WO2012034258A1 - Variable-section composite turbine apparatus - Google Patents

Variable-section composite turbine apparatus Download PDF

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Publication number
WO2012034258A1
WO2012034258A1 PCT/CN2010/001789 CN2010001789W WO2012034258A1 WO 2012034258 A1 WO2012034258 A1 WO 2012034258A1 CN 2010001789 W CN2010001789 W CN 2010001789W WO 2012034258 A1 WO2012034258 A1 WO 2012034258A1
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WO
WIPO (PCT)
Prior art keywords
turbine
flow passage
volute
variable
wheel
Prior art date
Application number
PCT/CN2010/001789
Other languages
French (fr)
Chinese (zh)
Inventor
朱智富
郭晓伟
王航
李永泰
李延昭
刘功利
杨国强
宋丽华
Original Assignee
Zhu Zhifu
Guo Xiaowei
Wang Hang
Li Yongtai
Li Yanzhao
Liu Gongli
Yang Guoqiang
Song Lihua
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhu Zhifu, Guo Xiaowei, Wang Hang, Li Yongtai, Li Yanzhao, Liu Gongli, Yang Guoqiang, Song Lihua filed Critical Zhu Zhifu
Publication of WO2012034258A1 publication Critical patent/WO2012034258A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B37/00Engines characterised by provision of pumps driven at least for part of the time by exhaust
    • F02B37/12Control of the pumps
    • F02B37/22Control of the pumps by varying cross-section of exhaust passages or air passages, e.g. by throttling turbine inlets or outlets or by varying effective number of guide conduits
    • F02B37/225Control of the pumps by varying cross-section of exhaust passages or air passages, e.g. by throttling turbine inlets or outlets or by varying effective number of guide conduits air passages
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/02Blade-carrying members, e.g. rotors
    • F01D5/04Blade-carrying members, e.g. rotors for radial-flow machines or engines
    • F01D5/043Blade-carrying members, e.g. rotors for radial-flow machines or engines of the axial inlet- radial outlet, or vice versa, type
    • F01D5/048Form or construction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D9/00Stators
    • F01D9/02Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles
    • F01D9/026Scrolls for radial machines or engines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B37/00Engines characterised by provision of pumps driven at least for part of the time by exhaust
    • F02B37/02Gas passages between engine outlet and pump drive, e.g. reservoirs
    • F02B37/025Multiple scrolls or multiple gas passages guiding the gas to the pump drive
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2220/00Application
    • F05D2220/40Application in turbochargers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2300/00Materials; Properties thereof
    • F05D2300/60Properties or characteristics given to material by treatment or manufacturing
    • F05D2300/603Composites; e.g. fibre-reinforced
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Definitions

  • the present invention relates to a novel turbo apparatus, and more particularly to a variable cross-section composite turbine apparatus for turbocharging, which can effectively balance the low speed and high speed supercharging requirements of an engine, and belongs to the field of supercharging of internal combustion engines.
  • variable cross section increase Pressureers have become the focus of research and development in the field of pressurization.
  • the structure of adding a rotatable blade at the turbine volute nozzle is generally adopted to meet the requirements of variable cross section, and it can effectively widen the matching range of the turbocharger and the engine compared with the fixed section and the waste bypass type supercharger. , Adjustable function to achieve boost pressure and exhaust pressure.
  • FIG. 1 Schematic diagram of the rotary vane variable section supercharger is shown in Fig. 1.
  • the turbine portion of the rotary vane variable section supercharger includes a turbine volute 20, a volute nozzle 22, and a turbine impeller 24.
  • the exhaust gas from the engine passes through the turbine volute inlet 26 to the volute nozzle 22, and a set of rotatable nozzle vanes 23 are mounted at the nozzle.
  • the transmission mechanism 19 changes the flow area of the nozzle and the outlet flow by controlling the angle of the nozzle vanes 23. Angle, the airflow enters the turbine impeller 24 to work according to the designed angle.
  • the turbine impeller drives the coaxially mounted compressor impeller 29 to rotate at a high speed, compresses the fresh air and sends it into the cylinder to participate in combustion, thereby achieving the purpose of supercharging.
  • the rotary vane variable section supercharger changes the turbine flow area by changing the angle of the nozzle vanes for easy control.
  • a rotary vane variable turbocharger has been found to have some disadvantages in practical applications. Under large flow conditions, the opening of the nozzle vanes increases, and the trailing edge of the nozzle vanes is away from the leading edge of the turbine vane. More recently, particles in the exhaust gas cause greater wear on the nozzle blades. Under low flow conditions, the nozzle vane opening is small, and the circumferential velocity of the nozzle outlet airflow is high and the radial velocity is low, the turbine inlet angle is large, the turbine becomes a pure impulse turbine, and the turbine efficiency is lowered.
  • variable-section turbine structure with simple structure, low cost, high reliability, and high efficiency and large torque at low flow rate to solve the reliability of the turbocharger of the current rotating blade structure. , cost and efficiency problems, to meet the engine's requirements for boost pressure under various working conditions.
  • the problem to be solved by the present invention is to provide a variable-section composite turbine device for turbocharging for the above-mentioned drawbacks of the rotary vane variable-section supercharger, which can improve the efficiency and torque of the turbine in the low-speed region of the engine and the turbine rotor. Response characteristics.
  • the present invention adopts the following technical solutions:
  • a variable-section composite turbine device includes a dual-flow turbine volute, wherein the two-flow turbine volute is provided with two air flow passages, and the double-flow turbine volute is provided with a volute air outlet and a worm connected to the air flow passage
  • the shell air inlet is provided with a composite turbine wheel in the double-flow turbine volute.
  • the composite turbine wheel is composed of two turbine impellers, and the two turbine impellers are matched with the two air flow passages one by one.
  • the turbine wheel includes a primary turbine wheel and a secondary turbine wheel, the primary turbine wheel being secured to an outer rim location of the secondary turbine wheel. Further improvement:
  • the primary turbine wheel includes a primary turbine inlet portion and a primary turbine intermediate portion;
  • the secondary turbine impeller includes a secondary turbine inlet portion and a secondary turbine intermediate portion, the primary turbine intermediate portion and the secondary turbine inlet portion
  • the primary turbine wheel and the secondary turbine wheel share a turbine outlet.
  • the inlet diameter of the primary turbine wheel is greater than the inlet diameter of the secondary turbine wheel; the inlet width of the primary turbine wheel is less than the inlet width of the secondary turbine wheel.
  • the inlet width and inlet diameter of the primary and secondary turbine inlets are designed according to the specific performance requirements of the engine.
  • the inlet width and inlet diameter of the primary inlet are designed to meet the performance and emission requirements of the engine at low speeds.
  • the inlet width and inlet diameter of the inlet are matched with the first-stage turbine impeller to meet the performance and emission requirements of the engine at high speeds, and meet the flow capacity requirements of the engine's rated point, avoiding supercharger overspeed and supercharging.
  • the pressure is too high.
  • the primary turbine wheel is disposed adjacent one side of the turbine wheel and the secondary turbine wheel is disposed adjacent one side of the turbine rim.
  • the turbine wheel is a hollow type disk, and the structure can obtain a smaller inertia of the turbine rotor and improve the acceleration response of the turbocharger.
  • the turbine wheel is a semi-closed wheel. With this configuration, the flow loss caused by the gap at the back of the wheel is reduced, the turbine efficiency is improved, and the strength of the turbine wheel can be improved.
  • the air flow passage includes a small flow passage and a large flow passage that cooperate with the primary turbine, and the large flow passage cooperates with the secondary turbine.
  • the flow area of the small flow passage is smaller than the flow area of the large flow passage, and the outlets of the two flow passages are juxtaposed.
  • the outlet of the small flow passage is spaced from the axis of rotation of the turbine by a distance greater than the distance between the outlet of the large flow passage and the axis of rotation of the turbine, and the outlet width of the small flow passage is smaller than the outlet width of the large flow passage.
  • An intermediate wall is formed between the small flow passage and the large flow passage, and the intermediate wall is integrally molded with the double flow passage turbine volute.
  • the cross-sectional shape of the intermediate wall is a wing shape, the end of the intermediate wall is a linear structure on one side of the large flow passage, and the end of the intermediate wall is curved on the side of the small flow passage.
  • the thickness of the intermediate wall is determined by the axial length of the intermediate turbine of the composite turbine. When the thickness is large, the weight of the double-flow turbine volute is reduced, material is saved, and excessive stress concentration during temperature change is avoided.
  • the interior can be set to a hollow structure.
  • the small flow passage is located on a side away from the vent outlet of the volute, the large flow passage is located on a side close to the air outlet of the volute, the first stage turbine impeller is disposed on a side close to the turbine wheel, and the secondary turbine wheel is disposed adjacent to the turbine One side of the rim.
  • the small flow passage is located on a side close to the vent outlet of the volute, the large flow passage is located on a side away from the air outlet of the volute, the first-stage turbine impeller is disposed on a side close to the turbine rim, and the secondary turbine impeller is disposed at Near the side of the turbine wheel.
  • Airflow guide vanes are provided at the nozzles of the large flow passages, and the airflow guide vanes are obliquely mounted, and the airflow guide vanes are inclined toward the turbine rotation direction to ensure that the airflow enters the turbine at a prescribed angle.
  • Air flow guide vanes are provided at the nozzles of the small flow passages, and the air flow guide vanes are obliquely mounted, and the air flow guide vanes are inclined toward the turbine rotation direction to ensure that the air flow flows into the turbine in a prescribed direction.
  • the use of this technical solution can improve the turbine efficiency at low engine speeds and improve the efficiency of exhaust gas energy utilization at low engine speeds.
