WO2013166781A1 - Method for recovering rare earth from waste rare-earth-containing light-emitting material - Google Patents

Method for recovering rare earth from waste rare-earth-containing light-emitting material Download PDF

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WO2013166781A1
WO2013166781A1 PCT/CN2012/078960 CN2012078960W WO2013166781A1 WO 2013166781 A1 WO2013166781 A1 WO 2013166781A1 CN 2012078960 W CN2012078960 W CN 2012078960W WO 2013166781 A1 WO2013166781 A1 WO 2013166781A1
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rare earth
extraction
organic phase
waste
hydrochloric acid
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PCT/CN2012/078960
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French (fr)
Chinese (zh)
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张深根
刘虎
潘德安
田建军
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北京科技大学
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B59/00Obtaining rare earth metals
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F17/00Compounds of rare earth metals
    • C01F17/20Compounds containing only rare earth metals as the metal element
    • C01F17/206Compounds containing only rare earth metals as the metal element oxide or hydroxide being the only anion
    • C01F17/218Yttrium oxides or hydroxides
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F17/00Compounds of rare earth metals
    • C01F17/20Compounds containing only rare earth metals as the metal element
    • C01F17/206Compounds containing only rare earth metals as the metal element oxide or hydroxide being the only anion
    • C01F17/224Oxides or hydroxides of lanthanides
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F17/00Compounds of rare earth metals
    • C01F17/20Compounds containing only rare earth metals as the metal element
    • C01F17/206Compounds containing only rare earth metals as the metal element oxide or hydroxide being the only anion
    • C01F17/224Oxides or hydroxides of lanthanides
    • C01F17/235Cerium oxides or hydroxides
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F17/00Compounds of rare earth metals
    • C01F17/20Compounds containing only rare earth metals as the metal element
    • C01F17/247Carbonates
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K11/00Luminescent, e.g. electroluminescent, chemiluminescent materials
    • C09K11/01Recovery of luminescent materials
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K11/00Luminescent, e.g. electroluminescent, chemiluminescent materials
    • C09K11/08Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
    • C09K11/77Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/006Wet processes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J9/00Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
    • H01J9/52Recovery of material from discharge tubes or lamps
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/80Compositional purity
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/60Glass recycling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/82Recycling of waste of electrical or electronic equipment [WEEE]

Definitions

  • the invention belongs to the field of resource recycling, and particularly relates to a method for comprehensively recovering rare earth from waste rare earth luminescent materials.
  • the picture tube is a key component of a cathode ray tube (CRT) TV set, accounting for approximately 60% of the total mass of a CRT TV. According to statistics, in 2008, the number of TV households in China was 504.19 million. Since 2005, China has ushered in the peak of TV replacement. It is estimated that at least 5 million TV sets will be scrapped every year.
  • the phosphor coating on CRT tube glass contains metal complexes, rare earth metals such as lanthanum and cerium. , rare earth phosphor content of 10-60g / only.
  • the ceramic phase synthesized by high-temperature calcination of waste rare earth luminescent materials generally cubic iron-manganese cubic crystal system, magnetic lead ore hexagonal crystal System, monazite monoclinic system, monoclinic system Si0 4 tetrahedral ⁇ -alumina hexagonal system, apatite hexagonal system, etc., crystal structure is complex, structure is stable, rare earth ions are difficult to separate;
  • waste rare earth The luminescent material contains a large amount of A1 element, which seriously affects the recovery of rare earth, especially the recovery rate of rare earth.
  • the object of the present invention is to provide a method for recovering rare earth from waste rare earth luminescent materials, which solves waste rare earth by collecting, pretreating, extracting, extracting, purifying, precipitating and roasting of waste rare earth luminescent materials.
  • the mercury pollution of the fluorescent lamp and its waste rare earth luminescent materials, the disintegration of the crystal phase of the ceramic phase and the removal of the A1 impurity element minimize the secondary pollution of the recycling process, improve the recovery rate of rare earth, and facilitate industrial production. .
  • the rare earth elements are mainly lanthanum, cerium, lanthanum and cerium.
  • the main steps described above specifically include:
  • Alkali melting According to the cleaned rare earth luminescent material and alkali mixed and stirred uniformly, (by mass ratio) waste rare earth luminescent materials: NaOH or KOH is 1:1 ⁇ 10, alkali at 600 ⁇ 1200°C After melting for l ⁇ 10h, the alkali fusion product is washed twice by the second deionization and then enters the next acid hydrolysis process.
  • the flocculant is acid-decomposed at 20 ⁇ 80 °C for 1 ⁇ 8h to remove Al 3+ from the acid hydrolysis solution to obtain a rare earth chloride solution.
  • the rare earth chloride solution is adjusted in the range of 3.5 ⁇ 4.5, and the REC1 3 content is 0.5 ⁇ 1.5mol/L, and the extractant is 0.5 ⁇ 1.5mol/L P204-sulfonated kerosene for the extraction and separation of rare earth.
  • the light rare earth group is grouped, and the rare earths (Ce, Eu, Tb, and Y) are extracted into the organic phase, and the light rare earth Ce entering the organic phase is washed with a concentration of 0.6 to 1 mol/L hydrochloric acid as the washing liquid 1 and represented by V.
  • the volume of the organic extractant, V 4 represents the volume of the liquid
  • V i* represents the volume of the washing liquid
  • the CeCl 3 solution is obtained.
  • the light rare earth group is exported to the organic phase 1 by stripping the rare earth with 1.5 ⁇ 2.5mol/L hydrochloric acid, using V « ⁇ for the volume of the new organic phase, V for the volume of the organic phase in the solution, and V * for the volume of the aqueous phase.
  • the cerium-rich concentrate is precipitated by oxalic acid and calcined, and then dissolved in sulfuric acid.
  • the compounding solution contains REC1 3 to be 0.5-1.5 mol/L, and potassium permanganate 10 to 50 g/L is added to mix with the liquid, and the extracting agent is 0.5.
  • the blending solution contains P-sulfonated kerosene with REC1 3 of 0.5 ⁇ 1.5mol/L and extractant of 0.5 ⁇ 1.5mol/L mol/L.
  • Fractionation extraction The saponification degree of 25% ⁇ 40% of the extractant and the rare earth liquid simultaneously enter the tank and flow to the 10th stage to form a rare earth saponification form into the tank.
  • the organic phase 7 is washed with 3 ⁇ 5.5mol/L hydrochloric acid, using V Indicates the organic extractant, 4 indicates the volume of the feed solution, V ffi indicates the volume of the wash solution, and the flow ratio V has: V
  • 4 : V ffi 6 ⁇ 20: l: 0.3-1.8, enters the second stage fractionation extraction: first
  • V : V ffi 6 ⁇ 20: l: 0.3-1.8, enters the second stage fractionation extraction: first
  • V : V ffi 6 ⁇ 20: l: 0.3-1.8, enters the second stage fractionation extraction: first
  • V : V ffi 6 ⁇ 20: l: 0.3-1.8, enters the second stage fractionation extraction: first
  • V : V ffi 6 ⁇ 20: l: 0.3-1.8, enters the second stage fractionation extraction: first
  • V : V ffi 6 ⁇ 20: l: 0.3-1.8, enters the second stage fractionation extraction: first
  • the ruthenium-rich concentrate is used as a raw material, and the dosage solution contains REC1 3 of 0.5 ⁇ 1.5mol/L, pH value of 1-4, and it flows through the reduction column containing zinc particles and the P507 extracted in series with it.
  • the extraction chromatography column of the resin controls the feed amount to be 5 ⁇ 30g/100g resin, the flow rate is 0.5 1.5 ml /min ⁇ cm 2 , and the effluent is pure bismuth solution.
  • the pure ruthenium solution is oxidized with H 2 O 2 to form a trivalent ruthenium, and the acidity is adjusted to 0.5 with hydrochloric acid, and the P507 extraction color layer column is passed to control the flow rate and the feed amount of the rare earth material, and the impurity ions such as zinc and calcium are used.
  • the effluent flows out, and the ruthenium is adsorbed on the extraction chromatography column.
  • the concentration of 0.3 ⁇ 1.5 mol/L hydrochloric acid is used as the pickling solution 5 and flows through the P507 extraction chromatography column.
  • the feed amount is 5-20 g/100 g resin, and the flow rate is A purity of 99.99% cerium chloride solution was obtained at 1.5 to 2.2 ml/min * C m 2 .
  • Washed organic with non-rhenium rare earth and a small amount of antimony Phase 11 is subjected to secondary extraction.
  • the organic phase is stripped with acid I, the concentration is 1-2 mol/L hydrochloric acid, and the stripping acid II is at a concentration of 0.1-0.5 mol/L hydrochloric acid for stripping.
  • V 4 indicates newly added
  • the volume of the liquid, V fi3 ⁇ 4£ei represents the volume of the stripping acid I
  • V stripping acid ⁇ means the volume of the stripping acid II
  • the second stripping solution has an outlet.
  • the first stripping solution has a high content of cerium and a purity of about 99%.
  • the second stripping solution mainly contains Heavy rare earth element, the organic phase 13 after stripping is washed with pure water and then de-acidized. After sodium saponification, it can be returned to use. After multiple extractions, a purity of 99.999% cerium chloride solution is obtained.
  • the ⁇ value is removed by impurities, and then precipitated by CP-oxalic acid or soda ash for 1 ⁇ 5h, and then washed thoroughly with secondary ionized water and then sent to roasting.
  • the invention adopts a full-wet green process to recover rare earth elements in waste rare earth luminescent materials, and realizes complete separation and purification of lanthanum, cerium, lanthanum, cerium, light, medium and heavy rare earth elements in waste rare earth luminescent materials, and recovery rate of rare earth elements high.
  • the recovery of rare earth from waste rare earth luminescent materials not only protects China's valuable medium and heavy rare earth strategic resources, but also protects the environment. On the one hand, it avoids the pollution caused by the waste rare earth products itself; on the other hand, it reduces the consumption of the ion-type rare earth mineral resources in the south, and greatly reduces the serious environmental burden brought by the mining, selection and smelting of rare earth minerals.
  • the main advantages of the invention are:
  • the invention can collect and remove mercury from waste rare earth fluorescent lamps and solve the environmental pollution problem of mercury;
  • the invention can disintegrate the crystal structure of the ceramic phase of the waste rare earth luminescent material, thereby separating the rare earth ions for further extraction and purification;
  • the invention can remove A1 impurity element efficiently and improve the recovery rate of rare earth. At present, there are no related complete sets of technology and process solutions at home and abroad;
  • the invention solves the problem of recycling and recycling of the extraction tail liquid in the process of recycling and recycling waste rare earth luminescent materials, reduces raw material input and waste discharge, and realizes energy saving and emission reduction.
  • the invention solves the three key technologies of mercury pollution, ceramic phase crystal structure dissociation and A1 impurity element removal of waste rare earth fluorescent lamp and its waste rare earth luminescent material, and eliminates the secondary pollution problem of the recycling process to the utmost extent,
  • the rare earth has high recovery rate and does not cause secondary pollution.
  • the equipment is simple and easy to industrialize.
  • 1 is a flow chart of an overall implementation process of a method for recovering rare earth from waste rare earth luminescent materials according to the present invention, which is divided into six parts: (1) collection of waste rare earth luminescent materials; (2) pretreatment of waste rare earth luminescent materials; 3) extraction and separation of rare earth elements; (4) extraction and purification of rare earth elements; (5) precipitation of rare earth elements; (6) roasting of rare earth element precipitates.
  • Figure 5 is a flow chart of the purification process of rare earth element cerium in the present invention
  • Disused fluorescent lamps and CRT monitors are disassembled and crushed, and mercury vapor is collected under negative pressure.
  • the waste phosphor is washed with a 20% acetone solution, and the concentration of 0.8g/L potassium permanganate is used for oxidative mercury removal for 4h.
  • the zinc sulfide addition amount is 0.8g/L cleaning solution, and Hg 2+ is precipitated by sulfurization.
  • Activated carbon removes residual mercury from the phosphor.
  • the cleaned rare earth luminescent material and the alkali (NaOH) are mixed and stirred uniformly, and the alkali fusion product obtained after alkali fusion at 80 CTC for 1 hour at a mass ratio of 1:6 is uniformly washed with secondary deionized water.
  • the remaining NaOH and part of NaA10 are added to the rare earth-containing insolubles.
  • 6 mol/L hydrochloric acid was used for acid hydrolysis at 70 ° C for 2 h.
  • the solid-liquid ratio of insoluble matter to hydrochloric acid was 1:10, and the acid hydrolysis solution was adjusted to pH 3 with ammonia water to add 4% by weight.
  • the flocculating agent removes Al 3+ from the acid hydrolysis solution to obtain a rare earth chloride solution.
  • the rare earth chloride solution was adjusted to a pH of 4, and the REC1 3 content was 0.5 mol/L, and the extractant was subjected to extraction and separation of rare earth by using 0.5 mol/L of P204-sulfonated kerosene.
  • the light rare earth group is grouped, and the rare earth (Ce Eu Tb and BY) is extracted into the organic phase, and the light rare earth Ce entering the organic phase is washed with a concentration of 0.9 mol/L hydrochloric acid as the washing liquid 1.
  • the light rare earth is grouped out of the organic phase.
  • the rare earth is stripped with 2.5 mol/L hydrochloric acid.
  • the middle rare earth is grouped.
  • the P204-sulfonated kerosene is used as the organic phase to extract the heavy rare earth.
  • the aqueous phase 2 is obtained with cerium and lanthanum-rich concentrates respectively.
  • the formulation liquid containing REC1 3 is 0.5mol/L
  • the extracting agent is 1mol/L P204-sulfonated kerosene
  • the first stage fractionation extraction 35% saponification degree extractant and rare earth
  • the feed liquid enters the tank at the same time and flows into the tank after 10 stages of saponification.
  • the organic phase 7 is washed with 5.5 mol/L hydrochloric acid, and the flow ratio V : V
  • the effluent flows out, and the ruthenium is adsorbed on the extraction chromatography column.
  • concentration of 0.8 mol/L hydrochloric acid is used as the pickling solution 5 and flows through the P507 extraction chromatography column.
  • the feed amount is 15 g/100 g of resin, and the flow rate is 2 ml/min. ⁇ cm 2 to obtain a yttrium chloride solution with a purity of 99.99%.
  • the washed organic phase 11 containing non-antimony rare earth and a small amount of cerium is subjected to secondary extraction, and the organic phase is subjected to stripping acid I, a concentration of 1 mol/L hydrochloric acid, and a stripping acid II at a concentration of 0.3 mol/L hydrochloric acid.
  • the second stripping solution has an outlet.
  • the first stripping solution has a high content of cerium and a purity of about 99%.
  • the second stripping solution mainly contains non-heavy rare earth elements, and the organic phase 13 after stripping. After washing with pure water and removing the free acid, it can be returned to sodium saponification. After multiple extractions, a solution of 99.999% ruthenium chloride is obtained.
  • the obtained high-purity rare earth chloride is precipitated by oxalic acid, and the precipitation reaction time is lh. After washing with secondary ionized water, it is calcined at 100CTC for 1 hour to prepare 4N ⁇ 6N rare earth oxides.
  • Disused fluorescent lamps and CRT monitors are disassembled and broken, and mercury vapor is collected under negative pressure.
  • the waste phosphor was washed with a 30% acetone solution, and oxidized and dehydrated for 5 h at a concentration of lg/L potassium permanganate to remove residual mercury from the phosphor.
  • the cleaned rare earth luminescent material and the alkali (KOH) are mixed and stirred uniformly, and the alkali fusion product obtained after alkali fusion at 100 CTC for 3 hours is uniformly removed by mass ratio 1:10 with water, and then washed with secondary deionized water. Remaining KOH and part of KA10 to insoluble matter containing rare earth.
  • Acid hydrolysis was carried out at 8 °C with 8 mol/L hydrochloric acid for 4 h.
  • the solid-liquid ratio of insoluble matter to hydrochloric acid was 1:3, and the acid hydrolysis solution was adjusted to pH 4 with aqueous ammonia, and 5 ⁇ % of 1 ⁇ was added.
  • the flocculating agent removes Al 3+ from the acid hydrolysis solution to obtain a rare earth chloride solution.
  • the rare earth chloride solution was adjusted to a pH of 3.5, and the REC1 3 content was 1 mol/L, and the extractant was subjected to extraction and separation of rare earth by using 1.5 mol/L of P204-sulfonated kerosene.
  • the light rare earth group is grouped, and the rare earth (Ce, Eu, Tb, and BY) is extracted into the organic phase, and the light rare earth Ce entering the organic phase is washed with a concentration of 0.6 mol/L hydrochloric acid as the washing liquid 1, and the flow ratio is V : V
  • 4 : V ffi 2.5: 1:0.25, a solution of CeCl 3 was obtained.
  • the middle rare earth is grouped.
  • the P204-sulfonated kerosene is used as the organic phase to extract the heavy rare earth, and the outlet water.
  • Phase 2 obtained the enthalpy and lanthanum-rich enrichment, and the organic phase of the intermediate rare earth group was back-extracted with 4 mol/L hydrochloric acid.
  • was obtained. Enriched matter, wherein the strontium content is about 75%
  • the formulation liquid contains REC1 3 as lmol/L, extractant is 0.5mol/L P204-sulfonated kerosene, the first stage fractionation extraction: 40% saponification degree extractant and rare earth
  • the feed liquid is simultaneously introduced into the tank and flows into the tank to form a rare earth saponification form.
  • the organic phase 7 is washed with 3 mol/L hydrochloric acid, and the flow ratio V : V
  • 4 : V ffi 10: l: 0.8, enters the second Fractional fractionation extraction: the organic phase 8 flowing out of the first extraction section is used as the feed liquid, and the second phase is the same organic phase and washing liquid as the first stage, V: V
  • 4 : V ffi 12:1:1, After multiple extractions, a cerium chloride solution having a purity of 99.99% was finally obtained.
  • the pure ruthenium solution is oxidized with H 2 O 2 to form a trivalent ruthenium, and the acidity is adjusted to 0.7 with hydrochloric acid, and the P507 extraction color layer column is passed to control the flow rate and the feed amount of the rare earth material, and the impurity ions such as zinc and calcium are used.
  • the effluent flows out, and the ruthenium is adsorbed on the extraction chromatography column.
  • the concentration of 1.2 mol/L hydrochloric acid is used as the acid washing liquid 5 and flows through the P507 extraction chromatography column.
  • the feed amount is 20 g/100 g resin, and the flow rate is 1.5 ml/ Min ⁇ cm 2 , a 99.99% cerium chloride solution was obtained.
  • the washed organic phase 11 containing non-cerium rare earth and a small amount of cerium is subjected to secondary extraction, and the organic phase is extracted with a stripping acid I, a concentration of 1.5 mol/L hydrochloric acid, and a stripping acid II at a concentration of 0.1 mol/L hydrochloric acid.
  • the second stripping solution has an outlet.
  • the first stripping solution has a high content of cerium and a purity of about 99%.
  • the second stripping solution mainly contains non-heavy rare earth elements, and the organic phase 13 after stripping. After washing with pure water and removing the free acid, it can be returned to sodium saponification. After multiple extractions, a solution of 99.999% ruthenium chloride is obtained.
  • the obtained high-purity rare earth chloride was precipitated by oxalic acid, and the precipitation reaction time was 2 hours. After washing with secondary ionized water, it was calcined at 60 CTC for 3 hours to obtain 4N ⁇ 6N rare earth oxides.
  • Disused fluorescent lamps and CRT monitors are disassembled and broken, and mercury vapor is collected under negative pressure.
  • the waste fluorescent powder was washed with a 10% by weight acetone solution, and the concentration of 0.2 g/L potassium permanganate was used for oxidative demercuration for 0.5 h to remove residual mercury in the phosphor.
  • the cleaned rare earth luminescent material and the alkali (NaOH) are mixed and stirred uniformly, and the alkali fusion product obtained after alkali fusion for 5 hours at 120 CTC is uniformly removed by mass ratio 1:2 with water, and then washed with secondary deionized water.
  • the remaining NaOH and part of NaA10 are added to the rare earth-containing insolubles.
  • Acid hydrolysis was carried out at 80 ° C for 6 h with 3 mol/L hydrochloric acid.
  • the solid-liquid ratio of insoluble matter to hydrochloric acid was 1:5, and the pH of the acid solution was adjusted to 5 with ammonia water, and 2% of 1% was added.
  • the flocculating agent removes Al 3+ from the acid hydrolysis solution to obtain a rare earth chloride solution.
  • the rare earth chloride solution was adjusted to a pH of 4, and the REC1 3 content was 1.5 mol/L, and the extractant was subjected to extraction and separation of rare earth by using 0.5 mol/L of P204-sulfonated kerosene.
  • the light rare earth group is grouped, and the rare earth (Ce, Eu, Tb, and BY) is extracted into the organic phase, and the concentration is 0.8 mol/L hydrochloric acid as the washing liquid 1
  • the light rare earth Ce was washed in the organic phase, and the flow ratio was VV
  • 4 : V ffi 3:1: 0.3 to obtain a CeCl 3 solution.
  • the middle rare earth is grouped, and finally the P204-sulfonated kerosene is used as the organic phase to extract the heavy rare earth.
  • the outlet aqueous phase 2 is obtained with cerium and lanthanum-rich concentrates respectively.
  • the formulation liquid containing REC1 3 is 1.5mol/L
  • the extracting agent is 1mol/L P204-sulfonated kerosene
  • the first stage fractionation extraction 25% saponification degree extractant and rare earth
  • the feed liquid enters the tank at the same time and flows into the trough to form a rare earth saponification form.
  • the organic phase 7 is washed with 4.5 mol/L hydrochloric acid, and the flow ratio is VV
  • 4 : V ffi 15: l: 1.2, and enters the second stage.
  • the blending solution containing REC1 3 is 1.5 mol / L pH value 3, so that it flows through the reduction column containing zinc particles and the extraction chromatography column with P507 extraction resin connected in series, and control
  • the amount of the material was 10 g/100 g of resin, the flow rate was 0.5 ml/min ⁇ cm 2 , and the effluent was a pure hydrazine solution.
  • the pure ruthenium solution is oxidized with H 2 O 2 to form a trivalent ruthenium, and the acidity is adjusted to 0.9 with hydrochloric acid, and the P507 extraction color layer column is passed to control the flow rate and the feed amount of the rare earth material, and the impurity ions such as zinc and calcium are used.
  • the effluent flows out, and the ruthenium is adsorbed on the extraction chromatography column, and the concentration of 1.5 mol/L hydrochloric acid is used as the acid washing liquid 5 through the P507 extraction chromatography column, and the feed amount is 5 g/100 g resin, and the flow rate is 2 ml/min. ⁇ cm 2 to obtain a yttrium chloride solution with a purity of 99.99%.
