US7465075B2 - Lens assembly for an automobile light assembly having LED light source - Google Patents
Lens assembly for an automobile light assembly having LED light source Download PDFInfo
- Publication number
- US7465075B2 US7465075B2 US11/085,294 US8529405A US7465075B2 US 7465075 B2 US7465075 B2 US 7465075B2 US 8529405 A US8529405 A US 8529405A US 7465075 B2 US7465075 B2 US 7465075B2
- Authority
- US
- United States
- Prior art keywords
- lens member
- light
- radial
- axial
- light assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related, expires
Links
- 238000000465 moulding Methods 0.000 description 4
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S43/00—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights
- F21S43/20—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights characterised by refractors, transparent cover plates, light guides or filters
- F21S43/26—Refractors, transparent cover plates, light guides or filters not provided in groups F21S43/235 - F21S43/255
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S43/00—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights
- F21S43/10—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights characterised by the light source
- F21S43/13—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights characterised by the light source characterised by the type of light source
- F21S43/14—Light emitting diodes [LED]
Definitions
- the present invention relates generally to lens assemblies for automotive light assemblies, and more particularly relates to lens assemblies structured for use with a LED light source.
- LEDs Light emitting diodes
- NNL's Near field lenses
- Additional optic power may be added to the NFL to create a certain desired beam pattern.
- Existing NFL's have very high light collection efficiency (typically 70-90%) regardless of their size, but the output beam size for a given source depends on the size of the lens. The larger the lens size (i.e. the larger the starting focal length of the lens), the smaller of the output beam size and the higher the peak intensity.
- manufacturing larger lenses poses complex molding issues and takes higher molding cycle time, thus requiring expensive molding tools and processes.
- the present invention provides a light assembly having a lens assembly that overcomes the drawbacks noted above by splitting the function of a near field lens into two components.
- the first component is an inner lens
- the second component may be a reflector or a second lens.
- the light assembly comprises a LED light source, a first lens member and a second member.
- the first lens member has a recess receiving the LED light source.
- the first lens member includes a radial portion and an axial portion.
- the second member has an interior space receiving the first lens member.
- the second member defines a reflecting surface. The reflecting surface of the second member receives light passing through the radial portion of the first lens member and directs the light downstream along the longitudinal axis.
- the axial portion of the first lens member includes beam focusing optics.
- the axial portion defines an inner axial surface, wherein the inner axial surface is structured as a Fresnel lens (which reduces thickness), a conical surface, or a free-form surface.
- the axial portion defines an outer axial surface as well, and one of the inner and outer axial surfaces may be curved to focus the light.
- the axial portion of the first lens member may also include beam spreading optics such as a plurality of pillows on the outer axial surface.
- the radial portion defines an inner radial surface and an outer radial surface, and the inner radial surface is preferably flat.
- the inner radial surface is positioned to reflect light passing therethrough.
- the outer radial surface is preferably curved in a manner to permit light to pass directly through the outer radial surface with minimal refraction. Alternatively, the inner and outer radial surfaces may both be curved.
- the second member may be a reflector or a lens.
- the second lens member defines an interior passageway extending through the second lens member which receives the first lens member.
- the interior passageway defines an interior surface which is structured to refract light from the first lens member.
- the interior surface is flat in the axial direction.
- the area interior surface may be structured to match an exterior radial surface of the radial portion of the first lens member, thereby permitting light to pass directly through the interior surface with minimal refraction.
- the second lens member has an outer surface forming the reflecting surface which uses the principle of total internal reflection.
- the reflector preferably has a bowl shape defining an interior surface forming the reflecting surface.
- FIG. 1 is a cross-sectional view of a light assembly and lens assembly constructed in accordance with the teachings of the present invention
- FIG. 2 is a cross-sectional view of a first lens member of the lens assembly
- FIG. 3 is a cross-sectional view of an alternate embodiment of the first lens member depicted in FIGS. 1 and 2 ;
- FIG. 4 is a cross-sectional view of an alternate embodiment of the light assembly and lens assembly depicted in FIG. 1 ;
- FIG. 5 is an alternate embodiment of the light assembly with the inner lens of FIG. 2 and FIG. 3 .
