WO2015109894A1 - Method and device for testing paper money thickness via electrical eddy current - Google Patents

Method and device for testing paper money thickness via electrical eddy current Download PDF

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Publication number
WO2015109894A1
WO2015109894A1 PCT/CN2014/093255 CN2014093255W WO2015109894A1 WO 2015109894 A1 WO2015109894 A1 WO 2015109894A1 CN 2014093255 W CN2014093255 W CN 2014093255W WO 2015109894 A1 WO2015109894 A1 WO 2015109894A1
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Prior art keywords
banknote
voltage
eddy current
pcb circuit
floating wheel
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PCT/CN2014/093255
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French (fr)
Chinese (zh)
Inventor
黎明
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广州中智融通金融科技有限公司
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Publication of WO2015109894A1 publication Critical patent/WO2015109894A1/en

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    • GPHYSICS
    • G07CHECKING-DEVICES
    • G07DHANDLING OF COINS OR VALUABLE PAPERS, e.g. TESTING, SORTING BY DENOMINATIONS, COUNTING, DISPENSING, CHANGING OR DEPOSITING
    • G07D7/00Testing specially adapted to determine the identity or genuineness of valuable papers or for segregating those which are unacceptable, e.g. banknotes that are alien to a currency
    • G07D7/02Testing electrical properties of the materials thereof
    • GPHYSICS
    • G07CHECKING-DEVICES
    • G07DHANDLING OF COINS OR VALUABLE PAPERS, e.g. TESTING, SORTING BY DENOMINATIONS, COUNTING, DISPENSING, CHANGING OR DEPOSITING
    • G07D7/00Testing specially adapted to determine the identity or genuineness of valuable papers or for segregating those which are unacceptable, e.g. banknotes that are alien to a currency
    • G07D7/16Testing the dimensions
    • G07D7/164Thickness

Definitions

  • the present invention relates to the field of eddy currents, and more particularly to a method and apparatus for eddy current detection of banknote thickness.
  • the thickness detection of the banknote is an essential function, and the thickness of the banknote can be used to identify the tape and the folding tape attached to the banknote, thereby eliminating the unqualified banknote. Since the tape may be stuck anywhere on the banknote, the thickness detection must cover the entire banknote range. It is necessary to provide a closely arranged multi-way thickness sensor. Each thickness sensor has the same structure and the same detection principle. The signal detected by the multi-channel independent thickness sensor is spliced into the thickness characteristics of the entire banknote to identify whether the banknote is abnormal.
  • the banknote test can only measure the thickness of about 0.03mm, which is equivalent to the thickness after attaching a layer of tape on the banknote, which seriously affects the accuracy of the banknote thickness detection.
  • Embodiments of the present invention provide a method and apparatus for detecting the thickness of a banknote by eddy current, which can improve the stability and accuracy of the thickness measurement of the banknote.
  • a method for detecting the thickness of a banknote by an eddy current comprising:
  • the PCB circuit detects the amount of voltage change caused by the displacement through an eddy current coil on the PCB circuit
  • the PCB circuit calculates the thickness of the banknote based on the amount of voltage change.
  • the method before the inserting the banknote between the reference axis and the floating wheel, the method further includes:
  • the PCB circuit passes through the distance between the eddy current coil and the metal piece on the floating wheel To zero voltage.
  • detecting, by the eddy current coil on the PCB circuit, the amount of voltage change caused by the displacement specifically includes:
  • the PCB circuit obtains a current voltage by a distance between the eddy current coil and a metal piece on the floating wheel;
  • the PCB circuit obtains a voltage change amount according to the current voltage and the zero-value voltage.
  • calculating, by the PCB circuit, the thickness of the banknote according to the amount of voltage change specifically includes:
  • the PCB circuit calculates the thickness of the banknote according to the voltage change amount and the K value, and the K value is a voltage change value corresponding to the thickness of the 100 um banknote.
  • the method before the inserting the banknote between the reference axis and the floating wheel, the method further includes:
  • the K value corresponding to the voltage range of the plurality of current voltages is measured by a nonlinear correction method to obtain a K value mapping table.
  • the method further includes:
  • the PCB circuit queries the K value mapping table according to the current voltage to obtain a K value.
  • a device for detecting the thickness of a banknote by an eddy current comprising:
  • the floating wheel at least two floating wheels are mounted on the device for pushing the banknote with the reference axis when the banknote is inserted, and correspondingly shifting in a vertical direction;
  • the eddy current coil at least two eddy current coils are mounted on a PCB circuit board for generating an eddy current effect with a corresponding metal piece;
  • a PCB circuit board is fixed on the device for detecting a voltage variation caused by a corresponding displacement by an eddy current coil on the PCB circuit, and calculating a thickness of the banknote according to the voltage variation amount.
  • it includes:
  • the PCB circuit board passes through the eddy current coil
  • the distance from the metal piece on the floating wheel is zero voltage
  • the PCB circuit board When the banknote is inserted between the reference axis and the floating wheel, the PCB circuit board obtains the current voltage through the distance between the eddy current coil and the metal piece on the floating wheel;
  • the PCB circuit board obtains a voltage change amount according to the current voltage and the zero-value voltage.
  • the PCB circuit board specifically includes:
  • the CPLD is configured to receive the oscillating signal, and divide the oscillating signal to output signals of two different frequencies to a driving circuit;
  • the driving circuit receives signals of two different frequencies of the CPLD frequency-divided output, and drives the eddy current coil to operate according to the signal;
  • a detection circuit for detecting an envelope of the high frequency signal output by the eddy current coil and obtaining an analog signal
  • a comparison amplifier for amplifying an output signal obtained by the detection circuit to increase the intensity of the analog signal
  • An A/D converter receives the analog signal from the comparison amplifier for converting the analog signal into a digital signal, and transmitting the digital signal to a CPU;
  • the CPU is configured to analyze and process the digital signal, calculate the zero-value voltage, the current voltage, and the voltage change amount, and calculate the thickness of the banknote according to the voltage change amount.
  • the PCB circuit board further includes:
  • the reference voltage module is connected to the CPU through an IIC interface, such that the CPU adjusts an output of the reference voltage through the IIC interface for providing a reference voltage for the comparison amplifier.
  • the banknote is inserted between the reference shaft and the floating wheel, the position of the reference shaft is fixed, and the metal piece fixed to the floating wheel is displaced in the vertical direction, and the PCB circuit passes through the PCB.
  • the eddy current coil on the circuit detects the amount of voltage change caused by the displacement, and the PCB circuit calculates the thickness of the banknote based on the amount of voltage change.
  • the PCB circuit calculates the thickness of the banknote according to the eddy current effect measurement voltage variation, and the voltage variation can be accurately and stably measured by the eddy current effect, and therefore, according to the voltage variation amount, The thickness of the banknote is accurate and stable, which improves the accuracy of the banknote thickness detection.
  • FIG. 1 is a flow chart of an embodiment of a method for detecting the thickness of a banknote by an eddy current flow according to an embodiment of the present invention
  • FIG. 2 is a flow chart showing another embodiment of a method for detecting the thickness of a banknote by an eddy current flow according to an embodiment of the present invention
  • FIG. 3 is a schematic structural view of an embodiment of an apparatus for detecting the thickness of a banknote by an eddy current flow according to an embodiment of the present invention
  • FIG. 4 is a schematic structural view of an embodiment of a PCB circuit board in an apparatus for detecting the thickness of a banknote by an eddy current flow according to an embodiment of the present invention
  • Figure 5 is a plan view of Figure 3;
  • FIG. 6 is a schematic diagram of input and output voltages of a comparison amplifier in an apparatus for detecting the thickness of a banknote by an eddy current flow according to an embodiment of the present invention
  • Figure 7 is a graph showing the relationship between the output Vs of the detector circuit and the distance D from the metal piece to the eddy current coil in the embodiment of the present invention.
  • Embodiments of the present invention provide a method and apparatus for eddy current detection of banknote thickness for improving the stability and accuracy of thickness measurement of banknotes.
  • an embodiment of a method for detecting the thickness of a banknote by eddy current in an embodiment of the present invention include:
  • the banknote When the eddy current is used to detect the thickness of the banknote, the banknote is first inserted between the reference axis and the floating wheel, and the position of the reference axis is fixed.
  • the metal piece fixed to the floating wheel is displaced in a vertical direction
  • the floating wheel As the banknote is inserted between the reference axis and the floating wheel, the floating wheel is displaced in the vertical direction, and the metal piece fixed to the floating wheel is also displaced in the vertical direction.
  • the PCB circuit detects a voltage variation caused by the displacement by using an eddy current coil on the PCB circuit
  • the PCB circuit After the metal piece is displaced in the vertical direction, the PCB circuit detects the amount of voltage change caused by the displacement through the eddy current coil on the PCB circuit.
