WO2003064784A1 - Building material and method of manufacturing the material - Google Patents

Building material and method of manufacturing the material Download PDF

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Publication number
WO2003064784A1
WO2003064784A1 PCT/JP2003/000793 JP0300793W WO03064784A1 WO 2003064784 A1 WO2003064784 A1 WO 2003064784A1 JP 0300793 W JP0300793 W JP 0300793W WO 03064784 A1 WO03064784 A1 WO 03064784A1
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WO
WIPO (PCT)
Prior art keywords
building material
groove
water
material according
building
Prior art date
Application number
PCT/JP2003/000793
Other languages
French (fr)
Japanese (ja)
Inventor
Hideki Kobayashi
Tatsushi Nagae
Original Assignee
Toto Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toto Ltd. filed Critical Toto Ltd.
Priority to JP2003564364A priority Critical patent/JP3671975B2/en
Priority to US10/502,780 priority patent/US20050129913A1/en
Publication of WO2003064784A1 publication Critical patent/WO2003064784A1/en
Priority to HK05110224.2A priority patent/HK1078329A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/02005Construction of joints, e.g. dividing strips
    • E04F15/02033Joints with beveled or recessed upper edges
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D13/00Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage ; Sky-lights
    • E04D13/16Insulating devices or arrangements in so far as the roof covering is concerned, e.g. characterised by the material or composition of the roof insulating material or its integration in the roof structure
    • E04D13/1687Insulating devices or arrangements in so far as the roof covering is concerned, e.g. characterised by the material or composition of the roof insulating material or its integration in the roof structure the insulating material having provisions for roof drainage
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D13/00Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage ; Sky-lights
    • E04D13/16Insulating devices or arrangements in so far as the roof covering is concerned, e.g. characterised by the material or composition of the roof insulating material or its integration in the roof structure
    • E04D13/1687Insulating devices or arrangements in so far as the roof covering is concerned, e.g. characterised by the material or composition of the roof insulating material or its integration in the roof structure the insulating material having provisions for roof drainage
    • E04D13/1693Insulating devices or arrangements in so far as the roof covering is concerned, e.g. characterised by the material or composition of the roof insulating material or its integration in the roof structure the insulating material having provisions for roof drainage the upper surface of the insulating material forming an inclined surface
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/02172Floor elements with an anti-skid main surface, other than with grooves
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24479Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24479Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
    • Y10T428/2457Parallel ribs and/or grooves

Definitions

  • the present invention relates to a building material suitable for flooring in which water is easily accumulated in bathrooms, food factories, pools, public toilets, etc., and in which attention is paid to slippage.
  • the work is finished by rinsing with water or hot water for hygiene management, but on a coated floor made of epoxy resin or the like, the remaining water at that time accumulates, and it is not dried the next day, May slip.
  • the remaining water tends to remain in the same place at all times, so that part becomes a hotbed of fungi and fungi, which may not be hygienic.
  • the present invention has been made in order to solve the above problems, and it is an object of the present invention to provide a building material capable of maintaining a sanitary state for a long time by quickly drying residual water remaining on the surface of the building material. It is in. Disclosure of the invention
  • the groove width is 0.5 mm or more and 3 mm or less
  • the groove depth is 0.5 mm or more and 2 mm or less
  • the direction of the groove is oriented in multiple directions.
  • the enclosed island-shaped anti-slip projection is composed of a unit having a size of 5 mm X 5 mm or more and 25 mm X 25 mm or less
  • the surface of the island-shaped anti-slip projection is flat or curved.
  • the washed water flows slowly along the groove, and is eventually guided to the drain.
  • the island-shaped protrusion prevents the groove from contacting the sole of the shoe or bare foot.
  • the groove is secured as a drain passage even in a wet state.
  • a thin water film is not formed between the soles of the shoes or bare feet and the floor building material, which effectively prevents slippage.
  • the width of the groove on the surface of the building material is 0.5 mm or more and 3 mm or less, and the depth is 0.5 mm or more and 2 mm or less. If the width is less than 0.5 mm or the depth is more than 2 mm, it will be extremely difficult to machine the surface of the building material. If the width is 3 mm or more and the depth is 0.5 mm or less, the shoes and bare feet may be too wide to contact the bottom of the groove. If they do, the water flow will be cut off, which is not good for slippage.
  • the direction of the groove has a multi-directional property that does not face one direction. If there is a tendency in one direction, the flow will be smooth and will be sent to the drain quickly, and it will be difficult for water to stay in the drain. Due to the grooves being cut in various directions, the flow of water becomes unstable and stays in the water channel, reducing the flow velocity. If water accumulates in the flow channel, the water in the convex portion is guided in the flow channel direction, and it is difficult for the water to accumulate on the surface of the convex portion.
  • the island-shaped convex portion surrounded by the groove is 5 111 111 5 111 111 or more and 2 5] 11111 25 111 111 or less. It consists of a unit. If it is less than 5 mm X 5 mm, it is too small and has the same area as the groove, and shoes and bare feet may touch the bottom of the groove. If they do, the water flow will be cut off, which is not good for slippage.
  • the polka dots that can remain independently can be completely dried within 8 hours by natural drying. The result is 2 cc.
  • the contact angle of water formed by 2 cc polka dots with building materials is generally about 30 to 60 degrees, and it becomes lower with highly hydrophilic materials.
  • the diameter of the circle formed by 2 cc of water with the floor material will be about 25 mm, so the island shape
  • the size of the projection is preferably 25 mm X 25 mm or less.
  • the surface of the island-shaped anti-slip projection is made flat or curved. By doing so, you will not feel pain when you touch the floor with bare feet.
  • a shape having a high central portion and a low peripheral end may be used alone or in combination.
  • the composite shape refers to, for example, a dome shape at the center and a step shape at the outside. In this way, water flows smoothly into the joint between the building materials.
  • the groove has substantially no water absorption. By doing so, grooves that are not directly in contact with bare feet or shoes will not always be in a water-retaining state, making it less likely to become a hotbed of fungi and fungi, and a more hygienic condition.
  • the groove contains an antibacterial agent.
  • the size of the building material is equal to or greater than 10 O mm x 10 O mm and equal to or less than 90 O mm X 18 O O mm.
  • any one of a trapezoidal shape, a semicircular shape, a U-shape, a V-shape, and the like may be used.
  • the area should be large. By doing so, the cleaning property of the groove is reduced.
  • the building material having a high moisture drying rate is an inorganic ceramic material such as a tile, a porcelain plate, or a glass; an organic material having an inorganic material coated on its surface; or an oxide or a composite oxide thereof.
  • inorganic substances are less likely to leave water droplets because of their lower contact angle with water than other materials.
  • the hydrophilicity is much higher than that of an organic-only substrate, and the surface has water. Can be imparted.
  • Inorganic materials that can be coated on the surface include Si02, A1203, Zr ⁇ 2, Fe2O3, CaO, MgO, K2 ⁇ , Na20, Ti ⁇ 2, Zn ⁇ , Sn ⁇ 2. It is preferable to use a material having a photocatalytic function, a material having antibacterial properties such as Ag and Cu, and / or a composite material thereof. If possible, these coating materials should be processed by focusing on the groove. Materials with photocatalytic function such as Ti02, ZnO, Sn ⁇ 2, etc., antibacterial materials such as Ag and Cu, and / or their composite materials can assist the surface hydrophilicity by photocatalytic effect, Is more preferable because it can provide
  • Inorganic fillers added to organic materials include Si ⁇ 2, A1203, Zr ⁇ 2, Fe2 ⁇ 3, CaO, Mg ⁇ , K2 ⁇ , Na20 and Ti ⁇ 2, ZnO, It is preferable to use a material having a photocatalytic function such as S ⁇ 2, a material having antibacterial properties such as Ag and Cu, and / or a composite material thereof. Materials having a photocatalytic function such as Ti02, ZnO, and Sn ⁇ 2, materials having antibacterial properties such as Ag and Cu, and / or a composite material thereof can assist the surface hydrophilicity by a photocatalytic effect, It is more preferable because it can impart antibacterial properties.
  • a method for producing ordinary tiles can be applied as the production method.
  • a convex part is provided in the mold on the surface side of the finished tile so that a groove is formed in the molded body, and the molded body of the tile with a groove on the surface is formed by pressure molding be able to.
  • the finished molded product is glazed as necessary and fired. By doing so, the desired building material can be obtained.
  • grooves can be formed later by irradiating a weak laser beam in a pattern after pressing into a flat plate.
  • a method of forming grooves later a method of directly shaving with a grindstone or a method of sandblasting can be used.
  • a production method it can be produced by extruding a flat plate and then pressing an uneven plate having a pattern formed on the surface thereof. It is also possible to use a method in which a groove having a pattern of grooves is formed on a tile base extruded into a flat plate, and a plate is pressed to form grooves on a soft base. The base material with the grooves formed is dried, glazed if necessary, and fired to complete the desired building material.
  • a method for forming a groove by injection molding in a mold in which the groove is formed can be used as a manufacturing method. This method is used especially for resin products.
  • a water-repellent material in advance on the surface of the convex portion of the building material in which the groove is formed.
  • a water-repellent coating material a silicone-based material is easy to use, but a fluorine-based material can also be used.
  • FIG. 1 is a plan view of a building material according to the present invention.
  • FIG. 2 is an enlarged plan view of a building material according to the present invention.
  • FIG. 3 is an enlarged perspective view of a building material according to the present invention before water is applied.
  • FIG. 4 is an enlarged perspective view after water is applied to the building material according to the present invention.
