으로 각 변 5 mm의 평가 기판을 제조하고, TMA 시험 장치(TA Instrument, Q400)를 이용하여 평가 기판의 열팽창 특성을 관찰함으로서 평가하였다.TMA glass transition temperature measurement: The evaluation board | substrate of each 5 mm was produced from the evaluation board which copper foil laminated board was impregnated with the copper etching liquid, and copper foil was removed, and the thermal expansion characteristic of the evaluation board was observed using the TMA test apparatus (TA Instrument, Q400). It evaluated by doing.
3) 내열성3) heat resistance
IPC TM-650 2. 4. 13 평가 규격에 따라 Solder 288 에서 인쇄회로 기판을 Floating하여 절연층과 동박, 절연층과 금속코어 혹은 절연층 사이의 분리 현상이 일어나는 시점까지의 시간을 측정하여 평가하였다.According to the IPC TM-650 2. 4. 13 evaluation standard, the printed circuit board was floated in Solder 288 to measure the time until the separation phenomenon between the insulating layer and the copper foil, the insulating layer and the metal core or the insulating layer occurred. .
4) 4) 흡습Hygroscopic 내열 평가 (PCT) Heat resistance rating (PCT)
동박 적층판을 구리 에칭액에 함침하여 동박을 제거한 평가 기판을 제조하였고, 압력솥 시험 장치(ESPEC, EHS-411MD)를 이용하여, 121 ℃, 0.2 MPa의 조건까지 4 시간 방치한 후, solder 288 에서 인쇄회로기판을 10 초간 간격으로 Dipping하여 절연층과 동박, 절연층과 금속코어 혹은 절연층 사이의 분리 현상이 일어나는 시점까지의 시간을 측정하여 평가하였다.The copper foil laminated sheet was impregnated with copper etching solution, and the evaluation board | substrate which produced the copper foil was manufactured, and it was left to 121 degreeC and 0.2 MPa conditions for 4 hours using the pressure cooker test apparatus (ESPEC, EHS-411MD), and printed circuit in solder 288. The substrates were evaluated by dipping at intervals of 10 seconds and measuring the time until the separation phenomenon between the insulating layer and the copper foil, the insulating layer and the metal core, or the insulating layer occurred.
5) 5) 비유전율Relative dielectric constant 및 유전  And heredity 정접Tangent
동박 적층판을 구리액에 함침하여 동박을 제거한 기판을 이용하여, 비유전율 측정 장치(RF Impedence/ Material Analyzer; Agilent)로 주파수 1 GHz에서의 비유전율 및 유전 정접을 측정하였다The dielectric constant and dielectric loss tangent at a frequency of 1 GHz were measured with a dielectric constant measuring instrument (RF Impedence / Material Analyzer; Agilent) using a substrate obtained by impregnating the copper foil laminate with copper liquid and removing the copper foil.
6) 난연성6) Flame retardant
동박 적층판을 구리 에칭액에 함침하여 동박을 제거한 평가 기판으로부터 길이 127 mm, 폭 12.7 mm로 평가 기판을 제작하였고, UL94의 시험법(V법)에 준하여 평가하였다.The evaluation board | substrate was produced by 127 mm in length and 12.7 mm in width | variety from the evaluation board which copper foil laminated board was impregnated in copper etching liquid, and copper foil was removed, and evaluated according to the test method (V method) of UL94.
7) 동박 접착성(Peel Strength, P/S)7) Copper Strength (P / S)
IPC-TM-650 2.4.8의 평가 규격에 따라 인쇄 회로 기판에 형성된 회로 패턴을 90'방향에서 끌어 올려 회로 패턴(동박)이 박리되는 시점을 측정하여 평가하였다.According to the evaluation standard of IPC-TM-650 2.4.8, the circuit pattern formed on the printed circuit board was pulled up in the 90 'direction, and the time when a circuit pattern (copper foil) peels was measured and evaluated.