  • the PCB circuit calculates the thickness of the banknote according to the voltage change amount.
  • the thickness of the banknote is calculated according to the voltage change amount.
  • the banknote is inserted between the reference shaft and the floating wheel, the position of the reference shaft is fixed, the metal piece fixed to the floating wheel is displaced in the vertical direction, and the PCB circuit passes the electricity on the PCB circuit.
  • the eddy current coil detects the amount of voltage change caused by the displacement, and the PCB circuit calculates the thickness of the banknote based on the voltage change amount.
  • the PCB circuit calculates the thickness of the banknote according to the eddy current effect measurement voltage, and since the voltage variation can be accurately and stably measured by the eddy current effect, the banknote obtained according to the voltage variation amount is The thickness is accurate and stable, which improves the accuracy of banknote thickness detection.
  • FIG. 2 another embodiment of the method for detecting the thickness of the banknote by the eddy current in the embodiment of the present invention includes:
  • the reference axis and the floating wheel need to be idling, that is, the reference shaft and the floating wheel are rotated without inserting the banknote.
  • the PCB circuit obtains a zero-value voltage by a distance between the eddy current coil and a metal piece on the floating wheel;
  • the metal piece When the reference shaft and the floating wheel are idling, since the metal piece is fixedly mounted on the floating wheel, The metal piece has a fixed distance from the eddy current coil, and the PCB circuit can obtain a zero voltage through a fixed distance between the eddy current coil and the metal piece on the floating wheel. It can be understood that the zero-value voltage is also fixed because there is a fixed distance between the eddy current coil and the metal piece on the floating wheel during idling.
  • the banknote When the eddy current is used to detect the thickness of the banknote, the banknote is first inserted between the reference axis and the floating wheel, and the position of the reference axis is fixed.
  • the metal piece fixed to the floating wheel is displaced in a vertical direction
  • the floating wheel As the banknote is inserted between the reference axis and the floating wheel, the floating wheel is displaced in the vertical direction, and the metal piece fixed to the floating wheel is also displaced in the vertical direction.
  • the PCB circuit obtains a current voltage by a distance between the eddy current coil and a metal piece on the floating wheel.
  • the distance between the eddy current coil and the metal piece on the floating wheel is changed.
  • the PCB circuit can pass through the eddy current coil and the floating wheel.
  • the distance between the metal sheets gives the current voltage. It will be appreciated that since the displacement of the metal sheet is due to the insertion of the banknote, the value of the displacement may be equal to the thickness of the banknote.
  • the PCB circuit obtains a voltage change amount according to the current voltage and the zero value voltage
  • the PCB circuit After obtaining the current voltage and the zero-value voltage, the PCB circuit can obtain a voltage change amount according to the current voltage and the zero-value voltage. It can be known that the voltage variation can be an absolute value of the difference between the current voltage and the zero voltage.
  • the PCB circuit calculates the thickness of the banknote according to the voltage change amount and the K value.
  • the PCB circuit can calculate the thickness of the banknote based on the voltage variation and the K value. It can be understood that the K value is a voltage change value corresponding to the thickness of the 100 um banknote, and the K value can be pre-stored in the PCB circuit.
  • the distance between the metal piece and the eddy current coil is slightly changed, and the linear relationship between the distance and the voltage change amount is broken, that is, the K value may be changed, so in order to compensate for the change of the K value,
  • the K value corresponding to the voltage range of the current voltage is measured by using a nonlinear correction method, and a K value mapping table is obtained.
  • the PCB circuit according to the The current voltage queries the K value mapping table to obtain a K value. It can be understood that the K value obtained by querying the PCB circuit from the K value mapping table has been nonlinearly corrected, and the PCB circuit can calculate the thickness of the banknote according to the linear relationship between the K value and the voltage variation.
  • the reference shaft and the floating wheel are idling, and the PCB circuit obtains a zero voltage through the distance between the eddy current coil and the metal piece on the floating wheel, and inserts the banknote between the reference axis and the floating wheel.
  • the position of the reference shaft is fixed, the metal piece fixed to the floating wheel is displaced in the vertical direction, and the PCB circuit obtains the current voltage through the distance between the eddy current coil and the metal piece on the floating wheel, and the PCB circuit is based on The current voltage and the zero-value voltage obtain a voltage change amount, and the PCB circuit calculates the thickness of the banknote according to the voltage change amount and the K value.
  • the PCB circuit calculates the thickness of the banknote according to the eddy current effect measurement voltage, and since the voltage variation can be accurately and stably measured by the eddy current effect, the banknote obtained according to the voltage variation amount is The thickness is accurate and stable, which improves the accuracy of banknote thickness detection. Further, since the K value can be correspondingly compensated by the nonlinear correction method, the PCB circuit can calculate the thickness of the banknote according to the voltage variation amount and the K value without being affected by equipment vibration and mechanical wear, further ensuring The stability and accuracy of banknote thickness detection.
  • the reference shaft and the floating wheel are idling, and the PCB circuit obtains a zero-value voltage through the distance between the eddy current coil and the metal piece on the floating wheel, assuming that the zero-value voltage is V1.
  • the operator inserts the banknote between the reference axis and the floating wheel. As the banknote is inserted, the floating wheel is displaced in the vertical direction, and the metal piece fixed on the floating wheel is also displaced in the vertical direction.
  • the circuit obtains the current voltage by the distance between the eddy current coil and the metal piece on the floating wheel, assuming that the current voltage is V2.
  • V3 600 mV.
  • the PCB circuit queries the K value K1 corresponding to the current voltage V2 from the K value map of the memory.
  • an embodiment of the device for detecting the thickness of the banknote by the eddy current in the embodiment of the present invention includes:
  • a reference shaft 301 fixed to the device for pushing the banknote 306 with the floating wheel 302 when the banknote 306 is inserted;
  • the floating wheel 302, at least two floating wheels 302 are mounted on the device for pushing the banknote 306 with the reference shaft 301 when the banknote 306 is inserted, and correspondingly displaced in the vertical direction;
  • the metal piece 303 is fixed on the corresponding floating wheel 302, and generates a corresponding vertical displacement as the displacement of the floating wheel 302 is generated for generating an eddy current effect with the corresponding eddy current coil 304;
  • the eddy current coil 304, at least two eddy current coils 304 are mounted on the PCB circuit board 305 for generating an eddy current effect with the corresponding metal piece 303;
  • the PCB circuit board 305 is fixed to the device for detecting the amount of voltage change caused by the corresponding displacement through the eddy current coil 304 on the PCB circuit board 305, and calculating the thickness of the banknote 306 based on the voltage change amount.
  • the floating wheel 302 is fixed to the device by the floating wheel shaft 307.
  • the PCB circuit board 305 obtains a zero voltage through the distance between the eddy current coil 304 and the metal piece 303 on the floating wheel 302; when the banknote 306 Inserted between the reference axis 301 and the floating wheel 302, the PCB circuit board 305 obtains the current voltage through the distance between the eddy current coil 304 and the metal piece 303 on the floating wheel 302; the PCB circuit board 305 according to the current voltage and the zero The value voltage gives a voltage change amount.
  • the PCB circuit board 305 in this embodiment specifically includes:
  • the crystal oscillator 401 adopts an active crystal oscillator for providing a stable frequency to the eddy current coil 304 as an excitation source, and inputs an oscillation signal for the CPLD 402;
  • the CPLD 402 is configured to receive the oscillating signal, and divide the oscillating signal to output signals of two different frequencies to the driving circuit 403;
  • the driving circuit 403 receives signals of two different frequencies output by the CPLD 402, and drives the eddy current coil 304 to operate according to the signal;
  • the detection circuit 404 is configured to detect an envelope of the high frequency signal output by the eddy current coil 304 and obtain an analog signal;
  • the comparison amplifier 405 is configured to amplify and output the analog signal obtained by the detection circuit 404 to increase the intensity of the analog signal;
  • the A/D converter 406 receives the analog signal from the comparison amplifier 405 for converting the analog signal into a digital signal, and sends the digital signal to the CPU 407;
  • the CPU 407 is configured to analyze and process the digital signal, calculate the zero-value voltage, the current voltage, and the voltage change amount, and calculate the thickness of the banknote 306 according to the voltage change amount.
  • the PCB circuit board 305 further includes:
  • the reference voltage module 408 is connected to the CPU 407 through an IIC interface such that the CPU 407 adjusts the output of the reference voltage through the IIC interface for providing a reference voltage to the comparison amplifier 405.
  • the oscillating signal generated by the crystal oscillator 401 is input to the CPLD 402, and after being divided by the CPLD 402, the two signals of different frequencies can be output to the 12-way eddy current coil 304 via the driving circuit 403, respectively.
  • an embodiment of the method for nonlinearly correcting the K value in the embodiment of the present invention specifically includes:
  • the relationship curve is as follows:
  • the current Vs value Vsv can also be obtained from the reference voltage Vb and the value of the comparative amplified output Vo.
