WO1994023764A1 - Deodorant, gas-permeable deodorized film and method of manufacturing the same - Google Patents

Deodorant, gas-permeable deodorized film and method of manufacturing the same Download PDF

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Publication number
WO1994023764A1
WO1994023764A1 PCT/JP1994/000641 JP9400641W WO9423764A1 WO 1994023764 A1 WO1994023764 A1 WO 1994023764A1 JP 9400641 W JP9400641 W JP 9400641W WO 9423764 A1 WO9423764 A1 WO 9423764A1
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Prior art keywords
deodorizing
activated clay
gas
film
substance
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PCT/JP1994/000641
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French (fr)
Japanese (ja)
Inventor
Susumu Yamazaki
Original Assignee
Kabushiki Kaisha Ikueisha
Aso Seiyaku Kabushiki Kaisha
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Application filed by Kabushiki Kaisha Ikueisha, Aso Seiyaku Kabushiki Kaisha filed Critical Kabushiki Kaisha Ikueisha
Priority to AU65133/94A priority Critical patent/AU6513394A/en
Publication of WO1994023764A1 publication Critical patent/WO1994023764A1/en

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L9/00Disinfection, sterilisation or deodorisation of air
    • A61L9/01Deodorant compositions
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds

Definitions

  • the present invention relates to a deodorizing material, a gas permeable deodorizing film, and a method for producing the same. More specifically, the present invention relates to a solid acid, activated clay, and a basic substance or a neutral substance used for medical or household use. The present invention relates to a breathable deodorizing film having breathability, which can be suitably used as a sheet or a deodorant blended with zinc oxide, and a method for producing the same.
  • deodorizers are physically adsorbed deodorizers that utilize the physical adsorption phenomenon due to their large surface area, such as activated carbon and silica gel, and chemicals that utilize chemical reactions such as neutralization, oxidation, and reduction of inorganic metal salts.
  • deodorizing materials plant-based deodorizing materials containing tree extract as a main component, and bio deodorizing materials utilizing the biochemical activity of bacteria.
  • a deodorizing material for example, activated carbon, porous silica, or a mixture of a metal salt and alkopenic acid is kneaded with, for example, a polyethylene resin, which is rolled and formed into a sheet.
  • a filler and a radical generator as proposed in JP-A-2-309969, and an olefin resin composition containing a deodorant or a fragrance Stretched breathable deodorant or fragrance films are known.
  • the odor that is generally avoided among the odors is referred to as an odorous gas.
  • the malodorous gases include basic gases such as ammonia and trimethylamine (hereinafter referred to as basic malodorous gases), and acid gases such as hydrogen sulfide and methyl mercaptan (hereinafter referred to as acidic malodorous gases).
  • Basic gases such as ammonia and trimethylamine
  • acid gases such as hydrogen sulfide and methyl mercaptan
  • neutral gases such as methyl sulfide, methyl disulfide, and acetoaldehyde
  • neutral odor gases can be broadly classified.
  • non-odorous odorous gases such as styrene.
  • odorous gas usually, several types of odorous gas are mixed in the odorous gas.
  • Disclosure of the invention It is said that there are about 400,000 types of odorous components, and in order to be sensed by olfaction, it must be volatile, hydrophilic, or lipophilic with a carbon number of about 300 or less. .
  • Table 1 shows the statutory odorous substances that are the main cause of odor pollution and are often used for measuring the deodorizing effect.
  • deodorizing technologies for deodorizing odorous gases include:
  • Deodorizing materials have many deodorizing effects, and were selectively used depending on the application.
  • the present invention solves such a problem, and is applicable to a malodorous gas in which a basic malodorous gas and an acidic malodorous gas are mixed, and a neutral malodorous gas in which a neutral malodorous gas containing a sulfur compound is mixed, or styrene gas.
  • the present invention also proposes a deodorizing material exhibiting an effective deodorizing effect, a breathable deodorizing film, and a method for producing a breathable deodorizing film.
  • the present inventor has conducted intensive studies to solve such problems, and as a result, has an activity widely used in the final finishing process of petroleum products, particularly lubricating oils, as having a strong physicochemical activity and as an inexpensive deodorant. Focusing on the clay, there is no chemical reaction even if a basic substance and a neutral substance coexist in the same system where the activated clay exists, and the deodorizing effect can be maintained. It is found that basic substances such as calcium carbonate and calcium hydroxide and neutral substances of zinc oxide are optimal as components having heat resistance when kneading, then rolling into a sheet and further stretching. The present invention has been completed and the present invention has been completed.
  • the deodorizing material of the present invention is characterized by comprising a powdery mixture containing activated clay and a basic substance or Z and a neutral substance as main components and coexisting them.
  • the other deodorizing material is a deodorizing material in which activated clay or activated clay and a basic substance or Z and a neutral substance are the main components, and a powdered mixture in which they coexist is wrapped in a nonwoven fabric or a porous film.
  • Still another deodorizing material is a film-shaped deodorizing material in which activated clay and a basic substance and / or a neutral substance are kneaded with a polyolefin resin.
  • the breathable deodorizing film of the present invention is characterized by comprising a sheet obtained by melt-molding a polyolefin resin composition in which activated clay and a basic substance or Z and a neutral substance coexist, and then stretching.
  • the present invention proposes a method for producing a breathable deodorized film, which comprises kneading activated clay and a basic substance and / or a neutral substance into a polyolefin resin, and then melting the mixture to form a film. It is characterized by forming and stretching the film.
  • the activated clay has acidity lO SOm.e.Z lOOg specific surface area of 150 to Activated clay of 300 m 2 / g may be used.
  • the basic substance may be at least one of calcium carbonate and calcium hydroxide, and the neutral substance may be zinc oxide.
  • Basic malodorous gas in the atmosphere is active. It is deodorized by clay, acid malodorous gas is deodorized by basic substances, and neutral malodorous gas and basic malodorous gas containing sulfur compounds are deodorized by zinc oxide.
  • the activated clay, a basic substance or a zinc oxide or an activated clay, a basic substance and zinc oxide coexist in the air-permeable deodorizing film ⁇ , and the film has an air permeability. Therefore, basic malodorous gas in the atmosphere is deodorized by activated clay while passing through the film, and acidic malodorous gas is deodorized by basic substance while passing through the film. Neutral odorous gas and basic odorous gas containing as components are deodorized by zinc oxide while passing through the film.
  • the air-permeable property when a plurality of types of malodorous gases pass, the air-permeable property can be simultaneously deodorized with activated clay and a basic substance or a neutral substance and a neutral substance. This has the effect that the film provided can be easily manufactured.
  • Fig. 1 Characteristic diagram showing the relationship between montmorillonite activation conditions and acidity or specific surface area.
  • Fig. 2 Characteristic diagram showing the relationship between the acidity of activated clay and the decolorizing ability.
  • FIG. 3 is a partially cutaway perspective view showing one embodiment of the deodorizing material of the present invention.
  • Activated clay is an A1—Si-based gel substance, which elutes soluble substances in the structure of montmorillonite, for example, by activating the montmorillonite or halloy site, for example, by treating it with sulfuric acid. It has a surface with fine pores, its specific surface area is 150-300 m 2 / g, and the average diameter of the pores is about 50 people. By changing the activation conditions, the activated clay can reduce the acidity and specific surface area as a solid acid as shown in Fig. 1 (quoted from Japan Activated Clay Co., Ltd., catalog “Activated Clay”). Can be controlled.
  • part of the cations are exchanged for hydrogen ions due to the activation treatment, so that the cations have a displaceable hydrogen, and the amount thereof reaches 10 to 30 m.e./I 00 g, for example, as shown in FIG.
  • it shows characteristic values of an activity of 30 m.e./100 g and a specific surface area of 250 m : / g.
  • Activated Clay shows a selective adsorption capacity for polar substances, unsaturated substances and aromatic substances.
  • a solid acid that has displaceable hydrogen on its surface and has a high acidity of 10 to 30 me / 100 g.
  • a solid acid is a substance having an acid activity in a non-polar solvent, and exhibits a strongest deodorizing function against a basic gas such as ammonia due to the strong acid activity.
  • (1) and (2) It has surface characteristics with an average pore diameter of 50 people and a specific surface area of 150 to 300 m 2 / g. (3)
  • the characteristics of (1) and (2) can be controlled by changing the activation conditions, and have a chemical activity not found in other adsorbents.
  • malodorous gases except for styrene, are polar substances, so activated clay is selectively adsorbed in ascending order of polarity.
  • the activity as a solid acid strongly affects basic odorous gases such as ammonia, and its deodorizing effect is extremely high. Big.
  • the specific surface area and the acidity can be changed, and optimum adsorption characteristics can be obtained for a plurality of types of malodorous gases.
  • activated clay has strong adsorption characteristics.
  • This activated clay can be determined by examining the activation conditions to determine the largest adsorption property of activated clay, in contrast to the physical properties (polarity, molecular weight, molecular structure, etc.) of various neutral malodorous gases. Because.
  • the most effective means to treat another acidic malodorous gas, which is important as a target of deodorization, is to remove these acidic malodorous gases by neutralizing them with a basic substance. It is.
  • the basic substance For a breathable deodorizing film in which activated clay and a basic substance or a neutral substance coexist, the basic substance must have a large deodorizing function and be a substance capable of forming the film's permeability. is important.
  • calcium carbonate (C a C ⁇ 3 ) is the most suitable substance for both deodorizing function and formation of air permeability.
  • calcium hydroxide a strong basic substance of pH 12 is used. It was sufficient to mix a small amount of calcium (Ca (OH) 2), and it was confirmed that these three substances could coexist in the same system. Therefore, by coexisting activated clay and calcium carbonate as a basic substance in the same system, and coexisting calcium hydroxide in the same system, for example, a basic malodorous gas such as ammonia can be obtained. For example, an acidic malodorous gas such as hydrogen sulfide can be most reliably deodorized at the same time.
  • Calcium carbonate is microporous made of air-permeable synthetic resin. It is the most effective filler for SPF (abbreviated as MPF), and is a basic substance with a pH value of 9. The combination of calcium carbonate and activated clay coexists in the breathable deodorant film. This is the best deodorizing material to be used. '
  • zinc oxide ZnO
  • a neutral substance is known to be effective as a filler for microporous films, but also has extremely high reactivity with sulfur. Substance.
  • Zinc oxide ⁇ odorous gas containing sulfur compounds eg H 2 S.
  • the deodorizing material according to the present invention does not cause a chemical reaction with activated clay and a basic substance or a neutral substance as long as it is a solid substance that is effective as a deodorizing substance for a certain kind of odor (gas). Most of them can coexist with activated clay and basic or neutral substances.
  • the mixing ratio of the various deodorizing materials may be appropriately set according to the type of the malodorous gas to be deodorized.
  • the basic or neutral substance is about 90 to 50 parts by weight with respect to 10 to 50 parts by weight of activated clay. do it.
