WO2015085937A1 - Adhesive and preparation method therefor - Google Patents

Adhesive and preparation method therefor Download PDF

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Publication number
WO2015085937A1
WO2015085937A1 PCT/CN2014/093572 CN2014093572W WO2015085937A1 WO 2015085937 A1 WO2015085937 A1 WO 2015085937A1 CN 2014093572 W CN2014093572 W CN 2014093572W WO 2015085937 A1 WO2015085937 A1 WO 2015085937A1
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Prior art keywords
cyanoacrylate
adhesive
preparation
viscosity
energy ray
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PCT/CN2014/093572
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French (fr)
Chinese (zh)
Inventor
康亚红
孙乐青
姜洪焱
谢志永
汪璟
候娟
罗七一
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上海微创医疗器械(集团)有限公司
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Publication of WO2015085937A1 publication Critical patent/WO2015085937A1/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J135/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical, and containing at least another carboxyl radical in the molecule, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Adhesives based on derivatives of such polymers
    • C09J135/04Homopolymers or copolymers of nitriles
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F122/00Homopolymers of compounds having one or more unsaturated aliphatic radicals each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides or nitriles thereof
    • C08F122/30Nitriles
    • C08F122/32Alpha-cyano-acrylic acid; Esters thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F222/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
    • C08F222/30Nitriles
    • C08F222/32Alpha-cyano-acrylic acid; Esters thereof
    • C08F222/324Alpha-cyano-acrylic acid butyl ester
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F222/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
    • C08F222/30Nitriles
    • C08F222/32Alpha-cyano-acrylic acid; Esters thereof
    • C08F222/326Alpha-cyano-acrylic acid longer chain ester

Definitions

  • the invention relates to the field of medical materials.
  • the present invention relates to an adhesive mainly composed of ⁇ -cyanoacrylate and a process for preparing the same.
  • ⁇ -cyanoacrylate medical adhesive can strongly bind the body tissue, the bonding speed is fast, non-toxic, no triad (ie, mutagenic, carcinogenic, teratogenic), solidified under normal temperature and pressure for several seconds. At the same time, it can produce strong bonding strength with human tissue, has little reaction to tissue, does not cause thrombus, can be easily sterilized, is easy to use, and easy to store. It has been recognized by the World Health Organization and is now widely used. Surgery and hemostasis for closing wounds, skin grafts, luminal organ connections, and visceral injuries such as liver, kidney, and gastrointestinal. In clinical applications, many traditional medical problems have been solved from surgical operations such as ENT and dermatology to medical treatment, and it has become a new technology in modern medicine, which will have a profound impact on surgery.
  • the ⁇ -cyanoacrylate monomer has a very low viscosity of only about 2 cps, which is dispersed during bonding, and is not suitable for porous materials and filling adhesives with large gaps.
  • the medical ⁇ -cyanoacrylate adhesive has great fluidity when used, and is particularly easy to penetrate into the eyes when used in sensitive parts such as the eyes. This poses a danger, which limits its medical application to a certain extent. Therefore, the preparation of a specific viscosity of ⁇ -cyanoacrylate adhesive has important practical significance.
  • the method for increasing the viscosity of the ⁇ -cyanoacrylate adhesive is mainly to add various polymers as a thickener, and the following two methods can be summarized according to the type of the thickener:
  • PMMA polymethyl methacrylate
  • the specific method is as follows: firstly, various ⁇ -cyanoacrylates are mixed and formulated into a solvent in a prescribed ratio; then, the solvent is mixed with the washed and dried medical polymethyl methacrylate (PMMA) in a ratio of 2:1.
  • the dissolved part forms a viscous dissolved substance in the upper layer; the viscous dissolved substance is taken from the soaking container Transfer to a preparation container, dilute with the above solvent, and perform viscosity detection during the dilution process until the viscosity of the solution reaches the desired range; finally, add the solvent equivalent to the volume of the viscous lysate to the infusion container, and continue to soak, Dissolve, continue to take the upper layer of viscous solute, add the solvent equivalent to the volume of the viscous lysate, continue to soak and dissolve until the polymethyl methacrylate (PMMA) is completely dissolved.
  • PMMA polymethyl methacrylate
  • thickener polymethyl methacrylate (PMMA) monomer has a small molecular weight (relative molecular weight of 84), its polymer structure is relatively tight, the ⁇ -cyanoacrylate monomer molecules in the solvent enter the poly Methyl methacrylate (PMMA) is difficult inside.
  • the dissolution process is very slow, and it takes about six months to obtain a viscous solute for the preparation and production of medical glue products, which is not conducive to the production schedule.
  • PMMA polymethyl methacrylate
  • the formed polymer has high hardness, and the product is soft and certain.
  • Patients are poorly tolerated when using exercise tissue.
  • the degradation time is longer than that of the ⁇ -cyanoacrylate polymer, which has a certain influence on the recovery of the patient's use site.
  • the molecular weight of polymethyl methacrylate (PMMA) monomer is small, and ⁇ -cyanoacrylate monomer with equivalent molecular weight is required to dissolve well, and ⁇ -cyanoacrylate with small molecular weight is small. Due to the shorter side chains, the biosafety is lower than that of the large alpha-cyanoacrylate monomers. Further, the ⁇ -cyanoacrylate monomer having a small molecular weight releases more polymerization heat when it is polymerized at the site of use, and is highly irritating to the site of use. In vitro cytotoxicity experiments have shown that when the number of side chain alkyl carbon atoms is greater than 4, the biosafety and irritation of ⁇ -cyanoacrylate to the human body has dropped to an acceptable level.
  • the thickener polymethyl methacrylate (PMMA) needs to add a certain amount of catalyst to promote polymerization in the production process.
  • PMMA polymethyl methacrylate
  • Different manufacturers and different batches have different production processes, and its biosafety evaluation is a relatively time-consuming problem.
  • the cost of testing is also relatively high, which has a great impact on the procurement and cost of raw materials for medical adhesives.
  • an ⁇ -cyanoacrylate bulk polymer as a thickener such as poly- ⁇ -cyanoacrylate: placing the ⁇ -cyanoacrylate monomer in a closed container at 40-50 ° C , placed for 40-50 hours, to obtain a solid polymer, the polymer was taken out of the container, aged at 40-50 ° C for 10-15 hours to obtain a solid ⁇ -cyanoacrylate polymer, and then Soaked in a solvent consisting of 90-100% by weight of butyl ⁇ -cyanoacrylate monomer and 0-10% by weight of octyl ⁇ -cyanoacrylate.
  • the amount of butyl ⁇ -cyanoacrylate polymer is 10-15% by weight of the butyl cyanoacrylate monomer; after 1 to 1.5 months, a viscous liquid is formed, and then the butyl cyanoacrylate monomer is added to the liquid to adjust to the desired viscosity. That is to get medical glue.
  • the defects of the above processes are mainly:
  • the medical glue first polymerizes the ⁇ -cyanoacrylate monomer to be aged and then dissolved, and a large amount of ⁇ -cyanoacrylate which has been aged and deactivated in the product will prolong the bonding time of the adhesive and greatly reduce the Bond strength.
  • CN102504708A discloses an adhesive having a polymethyl methacrylate, a methacrylate copolymer, an acrylic rubber, a cellulose derivative, a polyvinyl acetate or the like as a thickener; the thickener disclosed in US Pat. No. 3,742,018 is a polyethylene. Methyl ether; the polymeric thickener disclosed in US Pat. No.
  • 5,328,687 includes polylactic acid, polyglycolic acid, lactic acid-glycolic acid copolymer, polycaprolactone, lactic acid-caprolactone copolymer, poly-3-hydroxybutyric acid, poly-origin Acid esters, polyalkyl acrylates, copolymers of alkyl acrylates and vinyl acetates, polyalkyl methacrylates, copolymers of alkyl esters methacrylates and butadienes, etc.; US 3,527, 841 discloses universal and a cyanoacrylate adhesive composition for surgery, comprising a polylactic acid viscosity thickener and an acidic compound such as sulfur dioxide, and a radical stabilizer such as hydroquinone; and the thickener disclosed in US Pat.
  • No. 4,534,422 is a polymethyl methacrylate;
  • the thickeners disclosed in CN102178978A are polycyanoacrylates;
  • the thickeners disclosed in US Pat. No. 20,120,264,846 A1 are one or more block polymers, preferably an addition polymer of a single polypropylene glycol to ethylene oxide (Polether) is added to the cyanoacrylate for use as a polymer and thickener.
  • the thickeners disclosed in U.S. Patent 4,837, 260 are polyvinyl acrylates and other thickeners as listed in U.S. Patent 6,183,593.
  • the addition of a thickener such a method tends to introduce the third component into the adhesive body, which inevitably has compatibility problems.
  • the amount of addition is also directly related to the viscosity of the composition. If too much is added, the main component is reduced, affecting the polymerization time and even hard to cure, so the viscosity range adjusted by this method is limited.
  • the third component added after the curing has an adhesive effect may precipitate, and the influence on the human body and the environment remains to be studied.
  • the present invention provides a method for preparing a specific viscosity of an ⁇ -cyanoacrylate adhesive without adding other chemical thickeners, mainly by applying a radiation crosslinking method to make ⁇ -
  • the double bond of the cyanoacrylate is crosslinked, and the viscosity of the ⁇ -cyanoacrylate adhesive is adjusted by controlling the crosslinking temperature, the irradiation intensity, the crosslinking time, and the like.
  • the cross-linked ⁇ -cyanoacrylate adhesive did not lose the bonding activity, and did not change significantly at room temperature for one year.
  • the invention relates to an alpha-cyanoacrylate adhesive having a viscosity of from 2 to 180 cps, preferably from 25 to 80 cps.
  • the alpha-cyanoacrylate adhesive is free of thickeners.
  • the invention relates to a preparation method of an ⁇ -cyanoacrylate adhesive, wherein an ⁇ -cyanoacrylate monomer is prepared by a radiation crosslinking method to obtain an adhesive main body, and the adhesive main body and the polymerization inhibitor are mixed in proportion to form a desired Viscosity alpha-cyanoacrylate adhesive.
  • the radiation cross-linked radiation source includes, but is not limited to, ultraviolet rays, electron beams, gamma rays, neutron beams, and particle beams.
  • the adhesive body is prepared by the following steps:
  • the ⁇ -cyanoacrylate monomer (for example, the gas chromatographic normalization method determines the purity is greater than 99.8%) is placed in a closed light-transmissive container;
  • the high-energy ray irradiation apparatus is not particularly limited, and only the energy supplied by the high-energy ray irradiation apparatus is required to open the carbon-carbon double bond in the ⁇ -cyanoacrylate monomer.