  • the method for non-linear correction of the K value in this embodiment is one of the methods for correcting or compensating the K value, which is not limited herein.
  • the disclosed system, apparatus, and method may be implemented in other manners.
  • the device embodiments described above are merely illustrative.
  • the division of the unit is only a logical function division.
  • there may be another division manner for example, multiple units or components may be combined or Can be integrated into another system, or some features can be ignored or not executed.
  • the mutual coupling or direct coupling or communication connection shown or discussed may be an indirect coupling or communication connection through some interface, device or unit, and may be in an electrical, mechanical or other form.
  • the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, may be located in one place, or may be distributed to multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of the embodiment.
  • each functional unit in each embodiment of the present invention may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit.
  • the above integrated unit can be implemented in the form of hardware or in the form of a software functional unit.
  • the integrated unit is implemented in the form of a software functional unit and sold as a separate product When sold or used, it can be stored on a computer readable storage medium.
  • the technical solution of the present invention which is essential or contributes to the prior art, or all or part of the technical solution, may be embodied in the form of a software product stored in a storage medium.
  • a number of instructions are included to cause a computer device (which may be a personal computer, server, or network device, etc.) to perform all or part of the steps of the methods described in various embodiments of the present invention.
  • the foregoing storage medium includes: a U disk, a mobile hard disk, a read-only memory (ROM), a random access memory (RAM), a magnetic disk, or an optical disk, and the like. .

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Measurement Of Length, Angles, Or The Like Using Electric Or Magnetic Means (AREA)
  • Inspection Of Paper Currency And Valuable Securities (AREA)

Abstract

A method for testing paper money thickness via electrical eddy current, the method comprising: inserting paper money (306) between a reference shaft (301) and a floating wheel (302), the position of the reference shaft (301) being fixed; a metal sheet (303) fixed to the floating wheel (302) has a displacement in a vertical direction; a PCB circuit (305) detects, via an electrical eddy current coil (304) on the PCB circuit (305), the voltage variation caused by the displacement; and the PCB circuit (305) calculates and obtains the thickness of the paper money (306) according to the voltage variation. Also provided is a device for testing the paper money thickness via the electrical eddy current. The method and the device improve the stability and accuracy of paper money thickness measurement.

Description

电涡流检测钞票厚度的方法以及装置Method and device for detecting eddy current thickness by eddy current
本申请要求于2014年01月22日提交中国专利局、申请号为201410030052.3、发明名称为“电涡流检测钞票厚度的方法以及装置”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。The present application claims priority to Chinese Patent Application No. 201410030052.3, entitled "Method and Apparatus for Detecting Thickness of Banknotes by Eddy Currents" on January 22, 2014, the entire contents of which are incorporated herein by reference. In the application.
技术领域Technical field
本发明涉及电涡流领域,尤其涉及电涡流检测钞票厚度的方法以及装置。The present invention relates to the field of eddy currents, and more particularly to a method and apparatus for eddy current detection of banknote thickness.
背景技术Background technique
在ATM机和纸币清分机中,钞票的厚度检测是必须的功能,通过钞票的厚度特征可以识别钞票上粘贴的胶带和折角等,从而剔除不合格钞票。由于胶带可能粘贴在钞票上的任何位置,所以厚度检测必须能够覆盖整张钞票的范围,需要设置紧密排列的多路厚度传感器,每路厚度传感器的结构相同,检测原理也相同。通过多路独立的厚度传感器检测出来的信号,拼接成整张钞票的厚度特征,从而识别钞票是否有异常。In the ATM machine and the banknote sorting machine, the thickness detection of the banknote is an essential function, and the thickness of the banknote can be used to identify the tape and the folding tape attached to the banknote, thereby eliminating the unqualified banknote. Since the tape may be stuck anywhere on the banknote, the thickness detection must cover the entire banknote range. It is necessary to provide a closely arranged multi-way thickness sensor. Each thickness sensor has the same structure and the same detection principle. The signal detected by the multi-channel independent thickness sensor is spliced into the thickness characteristics of the entire banknote to identify whether the banknote is abnormal.
目前,钞票检测只能测量出0.03mm左右的厚度,而这相当于在钞票上贴上一层胶带后的厚度,严重影响了钞票厚度检测的准确性。At present, the banknote test can only measure the thickness of about 0.03mm, which is equivalent to the thickness after attaching a layer of tape on the banknote, which seriously affects the accuracy of the banknote thickness detection.
发明内容Summary of the invention
本发明实施例提供了一种电涡流检测钞票厚度的方法以及装置,能够提高钞票的厚度测量的稳定性和准确性。Embodiments of the present invention provide a method and apparatus for detecting the thickness of a banknote by eddy current, which can improve the stability and accuracy of the thickness measurement of the banknote.
一种电涡流检测钞票厚度的方法,包括:A method for detecting the thickness of a banknote by an eddy current, comprising:
将钞票插入基准轴和浮动轮之间,所述基准轴的位置固定不变;Inserting a banknote between a reference axis and a floating wheel, the position of the reference axis being fixed;
固定于所述浮动轮的金属片沿竖直方向上发生位移;Displacement of the metal piece fixed to the floating wheel in a vertical direction;
PCB电路通过所述PCB电路上的电涡流线圈检测出所述位移带来的电压变化量;The PCB circuit detects the amount of voltage change caused by the displacement through an eddy current coil on the PCB circuit;
PCB电路根据所述电压变化量计算得到所述钞票的厚度。The PCB circuit calculates the thickness of the banknote based on the amount of voltage change.
可选地,所述将钞票插入基准轴和浮动轮之间之前还包括:Optionally, before the inserting the banknote between the reference axis and the floating wheel, the method further includes:
让基准轴和浮动轮进行空转;Let the reference axis and the floating wheel idle;
PCB电路通过所述电涡流线圈与所述浮动轮上的金属片之间的距离得 到零值电压。The PCB circuit passes through the distance between the eddy current coil and the metal piece on the floating wheel To zero voltage.
可选地,PCB电路通过所述PCB电路上的电涡流线圈检测出所述位移带来的电压变化量具体包括:Optionally, detecting, by the eddy current coil on the PCB circuit, the amount of voltage change caused by the displacement, specifically includes:
PCB电路通过所述电涡流线圈与所述浮动轮上的金属片之间的距离得到当前电压;The PCB circuit obtains a current voltage by a distance between the eddy current coil and a metal piece on the floating wheel;
PCB电路根据所述当前电压与所述零值电压得到电压变化量。The PCB circuit obtains a voltage change amount according to the current voltage and the zero-value voltage.
可选地,PCB电路根据所述电压变化量计算得到所述钞票的厚度具体包括:Optionally, calculating, by the PCB circuit, the thickness of the banknote according to the amount of voltage change specifically includes:
PCB电路根据所述电压变化量与K值计算得到所述钞票的厚度,所述K值为单位100um钞票厚度对应的电压变化值。The PCB circuit calculates the thickness of the banknote according to the voltage change amount and the K value, and the K value is a voltage change value corresponding to the thickness of the 100 um banknote.
可选地,所述将钞票插入基准轴和浮动轮之间之前还包括:Optionally, before the inserting the banknote between the reference axis and the floating wheel, the method further includes:
使用非线性修正的方法测量出若干个所述当前电压的电压区间对应的K值,得到K值映射表。The K value corresponding to the voltage range of the plurality of current voltages is measured by a nonlinear correction method to obtain a K value mapping table.
可选地,PCB电路根据所述电压变化量与K值计算得到所述钞票的厚度之前还包括:Optionally, before the PCB circuit calculates the thickness of the banknote according to the voltage change amount and the K value, the method further includes:
PCB电路根据所述当前电压查询所述K值映射表得到K值。The PCB circuit queries the K value mapping table according to the current voltage to obtain a K value.
一种电涡流检测钞票厚度的装置,包括:A device for detecting the thickness of a banknote by an eddy current, comprising:
基准轴,固定在所述装置上,用于当钞票插入时,与浮动轮推送所述钞票;a reference shaft fixed to the device for pushing the banknote with the floating wheel when the banknote is inserted;
所述浮动轮,至少两个浮动轮安装在所述装置上,用于当钞票插入时,与所述基准轴推送所述钞票,并在竖直方向上发生相应位移;The floating wheel, at least two floating wheels are mounted on the device for pushing the banknote with the reference axis when the banknote is inserted, and correspondingly shifting in a vertical direction;
金属片,固定在对应的浮动轮上,随着所述浮动轮的位移产生对应的竖直方向的位移,用于与对应的电涡流线圈产生电涡流效应;a metal piece fixed on the corresponding floating wheel, and corresponding displacement in the vertical direction is generated as the displacement of the floating wheel is used to generate an eddy current effect with the corresponding eddy current coil;
所述电涡流线圈,至少两个电涡流线圈安装在PCB电路板上,用于与对应的金属片产生电涡流效应;The eddy current coil, at least two eddy current coils are mounted on a PCB circuit board for generating an eddy current effect with a corresponding metal piece;
PCB电路板,固定在所述装置上,用于通过所述PCB电路上的电涡流线圈检测出对应位移带来的电压变化量,根据所述电压变化量计算得到所述钞票的厚度。A PCB circuit board is fixed on the device for detecting a voltage variation caused by a corresponding displacement by an eddy current coil on the PCB circuit, and calculating a thickness of the banknote according to the voltage variation amount.
