WO2007034163A2 - Decorative inlays - Google Patents

Decorative inlays Download PDF

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Publication number
WO2007034163A2
WO2007034163A2 PCT/GB2006/003475 GB2006003475W WO2007034163A2 WO 2007034163 A2 WO2007034163 A2 WO 2007034163A2 GB 2006003475 W GB2006003475 W GB 2006003475W WO 2007034163 A2 WO2007034163 A2 WO 2007034163A2
Authority
WO
WIPO (PCT)
Prior art keywords
substrate
composite
rock
ceramic material
channel
Prior art date
Application number
PCT/GB2006/003475
Other languages
French (fr)
Other versions
WO2007034163A3 (en
WO2007034163A8 (en
Inventor
Paul Williams
Original Assignee
Paul Williams
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Paul Williams filed Critical Paul Williams
Publication of WO2007034163A2 publication Critical patent/WO2007034163A2/en
Publication of WO2007034163A3 publication Critical patent/WO2007034163A3/en
Publication of WO2007034163A8 publication Critical patent/WO2007034163A8/en

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/26—Inlaying with ornamental structures, e.g. niello work, tarsia work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
    • B44C3/10—Producing and filling perforations, e.g. tarsia plates

Definitions

  • the present invention relates to decorative inlays, particularly, but not exclusively to decorative inlays for wooden furniture and ornaments.
  • a method of providing a decorative inlay in a substrate comprising the steps of providing at least one channel or groove in the substrate, and filling the at least one channel or groove with a composite comprising a crushed rock and/or crushed ceramic material mixed with a binding agent.
  • the step of providing the at least one channel or groove in the substrate is carving or routering a design or pattern in the substrate.
  • the step of providing the at least one channel or groove in the substrate may comprise milling a design or pattern in the substrate.
  • the step of providing the at least one channel or groove in the substrate may comprise machining a design or pattern in the substrate.
  • the substrate is wood.
  • the crushed rock and/or a ceramic material is in a powdered form.
  • a colourant may be added to the composite prior to placing it in the inlay.
  • the crushed rock is a metamorphic rock. More preferably, the metamorphic rock is a slate.
  • the binding agent is an adhesive. More preferably, the adhesive is one or a selection of the following materials: polyvinylacetate (PVA), polymeric adhesive, polymeric resin or a two-part polymeric resin/adhesive, especially being PVA.
  • PVA polyvinylacetate
  • the at least one channel or groove is coated with a sealant prior to filling to prevent ingress of foreign matter into the substrate.
  • the method of providing a decorative inlay in a substrate further comprises the steps of allowing the composite to set within the inlay and finishing the composite.
  • the method of finishing the composite comprises the steps of removing excess composite so that it does not stand proud of the substrate, and/or sealing the composite with a sealant to prevent ingress of foreign matter into the inlay.
  • the sealant is a varnish or lacquer.
  • the excess composite may be removed by machining or scoring the inlay. Further composite may be added to the inlay after removal of excess.
  • the wooden substrate may be a piece of furniture or an ornament.
  • a substrate having a decorative inlay comprising at least one channel or groove, the least one channel or groove being filled with a composite comprising a crushed rock and/or a ceramic material mixed with a binding agent.
  • the substrate is preferably wooden.
  • the wooden substrate may be furniture or an ornament.
  • a third aspect of the present invention provides a piece of furniture comprising a decorative inlay as hereinbefore described and a fourth aspect of the present invention provides an ornament comprising a decorative inlay as hereinbefore described.
  • a colourant may be added to a crushed rock and/or crushed ceramic material to provide a coloured decorative coating.
  • a fifth aspect of the present invention provides a decorative coating consisting essentially of a colourant mixed with a crushed rock and/or crushed ceramic material and, optionally, a binding agent.
  • a sixth aspect of the present invention provides a method of colouring crushed rock and/or crushed ceramic material comprising mixing a colourant with the crushed rock and/or crushed ceramic material.
  • the crushed rock is slate, preferably being in powdered form.
  • a binding agent is preferably mixed with the crushed rock and/or ceramic material and the colourant.
  • the binding agent is preferably selected from the group consisting of polyvinylacetate (PVA), polymeric adhesive, polymeric resin and/or a two-part polymeric resin/adhesive, especially being PVA.
  • the colourant is preferably water-based, more preferably being a concentrated water-based colourant.
  • Figure 1 shows a cross sectional view of a substrate according to the present invention
  • Figure 2 shows a cross sectional view of a substrate with a composite inlay according to the present invention.
  • Figure 3 shows a plan view of a substrate with the composite inlay according to the present invention.
  • Figure 1 of the accompanying drawings shows a cross sectional view of a wooden substrate 10 having a channel or groove 12 machined into a surface 16 of the substrate 10.
  • the channels or grooves are patterns or designs machined or carved into the surface 16 of the substrate 10, such as a table.
  • the channel or groove 12 is filled with a composite 14 comprising a powdered slate and a PVA binder.
  • the channel or groove 12 is generally over-filled with the composite 14 because the composite 14 will shrink as it dries and sets. Water may be added at intervals in order to provide the right consistency.
  • the composite 14 slightly protrudes above the surface 16 of the wooden substrate 10.
  • the protrusion 18 is then sanded down so that the composite 14 is substantially flush with the surface 16 of the substrate 10. Air may be blown across the substrate during sanding to clear excess dust. Once finished, the composite 14 resembles natural slate.
  • a colourant is added to composite 14 to provide a further coloured decorative effect.
  • the slate can be effectively coloured by adding a water-based colourant to the mixture.
  • the wooden substrate 10 is porous, it is preferable for the channel or groove 12 to be lined with a sealant (not shown) to prevent ingress of foreign matter into the grains of the wood.
  • the sealant prevents the colourant from penetrating and staining the grains of the wooden substrate 10.
  • a further sealant may be applied to the composite 14 to prevent the composite 14 from being stained.
  • the further sealant may be a varnish or a lacquer.
  • the advantage of using the composite 14 comprising powdered slate with the PVA binder is that it resembles natural slate without the drawbacks of using a solid piece of slate which is difficult to mould due to its laminate structure.
  • the combination of the powdered slate and the PVA reduces its hardness, therefore making the composite 14 easier to work.
  • the wooden substrate 10 is less susceptible to wear because the composite 14 is much softer than solid slate.

