WO2015039611A1 - Coaxial motor variable torque differential assembly - Google Patents

Coaxial motor variable torque differential assembly Download PDF

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Publication number
WO2015039611A1
WO2015039611A1 PCT/CN2014/086818 CN2014086818W WO2015039611A1 WO 2015039611 A1 WO2015039611 A1 WO 2015039611A1 CN 2014086818 W CN2014086818 W CN 2014086818W WO 2015039611 A1 WO2015039611 A1 WO 2015039611A1
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Prior art keywords
assembly
gear
motor
coaxial
differential
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PCT/CN2014/086818
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French (fr)
Chinese (zh)
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陈哲
王建东
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格源动力有限公司
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Priority claimed from CN201320583233.XU external-priority patent/CN203528296U/en
Priority claimed from CN201310432849.1A external-priority patent/CN103448540B/en
Application filed by 格源动力有限公司 filed Critical 格源动力有限公司
Priority to DE112014004342.7T priority Critical patent/DE112014004342B4/en
Publication of WO2015039611A1 publication Critical patent/WO2015039611A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K17/00Arrangement or mounting of transmissions in vehicles
    • B60K17/04Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing
    • B60K17/16Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing of differential gearing
    • B60K17/165Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing of differential gearing provided between independent half axles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00Arrangement or mounting of electrical propulsion units
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00Arrangement or mounting of electrical propulsion units
    • B60K2001/001Arrangement or mounting of electrical propulsion units one motor mounted on a propulsion axle for rotating right and left wheels of this axle

Definitions

  • the half shaft 8a of the combined structure of the shaft tube with the outer brake hub and the outer bridge housing is first inserted into the transmission sleeve 5a, and then the outer bridge housing 6 is installed by bolts.
  • the motor rear end cover 1c or/and the torque converter end cover 2c may be used.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Arrangement Of Transmissions (AREA)
  • Hybrid Electric Vehicles (AREA)
  • Retarders (AREA)

Abstract

A coaxial motor variable torque differential assembly comprising a motor subassembly (1), a torque converter subassembly (2), and a differential subassembly (3). The motor subassembly (1) comprises a motor housing (1a), a motor rear end cover (1c) and a motor front end cover (1d) that respectively are arranged at either end of the motor housing (1a), and a rotor shaft (1b) that is movably arranged on the motor rear end cover (1c) and on the motor front end cover (1d). The rotor shaft (1b) is a hollow structure. The torque converter subassembly (2) comprises a torque converter housing (2a), a gear-shifting mechanism (2b), and a torque converter end cover (2c) arranged at the front end of the torque converter housing (2a). The rear end of the torque converter housing (2a) is arranged on the motor front end cover (1d). The front end of the rotor shaft (1b) is transmissively connected to an input end of the gear-shifting mechanism (2b) via a transmission mechanism (4). An output end of the gear-shifting mechanism (2b) is fixed onto a housing of the differential subassembly (3). Output end B of the differential subassembly (3) is arranged on the torque converter end cover (2c). Output end A and output end B of the differential subassembly (3) are coaxially arranged with the rotor shaft (1b). The coaxial motor variable torque differential assembly has a small chassis footprint and a great balance and is applicable in a vehicle.

Description

同轴电机变矩差速器总成Coaxial motor variable moment differential assembly 技术领域Technical field
本发明涉及车辆驱动总成,特别是涉及一种同轴电机变矩差速器总成。The present invention relates to a vehicle drive assembly, and more particularly to a coaxial motor torque differential assembly.
背景技术Background technique
随着社会的快速发展,人们对电动车辆的功能要求越来越多,使用空间要求越来大,性能要求也越来越高。目前,一般电动车辆的驱动形式主要分为两种:With the rapid development of society, people have more and more functional requirements for electric vehicles, and the space requirements are getting larger and the performance requirements are getting higher and higher. At present, the driving forms of general electric vehicles are mainly divided into two types:
一种是通过电机驱动传动箱,再由传动箱通过传动轴连接驱动挢进行行走作业,这种驱动形式存在底盘占用空间大,不利于车辆动力电池布置的问题;同时,相对地也减小了动力电池的占空比,从而使电动车辆续航里程变短,直接导致电动车辆的经济性下降和使用环境受限;One is to drive the transmission box through the motor, and then the transmission box is connected to the driving raft to carry out the walking operation. This driving form has a large space occupied by the chassis, which is not conducive to the problem of the vehicle power battery arrangement; at the same time, it is relatively reduced. The duty cycle of the power battery, so that the cruising range of the electric vehicle is shortened, which directly leads to the economical decline of the electric vehicle and the limited use environment;
另一种是通过电机直联传动箱,再由传动箱连接驱动挢进行行走作业,由于这种驱动形式将电机和传动箱都安装在驱动桥壳体上,所以其结构联接部位多,安装悬置复杂,工艺成本高;而且,由于车辆在行驶使会上下颠簸,所以电机和传动箱会绕着驱动桥上下摆动,从而导致整车的平衡性差。The other is through the motor directly connected to the transmission box, and then the transmission box is connected to drive the 挢 to carry out the walking operation. Because the driving form is to install the motor and the transmission box on the transaxle housing, the structure has many connection parts and the suspension is installed. The complexity is complicated, the process cost is high; and, because the vehicle is bumping up and down, the motor and the transmission box will swing up and down around the drive axle, resulting in poor balance of the whole vehicle.
发明内容Summary of the invention
本发明的目的是为了克服上述背景技术的不足,提供一种底盘占用空间小且平衡性好的同轴电机变矩差速器总成。SUMMARY OF THE INVENTION The object of the present invention is to overcome the deficiencies of the above background art and to provide a coaxial motor torque differential assembly having a small footprint and a good balance.