  • the high energy ray irradiation device is an ultraviolet lamp, a gamma ray irradiation device, and a beta electron beam device.
  • the ultraviolet lamp is a high pressure mercury lamp; in some embodiments of the invention, the gamma ray irradiation device is a Co60 cobalt source irradiation device.
  • the distance between the high energy ray irradiation device and the ⁇ -cyanoacrylate monomer can be Adjustment.
  • the distance between the high-energy ray irradiation device and the ⁇ -cyanoacrylate monomer is 10-70 cm; more preferably, the distance between the high-energy ray irradiation device and the ⁇ -cyanoacrylate monomer is 20 -50cm.
  • the heating temperature is from 20 to 100 ° C, preferably from 40 to 80 ° C.
  • the irradiation time is from 10 to 100 min, preferably from 10 to 60 min.
  • the irradiation power of the high energy ray irradiation apparatus is from 500 to 5000 W, preferably from 1000 to 2500 W.
  • the structure of the ⁇ -cyanoacrylate monomer is as follows:
  • the adhesive body comprises at the same time one or more of said alpha-cyanoacrylate monomers.
  • the polymerization inhibitor is mixed with the adhesive body in a proportion of from 200 ppm to 2000 ppm, preferably from 500 ppm to 1000 ppm.
  • the adhesive body is also mixed with a plasticizer.
  • the radiation crosslinking method is high energy ray irradiation including, but not limited to, ultraviolet rays, beta electron beams, and gamma rays.
  • the invention describes a method for preparing a specific viscosity ⁇ -cyanoacrylate adhesive by a radiation crosslinking method, and the structure of the ⁇ -cyanoacrylate monomer is as follows:
  • the electron cloud distribution on the ⁇ -bond is very uneven.
  • the electron absorbs energy easily and transitions, causing the double bond to open.
  • Polymerization the degree of polymerization is related to the amount of external energy. Therefore, the present invention performs irradiation cross-linking by means of high-energy ray, such as an ultraviolet irradiation device, by controlling the amount of energy,
  • the ⁇ -cyanoacrylate monomer is initially polymerized to form an adhesive of a specific viscosity.
  • the ⁇ -cyanoacrylate of the present invention includes methyl ⁇ -cyanoacrylate, ethyl ⁇ -cyanoacrylate, propyl ⁇ -cyanoacrylate, butyl ⁇ -cyanoacrylate, and amyl ⁇ -cyanoacrylate.
  • Acryl ⁇ -cyanoacrylate, heptyl ⁇ -cyanoacrylate, and octyl ⁇ -cyanoacrylate may be used in any one, two or more kinds.
  • the viscosity of the ⁇ -cyanoacrylate adhesive varies with the degree of crosslinking.
  • the degree of crosslinking depends on the external energy, and the external energy and the power, distance, heating temperature and irradiation time of the high-energy ray irradiation equipment during irradiation.
  • the parameters are closely related, and those skilled in the art can adjust these parameters arbitrarily according to the desired viscosity. For example, by selecting the distance of the UV lamp and the irradiation time, the irradiation intensity is controlled within an appropriate range to adjust the viscosity of the adhesive.
  • the polymerization inhibitors and plasticizers of the present invention are conventional and are not limited.
  • the polymerization inhibitor includes hydroquinone, 4-methoxyphenol, butylhydroxyanisole, hydroquinone, sulfur dioxide, boron trifluoride, hydrogen fluoride, etc.
  • plasticizers include aliphatic dibasic acid esters, benzene Formates (including phthalates, terephthalates), benzene polyesters, benzoates, polyol esters, chlorinated hydrocarbons, epoxies, citrates, Polyester and the like.
  • Short production cycle the production cycle of the adhesive with polymethyl methacrylate (PMMA) as a thickener is about 6 months, and the production cycle of the adhesive of ⁇ -cyanoacrylate bulk polymer as a thickener is about 1 -1.5 months, the production cycle of the method provided by the present invention varies slightly depending on the viscosity, but does not exceed one hour.
  • PMMA polymethyl methacrylate
  • the product has a single component and high safety: the present invention places high-purity ⁇ -cyanoacrylate monomer (for example, gas chromatographic normalization method to determine its purity greater than 99.8%) under high energy ray irradiation equipment. Irradiation thickening, no second substance or aging-deactivated poly- ⁇ -cyanoacrylate exists, so that the product can not only reduce the heat of polymerization when polymerized at the site of use, but also greatly reduce the irritation.
  • high-purity ⁇ -cyanoacrylate monomer for example, gas chromatographic normalization method to determine its purity greater than 99.8%
  • the above 10 ampoules were sequentially labeled as 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, and the No. 1 bottle was used as a blank comparison sample, and no UV crosslinking was performed. Place the 2, 3, 4, 5, 6, 7, 8, 9, and 10 bottles in the heating table in turn, set the temperature to 60 ° C, adjust the height of the UV lamp shelf to a distance of 30 cm, and use a 1000 W UV lamp. Photo, time is 10min, 15min, 20min, 25min, 30min, 35min, 40min, 45min, 50min, and finally by the rotary viscometer (model is BROOKFIELD VISCOMETER, DV-II+Pro, the viscosity values in the following examples are used The instrument measures the viscosity. The viscosity test method was as follows: 0.5 mL of the sample was tested in a rotary viscometer under anhydrous and oxygen-free conditions. The viscosity values of the adhesive body are shown in Table 1 below:
  • the above 10 ampoules were sequentially labeled as 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, and the No. 1 bottle was used as a blank comparison sample, and no UV crosslinking was performed.
  • Photographs were taken at 10 min, 15 min, 20 min, 25 min, 30 min, 35 min, 40 min, 45 min, 50 min, and finally the viscosity was measured by a rotary viscometer.
  • the viscosity values measured on the main body of the adhesive are shown in Table 2 below:
  • the above 10 ampoules were sequentially labeled as 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, and the No. 1 bottle was used as a blank comparison sample, and no UV crosslinking was performed. Place the 2, 3, 4, 5, 6, 7, 8, 9, and 10 bottles in the heating table in turn, set the temperature to 60 ° C, adjust the height of the UV lamp shelf to a distance of 30 cm, and use a 2000 W UV lamp. Photographs were taken at 10 min, 15 min, 20 min, 25 min, 30 min, 35 min, 40 min, 45 min, 50 min. Finally, the viscosity was measured by a rotary viscometer. The viscosity values of the adhesive body are shown in Table 3 below:
  • the above 10 ampoules were sequentially labeled as 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, and the No. 1 bottle was used as a blank comparison sample, and no UV crosslinking was performed. Place the 2, 3, 4, 5, 6, 7, 8, 9, and 10 bottles in the heating table in turn, set the temperature to 60 ° C, adjust the height of the UV lamp shelf to a distance of 30 cm, and use a 2000 W UV lamp. Photographs were taken at 10 min, 15 min, 20 min, 25 min, 30 min, 35 min, 40 min, 45 min, 50 min. Finally, the viscosity was measured by a rotary viscometer. The viscosity values of the adhesive body are shown in Table 4 below:
  • the above 10 ampoules were sequentially labeled as 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, and the No. 1 bottle was used as a blank comparison sample, and no UV crosslinking was performed. Place the 2, 3, 4, 5, 6, 7, 8, 9, and 10 bottles in the heating table in turn, set the temperature to 80 ° C, adjust the height of the UV lamp shelf to a distance of 30 cm, and use a 2000 W UV lamp. Photographs were taken at 10 min, 15 min, 20 min, 25 min, 30 min, 35 min, 40 min, 45 min, 50 min. Finally, the viscosity was tested by a rotary viscometer. The viscosity values of the adhesive body are shown in Table 5 below:
  • the above 10 ampoules were sequentially labeled as 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, and the No. 1 bottle was used as a blank comparison sample, and no UV crosslinking was performed.
  • Place 2, 3, 4, 5, 6, 7, 8, 9, and 10 bottles in the heating table in turn, set the temperature to 60 ° C, adjust the height of the UV lamp shelf to a distance of 50 cm, and use a 2000 W UV lamp.
  • Photographs were taken at 10 min, 15 min, 20 min, 25 min, 30 min, 35 min, 40 min, 45 min, 50 min. Finally, the viscosity was measured by a rotary viscometer.
  • the viscosity values of the adhesive body are shown in Table 6 below:
  • the above 10 ampoules were sequentially labeled as 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, and the No. 1 bottle was used as a blank comparison sample, and no UV crosslinking was performed. Place the 2, 3, 4, 5, 6, 7, 8, 9, and 10 bottles in the heating table in turn, set the temperature to 80 ° C, adjust the height of the UV lamp shelf to a distance of 50 cm, and use a 2000 W UV lamp. Photographs were taken at 10 min, 15 min, 20 min, 25 min, 30 min, 35 min, 40 min, 45 min, 50 min. Finally, the viscosity was measured by a rotary viscometer. The viscosity values of the adhesive body are shown in Table 7 below:
  • the above 10 ampoules were sequentially labeled as 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, and the No. 1 bottle was used as a blank comparison sample, and no UV crosslinking was performed. Will be 2,3,4,5,6,7,8,9, The No. 10 bottle was placed in the heating table in turn, the set temperature was 60 ° C, the height of the UV lamp shelf was adjusted to be 20 cm, and irradiated with a 2000 W UV lamp for 10 min, 15 min, 20 min, 25 min, 30 min, 35 min, respectively. 40 min, 45 min, 50 min, and finally the viscosity was measured by a rotary viscometer.
  • the viscosity values of the adhesive body are shown in Table 8 below:
  • the above 10 ampoules were sequentially labeled as 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, and the No. 1 bottle was used as a blank comparison sample, and no UV crosslinking was performed. Place the 2, 3, 4, 5, 6, 7, 8, 9, and 10 bottles in the heating table in turn, set the temperature to 80 ° C, adjust the height of the UV lamp shelf to a distance of 20 cm, and use a 2000 W UV lamp. Photographs were taken at 10 min, 15 min, 20 min, 25 min, 30 min, 35 min, 40 min, 45 min, 50 min. Finally, the viscosity was measured by a rotary viscometer. The viscosity values of the adhesive body are shown in Table 9 below:
  • the above 10 ampoules were sequentially labeled as 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, and the No. 1 bottle was used as a blank comparison sample, and no UV crosslinking was performed. Place the 2, 3, 4, 5, 6, 7, 8, 9, and 10 bottles in the heating table in turn, set the temperature to 40 ° C, and adjust the height distance of the UV lamp shelf.
