WO2009084682A1 - Heat-curable resin composition for laser engraved original printing plates - Google Patents

Heat-curable resin composition for laser engraved original printing plates Download PDF

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Publication number
WO2009084682A1
WO2009084682A1 PCT/JP2008/073851 JP2008073851W WO2009084682A1 WO 2009084682 A1 WO2009084682 A1 WO 2009084682A1 JP 2008073851 W JP2008073851 W JP 2008073851W WO 2009084682 A1 WO2009084682 A1 WO 2009084682A1
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WIPO (PCT)
Prior art keywords
laser engraving
original plate
resin composition
printing
printing original
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PCT/JP2008/073851
Other languages
French (fr)
Japanese (ja)
Inventor
Yoko Tomita
Hiroshi Yamada
Original Assignee
Asahi Kasei E-Materials Corporation
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Application filed by Asahi Kasei E-Materials Corporation filed Critical Asahi Kasei E-Materials Corporation
Priority to JP2009548117A priority Critical patent/JP5134012B2/en
Publication of WO2009084682A1 publication Critical patent/WO2009084682A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41CPROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
    • B41C1/00Forme preparation
    • B41C1/02Engraving; Heads therefor
    • B41C1/04Engraving; Heads therefor using heads controlled by an electric information signal
    • B41C1/05Heat-generating engraving heads, e.g. laser beam, electron beam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41NPRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N1/00Printing plates or foils; Materials therefor
    • B41N1/12Printing plates or foils; Materials therefor non-metallic other than stone, e.g. printing plates or foils comprising inorganic materials in an organic matrix

