US3918359A - Waste compactor with adjustable bag fill control - Google Patents

Waste compactor with adjustable bag fill control Download PDF

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US3918359A
US3918359A US480585A US48058574A US3918359A US 3918359 A US3918359 A US 3918359A US 480585 A US480585 A US 480585A US 48058574 A US48058574 A US 48058574A US 3918359 A US3918359 A US 3918359A
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waste
receptacle
ram
compacting
time interval
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US480585A
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Ransom J Hennells
Thomas R Scothorn
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COMPACTOR CO Inc
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COMPACTOR CO Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/30Presses specially adapted for particular purposes for baling; Compression boxes therefor
    • B30B9/3003Details
    • B30B9/3007Control arrangements

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  • ABSTRACT A waste compactor comprising a cabinet and a ram assembly mounted thereon and having a ram extendible downwardly for compacting waste within a receptacle.
  • the ram assembly includes a fluid pressure cylinder activated by a fluid circuit containing a pump and a shiftable valve.
  • the fluid circuit is controlled by an electrical control circuit which includes control means for automatically returning the ram to its retracted position when the bag is filled with waste to a preselected height.
  • the control means includes an electrical timer which is set to correspond to a preselected extension of the ram for determining the maximum fill height of the bag. if the pressure in the cylinder exceeds a preselected magnitude prior to timing out of the timer, then this indicates that the receptacle is filled to the desired height and results in activation of a pressure switch which returns the ram to its retracted position.
  • This invention relates to a waste disposal device for compacting paper and related compressable products and, in particular, relates to an improved waste compacting device which includes control means associated therewith for permitting precise control over the extent to which waste is compacted within a disposable receptacle.
  • An improved waste compactor as aforesaid, which includes control means associated therewith for permitting a receptacleto be filled with waste to a preselected height for preventing overfilling of the receptacle and without requiring visual inspection of the receptacle.
  • a waste compactor as aforesaid, wherein the control means permits the fill height of the receptacle to be selectively adjusted in a simple manner without requiring disassembly of the machine.
  • a waste compactor as aforesaid, wherein the control system results in automatic shutdown of the machine when the receptacle is' filled to the preselected height.
  • a waste'compactor as aforesaid, which includes a visual indicator located externally of the machine and which is energized only when the receptacle is filled to the desired height so as to clearly indicate to the operator that the filled receptacle must be removed from the machine prior to further compacting of waste therein.
  • control means includes an adjustable electrical timer for determining the fill height of the receptacle, which timer is preset to a desired time interval which corresponds to a desired magnitude of ram extension.
  • control means also includes means for sensing a pressure buildup within the fluid pressure cylinder associated with the ram assembly for causing reversal of the ram assembly in those instances where the pressure exceeds a preselected level prior to expiration of the preselected time, thus indicating that the receptacle is filled to the desired height, which pressure sensing control is inactivated in those instances where the pressure does not exceed said preselected level prior to expiration of said preset time, so that after said preset time the pressure level within the cylinder may substantially exceed said preset level for causing effective compacting of waste within said receptacle.
  • a waste compactor as aforesaid, wherein the control means is reliable in operation, is relatively inexpensive to manufacture and assemble, and is relatively sim-' plc to adjust so as to provide the desired compacting cycle.
  • FIG. 1 is a perspective view-of a compacting device incorporating therein the improvements of the present invention.
  • FIG. 2 is a fragmentary, perspective view illustrating the loading chute of the compacting device in its open position.
  • FIG. 3 is a perspective view of the dolly structure usable with the compacting device, same having a bag support device mounted thereon.
  • FIG. 4 is a side, central sectional view of the compacting device, same being illustrated in its closed position and with the Thesembly in its upwardly retracted position.”
  • FIG. 6 schematically illustrates the main electrical power system of the machine.
  • FIG. 7 diagrammatically illustrates the electrical control circuit for the machine.
  • a waste compactor comprising a housing having a fluid pressure-operated extendible ram assembly mounted thereon for compacting waste within a receptacle, such as a disposable flexible bag.
  • a control system is associated with the ram assembly for permitting the receptacle to be filled only to a preselected height.
  • the control system includes a timer operative during the compacting stroke of the ram assembly and adjusted to a preselected time which represents the desired fill height of the bag.
  • the control system also includes a sensing element, particularly a pressure sensor, which causes automatic retraction of the ram assembly and energization of a warning device when the sensor is activated during said preset time, as by a substantial increase in the pressure within the fluid cylinder, thereby indicating that the receptacle is filled to the desired height.
  • a sensing element particularly a pressure sensor, which causes automatic retraction of the ram assembly and energization of a warning device when the sensor is activated during said preset time, as by a substantial increase in the pressure within the fluid cylinder, thereby indicating that the receptacle is filled to the desired height.
  • FIGS. 1-4 illustrate therein a waste compactor 10 which includes a boxlike housing or cabinet 11 containing therein a ram assembly 12 (FIG. 4) for permitting waste to be compacted within a disposable receptacle, such as a flexible plastic bag.
  • the housing 11 includes a pair of opposed and substantially parallel sidewalls 13 fixedly connected by a backwall 14 and a top wall 16.
  • the upper portion of the front side of the housing 11 is closed by a removable upper panel 17.
  • the lower front side of the housing 11 is closed by a lower panel 18 which constitutes a portion of a removable cart or dolly 19.
  • the chute 21, when in the closed position illustrated in FIGS. 1 and 4, results in the front side of the housing 11 being totally closed. However, the chute 21 is swingably movable into an open position, as illustrated in FIG. 2, to enable trash to be deposited into the device.
  • the dolly 19 is adapted to have a flexible bag 22 supported thereon in an open upright position by means of a removable support device 23.
  • the support device 27 comprises a clamshell device and includes elongated channel-like elements 26 and 27 which are disposed in opposed relationship to one another to form a substantially vertically elongated and upwardly extending tubelike structure having a substantially rectangular cross section.
  • the elements 26 and 27 are telescopically slidably received one within the other, and have their upper adjacent ends pivotally connected by a pivot pin or rivet 28.
  • the device 27 is adapted to be disposed in the interior of the empty bag 22, whereupon the friction between the device and the bag results in the bag being maintained in an open upright condition.
  • ram assembly 12 With respect to the ram assembly 12, same includes a conventional double-acting fluid pressure cylinder 31 which is preferably hydraulically actuated.
  • the upper end of the cylinder housing is fixedly mounted to the top wall 16 in the illustrated embodiment.
  • the cylinder 31 has a piston rod 32 which slidably extends from the lower end thereof, which piston rod in the illustrated embodiment is of telescopic type.
  • the free end of the piston rod has a compacting shoe or ram 33 fixedly secured thereto.
  • the compacting ram 33 is movable between an uppermost retracted position as illustrated by solid lines in FIG. 4 and a lowermost extended position as illustrated by dotted lines in FIG. 4.
  • FIG. 5 Considering now the hydraulic control system 36 associated with the waste compactor, same is diagrammatically illustrated in FIG. 5 and includes a conventional rotary pump 37, such as a gear pump, driven by a motor 38.
  • the pump supplies pressurized fluid through a conduit 39 to a conventional four-way valve 41, which in turn controls the flow of pressure fluid to and from the opposite ends of the cylinder 31.
  • the valve 41 is urged by a spring 42 into a position so that the pump normally supplies pressure fluid to the lower end of the cylinder through the conduit 43 for normally maintaining the piston rod 32 in its upper retracted position.
  • a further conduit 44 extends between the valve 41 and the upper end of the 'cylinder 31 to provide communication with a discharge conduit 46 which communicateswith a reservoir or tank 47.
  • the valve 41 is shifted in opposition to the spring 42 by a conventional electrical solenoid 48 which, when energized, causes shifting of the valve 41 to connect the conduit 39 to the conduit 44, and to connect the conduit 43 to the conduit 46, thereby permitting downward extension of the piston rod 32.
  • the pump 37 also has a pressure relief valve 49 associated therewith for relieving the pressure within the system when the pressure exceeds a predetermined maximum, such as approximately 700 psi.