  • the second stripping solution has an outlet, the first stripping solution has a high content of cerium, the purity is about 99%, the second counter
  • the extract contains mainly non-heavy rare earth elements.
  • the organic phase 13 after stripping is washed with pure water and then de-acidized. After sodium saponification, it can be returned to use. After multiple extractions, a purity of 99.999% cerium chloride solution is obtained.
  • the obtained high-purity rare earth chloride was precipitated by oxalic acid, and the precipitation reaction time was 3 hours. After washing with secondary ionized water, it was calcined at 70 CTC for 5 hours to prepare 4N ⁇ 6N rare earth oxides.
  • Disused fluorescent lamps and CRT monitors are disassembled and crushed, and mercury vapor is collected under negative pressure.
  • the waste phosphor is washed with a 20% acetone solution and oxidized for mercury removal with a concentration of 0.5 g/L potassium permanganate for 2 h. Remove residual mercury from the phosphor.
  • the washed rare earth luminescent material and the alkali (KOH) are mixed and stirred uniformly, and the alkali fusion product obtained after alkali fusion for 7 hours at 60 CTC is uniformly removed by mass ratio 1:4 with water, and then washed with secondary deionized water.
  • the remaining KOH and a part of KA10 2 give a rare earth-containing insoluble matter.
  • Acid hydrolysis was carried out at 5 ° C for 8 h with 5 mol/L hydrochloric acid.
  • the solid-liquid ratio of insoluble matter to hydrochloric acid was 1:7, and the acid hydrolysis solution was adjusted to pH 3 with ammonia water to add 3 ⁇ % of 1 ⁇ .
  • the flocculating agent removes Al 3+ from the acid hydrolysis solution to obtain a rare earth chloride solution.
  • the rare earth chloride solution is adjusted to a pH of 4.5, and wherein the REC1 3 content is 0.5 mol/L, and the extractant is subjected to extraction and separation of rare earth by using 1 mol/L of P204-sulfonated kerosene.
  • the formulation liquid containing REC1 3 is 0.5mol/L
  • the extracting agent is 1.5mol/L P204-sulfonated kerosene
  • the first stage fractionation extraction 30% saponification degree extractant
  • the rare earth liquid enters the tank at the same time and flows into the trough after 10 stages. After the extraction, the organic phase 7 is washed with 3 mol/L hydrochloric acid.
  • the pure ruthenium solution is oxidized with 3 ⁇ 40 2 to form a trivalent ruthenium, and the acidity is adjusted to 0.2 with hydrochloric acid, and the P507 extraction chromatography column is passed to control the flow rate and the feed amount of the rare earth material, and the impurity ions such as zinc and calcium accompany the effluent.
  • the ruthenium is adsorbed on the extraction chromatography column, and the concentration of 0.4 mol/L hydrochloric acid is used as the pickling solution 5 to flow through the P507 extraction chromatography column, and the feed amount is 10 g/100 g of resin, and the flow rate is 2.5 ml/min. Cm 2 , a 99.99% cerium chloride solution was obtained.
  • the second stripping solution has an outlet.
  • the first stripping solution has a high content of cerium and a purity of about 99%.
  • the second stripping solution mainly contains non-heavy rare earth elements, and the organic phase 13 after stripping. After washing with pure water and removing the free acid, it can be returned to sodium saponification. After multiple extractions, a solution of 99.999% ruthenium chloride is obtained.
  • the obtained high-purity rare earth chloride was precipitated by oxalic acid, and the precipitation reaction time was 4 hours. After washing with secondary ionized water, it was calcined at 80 CTC for 7 hours to prepare 4N ⁇ 6N rare earth oxides.
  • Disused fluorescent lamps and CRT monitors are disassembled and broken, and mercury vapor is collected under negative pressure.
  • the used phosphors were washed with a 10% acetone solution and oxidized and dehydrated for 3 h at a concentration of 0.8 g/L potassium permanganate to remove residual mercury from the phosphor.
  • the cleaned rare earth luminescent material and the alkali (NaOH) are mixed and stirred uniformly, and the alkali fusion product obtained after alkali fusion for 9 hours at 80 CTC is uniformly removed by mass ratio 1:6 with water and then washed with secondary deionized water.
  • the remaining NaOH and part of NaA10 are added to the rare earth-containing insolubles.
  • the acid-solution ratio of insoluble matter to hydrochloric acid was 1:10 using 6 mol/L hydrochloric acid, and the pH of the insoluble matter to hydrochloric acid was 1:10.
  • the pH of the acid solution was adjusted to 4 with ammonia water, and 4% of the compound was added.
  • the flocculating agent removes Al 3+ from the acid hydrolysis solution to obtain a rare earth chloride solution.
  • the rare earth chloride solution was adjusted to a pH of 3.5, and the REC1 3 content was 1 mol/L, and the extractant was subjected to extraction and separation of rare earth by using 1.5 mol/L of P204-sulfonated kerosene.
  • the middle rare earth is grouped.
  • the P204-sulfonated kerosene is used as the organic phase to extract the heavy rare earth.
  • the aqueous phase 2 is obtained with cerium-rich and cerium-rich aggregates respectively.
  • the formulation liquid contains REC1 3 as lmol/L, extractant is 0.5mol/L P204-sulfonated kerosene, the first stage fractionation extraction: saponification degree 35% extractant and rare earth
  • the feed liquid is simultaneously introduced into the tank and flows into the tank to form a rare earth saponification form into the tank.
  • the organic phase 7 is washed with 3.5 mol/L hydrochloric acid, and the flow ratio V: V
  • 4 : V ffi 20: 1:0.3, enters the first Two-stage fractional extraction: the organic phase 8 flowing out of the first extraction section is used as the feed liquid, and the second phase is the same organic phase and washing liquid as the first stage, V : V
  • 4 : V ffi 12: l: 0.35 After multiple extractions, a cerium chloride solution having a purity of 99.99% is finally obtained.
  • the impurity ions such as zinc and calcium flow out with the effluent, and the ruthenium is adsorbed in the extraction color.
  • a concentration of 0.6 mol/L hydrochloric acid was used as the pickling solution 5 to flow through the P507 extraction chromatography column, the feed amount was 15 g/100 g of resin, the flow rate was 1.5 ml/min ⁇ cm 2 , and the purity was 99.99%.
  • Barium chloride solution was used as the pickling solution 5 to flow through the P507 extraction chromatography column, the feed amount was 15 g/100 g of resin, the flow rate was 1.5 ml/min ⁇ cm 2 , and the purity was 99.99%. Barium chloride solution.
  • the organic phase is extracted with a stripping acid I, a concentration of 1.5 mol/L hydrochloric acid, and a stripping acid II at a concentration of 0.4 mol/L hydrochloric acid.
  • the stripping solution has an outlet
  • the first stripping solution has a high content of cerium, and the purity is about 99%.
  • the secondary stripping solution mainly contains non-heavy rare earth elements.
  • the organic phase 13 after stripping is washed with pure water and then removed to free acid. After sodium saponification, it can be returned to use. After multiple extractions, the purity is 99.999%. Solution.
  • the obtained high-purity rare earth chloride was precipitated by oxalic acid, and the precipitation reaction time was 5 hours. After washing with secondary ionized water, it was calcined at 90 CTC for 9 hours to prepare 4N ⁇ 6N rare earth oxides.
  • Disused fluorescent lamps and CRT monitors are disassembled and broken, and mercury vapor is collected under negative pressure.
  • the used phosphors were washed with a 20% acetone solution and oxidized and dehydrated for 0.5 h at a concentration of lg/L potassium permanganate to remove residual mercury from the phosphor.
  • the cleaned rare earth luminescent material and the alkali (KOH) are mixed and stirred uniformly, and the alkali fusion product obtained after alkali fusion at 100 CTC for 2 hours is uniformly removed by mass ratio 1:8 with water and then washed with secondary deionized water.
  • the remaining KOH and a part of KA10 2 give a rare earth-containing insoluble matter.
  • the acid-liquid ratio of insoluble matter to hydrochloric acid was 1:4 using 8 mol/L hydrochloric acid at 80 ° C, and the pH of the acid solution was adjusted to 3 with ammonia water, and 5 ⁇ % of 1 ⁇ was added.
  • the flocculating agent removes Al 3+ from the acid hydrolysis solution to obtain a rare earth chloride solution.
  • the rare earth chloride solution was adjusted to a pH of 4, and the REC1 3 content was 1.5 mol/L, and the extractant was subjected to extraction and separation of rare earth by using 0.5 mol/L of P204-sulfonated kerosene.
  • the middle rare earth is grouped, and finally the ⁇ 204-sulfonated kerosene is used as the organic phase extraction weight.
  • the feed liquid is simultaneously introduced into the tank and flows into the trough to form a rare earth saponification form.
  • the organic phase 7 is washed with 4 mol/L hydrochloric acid, and the flow ratio is VV
  • 4 : V ffi 10:1: 1.2, and the second stage is fractionated.
  • the organic phase 8 flowing out of the first extraction section is used as the feed liquid, and the second phase is the same organic phase and washing liquid as the first stage, V : V
  • 4 : V ffi 18:1:2, After the second extraction, a cerium chloride solution having a purity of 99.99% was finally obtained.
  • the blending solution containing REC1 3 is 1.5mol/L pH 2, and it flows through the reduction column containing zinc particles and the extraction chromatography column with P507 extraction resin connected in series, and the control is carried out.
  • the amount of the material was 25 g/100 g of resin, the flow rate was 0.5 ml/min ⁇ cm 2 , and the effluent was a pure hydrazine solution.
  • the pure ruthenium solution is oxidized with H 2 O 2 to form a trivalent ruthenium, and the acidity is adjusted to 0.6 with hydrochloric acid, and the P507 extraction color layer column is passed, and the flow rate and the feed amount of the rare earth material are controlled, and impurity ions such as zinc and calcium are used.
  • the effluent flows out, and the ruthenium is adsorbed on the extraction chromatography column.
  • the concentration of 0.8 mol/L hydrochloric acid is used as the acid washing liquid 5 and flows through the P507 extraction chromatography column.
  • the feed amount is 20 g/100 g resin, and the flow rate is 2 ml/min. ⁇ cm 2 to obtain a yttrium chloride solution with a purity of 99.99%.
  • the second stripping solution has an outlet.
  • the first stripping solution has a high content of cerium and a purity of about 99%.
  • the second stripping solution mainly contains non-heavy rare earth elements, and the organic phase 13 after stripping. After washing with pure water and removing the free acid, it can be returned to sodium saponification. After multiple extractions, a solution of 99.999% ruthenium chloride is obtained.
  • the obtained high-purity rare earth chloride was precipitated by oxalic acid, and the precipitation reaction time was lh. After washing with secondary ionized water, it was calcined at 100CTC for 8 hours to prepare 4N ⁇ 6N rare earth oxides.
  • Disused fluorescent lamps and CRT monitors are disassembled and broken, and mercury vapor is collected under negative pressure.
  • the waste phosphor was washed with a 30% by weight acetone solution, and the residual mercury in the phosphor was removed by oxidative demercuration for 1.5 h at a concentration of 0.2 g/L potassium permanganate.
  • the cleaned rare earth luminescent material and the alkali (NaOH) are mixed and stirred uniformly, and the alkali fusion product obtained after alkali fusion for 6 hours at 120 CTC is uniformly removed by mass ratio 1:1 with water, and washed with secondary deionized water.
  • the remaining NaOH and part of NaA10 are added to the rare earth-containing insolubles.
  • Acid hydrolysis was carried out at 30 ° C for 5 h with 3 mol/L hydrochloric acid.
  • the solid-liquid ratio of insoluble matter to hydrochloric acid was 1:6, and the acid hydrolysis solution was adjusted to pH 4 with ammonia water, and 2% of 1% was added.
  • the flocculating agent removes Al 3+ from the acid hydrolysis solution to obtain a rare earth chloride solution.
  • the rare earth chloride solution is adjusted to a pH of 4.5, and wherein the REC1 3 content is 0.5 mol/L, and the extractant is subjected to extraction and separation of rare earth by using 1 mol/L of P204-sulfonated kerosene.
  • the light rare earth group is exported to the organic phase 1 by stripping the rare earth with 2.5 mol/L hydrochloric acid, and the flow ratio is VV.
  • V water 0.15:1:0.1 for medium rare earth grouping.
  • P204-sulfonated kerosene is used as organic phase to extract heavy rare earth, and outlet water phase 2 is respectively obtained to obtain cerium and lanthanum-rich concentrates.
  • the formulation liquid containing REC1 3 is 0.5mol/L
  • the extracting agent is 1.5mol/L P204-sulfonated kerosene
  • the first stage fractionation extraction saponification degree 25% extractant
  • the rare earth liquid enters the tank at the same time and flows into the trough after 10 stages.
  • the organic phase 7 is washed with 4.5 mol/L hydrochloric acid, and the flow ratio V: V
  • 4 : V ffi 15: l: 0.8, enters
  • 4 : V ffi 12: l: 1.5, After multiple extractions, a cerium chloride solution having a purity of 99.99% is finally obtained.
  • the pure ruthenium solution is oxidized with 3 ⁇ 40 2 to form a trivalent ruthenium, and the acidity is adjusted to 0.8 with hydrochloric acid, and the P507 extraction chromatography column is passed to control the flow rate and the feed amount of the rare earth material, and the impurity ions such as zinc and calcium accompany the effluent.
  • the ruthenium is adsorbed on the extraction chromatography column, and the concentration of 1 mol/L hydrochloric acid is used as the acid washing liquid 5 through the P507 extraction chromatography column, and the feed amount is 5 g/100 g resin, and the flow rate is 2.5 ml/min ⁇ cm. 2 , a purity of 99.99% cerium chloride solution is obtained.
  • the organic phase 11 containing non-cerium rare earth and a small amount of cerium is subjected to secondary extraction, and the organic phase is subjected to stripping acid I, the concentration is 1 mol/L hydrochloric acid, and the stripping acid II is at a concentration of 0.1 mol/L hydrochloric acid.
  • the flow ratio is V.
  • the second stripping solution has an outlet.
  • the first stripping solution has a high content of cerium and a purity of about 99%.
  • the second stripping solution mainly contains non-heavy rare earth elements, and the organic phase 13 after stripping. After washing with pure water and removing the free acid, it can be returned to sodium saponification. After multiple extractions, a solution of 99.999% ruthenium chloride is obtained.
  • the obtained high-purity rare earth chloride was precipitated by oxalic acid, and the precipitation reaction time was 2 hours. After washing with secondary ionized water, it was baked at 110 CTC for 6 hours to obtain 4N ⁇ 6N rare earth oxides.
  • Disused fluorescent lamps and CRT monitors are disassembled and broken, and mercury vapor is collected under negative pressure.
  • the used phosphors were washed with a 10% acetone solution and oxidized for mercury removal for 0.5 h at a concentration of 0.5 g/L potassium permanganate to remove residual mercury from the phosphor.
  • the rare earth chloride solution was adjusted to a pH of 3.5, and the REC1 3 content was 1 mol/L, and the extractant was subjected to extraction and separation of rare earth by using 1.5 mol/L of P204-sulfonated kerosene.
  • the light rare earth group is grouped, the rare earth (Ce, Eu, Tb and BY) is extracted into the organic phase, and the light rare earth Ce entering the organic phase is washed with a concentration of 0.7 mol/L hydrochloric acid as the washing liquid 1, and the flow ratio is V: V
  • 4 : V ffi 2.5: 1:0.3, a solution of CeCl 3 was obtained.
  • the formulation liquid contains REC1 3 as lmol/L, extractant is 0.5mol/L P204-sulfonated kerosene, the first stage fractionation extraction: 30% saponification degree extractant and rare earth
  • the feed liquid enters the tank at the same time and flows into the trough to form a rare earth saponification form.
  • the organic phase 7 is washed with 5 mol/L hydrochloric acid, and the flow ratio V : V
  • the pure ruthenium solution is oxidized with 3 ⁇ 40 2 to form a trivalent ruthenium, and the acidity is adjusted to 1 with hydrochloric acid, and the P507 extraction chromatography column is passed to control the flow rate and the feed amount of the rare earth material, and the impurity ions such as zinc and calcium accompany the effluent.
  • the ruthenium is adsorbed on the extraction chromatography column, and the concentration of 0.3 mol/L hydrochloric acid is used as the pickling solution 5 to flow through the P507 extraction chromatography column, and the feed amount is 10 g/100 g of resin, and the flow rate is 1.5 ml/min.
  • Cm 2 a 99.99% cerium chloride solution was obtained.
  • the washed organic phase 11 containing non-cerium rare earth and a small amount of cerium is subjected to secondary extraction, and the organic phase is extracted with a stripping acid I, a concentration of 1.5 mol/L hydrochloric acid, and a stripping acid II at a concentration of 0.2 mol/L hydrochloric acid.
  • the second stripping solution has an outlet, and the first stripping solution has a high content of cerium, and the purity is about 99%.
  • the liquid mainly contains non-heavy rare earth elements.
  • the organic phase 13 after stripping is washed with pure water and then removed to free acid. After sodium saponification, it can be returned to use. After multiple extractions, a purity of 99.999% cerium chloride solution is obtained.
  • the obtained high-purity rare earth chloride was precipitated by oxalic acid, and the precipitation reaction time was 3 hours. After washing with secondary ionized water, it was calcined at 120 CTC for 4 hours to prepare 4N ⁇ 6N rare earth oxides.

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Abstract

A method for separating and recovering rare earth from a waste rare-earth-containing light-emitting material comprises the following process steps: collecting of a waste rare-earth-containing light-emitting material, comprising quick identification and dismantling and breaking of rare-earth containing fluorescent lamps, breaking of CRT displays, separating of the waste rare-earth-containing light-emitting material from glass substrates and collecting of same; pretreatment of the waste rare-earth-containing light-emitting material, comprising removal of mercury, oxidation, precipitation, alkali-based fusion, and acidolysis; extraction-based separation of the rare earth elements to obtain a rare earth chloride concentrate; extraction-based purification of the rare earth elements to obtain highly pure rare earth chlorides; precipitation-based separation of the rare earth elements to obtain a precipitate of rare earth oxalate or rare earth carbonate; baking of the precipitate of rare earth oxalate or rare earth carbonate to obtain highly pure rare earth oxides. The method separates the rare earth elements Ce, Eu, Tb and Y from impurity elements such as Mg, Ba, and Ca, completely separates and recovers light, medium, and heavy rare earth elements, and obtains highly pure rare earth oxides through purification, so as to comprehensively recover and use resources. The process is reasonable, economical, and practical, the recovery rate of the rare earth is high, and the product has a high added value.

Description

一种从废旧稀土发光材料中回收稀土的方法 技术领域  Method for recovering rare earth from waste rare earth luminescent material
本发明属于资源循环再利用领域,特别是涉及一种从废旧稀土发光材料中综 合回收稀土的方法。  The invention belongs to the field of resource recycling, and particularly relates to a method for comprehensively recovering rare earth from waste rare earth luminescent materials.
背景技术 Background technique
稀土用量日益增长,战略地位日益凸显,被誉为"工业味精"、 "工业维生素" 等, 是高新技术必不可少的工业原料, 被广泛应用于电子信息、 国防军工、 冶金 机械、 石油化工、 农牧等各个领域。 我国是世界上稀土最丰富的国家, 长期提供 世界稀土需求量的 90%以上, 导致我国从 20世纪 70年代占世界总量的 74%, 下 降到 33%, 并且环境污染严重, 生态破坏加剧。  The increasing use of rare earths and its strategic position have become increasingly prominent. It is known as "industrial MSG" and "industrial vitamins". It is an indispensable industrial raw material for high-tech, and is widely used in electronic information, national defense, metallurgical machinery, petrochemicals, Farming and animal husbandry and other fields. China is the country with the richest rare earths in the world, providing more than 90% of the world's rare earth demand for a long time. As a result, China has fallen from 74% of the world's total in the 1970s to 33%, and environmental pollution is serious, and ecological damage is intensified.
我国稀土二次资源回收发展空间和潜力巨大。 目前我国日光灯灯管产量和使 用量居世界首位, 2010年我国电光源总产量为 80亿支,其中稀土荧光灯 15亿支, 稀土荧光粉约 6000 吨。 显像管是阴极射线管 (CRT) 电视机的关键部件, 约占 CRT 电视机总质量的 60%。 据统计, 2008 年, 我国电视机居民保有量为 50 419 万台。 从 2005年起我国迎来电视机更新换代的高峰, 预计每年至少有 500万台 电视机报废, CRT显像管屏玻璃上的荧光粉涂层含有金属络合物等物质、铕、 钇 等稀土金属元素, 稀土荧光粉含量 10-60g/只。  China's rare earth secondary resources recycling development space and potential is huge. At present, the output and dosage of fluorescent lamps in China ranks first in the world. In 2010, the total output of electric light sources in China was 8 billion, including 1.5 billion rare earth fluorescent lamps and about 6,000 tons of rare earth fluorescent powder. The picture tube is a key component of a cathode ray tube (CRT) TV set, accounting for approximately 60% of the total mass of a CRT TV. According to statistics, in 2008, the number of TV households in China was 504.19 million. Since 2005, China has ushered in the peak of TV replacement. It is estimated that at least 5 million TV sets will be scrapped every year. The phosphor coating on CRT tube glass contains metal complexes, rare earth metals such as lanthanum and cerium. , rare earth phosphor content of 10-60g / only.
目前国内对废弃荧光灯稀土资源回收研究较少, 基本处于起步阶段, 大部分 废旧荧光灯随生活垃圾进行焚烧或掩埋, 荧光灯中的稀土金属及少量的汞的环境 累积性、 生物吸收与富集性、 通过食物链摄入机体内的蓄积性及其可能产生的生 物毒性效应对人体和环境都造成巨大的危害, 国外在处理废弃荧光灯, 仅处理灯 管中汞的, 废旧 CRT显示器绝大多数仅仅回收其中的玻璃部分, 均未对有价值 的三基色荧光粉实现稀土元素 Ce、 Eu、 Tb和 Y高效地全分离、 提纯和回收。  At present, there are few studies on the recovery of rare earth resources for waste fluorescent lamps in China, which are basically in the initial stage. Most of the waste fluorescent lamps are incinerated or buried with domestic garbage, and the environmental accumulation, bioabsorption and enrichment of rare earth metals and small amounts of mercury in fluorescent lamps. The accumulation of the food in the food chain and its possible biotoxic effects cause great harm to the human body and the environment. Foreign countries are dealing with waste fluorescent lamps, only dealing with mercury in the lamps, and most of the used CRT monitors are only recycled. The glass fractions do not efficiently separate, purify and recover the rare earth elements Ce, Eu, Tb and Y for valuable trichromatic phosphors.
