WO2010070728A1 - Surface treating agent for metallic materials - Google Patents
Surface treating agent for metallic materials Download PDFInfo
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- WO2010070728A1 WO2010070728A1 PCT/JP2008/072839 JP2008072839W WO2010070728A1 WO 2010070728 A1 WO2010070728 A1 WO 2010070728A1 JP 2008072839 W JP2008072839 W JP 2008072839W WO 2010070728 A1 WO2010070728 A1 WO 2010070728A1
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- C23C22/34—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
- C23C22/36—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates
- C23C22/362—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates containing also zinc cations
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Abstract
Description
しかし、最近では、6価クロムの存在自体が嫌われるようになり、6価クロムを含まないノンクロメート処理の開発が多く行われている。 However, the film formed by the coating-type chromate treatment contains hexavalent chromium, and the hexavalent chromium is eluted by contact with moisture, so that it tends to be avoided from the viewpoints of environment and safety. For this reason, various research and development have been conducted to suppress elution of hexavalent chromium from the chromate film.
However, recently, the existence of hexavalent chromium itself has been disliked, and many developments of non-chromate treatment that does not contain hexavalent chromium have been made.
(1) 珪酸化合物(A)と
オルガノアルコキシシラン(B)と、
Zr、Ti、Co、Fe、V、Ce、Mo、Mn、Mg、Al、Ni、Ca、W、Nb、Cr、およびZnからなる群から選ばれる少なくとも1種の金属元素を含む金属化合物(C)と、
リン酸化合物およびフッ素化合物からなる群から選択される少なくとも1種の化合物(D)と
水(E)と、
前記オルガノアルコキシシラン(B)の加水分解より生じるアルコール(F)とを含有する金属材料用表面処理剤であって、
前記アルコール(F)の処理剤中でのモル濃度(mol/L)(CF1)と、前記オルガノアルコキシシラン(B)に含まれるすべてのアルコキシ基が加水分解した場合に生じるアルコールの処理剤中でのモル濃度(mol/L)(CF2)との比(CF1/CF2)が0.05~0.9の範囲に調整された、金属材料用表面処理剤。
(2) 前記アルコール(F)と前記金属化合物(C)の質量比(C/F)が0.01~50の範囲である、(1)に記載の金属材料用表面処理剤。
(3) 前記アルコール(F)と前記化合物(D)との質量比(D/F)が0.01~25である、(1)または(2)に記載の金属材料用表面処理剤。
(4) 前記珪酸化合物(A)と前記オルガノアルコキシシラン(B)との質量比(A/B)が0.01~3.0であり、
前記珪酸化合物(A)および前記オルガノアルコキシシラン(B)の合計質量(A+B)と前記金属化合物(C)との質量比(C/(A+B))が0.01~2.0であり、
前記珪酸化合物(A)および前記オルガノアルコキシシラン(B)の合計質量(A+B)と前記化合物(D)との質量比(D/(A+B))が0.01~1.5である、(1)~(3)のいずれかに記載の金属材料用表面処理剤。
(5) 前記オルガノアルコキシシラン(B)が、アミノ基および/またはエポキシ基を有する、(1)~(4)のいずれかに記載の金属材料用表面処理剤。
(6) さらに、水溶性高分子および水系エマルション樹脂からなる群から選択される少なくとも1種の化合物(G)を含有する、(1)~(5)のいずれかに記載の金属材料用表面処理剤。
(7) 処理剤中における前記珪酸化合物(A)および前記オルガノアルコキシシラン(B)の合計質量(A+B)と前記化合物(G)との質量比(G/(A+B))が0.01~0.3である、(6)に記載の金属材料用表面処理剤。
(8) (1)~(7)のいずれかに記載の金属材料用表面処理剤を金属材料表面上に塗布し、加熱乾燥し、皮膜量がSi付着量として2~1000mg/m2の皮膜を前記金属材料表面上に形成する、金属材料の表面処理方法。
(9) (8)に記載の金属材料の表面処理方法により得られる、表面上に皮膜を有する表面処理金属材料。 That is, the present invention provides the following (1) to (9).
(1) Silicic acid compound (A), organoalkoxysilane (B),
A metal compound containing at least one metal element selected from the group consisting of Zr, Ti, Co, Fe, V, Ce, Mo, Mn, Mg, Al, Ni, Ca, W, Nb, Cr, and Zn (C )When,
At least one compound (D) selected from the group consisting of a phosphoric acid compound and a fluorine compound, and water (E),
A surface treatment agent for a metal material containing an alcohol (F) generated by hydrolysis of the organoalkoxysilane (B),
In the treatment agent of alcohol generated when the molar concentration (mol / L) (C F1 ) in the treatment agent of the alcohol (F) and all alkoxy groups contained in the organoalkoxysilane (B) are hydrolyzed. The surface treatment agent for metal materials, wherein the ratio (C F1 / C F2 ) to the molar concentration (mol / L) (C F2 ) in the range of 0.05 to 0.9 was adjusted.
(2) The surface treatment agent for a metal material according to (1), wherein a mass ratio (C / F) of the alcohol (F) to the metal compound (C) is in a range of 0.01 to 50.
(3) The surface treatment agent for a metal material according to (1) or (2), wherein a mass ratio (D / F) of the alcohol (F) to the compound (D) is 0.01 to 25.
(4) The mass ratio (A / B) between the silicic acid compound (A) and the organoalkoxysilane (B) is 0.01 to 3.0,
The total mass (A + B) of the silicic acid compound (A) and the organoalkoxysilane (B) and the metal compound (C) (C / (A + B)) is 0.01 to 2.0,
The mass ratio (D / (A + B)) between the total mass (A + B) of the silicic acid compound (A) and the organoalkoxysilane (B) and the compound (D) is 0.01 to 1.5, (1 ) To (3) The surface treatment agent for metal materials according to any one of the above.
(5) The surface treatment agent for a metal material according to any one of (1) to (4), wherein the organoalkoxysilane (B) has an amino group and / or an epoxy group.
(6) The surface treatment for a metal material according to any one of (1) to (5), further comprising at least one compound (G) selected from the group consisting of a water-soluble polymer and an aqueous emulsion resin. Agent.
(7) The mass ratio (G / (A + B)) between the total mass (A + B) of the silicic acid compound (A) and the organoalkoxysilane (B) in the treating agent and the compound (G) is 0.01-0. The surface treatment agent for a metal material according to (6), which is .3.
(8) The surface treatment agent for a metal material according to any one of (1) to (7) is applied on the surface of the metal material, dried by heating, and the film amount is 2 to 1000 mg / m 2 as the Si adhesion amount Is formed on the surface of the metal material.
(9) A surface-treated metal material having a film on the surface, obtained by the method for treating a metal material according to (8).