  • activated clay, calcium carbonate, calcium hydroxide, and the like having a particle size large enough not to pass through the holes formed in the nonwoven fabric or the porous film It is necessary to use zinc oxide.
  • the activated clay, calcium carbonate, calcium hydroxide, and zinc oxide are graded according to the production method and classification method, and may be appropriately selected from the grades.
  • the polyolefin resin for kneading activated clay, or activated clay and a basic substance, or activated clay and a neutral substance these are kneaded with the resin, molded into a sheet, and further processed into a sheet.
  • Polyethylene is preferred.
  • the mixing ratio of the deodorizing agent consisting of activated clay and a basic substance to the polyolefin resin is 44 to 48 parts by weight in consideration of sufficient deodorizing power and good air permeability.
  • the polyolefin resin is in the range of about 56 to 52 parts by weight.
  • This embodiment is an embodiment of the deodorizing material according to claim 1.
  • Activated clay with an acidity of 30m.e.Zl 00g and specific surface area of 250m 2 / g (Nippon Activated Shirato Co., Ltd., powdered activated clay), and calcium carbonate (Shiraishi calcium) as a basic substance Manufactured by Whiteton SSB Red), calcium hydroxide (manufactured by Ryoko Lime Industry Co., Ltd., special name slaked lime) and zinc oxide as a neutral substance (manufactured by Seido Chemical Co., Ltd., active under the trade name) Zinc white) was mixed as shown in Table 2 to prepare a deodorizing material consisting of a powdery mixture having an average particle size of 2 in to 5 ⁇ in which activated clay and a basic substance or zinc oxide coexisted.
  • Activated clay has a particle size distribution of 95% or less with a particle size of lOm or less.
  • a deodorization test was performed for each of the prepared deodorizing materials.
  • 1 g of deodorizing material was put into a 500 ml flask, 300 ppm ammonia gas was sealed in the flask, the opening of the flask was sealed, and after 60 minutes, the ammonia gas in the flask was The remaining gas concentration was measured. Table 2 shows the measurement results.
  • the residual gas concentration was measured with a Kitagawa detector tube.
  • Table 2 shows the residual concentrations of ammonia gas and hydrogen sulfide gas of this comparative deodorant under the same conditions as in Example 1 above. The measurement results are shown in Table 2. .
  • the deodorizing material of the present invention had an excellent deodorizing effect on ammonia gas and hydrogen sulfide gas.
  • the deodorizing material of Sample 6 (activated clay alone) of Comparative Example 1 had an excellent deodorizing effect on ammonia gas, but had no deodorizing effect on hydrogen sulfide gas.
  • the deodorizing materials of Sample 7 (a mixture of calcium carbonate and calcium hydroxide) and Sample 8 (zinc oxide alone) of Comparative Example 1 have excellent deodorizing effects on hydrogen sulfide gas, There was no deodorizing effect on ammonia gas.
  • Example 1 Sample number of the above Example 1 except that the activated clay used was 15 m.e.Zl00 g of acidity and a specific surface area of 300 m 2 / g (trade name: activated clay made by Nippon Active Shirato Co., Ltd.). Deodorizing materials similar to 2, 3, 4, and 5 were prepared.
  • Example 3 the deodorizing material of this example had an excellent deodorizing effect on ammonia gas and hydrogen sulfide gas as in Example 1.
  • This embodiment is an embodiment of the deodorizing material according to claim 2.
  • E. Roh i OOg a specific surface area of 250m 2 / g of activated clay (Japan active white earth Co., Ltd., trade name powdered activated clay) and, as a basic substance carbonate calcium ⁇ beam (white ' Made by Seki Calcium Co., Ltd., brand name Whiteton SSB red), calcium hydroxide (manufactured by Ryoko Lime Industry Co., Ltd., trade name special slaked lime) and zinc oxide as a neutral substance (manufactured by Seido Chemical Co., Ltd. As shown in Table 3, a deodorizing material consisting of a powdery mixture having an average particle size of 50 111 to 100 ⁇ 111 in which activated clay and a basic substance or zinc oxide coexist was prepared.
  • Table 3 a deodorizing material consisting of a powdery mixture having an average particle size of 50 111 to 100 ⁇ 111 in which activated clay and a basic substance or zinc oxide coexist was prepared.
  • the residual gas concentration was measured with a Kitagawa detector tube.
  • Activated clay manufactured by Nippon Activated Clay Co., Ltd., trade name powdered activated clay
  • calcium carbonate manufactured by Shiraishi Callitech Co., Ltd., trade name: Whiteton SSB Red
  • calcium hydroxide Rosin Industry Co., Ltd.
  • zinc oxide manufactured by Seido Chemical Co., Ltd., trade name: activated zinc flower
  • the deodorizing material of the present invention had an excellent deodorizing effect on ammonia gas and hydrogen sulfide gas.
  • the deodorizing material of Sample 14 (activated clay alone) of Comparative Example 2 has a good deodorizing effect on ammonia gas, while hydrogen sulfide gas The deodorizing effect on was poor.
  • the deodorizing material of Sample 15 (a mixture of calcium carbonate and calcium hydroxide) and the deodorizing material of Sample 16 (zinc oxide alone) of Comparative Example 2 have extremely good deodorizing effects on hydrogen sulfide gas. However, there was no deodorizing effect on ammonia gas.
  • Sample No. 1 of Example 3 except that a bag-like container made of a porous film (Santama leather Co., trade name: Sambic, 80 / m thickness) was used instead of the nonwoven fabric as the material to wrap the deodorizing material.
  • a deodorizing material similar to that of 0, 11, 12, 13 was prepared.
  • the residual concentration of ammonia gas and hydrogen sulfide gas was measured under the same conditions as in Example 3 above, the residual amount of ammonia gas was 20 to 30 ppm, and the residual amount of hydrogen sulfide gas was 1 to 2 ppm. Met.
  • Comparative Example 2 Sample No. 1 of Comparative Example 2 described above except that a bag-like container made of porous film (trade name: Sanvic, thickness: 80 ⁇ ) was used instead of the nonwoven fabric as the material to wrap the deodorizing material. Comparative deodorizers similar to 4, 15, and 16 were prepared.
  • the deodorizing material wrapped in the nonwoven fabric or the porous film of the present invention had an excellent deodorizing effect on ammonia and hydrogen sulfide gas.
  • the non-woven fabrics of Comparative Examples 2 and 3 and the deodorizing material wrapped in the porous film had a deodorizing effect on only one of the ammonia gas and the hydrogen sulfide gas. At the same time, no deodorizing effect was obtained.
  • Example 5
  • This embodiment is an embodiment of the deodorizing material according to claim 3. .
  • Acidity SOm.e.ZlOOg Activated clay with a specific surface area of 250m 2 / g (Nippon Activated Shirato Co., Ltd., powdered activated clay) 400g, Calcium Carbonate (Shiraishi Rushidum Co., Ltd., White Ton) 300 g of SSB red), 200 g of calcium hydroxide (trade name of slaked lime manufactured by Ryoko Lime Industry Co., Ltd.) and 300 g of zinc oxide (trade name activated zinc flower manufactured by Seido Chemical Co., Ltd.) are made of polyolefin resin ( The mixture was kneaded with 1000 g of a commercial product “Nakoxelen 200) manufactured by Sumitomo Chemical Co., Ltd., and then rolled into a sheet having a thickness of 80 ⁇ to prepare a film-like deodorizing material. Then, a deodorizing test was performed on the prepared film-like deodorizing material.
  • This embodiment is an embodiment of the breathable deodorizing film according to claim 6.
  • the breathable deodorizing film of this example was prepared by the following method (an example of claim 9 of the present invention).
  • Activated clay with an acidity of 30m.e.Z 100g and specific surface area of 250m 2 / g (Nippon Activated Shirato Co., Ltd., powdered activated clay) and calcium carbonate as a basic substance (Shiraishi Calcium Co., Ltd.
  • Resin Suditomo Chemical Co., Ltd., trade name Sumicaro (GZ801, Density 0.92, I.20, P.121 ° C) 3: 1) as shown in Table 4 and melted at 230 ° C with an extruder. The resulting pellets were extruded into pellets, and the pellets were rolled by a roller to produce a 200 ⁇ m thick sheet. '
  • the rolled sheet thus prepared was uniaxially stretched by a stretching machine to prepare a breathable deodorized film composed of a stretched film having a thickness of 70 ⁇ .
  • the residual gas concentration was measured using a Kitagawa detector tube.
  • Example 6 A method similar to that of Example 6 was used except that Pansil (trade name, organic acid extracted from persimmon astringent) was used instead of activated clay, and the ratio to polyolefin resin was as shown in Table 4. A breathable deodorizing film was made.
  • Pansil trade name, organic acid extracted from persimmon astringent
  • Example 6 Calcium carbonate (Shiroishi Calcium Industry Co., Ltd., trade name Whiteton SSB Red) was used as the deodorizing material without using activated clay at all, and the above procedure was performed except that the ratio to polyolefin resin was set to Table 4.
  • a breathable deodorizing film was prepared in the same manner as in Example 6.
  • the breathable deodorizing film of the present invention had an excellent deodorizing effect on ammonia gas and hydrogen sulfide gas.
  • the air-permeable deodorizing film of the comparative example has excellent air-permeability but has a very low deodorizing effect on ammonia gas, and when it contains a plurality of types of malodorous gases (here, ammonia gas and hydrogen sulfide gas), Cannot respond to deodorization treatment.
  • the activated clay used in the present invention has a unit price of 200 yen / kg, the unit price of calcium carbonate coexisting with the activated clay in the same system is 300 yen / kg, and the unit price of calcium hydroxide is 150 yen / kg. kg, and the unit price of zinc oxide is 300 yen Zkg, so the unit price of the deodorizer that can be combined with them is 200-300 yen / kg, which is a typical flavonoid deodorant of the conventional deodorant (unit price).
  • the cost is extremely low compared to 2,500 to 3,500 yen (Zkg), and it is economical.

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Abstract

This invention relates to a deodorant capable of deodorizing a basic malodorous gas and an acidic malodorous gas simultaneously. It has been demanded that a deodorant having a large deodorization effect with respect to a malodorous gas in which a basic malodorous gas and an acidic malodorous gas coexist in a mixed state, a malodorous gas containing a neutral malodorous gas having a sulfur compound as a component thereof, or a styrene gas as well be developed. The present invention is directed to a deodorant consisting of a powdered mixture in which activated clay and a basic substance or/and a neutral as main components coexist, or a gas-permeable deodorized film formed by kneading this mixture with a resin material and molding the resultant product to a film type body, and a deodorant capable of being used conveniently for medical and domestic purposes, or a gas-permeable deodorized film.

Description

明 細 書  Specification
脱臭材、 通気性脱臭フィルムおよびその製造方法 技 術 分 野 .  Technical field of deodorizing material, breathable deodorizing film and method for producing the same.