可选地,包括:Optionally, it includes:
当所述基准轴和所述浮动轮空转时,PCB电路板通过所述电涡流线圈 与所述浮动轮上的金属片之间的距离得到零值电压;When the reference axis and the floating wheel are idling, the PCB circuit board passes through the eddy current coil The distance from the metal piece on the floating wheel is zero voltage;
当钞票插入基准轴和浮动轮之间,PCB电路板通过所述电涡流线圈与所述浮动轮上的金属片之间的距离得到当前电压;When the banknote is inserted between the reference axis and the floating wheel, the PCB circuit board obtains the current voltage through the distance between the eddy current coil and the metal piece on the floating wheel;
PCB电路板根据所述当前电压与所述零值电压得到电压变化量。The PCB circuit board obtains a voltage change amount according to the current voltage and the zero-value voltage.
可选地,PCB电路板具体包括:Optionally, the PCB circuit board specifically includes:
晶体振荡器,采用有源晶振,用于提供稳定的频率给所述电涡流线圈作为激励源,为CPLD输入振荡信号;a crystal oscillator using an active crystal oscillator for providing a stable frequency to the eddy current coil as an excitation source for inputting an oscillating signal to the CPLD;
所述CPLD,用于接收所述振荡信号,将所述振荡信号分频输出两个不同频率的信号到驱动电路;The CPLD is configured to receive the oscillating signal, and divide the oscillating signal to output signals of two different frequencies to a driving circuit;
所述驱动电路,接收所述CPLD分频输出的两个不同频率的信号,根据所述信号驱动所述电涡流线圈工作;The driving circuit receives signals of two different frequencies of the CPLD frequency-divided output, and drives the eddy current coil to operate according to the signal;
检波电路,用于检测所述电涡流线圈输出的高频信号包络,并得到模拟信号;a detection circuit for detecting an envelope of the high frequency signal output by the eddy current coil and obtaining an analog signal;
比较放大器,用于将所述检波电路得到的模拟信号放大输出,以提高所述模拟信号的强度;a comparison amplifier for amplifying an output signal obtained by the detection circuit to increase the intensity of the analog signal;
A/D转换器,接收来自所述比较放大器的所述模拟信号,用于将所述模拟信号转换为数字信号,将所述数字信号发送至CPU;An A/D converter receives the analog signal from the comparison amplifier for converting the analog signal into a digital signal, and transmitting the digital signal to a CPU;
所述CPU,用于分析处理所述数字信号,计算得到所述零值电压、当前电压、电压变化量,根据所述电压变化量计算得到所述钞票的厚度。The CPU is configured to analyze and process the digital signal, calculate the zero-value voltage, the current voltage, and the voltage change amount, and calculate the thickness of the banknote according to the voltage change amount.
可选地,PCB电路板还包括:Optionally, the PCB circuit board further includes:
基准电压模块,通过IIC接口与所述CPU连接,使得所述CPU通过所述IIC接口调节基准电压的输出,用于为所述比较放大器提供基准电压。The reference voltage module is connected to the CPU through an IIC interface, such that the CPU adjusts an output of the reference voltage through the IIC interface for providing a reference voltage for the comparison amplifier.
从以上技术方案可以看出,本发明实施例具有以下优点:It can be seen from the above technical solutions that the embodiments of the present invention have the following advantages:
本发明实施例中,将钞票插入基准轴和浮动轮之间,所述基准轴的位置固定不变,固定于所述浮动轮的金属片沿竖直方向上发生位移,PCB电路通过所述PCB电路上的电涡流线圈检测出所述位移带来的电压变化量,PCB电路根据所述电压变化量计算得到所述钞票的厚度。在本发明实施例中,PCB电路根据电涡流效应测量电压变化量来计算所述钞票的厚度,由于通过电涡流效应测量电压的变化可以做到准确、稳定,因此根据所述电压变化量得出的钞票的厚度准确、稳定,提高了钞票厚度检测的准确性。 In the embodiment of the present invention, the banknote is inserted between the reference shaft and the floating wheel, the position of the reference shaft is fixed, and the metal piece fixed to the floating wheel is displaced in the vertical direction, and the PCB circuit passes through the PCB. The eddy current coil on the circuit detects the amount of voltage change caused by the displacement, and the PCB circuit calculates the thickness of the banknote based on the amount of voltage change. In the embodiment of the present invention, the PCB circuit calculates the thickness of the banknote according to the eddy current effect measurement voltage variation, and the voltage variation can be accurately and stably measured by the eddy current effect, and therefore, according to the voltage variation amount, The thickness of the banknote is accurate and stable, which improves the accuracy of the banknote thickness detection.
附图说明DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the description of the prior art will be briefly described below. Obviously, the drawings in the following description are only It is a certain embodiment of the present invention, and other drawings can be obtained from those skilled in the art without any creative work.
图1为本发明实施例中电涡流检测钞票厚度的方法一个实施例流程图;1 is a flow chart of an embodiment of a method for detecting the thickness of a banknote by an eddy current flow according to an embodiment of the present invention;
图2为本发明实施例中电涡流检测钞票厚度的方法另一个实施例流程图;2 is a flow chart showing another embodiment of a method for detecting the thickness of a banknote by an eddy current flow according to an embodiment of the present invention;
图3为本发明实施例中电涡流检测钞票厚度的装置一个实施例结构示意图;3 is a schematic structural view of an embodiment of an apparatus for detecting the thickness of a banknote by an eddy current flow according to an embodiment of the present invention;
图4为本发明实施例中电涡流检测钞票厚度的装置中PCB电路板一个实施例结构示意图;4 is a schematic structural view of an embodiment of a PCB circuit board in an apparatus for detecting the thickness of a banknote by an eddy current flow according to an embodiment of the present invention;
图5为图3的俯视图;Figure 5 is a plan view of Figure 3;
图6为本发明实施例中电涡流检测钞票厚度的装置中比较放大器的输入输出电压示意图;6 is a schematic diagram of input and output voltages of a comparison amplifier in an apparatus for detecting the thickness of a banknote by an eddy current flow according to an embodiment of the present invention;
图7为本发明实施例中检波电路输出Vs与金属片到电涡流线圈距离D的关系曲线图。Figure 7 is a graph showing the relationship between the output Vs of the detector circuit and the distance D from the metal piece to the eddy current coil in the embodiment of the present invention.
具体实施方式detailed description
本发明实施例提供了电涡流检测钞票厚度的方法以及装置,用于提高钞票的厚度测量的稳定性和准确性。Embodiments of the present invention provide a method and apparatus for eddy current detection of banknote thickness for improving the stability and accuracy of thickness measurement of banknotes.
为使得本发明的发明目的、特征、优点能够更加的明显和易懂,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,下面所描述的实施例仅仅是本发明一部分实施例,而非全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。In order to make the object, the features and the advantages of the present invention more obvious and easy to understand, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. The described embodiments are only a part of the embodiments of the invention, and not all of the embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
请参阅图1,本发明实施例中电涡流检测钞票厚度的方法一个实施例 包括:Referring to FIG. 1, an embodiment of a method for detecting the thickness of a banknote by eddy current in an embodiment of the present invention include:
101、将钞票插入基准轴和浮动轮之间;101. Insert a banknote between the reference axis and the floating wheel;
在使用电涡流检测钞票厚度时,先将钞票插入基准轴和浮动轮之间,该基准轴的位置固定不变。When the eddy current is used to detect the thickness of the banknote, the banknote is first inserted between the reference axis and the floating wheel, and the position of the reference axis is fixed.
102、固定于该浮动轮的金属片沿竖直方向上发生位移;102. The metal piece fixed to the floating wheel is displaced in a vertical direction;
随着钞票插入基准轴和浮动轮之间,该浮动轮会沿竖直方向上发生位移,固定于该浮动轮上的金属片也沿竖直方向上发生位移。As the banknote is inserted between the reference axis and the floating wheel, the floating wheel is displaced in the vertical direction, and the metal piece fixed to the floating wheel is also displaced in the vertical direction.