まず、金属材料用表面処理剤について詳細に説明する。 Below, the surface treatment agent for metal materials which concerns on this invention, and the surface treatment method using the surface treatment agent for metal materials are demonstrated.
First, the surface treatment agent for metal material will be described in detail.
本発明の金属材料用表面処理剤は、珪酸化合物(A)とオルガノアルコキシシラン(B)と、Zr、Ti、Co、Fe、V、Ce、Mo、Mn、Mg、Al、Ni、Ca、W、Nb、Cr、およびZnからなる群から選ばれる少なくとも1種の金属元素を含む金属化合物(C)と、リン酸化合物およびフッ素化合物からなる群から選択される化合物(D)と、水(E)と、オルガノアルコキシシラン(B)の加水分解より生じるアルコール(F)とを含有する金属材料用表面処理剤である。さらに、アルコール(F)の処理剤中でのモル濃度(mol/L)(CF1)と、オルガノアルコキシシラン(B)に含まれるすべてのアルコキシ基が加水分解した場合に生じるアルコールの処理剤中でのモル濃度(mol/L)(CF2)との比(CF1/CF2)が0.05~0.9の範囲に調整されている。
まず、金属材料用表面処理剤を構成する各種成分について説明する。 <Surface treatment agent for metal materials>
The surface treatment agent for a metal material of the present invention includes a silicic acid compound (A), an organoalkoxysilane (B), Zr, Ti, Co, Fe, V, Ce, Mo, Mn, Mg, Al, Ni, Ca, W A metal compound (C) containing at least one metal element selected from the group consisting of Nb, Cr, and Zn, a compound (D) selected from the group consisting of a phosphate compound and a fluorine compound, and water (E ) And an alcohol (F) produced by hydrolysis of the organoalkoxysilane (B). Furthermore, in the alcohol treating agent produced when the molar concentration (mol / L) (C F1 ) in the treating agent of alcohol (F) and all alkoxy groups contained in the organoalkoxysilane (B) are hydrolyzed. The ratio (C F1 / C F2 ) to the molar concentration (mol / L) (C F2 ) is adjusted in the range of 0.05 to 0.9.
First, various components constituting the surface treatment agent for a metal material will be described.
本発明の金属材料用表面処理剤には、珪酸化合物(A)が含まれる。珪酸化合物を用いることにより、耐食性、上塗り塗装性、耐熱性、溶接性、連続加工性などの諸性能に優れた皮膜を形成することができる。
珪酸化合物は、ケイ素と酸素を主構成成分とするものであって、その種類は特に限定されない。例えば、珪酸ナトリウム、珪酸カリウム、珪酸リチウムなどアルカリ珪酸塩、これら珪酸塩からイオン交換法によりナトリウム、カリウム、またはリチウムを取り除いてゾル化するなどの方法により得られるコロイダルシリカや液相シリカ、塩化珪素を空気中で燃焼酸化させて作製した気相シリカを水に分散させた分散体、さらにはアルコキシシランの加水分解物などが挙げられる。なかでも、得られる皮膜の性能がより優れる点で、コロイダルシリカ、および液相シリカが好ましい。 <Silic acid compound (A)>
The surface treatment agent for a metal material of the present invention contains a silicate compound (A). By using a silicic acid compound, it is possible to form a film excellent in various properties such as corrosion resistance, top coatability, heat resistance, weldability, and continuous workability.
The silicic acid compound is mainly composed of silicon and oxygen, and the kind thereof is not particularly limited. For example, alkali silicates such as sodium silicate, potassium silicate and lithium silicate, colloidal silica, liquid phase silica and silicon chloride obtained by sols by removing sodium, potassium or lithium from these silicates by ion exchange method Examples include a dispersion in which vapor-phase silica prepared by burning and oxidizing in water is dispersed in water, and a hydrolyzate of alkoxysilane. Among these, colloidal silica and liquid phase silica are preferable in that the performance of the obtained film is more excellent.
また、気相シリカと呼ばれる微粒子シリカとしては、アエロジル50、アエロジル130、アエロジル200、アエロジル300、アエロジル380、アエロジルTT600、アエロジルMOX80、アエロジルMOX170などが挙げられ、これを水に分散したものも使用できる。 For example, as liquid phase silica, Snowtex C, Snowtex CS, Snowtex CM, Snowtex O, Snowtex OS, Snowtex OM, Snowtex NS, Snowtex N, Snowtex NM, Snowtex S, Snowtex 20 , Snowtex 30, Snowtex 40, Adelite AT-20N, Adelite AT-20A, Adelite AT-20Q, etc. Also, Snowtex UP, Snowtex OUP, Snowtex PS- processed into special chain shape S, Snotex PS-SO, Snotex PS-M, Snotex PS-MO, Snotex PS-L, Snotex PS-LO, and the like.
Examples of the fine-particle silica called vapor phase silica include Aerosil 50, Aerosil 130, Aerosil 200, Aerosil 300, Aerosil 380, Aerosil TT600, Aerosil MOX80, Aerosil MOX170, and the like dispersed in water can also be used. .
本発明の金属材料用表面処理剤には、オルガノアルコキシシラン(B)が含まれる。オルガノアルコキシシラン(B)と上述した珪酸化合物(A)と併用することによって、珪酸化合物(A)とオルガノアルコキシシラン(B)とのシロキサン結合による三次元構造を有する皮膜が形成される。それにより、得られる皮膜の耐食性、上塗り塗装性、耐熱性、溶接性、連続加工性、アース性、金属材料表面との密着性などが向上したと推測される。 <Orgoxyalkoxysilane (B)>
The surface treatment agent for a metal material of the present invention contains organoalkoxysilane (B). By using together the organoalkoxysilane (B) and the above-described silicic acid compound (A), a film having a three-dimensional structure by a siloxane bond between the silicic acid compound (A) and the organoalkoxysilane (B) is formed. Thereby, it is presumed that the corrosion resistance, top coatability, heat resistance, weldability, continuous workability, grounding property, adhesion to the metal material surface, and the like of the obtained film were improved.