  • the conduit 43 and 44 also have conventional pressure switches PS1 and PS2 associated therewith, such as in the vicinity of the ports to the cylinder 31, for a purpose to be explained hereinafter.
  • the motor 38 and solenoid 48 are associated with the main power system 51 which, as illustrated in FIG. 6, includes a pair of main electrical conduits or lines L1 and L2 having a conventional volt AC current applied thereto.
  • the motor 38 and solenoid 48 are connected in parallel across the lines L1 and L2.
  • Motor 38 is controlled by a switch S7 and the solenoid 48 is controlled by a switch S8, which switches are conventional, such as Triacs.
  • the switch S7 has normally opened which extends outwardly through the upper'panel 17 so as to be manually accessable exteriorly of the housing.
  • the rotary actuator 52 can be key operated, such as in a conventional vehicle ignition switch.
  • the waste compactor also has a safety switch S1 associated therewith, which switch is mounted adjacent the inner surface of the upper panell7 and is disposed closely adjacent the lower edge thereof.
  • the safety switch S1 comprises a normally open, magnetically actuated switch and is moved into its closed position by means of a magnet 53 mounted on the chute 21 adjacent the upper edge thereof.
  • the magnet 53 causes closure of the safety switch S1 only when the chute is moved into its closed position as illustrated by solid lines in FIG. 4.
  • the upper panel 17 also has a plurality of warning devices, particularly lights, L,,,, L, and L,,,, positioned adjacent the front side thereof so as to be readily visible to the machine operator.
  • the above-mentioned switches and lights are associated with the main control circuit 56 which as illustrated in FIG. 7, includes a DC power supply 57 energized from a conventional 1l0V-AC power source.
  • the DC power source 57 may comprise a conventional rectifier supplied with a stepped-down voltage due to the provision of a transformer 58.
  • the control system 56 includes therein the switches S1 and S2 connected in series with one another and in series with the power supply 57.
  • the start switch S2 comprises a three-position switch and includes an OFF position, an ON position and a START position.
  • the control system 56 also includes a plurality of normally open, electronic latching switches S3, S4, S5 and S6, which switches may each comprise a conventional silicon controlled rectifier (SCR).
  • SCR silicon controlled rectifier
  • the switch S4 is controlled by a first adjustable timer Tl, which timer comprises a conventional electronic timer having a normally closed switch which is maintained in an open position during the timing out of a preselected time'interval, so that upon expiration of the preset time interval the switch associated with the timer T1 closes to thus move the latching switch S4 into a closed position.
  • the latching switch S5 is controlled by a further adjustable electronic timer T2 which is substantially identical to the timer Tl but is normally adjusted so as to provide for a time interval greater than the timer T1.
  • the remaining latching switch S6 is controlled by means of the normally open pressure switch contacts PS1-l associated with the pressure switch PS1. Closure of the contacts PS1-l results in closure of the latching switch S6.
  • the latching switch S3 has a relay coil R1 connected in series therewith, which coil when energized causes closure of the relay contacts Rl-l which control the motor start switch 87 (FIG. 6). Further, the light L is connected in parallel with the relay coil R1 and is thus energized whenever the motor is energized. A further relay coil R2 is connected in parallel with the latching switch S4. Relay coil R2 is energized whenever the switch S4 is open so as to cause closing of the normallyopen relay contacts R2-l, which contacts are connected in series with the light L, to cause energization thereof during the preset time interval controlled by the timer Tl. When the timer T1 times out so as to cause closing of switch S4, then the relay coil R2 is effectively shorted out so that the contacts R2-2 open and thus de-energize the light L,.
  • the latching switch S5 also has a relay coil R3 connected in parallel therewith, which relay coil is connected directly to the ON terminal of the start switch S2 so as to be energized at all times when the start switch S2 is not in its OFF position.
  • the normally-open contacts R3-l associated with the relay coil R3 are moved to a closed position upon energization of the relay coil R3 for thus closing the switch S8 (FIG. 6) associated with the solenoid 48, thus causing energization of solenoid 48 and shifting of the valve spool 41 (which shifting occurs rightwardly in FIG. 5) to provide communication between the pump 37 and the upper end of the cylinder 31.
  • the relay coil R3 is also shorted out when the latching switch S5 closes due to the timing out of the timer T2, thus permitting the contacts R3 to open so that solenoid 48 is de-energized, whereby the spring 42 returns the solenoid valve 41 into its normal position as illustrated in FIG. 5.
  • the remaining latching switch S6 as illustrated in FIG. 7 is controlled by the contacts PS1-l associated with the pressure switch PS1, which contacts are normally open and are connected in series with the relay contacts R2-1.
  • the latching switch S6 is moved into a close position only when the pressure switch contacts PS1-1 are closed.
  • the latching switch S6 is also connected in series with the remaining light L so that same is fully energized and will glow brightly only when the latching switch S6 is closed.
  • the timer T1 in conjunction with the switch S4, the relay R2 and the pressure switch PS1 constitute a bag-fill control so as to limit the height of trash which is compacted within the disposable bag 22.
  • the timer T2, the switch S5 and the relay R3 constitutes a maximum stroke control for the ram assembly to thus control the compacting of the trash within the bag.
  • the ram 33 associated with the compactor 10 has a maximum extension stroke designated by the distance D in FIG. 4, so as to enable waste to be effectively compacted within the bag 22, which bag contains therein the clamshell support device 23.
  • the ram 33 will have a permissable stroke of only D prior to engaging the compacted waste.
  • the timer T which is used for controlling the fill height of the bag is adjusted to measure the time interval and similarly the timer T2 which is used for controlling the complete extension stroke of the ram will be set to a time interval 1;, which is approximately equal to or slightly greater than the time interval t Assuming that the dolly 19 containing thereon the bag 22 and the support device 23 is positioned within the machine directly under the ram assembly, then the machine is in condition so as to enable waste to be deposited into the bag and compacted therein.
  • the operator will swing the chute 21 outwardly into its open position as illustrated in FIG. 2. This results in movement of the magnet 53 away from the switch S1, whereby switch S1 is opened to prevent energization of the machine. While the start switch S2 will normally be in the OFF position, nevertheless movement of the start switch to the ON position will have no effect so long as the safety switch S1 is open.
  • the operator will then deposit the desired amount of trash through the chute 21 into the bag 22, as lined by the support device 23. After a sufficient quantity of trash has been loosely deposited into the bag, chute 21 will be swung upwardly into its closed position, whereupon the magnet 53 will cause closure of the safety switch S1.
  • the operator rotates the actuator 52 from the OFF to the ON position, whereupon electrical energy flows through the normally closed contacts PS2-1 to the relay coil R3, thereby energizing same and closing the contacts R3-l so that the switch S8 also closes.
  • This thus energizes solenoid 48 and causes shifting of valve 41 (rightwardly in FIG. 5) so that the conduit 39 communicates with conduit 44, and likewise the conduit 43 communicates with conduit 46 to release any pressure fluid which may be trapped in the lower end of the cylinder 31.
  • the operator will continue to rotate the actuator 52 into the START position, whereupon electrical energy will be momentarily supplied to the latching switch S3, causing same to close. Since closure of the switch S3 occurs almost instantaneously, the operator will move the switch S2 into the START position only momentarily, and then will return same so that it is exclusively in the ON position.
  • the movement of the start switch S2 to its ON position results in the light L being connected in series with the latching switch S5, which in turn is connected to the grounded side G of the electrical circuit.
  • the latching switch S5 since the latching switch S5 has a large resistance R, connected in series therewith, the potential drop across the light L is extremely small so that the light is only slightly energized, the level of energization of the light L being so low that it does not cause any appreciable glowing of the light.
  • the relay coil R1 With the start switch in the ON position and the latching switch S3 closed, the relay coil R1 is immediately energized causing closure of its respective contacts Rl-l, whereby the motor start switch S7 is likewise closed so that the motor 38 is energized. Energization of motor 38 results in immediate rotation of pump 37 so that pressure fluid is supplied through conduits 39 and 44 to the upper end of the cylinder 31, thereby initiating a downward extension of the ram 33. Immediately upon energization of relay coil R1, the light L, is also energized so that the operator can readily determine whenever the motor is energized.
