WO2000012202A1 - Arrangement for combining dissimilar streams - Google Patents

Arrangement for combining dissimilar streams Download PDF

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Publication number
WO2000012202A1
WO2000012202A1 PCT/US1998/017967 US9817967W WO0012202A1 WO 2000012202 A1 WO2000012202 A1 WO 2000012202A1 US 9817967 W US9817967 W US 9817967W WO 0012202 A1 WO0012202 A1 WO 0012202A1
Authority
WO
WIPO (PCT)
Prior art keywords
stream
baffle
enclosure
arrangement
air
Prior art date
Application number
PCT/US1998/017967
Other languages
French (fr)
Inventor
Laurent R. Parent
Ronald F. Gropp
Margaret E. Solomon
Russell E. Keene
Peter K. Costello
Original Assignee
Kimberly-Clark Worldwide, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to KR10-2001-7002480A priority Critical patent/KR100515233B1/en
Priority to EP98944606A priority patent/EP1107821B1/en
Priority to AU92112/98A priority patent/AU746491B2/en
Priority to PCT/US1998/017967 priority patent/WO2000012202A1/en
Priority to CN98814291A priority patent/CN1105595C/en
Priority to BR9815994-1A priority patent/BR9815994A/en
Priority to JP2000567295A priority patent/JP2002523228A/en
Priority to DE69815403T priority patent/DE69815403D1/en
Application filed by Kimberly-Clark Worldwide, Inc. filed Critical Kimberly-Clark Worldwide, Inc.
Priority to CO99054267A priority patent/CO4960669A1/en
Priority to SV1999000142A priority patent/SV1999000142A/en
Priority to ARP990104329A priority patent/AR020352A1/en
Priority to TW088114685A priority patent/TW457123B/en
Publication of WO2000012202A1 publication Critical patent/WO2000012202A1/en
Priority to HK02101142.3A priority patent/HK1039582A1/en

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/20Jet mixers, i.e. mixers using high-speed fluid streams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/10Mixing gases with gases
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/30Injector mixers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/30Injector mixers
    • B01F25/31Injector mixers in conduits or tubes through which the main component flows
    • B01F25/311Injector mixers in conduits or tubes through which the main component flows for mixing more than two components; Devices specially adapted for generating foam
    • B01F25/3111Devices specially adapted for generating foam, e.g. air foam
    • B01F25/31112Devices specially adapted for generating foam, e.g. air foam with additional mixing means other than injector mixers, e.g. screen or baffles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/30Injector mixers
    • B01F25/31Injector mixers in conduits or tubes through which the main component flows
    • B01F25/314Injector mixers in conduits or tubes through which the main component flows wherein additional components are introduced at the circumference of the conduit
    • B01F25/3141Injector mixers in conduits or tubes through which the main component flows wherein additional components are introduced at the circumference of the conduit with additional mixing means other than injector mixers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/42Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
    • B01F25/43Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
    • B01F25/431Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
    • B01F25/4315Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor the baffles being deformed flat pieces of material

