US3411945A - Process for providing a durable antistatic finish for synthetic textile materials - Google Patents

Process for providing a durable antistatic finish for synthetic textile materials Download PDF

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US3411945A
US3411945A US43999665A US3411945A US 3411945 A US3411945 A US 3411945A US 43999665 A US43999665 A US 43999665A US 3411945 A US3411945 A US 3411945A
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antistatic
fabric
fabrics
finish
treated
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Chao Tsai Hsiang
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Wyeth Holdings LLC
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American Cyanamid Co
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/61Polyamines polyimines
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/322Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
    • D06M13/385Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen containing epoxy groups
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/53Polyethers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31725Of polyamide
    • Y10T428/31739Nylon type
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/20Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
    • Y10T442/2418Coating or impregnation increases electrical conductivity or anti-static quality
    • Y10T442/2434Linear polyether group chain containing

Definitions

  • ABSTRACT OF THE DISCLOSURE A method of rendering synthetic hydrophobic textile materials antistatic by applying an aqueous solution of a resin obtained by reacting a polyalkylene glycol-alkylenepolyamine with a cyanuric halide, and curing said resin on the textile by heating.
  • This invention relates to a new, durable, antistatic finish for synthetic hydrophobic textile materials. More particularly, it relates to a new, durable antistatic finishing composition for hydrophobic textile materials, a method of applying the composition to such materials, the materials so treated, and a novel process for making the antistatic finish.
  • textile fibers, yarns and fabrics made from synthetic hydrophobic materials as for example the nylons, the acrylic fibers, the polyester fibers, acetate fibers and the like, become electrostatically charged whenever and wherever friction is applied to them. Therefore many disadvantages are encountered during mill processing and fabricating and more so during the end use of the materials manufactured. Aside from the discomfort to the individual wearing a garment which accumulates static electricity, there is also the serious problem of the attraction of dust and dirt particles which results in the garment having a soiled appearance. This usually causes frequent launderings or dry cleanings resulting in poor fabric lif due to degradation caused by detergents and bleaches and the normal abrasion resulting from such processing,
  • Antistatic treatments of hydrophobic textile materials subject to the accumulation of static electricity are not new and have been employed by many in the past.
  • many of these treatments have marked disadvantages; typical of these are the following: complicated methods of application, inability to be applied from aqueous media, instability with other chemicals, poor durability and soil-retentiveness of the finish applied when subjected to washing or dry cleaning, discoloration of the fabric, and loss of fabric strength or odor problems during pressing.
  • Typical commercially available antistatic agents exhibit wet-soil indices of 42, 27, and 20, for example, using untreated nylon fabric as a standard index of 1.0. High wet-soiling index is a major reason why many antistatic finishes, which are otherwise satisfactory, are not presently in common commercial use.
  • an object of the present invention to provide an antistatic finishing composition which, when applied to synthetic hydrophobic textile materials subject to the accumulation of static electricity, will impart thereto a durable antistatic finish.
  • a further object of the invention is to provide an antistatic finish capable of application in a conventional straightforward manner from an aqueous medium and which is compatible and stable with other textile agents and auxiliaries.
  • Another object of this invention is to provide an antistatic finish having a high degree of durability to washing and laundering, etc.
  • Another object is to provide an antistatic finish having a desirably low affinity for soil.
  • a desired degree of durable antistatic properties may be imparted to hydrophobic textile material such as nylon, by applying thereto a polyalkylene glycol-polyamine resin at a pH in excess of about pH 7.5 followed by curing at a temperature of at least about 250 F. to about 350 F.
  • a compound such as cyanuric chloride
  • reacting (l) a compound such as cyanuric chloride with (2) the polyalkylene glycol-polyamine resin and applying (at any suitable pH) the product formed therefrom to the textile substrate, unexpectedly extended durability of antistatic properties are obtained, with or without subsequent conventional curing.
  • durable simply relates to the durability of the finish provided by this invention to withstand ordinary washings or household launderings and dry cleaning, for example.
  • polyhydric alcohol includes the alcohols or glycols.
  • epihalohydrin includes the 1-halo-2,3- epoxypropanes.
  • This invention includes (1) a novel process of applying at a pH of at least about pH 7.5 a polyalkylene glycol-polyamine resin to the synthetic material followed by curing at about 250 F. to 350 F., (2) a process and reactant product involving reacting a polyalkylene glycol polyamine resin with a cyanuric halide prior to the application of the reaction product to the synthetic material, to form a novel antistatic agent, (3) a novel process of applying the cyanuric halide reactant product to synthetic material, and (4) the antistatic synthetic fabrics formed by each of the above processes of applying the resins to synthetic materials.
  • the polyalkylene glycol-polyamine resin utilized in this invention is the reaction product of one or more halohydrin ethers reacted with one or more polyamines.