103、PCB电路通过该PCB电路上的电涡流线圈检测出该位移带来的电压变化量;103. The PCB circuit detects a voltage variation caused by the displacement by using an eddy current coil on the PCB circuit;
该金属片沿竖直方向发生位移后,PCB电路通过该PCB电路上的电涡流线圈检测出该位移带来的电压变化量。After the metal piece is displaced in the vertical direction, the PCB circuit detects the amount of voltage change caused by the displacement through the eddy current coil on the PCB circuit.
104、PCB电路根据该电压变化量计算得到该钞票的厚度。104. The PCB circuit calculates the thickness of the banknote according to the voltage change amount.
该PCB电路获得该电压变化量后,根据该电压变化量计算得到该钞票的厚度。After the PCB circuit obtains the voltage change amount, the thickness of the banknote is calculated according to the voltage change amount.
本实施例中,将钞票插入基准轴和浮动轮之间,该基准轴的位置固定不变,固定于该浮动轮的金属片沿竖直方向上发生位移,PCB电路通过该PCB电路上的电涡流线圈检测出该位移带来的电压变化量,PCB电路根据该电压变化量计算得到该钞票的厚度。在本实施例中,PCB电路根据电涡流效应测量电压变化量来计算该钞票的厚度,由于通过电涡流效应测量电压的变化可以做到准确、稳定,因此根据该电压变化量得出的钞票的厚度准确、稳定,提高了钞票厚度检测的准确性。In this embodiment, the banknote is inserted between the reference shaft and the floating wheel, the position of the reference shaft is fixed, the metal piece fixed to the floating wheel is displaced in the vertical direction, and the PCB circuit passes the electricity on the PCB circuit. The eddy current coil detects the amount of voltage change caused by the displacement, and the PCB circuit calculates the thickness of the banknote based on the voltage change amount. In this embodiment, the PCB circuit calculates the thickness of the banknote according to the eddy current effect measurement voltage, and since the voltage variation can be accurately and stably measured by the eddy current effect, the banknote obtained according to the voltage variation amount is The thickness is accurate and stable, which improves the accuracy of banknote thickness detection.
为便于理解,下面对本发明实施例中的电涡流检测钞票厚度的方法进行详细描述,请参阅图2,本发明实施例中电涡流检测钞票厚度的方法另一个实施例包括:For ease of understanding, the method for detecting the thickness of the banknote by the eddy current in the embodiment of the present invention is described in detail below. Referring to FIG. 2, another embodiment of the method for detecting the thickness of the banknote by the eddy current in the embodiment of the present invention includes:
201、让基准轴和浮动轮进行空转;201, let the reference axis and the floating wheel idle;
在检测钞票厚度之前,需要先让基准轴和浮动轮进行空转,即在不插入钞票的情况下,让基准轴和浮动轮转动。Before detecting the thickness of the banknote, the reference axis and the floating wheel need to be idling, that is, the reference shaft and the floating wheel are rotated without inserting the banknote.
202、PCB电路通过该电涡流线圈与该浮动轮上的金属片之间的距离得到零值电压;202. The PCB circuit obtains a zero-value voltage by a distance between the eddy current coil and a metal piece on the floating wheel;
当基准轴与浮动轮进行空转时,由于浮动轮上固定安装着金属片,该 金属片与电涡流线圈存在固定的距离,此时PCB电路可以通过该电涡流线圈与该浮动轮上的金属片之间的固定的距离得到零值电压。可以理解的是,由于空转时电涡流线圈与浮动轮上的金属片之间存在固定的距离,因此该零值电压也是固定存在的。When the reference shaft and the floating wheel are idling, since the metal piece is fixedly mounted on the floating wheel, The metal piece has a fixed distance from the eddy current coil, and the PCB circuit can obtain a zero voltage through a fixed distance between the eddy current coil and the metal piece on the floating wheel. It can be understood that the zero-value voltage is also fixed because there is a fixed distance between the eddy current coil and the metal piece on the floating wheel during idling.
203、将钞票插入基准轴和浮动轮之间;203. Insert the banknote between the reference axis and the floating wheel;
在使用电涡流检测钞票厚度时,先将钞票插入基准轴和浮动轮之间,该基准轴的位置固定不变。When the eddy current is used to detect the thickness of the banknote, the banknote is first inserted between the reference axis and the floating wheel, and the position of the reference axis is fixed.
204、固定于该浮动轮的金属片沿竖直方向上发生位移;204. The metal piece fixed to the floating wheel is displaced in a vertical direction;
随着钞票插入基准轴和浮动轮之间,该浮动轮会沿竖直方向上发生位移,固定于该浮动轮上的金属片也沿竖直方向上发生位移。As the banknote is inserted between the reference axis and the floating wheel, the floating wheel is displaced in the vertical direction, and the metal piece fixed to the floating wheel is also displaced in the vertical direction.
205、PCB电路通过该电涡流线圈与该浮动轮上的金属片之间的距离得到当前电压;205. The PCB circuit obtains a current voltage by a distance between the eddy current coil and a metal piece on the floating wheel.
由于该金属片在竖直方向上发生位移,因此该电涡流线圈与该浮动轮上的金属片之间的距离发生了改变,此时,PCB电路可以通过该电涡流线圈与该浮动轮上的金属片之间的距离得到当前电压。可以理解的是,由于该金属片的位移是由于钞票的插入引起的,因此该位移的数值可以等于该钞票的厚度。Since the metal piece is displaced in the vertical direction, the distance between the eddy current coil and the metal piece on the floating wheel is changed. At this time, the PCB circuit can pass through the eddy current coil and the floating wheel. The distance between the metal sheets gives the current voltage. It will be appreciated that since the displacement of the metal sheet is due to the insertion of the banknote, the value of the displacement may be equal to the thickness of the banknote.
206、PCB电路根据该当前电压与该零值电压得到电压变化量;206. The PCB circuit obtains a voltage change amount according to the current voltage and the zero value voltage;
PCB电路获得该当前电压和该零值电压后,可以根据该当前电压与该零值电压得到电压变化量。可以知道的是,该电压变化量可以为该当前电压与该零值电压之间的差值的绝对值。After obtaining the current voltage and the zero-value voltage, the PCB circuit can obtain a voltage change amount according to the current voltage and the zero-value voltage. It can be known that the voltage variation can be an absolute value of the difference between the current voltage and the zero voltage.
207、PCB电路根据该电压变化量与K值计算得到该钞票的厚度。207. The PCB circuit calculates the thickness of the banknote according to the voltage change amount and the K value.
在PCB电路获得该电压变化量后,PCB电路可以根据该电压变化量与K值计算得到该钞票的厚度。可以理解的是,该K值为单位100um钞票厚度对应的电压变化值,该K值可以预存于该PCB电路中。After the PCB circuit obtains the voltage variation, the PCB circuit can calculate the thickness of the banknote based on the voltage variation and the K value. It can be understood that the K value is a voltage change value corresponding to the thickness of the 100 um banknote, and the K value can be pre-stored in the PCB circuit.
需要说明的是,K值的获得可以通过插入标准钞票后,PCB电路获得对应的电压变化量V0,由于该标准钞票的厚度已知,假设标准钞票的厚度为D0,因此得出K=V0/D0*100um,将获得的K值预存到PCB电路中即可。It should be noted that the K value can be obtained by inserting the standard banknote, and the PCB circuit obtains the corresponding voltage variation V0. Since the thickness of the standard banknote is known, the thickness of the standard banknote is assumed to be D0, so that K=V0/ is obtained. D0*100um, the obtained K value can be pre-stored in the PCB circuit.
需要说明的是,由于在实际使用中,由于设备震动、机械磨损的影响, 使得该金属片与电涡流线圈之间的距离发生轻微的变化,破坏了该距离与该电压变化量的关系的线性关系,即K值可能发生改变,因此为了补偿该K值的改变,可以通过使用非线性修正的方法测量出若干个该当前电压的电压区间对应的K值,得到K值映射表,在PCB电路根据该电压变化量与K值计算得到该钞票的厚度之前,PCB电路根据该当前电压查询该K值映射表得到K值。可以理解的是,PCB电路从K值映射表中查询得到的K值已经经过非线性的修正,PCB电路可以把该K值与该电压变化量根据线性的关系计算得到钞票的厚度。It should be noted that due to the influence of equipment vibration and mechanical wear in actual use, The distance between the metal piece and the eddy current coil is slightly changed, and the linear relationship between the distance and the voltage change amount is broken, that is, the K value may be changed, so in order to compensate for the change of the K value, The K value corresponding to the voltage range of the current voltage is measured by using a nonlinear correction method, and a K value mapping table is obtained. Before the PCB circuit calculates the thickness of the banknote according to the voltage variation amount and the K value, the PCB circuit according to the The current voltage queries the K value mapping table to obtain a K value. It can be understood that the K value obtained by querying the PCB circuit from the K value mapping table has been nonlinearly corrected, and the PCB circuit can calculate the thickness of the banknote according to the linear relationship between the K value and the voltage variation.