Abstract

A method of providing a decorative inlay in a substrate (10) comprising providing a channel or groove (12) in the substrate and filling the channel with a composite (14) comprising a crushed rock and/or crushed ceramic material, such as powdered slate, and a binding agent.

Description

TITLE: Decorative inlays
DESCRIPTION
The present invention relates to decorative inlays, particularly, but not exclusively to decorative inlays for wooden furniture and ornaments.
Many furniture and ornaments are decorated with contrasting decorative inlays, veneers or inserts. For example, Georgian period antique wooden tables are often decorated with contrasting decorative wooden veneers. Furthermore, antique statues and figurines are often decorated with precious stones.
Whilst the above decorative finishes are known, decorative rocks such as marble, granite and slate are rarely used as decorative inlays in wood furniture because of the difference of hardness between the rock and wood. This is more apparent during the finishing process i.e. sanding the rock inlays after being inserted into a wooden surface. The wooden surface would preferentially wear because it is much softer than the rock inlay.
It is an object of the invention to provide a method of providing a decorative effect inlay in a substrate, particularly but not exclusively a wooden substrate, that aims to alleviate the abovementioned drawbacks.
According to a first aspect of the present invention, there is provided a method of providing a decorative inlay in a substrate comprising the steps of providing at least one channel or groove in the substrate, and filling the at least one channel or groove with a composite comprising a crushed rock and/or crushed ceramic material mixed with a binding agent.
Preferably the step of providing the at least one channel or groove in the substrate is carving or routering a design or pattern in the substrate. The step of providing the at least one channel or groove in the substrate may comprise milling a design or pattern in the substrate. Alternatively, the step of providing the at least one channel or groove in the substrate may comprise machining a design or pattern in the substrate.
Preferably the substrate is wood.
Preferably the crushed rock and/or a ceramic material is in a powdered form. A colourant may be added to the composite prior to placing it in the inlay.
Preferably the crushed rock is a metamorphic rock. More preferably, the metamorphic rock is a slate.
Preferably the binding agent is an adhesive. More preferably, the adhesive is one or a selection of the following materials: polyvinylacetate (PVA), polymeric adhesive, polymeric resin or a two-part polymeric resin/adhesive, especially being PVA. Preferably the at least one channel or groove is coated with a sealant prior to filling to prevent ingress of foreign matter into the substrate.
It is preferable to provide excess composite when filling the inlay to allow for shrinkage.
Preferably the method of providing a decorative inlay in a substrate further comprises the steps of allowing the composite to set within the inlay and finishing the composite.
Preferably the method of finishing the composite comprises the steps of removing excess composite so that it does not stand proud of the substrate, and/or sealing the composite with a sealant to prevent ingress of foreign matter into the inlay.
Preferably the sealant is a varnish or lacquer. The excess composite may be removed by machining or scoring the inlay. Further composite may be added to the inlay after removal of excess.
The wooden substrate may be a piece of furniture or an ornament.
According to- a second aspect of the present invention, there is provided a substrate having a decorative inlay, the inlay comprising at least one channel or groove, the least one channel or groove being filled with a composite comprising a crushed rock and/or a ceramic material mixed with a binding agent. The substrate is preferably wooden. The wooden substrate may be furniture or an ornament. To this end, a third aspect of the present invention provides a piece of furniture comprising a decorative inlay as hereinbefore described and a fourth aspect of the present invention provides an ornament comprising a decorative inlay as hereinbefore described.