  • Halohydrin ethers suitable as reactants include halohydrin ethers of polyalkylene polyhydric alcohols.
  • Halohydrin ethers with which this invention is concerned are generally prepared from polyalcohols by the use of an epihalohydrin, the process being well known.
  • the preferred epihalohydrin is the chloro-compound epichlorohydrin.
  • Other epihalohydrins are epibromohydrin and epiiodohydrin.
  • Condensation catalysts are used in reacting an epihalohydrin with a polyalcohol for the formation of a polyhalohydrin ether.
  • Typical catalysts are those of the Lewis acid type, including anhydrous AlCl ZHClg, SnCl and complexes such as the well-known BF etherates, etc., and the Bronstead acid type, including HF, H SO and the like. Concentration of the catalysts'may be varied from 0.1 percent to 2.0 percent depending upon the individual catalysts. A reaction temperature between about 70 C. and about 80 C. is recommended when boron trifiuoride etherate is used as the catalyst.
  • Suitable .polyal-cohols include the preferred polyethylene glycols with average molecular weights between about 200 and about 2,000, but molecular weights between about 500 and about 1,000 are preferred. Although it is preferred to use about 2 moles of epihalohydrin per mole of polyethylene glycol, between 1 mole and 3 moles may be used. If 2 moles of epihalohydrin are employed, the resulting halohydrin ether is a mixture of isomers, but the predominant product is believed to be of the typical structural formula shown below:
  • X is a halide
  • n is an integer larger than zero.
  • polypropylene glycols examples of other polyalcohols are: polypropylene glycols, and polytrimethylene glycols.
  • the polyamine reactant includes diamines, i.e., amines having two or more primary or secondary amino groups on separate carbon atoms, for example: trialkylene tetramine such as triethylene tetramine; ethylene diamine; propylene diamine; hexamethylene diamine; trimethylene diamine; tetramethylene diamine; tetraethylene pentamine; diethylene triamine; dipropylene triamine; etc.
  • diamines i.e., amines having two or more primary or secondary amino groups on separate carbon atoms, for example: trialkylene tetramine such as triethylene tetramine; ethylene diamine; propylene diamine; hexamethylene diamine; trimethylene diamine; tetramethylene diamine; tetraethylene pentamine; diethylene triamine; dipropylene triamine; etc.
  • n each represent an integer larger than zero.
  • the reaction temperature may range from about 65 C. to about 135 C.
  • the preferred temperature range which gives an antistatic agent having superior antistatic properties, ranges from about 80 C. to about 100 C.
  • a solvent such as alcohol, dioxane, and especially water.
  • the polyamine is added to the halohydrin ether, and the exothermic reaction is controlled by the rate of addition.
  • an amine-hydrohalide salt is formed in the reaction of the amine with the polyhalohydrin ether.
  • This amine salt is then desirably and subsequently reacted with an inorganic alkali to neutralize the hydrogen halide.
  • Suitable alkalies are carbonates or bicarbonates of alkali metals, for example, sodium bicarbonate, sodium carbonate, potassium carbonate, potassium bicarbonate, etc., and one equivalent, or less, of alkali per halohydrin group is generally used.
  • a desirable method is to add alkali after about half of the halohydrin ether has been added to the amine.
  • the product becomes quite viscous due to the formation of the amine-hydrohalide salt. Since the halohydrin ether-amine condensate is less viscous than the amined'lydrohalide salt, the addition of alkali before the reaction is complete renders the mixture less viscous. The reaction can thus more readily be carried to completion.
  • alkali it is generally convenient to use dilute alkali, for example, a forty percent aqueous solution, the addition of alkali being continued after the condensate is formed. Desirably, when all of the halohydrin has been added, about half of the alkali to be used has been added.
  • the alkali can be added before or after completion of the reaction. Moreover, the alkali can be added at the start of the reaction (see Example 1).
  • Applicants process for producing the antistatic agent of this invention does not require the utilization of a neutralizing alkali.
  • an acid-binding agent such as sodium carbonate, potassium carbonate, sodium bicarbonate, etc.
  • the acid binding agent preferably would be added in an aqueous solution, to accelerate the reaction.
  • the antistatic agent of this invention may be prepared either by the novel process which does not include alkali neutralization, or by a process which includes alkali neutralization.
  • polyethylene glycol with average molecular weight of 600 is reacted with 2.2 moles of epichlorohydrin per mole of polyethylene glycol in the presence of a catalytic amount of boron trifluorideetherate.
  • the epichlorohydrin is added slowly to the mixture of polyethylene glycol and catalyst at a temperature between from about 70 C. to about 75 C., while cooling externally as required. T 0 this reaction mixture, sodium carbonate is added and the mixture is boiled to destroy the catalyst and to remove trace amounts of volatile materials (by distillation, if desired).