Definitions

  • the present invention relates to a thermosetting resin composition for a laser engraving printing original plate.
  • the present invention also relates to a laser engraving printing original plate for forming a concave pattern on the surface by a laser engraving method, a method for producing the same, and a printing plate.
  • Patent Document 1 discloses a method for producing a flexographic printing original plate in which a solid resin composition is thermochemically reinforced at 20 ° C. using a thermoplastic elastomer.
  • Patent Document 2 discloses that a thermal polymerization initiator is added to an elastomer layer to be laser engraved, and this layer is thermally crosslinked.
  • a photocrosslinkable flexible printing plate based on a thermoplastic elastomer is produced in a smart manner by extrusion and rolling at an elevated temperature using a thermostable photoinitiator. To do.
  • Patent Document 3 discloses a laser engraving printing original plate that can be mixed and molded and thermally crosslinked by treating an elastomeric binder, a laser irradiation absorbent, and a thermal polymerization initiator in a solvent.
  • Patent Document 4 discloses a photosensitive resin composition that is liquid at 20 ° C.
  • thermosetting laser engraving printing plates have been craved.
  • thermoplastic polymerization initiator and a monomer having a polymerizable unsaturated group undergo a process of heating over 100 ° C. when mixing, and therefore a thermal polymerization initiator that can be added. It is necessary to select a compound that does not react at the heating temperature during mixing. Therefore, since the resin composition is heated to a very high temperature to be strengthened thermochemically, the support is deformed by heat and the dimensional stability cannot be ensured.
  • Patent Document 3 In the technique disclosed in Patent Document 3, a process for evaporating the solvent is required, and foaming is performed in the solvent removal process. Therefore, it is indispensable to mold very slowly so as not to foam, and thus productivity is reduced. Absent. Further, depending on the balance between the temperature for evaporating the solvent and the temperature for thermal crosslinking, there is a problem that the solvent component remains in the resin. Furthermore, Patent Document 3 also describes that a large amount of carbon black is added to a photosensitive resin composition that is solid at 20 ° C., the main component of which is a thermoplastic elastomer. However, the photocuring is insufficient due to the strong light absorption, and the mechanical properties of the resulting cured product are low.
  • Patent Document 4 when a compound having a strong light absorption property in the ultraviolet region such as carbon black or an additive having a large light scattering property is mixed in a large amount, only a very thin cured product can be obtained. There is a big problem. In addition, there is no effective technique for setting the hardness low while maintaining laser engraving property and solvent resistance, and there remains a problem in printing applications on low-quality paper and corrugated paper with high surface roughness.
  • thermosetting resin composition for a laser engraving printing original plate which has excellent manufacturing and storage stability, high plate productivity, and can be cured in the atmosphere, and surface roughness It is an object of the present invention to provide a laser engraving printing plate capable of printing on high-quality low-grade paper or cardboard paper.
  • a resin (a) having a polymerizable unsaturated group having a number average molecular weight of 1,000 or more and 300,000 or less, a number average molecular weight of less than 1,000 and a polymerizable non-polymerizable group in the molecule A resin composition (A) containing an organic compound (b) having a saturated group and a thermal polymerization initiator (c) is contained, and the resin (a) and / or the organic compound (b) is carbonated in the molecule.
  • thermosetting resin composition for a laser engraving printing original plate which contains at least one compound having a bond and the resin composition (A) is liquid at 20 ° C.
  • the invention has been completed.
  • thermosetting resin composition for a laser engraving printing original plate A resin composition (a) having a number average molecular weight of 1,000 or more and 300,000 or less, an organic compound (b) having a number average molecular weight of less than 1,000 and having a polymerizable unsaturated group in the molecule, and a thermal polymerization initiator (c) ( A) containing The resin (a) and / or the organic compound (b) includes at least one compound having a carbonate bond in the molecule, A thermosetting resin composition for a laser engraving printing original plate, wherein the resin composition (A) is liquid at 20 ° C. 2.
  • the thermal polymerization initiator (c) is an organic peroxide, and the content of the thermal polymerization initiator (c) is 0.1 wt% or more and 10 wt% with respect to the total amount of the thermosetting resin composition for the laser engraving printing original plate. % Or less, A thermosetting resin composition for a laser engraving printing original plate as described in 1. 3. 1. A pigment having a primary particle number average particle diameter of 5 nm to 10 ⁇ m is further contained in an amount of 0.1 wt% to 30 wt% of the total amount of the thermosetting resin composition for laser engraving printing original plate. Or 2. A thermosetting resin composition for a laser engraving printing original plate as described in 1. 4). 1.
  • the thermal polymerization initiator (c) is liquid at 20 ° C.
  • a laser engraving printing original plate comprising a support and a cured resin layer laminated on the support, The cured resin layer is 1.
  • the laser-engraving printing original plate obtained by thermosetting the thermosetting resin composition for laser-engraving printing original plates of any one of these. 7). 5.
  • the thickness of the cured resin layer is 50 ⁇ m or more and 50 mm or less.
  • the support is at least one selected from the group consisting of a fiber reinforced plastic sleeve, a metal sleeve, a metal cylinder, and a rubber cylinder. To 8. The manufacturing method of the laser engraving printing original plate of any one of these. 10.
  • the cushion layer has hollow fine particles having a number average particle diameter of 100 nm to 500 ⁇ m, or bubbles having a number average particle diameter of 100 nm to 500 ⁇ m.
  • 15. 12 Used in at least one printing application selected from the group consisting of flexographic printing, letter press printing, dry offset printing, gravure printing, and rotary screen printing; A cylindrical printing plate as described in 1. 16.
  • a method for producing a laser engraving printing original plate comprising a support and a cured resin layer laminated on the support, (I) 1.
  • a method for producing a laser engraving printing original plate comprising the step of heating the resin layer. 17. In the step (i), no solvent is used; 16. 18. Method for producing the laser engraving printing original plate described In the step (ii), the resin layer is heated at 80 ° C. or higher and 250 ° C. or lower. Or 17.
  • step (ii) at least one method selected from the group consisting of a method of irradiating hot rays, a method of blowing hot air, a method of exposing to a hot air convection atmosphere, and a method of contacting with a heated roll Heating the resin layer, 16.
  • a method of irradiating hot rays a method of blowing hot air
  • a method of exposing to a hot air convection atmosphere a method of contacting with a heated roll Heating the resin layer, 16.
  • the resin layer is heated in a state where the resin layer is exposed to the atmosphere.
  • thermosetting resin composition for a laser engraving printing original plate that is excellent in production and storage stability, has high productivity of the printing original plate, and can form an environmentally friendly thermosetting laser engraving printing plate. can do.
  • the thermosetting resin composition for laser engraving printing original plate of the present embodiment is a resin (a) having a polymerizable unsaturated group having a number average molecular weight of 1000 or more and 300,000 or less, and having a number average molecular weight of less than 1000 and is polymerizable in the molecule.
  • An organic compound (b) having an unsaturated group and a resin composition (A) containing a thermal polymerization initiator (c) are contained, and the resin (a) and / or the organic compound (b) are contained in the molecule.
  • a thermosetting resin composition for a laser engraving printing original plate comprising at least one compound having a carbonate bond, wherein the resin composition (A) is liquid at 20 ° C.
  • a resin (a) having a polymerizable unsaturated group having a number average molecular weight of 1000 or more and 300,000 or less "an organic compound (b) having a number average molecular weight of less than 1000 and having a polymerizable unsaturated group in the molecule”
  • resin (a) having a polymerizable unsaturated group having a number average molecular weight of 1000 or more and 300,000 or less
  • organic compound (b) having a number average molecular weight of less than 1000 and having a polymerizable unsaturated group in the molecule
  • the resin composition (A) is a composition containing a resin (a), an organic compound (b), and a thermal polymerization initiator (c).
  • the thermosetting resin composition for a laser engraving printing original plate according to the present embodiment preferably does not contain a solvent component from the viewpoints of simplification and shortening of the process, suppression of bubble generation, and environmental friendliness.
  • a thermal polymerization initiator solution dissolved in some solvent may be used.
  • the content of the solvent component is from the viewpoint of suppressing the generation of bubbles to the printing original plate, shortening the drying time, and environmentally friendly, etc. 1 wt% or less of the total amount of the thermosetting resin composition for laser engraving printing original plate is preferable, more preferably 0.5 wt% or less, and still more preferably 0.1 wt% or less.
  • the thermosetting resin composition for a laser engraving printing original plate includes a resin composition (A), and the other components are compositions including components other than the resin composition (A).
  • the thermosetting resin composition for a laser engraving printing original plate of the present embodiment including a component other than the resin composition (A) means that the component that polymerizes when thermally cured as the other component is a resin composition. It means that it is not contained other than the product (A).
  • the resin composition (A) is preferably a composition comprising, as its components, a resin (a), an organic compound (b), and a thermal polymerization initiator (c).
  • At least one of the resin (a) and the organic compound (b) in the resin composition (A) contains at least one compound having a carbonate bond in the molecule.
  • the organic compound (b) can be appropriately selected from the organic compounds described below as the organic compound (b).
  • the resin (a) can be appropriately selected from the resins described below as the resin (a).
  • Both the resin (a) and the organic compound (b) may contain at least one compound having a carbonate bond in the molecule, and the resin (a) contains at least one compound having a carbonate bond in the molecule. Is preferred.
  • the resin composition (A) is liquid at 20 ° C.
  • the “liquid resin composition” means a polymer that has the property of being easily deformed by flow and solidified into a deformed shape by cooling, and when an external force is applied. It means an elastomer that has the property of recovering its original shape in a short time when it is deformed instantaneously according to its external force and the external force is removed.
  • the resin composition (A) is liquid at 20 ° C.
  • the organic compound (b) or The resin composition (A) can be made liquid at 20 ° C. by appropriately selecting the thermal polymerization initiator (c).
  • the viscosity at 20 ° C. of the thermosetting resin composition for laser engraving printing original plate is 10 Pa ⁇ s or more and 10 kPa ⁇ s or less from the viewpoint of obtaining good thickness accuracy and dimensional accuracy when forming into a sheet shape or a cylindrical shape. It is preferably 50 Pa ⁇ s or more and 5 kPa ⁇ s or less.
  • the viscosity is 10 Pa ⁇ s or more, the mechanical strength of the produced resin cured product is sufficient, and the shape can be easily maintained and processed even when molded into a cylindrical shape.
  • the viscosity is 10 kPa ⁇ s or less, it is easily deformed even at room temperature and is easy to process.
  • the thermosetting resin composition for the laser engraving printing original plate is subjected to gravity. It is preferable that the composition has a relatively high viscosity so as not to cause a phenomenon such as liquid dripping, and the viscosity is preferably 100 Pa ⁇ s or more, more preferably 200 Pa ⁇ s or more, and still more preferably Is 500 Pa ⁇ s or more.
  • the number average molecular weight of the resin (a) is from 1,000 to 300,000, preferably from 2,000 to 150,000, more preferably from 5,000 to 50,000.
  • a cured resin obtained by crosslinking later maintains strength, and can withstand repeated use when used as a printing substrate. If the number average molecular weight of the resin (a) is 300,000 or less, the viscosity of the thermosetting resin composition for laser engraving printing original plate does not increase excessively, and a sheet-shaped or cylindrical photosensitive resin cured product is obtained. There is no need for a complicated processing method such as heat extrusion when producing.
  • the “number average molecular weight” is a value measured by gel permeation chromatography, calibrated with polystyrene having a known molecular weight, and converted.
  • the blending amount of the resin (a) is preferably 10 wt% or more and 90 wt% or less, more preferably 30 wt% or more and 80 wt% or less, and still more preferably, with respect to the total amount of the thermosetting resin composition for laser engraving printing original plate. Is 40 wt% or more and 75 wt% or less. If the content rate of resin (a) is in the said range, the mechanical physical property as a printing plate can be ensured.
  • the resin (a) examples include polyolefins such as polyethylene and polypropylene; polydienes such as polybutadiene and polyisoprene; polyhaloolefins such as polyvinyl chloride and polyvinylidene chloride; polystyrene, polyacrylonitrile, polyvinyl alcohol, polyvinyl acetate, Polyvinyl acetal, polyacrylic acid, poly (meth) acrylic acid esters, poly (meth) acrylamide; group consisting of polymers having hetero atoms in the main chain such as polyester, polycarbonate, polyacetal, polyurethane, polyamide, polyurea, polyimide, etc. Examples thereof include polymer compounds having one or more selected ones as a polymer skeleton.
  • either a copolymer or a blend may be used.
  • the resin (a) a compound having a carbonate bond in the molecule is preferable, and an unsaturated polyurethane is preferable as the compound having a carbonate bond in the molecule.
  • a compound having a polycarbonate polyurethane obtained by reacting an aliphatic polycarbonate diol and a diisocyanate compound in the molecular skeleton, and a (meth) acrylate group at the molecular terminal is mentioned.
  • the compound which further has polymerizable unsaturated groups, such as, is more preferable.
  • diisocyanate compound examples include 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate 4,4′-diphenylmethane diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, methylenebis (cyclohexane-1,4-diyl) diisocyanate, m -Phenylenebis (1-methylethane-1,1-diyl) diisocyanate, hexamethylene diisocyanate, m-xylylene diisocyanate, naphthalene-1,5-diyl diisocyanate, 1,6-diisocyanato-2,2,4-trimethylhexane 3,3′-dimethylbiphenyl-4,4′-diisocyanate, 1,3-phenylene diisocyanate, 1,4-phenylene diisocyanate, cyclohexane-1,3- Yl is
  • a compound for introducing a polymerizable unsaturated group such as a (meth) acrylate group at the molecular end a functional group such as a (meth) acrylate group or a vinyl group as a polymerizable unsaturated group in the molecule, a hydroxyl group, an isocyanate And compounds having both functional groups such as a group, amino group, and carboxyl group.
  • a compound for example, 2- (meth) acryloyloxyisocyanate, 2-hydroxyethyl (meth) acrylate and the like are preferable from the viewpoint of reactivity.
  • a part of the resin (a) is a liquid resin having a glass transition temperature of 20 ° C. or lower, more preferably a liquid resin having a glass transition temperature of 0 ° C. or lower.
  • liquid resins include hydrocarbons such as polyethylene, polybutadiene, hydrogenated polybutadiene, polyisoprene, and hydrogenated polyisoprene; polyesters such as adipate and polycaprolactone; polyethylene glycol, polypropylene glycol, polytetramethylene glycol, and the like.
  • the content of the liquid resin is preferably 30 wt% or more and 100 wt% or less with respect to the entire resin (a).
  • the resin (a) it is preferable to use a compound having high thermal decomposability.
  • a compound having ⁇ -methylstyrene, methacrylic acid ester, acrylic acid ester, carbonate bond, carbamate bond and the like in the molecule is known as a compound having high thermal decomposability.
  • thermogravimetric data obtained by measuring weight loss when a sample is heated in an inert gas atmosphere can be used.
  • the temperature at which the weight is reduced by half is preferably in the range of 150 ° C. or higher and 450 ° C. or lower. A more preferable range is 250 ° C. or higher and 400 ° C. or lower, and further preferably 250 ° C.
  • the difference between the temperature at which the weight is reduced to 80% of the initial weight and the temperature at which the weight is reduced to 20% of the initial weight is preferably 100 ° C. or less. More preferably, it is 80 degrees C or less, More preferably, it is 60 degrees C or less.
  • the resin (a) preferably has a polymerizable unsaturated group in the molecule.
  • the resin (a) include polymer compounds having an average of 0.7 or more polymerizable unsaturated groups per molecule as preferable compounds. If the average number of polymerizable unsaturated groups is 0.7 or more, the cured resin has excellent mechanical strength and durability, and can withstand repeated use, particularly as a printing substrate. Therefore, it is preferable.
  • the polymerizable unsaturated group of the resin (a) is preferably 0.7 or more per molecule, and more preferably 1 or more.
  • the upper limit of the number of polymerizable unsaturated groups per molecule is not particularly limited, but is preferably 20 or less because shrinkage during thermosetting can be suppressed to a low level and the occurrence of cracks in the vicinity of the surface can be suppressed.
  • “having a polymerizable unsaturated group in the molecule” means that the terminal of the polymer main chain, the terminal of the polymer side chain, the polymer main chain or the side chain directly, It means the case with a polymerizable unsaturated group.
  • Examples of the method of introducing a polymerizable unsaturated group into the polymer compound constituting the resin (a) include a method of directly introducing a polymerizable unsaturated group into the molecular end or molecular chain of the polymer compound. It is done.
  • a compound having a plurality of reactive groups such as hydroxyl group, amino group, epoxy group, carboxyl group, acid anhydride group, ketone group, hydrazine residue, isocyanate group, isothiocyanate group, cyclic carbonate group, ester group, etc.
  • a binder having a plurality of functional groups capable of binding to the reactive group for example, polyisocyanate in the case of a hydroxyl group or an amino group
  • adjusting the molecular weight and converting to a terminal binding group And a method of introducing a polymerizable unsaturated group at the terminal by reacting the compound obtained by the reaction with a compound having a functional group and a polymerizable unsaturated group that reacts with the terminal binding group of the compound. It is done.
  • the organic compound (b) is a compound having a polymerizable unsaturated group in the molecule, and the number average molecular weight is less than 1000 from the viewpoint of easy dilution with the resin (a).
  • the compounding amount of the organic compound (b) is to secure a three-dimensional cross-linked structure or a three-dimensional network structure, to prevent the thermosetting resin composition from increasing in viscosity, and to cure, with respect to the total amount of the thermosetting resin composition for laser engraving printing original plate.
  • the viewpoint of suppressing curing shrinkage of the product and ensuring the mechanical properties and solvent resistance of the cured product it is preferably 1 wt% or more and 60 wt% or less, more preferably 5 wt% or more and 50 wt% or less, and even more preferably 10 wt%. % To 40 wt%.
  • organic compound (b) examples include olefins such as ethylene, propylene, styrene, divinylbenzene, acetylenes, (meth) acrylic acid and derivatives thereof, haloolefins, unsaturated nitriles such as acrylonitrile, (meth) Acrylamide and its derivatives, allyl compounds such as allyl alcohol and allyl isocyanate, unsaturated dicarboxylic acids such as maleic anhydride, maleic acid, fumaric acid and itaconic acid and their derivatives, vinyl acetates, N-vinylpyrrolidone, N-vinyl Examples thereof include carbazole and cyanate esters.
  • olefins such as ethylene, propylene, styrene, divinylbenzene, acetylenes, (meth) acrylic acid and derivatives thereof, haloolefins, unsaturated nitriles such as acrylonitrile, (
  • the organic compound (b) is preferably a derivative such as (meth) acrylic acid and (meth) acrylic acid ester from the viewpoints of variety and price.
  • (meth) acrylic acid ester derivatives include alicyclic compounds that may have a functional group such as a cycloalkyl group, a bicycloalkyl group, a cycloalkene group, and a bicycloalkene group, a benzyl group, a phenyl group, and a phenoxy group.
  • (meth) acrylic acid ester derivatives include ester compounds of (meth) acrylic acid with polyhydric alcohols such as alkylene glycol, polyoxyalkylene glycol, (alkyl / allyloxy) polyalkylene glycol and trimethylolpropane. .
  • Specific examples include phenoxyethyl methacrylate, polypropylene glycol monomethacrylate, lauryl methacrylate, 2-ethylhexyl diethylene glycol monoacrylate, and isobornyl mono (meth) acrylate.
  • one or more organic compounds (b) can be selected depending on the purpose.
  • the organic compound (b) contains at least one long-chain aliphatic, alicyclic or aromatic ester derivative in order to suppress swelling with respect to an organic solvent such as alcohol or ester which is a solvent for printing ink. Is preferred.
  • the organic compound (b) preferably has at least one alicyclic or aromatic ester derivative, and contains an alicyclic or aromatic ester derivative.
  • the amount is preferably 20 wt% or more and 100 wt% or less, more preferably 50 wt% or more and 100 wt% or less of the total amount of the organic compound (b).
  • a compound having a carbonate bond in the molecule is preferable to use as the organic compound (b).
  • the number average molecular weight of the organic compound (b) is less than 1000, for example, polymerization is performed at the terminal of a polycarbonate diol or polycarbonate polyol having a number average molecular weight of 800 or less, or a polycarbonate diamine or polycarbonate polyamine.
  • compounds having an unsaturated group bonded thereto In particular, from the viewpoint of reactivity, a compound in which 2-methacryloyloxyisocyanate or 2-acryloyloxyisocyanate is reacted with the hydroxyl group of polycarbonate diol or polycarbonate polyol is preferable.
  • the organic compound having 3 or more polymerizable unsaturated groups in the molecule is preferably contained in an amount of 5 wt% to 100%, more preferably 15 wt% or more of the total amount of the organic compound (b). It is 100 wt% or less, More preferably, it is 30 wt% or more and 100 wt% or less. If the content of the organic compound having 3 or more polymerizable unsaturated groups in the molecule is within the above range, the resistance of the printing plate obtained by curing the curable resin composition for laser engraving printing original plate is greatly improved. Can be improved.
  • the organic compound (b) is more preferably a compound having 3 to 6 polymerizable unsaturated groups in the molecule, for example, trimethylolpropane tri (meth) acrylate, EO-modified trimethylolpropane tri (meta).
  • thermal polymerization initiator (c) used in the present embodiment examples include all thermal polymerization initiators that can be used for radical polymerization reactions and ring-opening polymerization reactions.
  • thermal polymerization initiator used in the radical polymerization reaction examples include organic peroxides, inorganic peroxides, organic silicon peroxides, hydroperoxides, azo compounds, thiol compounds, quinones, and quinonedioxime derivatives.
  • a thermal polymerization initiator used in the ring-opening polymerization reaction for example, a polymerization initiator containing an acid or a base is placed in the microcapsule, and the microcapsule is destroyed by heating, so that the internal polymerization initiator flows out. It is preferable to select a latent thermal polymerization initiator of a type that initiates curing. Specifically, it is preferable to use NovaCure (registered trademark) manufactured by Asahi Kasei Chemicals Corporation.
  • the thermal polymerization initiator (c) is preferably liquid at 20 ° C. from the viewpoint of easy mixing with the resin (a) or the organic compound (b).
  • the content of the thermal polymerization initiator (c) is preferably 0.1 wt% or more and 10 wt% or less, more preferably 0.5 wt% or more and 5 wt% with respect to the total amount of the thermosetting resin composition for the laser engraving printing original plate. % Or less, and more preferably 1 wt% or more and 5 wt% or less.
  • thermal polymerization initiator (c) The selection of a suitable thermal polymerization initiator (c) is particularly important for carrying out the process of the present invention.
  • the thermal stability of the thermal polymerization initiator (c) is usually determined by a method with a 10 hour half-life temperature of 10 h-t 1/2 , ie 50% of the initial amount of the thermal polymerization initiator (c) is 10%. It is shown at the temperature at which it decomposes after time to form free radicals. Further details on this are given in “Encyclopedia of Polymer Science and Engineering”, Vol. 11, page 1 onwards, John Wiley & Sons, New York, 1988.
  • Particularly suitable thermal polymerization initiators (c) usually have a 10 h-t 1/2 of preferably at least 60 ° C., more preferably at least 70 ° C. Particularly preferred is 10 h-t 1/2 at 80 ° C. to 150 ° C.
  • thermosetting resin composition As the thermal polymerization initiator (c), an organic peroxide is preferable from the viewpoints of securing and handling thermosetting in the atmosphere, handling, reducing the hardness of the thermoset, and compatibility with the thermosetting resin composition. .
  • the cured product of the thermosetting resin composition using the organic peroxide as the thermal polymerization initiator is remarkably different from the cured product of the photosensitive resin composition in which only the thermal polymerization initiator is replaced with the photopolymerization initiator. Hardness can be lowered. Further, it is possible to set the hardness in a wide range by controlling the temperature condition at the time of thermosetting. By reducing the hardness of the thermosetting product, it is possible to obtain a printed material of good quality in printing on low-quality paper with high surface roughness and in printing on corrugated cardboard.
  • organic peroxide examples include peroxyesters, diperoxyketals, dialkyl peroxides, diacyl peroxides, and t-alkyl hydroperoxides.
  • peroxyesters examples include t-butyl peroctanoate, t-amyl peroctanoate, t-butyl peroxyisobutyrate, t-butyl peroxymaleate, t-amyl perbenzoate, di-peroxyphthalate di- Examples thereof include t-butyl, t-butyl perbenzoate, t-butyl peracetate and 2,5-di (benzoylperoxy) -2,5-dimethylhexane.
  • diperoxyketals examples include 1,1-di (t-amylperoxy) cyclohexane, 1,1-di (t-butylperoxy) cyclohexane, 2,2-di (t-butylperoxy) butane and ethyl 3 , 3-di (t-butylperoxy) butyrate.
  • dialkyl peroxides examples include di-t-butyl peroxide, t-butylcumyl peroxide, dicumyl peroxide, and 2,5-di (t-butylperoxy) -2,5-dimethylhexane.
  • diacyl peroxides examples include dibenzoyl peroxide and diacetyl peroxide.
  • the t-alkyl hydroperoxides examples include t-butyl hydroperoxide, t-amyl hydroperoxide, pinane hydroperoxide and cumyl hydroperoxide.
  • an azo compound when the cushion layer containing bubbles is formed, an azo compound can be preferably used as the thermal polymerization initiator.
  • the azo compound include 1- (t-butylazo) formamide, 2- (t-butylazo) isobutyronitrile, 1- (t-butylazo) cyclohexanecarbonitrile, 2- (t-butylazo) -2-methyl. Butanenitrile, 2,2'-azobis (2-acetoxypropane), 1,1'-azobis (cyclohexanecarbonitrile), 2,2'-azobis (isobutyronitrile) and 2,2'-azobis (2- Methylbutanenitrile) and the like.
  • inorganic peroxides include peroxides such as Ba, Ca, Mg, and Zn.
  • organosilicon peroxide include Si—O—O—Si type, Si—O—O—C type, and Si—O—O—R (alkyl) type compounds.
  • thiol compound examples include 6-dibutylamino-1,3,5-triazine-2,4-dithiol, mercaptobenzothiazole, 2-mercaptoimidazoline, and the like.
  • quinone and quinonedioxime derivatives include p-quinone and p-quinonedioxime.
  • Hydroperoxides include aliphatic and alicyclic saturated hydroperoxides, and hydroperoxides having OOH groups in the aromatic side chain.
  • hydroperoxide include methyl hydroperoxide, ethyl hydroperoxide, propyl hydroperoxide, butyl hydroperoxide, isopropyl hydroperoxide, isobutyl hydroperoxide, hexyl hydroperoxide, octyl hydroperoxide, decyl hydroperoxide, cyclopentyl hydroperoxide, and cyclohexyl hydroperoxide.
  • Benzyl hydroperoxide 1-phenylethyl hydroperoxide, diphenylmethyl hydroperoxide, triphenylmethyl hydroperoxide, tetralin hydroperoxide, 9-fluorenyl hydroperoxide and the like.
  • Fine particles such as inorganic fine particles, organic fine particles, and organic-inorganic composite fine particles can be added to the thermosetting resin composition for a laser engraving printing original plate of the present embodiment. Improvement of mechanical properties of cured resin obtained by thermosetting by adding these fine particles, improvement of wettability of the surface of cured resin, and adjustment of viscosity of thermosetting resin composition for laser engraving printing original plate, It becomes possible to adjust the viscoelastic properties of the cured resin.
  • the material of the inorganic fine particles or organic fine particles is not particularly limited, and known materials can be used.
  • organic-inorganic composite fine particles examples include fine particles in which an organic layer or organic fine particles are formed on the surface of the inorganic fine particles, or fine particles in which an inorganic layer or inorganic fine particles are formed on the surface of the organic fine particles.
  • inorganic fine particles having high rigidity such as silicon nitride, boron nitride, and silicon carbide, or organic fine particles such as polyimide can be used.
  • inorganic fine particles or organic fine particles formed of a material having a good swelling property in the solvent to be used can be added.
  • the number average particle diameter excellent in the adsorption removal property of the viscous liquid residue generated during laser engraving is 5 nm or more and 10 ⁇ m or less. It is preferable to add non-porous fine particles having a number average particle diameter of 5 nm to 100 nm.
  • porous fine particles means fine particles having a pore volume of 0.1 ml / g or more.
  • the pore volume is determined from an adsorption isotherm of nitrogen at ⁇ 196 ° C. using a nitrogen adsorption method.
  • the preferable range of the pore volume of the porous fine particles is 0.1 ml / g or more and 10 ml / g or less, and more preferably 0.2 ml / g or more and 5 ml / g or less.
  • the number average particle diameter of the porous fine particles is preferably 100 nm or more and 10 ⁇ m or less, and more preferably 300 nm or more and 5 ⁇ m or less.
  • the average particle size of the fine particles is a value measured using a laser scattering type particle size distribution measuring device.
  • the number average particle size can be measured using a laser scattering type particle size distribution measuring apparatus.
  • the porous particles are not particularly limited, and examples thereof include porous silica, mesoporous silica, silica-zirconia porous gel, porous alumina, and porous glass.
  • nonporous fine particles mean fine particles having a pore volume of less than 0.1 ml / g.
  • the number average particle diameter of the nonporous fine particles is preferably 10 nm or more and 100 nm or less, more preferably 10 nm or more and 50 nm or less.
  • problems such as increase in viscosity, entrainment of bubbles, and generation of a large amount of dust occur when mixing with the resin (a) and the organic compound (b). Without unevenness on the surface of the cured resin product.
  • the material of the nonporous fine particles for example, alumina, silica, zirconium oxide, barium titanate, strontium titanate, titanium oxide, silicon nitride, boron nitride, silicon carbide, chromium oxide, vanadium oxide, tin oxide, bismuth oxide, It is preferably a fine particle mainly composed of at least one selected from germanium oxide, aluminum borate, nickel oxide, molybdenum oxide, tungsten oxide, iron oxide, and cerium oxide.
  • the nonporous fine particles are preferably fine particles produced by any one of the flame hydrolysis method, the arc method, the plasma method, the sedimentation method, the gelation method, and the molten solid method using the above materials.
  • the flame hydrolysis method, the arc method, and the plasma method are also called a thermal decomposition method or a high heat method (dry method).
  • the sedimentation method and the gelation method are also called wet methods.
  • a dry method, particularly a flame hydrolysis method is preferred.
  • One kind or two or more kinds of inorganic fine particles can be used in combination.
  • the particle shape of the fine particles is not particularly limited, and spherical, flat, needle-like, amorphous, or particles having protrusions on the surface can be used.
  • spherical particles are preferable from the viewpoint of wear resistance.
  • the surface of the fine particles may be coated with a silane coupling agent, a titanium coupling agent, or other organic compound and subjected to a surface modification treatment to make the particles more hydrophilic or hydrophobic. These fine particles can be selected from one type or two or more types.
  • microparticles fine-particles for a thermosetting resin composition
  • they are 1 mass part or more and 100 mass parts or less with respect to 100 mass parts of resin (a), More preferably, they are 2 mass parts or more and 50 mass parts or less. More preferably, it is 2 parts by mass or more and 20 parts by mass or less.
  • thermosetting resin composition for a laser engraving printing original plate according to the present embodiment, depending on the application and purpose. it can.
  • the cured resin obtained by thermosetting the thermosetting resin composition for laser engraving printing original plate is a polymerizable unsaturated group of organic compound (b), or resin (a) and organic compound.
  • a three-dimensional cross-linked structure is formed and insolubilized in a commonly used ester-based, ketone-based, aromatic-based, ether-based, alcohol-based or halogen-based solvent.
  • the reaction for forming a three-dimensional crosslinked structure it occurs between the organic compounds (b), between the resins (a), or between the resin (a) and the organic compound (b), and the polymerizable unsaturated group is consumed. .
  • thermosetting is performed using a thermal polymerization initiator
  • the thermal polymerization initiator is decomposed by heat. Therefore, the resin cured product is extracted with a solvent and separated by GC-MS (gas chromatography).
  • LC-MS method method for mass spectrometry of those separated by liquid chromatography
  • GPC-MS method method of mass spectrometry by separation by gel permeation chromatography
  • LC-NMR method An unreacted thermal polymerization initiator and a decomposition product can be identified by analysis using a method (analysis of a component separated by liquid chromatography using a nuclear magnetic resonance spectrum).
  • the unreacted resin (a), the unreacted organic compound (b), and the polymerizable unsaturated group in the solvent extract are reacted.
  • the relatively low molecular weight product obtained in this way can also be identified from the analysis of the solvent extract.
  • the site formed by the reaction of a polymerizable unsaturated group as a component constituting the high molecular weight body by using the pyrolysis GC-MS method Can be verified.
  • the pyrolysis GC-MS method By the pyrolysis GC-MS method, it can be estimated from the mass spectrometry spectrum pattern that there is a site where a polymerizable unsaturated group such as a methacrylate group, an acrylate group, or a vinyl group has reacted.
  • the pyrolysis GC-MS method is a method in which a sample is thermally decomposed and a gas component to be generated is separated by gas chromatography and then mass spectrometry is performed. In addition to the unreacted polymerizable unsaturated group or the site obtained by reacting the polymerizable unsaturated group in the cured resin, the decomposition product derived from the thermal polymerization initiator and the unreacted thermal polymerization initiator are detected.
  • thermosetting the thermosetting resin composition for laser engraving printing original plate of the present embodiment The resin (a) or the thermal polymerization initiator (c) in the thermosetting resin composition for laser engraving printing original plate is separated and purified using liquid chromatography such as GPC method or LC method, followed by nuclear magnetic resonance spectroscopy ( NMR method) can be used to identify the molecular structure.
  • NMR method nuclear magnetic resonance spectroscopy
  • the laser engraving printing original plate of the present embodiment is composed of a support and a cured resin layer laminated on the support, and the cured resin layer is a thermosetting resin for the laser engraving printing original plate of the present embodiment. It is a printing original plate which is a layer obtained by thermosetting the composition.
  • the laser engraving printing original plate of the present embodiment is manufactured by the following laser engraving printing original plate manufacturing method.
  • the cured resin layer is a layer obtained by thermosetting, unlike the design concept of the photosensitive resin composition in which the function of forming a fine pattern is an important element, light is used. There is no need to form a fine pattern, and it is sufficient that the necessary mechanical strength can be ensured by curing by full exposure, so that the degree of freedom in selecting a material is extremely high.
  • the method for producing a laser engraving printing original plate according to the present embodiment includes (i) a step of applying the thermosetting resin composition for laser engraving printing original plate according to the present embodiment on a support to form a resin layer; and ii) a step of heating the resin layer.
  • step (i) it is preferable not to use a solvent from the viewpoint of simplifying the coating process and forming a resin layer having no bubbles in the resin.
  • the existing coating method can be used for the method of apply
  • a casting method a method of extruding a resin from a nozzle or a die with a machine such as a pump or an extruder, adjusting the thickness with a blade, adjusting the thickness by calendaring with a roll, etc. are used.
  • the method of spraying can be illustrated. It is also possible to perform molding while heating in a range that does not cause thermal decomposition of the thermosetting resin composition. Moreover, you may perform a rolling process, a grinding process, etc. as needed.
  • the cylindrical support is preferably a cylindrical support having at least one material selected from fiber reinforced plastic, film reinforced plastic, metal, and rubber as a constituent component.