Definitions

  • the present invention relates to an arrangement and method for
  • two (or more) dissimilar streams of material for example, two air streams at
  • the structure of these arrangements typically includes a first air
  • deflector In an alternative prior art arrangement, deflector
  • vanes are inserted downstream of the injection jet to induce counter rotational
  • streams of material may be used.
  • streams of material for example, two air streams at different temperatures
  • a tapered baffle is disposed
  • duct is configured to comprise parallel and spaced-apart walls forming the floor
  • the input port for the second stream is inserted through
  • the floor of the duct and the baffle is tapered in a manner such that the widest part of the baffle is nearest the input port, narrowing across the width of the
  • a first air stream (e.g., low
  • a second air stream e.g., high
  • the baffle results in creating a low pressure area along the face of the baffle
  • a baffle may be
  • baffle configured to as to include a gap area across the bottom edge of the baffle, near
  • the gap allows for a stream of the low
  • the homogeneous air stream is formed by a combination of low temperature air and high temperature air utilizing a baffle interposed between the air streams.
  • a non-tapered baffle may be utilized to provide for the combination of two or more streams of material.
  • a non-tapered baffle may be used in situations where a first, high velocity stream is to be combined with a second, low velocity stream.
  • the input port of the low velocity stream could become strained, thus misdirecting the flow of low velocity material across the floor of the duct, resulting in inefficient mixing.
  • a baffle configured as a non-tapered plate functions to shield the input port from the path of the high velocity stream.
  • the low velocity material is able to extend across the width of the duct, resulting in more efficient mixing downstream.
  • a plurality of dissimilar streams may be combined to form one, homogeneous stream by utilizing a plurality of separate baffles, each baffle being disposed upstream of one of a plurality of input ports.
  • the plurality of input ports may be disposed in any desired location with respect to the enclosure.
  • the ports may be positioned along the length of the enclosure or, alternatively, may be positioned across the width of the enclosure.
  • the baffle may comprise a solid
  • piece of material or, alternatively, may include one or more perforations.
  • Figure 1 illustrates a view in perspective of an exemplary embodiment of
  • Figure 2 contains a view of the arrangement of Figure 1 , taken along line
  • Figure 3 contains an alternative view of the arrangement of Figure 1 ,
  • FIG. 4 illustrates an alternative embodiment of the present invention
  • Figure 5 is a view of the arrangement of Figure 4 taken along line 5-5;
  • Figure 6 is an alternative view of the arrangement of Figure 4, taken along
  • Figure 7 is a view of the arrangement of Figure 5, taken along line 7-7,
  • Figure 8 illustrates, in a perspective view, an alternative arrangement of the present invention utilizing a plurality of baffles and associated input ports;
  • Figure 9 contains a side view of the arrangement of Figure 8, taken along line 9-9 of Figure 8; and Figure 10 is a graph illustrating the results achieved utilizing the arrangement of the present invention as compared with a prior art arrangement, in particular, the improvement in temperature "mixing" achieved when combining low temperature air with high temperature air.
  • Figure 1 illustrates an exemplary mixing arrangement 10 of the present invention. As shown, the arrangement comprises a tapered baffle 12 disposed
  • baffle 12 in a duct 14 such that widest edge 16 of baffle 12 is in proximity with bottom wall 18 of duct 14. Baffle 12 then tapers into a point 20 in the proximity of top wall 22 of duct 14. It is to be understood that while duct 14 of this embodiment is illustrated as comprising a rectangular cross-section, any suitable enclosure of any predetermined geometry may be utilized. Additionally, the geometry of baffle 12 may differ in particular circumstances. For the arrangement of Figure 1 , baffle 12 is illustrated as comprising a conic section. Other tapered or non-tapered configurations may be utilized and fall within the spirit and scope of the present invention.
  • Input port 24 protrudes through bottom wall 18 of duct 14 and is located downstream (with respect to the direction of the flow through duct 14) of baffle 12.
  • the distance d between the center of input port 24 and baffle 12 (shown in Figure 2), is a matter of design, and provides either greater or lesser air pressure in the area therebetween, as a function of separation dL
  • a first gas stream Gi is traveling along the length i of duct 14.
  • Gas stream G may comprise oxygen, nitrogen, stream, air, or any other gaseous stream.
  • a second gas stream G 2 travels through tubing 26 and is introduced into duct 14 via input port 24.
  • the flow of first gas stream G past tapered baffle 12 creates a cavity of low pressure on the downstream side 28 of baffle 12.
  • the path of second gas stream G 2 as shown in Figure 1 , thus enters the low pressure area.
  • Figure 2 illustrates a side view of the arrangement described above in
  • baffle 1 2 is sized such that top point 20 does not
  • FIG. 1 illustrates a top view in perspective of the mixing arrangement of Figure 1 .
  • sidewall 34 of baffle 1 2 is formed to comprise an arc of radius r, where
  • This environment is suitable for treating light-weight,
  • soft paper products including those having a basis weight of less than 5 and
  • mixing arrangement 50 is greater than 200 grams per square meter.
  • baffle 52 disposed in a conduit (or similar enclosure) 54, where
  • baffle 52 is located upstream (with respect to the direction of flow through
  • conduit 54 a predetermined distance d (illustrated in Figure 5) from an input
  • conduit 54 length of conduit 54 and impinges upon baffle 52 so as to create a low pressure
  • baffle 52 includes a lower gap area formed by displacing
  • baffle 52 a predetermined gap distance g. (illustrated in
  • perforations should be limited so as to not disrupt the low pressure region
  • Another feature of this particular embodiment is
  • a particular advantage associated with this arrangement is that the injection point of stream A H , GH will remain above the flow path of A L0W . Therefore, the passage of stream A L0W will not disrupt stream A H
  • Figure 6 illustrates a top view of arrangement 50.
  • tapered baffle 52 includes a triangular geometry and comprises a pair of sidewalls 62 and 64 displaced by a predetermined angle ⁇ .
  • Low temperature air stream A L0W travels past baffle 52 so as to create a low pressure region 66 between input port 56 and baffle 52. Therefore, high temperature air stream A H , GH will naturally enter this low pressure cavity and effectively mix with stream A L0W to form output air stream A M , X .
  • Figure 7 contains a perspective view of the arrangement of Figure 5, taken along line 7-7.
  • Figure 7-7 contains the gap area 55 between baffle and lower surface 60 of conduit 54.
  • only small leg portions 57,59 of baffle 52 are in contact with surface 60 (for stability purposes), allowing for a steady stream of A L0W to pass through gap area 55 and provide cooling to baffle 52.
  • FIG. 8 illustrates one such arrangement of the present invention that is particularly well-suited for this purpose. Additionally, Figure 8 illustrates an arrangement including a pair of baffles and associated input ports since, as discussed earlier, the technique of the present invention may be extended to provide for the combining of any number of dissimilar materials. Indeed,
  • the multiple baffle/port arrangements may be disposed in any desired
  • arrangement 70 includes a first baffle
  • baffle plate 72 and a second baffle plate 74, each baffle plate being disposed to
  • V H for example, a clear liquid
  • V L1 (for example, an emulsifier) is introduced into enclosure 76 via a
  • an emulsifier of a different composition and/or velocity is introduced
  • each input port is located a predetermined distance
  • arrangement 70 allows for the formation of low pressure areas
  • the low pressure areas allow for low velocity
  • structure of the present invention may be formed as a multiple unit structure
  • a second baffle section 82 may be attached to the top portion of
  • first baffle plate 72 where second section 82 would allow for the baffle
  • baffle size and shape may be adjusted, over time, to
  • Figure 9 contains a cut-away side view of arrangement 70 of Figure 8,
  • first input port 78 causes first input port 78 to bend, as shown in phantom in Figure 9.
  • Figure 1 0 is a graph illustrating temperature

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Dispersion Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Drying Of Solid Materials (AREA)
  • Toys (AREA)
  • Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)

