US9172197B2 - Method of assembling an aircraft - Google Patents
Method of assembling an aircraft Download PDFInfo
- Publication number
- US9172197B2 US9172197B2 US14/210,404 US201414210404A US9172197B2 US 9172197 B2 US9172197 B2 US 9172197B2 US 201414210404 A US201414210404 A US 201414210404A US 9172197 B2 US9172197 B2 US 9172197B2
- Authority
- US
- United States
- Prior art keywords
- fuselage
- connector
- connection terminal
- electrical
- aircraft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/18—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing bases or cases for contact members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B64—AIRCRAFT; AVIATION; COSMONAUTICS
- B64C—AEROPLANES; HELICOPTERS
- B64C1/00—Fuselages; Constructional features common to fuselages, wings, stabilising surfaces or the like
- B64C1/06—Frames; Stringers; Longerons ; Fuselage sections
- B64C1/10—Bulkheads
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/514—Bases; Cases composed as a modular blocks or assembly, i.e. composed of co-operating parts provided with contact members or holding contact members between them
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/521—Sealing between contact members and housing, e.g. sealing insert
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/533—Bases, cases made for use in extreme conditions, e.g. high temperature, radiation, vibration, corrosive environment, pressure
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/73—Means for mounting coupling parts to apparatus or structures, e.g. to a wall
- H01R13/74—Means for mounting coupling parts in openings of a panel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49174—Assembling terminal to elongated conductor
Definitions
- the present invention concerns an electrical connector. More specifically, the present invention concerns an aircraft pressure bulkhead electrical connector.
- Aircraft fuselages are pressurised to allow the occupants to travel in comfort and safety.
- the aircraft wings are generally not pressurised, and the interior space of the wing adopts the ambient pressure, which at altitude is significantly less than the pressure inside the fuselage.
- Such cables may be generator cables which carry power from the engines to the fuselage systems, or control signal cables which carry control signals from the onboard computer and aircraft controls to the engines and various actuators and controls mounted to the wings.
- such cables are routed through the boundary between the fuselage and the wing interior (the fuselage wall). This is achieved by passing the cables through a rubber pressure bung which fits into a bore in the fuselage wall. The pressure bung grips the cable and is gripped within the bore such that a pressure differential between the wing interior and the fuselage is maintained. Once the cables have passed into the fuselage, they are routed to a terminal block.
- a problem with such systems is that aircraft wings are often supplied as sub-assemblies.
- the various cables must protrude from the fuselage side of the wing by a distance sufficient to route them through the pressure bungs and to the terminal block within the aircraft fuselage.
- the various cables are therefore exposed until the wing is attached to the fuselage. This means that they are exposed to external forces and elements and may be damaged before the wing can be assembled to the fuselage.
- the various protruding cables are temporarily attached to a wing outer surface (e.g. the upper surface).
- a wing outer surface e.g. the upper surface.
- the protruding cables also require a great deal of manipulation to feed them through the fuselage wall via the pressure bungs which is time consuming and potentially damaging to the cables.
- an aircraft pressure bulkhead electrical connector comprising a first connection terminal proximate at least one side of the electrical connector and a pressure seal arranged to maintain an applied air pressure differential across the electrical connector in use.
- the aircraft pressure bulkhead electrical connector may comprise a connector interface module comprising the first connection terminal, in which the connector interface module is embedded in a connector body.
- the aircraft pressure bulkhead electrical connector may comprise a plurality of adjacent connection terminals.
- the aircraft pressure bulkhead electrical connector may comprise a connection terminal proximate a second side of the electrical connector.
- an aircraft pressure bulkhead comprising an electrical connector in accordance with the first aspect installed therethrough wherein the electrical connector is sealed to the bulkhead with the pressure seal to maintain an applied air pressure differential across the bulkhead in use.
- an aircraft fuselage comprising a pressure bulkhead according to the second aspect wherein the first connection terminal faces outwardly from the fuselage at a position configured to interface with an aircraft wing.
- the connector having a connection terminal facing outwardly from the fuselage
- FIG. 1 is a plan view of an aircraft, and,
- FIG. 2 is a plan section view of an aircraft pressure bulkhead electrical connector in accordance with the present invention.
- a passenger aircraft 100 comprises a fuselage 102 , a first wing 104 and a second wing 106 .
- the fuselage 102 When at altitude, the fuselage 102 is pressurised to an air pressure level that is comfortable for the occupants within. This pressure is significantly higher than the ambient pressure at a typical passenger aircraft cruising altitude.
- Such cables may be generator cable for the transfer of power to the fuselage, or signal cables for the transfer of control signals to the various wing mounted systems (e.g. a control surface 108 or an engine 110 ).
