US8588569B2 - Low bend loss optical fiber - Google Patents

Low bend loss optical fiber Download PDF

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US8588569B2
US8588569B2 US13/485,028 US201213485028A US8588569B2 US 8588569 B2 US8588569 B2 US 8588569B2 US 201213485028 A US201213485028 A US 201213485028A US 8588569 B2 US8588569 B2 US 8588569B2
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cladding region
refractive index
optical fiber
microns
inner cladding
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US20130136405A1 (en
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Dana Craig Bookbinder
Ming-Jun Li
Pushkar Tandon
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Corning Inc
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Corning Inc
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Priority to US13/485,028 priority Critical patent/US8588569B2/en
Priority to US13/680,676 priority patent/US8666214B2/en
Priority to DK12808956.2T priority patent/DK2786186T3/en
Priority to RU2014126419A priority patent/RU2014126419A/en
Priority to KR1020147015706A priority patent/KR20140097337A/en
Priority to EP12808956.2A priority patent/EP2786186B1/en
Priority to JP2014544861A priority patent/JP6218745B2/en
Priority to PCT/US2012/066952 priority patent/WO2013082218A1/en
Priority to BR112014012969A priority patent/BR112014012969A2/en
Priority to CN201280068136.5A priority patent/CN104169761B/en
Publication of US20130136405A1 publication Critical patent/US20130136405A1/en
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/02Optical fibres with cladding with or without a coating
    • G02B6/028Optical fibres with cladding with or without a coating with core or cladding having graded refractive index
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/02Optical fibres with cladding with or without a coating
    • G02B6/036Optical fibres with cladding with or without a coating core or cladding comprising multiple layers
    • G02B6/03616Optical fibres characterised both by the number of different refractive index layers around the central core segment, i.e. around the innermost high index core layer, and their relative refractive index difference
    • G02B6/03622Optical fibres characterised both by the number of different refractive index layers around the central core segment, i.e. around the innermost high index core layer, and their relative refractive index difference having 2 layers only
    • G02B6/03633Optical fibres characterised both by the number of different refractive index layers around the central core segment, i.e. around the innermost high index core layer, and their relative refractive index difference having 2 layers only arranged - -
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/02Optical fibres with cladding with or without a coating
    • G02B6/028Optical fibres with cladding with or without a coating with core or cladding having graded refractive index
    • G02B6/0286Combination of graded index in the central core segment and a graded index layer external to the central core segment
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/02Optical fibres with cladding with or without a coating
    • G02B6/036Optical fibres with cladding with or without a coating core or cladding comprising multiple layers
    • G02B6/03616Optical fibres characterised both by the number of different refractive index layers around the central core segment, i.e. around the innermost high index core layer, and their relative refractive index difference
    • G02B6/03622Optical fibres characterised both by the number of different refractive index layers around the central core segment, i.e. around the innermost high index core layer, and their relative refractive index difference having 2 layers only
    • G02B6/03627Optical fibres characterised both by the number of different refractive index layers around the central core segment, i.e. around the innermost high index core layer, and their relative refractive index difference having 2 layers only arranged - +
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/02Optical fibres with cladding with or without a coating
    • G02B6/036Optical fibres with cladding with or without a coating core or cladding comprising multiple layers
    • G02B6/03616Optical fibres characterised both by the number of different refractive index layers around the central core segment, i.e. around the innermost high index core layer, and their relative refractive index difference
    • G02B6/03638Optical fibres characterised both by the number of different refractive index layers around the central core segment, i.e. around the innermost high index core layer, and their relative refractive index difference having 3 layers only
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/02Optical fibres with cladding with or without a coating
    • G02B6/036Optical fibres with cladding with or without a coating core or cladding comprising multiple layers
    • G02B6/03616Optical fibres characterised both by the number of different refractive index layers around the central core segment, i.e. around the innermost high index core layer, and their relative refractive index difference
    • G02B6/03638Optical fibres characterised both by the number of different refractive index layers around the central core segment, i.e. around the innermost high index core layer, and their relative refractive index difference having 3 layers only
    • G02B6/0365Optical fibres characterised both by the number of different refractive index layers around the central core segment, i.e. around the innermost high index core layer, and their relative refractive index difference having 3 layers only arranged - - +

Definitions

  • the present invention relates to optical fibers having low bend losses.
  • Optical fiber can be deployed in such networks in a manner which induces bend losses in optical signals transmitted through the optical fiber.
  • Some applications that can impose physical demands, such as tight bend radii, compression of optical fiber, etc., that induce bend losses include the deployment of optical fiber in optical drop cable assemblies, distribution cables with Factory Installed Termination Systems (FITS) and slack loops, small bend radius multiports located in cabinets that connect feeder and distribution cables, and jumpers in Network Access Points between distribution and drop cables. It has been difficult in some single mode optical fiber designs to achieve low bend loss at 1550 nm at both small and large bend diameters.
  • FITS Factory Installed Termination Systems
  • a single mode (SM) optical fiber includes:
  • a graded index central core region having outer radius r 1 , having a refractive index ⁇ 1 , a maximum refractive index ⁇ 1max and having an alpha profile, alpha core , of 0.5 ⁇ alpha core ⁇ 4;
  • an outer cladding region surrounding the inner cladding region and having a refractive index ⁇ 4 , and ⁇ 3min ⁇ 4 .
  • the a single mode optical fiber further comprises another inner cladding region (first inner cladding region) situated between the graded index central core region and the inner cladding region that has a refractive index delta that becomes more negative with the increasing radius.
  • first inner cladding region another inner cladding region situated between the graded index central core region and the inner cladding region that has a refractive index delta that becomes more negative with the increasing radius.
  • a single mode (SM) optical fiber includes:
  • a graded index germania doped central core region having outer radius r 1 , having a refractive index ⁇ 1 , a maximum refractive index ⁇ 1max and having an alpha profile, alpha core , of 0.5 ⁇ alpha core ⁇ 4;
  • a cladding region comprising (i) a first inner cladding region having an outer radius r 2 ⁇ 10 microns and refractive index ⁇ 2 and 0.65 ⁇ r 1 /r 2 ⁇ 1; (ii) and a second inner cladding region having an outer radius r 3 >10 microns and comprising a refractive index ⁇ 3 and a minimum refractive index ⁇ 3min , wherein said second cladding region has a refractive index delta that becomes more negative with increasing radius, wherein said second cladding region has an alpha profile, alpha t , of 0.5 ⁇ alpha t ⁇ 5; (iii) an outer cladding region surrounding the inner cladding region and comprising refractive index ⁇ 4 , wherein ⁇ 1max > ⁇ 2 > ⁇ 3min , and ⁇ 3min ⁇ 4 , and wherein 0.5 ⁇ (r 3a ⁇ r 2 )/(r 3 ⁇ r 2 ) ⁇ 1.
  • optical waveguide fibers comprising a graded central core region having outer radius r 1 and a maximum relative refractive index delta ⁇ 1max , a cladding comprising a first inner cladding region having an outer radius r 2 such that r 1 ⁇ r 2 ⁇ 8 microns and a relative refractive index delta ⁇ 2 , a second inner cladding region having a relative refractive index delta ⁇ 3 and a minimum refractive index delta ⁇ 3min , wherein ⁇ 1 > ⁇ 2 > ⁇ 3min , such that the difference between ⁇ 2 and ⁇ 3min is greater than 0.08%, and an outer cladding region surrounding the two inner cladding regions.
  • the fibers embodiments disclosed herein preferably exhibit a 22 m cable cutoff less than or equal to 1260 nm, mode field diameter (MFD) at 1310 nm between 8.2 and 9.6 microns and zero wavelength dispersion wavelength between 1300 and 1324 nm.
  • r 1 /r 2 is greater than or equal to 0.6, more preferably greater than 0.65, and less than or equal to 1.
  • r 1 /r 2 is greater than or equal to 0.75, more preferably greater than 0.8 and less than or equal to 1.
  • a single mode (SM) optical fiber includes:
  • graded index germania doped central core region having outer radius r 1 , peak (maximum) relative refractive index delta in the central core region of ⁇ 1max ; and the core region having a graded index alpha profile with alpha alpha between 1 and 3;
  • a cladding region comprising (i) a first inner cladding region having an outer radius 4.5 microns ⁇ r 2 ⁇ 9 microns and refractive index ⁇ 2 and 0.65 ⁇ r 1 /r 2 ⁇ 1; (ii) and a second inner cladding region having an outer radius r 3 >10 microns and comprising a minimum relative refractive index delta ⁇ 3min , wherein said second cladding region has at least one region with a relative refractive index delta that becomes more negative with increasing radius wherein said second cladding region has an alpha profile, alpha t , of 0.5 ⁇ alpha t ⁇ 5; and (iii) an outer cladding region surrounding the inner cladding region and comprising refractive index ⁇ 4 , wherein ⁇ t > ⁇ 2 > ⁇ 3min , ⁇ 3min ⁇ 4 .
  • optical waveguide fiber embodiments comprising a central core region having outer radius r 1 and a maximum relative refractive index delta ⁇ 1max , a cladding region comprising a first inner cladding region having an outer radius r 2 ⁇ 8 microns and a relative refractive index delta ⁇ 2 , and a second inner cladding region surrounding the first inner cladding region and having refractive index ⁇ 3 , wherein ⁇ 1max > ⁇ 2 > ⁇ 3min , and ⁇ 2 ⁇ 3 min is ⁇ 0.1.
  • the fibers disclosed herein preferably exhibit a 22 m cable cutoff less than or equal to 1260 nm, mode field diameter (MFD) at 1310 nm between 8.2 and 9.6 microns and zero wavelength dispersion between 1300 and 1324 nm.
  • MFD mode field diameter
  • r 1 /r 2 is greater than or equal to 0.6, more preferably between 0.8 and 1.
  • SM single mode
  • opticals optical performance parameters
  • ⁇ t ⁇ 5
  • alpha t a trench alpha parameter
  • FIGS. 1-6 show schematic refractive index profiles corresponding to several embodiments of an optical waveguide fiber as disclosed herein.
  • the “refractive index profile” is the relationship between refractive index or relative refractive index and waveguide fiber radius.
  • the radius for each segment of the refractive index profile is given by the abbreviations r 1 , r 2 , r 3 , r 4 , etc. and lower an upper case are used interchangeability herein (e.g., r 1 is equivalent to R 1 ).
  • the relative refractive index is represented by ⁇ and its values are given in units of “%”, unless otherwise specified.
  • the terms: relative refractive index delta, delta, ⁇ , ⁇ %, % ⁇ , delta %, % delta and percent delta may be used interchangeability herein.
  • the relative index percent is negative and is referred to as having a depressed region or depressed index.
  • the relative index percent is positive.
  • An “updopant” is herein considered to be a dopant which has a propensity to raise the refractive index relative to pure undoped SiO 2 .
  • a “downdopant” is herein considered to be a dopant which has a propensity to lower the refractive index relative to pure undoped SiO 2 .
  • Examples of updopants include GeO 2 (germania), Al 2 O 3 , P 2 O 5 , TiO 2 , Cl, Br.
  • Examples of down dopants include fluorine, boron and non-periodic voids.
  • alpha core and alpha c refer to the core alpha and are used interchangeably herein.
  • Chromatic dispersion herein referred to as “dispersion” unless otherwise noted, of a waveguide fiber is the sum of the material dispersion, and the waveguide dispersion.
  • Zero dispersion wavelength is a wavelength at which the dispersion has a value of zero.
  • Dispersion slope is the rate of change of dispersion with respect to wavelength.
  • effective area or “A eff ” refers to optical effective area at a wavelength of 1550 nm unless otherwise noted.
  • r o is the point at which ⁇ (r) is maximum
  • r 1 is the point at which ⁇ (r) % is zero
  • r is in the range r i ⁇ r ⁇ r f
  • is defined above
  • r i is the initial point of the ⁇ -profile
  • r f is the final point of the ⁇ -profile
  • is an exponent which is a real number.
  • the bend resistance of a waveguide fiber can be gauged by induced attenuation under prescribed test conditions, for example by deploying or wrapping the fiber around a mandrel of a prescribed diameter, e.g., by wrapping 1 turn around a either a 6 mm, 10 mm, 20 mm, 30 mm or similar diameter mandrel (e.g. “1 ⁇ 10 mm diameter macrobend loss” or the “1 ⁇ 30 mm diameter macrobend loss”) and measuring the increase in attenuation per turn.