Abstract

An arrangement and method for effectively mixing two (or more) streams (G1, G2) of dissimilar materials is disclosed. The streams (G1, G2) may comprise two air streams of different temperatures or humidities, two streams of different gaseous materials, or even two streams of different liquids. The arrangement comprises a baffle structure (12) located within the enclosure through which is passing a first stream (G1) of material. A second stream (G2) is then injected into the enclosure at a location downstream from the baffle (12). In practicing the method of the present invention, the passage of the first stream (G1) of material across the baffle (12) results in creating a low pressure region (28) between the baffle (12) and the input port (56) of the second stream (G2). The second stream (G2) then has a natural tendency to enter this low pressure area, thus increasing the mixing efficiency with the first stream (G1) of material. The baffle (12) may comprise a tapered geometry, and multiple sets of baffles and associated input ports may be used to combine multiple streams of materials.

Description

ARRANGEMENT FOR COMBINING DISSIMILAR STREAMS
BACKGROUND OF THE INVENTION
1 . Field of the Invention
The present invention relates to an arrangement and method for
combining dissimilar streams and, more particularly, to a baffle configuration for
utilization within a duct or similar enclosure to increase the efficiency at which
two (or more) dissimilar streams of material (for example, two air streams at
different temperatures) may be combined to form a homogeneous stream.
2. Description of the Prior Art
In many industrial settings it is often necessary to combine a number of
different gaseous (or liquid) materials. For example, it may be necessary to mix
combustion, high temperature gases from conventional burners (gas- or oil-fired)
with relatively low temperature process air (as may be encountered with air
dryers). Alternatively, it may be necessary to mix exhaust gas (high
temperature) from the outlet of gas turbines with process air from, for example,
air dryers. The structure of these arrangements typically includes a first air
stream traveling through a duct (or similar enclosure), with the second stream
introduced into the duct via an input port.
In order to effect a combination of such dissimilar streams, prior art
arrangements typically relied upon the utilization of a "stirring motion" and
turbulence downstream from the injection point of the second air stream. In general, such an arrangement requires a significant amount of energy (thus
reducing the flow rate of the combined stream), as well as requiring a relatively
long distance to ultimately combine the two streams and create a stream of
homogeneous properties. In an alternative prior art arrangement, deflector
vanes are inserted downstream of the injection jet to induce counter rotational
flows in the ducting.
Thus, a need remains in the prior art for an improved arrangement for
facilitating the combination of dissimilar streams, wherein the arrangement is
both energy efficient and utilizes a minimum length of additional ducting.
SUMMARY OF THE INVENTION
The need remaining in the prior art is addressed by the present invention
which relates to an arrangement and method for combining dissimilar streams
and, more particularly, to a baffle configuration for utilization within a duct or
similar enclosure to increase the efficiency at which two (or more) dissimilar
streams of material (for example, two air streams at different temperatures) may
be combined to form a homogeneous stream.
In a preferred embodiment of the invention, a tapered baffle is disposed
within a duct upstream of an input source for a second air stream, the second
air stream to be combined with a first air stream traveling through the duct. The
duct is configured to comprise parallel and spaced-apart walls forming the floor
and ceiling of the duct. The input port for the second stream is inserted through
the floor of the duct and the baffle is tapered in a manner such that the widest part of the baffle is nearest the input port, narrowing across the width of the
duct as it approaches the ceiling of the duct. A first air stream (e.g., low
temperature) is traveling through the duct and a second air stream (e.g., high
temperature) is introduced via the input port. The flow of the first stream across
the baffle results in creating a low pressure area along the face of the baffle
nearest the input port. The second stream, introduced by the input port, then
naturally flows into the low pressure area created by the baffle configuration of
the present invention, resulting in efficient mixing with the first stream.
In an alternative embodiment of the present invention, a baffle may be
configured to as to include a gap area across the bottom edge of the baffle, near
the floor of the duct. This embodiment is particularly well-suited for arrange¬
ments where it is desirous to combine a low temperature air stream with a high
temperature air stream. In particular, the gap allows for a stream of the low
temperature air to pass underneath the baffle and be pulled into the low
pressure region in front of the baffle so as to provide for additional cooling of
the baffle structure.
The arrangement and method of the present invention may be used to
combine any two dissimilar materials, for example, steam and air, low humidity
air and high humidity air, nitrogen and oxygen, or even two liquids (such as a
clear liquid and an emulsion or suspension). In particular, the ability to combine
two dissimilar streams of material (such as low temperature air and high
temperature air) is extremely useful in the paper and textile industries. For
example, in the fabrication of woven or knitted fabrics, as well as certain non- woven materials, it is necessary to "air dry" the material with a homogeneous air stream (often referred to in the art as "through air drying"). In accordance with the teachings of the present invention, the homogeneous air stream is formed by a combination of low temperature air and high temperature air utilizing a baffle interposed between the air streams.
In yet another embodiment of the present invention, a non-tapered baffle may be utilized to provide for the combination of two or more streams of material. In particular, a non-tapered baffle may be used in situations where a first, high velocity stream is to be combined with a second, low velocity stream. In the prior art, if the low velocity stream were to be injected into the path of the high velocity stream, the input port of the low velocity stream could become strained, thus misdirecting the flow of low velocity material across the floor of the duct, resulting in inefficient mixing. In accordance with the teachings of the present invention, a baffle configured as a non-tapered plate functions to shield the input port from the path of the high velocity stream. Thus, the low velocity material is able to extend across the width of the duct, resulting in more efficient mixing downstream.
In a further embodiment of the present invention, a plurality of dissimilar streams may be combined to form one, homogeneous stream by utilizing a plurality of separate baffles, each baffle being disposed upstream of one of a plurality of input ports. The plurality of input ports may be disposed in any desired location with respect to the enclosure. For example, the ports may be positioned along the length of the enclosure or, alternatively, may be positioned across the width of the enclosure. Additionally, the baffle may comprise a solid