  • the cylindrical support include cylindrical supports such as polyester resins reinforced with fibers such as glass fibers, aramid fibers, and carbon fibers, plastic sleeves such as epoxy resins, and polyester tubes such as polyethylene terephthalate.
  • the cylindrical support is preferably hollow from the viewpoint of weight reduction of the printing plate and ease of handling.
  • the role of the sheet-like support or the cylindrical support is to ensure the dimensional stability of the cured resin. It is preferable to select a support having high dimensional stability, and the dimensional stability can be evaluated using a linear thermal expansion coefficient.
  • the linear thermal expansion coefficient of the material of the support is preferably 100 ppm / ° C. or less, more preferably 70 ppm / ° C. or less.
  • the support material include polyester resin, polyimide resin, polyamide resin, polyamideimide resin, polyetherimide resin, polybismaleimide resin, polysulfone resin, polycarbonate resin, polyphenylene ether resin, polyphenylene thioether resin, and polyethersulfone resin. , Liquid crystal resins made of wholly aromatic polyester resins, wholly aromatic polyamide resins, and epoxy resins.
  • a support it can also be used as a laminated body of these resins.
  • a porous sheet for example, a cloth formed by knitting fibers, a nonwoven fabric, or a film in which pores are formed can be used as the sheet-like support.
  • the resin cured product layer and the sheet-like support are integrated by impregnating the holes with the thermosetting resin composition for laser engraving printing original plate. Therefore, high adhesiveness can be obtained.
  • fibers that form cloth or nonwoven fabric include glass fibers, alumina fibers, carbon fibers, alumina / silica fibers, boron fibers, high silicon fibers, potassium titanate fibers, sapphire fibers, and other inorganic fibers, cotton, hemp, etc.
  • Natural fibers, semi-synthetic fibers such as rayon and acetate, and synthetic fibers such as nylon, polyester, acrylic, vinylon, polyvinyl chloride, polyolefin, polyurethane, polyimide, and aramid.
  • Cellulose produced by bacteria is a highly crystalline nanofiber, and is a material for producing a thin nonwoven fabric with high dimensional stability, which is a suitable support material.
  • the heating temperature means the temperature of the resin layer surface.
  • the heating temperature is within the above range, the dimensional stability of the support can be ensured.
  • the method for heating the resin layer is selected from a method of irradiating hot rays, a method of blowing hot air, a method of exposing to an atmosphere where hot air is convected, and a method of contacting with a heated roll. It is preferred to use at least one method. In particular, from the viewpoint of ease of workability, a method of irradiating with heat rays and a method of contacting with a heated roll are preferable. Examples of the heat rays include near infrared rays and infrared rays.
  • the thickness of the cured resin layer made of the cured resin obtained by thermosetting the thermosetting resin composition for laser engraving printing original plate is arbitrary within a range of 50 ⁇ m or more and 50 mm or less depending on the purpose of use. However, it is preferably 100 ⁇ m or more and 10 mm or less.
  • a resin cured product layer obtained by laminating a plurality of resin compositions for laser engraving printing original plates having different compositions as a resin layer and thermosetting the resin composition may be used.
  • a cushion layer may be provided between the cured resin layer and the support.
  • a cushion layer is a layer which plays the role which absorbs the impact by the vibration in a printing process.
  • the cushion layer is preferably an elastomer layer having a Shore A hardness of 10 ° to 70 °, or an ASKER-C hardness of 20 ° to 85 ° as measured with an ASKER-C hardness tester.
  • the Shore A hardness is 10 degrees or more or the ASKER-C hardness is 20 degrees or more, the cushion layer is appropriately deformed, so that the printing quality can be ensured.
  • the Shore A hardness is 70 degrees or less or the ASKER-C hardness is 85 degrees or less, it can serve as a cushion layer.
  • the Shore A hardness is 20 degrees or more and 60 degrees or less, and the ASKER-C hardness is 45 degrees or more and 75 degrees or less.
  • the Shore A hardness and the ASKER-C hardness are properly used depending on the material used for the cushion layer.
  • the difference between the two types of hardness stems from the difference in the shape of the pushers of the hardness meter used for measurement.
  • Shore A hardness is preferable to use Shore A hardness as an index
  • Shore A hardness and ASKER-C hardness are measurement methods based on JIS K7312 standard.
  • the cushion layer is not particularly limited, and is not particularly limited as long as it has rubber elasticity such as a thermoplastic elastomer, a photocurable elastomer, and a thermosetting elastomer.
  • rubber elasticity such as a thermoplastic elastomer, a photocurable elastomer, and a thermosetting elastomer.
  • the cushion layer preferably has hollow fine particles having a number average particle diameter of 0.1 ⁇ m or more and 500 ⁇ m or less, or bubbles having a number average diameter of 0.1 ⁇ m or more and 500 ⁇ m or less.
  • hollow fine particles those in which a shell is formed from an organic compound are particularly preferable.
  • the hollow fine particles are preferably hollow fine particles expanded by heating thermally expandable fine particles containing a volatile organic liquid inside with a thermoplastic elastomer as a partition wall.
  • the heating temperature for thermal expansion is 60 ° C. or higher and 250 ° C. or lower, and more preferably 100 ° C. or higher and 200 ° C. or lower.
  • the thermoplastic elastomer usually used include polyvinylidene chloride, polyacrylonitrile, polymethyl methacrylate and the like.
  • the volatile organic liquid include hydrocarbons such as butane, isobutane, butene, isobutene, pentane, isopentane, neopentane, hexane, and heptene.
  • thermally expandable fine particles closed cells having a relatively uniform particle diameter can be formed when thermally expanded.
  • the partition may be coated with inorganic fine particles. Examples of inorganic fine particles include silica, calcium carbonate, and titanium oxide.
  • the density of the cushion layer is preferably 0.1 g / cm 3 or more and 0.9 g / cm 3 or less, more preferably 0.3 g / cm 3 or more and 0.7 g / cm 3 or less, and still more preferably 0. .4g / cm 3 or more 0.6g / cm 3 or less.
  • the density of the cushion layer is within the above range, the impact applied to the cured resin layer that is the laser engraving layer in the printing process can be sufficiently absorbed.
  • thermoplastic elastomer used for the cushion layer examples include SBS (polystyrene-polybutadiene-polystyrene), SIS (polystyrene-polyisoprene-polystyrene), and SEBS (polystyrene-polyethylene / polybutylene-polystyrene), which are styrenic thermoplastic elastomers.
  • SBS polystyrene-polybutadiene-polystyrene
  • SIS polystyrene-polyisoprene-polystyrene
  • SEBS polystyrene-polyethylene / polybutylene-polystyrene
  • thermoplastic elastomers examples include olefin-based thermoplastic elastomers, urethane-based thermoplastic elastomers, ester-based thermoplastic elastomers, amide-based thermoplastic elastomers, silicon-based thermoplastic elastomers, and fluorine-based thermoplastic elastomers.
  • the photocurable elastomer examples include those obtained by mixing the thermoplastic elastomer with a photopolymerizable monomer, a plasticizer and a photopolymerization initiator, and a liquid photosensitive resin obtained by mixing a photopolymerizable monomer and a photopolymerization initiator with a liquid resin.
  • a composition etc. can be mentioned.
  • the cushion layer may be a cushion layer made of a material such as polyurethane foam or polyethylene foam, and may have independent or open cells in the layer, and commercially available cushion materials and cushion tapes may be used.
  • a cushion layer in which an adhesive or a pressure-sensitive adhesive is applied on one side or both sides may be provided between the support and the cured resin layer.
  • modified layer By forming a modified layer on the surface of the cured resin layer of the present embodiment, it is possible to reduce the tack on the surface of the printing substrate and improve the ink wettability.
  • modified layer include a film treated with a compound that reacts with a surface hydroxyl group such as a silane coupling agent or a titanium coupling agent, or a polymer film containing porous inorganic particles.
  • the laser device is operated by using a computer as a digital data for the image to be formed, and the printing original plate Create a relief image.
  • Any laser may be used for the laser engraving as long as the cured resin layer includes a wavelength having absorption, but in order to perform engraving at a high speed, a laser with a high output is desirable.
  • An infrared or infrared emitting solid laser such as a gas laser, YAG laser, or semiconductor laser is preferable.
  • the second harmonic of a YAG laser having an oscillation wavelength in the visible light region, a copper vapor laser, an ultraviolet laser having an oscillation wavelength in the ultraviolet region, such as an excimer laser, and a YAG laser that has been wavelength-converted to the third or fourth harmonic are: It can be ablated by cutting the bonds of organic molecules and is suitable for fine processing.
  • the laser may be continuous irradiation or pulse irradiation. Laser engraving is carried out in an oxygen-containing gas, generally in the presence of air or an air stream, but can also be carried out under carbon dioxide or nitrogen gas.
  • the powdery or liquid substance slightly generated on the relief printing plate surface is washed with an appropriate method such as water containing a solvent or a surfactant, or a water-based cleaning agent is irradiated by high pressure spraying. Alternatively, it may be removed using a method of irradiating high-pressure steam.
  • a pigment having a primary particle number average particle diameter of 5 nm or more and 10 ⁇ m or less is 0.1 wt% or more and 30 wt% of the total amount of the thermosetting resin composition. It is also suitable to contain further in% or less.
  • the number average particle diameter of the primary particles is preferably 10 nm or more and 1 ⁇ m or less, and more preferably 10 nm or more and 100 nm or less. If the number average particle diameter of the primary particles is within the above range, there is an effect of improving the visibility of the laser engraving pattern. In particular, it is preferable to use a blue pigment or a red pigment.
  • laser light can be absorbed when laser engraving is performed using a laser light source having an oscillation wavelength in the near-infrared region of 700 nm to 3 ⁇ m. And has the effect of enabling laser engraving.
  • the surface of the printing plate on which the pattern is formed has a wavelength of 200 nm to It is preferable to carry out post-exposure by irradiating light of 450 nm, which is an effective method for removing tack on the surface.
  • the post-exposure can be performed in any environment of air, inert gas atmosphere, and water.
  • the printing plate surface is treated with a treatment liquid containing a hydrogen abstraction type photopolymerization initiator and exposed. Also good. You may expose in the state which immersed the printing plate in the process liquid containing a hydrogen drawing type photoinitiator.
  • the printing plate of the present embodiment is a printing plate obtained by forming a recess using the laser engraving method.
  • the printing plate obtained by forming the concave portion is brought into contact with a thermoplastic resin, a thermosetting resin, a photocurable resin, and the concave portion is formed. It may be a printing plate obtained by transferring the corresponding convex portions to a thermoplastic resin, a thermosetting resin, or a photocurable resin, and curing the thermoplastic resin, thermosetting resin, or photocurable resin. .
  • the printing plate is used in at least one kind of printing application selected from flexographic printing, letter press printing, dry offset printing, gravure printing, and rotary screen printing. Further, as described above, the printing plate is used as a mold, and the printing plate surface is brought into contact with the thermoplastic resin, thermosetting resin, and photocurable resin, and the concave pattern on the printing plate surface is transferred. It can also be used.
  • Residue rate of residue during laser engraving Laser engraving is a carbon dioxide laser engraving machine (“ZED-mini-1000”, manufactured by ZED, UK: laser oscillation wavelength 10.6 ⁇ m, output 250 W carbon dioxide laser (US Mounted on a coherent company). After the laser engraving, the residue on the relief printing plate was wiped off using a nonwoven fabric impregnated with ethanol or acetone ("BEMOT (registered trademark) M-3", manufactured by Asahi Kasei Chemicals Corporation, Japan). The weight of each of the printing original plate before laser engraving, the printing plate after laser engraving, and the relief printing plate after wiping was measured, and the residue rate at the time of engraving was determined by equation (1).
  • Formula (1) (Weight of printing plate immediately after engraving-Weight of printing plate after wiping) ⁇ (Weight of printing original plate before engraving-Weight of printing plate after wiping) x 100 The case where the residue remaining rate was less than 10% was indicated by ⁇ , the case where it was 10% or more and less than 25% was indicated by ⁇ , and the case where it was greater than 25% was indicated by ⁇ .
  • thermosetting resin composition or the resin composition (A) was measured at 20 ° C. using a B-type viscometer (“B8H type”, manufactured by Tokyo Keiki Co., Ltd., Japan).
  • the number average molecular weights of the resin (a) and the organic compound (b) were determined by conversion with polystyrene having a known molecular weight using a gel permeation chromatography method (GPC method).
  • GPC method gel permeation chromatography method
  • HPC-8020 high-speed GPC apparatus
  • TSKgel GMHXL polystyrene packed column
  • THF tetrahydrofuran
  • the column temperature was set to 40 ° C.
  • a sample to be injected into the GPC apparatus a THF solution having a resin concentration of 1 wt% was prepared, and the injection amount was 10 ⁇ L.
  • a differential refractometer was used as the detector.
  • the hardness of the cured resin was measured at 23 ° C. using a rubber hardness meter (“Type A durometer GS-719G type”, manufactured by Teclock Corporation, Japan). As the hardness value, a value 15 seconds after the start of measurement was obtained.
  • the 10-hour half-life temperature of the organic peroxide was measured by dissolving a sample in benzene to a concentration of 0.1 mol / L and sealing it in a nitrogen-substituted glass tube. The tube was immersed in a thermostatic chamber adjusted to a predetermined temperature, and the temperature at which the active oxygen of the organic peroxide was reduced to half in 10 hours was measured. The analysis of active oxygen was performed by the iodometric titration method using potassium iodide as a reducing agent.
  • Tack measurement of the printing original plate surface was performed using "PICMA tack tester" (made by Toyo Seiki Co., Ltd., Japan). At 20 ° C., a smooth portion of the printing original plate is brought into contact with a 13 mm wide aluminum ring having a radius of 50 mm and a width of 13 mm, a load of 0.5 kg is applied to the aluminum ring and left for 4 seconds, and then a constant speed of 30 mm per minute. The aluminum ring was pulled up and the resistance force when the aluminum ring was separated from the sample was read with a push-pull gauge. The larger this value, the greater the tack (stickiness) and the higher the adhesive strength.
  • the resulting mixture was further reacted for 3 hours to produce a resin (c) having a number average molecular weight of about 18000, the terminal of which was a methacrylic group (average number of polymerizable unsaturated groups in the molecule was about 2 per molecule).
  • This resin was in the shape of a syrup at 20 ° C., flowed when an external force was applied, and did not recover its original shape even when the external force was removed.
  • Example 1 As resin (a), 70 parts by mass of resin (a) prepared in Production Example 1, and as organic compound (b), phenoxyethyl methacrylate ("Light Ester (registered trademark) PO", manufactured by Kyoeisha Chemical Co., Ltd. in Japan: molecular weight 206 ) 20 parts by mass and 10 parts by mass of polypropylene glycol monomethacrylate (“PPM”, manufactured by NOF, Japan: molecular weight 400), and t-butylperoxy-2-ethylhexyl carbonate (“ 1 part by mass of “Perbutyl (registered trademark) E” (manufactured by Nippon Oil & Fats, Japan) was mixed at 70 ° C. to obtain a liquid resin composition (A).
  • PPM polypropylene glycol monomethacrylate
  • t-butylperoxy-2-ethylhexyl carbonate 1 part by mass of “Perbutyl (registered trademark) E” (manufactured by Nippo
  • thermosetting resin composition As a stabilizer, 0.5 parts by mass of 2,6-di-t-butylacetophenone (“Ionol (registered trademark) CP”, manufactured by Japan Chemtech, Japan) was further mixed at 70 ° C. to form a thermosetting resin composition. A product was prepared. The viscosity of the thermosetting resin composition was 800 Pa ⁇ s. The 10-hour half-life temperature of “Perbutyl (registered trademark) E” was 100 ° C.
  • Example 2 Copper phthalocyanine blue ("Helogen (registered trademark)", which is a blue pigment, using phenoxyethyl methacrylate ("Light Ester (registered trademark) PO", manufactured by Kyoeisha Chemical Co., Japan) as a dispersion medium as one component of the organic compound (b).
  • Helogen registered trademark
  • phenoxyethyl methacrylate Light Ester (registered trademark) PO"
  • a 10% dispersion was prepared using a homomixer apparatus (manufactured by PRIMIX) and T4670 "(manufactured by BASF, Germany).
  • the average particle size of the pigment particles was 300 nm as a result of measurement using a laser scattering particle size distribution meter (“FMR-1000”, manufactured by Otsuka Electronics, Japan).
  • thermosetting resin composition 70 parts by mass of the resin (A) prepared in Production Example 1, 20 parts by mass of the 10% dispersion, and 10 parts by mass of polypropylene glycol monomethacrylate (“PPM”, Nippon Oil, Japan: molecular weight 400), thermal polymerization As an initiator (c), 1 part by mass of t-butyl peroxy-2-ethylhexyl carbonate (“Perbutyl (registered trademark) E”, manufactured by Nippon Oil & Fats, Japan), as a stabilizer, 2,6-di-t- Resin composition (A) and thermosetting resin composition using 0.5 parts by weight of butylacetophenone (“Ionol (registered trademark) CP”, manufactured by Japan Chemtech) in the same manner as in Example 1. Got.
  • the viscosity of the thermosetting resin composition was 900 Pa ⁇ s.
  • Example 3 The resin composition (A) mixed in Example 1 was further mixed with porous fine powder silica ("Cyrossphere (registered trademark) C-1504", manufactured by Fuji Silysia Chemical, Japan: number average particle size 4.5 ⁇ m. Specific surface area 520 m 2 / g, average pore diameter 12 nm, pore volume 1.5 ml / g, ignition loss 2.5 wt%, oil absorption 290 ml / 100 g), 5 parts by mass, 2,6-di-t as a stabilizer -0.5 part by mass of butylacetophenone ("Ionol (registered trademark) CP", manufactured by Japan Chemtech) was mixed to prepare a thermosetting resin composition. The viscosity of the thermosetting resin composition was 1200 Pa ⁇ s.
  • Example 4 In the same manner as in Example 1, except that 2-2′-azobisisobutyronitrile (“ABN-R”, manufactured by Nihon Finechem, Japan) was used as the thermal polymerization initiator (c) (resin composition ( A) and a thermosetting resin composition were prepared.
  • the viscosity of the thermosetting resin composition was 800 Pa ⁇ s.
  • the 10 hour half-life temperature of “ABN-R” was 64 ° C.
  • thermosetting resin composition a resin composition (A) and a thermosetting resin composition were obtained.
  • the viscosity of the thermosetting resin composition was 100 Pa ⁇ s.
  • the obtained photosensitive resin composition is molded into a sheet having a thickness of 3.0 mm on a PET film, and is exposed to 4000 mJ in the atmosphere using an exposure machine (“ALF type 213E”, manufactured by Asahi Kasei, Japan). Exposed.
  • the light used for exposure was light from an ultraviolet fluorescent lamp (chemical lamp, manufactured by Toshiba, Japan: center wavelength: 370 nm) and a germicidal lamp (germisidal lamp, manufactured by Toshiba, Japan: center wavelength: 253 nm).
  • the photosensitive resin composition was cured only 0.5 mm from the surface, resulting in poor internal curing.
  • a solid photosensitive resin composition (“AFP SH”, manufactured by Asahi Kasei Chemicals, Japan: 1.7 mm) was used in an atmosphere of 4000 mJ using an exposure machine (“ALF-213E”, manufactured by Asahi Kasei, Japan). Exposed. An uneven pattern was formed on the surface of the obtained cured plate using a carbon dioxide laser engraving machine. The Shore A hardness of the cured plate was 65 degrees. Moreover, the surface stickiness was large and the tack value was 200 N / m.
  • the solid photosensitive resin composition is a sheet-like photosensitive resin composition at 20 ° C. having a styrene-butadiene-styrene (SBS) thermoplastic elastomer as a main component and having no carbonate group in the molecule.
  • SBS styrene-butadiene-styrene
  • thermosetting resin composition 1 part by mass of oxide) percyclohexane (“Perhexa C-75 (registered trademark)”, manufactured by Nippon Oil & Fats, Japan), 2,6-di-t-butylacetophenone (manufactured by Japan Chemtech Co., Ltd., “Ionol” (Registered trademark) CP ”) 0.5 parts by mass was dissolved in 150 parts by mass of toluene and mixed to prepare a thermosetting resin composition. The viscosity of the thermosetting resin composition was 2000 Pa ⁇ s.
  • the prepared thermosetting resin composition was poured into a spacer having a thickness of 3 mm using a polyester film having a thickness of 100 ⁇ m (manufactured by Toray, Japan) as a support and allowed to stand at 80 ° C. for 5 hours. Then, it left still for 60 minutes in the oven (in air
  • the tack value on the surface of the cured resin was 500 N / m, and the Shore A hardness was 35 degrees.
  • An uneven pattern was formed on the surface of the resin plate obtained in Comparative Examples 5 and 6 using a carbon dioxide laser engraving machine. A large amount of engraving debris is generated on the plate surface.
  • Alkaline cleaning liquid ("Sunwash (registered trademark) TL-75", manufactured by Lion, Japan) and brush washer (manufactured by Techno Giken, Japan) complete engraving debris. could not be removed. Thereafter, the engraving residue was wiped off with toluene to obtain a printing plate.
  • the obtained photosensitive resin composition was molded into a 3.0 mm thick sheet on a 100 ⁇ m thick PET film (manufactured by Toray, Japan) and exposed to an exposure machine (“ALF type 213E”, Asahi Kasei, Japan). The product was exposed under the condition of 4000 mJ in the atmosphere.
  • the light used for the exposure is that of an ultraviolet fluorescent lamp (“chemical lamp”, manufactured by Toshiba, Japan: central wavelength: 370 nm) and a germicidal lamp (“germisidal lamp”, manufactured by Toshiba, Japan: central wavelength: 253 nm). Met.
  • the tack value of the obtained resin cured product surface was 100 N / m, and the Shore A hardness was 80 degrees.
  • a pattern was formed on the surface of the sheet-shaped printing original plate obtained as described above using a laser engraving machine.
  • the engraving residue generated a large amount of liquid, but was removed using an alkaline cleaning solution ("Sunwash (registered trademark) TL-75", manufactured by Lion, Japan) and a brush cleaning machine (manufactured by Techno Giken, Japan). .
  • the engraving residue rate was 7%, and the engraving depth was 0.45 mm.
  • thermosetting resin compositions prepared in Examples 1 to 4 and Comparative Examples 1, 2, and 5 were liquid at 20 ° C. Further, the thermosetting resin composition was stable even when stored at 50 ° C. for 1 week, and did not react during storage. Further, the thermosetting resin compositions prepared in Examples 1 to 4 and Comparative Examples 1, 2, and 5 were sandwiched with 100 ⁇ m polyester film, and a press machine using a 3 mm-thick spacer was used at a temperature of 130 ° C. and 60 ° C. A pressure of 10 kg / cm 2 was applied for 10 minutes to produce a resin plate having a thickness of 3.0 mm. An uneven pattern was formed on the surface of the obtained resin plate using a carbon dioxide laser engraving machine.
  • Table 1 shows the composition of the thermosetting resin composition for each of Examples 1-4 and Comparative Examples 1-7, the curing method, the tack value of the obtained printing original plate, the engraving residue rate, and the bottom power of 70%. Shows engraving depth and hardness. The smaller the tack value, the lower the engraving residue rate, and the deeper the engraving depth, the better the laser engraving plate.
  • the shape of the engraving halftone dot portion of the laser engraving printing plate prepared in Examples 1 to 4 was conical and good. In the laser engraving printing plate prepared in Example 3, the residue residue after engraving was powdery, and it was easier to remove the residue residue and was even better. A plate containing a large number of bubbles was obtained as the resin plate prepared in Example 4.
  • Example 5 A polyethylene fiber reinforced plastic sleeve (made by AKL, Germany) having the same inner diameter and a thickness of 0.5 mm is fitted into an air cylinder having a diameter of 200 mm, and while rotating the air cylinder, the same as in Example 1 The thermosetting resin composition was applied to a thickness of 1.4 mm using a doctor blade. Then, while rotating an air cylinder, it heated for 30 minutes by the 150 degreeC thermostat in air
  • the surface of the cured resin is ground with a grinding wheel (made by Carborundum) using a grinding / polishing device (made by Techno Giken, Japan), polished with a # 1000 lapping film and finished, and a cylindrical printing original plate is obtained. Obtained.
  • the centerline surface roughness Ra of the surface was 0.5 ⁇ m, and grinding marks were not observed, and a very good surface could be obtained.
  • the tack value of the surface of the obtained cylindrical printing original plate was 55 N / m.
  • a pattern was formed on the surface of the obtained cylindrical printing original plate using a laser engraving machine.
  • the engraving residue remaining on the printing plate could be easily removed using an alkaline cleaning solution ("Sunwash (registered trademark) TL-75", manufactured by Lion, Japan) and a brush cleaning machine (manufactured by Techno Giken, Japan). . There was no stickiness on the surface of the printing plate. The residue rate after engraving was 7%, and the engraving depth was 0.44 mm.
  • the produced cylindrical printing plate was attached to an air cylinder of a flexographic printing machine (manufactured by Iyo Machinery Co., Ltd., Japan) via a cushion sleeve (manufactured by AKL, Germany), and printing on tack paper was performed. Good printed matter could be obtained.
  • Example 6 The thermosetting resin composition used in Example 1 was vigorously stirred in nitrogen gas to form fine bubbles in the resin composition.
  • the obtained resin composition was applied in the same manner as in Example 5 onto a 0.45 mm thick polyethylene fiber reinforced plastic sleeve (manufactured by AKL, Germany) at a thickness of 0.5 mm, and 150 ° C. in an air atmosphere. And cured by heating for 30 minutes. The obtained cured resin was completely cured. In this way, a cushion layer made of a cured resin was formed. Separately, the cushion layer formed on the PET film was peeled off from the PET film and the density was measured, and it was 0.55 g / cm 3 .
  • Example 5 a cured resin layer obtained by curing the curable resin composition used in Example 1 is formed on the formed cushion layer, and a cylindrical shape having a cushion layer is formed.
  • a laser engraving printing original plate was prepared.
  • the center line surface roughness Ra of the surface of the cylindrical printing original plate was 0.6 ⁇ m.
  • the tack value of the surface of the obtained cylindrical printing original plate was 55 N / m.
  • a pattern was formed on the surface of the obtained cylindrical printing original plate using a laser engraving machine.
  • the engraving residue remaining on the printing plate can be easily removed using an alkaline cleaning solution ("Sunwash (registered trademark) TL-75", manufactured by Lion, Japan) and a brush cleaning machine (produced by Techno Giken, Japan). It was.
  • the cylindrical printing plate thus prepared was attached to the air cylinder of a flexographic printing machine (manufactured by Iyo Machinery Co., Ltd., Japan) with the above cylindrical printing plate having a cushion layer, and printing on tack paper was performed. Good printed matter could be obtained.
  • Example 7 As resin (a), 70 parts by mass of resin (a) prepared in Production Example 1, and as organic compound (b), phenoxyethyl methacrylate (“Light Ester (registered trademark) PO”, manufactured by Kyoeisha Chemical Co., Ltd .: molecular weight 206 ) 20 parts by mass and 10 parts by mass of trimethylolpropane triacrylate (“NK Ester (registered trademark) TMPT”, Shin-Nakamura Chemical Co., Ltd., Japan: molecular weight 338), t-butylperoxy- as the thermal polymerization initiator (c) 1 part by weight of 2-ethylhexyl carbonate ("Perbutyl (registered trademark) E", manufactured by Nippon Oil & Fats, Japan), porous fine powder silica ("Cyrossphere (registered trademark) C-1504", Japan, Fuji Silysia Chemical 3.5 parts by weight, 2,6-di-t-butylacetophenone (“Ionol (register) PO”,
  • thermosetting resin composition The viscosity of the thermosetting resin composition was 1200 Pa ⁇ s.
  • a cylindrical printing original plate was produced in the same process as in Example 5.
  • the obtained cured resin was completely cured.
  • the surface of the cured resin was ground with a carborundum grinding wheel, polished with a # 1000 lapping film, and finished to obtain a cylindrical printing original plate.
  • the centerline surface roughness Ra of the surface was 0.4 ⁇ m, and grinding marks were not observed, and a very good surface could be obtained.
  • the tack value of the surface of the obtained cylindrical printing original plate was 20 N / m.
  • the Shore A hardness of the printing original plate surface was 68 degrees.
  • a pattern was formed on the surface of the obtained cylindrical printing original plate using a laser engraving machine.
  • the engraving residue is in powder form and can be easily removed using an alkaline cleaning solution ("Sunwash (registered trademark) TL-75", manufactured by Lion, Japan) and a brush cleaning machine (produced by Techno Giken, Japan). did it. There was no stickiness on the surface of the printing plate.
  • the residue rate after engraving was 9% and the engraving depth was 0.44 mm.
  • the produced cylindrical printing plate was attached to an air cylinder of a flexographic printing machine (manufactured by Iyo Machinery Co., Ltd., Japan) via a cushion sleeve (manufactured by AKL, Germany), and printing on tack paper was performed. Good printed matter could be obtained.
  • Example 8 2-Methacryloyloxyisocyanate (“MOI”, manufactured by Showa Denko, Japan) is reacted with the terminal hydroxyl group of polycarbonate diol ("T5650E", manufactured by Asahi Kasei Chemicals, Japan) having a carbonate bond in the molecule.
  • a polycarbonate compound having a number average molecular weight of 800 having a methacryl group as a polymerizable unsaturated group at both ends (organic compound (b)) (hereinafter sometimes referred to as PCDMA) was synthesized.
  • resin (a) 70 parts by mass of resin (a) prepared in Production Example 1, and as organic compound (b), 20 parts by mass of polycarbonate compound PCDMA synthesized as described above and trimethylolpropane triacrylate (“NK ester (registered) TMPT ", manufactured by Shin-Nakamura Chemical Co., Ltd., Japan: molecular weight 338), t-butyl peroxy-2-ethylhexyl carbonate (“ Perbutyl (registered trademark) E “, Japan as thermal polymerization initiator (c) , Manufactured by Nippon Oil & Fats Co., Ltd.) 1 part by weight, porous fine powdered silica ("Cyrossphere (registered trademark) C-1504", manufactured by Fuji Silysia Chemical, Japan), 3.5 parts by weight, 2,6-di-stable as a stabilizer -Mixing 0.5 parts by weight of t-butylacetophenone (“Ionol (registered trademark) CP”, manufactured
  • thermosetting resin composition The viscosity at 20 ° C. was 1500 Pa ⁇ s.
  • a cylindrical printing original plate was produced in the same process as in Example 5.
  • the obtained cured resin was completely cured.
  • the surface of the cured resin was ground with a carborundum grinding wheel, polished with a # 1000 lapping film, and finished to obtain a cylindrical printing original plate.
  • the centerline surface roughness Ra of the surface was 0.4 ⁇ m, and grinding marks were not observed, and a very good surface could be obtained.
  • the tack value of the surface of the obtained cylindrical printing original plate was 20 N / m.
  • the Shore A hardness of the surface of the printing original plate was 65 degrees.
  • a pattern was formed on the surface of the obtained cylindrical printing original plate using a laser engraving machine.
  • the engraving residue is in powder form and can be easily removed using an alkaline cleaning solution ("Sunwash (registered trademark) TL-75", manufactured by Lion, Japan) and a brush cleaning machine (produced by Techno Giken, Japan). did it. There was no stickiness on the surface of the printing plate.
  • the residue rate after engraving was 8%, and the engraving depth was 0.5 mm.
  • the produced cylindrical printing plate was attached to an air cylinder of a flexographic printing machine (manufactured by Iyo Machinery Co., Ltd., Japan) via a cushion sleeve (manufactured by AKL, Germany), and printing on tack paper was performed. Good printed matter could be obtained.
  • Example 9 As resin (a), 70 parts by mass of resin (c) synthesized in Production Example 3, and as organic compound (b), number average molecular weight 800 having a methacryl group as a polymerizable unsaturated group at both ends synthesized in Example 8 As a thermal polymerization initiator (c), 55 parts by mass of the polycarbonate compound PCDMA and 10 parts by mass of trimethylolpropane triacrylate (“NK ester (registered trademark) TMPT”, manufactured by Shin-Nakamura Chemical Co., Ltd .: molecular weight 338) are used.
  • NK ester registered trademark
  • thermosetting resin composition 1 part by mass of 2-ethylhexyl carbonate ("Perbutyl (registered trademark) E", manufactured by Nippon Oil & Fats, Japan), porous fine powder silica ("Cyrossphere (registered trademark) C-1504", Japan, Fuji Silysia Chemical) 3.5 parts by mass, 2,6-di-t-butylacetophenone (“Ionol (registered trademark) CP”) as a stabilizer Japan, the Japan Co. Chemtech Ltd.) 0.5 part by mass at 70 ° C. to obtain a thermosetting resin composition.
  • the viscosity at 20 ° C. was 900 Pa ⁇ s.
  • a cylindrical printing original plate was produced in the same process as in Example 5.
  • the obtained cured resin was completely cured. Thereafter, the surface of the cured resin was ground with a grinding wheel made of Carborundum using a grinding / polishing apparatus (manufactured by Techno Giken), polished with a # 1000 lapping film, and finished to obtain a cylindrical printing original plate.
  • the center line surface roughness Ra of the surface was 0.6 ⁇ m, and grinding marks were not observed, and a very good surface could be obtained.
  • the tack value of the surface of the obtained cylindrical printing original plate was 70 N / m.
  • the Shore A hardness of the printing original plate surface was 53 degrees.
  • a pattern was formed on the surface of the obtained cylindrical printing original plate using a laser engraving machine.
  • the engraving residue is in powder form and can be easily removed using an alkaline cleaning solution ("Sunwash (registered trademark) TL-75", manufactured by Lion, Japan) and a brush cleaning machine (produced by Techno Giken, Japan). did it. There was no stickiness on the surface of the printing plate.
  • the residue rate after engraving was 11% and the engraving depth was 0.45 mm.
  • the produced cylindrical printing plate was attached to an air cylinder of a flexographic printing machine (manufactured by Iyo Machinery Co., Ltd., Japan) via a cushion sleeve (manufactured by AKL, Germany), and printing on tack paper was performed. Good printed matter could be obtained.
  • thermosetting resin composition prepared in Comparative Example 1 was used.
  • the surface of the cured resin obtained by thermosetting in the air atmosphere was very sticky, and the tack value of the smooth portion was 350 N / m.
  • the grinding wheel partially bites the grinding debris, and deep grinding marks were observed on the surface of the cured resin. This grinding mark could not be removed even in the polishing step.
  • the lapping film did not move smoothly even in the polishing process, and it was difficult to polish.
  • the centerline surface roughness Ra of the surface of the cylindrical printing original plate was 1.5 ⁇ m.
  • the grinding and polishing required three times or more time as compared with Example 5.
  • a pattern was formed on the surface of the obtained cylindrical printing original plate using a laser engraving machine.
  • the engraving residue generated a large amount of liquid, but was removed using an alkaline cleaning solution ("Sunwash (registered trademark) TL-75", manufactured by Lion, Japan) and a brush cleaning machine (manufactured by Techno Giken, Japan). . Stickiness on the surface of the printing plate remained.
  • the produced cylindrical printing plate was attached to an air cylinder of a flexographic printing machine (manufactured by Iyo Machinery Co., Ltd., Japan) via a cushion sleeve (manufactured by AKL, Germany), and printing on tack paper was performed. Paper dust in the air remarkably adhered to the surface of the cylindrical printing plate, and the portion where the paper dust adhered became defective printing.
  • thermosetting resin composition 20 parts by mass and 10 parts by mass of trimethylolpropane triacrylate (“NK ester (registered trademark) TMPT”, Shin-Nakamura Chemical Co., Ltd., Japan: molecular weight 338), t-butylperoxybenzoate as thermal polymerization initiator (c) (“Perbutyl (registered trademark) Z”, manufactured by Nippon Oil & Fats, Japan), 1 part by mass, 2,6-di-t-butylacetophenone (“Ionol (registered trademark) CP”, Japan, Japan Chemtech) as a stabilizer Manufactured) and 0.5 mass part was mixed at 70 degreeC, and the thermosetting resin composition was obtained.
  • the viscosity of the thermosetting resin composition was 130 Pa ⁇ s.
  • a cylindrical printing original plate was produced in the same process as in Example 5.
  • the surface of the cured resin obtained by heat curing in the air atmosphere was very sticky, and the tack value of the smooth portion was 150 N / m.
  • grinding scraps adhered to the surface, and it was necessary to stop the apparatus to remove it occasionally.
  • the grinding and polishing took about 1.5 times as long as Example 7.
  • the centerline surface roughness Ra of the obtained cylindrical printing original plate surface was 1.1 ⁇ m.
  • a pattern was formed on the surface of the obtained cylindrical printing original plate using a laser engraving machine.
  • the engraving residue generated a large amount of liquid, but was removed using an alkaline cleaning solution ("Sunwash (registered trademark) TL-75", manufactured by Lion, Japan) and a brush cleaning machine (manufactured by Techno Giken, Japan). . Stickiness on the surface of the printing plate remained.
  • the produced cylindrical printing plate was attached to an air cylinder of a flexographic printing machine (manufactured by Iyo Machinery Co., Ltd., Japan) via a cushion sleeve (manufactured by AKL, Germany), and printing on tack paper was performed. A little paper dust in the air adhered to the surface of the cylindrical printing plate, and the portion where the paper dust adhered became defective printing.
  • Table 2 shows Example 5-9 and Comparative Example 8-9 evaluated for the cylindrical printing plate and the cylindrical printing plate.
  • a printing original plate having good thermosetting in the atmosphere and a printing plate capable of printing on tack paper were obtained. Further, it can be seen from the tack value that when the resin (a) is changed to the resin (a), the thermosetting property in the atmosphere is even better.
  • thermosetting resin composition of the present invention is suitably used in printing fields such as flexographic printing, letter press printing, dry offset printing, gravure printing, and rotary screen printing.