- FIG. 1 depicts a cross-sectional view of a light assembly 20 having a lens assembly 30 for an automotive lighting application.
- the light assembly 20 generally includes a LED light source 22 having a cover lens 23 and generating light from a source point 24 downstream along a longitudinal axis 26 .
- the lens assembly 30 collects and collimates the light from the LED light source 22 for generating a desired beam pattern for the particular automotive lighting application. Unnumbered lined arrows have been used throughout the application to depict the path of traveling light.
- the lens assembly 30 generally includes a first lens member 32 and a second lens member 34 .
- the second lens member 34 includes an interior passageway 36 defined by a conically shaped interior surface 38 .
- the first lens member 32 directs a portion of the light straight through the internal passageway 36 without entering the second lens member 34 .
- a second portion of the light passes through the interior surface 38 , and due to the shape of the outer surface 40 of the second lens member 34 the light is reflected via total internal reflection and redirected longitudinally downstream and through the axial end surface 42 of the second lens member 34 .
- the outer surface 40 of the second lens member 34 may include a reflective coating formed thereon (i.e. such as an aluminum coating) to further assist with the reflection of the light or to permit a different curvature or structure to be given to the outer surface 40 of the second lens member 34 .
- a reflective coating formed thereon i.e. such as an aluminum coating
- the first lens member 32 defines a recess 44 receiving the LED light source 22 .
- the first lens member 32 thus comprises a radial portion 45 connected to an axial portion 47 .
- the radial portion 45 is generally defined by an inner radial surface 46 and an outer radial surface 50 .
- the axial portion 47 is generally defined by an inner axial surface 48 and an outer axial surface 52 .
- the recess 44 is generally defined by the inner radial surface 46 and the inner axial surface 48 .
- the axial portion 47 has been formed as a Fresnel lens, the structure of which is well known in the art.
- the inner axial surface 48 is comprised of a series of arcuate channels 54
- the outer axial surface 47 is flat and planar, and generally perpendicular to the longitudinal axis 26 .
- the term generally perpendicular means line or surface that is within about 3 degrees of true perpendicularity.
- the inner radial surface 46 is generally flat, and more particularly is conical or tapered as it extends longitudinally downstream. As such, light passing through the inner radial surface 46 will be refracted as shown by the arrows indicating the light path.
- the outer radial surface 50 has been structured in a free form curvature (i.e. numerically generated) such that the light passing through the radial portion 45 , as refracted by the radial inner surface 46 , is permitted to pass directly through the outer radial surface 50 with zero refraction for a point source and minimal refraction for a finite source.
- the term minimal refraction refers to a range of refraction between 0 and 3 degrees.
- the axial portion 47 of the first lens member 32 serves as a focusing lens to direct the light longitudinally downstream and through the interior passageway 36 of the second lens member 34 .
- This light can assist in forming a “hot spot” in the resulting beam pattern.
- light passing through the radial portion 45 is redirected towards the second lens member 34 , and in particular the interior surface 38 .
- the radial portion 45 of the first lens member 32 and the second lens member 34 are structured and positioned relative to one another to collect a substantial portion of the light, collimate the light, and redirect the light longitudinally downstream via total internal reflection.
- the flat and conical interior surface 38 refracts the light, which is then reflected by the outer surface 40 and directed downstream.
- the first lens member 132 generally includes a radial portion 145 and an axial portion 147 .
- the radial portion 145 includes a curved inner radial surface 146 .
- the curvature of the inner and outer radial surfaces 146 , 150 may be structured so that the light passing therethrough is only minimally refracted, or may be structured to refract the light in a manner acceptable for use by the second lens member, which is structured according to the principles described in the embodiment of FIGS. 1-2 .
- the axial portion 147 includes an inner axial surface 148 that is curved to form a lens for collimating the light.
