WO2003002848A1 - Method of laying an underwater flowline - Google Patents

Method of laying an underwater flowline Download PDF

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Publication number
WO2003002848A1
WO2003002848A1 PCT/GB2002/002934 GB0202934W WO03002848A1 WO 2003002848 A1 WO2003002848 A1 WO 2003002848A1 GB 0202934 W GB0202934 W GB 0202934W WO 03002848 A1 WO03002848 A1 WO 03002848A1
Authority
WO
WIPO (PCT)
Prior art keywords
carrier pipe
flowline
fluid
seawater
pipe
Prior art date
Application number
PCT/GB2002/002934
Other languages
French (fr)
Inventor
Timothy Geoffrey Ley
Original Assignee
Smit Land & Marine Engineering Limited
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from GB0115918A external-priority patent/GB0115918D0/en
Priority claimed from GB0115919A external-priority patent/GB0115919D0/en
Application filed by Smit Land & Marine Engineering Limited filed Critical Smit Land & Marine Engineering Limited
Priority to EP02743385A priority Critical patent/EP1402148A1/en
Publication of WO2003002848A1 publication Critical patent/WO2003002848A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L1/00Laying or reclaiming pipes; Repairing or joining pipes on or under water
    • F16L1/12Laying or reclaiming pipes on or under water
    • F16L1/16Laying or reclaiming pipes on or under water on the bottom
    • F16L1/163Laying or reclaiming pipes on or under water on the bottom by varying the apparent weight of the pipe during the laying operation