piece of material or, alternatively, may include one or more perforations.
These and other embodiments of the present invention will become
apparent during the course of the following discussion and by reference to the
accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
Referring now to the drawings, where like numerals represent like parts in
several views:
Figure 1 illustrates a view in perspective of an exemplary embodiment of
the mixing arrangement of the present invention;
Figure 2 contains a view of the arrangement of Figure 1 , taken along line
2-2;
Figure 3 contains an alternative view of the arrangement of Figure 1 ,
taken along line 3-3;
Figure 4 illustrates an alternative embodiment of the present invention,
including a gapped baffle;
Figure 5 is a view of the arrangement of Figure 4 taken along line 5-5;
Figure 6 is an alternative view of the arrangement of Figure 4, taken along
line 6-6;
Figure 7 is a view of the arrangement of Figure 5, taken along line 7-7,
illustrating in particular the gap area included within the exemplary baffle
structure; Figure 8 illustrates, in a perspective view, an alternative arrangement of the present invention utilizing a plurality of baffles and associated input ports;
Figure 9 contains a side view of the arrangement of Figure 8, taken along line 9-9 of Figure 8; and Figure 10 is a graph illustrating the results achieved utilizing the arrangement of the present invention as compared with a prior art arrangement, in particular, the improvement in temperature "mixing" achieved when combining low temperature air with high temperature air.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Figure 1 illustrates an exemplary mixing arrangement 10 of the present invention. As shown, the arrangement comprises a tapered baffle 12 disposed
in a duct 14 such that widest edge 16 of baffle 12 is in proximity with bottom wall 18 of duct 14. Baffle 12 then tapers into a point 20 in the proximity of top wall 22 of duct 14. It is to be understood that while duct 14 of this embodiment is illustrated as comprising a rectangular cross-section, any suitable enclosure of any predetermined geometry may be utilized. Additionally, the geometry of baffle 12 may differ in particular circumstances. For the arrangement of Figure 1 , baffle 12 is illustrated as comprising a conic section. Other tapered or non-tapered configurations may be utilized and fall within the spirit and scope of the present invention.
Input port 24 protrudes through bottom wall 18 of duct 14 and is located downstream (with respect to the direction of the flow through duct 14) of baffle 12. The distance d between the center of input port 24 and baffle 12 (shown in Figure 2), is a matter of design, and provides either greater or lesser air pressure in the area therebetween, as a function of separation dL
In the embodiment as illustrated a first gas stream Gi is traveling along the length i of duct 14. Gas stream G, may comprise oxygen, nitrogen, stream, air, or any other gaseous stream. A second gas stream G2 travels through tubing 26 and is introduced into duct 14 via input port 24. In accordance with the teachings of the present invention, the flow of first gas stream G past tapered baffle 12 creates a cavity of low pressure on the downstream side 28 of baffle 12. The path of second gas stream G2, as shown in Figure 1 , thus enters the low pressure area. The natural tendency of the jet of injected gas to broaden with increasing distance from the injection point thus causes increasing amounts of second gas stream G2 to flow outside the low pressure cavity and be swept into the flow of first gas stream G^ and thereby be evenly distributed across the face (width) of first gas stream G The turbulence created by the tapered baffle structure thus contributes to spreading the mixing action across the front of the flow of first gas stream G
It is to be understood that the mixing of the present invention achieved by the utilization of the tapered baffle can be further enhanced by any of the
following attributes: (1 ) modifying the cross section area of duct 12 so as to control the velocity of gas stream G^ (e.g., decreasing the cross section of duct 14 in the region of baffle 12 and input port 24 will increase the velocity of gas stream G^; (2) modifying the aspect ratio of duct 14 (thus controlling the width and breadth of the front of the flow of gas stream G ; or (3) modifying the velocity at which second gas stream G2 exits input port 24.
Figure 2 illustrates a side view of the arrangement described above in
Figure 1 . As shown in this view, input port 24 protrudes a predetermined height
h through bottom surface 1 8 of duct 14. The center of input port 24 is
illustrated as being disposed a predetermined distance d_ downstream from the
back edge 30 of baffle 1 2. Both the height h and the distance d can be
controlled so as to provide the most efficient mixing of the two streams,
wherein these parameters will be function of the various conditions associated
with the two streams (e.g., temperature, composition, humidity, flow rate, etc.).
As clearly seen in this view, baffle 1 2 is sized such that top point 20 does not
come into contact with top surface 22 of duct 14. The flow of gas stream G,
around baffle 1 2 thus produces low pressure cavity area 32. Gas stream G2 as
it exits input port 24 thus naturally tends to enter cavity 32 and results in
increased efficiency in the mixing of gas streams G^ and G2.
As mentioned above, another factor that effects the efficiency of the
arrangement of the present invention is the geometry of the baffle. Figure 3
illustrates a top view in perspective of the mixing arrangement of Figure 1 . As
shown, sidewall 34 of baffle 1 2 is formed to comprise an arc of radius r, where
this angular displacement has been found to control the overall dimensions of
low pressure cavity 32, as well as the actual pressure within the cavity area.
One particular environment for the utilization of the method of the present
invention, as mentioned above, is the "through air" drying process associated
with the fabrication of woven and non-woven fabrics, where it is often necessary to combine low temperature and high temperature air streams. Figure
4 illustrates a particular embodiment of the present invention that is well-suited
to such an environment. This environment is suitable for treating light-weight,
soft paper products including those having a basis weight of less than 5 and
greater than 200 grams per square meter. In particular, mixing arrangement 50
comprises a baffle 52 disposed in a conduit (or similar enclosure) 54, where
baffle 52 is located upstream (with respect to the direction of flow through
conduit 54) a predetermined distance d (illustrated in Figure 5) from an input
port 56. As shown, a first stream of low temperature air AL0W travels along the
length of conduit 54 and impinges upon baffle 52 so as to create a low pressure
cavity 56 in the interior region of baffle 52. A second stream of high
temperature air AHiGH travels through tubing 58 and enters conduit 54 via input
port 56. For this particular low temperature/high temperature embodiment of
the present invention, baffle 52 includes a lower gap area formed by displacing
the bottom surface 58 of baffle 52 a predetermined gap distance g. (illustrated in
Figure 5) from lower surface 60 of conduit 54. As also seen in Figure 4, baffle
52 includes a number of perforations 53, where these perforations serve to