  • FIG. 5 is a diagram showing one embodiment of a building material according to the present invention. '
  • FIG. 6 is a view showing another embodiment of the building material according to the present invention.
  • FIG. 7 is a diagram showing another embodiment of the building material according to the present invention.
  • FIGS. 8 (a) to (c) are diagrams showing another embodiment of the building material according to the present invention.
  • 9 (a) to 9 (c) are diagrams showing another embodiment of the building material according to the present invention.
  • FIG. 1 is a plan view of a building material according to the present invention whose surface is quickly dried
  • Fig. 2 is an enlarged plan view of the building material
  • Figs. 3 and 4 are enlarged perspective views before and after applying water to the building material.
  • Figures 5 to 7 are various pattern diagrams.
  • the arrangement of building materials is graded toward the drain for drainage.
  • the construction material is constructed so that the water on the building material flows along the drainage gradient and collects in the drain.
  • joints are cut for each building material unit, and water is also installed along the slope from that joint.
  • the shape of the shape is not limited to a specific shape, as shown in FIG. 4, as long as water does not accumulate on the island-shaped protrusions.
  • Various patterns such as a square as shown in Fig. 6, a hexagon as shown in Fig. 7, or a trapezoid, a diamond, a circle, a perfect circle, and a triangle are possible.
  • the cross-sectional shape of the building material is high at the center and has a downward slope toward the periphery, specifically, the dome shape shown in Fig. 8 (a), the step shape shown in Fig. 8 (b), (c) 9), and the edges of the building material can be chamfered as shown in FIGS. 9 (a) to 9 (c).
  • grooves are formed on the surface of the building material.Pressing is performed by pressing, and a method of digging grooves in the pressed green body is described below. It can be formed by various methods such as extrusion molding in a plastic state, and molding by pressing a mold, injection molding, injection molding and the like. At this time, considering the removal from the mold, when viewed from above, the shape of the groove is easier if the upper part has a larger area than the lower part.
  • the surface can be glazed if necessary. At this time, if the thickness of the glaze is increased, the glaze may get inside the formed groove and fill the groove after firing, so the thickness of the glaze is preferably 0.4 mm or less.
  • Construction materials can be suitably used as long as they are inorganic materials such as tiles, porcelain plates, glass, and cement. Wear. Of course, tiles and ceramic plates may or may not have glaze.
  • organic materials such as FRP, acrylic, vinyl chloride, and phenolic resin can be used as the organic material coated with the inorganic material.
  • Inorganic fillers that are combined with organic materials include S i 02, A 1 203, Z rO 2, F e 2 ⁇ 3, CaO, MgO, K20, Na 2 T, T i ⁇ 2, Zn ⁇
  • a material having a photocatalytic function such as Sn ⁇ 2 a material having antibacterial properties including Ag and Cu and / or a composite material thereof can be used, but powder is preferable, and the particle shape is spherical, acicular or prismatic. , Cubic, chain, etc.
  • a 30 OmmX 30 Omm ceramic glazed tile with a square unit pattern 2 OmmX 2 Omm, groove width 2 mm, groove depth lmm, and a V-shaped groove formed on the surface was fabricated.
  • Pressure molding was used for the production.
  • a method was used in which the mold was provided with a convex part that could form a groove in the molded body, pressed to form a molded body, and after hardening, a glaze was applied over it and firing was performed at 1,200 ° C for 40 minutes. . This was installed on the floor at an inclination of about 5 degrees, and the surface was sprayed with water.
  • the water spread over the new tile glaze (the new one was more hydrophilic and had a water contact angle of about 20 degrees) and flowed along the grooves.
  • the thin and water-like film remained on the island-shaped protrusions, but air-dried one hour later. This was exposed to the bathroom floor for one month.
  • the island-shaped projections had a metal lithography attached to them, impairing hydrophilicity.
  • the contact angle of water was about 60 degrees. Water was sprinkled in the same way as when it was new, but when water was trapped in the grooves, water droplets on the surface were gradually absorbed by the grooves, and eventually did not remain on the island-shaped protrusions. In addition, the surface was almost dried when confirmed after 8 hours of natural drying.
  • Square unit pattern on the surface 2 OmmX 2 Omm, groove width 2 mm, groove depth lmm, V-shaped groove formed 30 OmmX 30 Omm glazed tile was prepared.
  • a wet extrusion molding method was used for fabrication.
  • a grooved pattern was formed by pressing a metal roll with a groove pattern on the tile substrate formed into a flat plate by extrusion.
  • a method was used in which the molded body was dried, tightened, glazed with glaze from above, and fired at 1200 ° C. for 60 minutes. This was installed on the floor at an inclination of about 5 degrees, and the surface was sprayed with water. The water spread over the new tile glaze (the new one was more hydrophilic and had a water contact angle of about 20 degrees) and flowed along the grooves.
  • the thin and water-like film remained on the island-shaped protrusions, but air-dried one hour later. This was exposed to the bathroom floor for one month.
  • the island-shaped projections had metal stones attached thereto, impairing hydrophilicity.
  • the contact angle of water was about 60 degrees. Water was sprinkled in the same way as when it was new, but when water was trapped in the grooves, water droplets on the surface were gradually absorbed by the grooves, and eventually did not remain on the island-shaped protrusions. In addition, the surface was almost dried when confirmed after 8 hours of natural drying.
  • a square unit pattern 2 O mm X 20 mm, groove width 2 mm, groove depth l mm, V-shaped groove formed 30 O mm X 30 O mm porcelain glazed tile on the surface Produced. Pressure molding was used for the production. A groove was dug by irradiating a weak laser beam of about 1/4 of the energy for cutting the tile on the compact pressed to a flat plate, and the surface was cleaned to obtain a compact. A method was used in which glaze was applied from above and baked at 1280 ° C for 60 minutes. A silicone-based water-repellent material (boron C) was applied to the finished tiles only on the protrusions using a flat roll. This was installed on the floor at an inclination of about 5 degrees, and the surface was sprayed with water.
  • boron C silicone-based water-repellent material
  • the convex portion had a water contact angle of 100 degrees because of water repellency.
  • the water rolled over the water-repellent material applied to the tiles and gathered and flowed so as to converge in the grooves. No water remained on the island-shaped protrusions. This was exposed to the bathroom floor for one month.
  • the island-shaped protrusions had metal stones ⁇ ⁇ adhered thereto, and the water repellency was slightly impaired.
  • the water contact angle was about 70 degrees. Water was applied in the same way as when the product was new, but when water was collected in the grooves, the water droplets on the surface were gradually absorbed by the grooves, and eventually did not remain on the island-shaped protrusions. In addition, the surface was almost dried when it was confirmed 8 hours after natural drying.
  • a 30 OmmX 30 Omm FRP resin with a square unit pattern 1 OmmX 5 mm, groove width 1.5 mm, groove depth 5 mm, and V-shaped groove formed on the surface was prepared.
  • the groove was formed by injection molding in a mold in which the groove was formed. This was heated to about 60 ° C, and sprayed with an aqueous solution of a mixture of 0.2% alkali silicate (Nippon Chemical Co., Ltd. lithium silicate 35) 0.2%, titanium oxide sol 0.1%, and silver nitrate 0.001%.
  • the groove was coated. After drying at 60 ° C for 2 minutes, an inorganic thin film was deposited on the FRP. Further, a silicone-based water-repellent material was applied to only the projections by a roll from above.
  • a 30 OmmX 30 Omm silica 50% acrylic resin with a square unit pattern 1 OmmX 5 mm, groove width 1.5 mm, groove depth 5 mm, V-shaped groove formed on the surface was prepared. This was installed on the floor at an inclination of about 10 degrees, and water was sprayed on the surface. The water spread over it and flowed along the ditch. Water was initially formed on the island-shaped protrusions and water remained, but the water was gradually guided into the grooves and air-dried two hours later. This was exposed to the bathroom floor for one month. Water-repellent stains, such as metal stones, adhered to the island-shaped protrusions, impairing hydrophilicity. The contact angle of water was about 65 degrees.
  • a 30 OmmX 30 Omm FRP resin with a square unit pattern 1 OmmX 5 mm, groove width 1.5 mm, groove depth 5 mm, and V-shaped groove formed on the surface was prepared.
  • a 0.2% aqueous solution of a mixture of an alkali silicate (lithium silicate 35, manufactured by Nippon Chemical Co., Ltd.), 0.1% of titanium oxide sol, and 0.001% of silver nitrate was coated by a flow coat. After that, the coating material remaining on the island-shaped protrusions on the surface was wiped off, leaving the coating material only in the grooves. This was dried at 60 ° C for 5 minutes, and an inorganic thin film was deposited on the FRP groove.
  • a U-shaped groove with a square unit pattern of 5 mm x 5 mm, a groove width of 2 mm and a groove depth of lmm is formed on a downward slope (15 OmmX 15 Omm) where the center is high and the peripheral edge is the lowest.
  • a porcelain unglazed tile was produced.
  • chamfering gradient processing different from the tile body was applied to the end of the porcelain unglazed tile. This was installed on a floor with no slope and water was applied to the surface. Water spread over the tiles along the grooves. Water remained in a thin film on the island-shaped protrusions, but dried naturally after 2.5 hours.
  • Quality unglazed tiles were produced.
  • chamfering gradient processing different from that of the tile body was performed in two steps on the end of the porcelain unglazed tile. This was installed on a floor with no slope and water was applied to the surface. Water spread and flowed along the grooves on the tiles. Water remained in a thin film on the island-shaped protrusions, but dried naturally after 2 hours.