  • Airflow guiding blades are respectively disposed at the nozzles of the small flow passage and the large flow passage, and the airflow guiding blades are obliquely installed, and the airflow guiding blades are inclined to the turbine rotating direction to ensure that the airflow flows into the turbine in a prescribed direction, and the large flow passage
  • the airflow guide vanes at the nozzles effectively prevent backflow from the secondary turbine inlet into the large flow path at low engine speeds.
  • the invention realizes the variable cross-section function by using the composite turbine device through the design and development of the turbocharger turbine, and effectively solves the problem that the rotary vane variable-section supercharger has poor reliability and high cost, and can effectively improve the engine low speed.
  • the efficiency of the turbine increases the torque output of the turbine.
  • the engine exhausts less exhaust gas, the intake regulator valve closes, all exhaust gases enter the small flow passage, and the small turbine enters the primary turbine inlet of the composite turbine for work.
  • the small flow passage has a small flow cross-sectional area, which can effectively increase the intake pressure of the turbine volute inlet and increase the energy of the exhaust gas entering the turbine; the first-stage turbine inlet has a smaller intake width and a smaller intake width.
  • the inlet area of the first-stage turbine inlet is small, which can effectively avoid the excessive turbine inlet angle at low engine speed and reduce
  • the intake angle loss of the turbine inlet; the first turbine inlet has a larger inlet diameter, and the higher wheel speed can be obtained under the constant rotation speed, which can effectively avoid the U/C which is too small when the engine is low speed.
  • to make the turbine work in an efficient area while using a larger inlet diameter to obtain a larger turbine torque, improve the turbine's ability to do so.
  • the increase of turbine intake energy and the increase of turbine efficiency the energy in the exhaust gas is fully utilized, the power and torque output of the turbine are increased, the supercharging pressure at low engine speed is increased, and excessive exhaust back pressure is avoided.
  • the acceleration response characteristics of the supercharger can be improved, and the influence of the supercharging hysteresis can be reduced.
  • the inventive composite turbine device can effectively improve engine low speed performance and reduce emissions.
  • the engine exhausts a large amount of exhaust gas
  • the intake regulator valve opens, and the valve control mechanism controls the opening of the intake regulator valve to properly distribute the gas flow into the large and small flow passages.
  • the primary turbine and the secondary turbine have different functions and flow capacities. By changing the proportion of the fluid entering the large and small flow passages, the exhaust pressure of the engine and the power output of the turbine can be effectively adjusted. Meet the performance and emission requirements of the engine under medium and high speed conditions.
  • the dual-flow turbine volute structure of the invention has little difference from the common two-flow turbine volute structure, has simple structure, good inheritance and high casting yield; the composite turbine impeller of the invention passes the analysis of modern CFD and FEA technologies And optimization can achieve high aerodynamic efficiency and high structural strength; the composite turbine device of the present invention can be produced using existing casting and processing equipment, is low in cost, and can be easily and quickly engineered.
  • the air intake adjustment control mechanism in the present invention is simple, the control method is easy to implement, and the reliability is high.
  • the composite turbine device can effectively meet the supercharging requirements of the entire operating range of the engine.
  • the overall structure of the supercharger does not undergo major changes, and there is no need to add new production equipment or modify existing production equipment. Low, easy to implement, with broad marketing value, can achieve good application results.
  • FIG. 1 is a schematic structural view of a rotary vane variable section supercharger in the background art of the present invention
  • Figure 2 is a schematic structural view of a composite turbine device in Embodiment 1 of the present invention.
  • FIG. 3 is a schematic structural view of a meridional flow passage of a composite turbine apparatus according to Embodiment 1 of the present invention
  • FIG. 4 is a schematic structural view of a composite turbine impeller adopting a hollow type roulette according to Embodiment 1 of the present invention
  • 1 is a schematic view of a composite turbine wheel structure using a semi-closed disk
  • FIG. 6 is a schematic view showing a composite turbine structure in Embodiment 2 of the present invention
  • Figure 7 is a schematic view showing the structure of a composite turbine in Embodiment 3 of the present invention.
  • Figure 8 is a schematic view showing the structure of a composite turbine in Embodiment 4 of the present invention.
  • Figure 9 is a schematic view showing the structure of a composite turbine in Embodiment 5 of the present invention.
  • Embodiment 1 as shown in FIG. 2, a variable-section composite turbine device comprising a dual-flow turbine volute 2, wherein the dual-flow turbine volute 2 is provided with two air flow passages, and the air flow passage includes small Flow The passage 7 and the large flow passage 8, the double-flow turbine volute 2 is provided with a volute air outlet 14 and a volute air inlet 4 communicating with the air flow passage, and a composite turbine impeller 1 is disposed in the double-flow turbine volute 2,
  • the composite turbine impeller 1 is composed of two turbine impellers, and the two turbine impellers are matched with two airflow passages in one-to-one correspondence.
  • the inlet of the dual-flow turbine volute is provided with an air flow regulating valve 3 and a valve control mechanism 35.
  • the turbine wheel includes a first stage turbine wheel 5 and a second stage turbine wheel 6, and the first stage turbine wheel 5 is fixed to the outer edge position of the secondary turbine wheel 6.
  • the primary turbine wheel 5 includes a primary turbine inlet portion 9 and a primary turbine intermediate portion 10;
  • the secondary turbine impeller 6 includes a secondary turbine inlet portion 11 and a secondary turbine intermediate portion 12, the primary turbine intermediate portion 10 In connection with the secondary turbine inlet portion 11, the primary turbine wheel 5 and the secondary turbine wheel 6 share a turbine outlet portion 13.
  • the inlet diameter D1 of the primary turbine wheel is greater than the inlet diameter D2 of the secondary turbine wheel; - the inlet width bl of the stage turbine wheel is less than the inlet width b2 of the secondary turbine wheel.
  • the inlet width and inlet diameter of the primary and secondary turbine inlets are designed according to the specific performance requirements of the engine.
  • the inlet width bl and the inlet diameter D1 of the primary inlet are designed to meet the performance and emission requirements of the engine at low speed.
  • the inlet width b2 and the inlet diameter D2 of the turbine inlet are matched with the first-stage turbine impeller to meet the performance and emission requirements of the engine at high speeds, and meet the flow capacity requirements of the engine rated point, avoiding the supercharger Overspeed and boost pressure are too high.
  • the large flow path 8 is located on the side close to the vent outlet 14 of the volute, the small flow path 7 is located on the side away from the vent outlet 14 of the volute, and the flow area of the small flow path 7 is smaller than the flow area of the large flow path 8, two flow paths The outlets are juxtaposed, and the distance between the outlet of the small flow passage 7 and the axis of rotation A1 of the turbine is greater than the distance between the outlet of the large flow passage 8 and the axis of rotation A1 of the turbine.
  • the outlet width of the small flow passage 7 is smaller than the outlet width of the large flow passage 8, which is small.
  • the flow passage 7 cooperates with the primary turbine wheel 5, which cooperates with the secondary turbine wheel 6.
  • the small flow path 7 and the large flow path 8 of the dual-flow turbine volute 2 are reasonably separated by the intermediate wall 15,
  • the intermediate wall 15 is cast in one piece with the double-flow turbine volute 2.
  • the cross-sectional shape of the intermediate wall 15 is a wing shape, the end of the intermediate wall is located on the side of the large flow passage 8 and is linear, and the end of the intermediate wall is located on the side of the small flow passage 7 in an arc shape, and the intermediate portion 10 of the first turbine of the composite turbine impeller
  • the thickness of the intermediate wall is determined by the axial length of the first turbine intermediate portion 10 of the composite turbine. When the thickness is large, the interior of the intermediate wall is a hollow structure.
  • the wheel of the composite turbine wheel 1 can be a hollow type disk 30. With this configuration, a small turbine rotor moment of inertia can be obtained, and the turbocharger's acceleration response characteristic can be improved.
  • the small flow passage 7 has a small flow cross-sectional area, which can effectively increase the intake pressure of the turbine volute inlet and increase the exhaust gas energy entering the turbine; the first-stage turbine inlet portion 9 has a smaller intake air width bl, which is smaller.
  • the intake air width makes the inlet area of the first-stage turbine inlet portion 9 small, which can effectively avoid the excessive turbine inlet angle at low engine speed and reduce the intake angle loss of the turbine inlet; the first-stage turbine inlet portion 9 has a larger
  • the inlet diameter Dl can obtain higher cycle speed under the condition of constant rotation speed, which can effectively avoid U/C which is too small when the engine is low speed, so that the turbine works in an efficient area and at the same time, it can be obtained with a larger inlet diameter. Larger turbine torque increases the turbine's ability to do so.
  • the energy in the exhaust gas is fully utilized to increase the power and torque output of the turbine, increase the supercharging pressure at low engine speed and avoid excessive exhaust back pressure.
  • the small flow passage 7 has a small flow area and the first stage turbine has a large inlet diameter D1
  • the acceleration response characteristic of the turbine can be improved.
  • the composite turbine device can effectively improve engine low speed performance and reduce emissions.
  • the engine exhausts a large amount of exhaust gas
  • the intake regulator valve 3 is opened, and the valve control mechanism 35 controls the opening degree of the intake regulator valve 3 to reasonably distribute the flow rate of the gas entering the large and small flow passages.
  • the first-stage turbine and the second-stage turbine have different functions and flow capacities. By changing the proportion of fluid entering the large and small flow passages, the exhaust pressure of the engine and the power output of the turbine can be effectively adjusted to meet the performance and emission requirements of the engine under medium and high speed conditions.
  • the invention patents for the engine to the variable section turbocharger completes the development of the composite turbine device, adopts the two-stage turbo compounding method, improves the turbine inlet pressure at the low engine speed and improves the turbine efficiency, and improves the efficiency.
  • the engine's low-speed torque and output power improve the engine's acceleration response characteristics while taking into account the engine's low-speed and medium-high-speed conditions.
  • This type of composite turbine unit can be completed using the casting and machining techniques of conventional conventional superchargers.