  • a mandrel of a prescribed diameter e.g., by wrapping 1 turn around a either a 6 mm, 10 mm, 20 mm, 30 mm or similar diameter mandrel (e.g. “1 ⁇ 10 mm diameter macrobend loss” or the “1 ⁇ 30 mm diameter macrobend loss”) and measuring the increase in attenuation per turn.
  • lateral load microbend test One type of bend test is the lateral load microbend test.
  • LLWM lateral load wire mesh
  • a prescribed length of waveguide fiber is placed between two flat plates.
  • a #70 wire mesh is attached to one of the plates.
  • a known length of waveguide fiber is sandwiched between the plates and a reference attenuation is measured while the plates are pressed together with a force of 30 Newtons.
  • a 70 Newton force is then applied to the plates and the increase in attenuation in dB/m is measured.
  • the increase in attenuation is the lateral load attenuation of the waveguide in dB/m at a specified wavelength (typically with in the range of 1200-1700 nm, e.g., 1310 nm or 1550 nm or 1625 nm).
  • the “pin array” bend test is used to compare relative resistance of waveguide fiber to bending. To perform this test, attenuation loss is measured for a waveguide fiber with essentially no induced bending loss. The waveguide fiber is then woven about the pin array and attenuation again measured. The loss induced by bending is the difference between the two measured attenuations.
  • the pin array is a set of ten cylindrical pins arranged in a single row and held in a fixed vertical position on a flat surface. The pin spacing is 5 mm, center to center. The pin diameter is 0.67 mm. During testing, sufficient tension is applied to make the waveguide fiber conform to a portion of the pin surface.
  • the increase in attenuation is the pin array attenuation in dB of the waveguide at a specified wavelength (typically with in the range of 1200-1700 nm, e.g., 1310 nm or 1550 nm or 1625 nm).
  • the theoretical fiber cutoff wavelength, or “theoretical fiber cutoff”, or “theoretical cutoff”, for a given mode, is the wavelength above which guided light cannot propagate in that mode.
  • a mathematical definition can be found in Single Mode Fiber Optics, Jeun Subscribe, pp. 39-44, Marcel Dekker, New York, 1990 wherein the theoretical fiber cutoff is described as the wavelength at which the mode propagation constant becomes equal to the plane wave propagation constant in the outer cladding. This theoretical wavelength is appropriate for an infinitely long, perfectly straight fiber that has no diameter variations.
  • Fiber cutoff is measured by the standard 2 m fiber cutoff test, FOTP-80 (EIA-TIA-455-80), to yield the “fiber cutoff wavelength”, also known as the “2 m fiber cutoff” or “measured cutoff”.
  • FOTP-80 standard test is performed to either strip out the higher order modes using a controlled amount of bending, or to normalize the spectral response of the fiber to that of a multimode fiber.
  • cabled cutoff wavelength or “cabled cutoff” as used herein, we mean the 22 m cabled cutoff test described in the EIA-445 Fiber Optic Test Procedures, which are part of the EIA-TIA Fiber Optics Standards, that is, the Electronics Industry Alliance-Telecommunications Industry Association Fiber Optics Standards.
  • optical properties (such as dispersion, dispersion slope, etc.) are reported for the LP01 mode.
  • SM single mode
  • MFD (at a wavelength of 1310 nm) of the optical fiber 10 is between 8.2 microns and 9.6 microns.
  • 8.2 microns ⁇ MFD ⁇ and 9.6 microns or 8.5 microns ⁇ MFD ⁇ and 9.4 microns (e.g., 8.6 microns, 8.8 microns, 9 microns, 9.2 microns, 9.4 microns, 9.6 microns, or therebetween).
  • a single mode (SM) optical fiber 10 includes:
  • a graded index central core region 1 having outer radius r 1 , having a refractive index ⁇ 1 , a maximum refractive index ⁇ 1max and having an alpha profile, alpha core , of 0.5 ⁇ alpha core ⁇ 4; and a cladding region surrounds the core and comprises at least one inner cladding region 2 , 3 and an outer cladding region 4 .
  • the inner cladding region 3 has an inner radius r 2 and an outer radius r 3 , such that r 3 >10 microns, a refractive index ⁇ 3 and a minimum refractive index ⁇ 3min , such its refractive index delta that becomes more negative with increasing radius.
  • This inner cladding region 3 has an alpha profile, alpha t , and 0.5 ⁇ alpha t ⁇ 5.
  • the outer cladding region 4 surrounds the inner cladding region and has a refractive index ⁇ 4 , wherein ⁇ 1max > ⁇ 2 > ⁇ 3min , and ⁇ 3min ⁇ 4 .
  • r 1 r 2 (see FIG. 4 , for example). In other embodiments r 1 ⁇ r 2 .
  • optical fiber 10 includes a first inner cladding region 2 with an outer radius r 2 , and a second inner cladding region 3 with an outer radius r 3 .
  • Optical fibers 10 of FIGS. 1-6 include a central graded index glass core region 1 (or core) comprising maximum relative refractive index delta percent ⁇ 1max .
  • the core has a graded index profile also referred to as a gradient or graded index profile herein.
  • Optical fibers 10 may have cores with the alpha core values ( ⁇ core ) ranging as 1 ⁇ core ⁇ 5, in some embodiments 1 ⁇ core ⁇ 4, in some embodiments 1.5 ⁇ core ⁇ 3 in some other embodiments 1.5 ⁇ core ⁇ 2.5.
  • a first, optional, inner cladding region 2 surrounds central core region 1 , the first inner cladding region 2 comprising refractive index delta percent ⁇ 2 .
  • a second inner cladding region 3 (also referred to as a trench or a moat herein) surrounds the first inner clad region 2 , the second inner cladding region 3 comprising refractive minimum index delta percent ⁇ 3min .
  • the second inner cladding region 3 does not have a constant ⁇ 3 (r).
  • ⁇ 3 (r) decreases with increasing radius and may have a triangular cross-section.
  • the outer cladding region 4 surrounds second inner cladding region 3 and comprises refractive index delta percent ⁇ 4 .
  • the second inner cladding region 3 is offset from the core region 1 , such that the first inner cladding region 2 is sandwiched between the central glass core region 1 and the second inner cladding region 3 (and r 2 >r 1 ).
  • Outer cladding region 4 surrounds second inner cladding region 3 (trench) and comprises a refractive index delta ⁇ 4 .
  • FIG. 1 illustrates a relative refractive index profile ⁇ 3 (r) of an embodiment of fiber 10 that has a triangular trench profile.
  • ⁇ 3 (r 2 ) ⁇ 3 (r 3 ).
  • ⁇ 2 ⁇ 4 .
  • ⁇ 2 does not need to be the same as ⁇ 4 (e.g., ⁇ 2 may be larger or smaller than ⁇ 4 ).
  • ⁇ 4 ⁇ 2 0.00% ⁇ ( ⁇ 4 ⁇ 2 ) ⁇ 0.1%.
  • FIG. 2 illustrates a relative refractive index profile of embodiment of fiber 10 that has a trapezoid-shaped trench profile.
  • the refractive index of the second inner cladding region 3 also decreases with increasing radius, and ⁇ 3 (r 2 )> ⁇ 3 (r 3 ).
  • ⁇ 2 ⁇ 4
  • ⁇ 2 and ⁇ 4 have different values (e.g., ⁇ 2 > ⁇ 4 , or ⁇ 2 ⁇ 4 ).
  • FIG. 3 illustrates a relative refractive index profile of another embodiment of fiber 10 .
  • radius r 3a is the radius where the value ⁇ 3min is first reached, moving radially outward from the centerline.
  • r 3a r 3 .
  • ⁇ 2 ⁇ 4 but in some embodiments ⁇ 2 and ⁇ 4 have different values (e.g., ⁇ 2 > ⁇ 4 , or ⁇ 2 ⁇ 4 ). In some embodiments 0.1% ⁇
  • FIG. 4 illustrates relative refractive index profile of an embodiment of fiber 10 that also has a trench profile that is similar to the profile of FIG. 1 , but in FIG. 4 the width of the inner cladding region is zero.
  • r 1 r 2 .
  • FIG. 5 illustrates relative refractive index profile of an embodiment of fiber 10 that also has a trench profile that is similar to the profile of FIG. 1 , but in FIG. 5 the refractive index profile of the second inner cladding region 3 has a shape that is concave.
  • FIG. 6 illustrates relative refractive index profile of an embodiment of fiber 10 that also has a trench profile and that is similar to the profile of FIG. 1 , but in FIG. 6 the refractive index profile of the second inner cladding region 3 has a convex portion. That is, the refractive index of the of the second inner cladding region 3 decreases relatively slowly in a region close to the first inner cladding region 2 and then relatively rapidly as the radius approaches r 3 (in a region of the second inner cladding region 3 that is closer to the outer cladding region).
  • ⁇ 1max > ⁇ 2 > ⁇ 3min and ⁇ 3min ⁇ 4 .
  • ⁇ 2 ⁇ 3min ⁇ 0.08%.
  • 0.08% ⁇ 2 ⁇ 3min ⁇ 0.7%.
  • 0.08% ⁇ 2 ⁇ 3min ⁇ 0.25%.
  • 0.25% ⁇ 2 ⁇ 3min ⁇ 0.55%.
  • Additional optional core or cladding regions may be employed. For example (not shown), another region ( 2 A) may be situated between the core and the region 3 .
  • the optional inner cladding region 2 A may be may be directly adjacent to and surround core region 1 and comprise a higher or a lower refractive index delta percent ⁇ 2A than that of the annular region 2 (i.e., ⁇ 2A ⁇ 2 , or ⁇ 2A > ⁇ 2 ).
  • the index of refraction (and thus the relative refractive index delta) of the second inner cladding region 3 (the trench) preferably decreases with increasing radial position
  • the value of parameter ⁇ t is greater than 100, while for a triangular trench the value of parameter ⁇ t is 1.
  • ⁇ t ⁇ 10.
  • the parameter ⁇ t is between 0.5 and 5, more preferably between 0.5 and 3 and even more preferably between 0.75 and 2.
  • Core region 1 (also referred to as a core herein) preferably exhibits a maximum refractive index delta percent, ⁇ 1max , between about 0.3 to 0.5, more preferably between about 0.31 to 0.48, for example between about 0.31 to 0.45. In some embodiments, ⁇ 1max is between 0.31 and 0.43. In some embodiments ⁇ 1max is less than 0.42.
  • Core radius r 1 is preferably between 3 and 9 microns, more preferably between about 3.5 to 8.0 microns, for example 3.5 ⁇ r 1 ⁇ 7.0 microns, or 4.5 ⁇ r 1 ⁇ 6.5 microns.
  • Central core region 1 may comprise a single segment, step index profile. In some embodiments, central core region 1 exhibits an alpha profile with an alpha ⁇ value greater than 0.5 and less than 10, and in some embodiments less than 7.5, less than 5, or less than 3.
  • central core region 1 exhibits an alpha greater than 0.5 and less than 10, and in some embodiments less than 5, or less than 3, and a core region 1 having a refractive index delta percent, ⁇ 1max between 0.30 to 0.48 (e.g., 0.36 ⁇ 1 ⁇ 0.44).
  • the refractive index in region 2 is essentially flat, in other cases there can be a gradient index profile, and in some embodiments region 2 decreases in refractive index as radius increases. Still in other cases there can be fluctuations as a result of small profile design or process variations.
  • the first inner cladding region 2 contains less than 0.02 wt % fluorine.
  • the inner cladding region 2 comprises silica which is substantially undoped with either fluorine or germania, i.e., such that the region is essentially free of fluorine and germania.
  • region 2 is doped with fluorine that is less than 0.2 wt %.
  • the inner cladding region 2 preferably exhibits a width between about 0.2 to 6 microns, more preferably 0.5 to 5 microns, even more preferably between about 1 to 4 microns.
  • the ratio of the core radius r 1 over the inner cladding region 2 radius r 2 is preferably at least 0.75 and less than 1, more preferably greater than 0.8.