  • the timers T1 and T2 are both activated so as to initiate their respective timing cycles, and the relay coil R2 is also energized to close the relay contacts R2-l, whereupon the timing light L, is also immediately energized.
  • the ram 33 will freely move downwardly into the bag.
  • no external resistance of sufficient magnitude is imposed on the ram so as to restrict the downward movement thereof, whereupon the timer Tl times out. This results in closing of the latching switch 54, which immediately results in effectively short circuiting the relay coil R2 so that the contacts R2-1 thereof immediately return to their normally open position.
  • the pressure fluid contained in the upper end of the cylinder is discharged back to the reservoir 47, whereas the pump 37 supplies pressure fluid through the conduit 43 into the lower end of the cylinder to cause the ram assembly to retract upwardly. Since there is no appreciable external force imposed on the ram assembly. preventing upward movement thereof, a relatively low pressure level is sufficient for moving the ram upwardly. However, when the ram reaches its uppermost position, the ram is effectively prevented from moving any further so that the pressure level of the fluid contained within the lower end of the cylinder rapidly increases, thereby causing the contacts PS2-1 associated with the pressure switch PS2 to open. The opening of the pressure switch contacts PS2-1 also causes the latching switches S3 and S4 to open.
  • the latching switch S5 remains in its closed position and thus prevents the initiation of a new compacting cycle due to the inability to re-energize the relay R3. Accordingly, the latching switch S5 can be deenergized and opened only by returning the start switch S2 to its OFF position, or alternately by opening the chute 21 so as to open the safety switch S1. This thus results in the control system being returnedto its original position so as to be in condition to permit initiation of a further compacting cycle.
  • thelatching switch S6 remains in a continuous open position so that the bag indicator light L is never fully energized during a normal compacting cycle. Further, during this normal compacting cycle, the actual compaction of the waste within the bag occurs primarily after the timer T1 has timed out (that is, after the ram has moved beyond the distance D,).
  • the ram assembly is thus able to apply to develop a large pressure within the cylinder 31 so as to effectively compact the waste, which pressure within the cylinder is controlled solely by the pressure relief valve 49, which valve is normally set at a relatively high pressure, such as in the order of 700 psi.
  • the control system 56 effectively prevents any further waste from being compacted within the bag. ln this instance, the operator again actuates the machine by closing the loading chute 21 to actuate the safety switch Sl and by rotating the start switch S2 to the ON and START positions in the same manner as described above. As the ram 33 moves downwardly through the distance D it engages the compactor waste which is disposed substantially at the level F, which waste results in application of a force of substantial magnitude on the ram tending to resist further downward movement thereof.
  • the operator will remove the loading chute 21 and then move'the dolly 19 outwardly from the housing.
  • the operator can then lift the clamshell support device 23 upwardly out of the bag, whereon the bag can then be tied and wheeled to a suitable location for disposal.
  • a new bag is then slidably positioned over the support device 23, with the bag and support device again being positioned on the dolly, whereupon the dolly is again inserted into the housing to permit further waste to be deposited into and compacted within the bag.
  • control system of the present invention is highly desirable since it prevents further waste from being compacted into the bag after the bag contains therein a predetermined quantity of com pacted waste.
  • control system also provides an indication to the operator as to the filled condition'of the bag so as to permit emptying of the machine. While the present invention discloses the use of anindicator light for indicating the bag-fill condition, it will be appreciated that numerous other types of indicators,such as a bell or other audible indicator, could be utilized if desired;
  • control system 53 as described above has been disclosed in relationship to a compactor of the type disclosed in copending application Ser. No. 297,822, it will be readily apparent that the control sysare structurally different from the compacting device disclosed in'this application.
  • the control system could, for example, alsobe utilized on the compacting machine disclosed in copending application Ser. No. 297,822.
  • a waste compactor having a housing, means coacting with the housing for supporting thereon a receptacle, and extendible ram means mounted on the housing for permitting compacting of waste within said receptacle, and control means for permitting waste to be compacted into said receptacle only to a preselected depth
  • said control means includes timer means actuated in correspondence with the movement of said ram assembly in the compacting direction for controlling said depth, said timer means being preset to a preselected time interval which corresponds to the time required to move the ram assembly from an inactive retracted position to a partially extended position which corresponds to the receptacle being filled with trash to the preselected depth, reversing means operatively associated with said ram assembly for automatically retracting same when said ram assembly encounters a first external resistance of a first predetermined magnitude prior to timing out of said preselected time interval, and override means for permitting continued extension of said ram assembly and imposition thereon of a second resistance
  • a waste compactor further including second timer means connected in parallel with said first-mentioned timer means and set for a sec ond preselected time interval which is greater than said first-mentioned preselected time interval, said first and second time intervals both being activated simultaneously whereby said first-mentioned timer means times out prior to said second timer means, whereby said second timer permits compacting of waste within said receptacle after said first timer means times out, and return means activated by said second timer means after same has timed out for causing said ram assembly to be automatically retracted to its original position.
  • a compactor according to claim 1 further including energizable indicator means positioned externally of said housing and energized whenever said ram assembly is reversed prior to timing out of said timer means, whereby said indicator means indicates that the receptacle is filled to the desired depth.
  • a waste compactor having a housing, a ram assembly mounted on said housing for permitting compacting of waste within a receptacle, said ram assembly including a double-acting fluid pressure cylinder and a ram activated by said fluid pressure cylinder for movement into said receptacle for compacting waste therein to a preselected depth, a motor-pump unit for supplying pressurized fluid to said pressure cylinder, and shiftable valve meansfor controlling the flow of pressure fluid to and from said cylinder, said valve means being shiftable between a first position enabling flow of pressure fluid from said pump to one end of said cylinder for causing said ram to be moved toward said receptacle for compacting waste and a second position wherein said pump communicates with the other end of said cylinder for causing said ram to be moved away from said receptacle, said valve means including means associated therewith for normally maintaining the valve means in said second position and actuator means for moving said valve means from said second position to said first position, and control means for permitting the compacting of
  • first means for controlling the normal compacting stroke of said ram said first means maintaining said valve means in said first position for a first preselected time interval to permit waste to be compacted within said receptacle;
  • second means activated upon movement of said valve means into said first position for causing said ram during movement thereof in the compacting direction to be automatically reversed if the receptacle is filled with compacted waste to said preselected depth, said second means including timer means activated upon movement of said valve means to said first position and set to a second preselected time interval which is substantially less than said first time interval;
  • said second means also including reversing means responsive to the presence of compacted trash within said receptacle to said preselected depth for causing said valve means to be shifted to said second position so as to automatically retract said ram means, said reversing means being activated only during said second time interval; and
  • said reversing means includes pressure sensing means responsive to a pressure level of a first magnitude as experienced within said fluid pressure cylinder for causing said valve means to be shifted into said first position prior to expiration of said second time interval;
  • pressure control means associated with said cylinder means for limiting the pressure level of the fluid as supplied to said cylinder to a second magnitude which is substantially greater than said first magnitude, whereupon said cylinder is capable of developing a large compacting force which can be applied to the waste for compacting same after expiration of said second time interval but prior to expiration of said first time interval.
  • said second means also includes pressure sensing means including a pressure switch for sensing the pressure level of the fluid supplied to said one end of said cylinder, and electrical switch means operatively associated with said timer means and said pressure switch for activating said pressure switch only during said second time interval, said switch means deactivating said pressure switch upon expiration of said second time interval.
  • said indicating means includes an indicator light positioned externally of the housing and energized only when said sensing means senses that the receptacle is filled with compacted waste to said preselected depth.

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Abstract

A waste compactor comprising a cabinet and a ram assembly mounted thereon and having a ram extendible downwardly for compacting waste within a receptacle. The ram assembly includes a fluid pressure cylinder activated by a fluid circuit containing a pump and a shiftable valve. The fluid circuit is controlled by an electrical control circuit which includes control means for automatically returning the ram to its retracted position when the bag is filled with waste to a preselected height. The control means includes an electrical timer which is set to correspond to a preselected extension of the ram for determining the maximum fill height of the bag. If the pressure in the cylinder exceeds a preselected magnitude prior to timing out of the timer, then this indicates that the receptacle is filled to the desired height and results in activation of a pressure switch which returns the ram to its retracted position.