废旧稀土发光材料等二次资源循环再利用与原生稀土矿产最大的区别有两 点: 一是废旧稀土发光材料经过高温煅烧合成的陶瓷相,一般为方铁锰矿立方晶 系、 磁铅矿六方晶系、 独居石单斜晶系、 单斜晶系 Si04四面体 β -氧化铝六方晶 系、 磷灰石六方晶系等结构, 晶体结构复杂, 结构稳定, 稀土离子难以分离; 二 是废旧稀土发光材料含有大量的 A1元素, 严重影响稀土的回收, 特别是稀土的 回收率低。 There are two differences between the recycling of secondary rare earth luminescent materials and the secondary resources of primary rare earth minerals: First, the ceramic phase synthesized by high-temperature calcination of waste rare earth luminescent materials, generally cubic iron-manganese cubic crystal system, magnetic lead ore hexagonal crystal System, monazite monoclinic system, monoclinic system Si0 4 tetrahedral β-alumina hexagonal system, apatite hexagonal system, etc., crystal structure is complex, structure is stable, rare earth ions are difficult to separate; second, waste rare earth The luminescent material contains a large amount of A1 element, which seriously affects the recovery of rare earth, especially the recovery rate of rare earth.
废旧稀土荧光灯及其废旧稀土发光材料回收再利用的三大关键技术,即汞污 染、 陶瓷相晶体结构解体和 A1杂质元素脱除, 国内外没有相关的成套技术和工 艺解决。 随着稀土, 特别是战略性中重稀土资源, 日益匮乏, 迫切需要继续开发 废旧稀土发光材料回收再利用的成套关键技术和工艺。  The three key technologies for the recycling and recycling of waste rare earth fluorescent lamps and their waste rare earth luminescent materials, namely mercury pollution, disintegration of ceramic phase crystal structure and removal of A1 impurity elements, have no relevant complete sets of technologies and processes at home and abroad. With the increasing scarcity of rare earths, especially strategic medium-heavy rare earth resources, there is an urgent need to continue to develop a complete set of key technologies and processes for the recycling and recycling of used rare earth luminescent materials.
发明内容 Summary of the invention
本发明目的是提供一种从废旧稀土发光材料中回收稀土的方法,通过废旧稀 土发光材料的收集、 预处理、 萃取分离、 萃取提纯、 沉淀和焙烧, 解决废旧稀土 荧光灯及其废旧稀土发光材料回收再利用的汞污染、 陶瓷相晶体结构解体和 A1 杂质元素脱除的问题,最大限度杜绝了回收过程的二次污染问题, 同时提高稀土 的回收率, 易于工业化生产。 The object of the present invention is to provide a method for recovering rare earth from waste rare earth luminescent materials, which solves waste rare earth by collecting, pretreating, extracting, extracting, purifying, precipitating and roasting of waste rare earth luminescent materials. The mercury pollution of the fluorescent lamp and its waste rare earth luminescent materials, the disintegration of the crystal phase of the ceramic phase and the removal of the A1 impurity element minimize the secondary pollution of the recycling process, improve the recovery rate of rare earth, and facilitate industrial production. .
本发明的主要步骤如下:  The main steps of the invention are as follows:
1 ) 废旧稀土发光材料的收集, 包括稀土荧光灯的快速识别及其拆解破碎、 CRT显示器的破碎、 废旧稀土发光材料与玻璃基体剥离和收集;  1) Collection of waste rare earth luminescent materials, including rapid identification of rare earth fluorescent lamps and their disassembly and disassembly, crushing of CRT displays, stripping and collection of waste rare earth luminescent materials and glass substrates;
2) 废旧稀土发光材料的预处理, 包括脱汞氧化沉淀、 碱熔和酸解;  2) Pretreatment of waste rare earth luminescent materials, including mercury removal oxidative precipitation, alkali fusion and acid hydrolysis;
3 ) 稀土元素的萃取分离, 得到稀土氯化物富集物;  3) extraction and separation of rare earth elements to obtain rare earth chloride enrichment;
4) 稀土元素的萃取提纯, 得到 99.9%-99.9999%稀土氯化物;  4) extraction and purification of rare earth elements, obtaining 99.9%-99.9999% rare earth chloride;
5 )稀土元素的沉淀分离,得到 99.9%-99.9999%草酸稀土或碳酸稀土沉淀物; 5) precipitation separation of rare earth elements, obtaining 99.9%-99.9999% rare earth oxalate or rare earth carbonate precipitate;
6) 草酸稀土或碳酸稀土沉淀物的焙烧, 得到 99.9%-99.9999%稀土氧化物。 所述稀土元素主要为铈、 铽、 铕、 钇。 6) Calcination of oxalic acid rare earth or rare earth carbonate precipitate to obtain 99.9%-99.9999% rare earth oxide. The rare earth elements are mainly lanthanum, cerium, lanthanum and cerium.
以上所述的主要步骤具体包括:  The main steps described above specifically include:
1 ) 废旧稀土发光材料的收集:  1) Collection of waste rare earth luminescent materials:
( a) 采用人工辅助方式, 快速识别废旧稀土荧光灯, 采用全封闭式破碎, 负压收集汞蒸汽, 采用硫化沉淀及活性炭吸附等方式回收汞; 荧光粉、 玻璃及灯 头等采用重力分选方式收集。  (a) Using artificial assistance to quickly identify used rare earth fluorescent lamps, using fully enclosed crushing, collecting mercury vapor under negative pressure, and recovering mercury by means of sulfide precipitation and activated carbon adsorption; phosphors, glass and lamp holders are collected by gravity sorting .
(b) CRT显像管屏锥分离, 负压收集稀土荧光粉, 铅玻璃集中交于专业机 构处理;  (b) CRT tube screen cone separation, negative pressure collection of rare earth phosphors, lead glass is concentrated in professional institutions;
2) 废旧稀土发光材料的预处理:  2) Pretreatment of waste rare earth luminescent materials:
( a) 脱汞: 废弃荧光灯和 CRT显示器, 经拆解破碎, 负压收集汞蒸汽。 废 旧荧光粉采用浓度为 10~30 %的丙酮溶液清洗, 采用浓度为 0.2~lg/L高锰酸钾 进行氧化反应,添加硫化锌 0.3~0.8g/L,通过硫化反应沉淀 Hg2+,脱汞时间为 0.5~5h, 最后通过活性炭去除荧光粉中的残余汞。 (a) Mercury removal: Dispose of fluorescent lamps and CRT monitors, disassemble and crush, and collect mercury vapor under negative pressure. The waste fluorescent powder is washed with acetone solution with a concentration of 10~30%, and the oxidation reaction is carried out with a concentration of 0.2~lg/L potassium permanganate. The zinc sulfide is added 0.3-0.8g/L, and the Hg 2+ is precipitated by the sulfurization reaction. The mercury time is 0.5~5h, and finally the residual mercury in the phosphor is removed by activated carbon.
(b)碱熔: 按将清洗后的废旧稀土发光材料与碱混合搅拌均匀, (按质量比 计)废旧稀土发光材料: NaOH或 KOH为 1:1~10,在 600~1200°C下碱熔 l~10h, 碱熔产物经二次去离子多次洗涤后, 进入下一步酸解工艺。  (b) Alkali melting: According to the cleaned rare earth luminescent material and alkali mixed and stirred uniformly, (by mass ratio) waste rare earth luminescent materials: NaOH or KOH is 1:1~10, alkali at 600~1200°C After melting for l~10h, the alkali fusion product is washed twice by the second deionization and then enters the next acid hydrolysis process.
(c)酸解: 经洗涤后的碱熔产物, 采用 3~8mol/L的盐酸, 配制成固液比为 1:3~10的酸解液, 用氨水调节 pH在 3~5范围, 添加 2~5^%的1^。絮凝剂, 在 20~80°C酸解 l~8h, 去除酸解溶液中的 Al3+, 得到氯化稀土溶液。 (c) Acid hydrolysis: After washing, the alkali fusion product is prepared by using 3~8mol/L hydrochloric acid to prepare an acid hydrolysis solution with a solid-liquid ratio of 1:3~10, and adjusting the pH to a range of 3~5 with ammonia water. 2~5^% of 1^. The flocculant is acid-decomposed at 20~80 °C for 1~8h to remove Al 3+ from the acid hydrolysis solution to obtain a rare earth chloride solution.
3 ) 稀土元素萃取分离:  3) Extraction and separation of rare earth elements:
氯化稀土溶液, 调节 pH 值在 3.5~4.5 范围内, 且其中 REC13含量为 0.5~1.5mol/L,萃取剂采用 0.5~1.5mol/L 的 P204-磺化煤油,进行稀土的萃取分离。 首先进行轻稀土分组, 将稀土 (Ce、 Eu、 Tb和 Y) 萃入有机相, 以浓度为 0.6~1 mol/L盐酸作洗涤液 1将进入有机相的轻稀土 Ce洗下, 用 V 表示有机萃取剂体 积, V 4表示料液体积, V i*表示洗涤液体积,流比为 V : V ,4: V ffi=2~3: 1:0.2-0.3, 得到 CeCl3溶液。 轻稀土分组出口有机相 1用 1.5~2.5mol/L的盐酸反萃中稀土, 用 V «τ表示新有机相的体积, V 表示料液中有机相的体积, V *表示水相体积, 流比为 V新有: V料有: V水 =0.1~0.15:1:0.1~0.15进行中稀土分组, 最后用 P204-磺化 煤油作有机相萃取重稀土, 出口水相 2分别得到含铕、 铽富集物, 中稀土分组后 的出口有机相 2用 3.5~4.5mol/L盐酸反萃取重稀土, 用 V有表示有机相体积, V水 表示水相体积, 相比为 V :V 7K=1:0.1~0.2, 经过多级萃取, 得到钇富集物, 其中 钇含量约 75%。 The rare earth chloride solution is adjusted in the range of 3.5~4.5, and the REC1 3 content is 0.5~1.5mol/L, and the extractant is 0.5~1.5mol/L P204-sulfonated kerosene for the extraction and separation of rare earth. First, the light rare earth group is grouped, and the rare earths (Ce, Eu, Tb, and Y) are extracted into the organic phase, and the light rare earth Ce entering the organic phase is washed with a concentration of 0.6 to 1 mol/L hydrochloric acid as the washing liquid 1 and represented by V. The volume of the organic extractant, V 4 represents the volume of the liquid, V i* represents the volume of the washing liquid, and the flow ratio is V : V , 4 : V ffi = 2~3: 1:0.2-0.3, and the CeCl 3 solution is obtained. The light rare earth group is exported to the organic phase 1 by stripping the rare earth with 1.5~2.5mol/L hydrochloric acid, using V «τ for the volume of the new organic phase, V for the volume of the organic phase in the solution, and V * for the volume of the aqueous phase. The flow ratio is V new: V material: V water = 0.1~0.15: 1:0.1~0.15, the middle rare earth group is divided, and finally P204-sulfonated kerosene is used as the organic phase to extract the heavy rare earth, and the outlet water phase 2 is respectively obtained to contain the strontium. , 铽 rich collection, the organic phase 2 after the combination of rare earths is back-extracted with rare earth with 3.5~4.5mol/L hydrochloric acid, V has the volume of organic phase, and V water represents the volume of water phase, compared with V:V 7 K = 1: 0.1 ~ 0.2, after multi-stage extraction, the ruthenium enrichment is obtained, wherein the ruthenium content is about 75%.
4) 稀土元素萃取提纯:  4) Extraction and purification of rare earth elements:
(a) 铈的提纯:  (a) Purification of cockroaches:
将铈富集物, 经草酸沉淀、 焙烧后, 用硫酸溶解, 调配料液含 REC13为 0.5-1.5mol/L, 加入高锰酸钾 10~50g/L与料液混合, 萃取剂为 0.5~1.5mol/L的 P507-磺化煤油, 将轻稀土 (Ce) 萃入有机相 4, 以 0.2~lmol/L盐酸为酸洗液 2 将进入有机相 5的中重稀土洗下, 用 V 表示有机萃取剂, 《表示料液体积, V 洗表示洗涤液体积,流比为 V有: V fi: V ffi=1.5~2.5:l:0.4~0.8,得到轻稀土液 (CeCl4)。 再用 1.5~2.5mol/L盐酸反萃轻稀土,用 V 表示有机相体积, V 7K表示水相体积, 相比为 V : V *=l:0.1~0.2, 经多级萃取后获得纯度为 99.99%的氯化铈溶液。 The cerium-rich concentrate is precipitated by oxalic acid and calcined, and then dissolved in sulfuric acid. The compounding solution contains REC1 3 to be 0.5-1.5 mol/L, and potassium permanganate 10 to 50 g/L is added to mix with the liquid, and the extracting agent is 0.5. ~1.5mol/L P507-sulfonated kerosene, extracting light rare earth (Ce) into organic phase 4, using 0.2~lmol/L hydrochloric acid as pickling solution 2, washing the medium heavy rare earth entering organic phase 5, using V Indicates the organic extractant, “represents the volume of the liquid, V wash represents the volume of the washing liquid, and the flow ratio is V: V fi: V ffi = 1.5~2.5: l: 0.4~0.8, and a light rare earth liquid (CeCl 4 ) is obtained. The light rare earth is back-extracted with 1.5~2.5mol/L hydrochloric acid, and the volume of the organic phase is represented by V. The volume of the aqueous phase is V 7K , which is V: V *=l: 0.1~0.2, and the purity is obtained after multi-stage extraction. 99.99% cerium chloride solution.
(b) 铽的提纯:  (b) Purification of cockroaches:
以铽富集物为原料,采用分段分馏萃取,调配料液含 REC13为 0.5~1.5mol/L, 萃取剂为 0.5~1.5mol/L mol/L的 P204-磺化煤油,第一段分馏萃取:皂化度 25%~40% 的萃取剂与稀土料液同时进槽并流 10级后成稀土皂化形式进槽,萃取后有机相 7 用 3~5.5mol/L盐酸洗液, 用 V 表示有机萃取剂, 4表示料液体积, V ffi表示洗 涤液体积, 流比 V有: V |4: V ffi=6~20:l: 0.3-1.8, 进入第二段分馏萃取: 以第一 萃取段流出的有机相 8为料液,采用第二段采用与第一段相同的有机相和洗涤液, 用 V 表示有机萃取剂, V fi表示料液体积, V ffi表示洗涤液体积, V : V |4: V ffi =6.5~18:1:0.35~2.0。 经多次萃取, 最终获得纯度为 99.99%的氯化铽溶液。 Using cesium-rich concentrate as raw material, using fractional fractionation extraction, the blending solution contains P-sulfonated kerosene with REC1 3 of 0.5~1.5mol/L and extractant of 0.5~1.5mol/L mol/L. Fractionation extraction: The saponification degree of 25%~40% of the extractant and the rare earth liquid simultaneously enter the tank and flow to the 10th stage to form a rare earth saponification form into the tank. After the extraction, the organic phase 7 is washed with 3~5.5mol/L hydrochloric acid, using V Indicates the organic extractant, 4 indicates the volume of the feed solution, V ffi indicates the volume of the wash solution, and the flow ratio V has: V | 4 : V ffi = 6~20: l: 0.3-1.8, enters the second stage fractionation extraction: first The organic phase 8 from the extraction section is the feed liquid. The second stage uses the same organic phase and washing liquid as the first stage, V is the organic extractant, V fi is the volume of the liquid, and V ffi is the volume of the washing liquid. : V | 4 : V ffi =6.5~18:1:0.35~2.0. After multiple extractions, a cerium chloride solution having a purity of 99.99% was finally obtained.
(c) 铕的提纯:  (c) Purification of cockroaches:
以铕富集物为原料, 调配料液含 REC13为 0.5~1.5mol/L, pH值为 1~4, 使其 流经装有锌粒的还原柱和与之串连的装有 P507萃取树脂的萃取色层柱, 控制进 料量为 5~30g/百克树脂, 流速为 0.5 1.5 ml /min · cm2, 流出液为纯铕溶液。 然 后将纯铕溶液用 H202氧化二价铕成三价铕,并用盐酸调节酸度为 0.5,流经 P507 萃取色层柱, 控制流速和进料量稀土料, 锌、 钙等杂质离子随流出液流出, 铕则 吸附在萃取色层柱上, 采用浓度为 0.3~1.5 mol/L盐酸作为酸洗液 5流经 P507萃 取色层柱, 进料量为 5~20g/百克树脂, 流速为 1.5~2.2ml/min * Cm2, 获得纯度为 99.99%氯化铕溶液。 The ruthenium-rich concentrate is used as a raw material, and the dosage solution contains REC1 3 of 0.5~1.5mol/L, pH value of 1-4, and it flows through the reduction column containing zinc particles and the P507 extracted in series with it. The extraction chromatography column of the resin controls the feed amount to be 5~30g/100g resin, the flow rate is 0.5 1.5 ml /min · cm 2 , and the effluent is pure bismuth solution. Then, the pure ruthenium solution is oxidized with H 2 O 2 to form a trivalent ruthenium, and the acidity is adjusted to 0.5 with hydrochloric acid, and the P507 extraction color layer column is passed to control the flow rate and the feed amount of the rare earth material, and the impurity ions such as zinc and calcium are used. The effluent flows out, and the ruthenium is adsorbed on the extraction chromatography column. The concentration of 0.3~1.5 mol/L hydrochloric acid is used as the pickling solution 5 and flows through the P507 extraction chromatography column. The feed amount is 5-20 g/100 g resin, and the flow rate is A purity of 99.99% cerium chloride solution was obtained at 1.5 to 2.2 ml/min * C m 2 .
(d) 钇的提纯:  (d) Purification of cockroaches:
以钇富集物为原料, 调配料液含 REC13为 0.5~1.5 mol/L, pH=2~3, 采用萃取 剂为环烷酸-长链醇-煤油, NaOH进行皂化, 皂化度为 70~90%, 分流萃取后有机 相用浓度为 2~3mol/L盐酸洗涤, 用 V 表示有机萃取剂, 《表示料液体积, V ffi 表示洗涤液体积, 流比为 V : V 4: V ffi=6~8:l:l~2, 经多级萃取和洗涤后, 出 口水相 11为纯度为 99.995%氯化钇溶液。经洗涤后的含非钇稀土及少量钇的有机 相 11进行二次萃取, 有机相用反萃酸 I, 浓度为 l~2mol/L盐酸, 和反萃酸 II, 浓度为 0.1~0.5mol/L盐酸, 进行反萃, V 4表示新添加的料液体积, V fi¾£e i表示 反萃酸 I体积, V 反萃酸 π表示反萃酸 II体积, 流比为 V 有: V «4: V 反萃酸 I : V 反穩 π=6~8:1:1~2:8~9 ο 二次反萃液分别有出口, 第一次反萃液中的钇含量较高, 纯度 约 99%, 第二次反萃液中主要含非以重稀土元素, 反萃取后的有机相 13用纯水 洗后去游离酸后, 经钠皂化可返回使用, 经多次萃取最终获到纯度为 99.999%氯 化钇溶液。 The eutrophic material is used as raw material, and the dosage solution contains REC1 3 of 0.5~1.5 mol/L, pH=2~3, and the saponification degree is 70% by using the extractant as naphthenic acid-long-chain alcohol-kerosene and NaOH. ~90%, after split extraction, the organic phase is washed with a concentration of 2~3mol/L hydrochloric acid, with V as the organic extractant, "representing the volume of the liquid, V ffi means the volume of the washing liquid, the flow ratio is V : V 4: V ffi =6~8:l:l~2, after multi-stage extraction and washing, the outlet aqueous phase 11 is a 99.995% cerium chloride solution. Washed organic with non-rhenium rare earth and a small amount of antimony Phase 11 is subjected to secondary extraction. The organic phase is stripped with acid I, the concentration is 1-2 mol/L hydrochloric acid, and the stripping acid II is at a concentration of 0.1-0.5 mol/L hydrochloric acid for stripping. V 4 indicates newly added The volume of the liquid, V fi3⁄4£ei represents the volume of the stripping acid I, V stripping acid π means the volume of the stripping acid II, the flow ratio is V: V «4: V stripping acid I : V anti-stability π=6~ 8:1:1~2:8~9 ο The second stripping solution has an outlet. The first stripping solution has a high content of cerium and a purity of about 99%. The second stripping solution mainly contains Heavy rare earth element, the organic phase 13 after stripping is washed with pure water and then de-acidized. After sodium saponification, it can be returned to use. After multiple extractions, a purity of 99.999% cerium chloride solution is obtained.
5) 稀土沉淀分离:  5) Separation of rare earth precipitates:
待沉料液, 经过调节 ρΗ值除杂质后, 采用非氨氮沉淀工艺, 通过 CP草酸 或纯碱沉淀 l~5h完全后, 再用二次离子水充分洗涤后送焙烧。  After the sediment liquid is adjusted, the ρΗ value is removed by impurities, and then precipitated by CP-oxalic acid or soda ash for 1~5h, and then washed thoroughly with secondary ionized water and then sent to roasting.
6) 高温焙烧:  6) High temperature roasting:
沉淀物经高温焙烧, 脱水、 碳化、 氧化等后, 制得 4N~6N的稀土氧化物, 其中焙烧温度为 600~1200°C, 焙烧时间为 l~10h。  After the precipitate is calcined at a high temperature, dehydrated, carbonized, oxidized, etc., 4N~6N rare earth oxide is obtained, wherein the baking temperature is 600~1200 °C, and the baking time is l~10h.
本发明的优点: Advantages of the invention:
本发明采用全湿成套绿色工艺回收废旧稀土发光材料中的稀土元素, 实现对 废旧稀土发光材料中铈、 铽、 铕、 钇、 轻、 中、 重稀土元素的全分离及提纯, 稀 土元素回收率高。 从废旧稀土发光材料中回收稀土, 不仅保护了我国宝贵的中重 稀土战略资源, 而且保护了环境。 一方面避免了废旧稀土产品本身带来的污染; 另一方面,减少了南方离子型稀土矿产资源消耗,大大减轻了稀土矿产的采、选、 冶带来的严重环境负担。 本发明的主要优点有:  The invention adopts a full-wet green process to recover rare earth elements in waste rare earth luminescent materials, and realizes complete separation and purification of lanthanum, cerium, lanthanum, cerium, light, medium and heavy rare earth elements in waste rare earth luminescent materials, and recovery rate of rare earth elements high. The recovery of rare earth from waste rare earth luminescent materials not only protects China's valuable medium and heavy rare earth strategic resources, but also protects the environment. On the one hand, it avoids the pollution caused by the waste rare earth products itself; on the other hand, it reduces the consumption of the ion-type rare earth mineral resources in the south, and greatly reduces the serious environmental burden brought by the mining, selection and smelting of rare earth minerals. The main advantages of the invention are:
1、本发明可以使废旧稀土荧光灯的收集,脱汞,解决了汞的环境污染问题; 1. The invention can collect and remove mercury from waste rare earth fluorescent lamps and solve the environmental pollution problem of mercury;
2、 本发明能够使废旧稀土发光材料的陶瓷相晶体结构解体, 从而使稀土离 子得以分离进行下一步萃取提纯; 2. The invention can disintegrate the crystal structure of the ceramic phase of the waste rare earth luminescent material, thereby separating the rare earth ions for further extraction and purification;
3、 本发明可以高效脱除 A1杂质元素, 提高了稀土回收率。 目前, 国内外还 没有相关的成套技术和工艺解决方案;  3. The invention can remove A1 impurity element efficiently and improve the recovery rate of rare earth. At present, there are no related complete sets of technology and process solutions at home and abroad;
4、 本发明解决了废旧稀土发光材料回收再利用过程中的萃取尾液循环再利 用问题, 减少了原料投入和废物排放, 实现了节能减排。  4. The invention solves the problem of recycling and recycling of the extraction tail liquid in the process of recycling and recycling waste rare earth luminescent materials, reduces raw material input and waste discharge, and realizes energy saving and emission reduction.