  • Inner cladding region 2 comprises refractive index delta percent ⁇ 2 which, when r 2 is not equal to r 1 , is calculated using equation 6:
  • the first inner cladding region 2 comprises silica which is substantially undoped with either fluorine or germania, i.e., such that the region is essentially free of fluorine and germania.
  • Inner cladding region 3 preferably includes a down-dopant, for example Fluorine to provide a minimum relative refractive index delta that is lower than that of region 2 .
  • the second inner cladding region 3 (also referred to as trench) surrounds the first inner cladding region 2 and comprises inner radius r 2 and outer radius r 3 , r 2 being defined as above and r 3 being defined as where the refractive index profile curve again crosses the zero delta line ( ⁇ 4 ) at the first radial location moving away radially outward from the radius r 2 .
  • the refractive index in region 3 can be a gradient index profile, in some cases (preferably) the refractive index in region 3 has a shallower depression in the inner part of the region and a deeper depression in the outer part of the region In addition, there can be fluctuations as a result of small profile design or process variations
  • the second inner cladding region 3 includes fluorine and/or boron.
  • Inner cladding region 3 comprises refractive index delta percent ⁇ 3 (r), and the minimum refractive index delta ⁇ 3min .
  • the minimum index in the second inner cladding region ⁇ 3min is preferably less than or equal to ⁇ 0.08% (i.e., ⁇ 4 ⁇ 3 ⁇ 0.08%).
  • R 4 is the outer radially location of the optical fiber and is in the preferred range of 50 microns ⁇ r 4 ⁇ 75 microns, more preferably r 4 is 62.5 microns.
  • the volume V 3a3 of the second inner cladding region 3 (the trench), is defined as shown in equation 7, and given in units of percent delta micron 2 (% ⁇ microns 2 )
  • V 3 ⁇ a ⁇ ⁇ 3 ⁇ ⁇ r ⁇ ⁇ 2 r ⁇ ⁇ 3 ⁇ ⁇ ( 4 - 3 ) ⁇ ( r ) ⁇ r ⁇ d r ( Eq . ⁇ 7 )
  • ⁇ (4-3a) is the index difference of ( ⁇ 4 ⁇ 3a )
  • ⁇ (4-3) is the index difference of ( ⁇ 4 ⁇ (3) .
  • the absolute volume V 3a3 of the inner cladding region 3 is 5 ⁇ % microns 2 ⁇ V 3a3 ⁇ 105 ⁇ % microns 2 .
  • the inner cladding region 3 preferably exhibits a width W 3 , (r 3 ⁇ r 2 ), between about 5 to 20 microns, more preferably 5 to 15 microns.
  • the ratio of the radius r 3 over the inner cladding region 2 radius r 2 is preferably greater than 1.3, more preferably between 1.5 and about 4.
  • the optical fibers herein have a moat volume ratio of 0.3 ⁇ V 3a3ratio ⁇ 0.8.
  • Outer cladding region 4 surrounds the depressed annular region 3 and comprises refractive index delta percent ⁇ 4 which is higher than the index ⁇ 3min of inner cladding region 3 .
  • outer cladding region 4 has refractive index greater than that of first inner cladding region 2 , thereby forming a region which is an “updoped” outer cladding region 4 with respect to first inner cladding region 2 , e.g. by adding an amount of dopant (such as germania or chlorine) sufficient to increase the refractive index of the outer cladding region 4 .
  • outer cladding region 4 it is not critical that the outer cladding region 4 be updoped in the sense that an index increasing dopant must be included in the outer cladding region 4 .
  • the same sort of raised index effect in outer cladding region 4 may be achieved by downdoping first inner cladding region 2 with respect to outer cladding region 4 .
  • Outer cladding region 4 comprises a higher refractive index than first inner cladding region 2 , and may comprises refractive index delta percent ⁇ 4 which is greater than 0.01%, and in some embodiments be greater than 0.02% or 0.03%, relative to refractive index in the first inner cladding region 2 .
  • the higher index portion of outer cladding region 4 extends at least to the point where the optical power which would be transmitted through the optical fiber is greater than or equal to 90% of the optical power transmitted, more preferably to the point where the optical power which would be transmitted through the optical fiber is greater than or equal to 95% of the optical power transmitted, and most preferably to the point where the optical power which would be transmitted through the optical fiber is greater than or equal to 98% of the optical power transmitted.
  • this is achieved by having the “updoped” third annular region extend at least to a radial point of about 30 microns. Consequently, the volume V 4 of the third annular region 4 , is defined herein being calculated between radius r 3 and r 30 (the radius at 30 microns) and thus is defined in equation 9 as
  • V 4 2 ⁇ ⁇ r ⁇ ⁇ 3 r ⁇ ⁇ 30 ⁇ ⁇ ( 4 - 2 ) ⁇ ( r ) ⁇ r ⁇ d r ( Eq . ⁇ 9 )
  • ⁇ (4-2) is the index difference of ( ⁇ 4 ⁇ 2 )
  • the volume V 4 of the outer cladding region 4 (inside 30 microns) compared to that of the first inner cladding region 2 is preferably greater than 5 ⁇ % microns 2 , more preferably greater than 7 ⁇ % microns 2 , and may be greater than 10% ⁇ microns 2 .
  • This volume V 4 of the outer cladding region (inside 30 microns) is in some embodiments less than 50% ⁇ microns 2 .
  • the refractive index ⁇ 4 of the outer cladding region 4 is greater than first inner cladding index ⁇ 2 by 0.01%, more preferably greater than 0.02%.
  • the outer cladding region 4 comprises chlorine (Cl).
  • the outer cladding region includes Germania.
  • the core region 1 preferably has a positive refractive index throughout.
  • ⁇ 1MAX is preferably between 0.30 to 0.48%, and even more preferably between 0.3 to 0.45%.
  • the first inner cladding region 2 preferably has a substantially constant relative refractive index profile, i.e. the difference between the relative refractive index at any two radii within the intermediate region is less than 0.02%, and in some preferred embodiments less than 0.01%.
  • the relative refractive index profile of the first inner cladding region 2 preferably has a substantially flat shape.
  • the outer cladding region 4 is updoped relative to pure silica and in some embodiments the first inner cladding region 2 is downdoped relative to pure silica.
  • the core region may comprise an alpha ( ⁇ ) shape, where ⁇ c is between 1.5 and 2.5, for example 1.8 ⁇ c ⁇ 2.2.
  • r 1 is less than 8.0 microns, and more preferably is between 3.5 microns and 7.0 microns.
  • the fibers are capable of exhibiting mode field diameter at 1310 nm between 8.2 and 9.6 microns, zero dispersion wavelength between 1300 and 1324 nm, cable cutoff less than or equal to 1260 nm and a bend loss of less than 1 dB/turn when wound upon on a 10 mm radius mandrel.
  • the graded index central core comprises fluorine doped silica and is essentially free of Germania.
  • the cladding is either downdoped, relative to the central core region with downdopants such as F, B, or may contain non-periodic holes or voids.
  • the depressed-index annular portion comprises voids, either non-periodically disposed, or periodically disposed, or both.
  • non-periodically disposed or non-periodic distribution
  • the non-periodically disposed voids are randomly or non-periodically distributed across a portion of the fiber.
  • Similar cross sections taken at different points along the length of the fiber will reveal different cross-sectional hole patterns, i.e., various cross sections will have different hole patterns, wherein the distributions of voids and sizes of voids do not match. That is, the voids or voids are non-periodic, i.e., they are not periodically disposed within the fiber structure.
  • voids are stretched (elongated) along the length (i.e. parallel to the longitudinal axis) of the optical fiber, but do not extend the entire length of the entire fiber for typical lengths of transmission fiber.
  • the voids can contain one or more gases, such as argon, nitrogen, krypton, CO 2 , SO 2 , or oxygen, or the voids can contain a vacuum with substantially no gas; regardless of the presence or absence of any gas, the refractive index in the annular portion 50 is lowered due to the presence of the voids. While not wishing to be bound by theory, it is believed that the voids extend less than a few meters, and in many cases less than 1 meter along the length of the fiber.
  • Optical fibers disclosed herein can be made by methods which utilize preform consolidation conditions which are effective to result in a significant amount of gases being trapped in the consolidated glass blank, thereby causing the formation of voids in the consolidated glass optical fiber preform. Rather than taking steps to remove these voids, the resultant preform is used to form an optical fiber with voids, or voids, therein.
  • the diameter of a hole is the longest line segment whose endpoints are disposed on the silica internal surface defining the hole when the optical fiber is viewed in perpendicular cross-section transverse to the longitudinal axis of the fiber.
  • the graded index core region 1 also includes at least one alkali metal oxide dopant, for example, where in the alkali is K (potassium), Na (sodium), Li (lithium), Cs (cesium), and, Rb (rubidium).
  • the core 1 contains K 2 O in the amounts of 20 ppm to 1000 ppm by weight % of K, more preferably between 50-500 ppm wt % of K, and most preferably between 50-300 ppm wt % of K.
  • the fiber may also include chlorine.
  • the amount of chlorine is less than 1500 ppm by wt % in the core region 1 , and less than 500 ppm by wt % in the cladding regions 2 - 4 .
  • the alkali doped fiber comprises a core and/or cladding that is germania free silica (preferably less than 1% germania by weight, more preferably less than 0.1% germania by weight).
  • ppm refers to parts per million by weight, or ppm by weight, and a measurement in wt % can be converted to ppm by multiplying by a factor of 10,000.
  • the fibers disclosed herein may be drawn from optical fiber preforms made using conventional manufacturing techniques and using known fiber draw methods and apparatus, for example as is disclosed in U.S. Pat. No. 7,565,820, the specification of which is hereby incorporated by reference.
  • Tables 1-4 below list characteristics of modeled illustrative fiber examples 1-25 and comparative example.
  • set forth below for each example of Tables 1-4 is the refractive index delta ⁇ 1 , alpha core , and outer radius r 1 of the central core region 1 , refractive index delta ⁇ 2 and outer radius r 2 first inner cladding region 2 , r 1 /r 2 , refractive index delta ⁇ 3 and ⁇ 3min , moat alpha (alpha t ), radial locations r 3a and r 3 , (r 3a ⁇ r 2 )/(r 3 ⁇ r 2 ), moat volume V 3a3 and moat volume ratio V 3a3ratio of the second inner cladding region 3 , refractive index delta ⁇ 4 and volume V 4 of the outer cladding region 4 , which is calculated between inner radius r 3 of outer cladding region 3 and a radial distance of 30 microns.
  • Tables 1-4 are modeled data including: LP11 cutoff wavelength in nm, chromatic dispersion and dispersion slope at 1310 nm, chromatic dispersion and dispersion slope at 1550 nm, mode field diameter at 1310 nm and 1550 nm, pin array macrobend at 1550 nm, LLWM microbend at 1550 nm in dB/m), zero dispersion wavelength (lambda0), 22 m cable cutoff, 1 ⁇ 10 mm, 1 ⁇ 20 mm and 1 ⁇ 30 mm diameter induced bend loss in dB per turn at 1550 nm, MACCab (MFD in microns at 1310 nm/Cable Cutoff in microns).
  • the exemplary embodiments fibers 1-25 of Tables 1-4 have dispersion at 1310 nm of about ⁇ 1.05 ps/nm/km to about 1 ps/nm/km, LP11 cut-off wavelength between about 1025 nm and 1300 nm, and bend loss of less than 5.5 dB/turn around a 10 mm diameter mandrel at 1550 nm wavelength.
  • the exemplary embodiments fibers 1-25 have profile designs having a graded index central core region having outer radius r 1 , having a refractive index ⁇ 1 , a maximum refractive index ⁇ 1max and having an alpha profile, alpha core , of 0.5 ⁇ alpha core ⁇ 4; an inner cladding region surrounding the graded index central core region and comprising a refractive index delta ⁇ 3 that becomes more negative with increasing radius, the inner cladding region having an inner radius r 2 , an outer radius r 3 >10 microns, and a minimum refractive index ⁇ 3min such that ⁇ 1max > ⁇ 3min , r 3 ⁇ r 3a , and 0.5 ⁇ (r 3a ⁇ r 2 )/(r 3 ⁇ r 2 ) ⁇ 1, where r 3a is a distance from fiber centerline where ⁇ 3 first reaches the value ⁇ 3min , the inner cladding region having an alpha profile, alpha t such that 0.5 ⁇ alpha t ⁇ 5, and
  • the difference between ( ⁇ 4 ⁇ 3min ) is 0.08% ⁇
  • the above fibers exhibit a 22 m cable cutoff less than or equal to 1400 nm and in many embodiments of less than or equal to 1260 nm, a mode field diameter (MFD) at 1310 nm between 8.2 and 9.6 microns and have a zero dispersion wavelength ⁇ o and 1300 nm ⁇ o ⁇ 1324 nm.