  • the sample is 30cm, irradiated with 2000W UV lamp for 10min, 15min, 20min, 25min, 30min, 35min, 40min, 45min, 50min. Finally, the viscosity is tested by rotary viscometer. The viscosity value of the adhesive body is shown in the following table. 10:
  • the above 10 ampoules were sequentially labeled as 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, and the No. 1 bottle was used as a blank comparison sample, and no UV crosslinking was performed. Place the 2, 3, 4, 5, 6, 7, 8, 9, and 10 bottles in the heating table in turn, set the temperature to 40 ° C, adjust the height of the UV lamp shelf to a distance of 50 cm, and use a 2000 W UV lamp. Photographs were taken at 10 min, 15 min, 20 min, 25 min, 30 min, 35 min, 40 min, 45 min, 50 min. Finally, the viscosity was measured by a rotary viscometer. The viscosity values of the adhesive body are shown in Table 11 below:
  • the above 10 ampoules were sequentially labeled as 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, wherein the No. 1 bottle was used as a blank contrast sample and was not cross-linked by ⁇ -ray irradiation.
  • the bottles of 2, 3, 4, 5, 6, 7, 8, 9, and 10 were sequentially placed in the gamma ray irradiation box, the irradiation time was 5 sec, the irradiation intensity was not set, and the irradiation box distance was set separately. It is set to 50m, 10m, 8m, 2m, 1m, 50cm, 25cm, 10cm, 1cm. Finally, the viscosity is tested by a rotary viscometer. The viscosity value of the adhesive body is shown in Table 13 below:

Abstract

The present invention relates to the field of medical materials. Particularly, the present invention relates to an adhesive of α-cyanoacrylate and a preparation method therefor. An adhesive with desired viscosity is obtained by radiation crosslinking of the above adhesive. The method of the invention has a simple process and a short production cycle. The α-cyanoacrylate adhesive according to the invention does contain a thickening agent, and has good product homogeneity, a higher safety and a long shelf-life.

Description

一种胶粘剂及其制备方法Adhesive and preparation method thereof 技术领域Technical field
本发明涉及医用材料领域。具体而言,本发明涉及一种以α-氰基丙烯酸酯为主体的胶粘剂及其制备方法。The invention relates to the field of medical materials. In particular, the present invention relates to an adhesive mainly composed of α-cyanoacrylate and a process for preparing the same.
背景技术Background technique
自1958年美国公司首次推出了世界第一种用于粘接皮肤和止血的α-氰基丙烯酸酯快速胶粘剂(简称α-胶)后,以α-氰基丙烯酸酯为主体的胶粘剂就得到了迅速发展。其具有如下优点:(1)单组分,无溶剂,无固化剂;(2)具备与天然组织相适应的物理性能;(3)化学性能稳定,不降解出有害物质;(4)良好的生物相容性,即力学相容性和组织相容性,低毒、不致癌、不致畸、不致突变、无溶血、无热原、低细胞毒性、不致敏、无刺激、无促癌变、本身无菌、对十一种细菌形成抑菌带等优点,从而引起医学界的极大兴趣,并在临床中得到了应用。Since the first introduction of the world's first α-cyanoacrylate rapid adhesive (α-glue) for bonding skin and hemostasis in 1958, the adhesive based on α-cyanoacrylate has been obtained. Rapid development. It has the following advantages: (1) single component, no solvent, no curing agent; (2) physical properties compatible with natural tissues; (3) stable chemical properties, no degradation of harmful substances; (4) good Biocompatibility, ie mechanical compatibility and histocompatibility, low toxicity, no carcinogenicity, no teratogenicity, no mutation, no hemolysis, no pyrogen, low cytotoxicity, no sensitization, no irritation, no carcinogenesis, itself Sterility, the formation of antibacterial zones for eleven bacteria, etc., which has aroused great interest in the medical community and has been applied in clinical practice.
由于α-氰基丙烯酸酯类医用胶粘剂能强力粘合肌体组织,粘合速度快,无毒,无三致(即致突变、致癌变、致畸胎),常温常压下数秒钟内固化,同时能与人体组织产生较强的粘结强度,对组织反应小,不会造成血栓,可简单灭菌,使用方便,易于保存等优点,已被世界卫生组织所公认,现已广泛地应用于闭合创口、皮肤移植、管腔器官连接及肝、肾、胃肠等内脏损伤的手术和止血。在临床应用中,从五官科、皮肤科等外科手术到内科治疗方面解决了许多传统医学的难题,成为现代医学一门新技术,对外科手术必将产生深远的影响。Because α-cyanoacrylate medical adhesive can strongly bind the body tissue, the bonding speed is fast, non-toxic, no triad (ie, mutagenic, carcinogenic, teratogenic), solidified under normal temperature and pressure for several seconds. At the same time, it can produce strong bonding strength with human tissue, has little reaction to tissue, does not cause thrombus, can be easily sterilized, is easy to use, and easy to store. It has been recognized by the World Health Organization and is now widely used. Surgery and hemostasis for closing wounds, skin grafts, luminal organ connections, and visceral injuries such as liver, kidney, and gastrointestinal. In clinical applications, many traditional medical problems have been solved from surgical operations such as ENT and dermatology to medical treatment, and it has become a new technology in modern medicine, which will have a profound impact on surgery.
α-氰基丙烯酸酯单体粘度很低,只有2cps左右,胶接时会弥散,同时也不适用于多孔材料及间隙大的填充性粘接。医用的α-氰基丙烯酸酯胶粘剂在使用时,流动性大,特别在眼部等敏感部位使用时,容易渗入眼睛而 造成危险,这在一定程度上限制了它在医学上的应用。因此,制备特定粘度的α-氰基丙烯酸酯胶粘剂具有重要的现实意义。The α-cyanoacrylate monomer has a very low viscosity of only about 2 cps, which is dispersed during bonding, and is not suitable for porous materials and filling adhesives with large gaps. The medical α-cyanoacrylate adhesive has great fluidity when used, and is particularly easy to penetrate into the eyes when used in sensitive parts such as the eyes. This poses a danger, which limits its medical application to a certain extent. Therefore, the preparation of a specific viscosity of α-cyanoacrylate adhesive has important practical significance.
现有技术中提高α-氰基丙烯酸酯胶粘剂粘度的方法主要是添加各种聚合物作为增稠剂,根据增稠剂的种类可概括为以下两种方式:In the prior art, the method for increasing the viscosity of the α-cyanoacrylate adhesive is mainly to add various polymers as a thickener, and the following two methods can be summarized according to the type of the thickener:
1.添加第二种化学物质作为增稠剂,应用最多的是聚甲基丙烯酸甲酯(PMMA)。具体方法是:首先将各种α-氰基丙烯酸酯按处方比例混合均匀配制成溶剂;然后按照2:1的比例将溶剂与经清洗、干燥处理的医用聚甲基丙烯酸甲酯(PMMA)混合置于浸泡容器中,将容器进行避光保存,于室温下进行浸泡、溶解;经过大约6个月时间,溶解的部分在上层形成粘稠的溶解物;将此粘稠的溶解物从浸泡容器中转移到配制容器中,使用上述溶剂进行稀释,在稀释过程中进行粘度检测,直至溶液粘度达到所需范围;最后向浸泡容器中补充加入与取出粘稠溶解物体积相当的溶剂,继续浸泡、溶解,在下次取用时,继续取上层粘稠溶解物,补加与取出粘稠溶解物体积相当的溶剂,继续浸泡、溶解,直到聚甲基丙烯酸甲酯(PMMA)完全溶解完毕。1. Add a second chemical as a thickener, the most widely used is polymethyl methacrylate (PMMA). The specific method is as follows: firstly, various α-cyanoacrylates are mixed and formulated into a solvent in a prescribed ratio; then, the solvent is mixed with the washed and dried medical polymethyl methacrylate (PMMA) in a ratio of 2:1. Placed in a soaking container, stored in a dark place, soaked and dissolved at room temperature; after about 6 months, the dissolved part forms a viscous dissolved substance in the upper layer; the viscous dissolved substance is taken from the soaking container Transfer to a preparation container, dilute with the above solvent, and perform viscosity detection during the dilution process until the viscosity of the solution reaches the desired range; finally, add the solvent equivalent to the volume of the viscous lysate to the infusion container, and continue to soak, Dissolve, continue to take the upper layer of viscous solute, add the solvent equivalent to the volume of the viscous lysate, continue to soak and dissolve until the polymethyl methacrylate (PMMA) is completely dissolved.
上述方法的工艺缺点有:The technical disadvantages of the above methods are:
①工艺周期长:增稠剂聚甲基丙烯酸甲酯(PMMA)单体分子量较小(相对分子量为84),其聚合物结构较紧密,溶剂中的α-氰基丙烯酸酯单体分子进入聚甲基丙烯酸甲酯(PMMA)内部比较困难。溶解过程十分缓慢,大约需要六个月时间才能得到粘稠的溶解物用于医用胶产品的配制、生产,不利于生产安排。1 long process cycle: thickener polymethyl methacrylate (PMMA) monomer has a small molecular weight (relative molecular weight of 84), its polymer structure is relatively tight, the α-cyanoacrylate monomer molecules in the solvent enter the poly Methyl methacrylate (PMMA) is difficult inside. The dissolution process is very slow, and it takes about six months to obtain a viscous solute for the preparation and production of medical glue products, which is not conducive to the production schedule.
②该医用胶产品在创口处使用后,聚合降解慢,柔韧性差:聚甲基丙烯酸甲酯(PMMA)是不可降解的聚合物,其所形成的聚合物硬度大,产品在较柔软且有一定运动性的组织应用时,患者耐受性差。而且降解时间比α-氰基丙烯酸酯聚合物长,对患者使用部位恢复有一定的影响。 2 After the medical glue product is used at the wound, the polymerization degradation is slow and the flexibility is poor: polymethyl methacrylate (PMMA) is a non-degradable polymer, and the formed polymer has high hardness, and the product is soft and certain. Patients are poorly tolerated when using exercise tissue. Moreover, the degradation time is longer than that of the α-cyanoacrylate polymer, which has a certain influence on the recovery of the patient's use site.
③存在一定安全性风险:聚甲基丙烯酸甲酯(PMMA)单体的分子量较小,需要分子量相当的α-氰基丙烯酸酯单体才能较好溶解,而分子量小的α-氰基丙烯酸酯由于侧链较短,其生物安全性比分量大的α-氰基丙烯酸酯单体低。而且分子量小的α-氰基丙烯酸酯单体在使用部位发生聚合反应时会释放更多的聚合热,对使用部位有较大的刺激性。体外细胞毒实验表明,当侧链烷基碳原子数目大于4时,α-氰基丙烯酸酯对人体的生物安全性和刺激性已经下降到可以接受的程度。3 There is a certain safety risk: the molecular weight of polymethyl methacrylate (PMMA) monomer is small, and α-cyanoacrylate monomer with equivalent molecular weight is required to dissolve well, and α-cyanoacrylate with small molecular weight is small. Due to the shorter side chains, the biosafety is lower than that of the large alpha-cyanoacrylate monomers. Further, the α-cyanoacrylate monomer having a small molecular weight releases more polymerization heat when it is polymerized at the site of use, and is highly irritating to the site of use. In vitro cytotoxicity experiments have shown that when the number of side chain alkyl carbon atoms is greater than 4, the biosafety and irritation of α-cyanoacrylate to the human body has dropped to an acceptable level.