为了实现以上目的,本发明提供的一种同轴电机变矩差速器总成,包括电机分总成、变矩器分总成和差速器分总成,所述电机分总成包括电机壳体、分别安装在所述电机壳体两端的电机后端盖和电机前端盖以及活动安装在所述电机后端盖和电机前端盖上的转子轴,所述转子轴为中空结构;所述变矩器分总成包括变矩器壳体、变速机构和安装在所述变矩器壳体前端的变矩器端盖,所述变矩器壳体后端安装在所述电机前端盖上,所述转子轴前端通过传动机构与所述变速机构的输入端传动连接,所述变速机构的输出端固定在所述差速器分总成的壳体上,所述差速器分总成的输出B端安装在所述变矩器端盖上,所述差速器分总成的输出A端和输出B端与所述转子轴同轴布置。通过转子轴将 电机分总成的动力经变速机构变速变矩后传输到所述差速器分总成上,传输到所述差速器分总成上的动力一方面从所述差速器分总成的输出B端输出,另一方面从所述差速器分总成的输出A端输出,并可在所述中空结构的转子轴安装与所述差速器分总成的输出A端相连接的传动轴将动力从电机分总成的后端输出,由于所述差速器分总成的输出A端与所述转子轴同轴布置,所以从所述差速器分总成的输出B端输出的动力和从电机分总成的后端输出的动力也是同轴的,从而实现了将电机分总成的动力从本总成的两端同轴输出,平衡性好;而且,由于所述变速机构和差速器分总成集成在所述变矩器壳体内,并安装在所述电机前端盖上,所以结构紧凑,底盘占用空间小。In order to achieve the above object, the present invention provides a coaxial motor torque differential assembly, comprising a motor sub-assembly, a torque converter sub-assembly and a differential sub-assembly, wherein the motor sub-assembly comprises electric a motor housing, a motor rear end cover and a motor front end cover respectively mounted at two ends of the motor housing, and a rotor shaft movably mounted on the motor rear end cover and the motor front end cover, the rotor shaft being a hollow structure; The torque converter subassembly includes a torque converter housing, a shifting mechanism, and a torque converter end cover mounted at a front end of the torque converter housing, the rear end of the torque converter housing being mounted at the front end of the motor Covered, the front end of the rotor shaft is drivingly connected to the input end of the shifting mechanism via a transmission mechanism, and an output end of the shifting mechanism is fixed on a housing of the differential sub-assembly, the differential The output B end of the assembly is mounted on the torque converter end cap, and the output A end and the output B end of the differential subassembly are coaxially disposed with the rotor shaft. Through the rotor shaft The power of the motor sub-assembly is transmitted to the differential sub-assembly via a shifting torque of the shifting mechanism, and the power transmitted to the differential sub-assembly is divided from the differential sub-assembly Output B terminal output, on the other hand, output from the output A end of the differential subassembly, and can be connected to the output A end of the differential subassembly at the rotor shaft of the hollow structure The drive shaft outputs power from the rear end of the motor sub-assembly. Since the output A end of the differential sub-assembly is coaxially arranged with the rotor shaft, the output B end of the differential sub-assembly is The output power and the power output from the rear end of the motor sub-assembly are also coaxial, thereby realizing that the power of the motor sub-assembly is coaxially output from both ends of the assembly, and the balance is good; The shifting mechanism and the differential sub-assembly are integrated in the torque converter housing and mounted on the front end cover of the motor, so that the structure is compact and the chassis takes up a small space.
在上述方案中,所述传动机构包括固定安装在所述转子轴前端的输入齿轮和活动安装在所述电机前端盖上的第一中间轴齿轮;所述变速机构包括第一变速齿轮、活动安装在所述变矩器壳体上的第二中间轴齿轮和第二变速齿轮,所述第一变速齿轮为内外双联齿结构,所述第二变速齿轮为内齿盘形结构,所述第一变速齿轮的一端活动安装在所述转子轴前端的端头处,所述第一变速齿轮的另一端活动安装在所述差速器分总成的输出A端,所述第二变速齿轮的盘侧部分固定安装在所述差速器分总成的壳体上;所述输入齿轮通过所述第一中间轴齿轮与所述第一变速齿轮的内齿圈传动连接,所述第一变速齿轮的外齿圈通过所述第二中间轴齿轮与所述第二变速齿轮传动连接。当然,所述变速机构也可为一级变速机构或三级变速机构等,具体变速变矩级数可根据实际需要设计。In the above aspect, the transmission mechanism includes an input gear fixedly mounted at a front end of the rotor shaft and a first countershaft gear movably mounted on the front end cover of the motor; the shifting mechanism includes a first shifting gear, and an active mounting a second counter gear and a second shifting gear on the torque converter housing, the first shifting gear is an inner and outer double-toothed structure, and the second shifting gear is an inner-toothed disc-shaped structure, One end of a shifting gear is movably mounted at an end of the front end of the rotor shaft, and the other end of the first shifting gear is movably mounted at an output A end of the differential sub-assembly, the second shifting gear a disk side portion fixedly mounted on a housing of the differential subassembly; the input gear is drivingly coupled to an inner ring gear of the first shifting gear via the first countershaft gear, the first shifting An outer ring gear of the gear is drivingly coupled to the second shifting gear via the second countershaft gear. Of course, the shifting mechanism can also be a first-stage shifting mechanism or a three-speed shifting mechanism, etc., and the specific variable speed torque level can be designed according to actual needs.
在上述方案中,所述第一变速齿轮的一端通过同轴定位轴承安装在所述转子轴前端的端头处,所述第一变速齿轮的另一端通过差速器同轴悬置轴承安装在所述差速器分总成的输出A端上。这样,所述第一变速齿轮的轴孔起到了定位所述差速器分总成的输出A端的作用,保证了所述差速器分总成的输出A端与所述转子轴的同轴度。In the above aspect, one end of the first shifting gear is mounted at the end of the front end of the rotor shaft by a coaxial positioning bearing, and the other end of the first shifting gear is mounted through a differential coaxial suspension bearing. The differential is divided into the output A end of the assembly. Thus, the shaft hole of the first shifting gear functions to position the output A end of the differential sub-assembly, ensuring that the output A end of the differential sub-assembly is coaxial with the rotor shaft. degree.
在上述方案中,所述同轴定位轴承和差速器同轴悬置轴承之间设有隔套和挡圈,所述挡圈定位安装在所述第一变速齿轮的轴孔内,所述隔套安装在所述挡圈的一侧。所述隔套和挡圈起定位所述同轴定位轴承和差速器同轴悬置轴承的作用。当然,也可采用其他结构的定位机构。In the above solution, a spacer sleeve and a retaining ring are disposed between the coaxial positioning bearing and the differential coaxial suspension bearing, and the retaining ring is positioned and installed in a shaft hole of the first shifting gear, A spacer is mounted on one side of the retaining ring. The spacer and the retaining ring function to position the coaxial positioning bearing and the differential coaxial suspension bearing. Of course, other configurations of the positioning mechanism can also be employed.
在上述方案中,所述第一中间轴齿轮至少为一个,所述第二中间轴齿轮至少为一个。所述第一中间轴齿轮和第二中间轴齿轮的数量可根据传输的力矩大小、速度高低和力传递的平稳性等因素设计。 In the above aspect, the first countershaft gear is at least one, and the second countershaft gear is at least one. The number of the first countershaft gear and the second countershaft gear may be designed according to factors such as the magnitude of the transmitted torque, the speed of the transmission, and the smoothness of the force transmission.
在上述方案中,所述第一中间轴齿轮为双联齿结构,所述第一中间轴齿轮的一端与所述输入齿轮常啮合,所述第一中间轴齿轮的另一端与所述第一变速齿轮的内齿圈常啮合。通过采用双联齿结构的第一中间轴齿轮提高了减速比,从而提高变矩变速效果。当然,所述第一中间轴齿轮也可为单齿结构,对应地,所述第二中间轴齿轮也可为双联齿结构。In the above aspect, the first countershaft gear is a double-toothed structure, one end of the first countershaft gear is constantly meshed with the input gear, and the other end of the first countershaft gear is opposite to the first The inner ring gear of the shifting gear is often meshed. The reduction ratio is increased by the first countershaft gear of the double-tooth structure, thereby improving the torque-changing effect. Of course, the first countershaft gear may also be a single-tooth structure, and correspondingly, the second countershaft gear may also be a double-toothed structure.
