WO2015170644A1 - Transport device - Google Patents

Transport device Download PDF

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Publication number
WO2015170644A1
WO2015170644A1 PCT/JP2015/062809 JP2015062809W WO2015170644A1 WO 2015170644 A1 WO2015170644 A1 WO 2015170644A1 JP 2015062809 W JP2015062809 W JP 2015062809W WO 2015170644 A1 WO2015170644 A1 WO 2015170644A1
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WO
WIPO (PCT)
Prior art keywords
light beam
light
transported
transport
box
Prior art date
Application number
PCT/JP2015/062809
Other languages
French (fr)
Japanese (ja)
Inventor
伊東 一夫
橘 俊之
義幸 鬮橋
裕隆 山風
Original Assignee
伊東電機株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 伊東電機株式会社 filed Critical 伊東電機株式会社
Priority to JP2016517880A priority Critical patent/JP6635554B2/en
Publication of WO2015170644A1 publication Critical patent/WO2015170644A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G39/00Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors 
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/02Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
    • G01B11/04Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness specially adapted for measuring length or width of objects while moving
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/02Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
    • G01B11/06Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material

Definitions

  • the present invention relates to a transport apparatus that measures a transported object being transported.
  • the present invention relates to a conveyance device that measures a box-shaped conveyance object such as cardboard.
  • a transport device that transports a transported item packed in cardboard or the like to a shelf or the like in a warehouse or the like is known.
  • This transport apparatus has a function of measuring the size of a transported object in advance by human power and determining an optimal installation location according to the measured size in order to determine the placement place of the transported object.
  • Patent Document 1 describes a belt conveyor that captures an object by photographing means such as a camera and detects the size of the object by analyzing the photographed image.
  • Patent Document 1 requires a combination of photographing means such as a camera and expensive equipment such as software for analyzing images, resulting in an increase in equipment cost and introduction cost.
  • photographing means such as a camera
  • expensive equipment such as software for analyzing images
  • an object of the present invention is to provide a transport apparatus that can easily measure a transported object without using expensive equipment such as a camera.
  • An arrival detection means for detecting that the conveyed object being conveyed has reached a specific position in a conveying device for conveying the conveyed object in a predetermined direction;
  • a first light emitting means for irradiating a light beam in a direction intersecting at a first crossing angle with respect to a conveying direction, a first light receiving means for receiving a light beam from the first light emitting means, and the arrival detecting means,
  • a movement distance measuring means for detecting or calculating a movement distance of the conveyed object between a position at which a specific position is detected and a position at which the first light receiving means detects that the conveyed object has blocked the light beam;
  • a transport device that calculates at least one of a width and a height of the transported object from a relationship between the first crossing angle and a moving distance of the transported object.
  • the “moving distance of the transported object” as used herein refers to a position from which the arrival detection means detects that the transported object has reached a specific position to a position where the first light receiving means detects that the transported object has blocked the light beam. As well as the distance from the position where the first light receiving means detects that the conveyed object has blocked the light beam to the position where the arrival detecting means detects that the conveyed object has reached a specific position.
  • a position where it is detected that the conveyed product has reached a specific position is detected by the arrival detection means, and a position where the conveyed object blocks the light beam is detected by the first light receiving means.
  • the moving distance measuring means calculates the moving distance of the conveyed object from the distance between the specific position detected by the arrival detecting means and the light shielding position detected by the first light receiving means.
  • the width direction component and / or the height direction component of the light beam blocked by the conveyed object is calculated from the first intersection angle that is the irradiation angle of the light beam emitted by the first light emitting means, and combined with the calculated moving distance of the conveyed object.
  • the width or height of the transported object can be specified by the light shielding and the moving distance of the transported object, it is easy to measure the transported object during transport without using expensive equipment such as a camera. be able to. Further, according to this aspect, since the measurement is performed by the light beam, the movement of the conveyed product is not delayed by the measuring operation, and the measuring operation does not hinder the conveying operation of the conveyed product.
  • a preferred aspect is that at least one of the width and height of the conveyed product is calculated using a trigonometric function.
  • the movement distance detected or calculated by the movement distance measuring means as described above and the first crossing angle with respect to the direction in which the light from the first light emitting means is conveyed can be found. Therefore, for example, by using the tangent of the first intersection angle using a trigonometric function, the length (width or height) in the direction orthogonal to the moving direction of the conveyed product can be calculated.
  • the first light emitting means and the first light receiving means are arranged at a predetermined interval in a direction having at least a conveyance direction component and a height direction component, and the first intersection angle and the conveyance
  • the height of the conveyed object is calculated from the relationship of the moving distance of the object.
  • the conveyed product passes between the first light emitting means and the first light receiving means that are shifted in the conveying direction and the height direction. That is, one of the first light emitting unit and the first light receiving unit is positioned above the conveyed product in the height direction, and the other is positioned below the conveyed product. Therefore, since the light beam has at least a component in the height direction and a component in the transport direction, the height of the transport object is calculated from the component in the height direction at the position where the transport object contacts the light beam. Can do.
  • a preferred aspect includes a second light emitting means for irradiating the second light beam in a direction intersecting at a second crossing angle with respect to the transport direction, and a second light receiving means for receiving the second light beam from the second light emitting means,
  • the second light emitting means and the second light receiving means are arranged at a predetermined interval in a direction having at least a width direction component and a transport direction component, and the movement distance measuring means is It is possible to detect or calculate the second movement distance of the conveyed object between the position where it is detected that the conveyed object has reached a specific position and the position where the second light receiving means detects that the conveyed object has blocked the light beam. And calculating the width of the transported object from the relationship between the second crossing angle of the second light beam and the second moving distance of the transported object.
  • the conveyed product passes between the second light emitting means and the second light receiving means which are shifted in the conveying direction and the width direction. That is, one of the second light emitting means and the second light receiving means is positioned closer to one outer side than the conveyed object in the width direction, and the other is positioned closer to the outer side of the other than the conveyed object. Therefore, since the second light beam from the second light emitting means has at least a component in the width direction and a component in the transport direction, the width of the transported object is calculated from the relationship between the second movement distance and the component in the width direction. can do.
  • the arrival detection means comprises a third light emitting means for irradiating a third light beam in a direction intersecting the transport direction, and a third light receiving means for receiving the third light beam from the third light emitting means.
  • the third light receiving means detects that the transported object has blocked the third light beam from the third light emitting means, thereby detecting that the transported object has reached a specific position. .
  • a preferred aspect includes a speed measuring unit that measures a transport speed of the transported object, measures a light blocking time from a position where the transported object blocks the third light beam to a position where the third light beam passes, The length of the conveyed product is calculated from the conveyance speed of the conveyed product and the light shielding time.
  • the length of the conveyed product (the length in the conveying direction) can be easily measured.
  • the speed measuring unit includes a fourth light emitting unit that irradiates a fourth light beam, and a fourth light receiving unit that receives the fourth light beam from the fourth light emitting unit, and the fourth light beam includes the fourth light beam.
  • the third light beam is parallel to the third light beam at a predetermined interval, the first transit time from when the conveyed object blocks the third light beam to the fourth light beam, and the third light beam.
  • the second passage time from passing through the fourth light ray to passing through the fourth light ray, respectively, according to the interval between the third light ray and the fourth light ray, the first passage time, and the second passage time. And calculating the conveyance speed of the conveyed product.
  • the moving distance of the conveyed product can be accurately calculated, and the length and width of the conveyed product can be measured more accurately.
  • a preferred aspect has a transport path for transporting the transported material, and at least a part of the transport path is formed by a motor built-in roller, and the transported material is transported by rotating the motor built-in roller.
  • a rotational speed detection means for detecting the rotational speed of the motor of the roller with a built-in motor, and comparing the transport speed of the transported object with the rotational speed of the motor to calculate the slip amount of the transported object.
  • a preferred aspect has a transport path for transporting the transported material, and at least a part of the transport path is formed by a motor built-in roller, and the transported material is transported by rotating the motor built-in roller. And having rotation detection means for detecting the number of rotations of the motor of the roller with a built-in motor, and calculating the length of the conveyed product based on the number of rotations of the motor.
  • the length of the conveyed product can be directly measured from the number of rotations of the motor for output control.
  • a preferable aspect is that the conveyed product is a box-shaped body.
  • the “box shape” here has a substantially hexahedral shape in appearance, and includes a hexahedron shape with rounded corners, depressions, protrusions, and the like that can be ignored.
  • the conveyed product is a cube or a rectangular parallelepiped.
  • a preferable aspect is to convey the conveyed product in a straight line in the same posture.
  • a preferred aspect is a transport device capable of performing a correction operation by transporting a first box and a second box having different widths or heights, and in the correction operation, the first box is moved by the arrival detection means.
  • the first intersection angle is calculated according to the following relationship (a) or (b).
  • the first crossing angle is obtained by calculation by the correction operation, it is possible to correct the shift of the first crossing angle due to a change with time or the like without directly measuring the first crossing angle.
  • the transport device of the present invention can easily measure the transported object being transported without using expensive equipment.
  • FIG. It is explanatory drawing of correction
  • FIG. It is explanatory drawing of the width
  • movement of 2nd embodiment of this invention (a), (b) represents the time-dependent change of the position of a conveyed product. It is explanatory drawing of the 2nd detection light beam of other embodiment of this invention. It is explanatory drawing of the 3rd detection light beam of other embodiment of this invention.
  • the conveyance device 1 of the first embodiment conveys a box-shaped conveyance object 50 such as cardboard.
  • One feature of the transport device 1 is that it can perform a measuring operation for measuring the transported object 50 being transported.
  • the conveyance apparatus 1 of 1st embodiment is the conveyance path 2, the control apparatus 3 (movement distance measurement means), and the 1st light irradiation apparatus 5 (arrival detection means, so that it can read from FIG.1, FIG.2, FIG.4. (Speed measurement means), a second light irradiation device 6, a third light irradiation device 7, and a fourth light irradiation device 8 (speed measurement means).
  • the transport path 2 is a travel path on which the transported object 50 travels, and is formed of a plurality of driving rollers 10, a plurality of driven rollers 11, and a frame 12.
  • the drive roller 10 is a roller with a built-in motor, and can be rotated at a predetermined rotation speed in accordance with a control pulse from the control device 3.
  • a brushless motor is employed, and pole detection means (rotation detection means) such as a Hall element is provided.
  • the drive roller 10 can rotate at a desired rotation speed and rotation speed by controlling the rotation speed of the motor in accordance with the control pulse.
  • the driven roller 11 is a roller that is connected to the driving roller 10 by a belt or the like and rotates following the rotation of the driving roller 10.
  • the rollers 10 and 11 are both long and thin, and are arranged in parallel in the transport direction X with a predetermined interval.
  • rollers 10 and 11 are long, and a gap exists between the rollers 10 and 11 (rollers 11 and 11) adjacent to each other in the transport direction X.
  • the frame 12 prevents derailment of the conveyed product 50 from the rollers 10 and 11.
  • the control device 3 is a device that can control the operation of the driving roller 10 and the light irradiation devices 5, 6, 7, and 8. As shown in FIG. 4, the control device 3 includes a calculation unit 15, a storage unit 16, and a communication unit 17.
  • the calculation unit 15 is a part that performs calculation processing based on a program or the like stored in the storage unit 16.
  • the storage unit 16 stores information on the preset program, the control pulse of the driving roller 10, the rotational speed of the driving roller 10, and the detection light beams S1, S2, S3, and S4 from the light irradiation devices 5, 6, 7, and 8. It is a part which memorizes.
  • the communication unit 17 is a part that is connected to the driving roller 10 and the generation units 20, 25, 30, and 35 and the light receiving units 21, 26, 31, and 36 of the light irradiation devices 5, 6, 7, and 8 by wireless or wired. is there.
  • the 1st light irradiation apparatus 5 is a photoelectric sensor, and is formed from the 1st generation
  • the first generation unit 20 is a part that generates the first detection light beam S1 (third light beam), and can irradiate the first light reception unit 21 with the first detection light beam S1 continuously or intermittently.
  • “intermittent irradiation” includes not only irradiation with an irregular period but also irradiation with a constant period.
  • the second generation unit 25 can continuously irradiate while the conveyed product 50 is being conveyed.
  • production part 20 if it has a function as a light source, it will not specifically limit, for example, an LED light source, a laser light source, etc. can be used. In the present embodiment, an LED light source is used as the first generator 20.
  • the first light receiving unit 21 is a part that receives the first detection light beam S ⁇ b> 1 (third light beam) generated by the first generation unit 20.
  • the first light receiving unit 21 can detect whether or not the first detection light beam S1 is received.
  • the 1st light-receiving part 21 is connected to the communication part 17 of the control apparatus 3 by radio
  • the 2nd light irradiation apparatus 6 is a photoelectric sensor, and is formed from the 2nd generation
  • the second generation unit 25 is a part that generates the second detection light beam S2 (second light beam, light beam), and can continuously or intermittently irradiate the second light reception unit 26 with the second detection light beam S2. .
  • the second generation unit 25 can continuously irradiate while the conveyed product 50 is being conveyed.
  • production part 25 if it has a function as a light source, it will not specifically limit, For example, an LED light source, a laser light source, etc. can be used. In the present embodiment, an LED light source is used as the second generation unit 25.
  • the second light receiving unit 26 is a part that receives the second detection light beam S ⁇ b> 2 generated by the second generation unit 25.
  • the second light receiving unit 26 can detect whether or not the second detection light beam S2 is received.
  • the second light receiving unit 26 is connected to the communication unit 17 of the control device 3 wirelessly or by wire, and can transmit information related to whether or not the second detection light beam S2 is received to the control device 3.
  • the 3rd light irradiation apparatus 7 is a photoelectric sensor, and is formed from the 3rd generation
  • the third generation unit 30 is a part that generates a third detection light beam S3 (light beam), and can irradiate the third light detection unit 31 with the third detection light beam S3 continuously or intermittently. In the present embodiment, the third generation unit 30 can continuously irradiate while the conveyed product 50 is being conveyed.
  • production part 30 if it has a function as a light source, it will not specifically limit, For example, an LED light source, a laser light source, etc. can be used. In the present embodiment, an LED light source is used as the third generation unit 30.
  • the third light receiving part 31 is a part that receives the third detection light beam S3 generated by the third generation part 30.
  • the third light receiving unit 31 can detect whether or not the third detection light beam S3 is received.
  • the third light receiving unit 31 is connected to the communication unit 17 of the control device 3 wirelessly or by wire, and can transmit information related to whether or not the third detection light beam S3 is received to the control device 3.
  • the 4th light irradiation apparatus 8 is a photoelectric sensor, and is formed from the 4th generation
  • the fourth generation unit 35 is a part that generates a fourth detection light beam S4 (fourth light beam), and can continuously or intermittently irradiate the fourth light reception unit 36 with the fourth detection light beam S4. In the present embodiment, the fourth generation unit 35 can continuously irradiate while the conveyed product 50 is being conveyed.
  • the fourth generator 35 is not particularly limited as long as it has a function as a light source. For example, an LED light source or a laser light source can be used. In the present embodiment, an LED light source is used as the fourth generation unit 35.
  • the fourth light receiving unit 36 is a part that receives the fourth detection light beam S4 generated by the fourth generation unit 35.
  • the fourth light receiving unit 36 can detect whether or not the fourth detection light beam S4 is received.
  • the 4th light-receiving part 36 is connected to the communication part 17 of the control apparatus 3 by radio
  • the first generation unit 20 and the first light receiving unit 21 are separated from each other and are disposed so as to face each other across the rollers 10 and 11 in the width direction Y. That is, the first generation unit 20 and the first light receiving unit 21 are located on both outer sides of the transport path 2 in the width direction Y. Further, the first generator 20 and the first light receiver 21 are arranged in a straight line in the longitudinal direction of the rollers 10 and 11.
  • the second generating unit 25 and the second light receiving unit 26 are spaced apart from each other across the conveyance path 2 in the width direction Y, and are disposed at positions facing each other in a direction intersecting the longitudinal direction of the rollers 10 and 11. ing. That is, the second generation unit 25 and the second light receiving unit 26 are located on both outer sides of the transport path 2 in the width direction Y. Moreover, the 2nd generating part 25 and the 2nd light-receiving part 26 are distribute
  • the third generation unit 30 and the third light receiving unit 31 are separated in the height direction Z across the conveyance path 2 and intersect the longitudinal direction of the rollers 10 and 11. It is arranged at a position opposite to the direction.
  • the third generation unit 30 is located below the rollers 10 and 11 in the height direction Z and is installed at a position lower than the bottom surface of the conveyed product 50.
  • the third light receiving unit 31 is located above the rollers 10 and 11 and is installed at a position higher than the top surface of the conveyed product 50.
  • the third generation unit 30 and the third light receiving unit 31 are arranged at positions shifted in the conveyance direction X, and the conveyance object 50 is arranged between them.
  • the fourth generation unit 35 and the fourth light receiving unit 36 are spaced apart from each other across the rollers 10 and 11 in the width direction Y, and are disposed so as to face each other. That is, the fourth generation unit 35 and the fourth light receiving unit 36 are located on both outer sides of the transport path 2 in the width direction Y.
  • the fourth generation unit 35 and the fourth light receiving unit 36 are arranged in a straight line in the longitudinal direction of the rollers 10 and 11. That is, the fourth generation unit 35 and the fourth light receiving unit 36 are parallel in the longitudinal direction of the rollers 10 and 11.
  • the first generator 20, the second generator 25, and the fourth generator 35 are all arranged on one side of the transport path 2, and the first light receiver 21,
  • the light receiving unit 26 and the fourth light receiving unit 36 are both arranged on the opposite side of the transport path 2.
  • the fourth generator 35 and the fourth light receiver 36 are located downstream of the first generator 20 and the first light receiver 21 in the moving direction X of the conveyed product 50.
  • the second generator 25 is positioned downstream of the fourth generator 35 in the moving direction X of the conveyed product 50, and the second light receiver 26 is positioned upstream of the first light receiver 21. Yes.
  • the first detection light beam S ⁇ b> 1 emitted from the first generation unit 20 travels straight in the horizontal direction and in a direction intersecting the transport direction X of the transported object 50. Light is received by the first light receiving unit 21.
  • the first detection light beam S ⁇ b> 1 irradiated from the first generation unit 20 travels straight in a direction orthogonal to the moving direction of the conveyed product 50 and is received by the first light receiving unit 21.
  • the first detection light beam S ⁇ b> 1 travels straight in the longitudinal direction of the rollers 10 and 11 and is irradiated so as to pass above the transport path 2. That is, the irradiation direction of the first detection light beam S1 has at least a width direction component, and in the present embodiment, the irradiation direction of the first detection light beam S1 has only a width direction component.
  • the second detection light beam S ⁇ b> 2 irradiated from the second generation unit 25 is in the horizontal direction and has a specific angle ⁇ (the second angle with respect to the transport direction X of the transported object 50). In the direction intersecting at the (intersection angle), it travels straight above the conveyance path 2 and is received by the second light receiving unit 26.