Abstract

Disclosed is a heat-curable resin composition for laser engraved original printing plates that contains a resin composition (A) that includes (a) a resin with a number-average molecular weight of at least 1000 and no more than 300,000, (b) an organic compound with a number-average molecular weight of less than 1000 and possessing a polymerizable unsaturated group in the molecule, and (c) a thermal polymerization initiator. Here, the aforementioned resin (a) and/or the aforementioned organic compound (b) contains at least one compound with a carbonate bond in the molecule, and the aforementioned resin composition (A) is liquid at 20ºC.

Description

レーザー彫刻印刷原版用熱硬化性樹脂組成物Thermosetting resin composition for laser engraving printing master
 本発明は、レーザー彫刻印刷原版用熱硬化性樹脂組成物に関する。また、本発明は、レーザー彫刻法で表面に凹パターンを形成するレーザー彫刻印刷原版およびその製造方法、ならびに印刷版に関する。 The present invention relates to a thermosetting resin composition for a laser engraving printing original plate. The present invention also relates to a laser engraving printing original plate for forming a concave pattern on the surface by a laser engraving method, a method for producing the same, and a printing plate.
 近年、フレキソ印刷、ドライオフセット印刷、およびレタープレス印刷といった樹脂凸版を用いた印刷、またはエンボス加工などの表面加工において、レーザー光を照射して照射された部分の樹脂が除去されることにより表面に凹凸パターンを形成するレーザー彫刻法が用いられるようになってきた。レーザー彫刻法に適用される材料としては、加硫ゴム、および感光性樹脂組成物を光硬化させて得られる感光性樹脂硬化物が主に用いられている。特に、近年、処理時間の短縮の観点から、感光性樹脂組成物を光硬化させて得られる感光性樹脂硬化物をレーザー彫刻する技術が増えてきた。 In recent years, surface printing such as flexographic printing, dry offset printing, and letterpress printing using resin relief printing, or surface processing such as embossing, removes the resin on the surface irradiated with laser light. A laser engraving method for forming an uneven pattern has been used. As materials applied to the laser engraving method, vulcanized rubber and a cured photosensitive resin obtained by photocuring a photosensitive resin composition are mainly used. In particular, in recent years, from the viewpoint of shortening the processing time, a technique for laser engraving a photosensitive resin cured product obtained by photocuring a photosensitive resin composition has increased.
 特許文献1には、熱可塑性エラストマーを用いた20℃において固体状の樹脂組成物を熱化学的に強化するフレキソ印刷原版の製造方法が開示されている。
 また、特許文献2には、レーザー彫刻されるべきエラストマー層に熱重合開始剤を添加し、この層を熱架橋することが開示されている。特許文献2に開示された方法においては、熱可塑性エラストマーを基材とする、光架橋性柔軟印刷版を、熱安定性光開始剤を用いて昇温時に、押出しおよび圧延によってスマートな方法で製造する。
 特許文献3には、溶剤中で、エラストマー系バインダー、レーザー照射用吸収剤、熱重合開始剤を処理することで、混合、成形を可能にし、熱架橋するレーザー彫刻印刷原版が開示されている。
 特許文献4には、20℃において液状の感光性樹脂組成物が開示されている。
Patent Document 1 discloses a method for producing a flexographic printing original plate in which a solid resin composition is thermochemically reinforced at 20 ° C. using a thermoplastic elastomer.
Patent Document 2 discloses that a thermal polymerization initiator is added to an elastomer layer to be laser engraved, and this layer is thermally crosslinked. In the method disclosed in Patent Document 2, a photocrosslinkable flexible printing plate based on a thermoplastic elastomer is produced in a smart manner by extrusion and rolling at an elevated temperature using a thermostable photoinitiator. To do.
Patent Document 3 discloses a laser engraving printing original plate that can be mixed and molded and thermally crosslinked by treating an elastomeric binder, a laser irradiation absorbent, and a thermal polymerization initiator in a solvent.
Patent Document 4 discloses a photosensitive resin composition that is liquid at 20 ° C.
特許第2846954号公報Japanese Patent No. 2846954 欧州特許出願公開第0640044号明細書European Patent Application Publication No. 0640044 特表2004-506551号公報Special table 2004-506551 gazette 特許第3801592号公報Japanese Patent No. 3801592
 しかしながら、レーザー彫刻印刷版において、特に、顔料など光線透過性を低下させる材料を多量に添加する場合や、厚膜を必要とする場合には、熱硬化型のレーザー彫刻印刷版が渇望されていたが、製造・貯蔵安定性に優れ、印刷版の生産性が高く、溶剤などの揮発成分を使用しない、熱硬化型のレーザー彫刻印刷版を形成できる材料が、従来技術においては存在しないのが実情である。また、大気中で硬化でき、印刷版表面のタックが低く、熱硬化物の硬度が低いため表面粗度の高い低級紙または段ボール紙への印刷が可能なレーザー彫刻印刷版は知られていない。 However, in laser engraving printing plates, especially when a large amount of materials such as pigments that reduce light transmittance are added or when a thick film is required, thermosetting laser engraving printing plates have been craved. However, there is no material in the prior art that has excellent manufacturing and storage stability, high productivity of printing plates, and does not use volatile components such as solvents and can form thermosetting laser engraving printing plates. It is. Further, there is no known laser engraving printing plate that can be cured in the air, has a low tack on the surface of the printing plate, and has a low hardness of the thermoset, and can be printed on low-quality paper or corrugated paper with high surface roughness.
 特許文献1に開示された技術では、熱可塑性エラストマーと、重合性不飽和基を有するモノマー類と、を混合する際に100℃を大きく越えて加熱する工程を経るため、添加できる熱重合開始剤として、混合時の加熱温度で反応しない化合物を選択する必要がある。それゆえ、樹脂組成物を非常に高い温度に加熱して熱化学的に強化することになるため、支持体が熱によって変形して寸法安定性を確保できない。 In the technique disclosed in Patent Document 1, a thermoplastic polymerization initiator and a monomer having a polymerizable unsaturated group undergo a process of heating over 100 ° C. when mixing, and therefore a thermal polymerization initiator that can be added. It is necessary to select a compound that does not react at the heating temperature during mixing. Therefore, since the resin composition is heated to a very high temperature to be strengthened thermochemically, the support is deformed by heat and the dimensional stability cannot be ensured.
 特許文献2に開示された技術では、押出機内での熱架橋混合物製造の間の高い作業温度のため、および、高い剪断応力のために、早過ぎる架橋が起り得るので、該製造法において熱重合開始剤を使用することは困難である。また、架橋性混合物のかかる温度過敏性のために、100℃より有意に低い作業温度が必要となり、結果的に二軸スクリュー押出機での加工は、不可能である。特許文献2で使用されている光架橋性柔軟印刷版も20℃において、固体状である。 In the technique disclosed in US Pat. No. 6,053,086, premature crosslinking can occur due to high working temperatures during the production of the thermal crosslinking mixture in the extruder and due to high shear stress, so thermal polymerization in the production process. It is difficult to use an initiator. Also, due to such temperature sensitivity of the crosslinkable mixture, an operating temperature significantly lower than 100 ° C. is required, and as a result, processing with a twin screw extruder is not possible. The photocrosslinkable flexible printing plate used in Patent Document 2 is also solid at 20 ° C.
 特許文献3に開示された技術では、溶剤を蒸発させる工程が必要となり、溶剤除去工程において発泡するため、発泡しないように極めてゆっくりと成形することが必須となるので、生産性を落とさざるをえない。また、溶剤を蒸発させる温度と熱架橋の温度のバランスによっては溶剤成分が樹脂中に残留する問題もある。さらに、特許文献3には、熱可塑性エラストマーを主成分とする20℃において固体状の感光性樹脂組成物中にカーボンブラックを多量に添加することも記載されているが、カーボンブラックは紫外線領域にも強い光吸収性があるため光硬化が不十分となり、得られる硬化物の機械的物性は低いものである。 In the technique disclosed in Patent Document 3, a process for evaporating the solvent is required, and foaming is performed in the solvent removal process. Therefore, it is indispensable to mold very slowly so as not to foam, and thus productivity is reduced. Absent. Further, depending on the balance between the temperature for evaporating the solvent and the temperature for thermal crosslinking, there is a problem that the solvent component remains in the resin. Furthermore, Patent Document 3 also describes that a large amount of carbon black is added to a photosensitive resin composition that is solid at 20 ° C., the main component of which is a thermoplastic elastomer. However, the photocuring is insufficient due to the strong light absorption, and the mechanical properties of the resulting cured product are low.
 特許文献4に記載の技術では、カーボンブラックなどの紫外線領域に強い光吸収性を有する化合物や、光散乱性の大きな添加物を多量に混合した場合、極薄膜状の硬化物しか得ることができないという大きな課題がある。また、レーザー彫刻性や耐溶剤性を維持しつつ、硬度を低く設定できる有効な技術がなく、表面粗度の高い低級紙や段ボール紙への印刷用途において課題を残している。 In the technique described in Patent Document 4, when a compound having a strong light absorption property in the ultraviolet region such as carbon black or an additive having a large light scattering property is mixed in a large amount, only a very thin cured product can be obtained. There is a big problem. In addition, there is no effective technique for setting the hardness low while maintaining laser engraving property and solvent resistance, and there remains a problem in printing applications on low-quality paper and corrugated paper with high surface roughness.
 本発明が解決しようとする課題は、製造・貯蔵安定性に優れ、版の生産性が高く、大気中で硬化が可能であるレーザー彫刻印刷原版用熱硬化性樹脂組成物、および、表面粗度の高い低級紙または段ボール紙への印刷が可能なレーザー彫刻印刷版の提供することにある。 The problems to be solved by the present invention are a thermosetting resin composition for a laser engraving printing original plate, which has excellent manufacturing and storage stability, high plate productivity, and can be cured in the atmosphere, and surface roughness It is an object of the present invention to provide a laser engraving printing plate capable of printing on high-quality low-grade paper or cardboard paper.
 本発明者らは上記課題を解決するために鋭意検討した結果、数平均分子量1000以上30万以下の重合性不飽和基を有する樹脂(a)、数平均分子量1000未満で分子内に重合性不飽和基を有する有機化合物(b)、および熱重合開始剤(c)を含む樹脂組成物(A)を含有し、前記樹脂(a)および/または前記有機化合物(b)が、分子内にカーボネート結合を有する化合物を少なくとも1種類含み、前記樹脂組成物(A)が20℃において液状である、レーザー彫刻印刷原版用熱硬化性樹脂組成物を用いることにより、上記課題を解決できることを見出し、本発明を完成するに至った。 As a result of intensive studies to solve the above problems, the present inventors have found that a resin (a) having a polymerizable unsaturated group having a number average molecular weight of 1,000 or more and 300,000 or less, a number average molecular weight of less than 1,000 and a polymerizable non-polymerizable group in the molecule. A resin composition (A) containing an organic compound (b) having a saturated group and a thermal polymerization initiator (c) is contained, and the resin (a) and / or the organic compound (b) is carbonated in the molecule. It has been found that the above-mentioned problems can be solved by using a thermosetting resin composition for a laser engraving printing original plate, which contains at least one compound having a bond and the resin composition (A) is liquid at 20 ° C. The invention has been completed.
 すなわち、本発明は下記の通りである。
1.
 レーザー彫刻印刷原版用熱硬化性樹脂組成物であって、
 数平均分子量1000以上30万以下の樹脂(a)、数平均分子量1000未満で分子内に重合性不飽和基を有する有機化合物(b)、および熱重合開始剤(c)を含む樹脂組成物(A)を含有し、
 前記樹脂(a)および/または前記有機化合物(b)が、分子内にカーボネート結合を有する化合物を少なくとも1種類含み、
 前記樹脂組成物(A)が20℃において液状である、レーザー彫刻印刷原版用熱硬化性樹脂組成物。
2.
 前記熱重合開始剤(c)が有機過酸化物であり、前記熱重合開始剤(c)の含有量が前記レーザー彫刻印刷原版用熱硬化性樹脂組成物全体量に対し0.1wt%以上10wt%以下である、1.に記載のレーザー彫刻印刷原版用熱硬化性樹脂組成物。
3.
 1次粒子の数平均粒子径が5nm以上10μm以下の顔料を、前記レーザー彫刻印刷原版用熱硬化性樹脂組成物全体量の0.1wt%以上30wt%以下で、さらに含有する、1.または2.に記載のレーザー彫刻印刷原版用熱硬化性樹脂組成物。
4.
 数平均粒子径が5nm以上10μm以下の多孔質微粒子、または数平均粒子径が5nm以上100nm以下の無孔質微粒子を、さらに含有する、1.から3.のいずれか1項に記載のレーザー彫刻印刷原版用熱硬化性樹脂組成物。
5.
 前記熱重合開始剤(c)が、20℃において液状である、1.から4.のいずれか1項に記載のレーザー彫刻印刷原版用熱硬化性樹脂組成物。
6.
 支持体と、前記支持体上に積層される樹脂硬化物層と、を含むレーザー彫刻印刷原版であって、
 前記樹脂硬化物層が、1.から5.のいずれか1項に記載のレーザー彫刻印刷原版用熱硬化性樹脂組成物を熱硬化して得られる、レーザー彫刻印刷原版。
7.
 前記樹脂硬化物層の厚さが、50μm以上50mm以下である、6.に記載のレーザー彫刻印刷原版。
8.
 シート状または円筒状である、6.または7.に記載のレーザー彫刻印刷原版。
9.
 前記支持体が、繊維強化プラスチック製スリーブ、金属製スリーブ、金属製シリンダー、およびゴム製シリンダーからなる群から選択される少なくとも1種類である、6.から8.のいずれか1項に記載のレーザー彫刻印刷原版の製造方法。
10.
 前記樹脂硬化物層と前記支持体との間に、クッション層をさらに含む、請求項6から9のいずれか1項に記載のレーザー彫刻印刷原版。
11.
 前記クッション層が、数平均粒子径100nm以上500μm以下の中空微粒子、または数平均径100nm以上500μm以下の気泡を有する、10.に記載のレーザー彫刻印刷原版。
12.
 6.から11.のいずれか1項に記載のレーザー彫刻印刷原版がレーザー彫刻されてなる印刷版。
13.
 円筒状印刷版である、12.に記載の印刷版。
14.
 13.に記載の円筒状印刷版を型として使用して、前記円筒状印刷版の表面の凹部パターンを凸部として有する印刷版。
15.
 フレキソ印刷、レタープレス印刷、ドライオフセット印刷、グラビア印刷、およびロータリースクリーン印刷からなる群から選択される少なくとも1種類の印刷用途で用いられる、13.に記載の円筒状印刷版。
16.
 支持体と、前記支持体上に積層される樹脂硬化物層と、を含むレーザー彫刻印刷原版の製造方法であって、
 (i)1.から5.のいずれか1項に記載のレーザー彫刻印刷原版用熱硬化性樹脂組成物を、前記支持体上に塗布して樹脂層を形成する工程と、
 (ii)前記樹脂層を加熱する工程と、を含む、レーザー彫刻印刷原版の製造方法。
17.
 前記工程(i)において、溶剤を使用しない、16.記載のレーザー彫刻印刷原版の製造方法
18.
 前記工程(ii)において、80℃以上250℃以下で前記樹脂層を加熱する、16.または17.に記載のレーザー彫刻印刷原版の製造方法。
19.
 前記工程(ii)において、熱線を照射する方法、熱風を吹き付ける方法、熱風が対流する雰囲気に曝される方法、および加熱したロールと接触させる方法からなる群から選択される少なくとも1種類の方法で、前記樹脂層を加熱する、16.から18.のいずれか1項に記載のレーザー彫刻印刷原版の製造方法。
20.
 前記工程(ii)において、前記樹脂層が大気中に露出した状態で、前記樹脂層を加熱する、16.から19.のいずれか1項に記載のレーザー彫刻印刷原版の製造方法。
That is, the present invention is as follows.
1.
A thermosetting resin composition for a laser engraving printing original plate,
A resin composition (a) having a number average molecular weight of 1,000 or more and 300,000 or less, an organic compound (b) having a number average molecular weight of less than 1,000 and having a polymerizable unsaturated group in the molecule, and a thermal polymerization initiator (c) ( A) containing
The resin (a) and / or the organic compound (b) includes at least one compound having a carbonate bond in the molecule,
A thermosetting resin composition for a laser engraving printing original plate, wherein the resin composition (A) is liquid at 20 ° C.
2.
The thermal polymerization initiator (c) is an organic peroxide, and the content of the thermal polymerization initiator (c) is 0.1 wt% or more and 10 wt% with respect to the total amount of the thermosetting resin composition for the laser engraving printing original plate. % Or less, A thermosetting resin composition for a laser engraving printing original plate as described in 1.
3.
1. A pigment having a primary particle number average particle diameter of 5 nm to 10 μm is further contained in an amount of 0.1 wt% to 30 wt% of the total amount of the thermosetting resin composition for laser engraving printing original plate. Or 2. A thermosetting resin composition for a laser engraving printing original plate as described in 1.
4).
1. further containing porous fine particles having a number average particle diameter of 5 nm to 10 μm, or nonporous fine particles having a number average particle diameter of 5 nm to 100 nm. To 3. The thermosetting resin composition for laser engraving printing original plate of any one of these.
5).
The thermal polymerization initiator (c) is liquid at 20 ° C. To 4. The thermosetting resin composition for laser engraving printing original plate of any one of these.
6).
A laser engraving printing original plate comprising a support and a cured resin layer laminated on the support,
The cured resin layer is 1. To 5. The laser-engraving printing original plate obtained by thermosetting the thermosetting resin composition for laser-engraving printing original plates of any one of these.
7).
5. The thickness of the cured resin layer is 50 μm or more and 50 mm or less. The laser engraving printing original plate described in 1.
8).
5. It is a sheet shape or a cylindrical shape. Or 7. The laser engraving printing original plate described in 1.
9.
5. The support is at least one selected from the group consisting of a fiber reinforced plastic sleeve, a metal sleeve, a metal cylinder, and a rubber cylinder. To 8. The manufacturing method of the laser engraving printing original plate of any one of these.
10.
The laser engraving printing original plate according to any one of claims 6 to 9, further comprising a cushion layer between the resin cured product layer and the support.
11.
9. The cushion layer has hollow fine particles having a number average particle diameter of 100 nm to 500 μm, or bubbles having a number average particle diameter of 100 nm to 500 μm. The laser engraving printing original plate described in 1.
12
6). To 11. A printing plate obtained by laser engraving the laser engraving printing original plate according to any one of the above.
13.
The printing plate according to 12., which is a cylindrical printing plate.
14
13. A printing plate having the concave pattern on the surface of the cylindrical printing plate as a convex portion using the cylindrical printing plate described in 1 above as a mold.
15.
12. Used in at least one printing application selected from the group consisting of flexographic printing, letter press printing, dry offset printing, gravure printing, and rotary screen printing; A cylindrical printing plate as described in 1.
16.
A method for producing a laser engraving printing original plate comprising a support and a cured resin layer laminated on the support,
(I) 1. To 5. A step of applying the thermosetting resin composition for laser engraving printing original plate according to any one of the above to the support to form a resin layer;
(Ii) A method for producing a laser engraving printing original plate, comprising the step of heating the resin layer.
17.
In the step (i), no solvent is used; 16. 18. Method for producing the laser engraving printing original plate described
In the step (ii), the resin layer is heated at 80 ° C. or higher and 250 ° C. or lower. Or 17. The manufacturing method of the laser-engraving printing original plate as described in 1 above.
19.
In the step (ii), at least one method selected from the group consisting of a method of irradiating hot rays, a method of blowing hot air, a method of exposing to a hot air convection atmosphere, and a method of contacting with a heated roll Heating the resin layer, 16. To 18. The manufacturing method of the laser engraving printing original plate of any one of these.
20.
In the step (ii), the resin layer is heated in a state where the resin layer is exposed to the atmosphere. To 19. The manufacturing method of the laser engraving printing original plate of any one of these.
 本発明によれば、製造・貯蔵安定性に優れ、印刷原版の生産性が高く、環境に優しい熱硬化型のレーザー彫刻印刷版を形成可能なレーザー彫刻印刷原版用熱硬化性樹脂組成物を提供することができる。 According to the present invention, there is provided a thermosetting resin composition for a laser engraving printing original plate that is excellent in production and storage stability, has high productivity of the printing original plate, and can form an environmentally friendly thermosetting laser engraving printing plate. can do.
 以下、本発明を実施するための最良の形態(以下、本実施の形態という。)について詳細に説明する。なお、本発明は、以下の実施の形態に限定されるものではなく、その要旨の範囲内で種々変形して実施することができる。 Hereinafter, the best mode for carrying out the present invention (hereinafter referred to as the present embodiment) will be described in detail. In addition, this invention is not limited to the following embodiment, It can implement by changing variously within the range of the summary.
 本実施の形態のレーザー彫刻印刷原版用熱硬化性樹脂組成物は、数平均分子量1000以上30万以下の重合性不飽和基を有する樹脂(a)、数平均分子量1000未満で分子内に重合性不飽和基を有する有機化合物(b)、および熱重合開始剤(c)を含む樹脂組成物(A)を含有し、前記樹脂(a)および/または前記有機化合物(b)が、分子内にカーボネート結合を有する化合物を少なくとも1種類含み、前記樹脂組成物(A)が20℃において液状である、レーザー彫刻印刷原版用熱硬化性樹脂組成物である。
 以下、「数平均分子量1000以上30万以下の重合性不飽和基を有する樹脂(a)」、「数平均分子量1000未満で分子内に重合性不飽和基を有する有機化合物(b)」を、それぞれ、単に「樹脂(a)」、「有機化合物(b)」と記載する場合がある。
The thermosetting resin composition for laser engraving printing original plate of the present embodiment is a resin (a) having a polymerizable unsaturated group having a number average molecular weight of 1000 or more and 300,000 or less, and having a number average molecular weight of less than 1000 and is polymerizable in the molecule. An organic compound (b) having an unsaturated group and a resin composition (A) containing a thermal polymerization initiator (c) are contained, and the resin (a) and / or the organic compound (b) are contained in the molecule. A thermosetting resin composition for a laser engraving printing original plate, comprising at least one compound having a carbonate bond, wherein the resin composition (A) is liquid at 20 ° C.
Hereinafter, "a resin (a) having a polymerizable unsaturated group having a number average molecular weight of 1000 or more and 300,000 or less", "an organic compound (b) having a number average molecular weight of less than 1000 and having a polymerizable unsaturated group in the molecule", Each may be simply referred to as “resin (a)” or “organic compound (b)”.
 樹脂組成物(A)は、樹脂(a)、有機化合物(b)、および熱重合開始剤(c)を含有する組成物である。
 本実施の形態のレーザー彫刻印刷原版用熱硬化性樹脂組成物は、プロセスの簡略化および短時間化、気泡発生の抑制、ならびに環境対応の観点で、溶剤成分を含まないことが好ましい。
 熱重合開始剤(c)が20℃において固体状の場合、若干の溶剤に溶解させた熱重合開始剤溶液を使用してもよい。
 レーザー彫刻印刷原版用熱硬化性樹脂が、溶剤成分を含む場合には、溶剤成分の含有率は、印刷原版への気泡発生の抑制、乾燥時間の短時間化、および環境対応等の観点で、レーザー彫刻印刷原版用熱硬化性樹脂組成物全体量の1wt%以下が好ましく、より好ましくは0.5wt%以下であり、更に好ましくは0.1wt%以下である。
The resin composition (A) is a composition containing a resin (a), an organic compound (b), and a thermal polymerization initiator (c).
The thermosetting resin composition for a laser engraving printing original plate according to the present embodiment preferably does not contain a solvent component from the viewpoints of simplification and shortening of the process, suppression of bubble generation, and environmental friendliness.
When the thermal polymerization initiator (c) is solid at 20 ° C., a thermal polymerization initiator solution dissolved in some solvent may be used.
In the case where the thermosetting resin for laser engraving printing original plate contains a solvent component, the content of the solvent component is from the viewpoint of suppressing the generation of bubbles to the printing original plate, shortening the drying time, and environmentally friendly, etc. 1 wt% or less of the total amount of the thermosetting resin composition for laser engraving printing original plate is preferable, more preferably 0.5 wt% or less, and still more preferably 0.1 wt% or less.
 本実施の形態において、レーザー彫刻印刷原版用熱硬化性樹脂組成物とは、樹脂組成物(A)を含み、他の成分としては、樹脂組成物(A)以外の成分を含む組成物である。
 本実施の形態のレーザー彫刻印刷原版用熱硬化性樹脂組成物において、樹脂組成物(A)以外の成分を含むとは、他の成分として、熱硬化させた際に、重合する成分を樹脂組成物(A)以外には含有していないことを意味する。
 本実施の形態において、樹脂組成物(A)は、その成分として、樹脂(a)、有機化合物(b)、熱重合開始剤(c)からなる組成物であることが好適である。
In the present embodiment, the thermosetting resin composition for a laser engraving printing original plate includes a resin composition (A), and the other components are compositions including components other than the resin composition (A). .
In the thermosetting resin composition for a laser engraving printing original plate of the present embodiment, including a component other than the resin composition (A) means that the component that polymerizes when thermally cured as the other component is a resin composition. It means that it is not contained other than the product (A).
In the present embodiment, the resin composition (A) is preferably a composition comprising, as its components, a resin (a), an organic compound (b), and a thermal polymerization initiator (c).
 樹脂組成物(A)中の樹脂(a)および有機化合物(b)の少なくともいずれか一方が、分子内にカーボネート結合を有する化合物を少なくとも1種類含む。
 樹脂(a)が分子内にカーボネート結合を有する化合物を少なくとも1種類含む場合には、有機化合物(b)は、有機化合物(b)として下記記載の有機化合物から適宜選択することができる。
 有機化合物(b)が分子内にカーボネート結合を有する化合物を少なくとも1種類含む場合には、樹脂(a)は、樹脂(a)として下記記載の樹脂から適宜選択することができる。
 樹脂(a)および有機化合物(b)の両方が、分子内にカーボネート結合を有する化合物を少なくとも1種類含んでいてもよく、樹脂(a)が分子内にカーボネート結合を有する化合物を少なくとも1種類含むことが好適である。
At least one of the resin (a) and the organic compound (b) in the resin composition (A) contains at least one compound having a carbonate bond in the molecule.
When the resin (a) contains at least one compound having a carbonate bond in the molecule, the organic compound (b) can be appropriately selected from the organic compounds described below as the organic compound (b).
When the organic compound (b) contains at least one compound having a carbonate bond in the molecule, the resin (a) can be appropriately selected from the resins described below as the resin (a).
Both the resin (a) and the organic compound (b) may contain at least one compound having a carbonate bond in the molecule, and the resin (a) contains at least one compound having a carbonate bond in the molecule. Is preferred.
 樹脂組成物(A)は、20℃において液状である。
 本実施の形態において、「液状である樹脂組成物」とは、容易に流動変形し、かつ冷却により変形された形状に固化できるという性質を有する高分子体を意味し、外力を加えたときに、その外力に応じて瞬時に変形し、かつ外力を除いたときには、短時間に元の形状を回復する性質を有するエラストマーを意味する。
 樹脂(a)が20℃において液状である場合には、樹脂組成物(A)が20℃において液状となり、樹脂(a)が20℃において固体状である場合には、有機化合物(b)または熱重合開始剤(c)を適宜選択することで樹脂組成物(A)を20℃において液状とすることができる。
The resin composition (A) is liquid at 20 ° C.
In the present embodiment, the “liquid resin composition” means a polymer that has the property of being easily deformed by flow and solidified into a deformed shape by cooling, and when an external force is applied. It means an elastomer that has the property of recovering its original shape in a short time when it is deformed instantaneously according to its external force and the external force is removed.
When the resin (a) is liquid at 20 ° C., the resin composition (A) is liquid at 20 ° C., and when the resin (a) is solid at 20 ° C., the organic compound (b) or The resin composition (A) can be made liquid at 20 ° C. by appropriately selecting the thermal polymerization initiator (c).
 レーザー彫刻印刷原版用熱硬化性樹脂組成物の20℃における粘度が、シート状または円筒状に成形する際、良好な厚み精度や寸法精度を得る観点から、10Pa・s以上10kPa・s以下であることが好ましく、より好ましくは、50Pa・s以上5kPa・s以下である。
 該粘度が10Pa・s以上であれば、作製される樹脂硬化物の機械的強度が十分であり、円筒状に成形する場合においても形状を保持し易く、加工し易い。
 該粘度が10kPa・s以下であれば、常温でも変形し易く、加工が容易である。また、シート状または円筒状の樹脂硬化物に成形し易く、プロセスも簡便である。
 本実施の形態において、厚み精度の高い円筒状樹脂硬化物を得るためには、円筒状支持体上に液状の樹脂層を形成する際に、レーザー彫刻印刷原版用熱硬化性樹脂組成物が重力により液ダレなどの現象を起こさないように比較的粘度の高い組成物とすることが好適であり、粘度が100Pa・s以上であることが好ましく、より好ましくは200Pa・s以上であり、更に好ましくは500Pa・s以上である。
The viscosity at 20 ° C. of the thermosetting resin composition for laser engraving printing original plate is 10 Pa · s or more and 10 kPa · s or less from the viewpoint of obtaining good thickness accuracy and dimensional accuracy when forming into a sheet shape or a cylindrical shape. It is preferably 50 Pa · s or more and 5 kPa · s or less.
When the viscosity is 10 Pa · s or more, the mechanical strength of the produced resin cured product is sufficient, and the shape can be easily maintained and processed even when molded into a cylindrical shape.
When the viscosity is 10 kPa · s or less, it is easily deformed even at room temperature and is easy to process. Moreover, it is easy to shape | mold into a sheet-like or cylindrical resin cured material, and a process is also simple.
In the present embodiment, in order to obtain a cylindrical resin cured product with high thickness accuracy, when the liquid resin layer is formed on the cylindrical support, the thermosetting resin composition for the laser engraving printing original plate is subjected to gravity. It is preferable that the composition has a relatively high viscosity so as not to cause a phenomenon such as liquid dripping, and the viscosity is preferably 100 Pa · s or more, more preferably 200 Pa · s or more, and still more preferably Is 500 Pa · s or more.
 樹脂(a)の数平均分子量が、1000以上30万以下であり、好ましくは2000以上15万以下、より好ましくは5000以上5万以下である。
 樹脂(a)の数平均分子量が、1000以上であれば、後に架橋して作製する樹脂硬化物が強度を保ち、印刷用基材として用いる場合、繰り返しの使用にも耐えられる。
 樹脂(a)の数平均分子量が30万以下であれば、レーザー彫刻印刷原版用熱硬化性樹脂組成物の粘度が過度に上昇することもなく、シート状または円筒状の感光性樹脂硬化物を作製する際に加熱押し出しなどの複雑な加工方法は必要ない。
 本実施の形態において、「数平均分子量」とは、ゲル浸透クロマトグラフィーを用いて測定し、分子量既知のポリスチレンで検量し換算した値である。
The number average molecular weight of the resin (a) is from 1,000 to 300,000, preferably from 2,000 to 150,000, more preferably from 5,000 to 50,000.
When the number average molecular weight of the resin (a) is 1000 or more, a cured resin obtained by crosslinking later maintains strength, and can withstand repeated use when used as a printing substrate.
If the number average molecular weight of the resin (a) is 300,000 or less, the viscosity of the thermosetting resin composition for laser engraving printing original plate does not increase excessively, and a sheet-shaped or cylindrical photosensitive resin cured product is obtained. There is no need for a complicated processing method such as heat extrusion when producing.
In the present embodiment, the “number average molecular weight” is a value measured by gel permeation chromatography, calibrated with polystyrene having a known molecular weight, and converted.
 樹脂(a)の配合量はレーザー彫刻印刷原版用熱硬化性樹脂組成物全体量に対し、10wt%以上90wt%以下であることが好ましく、より好ましくは30wt%以上80wt%以下であり、更に好ましくは40wt%以上75wt%以下である。
 樹脂(a)の含有率が上記範囲内であれば、印刷版としての機械的物性を確保することができる。
The blending amount of the resin (a) is preferably 10 wt% or more and 90 wt% or less, more preferably 30 wt% or more and 80 wt% or less, and still more preferably, with respect to the total amount of the thermosetting resin composition for laser engraving printing original plate. Is 40 wt% or more and 75 wt% or less.
If the content rate of resin (a) is in the said range, the mechanical physical property as a printing plate can be ensured.
 樹脂(a)としては、例えば、ポリエチレン、ポリプロピレンなどのポリオレフィン類;ポリブタジエン、ポリイソプレンなどのポリジエン類;ポリ塩化ビニルポリ塩化ビニリデンなどのポリハロオレフィン類;ポリスチレン、ポリアクリロニトリル、ポリビニルアルコール、ポリ酢酸ビニル、ポリビニルアセタール、ポリアクリル酸、ポリ(メタ)アクリル酸エステル類、ポリ(メタ)アクリルアミド;ポリエステル、ポリカーボネート、ポリアセタール、ポリウレタン、ポリアミド、ポリウレア、ポリイミドなどの主鎖にヘテロ原子を有する高分子などからなる群より選ばれる1種若しくは2種以上のものをポリマー骨格として有する高分子化合物などが挙げられる。
 複数の高分子化合物を用いる場合の形態としては共重合体、ブレンドどちらでもよい。
 樹脂(a)としては、分子内にカーボネート結合を有する化合物が好ましく、分子内にカーボネート結合を有する化合物としては、不飽和ポリウレタン類が好ましい。
 樹脂(a)として、カーボネート結合を有する化合物を用いることで、大気中で熱硬化させた熱硬化物表面のタックを大幅に低減することができる。
Examples of the resin (a) include polyolefins such as polyethylene and polypropylene; polydienes such as polybutadiene and polyisoprene; polyhaloolefins such as polyvinyl chloride and polyvinylidene chloride; polystyrene, polyacrylonitrile, polyvinyl alcohol, polyvinyl acetate, Polyvinyl acetal, polyacrylic acid, poly (meth) acrylic acid esters, poly (meth) acrylamide; group consisting of polymers having hetero atoms in the main chain such as polyester, polycarbonate, polyacetal, polyurethane, polyamide, polyurea, polyimide, etc. Examples thereof include polymer compounds having one or more selected ones as a polymer skeleton.
In the case of using a plurality of polymer compounds, either a copolymer or a blend may be used.
As the resin (a), a compound having a carbonate bond in the molecule is preferable, and an unsaturated polyurethane is preferable as the compound having a carbonate bond in the molecule.
By using a compound having a carbonate bond as the resin (a), it is possible to significantly reduce the tack of the surface of the thermoset that has been thermoset in the atmosphere.
 樹脂(a)としては、特に有効な化合物の具体例として、脂肪族ポリカーボネートジオールとジイソシアネート化合物とを反応させて得られるポリカーボネートポリウレタンを分子骨格に有する化合物が挙げられ、分子末端に(メタ)アクリレート基等の重合性不飽和基を更に有する化合物がより好ましい。
 脂肪族ポリカーボネートジオールとしては、例えば、ポリ(ポリメチレン(C=2、4、5、6)カーボネート、ポリ((1,9-ノナンジオール;2-メチル-1,8-オクタンジオール)カーボネート、1,3-Dioxan-2-on,polymer with 1,6-Hexane diol、Carbonic acid,dimethy ester,polymer with 1,6-hexanediol and 2-oxepanoneなどの化合物が挙げられる。
 樹脂(a)としての分子内にカーボネート結合を有する化合物の市販品として、旭化成ケミカルズ社製、PCDL(登録商標)「T4672」、「T5651」、「T6002」、「T5652」、「T5650J」、「T4671」、クラレ社製、クラレポリオール(登録商標)「C-2015N」、ダイセル化学社製、プラクセルCD(登録商標)「CD205」、「CD205PL」、「CD205HL」、「CD210」、「CD210PL」、「CD220」、「CD220PL」、宇部興産社製、ETERNACOLL(登録商標)「UH」、「UHC」、「UC」、「UM」などを入手することができる。
 ジイソシアネート化合物としては、例えば、2,4-トリレンジイソシアネート、2,6-トリレンジイソシアネート4,4’-ジフェニルメタンジイソシアネート、ヘキサメチレンジイソシアネート、イソホロンジイソシアネート、メチレンビス(シクロヘキサン-1,4-ジイル)ジイソシアネート、m-フェニレンビス(1-メチルエタン-1,1-ジイル)ジイソシアネート、ヘキサメチレンジイソシアネート、m-キシリレンジイルジイソシアネート、ナフタレン-1,5-ジイルジイソシアネート、1,6-ジイソシアナト-2,2,4-トリメチルヘキサン、3,3’-ジメチルビフェニル-4,4’-ジイソシアネート、1,3-フェニレンジイソシアネート、1,4-フェニレンジイソシアネート、シクロヘキサン-1,3-ジイルイソシアネート、シクロヘキサン-1,4-ジイルジイソシアネート、ダイマ酸ジイソシアネート、シクロヘキサン-1,3-ジイルビス(メチルイソシアネート)、2-メチル-1,4-フェニレンジイソシアネート、4-[(2-イソシアナトフェニル)オキシ]フェニルイソシアネート、4,4’-オキシビス(フェニルイソシアネート)、ナフタレン-1,4-ジイソシアネート、ナフタレン-2,6-ジイルジイソシアネート、ナフタレン-2,7-ジイルイソシアネート、1-メチルシクロヘキサン-2,4-ジイソシアネート、2,2’-ジメトキシビフェニル-4,4’-ジイルジイソシアネート、2,6-ジイソシアナトヘキサン酸メチル、5-メチル-1,3-フェニレンジイソシアネート、メチレンビス(2,1-フェニレン)ジイソシアネート、4-[(2-イソシアナトフェニル)メチル]フェニルイソシアネート、ジメチルジイソシアナトシラン、2,4,6-トリイソプロピルベンゼン-1,3-ジイルジイソシアネート、2,2-ジメチルペンタン-1,5-ジイルジイソシアネート、4-[(2-イソシアナトフェニル)チオ]フェニルイソシアネート、ウンデカメチレンジイソシアネート、メチレンビス(2-メチル-4,1-フェニレン)ジイソシアネート、アジポイルイソシアネート、4,4’-エチレンビス(1-イソシアナトベンゼン)、1-(トリフルオロメチル)-2,2,2-トリフルオロエチリデンビス(4,1-フェニレン)ジイソシアネート、テトラメチレンジイソシアネート、1,4-フェニレンビス(エチレン)ジイソシアネート、1,4-フェニレンビス(エチレン)ジイソシアネート、1-メチルエチレンジイソシアネート、メチレンジイソシアネート、スルホニルビス(3,1-フェニレン)ジイソシアネート、エチレンジイソシアネート、トリメチレンジイソシアネート、ペンタンメチレンジイソシアネート、ヘプタン-1,7-ジイルジイソシアネート、ノナメチレンジイソシアネート、デカメチレンジイソシアネートなどが挙げられる。
 分子末端に(メタ)アクリレート基等の重合性不飽和基を導入するための化合物としては、分子内に重合性不飽和基として(メタ)アクリレート基やビニル基などの官能基と、水酸基、イソシアネート基、アミノ基、カルボキシル基などの官能基を共に有する化合物が挙げられる。
 斯かる化合物として、例えば、反応性の観点から、好ましくは、2-(メタ)アクリロイルオキシイソシアネート、2-ヒドロキシエチル(メタ)アクリレートなどが挙げられる。
As a specific example of a particularly effective compound as the resin (a), a compound having a polycarbonate polyurethane obtained by reacting an aliphatic polycarbonate diol and a diisocyanate compound in the molecular skeleton, and a (meth) acrylate group at the molecular terminal is mentioned. The compound which further has polymerizable unsaturated groups, such as, is more preferable.
Examples of the aliphatic polycarbonate diol include poly (polymethylene (C = 2, 4, 5, 6) carbonate, poly ((1,9-nonanediol; 2-methyl-1,8-octanediol) carbonate, And compounds such as 3-dioxan-2-on, polymer with 1,6-hexane diol, carbonic acid, dimethyl ester, polymer with 1,6-hexandiol and 2-oxepone.