Definitions

  • the present invention relates to offshore flowlines, particularly to the
  • Flowlines are used for handling fluids to or from an offshore well or
  • flowline is intended to refer
  • Risers are a grouping of flowline, pipeline or riser, including catenary risers.
  • umbilical cables may be deployed with the flowlines and may be included as part
  • the bundle comprises a steel carrier pipe which provides
  • flowline within a carrier pipe bundle may be towed offshore.
  • the carrier pipe which is typically about 1 metre in diameter, has walls of
  • the carrier remains on or just above the seabed, serving as a protective casing for the
  • An object of the present invention is to provide a flowline delivery system
  • flowline is to be understood to refer to a pipeline or other
  • means for handling fluids may refer to a single flowline or a bundle.
  • the carrier pipe may be made of any suitable material. Preferably it is of a
  • buoyancy Preferably, it is made of plastics, for example polyethylene.
  • the carrier pipe may be of substantially the same length as the flowline, or it may
  • the carrier pipe is of substantially continuous elongate cross section which
  • the pipe is of substantially continuous elongate cross section along at
  • the fluid may be liquid or gaseous.
  • the fluid is a hydrocarbon.
  • the fluid may be a gas such as air or
  • the carrier pipe may be attached to the flowline via any suitable means.
  • the flowline may be suspended from the carrier pipe by a plurality of chains
  • the chains include a release bar or
  • the flowline may be attached to the carrier
  • the beam includes a protruding surface for attachment of
  • the flowline is releasably attached to the
  • a plurality of carrier pipes may be
  • the fluid is expelled from the carrier pipe at the underwater
  • the fluid expelled from the carrier pipe is preferably displaced by
  • the fluid from the carrier pipe is recovered. More preferably,
  • the fluid is recovered to sea level, for example to a tanker or other storage device
  • the fluid is
  • the fluid may be driven out of the carrier pipe to sea level via a conduit.
  • conduit is connected to the carrier pipe by a sealable valve.
  • the fluid may be expelled from the carrier pipe into the
  • the expelled fluid is preferably a gas.
  • the expelled gas may be released via
  • the carrier pipe preferably
  • Said means may comprise a movable member such as a piston, for
  • said means may include a membrane interface
  • Said means may be located at an end region of the seawater and the fluid. Said means may be located at an end region of the seawater and the fluid. Said means may be located at an end region of the seawater and the fluid.
  • the flowline may include a cavity
  • the fluid in the flowline cavity is
  • a gas Preferably it is released into the seawater upon flooding.
  • the above method further includes the step of flooding the
  • fluid may be released from the carrier pipe into a tanker or other storage device or
  • the flowline may itself have sufficient ballast to remain at or
  • the flowline may, for example, be
  • it may have a cavity which is preflooded prior to towing.
  • the method of the invention may further include the steps of:
  • the fluid therein may be
  • the carrier pipe and flowline are towed to an offshore site prior to charging the carrier pipe with a fluid
  • the fluid is also recovered.
  • ballast line there are two carrier pipes, one of which acts as a ballast line.
  • the method of the invention comprises the steps of:
  • the fluid having a specific gravity lower than
  • the carrier pipe being flooded with seawater via the ballast line, and detaching and
  • the carrier pipe includes means for balancing internal fluid
  • ballast line also includes such means.
  • Concrete has the advantage of providing physical protection and stability.
  • Figure 1 is a schematic view of a sequence of steps according to a
  • Figure 2 is a cross-sectional view of a method of recovering the fluid from
  • the carrier pipe which may be used in conjunction with a method according to the
  • Figure 3 is a schematic view of a sequence of steps according to a second
  • Figure 4 is a schematic view of a sequence of steps according to a third
  • Figure 5 is a cross-sectional view of a possible sequence of steps for
  • Figure 6 is a perspective view of a releasable attachment means according
  • Figure 7 is a cross-sectional view of a further releasable attachment means
  • Figure 8 is a side view of the releasable attachment means depicted in Figure 7.
  • Figure 9 is a schematic view of a sequence of steps according to a fourth specific
  • a flowline 1 is
  • Chains 4 are suspended from the flowline along its length to provide
  • carrier pipe and bundle are laid on the seabed 8 from a shallow water laybarge in a
  • the carrier pipe at this stage contains seawater.
  • a tanker 7 is then connected to the carrier pipe 2 via a hose 5.
  • Kerosene is
  • Fig. lb shows the step of displacing seawater by kerosene and the resultant increase in buoyancy of the carrier pipe.
  • Fig. lc the entire carrier
  • pipe 2 is flooded with kerosene, providing sufficient buoyancy for the pipe and
  • buoyancy for towing is achieved, as shown in Fig lc, the carrier is connected to a
  • the trailing end of the carrier pipe is connected to trail tug 9 to facilitate
  • tanker 7 is connected via a hose 5 to the carrier pipe 2 for recovery of the
  • the carrier pipe may be provided with two pigs located near each end of the carrier
  • the driving pressure is equal to the pressure difference
  • Chains 4 are suspended from the flowline along its length to provide
  • the carrier pipe 2 contains air and is sufficiently buoyant to float at
  • Kerosene is then delivered from a tanker
  • buoyancy for off-bottom towing is achieved, as shown in Fig. 3 c, the carrier is
  • tanker 7 is connected via a hose 5 to the carrier pipe 2 for recovery of the
  • the carrier pipe is gradually flooded with seawater as the kerosene is
  • Fig 3f shows the gradual shift of the carrier pipe towards
  • pipe is made of polyethylene, this provides sufficient buoyancy for the pipe to lift
  • FIG. 4 shows schematically yet a further method of the invention.
  • flowline 1 is suspended from a polyethylene carrier pipe 2 by straps 53.
  • the carrier pipe and flowline assembly is then towed to the desired offshore site
  • the cord 402 may be made of any suitable material, and may for example be a wire or rope.
  • a flooding line 404 is
  • the flowline may be allowed
  • seawater causes the pig to be forced along the flowline cavity pushing against the
  • the flowline is then laid on the seabed 8 in the desired location, monitored
  • the carrier pipe 2 is also flooded with
  • flowline assembly is towed at or near the surface of the sea. This allows the use
  • vessels which are less costly, not necessarily being vessels specifically for pipe-laying, this being of particular advantage in more remote areas.
  • FIG. 4 shows a method of a preferred method of the invention
  • the clump weight 403 may be dispensed
  • the flowline is flooded over a length sufficient to create a
  • FIG. 4 may be modified by use of a flowline which need not be
  • the flowline may, for example, itself be sufficiently dense to remain at or
  • Fig. 5a shows the flowline 1
  • the flowline 1 is shown here as a bundle having two separate lines 38 and 39, but other variants including a
  • the carrier pipe is filled with kerosene 31 and is buoyant
  • the carrier pipe 2 is flooded with seawater 32 thereby reducing its buoyancy level.
  • Fig. 6 shows an alternative system for releasably attaching a carrier pipe to
  • carrier pipes 2 are connected together. Each carrier pipe 2 bears an I-shaped
  • a flowline 1 is attached to each of the beams 61 via a
  • FIGs. 7 and 8 show a further alternative system for releasably attaching a
  • a carrier pipe 2 bears a lug 51 provided with eyes 52 through which passes a Kevlar strap 53.
  • the strap circumscribes the
  • a plurality of straps 53 are provided at intervals along
  • the release pin 54 secures the strap 53 by passing through a terminal loop
  • the flowline 1 is flooded with seawater 100 and the system settles at or near
  • Detachment is effected by withdrawal of the release pin 54 from the eye
  • control wire 58 which is connected to each release wire and
  • FIG. 9 shows a further method of a method according to the invention. Referring
  • flowline 1 is releasably attached to carrier pipe 2 and ballast line 900,
  • ballast line are ballasted as necessary with seawater for surface towing.
  • the carrier pipe is then linked to a tanker 902 at the offshore site, as shown
  • ballast line 900 is
  • ballast line 900 As
  • the ballast line 900 also includes a pig 906 as an interface
  • the ballast line 900 The ballast line 900
  • ballast line as shown in Fig 9d.
  • the displaced fluid 904 is forced by the seawater
  • the flowline 1 is also progressively filled with seawater, and
  • the assembly begins to settle at one end on the seabed 8, guided to the desired
  • Fig. 9 shows the flowline 1, carrier pipe 2 and ballast line
  • ballast line 900 The attachment means 908 is towed back to shore by tug 909
  • seawater is used to displace the kerosene
  • the tanker (902) can be connected to

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Loading And Unloading Of Fuel Tanks Or Ships (AREA)

Abstract

Method of delivering a flowline (1) to an underwater location, comprising the steps of: releasably attaching a carrier pipe (2) of substantially continuous elongate cross section to the flowline; charging the carrier pipe with a fluid having a specific gravity lower than that of seawater effective to provide buoyancy to the flowline; towing the pipe and the attached flowline to an underwater location; deploying the flowline to the sea bed at the desired underwater location by at least partially flooding the carrier pipe and/or the flowline with seawater; at least partially flooding any unflooded region of the carrier pipe with the sea water; etaching the carrier pipe from the flowline; and recovering the carrier pipe.