Description

221 Filed:
Hennells et al.
[ Nov. 11, 1975 WASTE COMPACTOR WITH ADJUSTABLE BAG FILL CONTROL [75] Inventors: Ransom J. Hennells, Plymouth Twsp.; Thomas R. Scothorn, Van Buren Twsp., both of Wayne City, Mich.
[731 Assignee: Compactor Company, Inc.,
Belleville, Mich.
June 18, 1974 21 Appl. No.: 480,585
[52] U.S.Cl. 100/52; 100/99; 100/229 A;
IOU/269 R [51] Int. Cl. B30B 15/22 [58] Field of Search 100/48, 52, 229 A, 269 R,
Primary Examiner-Billy .l. Wilhite Attorney, Agent, 0; Firm-Woodhams, Blanchard and Flynn [5 7] ABSTRACT A waste compactor comprising a cabinet and a ram assembly mounted thereon and having a ram extendible downwardly for compacting waste within a receptacle. The ram assembly includes a fluid pressure cylinder activated by a fluid circuit containing a pump and a shiftable valve. The fluid circuit is controlled by an electrical control circuit which includes control means for automatically returning the ram to its retracted position when the bag is filled with waste to a preselected height. The control means includes an electrical timer which is set to correspond to a preselected extension of the ram for determining the maximum fill height of the bag. if the pressure in the cylinder exceeds a preselected magnitude prior to timing out of the timer, then this indicates that the receptacle is filled to the desired height and results in activation of a pressure switch which returns the ram to its retracted position.
9 Claims, 7 Drawing Figures US. Patent Nov. 11, 1975 Sheet 1 of 4 US. Patent Nov.11,1975 Sheet20f4 3,918,359
U.S. Patent Nov. 11, 1975 Sheet3of4 3,918,359
(ppsz 44 37 {I@ DUMP 3 QES Fig.5
Fig.6
WASTE COMPACTOR WITH ADJUSTABLE BAG FILL CONTROL FIELD OF THE INVENTION This invention relates to a waste disposal device for compacting paper and related compressable products and, in particular, relates to an improved waste compacting device which includes control means associated therewith for permitting precise control over the extent to which waste is compacted within a disposable receptacle.
BACKGROUND OF THE INVENTION Copending application Ser. No. 297,822, filed Oct. 16, 1972, discloses therein a waste compacting device which has proven highly desirable and successful due to its ability to efficiently compact substantial quantities of waste, while being ofcompact size, and while providing maximum operator safety. However, in a continuing effort to improve both the waste compacting device and the performance thereof, still further developments and improvements have been made on said device which are believed to still further increase the efficient and optimum utilization of same.
One of the problems which has existed for a substantial period of time with respect to waste compactors of this general type is the problem of how-to determine when the receptacle, such as a disposable bag or box, is filled with compacted trash. Since the housing of the compactor is normally closed during the compacting operation in order to provide optimum safety of the operating personnel, it is substantially impossible to visually inspect the receptacle to determine the extent to which it is filled with waste. While many of the known compacting devices have permitted visual inspection of the receptacle during those time intervals when the machine is not being used for compacting, nevertheless such visual inspection has been rather inconvenient to perform, either due to the complexity of the overall machine, or due to the necessity of having to remove suitable panels or the like. Due to the difficulty of making a visual inspection of the receptacle, it has been common practice for operating personnel to overfill the receptacle, thus resulting in spillage of the waste either within the machine or onto the ground upon removal of the receptacle from the machine. This obviously results in inefficient usage, of the machine and also results in undesirable unsanitary conditions.
To overcome the problem of overfilling of the receptacle, attempts have been made to utilize a sensing device for determining the extent to which the receptacle is filled. These prior devices, to the best of my knowledge, have generally involved the use of a mechanical limit switch system disposed for coaction with the compacting ram for determining when the receptacle has been filled to the desired height. However, these systems have not proven totally acceptable or successful since the limit switches are often not readily accessible and are difficult to adjust when variation in the fill height is desired. Also, these limit switches are often disposed in positions wherein they are subject to severe damage or disturbance.
Accordingly, it is an object of the present invention to provide an improved waste compactor which overcomes the above-mentioned problems. Specifically, it
I :l. An improved waste compactor, as aforesaid, which includes control means associated therewith for permitting a receptacleto be filled with waste to a preselected height for preventing overfilling of the receptacle and without requiring visual inspection of the receptacle.
2. A waste compactor, as aforesaid, wherein the control means permits the fill height of the receptacle to be selectively adjusted in a simple manner without requiring disassembly of the machine.
3. A waste compactor, as aforesaid, wherein the control system results in automatic shutdown of the machine when the receptacle is' filled to the preselected height.
4. A waste'compactor, as aforesaid, which includes a visual indicator located externally of the machine and which is energized only when the receptacle is filled to the desired height so as to clearly indicate to the operator that the filled receptacle must be removed from the machine prior to further compacting of waste therein.
5. A waste compactor, as aforesaid, wherein the control means includes an adjustable electrical timer for determining the fill height of the receptacle, which timer is preset to a desired time interval which corresponds to a desired magnitude of ram extension.
6. A waste compactor, as aforesaid, wherein the control means also includes means for sensing a pressure buildup within the fluid pressure cylinder associated with the ram assembly for causing reversal of the ram assembly in those instances where the pressure exceeds a preselected level prior to expiration of the preselected time, thus indicating that the receptacle is filled to the desired height, which pressure sensing control is inactivated in those instances where the pressure does not exceed said preselected level prior to expiration of said preset time, so that after said preset time the pressure level within the cylinder may substantially exceed said preset level for causing effective compacting of waste within said receptacle.
7. A waste compactor, as aforesaid, wherein the control means is reliable in operation, is relatively inexpensive to manufacture and assemble, and is relatively sim-' plc to adjust so as to provide the desired compacting cycle.
Other objects and purposes of the present invention will be apparent to persons acquainted with devices of this general type upon reading the following specification and inspecting the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view-of a compacting device incorporating therein the improvements of the present invention.
- FIG. 2 is a fragmentary, perspective view illustrating the loading chute of the compacting device in its open position.
FIG. 3 is a perspective view of the dolly structure usable with the compacting device, same having a bag support device mounted thereon.
FIG. 4 is a side, central sectional view of the compacting device, same being illustrated in its closed position and with the ramassembly in its upwardly retracted position." I
--FIG. '5.diagrammatically illustrates the fluid circuit associated with the machine for controlling the extension and retraction of the ram assembly.
,words FIG. 6 schematically illustrates the main electrical power system of the machine.
FIG. 7 diagrammatically illustrates the electrical control circuit for the machine.
Certain terminology will be used in the following description for convenience in reference only and will not be limiting. For example, the words upwardly, downwardly, rightwardly and leftwardly will refer to directions in the drawings to which reference is made. The words inwardly and outwardly will refer to the geometric center of the machine and designated parts thereof. The word front will refer to the front side of the machine, same being the left side as appearing in FIG. 4. Said terminology will include the above specifically mentioned, derivatives thereof and words of similar import.
SUMMARY OF THElNVENTION The objects and purposes of the present invention are met by providing a waste compactor comprising a housing having a fluid pressure-operated extendible ram assembly mounted thereon for compacting waste within a receptacle, such as a disposable flexible bag. A control system is associated with the ram assembly for permitting the receptacle to be filled only to a preselected height. The control system includes a timer operative during the compacting stroke of the ram assembly and adjusted to a preselected time which represents the desired fill height of the bag. The control system also includes a sensing element, particularly a pressure sensor, which causes automatic retraction of the ram assembly and energization of a warning device when the sensor is activated during said preset time, as by a substantial increase in the pressure within the fluid cylinder, thereby indicating that the receptacle is filled to the desired height.