なかでも、アルコール濃度が調整しやすいことから、活性なアルコキシ基を3mol有するトリアルコキシシランが好ましい。 The organoalkoxysilane used in the present invention is not particularly limited. For example, tetramethoxysilane, tetraethoxysilane, trimethylmethoxysilane, trimethylethoxysilane, dimethyldimethoxysilane, dimethyldiethoxysilane, methyltriethoxysilane, methyltriethoxy Silane, cyclohexylmethyldimethoxysilane, n-hexyltrimethoxysilane, diphenyldimethoxysilane, diphenyldiethoxysilane, phenyltrimethoxysilane, phenyltriethoxysilane, decyltrimethoxysilane, octadecyltrimethoxysilane, octadecyltriethoxysilane, isobutyltri Methoxysilane, vinyltrichlorosilane, vinyltrimethoxysilane, vinyltriethoxysilane, β- (3,4-epoxy Cycyclohexyl) ethyltrimethoxysilane, γ-glycidoxypropyltrimethoxysilane, γ-glycidoxypropylmethyldiethoxysilane, γ-glycidoxypropyltriethoxysilane, N-β (aminoethyl) γ-aminopropyl Methyldimethoxysilane, γ-aminopropyltrimethoxysilane, γ-aminopropyltriethoxysilane, γ-methacryloxypropylmethyldimethoxysilane, γ-methacryloxypropylmethyldiethoxysilane, γ-mercaptopropylmethyldimethoxysilane, p-styryl Trimethoxysilane, γ-acryloxypropyltrimethoxysilane, N-phenyl-γ-aminopropyltrimethoxysilane, γ-ureidopropyltriethoxysilane, γ-chloropropyltrimethoxysilane, bis (triethoxysilylpropyl) (Lopyl) tetrasulfide, γ-isocyanatopropyltriethoxysilane, γ-triethoxysilylyl-N- (1,3-dimethyl-butylidene) propylamine, N- (vinylbenzylamine) -β-aminoethyl-γ-amino And propyltrimethoxysilane.
Of these, trialkoxysilane having 3 mol of an active alkoxy group is preferred because the alcohol concentration can be easily adjusted.
Lで表される連結基としては、例えば、アルキレン基(炭素数1~20が好ましい)、-O-、-S-、アリーレン基、-CO-、-NH-、-SO2-、-COO-、-CONH-、またはこれらを組み合わせた基が挙げられる。なかでも、アルキレン基が好ましい。単なる結合手の場合、一般式(I)のXがSi(ケイ素原子)と直接連結することをさす。
なお、nが2以上の場合は、Lは同一であっても異なっていてもよい。 In general formula (I), L represents a divalent linking group or a simple bond.
Examples of the linking group represented by L include an alkylene group (preferably having 1 to 20 carbon atoms), —O—, —S—, an arylene group, —CO—, —NH—, —SO 2 —, —COO. -, -CONH-, or a combination thereof. Of these, an alkylene group is preferable. In the case of a simple bond, it means that X in the general formula (I) is directly connected to Si (silicon atom).
When n is 2 or more, L may be the same or different.
本発明の金属材料用表面処理剤には、Zr、Ti、Co、Fe、V、Ce、Mo、Mn、Mg、Al、Ni、Ca、W、Nb、Cr、およびZnからなる群から選ばれる少なくとも1種の金属元素を含む金属化合物(C)が含まれる。金属化合物(C)と、後述するリン酸化合物および/またはフッ素化合物とを併用することによって、皮膜中に難溶性の塩が形成される。この難溶性の塩が、上記珪素化合物(A)と上記オルガノアルコキシシラン(B)との架橋反応を促進させ、更に緻密な網目構造を有する皮膜が形成されることにより、金属材料の腐食インヒビターとして働く金属化合物(C)を皮膜中に固定化しやすくなると推察される。
金属化合物(C)は、上記金属元素を含んでいれば特に限定されないが、例えば、上記金属を含む硝酸塩、酢酸塩、リン酸塩、硫酸塩、アンモニウム塩、フッ化物などが挙げられる。 <Metal compound (C)>
The surface treatment agent for a metal material of the present invention is selected from the group consisting of Zr, Ti, Co, Fe, V, Ce, Mo, Mn, Mg, Al, Ni, Ca, W, Nb, Cr, and Zn. A metal compound (C) containing at least one metal element is included. By using a metal compound (C) in combination with a phosphoric acid compound and / or a fluorine compound described later, a hardly soluble salt is formed in the film. This hardly soluble salt promotes a crosslinking reaction between the silicon compound (A) and the organoalkoxysilane (B), and a film having a dense network structure is formed. It is assumed that the working metal compound (C) can be easily fixed in the film.
The metal compound (C) is not particularly limited as long as it contains the metal element, and examples thereof include nitrates, acetates, phosphates, sulfates, ammonium salts and fluorides containing the metal.
本発明の金属材料用表面処理剤には、リン酸化合物およびフッ素化合物からなる群から選択される少なくとも1種の化合物(D)が含まれる。上述のように、リン酸化合物および/またはフッ素化合物は、金属化合物(C)と併用することで、上記珪素化合物(A)と上記オルガノアルコキシシラン(B)との架橋反応を促進させる。さらには、リン酸化合物および/またはフッ素化合物は、基材である金属をエッチングし、基材表面と結合した皮膜を形成するため、皮膜の耐食性、金属材料表面との密着性を更に向上させると推測される。 <Phosphate compound and / or fluorine compound>
The surface treatment agent for a metal material of the present invention contains at least one compound (D) selected from the group consisting of a phosphoric acid compound and a fluorine compound. As described above, the phosphoric acid compound and / or the fluorine compound promotes the crosslinking reaction between the silicon compound (A) and the organoalkoxysilane (B) when used in combination with the metal compound (C). Furthermore, since the phosphoric acid compound and / or fluorine compound etches the base metal to form a film bonded to the surface of the base material, the corrosion resistance of the film and the adhesion to the metal material surface are further improved. Guessed.
リン酸化合物は、単独でまたは2種以上を組み合わせて用いられる。 Examples of the phosphoric acid compound include ammonium salts and metal salts of phosphoric acid (metals include, for example, alkali metals, V, Co, W, Ti, Zr, Al, and Zn); condensed phosphoric acids such as pyrophosphoric acid An organic phosphoric acid compound having phytic acid, a phosphonic group, or a phosphine group; For example, phosphoric acid, metaphosphoric acid, pyrophosphoric acid, orthophosphoric acid, triphosphoric acid, tetraphosphoric acid, and ammonium salts, aluminum salts, magnesium salts, nitrilotrismethylenephosphonic acid, nitrilotrispropylenephosphonic acid, nitrilodiethylmethylenephosphone Acid, nitrilopropyl bismethylenephosphonic acid methane, 1-hydroxymethane-1,1-diphosphonic acid and the like.
A phosphoric acid compound is used individually or in combination of 2 or more types.