  • the light receiving angle of the second detection light beam S2 of the second light receiving unit 26 is a specific angle ⁇ .
  • the specific angle ⁇ is preferably not less than 20 degrees and not more than 45 degrees from the viewpoint of accurately calculating the moving distance of the conveyed product 50.
  • the specific angle ⁇ is too small, there may be a measurement error in measuring depending on the shape and size of the conveyed product 50. If the specific angle ⁇ is too large, the moving distance of the conveyed product 50 is too short, and the moving distance of the conveyed object 50 may not be accurately calculated.
  • the second detection light beam S2 is irradiated so as to intersect the longitudinal direction of the rollers 10 and 11 at the second intersection angle ⁇ . That is, the irradiation direction of the second detection light beam S2 has at least a width direction component and a transport direction component. In the present embodiment, the irradiation direction of the second detection light beam S2 includes only the width direction component and the transport direction component. .
  • the third detection light beam S ⁇ b> 3 emitted from the third generation unit 30 has a vertical component and a specific angle ⁇ (first crossing angle) with respect to the moving direction X of the conveyed product 50. ) In the direction intersecting at the top of the transport path 2 and received by the third light receiving unit 31.
  • the light receiving angle of the third detection light beam S3 of the third light receiving unit 31 is a specific angle ⁇ .
  • the specific angle ⁇ is preferably not less than 20 degrees and not more than 45 degrees from the viewpoint of accurately calculating the moving distance of the conveyed product 50.
  • the third detection light beam S3 is irradiated so as to intersect the horizontal direction at the first intersection angle ⁇ . That is, the irradiation direction of the third detection light beam S3 has at least a conveyance direction component and a height direction component. In the present embodiment, the irradiation direction of the third detection light beam S3 includes only the conveyance direction component and the height direction component. Consists of.
  • the fourth detection light beam S ⁇ b> 4 is irradiated so as to travel straight in the longitudinal direction of the rollers 10 and 11 and pass above the transport path 2. That is, the irradiation direction of the fourth detection light beam S4 has at least a width direction component, like the first detection light beam S1, and in the present embodiment, the irradiation direction of the fourth detection light beam S4 has only the width direction component.
  • the first detection light beam S1, the second detection light beam S2, and the fourth detection light beam S4 are irradiated so as to pass on the same horizontal plane as can be seen from FIG. That is, the heights of the first detection light beam S1, the second detection light beam S2, and the fourth detection light beam S4 from the transport path 2 are all equal.
  • the first detection light beam S1, the second detection light beam S2, and the fourth detection light beam S4 are all in the width direction of the conveyance path 2 when the conveyance path 2 is viewed in plan view as shown in FIG. Respectively intersect with a plane W passing through the end face.
  • a first intersection 22 that is an intersection of the first detection light beam S1 and a plane W that passes through one end face of the conveyance path 2, and a fourth intersection 37 that is an intersection of the fourth detection light beam S4 and the plane W.
  • the interval A1 is larger than the length of the conveyed product 50.
  • An interval B1 between the second intersecting portion 27 that is an intersecting portion of the second detection light beam S2 and the plane W and the first intersecting portion 22 is larger than an interval A1 between the first intersecting portion 22 and the fourth intersecting portion 37. .
  • the intersection angle between the end surface of the transport path 2 and the second detection light beam S2 at the second intersection 27 is also a specific angle ⁇ .
  • the third detection light beam S3 intersects the plane H through which the first detection light beam S1, the second detection light beam S2, and the fourth detection light beam S4 pass when the conveyance path 2 is viewed from the side as shown in FIG. ing.
  • An interval C1 between the first intersecting portion 22 and the third intersecting portion 32 that is an intersecting portion of the third detection light beam S3 and the plane H is larger than the length of the conveyed product 50.
  • the intersection angle between the plane H at the third intersection portion 32 and the third detection light beam S3 also becomes a specific angle ⁇ .
  • the transport device 1 of the present embodiment transports the transported object 50 by the rollers 10 and 11 in a state where the light irradiation devices 5, 6, 7, and 8 are driven.
  • the conveying apparatus 1 of this embodiment is characterized by the ability to perform the measurement operation
  • This measuring operation is performed for the speed detection operation, the length detection operation, the width detection operation, and the height detection operation, respectively, and is performed simultaneously on the transported object 50 being transported.
  • the storage unit 16 of the control device 3 previously includes an interval A1 between the first intersection 22 and the fourth intersection 37, an interval B1 between the first intersection 22 and the second intersection 27, and the first intersection 22.
  • the third intersection 32, the intersection angle ⁇ of the second detection beam S2, the intersection angle ⁇ of the third detection beam S3, and the height from the plane I passing through the top surfaces of the rollers 10 and 11 to the plane H. H1 is stored.
  • the conveyed product 50 to be conveyed is conveyed while being brought closer to the end surface (plane W) on the first generation unit 20 side of the conveyance path 2. That is, the conveyed product 50 is conveyed in a straight line in a state of the same posture in the conveyance direction X without shifting in the width direction Y during conveyance.
  • This speed detection operation is performed in a normal conveyance process, and is performed in the process in which the conveyed product 50 is conveyed in one direction by the rollers 10 and 11. Specifically, the transported object 50 is transported, and when the transported object 50 reaches the passing position of the first detection light beam S1 irradiated from the first generation unit 20 as shown in FIG. One detection light beam S1 is blocked. For this reason, the first light receiving unit 21 cannot detect the first detection light beam S ⁇ b> 1 or the received light amount becomes small. And the 1st light-receiving part 21 detects that the conveyed product 50 reached
  • the first detection light beam S1 is not blocked by the transported object 50, and thus the first light receiving unit 21.
  • the amount of received light of the first detection light beam S1 is recovered.
  • the 1st light-receiving part 21 detects that the conveyed product 50 passed 1st detection light beam S1 by the recovery
  • the storage unit 16 stores the time when the transmission is received (the time when the conveyed product 50 passes the line of the first detection light beam S ⁇ b> 1). .
  • the conveyed product 50 further advances, and when the conveyed product 50 reaches the passing position of the fourth detection light beam S4 irradiated from the fourth generation unit 35 as shown in FIG.
  • the light beam S4 is blocked.
  • the fourth light receiving unit 36 cannot detect the fourth detection light beam S4 or the amount of received light becomes small.
  • the 4th light-receiving part 36 detects that the conveyed product 50 reached
  • the control device 3 when receiving the detection signal (ON signal) from the fourth light receiving unit 36, the storage unit 16 stores the time when the transmission is received (the time when the conveyed product 50 reaches the passing position).
  • the conveyed object 50 further advances, and when the conveyed object 50 passes through the fourth detection light beam S4 as shown in FIG. 5D, the fourth detection light beam S4 is not blocked by the conveyed object 50.
  • the amount of received light of the fourth detection light beam S4 at 36 is recovered.
  • the fourth light receiving unit 36 detects that the conveyed product 50 has passed the fourth detection light beam S ⁇ b> 4 by the recovery of the amount of received light, and transmits the detection signal (OFF signal) to the control device 3.
  • the storage unit 16 stores the time when the transmission is received (the time when the conveyed product 50 passes through the line of the fourth detection light beam S 4). .
  • the calculation unit 15 detects that the amount of light received by the first light receiving unit 21 has been recovered and the transported object 50 has passed through the first detection light beam S1.
  • An elapsed time T2 (second passage time) until it is detected that the amount of light received by the light receiving unit 36 is recovered and the conveyed product 50 has passed the fourth detection light beam S4 is calculated.
  • This length detection operation is performed in the normal conveyance process, similar to the speed detection operation described above, and is performed in the process in which the conveyed product 50 is conveyed in one direction by the rollers 10 and 11. Specifically, when the transported object 50 is transported and the transported object 50 reaches the passing position of the first detection light beam S1 irradiated from the first generating unit 20 as shown in FIG. Detects that the conveyed product 50 has reached the passage position of the first detection light beam S ⁇ b> 1 and transmits the detection signal (ON signal) to the control device 3. At this time, in the control device 3, when receiving the detection signal (ON signal) from the first light receiving unit 21, the storage unit 16 stores the time when the transmission is received (the time when the conveyed product 50 reaches the passing position).
  • the first light receiving unit 21 causes the transported object 50 to transmit the first detection light beam S1.
  • the passage is detected and the detection signal (OFF signal) is transmitted to the control device 3.
  • the control device 3 receives the detection signal (OFF signal) from the first light receiving unit 21, the storage unit 16 indicates the time when the transmission is received (the time when the conveyed product 50 passes the line of the first detection light beam S ⁇ b> 1).
  • This width detection operation is performed in the normal conveyance process, similar to the speed detection operation described above, and is performed in the process in which the conveyed product 50 is conveyed in one direction by the rollers 10 and 11. Specifically, when the transported object 50 is transported and the transported object 50 reaches the passing position of the first detection light beam S1 irradiated from the first generating unit 20 as shown in FIG. Detects that the conveyed product 50 has reached the passage position of the first detection light beam S ⁇ b> 1 and transmits the detection signal (ON signal) to the control device 3. At this time, in the control device 3, when receiving the detection signal (ON signal) from the first light receiving unit 21, the storage unit 16 stores the time when the transmission is received (the time when the conveyed product 50 reaches the passing position).
  • the second detection light beam S2 is reached. Will be blocked. For this reason, the second detection light beam S2 cannot be detected by the second light receiving unit 26, or the amount of received light is reduced.
  • the second light receiving unit 26 detects that the conveyed product 50 has reached the passing position of the second detection light beam S ⁇ b> 2 due to the decrease in the amount of received light, and transmits the detection signal (ON signal) to the control device 3.
  • the control device 3 when the detection signal (ON signal) is received from the second light receiving unit 26, the storage unit 16 stores the time when the transmission is received (the time when the conveyed product 50 reaches the passing position).
  • the calculating part 15 is based on the information memorize
  • storage part 16, and after the 1st light-receiving part 21 detects shielding of the 1st detection light beam S1, the 2nd light-receiving part 26 detects the 2nd detection light beam S2. An elapsed time T4 until the light shielding is detected is calculated. Further, by multiplying the average speed Va calculated by the above-described speed detection operation by the elapsed time T4, the passage length D1 ( Va ⁇ T4) from the first detection light beam S1 (the moving distance of the transported object 50, the first (Two movement distance) is calculated.
  • a width direction component is calculated from the relationship between the distance E1 thus obtained and the intersection angle ⁇ of the second detection light beam S2, and the width of the conveyed product 50 is calculated.
  • This height detection operation is performed in the normal conveyance process, similar to the speed detection operation described above, and is performed in the process in which the conveyed product 50 is conveyed in one direction by the rollers 10 and 11. Specifically, when the transported object 50 is transported and the transported object 50 reaches the passing position of the first detection light beam S1 irradiated from the first generating unit 20 as shown in FIG. Detects that the conveyed product 50 has reached the passage position of the first detection light beam S ⁇ b> 1 and transmits the detection signal (ON signal) to the control device 3. At this time, in the control device 3, when receiving the detection signal (ON signal) from the first light receiving unit 21, the storage unit 16 stores the time when the transmission is received (the time when the conveyed product 50 reaches the passing position).
  • the third detection light beam S3 cannot be detected by the third light receiving unit 31, or the amount of received light is reduced.
  • the third light receiving unit 31 detects that the conveyed product 50 has reached the passage position of the third detection light beam S3 due to the decrease in the amount of received light, and transmits the detection signal (ON signal) to the control device 3.
  • the storage unit 16 stores the time when the transmission is received (the time when the conveyed product 50 reaches the passing position).
  • the calculation unit 15 detects the light blocking of the first detection light beam S1 after the first light receiving unit 21 detects the light blocking of the third detection light beam S3.
  • the length of the transported object 50 being transported is determined by the length detection operation, the width of the transported object 50 is detected by the width detection operation, and the height detection operation.
  • the height of the conveyed product 50 can be calculated respectively.
  • the measurement of the conveyed product 50 is automatically possible with a conveyance operation
  • measurement is performed by the detection light beams S1, S2, S3, and S4 from each of the generators 20, 25, 30, and 35, expensive equipment such as a camera is not required, and measurement can be performed at a lower cost than in the past. it can.
  • the transport speed of the transported object 50 can be accurately detected by the speed detection operation, more accurate measurement is possible.
  • the transport device 1 of the present embodiment calculates the rotational speed of the motor from the control pulse to the motor built in the drive roller 10 and the rotational speed of the motor by the control device 3 (rotational speed detection means). And the slip amount of the conveyed product 50 in the conveyance path 2 can also be detected by comparing the conveyance speed calculated by the speed detection operation with the rotation speed of the motor. By doing so, even when a plurality of transported objects 50 are transported, the interval of the transported objects 50 can be adjusted accurately.
  • the transport device 1 uses the irradiation angles of the detection light beams S2 and S3 with respect to the moving direction when calculating the width and the height. Therefore, it is necessary to set the irradiation angle of the detection light beams S2 and S3 to an accurate angle.
  • the irradiation angles of the detection light beams S2 and S3 may be shifted due to vibration of the conveyed product 50 or the like.
  • the position of each light irradiation apparatus 5,6,7,8 may also shift
  • the transport apparatus 1 can also perform the following correction operation to confirm a deviation between the preset angle and distance and the actually measured angle and distance.
  • the second detection light beam S2 is corrected will be described with reference to FIG.
  • the conveying apparatus 1 can also correct
  • a first box M1 having a width of Mmm and a second box N1 having a width of Nmm are prepared (Mmm> Nmm). Both the boxes M1 and N1 are boxes whose widths are measured in advance, and are cubic boxes.
  • the boxes M1 and N1 are respectively conveyed by the rollers 10 and 11, and the distances Lm and Ln from the position of the first detection light beam S1 (first intersection 22) to the second detection light beam S2 are determined for the boxes M1 and N1. Specifically, after the first light receiving unit 21 detects that the first detection light beam S1 is blocked by the boxes M1 and N1, the second light reception unit 26 detects the second detection light beam S2 by the boxes M1 and N1. Elapsed time Tm, Tn until it is detected that is blocked is calculated.
  • the crossing angle ⁇ can be calculated by actual measurement, the deviation between the crossing angle ⁇ stored in the storage unit 16 and used for calculation in the measuring operation and the actually measured crossing angle ⁇ obtained by the correction operation is confirmed. The actual crossing angle ⁇ can be corrected.
  • the difference between the distance B1 stored in the storage unit 16 and used for calculation and the actual distance B1 is calculated. It can be confirmed and corrected to the actually measured position.
  • the storage unit 16 overwrites or newly stores the intersection angle ⁇ and the distance B1 calculated by the correction operation, and uses the intersection angle ⁇ and the distance B1 calculated by the correction operation in the subsequent measuring operation. use.
  • the correction operation is performed using two types of boxes having different widths.
  • the third detection light beam S3 is corrected, The correction operation is performed using two types of boxes having different heights.
  • the first light receiving unit 21 detects the blocking of the first detection light beam S1 by the conveyed object 50, and then the second light receiving unit 26 detects the light blocking of the second detection light beam S2 by the conveyed object 50.
  • the second detection light beam S2 is more upstream than the first detection light beam S1.
  • the conveyed product 50 is shielded from light. In such a case, as shown in FIG.
  • an elapsed time T5 from when it is detected that the conveyed product 50 has blocked the second detection light beam S2 until it is detected that the transfer object 50 has blocked the first detection light beam S1 is calculated.
  • the moving distance D2 is obtained from the elapsed time T5 and the average speed Va.
  • the width Q2 of the conveyed product 50 is calculated in the same manner.
  • the height detection operation depending on the crossing angle ⁇ of the third detection light beam S3 (the light reception angle ⁇ of the third light receiving unit 31) and the size of the conveyed product 50, the height detection operation may be performed upstream of the first detection light beam S1. There may be a case where the conveyance object 50 blocks the third detection light beam S3.
  • an elapsed time from when it is detected that the conveyed object 50 blocks the third detection light beam S3 until it is detected that the conveyed object 50 blocks the first detection light beam S1 is calculated, and this elapsed time and the average speed Va are calculated.
  • the travel distance is obtained from In other cases, the height Q3 of the conveyed product 50 is calculated in the same manner.
  • the conveyance device of the second embodiment differs in the calculation method of the height detection operation among the measuring operations of the first embodiment. Specifically, first, the first intersecting portion 22 of the first detection light beam S1 and the third detection light beam S3 and the plane I shown in FIG. The distance C2 from the fifth intersection 81 is stored. As in the first embodiment, the calculation unit 15 has elapsed from when the first light receiving unit 21 detects the shielding of the first detection light beam S1 until the third light receiving unit 31 detects the light shielding of the third detection light beam S3. Time T6 is calculated.
  • the first detection light beam S1 irradiated from the first generation unit 20 is irradiated in the longitudinal direction of the rollers 10 and 11, but the present invention is not limited to this, and the conveyed product What is necessary is that irradiation can be performed in a direction intersecting with the 50 conveyance directions X.
  • the travel distance D1 until the transported object 50 blocks the second detection light beam S2 from the first intersection 22 is determined from the average speed and the elapsed time of the transported object 50, but the present invention is limited to this. It is not something.
  • the moving distance D ⁇ b> 1 until the conveyed product 50 blocks the second detection light beam S ⁇ b> 2 from the first intersection 22 may be obtained from the control pulse of the drive motor built in the drive roller 10. That is, the moving time of the conveyed product 50 may be replaced with a motor pulse (control pulse).
  • the moving distance F ⁇ b> 1 from the first intersection 22 to the third detection light beam S ⁇ b> 3 may be obtained from the control pulse of the drive motor built in the drive roller 10.
  • a pole detection means for example, a Hall element
  • a rotary encoder may be attached to the outer periphery of the motor or the motor built-in roller to detect the rotational speed and detect the movement distance F1.
  • the present invention is not limited to this.
  • a large number of sensors may be arranged below the conveyance path 2 to detect that the conveyed product 50 has reached the reference position based on the detected position of the detected sensor.
  • the transported object 50 to be transported is moved closer to the plane W side and transported, but the present invention is not limited to this.
  • the conveyed product 50 to be conveyed may be narrowed to a plane passing through the end surface on the first light receiving unit 21 side of the conveying path 2, or if the conveyed product 50 is not shifted in the direction orthogonal to the conveying direction X, You may convey so that the center of the path
  • the first generation unit 20, the second generation unit 25, and the fourth generation unit 35 are installed on one side of the conveyance path 2, and the first light reception unit 21 and the second light reception unit are disposed on the opposite side.
  • the unit 26 and the fourth light receiving unit 36 are provided, the present invention is not limited to this.
  • the first generating unit 20 and the first light receiving unit 21, the second generating unit 25 and the second light receiving unit 26, and the fourth generating unit 35 and the fourth light receiving unit 36 are in pairs, respectively, The positional relationship does not matter.
  • the third generation unit 30 is provided below the transport path 2 and the third light receiving unit 31 is provided above the transport path 2, but the present invention is limited to this. is not.
  • the third generation unit 30 may be provided above the transport path 2 and the third light receiving unit 31 may be provided below the transport path 2.