本实施例中,让基准轴和浮动轮进行空转,PCB电路通过该电涡流线圈与该浮动轮上的金属片之间的距离得到零值电压,将钞票插入基准轴和浮动轮之间,该基准轴的位置固定不变,固定于该浮动轮的金属片沿竖直方向上发生位移,PCB电路通过该电涡流线圈与该浮动轮上的金属片之间的距离得到当前电压,PCB电路根据该当前电压与该零值电压得到电压变化量,PCB电路根据该电压变化量与K值计算得到该钞票的厚度。在本实施例中,PCB电路根据电涡流效应测量电压变化量来计算该钞票的厚度,由于通过电涡流效应测量电压的变化可以做到准确、稳定,因此根据该电压变化量得出的钞票的厚度准确、稳定,提高了钞票厚度检测的准确性。进一步地,由于K值可以通过非线性修正的方法得到对应的补偿,使得PCB电路根据该电压变化量与K值计算得到该钞票的厚度时不会受到设备震动、机械磨损的影响,进一步确保了钞票厚度检测的稳定性和准确性。In this embodiment, the reference shaft and the floating wheel are idling, and the PCB circuit obtains a zero voltage through the distance between the eddy current coil and the metal piece on the floating wheel, and inserts the banknote between the reference axis and the floating wheel. The position of the reference shaft is fixed, the metal piece fixed to the floating wheel is displaced in the vertical direction, and the PCB circuit obtains the current voltage through the distance between the eddy current coil and the metal piece on the floating wheel, and the PCB circuit is based on The current voltage and the zero-value voltage obtain a voltage change amount, and the PCB circuit calculates the thickness of the banknote according to the voltage change amount and the K value. In this embodiment, the PCB circuit calculates the thickness of the banknote according to the eddy current effect measurement voltage, and since the voltage variation can be accurately and stably measured by the eddy current effect, the banknote obtained according to the voltage variation amount is The thickness is accurate and stable, which improves the accuracy of banknote thickness detection. Further, since the K value can be correspondingly compensated by the nonlinear correction method, the PCB circuit can calculate the thickness of the banknote according to the voltage variation amount and the K value without being affected by equipment vibration and mechanical wear, further ensuring The stability and accuracy of banknote thickness detection.
为便于理解,根据图2所描述的实施例,下面以一个实际应用场景对本发明实施例中的电涡流检测钞票厚度的方法进行描述:For ease of understanding, according to the embodiment described in FIG. 2, the method for detecting the thickness of the banknote by the eddy current flow in the embodiment of the present invention is described below in a practical application scenario:
操作人员在检测钞票厚度之前,先让基准轴和浮动轮进行空转,PCB电路通过该电涡流线圈与该浮动轮上的金属片之间的距离得到零值电压,假设零值电压为V1。Before the operator detects the thickness of the banknote, the reference shaft and the floating wheel are idling, and the PCB circuit obtains a zero-value voltage through the distance between the eddy current coil and the metal piece on the floating wheel, assuming that the zero-value voltage is V1.
操作人员把钞票插入基准轴和浮动轮之间,随着钞票的插入,该浮动轮会沿竖直方向上发生位移,固定于该浮动轮上的金属片也沿竖直方向上发生位移,PCB电路通过该电涡流线圈与该浮动轮上的金属片之间的距离得到当前电压,假设当前电压为V2。The operator inserts the banknote between the reference axis and the floating wheel. As the banknote is inserted, the floating wheel is displaced in the vertical direction, and the metal piece fixed on the floating wheel is also displaced in the vertical direction. The circuit obtains the current voltage by the distance between the eddy current coil and the metal piece on the floating wheel, assuming that the current voltage is V2.
则PCB电路计算电压变化量V3=|V2-V1|,假设本实施例中得到 V3=600mV。Then the PCB circuit calculates the voltage variation amount V3=|V2-V1|, assuming that it is obtained in this embodiment. V3 = 600 mV.
PCB电路从内存中获取到K值,假设K值为500mV,则钞票厚度D1=V3/K*100=600/500*100=120um。The PCB circuit obtains the K value from the memory. Assuming that the K value is 500 mV, the banknote thickness D1 = V3 / K * 100 = 600 / 500 * 100 = 120 um.
需要说明的是,假设K值经过非线性修正,则PCB电路从内存的K值映射表中查询当前电压V2对应的K值K1。It should be noted that, assuming that the K value is nonlinearly corrected, the PCB circuit queries the K value K1 corresponding to the current voltage V2 from the K value map of the memory.
上面描述了电涡流检测钞票厚度的方法,下面描述电涡流检测钞票厚度的装置,请参阅图3至图5,本发明实施例中电涡流检测钞票厚度的装置一个实施例包括:The method for detecting the thickness of the banknote by the eddy current is described above. The following describes the device for detecting the thickness of the banknote by the eddy current. Referring to FIG. 3 to FIG. 5, an embodiment of the device for detecting the thickness of the banknote by the eddy current in the embodiment of the present invention includes:
基准轴301,固定在该装置上,用于当钞票306插入时,与浮动轮302推送该钞票306;a reference shaft 301, fixed to the device for pushing the banknote 306 with the floating wheel 302 when the banknote 306 is inserted;
该浮动轮302,至少两个浮动轮302安装在该装置上,用于当钞票306插入时,与该基准轴301推送该钞票306,并在竖直方向上发生相应位移;The floating wheel 302, at least two floating wheels 302 are mounted on the device for pushing the banknote 306 with the reference shaft 301 when the banknote 306 is inserted, and correspondingly displaced in the vertical direction;
金属片303,固定在对应的浮动轮302上,随着该浮动轮302的位移产生对应的竖直方向的位移,用于与对应的电涡流线圈304产生电涡流效应;The metal piece 303 is fixed on the corresponding floating wheel 302, and generates a corresponding vertical displacement as the displacement of the floating wheel 302 is generated for generating an eddy current effect with the corresponding eddy current coil 304;
该电涡流线圈304,至少两个电涡流线圈304安装在PCB电路板305上,用于与对应的金属片303产生电涡流效应;The eddy current coil 304, at least two eddy current coils 304 are mounted on the PCB circuit board 305 for generating an eddy current effect with the corresponding metal piece 303;
PCB电路板305,固定在该装置上,用于通过该PCB电路板305上的电涡流线圈304检测出对应位移带来的电压变化量,根据该电压变化量计算得到该钞票306的厚度。The PCB circuit board 305 is fixed to the device for detecting the amount of voltage change caused by the corresponding displacement through the eddy current coil 304 on the PCB circuit board 305, and calculating the thickness of the banknote 306 based on the voltage change amount.
需要说明的是,该浮动轮302通过浮动轮转轴307固定于该装置上。It should be noted that the floating wheel 302 is fixed to the device by the floating wheel shaft 307.
需要说明的是,当该基准轴301和该浮动轮302空转时,PCB电路板305通过该电涡流线圈304与该浮动轮302上的金属片303之间的距离得到零值电压;当钞票306插入基准轴301和浮动轮302之间,PCB电路板305通过该电涡流线圈304与该浮动轮302上的金属片303之间的距离得到当前电压;PCB电路板305根据该当前电压与该零值电压得到电压变化量。It should be noted that when the reference shaft 301 and the floating wheel 302 are idling, the PCB circuit board 305 obtains a zero voltage through the distance between the eddy current coil 304 and the metal piece 303 on the floating wheel 302; when the banknote 306 Inserted between the reference axis 301 and the floating wheel 302, the PCB circuit board 305 obtains the current voltage through the distance between the eddy current coil 304 and the metal piece 303 on the floating wheel 302; the PCB circuit board 305 according to the current voltage and the zero The value voltage gives a voltage change amount.
请参阅图4,本实施例中PCB电路板305具体包括:Referring to FIG. 4, the PCB circuit board 305 in this embodiment specifically includes:
晶体振荡器401,采用有源晶振,用于提供稳定的频率给该电涡流线圈304作为激励源,为CPLD 402输入振荡信号; The crystal oscillator 401 adopts an active crystal oscillator for providing a stable frequency to the eddy current coil 304 as an excitation source, and inputs an oscillation signal for the CPLD 402;
该CPLD 402,用于接收该振荡信号,将该振荡信号分频输出两个不同频率的信号到驱动电路403;The CPLD 402 is configured to receive the oscillating signal, and divide the oscillating signal to output signals of two different frequencies to the driving circuit 403;
该驱动电路403,接收该CPLD 402分频输出的两个不同频率的信号,根据该信号驱动该电涡流线圈304工作;The driving circuit 403 receives signals of two different frequencies output by the CPLD 402, and drives the eddy current coil 304 to operate according to the signal;
检波电路404,用于检测该电涡流线圈304输出的高频信号包络,并得到模拟信号;The detection circuit 404 is configured to detect an envelope of the high frequency signal output by the eddy current coil 304 and obtain an analog signal;
比较放大器405,用于将该检波电路404得到的模拟信号放大输出,以提高该模拟信号的强度;The comparison amplifier 405 is configured to amplify and output the analog signal obtained by the detection circuit 404 to increase the intensity of the analog signal;
A/D转换器406,接收来自该比较放大器405的该模拟信号,用于将该模拟信号转换为数字信号,将该数字信号发送至CPU 407;The A/D converter 406 receives the analog signal from the comparison amplifier 405 for converting the analog signal into a digital signal, and sends the digital signal to the CPU 407;
该CPU407,用于分析处理该数字信号,计算得到该零值电压、当前电压、电压变化量,根据该电压变化量计算得到该钞票306的厚度。The CPU 407 is configured to analyze and process the digital signal, calculate the zero-value voltage, the current voltage, and the voltage change amount, and calculate the thickness of the banknote 306 according to the voltage change amount.