DETAILED DESCRIPTION FIGS. 1-4 illustrate therein a waste compactor 10 which includes a boxlike housing or cabinet 11 containing therein a ram assembly 12 (FIG. 4) for permitting waste to be compacted within a disposable receptacle, such as a flexible plastic bag. The housing 11 includes a pair of opposed and substantially parallel sidewalls 13 fixedly connected by a backwall 14 and a top wall 16. The upper portion of the front side of the housing 11 is closed by a removable upper panel 17. The lower front side of the housing 11 is closed by a lower panel 18 which constitutes a portion of a removable cart or dolly 19. A removable loading chute 21, which is of a substantially U-shape, is disposed between the panels 17 and 18 for enabling waste to be loaded into the device. The chute 21, when in the closed position illustrated in FIGS. 1 and 4, results in the front side of the housing 11 being totally closed. However, the chute 21 is swingably movable into an open position, as illustrated in FIG. 2, to enable trash to be deposited into the device. To receive the trash which is deposited through the chute 21, the dolly 19 is adapted to have a flexible bag 22 supported thereon in an open upright position by means of a removable support device 23.
The support device 27 comprises a clamshell device and includes elongated channel- like elements 26 and 27 which are disposed in opposed relationship to one another to form a substantially vertically elongated and upwardly extending tubelike structure having a substantially rectangular cross section. The elements 26 and 27 are telescopically slidably received one within the other, and have their upper adjacent ends pivotally connected by a pivot pin or rivet 28. The device 27 is adapted to be disposed in the interior of the empty bag 22, whereupon the friction between the device and the bag results in the bag being maintained in an open upright condition. The device 23, which is adapted to be positioned on the floor of the dolly 19 in a selfsupporting manner, thus maintains the bag in an open upright position and also functions as a liner for protecting the bag during the compacting of waste therein.
With respect to the ram assembly 12, same includes a conventional double-acting fluid pressure cylinder 31 which is preferably hydraulically actuated. The upper end of the cylinder housing is fixedly mounted to the top wall 16 in the illustrated embodiment. The cylinder 31 has a piston rod 32 which slidably extends from the lower end thereof, which piston rod in the illustrated embodiment is of telescopic type. The free end of the piston rod has a compacting shoe or ram 33 fixedly secured thereto. The compacting ram 33 is movable between an uppermost retracted position as illustrated by solid lines in FIG. 4 and a lowermost extended position as illustrated by dotted lines in FIG. 4.
The structure of the compactor 10 as described above is explained in greater detail in copending application Ser. No. 297,822. Thus, a more detailed description of same is not believed necessary.
Considering now the hydraulic control system 36 associated with the waste compactor, same is diagrammatically illustrated in FIG. 5 and includes a conventional rotary pump 37, such as a gear pump, driven by a motor 38. The pump supplies pressurized fluid through a conduit 39 to a conventional four-way valve 41, which in turn controls the flow of pressure fluid to and from the opposite ends of the cylinder 31. The valve 41 is urged by a spring 42 into a position so that the pump normally supplies pressure fluid to the lower end of the cylinder through the conduit 43 for normally maintaining the piston rod 32 in its upper retracted position. When in this position, a further conduit 44 extends between the valve 41 and the upper end of the 'cylinder 31 to provide communication with a discharge conduit 46 which communicateswith a reservoir or tank 47. The valve 41 is shifted in opposition to the spring 42 by a conventional electrical solenoid 48 which, when energized, causes shifting of the valve 41 to connect the conduit 39 to the conduit 44, and to connect the conduit 43 to the conduit 46, thereby permitting downward extension of the piston rod 32. The pump 37 also has a pressure relief valve 49 associated therewith for relieving the pressure within the system when the pressure exceeds a predetermined maximum, such as approximately 700 psi. The conduit 43 and 44 also have conventional pressure switches PS1 and PS2 associated therewith, such as in the vicinity of the ports to the cylinder 31, for a purpose to be explained hereinafter.
The motor 38 and solenoid 48 are associated with the main power system 51 which, as illustrated in FIG. 6, includes a pair of main electrical conduits or lines L1 and L2 having a conventional volt AC current applied thereto. The motor 38 and solenoid 48 are connected in parallel across the lines L1 and L2. Motor 38 is controlled by a switch S7 and the solenoid 48 is controlled by a switch S8, which switches are conventional, such as Triacs. The switch S7 has normally opened which extends outwardly through the upper'panel 17 so as to be manually accessable exteriorly of the housing. If desired, the rotary actuator 52 can be key operated, such as in a conventional vehicle ignition switch. The waste compactor also has a safety switch S1 associated therewith, which switch is mounted adjacent the inner surface of the upper panell7 and is disposed closely adjacent the lower edge thereof. The safety switch S1 comprises a normally open, magnetically actuated switch and is moved into its closed position by means of a magnet 53 mounted on the chute 21 adjacent the upper edge thereof. The magnet 53 causes closure of the safety switch S1 only when the chute is moved into its closed position as illustrated by solid lines in FIG. 4. The upper panel 17 also has a plurality of warning devices, particularly lights, L,,,, L, and L,,, positioned adjacent the front side thereof so as to be readily visible to the machine operator.
The above-mentioned switches and lights are associated with the main control circuit 56 which as illustrated in FIG. 7, includes a DC power supply 57 energized from a conventional 1l0V-AC power source. The DC power source 57 may comprise a conventional rectifier supplied with a stepped-down voltage due to the provision of a transformer 58.
The control system 56 includes therein the switches S1 and S2 connected in series with one another and in series with the power supply 57. The start switch S2 comprises a three-position switch and includes an OFF position, an ON position and a START position. The control system 56 also includes a plurality of normally open, electronic latching switches S3, S4, S5 and S6, which switches may each comprise a conventional silicon controlled rectifier (SCR). The switch S3 is moved into a latched closed position when the switch S2 is moved into the START position, with the switch 83 remaining in the latched position so long as the START switch S2 remains in the ON position and so long as the normally closed contacts PS2-2 associated with the pressure PS2 remain closed. The switch S4 is controlled by a first adjustable timer Tl, which timer comprises a conventional electronic timer having a normally closed switch which is maintained in an open position during the timing out of a preselected time'interval, so that upon expiration of the preset time interval the switch associated with the timer T1 closes to thus move the latching switch S4 into a closed position. In a similar manner, the latching switch S5 is controlled by a further adjustable electronic timer T2 which is substantially identical to the timer Tl but is normally adjusted so as to provide for a time interval greater than the timer T1. The remaining latching switch S6 is controlled by means of the normally open pressure switch contacts PS1-l associated with the pressure switch PS1. Closure of the contacts PS1-l results in closure of the latching switch S6.
The latching switch S3 has a relay coil R1 connected in series therewith, which coil when energized causes closure of the relay contacts Rl-l which control the motor start switch 87 (FIG. 6). Further, the light L is connected in parallel with the relay coil R1 and is thus energized whenever the motor is energized. A further relay coil R2 is connected in parallel with the latching switch S4. Relay coil R2 is energized whenever the switch S4 is open so as to cause closing of the normallyopen relay contacts R2-l, which contacts are connected in series with the light L, to cause energization thereof during the preset time interval controlled by the timer Tl. When the timer T1 times out so as to cause closing of switch S4, then the relay coil R2 is effectively shorted out so that the contacts R2-2 open and thus de-energize the light L,.
The latching switch S5 also has a relay coil R3 connected in parallel therewith, which relay coil is connected directly to the ON terminal of the start switch S2 so as to be energized at all times when the start switch S2 is not in its OFF position. The normally-open contacts R3-l associated with the relay coil R3 are moved to a closed position upon energization of the relay coil R3 for thus closing the switch S8 (FIG. 6) associated with the solenoid 48, thus causing energization of solenoid 48 and shifting of the valve spool 41 (which shifting occurs rightwardly in FIG. 5) to provide communication between the pump 37 and the upper end of the cylinder 31. The relay coil R3 is also shorted out when the latching switch S5 closes due to the timing out of the timer T2, thus permitting the contacts R3 to open so that solenoid 48 is de-energized, whereby the spring 42 returns the solenoid valve 41 into its normal position as illustrated in FIG. 5.
The remaining latching switch S6 as illustrated in FIG. 7 is controlled by the contacts PS1-l associated with the pressure switch PS1, which contacts are normally open and are connected in series with the relay contacts R2-1. The latching switch S6 is moved into a close position only when the pressure switch contacts PS1-1 are closed. The latching switch S6 is also connected in series with the remaining light L so that same is fully energized and will glow brightly only when the latching switch S6 is closed.