  • the original bright yellow color of this freshly prepared agent can be preserved by the addition of about 1% of sodium hydrosulfite based on the weight of active ingredients.
  • the embodiment of this invention which includes a cyanuric halide as a reactant produces an antistatic agent which on textile material is durable for up to 40 or more launderings of the type normally recommended for fabrics of synthetic hydrophobic fibers.
  • an antistatic agent of unexpectedly superior properties results when polyethylene glycol-polyamine described above is reacted with a cyanuric halide. It is not necessary that the polyethylene glycol-polyamine resin be isolated from its solution in which it was prepared, in order to react with the cyanuric halide.
  • the amount of the cyanuric halide which may be employed normally ranges between from about 2% to about 40% based on the weight of the halohydrin ether-amine resin present.
  • the antistatic agent having the preferred durability is formed by employing from about 8% to about 15% of the cyanuric halide.
  • a cyanuric halide such as cyanuric chloride may be added as a solid, it is preferred that it be added as a solution in an inert, water-miscible solvent such as dioxane or acetone.
  • the addition may be made at a temperature from about 0 C. to about 50 C., preferably from about 25 C. to about 35 C.
  • the reaction is continucd at about the same temperature until about all of the halide atoms of the cyanuric halide have been replaced, as indicated by analysis for halide ion in the reaction mixture.
  • the reaction mixture may then be about 95 parts of water and 41.4 parts of sodium carbonate. After boiling the mixture for 10 minutes, 56.3 parts (0.385 mole) of triethylene tetramine were added over about minutes at a temperature of 90-95 C.
  • the treated fabrics are pH of the mixture to between about pH 2 and about pH referred to as A and B, respectively, in Table I.
  • the storage stability, fabrics were dried at 225 F. for 1.5 minutes and a i.e. prevention of discoloration, of the finished composition 15 portion of each fabric was then heated at 275 F. for 1 may be enhanced by adding small amounts of reducing minute. agents such as sodium hydrosulfite, as noted above.
  • the yellowness index of the fabrics is calculated
  • Any synthetic product which Cha aC- Where R and R are reflectance values obtained on a teristically accumulates static electricity is the type f recording spectrophotometer using a magnesium carbonmaterial on which the antistatic agent of this invention t bl k as a reference d d at h Wavelengths f may be advantageously applied.
  • the mate m y be in 455 millirnicrons and 577 millimicrons, respectively.
  • the antistatic activity is measured by the procedure fabrics, knitted goods, felted goods and fibers h s p based on Standard Test Method 76-1959 of the American and filament. Applications can be made by padding, spray- Association of Textile Chemists and Colorists. Before the ing, or any pp p mefllls- The filllshs are COII- electrical resistivity of the fabric is measured, the fabrics veniently applied from an aqueous bat are conditioned in the testing chamber at 70 F.
  • Resistivity values below 500x 10 may be made under acidic, neutral or alkaline condiohms indicate good antistatic activities; resistivity values tions in a range between about pH 1 and about pH 11.0. Below 100x10 ohms indicate excellent antistatic ac- The preferred pH range is between pH 3 and pH 10. tivities.
  • the washes were carried out in a home-type autoably between about 0.5% and about 2.0%, of the prodmatic Washing machine using a synthetic detergent and nets of this invention are applied to the fabrics.
  • Warp 80x10 11 and fill 330x10 treated textile materials are normally dried by conventional methods, e.g., at about 225 F. for l-2 minutes. If desired, the textile materials treated with the cyanuric halide reaction product can be heated at higher temperatures for short periods of time, but this is not required.
  • Example I To an anhydrous mixture of 450 parts (0.75 mole) of polyethylene glycol (average molecular weight 600) and 1.0 part of boron trifiuoride catalyst, introduced as a solution in about 2 parts of ether, at 7075 C. there were added over a period of about one hour 153 parts (1.65 moles) of epichlorohydrin. The reaction mixture was maintained at a temperature of 7075 C. for about 2.5 hours, adding 0.5 part of boron trifluoride as a solution in about 1 part ether after the first 30 minutes.
  • Table I illustrates that the polyethylene glycolpolyamine, in which cyanuric halide is not a reactant, in the pad bath (1) in which a pH in excess of about pH 8 was employed and (2) in which the fabric treated thereby was subsequently heated to about 275 R, an antistatic finish of unexpectedly superior durability was obtained, as compared to the untreated fabric and as compared to the other fabrics treated with the finish at a lower pH and/or without subsequent heating to 275 F. Also the table illustrates that the lack of or lessening of discoloration (yellowness) was highly desirable, being far below the index normally expected from the application of conventional finishes.
  • Example H The antistatic finish of Example I was further reacted, as follows, after the addition of 50 parts of glacial acetic acid referred to in Example I.
  • Two pad baths were prepared from the above antistatic agent.