  • the wheel of the composite turbine wheel 1 may also be a semi-closed disk 31.
  • the flow loss caused by the gap of the back of the wheel is reduced, the turbine Increased efficiency while also increasing the strength of the turbine wheel.
  • Embodiment 2 as shown in FIG. 6, the present embodiment is different from Embodiment 1 in that the positions of the large flow path 8 and the small flow path 7 of the double flow path volute 2 are interchanged, and one of the composite turbine impellers 1 is The stage turbine wheel 5 is interchanged with the secondary turbine wheel 6 position.
  • the large flow path 8 is located on the side away from the vent outlet 14 of the volute
  • the small flow path 7 is located on the side close to the vent outlet 14 of the volute
  • the first turbine wheel 5 is located on one side of the rim
  • the secondary turbine wheel 6 is located on the wheel.
  • One side of the plate One side of the plate.
  • the double-flow turbine volute 2 is split-cast, and the double-flow turbine volute is divided into an upper casing 32 and a lower casing 34, respectively, which are cast and sealed. There is machining allowance at the surface. After the sealing surface is machined, the bolts 33 are used to fasten and seal the connection method, and the corresponding supercharger assembly process is adjusted.
  • the invention patents for the engine to the variable section turbocharger completes the development of the composite turbine device, adopts the two-stage turbo compounding method, improves the turbine inlet pressure at the low engine speed and improves the turbine efficiency, and improves the efficiency.
  • the low speed torque and output power of the engine improve the engine's acceleration
  • the characteristics should be taken into account, taking into account the boosting demand of the engine under low speed and medium and high speed conditions.
  • This type of composite turbine device can be completed using the casting and processing techniques of conventional conventional superchargers.
  • the air flow guide vanes 16 may be provided in the nozzles of the large flow passage 8, and the air flow guide vanes 16 may be obliquely installed at the nozzles of the large flow passage 8.
  • the airflow guide vanes 16 are tilted in the direction of turbine rotation to ensure that the airflow enters the turbine at a specified angle.
  • Embodiment 4 As shown in Fig. 8, in the above-described Embodiment 1, it is also possible to provide the air flow guiding vane 16 at the nozzle of the small flow path 7, and the air flow guiding vane 16 is obliquely installed at the nozzle of the small flow path 7.
  • the airflow guide vanes 16 are tilted in the direction of turbine rotation to ensure that the airflow flows into the turbine in a prescribed direction. This technical solution can improve the turbine efficiency at low engine speed and improve the efficiency of exhaust gas energy utilization at low engine speed.
  • Embodiment 5 as shown in FIG. 9, in the above Embodiment 1, it is also possible to arrange the air flow guiding blades 16 at the nozzles of the large flow path 8 and the small flow path 7, and the air flow guiding blades 16 are obliquely mounted on the large flow path 8 and At the nozzle of the small flow path 7.
  • the airflow guide vanes 16 are tilted in the direction of rotation of the turbine to ensure that the airflow flows into the turbine in a prescribed direction.
  • the airflow guide vanes at the nozzles of the large flow passages 8 are effective to prevent backflow from the secondary turbine inlets into the large flow passages 8 at low engine speeds.
  • the use of this technical solution can improve the utilization efficiency of exhaust gas energy under most working conditions of the engine, and meet the supercharging requirements of various working conditions of the engine.
  • the invention patents for the engine to the variable section turbocharger completed the development of the composite turbine device, and adopted the two-stage turbo compounding method, which improved the turbine intake pressure at the low engine speed and improved the turbine efficiency, and improved the efficiency.
  • the engine's low-speed torque and output power improve the engine's acceleration response characteristics while taking into account the engine's low-speed and medium-high-speed conditions.
  • This type of composite turbine device can be completed by the casting and processing techniques of conventional conventional superchargers.

Abstract

A variable-section composite turbine apparatus comprises a double-channel turbine volute (2). The double-channel turbine volute (2) is provided with two air channels. The double-channel turbine volute (2) is provided with a volute air outlet (14) and a volute air inlet (4) communicated with the air channels. A composite turbine impeller (1) is provided in the double-channel turbine volute (2). The composite turbine impeller (1) is a composition of two turbine impellers. The two turbine impellers match with the two air channels respectively. By applying the composite turbine apparatus to enable the variable section, the present invention effectively addresses the deficiencies of poor reliability and high cost of a rotary vane type variable-section supercharger, and can effectively improve the efficiency of the turbine when an engine is at a low speed state and improve the torque output of the turbine.

Description

可变截面复合涡轮装置  Variable section composite turbine
技术领域: Technical field:
本发明涉及一种新型的涡轮装置, 具体的说涉及一种用于涡轮增压的可变 截面复合涡轮装置, 能有效的兼顾发动机的低速和高速增压要求, 属于内燃机 增压领域。  The present invention relates to a novel turbo apparatus, and more particularly to a variable cross-section composite turbine apparatus for turbocharging, which can effectively balance the low speed and high speed supercharging requirements of an engine, and belongs to the field of supercharging of internal combustion engines.
背景技术: Background technique:
随着排放标准的逐步提高, 增压器被广泛的应用于现代发动机。 为了满足 发动机所有工况下特别是低速工况下的性能和排放要求, 增压器必须提供更高 的增压压力, 并具有发动机进气压力和排气压力的可调节功能, 可变截面增压 器已经成为增压领域的研发重点。 目前普遍采用在涡轮蜗壳喷嘴处增加可旋转 叶片的结构来满足变截面的要求, 与固定截面和废气旁通型增压器相比, 它能 有效地拓宽涡轮增压器与发动机的匹配范围, 实现增压压力和排气压力的可调 节功能。  With the gradual increase in emission standards, superchargers are widely used in modern engines. In order to meet the performance and emission requirements of all engine operating conditions, especially under low speed conditions, the supercharger must provide higher boost pressure, and has adjustable function of engine intake pressure and exhaust pressure, variable cross section increase Pressureers have become the focus of research and development in the field of pressurization. At present, the structure of adding a rotatable blade at the turbine volute nozzle is generally adopted to meet the requirements of variable cross section, and it can effectively widen the matching range of the turbocharger and the engine compared with the fixed section and the waste bypass type supercharger. , Adjustable function to achieve boost pressure and exhaust pressure.
旋叶式可变截面增压器结构示意图如附图 1所示, 旋叶式可变截面增压器 的涡轮部分包括涡轮蜗壳 20、 蜗壳喷嘴 22、 涡轮叶轮 24三部分。 发动机排出 的废气经涡轮蜗壳进气道 26到达蜗壳喷嘴 22, 在喷嘴处安装一组可旋转喷嘴 叶片 23,传动机构 19通过控制喷嘴叶片 23的角度来改变喷嘴的流通面积和出 口气流的角度,使气流按设计的角度进入涡轮叶轮 24做功,涡轮叶轮带动同轴 安装的压气机叶轮 29高速旋转,将新鲜空气压缩后送入气缸参与燃烧,实现增 压的目的。  Schematic diagram of the rotary vane variable section supercharger is shown in Fig. 1. The turbine portion of the rotary vane variable section supercharger includes a turbine volute 20, a volute nozzle 22, and a turbine impeller 24. The exhaust gas from the engine passes through the turbine volute inlet 26 to the volute nozzle 22, and a set of rotatable nozzle vanes 23 are mounted at the nozzle. The transmission mechanism 19 changes the flow area of the nozzle and the outlet flow by controlling the angle of the nozzle vanes 23. Angle, the airflow enters the turbine impeller 24 to work according to the designed angle. The turbine impeller drives the coaxially mounted compressor impeller 29 to rotate at a high speed, compresses the fresh air and sends it into the cylinder to participate in combustion, thereby achieving the purpose of supercharging.
旋叶式可变截面增压器通过改变喷嘴叶片的角度来改变涡轮流通面积, 控 制方便。 但是在实际的应用中发现这种旋叶式可变涡轮增压器存在一些缺点。 在大流量工况下, 喷嘴叶片的开度增大, 喷嘴叶片的尾缘距离涡轮叶片的前缘 较近, 废气中的颗粒会对喷嘴叶片造成较大的磨损。 在小流量工况下, 喷嘴叶 片开度很小, 这时喷嘴出口气流的周向速度高而径向速度低, 涡轮进气角虔很 大, 涡轮变为纯冲动式涡轮, 涡轮效率下降。 另一方面喷嘴处的流通截面变化 剧烈, 节流损失较大, 从而使涡轮效率进一步下降。 另外, 涡轮增压器工作在 一个高温、 强振动的恶劣环境中, 过于复杂的机械结构使得提高旋叶式可变截 面增压器的可靠性和寿命变得异常困难, 过于复杂的机械结构还导致高昂的成 本, 限制了该类型可变截面增压器的市场应用。 The rotary vane variable section supercharger changes the turbine flow area by changing the angle of the nozzle vanes for easy control. However, such a rotary vane variable turbocharger has been found to have some disadvantages in practical applications. Under large flow conditions, the opening of the nozzle vanes increases, and the trailing edge of the nozzle vanes is away from the leading edge of the turbine vane. More recently, particles in the exhaust gas cause greater wear on the nozzle blades. Under low flow conditions, the nozzle vane opening is small, and the circumferential velocity of the nozzle outlet airflow is high and the radial velocity is low, the turbine inlet angle is large, the turbine becomes a pure impulse turbine, and the turbine efficiency is lowered. On the other hand, the flow cross section at the nozzle changes drastically, and the throttling loss is large, so that the turbine efficiency is further lowered. In addition, the turbocharger works in a harsh environment with high temperature and strong vibration. The overly complicated mechanical structure makes it extremely difficult to improve the reliability and life of the rotary vane variable section supercharger. This leads to high costs and limits the market application of this type of variable section supercharger.