Description

DESCRIPTION
METHOD OF LAYING AN UNDERWATER FLOWLINE
The present invention relates to offshore flowlines, particularly to the
delivery of flowlines by towing.
Flowlines are used for handling fluids to or from an offshore well or
cluster of wells. In the present invention, the term "flowline" is intended to refer
to all types of flowline, pipeline or riser, including catenary risers. Risers are a
particular form of flowline which are installed in a vertical orientation to enable
delivery of a fluid across a height differential, for example from the seabed to a
surface vessel or installation. Typically, flowlines are deployed as "bundles"
which comprise a plurality of rigid or flexible pipelines, flowlines or risers which
are grouped together and may be enclosed within a carrier pipe. Power or
umbilical cables may be deployed with the flowlines and may be included as part
of the bundle.
Flowline bundles are conveyed offshore to the required site of installation
by towing in long lengths either along the seabed, through the water column or on
the surface. Typically, the bundle comprises a steel carrier pipe which provides
buoyancy for the flowlines at the desired depth. Lengths of some 3-7 km of
flowline within a carrier pipe bundle may be towed offshore.
The carrier pipe, which is typically about 1 metre in diameter, has walls of
steel and must be internally pressurized, typically by charging with gas such as
nitrogen, to withstand hydrostatic pressure in deep water. Once installed, the carrier remains on or just above the seabed, serving as a protective casing for the
bundle of flowlines and/or cable contained within.
The continuing search for new sources of oil and gas has led to a desire to
exploit wells in deeper waters and thus to the need for new technology able to
withstand higher pressure conditions. As hydrostatic pressure increases, the use
of steel carrier pipes becomes expensive and impractical owing to the increased
wall thickness required to withstand the high gaseous pressures required within
the pipes to resist buckling from seawater pressure. At depths of beyond about
800-1000 metres, the use of steel carrier pipes is impractical. The
abovementioned system of delivering flowlines is therefore limited to relatively
shallow conditions. Even in relatively shallow conditions, bundle methods which
employ the use of a steel carrier pipe, may suffer additional costs when compared
to other pipeline/flowline installation costs due to relative complexity of the
method.
An object of the present invention is to provide a flowline delivery system
which addresses at least some of the abovementioned problems. In the present
application, the term "flowline" is to be understood to refer to a pipeline or other
means for handling fluids, and may refer to a single flowline or a bundle.
According to the present invention there is provided a method of
delivering a flowline to an underwater location, comprising the steps of:
releasably attaching a carrier pipe of substantially continuous elongate
cross section to the flowline; charging the carrier pipe with a fluid having a specific gravity lower than
that of seawater effective to provide buoyancy to the flowline;
towing the pipe and the attached flowline to an underwater location;
deploying the flowline to the sea bed at the desired underwater location by
at least partially flooding the carrier pipe and/or the flowline with seawater;
at least partially flooding any unflooded region of the carrier pipe with sea
water;
detaching the carrier pipe from the flowline; and
recovering the carrier pipe.
The carrier pipe may be made of any suitable material. Preferably it is of a
material or combination of materials having a density lower than that of seawater,
to provide buoyancy. Preferably, it is made of plastics, for example polyethylene.
The carrier pipe may be of substantially the same length as the flowline, or it may
be divided into smaller lengths.
The carrier pipe is of substantially continuous elongate cross section which
means that the pipe is of substantially continuous elongate cross section along at
least a major portion of its length, for example along a length of at least 100m,
preferably at least 500m, more preferably at least 1km and most preferably >5km.
The fluid may be liquid or gaseous. Preferably, the fluid is a hydrocarbon.
More preferably it is kerosene. Alternatively the fluid may be a gas such as air or
nitrogen.
The carrier pipe may be attached to the flowline via any suitable means. The flowline may be suspended from the carrier pipe by a plurality of chains
along the length of the carrier pipe. Preferably the chains include a release bar or
wire.
Alternatively or additionally, the flowline may be attached to the carrier
pipe by a longitudinal beam connected substantially along the length of the carrier
pipe. Preferably the beam includes a protruding surface for attachment of
releasable clamps for connecting the flowline.
Alternatively or additionally, the flowline is releasably attached to the
carrier pipe via a strap circumscribing the flowline. Preferably a plurality of
straps are located along the flowline. A plurality of carrier pipes may be
employed in the method.
Preferably the fluid is expelled from the carrier pipe at the underwater
location. Preferably it is expelled prior to detachment of the carrier pipe from the
flowline. The fluid expelled from the carrier pipe is preferably displaced by
seawater. Preferably the fluid from the carrier pipe is recovered. More preferably,
the fluid is recovered to sea level, for example to a tanker or other storage device
from where it may be reused or disposed of. Yet more preferably, the fluid is
driven to sea level by ambient seawater pressure.
The fluid may be driven out of the carrier pipe to sea level via a conduit.
Preferably the conduit is connected to the carrier pipe by a sealable valve.
Alternatively, the fluid may be expelled from the carrier pipe into the
surrounding seawater. In such case the expelled fluid is preferably a gas. Preferably it is air or nitrogen. Alternatively, the expelled gas may be released via
a conduit to the deck of a tug or other vessel, where its rate of release can if
required, be controlled.
According to the method of the invention the carrier pipe preferably
includes means for balancing internal fluid pressure with ambient seawater
pressure. Said means may comprise a movable member such as a piston, for
providing a movable barrier between the fluid and the ambient seawater.
Alternatively or additionally, said means may include a membrane interface
between ambient seawater and the fluid, enabling pressure compensation between
the seawater and the fluid. Said means may be located at an end region of the
carrier pipe and/or at an intermediate position along the carrier pipe.
The step of recovering the fluid may be effected by opening the valve to
allow fluid communication between the carrier pipe and the conduit, whereby the
fluid is driven out of the carrier pipe and along the conduit by pressure of ambient
seawater.
In a preferred method of the invention, the flowline may include a cavity