"cool" baffle 52 by allowing a larger quantity of low temperature air to pass
therethrough. It is to be understood that the number and size of the
perforations should be limited so as to not disrupt the low pressure region
created by the baffle structure. Another feature of this particular embodiment is
that input port 56 protrudes into conduit 54 a height h greater than the gap
distance α, (refer to Figure 5). A particular advantage associated with this arrangement is that the injection point of stream AH,GH will remain above the flow path of AL0W. Therefore, the passage of stream AL0W will not disrupt stream AH|GH, which will enter the low pressure region unimpeded.
Figure 6 illustrates a top view of arrangement 50. As illustrated in this particular embodiment, tapered baffle 52 includes a triangular geometry and comprises a pair of sidewalls 62 and 64 displaced by a predetermined angle θ.
Low temperature air stream AL0W travels past baffle 52 so as to create a low pressure region 66 between input port 56 and baffle 52. Therefore, high temperature air stream AH,GH will naturally enter this low pressure cavity and effectively mix with stream AL0W to form output air stream AM,X.
Figure 7 contains a perspective view of the arrangement of Figure 5, taken along line 7-7. Evident in this view is the gap area 55 between baffle and lower surface 60 of conduit 54. As shown, only small leg portions 57,59 of baffle 52 are in contact with surface 60 (for stability purposes), allowing for a steady stream of AL0W to pass through gap area 55 and provide cooling to baffle 52.
As mentioned above, the utilization of a baffle arrangement in accordance with the present invention may be particularly advantageous in situations where it is necessary to inject a low velocity stream into the path of a high velocity stream. Figure 8 illustrates one such arrangement of the present invention that is particularly well-suited for this purpose. Additionally, Figure 8 illustrates an arrangement including a pair of baffles and associated input ports since, as discussed earlier, the technique of the present invention may be extended to provide for the combining of any number of dissimilar materials. Indeed,
although only two exemplary baffles and associated input ports are illustrated, it
is to be understood that any desired number of such baffles and associated
input ports may be utilized and fall within the spirit and scope of the present
invention. Additionally, in accordance with the teachings of the present
invention, the multiple baffle/port arrangements may be disposed in any desired
fashion within the enclosure. For example, they may be positioned along the
length of the enclosure or, alternatively, across the width of the enclosure, or
any suitable combination. In general, their location within the enclosure (as long
as the baffle is disposed upstream of its associated input port) is not relevant to
the teachings of the present invention.
Referring in particular to Figure 8, arrangement 70 includes a first baffle
plate 72 and a second baffle plate 74, each baffle plate being disposed to
extend across the width of an enclosure 76. A first stream of high velocity
material VH (for example, a clear liquid) is traveling through enclosure 76 such
that it first impinges and passes over first baffle plate 72, subsequently striking
and passing over second baffle plate 74. A second stream of low velocity
material VL1 (for example, an emulsifier) is introduced into enclosure 76 via a
first input port 78. Similarly, a third stream of low velocity material VL2 (for
example, an emulsifier of a different composition and/or velocity) is introduced
into enclosure 76 via a second input port 80. In accordance with the teachings
of the present invention, each input port is located a predetermined distance
downstream of its associated baffle plate. As with the other embodiments discussed above, arrangement 70 allows for the formation of low pressure areas
in the region between each baffle plate and its associated input port. Thus, in
this particular embodiment, the low pressure areas allow for low velocity
streams VL1 and VL2 10 De injected into a sufficient volume of enclosure 76 so as
to result in efficient mixing. Additionally, as shown in Figure 8, any baffle
structure of the present invention may be formed as a multiple unit structure,
with the capability to add or remove separate units to effect different results.
For example, a second baffle section 82 may be attached to the top portion of
first baffle plate 72, where second section 82 would allow for the baffle
structure to perform with even higher velocity materials. It is to be understood
therefore, that the baffle size and shape may be adjusted, over time, to
accommodate for various velocities of materials, where the adjustment may best
be accomplished by utilizing a multiple unit baffle structure.
Figure 9 contains a cut-away side view of arrangement 70 of Figure 8,
taken along line 9-9. As previously discussed, the utilization of a baffle in
situations where a low velocity stream is injected into a high velocity flow is
particularly advantageous. In a conventional arrangement without the baffle
structure of the present invention, the force of high velocity stream VH would
cause first input port 78 to bend, as shown in phantom in Figure 9. The injection
path of low velocity material VL1 is therefore perturbed, further reducing the
mixing efficiency of streams VH and VL1. Therefore, utilization of baffle plate 72
in accordance with the teachings of the present invention acts as a physical
barrier between the high velocity stream and the input port, allowing the low velocity material to be injected in the desired direction.
A numerical depiction of the effectiveness of the present invention is
included in Figure 10. In particular, Figure 1 0 is a graph illustrating temperature
variation, as a function of distance, along a chamber, such as duct 14 or conduit
54, when utilizing the arrangement of the present invention to combine to air
streams of different temperatures. For the results as illustrated in Figure 9, a
first stream of air having an ambient temperature of 250°F is to be combined
with a second stream of air having an ambient temperature of 2440°F. The
efficiency of the combination of the air streams may be measured by assessing
the temperature variation at any point downstream of the point at which the
two streams begin to combine. The graph in Figure 10 includes measurements
of this temperature variation at three separate locations - a first point B at a
distance of 575 inches beyond the location of the input port for the high
temperature stream, a second point C at a distance of 779 inches beyond the
input port, and a third point D, a distance of 983 inches beyond the input port.
The temperature variations associated with a convention, prior art structure are
indicated as circles in Figure 9. The improvement in mixing efficiency
associated with utilization the baffle arrangement of the present invention is
evident from viewing the temperature variations, indicated as triangles,
measured at the same three locations B, C and D. In particular, at location B,
the temperature variation dropped from 500°F to 60°F. At location C the
variation was reduced from 320°F to 24°F and, lastly, at point D the variation
was reduced from 1 80°F to only 1 6°F. It is to be understood that these data points represent temperature variations (as a function of location across the width of the enclosure at the associated point), not the actual ambient temperature of the mixed air stream.