因此希望设计一种结构简单、 成本低、 可靠性高, 并且在小流量时具有较 高效率、 较大扭矩的新型可变截面涡轮结构, 来解决目前旋转叶片结构的涡轮 增压器在可靠性、 成本和效率方面存在的问题, 满足发动机在各个工况下对增 压压力的要求。  Therefore, it is desirable to design a new variable-section turbine structure with simple structure, low cost, high reliability, and high efficiency and large torque at low flow rate to solve the reliability of the turbocharger of the current rotating blade structure. , cost and efficiency problems, to meet the engine's requirements for boost pressure under various working conditions.
发明内容: Summary of the invention:
本发明要解决的问题是针对旋叶式可变截面增压器的上述缺陷提供一种用 于涡轮增压的可变截面复合涡轮装置, 能够提高涡轮在发动机低速区的效率和 扭矩以及涡轮转子的响应特性。  The problem to be solved by the present invention is to provide a variable-section composite turbine device for turbocharging for the above-mentioned drawbacks of the rotary vane variable-section supercharger, which can improve the efficiency and torque of the turbine in the low-speed region of the engine and the turbine rotor. Response characteristics.
为了解决上述问题, 本发明采用以下技术方案:  In order to solve the above problems, the present invention adopts the following technical solutions:
一种可变截面复合涡轮装置, 包括双流道涡轮蜗壳, 所述双流道涡轮蜗壳 上设有两个气流通道, 双流道涡轮蜗壳上设有与气流通道连通的蜗壳出气口和 蜗壳进气口, 在双流道涡轮蜗壳内设有复合涡轮叶轮, 所述复合涡轮叶轮由两 个涡轮叶轮复合而成, 两个涡轮叶轮与两个气流通道一一对应配合。  A variable-section composite turbine device includes a dual-flow turbine volute, wherein the two-flow turbine volute is provided with two air flow passages, and the double-flow turbine volute is provided with a volute air outlet and a worm connected to the air flow passage The shell air inlet is provided with a composite turbine wheel in the double-flow turbine volute. The composite turbine wheel is composed of two turbine impellers, and the two turbine impellers are matched with the two air flow passages one by one.
以下是发明对上述方案的进一步改进:  The following are further improvements to the above solution by the invention:
所述涡轮叶轮包括一级涡轮叶轮和二级涡轮叶轮, 所述一级涡轮叶轮固接 在二级涡轮叶轮的外缘位置。 进一步改进: The turbine wheel includes a primary turbine wheel and a secondary turbine wheel, the primary turbine wheel being secured to an outer rim location of the secondary turbine wheel. Further improvement:
所述一级涡轮叶轮包括一级涡轮进口部和一级涡轮中间部; 二级涡轮叶轮 包括二级涡轮进口部和二级涡轮中间部, 所述一级涡轮中间部与二级涡轮进口 部固接, 一级涡轮叶轮和二级涡轮叶轮共用一个涡轮出口部。  The primary turbine wheel includes a primary turbine inlet portion and a primary turbine intermediate portion; the secondary turbine impeller includes a secondary turbine inlet portion and a secondary turbine intermediate portion, the primary turbine intermediate portion and the secondary turbine inlet portion In addition, the primary turbine wheel and the secondary turbine wheel share a turbine outlet.
进一步改进:  Further improvement:
所述一级涡轮叶轮的进口直径大于二级涡轮叶轮的进口直径;一级涡轮叶轮 的进口宽度小于二级涡轮叶轮的进口宽度。  The inlet diameter of the primary turbine wheel is greater than the inlet diameter of the secondary turbine wheel; the inlet width of the primary turbine wheel is less than the inlet width of the secondary turbine wheel.
一级和二级涡轮进口部的进口宽度和进口直径根据发动机的具体性能要求 进行设计, 一级进口部的进口宽度和进口直径以满足发动机低速时的性能和排 放要求为设计目标, 二级涡轮进口部的进口宽度和进口直径与一级涡轮叶轮相 配合, 以满足发动机中高转速时的性能和排放要求为设计目标, 并满足发动机 额定点的通流能力要求, 避免增压器超速和增压压力过高。  The inlet width and inlet diameter of the primary and secondary turbine inlets are designed according to the specific performance requirements of the engine. The inlet width and inlet diameter of the primary inlet are designed to meet the performance and emission requirements of the engine at low speeds. The inlet width and inlet diameter of the inlet are matched with the first-stage turbine impeller to meet the performance and emission requirements of the engine at high speeds, and meet the flow capacity requirements of the engine's rated point, avoiding supercharger overspeed and supercharging. The pressure is too high.
进一步改进:  Further improvement:
所述一级涡轮叶轮设置在靠近涡轮轮盘一侧, 二级涡轮叶轮设置在靠近涡 轮轮缘一侧。  The primary turbine wheel is disposed adjacent one side of the turbine wheel and the secondary turbine wheel is disposed adjacent one side of the turbine rim.
进一步改进: 所述涡轮轮盘为镂空型轮盘, 采用这种结构可获得较小的涡 轮转子转动惯量, 提高涡轮增压器的加速响应特性。  Further improvement: The turbine wheel is a hollow type disk, and the structure can obtain a smaller inertia of the turbine rotor and improve the acceleration response of the turbocharger.
另一种改进:所述涡轮轮盘为半封闭轮盘,采用这种结构后由轮盘背部的间 隙导致的流动损失减小, 涡轮效率提高, 同时还可以提高涡轮叶轮的强度。  Another improvement: the turbine wheel is a semi-closed wheel. With this configuration, the flow loss caused by the gap at the back of the wheel is reduced, the turbine efficiency is improved, and the strength of the turbine wheel can be improved.
另一种改进:  Another improvement:
所述气流通道包括小流道和大流道,所述小流道与一级涡轮相配合,大流道 与二级涡轮相配合。  The air flow passage includes a small flow passage and a large flow passage that cooperate with the primary turbine, and the large flow passage cooperates with the secondary turbine.
进一步改进: 所述小流道的流通面积小于大流道的流通面积, 两个流道的出口为并列分 布。 Further improvement: The flow area of the small flow passage is smaller than the flow area of the large flow passage, and the outlets of the two flow passages are juxtaposed.
进一步改进:  Further improvement:
所述小流道的出口与涡轮旋转轴线的距离大于大流道的出口与涡轮旋转轴 线的距离, 小流道的出口宽度小于大流道的出口宽度。  The outlet of the small flow passage is spaced from the axis of rotation of the turbine by a distance greater than the distance between the outlet of the large flow passage and the axis of rotation of the turbine, and the outlet width of the small flow passage is smaller than the outlet width of the large flow passage.
进一步改进:  Further improvement:
所述小流道与大流道之间设有中间壁, 所述中间壁与双流道涡轮蜗壳铸为 一体。  An intermediate wall is formed between the small flow passage and the large flow passage, and the intermediate wall is integrally molded with the double flow passage turbine volute.
进一步改进:  Further improvement:
所述中间壁的截面形状为翼形, 中间壁末端位于大流道一侧为直线结构, 中间壁末端位于小流道一侧为弧形结构。  The cross-sectional shape of the intermediate wall is a wing shape, the end of the intermediate wall is a linear structure on one side of the large flow passage, and the end of the intermediate wall is curved on the side of the small flow passage.
上述中间壁的厚度由复合涡轮的一级涡轮中间部轴向长度决定, 当厚度较 大时, 为减轻双流道涡轮蜗壳的重量, 节约材料, 避免温度变化时过大的应力 集中, 中间壁的内部可设为空心结构。  The thickness of the intermediate wall is determined by the axial length of the intermediate turbine of the composite turbine. When the thickness is large, the weight of the double-flow turbine volute is reduced, material is saved, and excessive stress concentration during temperature change is avoided. The interior can be set to a hollow structure.
进一步改进:  Further improvement:
小流道位于远离蜗壳出气口的一侧, 大流道位于靠近蜗壳出气口的一侧, 所述一级涡轮叶轮设置在靠近涡轮轮盘的一侧, 二级涡轮叶轮设置在靠近涡轮 轮缘的一侧。  The small flow passage is located on a side away from the vent outlet of the volute, the large flow passage is located on a side close to the air outlet of the volute, the first stage turbine impeller is disposed on a side close to the turbine wheel, and the secondary turbine wheel is disposed adjacent to the turbine One side of the rim.
另一种改进:  Another improvement:
小流道位于靠近蜗壳出气口的一侧, 所述大流道位于远离蜗壳出气口的一 侧, 所述一级涡轮叶轮设置在靠近涡轮轮缘的一侧, 二级涡轮叶轮设置在靠近 涡轮轮盘的一侧。  The small flow passage is located on a side close to the vent outlet of the volute, the large flow passage is located on a side away from the air outlet of the volute, the first-stage turbine impeller is disposed on a side close to the turbine rim, and the secondary turbine impeller is disposed at Near the side of the turbine wheel.
进一步改进: 在大流道的喷嘴处设有气流导向叶片,所述气流导向叶片倾斜安装,所述气 流导向叶片向涡轮旋转方向倾斜, 以保证气流按规定的角度进入涡轮。 采用此 种技术方案可提高发动机中高速时的废气能量利用效率, 并有效阻止发动机低 速时二级涡轮进口处产生的回流进入大流道。 Further improvement: Airflow guide vanes are provided at the nozzles of the large flow passages, and the airflow guide vanes are obliquely mounted, and the airflow guide vanes are inclined toward the turbine rotation direction to ensure that the airflow enters the turbine at a prescribed angle. The use of this technical solution can improve the efficiency of exhaust gas energy utilization at high speed in the engine, and effectively prevent the backflow generated at the inlet of the secondary turbine from entering the large flow passage when the engine is low speed.