在上述方案中,所述转子轴内设有同轴布置的同轴传动轴,所述同轴传动轴一端固定插装在所述差速器分总成的输出A端内,所述同轴传动轴另一端活动安装在所述电机后端盖上并向外延伸。通过在所述中空结构的转子轴内加设同轴布置的同轴传动轴,实现了将所述差速器分总成的输出A端的动力从所述电机分总成的后端输出,从而使电机分总成的动力从本总成的两端同轴输出,平衡性好且无需另外加设传动轴将所述差速器分总成的输出A端的动力引出。In the above solution, a coaxial coaxial transmission shaft is disposed in the rotor shaft, and one end of the coaxial transmission shaft is fixedly inserted into the output A end of the differential sub-assembly, the coaxial The other end of the drive shaft is movably mounted on the rear end cover of the motor and extends outward. By adding a coaxially arranged coaxial drive shaft in the rotor shaft of the hollow structure, the power of the output A end of the differential sub-assembly is outputted from the rear end of the motor sub-assembly, thereby The power of the motor sub-assembly is coaxially outputted from both ends of the assembly, and the balance is good, and the power of the output A end of the differential sub-assembly is not required to be additionally provided.
在上述方案中,所述同轴传动轴的延伸端固定套装有传动套,所述传动套活动安装在所述电机后端盖上。这样,动力直接可以通过所述传动套向外传输,无需加设额外的动力输出机构。In the above solution, the extending end of the coaxial transmission shaft is fixedly fitted with a transmission sleeve, and the transmission sleeve is movably mounted on the rear end cover of the motor. In this way, power can be transmitted directly through the drive sleeve without the need for an additional power take-off mechanism.
在上述方案中,所述电机后端盖、电机前端盖和变矩器端盖各自的内外连接面上分别设有内置静密封组件的合装止口。当然,也可采用其他密封结构。In the above solution, the inner and outer connecting surfaces of the motor rear end cover, the motor front end cover and the torque converter end cover are respectively provided with a joint opening of a built-in static sealing assembly. Of course, other sealing structures can also be used.
在上述方案中,所述转子轴与所述电机后端盖和电机前端盖的连接处分别设有旋转密封组件。当然,也可采用其他密封组件。In the above solution, the connection between the rotor shaft and the motor rear end cover and the motor front end cover is respectively provided with a rotary seal assembly. Of course, other sealing components can also be used.
本发明的优点在于:The advantages of the invention are:
1、通过转子轴将电机分总成的动力经变速机构变速变矩后传输到所述差速器分总成上,传输到所述差速器分总成上的动力一方面从所述差速器分总成的输出B端输出,另一方面从所述差速器分总成的输出A端输出,并可在所述中空结构的转子轴安装与所述差速器分总成的输出A端相连接的传动轴将动力从电机分总成的后端输出,由于所述差速器分总成的输出A端与所述转子轴同轴布置,所以从所述差速器分总成的输出B端输出的动力和从电机分总成的后端输出的动力也是同轴的,从而实现了将电机分总成的动力从本总成的两端同轴输出,平衡性好;1. The power of the motor sub-assembly is transmitted to the differential sub-assembly through the rotor shaft through the rotor shaft, and the power transmitted to the differential sub-assembly is from the difference. The output B end of the speed sub-assembly is outputted, and on the other hand, is outputted from the output A end of the differential sub-assembly, and can be mounted on the rotor shaft of the hollow structure and the differential sub-assembly The drive shaft connected to the output A end outputs power from the rear end of the motor sub-assembly, and since the output A end of the differential sub-assembly is coaxially arranged with the rotor shaft, the differential is divided from the differential The power output from the output B of the assembly and the power output from the rear end of the motor sub-assembly are also coaxial, thereby realizing the coaxial output of the motor sub-assembly from the two ends of the assembly, and the balance is good. ;
2、由于所述变速机构和差速器分总成集成在所述变矩器壳体内,并安装在所述电机前端盖上,所以结构紧凑,底盘占用空间小; 2. Since the shifting mechanism and the differential sub-assembly are integrated in the torque converter housing and mounted on the front end cover of the motor, the structure is compact and the chassis takes up a small space;
3、所述第一变速齿轮的轴孔起到了定位所述差速器分总成的输出A端的作用,保证了所述差速器分总成的输出A端与所述转子轴的同轴度;3. The shaft hole of the first shifting gear functions to position the output A end of the differential sub-assembly to ensure that the output A end of the differential sub-assembly is coaxial with the rotor shaft degree;
4、所述第一中间轴齿轮和第二中间轴齿轮的数量分别为三个且沿圆周方向均匀布置,这样动力传递更平稳;4. The number of the first countershaft gear and the second countershaft gear are respectively three and uniformly arranged in the circumferential direction, so that the power transmission is more stable;
5、通过在所述中空结构的转子轴内加设同轴布置的同轴传动轴,实现了将所述差速器分总成的输出A端的动力从所述电机分总成的后端输出,从而使电机分总成的动力从本总成的两端同轴输出,平衡性好且无需另外加设传动轴将所述差速器分总成的输出A端的动力引出。5. By adding a coaxially arranged coaxial drive shaft in the rotor shaft of the hollow structure, the power output from the output A end of the differential sub-assembly is output from the rear end of the motor sub-assembly. Therefore, the power of the motor sub-assembly is coaxially outputted from both ends of the assembly, and the balance is good, and the power of the output A end of the differential sub-assembly is not required to be additionally provided.
本发明的工作过程如下:The working process of the present invention is as follows:
首先,所述电机分总成的动力从所述转子轴经输入齿轮传递到所述第一中间轴齿轮上;然后,动力再由所述第一中间轴齿轮经所述第一变速齿轮传递到所述第二中间轴齿轮上;接着,动力再由所述第二中间轴齿轮经所述第二变速齿轮传递到所述差速器分总成上;最后,动力一方面从所述差速器分总成的输出B端直接输出,另一方面从所述差速器分总成的输出A端经所述同轴传动轴输出。First, the power of the motor sub-assembly is transmitted from the rotor shaft to the first countershaft gear via an input gear; then, the power is again transmitted by the first countershaft gear to the first shifting gear to On the second countershaft gear; then, power is again transmitted by the second countershaft gear to the differential subassembly via the second shifting gear; finally, power is on the one hand from the differential The output B end of the sub-assembly is directly output, and on the other hand, the output A end of the differential sub-assembly is output via the coaxial transmission shaft.
本发明与现有技术对比,充分显示其优越性在于:一方面由于所述电机分总成、变矩器分总成和差速器分总成三者的动力传输均在同一轴线上,所以本总成的平衡性好;另一方面,由于所述变速机构和差速器分总成集成在所述变矩器壳体内,并安装在所述电机前端盖上,且动力直接从本总成的两端输出,所以结构紧凑,便于整车的底盘布置且底盘占用空间小等。Compared with the prior art, the invention fully demonstrates that the superiority lies in that, on the one hand, since the power transmission of the motor sub-assembly, the torque converter sub-assembly and the differential sub-assembly are all on the same axis, The balance of the assembly is good; on the other hand, since the shifting mechanism and the differential sub-assembly are integrated in the torque converter housing, and are mounted on the front end cover of the motor, and the power is directly from the total The two ends are output, so the structure is compact, which is convenient for the chassis layout of the whole vehicle and the space occupied by the chassis is small.
附图说明DRAWINGS
图1为本发明的结构示意图;Figure 1 is a schematic view of the structure of the present invention;
图2为本发明的一种装配结构示意图;2 is a schematic view showing an assembly structure of the present invention;
图3为本发明的另一种装配结构示意图。Fig. 3 is a schematic view showing another assembly structure of the present invention.