  • the remaining water which remains on the surface of a building material dries quickly, and the building material which can maintain a sanitary state for a long term can be provided.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Floor Finish (AREA)
  • Finishing Walls (AREA)

Abstract

A building material capable of sustaining a sanitary condition for a long period by rapidly draying residual water remaining on the surfaces of the building material, comprising units having grooves of 0.5 to 3 mm or less in width and 0.5 to 2 mm in depth directed in multiple directions, and island-like slip preventing projected parts surrounded by the grooves and having the size of 5 x 5 mm to 25 to 25 mm, characterized in that the surfaces of the island-like slip preventing projected parts are formed in a flat or a curved shape.

Description

建材及びその製造方法 技術分野 Building materials and manufacturing methods
本発明は浴室、 食品工場、 プール、 パブリックトイレなどの水が溜まり易く、 滑りに気を使っている床材に好適な建材に関する。 背景技術  TECHNICAL FIELD The present invention relates to a building material suitable for flooring in which water is easily accumulated in bathrooms, food factories, pools, public toilets, etc., and in which attention is paid to slippage. Background art
たとえば、食品工場では、衛生管理上水洗または湯洗净して作業を終了するが、 エポキシ樹脂などの塗り床では、 その際の残り水が溜まってしまい、 翌日乾燥し ておらず、 作業員が滑ってしまうことがある。 また、 その残り水が常に同じ場所 に残存する傾向があり、 そのためにその部分が菌ゃ黴の温床になり、 衛生的に好 ましくない場合もある。  For example, in a food factory, the work is finished by rinsing with water or hot water for hygiene management, but on a coated floor made of epoxy resin or the like, the remaining water at that time accumulates, and it is not dried the next day, May slip. In addition, the remaining water tends to remain in the same place at all times, so that part becomes a hotbed of fungi and fungi, which may not be hygienic.
また、 プールでは、 プールサイドに常に水が溜まったり、 高速道路のパブリツ クトイレでも洗浄時、 滑りを生じ易いのが現状である。 これらは、 全て、 洗浄時 の水が、 建材表面に溜まり、 大きな水滴をつくるかあるいは、 濡れている時間が 長いことがその原因である。 これらを解消させる乾燥促進、 水滴防止を考慮した 建材がこれまでは開発されていなかった。  In addition, in the pool, water always pools on the poolside and slips easily occur in public toilets on the highway when washing. All of these are due to the build-up of water on the building surface during cleaning, which can result in large water droplets or long wet times. Building materials that consider drying acceleration and water drop prevention to solve these problems have not been developed so far.
従来の問題点を解消するための 1つの方法として、床表面を親水性の状態にし、 表面に残留する水滴を削減し、 乾燥を促進させる方法が一般的に知られている。 しかしながら、 このような手法で親水化させても、 実使用条件では有機物やその 他の汚染物質が表面に固着し、 汚れに含まれる油分によって親水効果が無くなつ てしまい、 残留水滴が発生する問題があった。  As one method for solving the conventional problems, it is generally known to make the floor surface hydrophilic, reduce water droplets remaining on the surface, and promote drying. However, even with this method, under the conditions of actual use, organic substances and other contaminants adhere to the surface, and the oil contained in the stain loses the hydrophilic effect, resulting in the generation of residual water droplets. was there.
本発明は、 上記問題を解決するためになされたもので、 建材表面に残存する残 り水が速やかに乾燥して衛生的な状態を長期に亘つて持続することの可能な建材 を提供することにある。 発明の開示 本発明では上記課題を解決すべく、 溝幅が 0 . 5 mm以上 3 mm以下、 溝深さ が 0 . 5 mm以上 2 mm以下で、 溝の方向は多方向に向いており、 前記溝で囲ま れた島状滑り防止凸部の大きさが 5 mm X 5 mm以上 2 5 mm X 2 5 mm以下の ュニットで構成されてなり、 前記島状滑り防止凸部表面は平面状又は曲面状であ ることを特徴とする建材を提供する。 The present invention has been made in order to solve the above problems, and it is an object of the present invention to provide a building material capable of maintaining a sanitary state for a long time by quickly drying residual water remaining on the surface of the building material. It is in. Disclosure of the invention In the present invention, in order to solve the above problems, the groove width is 0.5 mm or more and 3 mm or less, the groove depth is 0.5 mm or more and 2 mm or less, and the direction of the groove is oriented in multiple directions. The enclosed island-shaped anti-slip projection is composed of a unit having a size of 5 mm X 5 mm or more and 25 mm X 25 mm or less, and the surface of the island-shaped anti-slip projection is flat or curved. Provide building materials that are characterized by:
建材をこのような構成にすることで、 建材表面に残存する残り水が速やかに乾 燥して衛生的な状態を長期に亘つて持続することの可能な建材が提供できる。 以 下にその理由を詳述する。  With such a configuration of the building material, it is possible to provide a building material capable of quickly drying the remaining water remaining on the surface of the building material and maintaining a hygienic state for a long period of time. The reason is described below in detail.
表面の水洗を実施する際に、 水が凸部には残留せず溝側に流れ易く、 かつ溝内 での流れが遅くなるように、 溝の幅、 深さを設定し、 溝の方向を多方向に設置さ せた。 また凸部に残存する水滴を小さくすべく、 島状滑り防止凸部を設定した。 さらに、 素足で床に触れたときに痛みを感じないように島状滑り防止凸部表面は 平面状又は曲面状であるようにした。  When rinsing the surface, set the width and depth of the groove and adjust the direction of the groove so that water does not remain in the convex part and flows easily to the groove side, and the flow in the groove is slow. They were installed in multiple directions. In addition, island-shaped anti-slip projections were set to reduce water droplets remaining on the projections. Furthermore, the surface of the island-shaped anti-slip projection was made flat or curved so as not to feel pain when touching the floor with bare feet.
溝に関する上記工夫により、 洗浄した水は溝に沿ってゆっくりと流れ、 最終的 には排水溝に誘導される。 また、 島状凸部により、 溝部と靴や素足の裏の接触を 防止される。 それにより、 湿潤状態であっても溝が排水流路として確保される。 また、 溝から確実に水が排出されるので、 靴や素足の裏と床建材の間に薄い水膜 が形成されることがなくなり、 滑り防止に効果的に作用する。  Due to the above-mentioned groove, the washed water flows slowly along the groove, and is eventually guided to the drain. In addition, the island-shaped protrusion prevents the groove from contacting the sole of the shoe or bare foot. Thereby, the groove is secured as a drain passage even in a wet state. In addition, since the water is reliably discharged from the grooves, a thin water film is not formed between the soles of the shoes or bare feet and the floor building material, which effectively prevents slippage.
本発明においては、建材表面の溝の幅は 0 . 5 mm以上 3 mm以下、深さは 0 . 5 mm以上 2 mm以下にする。 幅が 0 . 5 mm以下や深さが 2 mm以上では、 建 材の表面に加工することが非常に困難になる。 また幅 3 mm以上や深さ 0 . 5 m m以下では広すぎて靴や素足が溝の底に接触する恐れがある。 接触すれば、 水の 流路が絶たれるため、 滑りに対して良くない。  In the present invention, the width of the groove on the surface of the building material is 0.5 mm or more and 3 mm or less, and the depth is 0.5 mm or more and 2 mm or less. If the width is less than 0.5 mm or the depth is more than 2 mm, it will be extremely difficult to machine the surface of the building material. If the width is 3 mm or more and the depth is 0.5 mm or less, the shoes and bare feet may be too wide to contact the bottom of the groove. If they do, the water flow will be cut off, which is not good for slippage.
また、 溝の方向は、 一方向を向いていない多方向性を有する。 一方向に傾向を 持つと、 流れが整い、 早く排水溝へ送られてしまい、 溝に水が滞留し難くなつて しまうのである。 様々な方向に溝が切られていることによって、 水の流れが安定 せず、 水路内で滞留し、 流速が低下する。 流路に水が溜まっていると、 流路方向 に凸部の水が誘導されて、 凸部表面上に溜まりにくくなるのである。  Also, the direction of the groove has a multi-directional property that does not face one direction. If there is a tendency in one direction, the flow will be smooth and will be sent to the drain quickly, and it will be difficult for water to stay in the drain. Due to the grooves being cut in various directions, the flow of water becomes unstable and stays in the water channel, reducing the flow velocity. If water accumulates in the flow channel, the water in the convex portion is guided in the flow channel direction, and it is difficult for the water to accumulate on the surface of the convex portion.
また、 溝で囲まれた島状凸部は、 5 111111 5 111111以上2 5 ]11111 2 5 111111以下 のュニットで構成される。 5 mm X 5 mm以下では細かすぎて溝と同等の面積を 有するようになり、 靴や素足が溝の底に接触する恐れがある。 接触すれば、 水の 流路が絶たれるため、 滑りに対して良くない。 また、 これまでのデータから、 独 立して残留することのできる水玉が、 自然乾燥 8時間の間に完全に乾燥するため には、その水玉の水量は、気温 1 5 湿度 7 0 %で約 2 c cとの結果が出ている。 2 c cの水玉が建材と形成する水の接触角は、 一般的には 3 0から 6 0度くらい であり、 親水性の高い材料ではもつと低くなる。 仮に、 毎日の使用によって金属 石鹼が付着した後の接触角が 6 0度と設定した場合、 2 c cの水が床材と形成す る円の直径は約 2 5 mmとなるため、 島状凸部の大きさは 2 5 mm X 2 5 mm以 下がよい。 In addition, the island-shaped convex portion surrounded by the groove is 5 111 111 5 111 111 or more and 2 5] 11111 25 111 111 or less. It consists of a unit. If it is less than 5 mm X 5 mm, it is too small and has the same area as the groove, and shoes and bare feet may touch the bottom of the groove. If they do, the water flow will be cut off, which is not good for slippage. In addition, from the data so far, the polka dots that can remain independently can be completely dried within 8 hours by natural drying. The result is 2 cc. The contact angle of water formed by 2 cc polka dots with building materials is generally about 30 to 60 degrees, and it becomes lower with highly hydrophilic materials. If the contact angle after metal stones are attached every day is set to 60 degrees, the diameter of the circle formed by 2 cc of water with the floor material will be about 25 mm, so the island shape The size of the projection is preferably 25 mm X 25 mm or less.
