WO2008009221A1 - A process for producing crimped polyester filament by winding the filament round heated roll and a device thereof - Google Patents
A process for producing crimped polyester filament by winding the filament round heated roll and a device thereof Download PDFInfo
- Publication number
- WO2008009221A1 WO2008009221A1 PCT/CN2007/002140 CN2007002140W WO2008009221A1 WO 2008009221 A1 WO2008009221 A1 WO 2008009221A1 CN 2007002140 W CN2007002140 W CN 2007002140W WO 2008009221 A1 WO2008009221 A1 WO 2008009221A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- polyester
- filament
- heating
- heating roller
- tow
- Prior art date
Links
Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J13/00—Heating or cooling the yarn, thread, cord, rope, or the like, not specific to any one of the processes provided for in this subclass
- D02J13/005—Heating or cooling the yarn, thread, cord, rope, or the like, not specific to any one of the processes provided for in this subclass by contact with at least one rotating roll
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D10/00—Physical treatment of artificial filaments or the like during manufacture, i.e. during a continuous production process before the filaments have been collected
- D01D10/02—Heat treatment
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D10/00—Physical treatment of artificial filaments or the like during manufacture, i.e. during a continuous production process before the filaments have been collected
- D01D10/04—Supporting filaments or the like during their treatment
- D01D10/0409—Supporting filaments or the like during their treatment on bobbins
Definitions
- the invention relates to a preparation method and a device for special chemical fiber, in particular to a method and a device for producing a crimped polyester filament by heating a hot roll. Background technique
- the method is realized in the following manner: the polyester filaments spun from the polyester spinning machine are grouped, one or more sets of tows are heated by the heating roller, and then the two sets of tows with different heating times are combined and wound.
- the woven silk cake is used for weaving textiles. Because the physical properties of the polyester filaments are locally changed during the heating process, the fabric woven from the heat treated polyester filaments has the physical properties of natural curl after being treated by boiling water.
- polyester filaments of the same and different crimping effects can be produced by simply replacing the heating rolls of different diameters or adjusting different heating temperatures.
- the polyester filaments sprayed from the nozzle of the polyester spinning machine are divided into two sets of tows, and the two sets of tows are respectively wound on the rotating heating roller for one or two turns, and the heated two sets of polyester tow are combined.
- the fabric is processed into a woven fabric into a woven fabric. After the fabric is treated with boiling water, the polyester filament or the woven fabric thereof is naturally curled, and the temperature of the surface of the heating roller is controlled at 100-120 °C.
- FIG. 1 a schematic structural view of a device in which two sets of tows are respectively wound on different heating rolls of different diameters for heating;
- FIG. 2 a schematic view of an embodiment in which two sets of tows are wound around two heating rolls of the same or different diameters.
- the method for winding and heating the crimped polyester filament of the present invention comprises dividing the polyester tow 3 sprayed from the polyester spinning machine nozzle 1 into two groups, and winding the two sets of the tows on the rotating heating roller 2, respectively.
- the polyester tow 3 heated by the electric heating roller 2 is combined with the wire-wound winding head 4 to form a textile cake and then fed into a loom to form a fabric. After the fabric is treated with boiling water, the polyester filament or the woven fabric thereof is naturally curled.
- the temperature of the heating roller is controlled at 100-120 °C.
- the apparatus for producing crimped polyester filaments is composed of a polyester spinning machine nozzle 1, a heating roller 2 and a cake winding head 4, and the heating roller 2 is disposed below the nozzle 1 of the polyester spinning machine.
- the polyester filaments from the polyester spinning machine nozzle 1 are divided into two sets of tows 3 by a heating roll 2, wherein one set of tows 3 is wound one turn on the heating roll 2, and one set of tows 3 is wound twice on the heating roll 2.
- the two sets of tows heated by the heating roller are combined with the wire feeding head 4 to form a textile cake.
- the heating roller 2 is heated by the heat transfer oil, and the oil temperature is automatically controlled, and the rotation speed of the heating roller 2 matches the rotation speed of the filament winding head.
- the diameter of the heated rolls and the number of sets can be increased or decreased depending on the market demand for the variety of crimped polyester products.
- the effect of the curl depends on the diameter of the heating roller, the heating temperature and the heating time.
- the number of turns of the polyester tow on the heating roller is 0. 3-3 laps.
- Polyester spinning machines and their spinning are well known techniques.