which can be charged with a fluid. In such a case, the method of the invention
may further include the steps of:
charging the flowline cavity with a fluid having a specific gravity lower
than that of water,
towing the carrier pipe and flowline to a desired offshore position, and
flooding the flowline with seawater to convey the carrier pipe and flowline to the underwater location, prior to detaching the carrier pipe from the flowline
and recovering the carrier pipe.
In the abovementioned preferred method, the fluid in the flowline cavity is
preferably a gas. Preferably it is released into the seawater upon flooding.
Preferably, the above method further includes the step of flooding the
carrier pipe with seawater prior to detaching it from the flowline. In such case, the
fluid may be released from the carrier pipe into a tanker or other storage device or
into the surrounding seawater. Flooding of the carrier pipe prior to detaching it
serves to neutralise buoyancy and to prevent a sharp deviation in the path of the
carrier pipe upon detaching it.
Alternatively, the flowline may itself have sufficient ballast to remain at or
near the seabed without the need for flooding. The flowline may, for example, be
sufficiently dense to remain at or near the seabed without the need for flooding.
Alternatively it may have a cavity which is preflooded prior to towing. In such
case, the method of the invention may further include the steps of:
towing the carrier pipe and flowline to the desired location, and
flooding the carrier pipe with seawater to convey the assembly to the
underwater location, prior to detaching the carrier pipe from the flowline and
recovering the carrier pipe.
During flooding of the carrier pipe with seawater, the fluid therein may be
released into a tanker or other storage device or into the surrounding seawater.
In an alternative method of the invention, preferably the carrier pipe and flowline are towed to an offshore site prior to charging the carrier pipe with a fluid
having a specific gravity lower than that of seawater, the carrier pipe and flowline
then being conveyed to the underwater location by displacing the fluid in the
carrier pipe with seawater. The carrier pipe is then detached from the flowline and
recovered. Preferably the fluid is also recovered.
In such a method, preferably there are a plurality of carrier pipes. More
preferably there are two carrier pipes, one of which acts as a ballast line. In such a
case, the method of the invention comprises the steps of:
attaching a carrier pipe and ballast line to the flowline, conveying the
carrier pipe, flowline and ballast line to an offshore site,
successively charging the carrier pipe and the ballast line with fluid from a
tanker positioned at the offshore site, the fluid having a specific gravity lower than
that of seawater, whereby the ballast line is charged with fluid via the carrier pipe, the
carrier pipe being in fluid communication with the ballast line,
flooding the ballast line and the carrier pipe successively with seawater,
the carrier pipe being flooded with seawater via the ballast line, and detaching and
recovering the carrier pipe and ballast line from the flowline.
Preferably, the carrier pipe includes means for balancing internal fluid
pressure with ambient seawater pressure, for example a pig or other means as
described above. Preferably the ballast line also includes such means.
The use of the fluid in the above described methods serves to neutralise buoyancy. Buoyancy is further neutralised upon replacement of the fluid with
seawater.
An advantage of the invention is that concrete-coated flowlines may be
used. Concrete has the advantage of providing physical protection and stability.
The invention will now be described in detail, by way of example only,
with reference to the accompanying drawings in which:
Figure 1 is a schematic view of a sequence of steps according to a
preferred method of the invention.
Figure 2 is a cross-sectional view of a method of recovering the fluid from
the carrier pipe which may be used in conjunction with a method according to the
invention.
Figure 3 is a schematic view of a sequence of steps according to a second
preferred method of the invention.
Figure 4 is a schematic view of a sequence of steps according to a third
preferred method of the invention.
Figure 5 is a cross-sectional view of a possible sequence of steps for
releasing the flowline from the carrier pipe according to the invention.
Figure 6 is a perspective view of a releasable attachment means according
to the invention.
Figure 7 is a cross-sectional view of a further releasable attachment means
according to the invention.
Figure 8 is a side view of the releasable attachment means depicted in Figure 7.
Figure 9 is a schematic view of a sequence of steps according to a fourth specific
method of the invention.
In a specific method of the invention as shown in Fig. 1, a flowline 1 is
suspended from a polyethylene carrier pipe 2 by connecting chains 3 (not shown
in Fig. 1). Chains 4 are suspended from the flowline along its length to provide
stability and to act as a guide when the flowline is towed above the seabed. The
carrier pipe and bundle are laid on the seabed 8 from a shallow water laybarge in a
configuration as shown in Fig. la. The carrier pipe at this stage contains seawater.
A tanker 7 is then connected to the carrier pipe 2 via a hose 5. Kerosene is
pumped via the hose 5 into the carrier pipe, displacing the seawater out of the
carrier pipe. The pressure of the kerosene in the carrier pipe is equalized with that
of the ambient seawater pressure by a pig 20 which acts as a movable barrier
between the ambient seawater and the kerosene within the carrier. The position of
the pig is shown in Fig. 2. Any variations in seawater pressure will be
compensated by movement of the pig along the carrier pipe. For example, at
increasing depths, the increase in seawater pressure will force the pig to slide
along the carrier pipe, compressing the kerosene until the pressure of the kerosene
is equal to that of the seawater. The pressure within the carrier pipe will thus
always be equal to that of the seawater, the carrier pipe thus providing the correct
level of buoyancy. Fig. lb shows the step of displacing seawater by kerosene and the resultant increase in buoyancy of the carrier pipe. In Fig. lc, the entire carrier
pipe 2 is flooded with kerosene, providing sufficient buoyancy for the pipe and
flowline to be located just above the seabed, the chains 4 remaining in contact
with the seabed 8.
Once the carrier pipe is filled with kerosene and the correct level of
buoyancy for towing is achieved, as shown in Fig lc, the carrier is connected to a
tug 6 and is towed to the desired deep-sea offshore location, as illustrated in Fig
Id. The trailing end of the carrier pipe is connected to trail tug 9 to facilitate
movement to the desired location. In the method shown in Fig. 1, the carrier pipe
and flowline assembly is towed by the off-bottom method. Alternative methods
such as controlled-depth tow or bottom tow might however be employed within