另一种改进:  Another improvement:
在小流道的喷嘴处设有气流导向叶片,所述气流导向叶片倾斜安装,所述气 流导向叶片向涡轮旋转方向倾斜, 以保证气流按规定的方向流入涡轮。 采用此 种技术方案能提高发动机低速时的涡轮效率, 提高发动机低速时的废气能量利 用效率。  Air flow guide vanes are provided at the nozzles of the small flow passages, and the air flow guide vanes are obliquely mounted, and the air flow guide vanes are inclined toward the turbine rotation direction to ensure that the air flow flows into the turbine in a prescribed direction. The use of this technical solution can improve the turbine efficiency at low engine speeds and improve the efficiency of exhaust gas energy utilization at low engine speeds.
另一种改进:  Another improvement:
在小流道和大流道的喷嘴处分别设有气流导向叶片,所述气流导向叶片倾斜 安装, 所述气流导向叶片向涡轮旋转方向倾斜, 以保证气流按规定的方向流入 涡轮, 大流道喷嘴处的气流导向叶片可有效阻止发动机低速时二级涡轮进口处 产生的回流进入大流道。 采用此种技术方案能提高发动机大部分工况下对废气 能量的利用效率, 满足发动机各工况的增压要求。  Airflow guiding blades are respectively disposed at the nozzles of the small flow passage and the large flow passage, and the airflow guiding blades are obliquely installed, and the airflow guiding blades are inclined to the turbine rotating direction to ensure that the airflow flows into the turbine in a prescribed direction, and the large flow passage The airflow guide vanes at the nozzles effectively prevent backflow from the secondary turbine inlet into the large flow path at low engine speeds. The use of this technical solution can improve the utilization efficiency of exhaust gas energy under most working conditions of the engine, and meet the supercharging requirements of various working conditions of the engine.
本发明通过对涡轮增压器涡轮的设计开发, 采用复合涡轮装置实现可变截 面功能, 有效地解决了旋叶式可变截面增压器的可靠性差、 成本高的不足, 能 够有效提高发动机低速时涡轮的效率并增大涡轮的扭矩输出。  The invention realizes the variable cross-section function by using the composite turbine device through the design and development of the turbocharger turbine, and effectively solves the problem that the rotary vane variable-section supercharger has poor reliability and high cost, and can effectively improve the engine low speed. The efficiency of the turbine increases the torque output of the turbine.
在发动机低速时, 发动机排出的废气量较少, 进气调节阀关闭, 所有排气 全部进入小流道, 经小流道进入复合涡轮的一级涡轮进口部做功。 小流道具有 较小的流通截面积, 可有效提高涡轮蜗壳进口的进气压力, 增大进入涡轮的废 气能量; 一级涡轮进口部具有较小的进气宽度, 较小的进气宽度使得一级涡轮 进口部的进口面积较小, 可有效避免发动机低速时过大的涡轮进气角度, 降低 涡轮进口的进气冲角损失; 一级涡轮进口部又具有较大的进口直径, 在转速不 变的情况下可获得较高的轮周速度, 可有效避免发动机低速时过小的 U/C, 使 涡轮工作在高效区域, 同时采用较大的进口直径可获得较大的涡轮扭矩, 提高 涡轮的做功能力。 通过涡轮进气能量的增加和涡轮效率的提高, 充分利用废气 中的能量, 提高涡轮的功率和扭矩输出, 提高发动机低速时的增压压力并避免 过高的排气背压。 同时由于小流道流通面积小、 一级涡轮叶轮具有较大进口直 径, 可提高增压器的加速响应特性, 降低增压迟滞的影响。 所发明的复合涡轮 装置可有效提升发动机低速性能并降低排放。 At low engine speeds, the engine exhausts less exhaust gas, the intake regulator valve closes, all exhaust gases enter the small flow passage, and the small turbine enters the primary turbine inlet of the composite turbine for work. The small flow passage has a small flow cross-sectional area, which can effectively increase the intake pressure of the turbine volute inlet and increase the energy of the exhaust gas entering the turbine; the first-stage turbine inlet has a smaller intake width and a smaller intake width. The inlet area of the first-stage turbine inlet is small, which can effectively avoid the excessive turbine inlet angle at low engine speed and reduce The intake angle loss of the turbine inlet; the first turbine inlet has a larger inlet diameter, and the higher wheel speed can be obtained under the constant rotation speed, which can effectively avoid the U/C which is too small when the engine is low speed. , to make the turbine work in an efficient area, while using a larger inlet diameter to obtain a larger turbine torque, improve the turbine's ability to do so. Through the increase of turbine intake energy and the increase of turbine efficiency, the energy in the exhaust gas is fully utilized, the power and torque output of the turbine are increased, the supercharging pressure at low engine speed is increased, and excessive exhaust back pressure is avoided. At the same time, due to the small flow passage area of the small flow passage and the large inlet diameter of the first-stage turbine impeller, the acceleration response characteristics of the supercharger can be improved, and the influence of the supercharging hysteresis can be reduced. The inventive composite turbine device can effectively improve engine low speed performance and reduce emissions.
在发动机中高转速时, 发动机排出的废气量较多, 进气调节阀打开, 阀门控 制机构控制进气调节阀的开度, 合理分配进入大小流道的气体流量。 由于大小 流道的流通能力不同, 一级涡轮和二级涡轮的做功能力和流通能力不同, 通过 改变进入大小流道的流体的比例, 可有效调节发动机的排气压力和涡轮的功率 输出, 满足发动机在中高速工况下的性能和排放要求。  At high engine speeds, the engine exhausts a large amount of exhaust gas, the intake regulator valve opens, and the valve control mechanism controls the opening of the intake regulator valve to properly distribute the gas flow into the large and small flow passages. Due to the different flow capacity of the large and small flow passages, the primary turbine and the secondary turbine have different functions and flow capacities. By changing the proportion of the fluid entering the large and small flow passages, the exhaust pressure of the engine and the power output of the turbine can be effectively adjusted. Meet the performance and emission requirements of the engine under medium and high speed conditions.
本发明中的双流道涡轮蜗壳结构与普通双流道涡轮蜗壳结构相差不大, 结 构简单、继承性好、铸造成品率较高;本发明中的复合涡轮叶轮通过现代 CFD、 FEA技术的分析和优化可获得高的气动效率和高的结构强度; 本发明中的复合 涡轮装置可采用现有铸造和加工设备进行生产,成本低且容易快速实现工程化。 本发明中的进气调节控制机构简单, 控制方式容易实现, 可靠性高。  The dual-flow turbine volute structure of the invention has little difference from the common two-flow turbine volute structure, has simple structure, good inheritance and high casting yield; the composite turbine impeller of the invention passes the analysis of modern CFD and FEA technologies And optimization can achieve high aerodynamic efficiency and high structural strength; the composite turbine device of the present invention can be produced using existing casting and processing equipment, is low in cost, and can be easily and quickly engineered. The air intake adjustment control mechanism in the present invention is simple, the control method is easy to implement, and the reliability is high.
综上所述, 采用复合涡轮装置可以有效地满足发动机全工况范围的增压要 求, 该类型增压器整体结构不发生大的变化, 不需要增加新型生产设备或改装 现有生产设备, 成本低, 容易实现, 具有广阔的市场推广价值, 可取得良好的 应用效果。  In summary, the composite turbine device can effectively meet the supercharging requirements of the entire operating range of the engine. The overall structure of the supercharger does not undergo major changes, and there is no need to add new production equipment or modify existing production equipment. Low, easy to implement, with broad marketing value, can achieve good application results.
下面结合附图和实施例对本发明做进一步说明: 附图说明: The present invention will be further described below in conjunction with the accompanying drawings and embodiments: BRIEF DESCRIPTION OF THE DRAWINGS:
附图 1是本发明背景技术中旋叶式可变截面增压器结构示意图;  1 is a schematic structural view of a rotary vane variable section supercharger in the background art of the present invention;
附图 2是本发明实施例 1中复合涡轮装置的结构示意图;  Figure 2 is a schematic structural view of a composite turbine device in Embodiment 1 of the present invention;
附图 3是本发明实施例 1中复合涡轮装置的子午流道结构示意图; 附图 4是本发明实施例 1中采用镂空型轮盘的复合涡轮叶轮结构示意图; 附图 5是本发明实施例 1中采用半封闭轮盘的复合涡轮叶轮结构示意图; 附图 6是本发明实施例 2中复合涡轮结构示意图;  3 is a schematic structural view of a meridional flow passage of a composite turbine apparatus according to Embodiment 1 of the present invention; FIG. 4 is a schematic structural view of a composite turbine impeller adopting a hollow type roulette according to Embodiment 1 of the present invention; 1 is a schematic view of a composite turbine wheel structure using a semi-closed disk; FIG. 6 is a schematic view showing a composite turbine structure in Embodiment 2 of the present invention;
附图 7是本发明实施例 3中复合涡轮结构示意图;  Figure 7 is a schematic view showing the structure of a composite turbine in Embodiment 3 of the present invention;
附图 8是本发明实施例 4中复合涡轮结构示意图;  Figure 8 is a schematic view showing the structure of a composite turbine in Embodiment 4 of the present invention;
附图 9是本发明实施例 5中复合涡轮结构示意图。  Figure 9 is a schematic view showing the structure of a composite turbine in Embodiment 5 of the present invention.