  • the irradiation direction of the second detection light beam S2 is composed of the conveyance direction component and the width direction component, but the present invention is not limited to this, and the second detection light beam S2
  • the irradiation direction only needs to have at least a conveyance direction component and a width direction component. That is, as shown in FIG. 13, it may have a height direction component in addition to the conveyance direction component and the width direction component.
  • the irradiation direction of the third detection light beam S3 is composed of the conveyance direction component and the height direction component, but the present invention is not limited to this, and the third detection light beam S3.
  • the irradiation direction may have at least a conveyance direction component and a height direction component. That is, as shown in FIG. 14, it may have a width direction component in addition to the conveyance direction component and the height direction component.
  • Control device (moving distance measuring means, rotational speed detecting means) 5 First light irradiation device (arrival detection means, speed measurement means) 8 Fourth light irradiation device (speed measurement means) 20 1st generation
  • production part (3rd light emission means) 21 1st light emission part (3rd light-receiving means) 25 Second generator (second light emitting means, first light emitting means) 26 Second light emitting part (second light receiving means, first light receiving means) 30 3rd generation part (1st light emission means) 31 3rd light emission part (1st light-receiving means) 25 Fourth generation part (fourth light emitting means) 26 4th light emission part (4th light-receiving means) D1 passage length (second travel distance, travel distance) F1 passage length (travel distance) S1 First detection beam (third beam) S2 Second detection beam (second beam, beam) S3 Third detection beam (ray) S4 Fourth detection beam (fourth beam)

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Length Measuring Devices By Optical Means (AREA)
  • Control Of Conveyors (AREA)
  • Rollers For Roller Conveyors For Transfer (AREA)

Abstract

The present invention addresses the problem of providing a transport device which, without the use of an expensive device, can easily measure an object being transported. A transport device for transporting an object in a predetermined direction is provided with: an arrival detection means for detecting that the object being transported has arrived at a specific position; a first light emitting means for emitting a light beam in the direction intersecting the transport direction at a first intersection angle; a first light receiving means for receiving the light beam from the first light emitting means; and a movement distance measurement means for detecting or calculating the distance of movement of the object being transported between a position at which the arrival of the object being transported at a specific position is detected by the arrival detection means and a position at which the blocking of the light beam by the object being transported is detected by the first light receiving means. The transport device is configured so that the width and/or the height of the object being transported is calculated from the relationship between the first intersection angle and the distance of movement of the object being transported.

Description

搬送装置Transport device
 本発明は、搬送中の搬送物の採寸を行う搬送装置に関するものである。特に段ボール等の箱状の搬送物の採寸を行う搬送装置に関するものである。 The present invention relates to a transport apparatus that measures a transported object being transported. In particular, the present invention relates to a conveyance device that measures a box-shaped conveyance object such as cardboard.
 従来から、段ボール等に梱包された搬送物を倉庫等の棚等に搬送する搬送装置が知られている。この搬送装置は、搬送物の載置場所を決定するために、あらかじめ人力によって搬送物のサイズが測定され、その測定されたサイズに合わせて最適な設置場所を決定する機能を備えている。 2. Description of the Related Art Conventionally, a transport device that transports a transported item packed in cardboard or the like to a shelf or the like in a warehouse or the like is known. This transport apparatus has a function of measuring the size of a transported object in advance by human power and determining an optimal installation location according to the measured size in order to determine the placement place of the transported object.
 しかしながら、作業者が搬送物のサイズを計測する場合、面倒であるとともに、採寸にずれが生じるおそれがある。そのため、近年の搬送装置には、搬送物のサイズを自動的に検知し、そのサイズに合わせて、最適な設置場所を決定する機能を備えたものがある(例えば、特許文献1,2)。 However, when the operator measures the size of the conveyed product, it is troublesome and there is a possibility that the measurement is shifted. For this reason, some recent conveying apparatuses have a function of automatically detecting the size of a conveyed product and determining an optimum installation location according to the size (for example, Patent Documents 1 and 2).
 特許文献1には、カメラ等の撮影手段により搬送物を撮影し、撮影した画像を解析することによって搬送物のサイズを検知するベルトコンベアが記載されている。 Patent Document 1 describes a belt conveyor that captures an object by photographing means such as a camera and detects the size of the object by analyzing the photographed image.
特開2012-137304号公報JP 2012-137304 A 特開2000-171215号公報JP 2000-171215 A
 しかしながら、特許文献1に記載のベルトコンベアは、カメラ等の撮影手段と画像を解析するソフトウェアなどの高価な機材を組み合わせる必要があり、設備コストや導入コストが嵩むという問題があった。
 また、段ボール等の単純な形状の搬送物を採寸する場合、原則的に複雑な起伏等がないため、このようなカメラ等の機材を実装した搬送装置を使用するのは、過度なスペックであるという不満があった。
However, the belt conveyor described in Patent Document 1 requires a combination of photographing means such as a camera and expensive equipment such as software for analyzing images, resulting in an increase in equipment cost and introduction cost.
In addition, when measuring a simple-shaped transported object such as cardboard, in principle, there are no complicated undulations, so it is an excessive specification to use a transport device equipped with such equipment as a camera. I was dissatisfied.
 そこで、本発明は、カメラ等の高価な機材を使用せずとも搬送中の搬送物の採寸を容易に実施できる搬送装置を提供することを目的としている。 Therefore, an object of the present invention is to provide a transport apparatus that can easily measure a transported object without using expensive equipment such as a camera.
 上記課題を解決するための本発明の一つの様相は、搬送物を所定の方向に搬送する搬送装置において、搬送中の前記搬送物が特定の位置に達したことを検知する到達検知手段と、搬送方向に対して第一交差角度で交差する方向に光線を照射する第一発光手段と、前記第一発光手段からの光線を受光する第一受光手段と、前記到達検知手段によって前記搬送物が特定の位置に達したことを検知する位置と、前記搬送物が前記光線を遮ったことを第一受光手段が検知する位置間の前記搬送物の移動距離を検知又は演算する移動距離計測手段とを備え、前記第一交差角度と前記搬送物の移動距離の関係から、前記搬送物の幅及び高さの少なくとも一方を算出する搬送装置である。 One aspect of the present invention for solving the above problems is an arrival detection means for detecting that the conveyed object being conveyed has reached a specific position in a conveying device for conveying the conveyed object in a predetermined direction; A first light emitting means for irradiating a light beam in a direction intersecting at a first crossing angle with respect to a conveying direction, a first light receiving means for receiving a light beam from the first light emitting means, and the arrival detecting means, A movement distance measuring means for detecting or calculating a movement distance of the conveyed object between a position at which a specific position is detected and a position at which the first light receiving means detects that the conveyed object has blocked the light beam; And a transport device that calculates at least one of a width and a height of the transported object from a relationship between the first crossing angle and a moving distance of the transported object.
 ここでいう「搬送物の移動距離」とは、到達検知手段によって搬送物が特定の位置に達したことを検知する位置から搬送物が光線を遮ったことを第一受光手段が検知する位置までの距離だけではなく、搬送物が光線を遮ったことを第一受光手段が検知する位置から到達検知手段によって搬送物が特定の位置に達したことを検知する位置までの距離も含む。 The “moving distance of the transported object” as used herein refers to a position from which the arrival detection means detects that the transported object has reached a specific position to a position where the first light receiving means detects that the transported object has blocked the light beam. As well as the distance from the position where the first light receiving means detects that the conveyed object has blocked the light beam to the position where the arrival detecting means detects that the conveyed object has reached a specific position.
 本様相によれば、到達検知手段によって搬送物が特定の位置に達したことを検知する位置を検知し、第一受光手段によって搬送物が光線を遮った位置を検知する。そして、移動距離計測手段によって、到達検知手段が検知した特定位置と、第一受光手段が検知した遮光位置との距離から搬送物の移動距離を算出する。さらに、第一発光手段が照射する光線の照射角度たる第一交差角度から搬送物が遮った光線の幅方向成分及び/又は高さ方向成分を算出し、算出した搬送物の移動距離と組み合わせる。こうすることで、搬送物の光線を遮った面又は角をなす平面の幅又は高さの少なくとも一方を計測することができる。
 このように、光線の遮光と搬送物の移動距離によって、搬送物の幅又は高さを特定できるので、カメラ等の高価な機材を用いずとも、搬送中の搬送物の採寸を容易に実施することができる。また、本様相によれば、光線によって採寸するので、搬送物の移動が採寸動作によって滞ることがなく、採寸動作が搬送物の搬送動作の妨げにならない。
According to this aspect, a position where it is detected that the conveyed product has reached a specific position is detected by the arrival detection means, and a position where the conveyed object blocks the light beam is detected by the first light receiving means. Then, the moving distance measuring means calculates the moving distance of the conveyed object from the distance between the specific position detected by the arrival detecting means and the light shielding position detected by the first light receiving means. Furthermore, the width direction component and / or the height direction component of the light beam blocked by the conveyed object is calculated from the first intersection angle that is the irradiation angle of the light beam emitted by the first light emitting means, and combined with the calculated moving distance of the conveyed object. By carrying out like this, at least one of the width | variety or height of the plane which made the surface which blocked the light ray of the conveyed product, or a corner | angular can be measured.
Thus, since the width or height of the transported object can be specified by the light shielding and the moving distance of the transported object, it is easy to measure the transported object during transport without using expensive equipment such as a camera. be able to. Further, according to this aspect, since the measurement is performed by the light beam, the movement of the conveyed product is not delayed by the measuring operation, and the measuring operation does not hinder the conveying operation of the conveyed product.
 好ましい様相は、前記搬送物の幅及び高さの少なくとも一方は、三角関数を利用して算出することである。 A preferred aspect is that at least one of the width and height of the conveyed product is calculated using a trigonometric function.
 本様相によれば、上記したように移動距離計測手段によって検知又は演算された移動距離と、第一発光手段からの光線の搬送方向に対する第一交差角度とが分かる。そのため、例えば、三角関数を用いて第一交差角度の正接を用いることにより、搬送物の移動方向に対して直交方向の長さ(幅又は高さ)を算出することができる。 According to this aspect, the movement distance detected or calculated by the movement distance measuring means as described above and the first crossing angle with respect to the direction in which the light from the first light emitting means is conveyed can be found. Therefore, for example, by using the tangent of the first intersection angle using a trigonometric function, the length (width or height) in the direction orthogonal to the moving direction of the conveyed product can be calculated.
 好ましい様相は、前記第一発光手段と前記第一受光手段は、少なくとも搬送方向成分と高さ方向成分をもった方向に所定の間隔を空けて配されており、前記第一交差角度と前記搬送物の移動距離の関係から、前記搬送物の高さを算出することである。 In a preferred aspect, the first light emitting means and the first light receiving means are arranged at a predetermined interval in a direction having at least a conveyance direction component and a height direction component, and the first intersection angle and the conveyance The height of the conveyed object is calculated from the relationship of the moving distance of the object.
 本様相によれば、搬送方向及び高さ方向にずれた位置にある第一発光手段と第一受光手段の間を搬送物が通過する。すなわち、第一発光手段と第一受光手段のうち一方が、高さ方向において、搬送物よりも上方側に位置し、他方が搬送物よりも下方側に位置する。そのため、光線は、少なくとも高さ方向の成分と、搬送方向の成分を持つこととなるので、搬送物が光線に接触する位置での高さ方向の成分から、搬送物の高さを算出することができる。 According to this aspect, the conveyed product passes between the first light emitting means and the first light receiving means that are shifted in the conveying direction and the height direction. That is, one of the first light emitting unit and the first light receiving unit is positioned above the conveyed product in the height direction, and the other is positioned below the conveyed product. Therefore, since the light beam has at least a component in the height direction and a component in the transport direction, the height of the transport object is calculated from the component in the height direction at the position where the transport object contacts the light beam. Can do.
 好ましい様相は、搬送方向に対して第二交差角度で交差する方向に第二光線を照射する第二発光手段と、前記第二発光手段からの第二光線を受光する第二受光手段を備え、前記第二発光手段と前記第二受光手段は、少なくとも幅方向成分と搬送方向成分をもった方向に所定の間隔を空けて配されており、前記移動距離計測手段は、前記到達検知手段によって前記搬送物が特定の位置に達したことを検知する位置と、前記搬送物が前記光線を遮ったことを第二受光手段が検知する位置間の前記搬送物の第二移動距離を検知又は演算可能であり、前記第二光線の第二交差角度と前記搬送物の第二移動距離の関係から、前記搬送物の幅を算出することである。 A preferred aspect includes a second light emitting means for irradiating the second light beam in a direction intersecting at a second crossing angle with respect to the transport direction, and a second light receiving means for receiving the second light beam from the second light emitting means, The second light emitting means and the second light receiving means are arranged at a predetermined interval in a direction having at least a width direction component and a transport direction component, and the movement distance measuring means is It is possible to detect or calculate the second movement distance of the conveyed object between the position where it is detected that the conveyed object has reached a specific position and the position where the second light receiving means detects that the conveyed object has blocked the light beam. And calculating the width of the transported object from the relationship between the second crossing angle of the second light beam and the second moving distance of the transported object.
 本様相によれば、搬送方向及び幅方向にずれた位置にある第二発光手段と第二受光手段の間を搬送物が通過する。すなわち、第二発光手段と第二受光手段のうち一方が、幅方向において、搬送物よりも一方の外側寄りに位置し、他方が搬送物よりも他方の外側寄りに位置する。そのため、第二発光手段からの第二光線は、少なくとも幅方向の成分と、搬送方向の成分を持つこととなるので、第二移動距離と幅方向の成分の関係から、搬送物の幅を算出することができる。 According to this aspect, the conveyed product passes between the second light emitting means and the second light receiving means which are shifted in the conveying direction and the width direction. That is, one of the second light emitting means and the second light receiving means is positioned closer to one outer side than the conveyed object in the width direction, and the other is positioned closer to the outer side of the other than the conveyed object. Therefore, since the second light beam from the second light emitting means has at least a component in the width direction and a component in the transport direction, the width of the transported object is calculated from the relationship between the second movement distance and the component in the width direction. can do.
 好ましい様相は、前記到達検知手段は、搬送方向に対して交差する方向に第三光線を照射する第三発光手段と、前記第三発光手段からの第三光線を受光する第三受光手段から構成されており、前記搬送物が前記第三発光手段からの第三光線を遮ったことを第三受光手段が検知することで、前記搬送物が特定の位置に達したことを検知することである。 In a preferred aspect, the arrival detection means comprises a third light emitting means for irradiating a third light beam in a direction intersecting the transport direction, and a third light receiving means for receiving the third light beam from the third light emitting means. The third light receiving means detects that the transported object has blocked the third light beam from the third light emitting means, thereby detecting that the transported object has reached a specific position. .
 本様相によれば、搬送物の特定位置に到達したことを容易に検知できる。 According to this aspect, it can be easily detected that the specific position of the conveyed product has been reached.
 好ましい様相は、前記搬送物の搬送速度を計測する速度計測手段を有し、前記搬送物が前記第三光線を遮光する位置から前記第三光線を通過する位置までの遮光時間を計測し、前記搬送物の搬送速度と前記遮光時間から前記搬送物の長さを算出することである。 A preferred aspect includes a speed measuring unit that measures a transport speed of the transported object, measures a light blocking time from a position where the transported object blocks the third light beam to a position where the third light beam passes, The length of the conveyed product is calculated from the conveyance speed of the conveyed product and the light shielding time.
 本様相によれば、搬送物の長さ(搬送方向の長さ)を容易に計測できる。 According to this aspect, the length of the conveyed product (the length in the conveying direction) can be easily measured.
 好ましい様相は、前記速度計測手段は、第四光線を照射する第四発光手段と、前記第四発光手段からの第四光線を受光する第四受光手段を有し、前記第四光線は、前記第三光線と搬送方向に所定の間隔を空けて平行となるものであり、前記搬送物が前記第三光線を遮ってから前記第四光線を遮るまでの第一通過時間と、前記第三光線を通過してから前記第四光線を通過するまでの第二通過時間をそれぞれ計測し、前記第三光線と前記第四光線との間隔と、前記第一通過時間と、前記第二通過時間によって、前記搬送物の搬送速度を算出することである。 In a preferred aspect, the speed measuring unit includes a fourth light emitting unit that irradiates a fourth light beam, and a fourth light receiving unit that receives the fourth light beam from the fourth light emitting unit, and the fourth light beam includes the fourth light beam. The third light beam is parallel to the third light beam at a predetermined interval, the first transit time from when the conveyed object blocks the third light beam to the fourth light beam, and the third light beam. The second passage time from passing through the fourth light ray to passing through the fourth light ray, respectively, according to the interval between the third light ray and the fourth light ray, the first passage time, and the second passage time. And calculating the conveyance speed of the conveyed product.
 本様相によれば、第三光線と第四光線との間での搬送物の搬送速度を正確に検知することができる。そのため、搬送物の移動距離を正確に算出でき、搬送物の長さや幅等をより正確に計測することができる。 According to this aspect, it is possible to accurately detect the transport speed of the transported object between the third light beam and the fourth light beam. Therefore, the moving distance of the conveyed product can be accurately calculated, and the length and width of the conveyed product can be measured more accurately.
 好ましい様相は、前記搬送物を搬送する搬送路を有し、前記搬送路の少なくとも一部は、モーター内蔵ローラーによって形成され、前記モーター内蔵ローラーが回転することによって前記搬送物が搬送されるものであり、前記モーター内蔵ローラーのモーターの回転速度を検知する回転速度検知手段を有し、前記搬送物の搬送速度と前記モーターの回転速度を比較して、前記搬送物のスリップ量を算出することである。 A preferred aspect has a transport path for transporting the transported material, and at least a part of the transport path is formed by a motor built-in roller, and the transported material is transported by rotating the motor built-in roller. Yes, having a rotational speed detection means for detecting the rotational speed of the motor of the roller with a built-in motor, and comparing the transport speed of the transported object with the rotational speed of the motor to calculate the slip amount of the transported object. is there.
 本様相によれば、搬送物のスリップ量を算出するので、複数の搬送物を搬送する際に、搬送物の間隔等の調整が容易となる。 According to this aspect, since the slip amount of the conveyed product is calculated, it is easy to adjust the interval between the conveyed items when conveying a plurality of conveyed items.
 好ましい様相は、前記搬送物を搬送する搬送路を有し、前記搬送路の少なくとも一部は、モーター内蔵ローラーによって形成され、前記モーター内蔵ローラーが回転することによって前記搬送物が搬送されるものであり、前記モーター内蔵ローラーのモーターの回転数を検知する回転検知手段を有し、モーターの回転数に基づいて前記搬送物の長さを算出することである。 A preferred aspect has a transport path for transporting the transported material, and at least a part of the transport path is formed by a motor built-in roller, and the transported material is transported by rotating the motor built-in roller. And having rotation detection means for detecting the number of rotations of the motor of the roller with a built-in motor, and calculating the length of the conveyed product based on the number of rotations of the motor.