本発明は、 脱臭材、 通気性脱臭フィルムおよびその製造方法に関し、 更に詳しく は、 医療用、 家庭用等において用いる、 固体酸である活性白 土と、 塩基性物質またはノおよび中性物質である酸化亜鉛を共存させて 配合した脱臭材、 またはシートと じ'て好適に用いることができる通気性 を備えた通気性脱臭フィルムおよびその製造方法に関する。  The present invention relates to a deodorizing material, a gas permeable deodorizing film, and a method for producing the same. More specifically, the present invention relates to a solid acid, activated clay, and a basic substance or a neutral substance used for medical or household use. The present invention relates to a breathable deodorizing film having breathability, which can be suitably used as a sheet or a deodorant blended with zinc oxide, and a method for producing the same.
背 景 技 術  Background technology
従来、 脱臭材と しては、 活性炭、 シリカゲル等の大きな表面積によ り 物理吸着現象を利用する物理的吸着脱臭材、 無機金属塩の等中和、 酸化. 還元等の化学反応を利用する化学的脱臭材、 樹木の抽出分を主成分とす る植物系脱臭材、 或いは細菌の生化学的活性作用を利用したバイォ脱臭 材が知られている。  Conventionally, deodorizers are physically adsorbed deodorizers that utilize the physical adsorption phenomenon due to their large surface area, such as activated carbon and silica gel, and chemicals that utilize chemical reactions such as neutralization, oxidation, and reduction of inorganic metal salts. There are known deodorizing materials, plant-based deodorizing materials containing tree extract as a main component, and bio deodorizing materials utilizing the biochemical activity of bacteria.
また、 通気性脱臭フィルムと しては、 脱臭材、 例えば活性炭、 多孔質 シリカ、 或いは金属塩とアルコピン酸との混合物を例えばポリエチレン 樹脂に混練し、 これを圧延加工してシート化した後、 多孔化処理を施し たフィルム、 或いは特開平 2-309969号公報で提案されているようなポリ ォレフィ ン樹脂、 充填剤およびラジカル発生剤、 更に脱臭材または香料 を含むォレフィ ン樹脂組成物を溶融成形後、 延伸加工した通気性脱臭ま たは香料フィルムが知られている。  In addition, as a breathable deodorizing film, a deodorizing material, for example, activated carbon, porous silica, or a mixture of a metal salt and alkopenic acid is kneaded with, for example, a polyethylene resin, which is rolled and formed into a sheet. After melt-forming a fluorinated film or a polyolefin resin, a filler and a radical generator as proposed in JP-A-2-309969, and an olefin resin composition containing a deodorant or a fragrance Stretched breathable deodorant or fragrance films are known.
以下本発明では臭いのうち一般に忌避されている臭いを悪臭ガスと称 する。  Hereinafter, in the present invention, the odor that is generally avoided among the odors is referred to as an odorous gas.
また、 悪臭ガスはアンモニア、 トリメチルァミ ン等のような塩基性ガ ス (以下塩基性悪臭ガスと称する) と、 硫化水素、 メチルメルカブタン 等のような酸性ガス (以下酸性悪臭ガスと称する) と、 硫化メチル、 二 硫化メチル、 ァセ トアルデヒ ド等の中性ガス (以下中性悪臭ガスと称す る) の 3種類に大別することが出来る。 その他、 スチレンのような非極 性物質の悪臭ガスもある。 そして通常悪臭ガスは数種類の悪臭ガスが混 在していることが多い。  The malodorous gases include basic gases such as ammonia and trimethylamine (hereinafter referred to as basic malodorous gases), and acid gases such as hydrogen sulfide and methyl mercaptan (hereinafter referred to as acidic malodorous gases). Neutral gases such as methyl sulfide, methyl disulfide, and acetoaldehyde (hereinafter referred to as neutral odor gases) can be broadly classified. There are also non-odorous odorous gases such as styrene. Usually, several types of odorous gas are mixed in the odorous gas.
発 明 の 開 示 臭いを有する成分は約 4 0万種類といわれ、 嗅覚で感じられるには分 子量 3 0 0以下程度の炭素数 5 1 7で揮発性、 親水性、 または親油性 を有することが条件である。 Disclosure of the invention It is said that there are about 400,000 types of odorous components, and in order to be sensed by olfaction, it must be volatile, hydrophilic, or lipophilic with a carbon number of about 300 or less. .
悪臭公害の主要原因であり、 脱臭効果測定の対象としてよく用いられ ている、 法定悪臭物質を表 1 に示す。  Table 1 shows the statutory odorous substances that are the main cause of odor pollution and are often used for measuring the deodorizing effect.
表 1  table 1
Figure imgf000004_0001
通常、 悪臭ガスはこれら悪臭ガスが数種類混在するものが多いといわ れている。
Figure imgf000004_0001
Usually, it is said that many offensive odor gases are composed of several types of these odorous gases.
これら、 悪臭ガスを脱臭する脱臭技術としては、  These deodorizing technologies for deodorizing odorous gases include:
① 化学反応脱臭  ① Chemical reaction deodorization
② 吸着脱臭  ② Adsorption and deodorization
③ 生物学的脱臭  ③ Biological deodorization
④ 感覚的脱臭  感 覚 Sensory deodorization
が挙げられる。 Is mentioned.
脱臭材といってもその脱臭作用は数多く、 用途によって選択的に用い られていた。  Deodorizing materials have many deodorizing effects, and were selectively used depending on the application.
新しい脱臭材を開発する場合、 より強力な脱臭能力を備える物質の探 索、 または既知の脱臭材を複合させて脱臭能力を強化するシステムを開 発する方法が採られている。 加えて、 開発された脱臭製品が脱臭能力と 製品コストが市場化出来るか否かが決め手になる。 また、 酸性悪臭ガスと、 塩基性悪臭ガスではその物性が極端に相反す るため、 特定の脱臭材だけでは、 両方の悪臭ガスに有効に作用すること は極めて少ない。 When developing new deodorizers, the search for substances with stronger deodorizing capabilities or the development of systems that combine known deodorants to enhance deodorizing capabilities has been adopted. In addition, it will be crucial whether the developed deodorizing products can bring the deodorizing ability and product cost to market. In addition, the properties of acidic and basic malodorous gases are extremely contradictory. Therefore, it is extremely unlikely that only a specific deodorizing material will effectively act on both malodorous gases.
本発明はかかる問題点を解消し、 塩基性悪臭ガスと、 酸性悪臭ガスが 混在する悪臭ガス、 また、 更に硫黄化合物を成分とする中性悪臭ガスが 混在する悪臭ガス、 或いはスチレンガスに対しても有効な脱臭効果を発 揮する脱臭材、 通気性脱臭フィルム、 および通気性脱臭フィルムの製造 法を提案するものである。 - '  The present invention solves such a problem, and is applicable to a malodorous gas in which a basic malodorous gas and an acidic malodorous gas are mixed, and a neutral malodorous gas in which a neutral malodorous gas containing a sulfur compound is mixed, or styrene gas. The present invention also proposes a deodorizing material exhibiting an effective deodorizing effect, a breathable deodorizing film, and a method for producing a breathable deodorizing film. -'
本発明者はかかる問題点を解決するために鋭意検討した結果、 強い物 理化学的活性を有し、 かつ安価な脱臭材と して石油製品、 特に潤滑油の 最終仕上げ工程に広く用いられいる活性白土に着目 し、 この活性白土の 存在する同一系内に塩基性物質および中性物質を共存させても化学反応 することがなく 、 しかも、 脱臭効果を持続することが出来、 また合成樹 脂に混練し、 その後シート状に圧延し、 更に延伸加工を施す際に耐熱性 を有する成分と して炭酸カルシウム、 水酸化カルシウム等の塩基性物質 および酸化亜鉛の中性物質が最適であることを見出だし、 本発明を完成 させた。  The present inventor has conducted intensive studies to solve such problems, and as a result, has an activity widely used in the final finishing process of petroleum products, particularly lubricating oils, as having a strong physicochemical activity and as an inexpensive deodorant. Focusing on the clay, there is no chemical reaction even if a basic substance and a neutral substance coexist in the same system where the activated clay exists, and the deodorizing effect can be maintained. It is found that basic substances such as calcium carbonate and calcium hydroxide and neutral substances of zinc oxide are optimal as components having heat resistance when kneading, then rolling into a sheet and further stretching. The present invention has been completed and the present invention has been completed.
本発明の脱臭材は、 活性白土と塩基性物質または Zおよび中性物質を 主成分と し、 これを共存させた粉末状混合物から成ることを特徴とする。 もう 1 つの脱臭材は、 活性白土または活性白土と塩基性物質または Z および中性物質を主成分とし、 これを共存させた粉末状混合物を不織布 または多孔質フィルムで包み込んだ脱臭材。  The deodorizing material of the present invention is characterized by comprising a powdery mixture containing activated clay and a basic substance or Z and a neutral substance as main components and coexisting them. The other deodorizing material is a deodorizing material in which activated clay or activated clay and a basic substance or Z and a neutral substance are the main components, and a powdered mixture in which they coexist is wrapped in a nonwoven fabric or a porous film.
更にもう の脱臭材は、 活性白土と塩基性物質または/および中性 物質をポリオレフィン樹脂に混練したフィルム状の脱臭材。  Still another deodorizing material is a film-shaped deodorizing material in which activated clay and a basic substance and / or a neutral substance are kneaded with a polyolefin resin.
また、 本発明の通気性脱臭フィルムは、 活性白土と塩基性物質または Zおよび中性物質を共存させたポリォレフィ ン樹脂組成物を溶融成形後、 延伸加工したシートからなることを特徴とする。  Further, the breathable deodorizing film of the present invention is characterized by comprising a sheet obtained by melt-molding a polyolefin resin composition in which activated clay and a basic substance or Z and a neutral substance coexist, and then stretching.
また、 本発明は通気性脱臭フィルムの製造方法を提案するもので、 該 製造方法は活性白土と塩基性物質または/および中性物質をポリォレク イ ン樹脂に混練した後、 溶融してフィルム状に成形し、 該フィルムに延 伸加工を施すことを特徴とする。  Further, the present invention proposes a method for producing a breathable deodorized film, which comprises kneading activated clay and a basic substance and / or a neutral substance into a polyolefin resin, and then melting the mixture to form a film. It is characterized by forming and stretching the film.
そして、 前記活性白土は酸性度 lO SOm. e. Z lOOg 比表面積 150 〜 300m2 / g の活性白土と してもよい。 また、 前記塩基性物質は炭酸カル シゥム、 水酸化カルシゥムの少なく とも 1種類と してもよいし、 中性物 質は酸化亜鉛と してもよい。 The activated clay has acidity lO SOm.e.Z lOOg specific surface area of 150 to Activated clay of 300 m 2 / g may be used. The basic substance may be at least one of calcium carbonate and calcium hydroxide, and the neutral substance may be zinc oxide.