the scope of the present invention.
Once positioned in the desired deep-sea location as shown in Fig. le, a
tanker 7 is connected via a hose 5 to the carrier pipe 2 for recovery of the
kerosene. This process is shown in Fig. If, and in greater detail in Fig. 2. Upon
opening of valve 22, kerosene from the carrier pipe is forced into and along the
hose 5 by the comparatively greater pressure of the ambient seawater which drives
pig 20 along the carrier pipe. In an alternative method not shown in the drawings,
the carrier pipe may be provided with two pigs located near each end of the carrier
pipe. The contents of the carrier pipe in such case will be exposed to the ambient
seawater pressure at both ends. This will be of particular advantage when the pipe
is towed at a gradient and is exposed to different pressures at either end. Referring to Fig. 2, the driving pressure is equal to the pressure difference
"x" across the valve 22, which is the difference between the ambient seawater
pressure at A and the pressure of kerosene within the hose at C.
At a depth of 1500 metres:
Pressure of seawater at A = Pressure of kerosene at B
= h x s x g
= 1500 x 1030 x (9.81 x lO"5)
= 151 bar
Pressure at C = hx kx g
= 1500 x 800 x (9.81 x lO"5)
= 117 bar
Driving pressure = 151 - 117
= 34 bar
[where h = depth below sea level in metres; s = specific gravity of seawater; k =
specific gravity of kerosene; g = gravitational force constant]
Once the kerosene has been recovered and the hose 5 disconnected from
the carrier, the carrier pipe is released from the flowline as shown in Fig. Ig, and
is towed away (Fig. Ih), for example to the shore for reuse, leaving the flowline 1
installed on the seabed.
In a further method of the invention shown in Fig. 3, a flowline 1 is
suspended from a polyethylene carrier pipe 2 by connecting chains 3 (not shown in Fig. 3). Chains 4 are suspended from the flowline along its length to provide
stability and to act as a guide when the flowline is towed above the seabed 8.
Initially the carrier pipe 2 contains air and is sufficiently buoyant to float at
the seawater surface as shown in Fig. 3a. Kerosene is then delivered from a tanker
7 via connecting hose 5 into the carrier pipe, displacing the air out of the pipe.
Flooding of the pipe with kerosene reduces its buoyancy such that the pipe is
displaced downwards to a position just above the seabed, as shown in Fig. 3b. As
the carrier pipe 2 moves downwards, the pressure of the kerosene within the pipe
is equalized with that of the ambient seawater pressure by pig 20 as shown in Fig.
2, hereinbefore discussed.
Once the carrier pipe is filled with kerosene and the correct level of
buoyancy for off-bottom towing is achieved, as shown in Fig. 3 c, the carrier is
connected to a tug 6 and is towed to the desired deep-sea location, as illustrated in
Fig. 3d. The trailing end of the carrier pipe is connected to trail tug 9 to facilitate
movement to the desired location.
Once positioned in the desired deep-sea location as shown in Fig. 3e, a
tanker 7 is connected via a hose 5 to the carrier pipe 2 for recovery of the
kerosene. The carrier pipe is gradually flooded with seawater as the kerosene is
recovered to the tanker. Fig 3f shows the gradual shift of the carrier pipe towards
the seabed 8 as it fills with seawater and becomes less buoyant. This
displacement of kerosene by seawater is shown in greater detail in Fig. 2, as
described earlier. The carrier pipe, now flooded with seawater is then released from the
flowline as shown in Fig. 3g, and is towed away (Fig. 3h), for example to the
shore for reuse, leaving the flowline 1 installed on the seabed. Since the carrier
pipe is made of polyethylene, this provides sufficient buoyancy for the pipe to lift
off the seabed once detached from the flowline, thereby enabling it to travel
through the water column.
Fig. 4 shows schematically yet a further method of the invention. A
flowline 1 is suspended from a polyethylene carrier pipe 2 by straps 53. The
method of attachment of the straps is described in more detail in the description accompanying Figs. 7 and 8. Whilst the present method employs straps 53, other
means of attachment such as those described hereinafter may additionally be
employed without departing from the scope of the invention.
In Fig. 4a the carrier pipe and flowline assembly is connected to vessel 400
and is launched from a land-based site or from a shallow-water lay-barge.
In Fig. 4b the carrier pipe 2 and the flowline 1 are charged with a gas,
preferably air or nitrogen to suit ambient seabed pressure at the site of installation.
The carrier pipe and flowline assembly is then towed to the desired offshore site
by vessel 400, assisted by trail tug 401, as shown in Fig. 4c.
On arrival at the site, a 'pull-down' cord 402 is attached to the assembly
and to the vessel 400 via anchoring means such as a clump weight 403 on the
seabed 8, to assist with locating the end of the flowline in the required target area
of the seabed. The cord 402 may be made of any suitable material, and may for example be a wire or rope.
Once positioned correctly at the above location, a flooding line 404 is
connected to the flowline and the flowline is flooded with seawater, for example
by pumping, as illustrated in Fig. 4e. Alternatively, the flowline may be allowed
to free-flood via a controllable valve at the end of the pipeline, in which case the
line 404 represents a control umbilical without a flooding element. Seawater 407
enters via an opening at an end region of the flowline, the seawater exerting
pressure on a movable pig 405 within the flowline cavity. The pressure of the
seawater causes the pig to be forced along the flowline cavity pushing against the
gas and causing it to be expelled via an exit point at a distal end region of the
flowline. The gas inside the flowline is thus displaced progressively and in a
controlled manner by seawater, and the assembly moves downwards towards the
seabed 8 as the buoyancy of the flowline decreases.
The flowline is then laid on the seabed 8 in the desired location, monitored
by survey vessel 406, as shown in Fig. 4f.
Once positioned on the seabed, the carrier pipe 2 is also flooded with
seawater, the gaseous contents being released into the surrounding sea or via a
conduit to the surface. The carrier pipe is then released from the flowline and is
towed away from the site for re-use or otherwise. The abovementioned method
which employs a gas such as air or nitrogen offers economic advantages since the
flowline assembly is towed at or near the surface of the sea. This allows the use
of vessels which are less costly, not necessarily being vessels specifically for pipe-laying, this being of particular advantage in more remote areas.
While Fig. 4 shows a method of a preferred method of the invention, the
following modification to the described method is envisaged:
Referring to the step of Fig. 4e, the clump weight 403 may be dispensed
with. In this method, the flowline is flooded over a length sufficient to create a
'belly' in the pipe profile which touches down onto the seabed while tension is