本实施例中,PCB电路板305还包括:In this embodiment, the PCB circuit board 305 further includes:
基准电压模块408,通过IIC接口与该CPU407连接,使得该CPU407通过该IIC接口调节基准电压的输出,用于为该比较放大器405提供基准电压。The reference voltage module 408 is connected to the CPU 407 through an IIC interface such that the CPU 407 adjusts the output of the reference voltage through the IIC interface for providing a reference voltage to the comparison amplifier 405.
需要说明的是,晶体振荡器401产生的振荡信号输入CPLD402,经过CPLD402分频后,输出的两个不同频率的信号,可以再经由驱动电路403输出到12路电涡流线圈304中,分别可以是A1~A6、B1~B6,其中A1~A6和B1~B6在PCB电路板305上交替排列,防止相互干扰。It should be noted that the oscillating signal generated by the crystal oscillator 401 is input to the CPLD 402, and after being divided by the CPLD 402, the two signals of different frequencies can be output to the 12-way eddy current coil 304 via the driving circuit 403, respectively. A1 to A6, B1 to B6, wherein A1 to A6 and B1 to B6 are alternately arranged on the PCB circuit board 305 to prevent mutual interference.
下面对本发明实施例中K值的非线性修正进行详细的描述,请参阅图6和图7,本发明实施例中K值的非线性修正的方法一个实施例具体包括:The following is a detailed description of the non-linear correction of the K value in the embodiment of the present invention. Referring to FIG. 6 and FIG. 7 , an embodiment of the method for nonlinearly correcting the K value in the embodiment of the present invention specifically includes:
首先,通过测量得到检波电路输出的电压Vs和金属片到电涡流线圈的距离D的关系曲线。假设基准电压的调节范围为Vbmin~Vbmax,Vo的变化范围为Vomin~Vomax,且Vo=(Vs-Vb)*G,G为比较放大器405的放大倍数,调节D,使Vs在Vbmin+Vomax/2/G到Vbmax+Vomax/2/G之间变化,得到Vs和D的关系曲线,该关系曲线如下表格:First, the relationship between the voltage Vs output from the detector circuit and the distance D from the metal piece to the eddy current coil is obtained by measurement. It is assumed that the adjustment range of the reference voltage is Vbmin to Vbmax, the variation range of Vo is Vomin to Vomax, and Vo=(Vs-Vb)*G, G is the amplification factor of the comparison amplifier 405, and D is adjusted so that Vs is at Vbmin+Vomax/ Change from 2/G to Vbmax+Vomax/2/G to get the relationship between Vs and D. The relationship curve is as follows:
Figure PCTCN2014093255-appb-000001
Figure PCTCN2014093255-appb-000001
在实际测量前,先通过插入标准钞票后,PCB电路板获得对应的电压变化量V01,由于该标准钞票的厚度已知,假设标准钞票的厚度为D01,因此得出K=V01/D01*100um,即得到当前工作点的K值Kw。然后,CPU根据当前基准电压Vb和比较放大输出Vo的值,可以计算出当前Vs值Vsw=Vo/G+Vb,CPU通过查找内部存储的关系曲线,计算出Vsw点的斜率Bw,假设Vsw处于Vs1和Vs2之间,那么Bw=(Vs2-Vs1)/(D2-D1)。Before the actual measurement, the PCB circuit board obtains the corresponding voltage variation V 01 by inserting the standard banknote. Since the thickness of the standard banknote is known, the thickness of the standard banknote is assumed to be D 01 , so K=V 01 / D 01 *100um, that is, the K value Kw of the current working point is obtained. Then, according to the current reference voltage Vb and the value of the comparative amplified output Vo, the CPU can calculate the current Vs value Vsw=Vo/G+Vb, and the CPU calculates the slope Bw of the Vsw point by looking up the internally stored relationship curve, assuming that Vsw is at Between Vs1 and Vs2, then Bw = (Vs2-Vs1) / (D2-D1).
实际测量时,同样根据基准电压Vb和比较放大输出Vo的值,可以得出当前的Vs值Vsv。查表计算出Vsv点的斜率Bv,那么当前的K值Kv=Bv*Kw/Bw。即实现对K值的非线性修正。In the actual measurement, the current Vs value Vsv can also be obtained from the reference voltage Vb and the value of the comparative amplified output Vo. The lookup table calculates the slope Bv of the Vsv point, then the current K value Kv = Bv * Kw / Bw. That is, the nonlinear correction of the K value is achieved.
本实施例中K值的非线性修正的方法为K值修正或者补偿的其中一种方法,具体此处不作限定。The method for non-linear correction of the K value in this embodiment is one of the methods for correcting or compensating the K value, which is not limited herein.
所属领域的技术人员可以清楚地了解到,为描述的方便和简洁,上述描述的系统,装置和单元的具体工作过程,可以参考前述方法实施例中的对应过程,在此不再赘述。A person skilled in the art can clearly understand that for the convenience and brevity of the description, the specific working process of the system, the device and the unit described above can refer to the corresponding process in the foregoing method embodiment, and details are not described herein again.
在本申请所提供的几个实施例中,应该理解到,所揭露的系统,装置和方法,可以通过其它的方式实现。例如,以上所描述的装置实施例仅仅是示意性的,例如,所述单元的划分,仅仅为一种逻辑功能划分,实际实现时可以有另外的划分方式,例如多个单元或组件可以结合或者可以集成到另一个系统,或一些特征可以忽略,或不执行。另一点,所显示或讨论的相互之间的耦合或直接耦合或通信连接可以是通过一些接口,装置或单元的间接耦合或通信连接,可以是电性,机械或其它的形式。In the several embodiments provided by the present application, it should be understood that the disclosed system, apparatus, and method may be implemented in other manners. For example, the device embodiments described above are merely illustrative. For example, the division of the unit is only a logical function division. In actual implementation, there may be another division manner, for example, multiple units or components may be combined or Can be integrated into another system, or some features can be ignored or not executed. In addition, the mutual coupling or direct coupling or communication connection shown or discussed may be an indirect coupling or communication connection through some interface, device or unit, and may be in an electrical, mechanical or other form.
所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部单元来实现本实施例方案的目的。The units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, may be located in one place, or may be distributed to multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of the embodiment.
另外,在本发明各个实施例中的各功能单元可以集成在一个处理单元中,也可以是各个单元单独物理存在,也可以两个或两个以上单元集成在一个单元中。上述集成的单元既可以采用硬件的形式实现,也可以采用软件功能单元的形式实现。In addition, each functional unit in each embodiment of the present invention may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit. The above integrated unit can be implemented in the form of hardware or in the form of a software functional unit.
所述集成的单元如果以软件功能单元的形式实现并作为独立的产品销 售或使用时,可以存储在一个计算机可读取存储介质中。基于这样的理解,本发明的技术方案本质上或者说对现有技术做出贡献的部分或者该技术方案的全部或部分可以以软件产品的形式体现出来,该计算机软件产品存储在一个存储介质中,包括若干指令用以使得一台计算机设备(可以是个人计算机,服务器,或者网络设备等)执行本发明各个实施例所述方法的全部或部分步骤。而前述的存储介质包括:U盘、移动硬盘、只读存储器(ROM,Read-Only Memory)、随机存取存储器(RAM,Random Access Memory)、磁碟或者光盘等各种可以存储程序代码的介质。The integrated unit is implemented in the form of a software functional unit and sold as a separate product When sold or used, it can be stored on a computer readable storage medium. Based on such understanding, the technical solution of the present invention, which is essential or contributes to the prior art, or all or part of the technical solution, may be embodied in the form of a software product stored in a storage medium. A number of instructions are included to cause a computer device (which may be a personal computer, server, or network device, etc.) to perform all or part of the steps of the methods described in various embodiments of the present invention. The foregoing storage medium includes: a U disk, a mobile hard disk, a read-only memory (ROM), a random access memory (RAM), a magnetic disk, or an optical disk, and the like. .