より好ましくはTi、Zr、Hf、Si、AlおよびBからなる群から選ばれる少なくとも1種の元素を有するものが好適に用いられる。具体的には、例えば、(TiF6)2-、(ZrF6)2-、(HfF6)2-、(SiF6)2-、(AlF6)3-、(BF4OH)-等のアニオンに水素原子が1~3原子付加した錯体、これらのアニオンのアンモニウム塩、これらのアニオンの金属塩等が挙げられる。より具体的には、チタンフッ化水素酸、ジルコンフッ化水素酸、ケイフッ化水素酸などが挙げられる。
フッ素化合物は、単独でまたは2種以上を組み合わせて用いられる。 Examples of the fluorine compound include hydrofluoric acid, its ammonium salt, its alkali metal salt; tin fluoride, manganese fluoride, ferrous fluoride, ferric fluoride, aluminum fluoride, zinc fluoride, fluorine Metal fluorides such as vanadium fluoride; acid fluorides such as fluorine oxide, acetyl fluoride, and benzoyl fluoride.
More preferably, one having at least one element selected from the group consisting of Ti, Zr, Hf, Si, Al and B is suitably used. Specifically, for example, (TiF 6 ) 2− , (ZrF 6 ) 2− , (HfF 6 ) 2− , (SiF 6 ) 2− , (AlF 6 ) 3− , (BF 4 OH) −, etc. Examples include complexes in which 1 to 3 hydrogen atoms are added to anions, ammonium salts of these anions, metal salts of these anions, and the like. More specifically, titanium hydrofluoric acid, zircon hydrofluoric acid, silicohydrofluoric acid and the like can be mentioned.
A fluorine compound is used individually or in combination of 2 or more types.
本発明の金属材料用表面処理剤には、水(E)が含まれる。
金属材料用表面処理剤中における水の含有量は、特に限定されないが、処理剤の取り扱いがより容易であるという観点から、処理剤全量に対して、30~99質量%が好ましく、40~95質量%がより好ましい。 <Water (E)>
The surface treatment agent for a metal material of the present invention contains water (E).
The content of water in the surface treatment agent for a metal material is not particularly limited, but is preferably 30 to 99% by mass, and preferably 40 to 95% with respect to the total amount of the treatment agent from the viewpoint of easier handling of the treatment agent. The mass% is more preferable.
本発明の金属材料用表面処理剤には、上述したオルガノアルコキシシラン(B)の加水分解より生じるアルコール(F)が含まれる。アルコキシ基を有するオルガノアルコキシシラン(B)の加水分解反応より、アルコールが生じる。
アルコールの種類としては、使用されるオルガノアルコキシシランのアルコキシ基の種類に依存し、例えば、メタノール、エタノール、プロパノールなどが挙げられる。 <Alcohol (F)>
The surface treatment agent for a metal material of the present invention contains alcohol (F) produced by hydrolysis of the organoalkoxysilane (B) described above. Alcohol is generated from the hydrolysis reaction of the organoalkoxysilane (B) having an alkoxy group.
The type of alcohol depends on the type of alkoxy group of the organoalkoxysilane used, and examples thereof include methanol, ethanol, and propanol.
上記モル濃度比(CF1/CF2)が0.05未満の場合、珪酸化合物(A)とオルガノアルコキシシラン(B)が、シロキサン結合を形成するのに必要な反応性官能基の効果がオルガノアルコキシシラン(B)から失われるため、皮膜の耐食性、上塗り塗装性、形成された皮膜と金属材料表面との密着性が低下する。また、モル濃度比(CF1/CF2)が0.9を超える場合、反応性官能基の効果が高いため、オルガノアルコキシシラン(B)同士でシロキサン結合を形成し、金属材料の腐食インヒビターとして働く成分を皮膜中に固定化できなくなる。 The molar concentration (mol / L) (C F1 ) of the alcohol (F) contained in the surface treatment agent for a metal material of the present invention is a treatment agent obtained when all alkoxy groups contained in the organoalkoxysilane are hydrolyzed. In relation to the molar concentration (mol / L) (C F2 ) of the alcohol in the solvent, it is adjusted so as to satisfy C F1 / C F2 = 0.05 to 0.9, preferably 0.1 to 0.8 Fulfill.
When the molar concentration ratio (C F1 / C F2 ) is less than 0.05, the effect of the reactive functional group required for the silicic acid compound (A) and the organoalkoxysilane (B) to form a siloxane bond is organo Since it is lost from the alkoxysilane (B), the corrosion resistance of the coating, the top coatability, and the adhesion between the formed coating and the metal material surface are reduced. Further, when the molar concentration ratio (C F1 / C F2 ) exceeds 0.9, the effect of the reactive functional group is high, so that a siloxane bond is formed between the organoalkoxysilanes (B), and serves as a corrosion inhibitor for metal materials. The working components cannot be fixed in the film.
なお、アルコール濃度の測定方法は、特に限定されず、ガスクロマトグラフィーやイオンクロマトグラフィーなどのクロマトグラフ法、および核磁気共鳴分光法などが挙げられる。 The method for adjusting the molar concentration (mol / L) (C F1 ) of alcohol derived from the alkoxy group of the organoalkoxysilane (B) is not particularly limited. For example, a solution in which a silanol condensation catalyst and water are mixed with an organoalkoxysilane. , A method of adjusting the concentration by controlling the amount of alcohol produced as a by-product, a method of adjusting the concentration by removing alcohol and water produced as a by-product, and the like.
The alcohol concentration measurement method is not particularly limited, and examples thereof include chromatographic methods such as gas chromatography and ion chromatography, and nuclear magnetic resonance spectroscopy.
本発明の金属材料用表面処理剤には、必要に応じて、各種添加剤が含まれていてもよい。以下に、含有される添加剤について説明する。 <Other additives>
Various additives may be included in the surface treatment agent for a metal material according to the present invention as necessary. Below, the contained additive is demonstrated.
本発明の金属材料用表面処理剤には、水溶性高分子および水系エマルション樹脂からなる群から選択される少なくとも1種の化合物(G)が含まれていてもよい。この化合物(G)の添加により、皮膜の耐指紋性や潤滑性が向上する。
水溶性高分子および/または水系エマルジョン樹脂の種類としては、特に限定されないが、例えば、ポリアクリル酸、ポリメタクリル酸、ポリアクリルアミド、ポリビニルアルコールなどの水溶性高分子、水に分散した形態のアクリル樹脂、ウレタン樹脂、エポキシ樹脂、ポリエステル樹脂、ポリアミド樹脂、ポリオレフィン樹脂、エチレン-アクリル樹脂、ポリブチラール樹脂、ポリアセタール樹脂、フッ素樹脂などが挙げられる。 <Water-soluble polymer and / or water-based emulsion resin>
The surface treatment agent for a metal material of the present invention may contain at least one compound (G) selected from the group consisting of a water-soluble polymer and an aqueous emulsion resin. By adding this compound (G), the fingerprint resistance and lubricity of the film are improved.