- the inner axial surface 148 could be flat, as shown by dotted line 148 a while the outer axial surface 152 includes a curvature for focusing the light rays.
- the axial portion 147 has been shown as generally including beam focusing optics such as the Fresnel lens of FIG. 2 , or the lens 148 of FIG. 3
- the axial portion may also include beam spreading optics.
- the outer axial surface 152 has been shown as including plurality of pillows 156 .
- such pillows or flutes serve to spread the light passing through the axial portion 147 , and generally create a beam pattern which is ideal for applications such as brake lights, tail lights and the like.
- the beam spreading optics 156 have been shown used in conjunction with a beam focusing optics 148 in FIG. 3 , it will be recognized that the beam spreading optics 156 can be used alone (i.e. in conjunction with a flat axial inner surface 148 a ).
- the LED light source 220 generates light from a point or origin 224 which is collected and directed by first lens member 232 in a substantially similar fashion as the prior embodiments.
- the second lens member 234 includes an interior passageway 236 defined by an interior surface 238 that is structured to match the outer surface 250 of the first lens member 232 . That is, the interior surface 238 may be structured such that all light it receives from the first lens member 232 passes directly through the interior surface 238 with minimal refraction.
- the interior surface 238 has been divided into an upstream portion 238 a and a downstream portion 238 b .
- the upstream portion 238 a is given a curvature which matches the curvature of the outer radial surface 250 of the first lens member 232 .
- the downstream portion 238 b may then be made simply cylindrical, or alternatively could be conical as in the prior embodiment.
- the entire interior surface 238 may be given a curvature, typically a free-form curvature, which is structured to correspond to the path of light passing through the radial portion of the first lens member 232 , resulting in minimal refraction of the light through the interior surface 238 .
- the second lens member 234 includes an outer surface 240 which serves to reflect and collimate the light longitudinally downstream along the longitudinal axis 226 .
- the light assembly 320 and lens assembly 330 include an LED light source 322 generating light from origin 324 through a first lens member 332 , all of which may be constructed in accordance with the teachings of the present invention and the prior embodiments.
- the second lens member has been replaced with a reflector 334 .
- the reflector 334 has a general bowl shape and includes an interior surface 335 defining an interior chamber 336 which receives the first lens member 332 .
- the interior surface 335 is structured to include a plurality of facets which result in a redirection of the light emitted from the first lens member 332 with some predetermined beam spread characteristics, such as is shown by the lined arrows of FIG. 5 . It will be recognized by those skilled in the art that a number of types of reflectors 334 may be used to generate the desired beam pattern for the particular automotive application.
- an automotive light assembly having a lens assembly that overcomes the drawbacks of forming a single NFL of a relatively large size (i.e. a larger focal length) by splitting the function of the lens into a first lens member and a second member.
- the lenses may be formed by conventional techniques and conventional tools.
- the present invention provides smaller output beam size and higher peak intensity, as well as increased flexibility, without the complex molding issues and expensive tools and processes.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Abstract
Description
Claims (24)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US11/085,294 US7465075B2 (en) | 2005-03-21 | 2005-03-21 | Lens assembly for an automobile light assembly having LED light source |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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US11/085,294 US7465075B2 (en) | 2005-03-21 | 2005-03-21 | Lens assembly for an automobile light assembly having LED light source |
Publications (2)