Claims

WHAT IS CLAIMED IS:
1 . An arrangement for combining a first stream of material traveling
through an enclosure with a second stream of material, said second stream of
material comprising different characteristics than said first stream, said
arrangement comprising:
an input port for introducing said second stream into said enclosure
wherein said port protrudes a predetermined height h into said enclosure; and
a baffle disposed within said enclosure and positioned to intersect said
first stream at a location upstream of said input port, said baffle being separated
from said input port by a predetermined distance d, wherein the passage of said
first stream across said baffle creates a region of low pressure between said
baffle and said input port sufficient to increase the efficiency of the combining
of said first and second streams.
2. The arrangement as defined in Claim 1 wherein the baffle comprises a
tapered structure configured to include a relatively wide bottom portion and a
relatively narrow top portion, said tapered baffle being disposed such that said
relatively wide bottom portion is located nearest the input port and the tapered
baffle extends across the width of the enclosure.
3. The arrangement as defined in Claim 2 wherein the baffle is tapered
such that the relatively narrow top portion of said baffle does not contact the enclosure.
4. The arrangement as defined in Claim 2 wherein the tapered baffle comprises a conic section geometry.
5. The arrangement as defined in Claim 2 wherein the tapered baffle comprises a triangular geometry.
6. The arrangement as defined in Claim 2 wherein the relatively wide bottom portion of the tapered baffle includes a gap area such that a portion of said relatively wide bottom portion is displaced a predetermined gap distance cj. from the surface of the enclosure.
7. The arrangement as defined in Claim 6 wherein the input port is disposed to protrude within the enclosure a predetermined height h greater than the gap g associated with the tapered baffle.
8. The arrangement as defined in Claim 7 wherein the first stream comprises relatively low temperature air and the second stream comprises relatively high temperature air, the gap in said tapered baffle thereby allowing said relatively low temperature air to pass under said baffle, enter the region of low pressure and reduce the ambient temperature of said baffle.
9. The arrangement as defined in Claim 8 wherein the tapered baffle
includes one or more perforations so as to provide additional cooling to said
tapered baffle.
10. The arrangement as defined in Claim 1 wherein the first stream
comprises a first gaseous material and the second stream comprises a second
gaseous material.
1 1 . The arrangement of Claim 10 wherein the first gas is nitrogen and
the second gas is oxygen.
12. The arrangement of Claim 1 wherein the first material is a first liquid
and the second material is a second liquid.
13. The arrangement of Claim 1 2 wherein the first liquid stream
comprises a clear liquid and the second liquid stream comprises an emulsifier.
14. The arrangement of Claim 1 2 wherein the first liquid stream
comprises a clear liquid and the second liquid stream comprises a suspension.
15. The arrangement as defined in Claim 1 wherein the baffle includes
one or more perforations.
16. The arrangement as defined in Claim 1 wherein the baffle includes a
gap area such that an edge of said baffle nearest the input port is displaced a
predetermined gap distance cj. from the surface of the enclosure.
17. The arrangement as defined in Claim 1 6 wherein the input port is
disposed to protrude within the enclosure a predetermined height h greater than
the gap g. associated with the displacement of the edge of the baffle.
18. The arrangement as defined in Claim 1 wherein the first stream
comprises a high velocity stream and the second stream comprises a low
velocity stream.
19. The arrangement as defined in Claim 1 8 wherein the baffle
comprises a non-tapered plate geometry.
20. The arrangement as defined in Claim 1 wherein the baffle comprises
a non-tapered plate geometry.
21 . The arrangement as defined in Claim 1 wherein the baffle comprises
a unitary piecepart.
22. The arrangement as defined in Claim 1 wherein the baffle comprises
multiple pieceparts such that separate sections may be added or removed as
desired.
23. The arrangement as defined in Claim 20 wherein the baffle
comprises a lower plate section and an upper plate section removably attached
to said lower plate section.
24. An arrangement for combining a first stream of material traveling
through an enclosure with a plurality of dissimilar streams of material, each
stream of said plurality of dissimilar streams comprising different characteristics
than said first stream, said arrangement comprising:
a plurality of input ports disposed to protrude into the enclosure, each
input port for introducing a separate one of the plurality of dissimilar streams;
and
a plurality of baffles, said plurality of baffles being associated in a one-to-
one relationship with said plurality of input ports, each baffle being disposed
upstream from its associated input port and separated therefrom by a
predetermined distance d, wherein the passage of said first stream across each
baffle of said plurality of baffles creates a region of low pressure between each
baffle and its associated input port sufficient to increase the efficiency of the
combining of said first stream and said plurality of dissimilar streams.
25. The arrangement as defined in Claim 24 wherein at least one baffle
of the plurality of baffles comprises a tapered structure configured to include a
relatively wide bottom portion and a relatively narrow top portion, said at least
one tapered baffle being disposed such that said relatively wide bottom portion
is located nearest the associated at least one input port and said at least one
tapered baffle extends across the width of the enclosure.
26. The arrangement as defined in Claim 25 wherein the at least one
baffle is tapered such that the relatively narrow top portion does not contact the
enclosure.
27. The arrangement as defined in Claim 24 wherein the plurality of
input ports are disposed along the length of the enclosure.
28. The arrangement as defined in Claim 24 wherein the plurality of
input ports are disposed across the width of the enclosure.
29. An arrangement for mixing a first stream of relatively low tempera¬
ture air traveling through a duct with a second stream of relatively high
temperature air, the arrangement comprising:
an input port disposed to protrude into the duct, said input port for
introducing the second stream into said duct; and
a tapered baffle disposed in said duct to intercept the flow of said first
stream, wherein said tapered baffle is located a predetermined distance d
upstream from said input port, said tapered baffle comprising a relatively wide
bottom surface and sidewalls narrowing along their length to form a tapered top
region, said baffle being disposed such that the wide bottom surface is in
proximity with the portion of said duct through which said input port protrudes,
said tapered baffle then extending across the width of said duct.