  • the pHs of the pad baths were adjusted to values of 7.0 for A and 8.5 for B by adding sodium carbonate.
  • the baths were applied to nylon taffeta by a standard padding procedure.
  • the fabrics contained 1% solids O.W.F. of the active component of the product.
  • the treated fabrics were dried at 225 F. for 1.5 minutes and a portion of each fabric was heated at 275 F. for 1 minute.
  • the laundering operations were carried out in a hometype automatic washing machine using a synthetic detergent and using a, washing cycle recommended for delicate fabrics.
  • Tablle IV illustrates that when the antistatic finish is the embodiment which includes reacting it with cyanuric TABLE II Antistatic Activity (ohmsXlO Heated Yellowness Pad Bath 1911 275 F.
  • cyanuric TABLE II Antistatic Activity (ohmsXlO Heated Yellowness Pad Bath 1911 275 F.
  • Initial 40 washes Warp Fill Warp Fill 7 1. 8 0. 7 2. 4 97 200 7 2. 3 0. 6 7. 33 100 8. 1. 9 0. 4 3. 0 105 320 B 8. 5 2. 1 0. 6 7. 7 29 200 Untreated Fabric 1. 6 000 5 000 50, 000 50, 000
  • Table II above illustrates that the antistatic finish produced by reacting polyethylene glycol-polyamine resin with cyanuric chloride exhibits superior antistatic activity at an alkaline pH. Subsequent heating at about 275 F., for example, does not have any detectable elfect on the antistatic activity of the finish. Also the table illustrates that the degree of discoloration (yellowncss) is highly desirable, being far below the index normally expected from the application of conventional finishes.
  • Table III illustrates that when applied at an acid pH with the treated fabric heated at about 350 F. for about 1 minute, the antistatic finish (without having been reacted with cyanuric halide) fails to impart an antistatic activity of high durability.
  • Example IV An aqueous pad bath was prepared containing the prod net of Example II.
  • the pH of the bath was pH 2.2.
  • the bath was applied to nylon taffeta by a standard padding procedure.
  • the fabric contained 2% O.W.F. of the active component of the product of Example H, i.e., including halide (cyanuric chloride) and when it is applied at an acid pH followed by heating the treated fabric at about 350 F. for about 1 minute, the antistatic finish is unexpectedly high as compared with the control and has an unexpectedly high durability as well.
  • the superiority of the finish is particularly apparent when the results are compared with those of Example III.
  • Example V An aqueous pad bath (A) was prepared containing the product of Example I.
  • the pH of the pad bath was adjusted to pH 9.5 with sodium hydroxide.
  • the pad bath was applied to nylon taffeta by a standard padding procedure.
  • the fabric contained 2% O.W.F. of the active ingredient of the product of Example I.
  • the treated fabric was dried at 225 F. for a period of about one minute and was then heated at about 350 F. for about three minutes.
  • the antistatic activity was measured by the procedure of Example I.
  • Table V illustrates that 1) when a finish which does not include the cyanuric halide reactant is applied at a pH of 9.5 followed by heating the treated fabric to about 350 for about 3 minutes, antistatic properties of unexpectedly high durability are imparted, and (2) as shown in the reflectance column, the treated fabric has highly desirable properties because of the low affinity for soiling.
  • Example VI Two aqueous pad baths (A and B) were prepared containing the product of Example II.
  • the pH of the pad baths was adjusted to pH 9.5 for each bath, A by employing sodium hydroxide and B by employing sodium carbonate.
  • the baths were applied to nylon taffeta by a standard padding procedure.
  • the fabrics contained 2% O.W.F. of the active ingredient of the product of Example II.
  • the treated fabrics were dried at 225 F. for one minute and were then heated at 350 F. for three minutes.
  • the antistatic activity of the fabric was measured by the procedure of Example I.
  • the wet-soiling characteristics were determined by the procedure of Example V.
  • Example VI The treated fabric characteristics of Example VI are illustrated in Table VI.
  • Example VII Three aqueous pad baths (A, B and C) were prepared containing the product of Example II. The pH of each of two pad baths (B and C) was adjusted by adding sodium carbonate. The baths were applied to nylon taffeta by a standard padding procedure. The fabrics contain 2% O.W.F. of the active component of the product of Example II. The treated fabrics were dried and then heated at 300 F. for 8 minutes.
  • the treated fabrics were tested for antistatic properties by allowing the fabric to remain for 4 hours in an atmosphere having 33% relative humidity.
  • the fabrics were then rubbed with a wooden rod and held over an open dish containing finely divided carbon at a distance of about 1 /2 inches or lower. If the carbon was not attracted to the fabric, the fabric was considered to be antistatic.