The type of the water-soluble polymer and / or water-based emulsion resin is not particularly limited. For example, water-soluble polymers such as polyacrylic acid, polymethacrylic acid, polyacrylamide, and polyvinyl alcohol, and acrylic resin dispersed in water are used. , Urethane resin, epoxy resin, polyester resin, polyamide resin, polyolefin resin, ethylene-acrylic resin, polybutyral resin, polyacetal resin, fluorine resin, and the like.
なかでも、処理剤中における珪酸化合物(A)およびオルガノアルコキシシラン(B)の合計質量(A+B)と化合物(G)との質量比(G/(A+B))が、0.01~0.3であることが好ましく、0.05~0.25であることがより好ましい。0.01未満の場合、皮膜の耐指紋性や潤滑性の向上が見られない場合があり、0.3を超える場合、皮膜の耐食性および耐熱性が低下する場合がある。 Content of the compound (G) in the surface treating agent for metal materials is not specifically limited.
In particular, the mass ratio (G / (A + B)) of the total mass (A + B) of the silicic acid compound (A) and the organoalkoxysilane (B) in the treating agent to the compound (G) is 0.01 to 0.3. Preferably, it is 0.05 to 0.25. If it is less than 0.01, the fingerprint resistance and lubricity of the film may not be improved, and if it exceeds 0.3, the corrosion resistance and heat resistance of the film may be reduced.
添加剤としては、ポリエチレンワックス、酸化ポリエチレンワックス、酸化ポリプロピレンワックス、カルナバワックス、パラフィンワックス、モンタンワックス、ライスワックス、テフロン(登録商標)ワックス、2硫化炭素、グラファイトなどの固体潤滑剤が挙げられる。これらの固体潤滑剤の中から、1種または2種以上を用いることができる。 The surface treatment agent for a metal material of the present invention may contain an additive (lubricant) for improving lubricity, if necessary. By improving the lubricity of the film, it can effectively prevent wrinkling on the film and reduce damage to the film during processing.
Examples of the additive include solid lubricants such as polyethylene wax, oxidized polyethylene wax, oxidized polypropylene wax, carnauba wax, paraffin wax, montan wax, rice wax, Teflon (registered trademark) wax, carbon disulfide, and graphite. Among these solid lubricants, one or more kinds can be used.
本発明の金属材料用表面処理剤を用いた表面処理方法は、特に限定されないが、上記の金属材料用表面処理剤を金属材料表面上に塗布し、加熱乾燥し、皮膜量がSi付着量として2~1000mg/m2の皮膜を金属材料表面上に形成する表面処理方法が好ましい。
以下に、この表面処理方法について説明する。 <Surface treatment method>
The surface treatment method using the surface treatment agent for metal material of the present invention is not particularly limited, but the above-described surface treatment agent for metal material is applied on the surface of the metal material, dried by heating, and the coating amount is set as the Si adhesion amount. A surface treatment method in which a film of 2 to 1000 mg / m 2 is formed on the surface of the metal material is preferable.
The surface treatment method will be described below.
なお、前処理の方法としては、特に限定されず、湯洗、溶剤洗浄、アルカリ脱脂洗浄などの方法が挙げられる。 Prior to application, the metal material may be pretreated for the purpose of removing oil and dirt on the surface of the metal material, if necessary. Metallic materials are often coated with rustproof oil for rustproofing purposes. Moreover, even when not coated with rust preventive oil, there are oil and dirt adhered during the work. By performing the pretreatment, the surface of the metal material is cleaned, and the surface of the metal material is easily wetted uniformly by the metal material surface treatment agent of the present invention. In the case where there is no oil or dirt and the surface of the material is uniformly wetted with the surface treatment agent for a metal material of the present invention, the pretreatment process is not particularly necessary.
The pretreatment method is not particularly limited, and examples thereof include hot water washing, solvent washing, and alkaline degreasing washing.
より具体的には、例えば、シート状であればロールコート法や、処理液を金属材料にスプレーしてロールや気体を高圧で吹きかけて塗布量を調整する。成型品であれば、処理液に浸漬して引き上げ、場合によっては圧縮エアーで余分な処理液を吹き飛ばして塗布量を調整するなどが挙げられる。 As a method for applying the surface treatment agent for a metal material to a metal material, an optimum method is appropriately selected depending on the shape of the metal material to be treated, and examples thereof include a roll coating method, a dipping method, and a spray coating method.
More specifically, for example, in the case of a sheet form, the coating amount is adjusted by spraying a roll or gas at a high pressure by spraying a treatment liquid onto a metal material or a treatment liquid. If it is a molded product, it may be dipped in the treatment liquid and pulled up, and in some cases, the excess amount of the treatment liquid may be blown away with compressed air to adjust the coating amount.
また、加熱時間は、使用される金属材料用表面処理剤中の化合物の種類などによって適宜最適な条件が選択される。なかでも、生産性などの点から、0.1~60秒が好ましく、1~30秒がより好ましい。 The heating temperature for drying the coating film formed on the surface of the metal material is preferably 40 to 250 ° C, more preferably 60 to 200 ° C, and particularly preferably 60 to 180 ° C. If it is lower than 40 ° C., the water that is the main solvent of the treatment agent of the present invention remains, so that the metal compound cannot be fixed or the corrosion resistance of the film is lowered. When it exceeds 250 ° C., the film tends to crack, and the corrosion resistance may be lowered. The heating and drying method is not particularly limited, and the treatment agent may be dried by heating with hot air, an induction heater, infrared rays, near infrared rays, or the like.
The heating time is appropriately selected depending on the type of compound in the surface treatment agent for metal material used. Among these, from the viewpoint of productivity and the like, 0.1 to 60 seconds is preferable, and 1 to 30 seconds is more preferable.
本発明の金属材料用表面処理剤を用いて得られる表面処理金属材料は、種々の用途に適用することができる。例えば、建築、電気、自動車等の各種分野で使用される材料などが挙げられる。 By performing the surface treatment of the metal material using the above-described surface treatment agent for metal material, it has corrosion resistance, top coating property, heat resistance, weldability, continuous workability, grounding property, fingerprint resistance, and particularly formed. It is possible to form a surface-treated film that has excellent adhesion to the surface of the metal material and can immobilize a component that acts as a corrosion inhibitor for the metal material in the film.
The surface-treated metal material obtained by using the surface treatment agent for a metal material of the present invention can be applied to various uses. Examples thereof include materials used in various fields such as architecture, electricity, and automobiles.