- the preparation method of the crimped polyester filament yarn of the invention has the characteristics of reasonable design, simple structure, easy processing, and the production of the polyester filament has the characteristics of natural curling property, and thus has a good promotion. Use value.
Abstract
A process for producing crimped polyester filament by winding the filament round heated roll and a device thereof. The process comprising :the polyester filaments are spun from spinning nozzle(1) to split into two or more filament bundles(3), said splitted filament bundles wind separately round an electrically heated rotary roll (2) one or two turns, the bundles which are heated by electrically heated roll are combined into a yarn and wound into a cake(4). The yarn then is made into woven fabric. The polyester filaments or woven fabric can produce natural crimp after that the woven fabric is treated with hot water. By comparing with the art, the present process has reasonable design, simple device, the produced polyester filament and the woven fabric have natural crimp etc.
Description
热辊缠绕加热生产卷曲涤纶长丝的方法及设备 Method and device for producing curled polyester filament by heating hot roll winding
技术领域 Technical field
本发明涉及一种特种化纤的制备方法及设备, 具体地说是一种 热辊缠绕加热生产卷曲涤纶长丝的方法及设备。 背景技术 The invention relates to a preparation method and a device for special chemical fiber, in particular to a method and a device for producing a crimped polyester filament by heating a hot roll. Background technique
传统卷曲涤纶紡丝的生产技术中, 如第 200620086094. X号, 发 明名称为 "一种卷曲涤纶长丝的生产设备"的专利申请中公开了一种 热风喷吹加热生产卷曲涤纶长丝的设备,该设备在实际应用中所存在 的不足是, 结构复杂、 不易操作和丝束卷曲弧度不能人为控制等等。 发明内容 In the production technology of the conventional crimped polyester spinning, as disclosed in the patent application No. 200620086094. X, entitled "Production Equipment for a Curly Polyester Filament", a device for producing a crimped polyester filament by hot air blowing is disclosed. The shortcomings of the device in practical applications are that the structure is complicated, the operation is not easy, and the curl curvature of the tow cannot be artificially controlled. Summary of the invention
本发明的目的是提供一种结构简单、 易于操作, 自动化程度高、 可同时生产多种不同卷曲效果的卷曲涤纶长丝的方法及设备。该方法 是按以下方式实现的: 将涤纶纺丝机纺出的涤纶长丝进行分组, 一组 或多组丝束绕经加热辊进行加热,然后将加热时间不同的两组丝束合 并绕制成纺织丝饼供织机纺织使用,由于加热过程中局部改变涤纶长 丝的物理特性,所以用加热处理过的涤纶长丝纺织成的织物经沸水处 理后便具有了自然卷曲的物理特性。 SUMMARY OF THE INVENTION It is an object of the present invention to provide a method and apparatus for a crimped polyester filament having a simple structure, easy handling, high degree of automation, and simultaneous production of a plurality of different crimping effects. The method is realized in the following manner: the polyester filaments spun from the polyester spinning machine are grouped, one or more sets of tows are heated by the heating roller, and then the two sets of tows with different heating times are combined and wound. The woven silk cake is used for weaving textiles. Because the physical properties of the polyester filaments are locally changed during the heating process, the fabric woven from the heat treated polyester filaments has the physical properties of natural curl after being treated by boiling water.
由于丝束的卷曲角度是根据加热辊的直径而定,所以只要更换不 同直径的加热辊或调整不同的加热温度,即可生产相同和不同卷曲效 果的涤纶长丝。 Since the crimp angle of the tow is determined by the diameter of the heating roller, polyester filaments of the same and different crimping effects can be produced by simply replacing the heating rolls of different diameters or adjusting different heating temperatures.
具体步骤是: 将涤纶纺丝机喷嘴喷出的涤纶丝分成两组丝束, 将 两组丝束分别在转动的加热辊上缠绕一圈或两圈,经加热过的两组涤 纶丝束合并绕制成纺织丝饼送织机编制成织物, 织物经沸水处理后, 涤纶长丝或其编织的织物即产生自然卷曲,加热辊表面的温度控制在 100— 120°C。 附图说明
如附图 1所示, 两组丝束在不同直径的加热辊上分别缠绕不同圈 数进行加热的设备结构示意图; The specific steps are as follows: the polyester filaments sprayed from the nozzle of the polyester spinning machine are divided into two sets of tows, and the two sets of tows are respectively wound on the rotating heating roller for one or two turns, and the heated two sets of polyester tow are combined. The fabric is processed into a woven fabric into a woven fabric. After the fabric is treated with boiling water, the polyester filament or the woven fabric thereof is naturally curled, and the temperature of the surface of the heating roller is controlled at 100-120 °C. DRAWINGS As shown in FIG. 1 , a schematic structural view of a device in which two sets of tows are respectively wound on different heating rolls of different diameters for heating;
如附图 2所示, 两组丝束在直径相同的或不同的两根加热辊上缠 绕加热的实施方式示意图。 As shown in Fig. 2, a schematic view of an embodiment in which two sets of tows are wound around two heating rolls of the same or different diameters.