また、島状滑り防止凸部表面は平面状又は曲面状にする。そうすることにより、 素足で床に触れたときに痛みを感じない。  In addition, the surface of the island-shaped anti-slip projection is made flat or curved. By doing so, you will not feel pain when you touch the floor with bare feet.
更に、 前記多数の溝と多数の島状滑り防止凸部を表面に有した建材 1個の形状 として、 中央部が高く周端部が低くなつた形状を単独又は複合化して採用するこ とができる。 ここで、 複合化した形状とは例えば中心部をドーム状としその外側 を階段状にしたものなどを指す。 このようにすることで、 建材と建材との間の目 地に水がスムーズに流れ込む。  Further, as the shape of one building material having a large number of grooves and a large number of island-shaped anti-slip projections on its surface, a shape having a high central portion and a low peripheral end may be used alone or in combination. it can. Here, the composite shape refers to, for example, a dome shape at the center and a step shape at the outside. In this way, water flows smoothly into the joint between the building materials.
本発明の好ましい態様においては、 前記溝は実質的に吸水性を持たないように する。 そうすることで、 直接素足や靴の触れない溝も、 常に保水状態ではなくな るので、 菌ゃ黴の温床になりにくくなり、 衛生上一層好ましい状態になる。  In a preferred aspect of the present invention, the groove has substantially no water absorption. By doing so, grooves that are not directly in contact with bare feet or shoes will not always be in a water-retaining state, making it less likely to become a hotbed of fungi and fungi, and a more hygienic condition.
本発明の好ましい態様においては、 前記溝には、 抗菌剤が配合されているよう にする。 そうすることで、 直接素足や靴の触れない溝も、 常に保水状態ではなく なるので、 菌ゃ黴の温床になりにくくなり、 衛生上一層好ましい状態になる。 本発明の好ましい態様においては、 建材の大きさは、 1 0 O mm x 1 0 O mm 以上であり 9 0 O mm X 1 8 0 O mm以下にする。  In a preferred aspect of the present invention, the groove contains an antibacterial agent. By doing so, the grooves that are not directly contacted by bare feet or shoes are not always in a water-retaining state, so that it is difficult for them to become a hotbed of fungi and fungi, and a more hygienic condition is obtained. In a preferred embodiment of the present invention, the size of the building material is equal to or greater than 10 O mm x 10 O mm and equal to or less than 90 O mm X 18 O O mm.
1 0 O mm X 1 0 O mm以下では、 施工性が悪くなり、 9 0 O mm X 1 8 0 0 mm以上では、 建材そのものの取扱いや、 施工時の切断が必要になる。  If it is less than 100 mm x 100 mm, the workability will be poor. If it is more than 90 mm x 180 mm, it will be necessary to handle the building material itself and cut it during construction.
本発明の好ましい態様においては、 台形型、 半円型、 U字型、 V字型などのう ちのいずれの形状でも良いが、 前記溝の形状は、 上方向から見て、 上部が下部よ りも大きい面積であるようにする。そうすることで、溝の清掃性がしゃすくなる。 本発明の好ましい態様においては、 水分乾燥の速い建材は、 タイル、 陶板、 ガ ラス等の無機窯業材料や、 無機材料が表面にコーティングされてなる有機材、 も しくは酸化物またはその複合酸化物で構成される無機のフィラーを 5 0 %以上含 有する有機無機複合材であるようにする。 In a preferred embodiment of the present invention, any one of a trapezoidal shape, a semicircular shape, a U-shape, a V-shape, and the like may be used. The area should be large. By doing so, the cleaning property of the groove is reduced. In a preferred embodiment of the present invention, the building material having a high moisture drying rate is an inorganic ceramic material such as a tile, a porcelain plate, or a glass; an organic material having an inorganic material coated on its surface; or an oxide or a composite oxide thereof. Organic-inorganic composite material containing 50% or more of an inorganic filler composed of
そもそも無機物は、 水との接触角が他の材料に比べて低いため、 水滴を残しに くいのである。 有機質の材料であっても、 表面を無機のコーティング材で覆われ ていたり、 無機のシリカ粒子などと混合されていれば、 有機だけの基材に比べて はるかに親水性が高く、 表面に水を残させない性能を付与できる。  In the first place, inorganic substances are less likely to leave water droplets because of their lower contact angle with water than other materials. Even for organic materials, if the surface is covered with an inorganic coating material or mixed with inorganic silica particles, the hydrophilicity is much higher than that of an organic-only substrate, and the surface has water. Can be imparted.
表面にコーティングできる無機材料は、 S i 02、 A 1 203, Z r〇2、 F e 2 O 3 , C aO、 MgO、 K2〇、 Na 20や T i〇2、 Zn〇、 Sn〇2な どの光触媒機能を有する材料、 Ag、 Cuなどの抗菌性を有する材料、 及びまた はそれらの複合材料を利用することが好ましい。 これらコ一ティング材は、 でき れば溝部分に集中させて加工すればなお良い。 T i 02、 ZnO、 Sn〇2など の光触媒機能を有する材料、 Ag、 Cuなどの抗菌性を有する材料、 及びまたは それらの複合材料は、 光触媒効果によって表面の親水性を補助したり、 抗菌性を 付与できるのでより好ましい。  Inorganic materials that can be coated on the surface include Si02, A1203, Zr〇2, Fe2O3, CaO, MgO, K2〇, Na20, Ti〇2, Zn〇, Sn〇2. It is preferable to use a material having a photocatalytic function, a material having antibacterial properties such as Ag and Cu, and / or a composite material thereof. If possible, these coating materials should be processed by focusing on the groove. Materials with photocatalytic function such as Ti02, ZnO, Sn〇2, etc., antibacterial materials such as Ag and Cu, and / or their composite materials can assist the surface hydrophilicity by photocatalytic effect, Is more preferable because it can provide
有機質の材料に添加される無機フィラーは、 S i〇2、 A 1 203、 Z r〇2、 F e 2〇3、 C aO、 Mg〇、 K2〇、 Na 20や T i〇2、 ZnO、 S ηθ 2 などの光触媒機能を有する材料、 Ag、 Cuなどの抗菌性を有する材料及びまた はその複合材料を利用することが好ましい。 T i 02、 ZnO、 Sn〇2などの 光触媒機能を有する材料、 Ag、 Cuなどの抗菌性を有する材料、 及びまたはそ れらの複合材料は、 光触媒効果によって表面の親水性を補助したり、 抗菌性を付 与できるのでより好ましい。  Inorganic fillers added to organic materials include Si〇2, A1203, Zr〇2, Fe2〇3, CaO, Mg〇, K2〇, Na20 and Ti〇2, ZnO, It is preferable to use a material having a photocatalytic function such as S ηθ 2, a material having antibacterial properties such as Ag and Cu, and / or a composite material thereof. Materials having a photocatalytic function such as Ti02, ZnO, and Sn 、 2, materials having antibacterial properties such as Ag and Cu, and / or a composite material thereof can assist the surface hydrophilicity by a photocatalytic effect, It is more preferable because it can impart antibacterial properties.
本発明の好ましい態様においては、 製造方法として、 通常のタイルが製造され る方法が適用できる。  In a preferred embodiment of the present invention, a method for producing ordinary tiles can be applied as the production method.
加圧成形方法では、 出来上がるタイルの表面側の金型に、 成形体に溝が形成さ れるように凸部を設けておき、 加圧成形させることで表面に溝のあるタイルの成 形体を造ることができる。 出来上がった成形体は、 必要に応じて釉薬を施し、 焼 成させることで、 所望の建材ができる。 In the pressure molding method, a convex part is provided in the mold on the surface side of the finished tile so that a groove is formed in the molded body, and the molded body of the tile with a groove on the surface is formed by pressure molding be able to. The finished molded product is glazed as necessary and fired. By doing so, the desired building material can be obtained.
また平板に加圧成形したあと、弱いレーザー光をパターン状に照射することで、 後から溝を作製することもできる。 後から溝を形成する方法としては、 砥石によ り直接削る方法や、 サンドブラストによる方法を用いることもできる。  Also, grooves can be formed later by irradiating a weak laser beam in a pattern after pressing into a flat plate. As a method of forming grooves later, a method of directly shaving with a grindstone or a method of sandblasting can be used.
本発明の好ましい態様においては、 製造方法として、 平板状に押出し成形され た後その表面にパターンが作製された凹凸版を押し当てることによって作製され ることもできる。 平板状に押出されたタイル素地の上に溝のパターンが形成され た口一ルゃ、 板を押し当て、 柔らかい素地上に溝を形成する方法を用いることも できる。 溝を形成された素地を乾燥させ、 必要に応じて釉薬をかけ、 焼成させる ことにより所望とする建材を完成する。  In a preferred embodiment of the present invention, as a production method, it can be produced by extruding a flat plate and then pressing an uneven plate having a pattern formed on the surface thereof. It is also possible to use a method in which a groove having a pattern of grooves is formed on a tile base extruded into a flat plate, and a plate is pressed to form grooves on a soft base. The base material with the grooves formed is dried, glazed if necessary, and fired to complete the desired building material.