In the control circuit 56, the timer T1 in conjunction with the switch S4, the relay R2 and the pressure switch PS1 constitute a bag-fill control so as to limit the height of trash which is compacted within the disposable bag 22. On the other hand, the timer T2, the switch S5 and the relay R3 constitutes a maximum stroke control for the ram assembly to thus control the compacting of the trash within the bag. The operation of the control circuit 56, and its relationship to the hydraulic control system 36 and the main electrical power system 51, will be explained in detail hereinafter.
OPERATION The ram 33 associated with the compactor 10 has a maximum extension stroke designated by the distance D in FIG. 4, so as to enable waste to be effectively compacted within the bag 22, which bag contains therein the clamshell support device 23. However, when the bag 22 is filled with compacted waste to the desired height, such as indicated by the fill line F in FIG. 4, then the ram 33 will have a permissable stroke of only D prior to engaging the compacted waste. Since the ram moves at a relatively uniform rate during its extension stroke when not subjected to an external load, it will thus require an approximate time interval 1 for the ram to move through the stroke D and it will likewise require a longer time interval for the ram to move through the maximum stroke D Accordingly, prior to utilization of the waste compactor 10, the timer T which is used for controlling the fill height of the bag is adjusted to measure the time interval and similarly the timer T2 which is used for controlling the complete extension stroke of the ram will be set to a time interval 1;, which is approximately equal to or slightly greater than the time interval t Assuming that the dolly 19 containing thereon the bag 22 and the support device 23 is positioned within the machine directly under the ram assembly, then the machine is in condition so as to enable waste to be deposited into the bag and compacted therein.
To utilize the machine, and assuming that the bag 22 is at least partially empty, the operator will swing the chute 21 outwardly into its open position as illustrated in FIG. 2. This results in movement of the magnet 53 away from the switch S1, whereby switch S1 is opened to prevent energization of the machine. While the start switch S2 will normally be in the OFF position, nevertheless movement of the start switch to the ON position will have no effect so long as the safety switch S1 is open. The operator will then deposit the desired amount of trash through the chute 21 into the bag 22, as lined by the support device 23. After a sufficient quantity of trash has been loosely deposited into the bag, chute 21 will be swung upwardly into its closed position, whereupon the magnet 53 will cause closure of the safety switch S1. When in this position, the machine is now in position to permit compacting of waste within the bag. However, the hydraulic control system 36, the main electrical power system 51 and the control circuit 56 are still in their inactive positions (as illustrated in FIGS. -7) due to the start switch S2 being in the OFF position.
To initiate a compacting cycle, the operator rotates the actuator 52 from the OFF to the ON position, whereupon electrical energy flows through the normally closed contacts PS2-1 to the relay coil R3, thereby energizing same and closing the contacts R3-l so that the switch S8 also closes. This thus energizes solenoid 48 and causes shifting of valve 41 (rightwardly in FIG. 5) so that the conduit 39 communicates with conduit 44, and likewise the conduit 43 communicates with conduit 46 to release any pressure fluid which may be trapped in the lower end of the cylinder 31. The operator will continue to rotate the actuator 52 into the START position, whereupon electrical energy will be momentarily supplied to the latching switch S3, causing same to close. Since closure of the switch S3 occurs almost instantaneously, the operator will move the switch S2 into the START position only momentarily, and then will return same so that it is exclusively in the ON position.
The movement of the start switch S2 to its ON position results in the light L being connected in series with the latching switch S5, which in turn is connected to the grounded side G of the electrical circuit. However, since the latching switch S5 has a large resistance R, connected in series therewith, the potential drop across the light L is extremely small so that the light is only slightly energized, the level of energization of the light L being so low that it does not cause any appreciable glowing of the light.
With the start switch in the ON position and the latching switch S3 closed, the relay coil R1 is immediately energized causing closure of its respective contacts Rl-l, whereby the motor start switch S7 is likewise closed so that the motor 38 is energized. Energization of motor 38 results in immediate rotation of pump 37 so that pressure fluid is supplied through conduits 39 and 44 to the upper end of the cylinder 31, thereby initiating a downward extension of the ram 33. Immediately upon energization of relay coil R1, the light L, is also energized so that the operator can readily determine whenever the motor is energized.
Immediately upon closure of the latching switch S3, the timers T1 and T2 are both activated so as to initiate their respective timing cycles, and the relay coil R2 is also energized to close the relay contacts R2-l, whereupon the timing light L, is also immediately energized. Assuming that the bag 22 is only partially filled with compacted trash, then the ram 33 will freely move downwardly into the bag. As the ram moves downwardly through the distance D no external resistance of sufficient magnitude is imposed on the ram so as to restrict the downward movement thereof, whereupon the timer Tl times out. This results in closing of the latching switch 54, which immediately results in effectively short circuiting the relay coil R2 so that the contacts R2-1 thereof immediately return to their normally open position. This immediately de-energizes the light L,, thus indicating to the operator that the ram has moved downwardly into the bag and that the bag is not yet filled with trash. The opening of the relay contacts R2-l also results in the pressure switch contacts PSI-1 being totally disconnected from the power source 57. After the time interval 1, as controlled by the timer T1 has timed out, the ram 33 will continue to move downwardly and/or will continue to exert a compacting force on the waste contained within the bag 22 to compress same. However, after the time interval t as set by the timer T2 times out, then the switch S5 immediately closes whereupon the relay coil R3 is effectively shorted out so that the contacts R3-1 associated therewith open, thereby opening the switch S8. This causes solenoid 48 to be de-energized and valve 41 to be returned by the spring 42 into its original position wherein conduit 39 is again connected to conduit 43, and conduit 46 is again connected to conduit 44.
Immediately upon shifting of the valve 41 as described above, the pressure fluid contained in the upper end of the cylinder is discharged back to the reservoir 47, whereas the pump 37 supplies pressure fluid through the conduit 43 into the lower end of the cylinder to cause the ram assembly to retract upwardly. Since there is no appreciable external force imposed on the ram assembly. preventing upward movement thereof, a relatively low pressure level is sufficient for moving the ram upwardly. However, when the ram reaches its uppermost position, the ram is effectively prevented from moving any further so that the pressure level of the fluid contained within the lower end of the cylinder rapidly increases, thereby causing the contacts PS2-1 associated with the pressure switch PS2 to open. The opening of the pressure switch contacts PS2-1 also causes the latching switches S3 and S4 to open. However, the latching switch S5 remains in its closed position and thus prevents the initiation of a new compacting cycle due to the inability to re-energize the relay R3. Accordingly, the latching switch S5 can be deenergized and opened only by returning the start switch S2 to its OFF position, or alternately by opening the chute 21 so as to open the safety switch S1. This thus results in the control system being returnedto its original position so as to be in condition to permit initiation of a further compacting cycle.
During the operation of the control system as described above, thelatching switch S6 remains in a continuous open position so that the bag indicator light L is never fully energized during a normal compacting cycle. Further, during this normal compacting cycle, the actual compaction of the waste within the bag occurs primarily after the timer T1 has timed out (that is, after the ram has moved beyond the distance D,). However, since the timing out of the timer T1 disconnects the pressure switch contacts PSI-1 from the power supply and since the pressure switch PS2 is associated with the discharge or upper end of the cylinder during the compacting stroke, the ram assembly is thus able to apply to develop a large pressure within the cylinder 31 so as to effectively compact the waste, which pressure within the cylinder is controlled solely by the pressure relief valve 49, which valve is normally set at a relatively high pressure, such as in the order of 700 psi.