图中:电机分总成1,电机壳体1a,转子轴1b,电机后端盖1c,电机前端盖1d,合装止口1e,旋转密封组件1f,变矩器分总成2,变矩器壳体2a,变速机构2b,第一变速齿轮2b1,第二中间轴齿轮2b2,第二变速齿轮2b3,同轴定位轴承2b4,差速器同轴悬置轴承2b5,隔套2b6,挡圈2b7,变矩器端盖2c,差速器分总成3,传动机构4,输 入齿轮4a,第一中间轴齿轮4b,同轴传动轴5,传动套5a,外联桥壳6,外联止口6a,轴管7,外联制动器轮毂分总成8,半轴8a,外联传动防护壳9,外联制动器轮毂分总成10,等速传动轴10a,悬架分总成11。In the figure: motor sub-assembly 1, motor housing 1a, rotor shaft 1b, motor rear end cover 1c, motor front end cover 1d, joint stop 1e, rotary seal assembly 1f, torque converter sub-assembly 2, change The torque housing 2a, the shifting mechanism 2b, the first shifting gear 2b1, the second countershaft gear 2b2, the second shifting gear 2b3, the coaxial positioning bearing 2b4, the differential coaxial suspension bearing 2b5, the spacer 2b6, the block Ring 2b7, torque converter end cover 2c, differential sub-assembly 3, transmission mechanism 4, transmission Into gear 4a, first countershaft gear 4b, coaxial drive shaft 5, transmission sleeve 5a, outer bridge housing 6, outer joint 6a, shaft tube 7, outer brake hub sub-assembly 8, half shaft 8a, The external transmission protective casing 9, the external brake hub sub-assembly 10, the constant-speed transmission shaft 10a, and the suspension sub-assembly 11.
具体实施方式detailed description
下面结合附图及实施例对本发明作进一步的详细描述,但该实施例不应理解为对本发明的限制。The present invention is further described in detail below with reference to the accompanying drawings and embodiments.
本实施例提供了一种同轴电机变矩差速器总成,包括电机分总成1、变矩器分总成2和差速器分总成3,所述电机分总成1包括电机壳体1a、分别安装在所述电机壳体1a两端的电机后端盖1c和电机前端盖1d以及活动安装在所述电机后端盖1c和电机前端盖1d上的转子轴1b,所述转子轴1b为中空结构;所述变矩器分总成2包括变矩器壳体2a、安装在所述变矩器壳体2a内的变速机构2b和安装在所述变矩器壳体2a前端的变矩器端盖2c,所述变矩器壳体2a后端安装在所述电机前端盖1d上,所述差速器分总成3安装在所述变矩器壳体2a内,所述转子轴1b前端通过传动机构4与所述变速机构2b的输入端传动连接,所述变速机构2b的输出端固定在所述差速器分总成3的壳体上,所述差速器分总成3的输出B端安装在所述变矩器端盖2c上,所述差速器分总成3的输出A端和输出B端与所述转子轴1b同轴布置。通过转子轴1b将电机分总成1的动力经变速机构2b变速变矩后传输到所述差速器分总成3上,传输到所述差速器分总成3上的动力一方面从所述差速器分总成3的输出B端直接输出,另一方面从所述差速器分总成3的输出A端输出,并可在所述中空结构的转子轴1b安装与所述差速器分总成3的输出A端相连接的传动轴将动力从电机分总成1的后端输出,由于所述差速器分总成3的输出A端与所述转子轴1b同轴布置,所以从所述差速器分总成3的输出B端输出的动力和从电机分总成1的后端输出的动力也是同轴的,从而实现了将电机分总成1的动力从本总成的两端同轴输出,平衡性好;而且,由于所述变速机构2b和差速器分总成3集成在所述变矩器壳体2a内,并安装在所述电机前端盖1d上,所以结构紧凑,底盘占用空间小。The embodiment provides a coaxial motor torque differential assembly, comprising a motor sub-assembly 1, a torque converter sub-assembly 2 and a differential sub-assembly 3, wherein the motor sub-assembly 1 includes electricity a machine housing 1a, a motor rear end cover 1c and a motor front end cover 1d respectively mounted at both ends of the motor housing 1a, and a rotor shaft 1b movably mounted on the motor rear end cover 1c and the motor front end cover 1d, The rotor shaft 1b is a hollow structure; the torque converter sub-assembly 2 includes a torque converter housing 2a, a shifting mechanism 2b mounted in the torque converter housing 2a, and a housing of the torque converter mounted a torque converter end cover 2c at the front end of the 2a, the rear end of the torque converter housing 2a is mounted on the motor front end cover 1d, and the differential subassembly 3 is mounted in the torque converter housing 2a The front end of the rotor shaft 1b is drivingly connected to the input end of the shifting mechanism 2b via a transmission mechanism 4, and the output end of the shifting mechanism 2b is fixed to the housing of the differential sub-assembly 3, the difference The output B end of the speed sub-assembly 3 is mounted on the torque converter end cover 2c, and the output A end and the output B end of the differential sub-assembly 3 are coaxial with the rotor shaft 1b. Arrangement. The power of the motor sub-assembly 1 is transmitted through the rotor shaft 1b to the differential sub-assembly 3 via the shifting mechanism 2b, and the power transmitted to the differential sub-assembly 3 is The output B end of the differential sub-assembly 3 is directly output, and on the other hand, is output from the output A end of the differential sub-assembly 3, and can be mounted on the rotor shaft 1b of the hollow structure. The drive shaft connected to the output A end of the differential sub-assembly 3 outputs power from the rear end of the motor sub-assembly 1, since the output A end of the differential sub-assembly 3 is the same as the rotor shaft 1b The shaft is arranged so that the power output from the output B terminal of the differential sub-assembly 3 and the power output from the rear end of the motor sub-assembly 1 are also coaxial, thereby realizing the power to divide the motor into a total of 1. Coaxial output from both ends of the assembly, the balance is good; and, since the shifting mechanism 2b and the differential sub-assembly 3 are integrated in the torque converter housing 2a, and installed at the front end of the motor The cover 1d is so compact that the chassis takes up less space.