  • the fabrics were repeatedly laundered in a home type automatic washing machine using a synthetic detergent and a washing cycle recommended for delicate fabrics. After the launderings, the antistatic tests were repeated. The launderings and antistatic tests were continued until the fabrics attracted the carbon particles and were, therefore, no longer considered to be antistatic.
  • the wet-soiling characteristics of the treated fabrics were measured according to the procedure described in Example V.
  • Example VII The treated fabric characteristics of Example VII are illustrated in Table VII.
  • Table VII illustrates that the antistatic finish which is the reactant product of cyanuric halide exhibits relatively high durability when applied at an acid pH, but substantially increases in durability when applied at an alkaline pH.
  • the table additionally illustrates that application of the antistatic agent at alkaline pHs imparts properties of a desirably low affinity for soiling, as contrasted to the high afiinity for soiling observed with the well-known commercial product designated as X in Table VII.
  • Example VIII Three aquoeus pad baths (A, B and C) were prepared containing the product of Example II. The pH of two of the baths were adjusted to pH 7.0 (bath B) and 9.5 (bath C) by adding sodium carbonate. The baths were applied to a fabric of acrylic filament fibers by a standard padding procedure. The fabrics contained 2.5% O.W.F. of the active component of Example II. The fabrics were dried at 225 F. for 1.5 minutes, and then portions of the fabrics were heated at 330 F. for 2 minutes.
  • the antistatic activity was measured by the procedure of Example I.
  • Example VIII The treated fabric characteristics of Example VIII are illustrated in Table VIII.
  • the antistatic finish may be applied to textile materials subject to the accumulation of static electricity, whether the material be a filament, fiber or a fabric, and whether the fabric be knitted, woven, felted or otherwise formed.
  • blends of the synthetic hydrophobic fibers with other filaments, such as cotton and the like which are not subject to the accumulation of static electricity are contemplated since the composition of this invention has application to substrates which as a whole develop static electricity.
  • a process for imparting a durable antistatic finish to synthetic hydrophobic textile material which is subject to the accumulation of static electricity comprising applying to said material an aqueous solution of a reaction product of polyalkylene glycol-alkylenepolyamine resin reacted with from about 2 to 40%, based on said resin of cyanuric halide, at a pH of from about 1 to 11, and thereafter curing said resin at elevated temperatures.
  • a synthetic hydrophobic textile material obtained by the process of claim 1.
  • polyalkylene glycol-polyamine resin is polyethylene glycolalkylenepolyamine resin.
  • a process according to claim 1 for imparting a durable antistatic finish to synthetic hydrophobic textile material which is subject to the accumulation of static electricity comprising applying to said material a finish comprising a reaction product of polyethylene glycol-alkylenepolyamine resin reacted with cyanuric chloride, said applying being sufiicient to impart between about 0.5% and about 2.0% of resin on the weight of the vfabric.
  • a process according to claim 1 for imparting a durable antistatic finish to synthetic hydrophobic textile material which is subject to the accumulation of static elec tricity comprising substantially simultaneously applying to said substrate a finish comprising (1) a reaction product of a polyethylene glycol-alkylenepolyamine resin reacted with cyanuric halide and (2) an alkali acid-binding agent.
  • a process for imparting an antistatic finish to synthetic hydrophobic textile material which is subject to the accumulation of stati electricity comprising applying to said material an aqueous solution of an antistatic resin prepared by the process comprising (1) reacting an alkylenepolya-mine with a halohydrin ether of a polyalkylene polyhydric alcohol, said reacting being sufiicient to thereby form a condensate, and (2) subsequently reacting said condensate with cyanuric chloride which is present in an amount between about 8% and about 15%, said subsequent reacting being sufiicient to form a durable antistatic agent, and thereafter curing said resin on said textile at elevated temperatures.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Description

United States Patent 3,411,945 PROCESS FOR PROVIDING A DURABLE ANTI- STATIC FINISH FOR SYNTHETIC TEXTILE MATERIALS Tsai Hsiang Chao, Somerville, N.J., assignor to American Cyanamid Company, Stamford, Conn., a corporation of Maine No Drawing. Filed Mar. 15, 1965, Ser. No. 439,996 7 Claims. (Cl. 117139.5)
ABSTRACT OF THE DISCLOSURE A method of rendering synthetic hydrophobic textile materials antistatic by applying an aqueous solution of a resin obtained by reacting a polyalkylene glycol-alkylenepolyamine with a cyanuric halide, and curing said resin on the textile by heating.
This invention relates to a new, durable, antistatic finish for synthetic hydrophobic textile materials. More particularly, it relates to a new, durable antistatic finishing composition for hydrophobic textile materials, a method of applying the composition to such materials, the materials so treated, and a novel process for making the antistatic finish.