总之, 本发明解决废旧稀土荧光灯及其废旧稀土发光材料回收再利用的汞污 染、 陶瓷相晶体结构解体和 A1杂质元素脱除三大关键技术, 最大限度杜绝了回 收过程的二次污染问题, 具有稀土的回收率高、 不造成二次污染的特点, 设备简 单, 易于工业化生产。 附图说明  In short, the invention solves the three key technologies of mercury pollution, ceramic phase crystal structure dissociation and A1 impurity element removal of waste rare earth fluorescent lamp and its waste rare earth luminescent material, and eliminates the secondary pollution problem of the recycling process to the utmost extent, The rare earth has high recovery rate and does not cause secondary pollution. The equipment is simple and easy to industrialize. DRAWINGS
图 1是本发明从废旧稀土发光材料中回收稀土的方法的整体实施工艺流程图, 分六部分: (1 )废旧稀土发光材料的的收集; (2)废旧稀土发光材料的的预处理; (3)稀土元素的萃取分离;(4)稀土元素的萃取提纯;(5)稀土元素的沉淀; (6) 稀土元素沉淀物焙烧。  1 is a flow chart of an overall implementation process of a method for recovering rare earth from waste rare earth luminescent materials according to the present invention, which is divided into six parts: (1) collection of waste rare earth luminescent materials; (2) pretreatment of waste rare earth luminescent materials; 3) extraction and separation of rare earth elements; (4) extraction and purification of rare earth elements; (5) precipitation of rare earth elements; (6) roasting of rare earth element precipitates.
图 2是本发明中废旧稀土发光材料中轻、 中、 重稀土萃取全分离工艺流程图 图 3是本发明中稀土元素铈的提纯工艺流程图 2 is a flow chart of the complete separation process of light, medium and heavy rare earths in the waste rare earth luminescent materials of the present invention 3 is a flow chart of the purification process of rare earth element cerium in the present invention
图 4是本发明中稀土元素铽的提纯工艺流程图  4 is a flow chart of the purification process of rare earth element cerium in the present invention
图 5是本发明中稀土元素铕的提纯工艺流程图  Figure 5 is a flow chart of the purification process of rare earth element cerium in the present invention
图 6是本发明中稀土元素钇的提纯工艺流程图  6 is a flow chart of the purification process of rare earth element cerium in the present invention
具体实施方式 detailed description
以下结合附图, 用实例对本发明从废旧稀土发光材料中回收稀土的方法做进 一步说明。  Hereinafter, the method for recovering rare earth from waste rare earth luminescent materials of the present invention will be further described by way of examples with reference to the accompanying drawings.
实施例 1 Example 1
废弃荧光灯和 CRT显示器, 经拆解破碎, 负压收集汞蒸汽。 废旧荧光粉采 用浓度为 20 %的丙酮溶液清洗,采用浓度为 0.8g/L高锰酸钾进行氧化脱汞 4h 硫化锌添加量为 0.8g/L清洗液,通过硫化沉淀 Hg2+,最后通过活性炭去除荧光粉 中的残余汞。 Disused fluorescent lamps and CRT monitors are disassembled and crushed, and mercury vapor is collected under negative pressure. The waste phosphor is washed with a 20% acetone solution, and the concentration of 0.8g/L potassium permanganate is used for oxidative mercury removal for 4h. The zinc sulfide addition amount is 0.8g/L cleaning solution, and Hg 2+ is precipitated by sulfurization. Activated carbon removes residual mercury from the phosphor.
将清洗后的废旧稀土发光材料与碱 (NaOH) 混合搅拌均匀, 按质量比 1:6 加水搅拌均匀后, 在 80CTC下碱熔 1小时后得到的碱熔产物, 用二次去离子水洗 涤去除剩余 NaOH和部分 NaA10 到含稀土的不溶物。 采用 6mol/L的盐酸进 行在 70°C酸解 2h,不溶物与盐酸的固液比为 1:10,酸解液用氨水经调节 pH为 3 添加 4^%的1^。絮凝剂, 去除酸解溶液中的 Al3+, 得到氯化稀土溶液。 The cleaned rare earth luminescent material and the alkali (NaOH) are mixed and stirred uniformly, and the alkali fusion product obtained after alkali fusion at 80 CTC for 1 hour at a mass ratio of 1:6 is uniformly washed with secondary deionized water. The remaining NaOH and part of NaA10 are added to the rare earth-containing insolubles. 6 mol/L hydrochloric acid was used for acid hydrolysis at 70 ° C for 2 h. The solid-liquid ratio of insoluble matter to hydrochloric acid was 1:10, and the acid hydrolysis solution was adjusted to pH 3 with ammonia water to add 4% by weight. The flocculating agent removes Al 3+ from the acid hydrolysis solution to obtain a rare earth chloride solution.
氯化稀土溶液, 调节 pH值为 4, 且其中 REC13含量为 0.5mol/L, 萃取剂采 用 0.5mol/L 的 P204-磺化煤油, 进行稀土的萃取分离。首先进行轻稀土分组, 将 稀土 (Ce Eu Tb禾 B Y) 萃入有机相, 以浓度为 0.9mol/L盐酸作洗涤液 1将进 入有机相的轻稀土 Ce洗下, 流比为 V V l4: V ffi=2:l:0.2, 得到 CeCl3溶液。 轻稀土分组出 有机相 1用 2.5mol/L的盐酸反萃中稀土, 流比为 V V V 7K=0.1:1:0.1进行中稀土分组, 最后用 P204-磺化煤油作有机相萃取重稀土, 出 口水相 2分别得到含铕、 铽富集物, 中稀土分组后的出口有机相 2用 3.5mol/L 盐酸反萃取重稀土, 流比为 V : V 7X=2:0.5, 经过多级萃取, 得到钇富集物, 其 中钇含量约 75% The rare earth chloride solution was adjusted to a pH of 4, and the REC1 3 content was 0.5 mol/L, and the extractant was subjected to extraction and separation of rare earth by using 0.5 mol/L of P204-sulfonated kerosene. First, the light rare earth group is grouped, and the rare earth (Ce Eu Tb and BY) is extracted into the organic phase, and the light rare earth Ce entering the organic phase is washed with a concentration of 0.9 mol/L hydrochloric acid as the washing liquid 1. The flow ratio is VV l4 : V Ffi = 2: l: 0.2, a solution of CeCl 3 was obtained. The light rare earth is grouped out of the organic phase. The rare earth is stripped with 2.5 mol/L hydrochloric acid. The flow ratio is VVV 7K = 0.1 : 1:0.1. The middle rare earth is grouped. Finally, the P204-sulfonated kerosene is used as the organic phase to extract the heavy rare earth. The aqueous phase 2 is obtained with cerium and lanthanum-rich concentrates respectively. The organic phase 2 of the intermediate rare earth group is back-extracted with 3.5 mol/L hydrochloric acid, and the flow ratio is V : V 7X = 2: 0.5. After multi-stage extraction, Obtaining a rich enrichment, wherein the antimony content is about 75%
铈的提纯,调配料液含 REC13为 1.5mol/L,加入高锰酸钾 30g/L与料液混合, 萃取剂为 lmol/L的 P507-磺化煤油, 将轻稀土(Ce)萃入有机相 4, 以 0.7mol/L 盐酸为酸洗液 2将进入有机相 5的中重稀土洗下,流比为 V : Vfi: Vffi=1.5:l:0.4 得到轻稀土液 (CeCl4)。 再用 2mol/L盐酸反萃轻稀土, 相比为 V : V *=l:0.1 , 经多级萃取后获得纯度为 99.99%的氯化铈溶液。 Purification of hydrazine, adjusting the dosage solution containing REC1 3 to 1.5mol/L, adding potassium permanganate 30g/L and mixing with the liquid, extracting agent is 1mol/L P507-sulfonated kerosene, extracting light rare earth (Ce) The organic phase 4, with 0.7 mol/L hydrochloric acid as the pickling solution 2, is washed into the medium-heavy rare earth entering the organic phase 5, and the flow ratio is V: V fi: V ffi = 1.5 : l: 0.4 to obtain a light rare earth liquid (CeCl 4 ). The light rare earth was back-extracted with 2 mol/L hydrochloric acid, and compared with V : V*=l:0.1, a cerium chloride solution having a purity of 99.99% was obtained after multistage extraction.
铽的提纯, 采用分段分馏萃取, 调配料液含 REC13为 0.5mol/L, 萃取剂为 lmol/L的 P204-磺化煤油, 第一段分馏萃取: 皂化度 35%的萃取剂与稀土料液同 时进槽并流 10级后成稀土皂化形式进槽,萃取后有机相 7用 5.5mol/L盐酸洗液, 流比 V : V |4: V ffi=6:l:0.3, 进入第二段分馏萃取: 以第一萃取段流出的有机相 8 为料液, 采用第二段采用与第一段相同的有机相和洗涤液, V : V V ffi =6.5:1:0.35, 经多次萃取, 最终获得纯度为 99.99%的氯化铽溶液。 Purification of hydrazine, using fractional fractionation extraction, the formulation liquid containing REC1 3 is 0.5mol/L, the extracting agent is 1mol/L P204-sulfonated kerosene, the first stage fractionation extraction: 35% saponification degree extractant and rare earth The feed liquid enters the tank at the same time and flows into the tank after 10 stages of saponification. After extraction, the organic phase 7 is washed with 5.5 mol/L hydrochloric acid, and the flow ratio V : V | 4 : V ffi = 6: l: 0.3, enters the first Two-stage fractional extraction: the organic phase 8 flowing out of the first extraction section is used as the feed liquid, and the second phase is the same organic phase and washing liquid as the first stage, V: VV ffi = 6.5:1:0.35, after multiple times Extraction, finally obtaining a cerium chloride solution having a purity of 99.99%.
铕的提纯, 调配料液含 REC13为 0.5mol/L pH值为 1, 使其流经装有锌粒 的还原柱和与之串连的装有 P507萃取树脂的萃取色层柱, 控制进料量为 10g/百 克树脂, 流速为 0.5ml/min · cm2, 流出液为纯铕溶液。 然后将纯铕溶液用 H202 氧化二价铕成三价铕, 并用盐酸调节酸度为 0.5, 流经 P507萃取色层柱, 控制流 速和进料量稀土料,锌、钙等杂质离子随流出液流出,铕则吸附在萃取色层柱上, 采用浓度为 0.8mol/L盐酸作为酸洗液 5流经 P507萃取色层柱, 进料量为 15g/ 百克树脂, 流速为 2ml/min · cm2, 获得纯度为 99.99%氯化铕溶液。 Purification of hydrazine, adjusting the dosage solution containing REC1 3 to 0.5 mol/L pH value 1, allowing it to flow through the zinc particles The reduction column and the extraction chromatography column with P507 extraction resin connected in series control the feed amount to 10 g/100 g resin, the flow rate is 0.5 ml/min · cm 2 , and the effluent is a pure ruthenium solution. Then, the pure ruthenium solution is oxidized with H 2 O 2 to form a trivalent ruthenium, and the acidity is adjusted to 0.5 with hydrochloric acid, and the P507 extraction color layer column is passed to control the flow rate and the feed amount of the rare earth material, and the impurity ions such as zinc and calcium are used. The effluent flows out, and the ruthenium is adsorbed on the extraction chromatography column. The concentration of 0.8 mol/L hydrochloric acid is used as the pickling solution 5 and flows through the P507 extraction chromatography column. The feed amount is 15 g/100 g of resin, and the flow rate is 2 ml/min. · cm 2 to obtain a yttrium chloride solution with a purity of 99.99%.
钇的提纯, 调配料液含 REC13为 0.5mol/L, pH=2.5, 采用萃取剂为环烷酸- 长链醇-煤油, NaOH进行皂化,皂化度为 80%,分流萃取后有机相用浓度为 3mol/L 盐酸洗涤, 流比为 V : V |4: V ffi=6:l:l , 经多级萃取和洗涤后, 出口水相 11为 纯度为 99.995%氯化钇溶液。 经洗涤后的含非钇稀土及少量钇的有机相 11进行 二次萃取,有机相用反萃酸 I,浓度为 lmol/L盐酸,和反萃酸 II,浓度为 0.3mol/L 盐酸, 进行反萃, 流比为 V V V I : V π=6:1:1:8。 二次反萃液分 别有出口, 第一次反萃液中的钇含量较高, 纯度约 99%, 第二次反萃液中主要含 非以重稀土元素, 反萃取后的有机相 13用纯水洗后去游离酸后, 经钠皂化可返 回使用, 经多次萃取最终获到纯度为 99.999%氯化钇溶液。 Purification of hydrazine, adjusting the dosage solution containing REC1 3 to 0.5 mol/L, pH=2.5, using an extractant for naphthenic acid-long-chain alcohol-kerosene, NaOH for saponification, saponification degree of 80%, and organic phase after split extraction The concentration was 3 mol/L hydrochloric acid washing, and the flow ratio was V:V | 4 : V ffi = 6:1:1. After multistage extraction and washing, the outlet aqueous phase 11 was a 99.995% cerium chloride solution. The washed organic phase 11 containing non-antimony rare earth and a small amount of cerium is subjected to secondary extraction, and the organic phase is subjected to stripping acid I, a concentration of 1 mol/L hydrochloric acid, and a stripping acid II at a concentration of 0.3 mol/L hydrochloric acid. For stripping, the flow ratio is VVV I : V π =6:1:1:8. The second stripping solution has an outlet. The first stripping solution has a high content of cerium and a purity of about 99%. The second stripping solution mainly contains non-heavy rare earth elements, and the organic phase 13 after stripping. After washing with pure water and removing the free acid, it can be returned to sodium saponification. After multiple extractions, a solution of 99.999% ruthenium chloride is obtained.
将获得的高纯氯化稀土, 分别采用草酸沉淀, 沉淀反应时间为 lh, 用二次 离子水充分洗涤后在 100CTC下焙烧 lh, 分别制得 4N~6N的稀土氧化物。  The obtained high-purity rare earth chloride is precipitated by oxalic acid, and the precipitation reaction time is lh. After washing with secondary ionized water, it is calcined at 100CTC for 1 hour to prepare 4N~6N rare earth oxides.
实施例 2 Example 2
废弃荧光灯和 CRT显示器, 经拆解破碎, 负压收集汞蒸汽。 废旧荧光粉采 用浓度为 30 %的丙酮溶液清洗, 采用浓度为 lg/L高锰酸钾进行氧化脱汞 5h, 去除荧光粉中的残余汞。  Disused fluorescent lamps and CRT monitors are disassembled and broken, and mercury vapor is collected under negative pressure. The waste phosphor was washed with a 30% acetone solution, and oxidized and dehydrated for 5 h at a concentration of lg/L potassium permanganate to remove residual mercury from the phosphor.
将清洗后的废旧稀土发光材料与碱 (KOH) 混合搅拌均匀, 按质量比 1:10 加水搅拌均匀后, 在 100CTC下碱熔 3小时后得到的碱熔产物, 用二次去离子水 洗涤去除剩余 KOH和部分 KA10 到含稀土的不溶物。 采用 8mol/L的盐酸在 60°C进行酸解 4h,不溶物与盐酸的固液比为 1:3,酸解液用氨水经调节 pH为 4, 添加 5^%的1^。絮凝剂, 去除酸解溶液中的 Al3+, 得到氯化稀土溶液。 The cleaned rare earth luminescent material and the alkali (KOH) are mixed and stirred uniformly, and the alkali fusion product obtained after alkali fusion at 100 CTC for 3 hours is uniformly removed by mass ratio 1:10 with water, and then washed with secondary deionized water. Remaining KOH and part of KA10 to insoluble matter containing rare earth. Acid hydrolysis was carried out at 8 °C with 8 mol/L hydrochloric acid for 4 h. The solid-liquid ratio of insoluble matter to hydrochloric acid was 1:3, and the acid hydrolysis solution was adjusted to pH 4 with aqueous ammonia, and 5^% of 1^ was added. The flocculating agent removes Al 3+ from the acid hydrolysis solution to obtain a rare earth chloride solution.
氯化稀土溶液, 调节 pH值为 3.5, 且其中 REC13含量为 lmol/L, 萃取剂采 用 1.5mol/L 的 P204-磺化煤油, 进行稀土的萃取分离。首先进行轻稀土分组, 将 稀土 (Ce、 Eu、 Tb禾 B Y) 萃入有机相, 以浓度为 0.6mol/L盐酸作洗涤液 1将进 入有机相的轻稀土 Ce洗下,流比为 V : V |4: V ffi=2.5: 1:0.25,得到 CeCl3溶液。 轻稀土分组出口有机相 1用 1.5mol/L的盐酸反萃中稀土, 流比为 V V V =0.15:1:0.15进行中稀土分组, 最后用 P204-磺化煤油作有机相萃取重稀土, 出口水相 2分别得到含铕、 铽富集物, 中稀土分组后的出口有机相 2用 4mol/L 盐酸反萃取重稀土, 流比为 V : V 7X=2:0.5, 经过多级萃取, 得到钇富集物, 其 中钇含量约 75% The rare earth chloride solution was adjusted to a pH of 3.5, and the REC1 3 content was 1 mol/L, and the extractant was subjected to extraction and separation of rare earth by using 1.5 mol/L of P204-sulfonated kerosene. First, the light rare earth group is grouped, and the rare earth (Ce, Eu, Tb, and BY) is extracted into the organic phase, and the light rare earth Ce entering the organic phase is washed with a concentration of 0.6 mol/L hydrochloric acid as the washing liquid 1, and the flow ratio is V : V |4 : V ffi =2.5: 1:0.25, a solution of CeCl 3 was obtained. The organic phase 1 of the light rare earth group is stripped with 1.5 mol/L hydrochloric acid, and the flow ratio is VVV = 0.15:1:0.15. The middle rare earth is grouped. Finally, the P204-sulfonated kerosene is used as the organic phase to extract the heavy rare earth, and the outlet water. Phase 2 obtained the enthalpy and lanthanum-rich enrichment, and the organic phase of the intermediate rare earth group was back-extracted with 4 mol/L hydrochloric acid. The flow ratio was V : V 7X = 2:0.5. After multi-stage extraction, 钇 was obtained. Enriched matter, wherein the strontium content is about 75%
铈的提纯,调配料液含 REC13为 0.5mol/L,加入高锰酸钾 50g/L与料液混合, 萃取剂为 1.5mol/L的 P507-磺化煤油,将轻稀土(Ce)萃入有机相 4, 以 0.2mol/L 盐酸为酸洗液 2将进入有机相 5的中重稀土洗下,流比为 V : V 4: V ffi=2:l:0.6, 得到轻稀土液 (CeCl4)。再用 1.5mol/L盐酸反萃轻稀土,相比为 V : V *=1:0.15, 经多级萃取后获得纯度为 99.99%的氯化铈溶液。 Purification of hydrazine, adjusting the dosage solution containing REC1 3 to 0.5mol/L, adding potassium permanganate 50g/L and mixing with the liquid, extracting agent is 1.5mol/L P507-sulfonated kerosene, and extracting light rare earth (Ce) Into the organic phase 4, with 0.2 mol / L hydrochloric acid as the pickling solution 2, the medium heavy rare earth entering the organic phase 5 is washed, the flow ratio is V: V 4: V ffi = 2: l: 0.6, A light rare earth liquid (CeCl 4 ) was obtained. The light rare earth was back-extracted with 1.5 mol/L hydrochloric acid, and the ratio was V : V*=1:0.15. After multi-stage extraction, a cerium chloride solution having a purity of 99.99% was obtained.
铽的提纯, 采用分段分馏萃取, 调配料液含 REC13为 lmol/L, 萃取剂为 0.5mol/L的 P204-磺化煤油, 第一段分馏萃取: 皂化度 40%的萃取剂与稀土料液 同时进槽并流 10级后成稀土皂化形式进槽,萃取后有机相 7用 3mol/L盐酸洗液, 流比 V : V |4: V ffi=10:l:0.8, 进入第二段分馏萃取: 以第一萃取段流出的有机 相 8为料液, 采用第二段采用与第一段相同的有机相和洗涤液, V : V |4: V ffi =12:1:1 , 经多次萃取, 最终获得纯度为 99.99%的氯化铽溶液。 Purification of hydrazine, using fractional fractionation extraction, the formulation liquid contains REC1 3 as lmol/L, extractant is 0.5mol/L P204-sulfonated kerosene, the first stage fractionation extraction: 40% saponification degree extractant and rare earth The feed liquid is simultaneously introduced into the tank and flows into the tank to form a rare earth saponification form. After the extraction, the organic phase 7 is washed with 3 mol/L hydrochloric acid, and the flow ratio V : V | 4 : V ffi = 10: l: 0.8, enters the second Fractional fractionation extraction: the organic phase 8 flowing out of the first extraction section is used as the feed liquid, and the second phase is the same organic phase and washing liquid as the first stage, V: V | 4 : V ffi = 12:1:1, After multiple extractions, a cerium chloride solution having a purity of 99.99% was finally obtained.