图中: 1-复合涡轮叶轮; 2-双流道涡轮蜗壳; 3-进气调节阀; 4-蜗壳进气口; 5-—级涡轮叶轮; 6-二级涡轮叶轮; 7-小流道; 8-大流道; 9-一级涡轮进口部; 10-—级涡轮中间部; 11-二级涡轮进口部; 12-二级涡轮中间部; 13-涡轮出口部; 14-蜗壳出气口; 15-中间壁; 16-气流导向叶片; 17-压气机壳; 18-中间壳; 19- 传动机构; 20-涡轮蜗壳; 21-喷嘴环支撑盘; 22-蜗壳喷嘴; 23-喷嘴叶片; 24- 涡轮叶轮; 25-蜗壳排气口; 26-蜗壳进气流道; 27-浮动轴承; 28-涡轮转子轴; 29 -压气机叶轮; 30-镂空型轮盘; 31-半封闭轮盘; 32-上部壳体; 33-连接螺栓; 34-下部壳体; 35-阀门控制机构; A1-涡轮旋转轴线; bl-—级涡轮叶轮的进口宽 度; b2-二级涡轮叶轮的进口宽度; D1-—级涡轮叶轮的进口直径; D2-二级涡轮 叶轮的进口直径。  In the figure: 1-composite turbine wheel; 2-double-flow turbine volute; 3-intake control valve; 4- volute inlet; 5-stage turbine wheel; 6-stage turbine wheel; 7-small flow 8; large flow passage; 9-stage turbine inlet; 10-stage turbine intermediate; 11-stage turbine inlet; 12-stage turbine intermediate; 13-turbine outlet; Outlet port; 15-intermediate wall; 16-air flow guide vane; 17-compressor casing; 18-middle shell; 19- transmission mechanism; 20-turbine volute; 21-nozzle ring support disc; 22-volute nozzle; - nozzle vane; 24-turbine impeller; 25-volute exhaust port; 26-volute intake runner; 27-floating bearing; 28-turbine rotor shaft; 29 - compressor impeller; 30-opening wheel; - semi-closed wheel; 32-upper housing; 33-connection bolt; 34-lower housing; 35-valve control mechanism; A1-turbine rotation axis; bl--stage turbine impeller inlet width; b2-secondary turbine Inlet inlet width; D1--stage turbine impeller inlet diameter; D2-second turbine impeller inlet diameter.
具体实施方式: detailed description:
实施例 1, 如附图 2所示, 一种可变截面复合涡轮装置, 包括双流道涡轮 蜗壳 2, 所述双流道涡轮蜗壳 2上设有两个气流通道, 所述气流通道包括小流 道 7和大流道 8,双流道涡轮蜗壳 2上设有与气流通道连通的蜗壳出气口 14和 蜗壳进气口 4,在双流道涡轮蜗壳 2内设有复合涡轮叶轮 1,所述复合涡轮叶轮 1 由两个涡轮叶轮复合而成, 两个涡轮叶轮与两个气流通道一一对应配合, 所 述双流道涡轮蜗壳进口部设有气流调节阀 3和阀门控制机构 35。 Embodiment 1, as shown in FIG. 2, a variable-section composite turbine device comprising a dual-flow turbine volute 2, wherein the dual-flow turbine volute 2 is provided with two air flow passages, and the air flow passage includes small Flow The passage 7 and the large flow passage 8, the double-flow turbine volute 2 is provided with a volute air outlet 14 and a volute air inlet 4 communicating with the air flow passage, and a composite turbine impeller 1 is disposed in the double-flow turbine volute 2, The composite turbine impeller 1 is composed of two turbine impellers, and the two turbine impellers are matched with two airflow passages in one-to-one correspondence. The inlet of the dual-flow turbine volute is provided with an air flow regulating valve 3 and a valve control mechanism 35.
如附图 3所示, 所述涡轮叶轮包括一级涡轮叶轮 5和二级涡轮叶轮 6, 所 述一级涡轮叶轮 5固接在二级涡轮叶轮 6的外缘位置。  As shown in Fig. 3, the turbine wheel includes a first stage turbine wheel 5 and a second stage turbine wheel 6, and the first stage turbine wheel 5 is fixed to the outer edge position of the secondary turbine wheel 6.
所述一级涡轮叶轮 5包括一级涡轮进口部 9和一级涡轮中间部 10;二级涡 轮叶轮 6包括二级涡轮进口部 11和二级涡轮中间部 12, 所述一级涡轮中间部 10与二级涡轮进口部 11固接, 一级涡轮叶轮 5和二级涡轮叶轮 6共用一个涡 轮出口部 13。  The primary turbine wheel 5 includes a primary turbine inlet portion 9 and a primary turbine intermediate portion 10; the secondary turbine impeller 6 includes a secondary turbine inlet portion 11 and a secondary turbine intermediate portion 12, the primary turbine intermediate portion 10 In connection with the secondary turbine inlet portion 11, the primary turbine wheel 5 and the secondary turbine wheel 6 share a turbine outlet portion 13.
所述一级涡轮叶轮的进口直径 D1大于二级涡轮叶轮的进口直径 D2; —级 涡轮叶轮的进口宽度 bl小于二级涡轮叶轮的进口宽度 b2。  The inlet diameter D1 of the primary turbine wheel is greater than the inlet diameter D2 of the secondary turbine wheel; - the inlet width bl of the stage turbine wheel is less than the inlet width b2 of the secondary turbine wheel.
一级和二级涡轮进口部的进口宽度和进口直径根据发动机的具体性能要 求进行设计,一级进口部的进口宽度 bl和进口直径 D1以满足发动机低速时的 性能和排放要求为设计目标,二级涡轮进口部的进口宽度 b2和进口直径 D2与 一级涡轮叶轮相配合,以满足发动机中高转速时的性能和排放要求为设计目标, 并满足发动机额定点的通流能力要求, 避免增压器超速和增压压力过高。  The inlet width and inlet diameter of the primary and secondary turbine inlets are designed according to the specific performance requirements of the engine. The inlet width bl and the inlet diameter D1 of the primary inlet are designed to meet the performance and emission requirements of the engine at low speed. The inlet width b2 and the inlet diameter D2 of the turbine inlet are matched with the first-stage turbine impeller to meet the performance and emission requirements of the engine at high speeds, and meet the flow capacity requirements of the engine rated point, avoiding the supercharger Overspeed and boost pressure are too high.
大流道 8位于靠近蜗壳出气口 14的一侧,小流道 7位于远离蜗壳出气口 14 的一侧, 小流道 7的流通面积小于大流道 8的流通面积, 两个流道的出口为并 列分布,并且小流道 7出口与涡轮旋转轴线 A1的距离大于大流道 8出口与涡轮 旋转轴线 A1的距离, 小流道 7的出口宽度小于大流道 8的出口宽度, 小流道 7 与一级涡轮叶轮 5相配合, 大流道 8与二级涡轮叶轮 6相配合。  The large flow path 8 is located on the side close to the vent outlet 14 of the volute, the small flow path 7 is located on the side away from the vent outlet 14 of the volute, and the flow area of the small flow path 7 is smaller than the flow area of the large flow path 8, two flow paths The outlets are juxtaposed, and the distance between the outlet of the small flow passage 7 and the axis of rotation A1 of the turbine is greater than the distance between the outlet of the large flow passage 8 and the axis of rotation A1 of the turbine. The outlet width of the small flow passage 7 is smaller than the outlet width of the large flow passage 8, which is small. The flow passage 7 cooperates with the primary turbine wheel 5, which cooperates with the secondary turbine wheel 6.
所述双流道涡轮蜗壳 2的小流道 7和大流道 8通过中间壁 15合理分隔, 所述中间壁 15与双流道涡轮蜗壳 2铸为一体。 所述中间壁 15的截面形状为翼 形, 中间壁末端位于大流道 8—侧为直线, 中间壁末端位于小流道 7—侧为弧 形, 同复合涡轮叶轮的一级涡轮中间部 10相配合; 中间壁的厚度由复合涡轮的 一级涡轮中间部 10的轴向长度决定, 当厚度较大时, 中间壁的内部设为空心结 构。 The small flow path 7 and the large flow path 8 of the dual-flow turbine volute 2 are reasonably separated by the intermediate wall 15, The intermediate wall 15 is cast in one piece with the double-flow turbine volute 2. The cross-sectional shape of the intermediate wall 15 is a wing shape, the end of the intermediate wall is located on the side of the large flow passage 8 and is linear, and the end of the intermediate wall is located on the side of the small flow passage 7 in an arc shape, and the intermediate portion 10 of the first turbine of the composite turbine impeller The thickness of the intermediate wall is determined by the axial length of the first turbine intermediate portion 10 of the composite turbine. When the thickness is large, the interior of the intermediate wall is a hollow structure.
如附图 4所示, 所述复合涡轮叶轮 1的轮盘可为镂空型轮盘 30, 采用这种 结构可获得较小的涡轮转子转动惯量, 提高涡轮增压器的加速响应特性。  As shown in Fig. 4, the wheel of the composite turbine wheel 1 can be a hollow type disk 30. With this configuration, a small turbine rotor moment of inertia can be obtained, and the turbocharger's acceleration response characteristic can be improved.
在发动机低速时, 发动机排出的废气量较少, 进气调节阀 3关闭, 所有排 气全部进入小流道 7, 经小流道 7进入复合涡轮的一级涡轮进口部 9做功。 小 流道 7具有较小的流通截面积, 可有效提高涡轮蜗壳进口的进气压力, 增大进 入涡轮的废气能量; 一级涡轮进口部 9具有较小的进气宽度 bl, 较小的进气宽 度使得一级涡轮进口部 9的进口面积较小, 可有效避免发动机低速时过大的涡 轮进气角度, 降低涡轮进口的进气冲角损失; 一级涡轮进口部 9又具有较大的 进口直径 Dl,在转速不变的情况下可获得较高的轮周速度,可有效避免发动机 低速时过小的 U/C, 使涡轮工作在高效区域, 同时采用较大的进口直径可获得 较大的涡轮扭矩, 提高涡轮的做功能力。 通过涡轮进气能量的增加和涡轮效率 的提高, 充分利用废气中的能量, 提高涡轮的功率和扭矩输出, 提高发动机低 速时的增压压力并避免过高的排气背压。 同时由于小流道 7流通面积小、 一级 涡轮具有较大进口直径 Dl,可提高涡轮的加速响应特性。所述复合涡轮装置可 有效提升发动机低速性能并降低排放。  At low engine speeds, the engine exhausts less exhaust gas, the intake regulator valve 3 closes, all exhaust gases enter the small flow passage 7, and the small flow passage 7 enters the primary turbine inlet portion 9 of the composite turbine. The small flow passage 7 has a small flow cross-sectional area, which can effectively increase the intake pressure of the turbine volute inlet and increase the exhaust gas energy entering the turbine; the first-stage turbine inlet portion 9 has a smaller intake air width bl, which is smaller. The intake air width makes the inlet area of the first-stage turbine inlet portion 9 small, which can effectively avoid the excessive turbine inlet angle at low engine speed and reduce the intake angle loss of the turbine inlet; the first-stage turbine inlet portion 9 has a larger The inlet diameter Dl can obtain higher cycle speed under the condition of constant rotation speed, which can effectively avoid U/C which is too small when the engine is low speed, so that the turbine works in an efficient area and at the same time, it can be obtained with a larger inlet diameter. Larger turbine torque increases the turbine's ability to do so. Through the increase of turbine intake energy and the increase of turbine efficiency, the energy in the exhaust gas is fully utilized to increase the power and torque output of the turbine, increase the supercharging pressure at low engine speed and avoid excessive exhaust back pressure. At the same time, since the small flow passage 7 has a small flow area and the first stage turbine has a large inlet diameter D1, the acceleration response characteristic of the turbine can be improved. The composite turbine device can effectively improve engine low speed performance and reduce emissions.