 本様相によれば、出力制御するモーターの回転数から搬送物の長さを直接計測できる。 According to this aspect, the length of the conveyed product can be directly measured from the number of rotations of the motor for output control.
 好ましい様相は、前記搬送物は、箱状体であることである。 A preferable aspect is that the conveyed product is a box-shaped body.
 ここでいう「箱状」とは、外観が実質的に六面体状の形状をしたものであり、無視できる程度の角の丸みや窪み、突起などを備えた六面体状も含む。 The “box shape” here has a substantially hexahedral shape in appearance, and includes a hexahedron shape with rounded corners, depressions, protrusions, and the like that can be ignored.
 本様相によれば、箱状の搬送物を搬送するので、特に効果的である。 According to this aspect, since a box-shaped transported object is transported, it is particularly effective.
 上記した様相は、前記搬送物が立方体又は直方体であることがより好ましい。 In the aspect described above, it is more preferable that the conveyed product is a cube or a rectangular parallelepiped.
 好ましい様相は、前記搬送物を同一姿勢の状態で直線上に搬送することである。 A preferable aspect is to convey the conveyed product in a straight line in the same posture.
 本様相によれば、寸法の算出が容易となる。 寸 法 According to this aspect, it is easy to calculate dimensions.
 好ましい様相は、幅又は高さが異なる第一箱と第二箱をそれぞれ搬送することで補正動作を実施可能な搬送装置であって、前記補正動作では、前記到達検知手段によって前記第一箱が特定の位置に達したことを検知する位置から前記第一箱が前記光線を遮ったことを第一受光手段が検知する位置までの前記第一箱の移動距離と、前記到達検知手段によって前記第二箱が特定の位置に達したことを検知する位置から前記第二箱が前記光線を遮ったことを第一受光手段が検知する位置までの前記第二箱の移動距離とをそれぞれ算出し、下記の(a)又は(b)の関係によって、前記第一交差角度を算出することである。
(a)前記第一箱の移動距離と前記第二箱の移動距離の差と、前記第一箱の幅と前記第二箱の幅の差との関係
(b)前記第一箱の移動距離と前記第二箱の移動距離の差と、前記第一箱の高さと前記第二箱の高さの差との関係。
A preferred aspect is a transport device capable of performing a correction operation by transporting a first box and a second box having different widths or heights, and in the correction operation, the first box is moved by the arrival detection means. The moving distance of the first box from the position where it is detected that it has reached a specific position to the position where the first light receiving means detects that the first box has blocked the light beam, and the arrival detecting means Calculating the moving distance of the second box from the position where it is detected that the two boxes have reached a specific position to the position where the first light receiving means detects that the second box has blocked the light beam, The first intersection angle is calculated according to the following relationship (a) or (b).
(A) Relationship between the moving distance of the first box and the moving distance of the second box, and the relationship between the width of the first box and the width of the second box (b) Moving distance of the first box And the difference between the movement distance of the second box and the difference between the height of the first box and the height of the second box.
 本様相によれば、補正動作によって、演算により第一交差角度が求まるため、第一交差角度を直接測定しなくても、経時変化等に伴う第一交差角度のずれの補正が可能である。 According to this aspect, since the first crossing angle is obtained by calculation by the correction operation, it is possible to correct the shift of the first crossing angle due to a change with time or the like without directly measuring the first crossing angle.
 本発明の搬送装置は、高価な機材を使用せずとも搬送中の搬送物の採寸を容易に実施できる。 The transport device of the present invention can easily measure the transported object being transported without using expensive equipment.
本発明の第一実施形態の搬送装置の要部を模式的に示した斜視図である。It is the perspective view which showed typically the principal part of the conveying apparatus of 1st embodiment of this invention. 図1の搬送装置の要部の側面図である。It is a side view of the principal part of the conveying apparatus of FIG. 図1の搬送装置の要部の平面図である。It is a top view of the principal part of the conveying apparatus of FIG. 図1の搬送装置が備える制御装置のブロック図である。It is a block diagram of the control apparatus with which the conveying apparatus of FIG. 1 is provided. 本発明の第一実施形態の速度検知動作の説明図であり、(a)から(d)は搬送物の位置の経時変化を表す。It is explanatory drawing of the speed detection operation | movement of 1st embodiment of this invention, (a) to (d) represents the time-dependent change of the position of a conveyed product. 本発明の第一実施形態の速度検知動作の説明図であり、(a),(b)はそれぞれ搬送物の位置の変化を表す。It is explanatory drawing of the speed detection operation | movement of 1st embodiment of this invention, (a), (b) represents the change of the position of a conveyed product, respectively. 本発明の第一実施形態の長さ検知動作の説明図であり、(a),(b)は搬送物の位置の経時変化を表す。It is explanatory drawing of the length detection operation | movement of 1st embodiment of this invention, (a), (b) represents the time-dependent change of the position of a conveyed product. 本発明の第一実施形態の幅検知動作の説明図であり、(a),(b)は搬送物の位置の経時変化を表す。It is explanatory drawing of the width | variety detection operation | movement of 1st embodiment of this invention, (a), (b) represents the time-dependent change of the position of a conveyed product. 本発明の第一実施形態の高さ検知動作の説明図であり、(a),(b)は搬送物の位置の経時変化を表す。It is explanatory drawing of the height detection operation | movement of 1st embodiment of this invention, (a), (b) represents the time-dependent change of the position of a conveyed product. 本発明の第一実施形態の補正動作の説明図であり、(a)は箱が第一検知光線を遮断した直後を表す図であり、(b)は箱が第二検知光線を遮断した直後を表す図である。It is explanatory drawing of correction | amendment operation | movement of 1st embodiment of this invention, (a) is a figure showing immediately after the box interrupted | blocks the 1st detection light beam, (b) is immediately after the box interrupted | blocked the 2nd detection light beam. FIG. 搬送物が大きい場合の幅検知動作の説明図であり、(a),(b)は搬送物の位置の経時変化を表す。It is explanatory drawing of the width | variety detection operation | movement when a conveyed product is large, (a), (b) represents the time-dependent change of the position of a conveyed product. 本発明の第二実施形態の高さ検知動作の説明図であり、(a),(b)は搬送物の位置の経時変化を表す。It is explanatory drawing of the height detection operation | movement of 2nd embodiment of this invention, (a), (b) represents the time-dependent change of the position of a conveyed product. 本発明の他の実施形態の第二検知光線の説明図である。It is explanatory drawing of the 2nd detection light beam of other embodiment of this invention. 本発明の他の実施形態の第三検知光線の説明図である。It is explanatory drawing of the 3rd detection light beam of other embodiment of this invention.
 以下、本発明の第一実施形態の搬送装置1について説明する。 Hereinafter, the transport apparatus 1 according to the first embodiment of the present invention will be described.
 第一実施形態の搬送装置1は、段ボール等の箱状の搬送物50を搬送するものである。そして、搬送装置1は、搬送中の搬送物50に対して採寸する採寸動作を実行可能であることを特徴の一つとしている。 The conveyance device 1 of the first embodiment conveys a box-shaped conveyance object 50 such as cardboard. One feature of the transport device 1 is that it can perform a measuring operation for measuring the transported object 50 being transported.
 第一実施形態の搬送装置1は、図1,図2,図4から読み取れるように、搬送路2と、制御装置3(移動距離計測手段)と、第一光照射装置5(到達検知手段,速度計測手段)と、第二光照射装置6と、第三光照射装置7と、第四光照射装置8(速度計測手段)を有している。 The conveyance apparatus 1 of 1st embodiment is the conveyance path 2, the control apparatus 3 (movement distance measurement means), and the 1st light irradiation apparatus 5 (arrival detection means, so that it can read from FIG.1, FIG.2, FIG.4. (Speed measurement means), a second light irradiation device 6, a third light irradiation device 7, and a fourth light irradiation device 8 (speed measurement means).
 搬送路2は、搬送物50が走行する走行路であり、複数の駆動ローラー10と、複数の従動ローラー11と、フレーム12から形成されている。 The transport path 2 is a travel path on which the transported object 50 travels, and is formed of a plurality of driving rollers 10, a plurality of driven rollers 11, and a frame 12.
 駆動ローラー10は、モーター内蔵ローラーであり、制御装置3からの制御パルスに合わせて、所定の回転数で回転することが可能となっている。本実施形態では、ブラシレスモーターを採用しており、ホール素子等の極検知手段(回転検知手段)を備えている。
 また、駆動ローラー10は、制御パルスに合わせて、モーターの回転数を制御することで、所望の回転数及び回転速度で自転可能となっている。
 従動ローラー11は、駆動ローラー10とベルト等によって連結されて、駆動ローラー10の回転に従動して回転するローラーである。
 ローラー10,11は、ともに長細い形状をしており、搬送方向Xに所定の間隔を空けて並列されている。すなわち、ローラー10,11は、長尺状であって、搬送方向Xに隣接するローラー10,11(ローラー11,11)間には、隙間が存在している。
 フレーム12は、搬送物50のローラー10,11からの脱線を防止するものである。
The drive roller 10 is a roller with a built-in motor, and can be rotated at a predetermined rotation speed in accordance with a control pulse from the control device 3. In this embodiment, a brushless motor is employed, and pole detection means (rotation detection means) such as a Hall element is provided.
The drive roller 10 can rotate at a desired rotation speed and rotation speed by controlling the rotation speed of the motor in accordance with the control pulse.
The driven roller 11 is a roller that is connected to the driving roller 10 by a belt or the like and rotates following the rotation of the driving roller 10.
The rollers 10 and 11 are both long and thin, and are arranged in parallel in the transport direction X with a predetermined interval. That is, the rollers 10 and 11 are long, and a gap exists between the rollers 10 and 11 (rollers 11 and 11) adjacent to each other in the transport direction X.
The frame 12 prevents derailment of the conveyed product 50 from the rollers 10 and 11.
 制御装置3は、駆動ローラー10や光照射装置5,6,7,8の動作を制御可能な装置である。制御装置3は、図4に示されるように、演算部15と、記憶部16と、通信部17を備えている。 The control device 3 is a device that can control the operation of the driving roller 10 and the light irradiation devices 5, 6, 7, and 8. As shown in FIG. 4, the control device 3 includes a calculation unit 15, a storage unit 16, and a communication unit 17.
 演算部15は、記憶部16に記憶されたプログラム等に基づいて、演算処理を行う部位である。
 記憶部16は、あらかじめ設定されたプログラムや、駆動ローラー10の制御パルス、駆動ローラー10の回転数、各光照射装置5,6,7,8からの検知光線S1,S2,S3,S4に関する情報を記憶する部位である。
 通信部17は、駆動ローラー10や各光照射装置5,6,7,8の発生部20,25,30,35及び受光部21,26,31,36と無線又は有線によって接続される部位である。
The calculation unit 15 is a part that performs calculation processing based on a program or the like stored in the storage unit 16.
The storage unit 16 stores information on the preset program, the control pulse of the driving roller 10, the rotational speed of the driving roller 10, and the detection light beams S1, S2, S3, and S4 from the light irradiation devices 5, 6, 7, and 8. It is a part which memorizes.
The communication unit 17 is a part that is connected to the driving roller 10 and the generation units 20, 25, 30, and 35 and the light receiving units 21, 26, 31, and 36 of the light irradiation devices 5, 6, 7, and 8 by wireless or wired. is there.
 第一光照射装置5は、光電センサーであり、図1,図3に示されるように、第一発生部20(第三発光手段)と、第一受光部21(第三受光手段)から形成されている。
 第一発生部20は、第一検知光線S1(第三光線)を発生する部位であり、連続的又は断続的に第一検知光線S1を第一受光部21に照射可能となっている。
 なお、ここでいう「断続的に照射」とは、不規則な周期で照射する場合だけではなく、一定の周期で照射する場合も含む。
 本実施形態では、第二発生部25は、搬送物50の搬送中において、連続的に照射可能となっている。
 また、第一発生部20としては、光源としての機能を有していれば、特に限定されるものではなく、例えば、LED光源やレーザー光源などが使用できる。
 本実施形態では、第一発生部20としてLED光源を使用している。
The 1st light irradiation apparatus 5 is a photoelectric sensor, and is formed from the 1st generation | occurrence | production part 20 (3rd light emission means) and the 1st light-receiving part 21 (3rd light reception means) as FIG. 1, FIG. 3 shows. Has been.
The first generation unit 20 is a part that generates the first detection light beam S1 (third light beam), and can irradiate the first light reception unit 21 with the first detection light beam S1 continuously or intermittently.
Here, “intermittent irradiation” includes not only irradiation with an irregular period but also irradiation with a constant period.
In the present embodiment, the second generation unit 25 can continuously irradiate while the conveyed product 50 is being conveyed.
Moreover, as the 1st generation | occurrence | production part 20, if it has a function as a light source, it will not specifically limit, For example, an LED light source, a laser light source, etc. can be used.
In the present embodiment, an LED light source is used as the first generator 20.
 第一受光部21は、第一発生部20で発生した第一検知光線S1(第三光線)を受光する部位である。第一受光部21は、第一検知光線S1の受光の有無を検知することが可能となっている。
 そして、第一受光部21は、制御装置3の通信部17に無線又は有線によって接続されており、第一検知光線S1の受光の有無に関する情報を制御装置3に送信可能となっている。
The first light receiving unit 21 is a part that receives the first detection light beam S <b> 1 (third light beam) generated by the first generation unit 20. The first light receiving unit 21 can detect whether or not the first detection light beam S1 is received.
And the 1st light-receiving part 21 is connected to the communication part 17 of the control apparatus 3 by radio | wireless or wire communication, The information regarding the presence or absence of light reception of 1st detection light beam S1 can be transmitted to the control apparatus 3.
 第二光照射装置6は、光電センサーであり、第二発生部25(第二発光手段)と、第二受光部26(第二受光手段)から形成されている。
 第二発生部25は、第二検知光線S2(第二光線,光線)を発生する部位であり、連続的又は断続的に第二検知光線S2を第二受光部26に照射可能となっている。
 本実施形態では、第二発生部25は、搬送物50の搬送中において、連続的に照射可能となっている。
 また、第二発生部25としては、光源としての機能を有していれば、特に限定されるものではなく、例えば、LED光源やレーザー光源などが使用できる。
 本実施形態では、第二発生部25としてLED光源を使用している。
The 2nd light irradiation apparatus 6 is a photoelectric sensor, and is formed from the 2nd generation | occurrence | production part 25 (2nd light emission means) and the 2nd light reception part 26 (2nd light reception means).
The second generation unit 25 is a part that generates the second detection light beam S2 (second light beam, light beam), and can continuously or intermittently irradiate the second light reception unit 26 with the second detection light beam S2. .
In the present embodiment, the second generation unit 25 can continuously irradiate while the conveyed product 50 is being conveyed.
Moreover, as the 2nd generation | occurrence | production part 25, if it has a function as a light source, it will not specifically limit, For example, an LED light source, a laser light source, etc. can be used.
In the present embodiment, an LED light source is used as the second generation unit 25.
 第二受光部26は、第二発生部25で発生した第二検知光線S2を受光する部位である。第二受光部26は、第二検知光線S2の受光の有無を検知することが可能となっている。そして、第二受光部26は、制御装置3の通信部17に無線又は有線によって接続されており、第二検知光線S2の受光の有無に関する情報を制御装置3に送信可能となっている。 The second light receiving unit 26 is a part that receives the second detection light beam S <b> 2 generated by the second generation unit 25. The second light receiving unit 26 can detect whether or not the second detection light beam S2 is received. The second light receiving unit 26 is connected to the communication unit 17 of the control device 3 wirelessly or by wire, and can transmit information related to whether or not the second detection light beam S2 is received to the control device 3.
 第三光照射装置7は、光電センサーであり、図2に示されるように、第三発生部30(第一発光手段)と、第三受光部31(第一受光手段)から形成されている。
 第三発生部30は、第三検知光線S3(光線)を発生する部位であり、連続的又は断続的に第三検知光線S3を第三受光部31に照射可能となっている。
 本実施形態では、第三発生部30は、搬送物50の搬送中において、連続的に照射可能となっている。
 また、第三発生部30としては、光源としての機能を有していれば、特に限定されるものではなく、例えば、LED光源やレーザー光源などが使用できる。
 本実施形態では、第三発生部30としてLED光源を使用している。
The 3rd light irradiation apparatus 7 is a photoelectric sensor, and is formed from the 3rd generation | occurrence | production part 30 (1st light emission means) and the 3rd light reception part 31 (1st light reception means) as FIG. 2 shows. .
The third generation unit 30 is a part that generates a third detection light beam S3 (light beam), and can irradiate the third light detection unit 31 with the third detection light beam S3 continuously or intermittently.
In the present embodiment, the third generation unit 30 can continuously irradiate while the conveyed product 50 is being conveyed.
Moreover, as the 3rd generation | occurrence | production part 30, if it has a function as a light source, it will not specifically limit, For example, an LED light source, a laser light source, etc. can be used.
In the present embodiment, an LED light source is used as the third generation unit 30.
 第三受光部31は、第三発生部30で発生した第三検知光線S3を受光する部位である。第三受光部31は、第三検知光線S3の受光の有無を検知することが可能となっている。そして、第三受光部31は、制御装置3の通信部17に無線又は有線によって接続されており、第三検知光線S3の受光の有無に関する情報を制御装置3に送信可能となっている。 The third light receiving part 31 is a part that receives the third detection light beam S3 generated by the third generation part 30. The third light receiving unit 31 can detect whether or not the third detection light beam S3 is received. The third light receiving unit 31 is connected to the communication unit 17 of the control device 3 wirelessly or by wire, and can transmit information related to whether or not the third detection light beam S3 is received to the control device 3.
 第四光照射装置8は、光電センサーであり、図1に示されるように、第四発生部35(第四発光手段)と、第四受光部36(第四受光手段)から形成されている。
 第四発生部35は、第四検知光線S4(第四光線)を発生する部位であり、連続的又は断続的に第四検知光線S4を第四受光部36に照射可能となっている。
 本実施形態では、第四発生部35は、搬送物50の搬送中において、連続的に照射可能となっている。
 また、第四発生部35としては、光源としての機能を有していれば、特に限定されるものではなく、例えば、LED光源やレーザー光源などが使用できる。
 本実施形態では、第四発生部35としてLED光源を使用している。
The 4th light irradiation apparatus 8 is a photoelectric sensor, and is formed from the 4th generation | occurrence | production part 35 (4th light emission means) and the 4th light reception part 36 (4th light reception means) as FIG. 1 shows. .
The fourth generation unit 35 is a part that generates a fourth detection light beam S4 (fourth light beam), and can continuously or intermittently irradiate the fourth light reception unit 36 with the fourth detection light beam S4.
In the present embodiment, the fourth generation unit 35 can continuously irradiate while the conveyed product 50 is being conveyed.
The fourth generator 35 is not particularly limited as long as it has a function as a light source. For example, an LED light source or a laser light source can be used.
In the present embodiment, an LED light source is used as the fourth generation unit 35.