附图标记说明: 涤纶纺丝机喷嘴 1 ; 加热辊 2; 涤纶丝束 3、 丝 饼卷绕头 4。 实施方式 DESCRIPTION OF REFERENCE NUMERALS: polyester spinning machine nozzle 1; heating roller 2; polyester tow 3, wire cake winding head 4. Implementation
参照说明书附图 1、 2对本发明作以下详细地说明。 The invention will be described in detail below with reference to the accompanying drawings 1 and 2.
本发明的缠绕加热生产卷曲涤纶长丝的方法, 是将涤纶纺丝机 喷嘴 1喷出的涤纶丝束 3分成 2组,将其中的两组丝束分别缠绕在转 动的加热辊 2上,经电热辊 2加热过的涤纶丝束 3合并送丝饼绕制头 4绕制成纺织丝饼再送织机编制成织物, 织物经沸水处理后, 涤纶长 丝或其编织的织物即产生自然卷曲, 加热辊的温度控制在 100— 120 °C。 The method for winding and heating the crimped polyester filament of the present invention comprises dividing the polyester tow 3 sprayed from the polyester spinning machine nozzle 1 into two groups, and winding the two sets of the tows on the rotating heating roller 2, respectively. The polyester tow 3 heated by the electric heating roller 2 is combined with the wire-wound winding head 4 to form a textile cake and then fed into a loom to form a fabric. After the fabric is treated with boiling water, the polyester filament or the woven fabric thereof is naturally curled. The temperature of the heating roller is controlled at 100-120 °C.
如图 1、 2所示, 生产卷曲涤纶长丝的设备是由涤纶纺丝机喷嘴 1、 加热辊 2和丝饼卷绕头 4组成, 加热辊 2设置在涤纶纺丝机喷嘴 1的下方, 出自涤纶纺丝机喷嘴 1的涤纶长丝由加热辊 2分成两组丝 束 3, 其中一组丝束 3在加热辊 2上缠绕一圈, 一组丝束 3在加热辊 2上缠绕两圈, 两组经加热辊加热后的丝束 3合并送丝饼绕制头 4制 成紡织用丝饼。 As shown in Figures 1 and 2, the apparatus for producing crimped polyester filaments is composed of a polyester spinning machine nozzle 1, a heating roller 2 and a cake winding head 4, and the heating roller 2 is disposed below the nozzle 1 of the polyester spinning machine. The polyester filaments from the polyester spinning machine nozzle 1 are divided into two sets of tows 3 by a heating roll 2, wherein one set of tows 3 is wound one turn on the heating roll 2, and one set of tows 3 is wound twice on the heating roll 2. The two sets of tows heated by the heating roller are combined with the wire feeding head 4 to form a textile cake.
加热辊 2通过导热油加热, 油温自动控制,加热辊 2的转速与丝 饼卷绕头的转速相匹配。 The heating roller 2 is heated by the heat transfer oil, and the oil temperature is automatically controlled, and the rotation speed of the heating roller 2 matches the rotation speed of the filament winding head.
加热辊的直径和设置的个数, 可根据市场对卷曲涤纶产品品种的 需求增加或减少。卷曲的效果取决于加热辊的直径、加热温度和加热 时间。 The diameter of the heated rolls and the number of sets can be increased or decreased depending on the market demand for the variety of crimped polyester products. The effect of the curl depends on the diameter of the heating roller, the heating temperature and the heating time.
涤纶丝束在加热辊上缠绕的圈数为 0. 3-3圈。 0-3圈。 The number of turns of the polyester tow on the heating roller is 0. 3-3 laps.
涤纶紡丝机及其纺丝是公知技术。 Polyester spinning machines and their spinning are well known techniques.