在发动机中高转速时, 发动机排出的废气量较多, 进气调节阀 3打开, 阀门 控制机构 35控制进气调节阀 3的开度,合理分配进入大小流道的气体流量。 由 于大小流道的流通能力不同,一级涡轮和二级涡轮的做功能力和流通能力不同, 通过改变进入大小流道的流体的比例, 可有效调节发动机的排气压力和涡轮的 功率输出, 满足发动机在中高速工况下的性能和排放要求。 At the high engine speed, the engine exhausts a large amount of exhaust gas, the intake regulator valve 3 is opened, and the valve control mechanism 35 controls the opening degree of the intake regulator valve 3 to reasonably distribute the flow rate of the gas entering the large and small flow passages. Due to the different flow capacity of the large and small runners, the first-stage turbine and the second-stage turbine have different functions and flow capacities. By changing the proportion of fluid entering the large and small flow passages, the exhaust pressure of the engine and the power output of the turbine can be effectively adjusted to meet the performance and emission requirements of the engine under medium and high speed conditions.
本发明专利针对发动机对可变截面涡轮增压器的需求,完成了复合涡轮装置 的开发, 采用两级涡轮复合的方式, 提高了发动机低速时的涡轮进气压力并提 高了涡轮效率, 提高了发动机的低速扭矩和输出功率, 改善了发动机的加速响 应特性, 同时兼顾了发动机低速和中高速工况下的增压需求。 该类型复合涡轮 装置可以采用现有普通增压器的铸造及加工技术完成。  The invention patents for the engine to the variable section turbocharger, completes the development of the composite turbine device, adopts the two-stage turbo compounding method, improves the turbine inlet pressure at the low engine speed and improves the turbine efficiency, and improves the efficiency. The engine's low-speed torque and output power improve the engine's acceleration response characteristics while taking into account the engine's low-speed and medium-high-speed conditions. This type of composite turbine unit can be completed using the casting and machining techniques of conventional conventional superchargers.
上述实施例 1中, 如附图 5所示, 所述复合涡轮叶轮 1的轮盘也可为半封 闭轮盘 31, 采用这种结构后由轮盘背部的间隙导致的流动损失减小, 涡轮效率 提高, 同时还可以提高涡轮叶轮的强度。  In the above embodiment 1, as shown in FIG. 5, the wheel of the composite turbine wheel 1 may also be a semi-closed disk 31. With this structure, the flow loss caused by the gap of the back of the wheel is reduced, the turbine Increased efficiency while also increasing the strength of the turbine wheel.
实施例 2, 如附图 6所示, 本实施例与实施例 1不同之处在于将双流道蜗壳 2的大流道 8和小流道 7的位置互换, 将复合涡轮叶轮 1的一级涡轮叶轮 5与 二级涡轮叶轮 6位置互换。此时大流道 8位于远离蜗壳出气口 14的一侧,小流 道 7位于靠近蜗壳出气口 14的一侧,一级涡轮叶轮 5位于轮缘一侧,二级涡轮 叶轮 6位于轮盘一侧。  Embodiment 2, as shown in FIG. 6, the present embodiment is different from Embodiment 1 in that the positions of the large flow path 8 and the small flow path 7 of the double flow path volute 2 are interchanged, and one of the composite turbine impellers 1 is The stage turbine wheel 5 is interchanged with the secondary turbine wheel 6 position. At this time, the large flow path 8 is located on the side away from the vent outlet 14 of the volute, the small flow path 7 is located on the side close to the vent outlet 14 of the volute, the first turbine wheel 5 is located on one side of the rim, and the secondary turbine wheel 6 is located on the wheel. One side of the plate.
采用这种配置后,可消除轮盘背部间隙导致的流动损失,进一步提高发动机 低速时一级涡轮的效率。 由于一级涡轮进口直径 D1较大, 为安装方便, 双流 道涡轮蜗壳 2采用分体铸造, 将双流道涡轮蜗壳分为上部壳体 32和下部壳体 34两部分, 分别铸造并在密封面处留有加工余量, 密封面加工后采用螺栓 33 紧固加密封垫的连接方式, 同时调整相应的增压器装配工艺。  With this configuration, the flow loss caused by the backlash of the wheel can be eliminated, further improving the efficiency of the first stage turbine at low engine speeds. Since the first turbine inlet diameter D1 is large, for the convenience of installation, the double-flow turbine volute 2 is split-cast, and the double-flow turbine volute is divided into an upper casing 32 and a lower casing 34, respectively, which are cast and sealed. There is machining allowance at the surface. After the sealing surface is machined, the bolts 33 are used to fasten and seal the connection method, and the corresponding supercharger assembly process is adjusted.
本发明专利针对发动机对可变截面涡轮增压器的需求,完成了复合涡轮装置 的开发, 采用两级涡轮复合的方式, 提高了发动机低速时的涡轮进气压力并提 高了涡轮效率, 提高了发动机的低速扭矩和输出功率, 改善了发动机的加速响 应特性, 同时兼顾了发动机低速和中高速工况下的增压需求。 该类型复合涡轮 装置可以采用现有普通增压器的铸造及加工技术完成。 The invention patents for the engine to the variable section turbocharger, completes the development of the composite turbine device, adopts the two-stage turbo compounding method, improves the turbine inlet pressure at the low engine speed and improves the turbine efficiency, and improves the efficiency. The low speed torque and output power of the engine improve the engine's acceleration The characteristics should be taken into account, taking into account the boosting demand of the engine under low speed and medium and high speed conditions. This type of composite turbine device can be completed using the casting and processing techniques of conventional conventional superchargers.
实施例 3,如图 Ί所示, 上述实施例 1中, 还可以在大流道 8的喷嘴设置气 流导向叶片 16, 气流导向叶片 16倾斜安装在大流道 8的喷嘴处。 气流导向叶 片 16向涡轮旋转方向倾斜, 以保证气流按规定的角度进入涡轮。采用此种技术 方案可提高发动机中高速时的废气能量利用效率, 并有效阻止发动机低速时二 级涡轮进口处产生的回流进入大流道 8。  In the third embodiment, as shown in Fig. 1, in the first embodiment, the air flow guide vanes 16 may be provided in the nozzles of the large flow passage 8, and the air flow guide vanes 16 may be obliquely installed at the nozzles of the large flow passage 8. The airflow guide vanes 16 are tilted in the direction of turbine rotation to ensure that the airflow enters the turbine at a specified angle. This technical solution can improve the efficiency of exhaust gas energy utilization at high speed in the engine, and effectively prevent the return flow generated at the inlet of the secondary turbine at the low speed of the engine into the large flow passage 8 .
实施例 4, 如图 8所示, 上述实施例 1中, 还可以在小流道 7的喷嘴处设置 气流导向叶片 16, 气流导向叶片 16倾斜安装在小流道 7的喷嘴处。 气流导向 叶片 16向涡轮旋转方向倾斜, 以保证气流按规定的方向流入涡轮。采用此种技 术方案能提高发动机低速时的涡轮效率, 提高发动机低速时的废气能量利用效 率。  Embodiment 4 As shown in Fig. 8, in the above-described Embodiment 1, it is also possible to provide the air flow guiding vane 16 at the nozzle of the small flow path 7, and the air flow guiding vane 16 is obliquely installed at the nozzle of the small flow path 7. The airflow guide vanes 16 are tilted in the direction of turbine rotation to ensure that the airflow flows into the turbine in a prescribed direction. This technical solution can improve the turbine efficiency at low engine speed and improve the efficiency of exhaust gas energy utilization at low engine speed.
实施例 5, 如图 9所示, 上述实施例 1中, 还可以在大流道 8和小流道 7的 喷嘴处同时布置气流导向叶片 16, 气流导向叶片 16倾斜安装在大流道 8和小 流道 7的喷嘴处。气流导向叶片 16向涡轮旋转方向倾斜, 以保证气流按规定的 方向流入涡轮, 大流道 8喷嘴处的气流导向叶片可有效阻止发动机低速时二级 涡轮进口处产生的回流进入大流道 8。 采用此种技术方案能提高发动机大部分 工况下对废气能量的利用效率, 满足发动机各工况的增压要求。  Embodiment 5, as shown in FIG. 9, in the above Embodiment 1, it is also possible to arrange the air flow guiding blades 16 at the nozzles of the large flow path 8 and the small flow path 7, and the air flow guiding blades 16 are obliquely mounted on the large flow path 8 and At the nozzle of the small flow path 7. The airflow guide vanes 16 are tilted in the direction of rotation of the turbine to ensure that the airflow flows into the turbine in a prescribed direction. The airflow guide vanes at the nozzles of the large flow passages 8 are effective to prevent backflow from the secondary turbine inlets into the large flow passages 8 at low engine speeds. The use of this technical solution can improve the utilization efficiency of exhaust gas energy under most working conditions of the engine, and meet the supercharging requirements of various working conditions of the engine.