As a commercial product of a compound having a carbonate bond in the molecule as the resin (a), manufactured by Asahi Kasei Chemicals Corporation, PCDL (registered trademark) “T4672”, “T5651”, “T6002”, “T5652”, “T5650J”, “T "T4671", manufactured by Kuraray Co., Ltd., Kuraray Polyol (registered trademark) "C-2015N", manufactured by Daicel Chemical Industries, Plaxel CD (registered trademark) "CD205", "CD205PL", "CD205HL", "CD210", "CD210PL", “CD220”, “CD220PL”, Ube Industries, Ltd., ETERNACOLL (registered trademark) “UH”, “UHC”, “UC”, “UM”, and the like can be obtained.
Examples of the diisocyanate compound include 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate 4,4′-diphenylmethane diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, methylenebis (cyclohexane-1,4-diyl) diisocyanate, m -Phenylenebis (1-methylethane-1,1-diyl) diisocyanate, hexamethylene diisocyanate, m-xylylene diisocyanate, naphthalene-1,5-diyl diisocyanate, 1,6-diisocyanato-2,2,4-trimethylhexane 3,3′-dimethylbiphenyl-4,4′-diisocyanate, 1,3-phenylene diisocyanate, 1,4-phenylene diisocyanate, cyclohexane-1,3- Yl isocyanate, cyclohexane-1,4-diyl diisocyanate, dimer acid diisocyanate, cyclohexane-1,3-diylbis (methyl isocyanate), 2-methyl-1,4-phenylene diisocyanate, 4-[(2-isocyanatophenyl) oxy ] Phenyl isocyanate, 4,4'-oxybis (phenyl isocyanate), naphthalene-1,4-diisocyanate, naphthalene-2,6-diyl diisocyanate, naphthalene-2,7-diyl isocyanate, 1-methylcyclohexane-2,4- Diisocyanate, 2,2′-dimethoxybiphenyl-4,4′-diyl diisocyanate, methyl 2,6-diisocyanatohexanoate, 5-methyl-1,3-phenylene diisocyanate, methylene bis (2,1-phenol Nylene) diisocyanate, 4-[(2-isocyanatophenyl) methyl] phenyl isocyanate, dimethyldiisocyanatosilane, 2,4,6-triisopropylbenzene-1,3-diyl diisocyanate, 2,2-dimethylpentane-1 , 5-diyl diisocyanate, 4-[(2-isocyanatophenyl) thio] phenyl isocyanate, undecamethylene diisocyanate, methylene bis (2-methyl-4,1-phenylene) diisocyanate, adipoyl isocyanate, 4,4'- Ethylenebis (1-isocyanatobenzene), 1- (trifluoromethyl) -2,2,2-trifluoroethylidenebis (4,1-phenylene) diisocyanate, tetramethylene diisocyanate, 1,4-phenylenebis (ethylene) Diisocyanate 1,4-phenylenebis (ethylene) diisocyanate, 1-methylethylene diisocyanate, methylene diisocyanate, sulfonyl bis (3,1-phenylene) diisocyanate, ethylene diisocyanate, trimethylene diisocyanate, pentanemethylene diisocyanate, heptane-1,7 -Diyl diisocyanate, nonamethylene diisocyanate, decamethylene diisocyanate and the like.
As a compound for introducing a polymerizable unsaturated group such as a (meth) acrylate group at the molecular end, a functional group such as a (meth) acrylate group or a vinyl group as a polymerizable unsaturated group in the molecule, a hydroxyl group, an isocyanate And compounds having both functional groups such as a group, amino group, and carboxyl group.
As such a compound, for example, 2- (meth) acryloyloxyisocyanate, 2-hydroxyethyl (meth) acrylate and the like are preferable from the viewpoint of reactivity.
 フレキソ印刷版用途のように柔軟なレリーフ画像が必要な場合には、樹脂(a)として、一部、ガラス転移温度が20℃以下の液状樹脂、さらに好ましくはガラス転移温度0℃以下の液状樹脂を添加することもできる。このような液状樹脂として、例えば、ポリエチレン、ポリブタジエン、水添ポリブタジエン、ポリイソプレン、水添ポリイソプレンなどの炭化水素類;アジペート、ポリカプロラクトンなどのポリエステル類;ポリエチレングリコール、ポリプロピレングリコール、ポリテトラメチレングリコールなどのポリエーテル類;脂肪族ポリカーボネート、ポリジメチルシロキサンなどのシリコン類;(メタ)アクリル酸および/またはその誘導体の重合体ならびにこれらの混合物やコポリマー類が挙げられる。
 液状樹脂の含有量は、樹脂(a)全体に対して30wt%以上100wt%以下であることが好ましい。
When a flexible relief image is required as in flexographic printing plate applications, a part of the resin (a) is a liquid resin having a glass transition temperature of 20 ° C. or lower, more preferably a liquid resin having a glass transition temperature of 0 ° C. or lower. Can also be added. Examples of such liquid resins include hydrocarbons such as polyethylene, polybutadiene, hydrogenated polybutadiene, polyisoprene, and hydrogenated polyisoprene; polyesters such as adipate and polycaprolactone; polyethylene glycol, polypropylene glycol, polytetramethylene glycol, and the like. Polyethers of the following: silicones such as aliphatic polycarbonates and polydimethylsiloxanes; polymers of (meth) acrylic acid and / or derivatives thereof, and mixtures and copolymers thereof.
The content of the liquid resin is preferably 30 wt% or more and 100 wt% or less with respect to the entire resin (a).
 樹脂(a)としては、熱分解性の高い化合物を使用することが好ましい。例えば、α-メチルスチレン、メタクリル酸エステル、アクリル酸エステル、カーボネート結合、カーバメート結合などを分子内に有する化合物は、熱分解性の高い化合物として知られている。熱分解性の指標として、不活性ガス雰囲気中でサンプルを加熱した際の重量減少を測定した熱重量分析法のデータを用いることができる。好ましい樹脂としては、重量が半減する時点の温度が、150℃以上450℃以下の範囲であることが好ましい。より好ましい範囲は、250℃以上400℃以下、更に好ましくは、250℃以上380℃以下である。また、熱分解が狭い温度範囲で起こる化合物が好ましい。その指標として、前記熱重量分析において、重量が初期重量の80%に減少する温度と、重量が初期重量の20%に減少する温度との差が、100℃以下であることが好ましい。より好ましくは、80℃以下、更に好ましくは60℃以下である。 As the resin (a), it is preferable to use a compound having high thermal decomposability. For example, a compound having α-methylstyrene, methacrylic acid ester, acrylic acid ester, carbonate bond, carbamate bond and the like in the molecule is known as a compound having high thermal decomposability. As an index of thermal decomposability, thermogravimetric data obtained by measuring weight loss when a sample is heated in an inert gas atmosphere can be used. As a preferred resin, the temperature at which the weight is reduced by half is preferably in the range of 150 ° C. or higher and 450 ° C. or lower. A more preferable range is 250 ° C. or higher and 400 ° C. or lower, and further preferably 250 ° C. or higher and 380 ° C. or lower. Also preferred are compounds that undergo thermal decomposition in a narrow temperature range. As the index, in the thermogravimetric analysis, the difference between the temperature at which the weight is reduced to 80% of the initial weight and the temperature at which the weight is reduced to 20% of the initial weight is preferably 100 ° C. or less. More preferably, it is 80 degrees C or less, More preferably, it is 60 degrees C or less.
 樹脂(a)としては、分子内に重合性不飽和基を有していることが好適である。
 樹脂(a)として、好ましい化合物として1分子あたり平均で0.7以上の重合性不飽和基を有する高分子化合物を挙げることができる。
 重合性不飽和基が1分子あたり平均で0.7以上であれば、樹脂硬化物の機械強度に優れ、耐久性も良好で、特に印刷用基材として繰り返しの使用にも耐えられるのものとなるため好ましい。
 樹脂硬化物の機械強度を考慮すると、樹脂(a)の重合性不飽和基は1分子あたり0.7以上が好ましく、1以上であることがより好ましい。
 1分子あたりの重合性不飽和基数の上限については特に限定されないが、熱硬化時の収縮を低く抑えることができ、また表面近傍でのクラックなどの発生も抑制できるため、好ましくは20以下である。
 本実施の形態において、「分子内に重合性不飽和基を有している」とは、高分子主鎖の末端、高分子側鎖の末端や高分子主鎖中や側鎖中に直接、重合性不飽和基が付いている場合を意味する。
The resin (a) preferably has a polymerizable unsaturated group in the molecule.
Examples of the resin (a) include polymer compounds having an average of 0.7 or more polymerizable unsaturated groups per molecule as preferable compounds.
If the average number of polymerizable unsaturated groups is 0.7 or more, the cured resin has excellent mechanical strength and durability, and can withstand repeated use, particularly as a printing substrate. Therefore, it is preferable.
Considering the mechanical strength of the cured resin, the polymerizable unsaturated group of the resin (a) is preferably 0.7 or more per molecule, and more preferably 1 or more.
The upper limit of the number of polymerizable unsaturated groups per molecule is not particularly limited, but is preferably 20 or less because shrinkage during thermosetting can be suppressed to a low level and the occurrence of cracks in the vicinity of the surface can be suppressed. .
In the present embodiment, “having a polymerizable unsaturated group in the molecule” means that the terminal of the polymer main chain, the terminal of the polymer side chain, the polymer main chain or the side chain directly, It means the case with a polymerizable unsaturated group.
 樹脂(a)を構成する高分子化合物に重合性不飽和基を導入する方法として、例えば、直接、重合性不飽和基を、高分子化合物の分子末端または分子鎖中に導入する方法などが挙げられる。
 別法として、水酸基、アミノ基、エポキシ基、カルボキシル基、酸無水物基、ケトン基、ヒドラジン残基、イソシアネート基、イソチオシアネート基、環状カーボネート基、エステル基などの反応性基を複数有する化合物に、前記反応性基と結合しうる官能基を複数有する結合剤(例えば水酸基やアミノ基の場合のポリイソシアネートなど)を反応させ、分子量の調節、および末端の結合性基への変換を行った後に、反応によって得られた化合物と、この化合物の末端結合性基と反応する官能基および重合性不飽和基を有する化合物とを反応させて、末端に重合性不飽和基を導入する方法などが挙げられる。
Examples of the method of introducing a polymerizable unsaturated group into the polymer compound constituting the resin (a) include a method of directly introducing a polymerizable unsaturated group into the molecular end or molecular chain of the polymer compound. It is done.
Alternatively, a compound having a plurality of reactive groups such as hydroxyl group, amino group, epoxy group, carboxyl group, acid anhydride group, ketone group, hydrazine residue, isocyanate group, isothiocyanate group, cyclic carbonate group, ester group, etc. After reacting a binder having a plurality of functional groups capable of binding to the reactive group (for example, polyisocyanate in the case of a hydroxyl group or an amino group), adjusting the molecular weight and converting to a terminal binding group And a method of introducing a polymerizable unsaturated group at the terminal by reacting the compound obtained by the reaction with a compound having a functional group and a polymerizable unsaturated group that reacts with the terminal binding group of the compound. It is done.
 有機化合物(b)は、分子内に重合性不飽和基を有している化合物であり、樹脂(a)との希釈のし易さの観点から数平均分子量は1000未満である。
 有機化合物(b)の配合量はレーザー彫刻印刷原版用熱硬化性樹脂組成物全体量に対し、3次元架橋構造あるいは3次元網目構造の確保、熱硬化性樹脂組成物の高粘度化抑制、硬化物の硬化収縮抑制、硬化物の機械的物性や耐溶剤性の確保の観点で、1wt%以上60wt%以下であることが好ましく、より好ましくは5wt%以上50wt%以下であり、更に好ましくは10wt%以上40wt%以下である。
The organic compound (b) is a compound having a polymerizable unsaturated group in the molecule, and the number average molecular weight is less than 1000 from the viewpoint of easy dilution with the resin (a).
The compounding amount of the organic compound (b) is to secure a three-dimensional cross-linked structure or a three-dimensional network structure, to prevent the thermosetting resin composition from increasing in viscosity, and to cure, with respect to the total amount of the thermosetting resin composition for laser engraving printing original plate. From the viewpoint of suppressing curing shrinkage of the product and ensuring the mechanical properties and solvent resistance of the cured product, it is preferably 1 wt% or more and 60 wt% or less, more preferably 5 wt% or more and 50 wt% or less, and even more preferably 10 wt%. % To 40 wt%.
 有機化合物(b)としては、例えば、エチレン、プロピレン、スチレン、ジビニルベンゼンなどのオレフィン類、アセチレン類、(メタ)アクリル酸およびその誘導体、ハロオレフィン類、アクリロニトリルなどの不飽和ニトリル類、(メタ)アクリルアミドおよびその誘導体、アリルアルコール、アリルイソシアネートなどのアリル化合物、無水マレイン酸、マレイン酸、フマル酸、イタコン酸などの不飽和ジカルボン酸およびそれらの誘導体、酢酸ビニル類、N-ビニルピロリドン、N-ビニルカルバゾール、シアネートエステル類などが挙げられる。
 有機化合物(b)としては、種類の豊富さ、価格などの観点から、好ましくは、(メタ)アクリル酸および(メタ)アクリル酸エステルなどの誘導体が挙げられる。
 (メタ)アクリル酸エステル誘導体としては、例えば、シクロアルキル基、ビシクロアルキル基、シクロアルケン基、ビシクロアルケン基などの官能基を有していてもよい脂環族化合物、ベンジル基、フェニル基、フェノキシ基、メチルスチリル基、スチリル基などの官能基を有していてもよい芳香族化合物、アルキル基、ハロゲン化アルキル基、アルコキシアルキル基、ヒドロキシアルキル基、アミノアルキル基、テトラヒドロフルフリル基、グリシジル基などの他の官能基を有していてもよい化合物のエステル誘導体が挙げられる。
 (メタ)アクリル酸エステル誘導体としては、例えば、アルキレングリコール、ポリオキシアルキレングリコール、(アルキル/アリルオキシ)ポリアルキレングリコールやトリメチロールプロパンなどの多価アルコールと(メタ)アクリル酸とのエステル化合物が挙げられる。
 具体的には、フェノキシエチルメタクリレート、ポリプロピレングリコールモノメタクリレート、ラウリルメタクリレート、2-エチルヘキシルジエチレングリコールモノアクリレート、イソボロニルモノ(メタ)アクリレートなどが挙げられる。
Examples of the organic compound (b) include olefins such as ethylene, propylene, styrene, divinylbenzene, acetylenes, (meth) acrylic acid and derivatives thereof, haloolefins, unsaturated nitriles such as acrylonitrile, (meth) Acrylamide and its derivatives, allyl compounds such as allyl alcohol and allyl isocyanate, unsaturated dicarboxylic acids such as maleic anhydride, maleic acid, fumaric acid and itaconic acid and their derivatives, vinyl acetates, N-vinylpyrrolidone, N-vinyl Examples thereof include carbazole and cyanate esters.
The organic compound (b) is preferably a derivative such as (meth) acrylic acid and (meth) acrylic acid ester from the viewpoints of variety and price.
Examples of (meth) acrylic acid ester derivatives include alicyclic compounds that may have a functional group such as a cycloalkyl group, a bicycloalkyl group, a cycloalkene group, and a bicycloalkene group, a benzyl group, a phenyl group, and a phenoxy group. Group, methylstyryl group, aromatic compound which may have a functional group such as styryl group, alkyl group, halogenated alkyl group, alkoxyalkyl group, hydroxyalkyl group, aminoalkyl group, tetrahydrofurfuryl group, glycidyl group And ester derivatives of compounds that may have other functional groups.
Examples of (meth) acrylic acid ester derivatives include ester compounds of (meth) acrylic acid with polyhydric alcohols such as alkylene glycol, polyoxyalkylene glycol, (alkyl / allyloxy) polyalkylene glycol and trimethylolpropane. .
Specific examples include phenoxyethyl methacrylate, polypropylene glycol monomethacrylate, lauryl methacrylate, 2-ethylhexyl diethylene glycol monoacrylate, and isobornyl mono (meth) acrylate.
 本実施の形態においては、有機化合物(b)は、その目的に応じて1種若しくは2種以上のものを選択することができる。
 印刷インキの溶剤であるアルコールやエステルなどの有機溶剤に対する膨潤を押さえるために、有機化合物(b)としては、長鎖脂肪族、脂環族または芳香族のエステル誘導体を少なくとも1種類以上含有することが好ましい。
 樹脂硬化物の機械強度を高めるために、有機化合物(b)としては、脂環族または芳香族のエステル誘導体を、少なくとも1種類以上有することが好ましく、脂環族または芳香族のエステル誘導体の含有量は、有機化合物(b)の全体量の20wt%以上100wt%以下であることが好ましく、より好ましくは50wt%以上100wt%以下である。
In the present embodiment, one or more organic compounds (b) can be selected depending on the purpose.
The organic compound (b) contains at least one long-chain aliphatic, alicyclic or aromatic ester derivative in order to suppress swelling with respect to an organic solvent such as alcohol or ester which is a solvent for printing ink. Is preferred.
In order to increase the mechanical strength of the cured resin, the organic compound (b) preferably has at least one alicyclic or aromatic ester derivative, and contains an alicyclic or aromatic ester derivative. The amount is preferably 20 wt% or more and 100 wt% or less, more preferably 50 wt% or more and 100 wt% or less of the total amount of the organic compound (b).
 有機化合物(b)として、分子内にカーボネート結合を有する化合物を用いることが好ましい。有機化合物(b)として、有機化合物(b)の数平均分子量が1000未満となる範囲で、例えば、数平均分子量が800以下のポリカーボネートジオールやポリカーボネートポリオール、またはポリカーボネートジアミンやポリカーボネートポリアミンの末端に、重合性不飽和基を結合させた化合物が挙げられる。特に、反応性の観点から、ポリカーボネートジオールやポリカーボネートポリオールの水酸基に、2-メタクリロイルオキシイソシアネートや2-アクリロイルオキシイソシアネートを反応させた化合物が好ましい。これらの化合物を用いることにより、カーボネート結合を有する化合物を用いることで、大気中で熱硬化させた熱硬化物表面のタックを大幅に低減することができる。 It is preferable to use a compound having a carbonate bond in the molecule as the organic compound (b). In the range where the number average molecular weight of the organic compound (b) is less than 1000, for example, polymerization is performed at the terminal of a polycarbonate diol or polycarbonate polyol having a number average molecular weight of 800 or less, or a polycarbonate diamine or polycarbonate polyamine. And compounds having an unsaturated group bonded thereto. In particular, from the viewpoint of reactivity, a compound in which 2-methacryloyloxyisocyanate or 2-acryloyloxyisocyanate is reacted with the hydroxyl group of polycarbonate diol or polycarbonate polyol is preferable. By using a compound having a carbonate bond by using these compounds, tack of the surface of the thermoset cured by thermosetting in the air can be greatly reduced.
 有機化合物(b)において、分子内に重合性不飽和基を3個以上有する有機化合物を、有機化合物(b)全体量の5wt%以上100%以下含有することが好ましく、より好ましくは15wt%以上100wt%以下であり、更に好ましくは30wt%以上100wt%以下である。
 分子内に重合性不飽和基を3個以上有する有機化合物の含有率が上記範囲内であれば、レーザー彫刻印刷原版用硬化性樹脂組成物を硬化させて得られる印刷版の溶剤に対する耐性を大幅に向上させることができる。
 有機化合物(b)としては、分子内に重合性不飽和基を3から6個有する化合物であることが、より好ましく、例えば、トリメチロールプロパントリ(メタ)アクリレート、EO変性トリメチロールプロパントリ(メタ)アクリレート、PO変性トリメチロールプロパントリ(メタ)アクリレート、ECH変性グリセロールトリ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、EO変性グリセロールトリ(メタ)アクリレート、PO変性グリセロールトリ(メタ)アクリレート、カプロラクトン変性トリメチロールプロパン(トリ)アクリレート、HPA変性トリメチロールプロパントリ(メタ)アクリレート、トリス((メタ)アクリロキシエチル)イソシアヌレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、カプロラクトン変性ジペンタエリスリトールヘキサ(メタ)アクリレート、ジペンタエリスリトールヒドロキシペンタ(メタ)アクリレート、ジメチロールプロパンテトラ(メタ)アクリレート、ペンタエリスリトールエトキシテトラ(メタ)アクリレートなどが挙げられる。
In the organic compound (b), the organic compound having 3 or more polymerizable unsaturated groups in the molecule is preferably contained in an amount of 5 wt% to 100%, more preferably 15 wt% or more of the total amount of the organic compound (b). It is 100 wt% or less, More preferably, it is 30 wt% or more and 100 wt% or less.
If the content of the organic compound having 3 or more polymerizable unsaturated groups in the molecule is within the above range, the resistance of the printing plate obtained by curing the curable resin composition for laser engraving printing original plate is greatly improved. Can be improved.
The organic compound (b) is more preferably a compound having 3 to 6 polymerizable unsaturated groups in the molecule, for example, trimethylolpropane tri (meth) acrylate, EO-modified trimethylolpropane tri (meta). ) Acrylate, PO modified trimethylolpropane tri (meth) acrylate, ECH modified glycerol tri (meth) acrylate, pentaerythritol tri (meth) acrylate, EO modified glycerol tri (meth) acrylate, PO modified glycerol tri (meth) acrylate, caprolactone Modified trimethylolpropane (tri) acrylate, HPA modified trimethylolpropane tri (meth) acrylate, tris ((meth) acryloxyethyl) isocyanurate, dipentaerythritol hexa (meth) a Relate, caprolactone-modified dipentaerythritol hexa (meth) acrylate, dipentaerythritol hydroxy penta (meth) acrylate, dimethylol propane tetra (meth) acrylate, pentaerythritol ethoxy tetra (meth) acrylate.
 本実施の形態において用いられる熱重合開始剤(c)としては、ラジカル重合反応、開環重合反応に使用できる全ての熱重合開始剤が挙げられる。
 ラジカル重合反応に用いられる熱重合開始剤として、例えば、有機過酸化物、無機過酸化物、有機珪素過酸化物、ヒドロペルオキシド、アゾ化合物、チオール化合物、キノンおよびキノンジオキシム誘導体などが挙げられる。
 開環重合反応に用いられる熱重合開始剤として、例えば、マイクロカプセル中に酸や塩基を含有する重合開始剤を入れ、加熱することによってマイクロカプセルが破壊することによって内部の重合開始剤が流出し、硬化が開始するタイプの潜在性熱重合開始剤を選択することが好ましい。
 具体的には、旭化成ケミカルズ社製、ノバキュア(登録商標)を用いることが好ましい。
Examples of the thermal polymerization initiator (c) used in the present embodiment include all thermal polymerization initiators that can be used for radical polymerization reactions and ring-opening polymerization reactions.
Examples of the thermal polymerization initiator used in the radical polymerization reaction include organic peroxides, inorganic peroxides, organic silicon peroxides, hydroperoxides, azo compounds, thiol compounds, quinones, and quinonedioxime derivatives.
As a thermal polymerization initiator used in the ring-opening polymerization reaction, for example, a polymerization initiator containing an acid or a base is placed in the microcapsule, and the microcapsule is destroyed by heating, so that the internal polymerization initiator flows out. It is preferable to select a latent thermal polymerization initiator of a type that initiates curing.
Specifically, it is preferable to use NovaCure (registered trademark) manufactured by Asahi Kasei Chemicals Corporation.
 熱重合開始剤(c)は、樹脂(a)または有機化合物(b)との混合の容易性の観点から、20℃において液状であることが好ましい。
 熱重合開始剤(c)の含有量はレーザー彫刻印刷原版用熱硬化性樹脂組成物全体量に対し、0.1wt%以上10wt%以下であることが好ましく、より好ましくは0.5wt%以上5wt%以下であり、更に好ましくは1wt%以上5wt%以下である。
 熱重合開始剤(c)の含有率が上記範囲内であれば、レーザー彫刻印刷原版用熱硬化性樹脂組成物を十分に硬化させることができ、熱硬化物の表面の粘着性を低減することが可能となる。
The thermal polymerization initiator (c) is preferably liquid at 20 ° C. from the viewpoint of easy mixing with the resin (a) or the organic compound (b).
The content of the thermal polymerization initiator (c) is preferably 0.1 wt% or more and 10 wt% or less, more preferably 0.5 wt% or more and 5 wt% with respect to the total amount of the thermosetting resin composition for the laser engraving printing original plate. % Or less, and more preferably 1 wt% or more and 5 wt% or less.
When the content of the thermal polymerization initiator (c) is within the above range, the thermosetting resin composition for laser engraving printing original plate can be sufficiently cured, and the adhesiveness of the surface of the thermosetting product can be reduced. Is possible.
 好適な熱重合開始剤(c)の選択は、本発明の方法を実施する上で特に重要である。熱重合開始剤(c)の熱安定性は、通常、10時間半減期の温度10h-t1/2の方法によって、即ち、熱重合開始剤(c)の当初の量の50%が、10時間後に分解してフリーラジカルを形成する温度で示される。これに関する更なる詳細については、「Encyclopedia of Polymer Science and Engineering」,11巻、1頁以降、John Wiley & Sons,ニューヨーク,1988年、に示されている。
 特に好適な熱重合開始剤(c)は、通常、好ましくは少なくとも60℃、より好ましくは少なくとも70℃の10h-t1/2を有する。特に好ましくは80℃~150℃の10h-t1/2である。
The selection of a suitable thermal polymerization initiator (c) is particularly important for carrying out the process of the present invention. The thermal stability of the thermal polymerization initiator (c) is usually determined by a method with a 10 hour half-life temperature of 10 h-t 1/2 , ie 50% of the initial amount of the thermal polymerization initiator (c) is 10%. It is shown at the temperature at which it decomposes after time to form free radicals. Further details on this are given in “Encyclopedia of Polymer Science and Engineering”, Vol. 11, page 1 onwards, John Wiley & Sons, New York, 1988.
Particularly suitable thermal polymerization initiators (c) usually have a 10 h-t 1/2 of preferably at least 60 ° C., more preferably at least 70 ° C. Particularly preferred is 10 h-t 1/2 at 80 ° C. to 150 ° C.
 熱重合開始剤(c)としては、大気中での熱硬化性確保、取り扱い、熱硬化物の低硬度化の観点および熱硬化性樹脂組成物との相溶性の観点から有機過酸化物が好ましい。有機過酸化物を熱重合開始剤として用いた熱硬化性樹脂組成物の硬化物は、熱重合開始剤のみを光重合開始剤に置き換えた感光性樹脂組成物の硬化物に比較して、著しく硬度を低くすることができる。また、熱硬化時の温度条件を制御することによって硬度を広い範囲に設定することが可能である。熱硬化物を低硬度化させることによって、表面粗度の高い低級紙への印刷や、段ボール紙への印刷において、良好な品質の印刷物を得ることができる。 As the thermal polymerization initiator (c), an organic peroxide is preferable from the viewpoints of securing and handling thermosetting in the atmosphere, handling, reducing the hardness of the thermoset, and compatibility with the thermosetting resin composition. . The cured product of the thermosetting resin composition using the organic peroxide as the thermal polymerization initiator is remarkably different from the cured product of the photosensitive resin composition in which only the thermal polymerization initiator is replaced with the photopolymerization initiator. Hardness can be lowered. Further, it is possible to set the hardness in a wide range by controlling the temperature condition at the time of thermosetting. By reducing the hardness of the thermosetting product, it is possible to obtain a printed material of good quality in printing on low-quality paper with high surface roughness and in printing on corrugated cardboard.
 有機過酸化物としては、例えば、ペルオキシエステル類、ジペルオキシケタール類、ジアルキルペルオキシド類、ジアシルペルオキシド類、t-アルキルヒドロペルオキシド類が挙げられる。 Examples of the organic peroxide include peroxyesters, diperoxyketals, dialkyl peroxides, diacyl peroxides, and t-alkyl hydroperoxides.
 ペルオキシエステル類としては、例えば、過オクタン酸t-ブチル、過オクタン酸t-アミル、ペルオキシイソ酪酸t-ブチル、ペルオキシマレイン酸t-ブチル、過安息香酸t-アミル、ジペルオキシフタール酸ジ-t-ブチル、過安息香酸t-ブチル、過酢酸t-ブチルおよび2,5-ジ(ベンゾイルペルオキシ)-2,5-ジメチルヘキサンなどが挙げられる。
 ジペルオキシケタール類としては、例えば、1,1-ジ(t-アミルペルオキシ)シクロヘキサン、1,1-ジ(t-ブチルペルオキシ)シクロヘキサン、2,2-ジ(t-ブチルペルオキシ)ブタンおよびエチル3,3-ジ(t-ブチルペルオキシ)ブチレートなどが挙げられる。
 ジアルキルペルオキシド類としては、例えば、ジ-t-ブチルペルオキシド、t-ブチルクミルペルオキシド、ジクミルペルオキシドおよび2,5-ジ(t-ブチルペルオキシ)-2,5-ジメチルヘキサンなどが挙げられる。
 ジアシルペルオキシド類としては、例えば、ジベンゾイルペルオキシドおよびジアセチルペルオキシドなどが挙げられる。
 t-アルキルヒドロペルオキシド類としては、例えば、t-ブチルヒドロペルオキシド、t-アミルヒドロペルオキシド、ピナンヒドロペルオキシドおよびクミルヒドロペルオキシドなどが挙げられる。
Examples of peroxyesters include t-butyl peroctanoate, t-amyl peroctanoate, t-butyl peroxyisobutyrate, t-butyl peroxymaleate, t-amyl perbenzoate, di-peroxyphthalate di- Examples thereof include t-butyl, t-butyl perbenzoate, t-butyl peracetate and 2,5-di (benzoylperoxy) -2,5-dimethylhexane.
Examples of diperoxyketals include 1,1-di (t-amylperoxy) cyclohexane, 1,1-di (t-butylperoxy) cyclohexane, 2,2-di (t-butylperoxy) butane and ethyl 3 , 3-di (t-butylperoxy) butyrate.
Examples of the dialkyl peroxides include di-t-butyl peroxide, t-butylcumyl peroxide, dicumyl peroxide, and 2,5-di (t-butylperoxy) -2,5-dimethylhexane.
Examples of diacyl peroxides include dibenzoyl peroxide and diacetyl peroxide.
Examples of the t-alkyl hydroperoxides include t-butyl hydroperoxide, t-amyl hydroperoxide, pinane hydroperoxide and cumyl hydroperoxide.
 本実施の形態において、気泡を含有させるクッション層を形成する際には、熱重合開始剤として、好ましくは、アゾ化合物を挙げることができる。
 アゾ化合物としては、例えば、1-(t-ブチルアゾ)ホルムアミド、2-(t-ブチルアゾ)イソブチロニトリル、1-(t-ブチルアゾ)シクロヘキサンカルボニトリル、2-(t-ブチルアゾ)-2-メチルブタンニトリル、2,2’-アゾビス(2-アセトキシプロパン)、1,1’-アゾビス(シクロヘキサンカルボニトリル)、2,2’-アゾビス(イソブチロニトリル)および2,2’-アゾビス(2-メチルブタンニトリル)などが挙げられる。
In the present embodiment, when the cushion layer containing bubbles is formed, an azo compound can be preferably used as the thermal polymerization initiator.
Examples of the azo compound include 1- (t-butylazo) formamide, 2- (t-butylazo) isobutyronitrile, 1- (t-butylazo) cyclohexanecarbonitrile, 2- (t-butylazo) -2-methyl. Butanenitrile, 2,2'-azobis (2-acetoxypropane), 1,1'-azobis (cyclohexanecarbonitrile), 2,2'-azobis (isobutyronitrile) and 2,2'-azobis (2- Methylbutanenitrile) and the like.
 無機過酸化物として、例えば、Ba、Ca、Mg、Zn等の過酸化物を挙げることができる。
 有機珪素過酸化物として、例えば、Si-O-O-Si型、Si-O-O-C型、Si-O-O-R(アルキル)型の化合物を挙げることができる。
 チオール化合物として、例えば、6-ジブチルアミノ-1、3、5-トリアジン-2,4-ジチオール、メルカプトベンゾチアゾール、2-メルカプトイミダゾリンなどが挙げられる。
 キノンおよびキノンジオキシム誘導体としては、例えば、p-キノン、p-キノンジオキシムなどが挙げられる。
 ヒドロペルオキシドとしては、脂肪族および脂環式飽和ヒドロペルオキシド、芳香族側鎖にOOH基を有するヒドロペルオキシドが挙げられる。ヒドロペルオキシドとしては、例えば、メチルヒドロペルオキシド、エチルヒドロペルオキシド、プロピルヒドロペルオキシド、ブチルヒドロペルオキシド、イソプロピルヒドロペルオキシド、イソブチルヒドロペルオキシド、ヘキシルヒドロペルオキシド、オクチルヒドロペルオキシド、デシルヒドロペルオキシド、シクロペンチルヒドロペルオキシド、シクロヘキシルヒドロペルオキシド、ベンジルヒドロペルオキシド、1-フェニルエチルヒドロペルオキシド、ジフェニルメチルヒドロペルオキシド、トリフェニルメチルヒドロペルオキシド、テトラリンヒドロペルオキシド、9-フルオレニルヒドロペルオキシドなどが挙げられる。
Examples of inorganic peroxides include peroxides such as Ba, Ca, Mg, and Zn.
Examples of the organosilicon peroxide include Si—O—O—Si type, Si—O—O—C type, and Si—O—O—R (alkyl) type compounds.
Examples of the thiol compound include 6-dibutylamino-1,3,5-triazine-2,4-dithiol, mercaptobenzothiazole, 2-mercaptoimidazoline, and the like.
Examples of quinone and quinonedioxime derivatives include p-quinone and p-quinonedioxime.
Hydroperoxides include aliphatic and alicyclic saturated hydroperoxides, and hydroperoxides having OOH groups in the aromatic side chain. Examples of the hydroperoxide include methyl hydroperoxide, ethyl hydroperoxide, propyl hydroperoxide, butyl hydroperoxide, isopropyl hydroperoxide, isobutyl hydroperoxide, hexyl hydroperoxide, octyl hydroperoxide, decyl hydroperoxide, cyclopentyl hydroperoxide, and cyclohexyl hydroperoxide. Benzyl hydroperoxide, 1-phenylethyl hydroperoxide, diphenylmethyl hydroperoxide, triphenylmethyl hydroperoxide, tetralin hydroperoxide, 9-fluorenyl hydroperoxide and the like.
 本実施の形態のレーザー彫刻印刷原版用熱硬化性樹脂組成物には、無機系微粒子、有機系微粒子、有機無機複合微粒子などの微粒子を添加することができる。これらの微粒子を添加することにより熱硬化させて得られる樹脂硬化物の機械的物性の向上、樹脂硬化物表面の濡れ性改善、またレーザー彫刻印刷原版用熱硬化性樹脂組成物の粘度の調整、樹脂硬化物の粘弾性特性の調整などが可能となる。
 無機系微粒子または有機系微粒子の材質は特に限定するものではなく、公知のものを用いることができる。
 有機無機複合微粒子として、無機系微粒子の表面に有機物層または有機系微粒子を形成した微粒子、または有機系微粒子表面に無機物層または無機微粒子を形成した微粒子などを挙げることができる。
 樹脂硬化物の機械的物性を向上させる目的では、窒化珪素、窒化ホウ素、炭化珪素などの剛性の高い無機系微粒子またはポリイミドなどの有機系微粒子を用いることができる。
 得られた樹脂硬化物の耐溶剤特性を向上させる目的で、無機系微粒子や、使用する溶剤への膨潤特性の良好な材質で形成された有機系微粒子を添加することもできる。
Fine particles such as inorganic fine particles, organic fine particles, and organic-inorganic composite fine particles can be added to the thermosetting resin composition for a laser engraving printing original plate of the present embodiment. Improvement of mechanical properties of cured resin obtained by thermosetting by adding these fine particles, improvement of wettability of the surface of cured resin, and adjustment of viscosity of thermosetting resin composition for laser engraving printing original plate, It becomes possible to adjust the viscoelastic properties of the cured resin.
The material of the inorganic fine particles or organic fine particles is not particularly limited, and known materials can be used.
Examples of the organic-inorganic composite fine particles include fine particles in which an organic layer or organic fine particles are formed on the surface of the inorganic fine particles, or fine particles in which an inorganic layer or inorganic fine particles are formed on the surface of the organic fine particles.
For the purpose of improving the mechanical properties of the cured resin, inorganic fine particles having high rigidity such as silicon nitride, boron nitride, and silicon carbide, or organic fine particles such as polyimide can be used.
In order to improve the solvent resistance of the obtained resin cured product, inorganic fine particles or organic fine particles formed of a material having a good swelling property in the solvent to be used can be added.
 レーザー彫刻法により樹脂硬化物層表面または樹脂硬化物を貫通したパターンを形成する目的のために、レーザー彫刻時に発生する粘稠性液状残渣の吸着除去特性に優れる数平均粒子径が5nm以上10μm以下の多孔質微粒子または1次粒子の数平均粒子径が5nm以上100nm以下の無孔質微粒子を添加することが好適である。 For the purpose of forming a pattern that penetrates the surface of the resin cured product layer or the resin cured product by the laser engraving method, the number average particle diameter excellent in the adsorption removal property of the viscous liquid residue generated during laser engraving is 5 nm or more and 10 μm or less. It is preferable to add non-porous fine particles having a number average particle diameter of 5 nm to 100 nm.
 本実施の形態において、「多孔質微粒子」とは、細孔容積が0.1ml/g以上の微粒子を意味する。
 本実施の形態において、細孔容積は、窒素吸着法を用いて、-196℃における窒素の吸着等温線から求められる。
In the present embodiment, “porous fine particles” means fine particles having a pore volume of 0.1 ml / g or more.
In the present embodiment, the pore volume is determined from an adsorption isotherm of nitrogen at −196 ° C. using a nitrogen adsorption method.
 多孔質微粒子の細孔容積の好ましい範囲は、0.1ml/g以上10ml/g以下であり、より好ましくは、0.2ml/g以上5ml/g以下である。
 細孔容積が0.1ml/g以上である多孔質微粒子を用いることにより、レーザー彫刻時に発生する粘稠性液状残渣の吸収量が十分なものとなる。
 細孔容積が10ml/g以下であることにより、多孔質微粒子の機械的強度を確保することができる。
 多孔質微粒子の数平均粒径は、好ましくは100nm以上10μm以下であり、より好ましくは300nm以上5μm以下である。
 数平均粒子径が上記範囲内にある微粒子を用いた場合、樹脂(a)および有機化合物(b)との混合を行う際に粘度の上昇、気泡の巻き込み、粉塵の大量発生などの不都合を生じることなく、樹脂硬化物表面に凹凸が発生することもない。微粒子の平均粒子径は、レーザー散乱式粒子径分布測定装置を用いて測定した値である。
 本実施の形態において、数平均粒子径は、レーザー散乱式粒子径分布測定装置を用いて測定することができる。
The preferable range of the pore volume of the porous fine particles is 0.1 ml / g or more and 10 ml / g or less, and more preferably 0.2 ml / g or more and 5 ml / g or less.
By using porous fine particles having a pore volume of 0.1 ml / g or more, the absorption amount of the viscous liquid residue generated during laser engraving becomes sufficient.
When the pore volume is 10 ml / g or less, the mechanical strength of the porous fine particles can be ensured.
The number average particle diameter of the porous fine particles is preferably 100 nm or more and 10 μm or less, and more preferably 300 nm or more and 5 μm or less.
When fine particles having a number average particle diameter within the above range are used, problems such as increase in viscosity, entrainment of bubbles, and generation of a large amount of dust occur when mixing with the resin (a) and the organic compound (b). Without unevenness on the surface of the cured resin product. The average particle size of the fine particles is a value measured using a laser scattering type particle size distribution measuring device.
In the present embodiment, the number average particle size can be measured using a laser scattering type particle size distribution measuring apparatus.
 多孔質粒子としては、特に限定されるものではないが、例えば、多孔質シリカ、メソポーラスシリカ、シリカ-ジルコニア多孔質ゲル、ポーラスアルミナ、多孔質ガラスなどが挙げられる。 The porous particles are not particularly limited, and examples thereof include porous silica, mesoporous silica, silica-zirconia porous gel, porous alumina, and porous glass.
 本実施の形態において、「無孔質微粒子」とは、細孔容積が0.1ml/g未満の微粒子を意味する。
 無孔質微粒子の数平均粒子径は、好ましくは10nm以上100nm以下であり、より好ましくは10nm以上50nm以下である。
 数平均粒子径が上記範囲内にある微粒子を用いた場合、樹脂(a)および有機化合物(b)との混合を行う際に粘度の上昇、気泡の巻き込み、粉塵の大量発生などの不都合を生じることなく、樹脂硬化物表面に凹凸が発生することもない。
 無孔質微粒子の材質としては、例えば、アルミナ、シリカ、酸化ジルコニウム、チタン酸バリウム、チタン酸ストロンチウム、酸化チタン、窒化ケイ素、窒化ホウ素、炭化ケイ素、酸化クロム、酸化バナジウム、酸化錫、酸化ビスマス、酸化ゲルマニウム、ホウ素酸アルミニウム、酸化ニッケル、酸化モリブデン、酸化タングステン、酸化鉄、および酸化セリウムから選択される少なくとも1種類を主成分とする微粒子であることが好ましい。
 無孔質微粒子は、上記材質を用い、火炎加水分解法、アーク法、プラズマ法、沈降法、ゲル化法、溶融固体法のいずれかの方法で製造される微粒子であることが好ましい。火炎加水分解法、アーク法、プラズマ法は、熱分解法又は高熱法(乾式法)とも呼ばれている。また、沈降法、ゲル化法は湿式法とも呼ばれる方法である。これらのうち、乾式法、特に火炎加水分解法によるものが好ましい。
 無機微粒子は1種類または2種類以上のものを併用することもできる。
In the present embodiment, “nonporous fine particles” mean fine particles having a pore volume of less than 0.1 ml / g.
The number average particle diameter of the nonporous fine particles is preferably 10 nm or more and 100 nm or less, more preferably 10 nm or more and 50 nm or less.
When fine particles having a number average particle diameter within the above range are used, problems such as increase in viscosity, entrainment of bubbles, and generation of a large amount of dust occur when mixing with the resin (a) and the organic compound (b). Without unevenness on the surface of the cured resin product.