本発明の好ましい態様においては、 製造方法として、 溝を形成された型内に射 出成形させることで溝を形成する方法を用いることもできる。 この方法は特に樹 脂の製品では用いられる。  In a preferred embodiment of the present invention, a method for forming a groove by injection molding in a mold in which the groove is formed can be used as a manufacturing method. This method is used especially for resin products.
本発明の好ましい態様においては、 製造方法として、 溝を形成された建材の凸 部表面に予め撥水材をコ一ティングさせておくことが有効である。 溝は親水性、 表面は撥水性にしておくことで、 表面の水はすばやく溝に集まり、 床の乾燥、 水 切りを早める効果があるからである。 撥水性のコーティング材としては、 シリコ ーン系の材料が使いやすいが、 フッ素系の材料なども使用することができる。 図面の簡単な説明  In a preferred aspect of the present invention, it is effective as a manufacturing method to coat a water-repellent material in advance on the surface of the convex portion of the building material in which the groove is formed. By keeping the grooves hydrophilic and the surface water-repellent, water on the surface quickly collects in the grooves, which has the effect of accelerating the drying and draining of the floor. As the water-repellent coating material, a silicone-based material is easy to use, but a fluorine-based material can also be used. BRIEF DESCRIPTION OF THE FIGURES
第 1図は、 本発明に係る建材の平面図である。  FIG. 1 is a plan view of a building material according to the present invention.
第 2図は、 本発明に係る建材の拡大平面図である。  FIG. 2 is an enlarged plan view of a building material according to the present invention.
第 3図は、 本発明に係る建材に水をかける前の拡大斜視図である。  FIG. 3 is an enlarged perspective view of a building material according to the present invention before water is applied.
第 4図は、 本発明に係る建材に水をかけた後の拡大斜視図である。  FIG. 4 is an enlarged perspective view after water is applied to the building material according to the present invention.
第 5図は、 本発明に係る建材の一実施形態を示す図である。 '  FIG. 5 is a diagram showing one embodiment of a building material according to the present invention. '
第 6図は、 本発明に係る建材の他の実施形態を示す図である。  FIG. 6 is a view showing another embodiment of the building material according to the present invention.
第 7図は、 本発明に係る建材の他の実施形態を示す図である。  FIG. 7 is a diagram showing another embodiment of the building material according to the present invention.
第 8図 (a ) 〜 (c ) は、 本発明に係る建材の他の実施形態を示す図である。 第 9図 (a ) 〜 (c ) は、 本発明に係る建材の他の実施形態を示す図である。 発明を実施するための最良の形態 FIGS. 8 (a) to (c) are diagrams showing another embodiment of the building material according to the present invention. 9 (a) to 9 (c) are diagrams showing another embodiment of the building material according to the present invention. BEST MODE FOR CARRYING OUT THE INVENTION
以下に、 本発明の表面の水分乾燥が速い建材につき、 さらに詳しく説明する。 第 1図は、 本発明に係る表面の水分乾燥が速い建材の平面図、 第 2図は同建材の 拡大平面図、 第 3図及び第 4図は同建材に水をかける前後の拡大斜視図、 第 5図 〜第 7図は各種パターン図である。  Hereinafter, the construction material of the present invention whose surface moisture dries quickly will be described in more detail. Fig. 1 is a plan view of a building material according to the present invention whose surface is quickly dried, Fig. 2 is an enlarged plan view of the building material, and Figs. 3 and 4 are enlarged perspective views before and after applying water to the building material. Figures 5 to 7 are various pattern diagrams.
第 1図のように、 建材の配置には、 排水するために排水溝に向かって勾配が取 られている。 排水勾配に沿って、 建材上の水が流れ、 排水溝に集まるように施工 されている。 また、 建材のユニット毎に目地が切られており、 その部分からも、 水は勾配に沿って集まるように設置されている。  As shown in Fig. 1, the arrangement of building materials is graded toward the drain for drainage. The construction material is constructed so that the water on the building material flows along the drainage gradient and collects in the drain. In addition, joints are cut for each building material unit, and water is also installed along the slope from that joint.
形状のパ夕一ンは、 第 4図にあるように、 島状凸部の上に水が溜まらなければ 良いので、 特定の形状でなくても良く、 第 5図に示す長方形に限らず、 第 6図に 示すような正方形、 第 7図に示すような六角形、 あるいは台形、 ひし形、 円、 精 円、 三角形など様々なパターンが考えられる。  The shape of the shape is not limited to a specific shape, as shown in FIG. 4, as long as water does not accumulate on the island-shaped protrusions. Various patterns such as a square as shown in Fig. 6, a hexagon as shown in Fig. 7, or a trapezoid, a diamond, a circle, a perfect circle, and a triangle are possible.
更に建材の断面形状としては中央部で高く周端部に向って下り勾配となった形 状、 具体的には第 8図 (a ) に示すドーム状、 (b ) に示す階段状、 (c ) に示す テーパ状が挙げられ、 また建材の端部には第 9図 (a ) 〜 (c ) に示すような面 取りを施すことも可能である。  Furthermore, the cross-sectional shape of the building material is high at the center and has a downward slope toward the periphery, specifically, the dome shape shown in Fig. 8 (a), the step shape shown in Fig. 8 (b), (c) 9), and the edges of the building material can be chamfered as shown in FIGS. 9 (a) to 9 (c).
第 2図、 第 3図に記載されているように、 建材表面には溝が形成されており、 その製法としては、 プレスによる加圧成形、 加圧成形された生素地に溝を掘る方 法、 可塑性のある状態で押出し成形し、 型を押し当てることによって成形する方 法、 射出成形、 铸込み成形など様々な方法で形成可能である。 その際、 脱型のこ とを考慮すると、 上方向から見て、 溝の形状は上部が下部よりも大きい面積であ る方が、 容易に成形できる。  As shown in Fig. 2 and Fig. 3, grooves are formed on the surface of the building material.Pressing is performed by pressing, and a method of digging grooves in the pressed green body is described below. It can be formed by various methods such as extrusion molding in a plastic state, and molding by pressing a mold, injection molding, injection molding and the like. At this time, considering the removal from the mold, when viewed from above, the shape of the groove is easier if the upper part has a larger area than the lower part.
成形された材料がタイルなどの陶磁器の場合、 必要に応じて、 表面に施釉する こともできる。 この際、 施釉厚みを厚くすると、 釉薬が成形された溝の内部に回 り込んでしまい、 焼成後溝を埋めてしまう恐れがあるため、 釉薬の厚さは 0 . 4 mm以下が良い。  If the molded material is ceramic such as tile, the surface can be glazed if necessary. At this time, if the thickness of the glaze is increased, the glaze may get inside the formed groove and fill the groove after firing, so the thickness of the glaze is preferably 0.4 mm or less.
建材は、 タイル、 陶板、 ガラス、 セメント等の無機材料であれば好適に利用で きる。 勿論タイルゃ陶板では釉薬がかかっていても、 いなくても良い。 Construction materials can be suitably used as long as they are inorganic materials such as tiles, porcelain plates, glass, and cement. Wear. Of course, tiles and ceramic plates may or may not have glaze.
無機材料がコーティングされてなる有機材は、 FRP、アクリル、塩化ビニル、 フエノール樹脂など様々なものが利用できる。  Various organic materials such as FRP, acrylic, vinyl chloride, and phenolic resin can be used as the organic material coated with the inorganic material.
有機材料と複合化される無機のフイラ一には、 S i 02、 A 1 203, Z rO 2、 F e 2〇3、 C aO、 MgO、 K20、 Na 2〇や T i〇2、 Zn〇、 S n 〇 2などの光触媒機能を有する材料、 Ag、 Cuを含んだ抗菌性を有する材料及 びまたはその複合材料が使えるが、粉状が好ましく、その粒子形状は球状、針状、 角柱状、 立方体状、 鎖状などでもよい。  Inorganic fillers that are combined with organic materials include S i 02, A 1 203, Z rO 2, F e 2〇3, CaO, MgO, K20, Na 2 T, T i〇2, Zn〇 A material having a photocatalytic function such as Sn〇2, a material having antibacterial properties including Ag and Cu and / or a composite material thereof can be used, but powder is preferable, and the particle shape is spherical, acicular or prismatic. , Cubic, chain, etc.
この転写紙を用いて、陶磁器に絵付けするには、水を付けて台紙 1を分離させ、 台紙 1が分離した転写紙を陶磁器の表面に張り付け、 乾燥させて、 150から 2 50°Cの雰囲気で硬化させればよい。 そうすることで、 所望の絵柄を有する陶磁 器を得ることができる。  To paint on ceramic using this transfer paper, separate the backing paper 1 with water, attach the transfer paper from which the backing paper 1 has been separated to the surface of the ceramic, dry it, and dry at 150 to 250 ° C. It may be cured in an atmosphere. By doing so, a ceramic having a desired pattern can be obtained.