脱臭材中には活性白土と、 塩基性物質、 または中性物質である酸化亜 鉛、 または活性白土と、 塩基性物質および酸化亜鉛が共存しているので. 大気中の塩基性悪臭ガスは活性白土で脱臭され、 また、 酸性悪臭ガスは 塩基性物質で脱臭され、 また、 硫黄化合物を成分とする中性悪臭ガスと 塩基性悪臭ガスは酸化亜鉛で脱臭さ-れる。  Activated clay, basic substance or neutral zinc oxide or activated clay, and basic substance and zinc oxide coexist in the deodorizer. Basic malodorous gas in the atmosphere is active. It is deodorized by clay, acid malodorous gas is deodorized by basic substances, and neutral malodorous gas and basic malodorous gas containing sulfur compounds are deodorized by zinc oxide.
また、 通気性脱臭フィルム Φには活性白土と、 塩基性物質、 または中 性物質である酸化亜鉛、 または活性白土と、 塩基性物質および酸化亜鉛 が共存していると共に、 該フイルムは通気性を有しているので、 大気中 の塩基性悪臭ガスが該フイルムを通過中に活性白土で脱臭され、 また、 酸性悪臭ガスが該フィルムを通過中に塩基性物質で脱臭され、 また、 硫 黄化合物を成分とする中性悪臭ガスと塩基性悪臭ガスが該フイルムを通 過中に酸化亜鉛で脱臭される。  In addition, the activated clay, a basic substance or a zinc oxide or an activated clay, a basic substance and zinc oxide coexist in the air-permeable deodorizing film Φ, and the film has an air permeability. Therefore, basic malodorous gas in the atmosphere is deodorized by activated clay while passing through the film, and acidic malodorous gas is deodorized by basic substance while passing through the film. Neutral odorous gas and basic odorous gas containing as components are deodorized by zinc oxide while passing through the film.
本発明の脱臭材によるときは活性白土と塩基性物質または Zおよび中 性物質とが共存しているので、 複数種の悪臭ガスを同時に脱臭すること が出来る効果がある。.  When the deodorizing material of the present invention is used, since activated clay and the basic substance or Z and the neutral substance coexist, there is an effect that a plurality of types of malodorous gases can be simultaneously deodorized. .
また、 本発明の通気性脱臭フィルムによるときは、 延伸されたフィル ム内に活性白土と塩基性物質またはノおよび中性物質が共存しているの で、 複数種の悪臭ガスがフィルムを通過する際、 同時に脱臭することが 出来る効果がある。  In the case of using the breathable deodorizing film of the present invention, since activated clay and a basic substance or a neutral substance and a neutral substance coexist in the stretched film, a plurality of types of malodorous gases pass through the film. At the same time, it has the effect of being able to deodorize at the same time.
また、 本発明の通気性脱臭フィルムの製造方法によるときは、 複数種 の悪臭ガスが通過する際、 同時に脱臭することが出来る活性白土と塩基 性物質またはノおよび中性物質が共存せる通気性を備えたフイルムを容 易に製造することが出来る効果がある。  Further, according to the method for producing a gas-permeable deodorizing film of the present invention, when a plurality of types of malodorous gases pass, the air-permeable property can be simultaneously deodorized with activated clay and a basic substance or a neutral substance and a neutral substance. This has the effect that the film provided can be easily manufactured.
図面の簡単な説明  BRIEF DESCRIPTION OF THE FIGURES
図 1 モンモリ ロナイ トの活性化条件と酸性度、 または比表面積との関 係を示す特性線図、 Fig. 1 Characteristic diagram showing the relationship between montmorillonite activation conditions and acidity or specific surface area.
図 2 活性白土の酸性度と脱色能との関係を示す特性線図、 Fig. 2 Characteristic diagram showing the relationship between the acidity of activated clay and the decolorizing ability.
図 3 本発明の脱臭材の 1実施例を示す一部截除した斜視図。 FIG. 3 is a partially cutaway perspective view showing one embodiment of the deodorizing material of the present invention.
発明を実施するための最良の形態 先ず、 本発明の脱臭材および通気性脱臭フイルムに用いる活性白土、 塩基性物質および中性物質について説明する。 BEST MODE FOR CARRYING OUT THE INVENTION First, the activated clay, basic substance, and neutral substance used in the deodorizing material and the breathable deodorizing film of the present invention will be described.
活性白土は A 1 — S i 系ゲル物質で、 モンモリ 口ナイ 卜或いはハロイ サイ トを例えば硫酸で処理する際の活性化処理によって、 例えばモンモ リ ロナイ トの構造内の可溶性物質を溶出して微細な細孔を有する表面を 形成し、 その比表面積は 1 50〜300m2 / g 、 細孔の平均直径は 50人程度 である。 また、 活性白土は活性化条件を変えることによ り、 図 1 (日本 活性白土株式会社、 カタログ 『活性白土』 よ り引用) に示されるように 固体酸と しての酸性度、 比表面積を制御することが出来る。 Activated clay is an A1—Si-based gel substance, which elutes soluble substances in the structure of montmorillonite, for example, by activating the montmorillonite or halloy site, for example, by treating it with sulfuric acid. It has a surface with fine pores, its specific surface area is 150-300 m 2 / g, and the average diameter of the pores is about 50 people. By changing the activation conditions, the activated clay can reduce the acidity and specific surface area as a solid acid as shown in Fig. 1 (quoted from Japan Activated Clay Co., Ltd., catalog “Activated Clay”). Can be controlled.
これは活性化処理によ リ、 陽イオンの一部が水素イオンで交換され、 置換性水素を有するよう になり、 その量は 10〜30m. e . / I 00gに達し、 例 えば図 1 の活性化条件下で活性度 30m . e . / 1 00g、 比表面積 250m: / g の 特性値を示す。 このように活性化条件を変えることによ り酸性度と、 比 表面積値が変わリ、 他の吸着剤にない化学活性を示している。 In the activation treatment, part of the cations are exchanged for hydrogen ions due to the activation treatment, so that the cations have a displaceable hydrogen, and the amount thereof reaches 10 to 30 m.e./I 00 g, for example, as shown in FIG. Under activation conditions, it shows characteristic values of an activity of 30 m.e./100 g and a specific surface area of 250 m : / g. By changing the activation conditions in this way, the acidity and the specific surface area change, indicating a chemical activity not found in other adsorbents.
また、 吸着特性と して活性白土の表面への吸着は選択的であり、 数種 の物質が共存している状態では図 2 (日本活性白土株式会社、 カタログ 『活性白土』 よ り引用) に示されるように、 極性物質、 不飽和物質、 芳 香族物質に対して選択的な吸着能を示す。  In addition, the adsorption properties of activated clay on the surface of activated clay are selective, and in the state where several substances coexist, see Fig. 2 (quoted from Japan Activated Clay Co., Ltd., catalog “Activated Clay”). As shown, it shows a selective adsorption capacity for polar substances, unsaturated substances and aromatic substances.
このように活性白土の脱臭材と しての物性を要約してみると次のよう になる。  The physical properties of activated clay as a deodorizer can be summarized as follows.
① 置換性水素を表面に有し、 10〜30m. e . / 100gの高い酸性度を有す る固体酸である。 固体酸とは非極性溶媒中で酸活性を有する物質であリ、 この強い酸活性によ り、 アンモニアなどの塩基性ガスに対して最も強い 脱臭機能を示す。  (1) It is a solid acid that has displaceable hydrogen on its surface and has a high acidity of 10 to 30 me / 100 g. A solid acid is a substance having an acid activity in a non-polar solvent, and exhibits a strongest deodorizing function against a basic gas such as ammonia due to the strong acid activity.
② 平均細孔径 50人、 比表面積 150〜300m2 / g の表面特性を有する。 ③ ①、 ②の特性は活性化条件を変えることによ り制御することが出 来、 他の吸着剤にない化学活性を有している。 (2) It has surface characteristics with an average pore diameter of 50 people and a specific surface area of 150 to 300 m 2 / g. (3) The characteristics of (1) and (2) can be controlled by changing the activation conditions, and have a chemical activity not found in other adsorbents.
④ 特に、 極性物質、 不飽和物質、 芳香族物質に対し、 強い選択的吸 着能を有している。  ④ It has strong selective adsorption capacity especially for polar substances, unsaturated substances and aromatic substances.
また、 悪臭ガスはスチレンを除き、 そのほとんどが極性物質であるの で、 活性白土は極性の大きな順に選択吸着する。 また、 固体酸と しの活 性はアンモニア等の塩基性悪臭ガスに強く作用し、 その脱臭効果は極め. て大きい。 Most of the malodorous gases, except for styrene, are polar substances, so activated clay is selectively adsorbed in ascending order of polarity. In addition, the activity as a solid acid strongly affects basic odorous gases such as ammonia, and its deodorizing effect is extremely high. Big.
また、 活性化条件を変えることによ り、 比表面積と酸性度を変えるこ とが出来て、 複数種類の悪臭ガスに対し、 最適吸着特性を求めることが 出来る。  In addition, by changing the activation conditions, the specific surface area and the acidity can be changed, and optimum adsorption characteristics can be obtained for a plurality of types of malodorous gases.
また、 スチレンは芳香族炭化水素であるので、 活性白土は強い吸着特 性を有する。  Also, since styrene is an aromatic hydrocarbon, activated clay has strong adsorption characteristics.
本発明では酸性度1 0〜30111. 6. / 1 00 、 比表面積 1 50 〜300m2 / g の活 性白土を用いるようにした。 ' ' In the present invention as adapted to use the acidity 1 0-30111. 6. / 1 00, specific surface area 1 50 activity clay ~300m 2 / g. ''
この活性白土は各種中性悪臭ガスがもつ物性 (極性の大きさ、 分子量. 分子構造等) に対し、 活性白土の最も大きい吸着特性を求めることが、 活性化条件を検討することによ り出来るからである。  This activated clay can be determined by examining the activation conditions to determine the largest adsorption property of activated clay, in contrast to the physical properties (polarity, molecular weight, molecular structure, etc.) of various neutral malodorous gases. Because.
また、 脱臭処理の対象悪臭と して重要なもう一つの酸性悪臭ガスを処 理するのに最も有効な手段と しては、 塩基性物質でこれら酸性悪臭ガス を中和反応せしめて除去することである。  The most effective means to treat another acidic malodorous gas, which is important as a target of deodorization, is to remove these acidic malodorous gases by neutralizing them with a basic substance. It is.
このこと事態はすでに公知手段である。  This is already a known measure.
そこで前記活性白土の存在する同一系内に塩基性物質を共存させるこ とが出来れば、 この共存は単にアンモニア、 トリメチルァミン等の塩基 性悪臭ガスのみならず、 硫化水素、 メチルメルカブタン等の酸性悪臭ガ スに有効な手段となることに本発明者は着目 し、 活性白土に共存させ得 る塩基性物質について種々検討したものである。  Therefore, if a basic substance can be made to coexist in the same system where the activated clay is present, this coexistence is not only caused by basic odor gas such as ammonia and trimethylamine, but also by hydrogen sulfide and methyl mercaptan. The present inventor paid attention to the fact that it would be an effective means for acidic malodorous gas, and made various studies on basic substances that can coexist with activated clay.