另外,增稠剂聚甲基丙烯酸甲酯(PMMA)在生产过程中需要加入一定量的催化剂促进聚合,不同生产厂家、不同批次的生产工艺不同,其生物安全性评价是个比较耗时的问题,检测费用也比较高,对医用胶粘剂生产原料的采购与成本有很大影响。In addition, the thickener polymethyl methacrylate (PMMA) needs to add a certain amount of catalyst to promote polymerization in the production process. Different manufacturers and different batches have different production processes, and its biosafety evaluation is a relatively time-consuming problem. The cost of testing is also relatively high, which has a great impact on the procurement and cost of raw materials for medical adhesives.
2.使用α-氰基丙烯酸酯本体聚合物作为增稠剂,如聚α-氰基丙烯酸丁酯:将α-氰基丙烯酸丁酯单体放置于密闭容器中,于40-50℃条件下,放置40-50个小时,得到固态的聚合物,将聚合物从容器中取出,于40-50℃老化10-15个小时,得到固态的α-氰基丙烯酸丁酯聚合物,然后将其浸泡在溶剂中,所述溶剂由90-100wt%的α-氰基丙烯酸丁酯单体和0-10wt%的α-氰基丙烯酸辛酯组成,α-氰基丙烯酸丁酯聚合物的用量为α-氰基丙烯酸丁酯单体重量的10-15%;经过1-1.5个月,形成粘稠液体,再向此液体中添加α-氰基丙烯酸丁酯单体,调节至所需粘度,即得医用胶。2. Using an α-cyanoacrylate bulk polymer as a thickener, such as poly-α-cyanoacrylate: placing the α-cyanoacrylate monomer in a closed container at 40-50 ° C , placed for 40-50 hours, to obtain a solid polymer, the polymer was taken out of the container, aged at 40-50 ° C for 10-15 hours to obtain a solid α-cyanoacrylate polymer, and then Soaked in a solvent consisting of 90-100% by weight of butyl α-cyanoacrylate monomer and 0-10% by weight of octyl α-cyanoacrylate. The amount of butyl α-cyanoacrylate polymer is 10-15% by weight of the butyl cyanoacrylate monomer; after 1 to 1.5 months, a viscous liquid is formed, and then the butyl cyanoacrylate monomer is added to the liquid to adjust to the desired viscosity. That is to get medical glue.
上述工艺的缺陷主要有:The defects of the above processes are mainly:
①工艺复杂,生产周期长:虽然相对于添加聚甲基丙烯酸甲酯(PMMA)作为增稠剂的工艺时间有所缩短,大约一个周期需要1-1.5个月,但还是需要很长的时间去老化,溶解等,由于α-氰基丙烯酸酯单体对环境非常敏感,微量阴离子如空气中微量的水分存在时,它都会引发聚合,而且溶解过程又非常缓慢,溶解过程中可能引发再聚合,整个生产过程对环境、设备的 要求都非常严格,很难控制再次聚合。1 complicated process, long production cycle: although the process time compared with the addition of polymethyl methacrylate (PMMA) as a thickener is shortened, about one cycle requires 1-1.5 months, but it takes a long time to go Aging, dissolution, etc., since the α-cyanoacrylate monomer is very sensitive to the environment, when a trace amount of anion such as a trace amount of water in the air exists, it initiates polymerization, and the dissolution process is very slow, and repolymerization may be initiated during the dissolution process. The entire production process for the environment, equipment The requirements are very strict and it is difficult to control re-aggregation.
②该医用胶先使α-氰基丙烯酸酯单体聚合老化,然后溶解,产品中存在大量的已经老化失活了的α-氰基丙烯酸酯,会延长胶粘剂的粘合时间,并大大降低其粘结强度。2 The medical glue first polymerizes the α-cyanoacrylate monomer to be aged and then dissolved, and a large amount of α-cyanoacrylate which has been aged and deactivated in the product will prolong the bonding time of the adhesive and greatly reduce the Bond strength.
例如,CN102504708A公开了以聚甲基丙烯酸甲酯,甲基丙烯酸酯共聚物,丙烯酸系橡胶,纤维素衍生物,聚乙酸乙烯酯等为增稠剂的胶粘剂;US3742018公开的增稠剂为聚乙烯基甲基醚;US5328687公开的聚合物增稠剂包括聚乳酸,聚乙醇酸,乳酸-乙醇酸共聚物,聚己内酯,乳酸-己内酯共聚物,聚3-羟基丁酸,聚原酸酯,聚丙烯酸烷基酯,丙烯酸烷基酯和乙酸乙烯酯的共聚物,聚烷基甲基丙烯酸酯,烷基酯的共聚物甲基丙烯酸酯和丁二烯等;US3527841公开了通用和手术用的氰基丙烯酸酯胶粘剂组合物,含有聚乳酸粘度增稠剂和酸性化合物,如二氧化硫,以及自由基稳定剂,如氢醌;US4533422公开的增稠剂为聚甲基丙烯酸甲酯类;CN102178978A公开的增稠剂为聚氰基丙烯酸酯类;US20120264846 A1公开的增稠剂为一种或多种嵌段聚合物,优选单一聚丙二醇与环氧乙烷的加聚物(聚醚)添加至氰基丙烯酸酯,用作聚合物和增稠剂。US4837260公开的增稠剂为聚乙烯基丙烯酸酯类以及如US6183593中所列的其他增稠剂。For example, CN102504708A discloses an adhesive having a polymethyl methacrylate, a methacrylate copolymer, an acrylic rubber, a cellulose derivative, a polyvinyl acetate or the like as a thickener; the thickener disclosed in US Pat. No. 3,742,018 is a polyethylene. Methyl ether; the polymeric thickener disclosed in US Pat. No. 5,328,687 includes polylactic acid, polyglycolic acid, lactic acid-glycolic acid copolymer, polycaprolactone, lactic acid-caprolactone copolymer, poly-3-hydroxybutyric acid, poly-origin Acid esters, polyalkyl acrylates, copolymers of alkyl acrylates and vinyl acetates, polyalkyl methacrylates, copolymers of alkyl esters methacrylates and butadienes, etc.; US 3,527, 841 discloses universal and a cyanoacrylate adhesive composition for surgery, comprising a polylactic acid viscosity thickener and an acidic compound such as sulfur dioxide, and a radical stabilizer such as hydroquinone; and the thickener disclosed in US Pat. No. 4,534,422 is a polymethyl methacrylate; The thickeners disclosed in CN102178978A are polycyanoacrylates; the thickeners disclosed in US Pat. No. 20,120,264,846 A1 are one or more block polymers, preferably an addition polymer of a single polypropylene glycol to ethylene oxide ( Polyether) is added to the cyanoacrylate for use as a polymer and thickener. The thickeners disclosed in U.S. Patent 4,837, 260 are polyvinyl acrylates and other thickeners as listed in U.S. Patent 6,183,593.
添加增稠剂这类方法势必将第三组分引入胶粘剂主体,必然存在相容性问题。其添加量也直接关系到组合物的粘度,若添加太多则主体组分减少,影响聚合时间甚至难以固化,故这种方法调节的粘度范围受到一定的限制。而且固化发生胶粘作用后添加的第三组分可能会析出,对人体及环境的影响尚待考究。The addition of a thickener such a method tends to introduce the third component into the adhesive body, which inevitably has compatibility problems. The amount of addition is also directly related to the viscosity of the composition. If too much is added, the main component is reduced, affecting the polymerization time and even hard to cure, so the viscosity range adjusted by this method is limited. Moreover, the third component added after the curing has an adhesive effect may precipitate, and the influence on the human body and the environment remains to be studied.
发明内容Summary of the invention
针对上述问题,本发明提供了一种不添加其他化学增稠剂来制备特定粘度的α-氰基丙烯酸酯胶粘剂的方法,其主要是应用辐射交联的方法使α- 氰基丙烯酸酯的双键进行交联,通过控制交联温度、辐照强度、交联时间等方法来调节α-氰基丙烯酸酯胶粘剂的粘度。实验表明,交联后的α-氰基丙烯酸酯胶粘剂未失去粘接活性,而且室温下保存1年没有出现明显变化。In view of the above problems, the present invention provides a method for preparing a specific viscosity of an α-cyanoacrylate adhesive without adding other chemical thickeners, mainly by applying a radiation crosslinking method to make α- The double bond of the cyanoacrylate is crosslinked, and the viscosity of the α-cyanoacrylate adhesive is adjusted by controlling the crosslinking temperature, the irradiation intensity, the crosslinking time, and the like. Experiments have shown that the cross-linked α-cyanoacrylate adhesive did not lose the bonding activity, and did not change significantly at room temperature for one year.
具体而言,本发明涉及一种α-氰基丙烯酸酯胶粘剂,其粘度为2-180cps,优选25-80cps。In particular, the invention relates to an alpha-cyanoacrylate adhesive having a viscosity of from 2 to 180 cps, preferably from 25 to 80 cps.
根据本发明,α-氰基丙烯酸酯胶粘剂中不含增稠剂。According to the invention, the alpha-cyanoacrylate adhesive is free of thickeners.
本发明涉及一种α-氰基丙烯酸酯胶粘剂的制备方法,其将α-氰基丙烯酸酯单体通过辐射交联法制备得到胶粘剂主体,将胶粘剂主体与阻聚剂按比例混合,形成所需粘度的α-氰基丙烯酸酯胶粘剂。所述的辐射交联的辐射源,包括但不限于,紫外线,电子束、γ射线、中子束、粒子束。The invention relates to a preparation method of an α-cyanoacrylate adhesive, wherein an α-cyanoacrylate monomer is prepared by a radiation crosslinking method to obtain an adhesive main body, and the adhesive main body and the polymerization inhibitor are mixed in proportion to form a desired Viscosity alpha-cyanoacrylate adhesive. The radiation cross-linked radiation source includes, but is not limited to, ultraviolet rays, electron beams, gamma rays, neutron beams, and particle beams.