(実施例 1一 1 )  (Example 11)
表面に正方形のユニットパターン 2 OmmX 2 Omm、 溝の幅 2mm、 溝の深 さ lmm、 V字型の溝を形成した 30 OmmX 30 Ommの陶器質施釉タイルを 作製した。 作製には加圧成形を用いた。 金型に成形体の溝を形成できるような凸 部を設け、 加圧させて成形体とし、 締め焼きの後その上から釉薬を施釉して、 1 200°C 40分焼成させる方法を採用した。 これを傾斜約 5度で床に設置し、 そ の表面に水をかけた。水は、新しいタイル釉薬の上(新しいものは親水性が高く、 水の接触角は約 20度を示す) を広がり、 溝に沿って流れた。 島状凸部には、 う つすらと水が薄膜状に残ったが、 1時間後に自然乾燥した。 これを浴室床に 1ケ 月間曝露した。 島状凸部は、 金属石験が付着し親水性が阻害されていた。 水の接 触角は、 約 60度となっていった。 新品時と同様に水をかけたが、 溝に水が溜ま つた状態では、 表面の水滴は徐々に溝部に吸収され、 最終的には島状凸部の上に 残留しなかった。 また自然乾燥 8時間後に確認したところ、 表面はほぼ乾燥して いた。  A 30 OmmX 30 Omm ceramic glazed tile with a square unit pattern 2 OmmX 2 Omm, groove width 2 mm, groove depth lmm, and a V-shaped groove formed on the surface was fabricated. Pressure molding was used for the production. A method was used in which the mold was provided with a convex part that could form a groove in the molded body, pressed to form a molded body, and after hardening, a glaze was applied over it and firing was performed at 1,200 ° C for 40 minutes. . This was installed on the floor at an inclination of about 5 degrees, and the surface was sprayed with water. The water spread over the new tile glaze (the new one was more hydrophilic and had a water contact angle of about 20 degrees) and flowed along the grooves. The thin and water-like film remained on the island-shaped protrusions, but air-dried one hour later. This was exposed to the bathroom floor for one month. The island-shaped projections had a metal lithography attached to them, impairing hydrophilicity. The contact angle of water was about 60 degrees. Water was sprinkled in the same way as when it was new, but when water was trapped in the grooves, water droplets on the surface were gradually absorbed by the grooves, and eventually did not remain on the island-shaped protrusions. In addition, the surface was almost dried when confirmed after 8 hours of natural drying.
(実施例 1— 2)  (Example 1-2)
表面に正方形のユニットパターン 2 OmmX 2 Omm、 溝の幅 2mm、 溝の深 さ lmm、 V字型の溝を形成した 30 OmmX 30 Ommのセツキ質施釉タイル を作製した。 作製には湿式の押出し成形法を用いた。 押出し成形により平板状に 成形されたタイル生素地上に、溝となるパターンを刻んだ金属ロールを押し当て、 溝部を形成した。 成形体を乾燥し、 締め焼きの後、 上から釉薬を施釉して、 1 2 0 0 °C 6 0分焼成させる方法を採用した。 これを傾斜約 5度で床に設置し、 その 表面に水をかけた。 水は、 新しいタイル釉薬の上 (新しいものは親水性が高く、 水の接触角は約 2 0度を示す) を広がり、 溝に沿って流れた。 島状凸部には、 う つすらと水が薄膜状に残ったが、 1時間後に自然乾燥した。 これを浴室床に 1ケ 月間曝露した。 島状凸部は、 金属石鹼が付着し親水性が阻害されていた。 水の接 触角は、 約 6 0度となっていった。 新品時と同様に水をかけたが、 溝に水が溜ま つた状態では、 表面の水滴は徐々に溝部に吸収され、 最終的には島状凸部の上に 残留しなかった。 また自然乾燥 8時間後に確認したところ、 表面はほぼ乾燥して いた。 Square unit pattern on the surface 2 OmmX 2 Omm, groove width 2 mm, groove depth lmm, V-shaped groove formed 30 OmmX 30 Omm glazed tile Was prepared. A wet extrusion molding method was used for fabrication. A grooved pattern was formed by pressing a metal roll with a groove pattern on the tile substrate formed into a flat plate by extrusion. A method was used in which the molded body was dried, tightened, glazed with glaze from above, and fired at 1200 ° C. for 60 minutes. This was installed on the floor at an inclination of about 5 degrees, and the surface was sprayed with water. The water spread over the new tile glaze (the new one was more hydrophilic and had a water contact angle of about 20 degrees) and flowed along the grooves. The thin and water-like film remained on the island-shaped protrusions, but air-dried one hour later. This was exposed to the bathroom floor for one month. The island-shaped projections had metal stones attached thereto, impairing hydrophilicity. The contact angle of water was about 60 degrees. Water was sprinkled in the same way as when it was new, but when water was trapped in the grooves, water droplets on the surface were gradually absorbed by the grooves, and eventually did not remain on the island-shaped protrusions. In addition, the surface was almost dried when confirmed after 8 hours of natural drying.
(実施例 1一 3 )  (Example 13)
表面に正方形のユニットパターン 2 O mm X 2 0 mm、 溝の幅 2 mm、 溝の深 さ l mm、 V字型の溝を形成した 3 0 O mm X 3 0 O mmの磁器質施釉タイルを 作製した。 作製には加圧成形を用いた。 平板に加圧させた成形体上にタイルを切 断するエネルギーの約 1 / 4の弱いレーザー光線を照射させて溝を掘り、 表面を 清掃して成形体とした。 その上から釉薬を施釉して、 1 2 8 0 °C 6 0分焼成させ る方法を採用した。 出来上がったタイルの上に平板ロールによりシリコーン系撥 水材 (ボロン C) を凸部にだけ塗布した。 これを傾斜約 5度で床に設置し、 その 表面に水をかけた。 凸部は撥水性のため水の接触角は 1 0 0度を示した。 水は、 タイルに塗られた撥水材の上を転がり、 溝に収束されるように集まって流れた。 島状凸部には、 水は全く残らなかった。 これを浴室床に 1ヶ月間曝露した。 島状 凸部は、 金属石鹼が付着し撥水性がやや阻害されていた。 水の接触角は、 約 7 0 度となっていった。 新品時と同様に水をかけたが、 溝に水が溜まった状態では、 表面の水滴は徐々に溝部に吸収され、最終的には島状凸部の上に残留しなかった。 また自然乾燥 8時間後に確認したところ、 表面はほぼ乾燥していた。  A square unit pattern 2 O mm X 20 mm, groove width 2 mm, groove depth l mm, V-shaped groove formed 30 O mm X 30 O mm porcelain glazed tile on the surface Produced. Pressure molding was used for the production. A groove was dug by irradiating a weak laser beam of about 1/4 of the energy for cutting the tile on the compact pressed to a flat plate, and the surface was cleaned to obtain a compact. A method was used in which glaze was applied from above and baked at 1280 ° C for 60 minutes. A silicone-based water-repellent material (boron C) was applied to the finished tiles only on the protrusions using a flat roll. This was installed on the floor at an inclination of about 5 degrees, and the surface was sprayed with water. The convex portion had a water contact angle of 100 degrees because of water repellency. The water rolled over the water-repellent material applied to the tiles and gathered and flowed so as to converge in the grooves. No water remained on the island-shaped protrusions. This was exposed to the bathroom floor for one month. The island-shaped protrusions had metal stones 付 着 adhered thereto, and the water repellency was slightly impaired. The water contact angle was about 70 degrees. Water was applied in the same way as when the product was new, but when water was collected in the grooves, the water droplets on the surface were gradually absorbed by the grooves, and eventually did not remain on the island-shaped protrusions. In addition, the surface was almost dried when it was confirmed 8 hours after natural drying.
(実施例 2— 1 )  (Example 2-1)
表面に正方形のユニットパターン 1 O mm X 5 mm、 溝の幅 1 . 5 mm、 溝の 深さ 0. 5mm、 V字型の溝を形成した 30 OmmX 300mmの FRP樹脂を 作製した。 溝の成形は溝を形成した型の中に射出成形させることで作製した。 こ れを約 6 ο に加熱し、 アルカリシリケ一ト (日本化学社製 珪酸リチウム 35) 0. 2%、 酸化チタンゾル 0. 1 %、 硝酸銀 0. 00 1 %混合水溶液をスプレー にて表面と溝部にコーティングした。 再び 60°Cで 2分乾燥し FRP上に、 無機 の薄膜を付着させた。これを傾斜約 3度で床に設置し、表面に水をかけた。水は、 その上を広がり、 溝に沿って流れた。 島状凸部には、 うつすらと水が薄膜状に残 つたが、 1時間後に自然乾燥した。 これを浴室床に 2ヶ月間曝露した。 島状凸部 は、 金属石鹼が付着し親水性が阻害されていた。 水の接触角は、 約 50度となつ ていった。 新品時と同様に水をかけたが、 溝に水が溜まった状態では、 表面の水 滴は徐々に溝部に吸収され、 最終的には島状凸部の上に残留しなかった。 また自 然乾燥 2時間後に確認したところ、 表面はほぼ乾燥していた。 また、 表面を軽く 洗浄し、 その後同じように水をかけたところ、 堆積していた金属石鹼などの汚れ は取れ、 約 1時間後に表面は自然乾燥した。 また、 酸化チタンや、 銀イオンの効 果によって、 カビやぬめりも確認されなかった。 Square unit pattern on the surface 1 O mm X 5 mm, groove width 1.5 mm, groove A 0.5 mm deep, 30 mm × 300 mm FRP resin with a V-shaped groove was prepared. The groove was formed by injection molding in a mold in which the groove was formed. This is heated to about 6 ο, and an aqueous solution of a mixture of 0.2% alkali silicate (lithium silicate 35, manufactured by Nippon Chemical Co., Ltd.), 0.1% titanium oxide sol, and 0.001% silver nitrate is sprayed onto the surface and grooves. Coated. After drying again at 60 ° C for 2 minutes, an inorganic thin film was deposited on the FRP. This was installed on the floor at an inclination of about 3 degrees, and water was applied to the surface. The water spread over it and flowed along the ditch. Water and thin film remained on the island-shaped protrusions, but they dried naturally after 1 hour. This was exposed to the bathroom floor for two months. The island-shaped projections had metal stones attached thereto, impairing hydrophilicity. The water contact angle was about 50 degrees. Water was applied in the same way as when the product was new, but when water was collected in the grooves, the water droplets on the surface were gradually absorbed by the grooves, and eventually did not remain on the island-shaped protrusions. In addition, the surface was almost dry when confirmed after 2 hours of natural drying. In addition, the surface was lightly cleaned and then watered in the same manner to remove deposited metal stones and other contaminants. After about an hour, the surface air-dried. In addition, no mold or slimming was observed due to the effects of titanium oxide and silver ions.