 第四受光部36は、第四発生部35で発生した第四検知光線S4を受光する部位である。第四受光部36は、第四検知光線S4の受光の有無を検知することが可能となっている。そして、第四受光部36は、制御装置3の通信部17に無線又は有線によって接続されており、第四検知光線S4の受光の有無に関する情報を制御装置3に送信可能となっている。 The fourth light receiving unit 36 is a part that receives the fourth detection light beam S4 generated by the fourth generation unit 35. The fourth light receiving unit 36 can detect whether or not the fourth detection light beam S4 is received. And the 4th light-receiving part 36 is connected to the communication part 17 of the control apparatus 3 by radio | wireless or wired, and can transmit the information regarding the presence or absence of light reception of 4th detection light beam S4 to the control apparatus 3.
 続いて、搬送装置1の各部材の位置関係について説明する。 Subsequently, the positional relationship of each member of the transport apparatus 1 will be described.
 第一発生部20と第一受光部21は、図1に示されるように、離間しており、幅方向Yにローラー10,11を挟んで対向する位置になるように配されている。すなわち、第一発生部20と第一受光部21は、幅方向Yにおいて、搬送路2の両外側に位置している。
 また、第一発生部20と第一受光部21は、ローラー10,11の長手方向において、直線状に並んでいる。
As shown in FIG. 1, the first generation unit 20 and the first light receiving unit 21 are separated from each other and are disposed so as to face each other across the rollers 10 and 11 in the width direction Y. That is, the first generation unit 20 and the first light receiving unit 21 are located on both outer sides of the transport path 2 in the width direction Y.
Further, the first generator 20 and the first light receiver 21 are arranged in a straight line in the longitudinal direction of the rollers 10 and 11.
 第二発生部25と第二受光部26は、幅方向Yに搬送路2を挟んで離間しており、かつ、ローラー10,11の長手方向に対して交差する方向に対向する位置に配されている。すなわち、第二発生部25と第二受光部26は、幅方向Yにおいて、搬送路2の両外側に位置している。
 また、第二発生部25と第二受光部26は、搬送方向X(ローラー10,11の並列方向)にずれた位置に配されており、その間に搬送物50が通過するように配されている。
The second generating unit 25 and the second light receiving unit 26 are spaced apart from each other across the conveyance path 2 in the width direction Y, and are disposed at positions facing each other in a direction intersecting the longitudinal direction of the rollers 10 and 11. ing. That is, the second generation unit 25 and the second light receiving unit 26 are located on both outer sides of the transport path 2 in the width direction Y.
Moreover, the 2nd generating part 25 and the 2nd light-receiving part 26 are distribute | arranged to the position shifted in the conveyance direction X (parallel direction of the rollers 10 and 11), and are distribute | arranged so that the conveyed product 50 may pass between them. Yes.
 第三発生部30と第三受光部31は、図2に示されるように、高さ方向Zに搬送路2を挟んで離間しており、かつ、ローラー10,11の長手方向に対して交差する方向に対向する位置に配されている。
 また、第三発生部30は、高さ方向Zにおいて、ローラー10,11よりも下方に位置しており、搬送物50の底面よりも低い位置に設置されている。
 第三受光部31は、ローラー10,11よりも上方に位置しており、さらに搬送物50の天面よりも高い位置に設置されている。
 第三発生部30と第三受光部31は、搬送方向Xにずれた位置に配されており、その間に搬送物50が通過するように配されている。
As shown in FIG. 2, the third generation unit 30 and the third light receiving unit 31 are separated in the height direction Z across the conveyance path 2 and intersect the longitudinal direction of the rollers 10 and 11. It is arranged at a position opposite to the direction.
In addition, the third generation unit 30 is located below the rollers 10 and 11 in the height direction Z and is installed at a position lower than the bottom surface of the conveyed product 50.
The third light receiving unit 31 is located above the rollers 10 and 11 and is installed at a position higher than the top surface of the conveyed product 50.
The third generation unit 30 and the third light receiving unit 31 are arranged at positions shifted in the conveyance direction X, and the conveyance object 50 is arranged between them.
 第四発生部35と第四受光部36は、図1に示されるように、幅方向Yにローラー10,11を挟んで離間しており、互いに対向する位置になるように配されている。すなわち、第四発生部35と第四受光部36は、幅方向Yにおいて、搬送路2の両外側に位置している。
 第四発生部35と第四受光部36は、ローラー10,11の長手方向において、直線状に並んでいる。すなわち、第四発生部35と第四受光部36は、ローラー10,11の長手方向において、平行となっている。
As shown in FIG. 1, the fourth generation unit 35 and the fourth light receiving unit 36 are spaced apart from each other across the rollers 10 and 11 in the width direction Y, and are disposed so as to face each other. That is, the fourth generation unit 35 and the fourth light receiving unit 36 are located on both outer sides of the transport path 2 in the width direction Y.
The fourth generation unit 35 and the fourth light receiving unit 36 are arranged in a straight line in the longitudinal direction of the rollers 10 and 11. That is, the fourth generation unit 35 and the fourth light receiving unit 36 are parallel in the longitudinal direction of the rollers 10 and 11.
 また、第一発生部20、第二発生部25、第四発生部35は、図3に示されるように、いずれも搬送路2の片側に配されており、第一受光部21、第二受光部26、第四受光部36は、いずれも搬送路2のその反対側に配されている。 Further, as shown in FIG. 3, the first generator 20, the second generator 25, and the fourth generator 35 are all arranged on one side of the transport path 2, and the first light receiver 21, The light receiving unit 26 and the fourth light receiving unit 36 are both arranged on the opposite side of the transport path 2.
 また、第四発生部35と第四受光部36は、搬送物50の移動方向Xにおいて、第一発生部20と第一受光部21の下流側に位置している。
 第二発生部25は、第四発生部35よりも搬送物50の移動方向Xの下流側に位置しており、第二受光部26は、第一受光部21よりも上流側に位置している。
Further, the fourth generator 35 and the fourth light receiver 36 are located downstream of the first generator 20 and the first light receiver 21 in the moving direction X of the conveyed product 50.
The second generator 25 is positioned downstream of the fourth generator 35 in the moving direction X of the conveyed product 50, and the second light receiver 26 is positioned upstream of the first light receiver 21. Yes.
 続いて、各光照射装置からの光線の位置関係について説明する。 Subsequently, the positional relationship of light rays from each light irradiation device will be described.
 第一発生部20から照射される第一検知光線S1は、図2,図3から読み取れるように、水平方向であって、かつ搬送物50の搬送方向Xに対して交差する方向に直進し、第一受光部21で受光される。
 本実施形態では、第一発生部20から照射される第一検知光線S1は、搬送物50の移動方向に対して直交方向に直進し、第一受光部21で受光される。
 言い換えると、第一検知光線S1は、ローラー10,11の長手方向に直進し、搬送路2の上方を通過するように照射される。すなわち、第一検知光線S1の照射方向は、少なくとも幅方向成分をもっており、本実施形態では、第一検知光線S1の照射方向は、幅方向成分のみをもっている。
As can be read from FIGS. 2 and 3, the first detection light beam S <b> 1 emitted from the first generation unit 20 travels straight in the horizontal direction and in a direction intersecting the transport direction X of the transported object 50. Light is received by the first light receiving unit 21.
In the present embodiment, the first detection light beam S <b> 1 irradiated from the first generation unit 20 travels straight in a direction orthogonal to the moving direction of the conveyed product 50 and is received by the first light receiving unit 21.
In other words, the first detection light beam S <b> 1 travels straight in the longitudinal direction of the rollers 10 and 11 and is irradiated so as to pass above the transport path 2. That is, the irradiation direction of the first detection light beam S1 has at least a width direction component, and in the present embodiment, the irradiation direction of the first detection light beam S1 has only a width direction component.
 第二発生部25から照射される第二検知光線S2は、図2,図3から読み取れるように、水平方向であって、かつ搬送物50の搬送方向Xに対して特定の角度θ(第二交差角度)で交差する方向に搬送路2の上方を直進し、第二受光部26で受光される。言い換えると、第二受光部26の第二検知光線S2の受光角度(第二受光部26の開口への入射角)は、特定の角度θとなる。
 特定の角度θは、搬送物50の移動距離を正確に算出する観点から、20度以上45度以下であることが好ましい。
 特定の角度θが小さすぎると、搬送物50の形状や大きさによって採寸の測定誤差が生じるおそれがある。特定の角度θが大きすぎると、搬送物50の移動距離が短すぎて、搬送物50の移動距離を正確に算出できないおそれがある。
As can be read from FIGS. 2 and 3, the second detection light beam S <b> 2 irradiated from the second generation unit 25 is in the horizontal direction and has a specific angle θ (the second angle with respect to the transport direction X of the transported object 50). In the direction intersecting at the (intersection angle), it travels straight above the conveyance path 2 and is received by the second light receiving unit 26. In other words, the light receiving angle of the second detection light beam S2 of the second light receiving unit 26 (incident angle to the opening of the second light receiving unit 26) is a specific angle θ.
The specific angle θ is preferably not less than 20 degrees and not more than 45 degrees from the viewpoint of accurately calculating the moving distance of the conveyed product 50.
If the specific angle θ is too small, there may be a measurement error in measuring depending on the shape and size of the conveyed product 50. If the specific angle θ is too large, the moving distance of the conveyed product 50 is too short, and the moving distance of the conveyed object 50 may not be accurately calculated.
 別の観点からみると、第二検知光線S2は、ローラー10,11の長手方向に対して第二交差角度θで交差するように照射される。
 すなわち、第二検知光線S2の照射方向は、少なくとも、幅方向成分と、搬送方向成分をもっており、本実施形態では、第二検知光線S2の照射方向は、幅方向成分と搬送方向成分のみからなる。
From another viewpoint, the second detection light beam S2 is irradiated so as to intersect the longitudinal direction of the rollers 10 and 11 at the second intersection angle θ.
That is, the irradiation direction of the second detection light beam S2 has at least a width direction component and a transport direction component. In the present embodiment, the irradiation direction of the second detection light beam S2 includes only the width direction component and the transport direction component. .
 第三発生部30から照射される第三検知光線S3は、図2に示されるように、鉛直方向成分を持ち、かつ搬送物50の移動方向Xに対して特定の角度δ(第一交差角度)で交差する方向に搬送路2の上方を直進し、第三受光部31で受光される。言い換えると、第三受光部31の第三検知光線S3の受光角度(第三受光部31の開口への入射角)は、特定の角度δとなる。
 特定の角度δは、搬送物50の移動距離を正確に算出する観点から、20度以上45度以下であることが好ましい。
 特定の角度δが小さすぎると、搬送物50の形状や大きさによって、採寸の測定誤差が生じるおそれがある。特定の角度δが大きすぎると、搬送物50の移動距離が短すぎて、搬送物50の移動距離を正確に算出できないおそれがある。
 また、別の観点からみると、第三検知光線S3は、水平方向に対して第一交差角度δで交差するように照射される。すなわち、第三検知光線S3の照射方向は、少なくとも搬送方向成分と、高さ方向成分をもっており、本実施形態では、第三検知光線S3の照射方向は、搬送方向成分と、高さ方向成分のみからなる。
As shown in FIG. 2, the third detection light beam S <b> 3 emitted from the third generation unit 30 has a vertical component and a specific angle δ (first crossing angle) with respect to the moving direction X of the conveyed product 50. ) In the direction intersecting at the top of the transport path 2 and received by the third light receiving unit 31. In other words, the light receiving angle of the third detection light beam S3 of the third light receiving unit 31 (incident angle to the opening of the third light receiving unit 31) is a specific angle δ.
The specific angle δ is preferably not less than 20 degrees and not more than 45 degrees from the viewpoint of accurately calculating the moving distance of the conveyed product 50.
If the specific angle δ is too small, there may be a measurement error in measuring depending on the shape and size of the conveyed product 50. If the specific angle δ is too large, the travel distance of the transported object 50 is too short, and the travel distance of the transported object 50 may not be accurately calculated.
From another viewpoint, the third detection light beam S3 is irradiated so as to intersect the horizontal direction at the first intersection angle δ. That is, the irradiation direction of the third detection light beam S3 has at least a conveyance direction component and a height direction component. In the present embodiment, the irradiation direction of the third detection light beam S3 includes only the conveyance direction component and the height direction component. Consists of.
 第四発生部35から照射される第四検知光線S4は、図2,図3から読み取れるように、水平方向であって、かつ、第一検知光線S1と平行となるように照射される。すなわち、第四検知光線S4は、ローラー10,11の長手方向に直進し、搬送路2の上方を通過するように照射される。つまり、第四検知光線S4の照射方向は、第一検知光線S1と同様、少なくとも幅方向成分をもっており、本実施形態では、第四検知光線S4の照射方向は、幅方向成分のみもっている。 4th detection light beam S4 irradiated from the 4th generation | occurrence | production part 35 is irradiated so that it may become a horizontal direction and parallel to 1st detection light beam S1 so that it may read from FIG. 2, FIG. That is, the fourth detection light beam S <b> 4 is irradiated so as to travel straight in the longitudinal direction of the rollers 10 and 11 and pass above the transport path 2. That is, the irradiation direction of the fourth detection light beam S4 has at least a width direction component, like the first detection light beam S1, and in the present embodiment, the irradiation direction of the fourth detection light beam S4 has only the width direction component.
 第一検知光線S1と、第二検知光線S2と、第四検知光線S4は、図2から読み取れるように、同一水平面上を通過するように照射される。すなわち、第一検知光線S1と、第二検知光線S2と、第四検知光線S4の搬送路2からの高さはいずれも等しい。 The first detection light beam S1, the second detection light beam S2, and the fourth detection light beam S4 are irradiated so as to pass on the same horizontal plane as can be seen from FIG. That is, the heights of the first detection light beam S1, the second detection light beam S2, and the fourth detection light beam S4 from the transport path 2 are all equal.
 第一検知光線S1、第二検知光線S2、及び第四検知光線S4は、図3のように搬送路2を平面視したときに、いずれも搬送路2の幅方向の第一発生部20側の端面を通る平面Wとそれぞれ交差している。
 第一検知光線S1と搬送路2の片側端面を通る平面Wとの交差部位である第一交差部22と、第四検知光線S4と平面Wとの交差部位である第四交差部37との間隔A1は、搬送物50の長さよりも大きくなっている。
 第二検知光線S2と平面Wとの交差部位である第二交差部27と、第一交差部22との間隔B1は、第一交差部22と第四交差部37との間隔A1よりも大きい。
 上記したように第二検知光線S2は、交差角度θで搬送路2に入射するので、第二交差部27での搬送路2の端面と第二検知光線S2の交差角度も特定の角度θとなる。
The first detection light beam S1, the second detection light beam S2, and the fourth detection light beam S4 are all in the width direction of the conveyance path 2 when the conveyance path 2 is viewed in plan view as shown in FIG. Respectively intersect with a plane W passing through the end face.
A first intersection 22 that is an intersection of the first detection light beam S1 and a plane W that passes through one end face of the conveyance path 2, and a fourth intersection 37 that is an intersection of the fourth detection light beam S4 and the plane W. The interval A1 is larger than the length of the conveyed product 50.
An interval B1 between the second intersecting portion 27 that is an intersecting portion of the second detection light beam S2 and the plane W and the first intersecting portion 22 is larger than an interval A1 between the first intersecting portion 22 and the fourth intersecting portion 37. .
As described above, since the second detection light beam S2 is incident on the transport path 2 at the intersection angle θ, the intersection angle between the end surface of the transport path 2 and the second detection light beam S2 at the second intersection 27 is also a specific angle θ. Become.
 また、第三検知光線S3は、図2のように搬送路2を側面視したときに、第一検知光線S1、第二検知光線S2、及び第四検知光線S4が通過する平面Hと交差している。
 第一交差部22と、第三検知光線S3と平面Hとの交差部位である第三交差部32との間隔C1は、搬送物50の長さよりも大きい。
 上記したように第三検知光線S3は、交差角度δで搬送路2に入射するので、第三交差部32での平面Hと第三検知光線S3の交差角も特定の角度δとなる。
The third detection light beam S3 intersects the plane H through which the first detection light beam S1, the second detection light beam S2, and the fourth detection light beam S4 pass when the conveyance path 2 is viewed from the side as shown in FIG. ing.
An interval C1 between the first intersecting portion 22 and the third intersecting portion 32 that is an intersecting portion of the third detection light beam S3 and the plane H is larger than the length of the conveyed product 50.
As described above, since the third detection light beam S3 is incident on the transport path 2 at the intersection angle δ, the intersection angle between the plane H at the third intersection portion 32 and the third detection light beam S3 also becomes a specific angle δ.
 ここで、本実施形態の搬送装置1は、各光照射装置5,6,7,8が駆動した状態で搬送物50をローラー10,11によって搬送する。そして、本実施形態の搬送装置1は、上記したように、この搬送中の搬送物50に対して採寸動作を実行可能である点を特徴の一つとしている。 Here, the transport device 1 of the present embodiment transports the transported object 50 by the rollers 10 and 11 in a state where the light irradiation devices 5, 6, 7, and 8 are driven. And as above-mentioned, the conveying apparatus 1 of this embodiment is characterized by the ability to perform the measurement operation | movement with respect to the conveyed product 50 in this conveyance.
 この採寸動作は、速度検知動作と、長さ検知動作と、幅検知動作と、高さ検知動作をそれぞれ実施するものであり、搬送中の搬送物50に対して同時に実施される。 This measuring operation is performed for the speed detection operation, the length detection operation, the width detection operation, and the height detection operation, respectively, and is performed simultaneously on the transported object 50 being transported.
 以下、第一実施形態の搬送装置1の採寸動作について説明するが、理解を容易にするため、各動作を分けて説明する。
 なお、あらかじめ制御装置3の記憶部16には、第一交差部22と第四交差部37との間隔A1、第一交差部22と第二交差部27との間隔B1、第一交差部22と第三交差部32との間隔C1、第二検知光線S2の交差角度θ、及び第三検知光線S3の交差角度δ、ローラー10,11の天面を通る平面Iから平面Hまでの高さH1が記憶されている。
 また、搬送する搬送物50は、搬送路2の第一発生部20側の端面(平面W)に幅寄せして搬送するものとする。すなわち、搬送物50は、搬送中に幅方向Yにずれず、搬送方向Xにおいて同一姿勢の状態で直線上に搬送される。
Hereinafter, although the measuring operation of the conveyance apparatus 1 of 1st embodiment is demonstrated, in order to understand easily, each operation | movement is demonstrated separately.
Note that the storage unit 16 of the control device 3 previously includes an interval A1 between the first intersection 22 and the fourth intersection 37, an interval B1 between the first intersection 22 and the second intersection 27, and the first intersection 22. And the third intersection 32, the intersection angle θ of the second detection beam S2, the intersection angle δ of the third detection beam S3, and the height from the plane I passing through the top surfaces of the rollers 10 and 11 to the plane H. H1 is stored.