- a pressure bulkhead 112 is shown which is formed from part of the fuselage wall.
- the pressure bulkhead 112 delimits an interior space 114 of the fuselage 110 and a wing space 116 within the wing 104 .
- the interior space 114 is pressurised whereas the wing space 116 is at ambient pressure. Therefore during flight there is a pressure differential across the bulkhead 112 .
- An electrical connector 118 is provided within the bulkhead 112 .
- the electrical connector 118 comprises a pair of main plates 120 secured either side of the bulkhead 112 .
- a connector body 122 sits within an orifice in the bulkhead 112 , and is held in position by the main plates 120 .
- the connector body 122 is a semi-flexible sealing material capable of holding an airtight seal against metal.
- a plurality of connector interface modules 124 are sealed within the connector body 122 .
- Each connector interface 124 has a first connection terminal 126 and a second connector terminal 128 comprising a number of electrical contacts (not visible). The corresponding electrical contacts of each terminal 126 , 128 are in electrical connection across the connector interface 124 .
- the connector interface modules 124 are arranged such that the first terminal 126 projects on the interior space 114 and the second terminal projects towards the wing space 116 .
- the main plates 120 , the body 122 and the modules 124 are all sealed such that a pressure differential across the bulkhead 112 may be maintained—i.e. the connector 118 is airtight.
- the wing subassembly need only carry a series of wing cables 132 sufficiently long to reach the fuselage 102 and to engage the second terminals 126 projecting therefrom with a series of plugs 134 .
- wing assembly is made much simpler, as long cables are not required to be passed through rubber sealing bungs in the bulkhead.
- the interior side of the connector may not comprise terminals, but may be directly connected to cables routed inside the fuselage.
- the system may be modular in nature.
- the electrical connector may comprise a carrier or frame sealed to the aircraft fuselage which defines a plurality of bores to receive various types of different connection terminals.
- the individual connection terminals are sealed to the frame or carrier.
- Each individual connection terminal may be constructed from two parts attachable from each side of the carrier to grip and seal against the carrier in use.
- the individual connection terminals may be removable such that they can be replaced.
Abstract
Description
Claims (12)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US14/210,404 US9172197B2 (en) | 2010-02-23 | 2014-03-13 | Method of assembling an aircraft |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB1002996.5 | 2010-02-23 | ||
GBGB1002996.5A GB201002996D0 (en) | 2010-02-23 | 2010-02-23 | Electrical connector |
US13/024,600 US8702448B2 (en) | 2010-02-23 | 2011-02-10 | Electrical connector |
US14/210,404 US9172197B2 (en) | 2010-02-23 | 2014-03-13 | Method of assembling an aircraft |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US13/024,600 Division US8702448B2 (en) | 2010-02-23 | 2011-02-10 | Electrical connector |
Publications (2)
Publication Number | Publication Date |
---|---|
US20140190007A1 US20140190007A1 (en) | 2014-07-10 |
US9172197B2 true US9172197B2 (en) | 2015-10-27 |
Family
ID=42114203
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US13/024,600 Expired - Fee Related US8702448B2 (en) | 2010-02-23 | 2011-02-10 | Electrical connector |
US14/210,404 Expired - Fee Related US9172197B2 (en) | 2010-02-23 | 2014-03-13 | Method of assembling an aircraft |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US13/024,600 Expired - Fee Related US8702448B2 (en) | 2010-02-23 | 2011-02-10 | Electrical connector |
Country Status (3)
Country | Link |
---|---|
US (2) | US8702448B2 (en) |
EP (1) | EP2361829A3 (en) |
GB (1) | GB201002996D0 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR3005936B1 (en) | 2013-05-24 | 2016-08-19 | Airbus Operations Sas | SUPPORT PLATE FOR PASSING SYSTEMS BETWEEN TWO ZONES WITH DIFFERENT PRESSURIZATIONS OF AN AIRCRAFT. |
FR3039807B1 (en) | 2015-08-04 | 2019-05-10 | Airbus Operations | INTERFACE DEVICE FOR CONNECTING AND PASSING AN ELECTRICAL ROUTE THROUGH A SEALED WALL OF AN AIRCRAFT. |
DE102017126469B4 (en) * | 2017-11-10 | 2020-03-12 | Airbus Operations Gmbh | Connection module and system for passing cables through a pressure bulkhead |