上述传动机构4包括固定安装在所述转子轴1b前端的输入齿轮4a和活动安装在所述电机前端盖1d上的第一中间轴齿轮4b;所述变速机构2b包括第一变速齿轮2b1、活动安装在所述变矩器壳体2a上的第二中间轴齿轮2b2和第二变速齿轮2b3,具体地,所 述第二中间轴齿轮2b2通过圆柱定位销定位安装在所述变矩器壳体2a上,所述第一变速齿轮2b1为内外双联齿结构,所述第二变速齿轮2b3为内齿盘形结构,所述第一变速齿轮2b1的一端活动安装在所述转子轴1b前端的端头处,所述第一变速齿轮2b1的另一端活动安装在所述差速器分总成3的输出A端,所述第二变速齿轮2b3的盘侧部分通过罗双固定安装在所述差速器分总成3的壳体上,所述差速器分总成3通过所述第二变速齿轮2b3和变矩器端盖2c安装在所述变矩器壳体2a内;所述输入齿轮4a通过所述第一中间轴齿轮4b与所述第一变速齿轮2b1的内齿圈传动连接,所述第一变速齿轮2b1的外齿圈通过所述第二中间轴齿轮2b2与所述第二变速齿轮2b3传动连接。当然,所述变速机构2b也可为一级变速机构或三级变速机构等,具体变速变矩级数可根据实际需要设计。The transmission mechanism 4 includes an input gear 4a fixedly mounted at a front end of the rotor shaft 1b and a first countershaft gear 4b movably mounted on the motor front end cover 1d; the shifting mechanism 2b includes a first shifting gear 2b1, and an active a second counter gear 2b2 and a second shift gear 2b3 mounted on the torque converter housing 2a, specifically The second countershaft gear 2b2 is mounted on the torque converter housing 2a by a cylindrical positioning pin, the first shifting gear 2b1 being an inner and outer double-toothed structure, and the second shifting gear 2b3 being an inner-toothed disc a structure, one end of the first shifting gear 2b1 is movably mounted at a tip end of the front end of the rotor shaft 1b, and the other end of the first shifting gear 2b1 is movably mounted at an output A of the differential sub-assembly 3 End, the disk side portion of the second shifting gear 2b3 is fixedly mounted on the housing of the differential sub-assembly 3 by a double screw, and the differential sub-assembly 3 passes through the second shifting gear 2b3 And a torque converter end cover 2c is mounted in the torque converter housing 2a; the input gear 4a is drivingly coupled to an inner ring gear of the first shift gear 2b1 via the first counter gear 4b, The outer ring gear of the first shifting gear 2b1 is drivingly coupled to the second shifting gear 2b3 via the second countershaft gear 2b2. Of course, the shifting mechanism 2b can also be a first-stage shifting mechanism or a three-speed shifting mechanism, etc., and the specific shifting torque level can be designed according to actual needs.
上述第一变速齿轮2b1的一端通过同轴定位轴承2b4安装在所述转子轴1b前端的端头处,所述同轴定位轴承2b4与所述输入齿轮4a的端面相抵,所述第一变速齿轮2b1的另一端通过差速器同轴悬置轴承2b5安装在所述差速器分总成3的输出A端上。这样,所述第一变速齿轮2b1的轴孔起到了定位所述差速器分总成3的输出A端的作用,保证了所述差速器分总成3的输出A端与所述转子轴1b的同轴度。One end of the first shift gear 2b1 is mounted at a tip end of the front end of the rotor shaft 1b via a coaxial positioning bearing 2b4, and the coaxial positioning bearing 2b4 abuts against an end surface of the input gear 4a, the first shifting gear The other end of 2b1 is mounted on the output A end of the differential subassembly 3 via a differential coaxial suspension bearing 2b5. Thus, the shaft hole of the first shifting gear 2b1 functions to position the output A end of the differential sub-assembly 3, ensuring the output A end of the differential sub-assembly 3 and the rotor shaft. 1b coaxiality.
上述同轴定位轴承2b4和差速器同轴悬置轴承2b5之间设有隔套2b6和挡圈2b7,所述挡圈2b7定位安装在所述第一变速齿轮2b1的轴孔内,所述隔套2b6安装在所述挡圈2b7的一侧。所述隔套2b6和挡圈2b7起定位所述同轴定位轴承2b4和差速器同轴悬置轴承2b5的作用。当然,也可采用其他结构的定位机构。A spacer 2b6 and a retaining ring 2b7 are disposed between the coaxial positioning bearing 2b4 and the differential coaxial suspension bearing 2b5, and the retaining ring 2b7 is positioned and mounted in the shaft hole of the first shifting gear 2b1, The spacer 2b6 is mounted on one side of the retaining ring 2b7. The spacer 2b6 and the retaining ring 2b7 function to position the coaxial positioning bearing 2b4 and the differential coaxial suspension bearing 2b5. Of course, other configurations of the positioning mechanism can also be employed.
上述第一中间轴齿轮4b至少为一个,所述第二中间轴齿轮2b2至少为一个。所述第一中间轴齿轮4b和第二中间轴齿轮2b2的数量可根据传输的力矩大小、速度高低和力传递的平稳性等因素设计。The first counter gear 4b is at least one and the second counter gear 2b2 is at least one. The number of the first countershaft gear 4b and the second countershaft gear 2b2 can be designed according to factors such as the magnitude of the transmitted torque, the speed of the transmission, and the smoothness of the force transmission.
上述第一中间轴齿轮4b为双联齿结构,所述第一中间轴齿轮4b的一端与所述输入齿轮4a常啮合,所述第一中间轴齿轮4b的另一端与所述第一变速齿轮2b1的内齿圈常啮合。通过采用双联齿结构的第一中间轴齿轮4b提高了减速比,从而提高变矩变速效果。当然,所述第一中间轴齿轮4b也可为单齿结构,对应地,所述第二中间轴齿轮2b也可为双联齿结构。The first countershaft gear 4b is a double-toothed structure, one end of the first countershaft gear 4b is constantly meshed with the input gear 4a, and the other end of the first countershaft gear 4b is coupled to the first shifting gear. The inner ring gear of 2b1 is always meshed. The reduction ratio is increased by the first countershaft gear 4b having the double-tooth structure, thereby improving the torque-changing effect. Of course, the first countershaft gear 4b can also be a single-tooth structure, and correspondingly, the second countershaft gear 2b can also be a double-toothed structure.
上述转子轴1b内设有同轴布置的同轴传动轴5,所述同轴传动轴5一端通过花键插装在所述差速器分总成3的输出A端内,所述同轴传动轴5另一端活动安装在所述电机 后端盖1c上并向外延伸。通过在所述中空结构的转子轴1b内加设同轴布置的同轴传动轴5,实现了将所述差速器分总成3的输出A端的动力从所述电机分总成1的后端输出,从而使电机分总成1的动力从本总成的两端同轴输出,平衡性好且无需另外加设传动轴将所述差速器分总成3的输出A端的动力引出。为减小所述电机分总成1的电磁场对所述同轴传动轴5高速自转的影响,可采用磁透性材料制造所述同轴传动轴5。A coaxial coaxial transmission shaft 5 is disposed in the rotor shaft 1b, and one end of the coaxial transmission shaft 5 is inserted into the output A end of the differential sub-assembly 3 by a spline, the coaxial The other end of the drive shaft 5 is movably mounted on the motor The rear end cover 1c extends upward and outward. By adding a coaxially arranged coaxial drive shaft 5 in the rotor shaft 1b of the hollow structure, the power of the output A end of the differential sub-assembly 3 is divided from the motor sub-assembly 1 The end output is such that the power of the motor sub-assembly 1 is coaxially output from both ends of the assembly, and the balance is good and the power of the output A end of the differential sub-assembly 3 is extracted without additionally providing a transmission shaft. In order to reduce the influence of the electromagnetic field of the motor sub-assembly 1 on the high-speed rotation of the coaxial transmission shaft 5, the coaxial transmission shaft 5 may be manufactured using a magnetic permeability material.
上述同轴传动轴5的延伸端通过花键套装有传动套5a,所述传动套5a活动安装在所述电机后端盖1c上。这样,动力直接可以通过所述传动套5a向外传输,无需加设额外的动力输出机构。The extended end of the coaxial transmission shaft 5 is provided with a transmission sleeve 5a through a spline, and the transmission sleeve 5a is movably mounted on the motor rear end cover 1c. In this way, the power can be transmitted directly through the drive sleeve 5a without the need for an additional power take-off mechanism.