실시예Example 비교예Comparative example
1One 22 33 1One 22 33 44 55 66
DSC Tg(℃)DSC Tg (℃) 195195 207207 185185 205205 200200 190190 193193 217217 170170
CTE(%)CTE (%) 2.02.0 1.91.9 2.12.1 2.62.6 2.52.5 2.42.4 2.22.2 1.81.8 2.82.8
내열성(S/F, (@288 ℃)Heat resistance (S / F, (@ 288 ℃) >10 min> 10 min >10 min> 10 min >10 min> 10 min 10 min10 min 10 min10 min >10 min> 10 min >10 min> 10 min >12 min> 12 min >15 min> 15 min
PCT (4hr)PCT (4hr) OKOK OKOK OKOK FailFail FailFail OKOK OKOK OKOK FailFail
유전율(Dk @1GHz)Dielectric constant (Dk @ 1 GHz) 3.603.60 3.623.62 3.633.63 3.773.77 3.703.70 3.753.75 3.703.70 3.803.80 3.723.72
유전 손실(Df @1GHz)Dielectric Loss (Df @ 1 GHz) 0.00170.0017 0.00190.0019 0.00200.0020 0.00260.0026 0.00260.0026 0.00250.0025 0.00250.0025 0.00270.0027 0.00250.0025
난연성Flame retardant V-0V-0 V-0V-0 V-0V-0 V-0V-0 V-0V-0 V-0V-0 V-0V-0 V-0V-0 V-0V-0
실험 결과, 본 발명의 열경화성 수지 조성물은 우수한 저윤전 손실 특성과 낮은 유전율을 가질 뿐만 아니라, 높은 유리전이온도(Tg), 우수한 내열성, 저열팽창 특성, 높은 열적 안정성 등을 동시에 나타낸다는 것을 확인할 수 있었다(상기 표 3 참조).As a result of the experiment, it was confirmed that the thermosetting resin composition of the present invention not only had excellent low lubrication loss characteristics and low dielectric constant, but also exhibited high glass transition temperature (Tg), excellent heat resistance, low thermal expansion characteristics, high thermal stability, and the like. (See Table 3 above).

Claims (18)

  1. (a) 분자쇄의 양 말단에 비닐기 및 알릴기로 구성된 군으로부터 선택된 불포화 치환기를 2개 이상 갖는 폴리페닐렌 에테르 또는 이의 올리고머;(a) polyphenylene ethers or oligomers thereof having at least two unsaturated substituents selected from the group consisting of vinyl and allyl groups at both ends of the molecular chain;
    (b) 3종 이상의 서로 다른 가교결합성 경화제; 및(b) at least three different crosslinkable curing agents; And
    (c) 난연제(c) flame retardants
    를 포함하는 고주파용 열경화성 수지 조성물.High-frequency thermosetting resin composition comprising a.
  2. 제1항에 있어서, The method of claim 1,
    비닐기-함유 실란 커플링제로 표면처리된 무기 필러를 더 포함하는 것이 특징인 고주파용 열경화성 수지 조성물.A thermosetting resin composition for high frequency, further comprising an inorganic filler surface-treated with a vinyl group-containing silane coupling agent.
  3. 제1항에 있어서, The method of claim 1,
    상기 가교결합성 경화제(b)는 탄화수소계 가교제(b1), 3개 이상의 관능기를 함유하는 가교제(b2) 및 블럭 구조의 고무(b3)를 혼용하는 것이 특징인 고주파용 열경화성 수지 조성물.The crosslinkable curing agent (b) is a high-frequency thermosetting resin composition characterized by mixing a hydrocarbon-based crosslinking agent (b1), a crosslinking agent (b2) containing three or more functional groups, and a rubber of a block structure (b3).
  4. 제3항에 있어서,The method of claim 3,
    상기 탄화수소계 가교제(b1), 3개 이상의 관능기를 함유하는 가교제(b2) 및 블럭 구조의 고무(b3)의 함량은 각각 수지 조성물의 전체 중량을 기준으로 1.65 ~ 15 중량% 범위인 것이 특징인 고주파용 열경화성 수지 조성물.The high frequency content of the hydrocarbon-based crosslinking agent (b1), the crosslinking agent (b2) containing three or more functional groups, and the rubber of the block structure (b3) are in the range of 1.65 to 15% by weight based on the total weight of the resin composition, respectively. Thermosetting resin composition.
  5. 제3항에 있어서,The method of claim 3,
    상기 탄화수소계 가교제(b1), 3개 이상의 관능기를 함유하는 가교제(b2) 및 블럭 구조의 고무(b3)의 사용 비율은 b1 : b2 : b3 = 1 ~ 20 : 1 ~ 20 : 1 중량비율인 것이 특징인 고주파용 열경화성 수지 조성물.The use ratio of the hydrocarbon-based crosslinking agent (b1), the crosslinking agent (b2) containing three or more functional groups, and the block structure rubber (b3) is b1: b2: b3 = 1 to 20: 1 to 20: 1 weight ratio A high frequency thermosetting resin composition.