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US20060209558A1 US20060209558A1 (en) | 2006-09-21 |
US7465075B2 true US7465075B2 (en) | 2008-12-16 |
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US11/085,294 Expired - Fee Related US7465075B2 (en) | 2005-03-21 | 2005-03-21 | Lens assembly for an automobile light assembly having LED light source |
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Cited By (15)
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US20090268166A1 (en) * | 2008-04-29 | 2009-10-29 | Himax Display, Inc. | Projection system |
US20100079980A1 (en) * | 2008-10-01 | 2010-04-01 | Mitsubishi Electric Corporation | Planar light source device and display apparatus incorporating same |
US20100097809A1 (en) * | 2008-10-20 | 2010-04-22 | Reflexite Corporation | Condensing element, array, and methods thereof |
US20100124055A1 (en) * | 2008-11-18 | 2010-05-20 | Reflexite Corporation | Side-emitting optical elements and methods thereof |
US20110273882A1 (en) * | 2010-05-10 | 2011-11-10 | Cree, Inc. | Optical element for a light source and lighting system using same |
US20110292670A1 (en) * | 2010-06-01 | 2011-12-01 | Koito Manufacturing Co., Ltd. | Vehicular lamp |
US20120069576A1 (en) * | 2010-09-17 | 2012-03-22 | Foxsemicon Integrated Technology, Inc. | Lens and light source module |
DE102010054923A1 (en) | 2010-12-17 | 2012-06-21 | Volkswagen Ag | Lighting device e.g. tail lamp, for vehicle to emit light in vehicle traveling direction, has surface light conductor coupled to light source such that light emitted from light source is diffused to provide interior lighting function |
US20120224367A1 (en) * | 2011-03-03 | 2012-09-06 | Tetsuo Ariyoshi | Light diffusion lenses and lighting fixtures having the same |
CN102788300A (en) * | 2011-05-20 | 2012-11-21 | 现代摩比斯株式会社 | Vehicle lamp |
US20140226354A1 (en) * | 2013-02-12 | 2014-08-14 | Hella Kgaa | Optical system for an illumination device for vehicles |
US9435504B2 (en) | 2013-10-30 | 2016-09-06 | Ford Global Technologies, Llc | Apparatus for radiating light from a virtual source |
US9759402B2 (en) * | 2014-10-06 | 2017-09-12 | Amerlux Llc | Optical system |
US10619829B2 (en) * | 2017-07-10 | 2020-04-14 | Current Lighting Soutions, Llc | Replaceable LED light source for an LED traffic signal application |
US10677415B1 (en) | 2014-10-06 | 2020-06-09 | Amerlux Llc | Optical system |
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US7410282B2 (en) * | 2005-10-25 | 2008-08-12 | Visteon Global Technologies, Inc. | Bi-functional headlight module |
CN101351891B (en) | 2005-12-22 | 2014-11-19 | 科锐公司 | Lighting device |
US8441179B2 (en) | 2006-01-20 | 2013-05-14 | Cree, Inc. | Lighting devices having remote lumiphors that are excited by lumiphor-converted semiconductor excitation sources |
WO2007084640A2 (en) | 2006-01-20 | 2007-07-26 | Cree Led Lighting Solutions, Inc. | Shifting spectral content in solid state light emitters by spatially separating lumiphor films |
US20080198572A1 (en) * | 2007-02-21 | 2008-08-21 | Medendorp Nicholas W | LED lighting systems including luminescent layers on remote reflectors |
US7554742B2 (en) * | 2007-04-17 | 2009-06-30 | Visteon Global Technologies, Inc. | Lens assembly |
US20080310028A1 (en) * | 2007-06-18 | 2008-12-18 | Jeyachandrabose Chinniah | Near field lens for a light assembly |
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US8576406B1 (en) | 2009-02-25 | 2013-11-05 | Physical Optics Corporation | Luminaire illumination system and method |
US8466611B2 (en) | 2009-12-14 | 2013-06-18 | Cree, Inc. | Lighting device with shaped remote phosphor |
US8851721B2 (en) * | 2010-07-20 | 2014-10-07 | Magna International, Inc. | Hybrid projector LED low beam headlamp |
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US9416937B2 (en) | 2012-06-06 | 2016-08-16 | Coast Cutlery Co. | Thin profile lens for flashlight |
US9416938B2 (en) | 2012-06-06 | 2016-08-16 | Coast Cutlery Co. | Integrated optic and bezel for flashlight |
US20130329410A1 (en) * | 2012-06-06 | 2013-12-12 | Coast Cutlery Company | Focusing optic for flashlight |
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CN107166187A (en) * | 2017-06-08 | 2017-09-15 | 欧普照明股份有限公司 | Lighting device |
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