It has surprisingly been found that a colourant may be added to a crushed rock and/or crushed ceramic material to provide a coloured decorative coating. To this end, a fifth aspect of the present invention provides a decorative coating consisting essentially of a colourant mixed with a crushed rock and/or crushed ceramic material and, optionally, a binding agent.
A sixth aspect of the present invention provides a method of colouring crushed rock and/or crushed ceramic material comprising mixing a colourant with the crushed rock and/or crushed ceramic material.
Preferably, the crushed rock is slate, preferably being in powdered form. A binding agent is preferably mixed with the crushed rock and/or ceramic material and the colourant. The binding agent is preferably selected from the group consisting of polyvinylacetate (PVA), polymeric adhesive, polymeric resin and/or a two-part polymeric resin/adhesive, especially being PVA.
The colourant is preferably water-based, more preferably being a concentrated water-based colourant. For a better understanding of the present invention and to show more clearly how it may be carried into effect, reference will now be made, by way of example only, to the accompanying drawings in which:
Figure 1 shows a cross sectional view of a substrate according to the present invention;
Figure 2 shows a cross sectional view of a substrate with a composite inlay according to the present invention; and
Figure 3 shows a plan view of a substrate with the composite inlay according to the present invention.
Figure 1 of the accompanying drawings shows a cross sectional view of a wooden substrate 10 having a channel or groove 12 machined into a surface 16 of the substrate 10. As shown in Figure 3, the channels or grooves are patterns or designs machined or carved into the surface 16 of the substrate 10, such as a table.
Referring to Figure 2, the channel or groove 12 is filled with a composite 14 comprising a powdered slate and a PVA binder. The channel or groove 12 is generally over-filled with the composite 14 because the composite 14 will shrink as it dries and sets. Water may be added at intervals in order to provide the right consistency. Once dried, the composite 14 slightly protrudes above the surface 16 of the wooden substrate 10. The protrusion 18 is then sanded down so that the composite 14 is substantially flush with the surface 16 of the substrate 10. Air may be blown across the substrate during sanding to clear excess dust. Once finished, the composite 14 resembles natural slate.
Optionally, a colourant is added to composite 14 to provide a further coloured decorative effect. In this respect, it has been found that the slate can be effectively coloured by adding a water-based colourant to the mixture. Since the wooden substrate 10 is porous, it is preferable for the channel or groove 12 to be lined with a sealant (not shown) to prevent ingress of foreign matter into the grains of the wood. In particular, the sealant prevents the colourant from penetrating and staining the grains of the wooden substrate 10.
Once the composite 14 is finished, a further sealant may be applied to the composite 14 to prevent the composite 14 from being stained. The further sealant may be a varnish or a lacquer.
The advantage of using the composite 14 comprising powdered slate with the PVA binder is that it resembles natural slate without the drawbacks of using a solid piece of slate which is difficult to mould due to its laminate structure. The combination of the powdered slate and the PVA reduces its hardness, therefore making the composite 14 easier to work. Furthermore, during the finishing process (i.e. during sanding of the composite 14 when inset into the wooden substrate 10) the wooden substrate 10 is less susceptible to wear because the composite 14 is much softer than solid slate.