  • MFD mode field diameter
  • exemplary optical fiber embodiments 10 exhibit a bend loss at 1550 nm, when wound upon on a 15 mm diameter mandrel, of less than 0.5 dB/turn, and in some cases less than 0.25 dB/turn. These fibers also exhibit a bend loss at 1550 nm, when wound upon on a 10 mm diameter mandrel, of less than 1 dB/turn, more preferably less than 0.5 dB/turn, and some fibers most preferably less than 0.2 dB/turn.
  • the fibers exhibit a bend loss at 1550 nm, when wound upon on a 15 mm diameter mandrel, of less than 0.25 dB/turn, and some fibers more preferably less than 0.15 dB/turn.
  • the fibers exhibit a bend loss at 1550 nm, when wound upon on a 20 mm diameter mandrel, of less than 0.1 dB/turn, and some fibers more preferably less than 0.03 dB/turn.
  • Some of the above fibers exhibit a bend loss of less than 0.75 dB/turn when wound upon on a 20 mm radius mandrel and exhibits a MACCab number between 6.4 and 8.5.
  • These fibers also exhibit a bend loss at 1550 nm, when wound upon on a 30 mm diameter mandrel, of less than 0.01 dB/turn, and some fibers more preferably less than 0.003 dB/turn.
  • Some of these examples employ chlorine in the outer cladding region in an amount greater than 2000 ppm, and in some cases greater than 3000 or even greater than 4000 ppm by weight.
  • the outer cladding region comprises chlorine in an amount greater than 2000 and less than 12000 ppm by weight.
  • Attenuation (spectral) at 1550 nm is preferably less than 0.21 dB/km, more preferably less than 0.20 dB/km, even more preferably less than 0.197 dB/km. In some preferred embodiments the attenuation (spectral) at 1550 nm is less than or equal to 0.191 dB/km, even more preferably less than or equal to 0.189 dB/km, even more preferably less than or equal to 0.182 dB/km.
  • the embodiments of the optical fibers 10 described herein provide outstanding bending performance, and additionally provide cutoff wavelengths suitable for single mode operation at wavelengths greater than about 1260 nm.
  • the core may comprise a relative refractive index profile having a so-called centerline dip which may occur as a result of one or more optical fiber manufacturing techniques.
  • the centerline dip in any of the refractive index profiles disclosed herein is optional.
  • the optical fiber disclosed herein comprises a core and a cladding layer (or cladding or outermost annular cladding region) surrounding and directly adjacent the core.
  • the core is comprised of silica doped with germanium, i.e. germania doped silica. Dopants other than germanium, singly or in combination, may be employed within the core, and particularly at or near the centerline, of the optical fiber disclosed herein to obtain the desired refractive index and density.
  • the core of the optical fiber disclosed herein has a non-negative refractive index profile, more preferably a positive refractive index profile, wherein the core is surrounded by and directly adjacent to a cladding layer.
  • the optical fiber disclosed herein has a silica-based core and cladding.
  • the cladding has an outer diameter, 2 times r 4 , of about 125 micron.
  • the fibers disclosed herein exhibit low PMD values particularly when fabricated with OVD processes. Spinning of the optical fiber may also lower PMD values for the fiber disclosed herein.

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Abstract

One embodiment of a single mode optical fiber includes:
    • a graded index central core region having outer radius r1 and refractive index Δ1;
    • a cladding region comprising (i) a first inner cladding region having an outer radius r2<10 microns and refractive index Δ2 and 0.65≦r1/r2≦1; (ii) and a second inner cladding region having an outer radius r3>10 microns and comprising a minimum refractive index Δ3, wherein said second cladding region has at least one region with a refractive index delta that becomes more negative with increasing radius; and (iii) an outer cladding region surrounding the inner cladding region and comprising refractive index Δ4, wherein Δ123, Δ34.

Description

CROSS-REFERENCE TO RELATED APPLICATION
This application claims the benefit of priority under 35 U.S.C. §119 of U.S. Provisional Application Ser. No. 61/564,902 filed on Nov. 30, 2011 the content of which is relied upon and incorporated herein by reference in its entirety.
FIELD
The present invention relates to optical fibers having low bend losses.
TECHNICAL BACKGROUND
There is a need for low bend loss optical fibers, particularly for optical fibers utilized in so-called “access” and fiber to the premises (FTTx) optical networks. Optical fiber can be deployed in such networks in a manner which induces bend losses in optical signals transmitted through the optical fiber. Some applications that can impose physical demands, such as tight bend radii, compression of optical fiber, etc., that induce bend losses include the deployment of optical fiber in optical drop cable assemblies, distribution cables with Factory Installed Termination Systems (FITS) and slack loops, small bend radius multiports located in cabinets that connect feeder and distribution cables, and jumpers in Network Access Points between distribution and drop cables. It has been difficult in some single mode optical fiber designs to achieve low bend loss at 1550 nm at both small and large bend diameters.
SUMMARY
According to some embodiments a single mode (SM) optical fiber includes:
a graded index central core region having outer radius r1, having a refractive index Δ1, a maximum refractive index Δ1max and having an alpha profile, alphacore, of 0.5≦alphacore≦4;
an inner cladding region surrounding the graded index central core region and comprising a refractive index delta Δ3 that becomes more negative with increasing radius, the inner cladding region having an inner radius r2, an outer radius r3>10 microns, and a minimum refractive index Δ3min such that Δ1max3min, r3≧r3a, and 0.5≦(r3a−r2)/(r3−r2)≦1, where r3a is a distance from fiber centerline where Δ3 first reaches the value Δ3min, the inner cladding region having an alpha profile, alphat such that 0.5≦alphat≦5, and
an outer cladding region surrounding the inner cladding region and having a refractive index Δ4, and Δ3min4.
In at least some embodiments the a single mode optical fiber further comprises another inner cladding region (first inner cladding region) situated between the graded index central core region and the inner cladding region that has a refractive index delta that becomes more negative with the increasing radius.
According to some embodiments a single mode (SM) optical fiber includes:
a graded index germania doped central core region having outer radius r1, having a refractive index Δ1, a maximum refractive index Δ1max and having an alpha profile, alphacore, of 0.5≦alphacore≦4;
a cladding region comprising (i) a first inner cladding region having an outer radius r2≦10 microns and refractive index Δ2 and 0.65≦r1/r2≦1; (ii) and a second inner cladding region having an outer radius r3>10 microns and comprising a refractive index Δ3 and a minimum refractive index Δ3min, wherein said second cladding region has a refractive index delta that becomes more negative with increasing radius, wherein said second cladding region has an alpha profile, alphat, of 0.5≦alphat≦5; (iii) an outer cladding region surrounding the inner cladding region and comprising refractive index Δ4, wherein Δ1max23min, and Δ3min4, and wherein 0.5≦(r3a−r2)/(r3−r2)≦1.
According to some embodiments, disclosed herein are optical waveguide fibers comprising a graded central core region having outer radius r1 and a maximum relative refractive index delta Δ1max, a cladding comprising a first inner cladding region having an outer radius r2 such that r1≦r2≦8 microns and a relative refractive index delta Δ2, a second inner cladding region having a relative refractive index delta Δ3 and a minimum refractive index delta Δ3min, wherein Δ123min, such that the difference between Δ2 and Δ3min is greater than 0.08%, and an outer cladding region surrounding the two inner cladding regions. The fibers embodiments disclosed herein preferably exhibit a 22 m cable cutoff less than or equal to 1260 nm, mode field diameter (MFD) at 1310 nm between 8.2 and 9.6 microns and zero wavelength dispersion wavelength between 1300 and 1324 nm. In at least some fibers embodiments r1/r2 is greater than or equal to 0.6, more preferably greater than 0.65, and less than or equal to 1. In at least some fibers embodiments r1/r2 is greater than or equal to 0.75, more preferably greater than 0.8 and less than or equal to 1.
According to some other embodiments a single mode (SM) optical fiber includes:
a graded index germania doped central core region having outer radius r1, peak (maximum) relative refractive index delta in the central core region of Δ1max; and the core region having a graded index alpha profile with alphaalpha between 1 and 3;
a cladding region comprising (i) a first inner cladding region having an outer radius 4.5 microns<r2<9 microns and refractive index Δ2 and 0.65≦r1/r2≦1; (ii) and a second inner cladding region having an outer radius r3>10 microns and comprising a minimum relative refractive index delta Δ3min, wherein said second cladding region has at least one region with a relative refractive index delta that becomes more negative with increasing radius wherein said second cladding region has an alpha profile, alphat, of 0.5≦alphat≦5; and (iii) an outer cladding region surrounding the inner cladding region and comprising refractive index Δ4, wherein Δt23min, Δ3min4.
Disclosed herein are optical waveguide fiber embodiments comprising a central core region having outer radius r1 and a maximum relative refractive index delta Δ1max, a cladding region comprising a first inner cladding region having an outer radius r2<8 microns and a relative refractive index delta Δ2, and a second inner cladding region surrounding the first inner cladding region and having refractive index Δ3, wherein Δ1max23min, and Δ2−Δ3 min is ≧0.1. The fibers disclosed herein preferably exhibit a 22 m cable cutoff less than or equal to 1260 nm, mode field diameter (MFD) at 1310 nm between 8.2 and 9.6 microns and zero wavelength dispersion between 1300 and 1324 nm. In these fibers some embodiments r1/r2 is greater than or equal to 0.6, more preferably between 0.8 and 1. Preferably, |Δ4−Δ2|≧0.01.
Applicants discovered having a fiber with a trench that has a non-constant refractive index delta helps in achieving good macrobending performance at both small (<10 mm) and large (>20 mm) diameters. The following SM (single mode) fiber embodiments have a trench with a non-constant refractive index delta that decreases with an increasing radius in at least a region thereof, resulting in low macrobend loss and opticals (optical performance parameters) that are ITU-G.652 standards compliant. In at least some embodiments the index in the second inner cladding region decreases with increasing radial position.
In at least some embodiments αt≦5, where αt (i.e., alphat) is a trench alpha parameter. For some embodiments 0.5≦αt≦5.
Reference will now be made in detail to the present preferred embodiments, examples of which are illustrated in the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIGS. 1-6 show schematic refractive index profiles corresponding to several embodiments of an optical waveguide fiber as disclosed herein.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
Additional features and advantages will be set forth in the detailed description which follows and will be apparent to those skilled in the art from the description or recognized by practicing as described in the following description together with the claims and appended drawings.
The “refractive index profile” is the relationship between refractive index or relative refractive index and waveguide fiber radius. The radius for each segment of the refractive index profile is given by the abbreviations r1, r2, r3, r4, etc. and lower an upper case are used interchangeability herein (e.g., r1 is equivalent to R1).
The “relative refractive index percent” is defined as Δ%=100×(ni 2−nc 2)/2ni 2, and as used herein nc is the refractive index of undoped silica. As used herein, the relative refractive index is represented by Δ and its values are given in units of “%”, unless otherwise specified. The terms: relative refractive index delta, delta, Δ, Δ%, % Δ, delta %, % delta and percent delta may be used interchangeability herein. In cases where the refractive index of a region is less than the average refractive index of the inner cladding, the relative index percent is negative and is referred to as having a depressed region or depressed index. In cases where the refractive index of a region is greater than the average refractive index of the cladding region, the relative index percent is positive. An “updopant” is herein considered to be a dopant which has a propensity to raise the refractive index relative to pure undoped SiO2. A “downdopant” is herein considered to be a dopant which has a propensity to lower the refractive index relative to pure undoped SiO2. Examples of updopants include GeO2 (germania), Al2O3, P2O5, TiO2, Cl, Br. Examples of down dopants include fluorine, boron and non-periodic voids. The terms alphacore and alphac refer to the core alpha and are used interchangeably herein.