(1)供試材(素材)
以下の市販の材料を供試材として使用した。
(i)電気亜鉛めっき鋼板(EG):板厚0.8mm、目付量=20/20(g/m2)
(ii)溶融亜鉛めっき鋼板(GI):板厚0.8mm、目付量=60/60(g/m2)
(iii)合金化溶融亜鉛めっき鋼板(GA):板厚0.8mm、目付け量=40/40(g/m2)
尚、目付量はそれぞれの鋼板の主面上への目付量を示している。例えば、電気亜鉛めっき鋼板の場合は、20/20(g/m2)であり、鋼板の両面のそれぞれに20g/m2のめっきを有することを意味する。 1. Test plate preparation method (1) Test material (material)
The following commercially available materials were used as test materials.
(I) Electrogalvanized steel sheet (EG): thickness 0.8 mm, basis weight = 20/20 (g / m 2 )
(Ii) Hot-dip galvanized steel sheet (GI): thickness 0.8 mm, basis weight = 60/60 (g / m 2 )
(Iii) Alloyed hot-dip galvanized steel sheet (GA): thickness 0.8 mm, basis weight = 40/40 (g / m 2 )
The basis weight indicates the basis weight on the main surface of each steel plate. For example, in the case of an electrogalvanized steel sheet, it is 20/20 (g / m 2 ), which means that each surface of the steel sheet has a plating of 20 g / m 2 .
試験片の作製方法としては、まず上記の供試材の表面を、日本パーカライジング製パルクリーンN364Sを用いて処理し、表面上の油分や汚れを取り除いた。次に、水道水で水洗して金属材料表面が水で100%濡れることを確認したあと、更に純水を流しかけ、100℃雰囲気のオーブンで水分を除去したものを試験板として使用した。 (2) Pretreatment (cleaning)
As a method for preparing a test piece, first, the surface of the above-mentioned test material was treated with Palclean N364S manufactured by Nihon Parkerizing to remove oil and dirt on the surface. Next, after rinsing with tap water and confirming that the surface of the metal material was 100% wet with water, pure water was further poured, and water removed from the oven in a 100 ° C. atmosphere was used as a test plate.
各成分を表1に示す組成(固形分質量比)にて水中で混合し、処理液を得た。
なお、表1中の成分(A)、(B)、(C)、(D)、および(G)の配合量は、金属材料用表面処理液1kg中に配合される量(g)を表す。なお、アルコール成分(F)の含有量は、ガスクロマトグラフィーを用いて測定し、オルガノアルコキシシランの含有量からCF2を計算し、以下のモル濃度比(CF1)/(CF2)として表す。 (3) Preparation of treatment liquid of the present invention Each component was mixed in water with the composition shown in Table 1 (solid content mass ratio) to obtain a treatment liquid.
In addition, the compounding quantity of component (A), (B), (C), (D), and (G) in Table 1 represents the quantity (g) mix | blended in 1 kg of surface treatment liquids for metal materials. . The content of the alcohol component (F) is measured using gas chromatography, C F2 is calculated from the content of the organoalkoxysilane, and is expressed as the following molar concentration ratio (C F1 ) / (C F2 ). .
A1:スノーテックスC(日産化学工業社製)
A2:スノーテックスO(日産化学工業社製) <Silicon compound (A)>
A1: Snowtex C (manufactured by Nissan Chemical Industries)
A2: Snowtex O (manufactured by Nissan Chemical Industries)
B1:γ-グリシドキシトリエトキシシラン
B2:アミノプロピルトリエトキシシラン
B3:ビニルトリエトキシシラン
B4:テトラエトキシシラン <Orgoxyalkoxysilane (B)>
B1: γ-glycidoxytriethoxysilane B2: aminopropyltriethoxysilane B3: vinyltriethoxysilane B4: tetraethoxysilane
C1:炭酸ジルコニウムアンモニウム
C2:バナジウムアセチルアセトネート
C3:硝酸マグネシウム
C4:硝酸アルミニウム
C5:酸化亜鉛 <Metal compound (C)>
C1: ammonium zirconium carbonate C2: vanadium acetylacetonate C3: magnesium nitrate C4: aluminum nitrate C5: zinc oxide
D1:リン酸
D2:1-ヒドロキシメタン-1.1-ジホスホン酸
D3:チタンフッ化水素酸
D4:ジルコンフッ化水素酸 <Compound (D)>
D1: Phosphoric acid D2: 1-hydroxymethane-1.1-diphosphonic acid D3: titanium hydrofluoric acid D4: zircon hydrofluoric acid
G1:アクリル樹脂(昭和高分子(株)製、ポリゾールAM-2386) <Compound (G)>
G1: Acrylic resin (Polysol AM-2386, Showa Polymer Co., Ltd.)
上記の金属材料用表面処理液を用いて、以下の塗装方法にて各試験板上に塗装し、その後、水洗することなく、そのままオーブンに入れて、表2に示される乾燥温度で乾燥させ、表2に示される皮膜量の皮膜を形成させた。
乾燥温度は、オーブン中の雰囲気温度とオーブンに入れている時間とで調節した。なお、乾燥温度は試験板表面の到達温度を示す。バーコート塗装およびロールコート塗装の具体的な方法は、以下のとおりである。 (4) Treatment method Using the above-described surface treatment solution for metal materials, the coating is applied on each test plate by the following coating method, and then placed in an oven as it is without being washed with water, and the drying shown in Table 2 is performed. The film was dried at a temperature to form a film having the film amount shown in Table 2.
The drying temperature was adjusted by the atmospheric temperature in the oven and the time in the oven. The drying temperature indicates the temperature reached on the test plate surface. Specific methods of bar coat coating and roll coat coating are as follows.
ロールコート塗装:試験板を処理液に室温で1秒程度浸漬させ、取り出した後、ロールで余分な液を切り、塗布量を調整した。ロールによる水切り量と処理液の濃度とにより、所定の皮膜量となるように調整した。 Bar coat coating: The treatment solution was dropped onto the test plate and painted with a # 3-5 bar coater. It adjusted so that it might become a predetermined | prescribed film quantity with the count of the bar coater used and the density | concentration of a process liquid.
Roll coat coating: The test plate was immersed in the treatment liquid at room temperature for about 1 second and taken out, and then the excess liquid was cut with a roll to adjust the coating amount. It adjusted so that it might become the predetermined | prescribed film quantity with the amount of draining with a roll, and the density | concentration of a process liquid.
(5-1)耐食性評価
表面処理された試験板を70×150mmに切り出し、裏面と端部をビニールテープでシールして以下の試験を行った。評価は、錆び発生面積率を目視にて判定評価した。
塩水噴霧試験(SST:JIS-Z-2371に準ずる):
SST120時間後の白錆び発生面積率を目視にて、下記判定基準で評価した。
サイクル試験(CCT(JASO):M609-91(自動車用材料腐食試験方法)):
CCT30サイクル後の白錆び発生面積率を目視にて、下記判定基準で評価した。
判定基準:
◎ :錆び発生面積率10%未満
○ :錆び発生面積率10%以上20%未満
△ :錆び発生面積率20%以上40%未満
× :錆び発生面積率40%以上
××:全面錆び発生 (5) Evaluation Test Method (5-1) Corrosion Resistance Evaluation The surface-treated test plate was cut out to 70 × 150 mm, the back surface and the end were sealed with vinyl tape, and the following tests were performed. In the evaluation, the rust generation area ratio was visually evaluated and evaluated.