If the bag 22 becomes filled with compacted waste to the desired height, such as indicated by the level F, and if an attempt is made to compact further waste within the bag, the control system 56 effectively prevents any further waste from being compacted within the bag. ln this instance, the operator again actuates the machine by closing the loading chute 21 to actuate the safety switch Sl and by rotating the start switch S2 to the ON and START positions in the same manner as described above. As the ram 33 moves downwardly through the distance D it engages the compactor waste which is disposed substantially at the level F, which waste results in application of a force of substantial magnitude on the ram tending to resist further downward movement thereof. This external force as'develope'd by the compacted waste is imposed on the ram just prior to the timing out of the time interval t by the timer T1, and thus results in the pressure of the fluid contained within the upper end of the cylinder 31 being substan- .tially increased .to an extent sufficient to cause closing 'thus warning the operator that the bag is filled with waste. Since theswitch S6 is connected in parallel with the relay R3, the closingof switch S6 effectively results inshort circuitingof the relay- R3 due to the presence of the large resistanceR, in series therewith; Closing of latching switch S6 thus results in the current flow to relay coil R3 being substantially decreased to the point whereby same is substantially de-energized so that its contacts R3-l open and cause de-energization' of the solenoid 48. The spring 42 then returns the valve 41 to its original position so that conduit'43 again communicates with conduit 39, andconduit 44 again communi- 40 tem is equally applicable to compacting devices which cates with the discharge conduit 46 so that the pump' supplies pressure fluid to the lower end 'of the cylinder 31, causing the ram to be retracted upwardly into its original position. The pressure switch contacts PS2-1 tion. However, movement of start switch S2 to its OFF position or movement of safety switch S1 to its open position results in de-energization of latching switch S6, thereby effectively de-energizing light L and restoring the control circuit 56 to its original position, in which position the light L, is not energized to a level sufficient to cause it to glow.
After the bag-fill light L has been fully energized, as described above, the operator will remove the loading chute 21 and then move'the dolly 19 outwardly from the housing. The operator can then lift the clamshell support device 23 upwardly out of the bag, whereon the bag can then be tied and wheeled to a suitable location for disposal. A new bag is then slidably positioned over the support device 23, with the bag and support device again being positioned on the dolly, whereupon the dolly is again inserted into the housing to permit further waste to be deposited into and compacted within the bag.
The control system of the present invention, as described above, is highly desirable since it prevents further waste from being compacted into the bag after the bag contains therein a predetermined quantity of com pacted waste. At the same time, the control system also provides an indication to the operator as to the filled condition'of the bag so as to permit emptying of the machine. While the present invention discloses the use of anindicator light for indicating the bag-fill condition, it will be appreciated that numerous other types of indicators,such as a bell or other audible indicator, could be utilized if desired;
While the control system 53 as described above has been disclosed in relationship to a compactor of the type disclosed in copending application Ser. No. 297,822, it will be readily apparent that the control sysare structurally different from the compacting device disclosed in'this application. The control system could, for example, alsobe utilized on the compacting machine disclosed in copending application Ser. No. 297,822.
Although a particular preferred embodiment of the V invention has been disclosed in detail for illustrative i The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. In a waste compactor having a housing, means coacting with the housing for supporting thereon a receptacle, and extendible ram means mounted on the housing for permitting compacting of waste within said receptacle, and control means for permitting waste to be compacted into said receptacle only to a preselected depth, comprising the improvement wherein said control means includes timer means actuated in correspondence with the movement of said ram assembly in the compacting direction for controlling said depth, said timer means being preset to a preselected time interval which corresponds to the time required to move the ram assembly from an inactive retracted position to a partially extended position which corresponds to the receptacle being filled with trash to the preselected depth, reversing means operatively associated with said ram assembly for automatically retracting same when said ram assembly encounters a first external resistance of a first predetermined magnitude prior to timing out of said preselected time interval, and override means for permitting continued extension of said ram assembly and imposition thereon of a second resistance having a second magnitude substantially greater than said first magnitude when said timer means times out without said ram assembly having encountered a resistance greater than said first magnitude, whereby the resistance of said second magnitude is effective for compacting the waste within said receptacle.
2. A waste compactor according to claim 1, further including second timer means connected in parallel with said first-mentioned timer means and set for a sec ond preselected time interval which is greater than said first-mentioned preselected time interval, said first and second time intervals both being activated simultaneously whereby said first-mentioned timer means times out prior to said second timer means, whereby said second timer permits compacting of waste within said receptacle after said first timer means times out, and return means activated by said second timer means after same has timed out for causing said ram assembly to be automatically retracted to its original position.
3. A compactor according to claim 2, wherein said first-mentioned timer means and said second timer means are both adjustable electronic timers.
4. A compactor according to claim 1, further including energizable indicator means positioned externally of said housing and energized whenever said ram assembly is reversed prior to timing out of said timer means, whereby said indicator means indicates that the receptacle is filled to the desired depth.
5. [n a waste compactor having a housing, a ram assembly mounted on said housing for permitting compacting of waste within a receptacle, said ram assembly including a double-acting fluid pressure cylinder and a ram activated by said fluid pressure cylinder for movement into said receptacle for compacting waste therein to a preselected depth, a motor-pump unit for supplying pressurized fluid to said pressure cylinder, and shiftable valve meansfor controlling the flow of pressure fluid to and from said cylinder, said valve means being shiftable between a first position enabling flow of pressure fluid from said pump to one end of said cylinder for causing said ram to be moved toward said receptacle for compacting waste and a second position wherein said pump communicates with the other end of said cylinder for causing said ram to be moved away from said receptacle, said valve means including means associated therewith for normally maintaining the valve means in said second position and actuator means for moving said valve means from said second position to said first position, and control means for permitting the compacting of trash within said receptacle only to a preselected depth, comprising the improvement wherein said control means includes:
first means for controlling the normal compacting stroke of said ram, said first means maintaining said valve means in said first position for a first preselected time interval to permit waste to be compacted within said receptacle;
second means activated upon movement of said valve means into said first position for causing said ram during movement thereof in the compacting direction to be automatically reversed if the receptacle is filled with compacted waste to said preselected depth, said second means including timer means activated upon movement of said valve means to said first position and set to a second preselected time interval which is substantially less than said first time interval;
said second means also including reversing means responsive to the presence of compacted trash within said receptacle to said preselected depth for causing said valve means to be shifted to said second position so as to automatically retract said ram means, said reversing means being activated only during said second time interval; and
means for deactivating said reversing means upon expiration of said second time interval to prevent shifting of said valve means into said first position until expiration of said first time interval.
6. In a waste compactor according to claim 5, wherein said reversing means includes pressure sensing means responsive to a pressure level of a first magnitude as experienced within said fluid pressure cylinder for causing said valve means to be shifted into said first position prior to expiration of said second time interval; and
pressure control means associated with said cylinder means for limiting the pressure level of the fluid as supplied to said cylinder to a second magnitude which is substantially greater than said first magnitude, whereupon said cylinder is capable of developing a large compacting force which can be applied to the waste for compacting same after expiration of said second time interval but prior to expiration of said first time interval.
7. A waste compactor according to claim 6, wherein said second means also includes pressure sensing means including a pressure switch for sensing the pressure level of the fluid supplied to said one end of said cylinder, and electrical switch means operatively associated with said timer means and said pressure switch for activating said pressure switch only during said second time interval, said switch means deactivating said pressure switch upon expiration of said second time interval.
8. A waste compactor according to claim 7, further including indicator means actuated by said sensing means for indicating to an operator when the receptacle is filled with trash to said preselected depth.
9. A compactor according to claim 8, wherein said indicating means includes an indicator light positioned externally of the housing and energized only when said sensing means senses that the receptacle is filled with compacted waste to said preselected depth.

Claims (9)

1. In a waste compactor having a housing, means coacting with the housing for supporting thereon a receptacle, and extendible ram means mounted on the housing for permitting compacting of waste within said receptacle, and control means for permitting waste to be compacted into said receptacle only to a preselected depth, comprising the improvement wherein said control means includes timer means actuated in correspondence with the movement of said ram assembly in the compacting direction for controlling said depth, said timer means being preset to a preselected time interval which corresponds to the time required to move the ram assembly from an inactive retracted position to a partially extended position which corresponds to the receptacle being filled with trash to the preselected depth, reversing means operatively associated with said ram assembly for automatically retracting same when said ram assembly encounters a first external resistance of a first predetermined magnitude prior to timing out of said preselected time interval, and override means for permitting continued extension of said ram assembly and imposition thereon of a second resistance having a second magnitude substantially greater than said first magnitude when said timer means times out without said ram assembly having encountered a resistance greater than said first magnitude, whereby the resistance of said second magnitude is effective for compacting the waste within said receptacle.