上述电机后端盖1c、电机前端盖1d和变矩器端盖2c各自的内外连接面上分别设有内置静密封组件的合装止口1e。当然,也可采用其他密封结构。所述转子轴1b与所述电机后端盖1c和电机前端盖1d的连接处分别设有旋转密封组件1f。当然,也可采用其他密封组件。The inner and outer connecting faces of the motor rear end cover 1c, the motor front end cover 1d, and the torque converter end cover 2c are respectively provided with a fitting stopper 1e having a built-in static seal assembly. Of course, other sealing structures can also be used. A rotary seal assembly 1f is respectively disposed at a joint between the rotor shaft 1b and the motor rear end cover 1c and the motor front end cover 1d. Of course, other sealing components can also be used.
本总成在实际使用时需配合带外联制动器轮毂的轴管与外联桥壳的组合结构或外联制动器轮毂与等速传动轴的组合结构一起组成驱动桥。所述带外联制动器轮毂的轴管与外联桥壳的组合结构和外联制动器轮毂与等速传动轴的组合结构的具体结构如下:In actual use, the assembly needs to cooperate with the combined structure of the shaft tube and the outer bridge shell with the external brake hub or the combined structure of the external brake hub and the constant speed drive shaft to form the drive axle. The specific structure of the combined structure of the shaft tube and the outer bridge shell with the outer brake hub and the combined structure of the outer brake hub and the constant speed drive shaft is as follows:
上述带外联制动器轮毂的轴管与外联桥壳的组合结构包括外联桥壳6、轴管7和带半轴8a的外联制动器轮毂分总成8,所述轴管7的直径与带半轴8a的外联制动器轮毂分总成8的连接端口直径相配合,所述轴管7一端与所述外联制动器轮毂分总成8固定连接,所述轴管7另一端与所述外联桥壳6的一端固定连接,所述外联桥壳6另一端设有用于连接安装的外联止口6a,所述外联桥壳6另一端安装在所述电机后端盖1c或/和所述变矩器端盖2c上。The combined structure of the above-mentioned shaft tube and the outer bridge housing with the outer brake hub includes an outer bridge housing 6, a shaft tube 7 and an outer brake hub sub-assembly 8 with a half shaft 8a, the diameter of the shaft tube 7 and The diameter of the connecting port of the outer brake hub sub-assembly 8 with the half shaft 8a is matched, and one end of the shaft tube 7 is fixedly connected with the outer brake hub sub-assembly 8, the other end of the shaft tube 7 is One end of the outer bridge housing 6 is fixedly connected, and the other end of the outer bridge housing 6 is provided with an outer joint 6a for connection mounting, and the other end of the outer bridge housing 6 is mounted on the motor rear end cover 1c or / and the torque converter end cover 2c.
上述外联桥壳6为喇叭状结构,所述喇叭状结构的外联桥壳6的小头端与所述轴管7焊接,所述喇叭状结构的外联桥壳6的大头端与所述电机后端盖1c或/和所述变矩器端盖2c相连,所述外联止口6a布置在所述喇叭状结构的外联桥壳6的大头端。The outer bridge housing 6 is a flared structure, and the small end of the outer bridge housing 6 of the flared structure is welded to the shaft tube 7, and the large end of the outer bridge housing 6 of the flared structure is The motor rear end cover 1c or/and the torque converter end cover 2c are connected, and the outer joint port 6a is disposed at the large end of the outer bridge housing 6 of the flared structure.
具体装配时,先将所述带外联制动器轮毂的轴管与外联桥壳的组合结构的半轴8a插装在所述传动套5a内,然后再通过螺栓将外联桥壳6安装在所述电机后端盖1c或/和所述变矩器端盖2c上即可。In the specific assembly, the half shaft 8a of the combined structure of the shaft tube with the outer brake hub and the outer bridge housing is first inserted into the transmission sleeve 5a, and then the outer bridge housing 6 is installed by bolts. The motor rear end cover 1c or/and the torque converter end cover 2c may be used.
上述外联制动器轮毂与等速传动轴的组合结构包括外联传动防护壳9和带等速传动 轴10a的外联制动器轮毂分总成10,所述外联制动器轮毂分总成10连接端口处的防尘罩套装在所述外联传动防护壳9的一端,所述外联传动防护壳9的另一端设有用于连接安装的外联止口6a,所述外联传动防护壳9的另一端安装在所述电机后端盖1c或/和所述变矩器端盖2c上。The combined structure of the above-mentioned external brake hub and constant speed transmission shaft includes an external transmission protection shell 9 and a constant speed transmission The outer brake hub of the shaft 10a is divided into a sub-assembly 10, and a dust cover at the connection port of the outer brake hub sub-assembly 10 is fitted at one end of the outer transmission protective casing 9, and the outer transmission protective casing 9 The other end is provided with an outer joint 6a for connection mounting, and the other end of the outer transmission shield 9 is mounted on the motor rear end cover 1c or/and the torque converter end cover 2c.
上述外联传动防护壳9为喇叭状结构,所述喇叭状结构的外联传动防护壳9的小头端与所述外联制动器轮毂分总成10相连,所述喇叭状结构的外联传动防护壳9的大头端与所述电机后端盖1c或/和所述变矩器端盖2c相连,所述外联止口6a布置在所述喇叭状结构的外联传动防护壳9的大头端。The outer transmission protection casing 9 is a horn-like structure, and the small end of the external transmission protection casing 9 of the horn structure is connected to the external brake hub sub-assembly 10, and the external transmission of the horn structure The large end of the protective casing 9 is connected to the motor rear end cover 1c or/and the torque converter end cover 2c, and the outer joint 6a is disposed at the large end of the outer transmission shield 9 of the flared structure. end.
具体装配时,先将所述带外联制动器轮毂的轴管与外联桥壳的组合结构的等速传动轴10a插装在所述传动套5a内,然后再通过螺栓将外联桥壳6安装在所述电机后端盖1c或/和所述变矩器端盖2c上即可。当然,所述外联制动器轮毂分总成10还需悬架分总成11定位。In the specific assembly, the constant speed transmission shaft 10a of the combined structure of the shaft tube with the outer brake hub and the outer bridge housing is first inserted into the transmission sleeve 5a, and then the outer bridge housing 6 is bolted. It is sufficient to be mounted on the motor rear end cover 1c or/and the torque converter end cover 2c. Of course, the outer brake hub sub-assembly 10 also requires the suspension sub-assembly 11 to be positioned.