US10516232B2 (en) * | 2018-05-21 | 2019-12-24 | The Boeing Company | Electrical multi-connector feedthrough panel and method therefor |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2656203A (en) * | 1948-10-14 | 1953-10-20 | Musser Clarence Walton | Cable and housing connector |
US4591114A (en) | 1985-02-07 | 1986-05-27 | Alvin Block | Automatic interlock connector arrangement for radio-controlled model airplanes |
US4684190A (en) | 1986-03-05 | 1987-08-04 | General Motors Corporation | Sealed electrical connector with shroud |
US4909760A (en) | 1989-03-27 | 1990-03-20 | General Motors Corporation | Electrical connector having combination cable and bolt seal |
US4921437A (en) | 1989-03-29 | 1990-05-01 | Amp Incorporated | Sealed electrical connector assembly with terminal retainer |
US5009374A (en) * | 1988-04-26 | 1991-04-23 | Carl Manfredi | Aircraft with releasable wings |
US5618204A (en) | 1993-08-13 | 1997-04-08 | The Whitaker Corporation | Circular bulkhead connector assembly |
US5803763A (en) | 1996-10-22 | 1998-09-08 | Yazaki Corporation | Bulkhead/in-line sealed connection system |
WO2006051229A1 (en) | 2004-11-08 | 2006-05-18 | Airbus France | Aircraft connector assembly |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2826520B1 (en) * | 2001-06-20 | 2004-04-02 | Plug In | PROCESS FOR PRODUCING A HERMETIC PARTITION ELECTRIC CROSSING, AND CROSSING OBTAINED |
-
2010
- 2010-02-23 GB GBGB1002996.5A patent/GB201002996D0/en not_active Ceased
-
2011
- 2011-02-09 EP EP11153924.3A patent/EP2361829A3/en not_active Withdrawn
- 2011-02-10 US US13/024,600 patent/US8702448B2/en not_active Expired - Fee Related
-
2014
- 2014-03-13 US US14/210,404 patent/US9172197B2/en not_active Expired - Fee Related
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2656203A (en) * | 1948-10-14 | 1953-10-20 | Musser Clarence Walton | Cable and housing connector |
US4591114A (en) | 1985-02-07 | 1986-05-27 | Alvin Block | Automatic interlock connector arrangement for radio-controlled model airplanes |
US4684190A (en) | 1986-03-05 | 1987-08-04 | General Motors Corporation | Sealed electrical connector with shroud |
US5009374A (en) * | 1988-04-26 | 1991-04-23 | Carl Manfredi | Aircraft with releasable wings |
US4909760A (en) | 1989-03-27 | 1990-03-20 | General Motors Corporation | Electrical connector having combination cable and bolt seal |
US4921437A (en) | 1989-03-29 | 1990-05-01 | Amp Incorporated | Sealed electrical connector assembly with terminal retainer |
US5618204A (en) | 1993-08-13 | 1997-04-08 | The Whitaker Corporation | Circular bulkhead connector assembly |
US5803763A (en) | 1996-10-22 | 1998-09-08 | Yazaki Corporation | Bulkhead/in-line sealed connection system |
WO2006051229A1 (en) | 2004-11-08 | 2006-05-18 | Airbus France | Aircraft connector assembly |
Non-Patent Citations (1)
Title |
---|
UK Search Report for GB1002996.5 mailed Jun. 3, 2010. |
Also Published As
Publication number | Publication date |
---|---|
US20110204184A1 (en) | 2011-08-25 |
EP2361829A3 (en) | 2014-01-15 |
EP2361829A2 (en) | 2011-08-31 |
US8702448B2 (en) | 2014-04-22 |
US20140190007A1 (en) | 2014-07-10 |
GB201002996D0 (en) | 2010-04-07 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: AIRBUS OPERATIONS LIMITED, UNITED KINGDOM Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:BLANCHARD, JACK;WILLIAMS, GAVIN RICHARD;GOLLIN, ANDREW;SIGNING DATES FROM 20110128 TO 20110203;REEL/FRAME:032435/0066 |
|
FEPP | Fee payment procedure |
Free format text: PAYOR NUMBER ASSIGNED (ORIGINAL EVENT CODE: ASPN); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY |
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STCF | Information on status: patent grant |
Free format text: PATENTED CASE |
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FEPP | Fee payment procedure |
Free format text: MAINTENANCE FEE REMINDER MAILED (ORIGINAL EVENT CODE: REM.); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY |
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LAPS | Lapse for failure to pay maintenance fees |
Free format text: PATENT EXPIRED FOR FAILURE TO PAY MAINTENANCE FEES (ORIGINAL EVENT CODE: EXP.); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY |
|
STCH | Information on status: patent discontinuation |
Free format text: PATENT EXPIRED DUE TO NONPAYMENT OF MAINTENANCE FEES UNDER 37 CFR 1.362 |
|
FP | Lapsed due to failure to pay maintenance fee |
Effective date: 20191027 |