“Chromatic dispersion”, herein referred to as “dispersion” unless otherwise noted, of a waveguide fiber is the sum of the material dispersion, and the waveguide dispersion. Zero dispersion wavelength is a wavelength at which the dispersion has a value of zero. Dispersion slope is the rate of change of dispersion with respect to wavelength.
“Effective area” is defined in equation 1 as:
A eff=2π(∫f 2 rdr)2/(∫f 4 rdr)  (Eq. 1)
where the integration limits are 0 to ∞, and f is the transverse component of the electric field associated with light propagated in the waveguide. As used herein, “effective area” or “Aeff” refers to optical effective area at a wavelength of 1550 nm unless otherwise noted.
The term “α-profile” refers to a relative refractive index profile of the core region, expressed in terms of Δ(r) which is in units of “%”, where r is radius, which follows the equation 2,
Δ(r)=Δ(r o)(1−[|r−r o|/(r 1 −r o)]α)  (Eq. 2)
where ro is the point at which Δ(r) is maximum, r1 is the point at which Δ(r) % is zero, and r is in the range ri≦r≦rf, where Δ is defined above, ri is the initial point of the α-profile, rf is the final point of the α-profile, and α is an exponent which is a real number.
The mode field diameter (MFD) is measured using the Peterman II method as shown in equations 3 and 4, respectively wherein,
2w=MFD  (Eq. 3)
and
w 2=(2∫f 2 rdr/∫[df/dr] 2 rdr)  (Eq. 4)
wherein the integral limits being 0 to ∞.
The bend resistance of a waveguide fiber can be gauged by induced attenuation under prescribed test conditions, for example by deploying or wrapping the fiber around a mandrel of a prescribed diameter, e.g., by wrapping 1 turn around a either a 6 mm, 10 mm, 20 mm, 30 mm or similar diameter mandrel (e.g. “1×10 mm diameter macrobend loss” or the “1×30 mm diameter macrobend loss”) and measuring the increase in attenuation per turn.
One type of bend test is the lateral load microbend test. In this so-called “lateral load wire mesh” test (LLWM), a prescribed length of waveguide fiber is placed between two flat plates. A #70 wire mesh is attached to one of the plates. A known length of waveguide fiber is sandwiched between the plates and a reference attenuation is measured while the plates are pressed together with a force of 30 Newtons. A 70 Newton force is then applied to the plates and the increase in attenuation in dB/m is measured. The increase in attenuation is the lateral load attenuation of the waveguide in dB/m at a specified wavelength (typically with in the range of 1200-1700 nm, e.g., 1310 nm or 1550 nm or 1625 nm).
The “pin array” bend test is used to compare relative resistance of waveguide fiber to bending. To perform this test, attenuation loss is measured for a waveguide fiber with essentially no induced bending loss. The waveguide fiber is then woven about the pin array and attenuation again measured. The loss induced by bending is the difference between the two measured attenuations. The pin array is a set of ten cylindrical pins arranged in a single row and held in a fixed vertical position on a flat surface. The pin spacing is 5 mm, center to center. The pin diameter is 0.67 mm. During testing, sufficient tension is applied to make the waveguide fiber conform to a portion of the pin surface. The increase in attenuation is the pin array attenuation in dB of the waveguide at a specified wavelength (typically with in the range of 1200-1700 nm, e.g., 1310 nm or 1550 nm or 1625 nm).
The theoretical fiber cutoff wavelength, or “theoretical fiber cutoff”, or “theoretical cutoff”, for a given mode, is the wavelength above which guided light cannot propagate in that mode. A mathematical definition can be found in Single Mode Fiber Optics, Jeunhomme, pp. 39-44, Marcel Dekker, New York, 1990 wherein the theoretical fiber cutoff is described as the wavelength at which the mode propagation constant becomes equal to the plane wave propagation constant in the outer cladding. This theoretical wavelength is appropriate for an infinitely long, perfectly straight fiber that has no diameter variations.
Fiber cutoff is measured by the standard 2 m fiber cutoff test, FOTP-80 (EIA-TIA-455-80), to yield the “fiber cutoff wavelength”, also known as the “2 m fiber cutoff” or “measured cutoff”. The FOTP-80 standard test is performed to either strip out the higher order modes using a controlled amount of bending, or to normalize the spectral response of the fiber to that of a multimode fiber.
By cabled cutoff wavelength, or “cabled cutoff” as used herein, we mean the 22 m cabled cutoff test described in the EIA-445 Fiber Optic Test Procedures, which are part of the EIA-TIA Fiber Optics Standards, that is, the Electronics Industry Alliance-Telecommunications Industry Association Fiber Optics Standards.
Unless otherwise noted herein, optical properties (such as dispersion, dispersion slope, etc.) are reported for the LP01 mode.
Applicants discovered that putting an off-set trench with a non-constant depth in the profile of a single mode (SM) fiber can simultaneously improve bend performance at both small (≦10 mm) and large (≧20 mm) bend diameters. The following fiber embodiments result in low bend performance at small and large bend diameters and have other opticals that are G.652 standards compliant (MFD between 8.2 and 9.6 microns at 1310 nm, zero dispersion wavelength between 1300 and 1324 nm, cable cutoff wavelength less than or equal to 1260 nm).
Preferably MFD (at a wavelength of 1310 nm) of the optical fiber 10 is between 8.2 microns and 9.6 microns. For example, 8.2 microns≦MFD≦ and 9.6 microns, or 8.5 microns≦MFD≦ and 9.4 microns (e.g., 8.6 microns, 8.8 microns, 9 microns, 9.2 microns, 9.4 microns, 9.6 microns, or therebetween).
According to some embodiments a single mode (SM) optical fiber 10 includes:
a graded index central core region 1 (or core) having outer radius r1, having a refractive index Δ1, a maximum refractive index Δ1max and having an alpha profile, alphacore, of 0.5≦alphacore≦4; and a cladding region surrounds the core and comprises at least one inner cladding region 2, 3 and an outer cladding region 4. The inner cladding region 3 has an inner radius r2 and an outer radius r3, such that r3>10 microns, a refractive index Δ3 and a minimum refractive index Δ3min, such its refractive index delta that becomes more negative with increasing radius. This inner cladding region 3 has an alpha profile, alphat, and 0.5≦alphat≦5. The outer cladding region 4 surrounds the inner cladding region and has a refractive index Δ4, wherein Δ1max23min, and Δ3min4. In some embodiments r1=r2 (see FIG. 4, for example). In other embodiments r1≦r2.
According to some embodiments optical fiber 10 includes a first inner cladding region 2 with an outer radius r2, and a second inner cladding region 3 with an outer radius r3. Thus, in some embodiments, r2=r1 and the ratio r1/r2=1. Preferably, according to the embodiments disclosed herein 0.65≦r1/r2≦1.
Several schematic refractive index profiles of an exemplary fiber 10 are shown in FIGS. 1-6. Optical fibers 10 of FIGS. 1-6 include a central graded index glass core region 1 (or core) comprising maximum relative refractive index delta percent Δ1max. The core has a graded index profile also referred to as a gradient or graded index profile herein. Optical fibers 10 may have cores with the alphacore values (αcore) ranging as 1≦αcore≦5, in some embodiments 1≦αcore≦4, in some embodiments 1.5≦αcore≦3 in some other embodiments 1.5≦αcore≦2.5. A first, optional, inner cladding region 2 surrounds central core region 1, the first inner cladding region 2 comprising refractive index delta percent α2. A second inner cladding region 3 (also referred to as a trench or a moat herein) surrounds the first inner clad region 2, the second inner cladding region 3 comprising refractive minimum index delta percent Δ3min. The second inner cladding region 3 does not have a constant Δ3(r). Preferably Δ3(r) decreases with increasing radius and may have a triangular cross-section. Thus, in some embodiments minimum refractive index Δ3 of this region occurs at r=r3 (i.e., Δ3(r=r3)=Δ3min). The outer cladding region 4 surrounds second inner cladding region 3 and comprises refractive index delta percent Δ4. As shown in FIGS. 1-3 and 5-6, in some embodiments the second inner cladding region 3 is offset from the core region 1, such that the first inner cladding region 2 is sandwiched between the central glass core region 1 and the second inner cladding region 3 (and r2>r1). Outer cladding region 4 surrounds second inner cladding region 3 (trench) and comprises a refractive index delta Δ4. In other embodiments (see, for example, FIG. 4) the second inner cladding region 3 is adjacent to and directly surrounds the core region 1, such that r2=r1, and Δ23max.
FIG. 1 illustrates a relative refractive index profile Δ3(r) of an embodiment of fiber 10 that has a triangular trench profile. This figure shows that the relative refractive index of the second inner cladding region 3 monotonically decreases with increasing radius, and Δ3(r2)>Δ3(r3). In the embodiment of FIG. 1 Δ24. However, Δ2 does not need to be the same as Δ4 (e.g., Δ2 may be larger or smaller than Δ4). Preferably, Δ4≧Δ2. In some embodiments, 0.00%≦(Δ4−Δ2)≦0.1%.
FIG. 2 illustrates a relative refractive index profile of embodiment of fiber 10 that has a trapezoid-shaped trench profile. In this embodiment the refractive index of the second inner cladding region 3 also decreases with increasing radius, and Δ3(r2)>Δ3(r3). In the embodiment of FIG. 2 Δ24, but in some embodiments Δ2 and Δ4 have different values (e.g., Δ24, or Δ24).
FIG. 3 illustrates a relative refractive index profile of another embodiment of fiber 10. In this embodiment the refractive index of the second inner cladding region 3 monotonically decreases with increasing radius until it reaches a value r=r3a, and then is constant between the radii r3a and r3. In this embodiment Δ3(r2)>Δ3(r3) and Δ3(r2)>Δ3(r3a). As shown in FIG. 3, for example, radius r3a is the radius where the value Δ3min is first reached, moving radially outward from the centerline. In some embodiments, r3a=r3. (See, for example, FIGS. 1, 2, 4 and 5) In the embodiment shown in FIG. 3 Δ24 but in some embodiments Δ2 and Δ4 have different values (e.g., Δ24, or Δ24). In some embodiments 0.1%≧|Δ2−Δ4|≧0.01%.
FIG. 4 illustrates relative refractive index profile of an embodiment of fiber 10 that also has a trench profile that is similar to the profile of FIG. 1, but in FIG. 4 the width of the inner cladding region is zero. In this embodiment r1=r2.
FIG. 5 illustrates relative refractive index profile of an embodiment of fiber 10 that also has a trench profile that is similar to the profile of FIG. 1, but in FIG. 5 the refractive index profile of the second inner cladding region 3 has a shape that is concave.
FIG. 6 illustrates relative refractive index profile of an embodiment of fiber 10 that also has a trench profile and that is similar to the profile of FIG. 1, but in FIG. 6 the refractive index profile of the second inner cladding region 3 has a convex portion. That is, the refractive index of the of the second inner cladding region 3 decreases relatively slowly in a region close to the first inner cladding region 2 and then relatively rapidly as the radius approaches r3 (in a region of the second inner cladding region 3 that is closer to the outer cladding region).
In the exemplary embodiments, Δ1max23min and Δ3min4. Preferably Δ2−Δ3min≧0.08%. In some embodiments 0.08%≦Δ2−Δ3min≦0.7%. In other embodiments 0.08%≦Δ2−Δ3min≦0.25%. In other embodiments 0.25%≦Δ2−Δ3min≦0.55%. Additional optional core or cladding regions may be employed. For example (not shown), another region (2A) may be situated between the core and the region 3. The optional inner cladding region 2A may be may be directly adjacent to and surround core region 1 and comprise a higher or a lower refractive index delta percent Δ2A than that of the annular region 2 (i.e., Δ2A2, or Δ2A2).
The index of refraction (and thus the relative refractive index delta) of the second inner cladding region 3 (the trench) preferably decreases with increasing radial position
Another parameter that can be used to define the trench shape in the second inner cladding region 3 (where r2≦r≦r3) is the parameter, αt (alphat), which refers to a relative refractive index profile in the second inner cladding region 3, expressed in terms of Δ(r) which is in units of “%”, where r is radius, which follows the equation 5,
Δ(r)=(Δ3min−Δ(r 2))(1[|r 3 −r|/(r 3 −r 2)]α t )+Δ(r 2)  (Eq. 5)
where αt is the trench alpha parameter (also referred to as alphat herein). For a rectangular trench, the value of parameter αt is greater than 100, while for a triangular trench the value of parameter αt is 1. Preferably αt≦10. In some embodiments of optical fiber 10, the parameter αt is between 0.5 and 5, more preferably between 0.5 and 3 and even more preferably between 0.75 and 2.