initially maintained by the tug (400). The assembly is guided to the desired
underwater position by means of transponders; when sufficient pipe has been laid
on the seabed, tension on the tug (400) can be relaxed and the end of the pipe laid
down on the seabed.
In a yet further method of the invention, the above described method as
illustrated in Fig. 4 may be modified by use of a flowline which need not be
flooded according to Figs. 4e-4h. In such a method, the flowline must have
sufficient ballast to remain at or near the seabed upon detachment of the carrier
pipe. The flowline may, for example, itself be sufficiently dense to remain at or
near the seabed without the need for flooding, or it may be preflooded with
seawater prior to towing of the assembly offshore. After towing the assembly out
to the desired offshore location, only the carrier pipe is flooded with seawater to
lower the assembly to the seabed as shown in Fig. 4g.
In the above described methods, a possible mechanism of release of the
carrier pipe 2 from the flowline 1 is shown in Fig. 5. Fig. 5a shows the flowline 1
suspended by carrier pipe 2 by connecting chain 3. The flowline 1 is shown here as a bundle having two separate lines 38 and 39, but other variants including a
single line or more than two lines plus cables may also be employed within the
scope of the invention. The carrier pipe is filled with kerosene 31 and is buoyant
at a level just above the seabed 8 as is desired for off-bottom towing. In Fig. 5b,
the carrier pipe 2 is flooded with seawater 32 thereby reducing its buoyancy level.
Detachment of the carrier pipe 2 and chain 3 is effected by withdrawal of release
wire 34 from eye 36. The carrier pipe 2 and connecting chain 3 can then be towed
away as described above, leaving the flowline 1 and suspended chain 4 on the
seabed 8, as shown in Fig. 5c.
Fig. 6 shows an alternative system for releasably attaching a carrier pipe to
a flowline according to a method of the invention. In the method shown, a pair of
carrier pipes 2 are connected together. Each carrier pipe 2 bears an I-shaped
beam 61 along its length. A flowline 1 is attached to each of the beams 61 via a
plurality of releasable clamps 42 which slide along projecting edge 66 of the
beam. Further methods are envisaged having a single carrier attachable to one or
more flowlines.
Figs. 7 and 8 show a further alternative system for releasably attaching a
carrier pipe to a flowline. In the accompanying drawings, the release method is
illustrated with respect to the method of the invention as illustrated in Fig. 4 but
the principles may similarly be applied to other situations within the scope of the
invention.
Shown in Fig. 7 in cross-section, a carrier pipe 2 bears a lug 51 provided with eyes 52 through which passes a Kevlar strap 53. The strap circumscribes the
flowline 1 and is secured by a release pin 54 inserted in one of the eyes 52 and in
turn attached to a release wire 59. The flowline is thus supported below the
carrier pipe by the strap. A plurality of straps 53 are provided at intervals along
the carrier pipe 2, as shown in the side view of Fig. 8.
The release pin 54 secures the strap 53 by passing through a terminal loop
57 in the strap. In Fig. 7a, the carrier pipe and flowline are filled with a fluid 101
such as air or nitrogen and the assembly thus remains buoyant at sea level. In Fig.
7b, the flowline 1 is flooded with seawater 100 and the system settles at or near
the seabed. Flooding of the carrier pipe with seawater is then also carried out as
shown in Fig. 7c. At the stage shown in Fig. 7d the carrier pipe 2 is detached
from the flowline 1.
Detachment is effected by withdrawal of the release pin 54 from the eye
52, by movement of the release wires 59, shown in Fig. 8. The release wires 59
are triggered by a control wire 58, which is connected to each release wire and
which follows the length of the carrier pipe. The detached flowline is left on the
seabed whilst the detached carrier pipe 2 which contains seawater may be towed
away, for example to the shore for reuse.
In an alternative means for releasably attaching the carrier and flowline
(not shown in the drawings), the carrier pipe and flowline are released by a
rip-cord which is recovered separately from the carrier pipe, thus leaving the
carrier pipe free from attachments, the rip-cord being reusable. Fig. 9 shows a further method of a method according to the invention. Referring
to Fig. 9a, flowline 1 is releasably attached to carrier pipe 2 and ballast line 900,
shown both in side schematic view and in cross section. The carrier pipe and
ballast line are ballasted as necessary with seawater for surface towing. The
assembly is towed out to sea by tug 6 and trail tug 9.
The carrier pipe is then linked to a tanker 902 at the offshore site, as shown
in Fig. 9b. The carrier pipe is charged with fluid 904 which enters the carrier pipe
and progressively fills the pipe against a movable pig 905. The ballast line 900 is
in fluid communication with the carrier pipe 2, so that once the carrier pipe is fully
charged with fluid, the flow of fluid is then diverted into the ballast line 900, as
shown in Fig. 9c. The ballast line 900 also includes a pig 906 as an interface
between the incoming fluid and the air and water which is expelled from the line.
Once the ballast line and carrier pipe are completely charged with fluid,
the assembly attains almost neutral buoyancy in the seawater. The ballast line 900
is then allowed to flood with seawater which displaces the fluid back along the
ballast line, as shown in Fig 9d. The displaced fluid 904 is forced by the seawater
pressure via the carrier pipe and back in to the tanker 902. In Fig. 9f the ballast
line has been fully charged with seawater and the seawater is about to continue its
path along the carrier pipe, displacing the fluid. At this stage, to provide
additional stability, the flowline 1 is also progressively filled with seawater, and
the assembly begins to settle at one end on the seabed 8, guided to the desired
position by clump weight 403. In Fig. 9g, seawater continues to displace the fluid out of the carrier pipe
and back to the tanker. Fig. 9 shows the flowline 1, carrier pipe 2 and ballast line
900 charged with seawater, the entire assembly having settled at the seabed 8.
In the final step shown in Fig. 9i, the attachment means 908 is released
from the assembly by a rip-cord to detach the flowline 1 from the carrier pipe 2
and ballast line 900. The attachment means 908 is towed back to shore by tug 909
for disposal or reuse, or is alternatively winched onto the tug, while the carrier
pipe and ballast line are also recovered and can be reused.
In a further method (not shown) seawater is used to displace the kerosene
by controlled 'Free-flooding'. In this method, the tanker (902) can be connected to
the same end as tug 9. This enables the dynamic start method to be utilised
without the requirement for excessively long hoses.
While the above described methods are intended to illustrate preferred
methods of the invention, other methods of the invention are envisaged without
departing from the scope of the present invention.