Salt spray test (SST: according to JIS-Z-2371):
The white rust generation area ratio after 120 hours of SST was visually evaluated according to the following criteria.
Cycle test (CCT (JASO): M609-91 (automobile material corrosion test method)):
The white rust generation area ratio after 30 cycles of CCT was visually evaluated according to the following criteria.
Judgment criteria:
◎: Rust generation area ratio less than 10% ○: Rust generation area ratio of 10% or more and less than 20% △: Rust generation area ratio of 20% or more and less than 40% ×: Rust generation area ratio of 40% or more XX: Rust generation on the entire surface
A法:直径40mmで表面が鏡面状に研磨されたステンレスの丸棒を、荷重50kgで表面処理された試験板の表面を10往復させ、テープ剥離して、硫酸銅水溶液(3%水溶液、室温、5秒浸漬)で置換めっきし、皮膜の剥離具合を評価した。
B法:エリクセン押し出し機で表面処理された試験板を7mm押し出して、押し出し加工部全体をセロテープ(登録商標)で剥離し、硫酸銅水溶液(3%水溶液、室温、5秒浸漬)で置換めっきし、皮膜の剥離具合を評価した。
判定基準:
◎:剥離なし
○:極わずかな点状剥離あり
△:僅かな剥離あり
×:著しい剥離あり (5-2) Evaluation of adhesion to metal material Method A: A stainless steel round bar with a diameter of 40 mm and a mirror-polished surface is reciprocated 10 times on the surface of a test plate surface-treated with a load of 50 kg, and the tape is peeled off. Then, substitution plating was performed with an aqueous copper sulfate solution (3% aqueous solution, immersed at room temperature for 5 seconds), and the degree of peeling of the film was evaluated.
Method B: Extrude the test plate surface-treated by Erichsen Extruder 7mm, peel the entire extruded part with cello tape (registered trademark), and perform displacement plating with copper sulfate aqueous solution (3% aqueous solution, room temperature, 5 seconds immersion) Then, the degree of peeling of the film was evaluated.
Judgment criteria:
◎: No peeling ○: Very slight point peeling △: Slight peeling ×: Remarkable peeling
表面処理された試験板を、純水の沸騰水に2時間浸漬し、蛍光X線分析装置で金属化合物の残存量を測定した。試験前に測定した金属化合物の付着量より、金属の固定率を算出した。
固定率(%)=残存量(mg/m2)/試験前付着量(mg/m2)×100
判定基準:
◎:95%以上100%
○:90%以上95%未満
△:60%以上90%未満
×:20%以上60%未満
××:20%未満 (5-3) Evaluation of dissolution property of metal compound The surface-treated test plate was immersed in boiling water of pure water for 2 hours, and the residual amount of the metal compound was measured with a fluorescent X-ray analyzer. From the adhesion amount of the metal compound measured before the test, the metal fixation rate was calculated.
Fixing rate (%) = residual amount (mg / m 2 ) / adhesion amount before test (mg / m 2 ) × 100
Judgment criteria:
A: 95% to 100%
○: 90% or more and less than 95% △: 60% or more and less than 90% ×: 20% or more and less than 60% XX: less than 20%
表面処理された試験板上に市販のメラミンアルキッド塗料を塗装し、160℃で焼き付けた後の塗膜厚さが20μmとなるようにした。その後、沸水に2時間浸漬後、NTカッターで1mm角の碁盤目を100ヶ切り、その部分をエリクセン押し出し機で6mm押し出し、テープで剥離し、塗膜の残存状況を以下の評価で実施した。
判定基準:
◎:剥離5%未満剥離なし
○:剥離10%未満5%以下
△:剥離20%未満以上10%以下
×:剥離60%未満20%以下
××:剥離60%以上
耐食性試験:試験板にNTカッターでX状に材料まで達する切込みを入れ、それを上記のCCT(サイクル試験)80サイクル後の錆び発生状況を以下の判定基準で評価した。
判定基準:
◎ :切り込みから1mm未満
○ :切り込みから1mm以上2mm未満
△ :切り込みから2mm以上5mm未満
× :切り込みから5mm以上
××:塗膜剥離が発生 (5-4) Evaluation of top coatability A commercially available melamine alkyd paint was applied on the surface-treated test plate and baked at 160 ° C. so that the coating thickness was 20 μm. Then, after being immersed in boiling water for 2 hours, 100 squares of 1 mm square were cut with an NT cutter, the part was extruded 6 mm with an Erichsen extruder, peeled off with tape, and the remaining state of the coating film was evaluated by the following evaluation.
Judgment criteria:
◎: Less than 5% peeling No peeling ○: Less than 10% peeling 5% or less △: Less than 20% to 10% peeling ×: Less than 60% peeling 20% or less XX: 60% peeling or more Corrosion resistance test: NT on test plate The incision reaching the material in the X shape was made with a cutter, and the rust generation state after 80 cycles of the CCT (cycle test) was evaluated according to the following criteria.
Judgment criteria:
◎: Less than 1 mm from the cut ○: From 1 mm to less than 2 mm from the cut Δ: From 2 mm to less than 5 mm from the cut ×: 5 mm or more from the cut XX: Film peeling occurred
なお、実用上の観点から、上記評価項目において「×」および「××」がないことが必要とされる。 With respect to the surface-treated metal materials obtained using the surface treatment agents for metal materials described in Examples 1 to 51 and Comparative Examples 52 to 67, the evaluations (5-1) to (5-4) above were performed. The results are shown in Table 3.
From a practical point of view, it is necessary that “x” and “xxx” are absent in the above evaluation items.
表3に示すように、所定の化合物を含み、かつ、アルコールモル濃度比(CF1)/(CF2)が調整された本発明の処理剤は、耐食性、上塗り塗装性に優れ、さらに、形成された皮膜が金属材料表面との密着性に優れ、金属材料の腐食インヒビターとして働く成分の溶出が抑えられていることが確認された。
なかでも、実施例23~26の比較より、オルガノアルコキシシラン(B)としてエポキシ基またはアミノ基を有するオルガノアルコキシシランを用いると各特性がより優れることが分かった。また、実施例16と17との比較より、二種のオルガノアルコキシシランを併用すると、各特性がより向上することが分かった。
一方、比較例においては、諸特性を総合的に満足する結果は得られなかった。
As shown in Table 3, the treatment agent of the present invention containing a predetermined compound and having an alcohol molar concentration ratio (C F1 ) / (C F2 ) adjusted is excellent in corrosion resistance and top coatability, and further formed. It was confirmed that the coated film had excellent adhesion to the surface of the metal material, and the elution of components that act as corrosion inhibitors for the metal material was suppressed.