铕的提纯, 调配料液含 REC13为 lmol/L, pH值为 2, 使其流经装有锌粒的 还原柱和与之串连的装有 P507萃取树脂的萃取色层柱,控制进料量为 5g/百克树 脂, 流速为 lml/min · cm2, 流出液为纯铕溶液。 然后将纯铕溶液用 H202氧化二 价铕成三价铕, 并用盐酸调节酸度为 0.7, 流经 P507萃取色层柱, 控制流速和进 料量稀土料, 锌、 钙等杂质离子随流出液流出, 铕则吸附在萃取色层柱上, 采用 浓度为 1.2mol/L盐酸作为酸洗液 5流经 P507萃取色层柱, 进料量为 20g/百克树 脂, 流速为 1.5ml/min · cm2, 获得纯度为 99.99%氯化铕溶液。 Purification of hydrazine, adjusting the dosage solution containing REC1 3 to 1 mol/L, pH 2, and flowing it through a reduction column containing zinc particles and an extraction chromatography column containing P507 extraction resin connected thereto, and controlling The amount of the material was 5 g/100 g of resin, the flow rate was 1 ml/min · cm 2 , and the effluent was a pure hydrazine solution. Then, the pure ruthenium solution is oxidized with H 2 O 2 to form a trivalent ruthenium, and the acidity is adjusted to 0.7 with hydrochloric acid, and the P507 extraction color layer column is passed to control the flow rate and the feed amount of the rare earth material, and the impurity ions such as zinc and calcium are used. The effluent flows out, and the ruthenium is adsorbed on the extraction chromatography column. The concentration of 1.2 mol/L hydrochloric acid is used as the acid washing liquid 5 and flows through the P507 extraction chromatography column. The feed amount is 20 g/100 g resin, and the flow rate is 1.5 ml/ Min · cm 2 , a 99.99% cerium chloride solution was obtained.
钇的提纯, 调配料液含 REC13为 lmol/L, pH=2, 采用萃取剂为环烷酸 -长链 醇-煤油, NaOH进行皂化, 皂化度为 90%, 分流萃取后有机相用浓度为 2mol/L 盐酸洗涤, 流比为 V : V |4: V ffi=7:l:1.5, 经多级萃取和洗涤后, 出口水相 11 为纯度为 99.995%氯化钇溶液。 经洗涤后的含非钇稀土及少量钇的有机相 11进 行二次萃取, 有机相用反萃酸 I, 浓度为 1.5mol/L盐酸, 和反萃酸 II, 浓度为 0.1mol/L盐酸, 进行反萃, 流比为 V新有: V新料: V反萃酸 I : V 反萃 =7:1:1.5:8.5。 二 次反萃液分别有出口, 第一次反萃液中的钇含量较高, 纯度约 99%, 第二次反萃 液中主要含非以重稀土元素, 反萃取后的有机相 13用纯水洗后去游离酸后, 经 钠皂化可返回使用, 经多次萃取最终获到纯度为 99.999%氯化钇溶液。 Purification of hydrazine, adjusting the dosage solution containing REC1 3 to 1 mol/L, pH=2, using an extractant for naphthenic acid-long-chain alcohol-kerosene, NaOH for saponification, saponification degree of 90%, concentration of organic phase after split extraction Washed with 2 mol/L hydrochloric acid, the flow ratio was V:V | 4 : V ffi = 7:1: 1.5. After multistage extraction and washing, the outlet aqueous phase 11 was a 99.995% cerium chloride solution. The washed organic phase 11 containing non-cerium rare earth and a small amount of cerium is subjected to secondary extraction, and the organic phase is extracted with a stripping acid I, a concentration of 1.5 mol/L hydrochloric acid, and a stripping acid II at a concentration of 0.1 mol/L hydrochloric acid. For stripping, the flow ratio is V new: V new material: V stripping acid I: V stripping = 7:1:1.5:8.5. The second stripping solution has an outlet. The first stripping solution has a high content of cerium and a purity of about 99%. The second stripping solution mainly contains non-heavy rare earth elements, and the organic phase 13 after stripping. After washing with pure water and removing the free acid, it can be returned to sodium saponification. After multiple extractions, a solution of 99.999% ruthenium chloride is obtained.
将获得的高纯氯化稀土, 分别采用草酸沉淀, 沉淀反应时间为 2h, 用二次 离子水充分洗涤后在 60CTC下焙烧 3h, 分别制得 4N~6N的稀土氧化物。  The obtained high-purity rare earth chloride was precipitated by oxalic acid, and the precipitation reaction time was 2 hours. After washing with secondary ionized water, it was calcined at 60 CTC for 3 hours to obtain 4N~6N rare earth oxides.
实施例 3 Example 3
废弃荧光灯和 CRT显示器, 经拆解破碎, 负压收集汞蒸汽。 废旧荧光粉采 用浓度为 10^%的丙酮溶液清洗,采用浓度为 0.2g/L高锰酸钾进行氧化脱汞 0.5h, 去除荧光粉中的残余汞。  Disused fluorescent lamps and CRT monitors are disassembled and broken, and mercury vapor is collected under negative pressure. The waste fluorescent powder was washed with a 10% by weight acetone solution, and the concentration of 0.2 g/L potassium permanganate was used for oxidative demercuration for 0.5 h to remove residual mercury in the phosphor.
将清洗后的废旧稀土发光材料与碱 (NaOH) 混合搅拌均匀, 按质量比 1:2 加水搅拌均匀后, 在 120CTC下碱熔 5小时后得到的碱熔产物, 用二次去离子水 洗涤去除剩余 NaOH和部分 NaA10 到含稀土的不溶物。 采用 3mol/L的盐酸 在 80°C进行酸解 6h, 不溶物与盐酸的固液比为 1:5, 酸解液用氨水经调节 pH为 5, 添加 2^%的1^。絮凝剂, 去除酸解溶液中的 Al3+, 得到氯化稀土溶液。 The cleaned rare earth luminescent material and the alkali (NaOH) are mixed and stirred uniformly, and the alkali fusion product obtained after alkali fusion for 5 hours at 120 CTC is uniformly removed by mass ratio 1:2 with water, and then washed with secondary deionized water. The remaining NaOH and part of NaA10 are added to the rare earth-containing insolubles. Acid hydrolysis was carried out at 80 ° C for 6 h with 3 mol/L hydrochloric acid. The solid-liquid ratio of insoluble matter to hydrochloric acid was 1:5, and the pH of the acid solution was adjusted to 5 with ammonia water, and 2% of 1% was added. The flocculating agent removes Al 3+ from the acid hydrolysis solution to obtain a rare earth chloride solution.
氯化稀土溶液, 调节 pH值为 4, 且其中 REC13含量为 1.5mol/L, 萃取剂采 用 0.5mol/L 的 P204-磺化煤油, 进行稀土的萃取分离。首先进行轻稀土分组, 将 稀土 (Ce、 Eu、 Tb禾 B Y) 萃入有机相, 以浓度为 0.8mol/L盐酸作洗涤液 1将进 入有机相的轻稀土 Ce洗下, 流比为 V V |4: V ffi=3:l:0.3, 得到 CeCl3溶液。 轻稀土分组出口有机相 1用 2mol/L的盐酸反萃中稀土, 流比为 V V i4w: V =0.15:1:0.1进行中稀土分组,最后用 P204-磺化煤油作有机相萃取重稀土, 出口 水相 2分别得到含铕、 铽富集物, 中稀土分组后的出口有机相 2用 4.5mol/L盐 酸反萃取重稀土, 流比为 V : V *=2:0.5, 经过多级萃取, 得到钇富集物, 其中 钇含量约 75% The rare earth chloride solution was adjusted to a pH of 4, and the REC1 3 content was 1.5 mol/L, and the extractant was subjected to extraction and separation of rare earth by using 0.5 mol/L of P204-sulfonated kerosene. First, the light rare earth group is grouped, and the rare earth (Ce, Eu, Tb, and BY) is extracted into the organic phase, and the concentration is 0.8 mol/L hydrochloric acid as the washing liquid 1 The light rare earth Ce was washed in the organic phase, and the flow ratio was VV | 4 : V ffi = 3:1: 0.3 to obtain a CeCl 3 solution. The organic phase 1 of the light rare earth group is stripped with 2 mol/L hydrochloric acid, and the flow ratio is VV i4w: V = 0.15:1:0.1. The middle rare earth is grouped, and finally the P204-sulfonated kerosene is used as the organic phase to extract the heavy rare earth. The outlet aqueous phase 2 is obtained with cerium and lanthanum-rich concentrates respectively. The organic phase 2 of the intermediate rare earth group is back-extracted with rare earth with 4.5 mol/L hydrochloric acid, and the flow ratio is V: V *=2:0.5, after multi-stage extraction. , obtaining a rich enrichment, wherein the strontium content is about 75%
铈的提纯, 调配料液含 REC13为 lmol/L, 加入高锰酸钾 10g/L与料液混合, 萃取剂为 0.5mol/L的 P507-磺化煤油,将轻稀土(Ce)萃入有机相 4, 以 0.4mol/L 盐酸为酸洗液 2将进入有机相 5的中重稀土洗下,流比为 V : Vfi: Vffi=2.5:l:0.8 得到轻稀土液 (CeCl4)。 再用 2mol/L盐酸反萃轻稀土, 相比为 V : V =1:0.1 经多级萃取后获得纯度为 99.99%的氯化铈溶液。 Purification of hydrazine, adjusting the dosage solution containing REC1 3 to 1 mol/L, adding potassium permanganate 10g/L and mixing with the liquid, extracting agent 0.5 mol/L P507-sulfonated kerosene, extracting light rare earth (Ce) Organic phase 4, with 0.4 mol/L hydrochloric acid as pickling solution 2, the intermediate heavy rare earth entering the organic phase 5 is washed, and the flow ratio is V: V fi: V ffi = 2.5 : l: 0.8 to obtain a light rare earth liquid (CeCl 4 ). The light rare earth was back-extracted with 2 mol/L hydrochloric acid, and a cerium chloride solution having a purity of 99.99% was obtained after multi-stage extraction by V : V = 1:0.1.
铽的提纯, 采用分段分馏萃取, 调配料液含 REC13为 1.5mol/L, 萃取剂为 lmol/L的 P204-磺化煤油, 第一段分馏萃取: 皂化度 25%的萃取剂与稀土料液同 时进槽并流 10级后成稀土皂化形式进槽,萃取后有机相 7用 4.5mol/L盐酸洗液, 流比 V V |4: V ffi=15:l:1.2, 进入第二段分馏萃取: 以第一萃取段流出的有机 相 8为料液, 采用第二段采用与第一段相同的有机相和洗涤液, V : V |4: V ffi =18:1:1.5, 经多次萃取, 最终获得纯度为 99.99%的氯化铽溶液。 Purification of hydrazine, using fractional fractionation extraction, the formulation liquid containing REC1 3 is 1.5mol/L, the extracting agent is 1mol/L P204-sulfonated kerosene, the first stage fractionation extraction: 25% saponification degree extractant and rare earth The feed liquid enters the tank at the same time and flows into the trough to form a rare earth saponification form. After the extraction, the organic phase 7 is washed with 4.5 mol/L hydrochloric acid, and the flow ratio is VV | 4 : V ffi = 15: l: 1.2, and enters the second stage. Fractional extraction: The organic phase 8 flowing out of the first extraction section is used as the feed liquid, and the second phase is the same organic phase and washing liquid as the first stage, V: V | 4 : V ffi = 18:1:1.5, After multiple extractions, a cerium chloride solution having a purity of 99.99% was finally obtained.
铕的提纯, 调配料液含 REC13为 1.5mol/L pH值为 3, 使其流经装有锌粒 的还原柱和与之串连的装有 P507萃取树脂的萃取色层柱, 控制进料量为 10g/百 克树脂, 流速为 0.5ml/min · cm2, 流出液为纯铕溶液。 然后将纯铕溶液用 H202 氧化二价铕成三价铕, 并用盐酸调节酸度为 0.9, 流经 P507萃取色层柱, 控制流 速和进料量稀土料,锌、钙等杂质离子随流出液流出,铕则吸附在萃取色层柱上, 采用浓度为 1.5mol/L盐酸作为酸洗液 5流经 P507萃取色层柱, 进料量为 5g/百 克树脂, 流速为 2ml/min · cm2, 获得纯度为 99.99%氯化铕溶液。 Purification of hydrazine, the blending solution containing REC1 3 is 1.5 mol / L pH value 3, so that it flows through the reduction column containing zinc particles and the extraction chromatography column with P507 extraction resin connected in series, and control The amount of the material was 10 g/100 g of resin, the flow rate was 0.5 ml/min · cm 2 , and the effluent was a pure hydrazine solution. Then, the pure ruthenium solution is oxidized with H 2 O 2 to form a trivalent ruthenium, and the acidity is adjusted to 0.9 with hydrochloric acid, and the P507 extraction color layer column is passed to control the flow rate and the feed amount of the rare earth material, and the impurity ions such as zinc and calcium are used. The effluent flows out, and the ruthenium is adsorbed on the extraction chromatography column, and the concentration of 1.5 mol/L hydrochloric acid is used as the acid washing liquid 5 through the P507 extraction chromatography column, and the feed amount is 5 g/100 g resin, and the flow rate is 2 ml/min. · cm 2 to obtain a yttrium chloride solution with a purity of 99.99%.
钇的提纯, 调配料液含 REC13为 1.5mol/L pH=2.5, 采用萃取剂为环烷酸- 长链醇-煤油, NaOH 进行皂化, 皂化度为 70%, 分流萃取后有机相用浓度为 2.5mol/L盐酸洗涤, 流比为 V V V ffi=8:l:2, 经多级萃取和洗涤后, 出口 水相 11为纯度为 99.995%氯化钇溶液。 经洗涤后的含非钇稀土及少量钇的有机 相 11进行二次萃取, 有机相用反萃酸 I, 浓度为 2mol/L盐酸, 和反萃酸 II, 浓 度为 0.2mol/L盐酸, 进行反萃, 流比为 V V V I : V π=8: 1:2:9 二次反萃液分别有出口, 第一次反萃液中的钇含量较高, 纯度约 99%, 第二次反 萃液中主要含非以重稀土元素, 反萃取后的有机相 13用纯水洗后去游离酸后, 经钠皂化可返回使用, 经多次萃取最终获到纯度为 99.999%氯化钇溶液。 Purification of hydrazine, adjusting the dosage solution containing REC1 3 to 1.5mol/L pH=2.5, using the extractant for naphthenic acid-long-chain alcohol-kerosene, NaOH for saponification, saponification degree is 70%, concentration of organic phase after split extraction After washing with 2.5 mol/L hydrochloric acid, the flow ratio was VVV ffi = 8:1:2. After multistage extraction and washing, the outlet aqueous phase 11 was a 99.995% cerium chloride solution. The washed organic phase 11 containing non-antimony rare earth and a small amount of cerium is subjected to secondary extraction, and the organic phase is subjected to stripping acid I, a concentration of 2 mol/L hydrochloric acid, and a stripping acid II at a concentration of 0.2 mol/L hydrochloric acid. Stripping, the flow ratio is VVV I : V π =8: 1:2:9 The second stripping solution has an outlet, the first stripping solution has a high content of cerium, the purity is about 99%, the second counter The extract contains mainly non-heavy rare earth elements. The organic phase 13 after stripping is washed with pure water and then de-acidized. After sodium saponification, it can be returned to use. After multiple extractions, a purity of 99.999% cerium chloride solution is obtained.
将获得的高纯氯化稀土, 分别采用草酸沉淀, 沉淀反应时间为 3h, 用二次 离子水充分洗涤后在 70CTC下焙烧 5h, 分别制得 4N~6N的稀土氧化物。  The obtained high-purity rare earth chloride was precipitated by oxalic acid, and the precipitation reaction time was 3 hours. After washing with secondary ionized water, it was calcined at 70 CTC for 5 hours to prepare 4N~6N rare earth oxides.
实施例 4 Example 4
废弃荧光灯和 CRT显示器, 经拆解破碎, 负压收集汞蒸汽。 废旧荧光粉采 用浓度为 20 %的丙酮溶液清洗,采用浓度为 0.5g/L高锰酸钾进行氧化脱汞 2h 去除荧光粉中的残余汞。 Disused fluorescent lamps and CRT monitors are disassembled and crushed, and mercury vapor is collected under negative pressure. The waste phosphor is washed with a 20% acetone solution and oxidized for mercury removal with a concentration of 0.5 g/L potassium permanganate for 2 h. Remove residual mercury from the phosphor.
将清洗后的废旧稀土发光材料与碱(KOH)混合搅拌均匀, 按质量比 1:4加 水搅拌均匀后, 在 60CTC下碱熔 7小时后得到的碱熔产物, 用二次去离子水洗涤 去除剩余 KOH和部分 KA102得到含稀土的不溶物。 采用 5mol/L的盐酸在 20°C 下进行酸解 8h, 不溶物与盐酸的固液比为 1:7, 酸解液用氨水经调节 pH为 3 添加 3^%的1^。絮凝剂, 去除酸解溶液中的 Al3+, 得到氯化稀土溶液。 The washed rare earth luminescent material and the alkali (KOH) are mixed and stirred uniformly, and the alkali fusion product obtained after alkali fusion for 7 hours at 60 CTC is uniformly removed by mass ratio 1:4 with water, and then washed with secondary deionized water. The remaining KOH and a part of KA10 2 give a rare earth-containing insoluble matter. Acid hydrolysis was carried out at 5 ° C for 8 h with 5 mol/L hydrochloric acid. The solid-liquid ratio of insoluble matter to hydrochloric acid was 1:7, and the acid hydrolysis solution was adjusted to pH 3 with ammonia water to add 3^% of 1^. The flocculating agent removes Al 3+ from the acid hydrolysis solution to obtain a rare earth chloride solution.
氯化稀土溶液, 调节 pH值为 4.5, 且其中 REC13含量为 0.5mol/L, 萃取剂 采用 lmol/L 的 P204-磺化煤油, 进行稀土的萃取分离。 首先进行轻稀土分组, 将稀土(Ce Eu Tb和 Y)萃入有机相, 以浓度为 lmol/L盐酸作洗涤液 1将进 入有机相的轻稀土 Ce洗下, 流比为 V V Vffi=2:l:0.2, 得到 CeCl3溶液。 轻稀土分组出口有机相 1用 2.5mol/L的盐酸反萃中稀土, 流比为 V V V =0.15:1:0.1进行中稀土分组, 最后用 P204-磺化煤油作有机相萃取重稀土, 出 口水相 2分别得到含铕、 铽富集物, 中稀土分组后的出口有机相 2用 3.5mol/L 盐酸反萃取重稀土, 流比为 V : V*=2:0.5, 经过多级萃取, 得到钇富集物, 其 中钇含量约 75% The rare earth chloride solution is adjusted to a pH of 4.5, and wherein the REC1 3 content is 0.5 mol/L, and the extractant is subjected to extraction and separation of rare earth by using 1 mol/L of P204-sulfonated kerosene. First, the light rare earth group is grouped, and the rare earth (Ce Eu Tb and Y) is extracted into the organic phase, and the light rare earth Ce entering the organic phase is washed with a concentration of 1 mol/L hydrochloric acid as the washing liquid 1, and the flow ratio is VVV ffi = 2: l: 0.2, a solution of CeCl 3 was obtained. The organic phase 1 of the light rare earth group is extracted with 2.5 mol/L hydrochloric acid, and the rare earth is mixed with a flow ratio of VVV=0.15:1:0.1. Finally, the P204-sulfonated kerosene is used as the organic phase to extract the heavy rare earth, and the outlet water is used. Phase 2 obtained the cerium-rich and cerium-rich aggregates respectively. The organic phase 2 after the combination of the rare earths was back-extracted with 3.5 mol/L hydrochloric acid, and the flow ratio was V : V*=2:0.5. After multistage extraction,钇 rich, which contains about 75% bismuth
铈的提纯,调配料液含 REC13为 1.5mol/L,加入高锰酸钾 20g/L与料液混合, 萃取剂为 lmol/L的 P507-磺化煤油, 将轻稀土(Ce)萃入有机相 4, 以 0.6mol/L 盐酸为酸洗液 2将进入有机相 5的中重稀土洗下,流比为 V :Vfi:Vffi=2.5:l:0.4 得到轻稀土液 (CeCl4)。再用 2.5mol/L盐酸反萃轻稀土,相比为 V : V *=1:0.15, 经多级萃取后获得纯度为 99.99%的氯化铈溶液。 Purification of hydrazine, adjusting the dosage solution containing REC1 3 to 1.5mol/L, adding potassium permanganate 20g/L and mixing with the liquid, extracting agent is 1mol/L P507-sulfonated kerosene, extracting light rare earth (Ce) The organic phase 4, with 0.6 mol/L hydrochloric acid as the pickling solution 2, is washed into the medium-heavy rare earth entering the organic phase 5, and the flow ratio is V : V fi: V ffi = 2.5 : l: 0.4 to obtain a light rare earth liquid (CeCl 4 ). The light rare earth was back-extracted with 2.5 mol/L hydrochloric acid, and the ratio was V : V*=1:0.15. After multistage extraction, a cerium chloride solution having a purity of 99.99% was obtained.
铽的提纯, 采用分段分馏萃取, 调配料液含 REC13为 0.5mol/L, 萃取剂为 1.5mol/L的 P204-磺化煤油, 第一段分馏萃取: 皂化度 30%的萃取剂与稀土料液 同时进槽并流 10级后成稀土皂化形式进槽,萃取后有机相 7用 3mol/L盐酸洗液, 流比 V : Vf4: Vffi=20:l:1.8, 进入第二段分馏萃取: 以第一萃取段流出的有机 相 8为料液, 采用第二段采用与第一段相同的有机相和洗涤液, V : Vf4: Y =6.5:1:1.2, 经多次萃取, 最终获得纯度为 99.99%的氯化铽溶液。 Purification of hydrazine, using fractional fractionation extraction, the formulation liquid containing REC1 3 is 0.5mol/L, the extracting agent is 1.5mol/L P204-sulfonated kerosene, the first stage fractionation extraction: 30% saponification degree extractant and The rare earth liquid enters the tank at the same time and flows into the trough after 10 stages. After the extraction, the organic phase 7 is washed with 3 mol/L hydrochloric acid. The flow ratio V : V f4 : V ffi = 20: l: 1.8, enters the second Fractional fractionation extraction: the organic phase 8 flowing out of the first extraction section is used as the feed liquid, and the second phase is the same organic phase and washing liquid as the first stage, V : V f4 : Y = 6.5:1:1.2, After the second extraction, a cerium chloride solution having a purity of 99.99% was finally obtained.