  6. 제1항에 있어서, The method of claim 1,
    상기 폴리페닐렌 에테르 수지(a)는 하기 화학식 1로 표시되는 것이 특징인 고주파용 열경화성 수지 조성물:The polyphenylene ether resin (a) is a high-frequency thermosetting resin composition characterized in that represented by the following formula (1):
    [화학식 1][Formula 1]
    Figure PCTKR2015014030-appb-I000001
    Figure PCTKR2015014030-appb-I000001
    상기 화학식 1에서, In Chemical Formula 1,
    Y 는 비스페놀 A형, 비스페놀 F형, 비스페놀 S형, 나프탈렌형, 안트라센형, 비페닐형, 테트라메틸 비페닐형, 페놀 노볼락형, 크레졸 노볼락형, 비스페놀 A 노볼락형, 및 비스페놀 S 노볼락형으로 구성된 군으로부터 선택된 1종 이상의 화합물이며,Y is bisphenol A type, bisphenol F type, bisphenol S type, naphthalene type, anthracene type, biphenyl type, tetramethyl biphenyl type, phenol novolak type, cresol novolak type, bisphenol A novolak type, and bisphenol S no. At least one compound selected from the group consisting of
    m과 n은 각각 독립적으로 3 ~ 20 사이의 자연수이다.m and n are each independently a natural number between 3 and 20.
  7. 제1항에 있어서, The method of claim 1,
    상기 폴리페닐렌 에테르 수지(a)는 수평균 분자량이 10,000 ~ 30,000 범위의 고분자량 폴리페닐렌 에테르 수지를 비스페놀 계열 화합물(단, 비스페놀 A는 제외)의 존재 하에서 재분배 반응하여 수평균 분자량이 1000 내지 10,000 범위의 저분자량으로 개질된 것이 특징인 고주파용 열경화성 수지 조성물.The polyphenylene ether resin (a) is redistributed to a high molecular weight polyphenylene ether resin having a number average molecular weight in the range of 10,000 to 30,000 in the presence of a bisphenol-based compound (except for bisphenol A). Thermosetting resin composition for high frequency, characterized in that modified to a low molecular weight of 10,000 range.
  8. 제1항에 있어서, The method of claim 1,
    상기 폴리페닐렌 에테르 수지(a)의 분자량 분포는 3 이하(Mw/Mn < 3)인 것이 특징인 고주파용 열경화성 수지 조성물.The molecular weight distribution of said polyphenylene ether resin (a) is 3 or less (Mw / Mn <3), The thermosetting resin composition for high frequencies.
  9. 제1항에 있어서, The method of claim 1,
    상기 폴리페닐렌 에테르 수지(a)의 재분배 반응은 라디칼 개시제, 촉매, 또는 라디칼 개시제와 촉매 존재하에서 수행되는 것이 특징인 고주파용 열경화성 수지 조성물.The redistribution reaction of the polyphenylene ether resin (a) is a high temperature thermosetting resin composition, characterized in that carried out in the presence of a radical initiator, a catalyst, or a radical initiator and a catalyst.
  10. 제3항에 있어서,The method of claim 3,
    상기 탄화수소계 가교제는 부타디엔 또는 이의 폴리머, 데카디엔 또는 이의 폴리머, 옥타디엔 또는 이의 폴리머, 및 비닐카바졸로 이루어진 군에서 선택되는 것이 특징인 고주파용 열경화성 수지 조성물.The hydrocarbon-based crosslinking agent is selected from the group consisting of butadiene or polymer, decadiene or polymer, octadiene or polymer, and vinyl carbazole, thermosetting resin composition for high frequency.
  11. 제3항에 있어서, The method of claim 3,
    상기 3개 이상의 관능기를 함유하는 가교제는 트리알릴 이소시아누레이트(triallyl isocyanurate, TAIC), 및 1,2,4-트리비닐 사이클로헥산(1,2,4-trivinyl cyclohexane, TVCH)로 이루어진 군으로부터 선택된 것이 특징인 고주파용 열경화성 수지 조성물.The crosslinking agent containing at least three functional groups is selected from the group consisting of triallyl isocyanurate (TAIC), and 1,2,4-trivinyl cyclohexane (TVCH). Thermosetting resin composition for high frequency, characterized in that selected.
  12. 제3항에 있어서, The method of claim 3,
    상기 블럭 구조의 고무는 스티렌-부타디엔 고무(SBR), 아크릴로니트릴-부타디엔 고무, 아크릴레이트-부타디엔 고무, 및 아크릴로니트릴-부타디엔-스티렌 고무로 이루어진 군으로부터 선택된 것이 특징인 고주파용 열경화성 수지 조성물.The block structure rubber is a high-temperature thermosetting resin composition, characterized in that selected from the group consisting of styrene-butadiene rubber (SBR), acrylonitrile-butadiene rubber, acrylate-butadiene rubber, and acrylonitrile-butadiene-styrene rubber.