In general, textile fibers, yarns and fabrics made from synthetic hydrophobic materials, as for example the nylons, the acrylic fibers, the polyester fibers, acetate fibers and the like, become electrostatically charged whenever and wherever friction is applied to them. Therefore many disadvantages are encountered during mill processing and fabricating and more so during the end use of the materials manufactured. Aside from the discomfort to the individual wearing a garment which accumulates static electricity, there is also the serious problem of the attraction of dust and dirt particles which results in the garment having a soiled appearance. This usually causes frequent launderings or dry cleanings resulting in poor fabric lif due to degradation caused by detergents and bleaches and the normal abrasion resulting from such processing,
The elimination of the static electricity in fabrics would ease the manufacturers problems, give more comfort to the consumer, and add greater life to the textile materials. It would also reduce hazardous conditions found in such places as operating rooms or in other places where ignition from static electricity could be dangerous.
Antistatic treatments of hydrophobic textile materials subject to the accumulation of static electricity are not new and have been employed by many in the past. However, many of these treatments have marked disadvantages; typical of these are the following: complicated methods of application, inability to be applied from aqueous media, instability with other chemicals, poor durability and soil-retentiveness of the finish applied when subjected to washing or dry cleaning, discoloration of the fabric, and loss of fabric strength or odor problems during pressing.
Typical commercially available antistatic agents exhibit wet-soil indices of 42, 27, and 20, for example, using untreated nylon fabric as a standard index of 1.0. High wet-soiling index is a major reason why many antistatic finishes, which are otherwise satisfactory, are not presently in common commercial use.
In the ever increasing field of man-made fibers subject to the accumulation of static electricity, there is a genuine need for a good, durable antistatic treatment which when properly applied will not impart any important deleterious side effects upon the textile material finished therewith or cause discomfort to the consumer.
Accordingly, it is an object of the present invention to provide an antistatic finishing composition which, when applied to synthetic hydrophobic textile materials subject to the accumulation of static electricity, will impart thereto a durable antistatic finish.
A further object of the invention is to provide an antistatic finish capable of application in a conventional straightforward manner from an aqueous medium and which is compatible and stable with other textile agents and auxiliaries.
It is a still further object of the present invention to provide an antistatic finish which does not discolor fabrics finished therewith, does not reduce fabric strength, and does not result in odor problems during pressing or upon completion of finishing.
Another object of this invention is to provide an antistatic finish having a high degree of durability to washing and laundering, etc.
Another object is to provide an antistatic finish having a desirably low affinity for soil.
Other objects of this invention become apparent from the foregoing and following disclosure.
According to the present invention, I have found that a desired degree of durable antistatic properties may be imparted to hydrophobic textile material such as nylon, by applying thereto a polyalkylene glycol-polyamine resin at a pH in excess of about pH 7.5 followed by curing at a temperature of at least about 250 F. to about 350 F. I have further found that by reacting (l) a compound such as cyanuric chloride with (2) the polyalkylene glycol-polyamine resin, and applying (at any suitable pH) the product formed therefrom to the textile substrate, unexpectedly extended durability of antistatic properties are obtained, with or without subsequent conventional curing.
The term durable as employed herein simply relates to the durability of the finish provided by this invention to withstand ordinary washings or household launderings and dry cleaning, for example.
The term polyhydric alcohol includes the alcohols or glycols.
The term epihalohydrin includes the 1-halo-2,3- epoxypropanes.
This invention, as noted above, includes (1) a novel process of applying at a pH of at least about pH 7.5 a polyalkylene glycol-polyamine resin to the synthetic material followed by curing at about 250 F. to 350 F., (2) a process and reactant product involving reacting a polyalkylene glycol polyamine resin with a cyanuric halide prior to the application of the reaction product to the synthetic material, to form a novel antistatic agent, (3) a novel process of applying the cyanuric halide reactant product to synthetic material, and (4) the antistatic synthetic fabrics formed by each of the above processes of applying the resins to synthetic materials.
The polyalkylene glycol-polyamine resin utilized in this invention is the reaction product of one or more halohydrin ethers reacted with one or more polyamines. Halohydrin ethers suitable as reactants include halohydrin ethers of polyalkylene polyhydric alcohols.
Halohydrin ethers with which this invention is concerned are generally prepared from polyalcohols by the use of an epihalohydrin, the process being well known. The preferred epihalohydrin is the chloro-compound epichlorohydrin. Other epihalohydrins are epibromohydrin and epiiodohydrin.
Condensation catalysts are used in reacting an epihalohydrin with a polyalcohol for the formation of a polyhalohydrin ether. Typical catalysts are those of the Lewis acid type, including anhydrous AlCl ZHClg, SnCl and complexes such as the well-known BF etherates, etc., and the Bronstead acid type, including HF, H SO and the like. Concentration of the catalysts'may be varied from 0.1 percent to 2.0 percent depending upon the individual catalysts. A reaction temperature between about 70 C. and about 80 C. is recommended when boron trifiuoride etherate is used as the catalyst.