(実施例 2 - 2)  (Example 2-2)
表面に正方形のユニットパターン 1 OmmX 5 mm、 溝の幅 1. 5mm、 溝の 深さ 5mm、 V字型の溝を形成した 30 OmmX 30 Ommの FRP樹脂を 作製した。 溝の成形は溝を形成した型の中に射出成形させることで作製した。 こ れを約 60°Cに加熱し、 アルカリシリゲート (日本化学社製 珪酸リチウム 3 5) 0. 2%、 酸化チタンゾル 0. 1 %、 硝酸銀 0. 00 1 %混合水溶液をスプレー にて表面と溝部にコーティングした。 60°Cで 2分乾燥し FRP上に、 無機の薄 膜を付着させた。 さらにこの上からシリコーン系撥水材を凸部だけにロールによ り塗布した。 再び乾燥し、 床材を得た。 これを傾斜約 3度で床に設置し、 表面に 水をかけた。 水は、 その上を転がり、 溝に集まって流れた。 島状凸部には、 水が 全く残らなかった。 これを浴室床に 2ヶ月間曝露した。 島状凸部は、 金属石鹼が 付着し撥水性が少し阻害されていた。 水の接触角は、 約 80度となっていった。 新品時と同様に水をかけたが、 溝に水が溜まった状態では、 表面の水滴は徐々に 溝部に吸収され、 最終的には島状凸部の上に残留しなかった。 また自然乾燥 2時 間後に確認したところ、 表面はほぼ乾燥していた。 また、 表面を軽く洗浄し、 そ の後同じように水をかけたところ、 堆積していた金属石鹼などの汚れは取れ、 約A 30 OmmX 30 Omm FRP resin with a square unit pattern 1 OmmX 5 mm, groove width 1.5 mm, groove depth 5 mm, and V-shaped groove formed on the surface was prepared. The groove was formed by injection molding in a mold in which the groove was formed. This was heated to about 60 ° C, and sprayed with an aqueous solution of a mixture of 0.2% alkali silicate (Nippon Chemical Co., Ltd. lithium silicate 35) 0.2%, titanium oxide sol 0.1%, and silver nitrate 0.001%. The groove was coated. After drying at 60 ° C for 2 minutes, an inorganic thin film was deposited on the FRP. Further, a silicone-based water-repellent material was applied to only the projections by a roll from above. It was dried again to obtain a floor material. This was installed on the floor at an inclination of about 3 degrees, and water was applied to the surface. The water rolled over it and gathered in the ditch to flow. No water remained on the island-shaped protrusions. This was exposed to the bathroom floor for two months. The island-shaped convex portions had metal stones attached thereto, and the water repellency was slightly impaired. The water contact angle was about 80 degrees. Water was applied in the same way as when the product was new, but when water was collected in the grooves, water droplets on the surface were gradually absorbed by the grooves, and eventually did not remain on the island-shaped protrusions. Also at 2pm After a short while, the surface was almost dry. In addition, the surface was lightly cleaned, and then sprinkled with water in the same manner.
1時間後に表面は自然乾燥した。また、酸化チタンや、銀イオンの効果によって、 カビやぬめりも確認されなかった。 After 1 hour, the surface air dried. No mold or slimming was observed due to the effects of titanium oxide and silver ions.
(実施例 3 )  (Example 3)
表面に正方形のユニットパターン 1 OmmX 5 mm、 溝の幅 1. 5mm、 溝の 深さ 5mm、 V字型の溝を形成した 30 OmmX 30 Ommのシリカ 50 % 含有アクリル樹脂を作製した。 これを傾斜約 10度で床に設置し、 表面に水をか けた。 水は、 その上を広がり、 溝に沿って流れた。 島状凸部には、 はじめ水滴を つくって水が残ったが、 徐々に溝に誘導され、 2時間後に自然乾燥した。 これを 浴室床に 1ヶ月間曝露した。 島状凸部は、 金属石鹼などの撥水性汚れが付着し、 親水性が阻害されていた。 水の接触角は、 約 65度となっていった。 新品時と同 様に水をかけたが、 溝に水が溜まった状態では、 表面の水滴は徐々に溝部に吸収 され、 最終的には島状凸部の上に残留しなかった。 また自然乾燥 2時間後に確認 したところ、 表面はほぼ乾燥していた。 また、 表面を軽く洗浄し、 その後同じよ うに水をかけたところ、 堆積していた金属石鹼などの汚れは取れ、 約 1時間後に 表面は自然乾燥した。  A 30 OmmX 30 Omm silica 50% acrylic resin with a square unit pattern 1 OmmX 5 mm, groove width 1.5 mm, groove depth 5 mm, V-shaped groove formed on the surface was prepared. This was installed on the floor at an inclination of about 10 degrees, and water was sprayed on the surface. The water spread over it and flowed along the ditch. Water was initially formed on the island-shaped protrusions and water remained, but the water was gradually guided into the grooves and air-dried two hours later. This was exposed to the bathroom floor for one month. Water-repellent stains, such as metal stones, adhered to the island-shaped protrusions, impairing hydrophilicity. The contact angle of water was about 65 degrees. Water was applied in the same way as when the product was new, but when water remained in the grooves, water droplets on the surface were gradually absorbed by the grooves, and eventually did not remain on the island-shaped protrusions. The surface was almost dry when it was confirmed 2 hours after natural drying. When the surface was lightly washed and watered in the same manner, dirt such as deposited metal stones was removed, and the surface air-dried about an hour later.
(実施例 4)  (Example 4)
表面に正方形のユニットパタ一ン 1 OmmX 5mm、 溝の幅 1. 5mm、 溝の 深さ 5mm、 V字型の溝を形成した 30 OmmX 30 Ommの FRP樹脂を 作製した。 これにアルカリシリケ一ト (日本化学社製 珪酸リチウム 35) 0. 2%、 酸化チタンゾル 0. 1 %、 硝酸銀 0. 001 %混合水溶液をフローコ一ト にてコーティングした。 その後、 表面の島状凸部に残っているコ一ティング材を 拭き取り、 溝だけにコーティング材を残留させた。 これを 60°Cで 5分乾燥し F RP溝上に、 無機の薄膜を付着させた。 これを傾斜約 3度で床に設置し、 表面に 水をかけた。 水は、 FRP上をはじくとともに、 溝に沿って流れた。 島状凸部に は、 ほとんど水が残こらなかった。 これを浴室床に 2ヶ月間曝露した。 島状凸部 は、 金属石鹼が付着し親水性ではなかったが、 水をかけたが後は、 表面の水滴は 急速に溝部に吸収され、 島状凸部の上には残留しなかった。 また自然乾燥 2時間 後に確認したところ、 表面はほぼ乾燥していた。 A 30 OmmX 30 Omm FRP resin with a square unit pattern 1 OmmX 5 mm, groove width 1.5 mm, groove depth 5 mm, and V-shaped groove formed on the surface was prepared. A 0.2% aqueous solution of a mixture of an alkali silicate (lithium silicate 35, manufactured by Nippon Chemical Co., Ltd.), 0.1% of titanium oxide sol, and 0.001% of silver nitrate was coated by a flow coat. After that, the coating material remaining on the island-shaped protrusions on the surface was wiped off, leaving the coating material only in the grooves. This was dried at 60 ° C for 5 minutes, and an inorganic thin film was deposited on the FRP groove. This was installed on the floor at an inclination of about 3 degrees, and water was applied to the surface. Water repelled over the FRP and flowed along the ditch. Almost no water remained on the island-shaped protrusions. This was exposed to the bathroom floor for two months. The island-shaped protrusions were not hydrophilic due to the adhesion of metal stones 、, but after watering, the water droplets on the surface were quickly absorbed by the grooves and did not remain on the island-shaped protrusions . 2 hours for natural drying Later, the surface was almost dry.
(実施例 5 )  (Example 5)
中央部が高く周端部が最も低くなる下り勾配となった表面 (15 OmmX 15 Omm) に、 正方形のユニットパターン 5mmX 5mm、 溝の幅 2mm、 溝の深 さ lmmの U字溝を形成した磁器質無釉タイルを作製した。 これを傾斜の無い床 に設置し、 その表面に水をかけた。 水はタイル上を溝に沿って広がり流れた。 島 状凸部には、 うつすらと水が薄膜状に残ったが 4時間後に自然乾燥した。  Porcelain with a U-shaped groove with a square unit pattern of 5 mm X 5 mm, a groove width of 2 mm, and a groove depth of lmm on the surface (15 OmmX 15 Omm) with a downward slope where the center is high and the peripheral edge is the lowest. Quality unglazed tiles were produced. This was placed on a flat floor and water was sprayed on its surface. Water spread and flowed along the grooves on the tiles. Water remained in a thin film on the island-shaped protrusions, but air dried after 4 hours.