根据本发明,胶粘剂主体通过下列步骤制备:According to the invention, the adhesive body is prepared by the following steps:
a.将α-氰基丙烯酸酯单体(例如,气相色谱归一法测定纯度大于99.8%)置于密闭透光的容器中;a. The α-cyanoacrylate monomer (for example, the gas chromatographic normalization method determines the purity is greater than 99.8%) is placed in a closed light-transmissive container;
b.提供高能量射线辐照设备,在高能量射线辐照设备的辐照区内设置加热台;b. providing a high-energy ray irradiation apparatus, and providing a heating stage in the irradiation area of the high-energy ray irradiation apparatus;
c.将装有α-氰基丙烯酸酯单体的所述容器置于所述加热台上,设定温度,然后在高能量射线辐照设备的作用下辐照,通过调节辐照设备的功率、距离、辐照时间和/或加热温度来控制交联程度,形成所述胶粘剂主体。c. placing the container containing the α-cyanoacrylate monomer on the heating table, setting the temperature, and then irradiating under the action of the high-energy ray irradiation device, by adjusting the power of the irradiation device The distance, the irradiation time and/or the heating temperature are used to control the degree of crosslinking to form the adhesive body.
根据本发明,高能量射线辐照设备没有特别的限定,只需要高能量射线辐照设备提供的能量可以打开α-氰基丙烯酸酯单体中碳碳双键即可。本领域的技术人员可以根据现有常识选择合适的设备。例如,所述的高能量射线辐照设备为紫外灯、γ射线辐照设备、β电子束设备。在本发明的一些实施例中,所述的紫外灯,为高压汞灯;在本发明中的一些实施例中,所述的γ射线辐照设备为Co60钴源辐照装置。According to the present invention, the high-energy ray irradiation apparatus is not particularly limited, and only the energy supplied by the high-energy ray irradiation apparatus is required to open the carbon-carbon double bond in the α-cyanoacrylate monomer. Those skilled in the art can select a suitable device based on existing common sense. For example, the high energy ray irradiation device is an ultraviolet lamp, a gamma ray irradiation device, and a beta electron beam device. In some embodiments of the invention, the ultraviolet lamp is a high pressure mercury lamp; in some embodiments of the invention, the gamma ray irradiation device is a Co60 cobalt source irradiation device.
根据本发明,高能量射线辐照设备与α-氰基丙烯酸酯单体间的距离可 调节。优选的,高能量射线辐照设备与α-氰基丙烯酸酯单体间的距离为10-70cm;更优选的,高能量射线辐照设备与α-氰基丙烯酸酯单体间的距离为20-50cm。According to the present invention, the distance between the high energy ray irradiation device and the α-cyanoacrylate monomer can be Adjustment. Preferably, the distance between the high-energy ray irradiation device and the α-cyanoacrylate monomer is 10-70 cm; more preferably, the distance between the high-energy ray irradiation device and the α-cyanoacrylate monomer is 20 -50cm.
根据本发明,加热温度为20-100℃,优选40-80℃。According to the invention, the heating temperature is from 20 to 100 ° C, preferably from 40 to 80 ° C.
根据本发明,辐照时间为10-100min,优选10-60min。According to the invention, the irradiation time is from 10 to 100 min, preferably from 10 to 60 min.
根据本发明,高能量射线辐照设备的辐照功率为500-5000W,优选1000-2500W。According to the invention, the irradiation power of the high energy ray irradiation apparatus is from 500 to 5000 W, preferably from 1000 to 2500 W.
根据本发明,α-氰基丙烯酸酯单体的结构如下所示:According to the present invention, the structure of the α-cyanoacrylate monomer is as follows:
Figure PCTCN2014093572-appb-000001
其中n=2-10,优选n=4-8。
Figure PCTCN2014093572-appb-000001
Wherein n = 2-10, preferably n = 4-8.
根据本发明,胶粘剂主体同时包括一种或多种所述α-氰基丙烯酸酯单体。According to the invention, the adhesive body comprises at the same time one or more of said alpha-cyanoacrylate monomers.
根据本发明,阻聚剂以200ppm-2000ppm、优选500ppm-1000ppm的比例,与胶粘剂主体混合。According to the invention, the polymerization inhibitor is mixed with the adhesive body in a proportion of from 200 ppm to 2000 ppm, preferably from 500 ppm to 1000 ppm.
根据本发明,胶粘剂主体还与增塑剂混合。According to the invention, the adhesive body is also mixed with a plasticizer.
根据本发明,辐射交联法为高能量射线辐照,包括但不限于紫外线、β电子束和γ射线。According to the present invention, the radiation crosslinking method is high energy ray irradiation including, but not limited to, ultraviolet rays, beta electron beams, and gamma rays.
本发明描述了辐射交联法制备特定粘度α-氰基丙烯酸酯胶粘剂的方法,α-氰基丙烯酸酯单体的结构如下图所示:The invention describes a method for preparing a specific viscosity α-cyanoacrylate adhesive by a radiation crosslinking method, and the structure of the α-cyanoacrylate monomer is as follows:
Figure PCTCN2014093572-appb-000002
Figure PCTCN2014093572-appb-000002
由于碳碳双键上连有强的吸电子基团,使得π键上的电子云分布很不均匀,在提供外界能量的情况下,电子很容易吸收能量而发生跃迁,使双键打开发生初步聚合,其聚合程度与外界能量的大小有关。因此,本发明借助高能量射线,例如紫外辐照设备进行辐照交联,通过控制能量的大小, 使α-氰基丙烯酸酯单体初步聚合而形成特定粘度的胶粘剂。Due to the strong electron-withdrawing group attached to the carbon-carbon double bond, the electron cloud distribution on the π-bond is very uneven. In the case of providing external energy, the electron absorbs energy easily and transitions, causing the double bond to open. Polymerization, the degree of polymerization is related to the amount of external energy. Therefore, the present invention performs irradiation cross-linking by means of high-energy ray, such as an ultraviolet irradiation device, by controlling the amount of energy, The α-cyanoacrylate monomer is initially polymerized to form an adhesive of a specific viscosity.
本发明的α-氰基丙烯酸酯包括α-氰基丙烯酸甲酯,α-氰基丙烯酸乙酯,α-氰基丙烯酸丙酯,α-氰基丙烯酸丁酯,α-氰基丙烯酸戊酯,α-氰基丙烯酸己酯,α-氰基丙烯酸庚酯和α-氰基丙烯酸辛酯等,可采用其中的任一种、两种或更多种混合。α-氰基丙烯酸酯胶粘剂的粘度随其交联程度而变化,交联度又取决于外界能量,而外界能量与辐照时高能量射线辐照设备的功率、距离、加热温度和辐照时间等参数密切相关,本领域技术人员根据所需的粘度可随意调节这些参数。例如,通过选择紫外灯的距离和辐照时间,来控制辐照强度在一恰当的范围内,从而调节胶粘剂的粘度。The α-cyanoacrylate of the present invention includes methyl α-cyanoacrylate, ethyl α-cyanoacrylate, propyl α-cyanoacrylate, butyl α-cyanoacrylate, and amyl α-cyanoacrylate. Acryl α-cyanoacrylate, heptyl α-cyanoacrylate, and octyl α-cyanoacrylate may be used in any one, two or more kinds. The viscosity of the α-cyanoacrylate adhesive varies with the degree of crosslinking. The degree of crosslinking depends on the external energy, and the external energy and the power, distance, heating temperature and irradiation time of the high-energy ray irradiation equipment during irradiation. The parameters are closely related, and those skilled in the art can adjust these parameters arbitrarily according to the desired viscosity. For example, by selecting the distance of the UV lamp and the irradiation time, the irradiation intensity is controlled within an appropriate range to adjust the viscosity of the adhesive.
本发明的阻聚剂和增塑剂都是常用的,没有限制。例如,阻聚剂包括对苯二酚、4-甲氧苯酚、丁基羟基茴香醚、氢醌、二氧化硫,三氟化硼,氟化氢等;增塑剂包括脂肪族二元酸酯类、苯二甲酸酯类(包括邻苯二甲酸酯类、对苯二甲酸酯类)、苯多酸酯类、苯甲酸酯类、多元醇酯类、氯化烃类、环氧类、柠檬酸酯类、聚酯类等。The polymerization inhibitors and plasticizers of the present invention are conventional and are not limited. For example, the polymerization inhibitor includes hydroquinone, 4-methoxyphenol, butylhydroxyanisole, hydroquinone, sulfur dioxide, boron trifluoride, hydrogen fluoride, etc.; plasticizers include aliphatic dibasic acid esters, benzene Formates (including phthalates, terephthalates), benzene polyesters, benzoates, polyol esters, chlorinated hydrocarbons, epoxies, citrates, Polyester and the like.
本发明有如下特点:The invention has the following characteristics:
1.工艺简单:只需将α-氰基丙烯酸酯单体装入密闭透光的容器中,通过调节高能量射线辐照设备的辐照功率、距离、辐照时间、辐照强度以及温度等因素控制产品的粘度。1. Simple process: only need to charge α-cyanoacrylate monomer into a closed and transparent container, by adjusting the irradiation power, distance, irradiation time, irradiation intensity and temperature of high energy ray irradiation equipment Factors control the viscosity of the product.
2.生产周期短:添加聚甲基丙烯酸甲酯(PMMA)作为增稠剂的胶粘剂的生产周期约6个月,α-氰基丙烯酸酯本体聚合物作为增稠剂的胶粘剂的生产周期约1-1.5个月,本发明所提供的方法生产周期根据粘度的不同,时间略有差别,但不会超过1小时。2. Short production cycle: the production cycle of the adhesive with polymethyl methacrylate (PMMA) as a thickener is about 6 months, and the production cycle of the adhesive of α-cyanoacrylate bulk polymer as a thickener is about 1 -1.5 months, the production cycle of the method provided by the present invention varies slightly depending on the viscosity, but does not exceed one hour.
3.不影响粘接时间和粘接强度:由于不添加第二种物质作为增稠剂,产品均一性好,且能保持活性,故不影响单体本身的聚合时间,使用时,涂于伤口2-6秒内迅速聚合,而且强度、韧性都比较理想。 3. Does not affect the bonding time and bonding strength: since the second substance is not added as a thickener, the product has good homogeneity and can maintain the activity, so it does not affect the polymerization time of the monomer itself, and is applied to the wound when used. Rapid polymerization in 2-6 seconds, and the strength and toughness are ideal.
4.产品组分单一,安全性较高:本发明将高纯度的α-氰基丙烯酸酯单体(例如,气相色谱归一法测定其纯度大于99.8%)置于高能量射线辐照设备下辐照增稠,无第二种物质或已老化失活的聚α-氰基丙烯酸酯存在,故产品在使用部位聚合时不仅可减小聚合热,而且刺激性也将大大减小。4. The product has a single component and high safety: the present invention places high-purity α-cyanoacrylate monomer (for example, gas chromatographic normalization method to determine its purity greater than 99.8%) under high energy ray irradiation equipment. Irradiation thickening, no second substance or aging-deactivated poly-α-cyanoacrylate exists, so that the product can not only reduce the heat of polymerization when polymerized at the site of use, but also greatly reduce the irritation.