Central core region 1 comprises an outer radius r1 which is defined as the first radial location moving away radially outward from the Δ1max corresponding to where a tangent line drawn through the maximum absolute slope of the refractive index of central core region 1 (that is r=r1 where |dΔ(r)/dr| is maximum) crosses the zero delta line. Core region 1 (also referred to as a core herein) preferably exhibits a maximum refractive index delta percent, Δ1max, between about 0.3 to 0.5, more preferably between about 0.31 to 0.48, for example between about 0.31 to 0.45. In some embodiments, Δ1max is between 0.31 and 0.43. In some embodiments Δ1max is less than 0.42. Core radius r1 is preferably between 3 and 9 microns, more preferably between about 3.5 to 8.0 microns, for example 3.5≦r1≦7.0 microns, or 4.5≦r1≦6.5 microns. Central core region 1 may comprise a single segment, step index profile. In some embodiments, central core region 1 exhibits an alpha profile with an alpha α value greater than 0.5 and less than 10, and in some embodiments less than 7.5, less than 5, or less than 3. In some preferred embodiments, central core region 1 exhibits an alpha greater than 0.5 and less than 10, and in some embodiments less than 5, or less than 3, and a core region 1 having a refractive index delta percent, Δ1max between 0.30 to 0.48 (e.g., 0.36≦Δ1≦0.44).
In the embodiment illustrated in FIG. 1, inner cladding region 2 surrounds central core region 1 and comprises inner radius r1 and outer radius r2, r1 being defined as above and r2 which is defined as the first radial location moving away radially outward from r1 where a tangent line is at the maximum absolute slope of the refractive index of region 2 (that is r=r2 where |dΔ(r)/dr| is maximum). In some cases the refractive index in region 2 is essentially flat, in other cases there can be a gradient index profile, and in some embodiments region 2 decreases in refractive index as radius increases. Still in other cases there can be fluctuations as a result of small profile design or process variations. In some embodiments, the first inner cladding region 2 contains less than 0.02 wt % fluorine. In some embodiments, the inner cladding region 2 comprises silica which is substantially undoped with either fluorine or germania, i.e., such that the region is essentially free of fluorine and germania. In some other embodiments, region 2 is doped with fluorine that is less than 0.2 wt %. According to some embodiment, the inner cladding region 2 preferably exhibits a width between about 0.2 to 6 microns, more preferably 0.5 to 5 microns, even more preferably between about 1 to 4 microns. Preferably, 5 micron≦r2≦9 micron, more preferably 6 micron≦r2≦8 micron. The ratio of the core radius r1 over the inner cladding region 2 radius r2 is preferably at least 0.75 and less than 1, more preferably greater than 0.8.
Inner cladding region 2 comprises refractive index delta percent Δ2 which, when r2 is not equal to r1, is calculated using equation 6:
Δ 2 = r 1 r 2 Δ ( r ) r / ( r 2 - r 1 ) ( Eq . 6 )
In some embodiments, the first inner cladding region 2 comprises silica which is substantially undoped with either fluorine or germania, i.e., such that the region is essentially free of fluorine and germania. Inner cladding region 3 preferably includes a down-dopant, for example Fluorine to provide a minimum relative refractive index delta that is lower than that of region 2. In the embodiments illustrated in FIGS. 1-6, the second inner cladding region 3 (also referred to as trench) surrounds the first inner cladding region 2 and comprises inner radius r2 and outer radius r3, r2 being defined as above and r3 being defined as where the refractive index profile curve again crosses the zero delta line (Δ4) at the first radial location moving away radially outward from the radius r2. (Please note that in the embodiment of FIG. 4, the inner cladding has a width that is zero and r1=r2. in this case Δ23 max.) In some cases the refractive index in region 3 can be a gradient index profile, in some cases (preferably) the refractive index in region 3 has a shallower depression in the inner part of the region and a deeper depression in the outer part of the region In addition, there can be fluctuations as a result of small profile design or process variations In some embodiments the second inner cladding region 3 includes fluorine and/or boron. Inner cladding region 3 comprises refractive index delta percent Δ3 (r), and the minimum refractive index delta Δ3min. The minimum index in the second inner cladding region Δ3min is preferably less than or equal to −0.08% (i.e., Δ4−Δ3≧0.08%). In some embodiments, Δ3min less than or equal to −0.2%. In some embodiments, Δ3min less than or equal to −0.35%. R4 is the outer radially location of the optical fiber and is in the preferred range of 50 microns≦r4≦75 microns, more preferably r4 is 62.5 microns.
The volume V3a3 of the second inner cladding region 3 (the trench), is defined as shown in equation 7, and given in units of percent delta micron2 (%Δ microns2)
V 3 a 3 = r 2 r 3 Δ ( 4 - 3 ) ( r ) r r ( Eq . 7 )
Where Δ(4-3a) is the index difference of (Δ4−Δ3a), and Δ(4-3) is the index difference of (Δ4−Δ(3). In the embodiments of FIGS. 1-5 the absolute volume V3a3 of the inner cladding region 3 is 5 Δ% microns2≦V3a3≦105 Δ% microns2. In some embodiments, more preferably 5 Δ% microns2≦V3a3≦75 Δ% microns2. The inner cladding region 3 preferably exhibits a width W3, (r3−r2), between about 5 to 20 microns, more preferably 5 to 15 microns. The ratio of the radius r3 over the inner cladding region 2 radius r2 is preferably greater than 1.3, more preferably between 1.5 and about 4. The moat volume ratio, V3a3ratio, is defined in equation 8 as follows:
V 3a3ratio =V 3a3/[Δ3min(r 3 2 −r 2 2)]  (Eq. 8)
Preferably the optical fibers herein have a moat volume ratio of 0.3≦V3a3ratio≦0.8.
Outer cladding region 4 surrounds the depressed annular region 3 and comprises refractive index delta percent Δ4 which is higher than the index Δ3min of inner cladding region 3. In some embodiments outer cladding region 4 has refractive index greater than that of first inner cladding region 2, thereby forming a region which is an “updoped” outer cladding region 4 with respect to first inner cladding region 2, e.g. by adding an amount of dopant (such as germania or chlorine) sufficient to increase the refractive index of the outer cladding region 4. Note, however, that it is not critical that the outer cladding region 4 be updoped in the sense that an index increasing dopant must be included in the outer cladding region 4. Indeed, the same sort of raised index effect in outer cladding region 4 may be achieved by downdoping first inner cladding region 2 with respect to outer cladding region 4. Outer cladding region 4 comprises a higher refractive index than first inner cladding region 2, and may comprises refractive index delta percent Δ4 which is greater than 0.01%, and in some embodiments be greater than 0.02% or 0.03%, relative to refractive index in the first inner cladding region 2. Preferably, the higher index portion of outer cladding region 4 (compared to first inner cladding region 2 (or to Δ3max) extends at least to the point where the optical power which would be transmitted through the optical fiber is greater than or equal to 90% of the optical power transmitted, more preferably to the point where the optical power which would be transmitted through the optical fiber is greater than or equal to 95% of the optical power transmitted, and most preferably to the point where the optical power which would be transmitted through the optical fiber is greater than or equal to 98% of the optical power transmitted. In many embodiments, this is achieved by having the “updoped” third annular region extend at least to a radial point of about 30 microns. Consequently, the volume V4 of the third annular region 4, is defined herein being calculated between radius r3 and r30 (the radius at 30 microns) and thus is defined in equation 9 as
V 4 = 2 r 3 r 30 Δ ( 4 - 2 ) ( r ) r r ( Eq . 9 )
Where Δ(4-2) is the index difference of (Δ4−Δ2),
The volume V4 of the outer cladding region 4 (inside 30 microns) compared to that of the first inner cladding region 2, is preferably greater than 5 Δ% microns2, more preferably greater than 7 Δ% microns2, and may be greater than 10% Δmicrons2. This volume V4 of the outer cladding region (inside 30 microns) is in some embodiments less than 50% Δmicrons2.
In some embodiments, the refractive index Δ4 of the outer cladding region 4 is greater than first inner cladding index Δ2 by 0.01%, more preferably greater than 0.02%. In some embodiments, the outer cladding region 4 comprises chlorine (Cl). In some embodiments the outer cladding region includes Germania.
The core region 1 preferably has a positive refractive index throughout. The core 1 comprises a maximum relative refractive index Δ1MAX occurring between r=0 and r=3 microns. Δ1MAX is preferably between 0.30 to 0.48%, and even more preferably between 0.3 to 0.45%.
The first inner cladding region 2 preferably has a substantially constant relative refractive index profile, i.e. the difference between the relative refractive index at any two radii within the intermediate region is less than 0.02%, and in some preferred embodiments less than 0.01%. Thus, the relative refractive index profile of the first inner cladding region 2 preferably has a substantially flat shape. In some embodiments the outer cladding region 4 is updoped relative to pure silica and in some embodiments the first inner cladding region 2 is downdoped relative to pure silica.
The core region may comprise an alpha (α) shape, where αc is between 1.5 and 2.5, for example 1.8<αc<2.2. In preferred embodiments, r1 is less than 8.0 microns, and more preferably is between 3.5 microns and 7.0 microns. The fibers are capable of exhibiting mode field diameter at 1310 nm between 8.2 and 9.6 microns, zero dispersion wavelength between 1300 and 1324 nm, cable cutoff less than or equal to 1260 nm and a bend loss of less than 1 dB/turn when wound upon on a 10 mm radius mandrel.
In some embodiments the graded index central core region 1 comprises Ge doped silica, with Ge levels dropping as the core radius approaches outer radius r=r1. However, in some embodiments the graded index central core comprises fluorine doped silica and is essentially free of Germania. In these embodiments the cladding is either downdoped, relative to the central core region with downdopants such as F, B, or may contain non-periodic holes or voids. In some embodiments, the depressed-index annular portion comprises voids, either non-periodically disposed, or periodically disposed, or both. By “non-periodically disposed” or non-periodic distribution”, we mean that when one takes a cross section (such as a cross section perpendicular to the longitudinal axis) of the optical fiber, the non-periodically disposed voids are randomly or non-periodically distributed across a portion of the fiber. Similar cross sections taken at different points along the length of the fiber will reveal different cross-sectional hole patterns, i.e., various cross sections will have different hole patterns, wherein the distributions of voids and sizes of voids do not match. That is, the voids or voids are non-periodic, i.e., they are not periodically disposed within the fiber structure. These voids are stretched (elongated) along the length (i.e. parallel to the longitudinal axis) of the optical fiber, but do not extend the entire length of the entire fiber for typical lengths of transmission fiber. The voids can contain one or more gases, such as argon, nitrogen, krypton, CO2, SO2, or oxygen, or the voids can contain a vacuum with substantially no gas; regardless of the presence or absence of any gas, the refractive index in the annular portion 50 is lowered due to the presence of the voids. While not wishing to be bound by theory, it is believed that the voids extend less than a few meters, and in many cases less than 1 meter along the length of the fiber. Optical fibers disclosed herein can be made by methods which utilize preform consolidation conditions which are effective to result in a significant amount of gases being trapped in the consolidated glass blank, thereby causing the formation of voids in the consolidated glass optical fiber preform. Rather than taking steps to remove these voids, the resultant preform is used to form an optical fiber with voids, or voids, therein. As used herein, the diameter of a hole is the longest line segment whose endpoints are disposed on the silica internal surface defining the hole when the optical fiber is viewed in perpendicular cross-section transverse to the longitudinal axis of the fiber.