30. A method of combining a first stream of material with a second
stream of material, said second stream of material comprising different
characteristics than said first stream, said method comprising the steps of:
a) introducing the first stream into an enclosure such that said first stream
travels along the length of the enclosure;
b) interrupting the flow of said first stream using a baffle disposed within
the enclosure; and
c) introducing the second stream into said enclosure, said second stream
being introduced at a location downstream of said baffle, the interruption of the
flow of said first stream across said baffle creating a region of low pressure
between said baffle and the introduction of said second stream sufficient to
increase the efficiency of the combining of said first and second streams.
31 . The method according to Claim 30 wherein the first stream
comprises relatively low temperature air and the second stream comprises
relatively high temperature air.
32. The method according to Claim 30 wherein the first stream
comprises a first gaseous material and the second stream comprises a second
gaseous material.
33. The method according to Claim 32 wherein the first gas is nitrogen
and the second gas is oxygen.
34. The method according to Claim 30 wherein the first material is a first
liquid and the second material is a second liquid.
35. The method according to Claim 30 wherein the first stream
comprises a high velocity stream and the second stream comprises a low
velocity stream.
36. A method of combining a plurality of streams of dissimilar materials,
said method comprising the steps of:
a) introducing a first stream into an enclosure such that said first stream
travels along the length of the enclosure;
b) interrupting the flow of said first stream using a baffle disposed within
the enclosure; and
c) introducing a second stream into said enclosure, said second stream
being introduced at a location downstream of said baffle, the interruption of the
flow of said first stream across said baffle creating a region of low pressure
between said baffle and the introduction of said second stream sufficient to
increase the efficiency of the combining of said first and second streams; and
d) repeating steps b) and c) for each stream remaining in the plurality of
dissimilar streams until all streams have been combined.
37. In the fabrication of woven material, a method of drying the woven
material by subjecting said woven material to a stream of essentially tempera¬
ture invariant air comprising the steps of:
a) inserting the woven material into a suitable drying apparatus; and
b) applying a stream of essentially temperature invariant air to the surface
of said woven material, the stream of essentially temperature invariant air
formed by
c) introducing a first stream of air at a first temperature into an enclosure
such that said first stream travels along the length of the enclosure;
d) interrupting the flow of said first stream using a baffle disposed within
the enclosure; and
e) introducing a second stream of air at a second temperature different
than said first temperature into said enclosure, said second stream being
introduced at a location downstream of said baffle, the interruption of the flow
of said first stream across said baffle creating a region of low pressure between
said baffle and the introduction of said second stream sufficient to increase the
efficiency of the combining of said first and second streams and provide as an
output the essentially temperature invariant air stream used to dry said woven
material.
38. The method as defined in Claim 37 wherein the first air stream comprises a relatively low temperature and the second air stream comprises a relatively high temperature.
39. The method as defined in Claim 38 wherein the first temperature is approximately 250┬░ F and the second temperature is approximately 2440┬░ F.
40. In the fabrication of knitted material, a method of drying the knitted
material by subjecting said knitted material to a stream of essentially tempera¬
ture invariant air comprising the steps of:
a) inserting the knitted material into a suitable drying apparatus; and
b) applying a stream of essentially temperature invariant air to the surface
of said knitted material, the stream of essentially temperature invariant air
formed by
c) introducing a first stream of air at a first temperature into an enclosure
such that said first stream travels along the length of the enclosure;
d) interrupting the flow of said first stream using a baffle disposed within
the enclosure; and
e) introducing a second stream of air at a second temperature different
than said first temperature into said enclosure, said second stream being
introduced at a location downstream of said baffle, the interruption of the flow
of said first stream across said baffle creating a region of low pressure between
said baffle and the introduction of said second stream sufficient to increase the
efficiency of the combining of said first and second streams to provide as an
output the essentially temperature invariant air stream applied to dry said knitted
material.
41 . The method as defined in Claim 40 wherein the first air stream
comprises a relatively low temperature and the second air stream comprises a
relatively high temperature.
42. The method as defined in Claim 41 wherein the first temperature is
approximately 250┬░ F and the second temperature is approximately 2440┬░ F.
43. In the fabrication of non-woven material, a method of drying the non-
woven material by subjecting said non-woven material to a stream of essentially
temperature invariant air comprising the steps of:
a) inserting non-woven material having a basis weight either one of less
than 5 grams per square meter and greater than 200 grams per square meter
into a suitable drying apparatus; and
b) applying a stream of essentially temperature invariant air to the surface
of said non-woven material, the stream of essentially temperature invariant air
formed by
c) introducing a first stream of air at a first temperature into an enclosure
such that said first stream travels along the length of the enclosure;
d) interrupting the flow of said first stream using a baffle disposed within
the enclosure; and
e) introducing a second stream of air at a second temperature different
than said first temperature into said enclosure, said second stream being
introduced at a location downstream of said baffle, the interruption of the flow
of said first stream across said baffle creating a region of low pressure between
said baffle and the introduction of said second stream sufficient to increase the
efficiency of the combining of said first and second streams and provide as an
output the essentially temperature invariant air stream applied to dry said non-
woven material.
44. The method as defined in Claim 43 wherein the first air stream
comprises a relatively low temperature and the second air stream comprises a
relatively high temperature.
45. The method as defined in Claim 44 wherein the first temperature is
approximately 250┬░ F and the second temperature is approximately 2440┬░ F.
PCT/US1998/017967 1998-08-28 1998-08-28 Arrangement for combining dissimilar streams WO2000012202A1 (en)