  13. 제1항에 있어서, The method of claim 1,
    상기 가교 결합성 경화제(b)의 함량은 수지 조성물의 전체 중량을 기준으로 5 내지 40 중량% 범위인 것이 특징인 고주파용 열경화성 수지 조성물.The content of the crosslinkable curing agent (b) is a thermosetting resin composition for high frequency, characterized in that 5 to 40% by weight based on the total weight of the resin composition.
  14. 제1항에 있어서, The method of claim 1,
    상기 난연제(c)는 할로겐 함유 난연제, 인계 난연제, 안티몬계 난연제 및 금속 수산화물로 이루어진 군에서 선택되는 1종 이상인 것이 특징인 고주파용 열경화성 수지 조성물.The flame retardant (c) is a high-temperature thermosetting resin composition, characterized in that at least one selected from the group consisting of halogen-containing flame retardant, phosphorus flame retardant, antimony flame retardant and metal hydroxide.
  15. 비닐기-함유 실란 커플링제로 표면 처리된 섬유 기재; 및 Fiber substrates surface-treated with vinyl group-containing silane coupling agents; And
    상기 섬유 기재에 함침된 제1항 내지 제14항 중 어느 한 항에 기재된 열경화성 수지 조성물The thermosetting resin composition of any one of Claims 1-14 impregnated in the said fiber base material.
    을 포함하는 프리프레그.Prepreg comprising a.
  16. 제15항에 있어서, The method of claim 15,
    상기 섬유 기재는 유리 섬유, 유리 페이퍼, 유리 섬유 부직포(glass web), 유리 직물(glass cloth), 아라미드 섬유, 아라미드 페이퍼(aramid paper), 폴리에스테르 섬유, 탄소 섬유, 무기섬유 및 유기섬유로 구성된 군에서 선택되는 1종 이상을 포함하는 것이 특징인 프리프레그.The fiber substrate is a group consisting of glass fiber, glass paper, glass fiber nonwoven fabric (glass web), glass cloth, aramid fiber, aramid paper, polyester fiber, carbon fiber, inorganic fiber and organic fiber Prepreg, characterized in that it comprises at least one selected from.
  17. 금속박 또는 고분자 필름 기재; 및 Metal foil or polymer film base material; And
    상기 기재의 일면 또는 양면 상에 형성되고, 제1항 내지 제14항 중 어느 한 항에 기재된 열경화성 수지 조성물이 경화된 수지층The resin layer formed on one side or both sides of the said base material, and the thermosetting resin composition in any one of Claims 1-14 hardened | cured.
    을 포함하는 기능성 적층 시트.Functional laminated sheet comprising a.
  18. 제17항의 프리프레그를 1층 이상 포함하여 적층 성형된 것이 특징인 인쇄회로기판.A printed circuit board comprising a multilayer molded product comprising one or more layers of the prepreg of claim 17.
PCT/KR2015/014030 2014-12-22 2015-12-21 Thermosetting resin composition for use with high frequencies, and prepreg, laminated sheet and printed circuit board using same WO2016105051A1 (en)

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CN201580068649.XA CN107109049B (en) 2014-12-22 2015-12-21 Thermosetting resin composition for high frequency, prepreg using same, laminate, and printed circuit board
US15/538,488 US10590272B2 (en) 2014-12-22 2015-12-21 Thermosetting resin composition for frequency, and prepreg, laminated sheet and printed circuit board using same
JP2017551981A JP6684822B2 (en) 2014-12-22 2015-12-21 High frequency thermosetting resin composition, prepreg using the same, laminated sheet, and printed circuit board
US16/424,251 US10584239B2 (en) 2014-12-22 2019-05-28 Thermosetting resin composition for frequency, and prepreg, laminated sheet and printed circuit board using same

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KR20140186496 2014-12-22
KR10-2014-0186496 2014-12-22
KR10-2015-0179108 2015-12-15
KR1020150179108A KR101865649B1 (en) 2014-12-22 2015-12-15 Thermoplastic resin composition for high frequency, prepreg, laminate sheet and printed circuit board using the same

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US16/424,251 Continuation US10584239B2 (en) 2014-12-22 2019-05-28 Thermosetting resin composition for frequency, and prepreg, laminated sheet and printed circuit board using same

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EP2595460A1 (en) * 2010-07-14 2013-05-22 Guangdong Shengyi Sci. Tech Co., Ltd Composite material and high frequency circuit substrate manufactured with the composite material and the manufacturing method thereof
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