As the material of the nonporous fine particles, for example, alumina, silica, zirconium oxide, barium titanate, strontium titanate, titanium oxide, silicon nitride, boron nitride, silicon carbide, chromium oxide, vanadium oxide, tin oxide, bismuth oxide, It is preferably a fine particle mainly composed of at least one selected from germanium oxide, aluminum borate, nickel oxide, molybdenum oxide, tungsten oxide, iron oxide, and cerium oxide.
The nonporous fine particles are preferably fine particles produced by any one of the flame hydrolysis method, the arc method, the plasma method, the sedimentation method, the gelation method, and the molten solid method using the above materials. The flame hydrolysis method, the arc method, and the plasma method are also called a thermal decomposition method or a high heat method (dry method). The sedimentation method and the gelation method are also called wet methods. Of these, a dry method, particularly a flame hydrolysis method is preferred.
One kind or two or more kinds of inorganic fine particles can be used in combination.
 微粒子の粒子形状は特に限定するものではなく、球状、扁平状、針状、無定形、または表面に突起のある粒子などを使用することができる。特に耐磨耗性の観点からは、球状粒子が好ましい。
 微粒子の表面をシランカップリング剤、チタンカップリング剤、その他の有機化合物で被覆し表面改質処理を行い、より親水性化または疎水性化した粒子を用いることもできる。これらの微粒子は1種類もしくは2種類以上のものを選択できる。
 熱硬化性樹脂組成物に微粒子を用いる場合、樹脂(a)100質量部に対して、1質量部以上100質量部以下であることが好ましく、より好ましくは2質量部以上50質量部以下であることがより好ましく、更に好ましくは2質量部以上20質量部以下である。
The particle shape of the fine particles is not particularly limited, and spherical, flat, needle-like, amorphous, or particles having protrusions on the surface can be used. In particular, spherical particles are preferable from the viewpoint of wear resistance.
The surface of the fine particles may be coated with a silane coupling agent, a titanium coupling agent, or other organic compound and subjected to a surface modification treatment to make the particles more hydrophilic or hydrophobic. These fine particles can be selected from one type or two or more types.
When using microparticles | fine-particles for a thermosetting resin composition, it is preferable that they are 1 mass part or more and 100 mass parts or less with respect to 100 mass parts of resin (a), More preferably, they are 2 mass parts or more and 50 mass parts or less. More preferably, it is 2 parts by mass or more and 20 parts by mass or less.
 本実施の形態のレーザー彫刻印刷原版用熱硬化性樹脂組成物には、用途や目的に応じて、重合禁止剤、紫外線吸収剤、滑剤、界面活性剤、可塑剤、香料などを添加することができる。 A polymerization inhibitor, an ultraviolet absorber, a lubricant, a surfactant, a plasticizer, a fragrance, and the like can be added to the thermosetting resin composition for a laser engraving printing original plate according to the present embodiment, depending on the application and purpose. it can.
 本実施の形態において、レーザー彫刻印刷原版用熱硬化性樹脂組成物を熱硬化させて得られた樹脂硬化物は、有機化合物(b)の重合性不飽和基、または樹脂(a)と有機化合物(b)の重合性不飽和基が反応することにより3次元架橋構造が形成され、通常用いるエステル系、ケトン系、芳香族系、エーテル系、アルコール系、ハロゲン系溶剤に不溶化する。
 3次元架橋構造を形成する反応においては、有機化合物(b)同士、樹脂(a)同士、または樹脂(a)と有機化合物(b)との間で起こり、重合性不飽和基が消費される。本実施の形態においては、熱重合開始剤を用いて熱硬化させるので、熱重合開始剤が熱により分解されるため、樹脂硬化物を溶剤で抽出し、GC-MS法(ガスクロマトグラフィーで分離したものを質量分析する方法)、LC-MS法(液体クロマトグラフィーで分離したものを質量分析する方法)、GPC-MS法(ゲル浸透クロマトグラフィーで分離し質量分析する方法)、LC-NMR法(液体クロマトグラフィーで分離したものを核磁気共鳴スペクトルで分析する方法)を用いて解析することにより、未反応の熱重合開始剤および分解生成物を同定することができる。
 GPC-MS法、LC-MS法、GPC-NMR法を用いることにより、溶剤抽出物中の未反応の樹脂(a)、未反応の有機化合物(b)、および重合性不飽和基が反応して得られる比較的低分子量の生成物についても溶剤抽出物の分析から同定することができる。3次元架橋構造を形成した、溶剤に不溶の高分子量成分については、熱分解GC-MS法を用いることにより、高分子量体を構成する成分として、重合性不飽和基が反応して生成した部位が存在するかを検証することが可能である。熱分解GC-MS法により、例えば、メタクリレート基、アクリレート基、ビニル基などの重合性不飽和基が反応した部位が存在することを質量分析スペクトルパターンから推定することができる。
 熱分解GC-MS法とは、試料を加熱分解させ、生成するガス成分をガスクロマトグラフィーで分離した後、質量分析を行なう方法である。樹脂硬化物中に、未反応の重合性不飽和基又は重合性不飽和基が反応して得られた部位と共に、熱重合開始剤に由来する分解生成物や未反応の熱重合開始剤が検出されると、本実施の形態のレーザー彫刻印刷原版用熱硬化性樹脂組成物を熱硬化させて得られたものであると結論付けることができる。
 レーザー彫刻印刷原版用熱硬化性樹脂組成物中の樹脂(a)または熱重合開始剤(c)は、GPC法またはLC法などの液体クロマトグラフィーを用いて分離精製後、核磁気共鳴スペクトル法(NMR法)を用いて分子構造を同定することができる。水素原子に着目したNMR法(H-NMR法)を用いて、官能基特有の化学シフトを解析することにより、分子中にどのような官能基が存在するか同定することができ、分子鎖中に特定の結合や官能基がどの程度存在するかも定量できる。樹脂(a)または有機化合物(b)中にカーボネート結合が存在していることが好ましいが、これらの方法から定量的に同定することができる。
In the present embodiment, the cured resin obtained by thermosetting the thermosetting resin composition for laser engraving printing original plate is a polymerizable unsaturated group of organic compound (b), or resin (a) and organic compound. By reacting the polymerizable unsaturated group (b), a three-dimensional cross-linked structure is formed and insolubilized in a commonly used ester-based, ketone-based, aromatic-based, ether-based, alcohol-based or halogen-based solvent.
In the reaction for forming a three-dimensional crosslinked structure, it occurs between the organic compounds (b), between the resins (a), or between the resin (a) and the organic compound (b), and the polymerizable unsaturated group is consumed. . In this embodiment, since thermosetting is performed using a thermal polymerization initiator, the thermal polymerization initiator is decomposed by heat. Therefore, the resin cured product is extracted with a solvent and separated by GC-MS (gas chromatography). LC-MS method (method for mass spectrometry of those separated by liquid chromatography), GPC-MS method (method of mass spectrometry by separation by gel permeation chromatography), LC-NMR method An unreacted thermal polymerization initiator and a decomposition product can be identified by analysis using a method (analysis of a component separated by liquid chromatography using a nuclear magnetic resonance spectrum).
By using the GPC-MS method, the LC-MS method, and the GPC-NMR method, the unreacted resin (a), the unreacted organic compound (b), and the polymerizable unsaturated group in the solvent extract are reacted. The relatively low molecular weight product obtained in this way can also be identified from the analysis of the solvent extract. For high molecular weight components that are insoluble in solvents and that form a three-dimensional cross-linked structure, the site formed by the reaction of a polymerizable unsaturated group as a component constituting the high molecular weight body by using the pyrolysis GC-MS method Can be verified. By the pyrolysis GC-MS method, it can be estimated from the mass spectrometry spectrum pattern that there is a site where a polymerizable unsaturated group such as a methacrylate group, an acrylate group, or a vinyl group has reacted.
The pyrolysis GC-MS method is a method in which a sample is thermally decomposed and a gas component to be generated is separated by gas chromatography and then mass spectrometry is performed. In addition to the unreacted polymerizable unsaturated group or the site obtained by reacting the polymerizable unsaturated group in the cured resin, the decomposition product derived from the thermal polymerization initiator and the unreacted thermal polymerization initiator are detected. Then, it can be concluded that it was obtained by thermosetting the thermosetting resin composition for laser engraving printing original plate of the present embodiment.
The resin (a) or the thermal polymerization initiator (c) in the thermosetting resin composition for laser engraving printing original plate is separated and purified using liquid chromatography such as GPC method or LC method, followed by nuclear magnetic resonance spectroscopy ( NMR method) can be used to identify the molecular structure. By analyzing the chemical shift peculiar to a functional group using an NMR method focusing on hydrogen atoms ( 1 H-NMR method), it is possible to identify what functional group exists in the molecule, The amount of a specific bond or functional group present can be quantified. The carbonate bond is preferably present in the resin (a) or the organic compound (b), but can be quantitatively identified from these methods.
 本実施の形態のレーザー彫刻印刷原版は、支持体と、支持体上に積層される樹脂硬化物層と、からなり、樹脂硬化物層が本実施の形態のレーザー彫刻印刷原版用熱硬化性樹脂組成物を熱硬化させて得られる層である、印刷原版である。
 本実施の形態のレーザー彫刻印刷原版は、以下のレーザー彫刻印刷原版の製造方法により製造される。
 本実施の形態においては、樹脂硬化物層が熱硬化して得られる層であるため、微細パターンの形成機能が重要な要素である感光性樹脂組成物の設計思想とは異なり、光を用いて微細なパターンの形成を行う必要がなく、全面露光により硬化させることにより、必要な機械的強度を確保できればよいため、材料の選定において自由度が極めて高い。
The laser engraving printing original plate of the present embodiment is composed of a support and a cured resin layer laminated on the support, and the cured resin layer is a thermosetting resin for the laser engraving printing original plate of the present embodiment. It is a printing original plate which is a layer obtained by thermosetting the composition.
The laser engraving printing original plate of the present embodiment is manufactured by the following laser engraving printing original plate manufacturing method.
In this embodiment, since the cured resin layer is a layer obtained by thermosetting, unlike the design concept of the photosensitive resin composition in which the function of forming a fine pattern is an important element, light is used. There is no need to form a fine pattern, and it is sufficient that the necessary mechanical strength can be ensured by curing by full exposure, so that the degree of freedom in selecting a material is extremely high.
 本実施の形態のレーザー彫刻印刷原版の製造方法は、(i)本実施の形態のレーザー彫刻印刷原版用熱硬化性樹脂組成物を、支持体上に塗布し樹脂層を形成する工程と、(ii)前記樹脂層を加熱する工程と、を含む製造方法である。 The method for producing a laser engraving printing original plate according to the present embodiment includes (i) a step of applying the thermosetting resin composition for laser engraving printing original plate according to the present embodiment on a support to form a resin layer; and ii) a step of heating the resin layer.
 (i)の工程においては、溶剤を使用しないことが、塗布工程を簡略化する観点、樹脂中に気泡を有しない樹脂層を形成する観点から好ましい。 In the step (i), it is preferable not to use a solvent from the viewpoint of simplifying the coating process and forming a resin layer having no bubbles in the resin.
 本実施の形態において、レーザー彫刻印刷原版用熱硬化性樹脂組成物を、支持体上に塗布する方法は、既存の塗布方法を用いることができる。
 当該塗布方法としては、例えば、注型法、ポンプや押し出し機などの機械で樹脂をノズルやダイスから押し出し、ブレードで厚みを合わせる、ロールによりカレンダー加工して厚みを合わせる方法など、スプレーなどを用いて噴霧する方法が例示できる。
 熱硬化性樹脂組成物の熱分解を起こさない範囲で加熱しながら成形を行うことも可能である。また、必要に応じて圧延処理、研削処理などをほどこしてもよい。
 支持体上に塗布する際には、通常はPETなどのフィルムやニッケル、アルミニウムなどの金属などの素材からなるシート状支持体上に塗布する場合が多いが、直接印刷機のシリンダー上または円筒状支持体(スリーブ)に塗布することも好ましい。
 円筒状支持体が、繊維強化プラスチック、フィルム強化プラスチック、金属、ゴムから選択される少なくとも1種類の材料を構成成分とする円筒状支持体であることが好ましい。
 円筒状支持体としては、例えば、ガラス繊維、アラミド繊維、炭素繊維などの繊維で強化されたポリエステル樹脂、エポキシ樹脂などのプラスチック製スリーブ、ポリエチレンテレフタレートなどのポリエステルチューブなどの円筒状支持体が挙げられる。
 円筒状支持体は中空状であることが、印刷版の軽量化および取り扱いの容易さの観点から好ましい。
In this Embodiment, the existing coating method can be used for the method of apply | coating the thermosetting resin composition for laser engraving printing original plates on a support body.
As the coating method, for example, a casting method, a method of extruding a resin from a nozzle or a die with a machine such as a pump or an extruder, adjusting the thickness with a blade, adjusting the thickness by calendaring with a roll, etc. are used. The method of spraying can be illustrated.
It is also possible to perform molding while heating in a range that does not cause thermal decomposition of the thermosetting resin composition. Moreover, you may perform a rolling process, a grinding process, etc. as needed.
When applying on a support, it is usually applied on a sheet-like support made of a material such as a film such as PET or a metal such as nickel or aluminum. It is also preferable to apply to a support (sleeve).
The cylindrical support is preferably a cylindrical support having at least one material selected from fiber reinforced plastic, film reinforced plastic, metal, and rubber as a constituent component.
Examples of the cylindrical support include cylindrical supports such as polyester resins reinforced with fibers such as glass fibers, aramid fibers, and carbon fibers, plastic sleeves such as epoxy resins, and polyester tubes such as polyethylene terephthalate. .
The cylindrical support is preferably hollow from the viewpoint of weight reduction of the printing plate and ease of handling.
 本実施の形態において、シート状支持体または円筒状支持体の役割は、樹脂硬化物の寸法安定性を確保することである。
 支持体として、寸法安定性の高いものを選択することが好ましく、寸法安定性は、線熱膨張係数を用いて評価することができる。
 支持体の寸法安定性の観点で、支持体の材料の線熱膨張係数は、好ましくは100ppm/℃以下であり、より好ましくは70ppm/℃以下である。
 支持体の材料としては、例えば、ポリエステル樹脂、ポリイミド樹脂、ポリアミド樹脂、ポリアミドイミド樹脂、ポリエーテルイミド樹脂、ポリビスマレイミド樹脂、ポリスルホン樹脂、ポリカーボネート樹脂、ポリフェニレンエーテル樹脂、ポリフェニレンチオエーテル樹脂、ポリエーテルスルホン樹脂、全芳香族ポリエステル樹脂からなる液晶樹脂、全芳香族ポリアミド樹脂、エポキシ樹脂などが挙げられる。
In the present embodiment, the role of the sheet-like support or the cylindrical support is to ensure the dimensional stability of the cured resin.
It is preferable to select a support having high dimensional stability, and the dimensional stability can be evaluated using a linear thermal expansion coefficient.
From the viewpoint of dimensional stability of the support, the linear thermal expansion coefficient of the material of the support is preferably 100 ppm / ° C. or less, more preferably 70 ppm / ° C. or less.
Examples of the support material include polyester resin, polyimide resin, polyamide resin, polyamideimide resin, polyetherimide resin, polybismaleimide resin, polysulfone resin, polycarbonate resin, polyphenylene ether resin, polyphenylene thioether resin, and polyethersulfone resin. , Liquid crystal resins made of wholly aromatic polyester resins, wholly aromatic polyamide resins, and epoxy resins.
 支持体としては、これらの樹脂の積層体として用いることもできる。また、多孔質性のシート、例えば繊維を編んで形成したクロスや、不織布、フィルムに細孔を形成したものなどをシート状支持体として用いることができる。
 シート状支持体として多孔質性シートを用いる場合、レーザー彫刻印刷原版用熱硬化性樹脂組成物を孔に含浸させた後に熱硬化させることで、樹脂硬化物層とシート状支持体とが一体化するために高い接着性を得ることができる。クロスまたは不織布を形成する繊維としては、例えば、ガラス繊維、アルミナ繊維、炭素繊維、アルミナ・シリカ繊維、ホウ素繊維、高珪素繊維、チタン酸カリウム繊維、サファイア繊維などの無機系繊維、木綿、麻などの天然繊維、レーヨン、アセテートなどの半合成繊維、ナイロン、ポリエステル、アクリル、ビニロン、ポリ塩化ビニル、ポリオレフィン、ポリウレタン、ポリイミド、アラミドなどの合成繊維が挙げられる。
 バクテリアの生成するセルロースは、高結晶性ナノファイバーであり、薄くて寸法安定性の高い不織布を作製することのできる材料であることから好適な支持体の材料である。
As a support, it can also be used as a laminated body of these resins. Moreover, a porous sheet, for example, a cloth formed by knitting fibers, a nonwoven fabric, or a film in which pores are formed can be used as the sheet-like support.
When a porous sheet is used as the sheet-like support, the resin cured product layer and the sheet-like support are integrated by impregnating the holes with the thermosetting resin composition for laser engraving printing original plate. Therefore, high adhesiveness can be obtained. Examples of fibers that form cloth or nonwoven fabric include glass fibers, alumina fibers, carbon fibers, alumina / silica fibers, boron fibers, high silicon fibers, potassium titanate fibers, sapphire fibers, and other inorganic fibers, cotton, hemp, etc. Natural fibers, semi-synthetic fibers such as rayon and acetate, and synthetic fibers such as nylon, polyester, acrylic, vinylon, polyvinyl chloride, polyolefin, polyurethane, polyimide, and aramid.
Cellulose produced by bacteria is a highly crystalline nanofiber, and is a material for producing a thin nonwoven fabric with high dimensional stability, which is a suitable support material.
 (ii)の工程においては、80℃以上250℃以下に加熱することが好ましく、より好ましくは80℃以上200℃以下であり、更に好ましくは100℃以上150℃以下である。
 本実施の形態において、上記加熱温度は、樹脂層表面の温度を意味する。
 加熱温度が、上記範囲内であれば、支持体の寸法安定性を確保することが可能である。
 樹脂層を加熱して樹脂硬化層とする際に、レーザー彫刻印刷原版用熱硬化性樹脂組成物を、円筒状支持体上に塗布した場合には、円筒状支持体を回転させながら加熱することにより重力方向の液ダレを抑制できるため好適である。
In the step (ii), it is preferably heated to 80 ° C. or higher and 250 ° C. or lower, more preferably 80 ° C. or higher and 200 ° C. or lower, and further preferably 100 ° C. or higher and 150 ° C. or lower.
In the present embodiment, the heating temperature means the temperature of the resin layer surface.
When the heating temperature is within the above range, the dimensional stability of the support can be ensured.
When the resin layer is heated to form a cured resin layer, when the thermosetting resin composition for laser engraving printing original plate is applied on the cylindrical support, it is heated while rotating the cylindrical support. This is preferable because liquid dripping in the direction of gravity can be suppressed.
 (ii)の工程においては、樹脂層を加熱する方法として、熱線を照射する方法、熱風を吹きつける方法、熱風が対流する雰囲気に曝される方法、加熱したロールと接触させる方法から選択される少なくとも1種類の方法を使用することが好ましい。特に作業性の容易さの観点から熱線を照射する方法、加熱したロールと接触させる方法が好ましい。
 熱線としては、近赤外線、赤外線を挙げることができる。
In the step (ii), the method for heating the resin layer is selected from a method of irradiating hot rays, a method of blowing hot air, a method of exposing to an atmosphere where hot air is convected, and a method of contacting with a heated roll. It is preferred to use at least one method. In particular, from the viewpoint of ease of workability, a method of irradiating with heat rays and a method of contacting with a heated roll are preferable.
Examples of the heat rays include near infrared rays and infrared rays.
 本実施の形態においてレーザー彫刻印刷原版用熱硬化性樹脂組成物を熱硬化させて得られる樹脂硬化物からなる樹脂硬化物層の厚みは、その使用目的に応じて50μm以上50mm以下の範囲で任意に設定することができるが、100μm以上10mm以下であることが好適である。
 本実施の形態において、組成の異なるレーザー彫刻印刷原版用樹脂組成物を樹脂層として複数積層して熱硬化した樹脂硬化物層であってもよい。
In the present embodiment, the thickness of the cured resin layer made of the cured resin obtained by thermosetting the thermosetting resin composition for laser engraving printing original plate is arbitrary within a range of 50 μm or more and 50 mm or less depending on the purpose of use. However, it is preferably 100 μm or more and 10 mm or less.
In the present embodiment, a resin cured product layer obtained by laminating a plurality of resin compositions for laser engraving printing original plates having different compositions as a resin layer and thermosetting the resin composition may be used.
 本実施の形態において、樹脂硬化物層と支持体との間に、クッション層を有することもできる。
 クッション層は、印刷工程での振動による衝撃を吸収する役割を果たす層である。
 クッション層としては、ショアA硬度が10度以上70度以下、またはASKER-C型硬度計で測定したASKER-C硬度が20度以上85度以下のエラストマー層であることが好ましい。
 ショアA硬度が10度以上またはASKER-C硬度が20度以上である場合、クッション層が適度に変形するため、印刷品質を確保することができる。
 ショアA硬度が70度以下またはASKER-C硬度が85度以下であれば、クッション層としての役割を果たすことができる。
 好ましくは、ショアA硬度は、20度以上60度以下であり、ASKER-C硬度では45度以上75度以下である。
In the present embodiment, a cushion layer may be provided between the cured resin layer and the support.
A cushion layer is a layer which plays the role which absorbs the impact by the vibration in a printing process.
The cushion layer is preferably an elastomer layer having a Shore A hardness of 10 ° to 70 °, or an ASKER-C hardness of 20 ° to 85 ° as measured with an ASKER-C hardness tester.
When the Shore A hardness is 10 degrees or more or the ASKER-C hardness is 20 degrees or more, the cushion layer is appropriately deformed, so that the printing quality can be ensured.
If the Shore A hardness is 70 degrees or less or the ASKER-C hardness is 85 degrees or less, it can serve as a cushion layer.
Preferably, the Shore A hardness is 20 degrees or more and 60 degrees or less, and the ASKER-C hardness is 45 degrees or more and 75 degrees or less.
 本実施の形態において、ショアA硬度とASKER-C硬度は、クッション層に使用する材質により使い分けることが好ましい。
 2種類の硬度の違いは、測定に用いる硬度計の押針形状の違いに由来する。樹脂硬化物層が均一な構成となる場合、ショアA硬度を指標として用いることが好ましく、発泡ポリウレタン、発泡ポリエチレンなどの発泡性基材のように樹脂硬化物層内が不均一な構成となる場合には、ASKER-C硬度を指標として用いることが好ましい。
 ショアA硬度およびASKER-C硬度は、JIS K7312規格に準拠する測定法である。
In the present embodiment, it is preferable that the Shore A hardness and the ASKER-C hardness are properly used depending on the material used for the cushion layer.
The difference between the two types of hardness stems from the difference in the shape of the pushers of the hardness meter used for measurement. When the cured resin layer has a uniform structure, it is preferable to use Shore A hardness as an index, and when the cured resin layer has a non-uniform structure, such as a foaming base material such as foamed polyurethane and foamed polyethylene. It is preferable to use ASKER-C hardness as an index.
Shore A hardness and ASKER-C hardness are measurement methods based on JIS K7312 standard.
 クッション層は、特に限定せず、熱可塑性エラストマー、光硬化型エラストマー、熱硬化型エラストマーなどゴム弾性を有するものであれば特に限定されるものではない。
 クッション層を形成する材料中に中空微粒子や気泡を多量に含有させることにより、より高いクッション性を発現させることができる。
 中空微粒子や気泡を含有させたクッション層とする場合には、厚く硬化させることができるので、熱硬化型エラストマーを材料として選択することが好ましい。
The cushion layer is not particularly limited, and is not particularly limited as long as it has rubber elasticity such as a thermoplastic elastomer, a photocurable elastomer, and a thermosetting elastomer.
By containing a large amount of hollow fine particles and bubbles in the material forming the cushion layer, higher cushioning properties can be expressed.
When a cushion layer containing hollow fine particles or bubbles is used, it can be cured thickly. Therefore, it is preferable to select a thermosetting elastomer as a material.
 クッション層は、数平均粒子径が0.1μm以上500μm以下の中空微粒子、または数平均径が0.1μm以上500μm以下の気泡を有することが好ましい。該中空微粒子の表面に無機系微粒子が付着しているものを用いることができる。
 クッション層の性能のばらつきを抑制する観点から、中空微粒子を用いることが好ましい。中空微粒子の中でも、有機化合物から殻が形成されたものが特に好ましい。
The cushion layer preferably has hollow fine particles having a number average particle diameter of 0.1 μm or more and 500 μm or less, or bubbles having a number average diameter of 0.1 μm or more and 500 μm or less. Those having inorganic fine particles attached to the surface of the hollow fine particles can be used.
From the viewpoint of suppressing variations in performance of the cushion layer, it is preferable to use hollow fine particles. Among the hollow fine particles, those in which a shell is formed from an organic compound are particularly preferable.
 中空微粒子としては、熱可塑性エラストマーを隔壁とし内部に揮発性有機系液体を含有する熱膨張性微粒子を加熱することによって膨張させた中空微粒子であることが好ましい。熱膨張の加熱温度は、60℃以上250℃以下であり、より好ましくは100℃以上200℃以下であることが好ましい。通常用いられる熱可塑性エラストマーとしては、ポリ塩化ビニリデン、ポリアクリロニトリル、ポリメチルメタクリレートなどを挙げることができる。また、揮発性有機系液体としては、ブタン、イソブタン、ブテン、イソブテン、ペンタン、イソペンタン、ネオペンタン、ヘキサン、ヘプテンなどの炭化水素が挙げられる。熱膨張性微粒子を用いることにより、熱膨張した時に比較的粒子径の揃った独立気泡を形成できる。また、隔壁は無機系微粒子でコーティングされていてもよい。無機系微粒子としては、シリカ、炭酸カルシウム、酸化チタンなどが挙げられる。 The hollow fine particles are preferably hollow fine particles expanded by heating thermally expandable fine particles containing a volatile organic liquid inside with a thermoplastic elastomer as a partition wall. The heating temperature for thermal expansion is 60 ° C. or higher and 250 ° C. or lower, and more preferably 100 ° C. or higher and 200 ° C. or lower. Examples of the thermoplastic elastomer usually used include polyvinylidene chloride, polyacrylonitrile, polymethyl methacrylate and the like. Examples of the volatile organic liquid include hydrocarbons such as butane, isobutane, butene, isobutene, pentane, isopentane, neopentane, hexane, and heptene. By using thermally expandable fine particles, closed cells having a relatively uniform particle diameter can be formed when thermally expanded. Moreover, the partition may be coated with inorganic fine particles. Examples of inorganic fine particles include silica, calcium carbonate, and titanium oxide.
 クッション層の密度は、0.1g/cm以上0.9g/cm以下であることが好ましく、より好ましくは0.3g/cm以上0.7g/cm以下であり、更に好ましくは0.4g/cm以上0.6g/cm以下である。
 クッション層の密度が上記範囲内であれば、印刷工程においてレーザー彫刻層である樹脂硬化物層にかかる衝撃を充分に吸収することができる。
 クッション層に用いる熱可塑性エラストマーとしては、例えば、スチレン系熱可塑性エラストマーであるSBS(ポリスチレン-ポリブタジエン-ポリスチレン)、SIS(ポリスチレン-ポリイソプレン-ポリスチレン)、SEBS(ポリスチレン-ポリエチレン/ポリブチレン-ポリスチレン)など、オレフィン系熱可塑性エラストマー、ウレタン系熱可塑性エラストマー、エステル系熱可塑性エラストマー、アミド系熱可塑性エラストマー、シリコン系熱可塑性エラストマー、フッ素系熱可塑性エラストマーなどが挙げられる。
 光硬化型エラストマーとしては、前記熱可塑性エラストマーに光重合性モノマー、可塑剤および光重合開始剤などを混合したもの、液状樹脂に光重合性モノマー、光重合開始剤などを混合した液状感光性樹脂組成物などを挙げることができる。
The density of the cushion layer is preferably 0.1 g / cm 3 or more and 0.9 g / cm 3 or less, more preferably 0.3 g / cm 3 or more and 0.7 g / cm 3 or less, and still more preferably 0. .4g / cm 3 or more 0.6g / cm 3 or less.
When the density of the cushion layer is within the above range, the impact applied to the cured resin layer that is the laser engraving layer in the printing process can be sufficiently absorbed.
Examples of the thermoplastic elastomer used for the cushion layer include SBS (polystyrene-polybutadiene-polystyrene), SIS (polystyrene-polyisoprene-polystyrene), and SEBS (polystyrene-polyethylene / polybutylene-polystyrene), which are styrenic thermoplastic elastomers. Examples include olefin-based thermoplastic elastomers, urethane-based thermoplastic elastomers, ester-based thermoplastic elastomers, amide-based thermoplastic elastomers, silicon-based thermoplastic elastomers, and fluorine-based thermoplastic elastomers.
Examples of the photocurable elastomer include those obtained by mixing the thermoplastic elastomer with a photopolymerizable monomer, a plasticizer and a photopolymerization initiator, and a liquid photosensitive resin obtained by mixing a photopolymerizable monomer and a photopolymerization initiator with a liquid resin. A composition etc. can be mentioned.
 クッション層は、発泡ポリウレタン、発泡ポリエチレンなどの材質で、独立または連続気泡を層内に有するクッション層であってもよく、市販品として入手可能なクッション材、クッションテープを使用することもできる。
 片面または両面に接着剤または粘着剤が塗布されたクッション層を支持体と樹脂硬化物層の間に設けることもできる。
The cushion layer may be a cushion layer made of a material such as polyurethane foam or polyethylene foam, and may have independent or open cells in the layer, and commercially available cushion materials and cushion tapes may be used.
A cushion layer in which an adhesive or a pressure-sensitive adhesive is applied on one side or both sides may be provided between the support and the cured resin layer.
 本実施の形態の樹脂硬化物層の表面に改質層を形成させることにより、印刷基材表面のタックの低減、インク濡れ性の向上を行うこともできる。
 改質層としては、シランカップリング剤またはチタンカップリング剤などの表面水酸基と反応する化合物で処理した被膜、または多孔質無機粒子を含有するポリマーフィルムを挙げることができる。
By forming a modified layer on the surface of the cured resin layer of the present embodiment, it is possible to reduce the tack on the surface of the printing substrate and improve the ink wettability.
Examples of the modified layer include a film treated with a compound that reacts with a surface hydroxyl group such as a silane coupling agent or a titanium coupling agent, or a polymer film containing porous inorganic particles.
 印刷原版を、レーザー彫刻法を用いて凹部を形成して印刷版として使用する場合、レーザー彫刻法においては、形成したい画像をデジタル型のデータとしてコンピューターを利用してレーザー装置を操作し、印刷原版にレリーフ画像を作成する。レーザー彫刻に用いるレーザーは、樹脂硬化物層が吸収を有する波長を含むものであればどのようなものを用いてもよいが、彫刻を高速度で行うためには出力の高いものが望ましく、炭酸ガスレーザーやYAGレーザー、半導体レーザーなどの赤外線または赤外線放出固体レーザーが好ましいものの一つである。また、可視光線領域に発振波長を有するYAGレーザーの第2高調波、銅蒸気レーザー、紫外線領域に発振波長を有する紫外線レーザー、例えばエキシマレーザー、第3または第4高調波へ波長変換したYAGレーザーは、有機分子の結合を切断するアブレージョン加工が可能であり、微細加工に適する。また、レーザーは連続照射でも、パルス照射でもよい。
 レーザーによる彫刻は酸素含有ガス下、一般には空気存在下もしくは気流下に実施するが、炭酸ガス、窒素ガス下でも実施できる。彫刻終了後、レリーフ印刷版面にわずかに発生する粉末状もしくは液状の物質は適当な方法、例えば溶剤や界面活性剤の入った水などで洗いとる方法、高圧スプレーなどにより水系洗浄剤を照射する方法、高圧スチームを照射する方法などを用いて除去してもよい。
When the printing original plate is used as a printing plate by forming a recess using the laser engraving method, in the laser engraving method, the laser device is operated by using a computer as a digital data for the image to be formed, and the printing original plate Create a relief image. Any laser may be used for the laser engraving as long as the cured resin layer includes a wavelength having absorption, but in order to perform engraving at a high speed, a laser with a high output is desirable. An infrared or infrared emitting solid laser such as a gas laser, YAG laser, or semiconductor laser is preferable. Further, the second harmonic of a YAG laser having an oscillation wavelength in the visible light region, a copper vapor laser, an ultraviolet laser having an oscillation wavelength in the ultraviolet region, such as an excimer laser, and a YAG laser that has been wavelength-converted to the third or fourth harmonic are: It can be ablated by cutting the bonds of organic molecules and is suitable for fine processing. The laser may be continuous irradiation or pulse irradiation.
Laser engraving is carried out in an oxygen-containing gas, generally in the presence of air or an air stream, but can also be carried out under carbon dioxide or nitrogen gas. After engraving is finished, the powdery or liquid substance slightly generated on the relief printing plate surface is washed with an appropriate method such as water containing a solvent or a surfactant, or a water-based cleaning agent is irradiated by high pressure spraying. Alternatively, it may be removed using a method of irradiating high-pressure steam.
 本実施の形態のレーザー彫刻印刷原版用熱硬化性樹脂組成物は、1次粒子の数平均粒子径が5nm以上10μm以下の顔料を、熱硬化性樹脂組成物全体量の0.1wt%以上30wt%以下でさらに含有することも好適である。
 1次粒子の数平均粒子径は、好ましくは10nm以上1μm以下であり、より好ましくは10nm以上100nm以下である。
 1次粒子の数平均粒子径が、上記範囲内であれば、レーザー彫刻パターンの視認性を向上させる効果がある。特に青色顔料、赤色顔料を用いることが好ましい。カーボンブラック、カーボンナノチューブ、グラファイト、活性炭などの黒色顔料の場合、700nmから3μmの近赤外線領域の波長に発振波長を有するレーザー光源を用いてレーザー彫刻する際に、レーザー光を吸収することができるので、レーザー彫刻を可能とする効果を有する。
In the thermosetting resin composition for a laser engraving printing original plate of the present embodiment, a pigment having a primary particle number average particle diameter of 5 nm or more and 10 μm or less is 0.1 wt% or more and 30 wt% of the total amount of the thermosetting resin composition. It is also suitable to contain further in% or less.
The number average particle diameter of the primary particles is preferably 10 nm or more and 1 μm or less, and more preferably 10 nm or more and 100 nm or less.
If the number average particle diameter of the primary particles is within the above range, there is an effect of improving the visibility of the laser engraving pattern. In particular, it is preferable to use a blue pigment or a red pigment. In the case of black pigments such as carbon black, carbon nanotubes, graphite and activated carbon, laser light can be absorbed when laser engraving is performed using a laser light source having an oscillation wavelength in the near-infrared region of 700 nm to 3 μm. And has the effect of enabling laser engraving.
 本実施の形態において、レーザー光を照射し凹部を形成する彫刻後に、印刷版表面に残存する粉末状または粘性のある液状カスを除去する工程に引き続き、パターンを形成した印刷版表面に波長200nm~450nmの光を照射する後露光を実施することが好適であり、表面のタック除去に効果がある方法である。
 後露光は大気中、不活性ガス雰囲気中、水中のいずれの環境で行うこともでき、後露光工程前に印刷版表面を、水素引き抜き型光重合開始剤を含む処理液で処理し露光してもよい。
 水素引き抜き型光重合開始剤を含む処理液中に印刷版を浸漬した状態で露光してもよい。
In this embodiment, after engraving to irradiate a laser beam to form a recess, and subsequently removing the powdery or viscous liquid residue remaining on the surface of the printing plate, the surface of the printing plate on which the pattern is formed has a wavelength of 200 nm to It is preferable to carry out post-exposure by irradiating light of 450 nm, which is an effective method for removing tack on the surface.
The post-exposure can be performed in any environment of air, inert gas atmosphere, and water. Before the post-exposure process, the printing plate surface is treated with a treatment liquid containing a hydrogen abstraction type photopolymerization initiator and exposed. Also good.
You may expose in the state which immersed the printing plate in the process liquid containing a hydrogen drawing type photoinitiator.
 本実施の形態の印刷版は、前記レーザー彫刻法を用いて凹部を形成することで得られる印刷版である。
また、本実施の形態の別の形態の印刷版は、前記凹部が形成することで得られた印刷版を、熱可塑性樹脂、熱硬化性樹脂、光硬化性樹脂に接触させて、前記凹部に対応する凸部を熱可塑性樹脂、熱硬化性樹脂、光硬化性樹脂に転写し、該熱可塑性樹脂、熱硬化性樹脂、光硬化性樹脂を硬化せしめることにより得られる印刷版であってもよい。
The printing plate of the present embodiment is a printing plate obtained by forming a recess using the laser engraving method.
In another form of the present embodiment, the printing plate obtained by forming the concave portion is brought into contact with a thermoplastic resin, a thermosetting resin, a photocurable resin, and the concave portion is formed. It may be a printing plate obtained by transferring the corresponding convex portions to a thermoplastic resin, a thermosetting resin, or a photocurable resin, and curing the thermoplastic resin, thermosetting resin, or photocurable resin. .
 印刷版は、フレキソ印刷、レタープレス印刷、ドライオフセット印刷、グラビア印刷、ロータリースクリーン印刷から選択される少なくとも1種類の印刷用途で用いられる。また、前述の通り、印刷版を型として使用し、該印刷版表面と、熱可塑性樹脂、熱硬化性樹脂、光硬化性樹脂が接触し、前記印刷版表面の凹部パターンが転写される用途で用いることもできる。 The printing plate is used in at least one kind of printing application selected from flexographic printing, letter press printing, dry offset printing, gravure printing, and rotary screen printing. Further, as described above, the printing plate is used as a mold, and the printing plate surface is brought into contact with the thermoplastic resin, thermosetting resin, and photocurable resin, and the concave pattern on the printing plate surface is transferred. It can also be used.
 以下、本実施の形態を実施例および比較例によってさらに説明するが、本実施の形態はこれらの実施例のみに限定されるものではない。なお、本実施の形態に用いられる評価方法および測定方法は以下のとおりである。 Hereinafter, the present embodiment will be further described with reference to examples and comparative examples, but the present embodiment is not limited to only these examples. The evaluation method and measurement method used in this embodiment are as follows.