Further, the conveyed product 50 to be conveyed is conveyed while being brought closer to the end surface (plane W) on the first generation unit 20 side of the conveyance path 2. That is, the conveyed product 50 is conveyed in a straight line in a state of the same posture in the conveyance direction X without shifting in the width direction Y during conveyance.
 まず、搬送物50の搬送速度を検知する速度検知動作について説明する。 First, the speed detection operation for detecting the transport speed of the transported object 50 will be described.
 この速度検知動作は、通常の搬送過程で行われるものであり、搬送物50がローラー10,11によって一方方向に搬送されている過程で実施される。
 具体的には、搬送物50が搬送され、図5(a)のように搬送物50が第一発生部20から照射される第一検知光線S1の通過位置に至ると、搬送物50が第一検知光線S1を遮ることとなる。そのため、第一受光部21は第一検知光線S1が検知できないか、受光量が小さくなる。
 そして、第一受光部21は、この受光量の減少により、搬送物50が第一検知光線S1の通過位置に到達したことを検知し、その検知信号(ON信号)を制御装置3に伝達する。
 このとき、制御装置3では、第一受光部21から検知信号(ON信号)を受けると、伝達を受けた時刻(搬送物50が通過位置に至った時刻)を記憶部16が記憶する。
This speed detection operation is performed in a normal conveyance process, and is performed in the process in which the conveyed product 50 is conveyed in one direction by the rollers 10 and 11.
Specifically, the transported object 50 is transported, and when the transported object 50 reaches the passing position of the first detection light beam S1 irradiated from the first generation unit 20 as shown in FIG. One detection light beam S1 is blocked. For this reason, the first light receiving unit 21 cannot detect the first detection light beam S <b> 1 or the received light amount becomes small.
And the 1st light-receiving part 21 detects that the conveyed product 50 reached | attained the passage position of 1st detection light beam S1 by the reduction | decrease of this received light quantity, and transmits the detection signal (ON signal) to the control apparatus 3. .
At this time, in the control device 3, when receiving the detection signal (ON signal) from the first light receiving unit 21, the storage unit 16 stores the time when the transmission is received (the time when the conveyed product 50 reaches the passing position).
 その後、搬送物50が進行し、図5(b)のように搬送物50が第一検知光線S1を通過すると、第一検知光線S1は搬送物50によって遮られないので、第一受光部21での第一検知光線S1の受光量が回復する。
 そして、第一受光部21は、この受光量の回復により、搬送物50が第一検知光線S1を通過したことを検知し、その検知信号(OFF信号)を制御装置3に伝達する。
 制御装置3では、第一受光部21から検知信号(OFF信号)を受けると、伝達を受けた時刻(搬送物50が第一検知光線S1のラインを通過した時刻)を記憶部16が記憶する。
Thereafter, when the transported object 50 advances and the transported object 50 passes through the first detection light beam S1 as shown in FIG. 5B, the first detection light beam S1 is not blocked by the transported object 50, and thus the first light receiving unit 21. The amount of received light of the first detection light beam S1 is recovered.
And the 1st light-receiving part 21 detects that the conveyed product 50 passed 1st detection light beam S1 by the recovery | restoration of this received light quantity, and transmits the detection signal (OFF signal) to the control apparatus 3. FIG.
In the control device 3, when the detection signal (OFF signal) is received from the first light receiving unit 21, the storage unit 16 stores the time when the transmission is received (the time when the conveyed product 50 passes the line of the first detection light beam S <b> 1). .
 その後、さらに搬送物50が進行し、図5(c)のように搬送物50が第四発生部35から照射される第四検知光線S4の通過位置に至ると、搬送物50が第四検知光線S4を遮ることなる。そのため、第四受光部36は、第四検知光線S4が検知できないか、受光量が小さくなる。
 そして、第四受光部36は、この受光量の減少により、搬送物50が第四検知光線S4の通過位置に到達したことを検知し、その検知信号(ON信号)を制御装置3に伝達する。
 このとき、制御装置3では、第四受光部36から検知信号(ON信号)を受けると、伝達を受けた時刻(搬送物50が通過位置に至った時刻)を記憶部16が記憶する。
After that, the conveyed product 50 further advances, and when the conveyed product 50 reaches the passing position of the fourth detection light beam S4 irradiated from the fourth generation unit 35 as shown in FIG. The light beam S4 is blocked. For this reason, the fourth light receiving unit 36 cannot detect the fourth detection light beam S4 or the amount of received light becomes small.
And the 4th light-receiving part 36 detects that the conveyed product 50 reached | attained the passage position of 4th detection light beam S4 by the reduction | decrease of this received light quantity, and transmits the detection signal (ON signal) to the control apparatus 3. .
At this time, in the control device 3, when receiving the detection signal (ON signal) from the fourth light receiving unit 36, the storage unit 16 stores the time when the transmission is received (the time when the conveyed product 50 reaches the passing position).
 その後、さらに搬送物50が進行し、図5(d)のように搬送物50が第四検知光線S4を通過すると、第四検知光線S4は搬送物50によって遮られないので、第四受光部36での第四検知光線S4の受光量が回復する。
 第四受光部36は、この受光量の回復により、搬送物50が第四検知光線S4を通過したことを検知し、その検知信号(OFF信号)を制御装置3に伝達する。
 制御装置3では、第四受光部36から検知信号(OFF信号)を受けると、伝達を受けた時刻(搬送物50が第四検知光線S4のラインを通過した時刻)を記憶部16が記憶する。
Thereafter, the conveyed object 50 further advances, and when the conveyed object 50 passes through the fourth detection light beam S4 as shown in FIG. 5D, the fourth detection light beam S4 is not blocked by the conveyed object 50. The amount of received light of the fourth detection light beam S4 at 36 is recovered.
The fourth light receiving unit 36 detects that the conveyed product 50 has passed the fourth detection light beam S <b> 4 by the recovery of the amount of received light, and transmits the detection signal (OFF signal) to the control device 3.
In the control device 3, when the detection signal (OFF signal) is received from the fourth light receiving unit 36, the storage unit 16 stores the time when the transmission is received (the time when the conveyed product 50 passes through the line of the fourth detection light beam S 4). .
 演算部15は、上記の動作によって、記憶部16で記憶された情報に基づいて、図6(a)のように、第一受光部21が搬送物50による第一検知光線S1の遮光を検知してから、第四受光部36が搬送物50による第四検知光線S4の遮光を検知するまでの経過時間T1(第一通過時間)を算出する。
 そして、あらかじめ計測された第一検知光線S1と第四検知光線S4との搬送方向Xの距離A1(第一交差部22と第四交差部37との間隔)を経過時間T1で除算して、速度V1(=A1/T1)を算出する。
In the calculation unit 15, the first light receiving unit 21 detects the blocking of the first detection light beam S <b> 1 by the transported object 50 as shown in FIG. 6A based on the information stored in the storage unit 16 by the above operation. Then, an elapsed time T1 (first passage time) from when the fourth light receiving unit 36 detects blocking of the fourth detection light beam S4 by the conveyed object 50 is calculated.
Then, the distance A1 in the transport direction X between the first detection light beam S1 and the fourth detection light beam S4 measured in advance (the interval between the first intersection portion 22 and the fourth intersection portion 37) is divided by the elapsed time T1, The speed V1 (= A1 / T1) is calculated.
 また、演算部15は、図6(b)のように、第一受光部21での受光量が回復して、搬送物50が第一検知光線S1を通過したと検知されてから、第四受光部36での受光量が回復して、搬送物50が第四検知光線S4を通過したと検知されるまでの経過時間T2(第二通過時間)を算出する。
 第一検知光線S1と第四検知光線S4との搬送方向Xの距離A1(第一交差部22から第四交差部37までの距離)を経過時間T2で除算して、速度V2(=A1/T2)を算出する。
 そして、上記した計算によって算出された速度V1と速度V2から平均速度Vaを算出する。すなわち、速度V1と速度V2を加算し、加算数の2で除算して平均速度Va(=(V1+V2)/2)を算出する。
In addition, as shown in FIG. 6B, the calculation unit 15 detects that the amount of light received by the first light receiving unit 21 has been recovered and the transported object 50 has passed through the first detection light beam S1. An elapsed time T2 (second passage time) until it is detected that the amount of light received by the light receiving unit 36 is recovered and the conveyed product 50 has passed the fourth detection light beam S4 is calculated.
The distance A1 (the distance from the first intersection 22 to the fourth intersection 37) in the transport direction X between the first detection beam S1 and the fourth detection beam S4 is divided by the elapsed time T2 to obtain a velocity V2 (= A1 / T2) is calculated.
Then, the average speed Va is calculated from the speed V1 and the speed V2 calculated by the above calculation. That is, the speed V1 and the speed V2 are added and divided by the addition number 2 to calculate the average speed Va (= (V1 + V2) / 2).
 続いて、搬送物50の長さを検知する長さ検知動作について説明する。 Subsequently, a length detection operation for detecting the length of the conveyed product 50 will be described.
 この長さ検知動作は、上記した速度検知動作と同様、通常の搬送過程で行われるものであり、搬送物50がローラー10,11によって一方方向に搬送されている過程で実施される。
 具体的には、搬送物50が搬送され、図7(a)のように搬送物50が第一発生部20から照射される第一検知光線S1の通過位置に至ると、第一受光部21は、搬送物50が第一検知光線S1の通過位置に到達したことを検知し、その検知信号(ON信号)を制御装置3に伝達する。
 このとき、制御装置3では、第一受光部21から検知信号(ON信号)を受けると、伝達を受けた時刻(搬送物50が通過位置に至った時刻)を記憶部16が記憶する。
This length detection operation is performed in the normal conveyance process, similar to the speed detection operation described above, and is performed in the process in which the conveyed product 50 is conveyed in one direction by the rollers 10 and 11.
Specifically, when the transported object 50 is transported and the transported object 50 reaches the passing position of the first detection light beam S1 irradiated from the first generating unit 20 as shown in FIG. Detects that the conveyed product 50 has reached the passage position of the first detection light beam S <b> 1 and transmits the detection signal (ON signal) to the control device 3.
At this time, in the control device 3, when receiving the detection signal (ON signal) from the first light receiving unit 21, the storage unit 16 stores the time when the transmission is received (the time when the conveyed product 50 reaches the passing position).
 その後、図7(b)のように、さらに搬送物50が搬送されて、搬送物50が第一検知光線S1を通過すると、第一受光部21は、搬送物50が第一検知光線S1を通過したことを検知し、その検知信号(OFF信号)を制御装置3に伝達する。
 このとき、制御装置3では、第一受光部21から検知信号(OFF信号)を受けると、伝達を受けた時刻(搬送物50が第一検知光線S1のラインを通過した時刻)を記憶部16が記憶する。
Thereafter, as shown in FIG. 7B, when the transported object 50 is further transported and the transported object 50 passes the first detection light beam S1, the first light receiving unit 21 causes the transported object 50 to transmit the first detection light beam S1. The passage is detected and the detection signal (OFF signal) is transmitted to the control device 3.
At this time, when the control device 3 receives the detection signal (OFF signal) from the first light receiving unit 21, the storage unit 16 indicates the time when the transmission is received (the time when the conveyed product 50 passes the line of the first detection light beam S <b> 1). Remember.
 そして、演算部15は、記憶部16で記憶された情報に基づいて、図7(a)に示される第一受光部21が第一検知光線S1の遮光を検知してから、図7(b)に示される第一受光部21が第一検知光線S1の回復を検知するまでの経過時間T3(遮光時間)を算出する。
 そして、上記した速度検知動作によって算出された平均速度Vaにこの経過時間T3を乗算することによって、搬送物50の長さQ1(=Va×T3)(移動方向の長さ)を算出する。
Then, based on the information stored in the storage unit 16, the calculation unit 15 detects the light blocking of the first detection light beam S1 by the first light receiving unit 21 shown in FIG. ) To calculate the elapsed time T3 (light shielding time) until the first light receiving unit 21 detects the recovery of the first detection light beam S1.
Then, the length Q1 (= Va × T3) (length in the moving direction) of the conveyed product 50 is calculated by multiplying the average speed Va calculated by the speed detection operation described above by the elapsed time T3.
 続いて、搬送物50の幅を検知する幅検知動作について説明する。 Subsequently, the width detection operation for detecting the width of the conveyed product 50 will be described.
 この幅検知動作では、上記した速度検知動作と同様、通常の搬送過程で行われるものであり、搬送物50がローラー10,11によって一方方向に搬送されている過程で実施される。
 具体的には、搬送物50が搬送され、図8(a)のように搬送物50が第一発生部20から照射される第一検知光線S1の通過位置に至ると、第一受光部21は、搬送物50が第一検知光線S1の通過位置に到達したことを検知し、その検知信号(ON信号)を制御装置3に伝達する。
 このとき、制御装置3では、第一受光部21から検知信号(ON信号)を受けると、伝達を受けた時刻(搬送物50が通過位置に至った時刻)を記憶部16が記憶する。
This width detection operation is performed in the normal conveyance process, similar to the speed detection operation described above, and is performed in the process in which the conveyed product 50 is conveyed in one direction by the rollers 10 and 11.
Specifically, when the transported object 50 is transported and the transported object 50 reaches the passing position of the first detection light beam S1 irradiated from the first generating unit 20 as shown in FIG. Detects that the conveyed product 50 has reached the passage position of the first detection light beam S <b> 1 and transmits the detection signal (ON signal) to the control device 3.
At this time, in the control device 3, when receiving the detection signal (ON signal) from the first light receiving unit 21, the storage unit 16 stores the time when the transmission is received (the time when the conveyed product 50 reaches the passing position).
 その後、図8(b)のように、さらに搬送物50が搬送されて、搬送物50が第二発生部25から照射される第二検知光線S2の通過位置に至ると、第二検知光線S2を遮ることになる。そのため、第二受光部26で第二検知光線S2が検知できないか、受光量が小さくなる。
 第二受光部26は、この受光量の減少により、搬送物50が第二検知光線S2の通過位置に到達したことを検知し、その検知信号(ON信号)を制御装置3に伝達する。
 このとき、制御装置3では、第二受光部26から検知信号(ON信号)を受けると、伝達を受けた時刻(搬送物50が通過位置に至った時刻)を記憶部16が記憶する。
After that, as shown in FIG. 8B, when the transported object 50 is further transported and the transported object 50 reaches the passage position of the second detection light beam S2 irradiated from the second generation unit 25, the second detection light beam S2 is reached. Will be blocked. For this reason, the second detection light beam S2 cannot be detected by the second light receiving unit 26, or the amount of received light is reduced.
The second light receiving unit 26 detects that the conveyed product 50 has reached the passing position of the second detection light beam S <b> 2 due to the decrease in the amount of received light, and transmits the detection signal (ON signal) to the control device 3.
At this time, in the control device 3, when the detection signal (ON signal) is received from the second light receiving unit 26, the storage unit 16 stores the time when the transmission is received (the time when the conveyed product 50 reaches the passing position).
 そして、演算部15は、記憶部16で記憶された情報に基づいて、第一受光部21が第一検知光線S1の遮光を検知してから、第二受光部26が第二検知光線S2の遮光を検知するまでの経過時間T4を算出する。
 また上記した速度検知動作によって算出された平均速度Vaにこの経過時間T4を乗算することによって、第一検知光線S1からの通過長さD1(=Va×T4)(搬送物50の移動距離,第二移動距離)を算出する。
 そして、あらかじめ設定された第一検知光線S1の第一交差部22と第二検知光線S2の第二交差部27との距離B1から搬送物50の移動距離D1を減算し、第二交差部27から搬送物50の搬送方向Xの先端面までの距離E1(=B1-D1)を算出する。
 このようにして求めた距離E1と第二検知光線S2の交差角度θとの関係から、幅方向成分を算出し、搬送物50の幅を算出する。
 具体的には、三角関数を利用し、距離E1と交差角度θの正接(tanθ)の乗算により、搬送物50の幅Q2(=E1×tanθ)を算出する。
And the calculating part 15 is based on the information memorize | stored in the memory | storage part 16, and after the 1st light-receiving part 21 detects shielding of the 1st detection light beam S1, the 2nd light-receiving part 26 detects the 2nd detection light beam S2. An elapsed time T4 until the light shielding is detected is calculated.
Further, by multiplying the average speed Va calculated by the above-described speed detection operation by the elapsed time T4, the passage length D1 (= Va × T4) from the first detection light beam S1 (the moving distance of the transported object 50, the first (Two movement distance) is calculated.
And the moving distance D1 of the conveyed product 50 is subtracted from the preset distance B1 between the first intersection 22 of the first detection light beam S1 and the second intersection 27 of the second detection light beam S2, and the second intersection 27 A distance E1 (= B1-D1) from the leading end surface of the conveyed product 50 in the conveying direction X is calculated.
A width direction component is calculated from the relationship between the distance E1 thus obtained and the intersection angle θ of the second detection light beam S2, and the width of the conveyed product 50 is calculated.
Specifically, the width Q2 (= E1 × tan θ) of the conveyed product 50 is calculated by multiplying the distance E1 and the tangent (tan θ) of the intersection angle θ using a trigonometric function.
 続いて、搬送物50の高さを検知する高さ検知動作について説明する。 Subsequently, a height detection operation for detecting the height of the conveyed product 50 will be described.
 この高さ検知動作は、上記した速度検知動作と同様、通常の搬送過程で行われるものであり、搬送物50がローラー10,11によって一方方向に搬送されている過程で実施される。
 具体的には、搬送物50が搬送され、図9(a)のように搬送物50が第一発生部20から照射される第一検知光線S1の通過位置に至ると、第一受光部21は、搬送物50が第一検知光線S1の通過位置に到達したことを検知し、その検知信号(ON信号)を制御装置3に伝達する。
 このとき、制御装置3では、第一受光部21から検知信号(ON信号)を受けると、伝達を受けた時刻(搬送物50が通過位置に至った時刻)を記憶部16が記憶する。
This height detection operation is performed in the normal conveyance process, similar to the speed detection operation described above, and is performed in the process in which the conveyed product 50 is conveyed in one direction by the rollers 10 and 11.
Specifically, when the transported object 50 is transported and the transported object 50 reaches the passing position of the first detection light beam S1 irradiated from the first generating unit 20 as shown in FIG. Detects that the conveyed product 50 has reached the passage position of the first detection light beam S <b> 1 and transmits the detection signal (ON signal) to the control device 3.
At this time, in the control device 3, when receiving the detection signal (ON signal) from the first light receiving unit 21, the storage unit 16 stores the time when the transmission is received (the time when the conveyed product 50 reaches the passing position).
 その後、図9(b)のように、さらに搬送物50が搬送されて、搬送物50が第三発生部30から照射される第三検知光線S3の通過位置に至ると、第三検知光線S3を遮ることなり、第三受光部31で第三検知光線S3が検知できないか、受光量が小さくなる。
 第三受光部31は、この受光量の減少により、搬送物50が第三検知光線S3の通過位置に到達したことを検知し、その検知信号(ON信号)を制御装置3に伝達する。
 このとき、制御装置3では、第三受光部31から検知信号(ON信号)を受けると、伝達を受けた時刻(搬送物50が通過位置に至った時刻)を記憶部16が記憶する。
After that, as shown in FIG. 9B, when the transported object 50 is further transported and the transported object 50 reaches the passage position of the third detection light beam S3 irradiated from the third generation unit 30, the third detection light beam S3. The third detection light beam S3 cannot be detected by the third light receiving unit 31, or the amount of received light is reduced.