2. A waste compactor according to claim 1, further including second timer means connected in parallel with said first-mentioned timer means and set for a second preselected time interval which is greater than said first-mentioned preselected time interval, said first and second time intervals both being activated simultaneously whereby said first-mentioned timer means times out prior to said second timer means, whereby said second timer permits compacting of waste within said receptacle after said first timer means times out, and return means activated by said second timer means after same has timed out for causing said ram assembly to be automatically retracted to its original position.
3. A compactor according to claim 2, wherein said first-mentioned timer means and said second timer means are both adjustable electronic timers.
4. A compactor according to claim 1, further including energizable indicator means positioned externally of said housing and energized whenever said ram assembly is reversed prior to timing out of said timer means, whereby said indicator means indicates that the receptacle is filled to the desired depth.
5. In a waste compactor having a housing, a ram assembly mounted on said housing for permitting compacting of waste within a receptacle, said ram assembly including a double-acting fluid pressure cylinder and a ram activated by said fluid pressure cylinder for movement into said receptacle for compacting waste therein to a preselected depth, a motor-pump unit for supplying pressurized fluid to said pressure cylinder, and shiftable valve means for controlling the flow of pressure fluid to and from said cylinder, said valve means being shiftable between a first position enabling flow of pressure fluid from said pump to one end of said cylinder for causing said ram to be moved toward said receptacle for compacting waste and a second position wherein said pump communicates with the other end of said cylinder for causing said ram to be moved away from said receptacle, said valve means including means associated therewith for normally maintaining the valve means in said second position and actuator means for moving said valve means from said second position to said first position, and control means for permitting the compacting of trash within said receptacle only to a preselected depth, comprising the improvement wherein said control means includes: first means for controlling the normal compactiNg stroke of said ram, said first means maintaining said valve means in said first position for a first preselected time interval to permit waste to be compacted within said receptacle; second means activated upon movement of said valve means into said first position for causing said ram during movement thereof in the compacting direction to be automatically reversed if the receptacle is filled with compacted waste to said preselected depth, said second means including timer means activated upon movement of said valve means to said first position and set to a second preselected time interval which is substantially less than said first time interval; said second means also including reversing means responsive to the presence of compacted trash within said receptacle to said preselected depth for causing said valve means to be shifted to said second position so as to automatically retract said ram means, said reversing means being activated only during said second time interval; and means for deactivating said reversing means upon expiration of said second time interval to prevent shifting of said valve means into said first position until expiration of said first time interval.
6. In a waste compactor according to claim 5, wherein said reversing means includes pressure sensing means responsive to a pressure level of a first magnitude as experienced within said fluid pressure cylinder for causing said valve means to be shifted into said first position prior to expiration of said second time interval; and pressure control means associated with said cylinder means for limiting the pressure level of the fluid as supplied to said cylinder to a second magnitude which is substantially greater than said first magnitude, whereupon said cylinder is capable of developing a large compacting force which can be applied to the waste for compacting same after expiration of said second time interval but prior to expiration of said first time interval.
7. A waste compactor according to claim 6, wherein said second means also includes pressure sensing means including a pressure switch for sensing the pressure level of the fluid supplied to said one end of said cylinder, and electrical switch means operatively associated with said timer means and said pressure switch for activating said pressure switch only during said second time interval, said switch means deactivating said pressure switch upon expiration of said second time interval.
8. A waste compactor according to claim 7, further including indicator means actuated by said sensing means for indicating to an operator when the receptacle is filled with trash to said preselected depth.
9. A compactor according to claim 8, wherein said indicating means includes an indicator light positioned externally of the housing and energized only when said sensing means senses that the receptacle is filled with compacted waste to said preselected depth.
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US4054087A (en) * 1976-04-28 1977-10-18 Norris Industries, Inc. Apparatus having a variable stroke reciprocating member and means responsive to a predetermined stroke to control a circuit
US4073228A (en) * 1976-04-29 1978-02-14 Jerry Henzl Trash compactor
US4102262A (en) * 1975-12-17 1978-07-25 Carrier Corporation Apparatus for loading refuse into containers
US4678072A (en) * 1983-10-03 1987-07-07 Nippon Coinco Kabushiki Kaisha Bill validating and accumulating device
US4735136A (en) * 1986-12-23 1988-04-05 Whirlpool Corporation Full receptacle indicator for compactor
US4781111A (en) * 1986-12-24 1988-11-01 Whirlpool Corporation Apparatus for indicating level of compacted trash in trash compactor
US5016197A (en) * 1986-06-17 1991-05-14 Mgm Services, Inc. Automated trash management system
US5038091A (en) * 1989-08-11 1991-08-06 Whirlpool Corporation Electronic control for an appliance
US5074204A (en) * 1989-03-27 1991-12-24 Riso Kagaku Corporation Used master disposing apparatus
US5123339A (en) * 1989-06-15 1992-06-23 Henry Hetherington Compactors
US5299493A (en) * 1992-10-13 1994-04-05 One Plus Corp. System for monitoring trash compactors
US5303642A (en) * 1992-10-13 1994-04-19 One Plus Corp. System for monitoring trash compactors
US5756985A (en) * 1996-04-04 1998-05-26 Coin Acceptors, Inc. Cash box system for bill validator
US5829673A (en) * 1996-04-04 1998-11-03 Coin Acceptors, Inc. Modular cash box
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US6546881B1 (en) 2001-08-29 2003-04-15 Coin Acceptors, Inc. Expandable cash box
US20220332498A1 (en) * 2019-10-18 2022-10-20 Aci Chemicals Asia Inc. Load collecting device

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US3785278A (en) * 1971-04-29 1974-01-15 Compackager Corp Machine for compacting trash
US3802335A (en) * 1972-03-02 1974-04-09 Int Dynetics Corp System for controlling the hydraulic ram of a refuse compactor

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Cited By (19)

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Publication number Priority date Publication date Assignee Title
US4102262A (en) * 1975-12-17 1978-07-25 Carrier Corporation Apparatus for loading refuse into containers
US4054087A (en) * 1976-04-28 1977-10-18 Norris Industries, Inc. Apparatus having a variable stroke reciprocating member and means responsive to a predetermined stroke to control a circuit
US4073228A (en) * 1976-04-29 1978-02-14 Jerry Henzl Trash compactor
US4678072A (en) * 1983-10-03 1987-07-07 Nippon Coinco Kabushiki Kaisha Bill validating and accumulating device
US5016197A (en) * 1986-06-17 1991-05-14 Mgm Services, Inc. Automated trash management system
US4735136A (en) * 1986-12-23 1988-04-05 Whirlpool Corporation Full receptacle indicator for compactor
US4781111A (en) * 1986-12-24 1988-11-01 Whirlpool Corporation Apparatus for indicating level of compacted trash in trash compactor
US5074204A (en) * 1989-03-27 1991-12-24 Riso Kagaku Corporation Used master disposing apparatus
US5123339A (en) * 1989-06-15 1992-06-23 Henry Hetherington Compactors
US5038091A (en) * 1989-08-11 1991-08-06 Whirlpool Corporation Electronic control for an appliance
US5280227A (en) * 1989-08-11 1994-01-18 Whirlpool Corporation Electronic control for an appliance
US5299493A (en) * 1992-10-13 1994-04-05 One Plus Corp. System for monitoring trash compactors
US5303642A (en) * 1992-10-13 1994-04-19 One Plus Corp. System for monitoring trash compactors
US5756985A (en) * 1996-04-04 1998-05-26 Coin Acceptors, Inc. Cash box system for bill validator
US5829673A (en) * 1996-04-04 1998-11-03 Coin Acceptors, Inc. Modular cash box
WO2000023263A1 (en) * 1998-10-16 2000-04-27 Compact Waste Systems Inc. Waste compactor
US6367377B1 (en) 1998-10-16 2002-04-09 Compact Waste Systems, Inc. Level sensitive waste compactor
US6546881B1 (en) 2001-08-29 2003-04-15 Coin Acceptors, Inc. Expandable cash box
US20220332498A1 (en) * 2019-10-18 2022-10-20 Aci Chemicals Asia Inc. Load collecting device

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