In some exemplary embodiments the graded index core region 1 also includes at least one alkali metal oxide dopant, for example, where in the alkali is K (potassium), Na (sodium), Li (lithium), Cs (cesium), and, Rb (rubidium). In some exemplary embodiments the core 1 contains K2O in the amounts of 20 ppm to 1000 ppm by weight % of K, more preferably between 50-500 ppm wt % of K, and most preferably between 50-300 ppm wt % of K. The fiber may also include chlorine. It is preferable that the amount of chlorine is less than 1500 ppm by wt % in the core region 1, and less than 500 ppm by wt % in the cladding regions 2-4. In some embodiments, the alkali doped fiber comprises a core and/or cladding that is germania free silica (preferably less than 1% germania by weight, more preferably less than 0.1% germania by weight). It is noted that the term “ppm”, unless otherwise specially noted otherwise, refers to parts per million by weight, or ppm by weight, and a measurement in wt % can be converted to ppm by multiplying by a factor of 10,000.
The fibers disclosed herein may be drawn from optical fiber preforms made using conventional manufacturing techniques and using known fiber draw methods and apparatus, for example as is disclosed in U.S. Pat. No. 7,565,820, the specification of which is hereby incorporated by reference.
Various exemplary embodiments will be further clarified by the following examples. It will be apparent to those skilled in the art that various modifications and variations can be made without departing from the spirit or scope of the claims.
Fiber Examples 1-25 and Comparative Example
Tables 1-4 below list characteristics of modeled illustrative fiber examples 1-25 and comparative example. In particular, set forth below for each example of Tables 1-4 is the refractive index delta Δ1, alphacore, and outer radius r1 of the central core region 1, refractive index delta Δ2 and outer radius r2 first inner cladding region 2, r1/r2, refractive index delta Δ3 and Δ3min, moat alpha (alphat), radial locations r3a and r3, (r3a−r2)/(r3−r2), moat volume V3a3 and moat volume ratio V3a3ratio of the second inner cladding region 3, refractive index delta Δ4 and volume V4 of the outer cladding region 4, which is calculated between inner radius r3 of outer cladding region 3 and a radial distance of 30 microns. Also set forth (Tables 1-4) are modeled data including: LP11 cutoff wavelength in nm, chromatic dispersion and dispersion slope at 1310 nm, chromatic dispersion and dispersion slope at 1550 nm, mode field diameter at 1310 nm and 1550 nm, pin array macrobend at 1550 nm, LLWM microbend at 1550 nm in dB/m), zero dispersion wavelength (lambda0), 22 m cable cutoff, 1×10 mm, 1×20 mm and 1×30 mm diameter induced bend loss in dB per turn at 1550 nm, MACCab (MFD in microns at 1310 nm/Cable Cutoff in microns).
TABLE 1
Parameter Ex-1 Ex-2 Ex-3 Ex-4 Ex-5 Ex-6 Ex-7 Ex-8
R1 (microns) 5.0 5.0 6.0 6.0 5.0 5.0 6.0 6.0
Δ1max (%) 0.38 0.38 0.38 0.38 0.4 0.4 0.4 0.4
core alpha 2 2 2 2 2 2 2 2
R2 (microns) 5.0 6.0 6.0 7.0 5.0 6.0 6.0 7.0
Δ2 (%) 0 0 0 0 0 0 0 0
R1/R2 1.00 0.83 1.00 0.86 1.00 0.83 1.00 0.86
R3a (microns) 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0
Δ3min (%) −0.45 −0.45 −0.45 −0.45 −0.45 −0.45 −0.45 −0.45
moat alpha ( alphat) 1 1 1 1 1 1 1 1
R3 (microns) 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0
Δ3a (%) −0.45 −0.45 −0.45 −0.45 −0.45 −0.45 −0.45 −0.45
(R3a − R2)/(R3 − R2) 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
Moat Volume, V3a3 (% Δ 70 66 66 61 70 66 66 61
microns2)
Moat Volume Ratio 0.59 0.58 0.58 0.56 0.59 0.58 0.58 0.56
R4 (microns) 62.5 62.5 62.5 62.5 62.5 62.5 62.5 62.5
Δ4 (%) 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
V4 (% Δ microns2) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
MFD at 1310 nm 8.70 8.86 9.23 9.33 8.57 8.71 9.09 9.19
(microns)
MFD at 1550 nm 9.85 10.07 10.28 10.45 9.69 9.89 10.13 10.27
(microns)
LP11 Cutoff (nm) 1033 1042 1219 1238 1052 1069 1252 1271
Dispersion at 1310 nm −0.41 −0.85 1.01 0.65 −0.50 −0.96 0.95 0.60
(ps/nm/km)
Slope at 1310 nm 0.092 0.092 0.093 0.093 0.092 0.092 0.093 0.093
(ps/nm2/km)
Dispersion at 1550 nm 17.5 17.5 19.3 18.9 17.6 17.3 19.2 18.9
(ps/nm/km)
Slope at 1550 nm 0.064 0.065 0.064 0.064 0.064 0.065 0.064 0.064
(ps/nm2/km)
Cable Cutoff (nm) 1167 1150 1371 1357 1190 1179 1405 1391
MACCab (MFD in 7.46 7.71 6.73 6.88 7.20 7.39 6.47 6.61
microns at 1310
nm/Cable Cutoff in
microns)
10 mm diameter Bend 0.372 0.499 0.087 0.126 0.198 0.271 0.054 0.078
(dB/turn)
20 mm diameter Bend 0.130 0.172 0.021 0.030 0.061 0.082 0.012 0.017
(dB/turn)
30 mm diameter Bend 0.016 0.0192 0.0015 0.0018 0.0067 0.0079 0.0007 0.0009
(dB/turn)
Lambda0 (nm) 1314 1319 1299 1303 1315 1320 1300 1304
LLWM (dB/m at 1550 0.605 0.64 0.2794 0.308 0.424 0.45 0.174 0.192
nm)
Pin Array (dB at 1550 28.10 26.60 6.34 6.29 18.32 17.48 3.60 3.58
nm)
TABLE 2
Parameter Ex-9 Ex-10 Ex-11 Ex-12 Ex-13 Ex-14 Ex-15 Ex-16
R1 (microns) 5.4 5.4 5.4 5.4 6.08 5.68 5.68 5.68
Δ1max (%) 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
core alpha 2 2 2 2 2 2 2 2
R2 (microns) 5.4 6.6 5.4 6.6 9.12 8.52 8.52 5.68
Δ2 (%) 0.00 0.00 −0.02 −0.02 0.00 0.00 0.00 0.00
R1/R2 1.00 0.82 1.00 0.82 0.67 0.67 0.67 1.00
R3a (microns) 16.8 16.8 16.8 16.8 15.26 14.2 15.27 14.27
Δ3min (%) −0.45 −0.45 −0.45 −0.45 −0.20 −0.20 −0.10 −0.10
moat alpha ( alphat) 1 1 1 1 1 1 1 1
R3 (microns) 16.8 16.8 16.8 16.8 15.26 14.20 15.27 14.27
Δ3a (%) −0.45 −0.45 −0.45 −0.45 −0.20 −0.20 −0.10 −0.10
(R3a − R2)/(R3 − R2) 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
Moat Volume, V3a3
(% Δ microns2) 66 62 72 68 16.2 14.1 7.1 9.7
Moat Volume Ratio 0.58 0.57 0.63 0.63 0.54 0.55 0.44 0.57
R4 (microns) 62.5 62.5 62.5 62.5 62.5 62.5 62.5 62.5
Δ4 (%) 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
V4 (% Δ microns2) 0.0 0.0 12.4 12.4 0.0 0.0 0.0 0.0
MFD at 1310 nm 8.82 8.96 8.74 8.85 9.29 9.10 9.11 9.04
(microns)
MFD at 1550 nm 9.90 10.13 9.79 9.97 10.49 10.34 10.39 10.25
(microns)
LP11 Cutoff (nm) 1123 1146 1078 1093 1339 1252 1265 1240
Dispersion at 1310 nm 0.18 −0.29 0.34 −0.10 0.06 −0.05 −0.69 −0.32
(ps/nm/km)
Slope at 1310 nm 0.092 0.0925 0.035 0.036 −0.019 0.071 0.083 0.081
(ps/nm2/km)
Dispersion at 1550 nm 18.4 18.0 18.4 18.1 17.9 17.3 16.9 17.3
(ps/nm/km)
Slope at 1550 nm 0.0640 0.0647 0.063 0.063 0.062 0.063 0.061 0.061
(ps/nm2/km)
Cable Cutoff (nm) 1274 1261 1229 1217 1289 1192 1173 1180
MACCab (MFD in 6.92 7.10 7.11 7.27 7.21 7.63 7.77 7.66
microns at 1310
nm/Cable Cutoff in
microns)
10 mm diameter Bend 0.12 0.17 0.07 0.09 1.65 3.23 5.42 4.47
(dB/turn)
20 mm diameter Bend 0.032 0.044 0.017 0.023 0.31 0.67 1.11 0.92
(dB/turn)
30 mm diameter Bend 0.002 0.003 0.002 0.002 0.003 0.008 0.010 0.009
(dB/turn)
Lambda0 (nm) 1308 1313 1301 1313 1313 1317 1318 1314
LLWM (dB/m at 1550 0.309 0.338 0.122 0.148 0.231 0.211 0.224 0.193
nm)
Pin Array (dB at 1550 10.14 9.75 16.77 16.39 4.38 8.34 9.16 9.2
nm)
TABLE 3
Parameter Ex-17 Ex-18 Ex-19 Ex-20 Ex-21 Ex-22 Ex-23 Ex-24 Ex-25
R1 (microns) 5.4 5.6 5.6 5.6 5.2 5.68 5.68 6.16 6.56
Δ1max (%) 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.42 0.44
core alpha 2 2 2 2 3 2 2 1.5 1
R2 (microns) 5.4 7.0 7.0 7.0 6.5 8.52 8.52 6.16 6.6
Δ2 (%) 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
R1/R2 1.00 0.80 0.80 0.80 0.80 0.67 0.67 1.00 1.00
R3a (microns) 16.8 17.4 17.4 17.4 17.4 14.20 14.20 15.46 16.47
Δ3min (%) −0.45 −0.20 −0.10 −0.10 −0.10 −0.20 −0.10 −0.20 −0.20
moat alpha 0.5 2 2 5 2 1 1 1 1
(alphat)
R3 (microns) 16.8 17.4 17.4 17.4 17.4 15.62 18.46 15.46 16.47
Δ3a (%) −0.45 −0.20 −0.10 −0.10 −0.10 −0.20 −0.10 −0.20 −0.20
(R3a − R2)/ 1.00 1.00 1.00 1.00 1.00 0.80 0.57 1.00 1.00
(R3 − R2)
Moat Volume, 46 37.3 18.6 22.3 16.1 22.2 20.8 22.9 26.0
V3a3 (% Δ
microns2)
Moat Volume 0.40 0.73 0.73 0.88 0.62 0.65 0.78 0.57 0.57
Ratio
R4 (microns) 62.5 62.5 62.5 62.5 62.5 62.5 62.5 62.5 62.5
Δ4 (%) 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
V4 (% Δ 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
microns2)
MFD at 1310 8.84 9.00 9.04 9.00 8.79 9.09 9.11 9.15 9.15
nm (microns)
MFD at 1550 10 10.17 10.29 10.2 9.92 10.36 10.36 10.33 10.43
nm (microns)
LP11 Cutoff 1162 1216 1231 1218 1264 1268 1260 1245 1239
(nm)
Dispersion at −0.35 −0.23 −0.59 −0.31 −0.04 −0.50 −0.67 −0.15 −1.02
1310 nm
(ps/nm/km)
Slope at 0.067 0.025 0.076 0.065 0.067 0.072 0.076 0.042 0.073
1310 nm
(ps/nm2/km)
Dispersion at 17.6 17.8 17.1 17.5 17.8 17.5 17.0 18.0 17.4
1550 nm
(ps/nm/km)
Slope at 0.063 0.063 0.062 0.062 0.061 0.063 0.062 0.063 0.065
1550 nm
(ps/nm2/km)
Cable Cutoff 1218 1238 1186 1196 1214 1231 1227 1244 1246
(nm)
MACCab (MFD in 7.26 7.27 7.62 7.52 7.24 7.38 7.42 7.35 7.34
microns at
1310 nm/Cable
Cutoff in microns)
10 mm diameter 0.47 0.66 2.63 2.00 1.73 1.78 1.97 1.59 1.31
Bend (dB/turn)
20 mm diameter 0.011 0.015 0.056 0.043 0.033 0.037 0.041 0.033 0.028
Bend (dB/turn)
30 mm diameter 0.0045 0.004 0.008 0.007 0.004 0.006 0.006 0.005 0.005
Bend (dB/turn)
Lambda0 1315 1319 1318 1315 1311 1317 1319 1314 1324
(nm)
LLWM (dB/m 0.153 0.185 0.209 0.189 0.148 0.208 0.223 0.203 0.231
at 1550 nm)
Pin Array (dB 9.81 7.36 9.08 8.78 4.32 6.58 7.75 7.88 8.74
at 1550 nm)
TABLE 4
Comparative
Parameter Example
R1 (microns) 4.5
Δ1max (%) 0.34
core alpha 20.0
R2 (microns) 4.5
Δ2 (%) 0.0
R1/R2 1.00
R3a (microns) not applicable
Δ3min (%) not applicable
moat alpha ( alphat) not applicable
R3 (microns) not applicable
Δ3 (%) not applicable
(R3a − R2)/(R3 − R2) 0.00
Moat Volume, V3a3 (% Δ 0.00
microns2)
Moat Volume Ratio not applicable
R4 (microns) 62.5
Δ4 (%) 0.00
MFD at 1310 nm (microns) 9.18
MFD at 1550 nm (microns) 10.40
LP11 Cutoff (nm) 1327
Dispersion at 1310 nm 0.17
(ps/nm/km)
Slope at 1310 nm (ps/nm2/km) 0.086
Dispersion at 1550 nm 17.0
(ps/nm/km)
Slope at 1550 nm (ps/nm2/km) 0.058
Cable Cutoff (nm) 1177
MACCab (MFD in microns at 7.8
1310 nm/Cable Cutoff in
microns)
10 mm diameter Bend (dB/turn) 8.66
20 mm diameter Bend (dB/turn) 0.49
30 mm diameter Bend (dB/turn) 0.012
Lambda0 (nm) 1308
LLWM (dB/m at 1550 nm) 0.549
Pin Array (dB at 1550 nm) 9.16