本发明专利针对发动机对可变截面涡轮增压器的需求, 完成了复合涡轮装 置的开发, 采用两级涡轮复合的方式, 提高了发动机低速时的涡轮进气压力并 提高了涡轮效率, 提高了发动机的低速扭矩和输出功率, 提高了发动机的加速 响应特性, 同时兼顾了发动机低速和中高速工况下的增压需求。 该类型复合涡 轮装置可以采用现有普通增压器的铸造及加工技术完成。  The invention patents for the engine to the variable section turbocharger, completed the development of the composite turbine device, and adopted the two-stage turbo compounding method, which improved the turbine intake pressure at the low engine speed and improved the turbine efficiency, and improved the efficiency. The engine's low-speed torque and output power improve the engine's acceleration response characteristics while taking into account the engine's low-speed and medium-high-speed conditions. This type of composite turbine device can be completed by the casting and processing techniques of conventional conventional superchargers.

Claims

权利要求 Rights request
1、一种可变截面复合涡轮装置, 包括双流道涡轮蜗壳(2), 所述双流道涡 轮蜗壳 (2) 上设有两个气流通道, 双流道涡轮蜗壳 (2) 上设有与气流通道连 通的蜗壳出气口 (14)和蜗壳进气口 (4), 在双流道涡轮蜗壳(2) 内设有复合 涡轮叶轮(1 ), 其特征在于:所述复合涡轮叶轮(1 )由两个涡轮叶轮复合而成, 两个涡轮叶轮与两个气流通道一一对应配合。  A variable-section composite turbine device comprising a dual-flow turbine volute (2), the dual-flow turbine volute (2) having two air flow passages, and a dual-flow turbine volute (2) a volute air outlet (14) and a volute air inlet (4) communicating with the air flow passage, and a composite turbine impeller (1) in the dual flow turbine volute (2), characterized in that the composite turbine impeller (1) It is composed of two turbine impellers, and the two turbine impellers are matched with the two airflow passages one by one.
2、根据权利要求 1所述的可变截面复合涡轮装置, 其特征在于: 所述涡轮 叶轮包括一级涡轮叶轮 (5) 和二级涡轮叶轮 (6), 所述一级涡轮叶轮 (5 ) 固 接在二级涡轮叶轮 (6) 的外缘位置。  2. The variable cross-section composite turbine apparatus according to claim 1, wherein: said turbine wheel comprises a first stage turbine wheel (5) and a second stage turbine wheel (6), said first stage turbine wheel (5) Secured to the outer edge of the secondary turbine wheel (6).
3、根据权利要求 2所述的可变截面复合涡轮装置, 其特征在于: 所述一级 涡轮叶轮(5 )包括一级涡轮进口部(9)和一级涡轮中间部(10); 二级涡轮叶 轮 (6) 包括二级涡轮进口部 (11 ) 和二级涡轮中间部 (12), 所述一级涡轮中 间部 (10)与二级涡轮进口部 (11 ) 固接, 一级涡轮叶轮(5 )和二级涡轮叶轮 The variable-section composite turbine device according to claim 2, characterized in that: the first-stage turbine impeller (5) comprises a first-stage turbine inlet portion (9) and a first-stage turbine intermediate portion (10); The turbine wheel (6) includes a secondary turbine inlet (11) and a secondary turbine intermediate portion (12), the primary turbine intermediate portion (10) being fixed to the secondary turbine inlet portion (11), a primary turbine impeller (5) and secondary turbine impeller
(6) 共用一个涡轮出口部 (13 )。 (6) Share one turbine outlet (13).
4、 根据权利要求 2或 3所述的可变截面复合涡轮装置, 其特征在于: 所 述一级涡轮叶轮 (5 ) 设置在靠近涡轮轮盘一侧, 二级涡轮叶轮 (6) 设置在靠 近涡轮轮缘一侧。  The variable-section composite turbine device according to claim 2 or 3, characterized in that: the primary turbine wheel (5) is disposed near the side of the turbine wheel, and the secondary turbine wheel (6) is disposed close to Turbine rim side.
5、 根据权利要求 4所述的可变截面复合涡轮装置, 其特征在于: 所述涡 轮轮盘为镂空型轮盘 (30)。  The variable-section composite turbine apparatus according to claim 4, wherein the scroll wheel is a hollow type disk (30).
6、 根据权利要求 4所述的可变截面复合涡轮装置, 其特征在于: 所述涡 轮轮盘为半封闭轮盘 (31 )。  The variable-section composite turbine apparatus according to claim 4, wherein: the turbine wheel is a semi-closed disk (31).
7、 根据权利要求 2所述的可变截面复合涡轮装置, 其特征在于: 所述气流 通道包括小流道(7)和大流道(8), 所述小流道(7 )与一级涡轮(5 )相配合, 大流道 (8) 与二级涡轮 (6) 相配合。 The variable-section composite turbine device according to claim 2, wherein: the air flow passage comprises a small flow passage (7) and a large flow passage (8), and the small flow passage (7) and the first passage The turbine (5) is matched, The large runner (8) is matched to the secondary turbine (6).
8、根据权利要求 7所述的可变截面复合涡轮装置, 其特征在于: 所述小流 道 (7 ) 的出口与涡轮旋转轴线 (A1 ) 的距离大于大流道 (8) 的出口与涡轮旋 转轴线 (A1 ) 的距离, 小流道 (7 ) 的出口宽度小于大流道 (8) 的出口宽度。  The variable-section composite turbine device according to claim 7, characterized in that: the outlet of the small flow passage (7) is at a greater distance from the turbine rotation axis (A1) than the outlet and turbine of the large flow passage (8) The distance from the axis of rotation (A1), the outlet width of the small flow passage (7) is smaller than the outlet width of the large flow passage (8).
9、根据权利要求 8所述的可变截面复合涡轮装置, 其特征在于: 所述小流 道(7) 与大流道(8 )之间设有中间壁(15 ), 所述中间壁(15)与双流道涡轮 蜗壳(2)铸为一体, 所述中间壁(15) 的截面形状为翼形, 中间壁末端位于大 流道 (8) —侧为直线结构, 中间壁末端位于小流道 (7 ) —侧为弧形结构。  The variable-section composite turbine device according to claim 8, characterized in that: between the small flow passage (7) and the large flow passage (8), an intermediate wall (15) is provided, the intermediate wall ( 15) integrally molded with the double-flow turbine volute (2), the intermediate wall (15) has a cross-sectional shape of a wing shape, and the end of the intermediate wall is located at the large flow passage (8) - the side is a straight line structure, and the end of the intermediate wall is small The flow path (7) - the side is an arc structure.
10、 根据权利要求 9所述的可变截面复合涡轮装置, 其特征在于: 小流道 ( 7 )位于远离蜗壳出气口(14)的一侧,大流道(8)位于靠近蜗壳出气口(14) 的一侧,所述一级涡轮叶轮(5)设置在靠近涡轮轮盘的一侧,二级涡轮叶轮(6 ) 设置在靠近涡轮轮缘的一侧。  10. The variable cross-section composite turbine device according to claim 9, wherein: the small flow passage (7) is located on a side away from the volute air outlet (14), and the large flow passage (8) is located near the volute On one side of the port (14), the primary turbine wheel (5) is disposed on a side adjacent the turbine wheel and the secondary turbine wheel (6) is disposed on a side adjacent the turbine rim.
11、根据权利要求 10所述的可变截面复合涡轮装置, 其特征在于: 小流道 ( 7) 位于靠近蜗壳出气口 (14) 的一侧, 所述大流道 (8) 位于远离蜗壳出气 口 (14) 的一侧, 所述一级涡轮叶轮(5)设置在靠近涡轮轮缘的一侧, 二级涡 轮叶轮 (6 ) 设置在靠近涡轮轮盘的一侧。  The variable-section composite turbine device according to claim 10, characterized in that: the small flow passage (7) is located on a side close to the volute air outlet (14), and the large flow passage (8) is located away from the volute On one side of the casing outlet (14), the primary turbine wheel (5) is disposed on a side adjacent the turbine rim, and the secondary turbine wheel (6) is disposed on a side adjacent the turbine wheel.
12、 根据权利要求 11所述的可变截面复合涡轮装置, 其特征在于: 在大流 道(8 ) 的喷嘴处设有气流导向叶片 (16), 所述气流导向叶片 (16)倾斜安装。  The variable-section composite turbine apparatus according to claim 11, characterized in that: at the nozzle of the large flow passage (8), air flow guiding vanes (16) are provided, and the air flow guiding vanes (16) are installed obliquely.
13、 根据权利要求 11所述的可变截面复合涡轮装置, 其特征在于: 小流道 (7) 的喷嘴处设有气流导向叶片 (16), 所述气流导向叶片 (16) 倾斜安装。  The variable-section composite turbine device according to claim 11, characterized in that: the nozzle of the small flow path (7) is provided with an air flow guiding blade (16), and the air flow guiding blade (16) is installed obliquely.
14、 根据权利要求 11所述的可变截面复合涡轮装置, 其特征在于: 在小流 道(7)和大流道(8) 的喷嘴处分别设有气流导向叶片(16), 所述气流导向叶 片 (16) 倾斜安装。  The variable-section composite turbine device according to claim 11, characterized in that: at the nozzles of the small flow passage (7) and the large flow passage (8), air flow guiding blades (16) are respectively provided, the air flow The guide vanes (16) are mounted obliquely.
PCT/CN2010/001789 2010-09-14 2010-11-08 Variable-section composite turbine apparatus WO2012034258A1 (en)

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