Claims

1. A method of delivering a flowline to an underwater location,
comprising the steps of:
releasably attaching a carrier pipe of substantially continuous elongate
cross section to the flowline;
charging the carrier pipe with a fluid having a specific gravity lower than
that of seawater effective to provide buoyancy to the flowline;
towing the pipe and the attached flowline to an underwater location;
deploying the flowline to the sea bed at the desired underwater location by
at least partially flooding the carrier pipe and/or the flowline with seawater;
at least partially flooding any unflooded region of the carrier pipe with sea
water;
detaching the carrier pipe from the flowline; and
recovering the carrier pipe.
2. A method according to claim 1 wherein the at least partial flooding of
the carrier pipe is effected at a controlled rate.
3. A method according the claim 2 wherein the rate of at least partial
flooding of the carrier pipe is controlled by at least one pig deployed within the
carrier pipe.
4. A method according to any one of claims 1 to 3, wherein the carrier
pipe and the attached flowline are towed such that the whole flowline (including
both ends thereof) is moved from its starting location to the desired underwater al location.
5. A method according to any one of claims 1 to 4 wherein the carrier pipe
has a density lower than that of seawater.
6. A method according to any one of claims 1 to 5 wherein the carrier pipe
is made of plastics.
7. A method according to any one of claims 1 to 6 wherein the carrier pipe
is of substantially the same length as the flowline.
8. A method according to any one of claims 1 to 7 wherein the fluid is a
gas.
9. A method according to any one of claims 1 to 7 wherein the fluid is
kerosene.
10. A method according to any one of claims 1 to 9 wherein the flowline is
releasably suspended from the carrier pipe by a plurality of chains.
11. A method according to any one of claims 1 to 10 wherein the flowline
is attached to the carrier pipe by a longitudinal beam connected substantially along
the length of the carrier pipe.
12. A method according to claim 11 wherein the beam includes a
protruding surface for attachment of releasable clamps for connecting the
flowline.
13. A method according to any one of claims 1 to 12 wherein the flowline
is releasably attached to the carrier pipe via a series of straps circumscribing the
flowline.
14. A method according to any one of claims 1 to 13 wherein there is
provided a plurality of carrier pipes.
15. A method according to any one of claims 1 to 14 wherein on flooding
of the carrier pipe the fluid from the carrier pipe is recovered.
16. A method according to claim 15 wherein the fluid is recovered to sea level.
17. A method according to claim 16 wherein the fluid is driven to sea level by ambient seawater pressure.
18. A method according to any one of claims 15 to 17 wherein the fluid is driven out of the carrier pipe to sea level via a conduit connected to the carrier pipe by a sealable valve.
19. A method according to any one of claims 1 to 14 wherein on flooding of the carrier pipe the fluid is expelled from the carrier pipe into the surrounding seawater or back to the surface where it is released.
20. A method according to any one of claims 1 to 19 wherein the carrier pipe includes means for balancing internal fluid pressure with ambient seawater pressure.
21. A method according to any one of claims 1 to 20 wherein one or both of the carrier pipe and the flowline includes a cavity which can be charged with a fluid.
22. A method according to claim 21 further comprising the steps of: charging the flowline cavity and/or the carrier pipe cavity with a fluid having a specifϊc gravity lower than that of seawater;
towing the carrier pipe and flowline to a desired offshore position; and
flooding the flowline and/or the carrier pipe with seawater to deploy the carrier
pipe and flowline to the seabed at the underwater location prior to detaching the
carrier pipe from the flowline and recovering the carrier pipe.
23. A method according to claim 22 wherein the fluid in the flowline
cavity and/or the carrier pipe cavity is a gas which is expelled into the surrounding
seawater or back to the surface where it is released upon flooding the flowline
with seawater.
24. A method according to any one of claims 1 to 23 wherein the carrier
pipe and flowline are towed to an offshore site prior to charging of the carrier pipe
with fluid.
25. A method according to any one of claims 1 to 24, wherein the carrier
pipe is released from the flowline by a rip-cord which is recovered separately from
the carrier pipe.
26. A method according to any one of claims 1 to 25 comprising the steps
of:
attaching a carrier pipe and a ballast line to the flowline, the carrier pipe
being in fluid communication with the ballast line;
towing the carrier pipe, flowline and ballast line to an offshore site;
successively charging the carrier pipe and the ballast line with fluid from a
tanker positioned at the offshore site, the fluid having a specific gravity lower than that of seawater, whereby the ballast line is charged with fluid via the carrier pipe;
flooding the ballast line and the carrier pipe successively with seawater,
the carrier pipe being flooded with seawater via the ballast line; and
detaching and recovering the carrier pipe and ballast line from the
flowline.
PCT/GB2002/002934 2001-06-29 2002-06-26 Method of laying an underwater flowline WO2003002848A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP02743385A EP1402148A1 (en) 2001-06-29 2002-06-26 Method of laying an underwater flowline