Suitable .polyal-cohols include the preferred polyethylene glycols with average molecular weights between about 200 and about 2,000, but molecular weights between about 500 and about 1,000 are preferred. Although it is preferred to use about 2 moles of epihalohydrin per mole of polyethylene glycol, between 1 mole and 3 moles may be used. If 2 moles of epihalohydrin are employed, the resulting halohydrin ether is a mixture of isomers, but the predominant product is believed to be of the typical structural formula shown below:
where X is a halide, and where n is an integer larger than zero.
Examples of other polyalcohols are: polypropylene glycols, and polytrimethylene glycols.
The polyamine reactant includes diamines, i.e., amines having two or more primary or secondary amino groups on separate carbon atoms, for example: trialkylene tetramine such as triethylene tetramine; ethylene diamine; propylene diamine; hexamethylene diamine; trimethylene diamine; tetramethylene diamine; tetraethylene pentamine; diethylene triamine; dipropylene triamine; etc.
The amines suitable for use in this invention are represented by the following typical formula:
where m and n each represent an integer larger than zero.
To form the polyalkylene glycol-polyamine antistatic resin, by reaction of halohydrin ether and amine, the reaction temperature may range from about 65 C. to about 135 C. The preferred temperature range, which gives an antistatic agent having superior antistatic properties, ranges from about 80 C. to about 100 C. Although it is not necessary to employ a solvent for the reaction of halohydrin ether and amine, it is desirable to use a solvent such as alcohol, dioxane, and especially water.
In carrying out the reaction of the halohydrin ether and the polyamine, the polyamine is added to the halohydrin ether, and the exothermic reaction is controlled by the rate of addition. In the reaction of the amine with the polyhalohydrin ether, an amine-hydrohalide salt is formed. This amine salt is then desirably and subsequently reacted with an inorganic alkali to neutralize the hydrogen halide. Suitable alkalies are carbonates or bicarbonates of alkali metals, for example, sodium bicarbonate, sodium carbonate, potassium carbonate, potassium bicarbonate, etc., and one equivalent, or less, of alkali per halohydrin group is generally used. Instead of adding alkali after the halohydrin ether and amine have reacted, a desirable method is to add alkali after about half of the halohydrin ether has been added to the amine. As the halohydrin ether and amine react, the product becomes quite viscous due to the formation of the amine-hydrohalide salt. Since the halohydrin ether-amine condensate is less viscous than the amined'lydrohalide salt, the addition of alkali before the reaction is complete renders the mixture less viscous. The reaction can thus more readily be carried to completion. It is generally convenient to use dilute alkali, for example, a forty percent aqueous solution, the addition of alkali being continued after the condensate is formed. Desirably, when all of the halohydrin has been added, about half of the alkali to be used has been added. Thus, the alkali can be added before or after completion of the reaction. Moreover, the alkali can be added at the start of the reaction (see Example 1).
The process described above is not the only process by which applicants antistatic agent may be prepared.
Applicants process for producing the antistatic agent of this invention does not require the utilization of a neutralizing alkali. However, as discussed above, it is advantageous to improve the antistatic properties of applicants antistatic agent, to employ an acid-binding agent, such as sodium carbonate, potassium carbonate, sodium bicarbonate, etc. The acid binding agent preferably would be added in an aqueous solution, to accelerate the reaction.
Thus, the antistatic agent of this invention may be prepared either by the novel process which does not include alkali neutralization, or by a process which includes alkali neutralization.
Unexpectedly high durability of the antistatic finish, where cyanuric halide is not included as a reactant, is obtained by a novel process wherein the fabric treated with polyethylene glycol-polyamine resin is heated at a temperature of about 250 F. to about 350 F., preferably about 275 F., for from about 1 minute to normally about 3.5 minutes, employing normally therewith an acidbinding agent in an amount sufiicient to establishan alkaline pH of at least about pH 7.5, i.e. not less than about pH 7.5.
In the preferred process for making the reaction product of a cyanuric halide with a polyalkylene glycolpolyamine to produce the preferred and novel antistatic resin of this invention, polyethylene glycol with average molecular weight of 600 is reacted with 2.2 moles of epichlorohydrin per mole of polyethylene glycol in the presence of a catalytic amount of boron trifluorideetherate. The epichlorohydrin is added slowly to the mixture of polyethylene glycol and catalyst at a temperature between from about 70 C. to about 75 C., while cooling externally as required. T 0 this reaction mixture, sodium carbonate is added and the mixture is boiled to destroy the catalyst and to remove trace amounts of volatile materials (by distillation, if desired). About 10% of triethylene tetramine, based on the weight of halohydrin ether present, is added slowly at a temperature between from about to about C. Glacial acetic acid is then added to give a pH of about 7. After the evolution of carbon dioxide ceases, a solution of about 10% of cyanuric chloride in dioxane is added slowly (about 30 minutes) at a temperature between from about 30 C. to about 35 C. After a further period of reaction (about 30 minutes), the viscous mixture is diluted with water to give an active ingredient content of 4550%, and the pH is adjusted to about 4 with glacial acetic acid. The yield of active ingredient is considered to be theoretical. The original bright yellow color of this freshly prepared agent can be preserved by the addition of about 1% of sodium hydrosulfite based on the weight of active ingredients. The embodiment of this invention which includes a cyanuric halide as a reactant produces an antistatic agent which on textile material is durable for up to 40 or more launderings of the type normally recommended for fabrics of synthetic hydrophobic fibers.