Claims

1. A method of providing a decorative inlay in a substrate comprising the steps of: providing at least one channel or groove in the substrate; and filling the at least one channel or groove with a composite comprising a crushed rock and/or ceramic material mixed with a binding agent.
2. A method according to claim 1, wherein the step of providing the at least one channel or groove in the substrate is selected from the group consisting of carving, routering, milling or machining a design or pattern in the substrate.
3. A method according to claim 1 or 2, wherein the substrate is wood.
4. A method according to claim 1, 2 or 3, wherein the crushed rock and/or ceramic material is in a powdered form.
5. A method according to any one of claims 1 to 4 further comprising adding a colourant to the composite.
6. A method according to any one of claims 1 to 5, wherein the crushed rock is a metamorphic rock.
7. A method according to claim 6, wherein the metamorphic rock is a slate.
8. A method according to any one of claims 1 to 7, wherein the binding agent is an adhesive.
9. A method according to claim 8, wherein the adhesive is one or a selection of the following materials: polyvinylacetate (PVA), polymeric adhesive, polymeric resin and a two-part polymeric resin/adhesive.
10. A method according to any one of claims 1 to 9 further comprising lining the at least one channel or groove with a sealant prior to filling with the composite to prevent ingress of foreign matter into the substrate.
11. A method according to any one of the preceding claims wherein excess composite is provided in the inlay.
12. A method according to any one of claims 1 to 11 further comprising the steps of allowing the composite to set and/or finishing the composite.
13. A method according to claim 12, wherein the method of finishing the composite comprises the steps of: removing excess composite so that the composite does not stand proud of the substrate; and sealing the composite with a sealant to prevent ingress of foreign matter into the composite.
14. A method according to claim 13, wherein the sealant is a varnish or lacquer.
15. A method according to any one of claims 1 to 14 wherein the substrate is a piece of furniture.
16. A method according to any one of claims 1 to 14 wherein the substrate is an ornament.
17. A substrate having a decorative inlay comprising at least one channel or grooves, the least one channel or groove being filled with a composite comprising a crushed rock and/or a ceramic material mixed with a binding agent.
18. A substrate as claimed in claim 17, wherein the at least one channel or groove in the substrate is a design or pattern carved, routered, milled or machined into a surface of the substrate.
19. A substrate as claimed in claims 17 or 18, wherein the substrate is a wooden substrate.
20. A substrate as claimed in claims 17, 18 or 19, wherein the crushed rock and/or ceramic material is in a powdered form.
21. A substrate as claimed in any one of claims 17 to 20, wherein the composite further comprises a colourant.
22. A substrate as claimed in any one of claims 17 to 21 wherein the crushed rock is a metamorphic rock.
23. A substrate as claimed in claim 22, wherein the metamorphic rock is a slate.
24. A substrate as claimed in any one of claims 17 to 23, wherein the binding agent is an adhesive.
25. A substrate as claimed in claim 24, wherein the adhesive is one or a selection of the following materials: polyvinylacetate (PVA), polymeric adhesive, polymeric resin or a two-part polymeric resin/adhesive.
26. A piece of furniture having a decorative inlay comprising at least one channel or groove, the at least one channel or groove being filled with a composite comprising a crushed rock and/or a ceramic material mixed with a binding agent.
27. An ornament having a decorative inlay comprising at least one channel or groove, the at least one channel or groove being filled with a composite comprising a crushed rock and/or a ceramic material mixed with a binding agent.
28. A decorative coating consisting essentially of a colourant mixed with a crushed rock and/or crushed ceramic material and, optionally, a binding agent.
29. A decorative coating as claimed in claim 28 wherein the crushed rock or ceramic material is in powdered form.
30. A decorative coating as claimed in claim 28 or 29 wherein the crushed rock is slate.
31. A decorative coating as claimed in claim 28, 29 or 30 wherein the binding agent is selected from the group consisting of polyvinylacetate (PVA), polymeric adhesive and/or a two-part polymeric resin/adhesive.
32. A decorative coating as claimed in any one of claims 28 to 31 wherein a water-based colourant is mixed with the crashed rock and/or crushed ceramic material.
33. A method of colouring a crushed rock and/or crashed ceramic material comprising mixing a colourant with the crashed rock and/or crashed ceramic material.
34. A method according to claim 33 wherein the crashed rock or ceramic material is in powdered form.
35. A method according to claim 33 or 34 wherein the crashed rock is slate.
36. A method according to claim 33, 34 or 35 further comprising mixing a binding agent with the crashed rock or ceramic material and colourant.
37. A method according to any one of claims 33 to 36 wherein the colourant is a water-based colourant.
PCT/GB2006/003475 2005-09-22 2006-09-20 Decorative inlays WO2007034163A2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB0519321A GB2430408B (en) 2005-09-22 2005-09-22 Decorative inlays
GB0519321.4 2005-09-22