また、 活性白土と塩基性物質、 或いは中性物質を共存させる通気性脱 臭フィルムに関しては、 塩基性物質は脱臭機能が大きいことと、 フィル ムの通気性を形成することが出来る物質であることが重要である。  For a breathable deodorizing film in which activated clay and a basic substance or a neutral substance coexist, the basic substance must have a large deodorizing function and be a substance capable of forming the film's permeability. is important.
そこで、 脱臭機能と通気性の形成の両面で、 炭酸カルシウム ( C a C 〇 3 ) が最適の物質であり、 脱臭機能を更に増加させるためには pH 1 2 の強い塩基性物質である水酸化カルシウム ( C a ( O H ) 2 ) を少量混 在させればよく 、 この三物質が同一系内で共存出来ることを確認した。 従って、 活性白土と塩基性物質と して炭酸カルシウムを同一系内に共 存させ、 更に水酸化カルシウムを同一系内に共存させることによ り、 例 えばアンモニアのような塩基性悪臭ガスと、 例えば硫化水素のような酸 性悪臭ガスを同時に最も確実に脱臭処理することが出来ることになる。 Therefore, calcium carbonate (C a C 〇 3 ) is the most suitable substance for both deodorizing function and formation of air permeability. To further increase the deodorizing function, calcium hydroxide, a strong basic substance of pH 12 is used. It was sufficient to mix a small amount of calcium (Ca (OH) 2), and it was confirmed that these three substances could coexist in the same system. Therefore, by coexisting activated clay and calcium carbonate as a basic substance in the same system, and coexisting calcium hydroxide in the same system, for example, a basic malodorous gas such as ammonia can be obtained. For example, an acidic malodorous gas such as hydrogen sulfide can be most reliably deodorized at the same time.
また、 炭酸カルシウムは通気性を有する合成樹脂製のマイクロポーラ スフイルム (略称 M . P . F . ) の最も有効な充填剤であり、 しかも pH 値が 9という塩基性物質であり、 この炭酸カルシウムと活性白土との組 み合わせは通気性脱臭フイルム内に共存させる脱臭材と しては最適とな る。 ' Calcium carbonate is microporous made of air-permeable synthetic resin. It is the most effective filler for SPF (abbreviated as MPF), and is a basic substance with a pH value of 9. The combination of calcium carbonate and activated clay coexists in the breathable deodorant film. This is the best deodorizing material to be used. '
更に、 中性物質である酸化亜鉛 ( Z n O ) はマイクロポーラスフィル ムの充填剤と して有効であることが知られているが、 また、 硫黄に対し ても極めて高い反応性を有している物質である。  In addition, zinc oxide (ZnO), a neutral substance, is known to be effective as a filler for microporous films, but also has extremely high reactivity with sulfur. Substance.
そこで、 活性白土と酸化亜鉛を共'存させたマイクロポーラスフイルム について種々実験したところ、 硫化水素 ( H 2 S ) 、 硫化メチル ( ( CTherefore, various experiments were conducted on microporous films in which activated clay and zinc oxide coexisted. Hydrogen sulfide (H 2 S), methyl sulfide ((C
H 3 ) 2 S ) 等の硫黄化合物を成分とする悪臭ガスを脱臭出来ることが 分かった。 . It was found that the odorous gas containing sulfur compounds such as H 3 ) 2 S) could be deodorized. .
次に、 本発明の骨子である活性白土 (固体酸) 一塩基性物質一酸化亜 鉛を同一系内に共存させた脱臭材で脱臭することが出来る悪臭ガスにつ いて下記に示す。  Next, the malodorous gas that can be deodorized by a deodorizing material in which activated clay (solid acid) monobasic substance, zinc monoxide, which is the essence of the present invention, coexists in the same system will be described below.
① 活性白土 スチレン  ① Activated clay styrene
活性白土 アンモニァ等の塩基性悪臭ガス  Activated clay Basic odorous gas such as ammonia
活性白土 ^極性の大きい中性悪臭ガス  Activated clay ^ Neutral odorous gas with large polarity
② 塩基性物質→酸性悪臭ガス  ② Basic substance → acidic odorous gas
③ 酸化亜鉛→硫黄化合物を成分とする悪臭ガス、 例 H 2 S。 ③ Zinc oxide → odorous gas containing sulfur compounds, eg H 2 S.
この他、 本発明による脱臭材においては、 ある種の悪臭 (ガス) の脱 臭材と して有効な固体物質であれば、 活性白土および塩基性物質または 中性物質と化学的反応を起こさない限り、 その殆どが活性白土および塩 基性物質または中性物質との共存が可能となる。  In addition, the deodorizing material according to the present invention does not cause a chemical reaction with activated clay and a basic substance or a neutral substance as long as it is a solid substance that is effective as a deodorizing substance for a certain kind of odor (gas). Most of them can coexist with activated clay and basic or neutral substances.
そして、 各種脱臭材の混合比率は脱臭処理対象となる悪臭ガスの種類 によって適宜設定すればよく、 活性白土 10〜50重量部に対し、 塩基性物 質または中性物質 90〜50重量部程度とすればよい。  The mixing ratio of the various deodorizing materials may be appropriately set according to the type of the malodorous gas to be deodorized.The basic or neutral substance is about 90 to 50 parts by weight with respect to 10 to 50 parts by weight of activated clay. do it.
また、 不織布、 または多孔質フィルム内に包み込んだ脱臭材の場合は、 不織布、 または多孔質フィルムに形成された孔を通過しない程度の大き さの粒度を有する活性白土、 炭酸カルシウム、 水酸化カルシウムおよび 酸化亜鉛を用いる必要がある。 この場合、 活性白土、 炭酸カルシウム、 水酸化カルシウムおよび酸化亜鉛は、 その生産方式、 分級方法により、 グレードが設定されているので、 その中から適宜設定すればよい。 また、 活性白土、 または活性白土と塩基性物質、 または活性白土と中 性物質を混練させるポリオレフ ィ ン樹脂と しては、 これらを樹脂に混練 後、 シート状に成形加工、 更に該シートへの一軸方向または二軸方向へ の延伸加工を行って付与された通気度と混練された活性白土と塩基性物 質、 または活性白土と中性物質の共存物の脱臭効果とのバランスを考慮 すると、 ポリエチレンが好適である。 In the case of a deodorizing material wrapped in a nonwoven fabric or a porous film, activated clay, calcium carbonate, calcium hydroxide, and the like having a particle size large enough not to pass through the holes formed in the nonwoven fabric or the porous film It is necessary to use zinc oxide. In this case, the activated clay, calcium carbonate, calcium hydroxide, and zinc oxide are graded according to the production method and classification method, and may be appropriately selected from the grades. As the polyolefin resin for kneading activated clay, or activated clay and a basic substance, or activated clay and a neutral substance, these are kneaded with the resin, molded into a sheet, and further processed into a sheet. Considering the balance between the air permeability imparted by stretching in the uniaxial or biaxial direction and the deodorizing effect of the kneaded activated clay and basic substance, or the coexistence of activated clay and neutral substance, Polyethylene is preferred.
そして、 例えば活性白土と塩基性物質とから成る脱臭材とポリオレフ ィ ン樹脂との混合比率は十分な脱臭'力と、 良好な透気度の点を考慮する と、 脱臭材 44〜48重量部、 ポリオレフイ ン樹脂 56〜52重量部程度の範囲 とする。  For example, the mixing ratio of the deodorizing agent consisting of activated clay and a basic substance to the polyolefin resin is 44 to 48 parts by weight in consideration of sufficient deodorizing power and good air permeability. The polyolefin resin is in the range of about 56 to 52 parts by weight.
次に本発明の脱臭材の具体的実施例を比較例と共に説明する。  Next, specific examples of the deodorizing material of the present invention will be described together with comparative examples.
実施例 1  Example 1
本実施例は請求項 1 に記載の脱臭材の実施例である。  This embodiment is an embodiment of the deodorizing material according to claim 1.
酸性度 30m. e. Z l 00g 、 比表面積 250m2 / g の活性白土 (日本活性白 土株式会社製、 商品名粉状活性白土) と、 塩基性物質と して炭酸カルシ ゥム (白石カルシウム株式会社製、 商品名ホワイ トン SSB 赤) 、 水酸化 カルシウム (菱光石灰工業株式会社製、 商品名特号消石灰) 並びに中性 物質と して酸化亜鉛 (正同化学株式会社製、 商品名活性亜鉛華) を表 2 に示すよう に混合して.、 活性白土と塩基性物質、 または酸化亜鉛が共存 せる平均粒径 2 in 〜5 μ ιη の粉末状の混合物から成る脱臭材を作成した 尚、 活性白土は粒径 l O m以下 95 %の粒度分布を有している。 Activated clay with an acidity of 30m.e.Zl 00g and specific surface area of 250m 2 / g (Nippon Activated Shirato Co., Ltd., powdered activated clay), and calcium carbonate (Shiraishi calcium) as a basic substance Manufactured by Whiteton SSB Red), calcium hydroxide (manufactured by Ryoko Lime Industry Co., Ltd., special name slaked lime) and zinc oxide as a neutral substance (manufactured by Seido Chemical Co., Ltd., active under the trade name) Zinc white) was mixed as shown in Table 2 to prepare a deodorizing material consisting of a powdery mixture having an average particle size of 2 in to 5 μιη in which activated clay and a basic substance or zinc oxide coexisted. Activated clay has a particle size distribution of 95% or less with a particle size of lOm or less.
そして、 作成された各脱臭材の夫々について脱臭テス トを行った。 脱臭テス トは脱臭材 1 gを 500m l のフラスコ中に投入した後、 フラス コ内に 300ppmのアンモニアガスを封入し、 フラスコの開口部を密閉し、 6 0分間経過後、 フラスコ内のアンモニアガスの残存ガス濃度を測定し た。 測定結果を表 2に示す。  Then, a deodorization test was performed for each of the prepared deodorizing materials. For the deodorization test, 1 g of deodorizing material was put into a 500 ml flask, 300 ppm ammonia gas was sealed in the flask, the opening of the flask was sealed, and after 60 minutes, the ammonia gas in the flask was The remaining gas concentration was measured. Table 2 shows the measurement results.
また、 アンモニアガスとは別個に 20ρρπι の硫化水素ガスについても同 様の方法で脱臭テス ト (残存ガス濃度測定) を行い、 その結果を表 2 に 示す。  Separately from ammonia gas, a deodorizing test (residual gas concentration measurement) was performed on hydrogen sulfide gas of 20ρρπι by the same method. The results are shown in Table 2.
尚、 残存ガス濃度の測定は北川式検知管で測定した。  The residual gas concentration was measured with a Kitagawa detector tube.