In particular, from the comparison of Examples 23 to 26, it was found that when the organoalkoxysilane having an epoxy group or amino group was used as the organoalkoxysilane (B), each characteristic was more excellent. Further, from comparison between Examples 16 and 17, it was found that when two kinds of organoalkoxysilanes were used in combination, each characteristic was further improved.
On the other hand, in the comparative example, a result that comprehensively satisfies various characteristics was not obtained.
Claims (9)
- 珪酸化合物(A)と
オルガノアルコキシシラン(B)と、
Zr、Ti、Co、Fe、V、Ce、Mo、Mn、Mg、Al、Ni、Ca、W、Nb、Cr、およびZnからなる群から選ばれる少なくとも1種の金属元素を含む金属化合物(C)と、
リン酸化合物およびフッ素化合物からなる群から選択される少なくとも1種の化合物(D)と
水(E)と、
前記オルガノアルコキシシラン(B)の加水分解より生じるアルコール(F)とを含有する金属材料用表面処理剤であって、
前記アルコール(F)の処理剤中でのモル濃度(mol/L)(CF1)と、前記オルガノアルコキシシラン(B)に含まれるすべてのアルコキシ基が加水分解した場合に生じるアルコールの処理剤中でのモル濃度(mol/L)(CF2)との比(CF1/CF2)が0.05~0.9の範囲に調整された、金属材料用表面処理剤。 Silicic acid compound (A), organoalkoxysilane (B),
Metal compound containing at least one metal element selected from the group consisting of Zr, Ti, Co, Fe, V, Ce, Mo, Mn, Mg, Al, Ni, Ca, W, Nb, Cr, and Zn (C )When,
At least one compound (D) selected from the group consisting of a phosphoric acid compound and a fluorine compound, and water (E),
A surface treatment agent for a metal material containing an alcohol (F) generated by hydrolysis of the organoalkoxysilane (B),
In the treatment agent of alcohol generated when the molar concentration (mol / L) (C F1 ) in the treatment agent of the alcohol (F) and all alkoxy groups contained in the organoalkoxysilane (B) are hydrolyzed. The surface treatment agent for metal materials, wherein the ratio (C F1 / C F2 ) to the molar concentration (mol / L) (C F2 ) in the range of 0.05 to 0.9 was adjusted. - 前記アルコール(F)と前記金属化合物(C)との質量比(C/F)が0.01~50である、請求項1に記載の金属材料用表面処理剤。 The surface treatment agent for a metal material according to claim 1, wherein a mass ratio (C / F) of the alcohol (F) and the metal compound (C) is 0.01 to 50.
- 前記アルコール(F)と前記化合物(D)との質量比(D/F)が0.01~25の範囲である、請求項1または2に記載の金属材料用表面処理剤。 The surface treatment agent for a metal material according to claim 1 or 2, wherein a mass ratio (D / F) of the alcohol (F) to the compound (D) is in a range of 0.01 to 25.
- 前記珪酸化合物(A)と前記オルガノアルコキシシラン(B)との質量比(A/B)が0.01~3.0であり、
前記珪酸化合物(A)および前記オルガノアルコキシシラン(B)の合計質量(A+B)と前記金属化合物(C)との質量比(C/(A+B))が0.01~2.0であり、
前記珪酸化合物(A)および前記オルガノアルコキシシラン(B)の合計質量(A+B)と前記化合物(D)との質量比(D/(A+B))が0.01~1.5である、請求項1~3のいずれかに記載の金属材料用表面処理剤。 The mass ratio (A / B) of the silicic acid compound (A) and the organoalkoxysilane (B) is 0.01 to 3.0,
The total mass (A + B) of the silicic acid compound (A) and the organoalkoxysilane (B) and the metal compound (C) (C / (A + B)) is 0.01 to 2.0,
The mass ratio (D / (A + B)) between the total mass (A + B) of the silicic acid compound (A) and the organoalkoxysilane (B) and the compound (D) is 0.01 to 1.5. The surface treatment agent for a metal material according to any one of 1 to 3. - 前記オルガノアルコキシシラン(B)が、アミノ基および/またはエポキシ基を有する、請求項1~4のいずれかに記載の金属材料用表面処理剤。 The surface treatment agent for a metal material according to any one of claims 1 to 4, wherein the organoalkoxysilane (B) has an amino group and / or an epoxy group.
- さらに、水溶性高分子および水系エマルション樹脂からなる群から選択される少なくとも1種の化合物(G)を含有する、請求項1~5のいずれかに記載の金属材料用表面処理剤。 The surface treatment agent for a metal material according to any one of claims 1 to 5, further comprising at least one compound (G) selected from the group consisting of a water-soluble polymer and an aqueous emulsion resin.
- 前記珪酸化合物(A)および前記オルガノアルコキシシラン(B)の合計質量(A+B)と前記化合物(G)との質量比(G/(A+B))が0.01~0.3である、請求項6に記載の金属材料用表面処理剤。 The mass ratio (G / (A + B)) between the total mass (A + B) of the silicic acid compound (A) and the organoalkoxysilane (B) and the compound (G) is 0.01 to 0.3. 6. The surface treatment agent for metal materials according to 6.
- 請求項1~7のいずれかに記載の金属材料用表面処理剤を金属材料表面上に塗布し、加熱乾燥し、皮膜量がSi付着量として2~1000mg/m2の皮膜を前記金属材料表面上に形成する、金属材料の表面処理方法。 A surface treatment agent for a metal material according to any one of claims 1 to 7 is applied onto the surface of the metal material, dried by heating, and a film having a coating amount of 2 to 1000 mg / m 2 as a Si adhesion amount is applied to the surface of the metal material A surface treatment method of a metal material formed on the surface.
- 請求項8に記載の金属材料の表面処理方法により得られる、表面上に皮膜を有する表面処理金属材料。 A surface-treated metal material having a film on the surface, obtained by the method for surface treatment of a metal material according to claim 8.
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JP5555177B2 (en) | 2014-07-23 |
KR20110083744A (en) | 2011-07-20 |
CN102257178B (en) | 2014-05-07 |
TWI447264B (en) | 2014-08-01 |
JPWO2010070728A1 (en) | 2012-05-24 |
TW201024460A (en) | 2010-07-01 |
KR101278311B1 (en) | 2013-07-05 |
CN102257178A (en) | 2011-11-23 |
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