(1)レーザー彫刻時のカス残存率
 レーザー彫刻は炭酸ガスレーザー彫刻機(「ZED-mini-1000」、英国、ZED社製:レーザーの発振波長は10.6μmである出力250W炭酸ガスレーザー(米国、コヒーレント社製)を搭載、)を用いて行った。
 レーザー彫刻後、エタノールもしくはアセトンを含浸させた不織布(「BEMCOT(登録商標)M-3」、日本国、旭化成ケミカルズ株式会社製)を用いてレリーフ印刷版上のカスを拭き取った。レーザー彫刻前の印刷原版、レーザー彫刻後の印刷版、および拭き取り後のレリーフ印刷版各々重量を測定し、式(1)により、彫刻時のカス残存率を求めた。
 式(1):
(彫刻直後の印刷版の重量―拭き取り後の印刷版の重量)÷(彫刻前の印刷原版の重量―拭き取り後の印刷版の重量)×100
 カス残存率が10%未満である場合を○とし、10%以上25%未満である場合を△とし、25%より大きい場合を×で示した。
(1) Residue rate of residue during laser engraving Laser engraving is a carbon dioxide laser engraving machine (“ZED-mini-1000”, manufactured by ZED, UK: laser oscillation wavelength 10.6 μm, output 250 W carbon dioxide laser (US Mounted on a coherent company).
After the laser engraving, the residue on the relief printing plate was wiped off using a nonwoven fabric impregnated with ethanol or acetone ("BEMOT (registered trademark) M-3", manufactured by Asahi Kasei Chemicals Corporation, Japan). The weight of each of the printing original plate before laser engraving, the printing plate after laser engraving, and the relief printing plate after wiping was measured, and the residue rate at the time of engraving was determined by equation (1).
Formula (1):
(Weight of printing plate immediately after engraving-Weight of printing plate after wiping) ÷ (Weight of printing original plate before engraving-Weight of printing plate after wiping) x 100
The case where the residue remaining rate was less than 10% was indicated by ◯, the case where it was 10% or more and less than 25% was indicated by Δ, and the case where it was greater than 25% was indicated by ×.
(2)粘度
 熱硬化性樹脂組成物または樹脂組成物(A)の粘度は、B型粘度計(「B8H型」、日本国、東京計器社製)を用い、20℃で測定した。
(2) Viscosity The viscosity of the thermosetting resin composition or the resin composition (A) was measured at 20 ° C. using a B-type viscometer (“B8H type”, manufactured by Tokyo Keiki Co., Ltd., Japan).
(3)数平均分子量の測定
 樹脂(a)、有機化合物(b)の数平均分子量は、ゲル浸透クロマトグラフ法(GPC法)を用いて、分子量既知のポリスチレンで換算して求めた。高速GPC装置(「HLC-8020」、日本国、東ソー社製)とポリスチレン充填カラム(「TSKgel GMHXL」、日本国、東ソー社製)を用い、テトラヒドロフラン(THF)で展開して測定した。カラムの温度は40℃に設定した。GPC装置に注入する試料としては、樹脂濃度が1wt%のTHF溶液を調製し、注入量10μLとした。また、検出器としては、示差屈折計を用いた。
(3) Measurement of number average molecular weight The number average molecular weights of the resin (a) and the organic compound (b) were determined by conversion with polystyrene having a known molecular weight using a gel permeation chromatography method (GPC method). Using a high-speed GPC apparatus (“HLC-8020”, manufactured by Tosoh Corporation, Japan) and a polystyrene packed column (“TSKgel GMHXL”, manufactured by Tosoh Corporation, Japan), the measurement was performed with tetrahydrofuran (THF). The column temperature was set to 40 ° C. As a sample to be injected into the GPC apparatus, a THF solution having a resin concentration of 1 wt% was prepared, and the injection amount was 10 μL. A differential refractometer was used as the detector.
(4)ショアA硬度
 樹脂硬化物の硬度は、ゴム硬度計(「タイプAデュロメーター GS-719G型」、日本国、テクロック社製)を用いて、23℃で測定した。硬度値としては、測定開始後15秒後の値を求めた。
(4) Shore A Hardness The hardness of the cured resin was measured at 23 ° C. using a rubber hardness meter (“Type A durometer GS-719G type”, manufactured by Teclock Corporation, Japan). As the hardness value, a value 15 seconds after the start of measurement was obtained.
(5)10時間半減期温度の測定
 有機過酸化物の10時間半減期温度の測定は、サンプルをベンゼンに溶解させ濃度0.1mol/Lとして、窒素置換したガラス管中に密封し、このガラス管を所定温度に温調した恒温槽に浸漬し、有機過酸化物の活性酸素が10時間で半減する温度を測定することによって行った。活性酸素の分析は、還元剤としてヨウ化カリウムを用いるヨード滴定法で行った。
(5) Measurement of 10-hour half-life temperature The 10-hour half-life temperature of the organic peroxide was measured by dissolving a sample in benzene to a concentration of 0.1 mol / L and sealing it in a nitrogen-substituted glass tube. The tube was immersed in a thermostatic chamber adjusted to a predetermined temperature, and the temperature at which the active oxygen of the organic peroxide was reduced to half in 10 hours was measured. The analysis of active oxygen was performed by the iodometric titration method using potassium iodide as a reducing agent.
(6)印刷原版表面のタック測定
 印刷原版表面のタック測定は、「PICMA タックテスター」(日本国、東洋精機社製)を用いて行った。20℃において印刷原版の平滑な部分に半径50mm、幅13mmのアルミニウム輪の幅13mmの部分を接触させ、該アルミニウム輪に0.5kgの荷重を加え4秒放置した後、毎分30mmの一定速度で前記アルミニウム輪を引き上げ、アルミニウム輪が試料から離れる際の抵抗力をプッシュプルゲージで読み取った。
 この値が大きいもの程、タック(ベトツキ度)が大きく、接着力が高い。
 タック値が100N/m未満である場合を○とし、100N/m以上200N/m未満である場合を△とし、200N/m以上である場合を×で示した。
(6) Tack measurement of the printing original plate surface The tack measurement of the printing original plate surface was performed using "PICMA tack tester" (made by Toyo Seiki Co., Ltd., Japan). At 20 ° C., a smooth portion of the printing original plate is brought into contact with a 13 mm wide aluminum ring having a radius of 50 mm and a width of 13 mm, a load of 0.5 kg is applied to the aluminum ring and left for 4 seconds, and then a constant speed of 30 mm per minute. The aluminum ring was pulled up and the resistance force when the aluminum ring was separated from the sample was read with a push-pull gauge.
The larger this value, the greater the tack (stickiness) and the higher the adhesive strength.
A case where the tack value was less than 100 N / m was indicated by ◯, a case where the tack value was 100 N / m or more and less than 200 N / m was indicated by Δ, and a case where the tack value was 200 N / m or more was indicated by ×.
(7)彫刻深度の測定
 印刷版表面にレーザー彫刻してえられたパターンの内、幅2mm、長さ50mmの線状の溝部の表面からの深さを測定し、この値を彫刻深度とした。測定には、深さ方向のデータを取り込める光学顕微鏡(デジタルマイクロスコープ「VHX-900」、日本国、キーエンス社製)を使用した。
(7) Measurement of engraving depth Of the pattern obtained by laser engraving on the printing plate surface, the depth from the surface of the linear groove portion having a width of 2 mm and a length of 50 mm was measured, and this value was defined as the engraving depth. . For the measurement, an optical microscope (digital microscope “VHX-900”, manufactured by Keyence Corporation, Japan) that can capture data in the depth direction was used.
(8)中心線表面粗さ(Ra)の測定
 印刷原版表面の中心線表面粗さ(Ra)の測定は、触針式の表面粗さ計(「SE500」、日本国、小坂研究所社製)を用いた。先端部の曲率半径は2μmの触針を使用し、カットオフλc=0.8mm、測定長さ4mm、送り速度0.5m/秒の条件で測定し、中心線平均粗さRaを求めた。
(8) Measurement of centerline surface roughness (Ra) The measurement of the centerline surface roughness (Ra) of the printing original plate surface is carried out using a stylus type surface roughness meter ("SE500", manufactured by Kosaka Laboratory, Japan). ) Was used. The radius of curvature of the tip portion was measured using a stylus having a diameter of 2 μm under the conditions of a cut-off λc = 0.8 mm, a measurement length of 4 mm, and a feed rate of 0.5 m / sec to obtain a center line average roughness Ra.
(9)印刷品質の評価
 タック紙への印刷を実施した際に、円筒状印刷版表面に空気中の紙粉が付着せず良好な印刷物が得られたものを○、円筒状印刷版表面に空気中の紙粉が多少付着し、紙粉が付着した部分で印刷不良が生じたものを△、円筒状印刷版表面に空気中の紙粉が顕著に付着し、紙粉が付着した部分で印刷不良が生じたものを×とした。
(9) Evaluation of printing quality When printing on tack paper, the one that the paper dust in the air did not adhere to the surface of the cylindrical printing plate and a good printed matter was obtained was marked on the surface of the cylindrical printing plate. A small amount of paper dust in the air is attached, and the portion where the paper dust is attached has a printing defect. Δ, the paper dust in the air is significantly attached to the surface of the cylindrical printing plate. The case where printing failure occurred was marked with x.
(10)研削・研磨工程の評価
 研削・研磨工程において研削屑が発生しないものを○、研削屑が発生するが、それによる研削痕は発生しないものを△、研削屑が発生し、それによる研削痕が生じるものを×とした。
(10) Evaluation of grinding / polishing process
  In the grinding / polishing process, “◯” indicates that no grinding waste is generated, “Δ” indicates that grinding waste is generated but no grinding trace is generated, and “x” indicates that grinding scrap is generated and grinding trace is generated.
(製造例1)
 温度計、攪拌機、還流器を備えた1Lのセパラブルフラスコにポリカーボネートジオール(「PCDL(登録商標)L4672」、日本国、旭化成製:数平均分子量1990、OH価56.4)447.24gとトリレンジイソシアナート30.83gを加え80℃に加温下に約3時間反応させた後、2-メタクリロイルオキシイソシアネート(「MOI」、日本国、昭和電工製)14.83gを添加し、さらに約3時間反応させて、末端がメタアクリル基(分子内の重合性不飽和基が1分子あたり平均約2個)である数平均分子量約10000の樹脂(ア)を製造した。この樹脂は20℃では水飴状であり、外力を加えると流動し、かつ外力を除いても元の形状を回復しなかった。
(Production Example 1)
To a 1 L separable flask equipped with a thermometer, a stirrer, and a reflux condenser was added 447.24 g of polycarbonate diol (“PCDL (registered trademark) L4672”, manufactured by Asahi Kasei, Japan: number average molecular weight 1990, OH value 56.4). After adding 30.83 g of diisocyanate and reacting at 80 ° C. for about 3 hours, 14.83 g of 2-methacryloyloxyisocyanate (“MOI”, Showa Denko, Japan) was added, and about 3 By reacting for a period of time, a resin (A) having a number average molecular weight of about 10,000 having a terminal having a methacrylic group (an average of about 2 polymerizable unsaturated groups per molecule) was produced. This resin was in the shape of a syrup at 20 ° C., flowed when an external force was applied, and did not recover its original shape even when the external force was removed.
(製造例2)
 温度計、攪拌機、還流器を備えた1Lのセパラブルフラスコに水添ポリブタジエンジオール(「GI-3000」、日本国、日曹製:数平均分子量3940)759.5gとトリレンジイソシアナート46.21gを加え80℃に加温下に約4時間反応させた後、2-ヒドロキシプロピルメタクリレート27.24gを添加し、さらに約3時間反応させて、末端がメタアクリル基(分子内の重合性不飽和基が1分子あたり平均約2個)である数平均分子量約10000の樹脂(イ)を製造した。この樹脂は20℃では水飴状であり、外力を加えると流動し、かつ外力を除いても元の形状を回復しなかった。
(Production Example 2)
A 1 L separable flask equipped with a thermometer, a stirrer, and a reflux condenser was charged with 759.5 g of hydrogenated polybutadiene diol (“GI-3000”, manufactured by Nisso, Japan: number average molecular weight 3940) and 46.21 g of tolylene diisocyanate. Was added and reacted at 80 ° C. for about 4 hours, followed by addition of 27.24 g of 2-hydroxypropyl methacrylate and further reaction for about 3 hours. A resin (I) having a number average molecular weight of about 10,000 having an average of about 2 groups per molecule) was produced. This resin was in the shape of a syrup at 20 ° C., flowed when an external force was applied, and did not recover its original shape even when the external force was removed.
(製造例3)
 温度計、攪拌機、還流器を備えた1Lのセパラブルフラスコに、ポリエステルジオール(「P-3010」、日本国、クラレ製;数平均分子量 3000)420.2gと、ポリエーテルジオール(「PL」、日本国、三洋化成製;数平均分子量 2500)420.2gと、トリレンジイソシアナート63.22gを加え80℃に加温下に約4時間反応させた後、2-ヒドロキシプロピルメタクリレート42.07gを添加し、さらに3時間反応させて、末端がメタアクリル基(分子内の重合性不飽和基が1分子あたり平均約2個)である数平均分子量約18000の樹脂(ウ)を製造した。この樹脂は20℃では水飴状であり、外力を加えると流動し、かつ外力を除いても元の形状を回復しなかった。
(Production Example 3)
In a 1 L separable flask equipped with a thermometer, a stirrer, and a reflux condenser, 420.2 g of polyester diol (“P-3010”, manufactured by Kuraray, Japan; number average molecular weight 3000) and polyether diol (“PL”, Japan, Sanyo Chemical Co., Ltd .; 420.2 g of number average molecular weight 2500) and 63.22 g of tolylene diisocyanate were added and reacted at 80 ° C. with heating for about 4 hours, and then 42.07 g of 2-hydroxypropyl methacrylate was added. The resulting mixture was further reacted for 3 hours to produce a resin (c) having a number average molecular weight of about 18000, the terminal of which was a methacrylic group (average number of polymerizable unsaturated groups in the molecule was about 2 per molecule). This resin was in the shape of a syrup at 20 ° C., flowed when an external force was applied, and did not recover its original shape even when the external force was removed.
(実施例1)
 樹脂(a)として、製造例1で作製した樹脂(ア)70質量部、有機化合物(b)として、フェノキシエチルメタクリレート(「ライトエステル(登録商標)PO」、日本国、共栄社化学製:分子量 206)20質量部、およびポリプロピレングリコールモノメタクリレート(「PPM」、日本国、日油製:分子量400)10質量部、熱重合開始剤(c)として、t-ブチルパーオキシ-2-エチルヘキシルカーボネート(「パーブチル(登録商標)E」、日本国、日本油脂製)1質量部を70℃にて混合し液状の樹脂組成物(A)を得た。
 安定剤として、2,6-ジ-t-ブチルアセトフェノン(「アイオノール(登録商標)CP」、日本国、ジャパンケムテック製)0.5質量部を70℃にてさらに混合し熱硬化性樹脂組成物を調製した。熱硬化性樹脂組成物の粘度は、800Pa・sであった。また、「パーブチル(登録商標)E」の10時間半減温度は、100℃であった。
Example 1
As resin (a), 70 parts by mass of resin (a) prepared in Production Example 1, and as organic compound (b), phenoxyethyl methacrylate ("Light Ester (registered trademark) PO", manufactured by Kyoeisha Chemical Co., Ltd. in Japan: molecular weight 206 ) 20 parts by mass and 10 parts by mass of polypropylene glycol monomethacrylate (“PPM”, manufactured by NOF, Japan: molecular weight 400), and t-butylperoxy-2-ethylhexyl carbonate (“ 1 part by mass of “Perbutyl (registered trademark) E” (manufactured by Nippon Oil & Fats, Japan) was mixed at 70 ° C. to obtain a liquid resin composition (A).
As a stabilizer, 0.5 parts by mass of 2,6-di-t-butylacetophenone (“Ionol (registered trademark) CP”, manufactured by Japan Chemtech, Japan) was further mixed at 70 ° C. to form a thermosetting resin composition. A product was prepared. The viscosity of the thermosetting resin composition was 800 Pa · s. The 10-hour half-life temperature of “Perbutyl (registered trademark) E” was 100 ° C.
(実施例2)
 有機化合物(b)の1成分であるフェノキシエチルメタクリレート(「ライトエステル(登録商標)PO」、日本国、共栄社化学製)を分散媒として、青色顔料である銅フタロシアニンブルー(「Heliogen(登録商標)T4670」、独国、BASF製、)を、ホモミクサー装置(プライミクス製)を用いて、10%分散液を調製した。顔料粒子の平均粒子径は、レーザー散乱型粒度分布計(「FMR-1000」、日本国、大塚電子製)を用いて測定した結果、300nmであった。製造例1で作製した樹脂(ア)70質量部、前記10%分散液を20質量部およびポリプロピロピレングリコールモノメタクリレート(「PPM」、日本国、日油製:分子量400)10質量部、熱重合開始剤(c)として、t-ブチルパーオキシ-2-エチルヘキシルカーボネート(「パーブチル(登録商標)E」、日本国、日本油脂製)1質量部、安定剤として、2,6-ジ-t-ブチルアセトフェノン(「アイオノール(登録商標)CP」、日本国、ジャパンケムテック製)0.5質量部を用いて、実施例1と同様にして、樹脂組成物(A)および熱硬化性樹脂組成物を得た。熱硬化性樹脂組成物の粘度は、900Pa・sであった。
(Example 2)
Copper phthalocyanine blue ("Helogen (registered trademark)", which is a blue pigment, using phenoxyethyl methacrylate ("Light Ester (registered trademark) PO", manufactured by Kyoeisha Chemical Co., Japan) as a dispersion medium as one component of the organic compound (b). A 10% dispersion was prepared using a homomixer apparatus (manufactured by PRIMIX) and T4670 "(manufactured by BASF, Germany). The average particle size of the pigment particles was 300 nm as a result of measurement using a laser scattering particle size distribution meter (“FMR-1000”, manufactured by Otsuka Electronics, Japan). 70 parts by mass of the resin (A) prepared in Production Example 1, 20 parts by mass of the 10% dispersion, and 10 parts by mass of polypropylene glycol monomethacrylate (“PPM”, Nippon Oil, Japan: molecular weight 400), thermal polymerization As an initiator (c), 1 part by mass of t-butyl peroxy-2-ethylhexyl carbonate (“Perbutyl (registered trademark) E”, manufactured by Nippon Oil & Fats, Japan), as a stabilizer, 2,6-di-t- Resin composition (A) and thermosetting resin composition using 0.5 parts by weight of butylacetophenone (“Ionol (registered trademark) CP”, manufactured by Japan Chemtech) in the same manner as in Example 1. Got. The viscosity of the thermosetting resin composition was 900 Pa · s.
(実施例3)
 実施例1で混合した樹脂組成物(A)に、更に、多孔質性微粉末シリカ(「サイロスフェア(登録商標)C-1504」、日本国、富士シリシア化学製:数平均粒子径4.5μm、比表面積520m/g、平均細孔径12nm、細孔容積1.5ml/g、灼熱減量2.5wt%、吸油量290ml/100g)5質量部、安定剤として、2,6-ジ-t-ブチルアセトフェノン(「アイオノール(登録商標)CP」、日本国、ジャパンケムテック製)0.5質量部を混合し熱硬化性樹脂組成物を調製した。熱硬化性樹脂組成物の粘度は、1200Pa・sであった。
(Example 3)
The resin composition (A) mixed in Example 1 was further mixed with porous fine powder silica ("Cyrossphere (registered trademark) C-1504", manufactured by Fuji Silysia Chemical, Japan: number average particle size 4.5 μm. Specific surface area 520 m 2 / g, average pore diameter 12 nm, pore volume 1.5 ml / g, ignition loss 2.5 wt%, oil absorption 290 ml / 100 g), 5 parts by mass, 2,6-di-t as a stabilizer -0.5 part by mass of butylacetophenone ("Ionol (registered trademark) CP", manufactured by Japan Chemtech) was mixed to prepare a thermosetting resin composition. The viscosity of the thermosetting resin composition was 1200 Pa · s.
(実施例4)
 熱重合開始剤(c)として、2-2’-アゾビスイソブチロニトリル(「ABN-R」、日本国、日本ファインケム製)を用いる以外は実施例1と同様にして、樹脂組成物(A)および熱硬化性樹脂組成物を調製した。熱硬化性樹脂組成物の粘度は、800Pa・sであった。「ABN-R」の10時間半減温度は、64℃であった。
Example 4
In the same manner as in Example 1, except that 2-2′-azobisisobutyronitrile (“ABN-R”, manufactured by Nihon Finechem, Japan) was used as the thermal polymerization initiator (c) (resin composition ( A) and a thermosetting resin composition were prepared. The viscosity of the thermosetting resin composition was 800 Pa · s. The 10 hour half-life temperature of “ABN-R” was 64 ° C.
(比較例1)
 樹脂(a)として、製造例2で作成した樹脂(イ)70質量部、有機化合物(b)として、ラウリルメタクリレート(「ライトエステル(登録商標)L」、日本国、共栄社化学製:分子量245)25質量部および1,3-ブチレングリコールジメタクリレート(「NKエステル(登録商標)BG」、日本国、新中村化学製:分子量226)5質量部、熱重合開始剤(c)として、t-ブチルパーオキシベンゾエート(「パーブチルZ」、日本国、日本油脂製)1質量部、安定剤として、2,6-ジ-t-ブチルアセトフェノン(「アイオノール(登録商標)CP」、日本国、ジャパンケムテック製)0.5質量部を用いて、実施例1と同様にして、樹脂組成物(A)および熱硬化性樹脂組成物を得た。熱硬化性樹脂組成物の粘度は、800Pa・sであった。また、「パーブチル(登録商標)Z」の10時間半減温度は、104℃であった。
(Comparative Example 1)
As resin (a), 70 parts by mass of resin (I) prepared in Production Example 2, and as organic compound (b), lauryl methacrylate ("Light Ester (registered trademark) L", manufactured by Kyoeisha Chemical Co., Ltd .: molecular weight 245) 25 parts by mass and 5 parts by mass of 1,3-butylene glycol dimethacrylate (“NK Ester (registered trademark) BG”, manufactured by Shin-Nakamura Chemical Co., Ltd., Japan: molecular weight 226), t-butyl as a thermal polymerization initiator (c) 1 part by weight of peroxybenzoate ("Perbutyl Z", manufactured by Nippon Oil & Fats, Japan), 2,6-di-t-butylacetophenone ("Ionol (registered trademark) CP"), Japan Chemtech, Japan as a stabilizer (Product made) Using 0.5 mass part, it carried out similarly to Example 1, and obtained the resin composition (A) and the thermosetting resin composition. The viscosity of the thermosetting resin composition was 800 Pa · s. The 10-hour half-life temperature of “Perbutyl (registered trademark) Z” was 104 ° C.
(比較例2)
 樹脂(a)として、製造例3で作成した樹脂(ウ)70質量部、有機化合物(b)として、ジエチレングリコール2-エチルヘキシルエーテルアクリレート(「アロニックス(登録商標)M-120」、日本国、東亜合成製:分子量272)30質量部、熱重合開始剤(c)として、1,1-ジ(t-ブチルパーオキシ)パーシクロヘキサン(「パーヘキサ(登録商標)C-75(EB)」、日本国、日本油脂製)1質量部、安定剤として2,6-ジ-t-ブチルアセトフェノン(「アイオノール(登録商標)CP」、日本国、ジャパンケムテック製)0.5質量部を用いて、実施例1と同様にして、樹脂組成物(A)および熱硬化性樹脂組成物を得た。熱硬化性樹脂組成物の粘度は、100Pa・sであった。
(Comparative Example 2)
As resin (a), 70 parts by mass of resin (c) prepared in Production Example 3, and as organic compound (b), diethylene glycol 2-ethylhexyl ether acrylate (“Aronix (registered trademark) M-120”, Toa Gosei, Japan Manufactured by: 30 parts by mass of molecular weight 272), 1,1-di (t-butylperoxy) percyclohexane ("Perhexa (registered trademark) C-75 (EB)" as a thermal polymerization initiator (c), Example using 1 part by mass of Nippon Oil & Fats Co., Ltd. and 0.5 part by mass of 2,6-di-t-butylacetophenone (“Ionol (registered trademark) CP”, manufactured by Japan Chemtech, Japan) as a stabilizer In the same manner as in Example 1, a resin composition (A) and a thermosetting resin composition were obtained. The viscosity of the thermosetting resin composition was 100 Pa · s.
(比較例3)
 樹脂(a)として、熱可塑性エラストマー樹脂であるスチレンブタジエン共重合体(「タフプレンA(登録商標)」、日本国、旭化成ケミカル製:数平均分子量7.7万、20℃において固体)70質量部、有機化合物(b)として、フェノキシエチルメタクリレート(「ライトエステル(登録商標)PO」、日本国、共栄社化学製:分子量206)30質量部、熱重合開始剤(c)として、1,1-ジ(t-ブチルパーオキシ)パーシクロヘキサン(「パーヘキサ(登録商標)C-75(EB)」、日本国、日本油脂製)1質量部、安定剤として、2,6-ジ-t-ブチルアセトフェノン(「アイオノール(登録商標)CP」、日本国、ジャパンケムテック製)0.5質量部を、オープンニーダ-を用いて、150℃で混合した。樹脂が均一混合される前に混合物は一部ゲル化し、樹脂を流動させ印刷原版を成形・作製することが出来なかった。
(Comparative Example 3)
As a resin (a), 70 parts by mass of a styrene butadiene copolymer which is a thermoplastic elastomer resin (“Tufprene A (registered trademark)”, manufactured by Asahi Kasei Chemical, Japan: number average molecular weight 77,000, solid at 20 ° C.) As an organic compound (b), 30 parts by mass of phenoxyethyl methacrylate (“Light Ester (registered trademark) PO”, manufactured by Kyoeisha Chemical Co., Ltd .: molecular weight 206), as a thermal polymerization initiator (c), 1,1-di 1 part by mass of (t-butylperoxy) percyclohexane (“Perhexa® C-75 (EB)”, manufactured by Nippon Oil & Fats, Japan), 2,6-di-t-butylacetophenone (as stabilizer) 0.5 parts by mass of “Ionol (registered trademark) CP” (manufactured by Japan Chemtech) was mixed at 150 ° C. using an open kneader. Before the resin was uniformly mixed, the mixture partly gelled, and the resin could not be flowed to form and produce a printing original plate.
(比較例4)
 熱重合開始剤(c)の変わりに、光重合開始剤として、2,2-ジメトキシ-2-フェニルアセトフェノン(スイス国、チバスペシャリティーケミカル製)0.6質量部、ベンゾフェノン(「KAYACURE(登録商標)BP-100」、日本国、日本化薬製)1質量部を用いた以外は、実施例2と同様にして感光性樹脂組成物を調整した。感光性樹脂組成物は、固体状であった。
 得られた感光性樹脂組成物をPETフィルム上に厚さ3.0mmのシート状に成形し、露光機(「ALF型213E」、日本国、旭化成製)を用い、大気中で4000mJの条件で露光した。露光に用いた光は紫外線蛍光灯(ケミカルランプ、日本国、東芝製:中心波長:370nm)と殺菌灯(ジャーミサイダルランプ、日本国、東芝製:中心波長:253nm)の光であった。感光性樹脂組成物は、表面から0.5mmしか硬化せず、内部硬化不良を起こしていた。
(Comparative Example 4)
Instead of the thermal polymerization initiator (c), as a photopolymerization initiator, 2,2-dimethoxy-2-phenylacetophenone (manufactured by Ciba Specialty Chemical, Switzerland), 0.6 parts by mass, benzophenone (“KAYACURE (registered trademark)” ) BP-100 "(manufactured by Nippon Kayaku, Japan) A photosensitive resin composition was prepared in the same manner as in Example 2 except that 1 part by mass was used. The photosensitive resin composition was solid.
The obtained photosensitive resin composition is molded into a sheet having a thickness of 3.0 mm on a PET film, and is exposed to 4000 mJ in the atmosphere using an exposure machine (“ALF type 213E”, manufactured by Asahi Kasei, Japan). Exposed. The light used for exposure was light from an ultraviolet fluorescent lamp (chemical lamp, manufactured by Toshiba, Japan: center wavelength: 370 nm) and a germicidal lamp (germisidal lamp, manufactured by Toshiba, Japan: center wavelength: 253 nm). The photosensitive resin composition was cured only 0.5 mm from the surface, resulting in poor internal curing.
(比較例5)
 固体状感光性樹脂組成物(「AFP SH」、日本国、旭化成ケミカルズ製:1.7mm)を露光機(「ALF-213E」、日本国、旭化成製)を用い、大気中で4000mJの条件で露光した。得られた硬化版の表面に、炭酸ガスレーザー彫刻機を用いて凹凸パターンを形成した。硬化版のショアA硬度は、65度であった。また、表面のベトツキは大きく、タック値は200N/mであった。上記固体状感光性樹脂組成物は、分子内にはカーボネート基を有しない、スチレン-ブタジエン-スチレン(SBS)熱可塑性エラストマーを主成分とした20℃においてシート状の感光性樹脂組成物である。
(Comparative Example 5)
A solid photosensitive resin composition (“AFP SH”, manufactured by Asahi Kasei Chemicals, Japan: 1.7 mm) was used in an atmosphere of 4000 mJ using an exposure machine (“ALF-213E”, manufactured by Asahi Kasei, Japan). Exposed. An uneven pattern was formed on the surface of the obtained cured plate using a carbon dioxide laser engraving machine. The Shore A hardness of the cured plate was 65 degrees. Moreover, the surface stickiness was large and the tack value was 200 N / m. The solid photosensitive resin composition is a sheet-like photosensitive resin composition at 20 ° C. having a styrene-butadiene-styrene (SBS) thermoplastic elastomer as a main component and having no carbonate group in the molecule.
(比較例6)
 樹脂(a)として、熱可塑性エラストマーであるスチレン-ブタジエン共重合体(「タフプレン(登録商標)A」、日本国、旭化成ケミカルズ製:数平均分子量7.7万)70質量部、有機化合物(b)として、フェノキシエチルメタクリレート(「ライトエステル(登録商標)PO」、日本国、共栄社化学製:分子量206)30質量部、熱重合開始剤(c)として、1,1-ジ(t-ブチルパーオキシド)パーシクロヘキサン(「パーヘキサC-75(登録商標)」、日本国、日本油脂製)1質量部、安定剤として2,6-ジ-t-ブチルアセトフェノン(ジャパンケムテック社製、「アイオノール(登録商標)CP」)0.5質量部を、トルエン150質量部に溶かし込み混合し、熱硬化性樹脂組成物を調製した。熱硬化性樹脂組成物の粘度は、2000Pa・sであった。
 調整した熱硬化性樹脂組成物を、厚さ100μmのポリエステルフィルム(日本国、東レ製)を支持体として、厚さ3mmのスペーサー内に流し込み、80℃において5時間静置した。その後、160℃に温調したオーブン内(大気雰囲気下)で60分間静置した。トルエンが蒸発する際に発生したと推定される不均一な大きさの気泡が無数に存在していた。印刷原版中に無数の気泡が存在していたため、レーザー彫刻によってパターンを形成した際に、特に網点パターン部において、気泡によってパターンが欠損している箇所が多数存在しており、網点がある画像では印刷版としては使用することができなかった。樹脂硬化物表面のタック値は、500N/m、ショアA硬度は35度であった。
 比較例5および6で得られた樹脂版の表面に、炭酸ガスレーザー彫刻機を用いて凹凸パターンを形成した。版面には彫刻カスが多量に発生し、アルカリ性洗浄液(「サンウォッシュ(登録商標)TL-75」、日本国、ライオン製)とブラシ洗浄機(日本国、テクノ技研製)では、彫刻カスを完全に除去することはできなかった。その後、トルエンで彫刻カスをふき取り、印刷版を得た。
 フレキソ印刷機(日本国、伊予機械製作所製)のシリンダー上に、厚さ0,5mmのクッションテープ(米国、3M製)を貼り付けた後に、作成したシート状印刷版を取り付け、タック紙への印刷を実施した。比較例5および6の印刷版とも、印刷版表面に空気中の紙粉が付着し、紙粉が付着した部分が印刷不良となった。
(Comparative Example 6)
As resin (a), 70 parts by mass of a styrene-butadiene copolymer (“Tufprene (registered trademark) A”, manufactured by Asahi Kasei Chemicals, Japan: number average molecular weight: 77,000), which is a thermoplastic elastomer, an organic compound (b ), 30 parts by mass of phenoxyethyl methacrylate (“Light Ester (registered trademark) PO”, manufactured by Kyoeisha Chemical Co., Ltd .: molecular weight 206), and 1,1-di (t-butylperoxide) as the thermal polymerization initiator (c). 1 part by mass of oxide) percyclohexane (“Perhexa C-75 (registered trademark)”, manufactured by Nippon Oil & Fats, Japan), 2,6-di-t-butylacetophenone (manufactured by Japan Chemtech Co., Ltd., “Ionol” (Registered trademark) CP ") 0.5 parts by mass was dissolved in 150 parts by mass of toluene and mixed to prepare a thermosetting resin composition. The viscosity of the thermosetting resin composition was 2000 Pa · s.
The prepared thermosetting resin composition was poured into a spacer having a thickness of 3 mm using a polyester film having a thickness of 100 μm (manufactured by Toray, Japan) as a support and allowed to stand at 80 ° C. for 5 hours. Then, it left still for 60 minutes in the oven (in air | atmosphere atmosphere) temperature-controlled at 160 degreeC. There were an infinite number of air bubbles of uneven size presumed to have occurred when toluene evaporated. Innumerable bubbles existed in the printing original plate. Therefore, when a pattern was formed by laser engraving, there were many points where the pattern was lost due to bubbles, particularly in the halftone dot pattern part, and there were halftone dots. The image could not be used as a printing plate. The tack value on the surface of the cured resin was 500 N / m, and the Shore A hardness was 35 degrees.
An uneven pattern was formed on the surface of the resin plate obtained in Comparative Examples 5 and 6 using a carbon dioxide laser engraving machine. A large amount of engraving debris is generated on the plate surface. Alkaline cleaning liquid ("Sunwash (registered trademark) TL-75", manufactured by Lion, Japan) and brush washer (manufactured by Techno Giken, Japan) complete engraving debris. Could not be removed. Thereafter, the engraving residue was wiped off with toluene to obtain a printing plate.
After affixing a 0.5mm thick cushion tape (US, 3M) on a cylinder of a flexographic printing machine (Iyo Machinery Co., Ltd., Japan), attach the prepared sheet-shaped printing plate to the tack paper Printing was performed. In both of the printing plates of Comparative Examples 5 and 6, paper dust in the air adhered to the surface of the printing plate, and the portion where the paper dust adhered was defective in printing.
(比較例7)
 樹脂(a)として、製造例3で作成した樹脂(ウ)70質量部、有機化合物(b)として、2-エチルヘキシルジエチレングリコールモノアクリレート(「アロニックス(登録商標)M-120」、日本国、東亜合成製:分子量272)30質量部、光重合開始剤として、2,2-ジメトキシ-2-フェニルアセトフェノン(スイス国、チバスペシャリティーケミカル製)0.6質量部、ベンゾフェノン(「KAYACURE(登録商標)BP-100」、日本国、日本化薬製)1質量部、安定剤として、2,6-ジ-t-ブチルアセトフェノン(「アイオノール(登録商標)CP」、日本国、ジャパンケムテック製)0.5質量部を70℃にて混合し感光性樹脂組成物を得た。感光性樹脂組成物の粘度は、130Pa・sであった。
 得られた感光性樹脂組成物を厚さ100μmのPETフィルム(日本国、東レ製)上に、厚さ3.0mmのシート状に成形し、露光機(「ALF型213E」、日本国、旭化成製)を用い、大気中で4000mJの条件で露光した。露光に用いた光は紫外線蛍光灯(「ケミカルランプ」、日本国、東芝製:中心波長:370nm)と殺菌灯(「ジャーミサイダルランプ」、日本国、東芝製:中心波長:253nm)の光であった。
 得られた樹脂硬化物表面のタック値は、100N/m、ショアA硬度は80度であった。
 上記のようにして得られたシート状印刷原版表面に、レーザー彫刻機を用いてパターンを形成した。彫刻カスは液状物が多量に発生したが、アルカリ性洗浄液(「サンウォッシュ(登録商標)TL-75」、日本国、ライオン製)とブラシ洗浄機(日本国、テクノ技研製)を用いて除去した。彫刻カス残存率は7%、彫刻深度は0.45mmであった。
 フレキソ印刷機(日本国、伊予機械製作所製)のシリンダー上に、厚さ0.5mmのクッションテープ(米国、3M製)を貼り付けた後に、作製したシート状印刷版を取り付け、タック紙への印刷を実施した。しかし、印刷版の硬度が高いため、ベタ部のインキ転移性が十分でなく、印刷品質としては良好ではなかった。
(Comparative Example 7)
As resin (a), 70 parts by mass of resin (c) prepared in Production Example 3, and as organic compound (b), 2-ethylhexyldiethylene glycol monoacrylate (“Aronix® M-120”, Toa Gosei, Japan) Manufactured by: molecular weight 272) 30 parts by weight, 2,2-dimethoxy-2-phenylacetophenone (manufactured by Ciba Specialty Chemicals, Switzerland) as a photopolymerization initiator, 0.6 parts by weight, benzophenone (“KAYACURE® BP”) -100 ", Nippon Kayaku, Japan) 1 part by mass, 2,6-di-t-butylacetophenone (" Ionol (registered trademark) CP ", Japan, Chemtech, Japan) as a stabilizer. 5 mass parts was mixed at 70 degreeC, and the photosensitive resin composition was obtained. The viscosity of the photosensitive resin composition was 130 Pa · s.
The obtained photosensitive resin composition was molded into a 3.0 mm thick sheet on a 100 μm thick PET film (manufactured by Toray, Japan) and exposed to an exposure machine (“ALF type 213E”, Asahi Kasei, Japan). The product was exposed under the condition of 4000 mJ in the atmosphere. The light used for the exposure is that of an ultraviolet fluorescent lamp (“chemical lamp”, manufactured by Toshiba, Japan: central wavelength: 370 nm) and a germicidal lamp (“germisidal lamp”, manufactured by Toshiba, Japan: central wavelength: 253 nm). Met.
The tack value of the obtained resin cured product surface was 100 N / m, and the Shore A hardness was 80 degrees.
A pattern was formed on the surface of the sheet-shaped printing original plate obtained as described above using a laser engraving machine. The engraving residue generated a large amount of liquid, but was removed using an alkaline cleaning solution ("Sunwash (registered trademark) TL-75", manufactured by Lion, Japan) and a brush cleaning machine (manufactured by Techno Giken, Japan). . The engraving residue rate was 7%, and the engraving depth was 0.45 mm.
After affixing a 0.5mm thick cushion tape (US, 3M) on the cylinder of a flexographic printing machine (Iyo Machine Seisakusho, Japan), attach the prepared sheet-shaped printing plate to the tack paper Printing was performed. However, since the hardness of the printing plate is high, the ink transfer property of the solid portion is not sufficient, and the printing quality is not good.
 実施例1から実施例4および比較例1、2、5で調製した熱硬化性樹脂組成物は、20℃において液状であった。また、50℃で1週間保存においても熱硬化性樹脂組成物は安定であり、貯蔵時に反応することは無かった。また、実施例1から4および比較例1、2、5で調製した熱硬化性樹脂組成物を、100μmのポリエステルフィルムではさみ、3mm厚のスペーサーを用いてプレス機で、130℃の条件で60分間、10kg/cmの圧力をかけて、厚さ3.0mmの樹脂版を作製した。
 得られた樹脂版の表面に、炭酸ガスレーザー彫刻機を用いて凹凸パターンを形成した。
表1に、実施例1―4および比較例1-7のそれぞれについての熱硬化性樹脂組成物の組成、硬化方法、得られた印刷原版のタック値、彫刻カス残率、ボトムパワー70%の彫刻深度、および硬度を示す。タック値が小さいほど、彫刻カス残率が少ないほど、彫刻深度が深いほど、レーザー彫刻版としては適する。実施例1から4で調整したレーザー彫刻印刷版の彫刻網点部の形状は円錐状で良好であった。実施例3で調整したレーザー彫刻印刷版は、彫刻後の残渣カスが粉状であり、残渣カスを除去するのが容易となり更に良好であった。
 実施例4で調整した樹脂版には多数の気泡を含む版が得られた。しかし、印刷原版中に多数の気泡が存在していたため、レーザー彫刻によってパターンを形成した際に、特に網点パターン部において、気泡によってパターンが欠損している箇所が多数存在しており、ベタ部のみを用いた場合は良好に印刷が可能であったが、網点部が存在する画像では印刷版としては使用することができなかった。
The thermosetting resin compositions prepared in Examples 1 to 4 and Comparative Examples 1, 2, and 5 were liquid at 20 ° C. Further, the thermosetting resin composition was stable even when stored at 50 ° C. for 1 week, and did not react during storage. Further, the thermosetting resin compositions prepared in Examples 1 to 4 and Comparative Examples 1, 2, and 5 were sandwiched with 100 μm polyester film, and a press machine using a 3 mm-thick spacer was used at a temperature of 130 ° C. and 60 ° C. A pressure of 10 kg / cm 2 was applied for 10 minutes to produce a resin plate having a thickness of 3.0 mm.
An uneven pattern was formed on the surface of the obtained resin plate using a carbon dioxide laser engraving machine.
Table 1 shows the composition of the thermosetting resin composition for each of Examples 1-4 and Comparative Examples 1-7, the curing method, the tack value of the obtained printing original plate, the engraving residue rate, and the bottom power of 70%. Shows engraving depth and hardness. The smaller the tack value, the lower the engraving residue rate, and the deeper the engraving depth, the better the laser engraving plate. The shape of the engraving halftone dot portion of the laser engraving printing plate prepared in Examples 1 to 4 was conical and good. In the laser engraving printing plate prepared in Example 3, the residue residue after engraving was powdery, and it was easier to remove the residue residue and was even better.
A plate containing a large number of bubbles was obtained as the resin plate prepared in Example 4. However, since a large number of bubbles existed in the printing original plate, when the pattern was formed by laser engraving, there were many portions where the pattern was lost due to bubbles, particularly in the halftone dot pattern portion. However, it was not possible to use as a printing plate for an image having a halftone dot portion.
Figure JPOXMLDOC01-appb-T000001
 