The exemplary embodiments fibers 1-25 of Tables 1-4 have dispersion at 1310 nm of about −1.05 ps/nm/km to about 1 ps/nm/km, LP11 cut-off wavelength between about 1025 nm and 1300 nm, and bend loss of less than 5.5 dB/turn around a 10 mm diameter mandrel at 1550 nm wavelength. The exemplary embodiments fibers 1-25 have profile designs having a graded index central core region having outer radius r1, having a refractive index Δ1, a maximum refractive index Δ1max and having an alpha profile, alphacore, of 0.5≦alphacore≦4; an inner cladding region surrounding the graded index central core region and comprising a refractive index delta Δ3 that becomes more negative with increasing radius, the inner cladding region having an inner radius r2, an outer radius r3>10 microns, and a minimum refractive index Δ3min such that Δ1max3min, r3≧r3a, and 0.5≦(r3a−r2)/(r3−r2)≦1, where r3a is a distance from fiber centerline where Δ3 first reaches the value Δ3min, the inner cladding region having an alpha profile, alphat such that 0.5≦alphat≦5, and an outer cladding region surrounding said inner cladding region and having a refractive index Δ4, and Δ3min4. The difference between (Δ4−Δ3min) is 0.08%≦|Δ4−Δ3min|≦0.7% and the absolute difference between Δ3min and Δ2 is greater than 0.03%, the absolute value V3a3 of the second inner cladding region is 5% Δmicrons2≦V3a3≦105% Δmicrons2, and a moat volume ratio of 0.3≦V3a3ratio≦0.8. The above fibers exhibit a 22 m cable cutoff less than or equal to 1400 nm and in many embodiments of less than or equal to 1260 nm, a mode field diameter (MFD) at 1310 nm between 8.2 and 9.6 microns and have a zero dispersion wavelength λo and 1300 nm≦λo≦1324 nm.
More specifically, preferably, exemplary optical fiber embodiments 10 exhibit a bend loss at 1550 nm, when wound upon on a 15 mm diameter mandrel, of less than 0.5 dB/turn, and in some cases less than 0.25 dB/turn. These fibers also exhibit a bend loss at 1550 nm, when wound upon on a 10 mm diameter mandrel, of less than 1 dB/turn, more preferably less than 0.5 dB/turn, and some fibers most preferably less than 0.2 dB/turn. The fibers exhibit a bend loss at 1550 nm, when wound upon on a 15 mm diameter mandrel, of less than 0.25 dB/turn, and some fibers more preferably less than 0.15 dB/turn. The fibers exhibit a bend loss at 1550 nm, when wound upon on a 20 mm diameter mandrel, of less than 0.1 dB/turn, and some fibers more preferably less than 0.03 dB/turn. Some of the above fibers exhibit a bend loss of less than 0.75 dB/turn when wound upon on a 20 mm radius mandrel and exhibits a MACCab number between 6.4 and 8.5. These fibers also exhibit a bend loss at 1550 nm, when wound upon on a 30 mm diameter mandrel, of less than 0.01 dB/turn, and some fibers more preferably less than 0.003 dB/turn. Some of these examples employ chlorine in the outer cladding region in an amount greater than 2000 ppm, and in some cases greater than 3000 or even greater than 4000 ppm by weight. In some embodiments the outer cladding region comprises chlorine in an amount greater than 2000 and less than 12000 ppm by weight.
Attenuation (spectral) at 1550 nm is preferably less than 0.21 dB/km, more preferably less than 0.20 dB/km, even more preferably less than 0.197 dB/km. In some preferred embodiments the attenuation (spectral) at 1550 nm is less than or equal to 0.191 dB/km, even more preferably less than or equal to 0.189 dB/km, even more preferably less than or equal to 0.182 dB/km.
Thus, the embodiments of the optical fibers 10 described herein provide outstanding bending performance, and additionally provide cutoff wavelengths suitable for single mode operation at wavelengths greater than about 1260 nm.
In some embodiments, the core may comprise a relative refractive index profile having a so-called centerline dip which may occur as a result of one or more optical fiber manufacturing techniques. However, the centerline dip in any of the refractive index profiles disclosed herein is optional.
The optical fiber disclosed herein comprises a core and a cladding layer (or cladding or outermost annular cladding region) surrounding and directly adjacent the core. Preferably, the core is comprised of silica doped with germanium, i.e. germania doped silica. Dopants other than germanium, singly or in combination, may be employed within the core, and particularly at or near the centerline, of the optical fiber disclosed herein to obtain the desired refractive index and density. In preferred embodiments, the core of the optical fiber disclosed herein has a non-negative refractive index profile, more preferably a positive refractive index profile, wherein the core is surrounded by and directly adjacent to a cladding layer.
Preferably, the optical fiber disclosed herein has a silica-based core and cladding. In preferred embodiments, the cladding has an outer diameter, 2 times r4, of about 125 micron.
The fibers disclosed herein exhibit low PMD values particularly when fabricated with OVD processes. Spinning of the optical fiber may also lower PMD values for the fiber disclosed herein.
It is to be understood that the foregoing description is exemplary only and is intended to provide an overview for the understanding of the nature and character of the fibers which are defined by the claims. The accompanying drawings are included to provide a further understanding of the preferred embodiments and are incorporated and constitute part of this specification. The drawings illustrate various features and embodiments which, together with their description, serve to explain the principals and operation. It will become apparent to those skilled in the art that various modifications to the preferred embodiments as described herein can be made without departing from the spirit or scope of the appended claims.

Claims (18)

What is claimed is:
1. A single mode optical fiber comprising:
a graded index central core region having outer radius r1, having a refractive index Δ1, a maximum refractive index Δ1max and having an alpha profile, alphacore, of 0.5≦alphacore≦4;
a cladding region comprising (i) a first inner cladding region having an outer radius
r2≦10 microns and refractive index Δ2 and 0.65≦r1/r2≦1; (ii) and a second inner cladding region having an outer radius r3>10 microns and comprising a refractive index Δ3 and a minimum refractive index Δ3min, wherein said second cladding region has a refractive index delta that becomes more negative with increasing radius, wherein said second cladding region has an alpha profile, alphat, of 0.5≦alphat≦5; (iii) an outer cladding region surrounding the inner cladding region and comprising refractive index Δ4, wherein Δ1max23min, and Δ3min4; and wherein 0.5≦(r3a−r2)/(r3−r2)≦1, where r3a is a distance from fiber centerline where Δ3 first reaches the value Δ3min.
2. A single mode optical fiber comprising:
a graded index central core region having outer radius r1, having a refractive index Δ1, a maximum refractive index Δ1max and having an alpha profile, alphacore, of 0.5≦alphacore≦4;
an inner cladding region surrounding said graded index central core region and comprising a refractive index delta Δ3 that becomes more negative with increasing radius, said inner cladding region having an inner radius r2, an outer radius r3>10 microns, and a minimum refractive index Δ3min such that Δ1max3min, r3≧r3a, and 0.5≦(r3a−r2)/(r3−r2)≦1, where r3a is a distance from fiber centerline where Δ3 first reaches the value Δ3min, said inner cladding region having an alpha profile, alphat such that 0.5≦alphat≦5, and
an outer cladding region surrounding said inner cladding region and having a refractive index Δ4, and Δ3min4, wherein 0.08%≦|Δ4−Δ3min|≦0.7% and the absolute difference between Δ3min and Δ2 is greater than 0.03, the absolute value V3a3 of the inner cladding region is 5% Δmicrons2≦V3a3≦105% Δmicrons2, said fiber exhibits a 22 m cable cutoff less than or equal to 1260 nm, and has a zero dispersion wavelength λo and 1300 nm≦λo≦1324 nm.
3. The optical fiber of claim 1 wherein 0.08%≦|Δ4−Δ3min|≦0.25%.
4. The optical fiber of claim 1 wherein 0.25%≦|Δ4−Δ3min|≦0.55%.
5. The optical fiber of claim 1 wherein the graded index central core region comprises germania doped silica.
6. The optical fiber of claim 1, wherein the graded index central core comprises fluorine doped silica and is essentially free of germania.
7. The optical fiber of claim 6, wherein the graded index central core region comprises potassium.
8. The optical fiber of claim 1, wherein the first inner cladding region is essentially free of fluorine and germania.
9. The optical fiber of claim 1, wherein Δ42 for a radial length extending from r3 to a radius of at least 30 microns.
10. The optical fiber of claim 1, wherein the profile volume, V4 of the outer cladding region, calculated between the outer radius of the second inner cladding region and a radial distance of 30 um, is equal to:
V 4 = 2 r 3 r 30 Δ ( 4 - 2 ) ( r ) r r
and |V4| is at least 5% Δmicrons2.
11. The optical fiber of claim 1, wherein said fiber exhibits a bend loss of less than 0.75 dB/turn when wound upon on a 20 mm radius mandrel and exhibits a MACCab number between 6.4 and 8.5.
12. The optical fiber of claim 1, wherein the width of second inner cladding region r3−r2 is between 3 and 20 microns.
13. The optical fiber of claim 1, wherein said fiber exhibits a bend loss of less than 1 dB/turn when wound upon on a 10 mm diameter mandrel.
14. The optical fiber of claim 1, where αt is 5≧αt≧0.5.
15. The optical fiber of claim 1 wherein 0.01%≦|Δ4−Δ2|.
16. The optical fiber of claim 1 having a moat volume ratio of 0.3≦V3a3ratio≦0.8.
17. The optical fiber of claim 1, wherein said second inner cladding region is a volume 5 Δ% microns2≦V3a3<105 Δ% microns2.
18. The optical fiber of claim 1 having a 22 m cable cutoff less than or equal to 1260 nm, and has a zero dispersion wavelength λo of 1300 nm≦λo≦1324 nm.
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US20220011503A1 (en) * 2020-07-07 2022-01-13 Corning Incorporated Optical fiber with inverse triangular trench design
US11675125B2 (en) * 2020-07-07 2023-06-13 Corning Incorporated Optical fiber with inverse triangular trench design
US11579355B2 (en) * 2020-07-27 2023-02-14 Corning Incorporated Low cross-talk multicore optical fiber for single mode operation

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US8953917B2 (en) 2015-02-10
RU2014126430A (en) 2016-01-27
US20130136407A1 (en) 2013-05-30
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JP6218744B2 (en) 2017-10-25
US20130136405A1 (en) 2013-05-30

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