5.保存期长:用上述方法处理过的产品稳定性好,室温存放1年,未发生明显变化。5. Long shelf life: The products treated by the above method have good stability and are stored at room temperature for 1 year without significant change.
具体实施方式detailed description
为了进一步理解本发明,下面将结合实施例对本发明的优选方案进行描述。这些描述只是举例说明本发明胶粘剂及其制备方法的特征和优点,而非限制本发明的保护范围。In order to further understand the present invention, the preferred embodiments of the present invention will be described below in conjunction with the embodiments. These descriptions are merely illustrative of the features and advantages of the adhesives of the present invention and methods of making the same, and are not intended to limit the scope of the invention.
实施例一Embodiment 1
在10支2mL的安剖瓶中各加入1mLα-氰基丙烯酸乙酯(气相色谱归一法测定其纯度为99.9%),并将里面的空气置换为高纯氩气,封口。1 mL of α-cyanoacrylate (10.9% purity by gas chromatography normalization method) was added to each of 10 2 mL vials, and the inside air was replaced with high-purity argon and sealed.
将上述10支安剖瓶依次标号为1,2,3,4,5,6,7,8,9,10,其中1号瓶作为空白对比样,不做紫外交联。将2,3,4,5,6,7,8,9,10号瓶依次放入加热台中,设定温度为60℃,调节紫外灯架子的高度距离样品为30cm,用1000W的紫外灯辐照,时间分别为10min,15min,20min,25min,30min,35min,40min,45min,50min,最后通过旋转粘度仪(型号为BROOKFIELD VISCOMETER,DV-Ⅱ+Pro,下面各实施例中的粘度值均用本仪器所测得)测试其粘度。粘度测试方法为:在无水无氧的条件下,取0.5mL样品于旋转粘度仪中测试。胶粘剂主体的粘度值见下表1:The above 10 ampoules were sequentially labeled as 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, and the No. 1 bottle was used as a blank comparison sample, and no UV crosslinking was performed. Place the 2, 3, 4, 5, 6, 7, 8, 9, and 10 bottles in the heating table in turn, set the temperature to 60 ° C, adjust the height of the UV lamp shelf to a distance of 30 cm, and use a 1000 W UV lamp. Photo, time is 10min, 15min, 20min, 25min, 30min, 35min, 40min, 45min, 50min, and finally by the rotary viscometer (model is BROOKFIELD VISCOMETER, DV-II+Pro, the viscosity values in the following examples are used The instrument measures the viscosity. The viscosity test method was as follows: 0.5 mL of the sample was tested in a rotary viscometer under anhydrous and oxygen-free conditions. The viscosity values of the adhesive body are shown in Table 1 below:
编号Numbering 11 22 33 44 55 66 77 88 99 1010
粘度/cpsViscosity / cps 2.12.1 5.65.6 11.311.3 25.725.7 44.844.8 156.2156.2 // // // //
(未填写粘度值的部分为α-氰基丙烯酸酯已经完全聚合为固体,下同) (The part where the viscosity value is not filled is that α-cyanoacrylate has completely polymerized into a solid, the same below)
实施例二Embodiment 2
在10支2mL的安剖瓶中各加入1mLα-氰基丙烯酸丁酯(气相色谱归一法测定其纯度为99.9%),并将里面的空气置换为高纯氩气,封口。1 mL of butyl α-cyanoacrylate was added to each of 10 2 mL vials (the purity was 99.9% by gas chromatography normalization method), and the air inside was replaced with high-purity argon gas and sealed.
将上述10支安剖瓶依次标号为1,2,3,4,5,6,7,8,9,10,其中1号瓶作为空白对比样,不做紫外交联。将2,3,4,5,6,7,8,9,10号瓶依次放入加热台中,设定温度为60℃,调节紫外灯架子的高度距离样品为30cm,用2000W的紫外灯辐照,时间分别为10min,15min,20min,25min,30min,35min,40min,45min,50min,最后通过旋转粘度仪测试其粘度。胶粘剂主体测得的粘度值见下表2:The above 10 ampoules were sequentially labeled as 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, and the No. 1 bottle was used as a blank comparison sample, and no UV crosslinking was performed. Place the 2, 3, 4, 5, 6, 7, 8, 9, and 10 bottles in the heating table in turn, set the temperature to 60 ° C, adjust the height of the UV lamp shelf to a distance of 30 cm, and use a 2000 W UV lamp. Photographs were taken at 10 min, 15 min, 20 min, 25 min, 30 min, 35 min, 40 min, 45 min, 50 min, and finally the viscosity was measured by a rotary viscometer. The viscosity values measured on the main body of the adhesive are shown in Table 2 below:
编号Numbering 11 22 33 44 55 66 77 88 99 1010
粘度/cpsViscosity / cps 2.32.3 4.24.2 10.610.6 23.523.5 38.638.6 112.6112.6 152.3152.3 // // //
实施例三Embodiment 3
在10支2mL的安剖瓶中各加入1mLα-氰基丙烯酸己酯(气相色谱归一法测定其纯度为99.9%),并将里面的空气置换为高纯氩气,封口。1 mL of α-cyanoacrylate (yield 99.9% by gas chromatography normalization method) was added to each of 10 2 mL vials, and the inside air was replaced with high-purity argon and sealed.
将上述10支安剖瓶依次标号为1,2,3,4,5,6,7,8,9,10,其中1号瓶作为空白对比样,不做紫外交联。将2,3,4,5,6,7,8,9,10号瓶依次放入加热台中,设定温度为60℃,调节紫外灯架子的高度距离样品为30cm,用2000W的紫外灯辐照,时间分别为10min,15min,20min,25min,30min,35min,40min,45min,50min,最后通过旋转粘度仪测试其粘度,胶粘剂主体的粘度值见下表3:The above 10 ampoules were sequentially labeled as 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, and the No. 1 bottle was used as a blank comparison sample, and no UV crosslinking was performed. Place the 2, 3, 4, 5, 6, 7, 8, 9, and 10 bottles in the heating table in turn, set the temperature to 60 ° C, adjust the height of the UV lamp shelf to a distance of 30 cm, and use a 2000 W UV lamp. Photographs were taken at 10 min, 15 min, 20 min, 25 min, 30 min, 35 min, 40 min, 45 min, 50 min. Finally, the viscosity was measured by a rotary viscometer. The viscosity values of the adhesive body are shown in Table 3 below:
编号Numbering 11 22 33 44 55 66 77 88 99 1010
粘度/cpsViscosity / cps 2.22.2 3.93.9 8.98.9 22.922.9 33.533.5 67.867.8 111111 136.7136.7 // //
实施例四 Embodiment 4
在10支2mL的安剖瓶中各加入1mLα-氰基丙烯酸辛酯(气相色谱归一法测定其纯度为99.9%),并将里面的空气置换为高纯氩气,封口。1 mL of α-cyanoacrylate octyl ester was added to each of 10 2 mL vials (the purity was 99.9% by gas chromatography normalization method), and the inside air was replaced with high-purity argon gas and sealed.
将上述10支安剖瓶依次标号为1,2,3,4,5,6,7,8,9,10,其中1号瓶作为空白对比样,不做紫外交联。将2,3,4,5,6,7,8,9,10号瓶依次放入加热台中,设定温度为60℃,调节紫外灯架子的高度距离样品为30cm,用2000W的紫外灯辐照,时间分别为10min,15min,20min,25min,30min,35min,40min,45min,50min,最后通过旋转粘度仪测试其粘度,胶粘剂主体的粘度值见下表4:The above 10 ampoules were sequentially labeled as 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, and the No. 1 bottle was used as a blank comparison sample, and no UV crosslinking was performed. Place the 2, 3, 4, 5, 6, 7, 8, 9, and 10 bottles in the heating table in turn, set the temperature to 60 ° C, adjust the height of the UV lamp shelf to a distance of 30 cm, and use a 2000 W UV lamp. Photographs were taken at 10 min, 15 min, 20 min, 25 min, 30 min, 35 min, 40 min, 45 min, 50 min. Finally, the viscosity was measured by a rotary viscometer. The viscosity values of the adhesive body are shown in Table 4 below:
编号Numbering 11 22 33 44 55 66 77 88 99 1010
粘度/cpsViscosity / cps 2.52.5 3.13.1 6.96.9 11.011.0 25.625.6 44.844.8 90.890.8 121.2121.2 143.6143.6 //
实施例五Embodiment 5
在10支2mL的安剖瓶中各加入1mLα-氰基丙烯酸辛酯(气相色谱归一法测定其纯度为99.9%),并将里面的空气置换为高纯氩气,封口。1 mL of α-cyanoacrylate octyl ester was added to each of 10 2 mL vials (the purity was 99.9% by gas chromatography normalization method), and the inside air was replaced with high-purity argon gas and sealed.
将上述10支安剖瓶依次标号为1,2,3,4,5,6,7,8,9,10,其中1号瓶作为空白对比样,不做紫外交联。将2,3,4,5,6,7,8,9,10号瓶依次放入加热台中,设定温度为80℃,调节紫外灯架子的高度距离样品为30cm,用2000W的紫外灯辐照,时间分别为10min,15min,20min,25min,30min,35min,40min,45min,50min,最后通过旋转粘度仪测试其粘度,胶粘剂主体的粘度值见下表5:The above 10 ampoules were sequentially labeled as 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, and the No. 1 bottle was used as a blank comparison sample, and no UV crosslinking was performed. Place the 2, 3, 4, 5, 6, 7, 8, 9, and 10 bottles in the heating table in turn, set the temperature to 80 ° C, adjust the height of the UV lamp shelf to a distance of 30 cm, and use a 2000 W UV lamp. Photographs were taken at 10 min, 15 min, 20 min, 25 min, 30 min, 35 min, 40 min, 45 min, 50 min. Finally, the viscosity was tested by a rotary viscometer. The viscosity values of the adhesive body are shown in Table 5 below:
编号Numbering 11 22 33 44 55 66 77 88 99 1010
粘度/cpsViscosity / cps 2.52.5 5.85.8 15.615.6 25.325.3 51.851.8 8181 135.6135.6 // // //
实施例六Embodiment 6
在10支2mL的安剖瓶中各加入1mLα-氰基丙烯酸辛酯(气相色谱归一法测定其纯度为99.9%),并将里面的空气置换为高纯氩气,封口。 1 mL of α-cyanoacrylate octyl ester was added to each of 10 2 mL vials (the purity was 99.9% by gas chromatography normalization method), and the inside air was replaced with high-purity argon gas and sealed.