比較例 1  Comparative Example 1
比較脱臭材と して活性白土 (日本活性白土株式会社製、 商品名粉状活 性白土) 、 炭酸カルシウム (白石カルシウム株式会社製、 商品名ホワイ トン SSB 赤) と水酸化カルシウム (菱光石灰工業株式会社製、 商品名特 号消石灰) 、 酸化亜鉛 (正同化学株式会社製、 商品名活性亜鉛華) を表 2に示すものを用い、 この比較脱臭材について前記実施例 1 と同一条件 でアンモニアガス、 および硫化水素ガスの残存濃度を測定し、 その測定 結果を表 2に示す。 Activated clay (made by Nippon Activated Clay Co., Ltd. Clay), calcium carbonate (manufactured by Shiraishi Calcium Co., Ltd., trade name Whiteton SSB Red), calcium hydroxide (manufactured by Ryoko Lime Industry Co., Ltd., trade name: slaked lime), zinc oxide (manufactured by Seido Chemical Co., Ltd.) Table 2 shows the residual concentrations of ammonia gas and hydrogen sulfide gas of this comparative deodorant under the same conditions as in Example 1 above. The measurement results are shown in Table 2. .
表 2  Table 2
Figure imgf000011_0001
表 2から明らかなように、 本発明の脱臭材はアンモニアガスおよび硫 化水素ガスに対して優れた脱臭効果を有することが確認された。 これに 対し、 比較例 1 の試料 6 (活性白土単独) の脱臭材はアンモニアガスに 対して優れた脱臭効果を有しているのに対し、 硫化水素ガスに対する脱 臭効果は全く なかった。 また、 比較例 1 の試料 7 (炭酸カルシウムと水 酸化カルシウムの混合物) および試料 8 (酸化亜鉛単独) の脱臭材は硫 化水素ガスに対して優れた脱臭効果を有しているのに対し、 アンモニア ガスに対する脱臭効果は全く なかつ'た。
Figure imgf000011_0001
As is clear from Table 2, it was confirmed that the deodorizing material of the present invention had an excellent deodorizing effect on ammonia gas and hydrogen sulfide gas. On the other hand, the deodorizing material of Sample 6 (activated clay alone) of Comparative Example 1 had an excellent deodorizing effect on ammonia gas, but had no deodorizing effect on hydrogen sulfide gas. The deodorizing materials of Sample 7 (a mixture of calcium carbonate and calcium hydroxide) and Sample 8 (zinc oxide alone) of Comparative Example 1 have excellent deodorizing effects on hydrogen sulfide gas, There was no deodorizing effect on ammonia gas.
実施例 2  Example 2
活性白土と して酸性度 15m. e . Z l 00g 、 比表面積 300m2 / g (日本活 性白土株式会社製、 商品名粉状活性白土) を用いた以外は前記実施例 1 の試料番号 2, 3, 4, 5と同様の脱臭材を作成した。 Sample number of the above Example 1 except that the activated clay used was 15 m.e.Zl00 g of acidity and a specific surface area of 300 m 2 / g (trade name: activated clay made by Nippon Active Shirato Co., Ltd.). Deodorizing materials similar to 2, 3, 4, and 5 were prepared.
この脱臭材について前記実施例 1 と同一条件でアンモニアガスおよび 硫化水素ガスの残存濃度を測定したところ、 アンモニアガスの残存量は 0 ppm であり、 また、 硫化水素ガスの残存量は 0 ppm であった。  When the residual concentrations of ammonia gas and hydrogen sulfide gas were measured for this deodorizing material under the same conditions as in Example 1, the residual amount of ammonia gas was 0 ppm, and the residual amount of hydrogen sulfide gas was 0 ppm. Was.
従って、 本実施例の脱臭材は前記実施例 1 と同様にアンモニアガスお よび硫化水素ガスに対して優れた脱臭効果を有することが確認された。 実施例 3  Therefore, it was confirmed that the deodorizing material of this example had an excellent deodorizing effect on ammonia gas and hydrogen sulfide gas as in Example 1. Example 3
本実施例は請求項 2 に記載の脱臭材の実施例である。  This embodiment is an embodiment of the deodorizing material according to claim 2.
酸性度 30m. e .ノ i OOg 、 比表面積 250m2 / g の活性白土 (日本活性白 土株式会社製、 商品名粉状活性白土) と、 塩基性物質と して炭酸カルシ ゥム (白'石カルシウム株式会社製、 商品名ホワイ トン SSB 赤) 、 水酸化 カルシウム (菱光石灰工業株式会社製、 商品名特号消石灰) 並びに中性 物質と して酸化亜鉛 (正同化学株式会社製、 商品名活性亜鉛華) を表 3 に示すように混合して、 活性白土と塩基性物質、 または酸化亜鉛が共存 せる平均粒径50 111〜100 ^ 111 の粉末状の混合物から成る脱臭材を作成し た。 Acidity 30m. E. Roh i OOg, a specific surface area of 250m 2 / g of activated clay (Japan active white earth Co., Ltd., trade name powdered activated clay) and, as a basic substance carbonate calcium © beam (white ' Made by Seki Calcium Co., Ltd., brand name Whiteton SSB red), calcium hydroxide (manufactured by Ryoko Lime Industry Co., Ltd., trade name special slaked lime) and zinc oxide as a neutral substance (manufactured by Seido Chemical Co., Ltd. As shown in Table 3, a deodorizing material consisting of a powdery mixture having an average particle size of 50 111 to 100 ^ 111 in which activated clay and a basic substance or zinc oxide coexist was prepared. Was.
そして図 3 に示すように、 作成された脱臭材 1 を 5g、 不織布 (日栄ェ 業株式会社製、 商品名タ ピルズ) 製の大きさ l Ocm X l Ocmの袋状容器 2内 に充填した。  Then, as shown in FIG. 3, 5 g of the prepared deodorizing material 1 was filled in a bag-shaped container 2 made of a non-woven fabric (manufactured by Nichiei Industry Co., Ltd., trade name: Tapils) having a size of l Ocm X 10 cm.
そして各脱臭材の夫々について脱臭テス トを行った。  Then, a deodorizing test was performed for each of the deodorizing materials.
脱臭テス 卜は不織布で包み込まれた脱臭材をフラスコ中に吊り下げた 後、 フラスコ内に 300ppmのアンモニアガスと 20ppm の硫化水素ガスを同 時に封入し、 フラスコの開口部を密閉し、 6 0分間経過後、 フラスコ内 のアンモニアガスおよび硫化水素ガスの残存ガス濃度を測定した。 測定 結果を表 3 に示す。 In the deodorizing test, a deodorizing material wrapped in a nonwoven fabric was suspended in the flask. Then, 300 ppm ammonia gas and 20 ppm hydrogen sulfide gas were simultaneously sealed in the flask, the opening of the flask was sealed, and after 60 minutes passed, the residual gas concentrations of ammonia gas and hydrogen sulfide gas in the flask were measured. did. Table 3 shows the measurement results.
尚、 残存ガス濃度の測定は北川式検知管で測定した。  The residual gas concentration was measured with a Kitagawa detector tube.
比較例 2  Comparative Example 2
比較脱臭材と して活性白土 (日本活性白土株式会社製、 商品名粉状活 性白土) 、 炭酸カルシウム (白石カリレシゥム株式会社製、 商品名ホワイ トン SSB 赤) と水酸化カルシウム (菱光石灰工業株式会社製、 商品名特 号消石灰) 、 酸化亜鉛 (正同化学株式会社製、 商品名活性亜鉛華) を表 3 に示すものを用い、 この比較脱臭材について前記実施例 3と同一条件 でアンモニアガスと硫化水素ガスの残存濃度を測定し、 その測定結果を 表 3 に示す。 Activated clay (manufactured by Nippon Activated Clay Co., Ltd., trade name powdered activated clay), calcium carbonate (manufactured by Shiraishi Callitech Co., Ltd., trade name: Whiteton SSB Red) and calcium hydroxide (Ryoko Lime Industry Co., Ltd.) Co., Ltd., trade name special hydrated lime) and zinc oxide (manufactured by Seido Chemical Co., Ltd., trade name: activated zinc flower) shown in Table 3 were used. The residual concentrations of gas and hydrogen sulfide gas were measured, and the measurement results are shown in Table 3.
脱臭材紐成物 Jlは S通部 Deodorizing material string Jl
¾存ガス濃度 (P p m)  Dissolved gas concentration (P p m)
活性白土 炭酸カルシウム 水酸化カルシウム 酸 i鉛  Activated clay Calcium carbonate Calcium hydroxide i-lead
アンモニアガス 硫化水素ガス 試料 9 4 0 6 0 2 0 6 試料 1 0 4 0 5 0 1 0 2 0 1 赚例 3 試料 1 1 3 0 7 0 3'0 1  Ammonia gas Hydrogen sulfide gas Sample 9 4 0 6 0 2 0 6 Sample 1 0 4 0 5 0 1 0 2 0 1 Example 3 Sample 1 1 3 0 7 0 3'0 1
試料 1 2 3 0 1 0 6 0 3 0 1 試料 1 3 4 0 3 0 3 0 2 0 1 試料 1 4 1 0 0 1 5 9 比翻 2 試料 1 5 8 0 2 0 2 8 0 1  Sample 1 2 3 0 1 0 6 0 3 0 1 Sample 1 3 4 0 3 0 3 0 2 0 1 Sample 1 4 1 0 0 1 5 9 Relative 2 Sample 1 5 8 0 2 0 2 8 0 1
試料 1 6 1 0 0 2 6 0 1  Sample 1 6 1 0 0 2 6 0 1
3 表 3から明らかなよう に、 本発明の脱臭材 (不織布袋状容器内に充填 された脱臭材) はアンモニアガスと硫化水素ガスに対して優れた脱臭効 果を有することが確認された。 これに対し、 比較例 2 (不織布袋状容器 内に充填された脱臭材) の試料 1 4 (活性白土単独) の脱臭材はアンモ ニァガスに対する脱臭効果は良好であるのに対して、 硫化水素ガスに対 する脱臭効果は悪かった。 また、 比較例 2の試料 1 5 (炭酸カルシウム と水酸化カルシウムの混合物) の脱臭材および試料 1 6 (酸化亜鉛単独) の脱臭材は硫化水素ガスに対する脱臭効果は極めて良好であるのに対し て、 アンモニアガスに対する脱臭効果は全く なかった。 Three As is clear from Table 3, it was confirmed that the deodorizing material of the present invention (the deodorizing material filled in the non-woven bag-like container) had an excellent deodorizing effect on ammonia gas and hydrogen sulfide gas. On the other hand, the deodorizing material of Sample 14 (activated clay alone) of Comparative Example 2 (deodorizing material filled in a non-woven bag-like container) has a good deodorizing effect on ammonia gas, while hydrogen sulfide gas The deodorizing effect on was poor. In addition, the deodorizing material of Sample 15 (a mixture of calcium carbonate and calcium hydroxide) and the deodorizing material of Sample 16 (zinc oxide alone) of Comparative Example 2 have extremely good deodorizing effects on hydrogen sulfide gas. However, there was no deodorizing effect on ammonia gas.