以上所述,以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。 The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to be limiting; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art will understand that The technical solutions described in the embodiments are modified, or the equivalents of the technical features are replaced by the equivalents of the technical solutions of the embodiments of the present invention.

Claims (10)

  1. 一种电涡流检测钞票厚度的方法,其特征在于,包括:A method for detecting the thickness of a banknote by an eddy current, comprising:
    将钞票插入基准轴和浮动轮之间,所述基准轴的位置固定不变;Inserting a banknote between a reference axis and a floating wheel, the position of the reference axis being fixed;
    固定于所述浮动轮的金属片沿竖直方向上发生位移;Displacement of the metal piece fixed to the floating wheel in a vertical direction;
    PCB电路通过所述PCB电路上的电涡流线圈检测出所述位移带来的电压变化量;The PCB circuit detects the amount of voltage change caused by the displacement through an eddy current coil on the PCB circuit;
    PCB电路根据所述电压变化量计算得到所述钞票的厚度。The PCB circuit calculates the thickness of the banknote based on the amount of voltage change.
  2. 根据权利要求1所述的方法,其特征在于,所述将钞票插入基准轴和浮动轮之间之前还包括:The method of claim 1 wherein said inserting said banknote between said reference axis and said floating wheel further comprises:
    让基准轴和浮动轮进行空转;Let the reference axis and the floating wheel idle;
    PCB电路通过所述电涡流线圈与所述浮动轮上的金属片之间的距离得到零值电压。The PCB circuit obtains a zero voltage by the distance between the eddy current coil and the metal piece on the floating wheel.
  3. 根据权利要求2所述的方法,其特征在于,PCB电路通过所述PCB电路上的电涡流线圈检测出所述位移带来的电压变化量具体包括:The method according to claim 2, wherein the detecting, by the eddy current coil on the PCB circuit, the amount of voltage change caused by the displacement comprises:
    PCB电路通过所述电涡流线圈与所述浮动轮上的金属片之间的距离得到当前电压;The PCB circuit obtains a current voltage by a distance between the eddy current coil and a metal piece on the floating wheel;
    PCB电路根据所述当前电压与所述零值电压得到电压变化量。The PCB circuit obtains a voltage change amount according to the current voltage and the zero-value voltage.
  4. 根据权利要求3所述的方法,其特征在于,PCB电路根据所述电压变化量计算得到所述钞票的厚度具体包括:The method according to claim 3, wherein the calculating, by the PCB circuit, the thickness of the banknote according to the amount of voltage change comprises:
    PCB电路根据所述电压变化量与K值计算得到所述钞票的厚度,所述K值为单位100um钞票厚度对应的电压变化值。The PCB circuit calculates the thickness of the banknote according to the voltage change amount and the K value, and the K value is a voltage change value corresponding to the thickness of the 100 um banknote.
  5. 根据权利要求4所述的方法,其特征在于,所述将钞票插入基准轴和浮动轮之间之前还包括:The method of claim 4, wherein the inserting the banknote between the reference axis and the floating wheel further comprises:
    使用非线性修正的方法测量出若干个所述当前电压的电压区间对应的K值,得到K值映射表。The K value corresponding to the voltage range of the plurality of current voltages is measured by a nonlinear correction method to obtain a K value mapping table.
  6. 根据权利要求5所述的方法,其特征在于,PCB电路根据所述电压变化量与K值计算得到所述钞票的厚度之前还包括:The method according to claim 5, wherein the PCB circuit further comprises: calculating the thickness of the banknote according to the voltage change amount and the K value:
    PCB电路根据所述当前电压查询所述K值映射表得到K值。The PCB circuit queries the K value mapping table according to the current voltage to obtain a K value.
  7. 一种电涡流检测钞票厚度的装置,其特征在于,包括: An apparatus for detecting the thickness of a banknote by an eddy current, comprising:
    基准轴,固定在所述装置上,用于当钞票插入时,与浮动轮推送所述钞票;a reference shaft fixed to the device for pushing the banknote with the floating wheel when the banknote is inserted;
    所述浮动轮,至少两个浮动轮安装在所述装置上,用于当钞票插入时,与所述基准轴推送所述钞票,并在竖直方向上发生相应位移;The floating wheel, at least two floating wheels are mounted on the device for pushing the banknote with the reference axis when the banknote is inserted, and correspondingly shifting in a vertical direction;
    金属片,固定在对应的浮动轮上,随着所述浮动轮的位移产生对应的竖直方向的位移,用于与对应的电涡流线圈产生电涡流效应;a metal piece fixed on the corresponding floating wheel, and corresponding displacement in the vertical direction is generated as the displacement of the floating wheel is used to generate an eddy current effect with the corresponding eddy current coil;
    所述电涡流线圈,至少两个电涡流线圈安装在PCB电路板上,用于与对应的金属片产生电涡流效应;The eddy current coil, at least two eddy current coils are mounted on a PCB circuit board for generating an eddy current effect with a corresponding metal piece;
    PCB电路板,固定在所述装置上,用于通过所述PCB电路上的电涡流线圈检测出对应位移带来的电压变化量,根据所述电压变化量计算得到所述钞票的厚度。A PCB circuit board is fixed on the device for detecting a voltage variation caused by a corresponding displacement by an eddy current coil on the PCB circuit, and calculating a thickness of the banknote according to the voltage variation amount.
  8. 根据权利要求7所述的装置,其特征在于,包括:The device according to claim 7, comprising:
    当所述基准轴和所述浮动轮空转时,PCB电路板通过所述电涡流线圈与所述浮动轮上的金属片之间的距离得到零值电压;When the reference axis and the floating wheel are idling, the PCB circuit board obtains a zero-value voltage through a distance between the eddy current coil and a metal piece on the floating wheel;
    当钞票插入基准轴和浮动轮之间,PCB电路板通过所述电涡流线圈与所述浮动轮上的金属片之间的距离得到当前电压;When the banknote is inserted between the reference axis and the floating wheel, the PCB circuit board obtains the current voltage through the distance between the eddy current coil and the metal piece on the floating wheel;
    PCB电路板根据所述当前电压与所述零值电压得到电压变化量。The PCB circuit board obtains a voltage change amount according to the current voltage and the zero-value voltage.
  9. 根据权利要求7所述的装置,其特征在于,PCB电路板具体包括:The device according to claim 7, wherein the PCB circuit board comprises:
    晶体振荡器,采用有源晶振,用于提供稳定的频率给所述电涡流线圈作为激励源,为CPLD输入振荡信号;a crystal oscillator using an active crystal oscillator for providing a stable frequency to the eddy current coil as an excitation source for inputting an oscillating signal to the CPLD;
    所述CPLD,用于接收所述振荡信号,将所述振荡信号分频输出两个不同频率的信号到驱动电路;The CPLD is configured to receive the oscillating signal, and divide the oscillating signal to output signals of two different frequencies to a driving circuit;
    所述驱动电路,接收所述CPLD分频输出的两个不同频率的信号,根据所述信号驱动所述电涡流线圈工作;The driving circuit receives signals of two different frequencies of the CPLD frequency-divided output, and drives the eddy current coil to operate according to the signal;
    检波电路,用于检测所述电涡流线圈输出的高频信号包络,并得到模拟信号;a detection circuit for detecting an envelope of the high frequency signal output by the eddy current coil and obtaining an analog signal;
    比较放大器,用于将所述检波电路得到的模拟信号放大输出,以提高所述模拟信号的强度;a comparison amplifier for amplifying an output signal obtained by the detection circuit to increase the intensity of the analog signal;
    A/D转换器,接收来自所述比较放大器的所述模拟信号,用于将所述模拟信号转换为数字信号,将所述数字信号发送至CPU; An A/D converter receives the analog signal from the comparison amplifier for converting the analog signal into a digital signal, and transmitting the digital signal to a CPU;
    所述CPU,用于分析处理所述数字信号,计算得到所述零值电压、当前电压、电压变化量,根据所述电压变化量计算得到所述钞票的厚度。The CPU is configured to analyze and process the digital signal, calculate the zero-value voltage, the current voltage, and the voltage change amount, and calculate the thickness of the banknote according to the voltage change amount.
  10. 根据权利要求9所述的装置,其特征在于,PCB电路板还包括:The device according to claim 9, wherein the PCB circuit board further comprises:
    基准电压模块,通过IIC接口与所述CPU连接,使得所述CPU通过所述IIC接口调节基准电压的输出,用于为所述比较放大器提供基准电压。 The reference voltage module is connected to the CPU through an IIC interface, such that the CPU adjusts an output of the reference voltage through the IIC interface for providing a reference voltage for the comparison amplifier.
PCT/CN2014/093255 2014-01-22 2014-12-08 Method and device for testing paper money thickness via electrical eddy current WO2015109894A1 (en)

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