本发明通过转子轴1b将电机分总成1的动力经变速机构2b变速变矩后传输到所述差速器分总成3上,传输到所述差速器分总成3上的动力一方面从所述差速器分总成3的输出B端输出,另一方面从所述差速器分总成3的输出A端输出,并可在所述中空结构的转子轴1b安装与所述差速器分总成3的输出A端相连接的传动轴将动力从电机的后端输出,由于所述差速器分总成3的输出A端与所述转子轴1b同轴布置,所以从所述差速器分总成3的输出B端输出的动力和从电机的后端输出的动力也是同轴的,从而实现了将电机分总成1的动力从本总成的两端同轴输出,平衡性好;同时,由于所述变速机构2b和差速器分总成3集成在所述变矩器壳体2a内,并安装在所述电机前端盖1d上,所以结构紧凑,底盘占用空间小;而且,所述第一变速齿轮2b1的轴孔起到了定位所述差速器分总成3的输出A端的作用,保证了所述差速器分总成3的输出A端与所述转子轴1b的同轴度;同时,所述第一中间轴齿轮4b和第二中间轴齿轮2b2的数量分别为三个且沿圆周方向均匀布置,这样动力传递更平稳;最后,通过在所述中空结构的转子轴1b内加设同轴布置的同轴传动轴5,实现了将所述差速器分总成3的输出A端的动力从所述电机分总成1的后端输出,从而使电机分总成1的动力从本总成的两端同轴输出,平衡性好且无需另外加设传动轴将所述差速器分总成3的输出A端的动力引出。The present invention transmits the power of the motor sub-assembly 1 through the rotor shaft 1b to the differential sub-assembly 3 via the shifting mechanism 2b, and transmits the power to the differential sub-assembly 3 The aspect is output from the output B end of the differential sub-assembly 3, and on the other hand, from the output A end of the differential sub-assembly 3, and can be mounted and mounted on the rotor shaft 1b of the hollow structure. The drive shaft connected to the output A end of the differential sub-assembly 3 outputs power from the rear end of the motor, since the output A end of the differential sub-assembly 3 is coaxially arranged with the rotor shaft 1b, Therefore, the power output from the output B terminal of the differential sub-assembly 3 and the power output from the rear end of the motor are also coaxial, thereby realizing the power of dividing the motor into the total assembly 1 from both ends of the assembly. Coaxial output, good balance; at the same time, since the shifting mechanism 2b and the differential sub-assembly 3 are integrated in the torque converter housing 2a and mounted on the motor front end cover 1d, the structure is compact The chassis takes up a small space; moreover, the shaft hole of the first shifting gear 2b1 serves to locate the differential sub-assembly 3 The function of the A end ensures the coaxiality of the output A end of the differential sub-assembly 3 and the rotor shaft 1b; meanwhile, the number of the first countershaft gear 4b and the second countershaft gear 2b2 are respectively It is three and evenly arranged in the circumferential direction, so that the power transmission is more stable. Finally, by adding a coaxially arranged coaxial transmission shaft 5 in the rotor shaft 1b of the hollow structure, the differential is divided. The power of the output A end of the assembly 3 is output from the rear end of the motor sub-assembly 1, so that the power of the motor sub-assembly 1 is coaxially output from both ends of the assembly, and the balance is good and no additional transmission is required. The shaft pulls out the power of the output A end of the differential subassembly 3.
本发明的工作过程如下: The working process of the present invention is as follows:
首先,所述电机分总成1的动力从所述转子轴1b经输入齿轮4a传递到所述第一中间轴齿轮4b上;然后,动力再由所述第一中间轴齿轮4b经所述第一变速齿轮2b1传递到所述第二中间轴齿轮2b2上;接着,动力再由所述第二中间轴齿轮2b2经所述第二变速齿轮2b3传递到所述差速器分总成3上;最后,动力一方面从所述差速器分总成3的输出B端直接输出,另一方面从所述差速器分总成3的输出A端经所述同轴传动轴5输出。First, the power of the motor sub-assembly 1 is transmitted from the rotor shaft 1b to the first countershaft gear 4b via the input gear 4a; then, the power is again passed by the first countershaft gear 4b. a shifting gear 2b1 is transmitted to the second countershaft gear 2b2; then, power is again transmitted by the second countershaft gear 2b2 to the differential subassembly 3 via the second shifting gear 2b3; Finally, the power is output directly from the output B end of the differential subassembly 3 on the one hand and from the output A end of the differential subassembly 3 via the coaxial drive shaft 5 on the other hand.
本发明一方面由于所述电机分总成1、变矩器分总成2和差速器分总成3三者的动力传输均在同一轴线上,所以本总成的平衡性好;另一方面,由于所述变速机构2b和差速器分总成3集成在所述变矩器壳体2a内,并安装在所述电机前端盖1d上,且动力直接从本总成的两端输出,所以结构紧凑,便于整车的底盘布置且底盘占用空间小等。In one aspect of the present invention, since the power transmissions of the motor sub-assembly 1, the torque converter sub-assembly 2, and the differential sub-assembly 3 are all on the same axis, the balance of the assembly is good; Aspect, since the shifting mechanism 2b and the differential sub-assembly 3 are integrated in the torque converter housing 2a, and are mounted on the motor front end cover 1d, and the power is directly output from both ends of the assembly. Therefore, the structure is compact, and it is convenient for the chassis layout of the whole vehicle and the space occupied by the chassis is small.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。 The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalents, improvements, etc., which are within the spirit and scope of the present invention, should be included in the protection of the present invention. Within the scope.

Claims (10)

  1. 一种同轴电机变矩差速器总成,包括电机分总成(1)、变矩器分总成(2)和差速器分总成(3),所述电机分总成(1)包括电机壳体(1a)、分别安装在所述电机壳体(1a)两端的电机后端盖(1c)和电机前端盖(1d)以及活动安装在所述电机后端盖(1c)和电机前端盖(1d)上的转子轴(1b),其特征在于:所述转子轴(1b)为中空结构;所述变矩器分总成(2)包括变矩器壳体(2a)、变速机构(2b)和安装在所述变矩器壳体(2a)前端的变矩器端盖(2c),所述变矩器壳体(2a)后端安装在所述电机前端盖(1d)上,所述转子轴(1b)前端通过传动机构(4)与所述变速机构(2b)的输入端传动连接,所述变速机构(2b)的输出端固定在所述差速器分总成(3)的壳体上,所述差速器分总成(3)的输出B端安装在所述变矩器端盖(2c)上,所述差速器分总成(3)的输出A端与所述转子轴(1b)同轴布置。A coaxial motor torque differential assembly includes a motor sub-assembly (1), a torque converter sub-assembly (2) and a differential sub-assembly (3), and the motor sub-assembly (1) a motor housing (1a), a motor rear end cover (1c) and a motor front end cover (1d) respectively mounted at both ends of the motor housing (1a), and a movable rear end cover (1c) And a rotor shaft (1b) on the motor front end cover (1d), characterized in that the rotor shaft (1b) is a hollow structure; the torque converter sub-assembly (2) comprises a torque converter housing (2a) a shifting mechanism (2b) and a torque converter end cover (2c) mounted at a front end of the torque converter housing (2a), the rear end of the torque converter housing (2a) being mounted on the front end cover of the motor (1d), the front end of the rotor shaft (1b) is drivingly coupled to an input end of the shifting mechanism (2b) via a transmission mechanism (4), and an output end of the shifting mechanism (2b) is fixed to the differential On the housing of the subassembly (3), the output B end of the differential subassembly (3) is mounted on the torque converter end cover (2c), the differential subassembly (3) The output A end of the ) is arranged coaxially with the rotor shaft (1b).