Publications (3)

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WO2007034163A2 true WO2007034163A2 (en) 2007-03-29
WO2007034163A3 WO2007034163A3 (en) 2007-08-16
WO2007034163A8 WO2007034163A8 (en) 2007-10-25

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WO (1) WO2007034163A2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EA013036B1 (en) * 2009-06-11 2010-02-26 Артур Робертович Кочаров Method for decorating plane floor covering from wood or stone and device therefor

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2452815A1 (en) * 2010-11-09 2012-05-16 Falquon GmbH Composite wood board with decorative elements
EP2927016B1 (en) * 2014-04-04 2017-10-25 Flooring Technologies Ltd. Method for manufacturing a decorative panel
GB2569118B (en) * 2017-12-05 2021-02-17 Bentley Motors Ltd Automotive components comprising ceramics, novel inlays and methods of forming same

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GB455470A (en) * 1936-01-31 1936-10-21 Arthur Edward Bray Improvements in and relating to ornamental flooring or other tiles or slabs and methods of making the same
DE1202465B (en) * 1960-01-29 1965-10-07 Agrob A G Fuer Grob Und Feinke Non-skid floor tile with rough inlays and process for their manufacture
GB1169574A (en) * 1966-12-14 1969-11-05 Joseph Dominic Letter Process for Permanently Ornamenting Stone and the product produced thereby
GB2127353A (en) * 1982-09-09 1984-04-11 John S Caliri Inlaid panel
FR2572444A1 (en) * 1984-10-26 1986-05-02 Architectural Design Sa Sandstone tiles having inlays distributed at will, and their manufacturing process
JPH02196654A (en) * 1989-01-25 1990-08-03 Yamaha Corp Inlaying method
US5198168A (en) * 1991-05-29 1993-03-30 Thurston Royce N Method for providing an inlay on a substrate
EP0700796A1 (en) * 1994-09-12 1996-03-13 Basf Aktiengesellschaft Process of manufacture of multicoloured ceramic shaped bodies
EP1398177A2 (en) * 2002-09-05 2004-03-17 Sean Cleary Method of forming stone inlays in wood and article of manufacture

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JPS62132991A (en) * 1985-12-03 1987-06-16 金　在運 Refractory agent and fire retardant agent for building interior material and its production
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Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB455470A (en) * 1936-01-31 1936-10-21 Arthur Edward Bray Improvements in and relating to ornamental flooring or other tiles or slabs and methods of making the same
DE1202465B (en) * 1960-01-29 1965-10-07 Agrob A G Fuer Grob Und Feinke Non-skid floor tile with rough inlays and process for their manufacture
GB1169574A (en) * 1966-12-14 1969-11-05 Joseph Dominic Letter Process for Permanently Ornamenting Stone and the product produced thereby
GB2127353A (en) * 1982-09-09 1984-04-11 John S Caliri Inlaid panel
FR2572444A1 (en) * 1984-10-26 1986-05-02 Architectural Design Sa Sandstone tiles having inlays distributed at will, and their manufacturing process
JPH02196654A (en) * 1989-01-25 1990-08-03 Yamaha Corp Inlaying method
US5198168A (en) * 1991-05-29 1993-03-30 Thurston Royce N Method for providing an inlay on a substrate
EP0700796A1 (en) * 1994-09-12 1996-03-13 Basf Aktiengesellschaft Process of manufacture of multicoloured ceramic shaped bodies
EP1398177A2 (en) * 2002-09-05 2004-03-17 Sean Cleary Method of forming stone inlays in wood and article of manufacture

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EA013036B1 (en) * 2009-06-11 2010-02-26 Артур Робертович Кочаров Method for decorating plane floor covering from wood or stone and device therefor

Also Published As

Publication number Publication date
WO2007034163A3 (en) 2007-08-16
GB2430408A (en) 2007-03-28
GB2430408B (en) 2007-08-22
WO2007034163A8 (en) 2007-10-25
GB0519321D0 (en) 2005-11-02

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