铕的提纯, 调配料液含 REC13为 0.5mol/L pH值为 4, 使其流经装有锌粒 的还原柱和与之串连的装有 P507萃取树脂的萃取色层柱, 控制进料量为 15g/百 克树脂, 流速为 lml/min · cm2, 流出液为纯铕溶液。 然后将纯铕溶液用 ¾02氧 化二价铕成三价铕, 并用盐酸调节酸度为 0.2, 流经 P507萃取色层柱, 控制流速 和进料量稀土料, 锌、 钙等杂质离子随流出液流出, 铕则吸附在萃取色层柱上, 采用浓度为 0.4mol/L盐酸作为酸洗液 5流经 P507萃取色层柱, 进料量为 10g/ 百克树脂, 流速为 2.5ml/min · cm2, 获得纯度为 99.99%氯化铕溶液。 Purification of hydrazine, adjusting the dosage solution containing REC1 3 to 0.5 mol/L and having a pH of 4, passing it through a reduction column containing zinc particles and an extraction chromatography column containing P507 extraction resin connected thereto, and controlling The feed amount is 15 g/100 g of resin, the flow rate is 1 ml/min · cm 2 , and the effluent is a pure hydrazine solution. Then, the pure ruthenium solution is oxidized with 3⁄40 2 to form a trivalent ruthenium, and the acidity is adjusted to 0.2 with hydrochloric acid, and the P507 extraction chromatography column is passed to control the flow rate and the feed amount of the rare earth material, and the impurity ions such as zinc and calcium accompany the effluent. When flowing out, the ruthenium is adsorbed on the extraction chromatography column, and the concentration of 0.4 mol/L hydrochloric acid is used as the pickling solution 5 to flow through the P507 extraction chromatography column, and the feed amount is 10 g/100 g of resin, and the flow rate is 2.5 ml/min. Cm 2 , a 99.99% cerium chloride solution was obtained.
钇的提纯, 调配料液含 REC13为 0.5mol/L pH=3, 采用萃取剂为环烷酸-长 链醇-煤油, NaOH进行皂化,皂化度为 80%,分流萃取后有机相用浓度为 2mol/L 盐酸洗涤, 流比为 V : Vf4: Vffi=7:l:l, 经多级萃取和洗涤后, 出口水相 11为 纯度为 99.995%氯化钇溶液。 经洗涤后的含非钇稀土及少量钇的有机相 11进行 二次萃取,有机相用反萃酸 I,浓度为 lmol/L盐酸,和反萃酸 II,浓度为 0.3mol/L 盐酸, 进行反萃, 流比为 V V V I : V π=7:1:1:8。 二次反萃液分 别有出口, 第一次反萃液中的钇含量较高, 纯度约 99%, 第二次反萃液中主要含 非以重稀土元素, 反萃取后的有机相 13用纯水洗后去游离酸后, 经钠皂化可返 回使用, 经多次萃取最终获到纯度为 99.999%氯化钇溶液。 Purification of hydrazine, adjusting the dosage solution containing REC1 3 to 0.5 mol/L pH=3, using an extractant for naphthenic acid-long-chain alcohol-kerosene, NaOH for saponification, saponification degree of 80%, concentration of organic phase after split extraction Washed with 2 mol/L hydrochloric acid, the flow ratio is V : V f4 : V ffi = 7:1:1. After multistage extraction and washing, the outlet aqueous phase 11 is a 99.995% cerium chloride solution. The washed organic phase 11 containing non-cerium rare earth and a small amount of cerium is subjected to secondary extraction, and the organic phase is extracted with a stripping acid I at a concentration of 1 mol/L hydrochloric acid and a stripping acid II at a concentration of 0.3 mol/L. Hydrochloric acid, stripping, flow ratio VVV I : V π =7:1:1:8. The second stripping solution has an outlet. The first stripping solution has a high content of cerium and a purity of about 99%. The second stripping solution mainly contains non-heavy rare earth elements, and the organic phase 13 after stripping. After washing with pure water and removing the free acid, it can be returned to sodium saponification. After multiple extractions, a solution of 99.999% ruthenium chloride is obtained.
将获得的高纯氯化稀土, 分别采用草酸沉淀, 沉淀反应时间为 4h, 用二次 离子水充分洗涤后在 80CTC下焙烧 7h, 分别制得 4N~6N的稀土氧化物。  The obtained high-purity rare earth chloride was precipitated by oxalic acid, and the precipitation reaction time was 4 hours. After washing with secondary ionized water, it was calcined at 80 CTC for 7 hours to prepare 4N~6N rare earth oxides.
实施例 5 Example 5
废弃荧光灯和 CRT显示器, 经拆解破碎, 负压收集汞蒸汽。 废旧荧光粉采 用浓度为 10 %的丙酮溶液清洗,采用浓度为 0.8g/L高锰酸钾进行氧化脱汞 3h, 去除荧光粉中的残余汞。  Disused fluorescent lamps and CRT monitors are disassembled and broken, and mercury vapor is collected under negative pressure. The used phosphors were washed with a 10% acetone solution and oxidized and dehydrated for 3 h at a concentration of 0.8 g/L potassium permanganate to remove residual mercury from the phosphor.
将清洗后的废旧稀土发光材料与碱 (NaOH) 混合搅拌均匀, 按质量比 1:6 加水搅拌均匀后, 在 80CTC下碱熔 9小时后得到的碱熔产物, 用二次去离子水洗 涤去除剩余 NaOH和部分 NaA10 到含稀土的不溶物。 采用 6mol/L的盐酸进 行在 60°C酸解 lh,不溶物与盐酸的固液比为 1:10,酸解液用氨水经调节 pH为 4, 添加 4^%的1^。絮凝剂, 去除酸解溶液中的 Al3+, 得到氯化稀土溶液。 The cleaned rare earth luminescent material and the alkali (NaOH) are mixed and stirred uniformly, and the alkali fusion product obtained after alkali fusion for 9 hours at 80 CTC is uniformly removed by mass ratio 1:6 with water and then washed with secondary deionized water. The remaining NaOH and part of NaA10 are added to the rare earth-containing insolubles. The acid-solution ratio of insoluble matter to hydrochloric acid was 1:10 using 6 mol/L hydrochloric acid, and the pH of the insoluble matter to hydrochloric acid was 1:10. The pH of the acid solution was adjusted to 4 with ammonia water, and 4% of the compound was added. The flocculating agent removes Al 3+ from the acid hydrolysis solution to obtain a rare earth chloride solution.
氯化稀土溶液, 调节 pH值为 3.5, 且其中 REC13含量为 lmol/L, 萃取剂采 用 1.5mol/L 的 P204-磺化煤油, 进行稀土的萃取分离。首先进行轻稀土分组, 将 稀土 (Ce、 Eu、 Tb禾 B Y) 萃入有机相, 以浓度为 0.6mol/L盐酸作洗涤液 1将进 入有机相的轻稀土 Ce洗下, 流比为 V : V l4: V ffi=2.5:l:0.2, 得到 CeCl3溶液。 轻稀土分组出口有机相 1用 1.5mol/L的盐酸反萃中稀土, 流比为 V V V 7K=0.1:1:0.1进行中稀土分组, 最后用 P204-磺化煤油作有机相萃取重稀土, 出 口水相 2分别得到含铕、 铽富集物, 中稀土分组后的出口有机相 2用 4mol/L盐 酸反萃取重稀土, 流比为 V : V 7X=2:0.5, 经过多级萃取, 得到钇富集物, 其中 钇含量约 75% The rare earth chloride solution was adjusted to a pH of 3.5, and the REC1 3 content was 1 mol/L, and the extractant was subjected to extraction and separation of rare earth by using 1.5 mol/L of P204-sulfonated kerosene. First, the light rare earth group is grouped, and the rare earth (Ce, Eu, Tb, and BY) is extracted into the organic phase, and the light rare earth Ce entering the organic phase is washed with a concentration of 0.6 mol/L hydrochloric acid as the washing liquid 1, and the flow ratio is V : V l4 : V ffi = 2.5: l: 0.2, a solution of CeCl 3 was obtained. The organic phase 1 of the light rare earth group is stripped with 1.5 mol/L hydrochloric acid, and the flow ratio is VVV 7K = 0.1 : 1:0.1. The middle rare earth is grouped. Finally, the P204-sulfonated kerosene is used as the organic phase to extract the heavy rare earth. The aqueous phase 2 is obtained with cerium-rich and cerium-rich aggregates respectively. The organic phase 2 of the intermediate rare earth group is back-extracted with 4mol/L hydrochloric acid, and the flow ratio is V : V 7X = 2: 0.5. After multi-stage extraction, the obtained钇 rich, which contains about 75% bismuth
铈的提纯,调配料液含 REC13为 0.5mol/L,加入高锰酸钾 30g/L与料液混合, 萃取剂为 1.5mol/L的 P507-磺化煤油,将轻稀土(Ce)萃入有机相 4, 以 0.8mol/L 盐酸为酸洗液 2将进入有机相 5的中重稀土洗下,流比为 V : V 4: V ffi=2:l:0.4, 得到轻稀土液 (CeCl4)。再用 1.5mol/L盐酸反萃轻稀土,相比为 V : V *=l:0.2, 经多级萃取后获得纯度为 99.99%的氯化铈溶液。 Purification of hydrazine, adjusting the dosage solution containing REC1 3 to 0.5mol/L, adding potassium permanganate 30g/L and mixing with the liquid, extracting agent is 1.5mol/L P507-sulfonated kerosene, and extracting light rare earth (Ce) Into the organic phase 4, with 0.8 mol / L hydrochloric acid as the pickling solution 2, the intermediate heavy rare earth entering the organic phase 5 is washed, the flow ratio is V: V 4: V ffi = 2: l: 0.4, to obtain a light rare earth liquid ( CeCl 4 ). The light rare earth was further stripped with 1.5 mol/L hydrochloric acid, and compared with V : V*=l:0.2, a cerium chloride solution having a purity of 99.99% was obtained after multistage extraction.
铽的提纯, 采用分段分馏萃取, 调配料液含 REC13为 lmol/L, 萃取剂为 0.5mol/L的 P204-磺化煤油, 第一段分馏萃取: 皂化度 35%的萃取剂与稀土料液 同时进槽并流 10级后成稀土皂化形式进槽, 萃取后有机相 7用 3.5mol/L盐酸洗 液, 流比 V : V |4: V ffi=20: 1:0.3, 进入第二段分馏萃取: 以第一萃取段流出的 有机相 8为料液, 采用第二段采用与第一段相同的有机相和洗涤液, V : V |4: V ffi=12:l:0.35, 经多次萃取, 最终获得纯度为 99.99%的氯化铽溶液。 Purification of hydrazine, using fractional fractionation extraction, the formulation liquid contains REC1 3 as lmol/L, extractant is 0.5mol/L P204-sulfonated kerosene, the first stage fractionation extraction: saponification degree 35% extractant and rare earth The feed liquid is simultaneously introduced into the tank and flows into the tank to form a rare earth saponification form into the tank. After the extraction, the organic phase 7 is washed with 3.5 mol/L hydrochloric acid, and the flow ratio V: V | 4 : V ffi = 20: 1:0.3, enters the first Two-stage fractional extraction: the organic phase 8 flowing out of the first extraction section is used as the feed liquid, and the second phase is the same organic phase and washing liquid as the first stage, V : V | 4 : V ffi = 12: l: 0.35 After multiple extractions, a cerium chloride solution having a purity of 99.99% is finally obtained.
铕的提纯, 调配料液含 REC13为 lmol/L, pH值为 1, 使其流经装有锌粒的 还原柱和与之串连的装有 P507萃取树脂的萃取色层柱, 控制进料量为 20g/百克 树脂, 流速为 1.5ml/min · cm2, 流出液为纯铕溶液。 然后将纯铕溶液用 ¾02氧 化二价铕成三价铕, 并用盐酸调节酸度为 0.4, 流经 P507萃取色层柱, 控制流速 和进料量稀土料, 锌、 钙等杂质离子随流出液流出, 铕则吸附在萃取色层柱上, 采用浓度为 0.6mol/L盐酸作为酸洗液 5流经 P507萃取色层柱, 进料量为 15g/ 百克树脂, 流速为 1.5ml/min · cm2, 获得纯度为 99.99%氯化铕溶液。 Purification of hydrazine, adjusting the compound solution containing REC1 3 to 1 mol/L, pH value 1, and flowing it through the reduction column containing zinc particles and the extraction chromatography column containing P507 extraction resin connected thereto, and controlling The feed amount was 20 g/100 g of resin, the flow rate was 1.5 ml/min · cm 2 , and the effluent was a pure hydrazine solution. Then use the pure bismuth solution with 3⁄40 2 oxygen The divalent bismuth is converted into trivalent ruthenium, and the acidity is adjusted to 0.4 with hydrochloric acid. The P507 extraction color layer column is passed to control the flow rate and the feed amount of the rare earth material. The impurity ions such as zinc and calcium flow out with the effluent, and the ruthenium is adsorbed in the extraction color. On the layer column, a concentration of 0.6 mol/L hydrochloric acid was used as the pickling solution 5 to flow through the P507 extraction chromatography column, the feed amount was 15 g/100 g of resin, the flow rate was 1.5 ml/min · cm 2 , and the purity was 99.99%. Barium chloride solution.
钇的提纯, 调配料液含 REC13为 lmol/L, pH=2, 采用萃取剂为环烷酸 -长链 醇-煤油, NaOH进行皂化,皂化度为 90%,分流萃取后有机相用浓度为 2.5mol/L 盐酸洗涤, 流比为 V : V |4: V ffi=7:l:1.5, 经多级萃取和洗涤后, 出口水相 11 为纯度为 99.995%氯化钇溶液。 经洗涤后的含非钇稀土及少量钇的有机相 11进 行二次萃取, 有机相用反萃酸 I, 浓度为 1.5mol/L盐酸, 和反萃酸 II, 浓度为 0.4mol/L盐酸, 进行反萃, 流比为 V V V I : V π=7:1:2:8·5 次反萃液分别有出口, 第一次反萃液中的钇含量较高, 纯度约 99%, 第二次反萃 液中主要含非以重稀土元素, 反萃取后的有机相 13用纯水洗后去游离酸后, 经 钠皂化可返回使用, 经多次萃取最终获到纯度为 99.999%氯化钇溶液。 Purification of hydrazine, adjusting the dosage solution containing REC1 3 to 1 mol/L, pH=2, using an extractant for naphthenic acid-long-chain alcohol-kerosene, NaOH for saponification, saponification degree of 90%, concentration of organic phase after split extraction After washing with 2.5 mol/L hydrochloric acid, the flow ratio was V:V | 4 : V ffi = 7:1: 1.5. After multistage extraction and washing, the outlet aqueous phase 11 was a 99.995% cerium chloride solution. The washed organic phase 11 containing non-cerium rare earth and a small amount of cerium is subjected to secondary extraction. The organic phase is extracted with a stripping acid I, a concentration of 1.5 mol/L hydrochloric acid, and a stripping acid II at a concentration of 0.4 mol/L hydrochloric acid. For stripping, the flow ratio is VVV I : V π =7:1:2:8·5 times, the stripping solution has an outlet, and the first stripping solution has a high content of cerium, and the purity is about 99%. The secondary stripping solution mainly contains non-heavy rare earth elements. The organic phase 13 after stripping is washed with pure water and then removed to free acid. After sodium saponification, it can be returned to use. After multiple extractions, the purity is 99.999%. Solution.
将获得的高纯氯化稀土, 分别采用草酸沉淀, 沉淀反应时间为 5h, 用二次 离子水充分洗涤后在 90CTC下焙烧 9h, 分别制得 4N~6N的稀土氧化物。  The obtained high-purity rare earth chloride was precipitated by oxalic acid, and the precipitation reaction time was 5 hours. After washing with secondary ionized water, it was calcined at 90 CTC for 9 hours to prepare 4N~6N rare earth oxides.
实施例 6 Example 6
废弃荧光灯和 CRT显示器, 经拆解破碎, 负压收集汞蒸汽。 废旧荧光粉采 用浓度为 20 %的丙酮溶液清洗,采用浓度为 lg/L高锰酸钾进行氧化脱汞 0.5h, 去除荧光粉中的残余汞。  Disused fluorescent lamps and CRT monitors are disassembled and broken, and mercury vapor is collected under negative pressure. The used phosphors were washed with a 20% acetone solution and oxidized and dehydrated for 0.5 h at a concentration of lg/L potassium permanganate to remove residual mercury from the phosphor.
将清洗后的废旧稀土发光材料与碱(KOH)混合搅拌均匀, 按质量比 1:8加 水搅拌均匀后, 在 100CTC下碱熔 2小时后得到的碱熔产物, 用二次去离子水洗 涤去除剩余 KOH和部分 KA102得到含稀土的不溶物。采用 8mol/L的盐酸在 80°C 下酸解 3h, 不溶物与盐酸的固液比为 1:4, 酸解液用氨水经调节 pH为 3, 添加 5^%的1^。絮凝剂, 去除酸解溶液中的 Al3+, 得到氯化稀土溶液。 The cleaned rare earth luminescent material and the alkali (KOH) are mixed and stirred uniformly, and the alkali fusion product obtained after alkali fusion at 100 CTC for 2 hours is uniformly removed by mass ratio 1:8 with water and then washed with secondary deionized water. The remaining KOH and a part of KA10 2 give a rare earth-containing insoluble matter. The acid-liquid ratio of insoluble matter to hydrochloric acid was 1:4 using 8 mol/L hydrochloric acid at 80 ° C, and the pH of the acid solution was adjusted to 3 with ammonia water, and 5^% of 1^ was added. The flocculating agent removes Al 3+ from the acid hydrolysis solution to obtain a rare earth chloride solution.
氯化稀土溶液, 调节 pH值为 4, 且其中 REC13含量为 1.5mol/L, 萃取剂采 用 0.5mol/L 的 P204-磺化煤油, 进行稀土的萃取分离。首先进行轻稀土分组, 将 稀土 (Ce、 Eu、 Tb禾 B Y) 萃入有机相, 以浓度为 0.8mol/L盐酸作洗涤液 1将进 入有机相的轻稀土 Ce洗下, 流比为 V : V l4: V ffi=3:l:0.2, 得到 CeCl3溶液。 轻稀土分组出口有机相 1用 2mol/L的盐酸反萃中稀土, 流比为 V V f4w : V *=0.15:1:0.15进行中稀土分组, 最后用 Ρ204-磺化煤油作有机相萃取重稀土, 出 口水相 2分别得到含铕、 铽富集物, 中稀土分组后的出口有机相 2用 4.5mol/L 盐酸反萃取重稀土, 流比为 V : V 7X=2:0.5, 经过多级萃取, 得到钇富集物, 其 中钇含量约 75% The rare earth chloride solution was adjusted to a pH of 4, and the REC1 3 content was 1.5 mol/L, and the extractant was subjected to extraction and separation of rare earth by using 0.5 mol/L of P204-sulfonated kerosene. First, the light rare earth group is grouped, and the rare earth (Ce, Eu, Tb, and BY) is extracted into the organic phase, and the light rare earth Ce entering the organic phase is washed with a concentration of 0.8 mol/L hydrochloric acid as the washing liquid 1, and the flow ratio is V : V l4 : V ffi = 3: 1 : 0.2, to obtain a CeCl 3 solution. The organic phase 1 of the light rare earth group is stripped with 2 mol/L hydrochloric acid, and the flow ratio is VV f 4w : V *=0.15:1:0.15. The middle rare earth is grouped, and finally the Ρ204-sulfonated kerosene is used as the organic phase extraction weight. The rare earth, the outlet aqueous phase 2 respectively obtained the cerium-rich and cerium-rich aggregates, and the organic phase 2 after the middle rare earth grouping was back-extracted with the rare earth with 4.5 mol/L hydrochloric acid, and the flow ratio was V : V 7X = 2: 0.5. Stage extraction, obtained cerium enrichment, wherein the cerium content is about 75%
铈的提纯, 调配料液含 REC13为 lmol/L, 加入高锰酸钾 40g/L与料液混合, 萃取剂为 0.5mol/L的 P507-磺化煤油, 将轻稀土 (Ce)萃入有机相 4, 以 lmol/L 盐酸为酸洗液 2将进入有机相 5的中重稀土洗下,流比为 V : Vfi: Vffi=1.5:l:0.8, 得到轻稀土液 (CeCl4)。 再用 2mol/L盐酸反萃轻稀土, 相比为 V : V *=l:0.1 , 经多级萃取后获得纯度为 99.99%的氯化铈溶液。 铽的提纯, 采用分段分馏萃取, 调配料液含 REC13为 1.5mol/L, 萃取剂为 lmol/L的 P204-磺化煤油, 第一段分馏萃取: 皂化度 40%的萃取剂与稀土料液同 时进槽并流 10级后成稀土皂化形式进槽, 萃取后有机相 7用 4mol/L盐酸洗液, 流比 V V |4: V ffi=10:l:1.2, 进入第二段分馏萃取: 以第一萃取段流出的有机 相 8为料液, 采用第二段采用与第一段相同的有机相和洗涤液, V : V |4: V ffi =18:1:2, 经多次萃取, 最终获得纯度为 99.99%的氯化铽溶液。 Purification of hydrazine, adjusting the dosage solution containing REC1 3 as lmol/L, adding potassium permanganate 40g/L and mixing with the liquid, extracting agent is 0.5mol/L P507-sulfonated kerosene, extracting light rare earth (Ce) The organic phase 4, with 1 mol/L hydrochloric acid as the pickling solution 2, is washed into the medium-heavy rare earth entering the organic phase 5, and the flow ratio is V: V fi: V ffi = 1.5 : l: 0.8, to obtain a light rare earth liquid (CeCl 4 ). The light rare earth was back-extracted with 2 mol/L hydrochloric acid, and compared with V : V*=l:0.1, a cerium chloride solution having a purity of 99.99% was obtained after multistage extraction. Purification of hydrazine, using fractional fractionation extraction, the formulation liquid containing REC1 3 is 1.5mol/L, the extracting agent is 1mol/L P204-sulfonated kerosene, the first stage fractionation extraction: 40% saponification degree extractant and rare earth The feed liquid is simultaneously introduced into the tank and flows into the trough to form a rare earth saponification form. After the extraction, the organic phase 7 is washed with 4 mol/L hydrochloric acid, and the flow ratio is VV | 4 : V ffi = 10:1: 1.2, and the second stage is fractionated. Extraction: The organic phase 8 flowing out of the first extraction section is used as the feed liquid, and the second phase is the same organic phase and washing liquid as the first stage, V : V | 4 : V ffi = 18:1:2, After the second extraction, a cerium chloride solution having a purity of 99.99% was finally obtained.
铕的提纯, 调配料液含 REC13为 1.5mol/L pH值为 2, 使其流经装有锌粒 的还原柱和与之串连的装有 P507萃取树脂的萃取色层柱, 控制进料量为 25g/百 克树脂, 流速为 0.5ml/min · cm2, 流出液为纯铕溶液。 然后将纯铕溶液用 H202 氧化二价铕成三价铕, 并用盐酸调节酸度为 0.6, 流经 P507萃取色层柱, 控制流 速和进料量稀土料,锌、钙等杂质离子随流出液流出,铕则吸附在萃取色层柱上, 采用浓度为 0.8mol/L盐酸作为酸洗液 5流经 P507萃取色层柱, 进料量为 20g/ 百克树脂, 流速为 2ml/min · cm2, 获得纯度为 99.99%氯化铕溶液。 Purification of hydrazine, the blending solution containing REC1 3 is 1.5mol/L pH 2, and it flows through the reduction column containing zinc particles and the extraction chromatography column with P507 extraction resin connected in series, and the control is carried out. The amount of the material was 25 g/100 g of resin, the flow rate was 0.5 ml/min · cm 2 , and the effluent was a pure hydrazine solution. Then, the pure ruthenium solution is oxidized with H 2 O 2 to form a trivalent ruthenium, and the acidity is adjusted to 0.6 with hydrochloric acid, and the P507 extraction color layer column is passed, and the flow rate and the feed amount of the rare earth material are controlled, and impurity ions such as zinc and calcium are used. The effluent flows out, and the ruthenium is adsorbed on the extraction chromatography column. The concentration of 0.8 mol/L hydrochloric acid is used as the acid washing liquid 5 and flows through the P507 extraction chromatography column. The feed amount is 20 g/100 g resin, and the flow rate is 2 ml/min. · cm 2 to obtain a yttrium chloride solution with a purity of 99.99%.