本发明的一种卷曲涤纶长丝的制备方法和现有技术相比,具有设 计合理、 结构简单、 易于加工、 生产出的涤纶长丝具有自然的卷曲 特性等特点, 因而, 具有很好的推广使用价值。
Compared with the prior art, the preparation method of the crimped polyester filament yarn of the invention has the characteristics of reasonable design, simple structure, easy processing, and the production of the polyester filament has the characteristics of natural curling property, and thus has a good promotion. Use value.
Claims
1、 热辊缠绕加热生产卷曲涤纶长丝的方法, 其特征在于将涤纶 紡丝机喷嘴喷出的涤纶丝进行分束,将分束的丝束分别缠绕在转动的 加热辊上,经电热辊加热过的涤纶丝束再合并以丝饼卷绕头绕制成纺 织丝饼送织机编制成织物, 织物经沸水处理后即产生自然卷曲。 1. A method for producing a crimped polyester filament by heating a hot roll, characterized in that the polyester yarn spun from the nozzle of the polyester spinning machine is split, and the bundled tow is wound on a rotating heating roller, respectively, through a heating roller The heated polyester tow is then combined into a woven loom to form a woven fabric into a woven fabric, and the fabric is naturally curled by boiling water treatment.
2、热辊缠绕加热生产卷曲涤纶长丝的设备,其特征在于生产卷曲 涤纶长丝的设备是由涤纶纺丝机喷嘴、加热辊和丝饼绕制机组成,加 热辊设置在涤纶紡丝机喷嘴的下方,出自涤纶纺丝机喷嘴的涤纶长丝 分成两组丝束,其中一组丝束在一加热辊上缠绕一圈,一组丝束在另 一加热辊上缠绕两圈, 两组丝束合并送丝饼绕制机绕制成丝饼。 2. A device for producing a crimped polyester filament by heating a hot roll, characterized in that the device for producing a crimped polyester filament is composed of a polyester spinning machine nozzle, a heating roller and a wire winding machine, and the heating roller is disposed on the polyester spinning machine. Below the nozzle, the polyester filaments from the nozzle of the polyester spinning machine are divided into two groups of tows, one of which is wound one turn on a heating roll, and one set of tow is wound two times on the other heating roll, two groups The tow is combined with a wire cake winding machine to form a cake.
3、 根据权利要求 2所述的热辊缠绕加热生产卷曲涤纶长丝的设 备, 其特征在于加热辊采用导热油加热。 A device for producing a crimped polyester filament by hot roll winding heating according to claim 2, wherein the heating roller is heated by a heat transfer oil.
4、 根据权利要求 2所述的热辊缠绕加热生产卷曲涤纶长丝的设 备, 其特征在于涤纶丝束在加热辊上缠绕的圈数为 0. 3-3圈。
The lap of the number of turns of the polyester tow on the heating roller is 0. 3-3 laps.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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CN200610045483.2 | 2006-07-14 | ||
CNA2006100454832A CN1888167A (en) | 2006-07-14 | 2006-07-14 | Method for producing crimped dacron filaments by hot roller twisting heating |
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WO2008009221A1 true WO2008009221A1 (en) | 2008-01-24 |
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PCT/CN2007/002140 WO2008009221A1 (en) | 2006-07-14 | 2007-07-12 | A process for producing crimped polyester filament by winding the filament round heated roll and a device thereof |
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CN (1) | CN1888167A (en) |
WO (1) | WO2008009221A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102433608A (en) * | 2011-10-31 | 2012-05-02 | 福建百宏聚纤科技实业有限公司 | Superstrong dual-network filament and processing and preparation process thereof |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1873071A (en) * | 2006-06-26 | 2006-12-06 | 吕迎智 | Method for preparing curly continuous filament yarn of Terylene, and equipment of use |
CN1888167A (en) * | 2006-07-14 | 2007-01-03 | 吕迎智 | Method for producing crimped dacron filaments by hot roller twisting heating |
CN105113030A (en) * | 2015-09-29 | 2015-12-02 | 李文霞 | Polyester filament yarn producing device |
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- 2007-07-12 WO PCT/CN2007/002140 patent/WO2008009221A1/en active Application Filing
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GB939314A (en) * | 1958-12-31 | 1963-10-09 | Hoechst Ag | A process for the production of potentially crimped filaments |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102433608A (en) * | 2011-10-31 | 2012-05-02 | 福建百宏聚纤科技实业有限公司 | Superstrong dual-network filament and processing and preparation process thereof |
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