  2. 如权利要求1所述的同轴电机变矩差速器总成,其特征在于:所述传动机构(4)包括固定安装在所述转子轴(1b)前端的输入齿轮(4a)和活动安装在所述电机前端盖(1d)上的第一中间轴齿轮(4b);所述变速机构(2b)包括第一变速齿轮(2b1)、活动安装在所述变矩器壳体(2a)上的第二中间轴齿轮(2b2)和第二变速齿轮(2b3),所述第一变速齿轮(2b1)为内外双联齿结构,所述第二变速齿轮(2b3)为内齿盘形结构,所述第一变速齿轮(2b1)的一端活动安装在所述转子轴(1b)前端的端头处,所述第一变速齿轮(2b1)的另一端活动安装在所述差速器分总成(3)的输出A端,所述第二变速齿轮(2b3)的盘侧部分固定安装在所述差速器分总成(3)的壳体上;所述输入齿轮(4a)通过所述第一中间轴齿轮(4b)与所述第一变速齿轮(2b1)的内齿圈传动连接,所述第一变速齿轮(2b1)的外齿圈通过所述第二中间轴齿轮(2b2)与所述第二变速齿轮(2b3)传动连接。A variable speed differential assembly for a coaxial machine according to claim 1, wherein said transmission mechanism (4) includes an input gear (4a) fixedly mounted at a front end of said rotor shaft (1b) and movable mounting a first countershaft gear (4b) on the motor front end cover (1d); the shifting mechanism (2b) includes a first shifting gear (2b1) movably mounted on the torque converter housing (2a) a second counter gear (2b2) and an second shift gear (2b3), the first shift gear (2b1) is an inner and outer double gear structure, and the second shift gear (2b3) is an inner tooth disc structure. One end of the first shifting gear (2b1) is movably mounted at a tip end of the front end of the rotor shaft (1b), and the other end of the first shifting gear (2b1) is movably mounted on the differential sub-assembly At the output A end of (3), the disk side portion of the second shift gear (2b3) is fixedly mounted on the housing of the differential sub-assembly (3); the input gear (4a) passes the a first counter gear (4b) is drivingly coupled to an inner ring gear of the first shift gear (2b1), and an outer ring gear of the first shift gear (2b1) passes through the second counter gear (2b2) Said second transmission gear (2B3) drivingly connected.
  3. 如权利要求2所述的同轴电机变矩差速器总成,其特征在于:所述第一变速齿轮 (2b1)的一端通过同轴定位轴承(2b4)安装在所述转子轴(1b)前端的端头处,所述第一变速齿轮(2b1)的另一端通过差速器同轴悬置轴承(2b5)安装在所述差速器分总成(3)的输出A端上。A variable speed differential assembly for a coaxial machine according to claim 2, wherein: said first shifting gear One end of (2b1) is mounted at the end of the front end of the rotor shaft (1b) via a coaxial positioning bearing (2b4), and the other end of the first shifting gear (2b1) is passed through a differential coaxial suspension bearing ( 2b5) is mounted on the output A end of the differential sub-assembly (3).
  4. 如权利要求3所述的同轴电机变矩差速器总成,其特征在于:所述同轴定位轴承(2b4)和差速器同轴悬置轴承(2b5)之间设有隔套(2b6)和挡圈(2b7),所述挡圈(2b7)定位安装在所述第一变速齿轮(2b1)的轴孔内,所述隔套(2b6)安装在所述挡圈(2b7)的一侧。A variable speed differential assembly for a coaxial machine according to claim 3, wherein a spacer is provided between said coaxial positioning bearing (2b4) and a differential coaxial suspension bearing (2b5) ( 2b6) and a retaining ring (2b7), the retaining ring (2b7) is positioned and mounted in a shaft hole of the first shifting gear (2b1), and the spacer (2b6) is mounted on the retaining ring (2b7) One side.
  5. 如权利要求2所述的同轴电机变矩差速器总成,其特征在于:所述第一中间轴齿轮(4b)至少为一个,所述第二中间轴齿轮(2b2)至少为一个。A variable speed differential assembly for a coaxial machine according to claim 2, wherein said first countershaft gear (4b) is at least one and said second countershaft gear (2b2) is at least one.
  6. 如权利要求2所述的同轴电机变矩差速器总成,其特征在于:所述第一中间轴齿轮(4b)为双联齿结构,所述第一中间轴齿轮(4b)的一端与所述输入齿轮(4a)常啮合,所述第一中间轴齿轮(4b)的另一端与所述第一变速齿轮(2b1)的内齿圈常啮合。A variable speed differential assembly for a coaxial machine according to claim 2, wherein said first countershaft gear (4b) is a double-toothed structure, and one end of said first countershaft gear (4b) The input gear (4a) is constantly meshed with the other end of the first counter gear (4b) and the inner ring gear of the first shifting gear (2b1).
  7. 如权利要求1或2所述的同轴电机变矩差速器总成,其特征在于:所述转子轴(1b)内设有同轴布置的同轴传动轴(5),所述同轴传动轴(5)一端固定插装在所述差速器分总成(3)的输出A端内,所述同轴传动轴(5)另一端活动安装在所述电机后端盖(1c)上并向外延伸。The variable speed differential assembly for a coaxial electric machine according to claim 1 or 2, wherein a coaxially disposed coaxial transmission shaft (5) is disposed in the rotor shaft (1b), the coaxial One end of the transmission shaft (5) is fixedly inserted into the output A end of the differential sub-assembly (3), and the other end of the coaxial transmission shaft (5) is movably mounted on the rear end cover (1c) of the motor Extend and extend outward.
  8. 如权利要求7所述的同轴电机变矩差速器总成,其特征在于:所述同轴传动轴(5)的延伸端固定套装有传动套(5a),所述传动套(5a)活动安装在所述电机后端盖(1c)上。The variable speed differential assembly for a coaxial motor according to claim 7, wherein the extension end of the coaxial transmission shaft (5) is fixedly provided with a transmission sleeve (5a), and the transmission sleeve (5a) The activity is mounted on the motor rear end cover (1c).
  9. 如权利要求1或2所述的同轴电机变矩差速器总成,其特征在于:所述电机后端盖(1c)、电机前端盖(1d)和变矩器端盖(2c)各自的内外连接面上分别设有内置静密封组件的合装止口(1e)。 A variable speed differential assembly for a coaxial motor according to claim 1 or 2, wherein said motor rear end cover (1c), motor front end cover (1d) and torque converter end cover (2c) are respectively The inner and outer connecting faces are respectively provided with a joint stop (1e) with a built-in static seal assembly.
  10. 如权利要求1或2所述的同轴电机变矩差速器总成,其特征在于:所述转子轴(1b)与所述电机后端盖(1c)和电机前端盖(1d)的连接处分别设有旋转密封组件(1f)。 The coaxial motor torque differential assembly according to claim 1 or 2, characterized in that the rotor shaft (1b) is connected to the motor rear end cover (1c) and the motor front end cover (1d). There are respectively a rotary seal assembly (1f).
PCT/CN2014/086818 2013-09-22 2014-09-18 Coaxial motor variable torque differential assembly WO2015039611A1 (en)

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CN201320583233.XU CN203528296U (en) 2013-09-22 2013-09-22 Coaxial motor torque conversion differential mechanism assembly
CN201310432849.1 2013-09-22
CN201310432849.1A CN103448540B (en) 2013-09-22 2013-09-22 Coaxial motor bending moment differential assembly
CN201320583233.X 2013-09-22

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