钇的提纯, 调配料液含 REC13为 1.5mol/L pH=2.5, 采用萃取剂为环烷酸- 长链醇 -煤油, NaOH进行皂化,皂化度为 70%,分流萃取后有机相用浓度为 3mol/L 盐酸洗涤, 流比为 V : V |4: V ffi=6:l:2, 经多级萃取和洗涤后, 出口水相 11为 纯度为 99.995%氯化钇溶液。 经洗涤后的含非钇稀土及少量钇的有机相 11进行 二次萃取,有机相用反萃酸 I,浓度为 2mol/L盐酸,和反萃酸 II,浓度为 0.5mol/L 盐酸, 进行反萃, 流比为 V V V I : V π=8:1:2:2.5。 二次反萃液 分别有出口, 第一次反萃液中的钇含量较高, 纯度约 99%, 第二次反萃液中主要 含非以重稀土元素, 反萃取后的有机相 13用纯水洗后去游离酸后, 经钠皂化可 返回使用, 经多次萃取最终获到纯度为 99.999%氯化钇溶液。 Purification of hydrazine, adjusting the dosage solution containing REC1 3 to 1.5 mol/L pH=2.5, using the extractant for naphthenic acid-long-chain alcohol-kerosene, NaOH for saponification, saponification degree of 70%, concentration of organic phase after split extraction After washing with 3 mol/L hydrochloric acid, the flow ratio was V:V | 4 : V ffi = 6:1:2. After multistage extraction and washing, the outlet aqueous phase 11 was a 99.995% cerium chloride solution. The washed organic phase 11 containing non-cerium rare earth and a small amount of cerium is subjected to secondary extraction, and the organic phase is subjected to stripping acid I, a concentration of 2 mol/L hydrochloric acid, and a stripping acid II at a concentration of 0.5 mol/L hydrochloric acid. Stripping, the flow ratio is VVV I : V π =8:1:2:2.5. The second stripping solution has an outlet. The first stripping solution has a high content of cerium and a purity of about 99%. The second stripping solution mainly contains non-heavy rare earth elements, and the organic phase 13 after stripping. After washing with pure water and removing the free acid, it can be returned to sodium saponification. After multiple extractions, a solution of 99.999% ruthenium chloride is obtained.
将获得的高纯氯化稀土, 分别采用草酸沉淀, 沉淀反应时间为 lh, 用二次 离子水充分洗涤后在 100CTC下焙烧 8h, 分别制得 4N~6N的稀土氧化物。  The obtained high-purity rare earth chloride was precipitated by oxalic acid, and the precipitation reaction time was lh. After washing with secondary ionized water, it was calcined at 100CTC for 8 hours to prepare 4N~6N rare earth oxides.
实施例 7 Example 7
废弃荧光灯和 CRT显示器, 经拆解破碎, 负压收集汞蒸汽。 废旧荧光粉采 用浓度为 30^%的丙酮溶液清洗,采用浓度为 0.2g/L高锰酸钾进行氧化脱汞 1.5h 去除荧光粉中的残余汞。  Disused fluorescent lamps and CRT monitors are disassembled and broken, and mercury vapor is collected under negative pressure. The waste phosphor was washed with a 30% by weight acetone solution, and the residual mercury in the phosphor was removed by oxidative demercuration for 1.5 h at a concentration of 0.2 g/L potassium permanganate.
将清洗后的废旧稀土发光材料与碱 (NaOH) 混合搅拌均匀, 按质量比 1:1 加水搅拌均匀后, 在 120CTC下碱熔 6小时后得到的碱熔产物, 用二次去离子水 洗涤去除剩余 NaOH和部分 NaA10 到含稀土的不溶物。 采用 3mol/L的盐酸 在 30°C进行酸解 5h, 不溶物与盐酸的固液比为 1:6, 酸解液用氨水经调节 pH为 4, 添加 2^%的1^。絮凝剂, 去除酸解溶液中的 Al3+, 得到氯化稀土溶液。 The cleaned rare earth luminescent material and the alkali (NaOH) are mixed and stirred uniformly, and the alkali fusion product obtained after alkali fusion for 6 hours at 120 CTC is uniformly removed by mass ratio 1:1 with water, and washed with secondary deionized water. The remaining NaOH and part of NaA10 are added to the rare earth-containing insolubles. Acid hydrolysis was carried out at 30 ° C for 5 h with 3 mol/L hydrochloric acid. The solid-liquid ratio of insoluble matter to hydrochloric acid was 1:6, and the acid hydrolysis solution was adjusted to pH 4 with ammonia water, and 2% of 1% was added. The flocculating agent removes Al 3+ from the acid hydrolysis solution to obtain a rare earth chloride solution.
氯化稀土溶液, 调节 pH值为 4.5, 且其中 REC13含量为 0.5mol/L, 萃取剂 采用 lmol/L 的 P204-磺化煤油, 进行稀土的萃取分离。 首先进行轻稀土分组, 将稀土(Ce Eu Tb和 Y)萃入有机相, 以浓度为 lmol/L盐酸作洗涤液 1将进 入有机相的轻稀土 Ce洗下, 流比为 V V V ffi=2: 1:0.25, 得到 CeCl3溶液。 轻稀土分组出口有机相 1用 2.5mol/L的盐酸反萃中稀土, 流比为 V V V 水 =0.15:1:0.1进行中稀土分组, 最后用 P204-磺化煤油作有机相萃取重稀土, 出 口水相 2分别得到含铕、 铽富集物, 中稀土分组后的出口有机相 2用 3.5mol/L 盐酸反萃取重稀土, 流比为 V : V *=2:0.5, 经过多级萃取, 得到钇富集物, 其 中钇含量约 75%。 The rare earth chloride solution is adjusted to a pH of 4.5, and wherein the REC1 3 content is 0.5 mol/L, and the extractant is subjected to extraction and separation of rare earth by using 1 mol/L of P204-sulfonated kerosene. First, the light rare earth group is grouped, and the rare earth (Ce Eu Tb and Y) is extracted into the organic phase, and the light rare earth Ce entering the organic phase is washed with a concentration of 1 mol/L hydrochloric acid as the washing liquid 1, and the flow ratio is VVV ffi = 2: 1:0.25, a solution of CeCl 3 was obtained. The light rare earth group is exported to the organic phase 1 by stripping the rare earth with 2.5 mol/L hydrochloric acid, and the flow ratio is VV. V water = 0.15:1:0.1 for medium rare earth grouping. Finally, P204-sulfonated kerosene is used as organic phase to extract heavy rare earth, and outlet water phase 2 is respectively obtained to obtain cerium and lanthanum-rich concentrates. The heavy rare earth was back-extracted with 3.5 mol/L hydrochloric acid, and the flow ratio was V : V * = 2: 0.5. After multi-stage extraction, a cerium-rich concentrate was obtained, wherein the cerium content was about 75%.
铈的提纯,调配料液含 REC13为 1.5mol/L,加入高锰酸钾 50g/L与料液混合, 萃取剂为 lmol/L的 P507-磺化煤油, 将轻稀土(Ce)萃入有机相 4, 以 0.3mol/L 盐酸为酸洗液 2将进入有机相 5的中重稀土洗下,流比为 V : Vfi: Vffi=2.5:l:0.4, 得到轻稀土液 (CeCl4)。再用 2.5mol/L盐酸反萃轻稀土,相比为 V : V *=1:0.15, 经多级萃取后获得纯度为 99.99%的氯化铈溶液。 Purification of hydrazine, adjusting the dosage solution containing REC1 3 to 1.5mol/L, adding potassium permanganate 50g/L and mixing with the liquid, extracting agent is 1mol/L P507-sulfonated kerosene, extracting light rare earth (Ce) Organic phase 4, with 0.3 mol/L hydrochloric acid as pickling solution 2, the medium heavy rare earth entering the organic phase 5 is washed, and the flow ratio is V: V fi: V ffi = 2.5 : l: 0.4, and a light rare earth liquid (CeCl) is obtained. 4 ). The light rare earth was back-extracted with 2.5 mol/L hydrochloric acid, and the ratio was V : V*=1:0.15. After multistage extraction, a cerium chloride solution having a purity of 99.99% was obtained.
铽的提纯, 采用分段分馏萃取, 调配料液含 REC13为 0.5mol/L, 萃取剂为 1.5mol/L的 P204-磺化煤油, 第一段分馏萃取: 皂化度 25%的萃取剂与稀土料液 同时进槽并流 10级后成稀土皂化形式进槽, 萃取后有机相 7用 4.5mol/L盐酸洗 液, 流比 V : V |4: V ffi=15:l:0.8, 进入第二段分馏萃取: 以第一萃取段流出的 有机相 8为料液, 采用第二段采用与第一段相同的有机相和洗涤液, V : V |4: V ffi=12:l:1.5, 经多次萃取, 最终获得纯度为 99.99%的氯化铽溶液。 Purification of hydrazine, using fractional fractionation extraction, the formulation liquid containing REC1 3 is 0.5mol/L, the extracting agent is 1.5mol/L P204-sulfonated kerosene, the first stage fractionation extraction: saponification degree 25% extractant and The rare earth liquid enters the tank at the same time and flows into the trough after 10 stages. After the extraction, the organic phase 7 is washed with 4.5 mol/L hydrochloric acid, and the flow ratio V: V | 4 : V ffi = 15: l: 0.8, enters The second stage fractionation extraction: the organic phase 8 flowing out of the first extraction section is used as the feed liquid, and the second stage is the same organic phase and washing liquid as the first stage, V: V | 4 : V ffi = 12: l: 1.5, After multiple extractions, a cerium chloride solution having a purity of 99.99% is finally obtained.
铕的提纯, 调配料液含 REC13为 0.5mol/L, pH值为 3, 使其流经装有锌粒 的还原柱和与之串连的装有 P507萃取树脂的萃取色层柱, 控制进料量为 30g/百 克树脂, 流速为 lml/min · cm2, 流出液为纯铕溶液。 然后将纯铕溶液用 ¾02氧 化二价铕成三价铕, 并用盐酸调节酸度为 0.8, 流经 P507萃取色层柱, 控制流速 和进料量稀土料, 锌、 钙等杂质离子随流出液流出, 铕则吸附在萃取色层柱上, 采用浓度为 lmol/L盐酸作为酸洗液 5流经 P507萃取色层柱, 进料量为 5g/百克 树脂, 流速为 2.5ml/min · cm2, 获得纯度为 99.99%氯化铕溶液。 Purification of hydrazine, adjusting the dosage solution containing REC1 3 to 0.5 mol/L, pH 3, and flowing it through a reduction column containing zinc particles and an extraction chromatography column containing P507 extraction resin in series, controlled The feed amount was 30 g/100 g of resin, the flow rate was 1 ml/min · cm 2 , and the effluent was a pure hydrazine solution. Then, the pure ruthenium solution is oxidized with 3⁄40 2 to form a trivalent ruthenium, and the acidity is adjusted to 0.8 with hydrochloric acid, and the P507 extraction chromatography column is passed to control the flow rate and the feed amount of the rare earth material, and the impurity ions such as zinc and calcium accompany the effluent. When flowing out, the ruthenium is adsorbed on the extraction chromatography column, and the concentration of 1 mol/L hydrochloric acid is used as the acid washing liquid 5 through the P507 extraction chromatography column, and the feed amount is 5 g/100 g resin, and the flow rate is 2.5 ml/min · cm. 2 , a purity of 99.99% cerium chloride solution is obtained.
钇的提纯, 调配料液含 REC13为 0.5mol/L, pH=3, 采用萃取剂为环烷酸-长 链醇-煤油, NaOH进行皂化,皂化度为 80%,分流萃取后有机相用浓度为 2mol/L 盐酸洗涤, 流比为 V : V |4: V ffi=8:l:l , 经多级萃取和洗涤后, 出口水相 11为 纯度为 99.995%氯化钇溶液。 经洗涤后的含非钇稀土及少量钇的有机相 11进行 二次萃取,有机相用反萃酸 I,浓度为 lmol/L盐酸,和反萃酸 II,浓度为 O.lmol/L 盐酸, 进行反萃, 流比为 V 新有: V新料: V 反萃酸 I : V 反萃酸 π=8:1:1:8。 二次反萃液分 别有出口, 第一次反萃液中的钇含量较高, 纯度约 99%, 第二次反萃液中主要含 非以重稀土元素, 反萃取后的有机相 13用纯水洗后去游离酸后, 经钠皂化可返 回使用, 经多次萃取最终获到纯度为 99.999%氯化钇溶液。 Purification of hydrazine, adjusting the dosage solution containing REC1 3 to 0.5 mol/L, pH=3, using the extractant for naphthenic acid-long-chain alcohol-kerosene, NaOH for saponification, saponification degree of 80%, and organic phase after split extraction The concentration was 2 mol/L hydrochloric acid washing, and the flow ratio was V:V | 4 : V ffi = 8:1:1. After multistage extraction and washing, the outlet aqueous phase 11 was a 99.995% cerium chloride solution. After washing, the organic phase 11 containing non-cerium rare earth and a small amount of cerium is subjected to secondary extraction, and the organic phase is subjected to stripping acid I, the concentration is 1 mol/L hydrochloric acid, and the stripping acid II is at a concentration of 0.1 mol/L hydrochloric acid. For stripping, the flow ratio is V. New: V new material: V stripping acid I: V stripping acid π = 8:1:1:8. The second stripping solution has an outlet. The first stripping solution has a high content of cerium and a purity of about 99%. The second stripping solution mainly contains non-heavy rare earth elements, and the organic phase 13 after stripping. After washing with pure water and removing the free acid, it can be returned to sodium saponification. After multiple extractions, a solution of 99.999% ruthenium chloride is obtained.
将获得的高纯氯化稀土, 分别采用草酸沉淀, 沉淀反应时间为 2h, 用二次 离子水充分洗涤后在 110CTC下焙烧 6h, 分别制得 4N~6N的稀土氧化物。  The obtained high-purity rare earth chloride was precipitated by oxalic acid, and the precipitation reaction time was 2 hours. After washing with secondary ionized water, it was baked at 110 CTC for 6 hours to obtain 4N~6N rare earth oxides.
实施例 8 Example 8
废弃荧光灯和 CRT显示器, 经拆解破碎, 负压收集汞蒸汽。 废旧荧光粉采 用浓度为 10 %的丙酮溶液清洗,采用浓度为 0.5g/L高锰酸钾进行氧化脱汞 3h, 去除荧光粉中的残余汞。  Disused fluorescent lamps and CRT monitors are disassembled and broken, and mercury vapor is collected under negative pressure. The used phosphors were washed with a 10% acetone solution and oxidized for mercury removal for 0.5 h at a concentration of 0.5 g/L potassium permanganate to remove residual mercury from the phosphor.
将清洗后的废旧稀土发光材料与碱(KOH)混合搅拌均匀, 按质量比 1:3加 水搅拌均匀后, 在 60CTC下碱熔 10小时后得到的碱熔产物, 用二次去离子水洗 涤去除剩余 KOH和部分 KA102得到含稀土的不溶物。采用 5mol/L的盐酸在 50°C 进行酸解 7h, 不溶物与盐酸的固液比为 1:8, 酸解液用氨水经调节 pH为 5, 添 加 3 %的1^。絮凝剂, 去除酸解溶液中的 Al3+, 得到氯化稀土溶液。 Mix the cleaned rare earth luminescent material with alkali (KOH) and mix well, according to the mass ratio of 1:3 After the water was uniformly stirred, the alkali fusion product obtained after alkali fusion for 10 hours at 60 CTC was washed with secondary deionized water to remove residual KOH and a part of KA10 2 to obtain a rare earth-containing insoluble matter. Acid hydrolysis was carried out at 5 °C for 7 h with 5 mol/L hydrochloric acid. The solid-liquid ratio of insoluble matter to hydrochloric acid was 1:8, and the acid hydrolysis solution was adjusted to pH 5 with aqueous ammonia, and 3% was added. The flocculating agent removes Al 3+ from the acid hydrolysis solution to obtain a rare earth chloride solution.
氯化稀土溶液, 调节 pH值为 3.5, 且其中 REC13含量为 lmol/L, 萃取剂采 用 1.5mol/L 的 P204-磺化煤油, 进行稀土的萃取分离。首先进行轻稀土分组, 将 稀土 (Ce、 Eu、 Tb禾 B Y) 萃入有机相, 以浓度为 0.7mol/L盐酸作洗涤液 1将进 入有机相的轻稀土 Ce洗下, 流比为 V : V |4: V ffi=2.5: 1:0.3, 得到 CeCl3溶液。 轻稀土分组出口有机相 1用 2mol/L的盐酸反萃中稀土, 流比为 V 新有: V i4w: V 水 =0.15:1:0.1进行中稀土分组,最后用 P204-磺化煤油作有机相萃取重稀土, 出口 水相 2分别得到含铕、 铽富集物, 中稀土分组后的出口有机相 2用 4mol/L盐酸 反萃取重稀土, 流比为 V : V *=2:0.5, 经过多级萃取, 得到钇富集物, 其中钇 含量约 75%。 The rare earth chloride solution was adjusted to a pH of 3.5, and the REC1 3 content was 1 mol/L, and the extractant was subjected to extraction and separation of rare earth by using 1.5 mol/L of P204-sulfonated kerosene. First, the light rare earth group is grouped, the rare earth (Ce, Eu, Tb and BY) is extracted into the organic phase, and the light rare earth Ce entering the organic phase is washed with a concentration of 0.7 mol/L hydrochloric acid as the washing liquid 1, and the flow ratio is V: V | 4 : V ffi = 2.5: 1:0.3, a solution of CeCl 3 was obtained. Light rare earth group outlet organic phase 1 with 2mol/L hydrochloric acid stripped rare earth, flow ratio is V new: V i4w: V water = 0.15:1:0.1 for medium rare earth grouping, and finally P204-sulfonated kerosene for organic The phase extraction heavy rare earth, the outlet water phase 2 respectively obtain the cerium-rich and cerium-rich concentrates, and the intermediate organic phase 2 is combined with the organic phase 2 to back-extract the heavy rare earth with 4 mol/L hydrochloric acid, and the flow ratio is V : V*=2:0.5. After multistage extraction, a ruthenium enrichment is obtained, wherein the ruthenium content is about 75%.
铈的提纯, 调配料液含 REC13为 lmol/L, 加入高锰酸钾 10g/L与料液混合, 萃取剂为 1.5mol/L的 P507-磺化煤油,将轻稀土(Ce)萃入有机相 4, 以 0.5mol/L 盐酸为酸洗液 2将进入有机相 5的中重稀土洗下,流比为 V : Vfi: Vffi=1.5:l:0.6, 得到轻稀土液 (CeCl4)。再用 1.5mol/L盐酸反萃轻稀土,相比为 V : V *=l:0.2, 经多级萃取后获得纯度为 99.99%的氯化铈溶液。 Purification of hydrazine, adjusting the dosage solution containing REC1 3 as 1mol/L, adding potassium permanganate 10g/L and mixing with the liquid, extracting agent is 1.5mol/L P507-sulfonated kerosene, extracting light rare earth (Ce) Organic phase 4, with 0.5 mol/L hydrochloric acid as pickling solution 2, the intermediate heavy rare earth entering the organic phase 5 is washed, and the flow ratio is V: V fi: V ffi = 1.5 : l: 0.6, and a light rare earth liquid (CeCl) is obtained. 4 ). The light rare earth was further stripped with 1.5 mol/L hydrochloric acid, and compared with V : V*=l:0.2, a cerium chloride solution having a purity of 99.99% was obtained after multistage extraction.
铽的提纯, 采用分段分馏萃取, 调配料液含 REC13为 lmol/L, 萃取剂为 0.5mol/L的 P204-磺化煤油, 第一段分馏萃取: 皂化度 30%的萃取剂与稀土料液 同时进槽并流 10级后成稀土皂化形式进槽,萃取后有机相 7用 5mol/L盐酸洗液, 流比 V : V |4: V ffi=6:l:1.8, 进入第二段分馏萃取: 以第一萃取段流出的有机相 8 为料液, 采用第二段采用与第一段相同的有机相和洗涤液, V : V V ffi =18:1:0.35, 经多次萃取, 最终获得纯度为 99.99%的氯化铽溶液。 Purification of hydrazine, using fractional fractionation extraction, the formulation liquid contains REC1 3 as lmol/L, extractant is 0.5mol/L P204-sulfonated kerosene, the first stage fractionation extraction: 30% saponification degree extractant and rare earth The feed liquid enters the tank at the same time and flows into the trough to form a rare earth saponification form. After the extraction, the organic phase 7 is washed with 5 mol/L hydrochloric acid, and the flow ratio V : V | 4 : V ffi = 6: l: 1.8, enters the second Fractional fractionation extraction: the organic phase 8 flowing out of the first extraction section is used as the feed liquid, and the second phase is the same organic phase and washing liquid as the first stage, V: VV ffi = 18:1:0.35, multiple extraction Finally, a cerium chloride solution having a purity of 99.99% was obtained.
铕的提纯, 调配料液含 REC13为 lmol/L, pH值为 4, 使其流经装有锌粒的 还原柱和与之串连的装有 P507萃取树脂的萃取色层柱, 控制进料量为 20g/百克 树脂, 流速为 1.5ml/min · cm2, 流出液为纯铕溶液。 然后将纯铕溶液用 ¾02氧 化二价铕成三价铕, 并用盐酸调节酸度为 1, 流经 P507萃取色层柱, 控制流速 和进料量稀土料, 锌、 钙等杂质离子随流出液流出, 铕则吸附在萃取色层柱上, 采用浓度为 0.3mol/L盐酸作为酸洗液 5流经 P507萃取色层柱, 进料量为 10g/ 百克树脂, 流速为 1.5ml/min · cm2, 获得纯度为 99.99%氯化铕溶液。 Purification of hydrazine, adjusting the dosage solution containing REC1 3 to 1 mol/L, pH 4, and flowing it through the reduction column containing zinc particles and the extraction chromatography column containing P507 extraction resin connected thereto, and controlling The feed amount was 20 g/100 g of resin, the flow rate was 1.5 ml/min · cm 2 , and the effluent was a pure hydrazine solution. Then, the pure ruthenium solution is oxidized with 3⁄40 2 to form a trivalent ruthenium, and the acidity is adjusted to 1 with hydrochloric acid, and the P507 extraction chromatography column is passed to control the flow rate and the feed amount of the rare earth material, and the impurity ions such as zinc and calcium accompany the effluent. When flowing out, the ruthenium is adsorbed on the extraction chromatography column, and the concentration of 0.3 mol/L hydrochloric acid is used as the pickling solution 5 to flow through the P507 extraction chromatography column, and the feed amount is 10 g/100 g of resin, and the flow rate is 1.5 ml/min. Cm 2 , a 99.99% cerium chloride solution was obtained.