将上述10支安剖瓶依次标号为1,2,3,4,5,6,7,8,9,10,其中1号瓶作为空白对比样,不做紫外交联。将2,3,4,5,6,7,8,9,10号瓶依次放入加热台中,设定温度为60℃,调节紫外灯架子的高度距离样品为50cm,用2000W的紫外灯辐照,时间分别为10min,15min,20min,25min,30min,35min,40min,45min,50min,最后通过旋转粘度仪测试其粘度,胶粘剂主体的粘度值见下表6:The above 10 ampoules were sequentially labeled as 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, and the No. 1 bottle was used as a blank comparison sample, and no UV crosslinking was performed. Place 2, 3, 4, 5, 6, 7, 8, 9, and 10 bottles in the heating table in turn, set the temperature to 60 ° C, adjust the height of the UV lamp shelf to a distance of 50 cm, and use a 2000 W UV lamp. Photographs were taken at 10 min, 15 min, 20 min, 25 min, 30 min, 35 min, 40 min, 45 min, 50 min. Finally, the viscosity was measured by a rotary viscometer. The viscosity values of the adhesive body are shown in Table 6 below:
编号Numbering 11 22 33 44 55 66 77 88 99 1010
粘度/cpsViscosity / cps 2.52.5 3.13.1 6.76.7 15.615.6 29.829.8 40.340.3 78.578.5 102.4102.4 152.3152.3 //
实施例七Example 7
在10支2mL的安剖瓶中各加入1mLα-氰基丙烯酸辛酯(气相色谱归一法测定其纯度为99.9%),并将里面的空气置换为高纯氩气,封口。1 mL of α-cyanoacrylate octyl ester was added to each of 10 2 mL vials (the purity was 99.9% by gas chromatography normalization method), and the inside air was replaced with high-purity argon gas and sealed.
将上述10支安剖瓶依次标号为1,2,3,4,5,6,7,8,9,10,其中1号瓶作为空白对比样,不做紫外交联。将2,3,4,5,6,7,8,9,10号瓶依次放入加热台中,设定温度为80℃,调节紫外灯架子的高度距离样品为50cm,用2000W的紫外灯辐照,时间分别为10min,15min,20min,25min,30min,35min,40min,45min,50min,最后通过旋转粘度仪测试其粘度,胶粘剂主体的粘度值见下表7:The above 10 ampoules were sequentially labeled as 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, and the No. 1 bottle was used as a blank comparison sample, and no UV crosslinking was performed. Place the 2, 3, 4, 5, 6, 7, 8, 9, and 10 bottles in the heating table in turn, set the temperature to 80 ° C, adjust the height of the UV lamp shelf to a distance of 50 cm, and use a 2000 W UV lamp. Photographs were taken at 10 min, 15 min, 20 min, 25 min, 30 min, 35 min, 40 min, 45 min, 50 min. Finally, the viscosity was measured by a rotary viscometer. The viscosity values of the adhesive body are shown in Table 7 below:
编号Numbering 11 22 33 44 55 66 77 88 99 1010
粘度/cpsViscosity / cps 2.52.5 3.83.8 8.58.5 19.219.2 33.733.7 51.651.6 92.592.5 151.6151.6 // //
实施例八Example eight
在10支2mL的安剖瓶中各加入1mLα-氰基丙烯酸辛酯(气相色谱归一法测定其纯度为99.9%),并将里面的空气置换为高纯氩气,封口。1 mL of α-cyanoacrylate octyl ester was added to each of 10 2 mL vials (the purity was 99.9% by gas chromatography normalization method), and the inside air was replaced with high-purity argon gas and sealed.
将上述10支安剖瓶依次标号为1,2,3,4,5,6,7,8,9,10,其中1号瓶作为空白对比样,不做紫外交联。将2,3,4,5,6,7,8,9, 10号瓶依次放入加热台中,设定温度为60℃,调节紫外灯架子的高度距离样品为20cm,用2000W的紫外灯辐照,时间分别为10min,15min,20min,25min,30min,35min,40min,45min,50min,最后通过旋转粘度仪测试其粘度,胶粘剂主体的粘度值见下表8:The above 10 ampoules were sequentially labeled as 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, and the No. 1 bottle was used as a blank comparison sample, and no UV crosslinking was performed. Will be 2,3,4,5,6,7,8,9, The No. 10 bottle was placed in the heating table in turn, the set temperature was 60 ° C, the height of the UV lamp shelf was adjusted to be 20 cm, and irradiated with a 2000 W UV lamp for 10 min, 15 min, 20 min, 25 min, 30 min, 35 min, respectively. 40 min, 45 min, 50 min, and finally the viscosity was measured by a rotary viscometer. The viscosity values of the adhesive body are shown in Table 8 below:
编号Numbering 11 22 33 44 55 66 77 88 99 1010
粘度/cpsViscosity / cps 2.52.5 5.65.6 15.315.3 31.531.5 68.868.8 85.685.6 94.794.7 102.6102.6 152.6152.6 180.8180.8
实施例九Example nine
在10支2mL的安剖瓶中各加入1mLα-氰基丙烯酸辛酯(气相色谱归一法测定其纯度为99.9%),并将里面的空气置换为高纯氩气,封口。1 mL of α-cyanoacrylate octyl ester was added to each of 10 2 mL vials (the purity was 99.9% by gas chromatography normalization method), and the inside air was replaced with high-purity argon gas and sealed.
将上述10支安剖瓶依次标号为1,2,3,4,5,6,7,8,9,10,其中1号瓶作为空白对比样,不做紫外交联。将2,3,4,5,6,7,8,9,10号瓶依次放入加热台中,设定温度为80℃,调节紫外灯架子的高度距离样品为20cm,用2000W的紫外灯辐照,时间分别为10min,15min,20min,25min,30min,35min,40min,45min,50min,最后通过旋转粘度仪测试其粘度,胶粘剂主体的粘度值见下表9:The above 10 ampoules were sequentially labeled as 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, and the No. 1 bottle was used as a blank comparison sample, and no UV crosslinking was performed. Place the 2, 3, 4, 5, 6, 7, 8, 9, and 10 bottles in the heating table in turn, set the temperature to 80 ° C, adjust the height of the UV lamp shelf to a distance of 20 cm, and use a 2000 W UV lamp. Photographs were taken at 10 min, 15 min, 20 min, 25 min, 30 min, 35 min, 40 min, 45 min, 50 min. Finally, the viscosity was measured by a rotary viscometer. The viscosity values of the adhesive body are shown in Table 9 below:
编号Numbering 11 22 33 44 55 66 77 88 99 1010
粘度/cpsViscosity / cps 2.52.5 8.08.0 20.620.6 61.861.8 103.2103.2 155.4155.4 // // // //
实施例十Example ten
在10支2mL的安剖瓶中各加入0.5mLα-氰基丙烯酸辛酯和0.5mLα-氰基丙烯酸丁酯的混合物(气相色谱归一法测定其纯度为99.9%),并将里面的空气置换为高纯氩气,封口。A mixture of 0.5 mL of octyl α-cyanoacrylate and 0.5 mL of butyl α-cyanoacrylate was added to each of 10 2 mL vials (the purity was 99.9% by gas chromatography normalization), and the air inside was replaced. For high purity argon, seal.
将上述10支安剖瓶依次标号为1,2,3,4,5,6,7,8,9,10,其中1号瓶作为空白对比样,不做紫外交联。将2,3,4,5,6,7,8,9,10号瓶依次放入加热台中,设定温度为40℃,调节紫外灯架子的高度距离 样品为30cm,用2000W的紫外灯辐照,时间分别为10min,15min,20min,25min,30min,35min,40min,45min,50min,最后通过旋转粘度仪测试其粘度,胶粘剂主体的粘度值见下表10:The above 10 ampoules were sequentially labeled as 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, and the No. 1 bottle was used as a blank comparison sample, and no UV crosslinking was performed. Place the 2, 3, 4, 5, 6, 7, 8, 9, and 10 bottles in the heating table in turn, set the temperature to 40 ° C, and adjust the height distance of the UV lamp shelf. The sample is 30cm, irradiated with 2000W UV lamp for 10min, 15min, 20min, 25min, 30min, 35min, 40min, 45min, 50min. Finally, the viscosity is tested by rotary viscometer. The viscosity value of the adhesive body is shown in the following table. 10:
编号Numbering 11 22 33 44 55 66 77 88 99 1010
粘度/cpsViscosity / cps 2.52.5 3.43.4 7.57.5 17.417.4 28.928.9 40.340.3 65.665.6 72.672.6 8181 105.4105.4
实施例十一Embodiment 11
在10支2mL的安剖瓶中各加入0.5mLα-氰基丙烯酸辛酯和0.5mLα-氰基丙烯酸己酯的混合物(气相色谱归一法测定其纯度为99.9%),并将里面的空气置换为高纯氩气,封口。Add 0.5 mL of a mixture of octyl α-cyanoacrylate and 0.5 mL of hexyl α-cyanoacrylate in 10 2 mL vials (the purity is 99.9% by gas chromatography normalization), and replace the air inside. For high purity argon, seal.
将上述10支安剖瓶依次标号为1,2,3,4,5,6,7,8,9,10,其中1号瓶作为空白对比样,不做紫外交联。将2,3,4,5,6,7,8,9,10号瓶依次放入加热台中,设定温度为40℃,调节紫外灯架子的高度距离样品为50cm,用2000W的紫外灯辐照,时间分别为10min,15min,20min,25min,30min,35min,40min,45min,50min,最后通过旋转粘度仪测试其粘度,胶粘剂主体的粘度值见下表11:The above 10 ampoules were sequentially labeled as 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, and the No. 1 bottle was used as a blank comparison sample, and no UV crosslinking was performed. Place the 2, 3, 4, 5, 6, 7, 8, 9, and 10 bottles in the heating table in turn, set the temperature to 40 ° C, adjust the height of the UV lamp shelf to a distance of 50 cm, and use a 2000 W UV lamp. Photographs were taken at 10 min, 15 min, 20 min, 25 min, 30 min, 35 min, 40 min, 45 min, 50 min. Finally, the viscosity was measured by a rotary viscometer. The viscosity values of the adhesive body are shown in Table 11 below:
编号Numbering 11 22 33 44 55 66 77 88 99 1010
粘度/cpsViscosity / cps 2.52.5 2.82.8 5.85.8 11.211.2 18.918.9 25.725.7 40.240.2 65.465.4 9191 105.8105.8
实施例十二Example twelve
在10支2mL的安剖瓶中各加入0.5mLα-氰基丙烯酸辛酯和0.5mLα-氰基丙烯酸己酯的混合物(气相色谱归一法测定其纯度为99.9%),并将里面的空气置换为高纯氩气,封口。Add 0.5 mL of a mixture of octyl α-cyanoacrylate and 0.5 mL of hexyl α-cyanoacrylate in 10 2 mL vials (the purity is 99.9% by gas chromatography normalization), and replace the air inside. For high purity argon, seal.