(実施例 6 )  (Example 6)
中央部が高く周端部が最も低くなる下り勾配となった表面 (1 5 OmmX 1 5 Omm) に、 正方形のユニットパターン 5mmX 5mm、 溝の幅 2mm、 溝の深 さ lmmの U字溝を形成した磁器質無釉タイルを作製した。 更にこの磁器質無釉 タイルの端部に面取り加工 (タイル本体とは異なる勾配加工) を行った。 これを 傾斜の無い床に設置し、 その表面に水をかけた。 水はタイル上を溝に沿って広が り流れた。 島状凸部には、 うつすらと水が薄膜状に残ったが 2. 5時間後に自然 乾燥した。  A U-shaped groove with a square unit pattern of 5 mm x 5 mm, a groove width of 2 mm and a groove depth of lmm is formed on a downward slope (15 OmmX 15 Omm) where the center is high and the peripheral edge is the lowest. A porcelain unglazed tile was produced. In addition, chamfering (gradient processing different from the tile body) was applied to the end of the porcelain unglazed tile. This was installed on a floor with no slope and water was applied to the surface. Water spread over the tiles along the grooves. Water remained in a thin film on the island-shaped protrusions, but dried naturally after 2.5 hours.
(実施例 7 )  (Example 7)
中央部が高く周端部が最も低くなる下り勾配となった表面 (15 OmmX 15 Omm) に、 正方形のユニットパターン 5mmX 5mm、 溝の幅 2mm、 溝の深 さ lmmの U字溝を形成した磁器質無釉タイルを作製した。 更にこの磁器質無釉 タイルの端部に面取り加工(タイル本体とは異なる勾配加工)を二段階に行った。 これを傾斜の無い床に設置し、 その表面に水をかけた。 水はタイル上を溝に沿つ て広がり流れた。 島状凸部には、 うつすらと水が薄膜状に残ったが 2時間後に自 然乾燥した。 産業上の利用可能性  Porcelain with a U-shaped groove with a square unit pattern of 5 mm X 5 mm, a groove width of 2 mm, and a groove depth of lmm on the surface (15 OmmX 15 Omm) with a downward slope where the center is high and the peripheral edge is the lowest. Quality unglazed tiles were produced. Furthermore, chamfering (gradient processing different from that of the tile body) was performed in two steps on the end of the porcelain unglazed tile. This was installed on a floor with no slope and water was applied to the surface. Water spread and flowed along the grooves on the tiles. Water remained in a thin film on the island-shaped protrusions, but dried naturally after 2 hours. Industrial applicability
本発明によれば、 建材表面に残存する残り水が速やかに乾燥して衛生的な状態 を長期に亘つて持続することの可能な建材を提供することができる。  ADVANTAGE OF THE INVENTION According to this invention, the remaining water which remains on the surface of a building material dries quickly, and the building material which can maintain a sanitary state for a long term can be provided.

Claims

請求の範囲 The scope of the claims
1. 溝幅が 0. 5 mm以上 3 mm以下、溝深さが 0. 5 mm以上 2 mm以下で、 溝の方向は多方向に向いており、 前記溝で囲まれた島状滑り防止凸部の大きさが 5 mmX 5 mm以上 25 mmX 25 mm以下のユニットで構成されてなり、 前記 島状滑り防止凸部表面は平面状又は曲面状であることを特徴とする建材。 1. The groove width is 0.5 mm or more and 3 mm or less, the groove depth is 0.5 mm or more and 2 mm or less, and the direction of the groove is multi-directional. A building material comprising a unit having a size of 5 mmX 5 mm or more and 25 mmX25 mm or less, wherein the surface of the island-shaped anti-slip projection is flat or curved.
2. 前記溝および島状滑り防止凸部が形成された建材の表面形状は、テ一パ状、 階段状、 ドーム状、 釣鐘状などの中央部で高く周端部に向って下り勾配となった 形状を単独又は複合化した形状であることを特徴とする請求の範囲第 1項に記載 の建材。  2. The surface of the building material on which the grooves and the island-shaped anti-slip projections are formed is tapered, stepped, dome-shaped, bell-shaped, etc. The building material according to claim 1, wherein the building material has a single shape or a composite shape.
3. 前記溝は実質的に吸水性を持たないことを特徴とする請求の範囲第 1項又 は第 2項に記載の建材。  3. The building material according to claim 1, wherein the groove has substantially no water absorption.
4. 前記溝には、 抗菌剤が配合されていることを特徴とする請求の範囲第 1項 又は第 3項に記載の建材。  4. The building material according to claim 1, wherein an antimicrobial agent is compounded in the groove.
5. 前記ユニットを含む建材のサイズは、 10 OmmX 100mm以上 900 mmX 1800 mm以下であることを特徴とする請求の範囲第 1項乃至第 4項に 記載の建材。 5. The building material according to claim 1, wherein a size of the building material including the unit is 10 OmmX 100 mm or more and 900 mmX 1800 mm or less.
6. 前記溝の形状は、 上方向から見て、 上部が下部よりも大きい面積であるこ とを特徴とする請求の範囲第 1項乃至第 5項に記載の建材。  6. The building material according to any one of claims 1 to 5, wherein the shape of the groove is such that an upper portion has a larger area than a lower portion when viewed from above.
7. 前記建材は、 タイル、 陶板、 ガラス等の無機窯業材料や、 無機材料が表面 にコ一ティングされてなる有機材、 もしくは酸化物またはその複合酸化物で構成 される無機のフィラーを 50%以上含有する有機無機複合材であることを特徴と する請求の範囲第 1項乃至第 6項に記載の建材。 7. The building materials contain 50% of inorganic ceramic materials such as tiles, porcelain plates, glass, etc., organic materials with inorganic materials coated on the surface, or inorganic fillers composed of oxides or their composite oxides. The building material according to any one of claims 1 to 6, wherein the building material is an organic-inorganic composite material containing the above.
8. 前記請求の範囲第 7項記載の表面にコーティングされる無機材料は、 S i 〇2、 A 1 203, て 0) 2、 F e 203、 C aO、 MgO、 K20、 N a 2 O や T i 02、 Z nO、 S n〇 2などの光触媒機能を有する材料、 Ag、 Cuなど の抗菌性を有する材料、 及びまたはそれらの複合材料であることを特徴とする建 材。  8. The inorganic material to be coated on the surface according to claim 7 includes Si 請求 2, A1203, 0) 2, Fe203, CaO, MgO, K20, Na2O, A building material characterized by being a material having a photocatalytic function such as Ti 02, ZnO, or Sn〇2, a material having antibacterial properties such as Ag or Cu, and / or a composite material thereof.
9. 前記請求の範囲第 7項記載の無機フイラ一は、 S i〇2、 A 1 203、 Z r02、 F e 2〇3、 C aO、 Mg〇、 K20、 Na 2〇や T i〇2、 ZnO、 SnO 2などの光触媒機能を有する材料、 Ag、 Cuなどの抗菌性を有する材料 及びまたはその複合材料からなることを特徴とする建材。 9. The inorganic filler according to claim 7, wherein S i〇2, A 1203, Z Materials having photocatalytic function such as r02, Fe2〇3, CaO, Mg〇, K20, Na2〇, Ti〇2, ZnO, SnO2, and materials having antibacterial properties such as Ag and Cu and / or A building material characterized by being composed of a composite material.
10. 請求の範囲第 1項から第 9項記載の建材の凹凸は、 加圧成形により作製さ れることを特徴とする建材の製造方法。  10. The method for manufacturing a building material according to claim 1, wherein the unevenness of the building material according to claims 1 to 9 is produced by pressure molding.
1 1. 請求の範囲第 10項記載の加圧成形時には、 金型表面に成形体に溝が形成 されるように凸部を設けてあることを特徴とする建材の製造方法。  1 1. A method for manufacturing a building material, characterized in that at the time of pressure molding according to claim 10, a projection is provided on the surface of the mold so that a groove is formed in the molded body.
12. 請求の範囲第 1項から第 9項記載の建材の凹凸は、 平面に加圧成形された 後に所定のパターンに溝を掘ることにより作製されることを特徴とする建材の製 造方法。  12. The method for manufacturing a building material according to claim 1, wherein the unevenness of the building material according to any one of claims 1 to 9 is formed by digging a groove in a predetermined pattern after being pressed into a flat surface.
13. 請求の範囲第 12項記載のパターン溝の作製は、 砥石、 レーザー光、 サン ドプラストを用いること特徴とする建材の製造方法。  13. A method for manufacturing a building material, wherein the pattern groove according to claim 12 is manufactured using a grindstone, a laser beam, or a sand blast.
14. 請求の範囲第 1項から第 9項記載の建材の凹凸は、 平板状に押出し成形さ れた後その表面にパターンが作製された凹凸版を押し当てることによって作製さ れること特徴とする建材の製造方法。  14. The unevenness of the building material according to claims 1 to 9 is characterized in that the unevenness is formed by extruding a plate into a flat shape and then pressing an uneven plate having a pattern formed on the surface thereof. Manufacturing method of building materials.
15. 請求の範囲第 1項から第 9項記載の建材の凹凸は、 溝のパターンが彫られ た型内に射出成形されることによって作製されること特徴とする建材の製造方法。 15. The method for manufacturing a building material according to claim 1, wherein the unevenness of the building material according to claims 1 to 9 is produced by injection molding in a mold having a groove pattern.
16. 請求の範囲第 10項から第 15項記載の製造方法により作られる建材の凸 部に、 予め撥水性を有するコーティングを施しておくことを特徴とする建材の製 造方法。 16. A method for producing a building material, characterized in that a water-repellent coating is applied in advance to a convex portion of the building material produced by the production method according to claims 10 to 15.
PCT/JP2003/000793 2002-01-28 2003-01-28 Building material and method of manufacturing the material WO2003064784A1 (en)

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US20050129913A1 (en) 2005-06-16

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