钇的提纯, 调配料液含 REC13为 lmol/L, pH=2, 采用萃取剂为环烷酸 -长链 醇-煤油, NaOH进行皂化,皂化度为 90%,分流萃取后有机相用浓度为 2.5mol/L 盐酸洗涤, 流比为 V : V |4: V ffi=7:l:2, 经多级萃取和洗涤后, 出口水相 11为 纯度为 99.995%氯化钇溶液。 经洗涤后的含非钇稀土及少量钇的有机相 11进行 二次萃取, 有机相用反萃酸 I, 浓度为 1.5mol/L 盐酸, 和反萃酸 II, 浓度为 0.2mol/L盐酸, 进行反萃, 流比为 V新有: V新料: V反萃酸 I : V 反萃 =9:1:1.5:8.5。 二 次反萃液分别有出口, 第一次反萃液中的钇含量较高, 纯度约 99%, 第二次反萃 液中主要含非以重稀土元素, 反萃取后的有机相 13用纯水洗后去游离酸后, 经 钠皂化可返回使用, 经多次萃取最终获到纯度为 99.999%氯化钇溶液。 Purification of hydrazine, adjusting the dosage solution containing REC1 3 to 1 mol/L, pH=2, using an extractant for naphthenic acid-long-chain alcohol-kerosene, NaOH for saponification, saponification degree of 90%, concentration of organic phase after split extraction After washing with 2.5 mol/L hydrochloric acid, the flow ratio was V:V | 4 : V ffi = 7:1:2. After multistage extraction and washing, the outlet aqueous phase 11 was a 99.995% cerium chloride solution. The washed organic phase 11 containing non-cerium rare earth and a small amount of cerium is subjected to secondary extraction, and the organic phase is extracted with a stripping acid I, a concentration of 1.5 mol/L hydrochloric acid, and a stripping acid II at a concentration of 0.2 mol/L hydrochloric acid. For stripping, the flow ratio is V new: V new material: V stripping acid I: V stripping = 9:1:1.5:8.5. The second stripping solution has an outlet, and the first stripping solution has a high content of cerium, and the purity is about 99%. The liquid mainly contains non-heavy rare earth elements. The organic phase 13 after stripping is washed with pure water and then removed to free acid. After sodium saponification, it can be returned to use. After multiple extractions, a purity of 99.999% cerium chloride solution is obtained.
将获得的高纯氯化稀土, 分别采用草酸沉淀, 沉淀反应时间为 3h, 用二次 离子水充分洗涤后在 120CTC下焙烧 4h, 分别制得 4N~6N的稀土氧化物。  The obtained high-purity rare earth chloride was precipitated by oxalic acid, and the precipitation reaction time was 3 hours. After washing with secondary ionized water, it was calcined at 120 CTC for 4 hours to prepare 4N~6N rare earth oxides.

Claims

权 利 要 求 书 claims
1、 一种从废旧稀土发光材料中回收稀土的方法, 其特征在于: 所述的回收 方法包括废旧荧光粉的收集、 预处理、 萃取分离、 萃取提纯、 沉淀、 焙烧, 主要 包括以下步骤: 1. A method for recovering rare earths from waste rare earth luminescent materials, characterized in that: the recovery method includes the collection of waste phosphors, pretreatment, extraction and separation, extraction and purification, precipitation, and roasting, and mainly includes the following steps:
1 ) 废旧稀土发光材料的收集, 包括稀土荧光灯的快速识别及其拆解破碎、 CRT显示器的破碎、 废旧稀土发光材料与玻璃基体剥离和收集; 1) Collection of waste rare earth luminescent materials, including the rapid identification and dismantling of rare earth fluorescent lamps, the crushing of CRT monitors, and the separation and collection of waste rare earth luminescent materials and glass substrates;
2) 废旧稀土发光材料的预处理, 包括脱汞氧化沉淀、 碱熔和酸解; 2) Pretreatment of waste rare earth luminescent materials, including mercury removal oxidation precipitation, alkali fusion and acid hydrolysis;
3) 稀土元素的萃取分离, 得到稀土氯化物富集物; 3) Extraction and separation of rare earth elements to obtain rare earth chloride enrichment;
4) 稀土元素的萃取提纯, 得到 99.9%-99.9999%稀土氯化物; 4) Extraction and purification of rare earth elements to obtain 99.9%-99.9999% rare earth chloride;
5)稀土元素的沉淀分离,得到 99.9%-99.9999%草酸稀土或碳酸稀土沉淀物; 5) Precipitation and separation of rare earth elements to obtain 99.9%-99.9999% rare earth oxalate or rare earth carbonate precipitates;
6) 草酸稀土或碳酸稀土沉淀物的焙烧, 得到 99.9%-99.9999%稀土氧化物; 所述稀土元素主要为铈、 铽、 铕、 钇。 6) Calcination of rare earth oxalate or rare earth carbonate precipitates to obtain 99.9%-99.9999% rare earth oxides; the rare earth elements are mainly cerium, terbium, europium, and yttrium.
2、 根据权利要求 1所述的从废旧稀土发光材料中回收稀土的方法, 其特征 在于: 所述步骤 2) 中废旧稀土发光材料的预处理: 2. The method of recovering rare earths from waste rare earth luminescent materials according to claim 1, characterized in that: the pretreatment of waste rare earth luminescent materials in step 2):
(a) 脱汞: 废弃荧光灯和 CRT显示器, 经拆解破碎, 负压收集汞蒸汽。 废 旧荧光粉采用浓度为 10~30 %的丙酮溶液清洗, 采用浓度为 0.2~lg/L高锰酸钾 进行氧化反应,添加硫化锌 0.3~0.8g/L,通过硫化反应沉淀 Hg2+,脱汞时间为 0.5~5h, 最后通过活性炭去除荧光粉中的残余汞; (a) Mercury removal: Waste fluorescent lamps and CRT monitors are dismantled and broken, and mercury vapor is collected under negative pressure. Waste phosphors are cleaned with an acetone solution with a concentration of 10~30%, potassium permanganate with a concentration of 0.2~lg/L is used for oxidation reaction, zinc sulfide is added at 0.3~0.8g/L, and Hg 2+ is precipitated through a sulfidation reaction to remove The mercury treatment time is 0.5~5h, and finally the residual mercury in the phosphor is removed through activated carbon;
(b)碱熔: 按将清洗后的废旧稀土发光材料与碱混合搅拌均匀, (按质量比 计)废旧稀土发光材料: NaOH或 KOH为 1:1~10,在 600~1200°C下碱熔 l~10h, 碱熔产物经二次去离子多次洗涤后, 进入下一步酸解工艺; (b) Alkali fusion: Mix the cleaned waste rare earth luminescent materials with alkali and stir evenly. (Based on mass ratio) Waste rare earth luminescent materials: NaOH or KOH is 1:1~10, and the alkali is heated at 600~1200°C. After melting for 1 to 10 hours, the alkali fusion product undergoes secondary deionization and multiple washings before entering the next step of the acidolysis process;
(c)酸解: 经洗涤后的碱熔产物, 采用 3~8mol/L的盐酸, 配制成固液比为 1:3~10的酸解液, 用氨水调节 pH值在 3~5范围, 添加 2~5^%的1^。絮凝剂, 在 20~80°C酸解 l~8h, 去除酸解溶液中的 Al3+, 得到氯化稀土溶液。 (c) Acidolysis: The washed alkali fusion product is prepared with 3~8mol/L hydrochloric acid to prepare an acidolysis solution with a solid-liquid ratio of 1:3~10, and ammonia is used to adjust the pH value to a range of 3~5. Add 2~5^% of 1^. The flocculant is acidolyzed at 20~80°C for 1~8 hours to remove Al 3+ in the acidolysis solution to obtain a rare earth chloride solution.
3、 根据权利要求 1所述的从废旧稀土发光材料中回收稀土的方法, 其特征 在于:所述步骤 3)将步骤 2 (c)中酸解得的氯化稀土溶液,调节范围在内 3.5~4.5 内, 且其中 REC13含量为 0.5~1.5mol/L, 萃取剂采用 0.5~1.5mol/L 的 P204-磺化 煤油, 进行稀土的萃取分离。 首先进行轻稀土分组, 将稀土 Ce、 Eu、 Tb和 Y萃 入有机相,以浓度为 0.6~1 mol/L盐酸作酸洗液 1将进入有机相的轻稀土 Ce洗下, 用 V 表示有机萃取剂体积, 《表示料液体积, V ffi表示洗涤液体积, 流比为 V 有: V 4: V ffi=2~3: 1:0.2-0.3 , 得到 CeCl3溶液; 轻稀土分组出口有机相 1 用 1.5~2.5mol/L的盐酸反萃中稀土, 用 V新有表示新有机相的体积, V料有表示料液中 有机相的体积, V 水表示水相体积, 流比为 V新有: V料有: V *=0.1~0.15:l:0.1~0.15 进行中稀土分组, 最后用 P204-磺化煤油作有机相萃取重稀土, 出口水相 2分别 得到含铕、 铽富集物, 中稀土分组后的出口有机相 2用 3.5~4.5mol/L盐酸反萃取 重稀土, 用 V 表示有机相体积, V 7K表示水相体积, V :V 7K=1:0.1~0.2, 经过多 级萃取, 得到钇富集物; 重稀土反萃液采用浓差渗析法或蒸发法回收盐酸。 4、 根据权利要求 1所述的一种从废旧稀土发光材料中回收稀土的方法, 其 特征在于: 所述步骤 4) 中铈的提纯是将铈富集物, 经草酸沉淀、 焙烧后, 用硫 酸溶解, 调配料液含 REC13为 0.5~1.5mol/L, 加入高锰酸钾 10~50g/L与料液混 合, 萃取剂为 0.5~1.5mol/L的 P507-磺化煤油, 将轻稀土 Ce萃入有机相 4, 以 0.2~lmol/L盐酸为酸洗液 2, 将进入有机相 5的中重稀土洗下, 用 V 表示有机 萃取剂, V 4表示料液体积, V i*表示洗涤液体积, 流比为 V : V 4 : V ffi =1.5-2.5:1:0. 3. The method for recovering rare earths from waste rare earth luminescent materials according to claim 1, characterized in that: in step 3), the rare earth chloride solution obtained by acidolysis in step 2 (c) is adjusted within a range of 3.5 ~4.5, and the REC1 3 content is 0.5~1.5mol/L. The extraction agent uses 0.5~1.5mol/L P204-sulfonated kerosene to extract and separate rare earths. First, group the light rare earths. Extract the rare earth Ce, Eu, Tb and Y into the organic phase. Use hydrochloric acid with a concentration of 0.6~1 mol/L as pickling solution 1 to wash the light rare earth Ce that enters the organic phase. Use V to represent the organic phase. The volume of the extraction agent, " represents the volume of the feed liquid, V ffi represents the volume of the washing liquid, and the flow ratio is V: V 4: V ffi =2~3: 1:0.2-0.3, to obtain the CeCl 3 solution; the organic phase at the outlet of the light rare earth group 1 Use 1.5~2.5mol/L hydrochloric acid to strip the rare earths. Use Vxinyou to represent the volume of the new organic phase, Vmaterialyou to represent the volume of the organic phase in the feed liquid, Vwater to represent the volume of the water phase, and the flow ratio is Vxin There are: V materials include: V *=0.1~0.15:l:0.1~0.15. Group the medium rare earths. Finally, use P204-sulfonated kerosene as the organic phase to extract the heavy rare earths, and export the aqueous phase 2 to obtain europium- and terbium-containing concentrates respectively. , the outlet organic phase 2 after the medium rare earths are grouped is back-extracted with 3.5~4.5mol/L hydrochloric acid to extract the heavy rare earths. V represents the volume of the organic phase, V 7 K represents the volume of the aqueous phase, V :V 7 K=1:0.1~0.2, After multi-stage extraction, the yttrium enrichment is obtained; the heavy rare earth stripping solution uses concentration dialysis or evaporation to recover hydrochloric acid. 4. A method for recovering rare earths from waste rare earth luminescent materials according to claim 1, characterized in that: the purification of cerium in step 4) is to precipitate and roast the cerium enriched product with oxalic acid, and then use Dissolve sulfuric acid, prepare the liquid containing REC1 3 to 0.5~1.5mol/L, add 10~50g/L potassium permanganate and mix with the material, use the extraction agent as 0.5~1.5mol/L P507-sulfonated kerosene, and mix the light Rare earth Ce is extracted into the organic phase 4, using 0.2~1mol/L hydrochloric acid as the pickling liquid 2, and washing the medium and heavy rare earths entering the organic phase 5, using V to represent the organic extractant, V 4 to represent the volume of the feed liquid, V i* Indicates the volume of washing liquid, and the flow ratio is V : V 4: V ffi =1.5-2.5:1:0.
4-0.8, 得到轻稀土液 CeCl4, 再用 1.5~2.5mol/L盐酸反萃轻稀土, 用 V 表示有机相体积, V 7K表示水相体积, V : V *=l:0.1~0.2, 经多级萃取后 获得纯度为 99.99%的氯化铈溶液。 4-0.8, to obtain light rare earth liquid CeCl 4 , and then back-extract the light rare earth with 1.5~2.5mol/L hydrochloric acid. Use V to represent the organic phase volume, V 7K to represent the aqueous phase volume, V: V *=l:0.1~0.2, After multi-stage extraction, a cerium chloride solution with a purity of 99.99% was obtained.
5、 根据权利要求 1所述的一种从废旧稀土发光材料中回收稀土的方法, 其 特征在于: 所述步骤 4) 中铽的提纯是以铽富集物为原料, 采用分段分馏萃取, 调配料液含 REC13为 0.5~1.5mol/L, 萃取剂为 0.5~1.5mol/L mol/L的 P204-磺化煤 油, 第一段分馏萃取: 皂化度 25%~40%的萃取剂与稀土料液同时进槽并流 10级 后成稀土皂化形式进槽, 萃取后有机相 7用 3~5.5mol/L盐酸洗液, 用 V 表示有 机萃取剂, V 4表示料液体积, V i*表示洗涤液体积, 流比 V : V ,4: V ffi=6~20:l: 0.3-1.8, 进入第二段分馏萃取: 以第一萃取段流出的有机相 8为料液, 采用第二 段采用与第一段相同的有机相和洗涤液, 用 V 表示有机萃取剂, V fi表示料液体 积, V洗表示洗涤液体积, V : V : V ffi=6.5~18:l:0.35~2.0, 经多次萃取后获得 纯度为 99.99%的氯化铽溶液。 5. A method for recovering rare earths from waste rare earth luminescent materials according to claim 1, characterized in that: the purification of terbium in step 4) uses terbium enrichment as raw material and adopts staged fractional distillation extraction. The preparation liquid contains REC1 3 at 0.5~1.5mol/L, and the extraction agent is P204-sulfonated kerosene at 0.5~1.5mol/L mol/L. The first stage of fractional distillation extraction: an extraction agent with a saponification degree of 25%~40% and The rare earth material liquid enters the tank at the same time and flows for 10 stages and then enters the rare earth saponified form into the tank. After extraction, the organic phase 7 is washed with 3~5.5 mol/L hydrochloric acid. V represents the organic extractant, V 4 represents the volume of the material liquid, V i * represents the volume of washing liquid, flow ratio V : V, 4 : V ffi =6~20:l: 0.3-1.8, enter the second stage of fractional distillation extraction: use the organic phase 8 flowing out of the first extraction stage as the feed liquid, use the The second stage uses the same organic phase and washing liquid as the first stage, using V to represent the organic extractant, V fi to represent the feed liquid volume, V to represent the washing liquid volume, V : V : V ffi =6.5~18:l:0.35 ~2.0, after multiple extractions, a terbium chloride solution with a purity of 99.99% was obtained.
6、 根据权利要求 1所述的一种从废旧稀土发光材料中回收稀土的方法, 其 特征在于: 所述步骤 4) 中铕的提纯是以铕富集物为原料, 调配料液含 REC13为 0.5-1.5mol/L, pH值为 1~4,使其流经装有锌粒的还原柱和与之串连的装有 P507 萃取树脂的萃取色层柱, 控制进料量为 5~30g/百克树脂, 流速为 0.5~1.5 ml /min - cm2, 流出液为纯铕溶液, 然后将纯铕溶液用 H202氧化二价铕成三价铕, 并用盐酸调节酸度为 0.5,流经 P507萃取色层柱,控制流速和进料量稀土料,锌、 钙等杂质离子随流出液流出, 铕则吸附在萃取色层柱上, 采用浓度为 0.3~1.5 mol/L盐酸作为酸洗液 5流经 P507萃取色层柱, 进料量为 5~20g/百克树脂, 流 速为 1.5~2.2ml/min · cm2, 获得纯度为 99.99%氯化铕溶液。 6. A method for recovering rare earths from waste rare earth luminescent materials according to claim 1, characterized in that: the purification of europium in step 4) uses europium enrichment as raw material, and the prepared liquid contains REC1 3 The pH value is 0.5-1.5mol/L, and the pH value is 1~4. Let it flow through the reduction column equipped with zinc particles and the extraction chromatography column equipped with P507 extraction resin connected in series. Control the feed amount to 5~ 30g/hundred grams of resin, the flow rate is 0.5~1.5 ml/min - cm 2 , the effluent is pure europium solution, and then the pure europium solution is oxidized with H 2 0 2 to convert divalent europium into trivalent europium, and use hydrochloric acid to adjust the acidity to 0.5 , flows through the P507 extraction chromatography column, and controls the flow rate and feed amount of rare earth materials. Impurity ions such as zinc and calcium flow out with the effluent, and europium is adsorbed on the extraction chromatography column. Hydrochloric acid with a concentration of 0.3~1.5 mol/L is used as the Acid wash solution 5 flows through the P507 extraction chromatography column, the feed amount is 5~20g/hundred grams of resin, the flow rate is 1.5~2.2ml/min·cm 2 , and a europium chloride solution with a purity of 99.99% is obtained.
7、 根据权利要求 1所述的一种从废旧稀土发光材料中回收稀土的方法, 其 特征在于: 所述步骤 4) 中钇的提纯中, 以钇富集物为原料, 调配料液含 REC13 为 0.5~1.5 mol/L, pH=2~3,采用萃取剂为环烷酸-长链醇-煤油, NaOH进行皂化, 皂化度为 70~90%, 分流萃取后有机相用浓度为 2~3mol/L盐酸洗涤, 用 V 表示 有机萃取剂, V 4表示料液体积, V ffi表示洗涤液体积, 流比为 V : V |4: V ffi 7. A method for recovering rare earths from waste rare earth luminescent materials according to claim 1, characterized in that: in the purification of yttrium in step 4), yttrium enrichment is used as raw material, and the preparation liquid contains REC1 3 is 0.5~1.5 mol/L, pH=2~3, the extraction agent is naphthenic acid-long chain alcohol-kerosene, NaOH is used for saponification, the saponification degree is 70~90%, and the concentration of the organic phase after split extraction is 2 ~3mol/L hydrochloric acid washing, V represents the organic extractant, V 4 represents the volume of the feed liquid, V ffi represents the volume of the washing liquid, the flow ratio is V : V |4: V ffi
=6-8:1:1-2, 经多级萃取和洗涤后, 出口水相 11为纯度为 99.995%氯化钇溶液, 经洗涤后的含非钇稀土及少量钇的有机相 11进行二次萃取,有机相用反萃酸 I, 浓度为 l~2mol/L盐酸, 和反萃酸 II, 浓度为 0.1~0.5mol/L盐酸, 进行反萃, V 表示新添加的料液体积, V β¾£β Ι表示反萃酸 I体积, V β¾£βΙΙ表示反萃酸 II体积, 流比为 V V V Ι : V π=6~8:1:1~2:8~9, 二次反萃液分别有出口, 反萃取后的有机相 13用纯水洗后去游离酸后, 经钠皂化返回使用, 经多次萃取 后获到纯度为 99.999%氯化钇溶液。 =6-8:1:1-2, after multi-stage extraction and washing, the outlet water phase 11 is a yttrium chloride solution with a purity of 99.995%, and the washed organic phase 11 containing non-yttrium rare earths and a small amount of yttrium is subjected to secondary Second extraction, the organic phase is stripped with stripping acid I, with a concentration of 1~2mol/L hydrochloric acid, and stripping acid II, with a concentration of 0.1~0.5mol/L hydrochloric acid, V represents the newly added material liquid volume, V β¾£βΙ represents the volume of stripping acid I, Vβ¾ £βΙI represents the volume of stripping acid II, the flow ratio is VVVΙ : =6~8:1:1~2:8~9, the secondary stripping liquid There are separate exits, The organic phase 13 after stripping is washed with pure water to remove free acid, and then returned to use through sodium saponification. After multiple extractions, a yttrium chloride solution with a purity of 99.999% is obtained.
8、 根据权利要求 1所述的一种从废旧稀土发光材料中回收稀土的方法, 其 特征在于: 所述步骤 5) 采用纯度为 99.5%的草酸, 进行沉淀反应为 l~5h, 沉 淀物经二次去离子水洗涤后送焙烧。 8. A method for recovering rare earths from waste rare earth luminescent materials according to claim 1, characterized in that: the step 5) uses oxalic acid with a purity of 99.5% to perform a precipitation reaction for 1 to 5 hours, and the precipitate is After washing with deionized water twice, it is sent to roasting.
9、 根据权利要求 1所述的一种从废旧稀土发光材料中回收稀土的方法, 其 特征在于: 所述步骤 6) 草酸稀土沉淀物经高温焙烧, 脱水、 碳化、 氧化等后, 制得 4N~6N的稀土氧化物, 其中焙烧温度为 600~1200°C, 焙烧时间为 l~10h。 9. A method for recovering rare earths from waste rare earth luminescent materials according to claim 1, characterized in that: the step 6) 4N is obtained by roasting the rare earth oxalate precipitate at high temperature, dehydrating, carbonizing, oxidizing, etc. ~6N rare earth oxide, the roasting temperature is 600~1200°C, and the roasting time is 1~10h.
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