実施例 4  Example 4
脱臭材を包み込む材料と して不織布の代わり に多孔質フイルム (埼玉 レザー株式会社製、 商品名サンビック、 厚さ 80 / m ) 製の袋状容器を用 いた以外は前記実施例 3の試料番号 1 0, 1 1 , 1 2, 1 3と同様の脱 臭材を作成した。  Sample No. 1 of Example 3 except that a bag-like container made of a porous film (Santama Leather Co., trade name: Sambic, 80 / m thickness) was used instead of the nonwoven fabric as the material to wrap the deodorizing material. A deodorizing material similar to that of 0, 11, 12, 13 was prepared.
この脱臭材について前記実施例 3 と同一条件でアンモニアガスと硫化 水素ガスの残存濃度を測定したところ、 アンモニアガスの残存量は 20〜 30ppm であり、 また、 硫化水素ガスの残存量は 1 〜2ppmであった。  When the residual concentration of ammonia gas and hydrogen sulfide gas was measured under the same conditions as in Example 3 above, the residual amount of ammonia gas was 20 to 30 ppm, and the residual amount of hydrogen sulfide gas was 1 to 2 ppm. Met.
比較例 3  Comparative Example 3
脱臭材を包み込む材料と して不織布の代わりに多孔質フイルム (埼玉 レザー株式会社製、 商品名サンビック、 厚さ 80 μ πι ) 製の袋状容器を用 いた以外は前記比較例 2の試料番号 1 4, 1 5, 1 6 と同様の比較脱臭 材を作成した。  Sample No. 1 of Comparative Example 2 described above except that a bag-like container made of porous film (trade name: Sanvic, thickness: 80 μππι) was used instead of the nonwoven fabric as the material to wrap the deodorizing material. Comparative deodorizers similar to 4, 15, and 16 were prepared.
この比較脱臭材について前記実施例 3と同一条件でアンモニアガスと 硫化水素ガスの残存濃度を測定したところ、 アンモニアガスの残存量は 15ppm および 280ppmであり、 また、 硫化水素ガスの残存量は 9ppmおよび l ppm でめった。  When the residual concentrations of ammonia gas and hydrogen sulfide gas were measured for this comparative deodorant under the same conditions as in Example 3, the residual amounts of ammonia gas were 15 ppm and 280 ppm, and the residual amounts of hydrogen sulfide gas were 9 ppm and lppm.
従って、 本発明の不織布または多孔質フィルム内で包み込まれた脱臭 材はアンモニアがおよび硫化水素ガスに対して優れた脱臭効果を有する ことが確認された。 これに対し、 比較例 2および比較例 3の不織布ま ^ は多孔質フイルム内で包み込まれた脱臭材はアンモニアガスまたは硫化 水素ガスのいずれか一方のみに脱臭効果が得られ、 両ガスに対して同時 に脱臭効果は得られなかった。 実施例 5 Therefore, it was confirmed that the deodorizing material wrapped in the nonwoven fabric or the porous film of the present invention had an excellent deodorizing effect on ammonia and hydrogen sulfide gas. On the other hand, the non-woven fabrics of Comparative Examples 2 and 3 and the deodorizing material wrapped in the porous film had a deodorizing effect on only one of the ammonia gas and the hydrogen sulfide gas. At the same time, no deodorizing effect was obtained. Example 5
本実施例は請求項 3 に記載の脱臭材の実施例である。.  This embodiment is an embodiment of the deodorizing material according to claim 3. .
酸性度 SOm. e . Z l OOg 、 比表面積 250m2 /g の活性白土 (日本活性白 土株式会社製、 商品名粉状活性白土) 400gと、 炭酸カルシウム (白石力 ルシゥム株式会社製、 ホワイ トン SSB 赤) 300gと、 水酸化カルシウム (菱光石灰工業株式会社製、 商品名特号消石灰) 200gおよび酸化亜鉛 (正同化学株式会社製、 商品名活性亜鉛華) 300 gをポリオレフイ ン樹 脂 (住友化学工業株式会社製、 商品'名工クセレン 200 ) 1000g に混練し た後、 厚さ 80 μ ιηのシートに圧延してフィルム状の脱臭材を作成した。 そして、 作成されたフイルム状の脱臭材の脱臭テス トを行った。 Acidity SOm.e.ZlOOg, Activated clay with a specific surface area of 250m 2 / g (Nippon Activated Shirato Co., Ltd., powdered activated clay) 400g, Calcium Carbonate (Shiraishi Rushidum Co., Ltd., White Ton) 300 g of SSB red), 200 g of calcium hydroxide (trade name of slaked lime manufactured by Ryoko Lime Industry Co., Ltd.) and 300 g of zinc oxide (trade name activated zinc flower manufactured by Seido Chemical Co., Ltd.) are made of polyolefin resin ( The mixture was kneaded with 1000 g of a commercial product “Nakoxelen 200) manufactured by Sumitomo Chemical Co., Ltd., and then rolled into a sheet having a thickness of 80 μιη to prepare a film-like deodorizing material. Then, a deodorizing test was performed on the prepared film-like deodorizing material.
脱臭テス トはフイルム状の脱臭材 (大きさ 10cm X 10 cm ) を 5 枚を 500m 1 のフラスコ中に挿入し、 吊り下げた後、 フラスコ内に 300ρρπιのアンモ ニァガスを封入し、 フラスコの開口部を密閉し、 6 0分間経過後、 フラ スコ内のアンモニアガスの残存ガス濃度を測定したところ、 残存量は 40 ppm でめった。  In the deodorization test, five pieces of film-shaped deodorizing material (10 cm x 10 cm) were inserted into a 500-m1 flask, suspended, sealed with 300 ρππ ammonia gas in the flask, and the opening of the flask was opened. After sealing for 60 minutes, the residual gas concentration of ammonia gas in the flask was measured, and the residual amount was found to be 40 ppm.
また、 アンモニアガスとは別個に 20ppm の硫化水素ガスについても同 様の方法で脱臭テス 卜 (残存ガス濃度測定) を行ったところ、 残存量は 3ppmであった。  In addition, a deodorizing test (residual gas concentration measurement) of 20 ppm of hydrogen sulfide gas separately from ammonia gas by the same method showed that the residual amount was 3 ppm.
従って、 本実施例の脱臭材は前記実施例 1 と同様にアンモニアガスお よび硫化水素ガスに対して脱臭効果を有することが確認された。 ' 実施例 6  Therefore, it was confirmed that the deodorizing material of this example had a deodorizing effect on ammonia gas and hydrogen sulfide gas as in Example 1. '' Example 6
本実施例は請求項 6 に記載の通気性脱臭フイルムの実施例である。 本実施例の通気性脱臭フィルムは次のような方法 (本発明の請求項 9 の 1実施例) で作成した。  This embodiment is an embodiment of the breathable deodorizing film according to claim 6. The breathable deodorizing film of this example was prepared by the following method (an example of claim 9 of the present invention).
酸性度 30m. e. Z 100g、 比表面積 250m2 / g の活性白土 (日本活性白土 株式会社製、 商品名粉状活性白土) と、 塩基性物質として炭酸カルシゥ ム (白石カルシウム株式会社製、 商品名ホワイ トン SSB 赤) 、 水酸化力 ルシゥム (菱光石灰工業株式会社製、 商品名特号消石灰) と、 並びに中 性物質と して酸化亜鉛 (正同化学株式会社製、 商品名活性亜鉛華) と、 ポリオレフイ ン樹脂 「線状ポリエチレン樹脂 (住友化学工業株式会社製、 商品名ェクセレン 200 、 密度 0. 90、 M . I . 20、 . P . 1 15 °C ) と、 分岐状低密度ポリエチレン樹脂 (住友化学株式会社製、 商品名スミカロ ン GZ80 1 、 密度 0. 92、 . I . 20、 . P . 121 °C ) の比率 3 · : 1 」 を 表 4に示すように配合した後、 ェクス トールーダーにて温度 230 °Cに溶 融しながら混合し、 押出してペレッ ト化し、 該ペレッ トを原料と して口 —ラーで圧延して厚さ 200 μ m のシートを作成した。' Activated clay with an acidity of 30m.e.Z 100g and specific surface area of 250m 2 / g (Nippon Activated Shirato Co., Ltd., powdered activated clay) and calcium carbonate as a basic substance (Shiraishi Calcium Co., Ltd. Whiteton SSB red), Hydroxidizing power Rushidum (manufactured by Ryoko Lime Industry Co., Ltd., special name slaked lime), and zinc oxide as a neutral substance (manufactured by Shodo Chemical Co., Ltd., active zinc flower) ) And polyolefin resin (linear polyethylene resin (trade name: Exelen 200, manufactured by Sumitomo Chemical Co., Ltd., density: 0.90, M.I.20, .P.115 ° C)) and branched low-density polyethylene. Resin (Sumitomo Chemical Co., Ltd., trade name Sumicaro (GZ801, Density 0.92, I.20, P.121 ° C) 3: 1) as shown in Table 4 and melted at 230 ° C with an extruder. The resulting pellets were extruded into pellets, and the pellets were rolled by a roller to produce a 200 μm thick sheet. '
作成された圧延シー卜を延伸機で一軸延伸して厚さ 70 μ ιηの延伸フィ ルムから成る通気性脱臭フィルムを作成した。  The rolled sheet thus prepared was uniaxially stretched by a stretching machine to prepare a breathable deodorized film composed of a stretched film having a thickness of 70 μιη.
そして、 作成された各通気性脱臭フイルムの夫々について脱臭テス ト を行った。  Then, a deodorization test was performed for each of the created breathable deodorizing films.
脱臭テス トは通気性脱臭フィルム (大きさ 10cm X 10cm ) をフラスコ中 に挿入し、 吊り下げた後、 フラスコ内に 300ppmのアンモニアガスを封入 し、 フラスコの開口部を密閉し、 6 0分間経過後、 フラスコ内のアンモ ニァガスの残存ガス濃度を測定した。 その測定結果を表 4に示す。  For the deodorization test, insert a gas permeable deodorizing film (size 10 cm x 10 cm) into the flask, suspend it, fill the flask with 300 ppm ammonia gas, seal the opening of the flask, and wait 60 minutes. Thereafter, the residual gas concentration of the ammonia gas in the flask was measured. Table 4 shows the measurement results.
また、 アンモニアガスとは別個に 20ppm の硫化水素ガスについても同 様の方法で脱臭テス ト (残存ガス濃度測定) を行い、 その結果を表 4に 示す。  Separately from ammonia gas, a deodorizing test (residual gas concentration measurement) was also performed on 20 ppm of hydrogen sulfide gas in the same manner. Table 4 shows the results.
尚、 残存ガス濃度の測定は北川式検知管によリ測定した。  The residual gas concentration was measured using a Kitagawa detector tube.
また、 透気度の測定は J I S P 1 1 7 8に準拠した。  In addition, the measurement of the air permeability conformed to JIS P118.