将上述10支安剖瓶依次标号为1,2,3,4,5,6,7,8,9,10,其中1号瓶作为空白对比样,不做β电子束辐照交联。将2,3,4,5,6,7,8,9,10号瓶依次放入β电子束辐照箱中,辐照时间均为5sec,辐照强度 分别设定为0.5KGy,1KGy,2KGy,5KGy,10KGy,15KGy,18KGy,20KGy,25KGy,最后通过旋转粘度仪测试其粘度,胶粘剂主体的粘度值见下表12:The above 10 ampoules were sequentially labeled as 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, wherein the No. 1 bottle was used as a blank contrast sample and was not cross-linked by β-electron beam irradiation. Bottles 2, 3, 4, 5, 6, 7, 8, 9, and 10 were sequentially placed in a beta electron beam irradiation chamber, and the irradiation time was 5 sec. Irradiation intensity. Set to 0.5KGy, 1KGy, 2KGy, 5KGy, 10KGy, 15KGy, 18KGy, 20KGy, 25KGy, and finally test the viscosity by rotary viscometer. The viscosity value of the adhesive body is shown in Table 12 below:
编号Numbering 11 22 33 44 55 66 77 88 99 1010
粘度/cpsViscosity / cps 2.52.5 2.62.6 3.83.8 5.25.2 7.97.9 11.711.7 23.223.2 65.465.4 8787 //
实施例十三Example thirteen
在10支2mL的安剖瓶中各加入0.5mLα-氰基丙烯酸辛酯和0.5mLα-氰基丙烯酸己酯的混合物(气相色谱归一法测定其纯度为99.9%),并将里面的空气置换为高纯氩气,封口。Add 0.5 mL of a mixture of octyl α-cyanoacrylate and 0.5 mL of hexyl α-cyanoacrylate in 10 2 mL vials (the purity is 99.9% by gas chromatography normalization), and replace the air inside. For high purity argon, seal.
将上述10支安剖瓶依次标号为1,2,3,4,5,6,7,8,9,10,其中1号瓶作为空白对比样,不做γ射线辐照交联。将2,3,4,5,6,7,8,9,10号瓶依次放入γ射线辐照箱中,辐照时间均为5sec,辐照强度不设定,辐照箱距离分别设定为50m,10m,8m,2m,1m,50cm,25cm,10cm,1cm,最后通过旋转粘度仪测试其粘度,胶粘剂主体的粘度值见下表13:The above 10 ampoules were sequentially labeled as 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, wherein the No. 1 bottle was used as a blank contrast sample and was not cross-linked by γ-ray irradiation. The bottles of 2, 3, 4, 5, 6, 7, 8, 9, and 10 were sequentially placed in the gamma ray irradiation box, the irradiation time was 5 sec, the irradiation intensity was not set, and the irradiation box distance was set separately. It is set to 50m, 10m, 8m, 2m, 1m, 50cm, 25cm, 10cm, 1cm. Finally, the viscosity is tested by a rotary viscometer. The viscosity value of the adhesive body is shown in Table 13 below:
编号Numbering 11 22 33 44 55 66 77 88 99 1010
粘度/cpsViscosity / cps 2.52.5 2.62.6 3.13.1 4.64.6 8.18.1 25.325.3 58.658.6 97.397.3 // //
以上实施例的说明只是用于帮助理解本发明的核心思想。应当指出,对于本领域的普通技术人员而言,在不脱离本发明原理的前提下,还可以对本发明的胶粘剂及其制备方法进行若干改进和修饰,但这些改进和修饰也落入本发明权利要求请求保护的范围内。 The above description of the embodiments is merely for helping to understand the core idea of the present invention. It should be noted that those skilled in the art can make several improvements and modifications to the adhesive of the present invention and the preparation method thereof without departing from the principles of the present invention, but such improvements and modifications also fall within the scope of the present invention. Request for protection within the scope of the request.

Claims (21)

  1. 一种α-氰基丙烯酸酯胶粘剂的制备方法,其特征在于,将α-氰基丙烯酸酯单体通过辐射交联法制备得到胶粘剂主体,将所述胶粘剂主体与阻聚剂按比例混合,形成所需粘度的α-氰基丙烯酸酯胶粘剂。A method for preparing an α-cyanoacrylate adhesive, characterized in that an α-cyanoacrylate monomer is prepared by a radiation crosslinking method to obtain an adhesive main body, and the adhesive main body and the polymerization inhibitor are mixed in proportion to form A-cyanoacrylate adhesive of the desired viscosity.
  2. 如权利要求1所述的制备方法,其特征在于,所述胶粘剂主体通过下列步骤制备:The preparation method according to claim 1, wherein the adhesive body is prepared by the following steps:
    a.将α-氰基丙烯酸酯单体置于密闭透光的容器中;a. placing the α-cyanoacrylate monomer in a closed, light-transmissive container;
    b.提供高能量射线辐照设备,在高能量射线辐照设备的辐照区内设置加热台;b. providing a high-energy ray irradiation apparatus, and providing a heating stage in the irradiation area of the high-energy ray irradiation apparatus;
    c.将装有α-氰基丙烯酸酯单体的所述容器置于所述加热台上,设定加热温度,然后在高能量射线辐照设备的作用下辐照,通过调节辐照设备的辐照功率、距离、辐照时间和/或加热台的加热温度来控制α-氰基丙烯酸酯的交联程度,形成所述胶粘剂主体。c. placing the container containing the α-cyanoacrylate monomer on the heating table, setting the heating temperature, and then irradiating under the action of the high-energy ray irradiation device, by adjusting the irradiation device Irradiation power, distance, irradiation time, and/or heating temperature of the heating station are used to control the degree of crosslinking of the α-cyanoacrylate to form the adhesive body.
  3. 如权利要求2所述的制备方法,其特征在于,所述高能量射线辐照设备为紫外灯、γ射线辐照设备、β电子束设备。The preparation method according to claim 2, wherein the high-energy ray irradiation device is an ultraviolet lamp, a gamma ray irradiation device, and a beta electron beam device.
  4. 如权利要求2所述的制备方法,其特征在于,高能量射线辐照设备与所述α-氰基丙烯酸酯单体间的距离可调节。The preparation method according to claim 2, wherein the distance between the high-energy ray irradiation device and the α-cyanoacrylate monomer is adjustable.
  5. 如权利要求2或4所述的制备方法,其特征在于,高能量射线辐照设备与所述α-氰基丙烯酸酯单体间的距离为10-70cm。The production method according to claim 2 or 4, wherein the distance between the high-energy ray irradiation apparatus and the α-cyanoacrylate monomer is from 10 to 70 cm.
  6. 如权利要求5所述的制备方法,其特征在于,高能量射线辐照设备与所述α-氰基丙烯酸酯单体间的距离为20-50cm。The production method according to claim 5, wherein the distance between the high-energy ray irradiation device and the α-cyanoacrylate monomer is 20 to 50 cm.
  7. 如权利要求2所述的制备方法,其特征在于,加热温度为20-100℃。The process according to claim 2, wherein the heating temperature is from 20 to 100 °C.
  8. 如权利要求7所述的制备方法,其特征在于,加热温度为40-80℃。The production method according to claim 7, wherein the heating temperature is 40 to 80 °C.
  9. 如权利要求2所述的制备方法,其特征在于,辐照时间为10-100min。The preparation method according to claim 2, wherein the irradiation time is from 10 to 100 min.
  10. 如权利要求9所述的制备方法,其特征在于,辐照时间为10-60min。 The preparation method according to claim 9, wherein the irradiation time is from 10 to 60 min.
  11. 如权利要求2所述的制备方法,其特征在于,所述高能量射线辐照设备的辐照功率为500-5000W。The preparation method according to claim 2, wherein the high energy ray irradiation apparatus has an irradiation power of 500 to 5000 W.
  12. 如权利要求11所述的制备方法,其特征在于,所述高能量射线辐照设备的辐照功率为1000-2500W。The preparation method according to claim 11, wherein the high-energy ray irradiation apparatus has an irradiation power of 1000-2500 W.
  13. 如权利要求1所述的制备方法,其特征在于,所述α-氰基丙烯酸酯单体的结构如下所示:The method according to claim 1, wherein the structure of the α-cyanoacrylate monomer is as follows:
    Figure PCTCN2014093572-appb-100001
    其中n=2-10。
    Figure PCTCN2014093572-appb-100001
    Where n = 2-10.
  14. 如权利要求13所述的制备方法,其特征在于,n=4-8。The preparation method according to claim 13, wherein n = 4-8.
  15. 如权利要求1所述的制备方法,其特征在于,所述胶粘剂主体同时包括一种或多种所述α-氰基丙烯酸酯单体。The method according to claim 1, wherein the adhesive body simultaneously comprises one or more of the α-cyanoacrylate monomers.
  16. 如权利要求1所述的制备方法,其特征在于,所述阻聚剂以200ppm-2000ppm的比例与所述胶粘剂主体混合。The preparation method according to claim 1, wherein the polymerization inhibitor is mixed with the binder main body in a ratio of from 200 ppm to 2000 ppm.
  17. 如权利要求16所述的制备方法,其特征在于,所述阻聚剂以500ppm-1000ppm的比例与所述胶粘剂主体混合。The production method according to claim 16, wherein the polymerization inhibitor is mixed with the binder main body in a ratio of 500 ppm to 1000 ppm.
  18. 如权利要求1所述的制备方法,其特征在于,还包括将所述胶粘剂主体与增塑剂混合。The method according to claim 1, further comprising mixing the adhesive body with a plasticizer.
  19. 一种α-氰基丙烯酸酯胶粘剂,其特征在于,根据权利要求1-18任一项所述的制备方法制成。An α-cyanoacrylate adhesive produced by the production method according to any one of claims 1 to 18.
  20. 如权利要求19所述的α-氰基丙烯酸酯胶粘剂,其特征在于,所述胶粘剂主体的粘度为2-180cps。The α-cyanoacrylate adhesive according to claim 19, wherein the adhesive body has a viscosity of from 2 to 180 cps.
  21. 如权利要求20所述的α-氰基丙烯酸酯胶粘剂,其特征在于,所述胶粘剂主体的粘度为25-80cps。 The α-cyanoacrylate adhesive according to claim 20, wherein the adhesive body has a viscosity of 25 to 80 cps.
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