The third light receiving unit 31 detects that the conveyed product 50 has reached the passage position of the third detection light beam S3 due to the decrease in the amount of received light, and transmits the detection signal (ON signal) to the control device 3.
At this time, in the control device 3, when the detection signal (ON signal) is received from the third light receiving unit 31, the storage unit 16 stores the time when the transmission is received (the time when the conveyed product 50 reaches the passing position).
 演算部15は、記憶部16で記憶された情報に基づいて、第一受光部21が第一検知光線S1の遮光を検知してから、第三受光部31が第三検知光線S3の遮光を検知するまでの経過時間T5を算出する。
 また上記した速度検知動作によって算出された平均速度Vaにこの経過時間T5を乗算することによって、第一検知光線S1からの通過長さF1(=Va×T5)(搬送物50の移動距離)を算出する。
 そして、あらかじめ設定された第一検知光線S1の第一交差部22と第三検知光線S3の第三交差部32との距離C1から搬送物50の移動距離F1を減算し、第三交差部32から搬送物50の搬送方向Xの先端面までの距離G1(=C1-F1)を算出する。
 さらに、このようにして求めた距離G1と、第三検知光線S3の交差角度δとの関係から、高さ方向成分を算出し、搬送物50の高さQ3を算出する。
 具体的には、三角関数を利用し、距離G1と交差角度δの正接(tanδ)の乗算し、さらに平面Hの平面Iからの高さH1を加算することにより、搬送物50の高さQ3(=G1×tanδ+H1)を算出する。
Based on the information stored in the storage unit 16, the calculation unit 15 detects the light blocking of the first detection light beam S1 after the first light receiving unit 21 detects the light blocking of the third detection light beam S3. The elapsed time T5 until detection is calculated.
Further, by multiplying the average speed Va calculated by the above-described speed detection operation by this elapsed time T5, the passage length F1 (= Va × T5) (movement distance of the conveyed product 50) from the first detection light beam S1 is obtained. calculate.
Then, the moving distance F1 of the conveyed product 50 is subtracted from a preset distance C1 between the first intersecting portion 22 of the first detection light beam S1 and the third intersecting portion 32 of the third detection light beam S3. A distance G1 (= C1-F1) from the leading end surface of the conveyed product 50 in the conveying direction X is calculated.
Furthermore, a height direction component is calculated from the relationship between the distance G1 thus determined and the intersection angle δ of the third detection light beam S3, and the height Q3 of the conveyed product 50 is calculated.
Specifically, by using a trigonometric function, multiplying the distance G1 by the tangent (tan δ) of the intersection angle δ, and further adding the height H1 of the plane H from the plane I, the height Q3 of the conveyed product 50 is obtained. (= G1 × tan δ + H1) is calculated.
 以上のように、本実施形態の搬送装置1では、搬送中の搬送物50について、長さ検知動作によって搬送物50の長さを、幅検知動作によって搬送物50の幅を、高さ検知動作によって搬送物50の高さをそれぞれ算出することができる。
 また、搬送動作に伴って、搬送物50の採寸が自動的に可能であるため、人力により採寸する必要がなく、容易に採寸できる。
 さらに、各発生部20,25,30,35からの検知光線S1,S2,S3,S4によって採寸するため、カメラ等の高価な機材を必要とせず、従来に比べて低コストで採寸することができる。
As described above, in the transport device 1 according to the present embodiment, the length of the transported object 50 being transported is determined by the length detection operation, the width of the transported object 50 is detected by the width detection operation, and the height detection operation. Thus, the height of the conveyed product 50 can be calculated respectively.
Moreover, since the measurement of the conveyed product 50 is automatically possible with a conveyance operation | movement, it is not necessary to measure by human power and can measure easily.
Further, since measurement is performed by the detection light beams S1, S2, S3, and S4 from each of the generators 20, 25, 30, and 35, expensive equipment such as a camera is not required, and measurement can be performed at a lower cost than in the past. it can.
 また、本実施形態の搬送装置1では、速度検知動作によって、搬送物50の搬送速度を正確に検知できるので、より高精度な測定が可能となる。 Further, in the transport device 1 of the present embodiment, since the transport speed of the transported object 50 can be accurately detected by the speed detection operation, more accurate measurement is possible.
 さらに、本実施形態の搬送装置1は、制御装置3(回転速度検知手段)によって、駆動ローラー10に内蔵されるモーターへの制御パルス及びモーターの回転数からモーターの回転速度を算出する。そして、速度検知動作によって算出される搬送速度とモーターの回転速度とを比較することによって、搬送物50の搬送路2でのスリップ量を検知することもできる。こうすることによって、複数の搬送物50を搬送する場合でも、搬送物50の間隔等を正確に調整することが可能となる。 Furthermore, the transport device 1 of the present embodiment calculates the rotational speed of the motor from the control pulse to the motor built in the drive roller 10 and the rotational speed of the motor by the control device 3 (rotational speed detection means). And the slip amount of the conveyed product 50 in the conveyance path 2 can also be detected by comparing the conveyance speed calculated by the speed detection operation with the rotation speed of the motor. By doing so, even when a plurality of transported objects 50 are transported, the interval of the transported objects 50 can be adjusted accurately.
 ところで、本実施形態の搬送装置1は、上記したように、幅及び高さを算出する際に、移動方向に対する検知光線S2,S3の照射角度を利用する。そのため、検知光線S2,S3の照射角度は、正確な角度に設定することが必要となる。
 しかしながら、長時間使用すると、搬送物50等の振動により、検知光線S2,S3の照射角度がずれてしまう場合がある。また、各光照射装置5,6,7,8の位置もずれてしまう場合もあり得る。
By the way, as described above, the transport device 1 according to the present embodiment uses the irradiation angles of the detection light beams S2 and S3 with respect to the moving direction when calculating the width and the height. Therefore, it is necessary to set the irradiation angle of the detection light beams S2 and S3 to an accurate angle.
However, when used for a long time, the irradiation angles of the detection light beams S2 and S3 may be shifted due to vibration of the conveyed product 50 or the like. Moreover, the position of each light irradiation apparatus 5,6,7,8 may also shift | deviate.
 そこで、搬送装置1は、以下の補正動作を行い、あらかじめ設定した角度及び距離と、実測の角度及び距離との間でのずれを確認することもできる。この点について、図10を用いて第二検知光線S2の補正を行う場合について説明する。なお、搬送装置1は、第三検知光線S3の補正を行うことも可能であるが、第二検知光線S2の補正と説明が重複するため、説明を省略する。 Therefore, the transport apparatus 1 can also perform the following correction operation to confirm a deviation between the preset angle and distance and the actually measured angle and distance. With respect to this point, a case where the second detection light beam S2 is corrected will be described with reference to FIG. In addition, although the conveying apparatus 1 can also correct | amend 3rd detection light beam S3, since correction and description overlap with 2nd detection light beam S2, description is abbreviate | omitted.
 まず、幅の異なる2種類の箱を用意する。すなわち、幅がMmmの第一箱M1と幅がNmmの第二箱N1を用意する(Mmm>Nmm)。なお、箱M1,N1は、ともにあらかじめ幅が測られた箱であり、立方体状の箱である。 First, prepare two types of boxes with different widths. That is, a first box M1 having a width of Mmm and a second box N1 having a width of Nmm are prepared (Mmm> Nmm). Both the boxes M1 and N1 are boxes whose widths are measured in advance, and are cubic boxes.
 箱M1,N1をそれぞれローラー10,11で搬送し、箱M1,N1について第一検知光線S1の位置(第一交差部22)から第二検知光線S2を遮るまでの距離Lm,Lnを求める。
 具体的には、第一受光部21が、箱M1,N1によって第一検知光線S1が遮られたことを検知してから、第二受光部26が、箱M1,N1によって第二検知光線S2が遮られたことを検知するまでの経過時間Tm,Tnを算出する。
 また速度検知動作によって算出された箱M1,N1の平均速度Vm,Vnにこの経過時間Tm,Tnを乗算することによって、第一検知光線S1からの通過長さLm(=Vm×Tm),Ln(=Vn×Tn)を算出する。
 そして、第二箱N1の通過長さLnから第一箱M1の通過長さLmを減算し、第二箱N1が第二検知光線S2を遮った位置と、第一箱M1が第二検知光線S2を遮った位置との間隔R(=Ln-Lm)を算出する。
The boxes M1 and N1 are respectively conveyed by the rollers 10 and 11, and the distances Lm and Ln from the position of the first detection light beam S1 (first intersection 22) to the second detection light beam S2 are determined for the boxes M1 and N1.
Specifically, after the first light receiving unit 21 detects that the first detection light beam S1 is blocked by the boxes M1 and N1, the second light reception unit 26 detects the second detection light beam S2 by the boxes M1 and N1. Elapsed time Tm, Tn until it is detected that is blocked is calculated.
Further, by multiplying the average velocities Vm, Vn of the boxes M1, N1 calculated by the speed detection operation by the elapsed times Tm, Tn, the passage length Lm (= Vm × Tm), Ln from the first detection light beam S1 is obtained. (= Vn × Tn) is calculated.
Then, the passage length Lm of the first box M1 is subtracted from the passage length Ln of the second box N1, and the position where the second box N1 blocks the second detection light beam S2 and the first box M1 is the second detection light beam. An interval R (= Ln−Lm) from the position where S2 is blocked is calculated.
 また、別途工程により、第一箱M1の幅Mから第二箱N1の幅Nを減算し、第一箱M1と第二箱N1の幅の差S(=M-N)を算出する。
 そして、間隔Rと幅の差Sから第二検知光線S2の交差角度θ(=tan-1S÷R)を算出する。
 このようにして、実測により、交差角度θが算出できるので、記憶部16に記憶され採寸動作において計算に用いる交差角度θと、補正動作により求めた実測の交差角度θとのずれを確認し、実測の交差角度θに補正することができる。
In a separate process, the width N of the second box N1 is subtracted from the width M of the first box M1, and a difference S (= MN) between the widths of the first box M1 and the second box N1 is calculated.
Then, an intersection angle θ (= tan −1 S ÷ R) of the second detection light beam S2 is calculated from the interval R and the difference S between the widths.
Thus, since the crossing angle θ can be calculated by actual measurement, the deviation between the crossing angle θ stored in the storage unit 16 and used for calculation in the measuring operation and the actually measured crossing angle θ obtained by the correction operation is confirmed. The actual crossing angle θ can be corrected.
 また、上記したように実測の交差角度θを算出できるので、第一交差部22から第二交差部27までの距離B1を算出できる。そのため、採寸動作において計算に用いる距離B1と補正動作によって求めた実測の距離B1とのずれを確認することもできる。
 具体的には、第二箱N1の幅Nを交差角度θの正接(tanθ)で除算することによって、第二交差部27と第二箱N1が第二検知光線S2を遮った位置との間隔P(=N/tanθ)を算出する。そして、第一箱M1の通過長さLmと間隔Rと間隔Pを加算することによって、第一交差部22から第二交差部27までの距離B1(=Lm+R+P)が実測で算出することができる。
 このようにして、実測により、第一交差部22から第二交差部27までの距離B1を算出できるので、記憶部16に記憶されて計算に用いる距離B1と、実測の距離B1とのずれを確認し、実測の位置に補正することができる。
 そして、本実施形態では、記憶部16において、補正動作で算出した交差角度θ及び距離B1を上書き又は新たに記憶して、この補正動作で算出した交差角度θ及び距離B1を以後の採寸動作で使用する。
Moreover, since the actually measured intersection angle θ can be calculated as described above, the distance B1 from the first intersection 22 to the second intersection 27 can be calculated. Therefore, a deviation between the distance B1 used for calculation in the measuring operation and the actually measured distance B1 obtained by the correction operation can be confirmed.
Specifically, by dividing the width N of the second box N1 by the tangent (tan θ) of the intersection angle θ, the distance between the second intersection 27 and the position where the second box N1 blocks the second detection light beam S2. P (= N / tan θ) is calculated. Then, by adding the passage length Lm, the interval R, and the interval P of the first box M1, the distance B1 (= Lm + R + P) from the first intersection 22 to the second intersection 27 can be calculated by actual measurement. .
Thus, since the distance B1 from the first intersection 22 to the second intersection 27 can be calculated by actual measurement, the difference between the distance B1 stored in the storage unit 16 and used for calculation and the actual distance B1 is calculated. It can be confirmed and corrected to the actually measured position.
In the present embodiment, the storage unit 16 overwrites or newly stores the intersection angle θ and the distance B1 calculated by the correction operation, and uses the intersection angle θ and the distance B1 calculated by the correction operation in the subsequent measuring operation. use.
 なお、上記の説明では、第二検知光線S2の補正を行う際に、幅が異なる2種類の箱を使用して補正動作を実施したが、第三検知光線S3の補正を行う際には、高さが異なる2種類の箱を使用して補正動作を実施することとなる。 In the above description, when the second detection light beam S2 is corrected, the correction operation is performed using two types of boxes having different widths. However, when the third detection light beam S3 is corrected, The correction operation is performed using two types of boxes having different heights.
 ところで、幅検知動作において、第一受光部21で搬送物50による第一検知光線S1の遮光を検知してから、第二受光部26で搬送物50による第二検知光線S2の遮光を検知したが、第二検知光線S2の交差角度θ(第二受光部26の受光角度θ)や搬送物50の幅の大きさによっては、第一検知光線S1よりも上流側で第二検知光線S2を搬送物50が遮光する場合もありうる。
 このような場合には、図11のように、搬送物50が第二検知光線S2を遮ったと検知されてから第一検知光線S1を遮ったと検知されるまでの経過時間T5を算出し、この経過時間T5と平均速度Vaから移動距離D2を求める。そして、他は同様にして搬送物50の幅Q2を算出する。
 同様に、高さ検知動作においても、第三検知光線S3の交差角度δ(第三受光部31の受光角度δ)や搬送物50の大きさによっては、第一検知光線S1よりも上流側で第三検知光線S3を搬送物50が遮光する場合もありうる。
 このような場合も同様に、搬送物50が第三検知光線S3を遮ったと検知されてから第一検知光線S1を遮ったと検知されるまでの経過時間を算出し、この経過時間と平均速度Vaから移動距離を求める。そして、他は同様にして搬送物50の高さQ3を算出する。
By the way, in the width detection operation, the first light receiving unit 21 detects the blocking of the first detection light beam S1 by the conveyed object 50, and then the second light receiving unit 26 detects the light blocking of the second detection light beam S2 by the conveyed object 50. However, depending on the crossing angle θ of the second detection light beam S2 (the light reception angle θ of the second light receiving unit 26) and the width of the transported object 50, the second detection light beam S2 is more upstream than the first detection light beam S1. There may be a case where the conveyed product 50 is shielded from light.
In such a case, as shown in FIG. 11, an elapsed time T5 from when it is detected that the conveyed product 50 has blocked the second detection light beam S2 until it is detected that the transfer object 50 has blocked the first detection light beam S1 is calculated. The moving distance D2 is obtained from the elapsed time T5 and the average speed Va. In other cases, the width Q2 of the conveyed product 50 is calculated in the same manner.
Similarly, in the height detection operation, depending on the crossing angle δ of the third detection light beam S3 (the light reception angle δ of the third light receiving unit 31) and the size of the conveyed product 50, the height detection operation may be performed upstream of the first detection light beam S1. There may be a case where the conveyance object 50 blocks the third detection light beam S3.
In such a case as well, an elapsed time from when it is detected that the conveyed object 50 blocks the third detection light beam S3 until it is detected that the conveyed object 50 blocks the first detection light beam S1 is calculated, and this elapsed time and the average speed Va are calculated. The travel distance is obtained from In other cases, the height Q3 of the conveyed product 50 is calculated in the same manner.
 続いて、第二実施形態の搬送装置について説明する。なお、第二実施形態と同様のものは同じ符番を付して説明を省略する。 Subsequently, the transfer device of the second embodiment will be described. In addition, the thing similar to 2nd embodiment attaches | subjects the same number, and abbreviate | omits description.
 第二実施形態の搬送装置は、第一実施形態の採寸動作のうち、高さ検知動作の演算方法が異なる。
 具体的には、まず、あらかじめ制御装置3の記憶部16に、図12に示される第一検知光線S1の第一交差部22と、第三検知光線S3と平面Iとが交差する部位である第五交差部81との距離C2を記憶させる。
 演算部15は、第一実施形態と同様、第一受光部21が第一検知光線S1の遮光を検知してから、第三受光部31が第三検知光線S3の遮光を検知するまでの経過時間T6を算出する。また平均速度Vaにこの経過時間T6を乗算することによって、第一検知光線S1からの通過長さF1(=Va×T6)(搬送物50の移動距離)を算出する。
 そして、あらかじめ第一交差部22と第五交差部81との距離C2から搬送物50の移動距離F1を減算し、第五交差部81から搬送物50の搬送方向Xの先端面までの距離G2(=C2-F1)を算出する。
 さらに、このようにして求まった距離G2と、第三検知光線S3の交差角度δとの関係から、高さ方向成分を算出し、搬送物50の高さQ3を算出する。
 具体的には、三角関数を利用し、距離G2と交差角度δの正接(tanδ)の乗算することにより、搬送物50の高さQ3(=G2×tanδ)を算出する。
The conveyance device of the second embodiment differs in the calculation method of the height detection operation among the measuring operations of the first embodiment.
Specifically, first, the first intersecting portion 22 of the first detection light beam S1 and the third detection light beam S3 and the plane I shown in FIG. The distance C2 from the fifth intersection 81 is stored.
As in the first embodiment, the calculation unit 15 has elapsed from when the first light receiving unit 21 detects the shielding of the first detection light beam S1 until the third light receiving unit 31 detects the light shielding of the third detection light beam S3. Time T6 is calculated. Further, by multiplying the average speed Va by this elapsed time T6, a passage length F1 (= Va × T6) (movement distance of the conveyed product 50) from the first detection light beam S1 is calculated.
Then, the moving distance F1 of the conveyed product 50 is subtracted from the distance C2 between the first intersecting portion 22 and the fifth intersecting portion 81 in advance, and the distance G2 from the fifth intersecting portion 81 to the leading end surface in the conveying direction X of the conveyed product 50. (= C2-F1) is calculated.
Further, the height direction component is calculated from the relationship between the distance G2 thus determined and the intersection angle δ of the third detection light beam S3, and the height Q3 of the conveyed product 50 is calculated.
Specifically, the height Q3 (= G2 × tan δ) of the conveyed product 50 is calculated by multiplying the distance G2 by the tangent (tan δ) of the intersection angle δ using a trigonometric function.