Applications Claiming Priority (8)

Application Number Priority Date Filing Date Title
GB0115919.3 2001-06-29
GB0115918A GB0115918D0 (en) 2001-06-29 2001-06-29 Flowline delivery
GB0115918.5 2001-06-29
GB0115919A GB0115919D0 (en) 2001-06-29 2001-06-29 Flowline delivery
GB0205461.7 2002-03-08
GB0205462A GB2377002A (en) 2001-06-29 2002-03-08 Flowline delivery
GB0205461A GB2377001A (en) 2001-06-29 2002-03-08 Flowline delivery
GB0205462.5 2002-03-08

Publications (1)

Publication Number Publication Date
WO2003002848A1 true WO2003002848A1 (en) 2003-01-09

Family

ID=27447966

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/GB2002/002934 WO2003002848A1 (en) 2001-06-29 2002-06-26 Method of laying an underwater flowline

Country Status (2)

Country Link
EP (1) EP1402148A1 (en)
WO (1) WO2003002848A1 (en)

Cited By (5)

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Publication number Priority date Publication date Assignee Title
WO2003092513A1 (en) 2002-04-30 2003-11-13 Precimed S.A. Reamer spindle for minimally invasive joint surgery
WO2006117249A2 (en) * 2005-05-05 2006-11-09 Acergy France Sa Towing and subsea installation of long articles
US20150345665A1 (en) * 2014-05-29 2015-12-03 Ecosse Subsea Systems Ltd Method of Governing the Elevation, Attitude and Structural Integrity of a Pressure-Containing Vessel in a Body of Liquid
WO2020136378A1 (en) * 2018-12-28 2020-07-02 Subsea 7 Limited Installing subsea risers
CN113063034A (en) * 2021-03-16 2021-07-02 太原亚明管道技术有限公司 Method for balancing bladder in PE/PP pipe section and laying in water

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GB2207642A (en) * 1987-08-06 1989-02-08 Seaflex Buoyant support of flexible structures
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FR1257039A (en) * 1960-01-27 1961-03-31 Method and installation for laying submerged pipes
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US4104886A (en) * 1976-05-31 1978-08-08 Compagnie Generale Pour Les Developpements Operationnels Des Richesses Sous-Marines "C. G. Doris" Float for use in laying submarine pipelines
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Publication number Priority date Publication date Assignee Title
WO2003092513A1 (en) 2002-04-30 2003-11-13 Precimed S.A. Reamer spindle for minimally invasive joint surgery
WO2006117249A2 (en) * 2005-05-05 2006-11-09 Acergy France Sa Towing and subsea installation of long articles
WO2006117249A3 (en) * 2005-05-05 2007-03-01 Acergy France Sa Towing and subsea installation of long articles
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GB2439241B (en) * 2005-05-05 2010-07-14 Acergy France Sa Towing and subsea installation of long articles
US7993077B2 (en) 2005-05-05 2011-08-09 Acergy France S.A. Towing and subsea installation of long articles
US9797525B2 (en) * 2014-05-29 2017-10-24 Ecosse Subsea Systems, Ltd. Method of governing the elevation, attitude and structural integrity of a pressure-containing vessel in a body of liquid
JP2017518227A (en) * 2014-05-29 2017-07-06 エコッセ サブシー システムズ リミテッド Method for managing altitude, attitude and structural integrity of pressure-containing containers in liquid bodies, such as submarine pipelines
US20150345665A1 (en) * 2014-05-29 2015-12-03 Ecosse Subsea Systems Ltd Method of Governing the Elevation, Attitude and Structural Integrity of a Pressure-Containing Vessel in a Body of Liquid
AU2015265932B2 (en) * 2014-05-29 2018-10-04 Wilson, Michael William Neil Method of governing the elevation, attitude and structural integrity of a pressure-containing vessel such as an undersea pipeline in a body of liquid
US10655756B2 (en) 2014-05-29 2020-05-19 Michael W. N. Wilson Method of governing the elevation, attitude and structural integrity of a pressure-containing vessel in a body of liquid
JP2020079086A (en) * 2014-05-29 2020-05-28 マイケル ウィリアム ニール ウィルソン Method of governing elevation, attitude and structural integrity of pressure-containing vessel such as undersea pipeline in body of liquid
JP7021270B2 (en) 2014-05-29 2022-02-16 マイケル ウィリアム ニール ウィルソン Levitation control system
WO2020136378A1 (en) * 2018-12-28 2020-07-02 Subsea 7 Limited Installing subsea risers
US11598156B2 (en) 2018-12-28 2023-03-07 Subsea 7 Limited Installing subsea risers
CN113063034A (en) * 2021-03-16 2021-07-02 太原亚明管道技术有限公司 Method for balancing bladder in PE/PP pipe section and laying in water

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