比較例 4  Comparative Example 4
活性白土の代わりに商品名パンシル (リ リース科学工業株式会社製、 柿の渋から抽出した有機酸) を用い、 ポリオレフイ ン樹脂に対する比率 を表 4と した以外は前記実施例 6 と同様の方法で通気性脱臭フイルムを 作成した。  A method similar to that of Example 6 was used except that Pansil (trade name, organic acid extracted from persimmon astringent) was used instead of activated clay, and the ratio to polyolefin resin was as shown in Table 4. A breathable deodorizing film was made.
そして、 作成された通気性脱臭フィルムの透気度およびアンモニアガ スおよび硫化水素ガスの残存濃度を前記実施例 6 と同一条件で測定し、 測定結果を表 4に示した。  The air permeability and the residual concentrations of ammonia gas and hydrogen sulfide gas of the breathable deodorized film thus prepared were measured under the same conditions as in Example 6, and the measurement results are shown in Table 4.
比較例 5  Comparative Example 5
脱臭材料と して活性白土を全く用いずに炭酸カルシウム (白石カルシ ゥム工業株式会社製、 商品名ホワイ トン SSB 赤) のみを用い、 ポリオレ フィ ン樹脂に対する比率を表 4とした以外は前記実施例 6 と同様の方法 で通気性脱臭フィルムを作成した。  Calcium carbonate (Shiroishi Calcium Industry Co., Ltd., trade name Whiteton SSB Red) was used as the deodorizing material without using activated clay at all, and the above procedure was performed except that the ratio to polyolefin resin was set to Table 4. A breathable deodorizing film was prepared in the same manner as in Example 6.
そして、 作成された通気性脱臭フィルムの透気度およびアンモニアガ スと硫化水素ガスの残存濃度を前記実施例 6 と同一条件で測定し、 測定 Then, the air permeability and the residual concentrations of ammonia gas and hydrogen sulfide gas of the created gas permeable deodorizing film were measured under the same conditions as in Example 6 above.
Figure imgf000018_0001
Figure imgf000018_0001
,1は' R ;';| , 1 is 'R;'; |
水 酸 化 酸 化 ポリ才レ 透 ί 1 ガス ^ (Ρ m)  Hydroxylation Oxidation Polystyrene Permeable 1 gas ^ (Ρ m)
励 Ί十. 力ルシゥム カノレシウノ、 ΊΙΪ 、 フ ィ ン i;U Jli'i (scc/IOOcc) Ύンモニァガス 硫化水ぶガス 施例 (i :\ 1 7 6. 0 A 8. 0 Λ (;. 0 B 0 () 1、() 0. Excitation Ί tens force Rushiumu Kanoreshiuno, ΊΙΪ, full fin i; U Jli'i (scc / IOOcc ) Ύ Nmoniagasu hydrogen sulfide department gas施例(i:. \ 1 7 6. 0 A 8. 0 Λ (; 0 B 0 () 1, () 0
:\ 1 8 B. () 00. 0 3 /1. 0 80 1 () 0  : \ 1 8 B. () 00. 0 3/1. 0 80 1 () 0
1.9 バンシル 10.0 A 0. 0 50. 0 550 1 8 () 3 バン .0 1. 0 (; 9. 0 Γ) (; 0 8 () 0  1.9 Bansyl 10.0 A 0.0 50. 0 550 18 () 3 Bans 1.0. 0 (; 9.0 Γ) (; 0 8 () 0
比校例 5 m:21 60. 0 A 0. 0 Γ) Γ) 0 ?, 0 () 3Comparative example 5 m : 21 60.0 A 0.0 0) Γ) 0? , 0 () 3
^厂πい4 表 4から明らかなように、 本発明の通気性脱臭フイルムはアンモニア ガスおよび硫化水素ガスに対して優れた脱臭効果を有することが確認さ れた。 また、 高い透気度を有しているので通気性に優れていることが確 認された。 これに対し、 比較例の通気性脱臭フィルムは優れた通気性を 備えているもののアンモニアガスに対する脱臭効果は極めて低く 、 複数 種の悪臭ガス (ここではアンモニアガスと硫化水素ガス) を含む場合に は脱臭処理に対応することが出来ない。 ^ Factoryπi4 As is clear from Table 4, it was confirmed that the breathable deodorizing film of the present invention had an excellent deodorizing effect on ammonia gas and hydrogen sulfide gas. In addition, it has been confirmed that it has excellent air permeability because it has high air permeability. On the other hand, the air-permeable deodorizing film of the comparative example has excellent air-permeability but has a very low deodorizing effect on ammonia gas, and when it contains a plurality of types of malodorous gases (here, ammonia gas and hydrogen sulfide gas), Cannot respond to deodorization treatment.
本発明で用いる活性白土は単価が 200 円 Zkgであり、 また、 この活性 白土と同一系内に共存させる炭酸カルシウムは単価が 300 円/ kgであリ、 また水酸化カルシウムは単価が 150 円/ kgであり、 また酸化亜鉛の単価 は 300 円 Zkgであるため、 これらが共^せる脱臭材の単価は 200 〜300 円/ kgとなり、 従来の脱臭材の代表的なフラブノィ ド系脱臭剤 (単価 2, 500 〜3 , 500 円 Zkg ) に比して極めて低コス トであり、 経済性に優れる。  The activated clay used in the present invention has a unit price of 200 yen / kg, the unit price of calcium carbonate coexisting with the activated clay in the same system is 300 yen / kg, and the unit price of calcium hydroxide is 150 yen / kg. kg, and the unit price of zinc oxide is 300 yen Zkg, so the unit price of the deodorizer that can be combined with them is 200-300 yen / kg, which is a typical flavonoid deodorant of the conventional deodorant (unit price). The cost is extremely low compared to 2,500 to 3,500 yen (Zkg), and it is economical.

Claims

請 求 の 範 囲 . The scope of the claims .
I . 活性白土と塩基性物質またはノおよび中性物質を主成分とし、 これ を共存させた粉末状混合物から成ることを特徴とする脱臭材。  I. A deodorizing material characterized by comprising a powdered mixture containing activated clay and a basic substance or a neutral substance and a neutral substance as main components and coexisting with the same.
2 . 活性白土または活性白土と塩基性物質または/および中性物質を主 成分と し、 これを共存させた粉末状混合物を不織布または多孔質フィル ムで包み込んだ脱臭材。  2. A deodorizing material in which activated clay or activated clay and a basic substance and / or a neutral substance are used as main components, and a powdered mixture in which the clay is present is wrapped in a nonwoven fabric or a porous film.
3 . 活性白土と塩基性物質または Zおよび中性物質をポリオレフイ ン樹 脂に混練したフィルム状の脱臭材。  3. A film-like deodorizer made by kneading activated clay and a basic substance or Z and a neutral substance with a polyolefin resin.
4 . 前記活性白土は酸性度10〜30111,6. 10(^、 比表面積 150 〜300m2 / g であることを特徴とする請求項第 1項ないし第 3項のいずれか 1項に 記載の脱臭材。 4. The activated clay acidity 10~30111,6. 10 (^, of claims, characterized in that a specific surface area 150 ~300m 2 / g first term to the third term of any one Deodorant.
5 . 前記塩基性物質は炭酸カルシウム、 水酸化カルシウムの少なく とも 1種類であり、 また、 中性物質は酸化亜鉛であることを特徴とする請求 項第 1項ないし第 4項のいずれか 1項に記載の脱臭材。  5. The basic substance is at least one of calcium carbonate and calcium hydroxide, and the neutral substance is zinc oxide. Deodorizing material described in.
6 . 活性白土と塩基性物質または/および中性物質を共存させたポリォ レフィ ン樹脂組成物を溶融成形後、 延伸加工したシートからなることを 特徴とする通気性脱臭フイルム。  6. A breathable deodorizing film comprising a sheet obtained by melt-molding a polyolefin resin composition in which activated clay and a basic substance and / or a neutral substance coexist, and then stretching the sheet.
7 . 前記活性白土は酸性度 10〜30m. e .ノ 100g、 比表面積 150 〜300m2 / g であることを特徴とする請求項第 6項に記載の通気性脱臭フイルム。7. The activated clay acidity 10 to 30 m. E. Roh 100 g, breathable deodorizing film according to claim 6, wherein, characterized in that the specific surface area 150 ~300m 2 / g.
8 . 前記塩基性物質は炭酸カルシウム、 水酸化カルシウムの少なく とも 1種類であり、 また、 中性物質は酸化亜鉛であることを特徴とする請求 項第 6項または第 7項に記載の通気性脱臭フイルム。 8. The air-permeable material according to claim 6, wherein the basic substance is at least one of calcium carbonate and calcium hydroxide, and the neutral substance is zinc oxide. Deodorizing film.
9 . 活性白土と塩基性物質またはノおよび中性物質をポリオレフイ ン樹 脂に混練した後、 溶融してフィルム状に成形し、 該フィルムに延伸加工 を施すことを特徴とする通気性脱臭フイルムの製造方法。  9. A breathable deodorizing film characterized in that activated clay and a basic substance or a neutral substance and a neutral substance are kneaded with a polyolefin resin, then melted and formed into a film, and the film is stretched. Production method.
1 0 . 前記活性白土は酸性度 10〜30m. e. 100g、 比表面積 150 〜300m2 / g であることを特徴とする請求項第 9項に記載の通気性脱臭フイルム の製造方法。 10. The method for producing a breathable deodorized film according to claim 9, wherein the activated clay has an acidity of 10 to 30 m.e. 100 g and a specific surface area of 150 to 300 m 2 / g.
I I . 前記塩基性物質は炭酸カルシウム、 水酸化カルシウムの少なく と も 1種類であり、 また、 中性物質は酸化亜鉛であることを特徴とする請 求項第 9項または第 1 0項に記載の通気性脱臭フイルムの製造方法。  II. The claim 9 or 10 wherein the basic substance is at least one of calcium carbonate and calcium hydroxide, and the neutral substance is zinc oxide. For producing a breathable deodorizing film.
PCT/JP1994/000641 1993-04-19 1994-04-18 Deodorant, gas-permeable deodorized film and method of manufacturing the same WO1994023764A1 (en)

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JPS6411554A (en) * 1987-07-02 1989-01-17 Nippon Kasei Chem Deodorant containing metal oxide and/or metal carbonate
JPH01170462A (en) * 1987-12-24 1989-07-05 Sekisui Chem Co Ltd Granular deodorant
JPH02261458A (en) * 1989-03-31 1990-10-24 Shikoku Kaken Kogyo Co Ltd Deodorant composition
JPH04246444A (en) * 1991-01-31 1992-09-02 Toppan Printing Co Ltd Deodorizing packaging material

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6411554A (en) * 1987-07-02 1989-01-17 Nippon Kasei Chem Deodorant containing metal oxide and/or metal carbonate
JPH01170462A (en) * 1987-12-24 1989-07-05 Sekisui Chem Co Ltd Granular deodorant
JPH02261458A (en) * 1989-03-31 1990-10-24 Shikoku Kaken Kogyo Co Ltd Deodorant composition
JPH04246444A (en) * 1991-01-31 1992-09-02 Toppan Printing Co Ltd Deodorizing packaging material

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