Priority Applications (13)

Application Number Priority Date Filing Date Title
JP2000567295A JP2002523228A (en) 1998-08-28 1998-08-28 Equipment for combining different flows
AU92112/98A AU746491B2 (en) 1998-08-28 1998-08-28 Arrangement for combining dissimilar streams
PCT/US1998/017967 WO2000012202A1 (en) 1998-08-28 1998-08-28 Arrangement for combining dissimilar streams
CN98814291A CN1105595C (en) 1998-08-28 1998-08-28 Arrangement for combining dissimilar streams
BR9815994-1A BR9815994A (en) 1998-08-28 1998-08-28 Arrangement to combine different chains
KR10-2001-7002480A KR100515233B1 (en) 1998-08-28 1998-08-28 Arrangement for combining dissimilar streams
DE69815403T DE69815403D1 (en) 1998-08-28 1998-08-28 SYSTEM AND METHOD FOR COMBINING UNEQUAL BEAMS
EP98944606A EP1107821B1 (en) 1998-08-28 1998-08-28 Arrangement and method for combining dissimilar streams
CO99054267A CO4960669A1 (en) 1998-08-28 1999-08-27 ARRANGEMENT TO COMBINE DIFFERENT CURRENTS
SV1999000142A SV1999000142A (en) 1998-08-28 1999-08-27 ARTIFACTS TO COMBINE DIFFERENT CURRENTS
ARP990104329A AR020352A1 (en) 1998-08-28 1999-08-27 PROVISION TO COMBINE DIFFERENT CURRENTS AND A METHOD TO COMBINE CURRENT SAIDS
TW088114685A TW457123B (en) 1998-08-28 1999-10-29 Arrangement for combining dissimilar streams
HK02101142.3A HK1039582A1 (en) 1998-08-28 2002-02-18 Arrangement for combining dissimilar streams

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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JP (1) JP2002523228A (en)
KR (1) KR100515233B1 (en)
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AR (1) AR020352A1 (en)
AU (1) AU746491B2 (en)
BR (1) BR9815994A (en)
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SV1999000142A (en) 2000-07-06
CN1314824A (en) 2001-09-26
AR020352A1 (en) 2002-05-08
BR9815994A (en) 2001-10-16
KR20010106455A (en) 2001-11-29
EP1107821B1 (en) 2003-06-04
CO4960669A1 (en) 2000-09-25
JP2002523228A (en) 2002-07-30
HK1039582A1 (en) 2002-05-03
CN1105595C (en) 2003-04-16
TW457123B (en) 2001-10-01
DE69815403D1 (en) 2003-07-10
AU9211298A (en) 2000-03-21
KR100515233B1 (en) 2005-09-16
EP1107821A1 (en) 2001-06-20

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