 上記した実施形態では、第一発生部20から照射された第一検知光線S1は、ローラー10,11の長手方向に照射されていたが、本発明はこれに限定されるものではなく、搬送物50の搬送方向Xに対して交差する方向に照射できればよい。 In the above-described embodiment, the first detection light beam S1 irradiated from the first generation unit 20 is irradiated in the longitudinal direction of the rollers 10 and 11, but the present invention is not limited to this, and the conveyed product What is necessary is that irradiation can be performed in a direction intersecting with the 50 conveyance directions X.
 上記した実施形態では、搬送物50が第一交差部22から第二検知光線S2を遮るまでの移動距離D1を搬送物50の平均速度と経過時間から求めたが、本発明はこれに限定されるものではない。例えば、搬送物50が第一交差部22から第二検知光線S2を遮るまでの移動距離D1を、駆動ローラー10に内蔵される駆動モーターの制御パルスから求めても良い。すなわち、搬送物50の移動時間をモーターパルス(制御パルス)に置き換えてもよい。
 同様に搬送物50が第一交差部22から第三検知光線S3を遮るまでの移動距離F1を駆動ローラー10に内蔵される駆動モーターの制御パルスから求めても良い。
 具体的には、第一実施形態のように、駆動ローラー10がモーター内蔵ローラーであって、ブラシレスモーターを採用している場合には、ブラシレスモーターに内蔵されている極検知手段(例えば、ホール素子)(回転検知手段)の信号から回転数を検知し、距離を検知してもよい。また、別途、モーター又はモーター内蔵ローラーの外周にロータリーエンコーダーを取り付けて、回転数を検知し、移動距離F1を検知してもよい。
In the above-described embodiment, the travel distance D1 until the transported object 50 blocks the second detection light beam S2 from the first intersection 22 is determined from the average speed and the elapsed time of the transported object 50, but the present invention is limited to this. It is not something. For example, the moving distance D <b> 1 until the conveyed product 50 blocks the second detection light beam S <b> 2 from the first intersection 22 may be obtained from the control pulse of the drive motor built in the drive roller 10. That is, the moving time of the conveyed product 50 may be replaced with a motor pulse (control pulse).
Similarly, the moving distance F <b> 1 from the first intersection 22 to the third detection light beam S <b> 3 may be obtained from the control pulse of the drive motor built in the drive roller 10.
Specifically, as in the first embodiment, when the driving roller 10 is a roller with a built-in motor and employs a brushless motor, a pole detection means (for example, a Hall element) built in the brushless motor. ) (Rotation detecting means) may detect the number of rotations and detect the distance. In addition, a rotary encoder may be attached to the outer periphery of the motor or the motor built-in roller to detect the rotational speed and detect the movement distance F1.
 上記した実施形態では、搬送物50が第一検知光線S1を遮ることによって、搬送物50が第一交差部22に至ったことを検知したが、本発明はこれに限定されるものではない。例えば、リミットスイッチ等の接触センサーや、非接触センサーを用いて搬送物50が第一交差部22に至ったことを検知してもよい。
 また、多数のセンサーを搬送路2の下に並設させて、検知したセンサーの検知位置によって搬送物50が基準位置に到達したことを検出してもよい。
In the above-described embodiment, it is detected that the conveyed product 50 has reached the first intersection 22 by blocking the first detection light beam S1, but the present invention is not limited to this. For example, you may detect that the conveyed product 50 reached the 1st cross | intersection part 22 using contact sensors, such as a limit switch, and a non-contact sensor.
Further, a large number of sensors may be arranged below the conveyance path 2 to detect that the conveyed product 50 has reached the reference position based on the detected position of the detected sensor.
 上記した実施形態では、搬送する搬送物50を平面W側に幅寄せして搬送したが、本発明はこれに限定されるものではない。例えば、搬送する搬送物50を搬送路2の第一受光部21側の端面を通る平面に幅寄せしても良いし、搬送物50が搬送方向Xに対して直交方向にずれなければ、搬送路2の中央を通るように搬送してもよい。 In the above-described embodiment, the transported object 50 to be transported is moved closer to the plane W side and transported, but the present invention is not limited to this. For example, the conveyed product 50 to be conveyed may be narrowed to a plane passing through the end surface on the first light receiving unit 21 side of the conveying path 2, or if the conveyed product 50 is not shifted in the direction orthogonal to the conveying direction X, You may convey so that the center of the path | route 2 may be passed.
 上記した実施形態では、幅方向Yにおいて、搬送路2の片側に第一発生部20、第二発生部25、第四発生部35を設置し、反対側に第一受光部21、第二受光部26、第四受光部36を設置したが、本発明はこれに限定されるものではない。例えば、第一発生部20と第一受光部21、第二発生部25と第二受光部26、第四発生部35と第四受光部36がそれぞれ対となっていれば、搬送路2に対する位置関係は問わない。 In the above-described embodiment, in the width direction Y, the first generation unit 20, the second generation unit 25, and the fourth generation unit 35 are installed on one side of the conveyance path 2, and the first light reception unit 21 and the second light reception unit are disposed on the opposite side. Although the unit 26 and the fourth light receiving unit 36 are provided, the present invention is not limited to this. For example, if the first generating unit 20 and the first light receiving unit 21, the second generating unit 25 and the second light receiving unit 26, and the fourth generating unit 35 and the fourth light receiving unit 36 are in pairs, respectively, The positional relationship does not matter.
 上記した実施形態では、高さ方向Zにおいて、搬送路2の下方に第三発生部30、搬送路2の上方に第三受光部31をそれぞれ設けたが、本発明はこれに限定されるものではない。例えば、搬送路2の上方に第三発生部30、搬送路2の下方に第三受光部31をそれぞれ設けてもよい。 In the above-described embodiment, in the height direction Z, the third generation unit 30 is provided below the transport path 2 and the third light receiving unit 31 is provided above the transport path 2, but the present invention is limited to this. is not. For example, the third generation unit 30 may be provided above the transport path 2 and the third light receiving unit 31 may be provided below the transport path 2.
 上記した実施形態では、第二検知光線S2の照射方向は、搬送方向成分と、幅方向成分からなるものであったが、本発明はこれに限定されるものではなく、第二検知光線S2の照射方向は、少なくとも搬送方向成分と、幅方向成分をもっていればよい。すなわち、図13のように、搬送方向成分と幅方向成分に加えて高さ方向成分をもっていてもよい。 In the above-described embodiment, the irradiation direction of the second detection light beam S2 is composed of the conveyance direction component and the width direction component, but the present invention is not limited to this, and the second detection light beam S2 The irradiation direction only needs to have at least a conveyance direction component and a width direction component. That is, as shown in FIG. 13, it may have a height direction component in addition to the conveyance direction component and the width direction component.
 上記した実施形態では、第三検知光線S3の照射方向は、搬送方向成分と、高さ方向成分からなるものであったが、本発明はこれに限定されるものではなく、第三検知光線S3の照射方向は、少なくとも搬送方向成分と、高さ方向成分をもっていればよい。すなわち、図14のように、搬送方向成分と高さ方向成分に加えて幅方向成分をもっていてもよい。 In the above embodiment, the irradiation direction of the third detection light beam S3 is composed of the conveyance direction component and the height direction component, but the present invention is not limited to this, and the third detection light beam S3. The irradiation direction may have at least a conveyance direction component and a height direction component. That is, as shown in FIG. 14, it may have a width direction component in addition to the conveyance direction component and the height direction component.
  1,80 搬送装置
  3 制御装置(移動距離計測手段,回転速度検知手段)
  5 第一光照射装置(到達検知手段,速度計測手段)
  8 第四光照射装置(速度計測手段)
 20 第一発生部(第三発光手段)
 21 第一発光部(第三受光手段)
 25 第二発生部(第二発光手段,第一発光手段)
 26 第二発光部(第二受光手段,第一受光手段)
 30 第三発生部(第一発光手段)
 31 第三発光部(第一受光手段)
 25 第四発生部(第四発光手段)
 26 第四発光部(第四受光手段)
 D1 通過長さ(第二移動距離,移動距離)
 F1 通過長さ(移動距離)
 S1 第一検知光線(第三光線)
 S2 第二検知光線(第二光線,光線)
 S3 第三検知光線(光線)
 S4 第四検知光線(第四光線)
1,80 Conveying device 3 Control device (moving distance measuring means, rotational speed detecting means)
5 First light irradiation device (arrival detection means, speed measurement means)
8 Fourth light irradiation device (speed measurement means)
20 1st generation | occurrence | production part (3rd light emission means)
21 1st light emission part (3rd light-receiving means)
25 Second generator (second light emitting means, first light emitting means)
26 Second light emitting part (second light receiving means, first light receiving means)
30 3rd generation part (1st light emission means)
31 3rd light emission part (1st light-receiving means)
25 Fourth generation part (fourth light emitting means)
26 4th light emission part (4th light-receiving means)
D1 passage length (second travel distance, travel distance)
F1 passage length (travel distance)
S1 First detection beam (third beam)
S2 Second detection beam (second beam, beam)
S3 Third detection beam (ray)
S4 Fourth detection beam (fourth beam)

Claims (12)

  1.  搬送物を所定の方向に搬送する搬送装置において、
     搬送中の前記搬送物が特定の位置に達したことを検知する到達検知手段と、
     搬送方向に対して第一交差角度で交差する方向に光線を照射する第一発光手段と、
     前記第一発光手段からの光線を受光する第一受光手段と、
     前記到達検知手段によって前記搬送物が特定の位置に達したことを検知する位置と、前記搬送物が前記光線を遮ったことを第一受光手段が検知する位置間の前記搬送物の移動距離を検知又は演算する移動距離計測手段とを備え、
     前記第一交差角度と前記搬送物の移動距離の関係から、前記搬送物の幅及び高さの少なくとも一方を算出することを特徴とする搬送装置。
    In a transport device that transports a transported object in a predetermined direction,
    Arrival detection means for detecting that the conveyed object being conveyed has reached a specific position;
    First light emitting means for irradiating light in a direction intersecting at a first crossing angle with respect to the transport direction;
    First light receiving means for receiving light from the first light emitting means;
    The movement distance of the conveyed object between a position where the arrival detection means detects that the conveyed object has reached a specific position and a position where the first light receiving means detects that the conveyed object blocks the light beam. A moving distance measuring means for detecting or calculating,
    At least one of the width and the height of the transported object is calculated from the relationship between the first intersection angle and the travel distance of the transported object.
  2.  前記搬送物の幅及び高さの少なくとも一方は、三角関数を利用して算出することを特徴とする請求項1に記載の搬送装置。 The transport apparatus according to claim 1, wherein at least one of the width and the height of the transported object is calculated using a trigonometric function.
  3.  前記第一発光手段と前記第一受光手段は、少なくとも搬送方向成分と高さ方向成分をもった方向に所定の間隔を空けて配されており、
     前記第一交差角度と前記搬送物の移動距離の関係から、前記搬送物の高さを算出することを特徴とする請求項1又は2に記載の搬送装置。
    The first light emitting means and the first light receiving means are disposed at a predetermined interval in a direction having at least a conveyance direction component and a height direction component,
    The transport apparatus according to claim 1, wherein a height of the transported object is calculated from a relationship between the first intersection angle and a moving distance of the transported object.
  4.  搬送方向に対して第二交差角度で交差する方向に第二光線を照射する第二発光手段と、
     前記第二発光手段からの第二光線を受光する第二受光手段を備え、
     前記第二発光手段と前記第二受光手段は、少なくとも幅方向成分と搬送方向成分をもった方向に所定の間隔を空けて配されており、
     前記移動距離計測手段は、前記到達検知手段によって前記搬送物が特定の位置に達したことを検知する位置と、前記搬送物が前記光線を遮ったことを第二受光手段が検知する位置間の前記搬送物の第二移動距離を検知又は演算可能であり、
     前記第二光線の第二交差角度と前記搬送物の第二移動距離の関係から、前記搬送物の幅を算出することを特徴とする請求項3に記載の搬送装置。
    Second light emitting means for irradiating the second light beam in a direction intersecting at a second crossing angle with respect to the transport direction;
    A second light receiving means for receiving a second light beam from the second light emitting means;
    The second light emitting means and the second light receiving means are arranged at a predetermined interval in a direction having at least a width direction component and a conveyance direction component,
    The movement distance measuring means is between a position where the arrival detection means detects that the transported object has reached a specific position and a position where the second light receiving means detects that the transported object has blocked the light beam. It is possible to detect or calculate the second movement distance of the transported object,
    The transport apparatus according to claim 3, wherein a width of the transported object is calculated from a relationship between a second intersection angle of the second light rays and a second moving distance of the transported object.
  5.  前記到達検知手段は、搬送方向に対して交差する方向に第三光線を照射する第三発光手段と、前記第三発光手段からの第三光線を受光する第三受光手段から構成されており、
     前記搬送物が前記第三発光手段からの第三光線を遮ったことを第三受光手段が検知することで、前記搬送物が特定の位置に達したことを検知することを特徴とする請求項1~4のいずれかに記載の搬送装置。
    The arrival detection means comprises a third light emitting means for irradiating a third light beam in a direction intersecting the transport direction, and a third light receiving means for receiving the third light beam from the third light emitting means,
    The third light receiving means detects that the conveyed object has blocked a third light beam from the third light emitting means, and detects that the conveyed object has reached a specific position. 5. The transfer device according to any one of 1 to 4.
  6.  前記搬送物の搬送速度を計測する速度計測手段を有し、
     前記搬送物が前記第三光線を遮光する位置から前記第三光線を通過する位置までの遮光時間を計測し、
     前記搬送物の搬送速度と前記遮光時間から前記搬送物の長さを算出することを特徴とする請求項5に記載の搬送装置。
    Having a speed measuring means for measuring the transport speed of the transported object;
    Measure the light blocking time from the position where the transported object blocks the third light beam to the position where the third light beam passes,
    The transport apparatus according to claim 5, wherein a length of the transported object is calculated from a transport speed of the transported object and the light shielding time.
  7.  前記速度計測手段は、第四光線を照射する第四発光手段と、前記第四発光手段からの第四光線を受光する第四受光手段を有し、
     前記第四光線は、前記第三光線と搬送方向に所定の間隔を空けて平行となるものであり、
     前記搬送物が前記第三光線を遮ってから前記第四光線を遮るまでの第一通過時間と、前記第三光線を通過してから前記第四光線を通過するまでの第二通過時間をそれぞれ計測し、
     前記第三光線と前記第四光線との間隔と、前記第一通過時間と、前記第二通過時間によって、前記搬送物の搬送速度を算出することを特徴とする請求項6に記載の搬送装置。
    The speed measuring means includes a fourth light emitting means for irradiating a fourth light ray, and a fourth light receiving means for receiving the fourth light ray from the fourth light emitting means,
    The fourth light ray is parallel to the third light ray with a predetermined interval in the conveying direction,
    A first passage time from the time when the transported object blocks the third light beam until the fourth light beam is blocked, and a second passage time from the passage of the third light beam to the passage of the fourth light beam, respectively. Measure and
    The transport device according to claim 6, wherein a transport speed of the transport object is calculated based on an interval between the third light beam and the fourth light beam, the first passage time, and the second passage time. .
  8.  前記搬送物を搬送する搬送路を有し、
     前記搬送路の少なくとも一部は、モーター内蔵ローラーによって形成され、前記モーター内蔵ローラーが回転することによって前記搬送物が搬送されるものであり、
     前記モーター内蔵ローラーのモーターの回転速度を検知する回転速度検知手段を有し、
     前記搬送物の搬送速度と前記モーターの回転速度を比較して、前記搬送物のスリップ量を算出することを特徴とする請求項6又は7に記載の搬送装置。
    A conveyance path for conveying the conveyance object;
    At least a part of the transport path is formed by a motor built-in roller, and the transported material is transported by the rotation of the motor built-in roller,
    Rotation speed detection means for detecting the rotation speed of the motor of the motor built-in roller,
    The transport apparatus according to claim 6 or 7, wherein a slip amount of the transported object is calculated by comparing a transport speed of the transported object and a rotation speed of the motor.
  9.  前記搬送物を搬送する搬送路を有し、
     前記搬送路の少なくとも一部は、モーター内蔵ローラーによって形成され、前記モーター内蔵ローラーが回転することによって前記搬送物が搬送されるものであり、
     前記モーター内蔵ローラーのモーターの回転数を検知する回転検知手段を有し、
     モーターの回転数に基づいて前記搬送物の長さを算出することを特徴とする請求項5に記載の搬送装置。
    A conveyance path for conveying the conveyance object;
    At least a part of the transport path is formed by a motor built-in roller, and the transported material is transported by the rotation of the motor built-in roller,
    Having rotation detection means for detecting the rotation speed of the motor of the motor built-in roller;
    The transport apparatus according to claim 5, wherein a length of the transported object is calculated based on a rotation speed of a motor.
  10.  前記搬送物は、箱状体であることを特徴とする請求項1~9のいずれかに記載の搬送装置。 10. The transport apparatus according to claim 1, wherein the transported object is a box-shaped body.
  11.  前記搬送物を同一姿勢の状態で直線上に搬送することを特徴とする請求項1~10のいずれかに記載の搬送装置。 The transport apparatus according to any one of claims 1 to 10, wherein the transport object is transported on a straight line in the same posture.
  12.  幅又は高さが異なる第一箱と第二箱をそれぞれ搬送することで補正動作を実施可能な搬送装置であって、
     前記補正動作では、前記到達検知手段によって前記第一箱が特定の位置に達したことを検知する位置から前記第一箱が前記光線を遮ったことを第一受光手段が検知する位置までの前記第一箱の移動距離と、前記到達検知手段によって前記第二箱が特定の位置に達したことを検知する位置から前記第二箱が前記光線を遮ったことを第一受光手段が検知する位置までの前記第二箱の移動距離とをそれぞれ算出し、下記の(a)又は(b)の関係によって、前記第一交差角度を算出することを特徴とする請求項1~11のいずれかに記載の搬送装置。
    (a)前記第一箱の移動距離と前記第二箱の移動距離の差と、前記第一箱の幅と前記第二箱の幅の差との関係
    (b)前記第一箱の移動距離と前記第二箱の移動距離の差と、前記第一箱の高さと前記第二箱の高さの差との関係。
    A transport device capable of performing a correction operation by transporting a first box and a second box having different widths or heights,
    In the correction operation, from the position where the arrival detection means detects that the first box has reached a specific position to the position where the first light receiving means detects that the first box has blocked the light beam. The position at which the first light receiving means detects that the second box has blocked the light beam from the movement distance of the first box and the position at which the second box has reached a specific position by the arrival detection means. The moving distance of the second box up to is calculated, and the first intersection angle is calculated according to the following relationship (a) or (b): The conveying apparatus as described.
    (A) Relationship between the moving distance of the first box and the moving distance of the second box, and the relationship between the width of the first box and the width of the second box (b) Moving distance of the first box And the difference between the movement distance of the second box and the difference between the height of the first box and the height of the second box.
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JP2018140403A (en) * 2017-02-27 2018-09-13 Jfeスチール株式会社 Steel plate shape corrector
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