Figure JPOXMLDOC01-appb-T000001
 
(実施例5)
 直径200mmのエアーシリンダーに、内径が同径で厚さ0.5mmのポリエチレン繊維強化プラスチック製のスリーブ(独国、AKL製)を嵌め込み、エアーシリンダーを回転させながら、スリーブ上に実施例1と同じ熱硬化性樹脂組成物を厚さ1.4mmにドクターブレードを用いて塗布した。その後、エアーシリンダーを回転させながら、大気雰囲気下で150℃の恒温槽で30分加熱して、厚さ約1.4mmの熱硬化性樹脂硬化物を得た。得られた樹脂硬化物は完全に硬化していた。その後、研削研磨装置(日本国、テクノ技研製)を用いて、樹脂硬化物表面を研削ホイール(カーボランダム製)で研削し、#1000番のラッピングフィルムで研磨して仕上げ、円筒状印刷原版を得た。表面の中心線表面粗さRaは、0.5μmであり、研削痕などは観察されず、非常に良好な表面を得ることができた。得られた円筒状印刷原版表面のタック値は、55N/mであった。
 得られた円筒状印刷原版表面にレーザー彫刻機を用いてパターンを形成した。版面に残る彫刻カスはアルカリ性洗浄液(「サンウォッシュ(登録商標)TL-75」、日本国、ライオン製)とブラシ洗浄機(日本国、テクノ技研製)を用いて簡単に除去することができた。印刷版表面のベタツキも感じられなかった。彫刻後のカス残率は7%、彫刻深度は0.44mmであった。
 作製した円筒状印刷版をフレキソ印刷機(日本国、伊予機械製作所製)のエアーシリンダーにクッションスリーブ(独国、AKL製)を介して取り付け、タック紙への印刷を実施した。良好な印刷物を得ることができた。
(Example 5)
A polyethylene fiber reinforced plastic sleeve (made by AKL, Germany) having the same inner diameter and a thickness of 0.5 mm is fitted into an air cylinder having a diameter of 200 mm, and while rotating the air cylinder, the same as in Example 1 The thermosetting resin composition was applied to a thickness of 1.4 mm using a doctor blade. Then, while rotating an air cylinder, it heated for 30 minutes by the 150 degreeC thermostat in air | atmosphere, and obtained the thermosetting resin hardened | cured material of thickness about 1.4mm. The obtained cured resin was completely cured. After that, the surface of the cured resin is ground with a grinding wheel (made by Carborundum) using a grinding / polishing device (made by Techno Giken, Japan), polished with a # 1000 lapping film and finished, and a cylindrical printing original plate is obtained. Obtained. The centerline surface roughness Ra of the surface was 0.5 μm, and grinding marks were not observed, and a very good surface could be obtained. The tack value of the surface of the obtained cylindrical printing original plate was 55 N / m.
A pattern was formed on the surface of the obtained cylindrical printing original plate using a laser engraving machine. The engraving residue remaining on the printing plate could be easily removed using an alkaline cleaning solution ("Sunwash (registered trademark) TL-75", manufactured by Lion, Japan) and a brush cleaning machine (manufactured by Techno Giken, Japan). . There was no stickiness on the surface of the printing plate. The residue rate after engraving was 7%, and the engraving depth was 0.44 mm.
The produced cylindrical printing plate was attached to an air cylinder of a flexographic printing machine (manufactured by Iyo Machinery Co., Ltd., Japan) via a cushion sleeve (manufactured by AKL, Germany), and printing on tack paper was performed. Good printed matter could be obtained.
(実施例6)
 実施例1で用いた熱硬化性樹脂組成物を窒素ガス中で激しく撹拌し、樹脂組成物中に微細な気泡を形成した。得られた樹脂組成物を実施例5と同じ方法で、厚み0.45mmのポリエチレン繊維強化プラスチック製スリーブ(独国、AKL製)上に厚さ0.5mmで塗布し、大気雰囲気下において150℃で30分加熱することにより硬化させた。得られた樹脂硬化物は完全に硬化していた。このようにして樹脂硬化物からなるクッション層を形成した。別途、PETフィルム上に形成したクッション層を、PETフィルムから剥離して密度を測定したところ、0.55g/cmであった。
 次に、実施例5と同様に、形成したクッション層の上に実施例1で用いた硬化性樹脂組成物を硬化させて得られた樹脂硬化物層を形成し、クッション層を有する円筒状のレーザー彫刻印刷原版を作製した。円筒状印刷原版表面の中心線表面粗さRaは0.6μmであった。得られた円筒状印刷原版表面のタック値は、55N/mであった。
 得られた円筒状印刷原版表面にレーザー彫刻機を用いてパターンを形成した。版面に残る彫刻カスは、アルカリ性洗浄液(「サンウォッシュ(登録商標)TL-75」、日本国、ライオン製)とブラシ洗浄機(日本国、テクノ技研製)を用いて簡単に除去することができた。印刷版表面のベタツキも感じられなかった。彫刻後のカス残率は7%、彫刻深度は0.44mmであった。
 作製した円筒状印刷版をフレキソ印刷機(日本国、伊予機械製作所製)のエアーシリンダーにクッション層を有する上記円筒状印刷版を取り付け、タック紙への印刷を実施した。良好な印刷物を得ることができた。
(Example 6)
The thermosetting resin composition used in Example 1 was vigorously stirred in nitrogen gas to form fine bubbles in the resin composition. The obtained resin composition was applied in the same manner as in Example 5 onto a 0.45 mm thick polyethylene fiber reinforced plastic sleeve (manufactured by AKL, Germany) at a thickness of 0.5 mm, and 150 ° C. in an air atmosphere. And cured by heating for 30 minutes. The obtained cured resin was completely cured. In this way, a cushion layer made of a cured resin was formed. Separately, the cushion layer formed on the PET film was peeled off from the PET film and the density was measured, and it was 0.55 g / cm 3 .
Next, similarly to Example 5, a cured resin layer obtained by curing the curable resin composition used in Example 1 is formed on the formed cushion layer, and a cylindrical shape having a cushion layer is formed. A laser engraving printing original plate was prepared. The center line surface roughness Ra of the surface of the cylindrical printing original plate was 0.6 μm. The tack value of the surface of the obtained cylindrical printing original plate was 55 N / m.
A pattern was formed on the surface of the obtained cylindrical printing original plate using a laser engraving machine. The engraving residue remaining on the printing plate can be easily removed using an alkaline cleaning solution ("Sunwash (registered trademark) TL-75", manufactured by Lion, Japan) and a brush cleaning machine (produced by Techno Giken, Japan). It was. There was no stickiness on the surface of the printing plate. The residue rate after engraving was 7%, and the engraving depth was 0.44 mm.
The cylindrical printing plate thus prepared was attached to the air cylinder of a flexographic printing machine (manufactured by Iyo Machinery Co., Ltd., Japan) with the above cylindrical printing plate having a cushion layer, and printing on tack paper was performed. Good printed matter could be obtained.
(実施例7)
 樹脂(a)として、製造例1で作製した樹脂(ア)70質量部、有機化合物(b)として、フェノキシエチルメタクリレート(「ライトエステル(登録商標)PO」、日本国、共栄社化学製:分子量 206)20質量部およびトリメチロールプロパントリアクリレート(「NKエステル(登録商標)TMPT」、日本国、新中村化学製:分子量338)10質量部、熱重合開始剤(c)としてt-ブチルパーオキシ-2-エチルヘキシルカーボネート(「パーブチル(登録商標)E」、日本国、日本油脂製)1質量部、多孔質性微粉末シリカ(「サイロスフェア(登録商標)C-1504」、日本国、富士シリシア化学製)3.5質量部、安定剤として2,6-ジ-t-ブチルアセトフェノン(「アイオノール(登録商標)CP」、日本国、ジャパンケムテック製)0.5質量部を70℃にて混合し熱硬化性樹脂組成物を得た。熱硬化性樹脂組成物の粘度は、1200Pa・sであった。
 得られた熱硬化性樹脂組成物を用いて、実施例5と同様の工程で円筒状印刷原版を作製した。得られた樹脂硬化物は完全に硬化していた。その後、研削研磨装置(日本国、テクノ技研製)を用いて、樹脂硬化物表面をカーボランダム製研削ホイールで研削し、#1000番のラッピングフィルムで研磨して仕上げ、円筒状印刷原版を得た。表面の中心線表面粗さRaは、0.4μmであり、研削痕などは観察されず、非常に良好な表面を得ることができた。得られた円筒状印刷原版表面のタック値は、20N/mであった。印刷原版表面のショアA硬度は、68度であった。
 得られた円筒状印刷原版表面にレーザー彫刻機を用いてパターンを形成した。彫刻カスは粉末状であり、アルカリ性洗浄液(「サンウォッシュ(登録商標)TL-75」、日本国、ライオン製)とブラシ洗浄機(日本国、テクノ技研製)を用いて簡単に除去することができた。印刷版表面のベタツキも感じられなかった。彫刻後のカス残率は9%、彫刻深度は0.44mmであった。
 作製した円筒状印刷版をフレキソ印刷機(日本国、伊予機械製作所製)のエアーシリンダーにクッションスリーブ(独国、AKL製)を介して取り付け、タック紙への印刷を実施した。良好な印刷物を得ることができた。
(Example 7)
As resin (a), 70 parts by mass of resin (a) prepared in Production Example 1, and as organic compound (b), phenoxyethyl methacrylate (“Light Ester (registered trademark) PO”, manufactured by Kyoeisha Chemical Co., Ltd .: molecular weight 206 ) 20 parts by mass and 10 parts by mass of trimethylolpropane triacrylate (“NK Ester (registered trademark) TMPT”, Shin-Nakamura Chemical Co., Ltd., Japan: molecular weight 338), t-butylperoxy- as the thermal polymerization initiator (c) 1 part by weight of 2-ethylhexyl carbonate ("Perbutyl (registered trademark) E", manufactured by Nippon Oil & Fats, Japan), porous fine powder silica ("Cyrossphere (registered trademark) C-1504", Japan, Fuji Silysia Chemical 3.5 parts by weight, 2,6-di-t-butylacetophenone (“Ionol (registered trademark) CP”, Japan, 0.5 parts by mass (manufactured by Japan Chemtech) were mixed at 70 ° C. to obtain a thermosetting resin composition. The viscosity of the thermosetting resin composition was 1200 Pa · s.
Using the obtained thermosetting resin composition, a cylindrical printing original plate was produced in the same process as in Example 5. The obtained cured resin was completely cured. Then, using a grinding / polishing apparatus (manufactured by Techno Giken, Japan), the surface of the cured resin was ground with a carborundum grinding wheel, polished with a # 1000 lapping film, and finished to obtain a cylindrical printing original plate. . The centerline surface roughness Ra of the surface was 0.4 μm, and grinding marks were not observed, and a very good surface could be obtained. The tack value of the surface of the obtained cylindrical printing original plate was 20 N / m. The Shore A hardness of the printing original plate surface was 68 degrees.
A pattern was formed on the surface of the obtained cylindrical printing original plate using a laser engraving machine. The engraving residue is in powder form and can be easily removed using an alkaline cleaning solution ("Sunwash (registered trademark) TL-75", manufactured by Lion, Japan) and a brush cleaning machine (produced by Techno Giken, Japan). did it. There was no stickiness on the surface of the printing plate. The residue rate after engraving was 9% and the engraving depth was 0.44 mm.
The produced cylindrical printing plate was attached to an air cylinder of a flexographic printing machine (manufactured by Iyo Machinery Co., Ltd., Japan) via a cushion sleeve (manufactured by AKL, Germany), and printing on tack paper was performed. Good printed matter could be obtained.
(実施例8)
 分子内にカーボネート結合を有する数平均分子量500のポリカーボネートジオール(「T5650E」、日本国、旭化成ケミカルズ製)の末端水酸基に、2-メタクリロイルオキシイソシアネート(「MOI」、日本国、昭和電工製)を反応させて、両末端に重合性不飽和基としてメタクリル基を有する数平均分子量800のポリカーボネート化合物(有機化合物(b))(以下、PCDMAと称することがある)を合成した。
 樹脂(a)として、製造例1で作製した樹脂(ア)70質量部、有機化合物(b)として、上記のように合成したポリカーボネート化合物PCDMA20質量部およびトリメチロールプロパントリアクリレート(「NKエステル(登録商標)TMPT」、日本国、新中村化学製:分子量338)10質量部、熱重合開始剤(c)としてt-ブチルパーオキシ-2-エチルヘキシルカーボネート(「パーブチル(登録商標)E」、日本国、日本油脂製)1質量部、多孔質性微粉末シリカ(「サイロスフェア(登録商標)C-1504」、日本国、富士シリシア化学製)3.5質量部、安定剤として2,6-ジ-t-ブチルアセトフェノン(「アイオノール(登録商標)CP」、日本国、ジャパンケムテック社製)0.5質量部を70℃にて混合し熱硬化性樹脂組成物を得た。20℃における粘度は、1500Pa・sであった。
 得られた熱硬化性樹脂組成物を用いて、実施例5と同様の工程で円筒状印刷原版を作製した。得られた樹脂硬化物は完全に硬化していた。その後、研削研磨装置(日本国、テクノ技研製)を用いて、樹脂硬化物表面をカーボランダム製研削ホイールで研削し、#1000番のラッピングフィルムで研磨して仕上げ、円筒状印刷原版を得た。表面の中心線表面粗さRaは、0.4μmであり、研削痕などは観察されず、非常に良好な表面を得ることができた。得られた円筒状印刷原版表面のタック値は、20N/mであった。印刷原版表面のショアA硬度は、65度であった。
 得られた円筒状印刷原版表面にレーザー彫刻機を用いてパターンを形成した。彫刻カスは粉末状であり、アルカリ性洗浄液(「サンウォッシュ(登録商標)TL-75」、日本国、ライオン製)とブラシ洗浄機(日本国、テクノ技研製)を用いて簡単に除去することができた。印刷版表面のベタツキも感じられなかった。彫刻後のカス残率は8%、彫刻深度は0.5mmであった。
 作製した円筒状印刷版をフレキソ印刷機(日本国、伊予機械製作所製)のエアーシリンダーにクッションスリーブ(独国、AKL製)を介して取り付け、タック紙への印刷を実施した。良好な印刷物を得ることができた。
(Example 8)
2-Methacryloyloxyisocyanate ("MOI", manufactured by Showa Denko, Japan) is reacted with the terminal hydroxyl group of polycarbonate diol ("T5650E", manufactured by Asahi Kasei Chemicals, Japan) having a carbonate bond in the molecule. Thus, a polycarbonate compound having a number average molecular weight of 800 having a methacryl group as a polymerizable unsaturated group at both ends (organic compound (b)) (hereinafter sometimes referred to as PCDMA) was synthesized.
As resin (a), 70 parts by mass of resin (a) prepared in Production Example 1, and as organic compound (b), 20 parts by mass of polycarbonate compound PCDMA synthesized as described above and trimethylolpropane triacrylate (“NK ester (registered) TMPT ", manufactured by Shin-Nakamura Chemical Co., Ltd., Japan: molecular weight 338), t-butyl peroxy-2-ethylhexyl carbonate (" Perbutyl (registered trademark) E ", Japan as thermal polymerization initiator (c) , Manufactured by Nippon Oil & Fats Co., Ltd.) 1 part by weight, porous fine powdered silica ("Cyrossphere (registered trademark) C-1504", manufactured by Fuji Silysia Chemical, Japan), 3.5 parts by weight, 2,6-di-stable as a stabilizer -Mixing 0.5 parts by weight of t-butylacetophenone (“Ionol (registered trademark) CP”, manufactured by Japan Chemtech Co., Ltd., Japan) at 70 ° C. To obtain a thermosetting resin composition. The viscosity at 20 ° C. was 1500 Pa · s.
Using the obtained thermosetting resin composition, a cylindrical printing original plate was produced in the same process as in Example 5. The obtained cured resin was completely cured. Then, using a grinding / polishing apparatus (manufactured by Techno Giken, Japan), the surface of the cured resin was ground with a carborundum grinding wheel, polished with a # 1000 lapping film, and finished to obtain a cylindrical printing original plate. . The centerline surface roughness Ra of the surface was 0.4 μm, and grinding marks were not observed, and a very good surface could be obtained. The tack value of the surface of the obtained cylindrical printing original plate was 20 N / m. The Shore A hardness of the surface of the printing original plate was 65 degrees.
A pattern was formed on the surface of the obtained cylindrical printing original plate using a laser engraving machine. The engraving residue is in powder form and can be easily removed using an alkaline cleaning solution ("Sunwash (registered trademark) TL-75", manufactured by Lion, Japan) and a brush cleaning machine (produced by Techno Giken, Japan). did it. There was no stickiness on the surface of the printing plate. The residue rate after engraving was 8%, and the engraving depth was 0.5 mm.
The produced cylindrical printing plate was attached to an air cylinder of a flexographic printing machine (manufactured by Iyo Machinery Co., Ltd., Japan) via a cushion sleeve (manufactured by AKL, Germany), and printing on tack paper was performed. Good printed matter could be obtained.
(実施例9)
 樹脂(a)として、製造例3で合成した樹脂(ウ)70質量部、有機化合物(b)として、実施例8で合成した両末端に重合性不飽和基としてメタクリル基を有する数平均分子量800のポリカーボネート化合物PCDMA55質量部およびトリメチロールプロパントリアクリレート(「NKエステル(登録商標)TMPT」、新中村化学製:分子量338)10質量部、熱重合開始剤(c)として、t-ブチルパーオキシ-2-エチルヘキシルカーボネート(「パーブチル(登録商標)E」、日本国、日本油脂製)1質量部、多孔質性微粉末シリカ(「サイロスフェア(登録商標)C-1504」、日本国、富士シリシア化学製)3.5質量部、安定剤として、2,6-ジ-t-ブチルアセトフェノン(「アイオノール(登録商標)CP」、日本国、ジャパンケムテック社製)0.5質量部を70℃にて混合し熱硬化性樹脂組成物を得た。20℃における粘度は、900Pa・sであった。
 得られた熱硬化性樹脂組成物を用いて、実施例5と同様の工程で円筒状印刷原版を作製した。得られた樹脂硬化物は完全に硬化していた。その後、研削研磨装置(テクノ技研製)を用いて、樹脂硬化物表面をカーボランダム製研削ホイールで研削し、#1000番のラッピングフィルムで研磨して仕上げ、円筒状印刷原版を得た。表面の中心線表面粗さRaは、0.6μmであり、研削痕などは観察されず、非常に良好な表面を得ることができた。得られた円筒状印刷原版表面のタック値は、70N/mであった。印刷原版表面のショアA硬度は、53度であった。
 得られた円筒状印刷原版表面にレーザー彫刻機を用いてパターンを形成した。彫刻カスは粉末状であり、アルカリ性洗浄液(「サンウォッシュ(登録商標)TL-75」、日本国、ライオン製)とブラシ洗浄機(日本国、テクノ技研製)を用いて簡単に除去することができた。印刷版表面のベタツキも感じられなかった。彫刻後のカス残率は11%、彫刻深度は0.45mmであった。
 作製した円筒状印刷版をフレキソ印刷機(日本国、伊予機械製作所製)のエアーシリンダーにクッションスリーブ(独国、AKL製)を介して取り付け、タック紙への印刷を実施した。良好な印刷物を得ることができた。
Example 9
As resin (a), 70 parts by mass of resin (c) synthesized in Production Example 3, and as organic compound (b), number average molecular weight 800 having a methacryl group as a polymerizable unsaturated group at both ends synthesized in Example 8 As a thermal polymerization initiator (c), 55 parts by mass of the polycarbonate compound PCDMA and 10 parts by mass of trimethylolpropane triacrylate (“NK ester (registered trademark) TMPT”, manufactured by Shin-Nakamura Chemical Co., Ltd .: molecular weight 338) are used. 1 part by mass of 2-ethylhexyl carbonate ("Perbutyl (registered trademark) E", manufactured by Nippon Oil & Fats, Japan), porous fine powder silica ("Cyrossphere (registered trademark) C-1504", Japan, Fuji Silysia Chemical) 3.5 parts by mass, 2,6-di-t-butylacetophenone (“Ionol (registered trademark) CP”) as a stabilizer Japan, the Japan Co. Chemtech Ltd.) 0.5 part by mass at 70 ° C. to obtain a thermosetting resin composition. The viscosity at 20 ° C. was 900 Pa · s.
Using the obtained thermosetting resin composition, a cylindrical printing original plate was produced in the same process as in Example 5. The obtained cured resin was completely cured. Thereafter, the surface of the cured resin was ground with a grinding wheel made of Carborundum using a grinding / polishing apparatus (manufactured by Techno Giken), polished with a # 1000 lapping film, and finished to obtain a cylindrical printing original plate. The center line surface roughness Ra of the surface was 0.6 μm, and grinding marks were not observed, and a very good surface could be obtained. The tack value of the surface of the obtained cylindrical printing original plate was 70 N / m. The Shore A hardness of the printing original plate surface was 53 degrees.
A pattern was formed on the surface of the obtained cylindrical printing original plate using a laser engraving machine. The engraving residue is in powder form and can be easily removed using an alkaline cleaning solution ("Sunwash (registered trademark) TL-75", manufactured by Lion, Japan) and a brush cleaning machine (produced by Techno Giken, Japan). did it. There was no stickiness on the surface of the printing plate. The residue rate after engraving was 11% and the engraving depth was 0.45 mm.
The produced cylindrical printing plate was attached to an air cylinder of a flexographic printing machine (manufactured by Iyo Machinery Co., Ltd., Japan) via a cushion sleeve (manufactured by AKL, Germany), and printing on tack paper was performed. Good printed matter could be obtained.
(比較例8)
 比較例1で調整した熱硬化性樹脂組成物を用いる以外は、実施例5と同様の工程で円筒状印刷原版を作製した。大気雰囲気下での熱硬化によって得られた樹脂硬化物の表面は非常にベタツキが大きく、平滑な部分のタック値は、350N/mであった。
 また、研削工程において、表面に研削屑が付着し、時々それを除去するために装置を停止する必要があった。部分的に研削ホイールが研削屑を噛み込み、樹脂硬化物表面に深い研削痕が観察された。この研削痕は、研磨工程においても除去することができなかった。更に、研磨工程においてもラッピングフィルムがスムーズに動かず、研磨し難い状況であった。円筒状印刷原版表面の中心線表面粗さRaは1.5μmであった。研削研磨には、実施例5に比較して3倍以上の時間を要した。
 得られた円筒状印刷原版表面にレーザー彫刻機を用いてパターンを形成した。彫刻カスは液状物が多量に発生したが、アルカリ性洗浄液(「サンウォッシュ(登録商標)TL-75」、日本国、ライオン製)とブラシ洗浄機(日本国、テクノ技研製)を用いて除去した。印刷版表面のベタツキは残った。
 作製した円筒状印刷版をフレキソ印刷機(日本国、伊予機械製作所製)のエアーシリンダーにクッションスリーブ(独国、AKL製)を介して取り付け、タック紙への印刷を実施した。円筒状印刷版表面に空気中の紙粉が顕著に付着し、紙粉が付着した部分が印刷不良となった。
(Comparative Example 8)
A cylindrical printing original plate was produced in the same process as in Example 5 except that the thermosetting resin composition prepared in Comparative Example 1 was used. The surface of the cured resin obtained by thermosetting in the air atmosphere was very sticky, and the tack value of the smooth portion was 350 N / m.
Also, in the grinding process, grinding scraps adhered to the surface, and it was necessary to stop the apparatus to remove it occasionally. The grinding wheel partially bites the grinding debris, and deep grinding marks were observed on the surface of the cured resin. This grinding mark could not be removed even in the polishing step. Furthermore, the lapping film did not move smoothly even in the polishing process, and it was difficult to polish. The centerline surface roughness Ra of the surface of the cylindrical printing original plate was 1.5 μm. The grinding and polishing required three times or more time as compared with Example 5.
A pattern was formed on the surface of the obtained cylindrical printing original plate using a laser engraving machine. The engraving residue generated a large amount of liquid, but was removed using an alkaline cleaning solution ("Sunwash (registered trademark) TL-75", manufactured by Lion, Japan) and a brush cleaning machine (manufactured by Techno Giken, Japan). . Stickiness on the surface of the printing plate remained.
The produced cylindrical printing plate was attached to an air cylinder of a flexographic printing machine (manufactured by Iyo Machinery Co., Ltd., Japan) via a cushion sleeve (manufactured by AKL, Germany), and printing on tack paper was performed. Paper dust in the air remarkably adhered to the surface of the cylindrical printing plate, and the portion where the paper dust adhered became defective printing.
(比較例9)
 樹脂(a)として、製造例3で作製した樹脂(ウ)70質量部、有機化合物(b)として、フェノキシエチルメタクリレート(「ライトエステル(登録商標)PO」、日本国、共栄社化学製:分子量 206)20質量部およびトリメチロールプロパントリアクリレート(「NKエステル(登録商標)TMPT」、日本国、新中村化学製:分子量338)10質量部、熱重合開始剤(c)としてt-ブチルパーオキシベンゾエート(「パーブチル(登録商標)Z」、日本国、日本油脂製)1質量部、安定剤として2,6-ジ-t-ブチルアセトフェノン(「アイオノール(登録商標)CP」、日本国、ジャパンケムテック製、)0.5質量部を70℃にて混合し熱硬化性樹脂組成物を得た。熱硬化性樹脂組成物の粘度は、130Pa・sであった。
 実施例5と同様の工程で円筒状印刷原版を作製した。大気雰囲気下での熱硬化によって得られた樹脂硬化物の表面はベタツキが大きく、平滑な部分のタック値は、150N/mであった。
 また、研削工程において、表面に研削屑が付着し、時々それを除去するために装置を停止する必要があった。研削研磨には、実施例7に比較して1.5倍程度の時間を要した。得られた円筒状印刷原版表面の中心線表面粗さRaは1.1μmであった。
 得られた円筒状印刷原版表面にレーザー彫刻機を用いてパターンを形成した。彫刻カスは液状物が多量に発生したが、アルカリ性洗浄液(「サンウォッシュ(登録商標)TL-75」、日本国、ライオン製)とブラシ洗浄機(日本国、テクノ技研製)を用いて除去した。印刷版表面のベタツキは残った。
 作製した円筒状印刷版をフレキソ印刷機(日本国、伊予機械製作所製)のエアーシリンダーにクッションスリーブ(独国、AKL製)を介して取り付け、タック紙への印刷を実施した。円筒状印刷版表面に空気中の紙粉が多少付着し、紙粉が付着した部分が印刷不良となった。
(Comparative Example 9)
As resin (a), 70 parts by mass of resin (c) prepared in Production Example 3, and as organic compound (b), phenoxyethyl methacrylate ("Light Ester (registered trademark) PO", manufactured by Kyoeisha Chemical Co., Ltd. in Japan: molecular weight 206 ) 20 parts by mass and 10 parts by mass of trimethylolpropane triacrylate (“NK ester (registered trademark) TMPT”, Shin-Nakamura Chemical Co., Ltd., Japan: molecular weight 338), t-butylperoxybenzoate as thermal polymerization initiator (c) (“Perbutyl (registered trademark) Z”, manufactured by Nippon Oil & Fats, Japan), 1 part by mass, 2,6-di-t-butylacetophenone (“Ionol (registered trademark) CP”, Japan, Japan Chemtech) as a stabilizer Manufactured) and 0.5 mass part was mixed at 70 degreeC, and the thermosetting resin composition was obtained. The viscosity of the thermosetting resin composition was 130 Pa · s.
A cylindrical printing original plate was produced in the same process as in Example 5. The surface of the cured resin obtained by heat curing in the air atmosphere was very sticky, and the tack value of the smooth portion was 150 N / m.
Also, in the grinding process, grinding scraps adhered to the surface, and it was necessary to stop the apparatus to remove it occasionally. The grinding and polishing took about 1.5 times as long as Example 7. The centerline surface roughness Ra of the obtained cylindrical printing original plate surface was 1.1 μm.
A pattern was formed on the surface of the obtained cylindrical printing original plate using a laser engraving machine. The engraving residue generated a large amount of liquid, but was removed using an alkaline cleaning solution ("Sunwash (registered trademark) TL-75", manufactured by Lion, Japan) and a brush cleaning machine (manufactured by Techno Giken, Japan). . Stickiness on the surface of the printing plate remained.
The produced cylindrical printing plate was attached to an air cylinder of a flexographic printing machine (manufactured by Iyo Machinery Co., Ltd., Japan) via a cushion sleeve (manufactured by AKL, Germany), and printing on tack paper was performed. A little paper dust in the air adhered to the surface of the cylindrical printing plate, and the portion where the paper dust adhered became defective printing.
 円筒状印刷原版および円筒状印刷版について評価した実施例5-9および比較例8-9を表2に示す。実施例5-9のいずれの実施例においても大気中での熱硬化が良好な印刷原版、および、タック紙への印刷が可能な印刷版が得られた。また、樹脂(a)を樹脂(ア)にした際に大気中での熱硬化性が更に良好であったことがタック値から分かる。 Table 2 shows Example 5-9 and Comparative Example 8-9 evaluated for the cylindrical printing plate and the cylindrical printing plate. In any of Examples 5-9, a printing original plate having good thermosetting in the atmosphere and a printing plate capable of printing on tack paper were obtained. Further, it can be seen from the tack value that when the resin (a) is changed to the resin (a), the thermosetting property in the atmosphere is even better.
Figure JPOXMLDOC01-appb-T000002
 
Figure JPOXMLDOC01-appb-T000002
 
 本出願は、2007年12月27日出願の日本特許出願(特願2007-336119号)に基づくものであり、その内容はここに参照として取り込まれる。 This application is based on a Japanese patent application (Japanese Patent Application No. 2007-336119) filed on December 27, 2007, the contents of which are incorporated herein by reference.
 本発明の熱硬化性樹脂組成物はフレキソ印刷、レタープレス印刷、ドライオフセット印刷、グラビア印刷、およびロータリースクリーン印刷などの印刷分野で好適に用いられる。 The thermosetting resin composition of the present invention is suitably used in printing fields such as flexographic printing, letter press printing, dry offset printing, gravure printing, and rotary screen printing.

Claims (20)

  1.  レーザー彫刻印刷原版用熱硬化性樹脂組成物であって、
     数平均分子量1000以上30万以下の樹脂(a)、数平均分子量1000未満で分子内に重合性不飽和基を有する有機化合物(b)、および熱重合開始剤(c)を含む樹脂組成物(A)を含有し、
     前記樹脂(a)および/または前記有機化合物(b)が、分子内にカーボネート結合を有する化合物を少なくとも1種類含み、
     前記樹脂組成物(A)が20℃において液状である、レーザー彫刻印刷原版用熱硬化性樹脂組成物。
    A thermosetting resin composition for a laser engraving printing original plate,
    A resin composition (a) having a number average molecular weight of 1,000 or more and 300,000 or less, an organic compound (b) having a number average molecular weight of less than 1,000 and having a polymerizable unsaturated group in the molecule, and a thermal polymerization initiator (c) ( A) containing
    The resin (a) and / or the organic compound (b) includes at least one compound having a carbonate bond in the molecule,
    A thermosetting resin composition for a laser engraving printing original plate, wherein the resin composition (A) is liquid at 20 ° C.
  2.  前記熱重合開始剤(c)が有機過酸化物であり、前記熱重合開始剤(c)の含有量が前記レーザー彫刻印刷原版用熱硬化性樹脂組成物全体量に対し0.1wt%以上10wt%以下である、請求項1に記載のレーザー彫刻印刷原版用熱硬化性樹脂組成物。 The thermal polymerization initiator (c) is an organic peroxide, and the content of the thermal polymerization initiator (c) is 0.1 wt% or more and 10 wt% with respect to the total amount of the thermosetting resin composition for the laser engraving printing original plate. The thermosetting resin composition for laser engraving printing original plate according to claim 1, wherein the thermosetting resin composition is at most%.
  3.  1次粒子の数平均粒子径が5nm以上10μm以下の顔料を、前記レーザー彫刻印刷原版用熱硬化性樹脂組成物全体量の0.1wt%以上30wt%以下で、さらに含有する、請求項1または2に記載のレーザー彫刻印刷原版用熱硬化性樹脂組成物。 The pigment having a number average particle diameter of primary particles of 5 nm or more and 10 µm or less is further contained in an amount of 0.1 wt% or more and 30 wt% or less of the total amount of the thermosetting resin composition for a laser engraving printing original plate. 2. A thermosetting resin composition for a laser engraving printing original plate according to 2.
  4.  数平均粒子径が5nm以上10μm以下の多孔質微粒子、または数平均粒子径が5nm以上100nm以下の無孔質微粒子を、さらに含有する、請求項1から3のいずれか1項に記載のレーザー彫刻印刷原版用熱硬化性樹脂組成物。 The laser engraving according to any one of claims 1 to 3, further comprising porous fine particles having a number average particle size of 5 nm to 10 µm, or nonporous fine particles having a number average particle size of 5 nm to 100 nm. Thermosetting resin composition for printing original plate.
  5.  前記熱重合開始剤(c)が、20℃において液状である、請求項1から4のいずれか1項に記載のレーザー彫刻印刷原版用熱硬化性樹脂組成物。 The thermosetting resin composition for a laser engraving printing original plate according to any one of claims 1 to 4, wherein the thermal polymerization initiator (c) is liquid at 20 ° C.
  6.  支持体と、前記支持体上に積層される樹脂硬化物層と、を含むレーザー彫刻印刷原版であって、
     前記樹脂硬化物層が、請求項1から5のいずれか1項に記載のレーザー彫刻印刷原版用熱硬化性樹脂組成物を熱硬化して得られる、レーザー彫刻印刷原版。
    A laser engraving printing original plate comprising a support and a cured resin layer laminated on the support,
    A laser engraving printing original plate, wherein the cured resin layer is obtained by thermosetting the thermosetting resin composition for laser engraving printing original plate according to any one of claims 1 to 5.
  7.  前記樹脂硬化物層の厚さが、50μm以上50mm以下である、請求項6に記載のレーザー彫刻印刷原版。 The laser engraving printing original plate according to claim 6, wherein the cured resin layer has a thickness of 50 µm or more and 50 mm or less.
  8.  シート状または円筒状である、請求項6または7に記載のレーザー彫刻印刷原版。 The laser engraving printing original plate according to claim 6 or 7, which has a sheet shape or a cylindrical shape.
  9.  前記支持体が、繊維強化プラスチック製スリーブ、金属製スリーブ、金属製シリンダー、およびゴム製シリンダーからなる群から選択される少なくとも1種類である、請求項6から8のいずれか1項に記載のレーザー彫刻印刷原版の製造方法。 The laser according to any one of claims 6 to 8, wherein the support is at least one selected from the group consisting of a fiber-reinforced plastic sleeve, a metal sleeve, a metal cylinder, and a rubber cylinder. A method for producing an engraving printing original plate.
  10.  前記樹脂硬化物層と前記支持体との間に、クッション層をさらに含む、請求項6から9のいずれか1項に記載のレーザー彫刻印刷原版。 The laser engraving printing original plate according to any one of claims 6 to 9, further comprising a cushion layer between the cured resin layer and the support.
  11.  前記クッション層が、数平均粒子径100nm以上500μm以下の中空微粒子、または数平均径100nm以上500μm以下の気泡を有する、請求項10に記載のレーザー彫刻印刷原版。 The laser engraving printing original plate according to claim 10, wherein the cushion layer has hollow fine particles having a number average particle diameter of 100 nm to 500 µm or bubbles having a number average diameter of 100 nm to 500 µm.
  12.  請求項6から11のいずれか1項に記載のレーザー彫刻印刷原版がレーザー彫刻されてなる印刷版。 A printing plate obtained by laser engraving the laser engraving printing original plate according to any one of claims 6 to 11.
  13.  円筒状印刷版である、請求項12に記載の印刷版。 The printing plate according to claim 12, which is a cylindrical printing plate.
  14.  請求項13に記載の円筒状印刷版を型として使用して、前記円筒状印刷版の表面の凹部パターンを凸部として有する印刷版。 14. A printing plate using the cylindrical printing plate according to claim 13 as a mold and having a concave pattern on the surface of the cylindrical printing plate as a convex portion.
  15.  フレキソ印刷、レタープレス印刷、ドライオフセット印刷、グラビア印刷、およびロータリースクリーン印刷からなる群から選択される少なくとも1種類の印刷用途で用いられる、請求項13に記載の円筒状印刷版。 The cylindrical printing plate according to claim 13, which is used in at least one kind of printing application selected from the group consisting of flexographic printing, letter press printing, dry offset printing, gravure printing, and rotary screen printing.
  16.  支持体と、前記支持体上に積層される樹脂硬化物層と、を含むレーザー彫刻印刷原版の製造方法であって、
     (i)請求項1から5のいずれか1項に記載のレーザー彫刻印刷原版用熱硬化性樹脂組成物を、前記支持体上に塗布して樹脂層を形成する工程と、
     (ii)前記樹脂層を加熱する工程と、を含む、レーザー彫刻印刷原版の製造方法。
    A method for producing a laser engraving printing original plate comprising a support and a cured resin layer laminated on the support,
    (I) a step of applying the thermosetting resin composition for laser engraving printing original plate according to any one of claims 1 to 5 on the support to form a resin layer;
    (Ii) A method for producing a laser engraving printing original plate, comprising the step of heating the resin layer.
  17.  前記工程(i)において、溶剤を使用しない、請求項16記載のレーザー彫刻印刷原版の製造方法 The method for producing an original plate for laser engraving printing according to claim 16, wherein no solvent is used in the step (i).
  18.  前記工程(ii)において、80℃以上250℃以下で前記樹脂層を加熱する、請求項16または17に記載のレーザー彫刻印刷原版の製造方法。 The method for producing a laser engraving printing original plate according to claim 16 or 17, wherein, in the step (ii), the resin layer is heated at 80 ° C or higher and 250 ° C or lower.
  19.  前記工程(ii)において、熱線を照射する方法、熱風を吹き付ける方法、熱風が対流する雰囲気に曝される方法、および加熱したロールと接触させる方法からなる群から選択される少なくとも1種類の方法で、前記樹脂層を加熱する、請求項16から18のいずれか1項に記載のレーザー彫刻印刷原版の製造方法。 In the step (ii), at least one method selected from the group consisting of a method of irradiating hot rays, a method of blowing hot air, a method of exposing to a hot air convection atmosphere, and a method of contacting with a heated roll The method for producing a laser engraving printing original plate according to any one of claims 16 to 18, wherein the resin layer is heated.
  20.  前記工程(ii)において、前記樹脂層が大気中に露出した状態で、前記樹脂層を加熱する、請求項16から19のいずれか1項に記載のレーザー彫刻印刷原版の製造方法。 The method for producing a laser engraving printing original plate according to any one of claims 16 to 19, wherein, in the step (ii), the resin layer is heated in a state where the resin layer is exposed to the atmosphere.
PCT/JP2008/073851 2007-12-27 2008-12-26 Heat-curable resin composition for laser engraved original printing plates WO2009084682A1 (en)

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