As discussed above, the applicant discovered that an antistatic agent of unexpectedly superior properties results when polyethylene glycol-polyamine described above is reacted with a cyanuric halide. It is not necessary that the polyethylene glycol-polyamine resin be isolated from its solution in which it was prepared, in order to react with the cyanuric halide. The amount of the cyanuric halide which may be employed normally ranges between from about 2% to about 40% based on the weight of the halohydrin ether-amine resin present. The antistatic agent having the preferred durability is formed by employing from about 8% to about 15% of the cyanuric halide. Although a cyanuric halide such as cyanuric chloride may be added as a solid, it is preferred that it be added as a solution in an inert, water-miscible solvent such as dioxane or acetone. The addition may be made at a temperature from about 0 C. to about 50 C., preferably from about 25 C. to about 35 C. The reaction is continucd at about the same temperature until about all of the halide atoms of the cyanuric halide have been replaced, as indicated by analysis for halide ion in the reaction mixture. The reaction mixture may then be about 95 parts of water and 41.4 parts of sodium carbonate. After boiling the mixture for 10 minutes, 56.3 parts (0.385 mole) of triethylene tetramine were added over about minutes at a temperature of 90-95 C.
diluted with water to the desired content of active in- 5 This temperature was maintained for about 30 minutes di t; followed immediately by the addition of 50 parts of It has been found that the antistatic agent having the glacial acetic acid. The product solution or dispersion was superior antistatic durability properties is formed by emadjusted to contain about 46% of active components. ploying cyanuric chloride as the preferred halide. How- The above antistatic agent was applied to nylon taffeta ever, it is within the scope of this invention to employ 10 at 1% solids O.W.F. from two aqueous pad baths of cyanuric fluoride or cyanuric bromide, for example. pH 7.0 and 8.5, respectively, the pH adjustments made For long storage stability, it is advisable to adjust the by addition of sodium carbonate. The treated fabrics are pH of the mixture to between about pH 2 and about pH referred to as A and B, respectively, in Table I. The 4, with an acid such as acetic acid. The storage stability, fabrics were dried at 225 F. for 1.5 minutes and a i.e. prevention of discoloration, of the finished composition 15 portion of each fabric was then heated at 275 F. for 1 may be enhanced by adding small amounts of reducing minute. agents such as sodium hydrosulfite, as noted above. The yellowness index of the fabrics is calculated The synthetic hydrophobic textile material which may by the equation: be treated with the products of this invention include synthetic material such as nylon, acetate rayon, acrylic fibers, g Yellown I d =70 (1 and terephthalic acid-ethylene glycol condensation prod- R517 ucts, for example. Any synthetic product which Cha aC- Where R and R are reflectance values obtained on a teristically accumulates static electricity is the type f recording spectrophotometer using a magnesium carbonmaterial on which the antistatic agent of this invention t bl k as a reference d d at h Wavelengths f may be advantageously applied. The mate m y be in 455 millirnicrons and 577 millimicrons, respectively. the form of Woven 0r 110I1-W0VeI1 g tufted and P The antistatic activity is measured by the procedure fabrics, knitted goods, felted goods and fibers h s p based on Standard Test Method 76-1959 of the American and filament. Applications can be made by padding, spray- Association of Textile Chemists and Colorists. Before the ing, or any pp p mefllls- The filllshs are COII- electrical resistivity of the fabric is measured, the fabrics veniently applied from an aqueous bat are conditioned in the testing chamber at 70 F. and 30% Applications of the cyanuric halide reaction product relative humidity. Resistivity values below 500x 10 may be made under acidic, neutral or alkaline condiohms indicate good antistatic activities; resistivity values tions in a range between about pH 1 and about pH 11.0. below 100x10 ohms indicate excellent antistatic ac- The preferred pH range is between pH 3 and pH 10. tivities.
Between about 0.25% and about 5.0% O.W.F., prefer- The washes were carried out in a home-type autoably between about 0.5% and about 2.0%, of the prodmatic Washing machine using a synthetic detergent and nets of this invention are applied to the fabrics. The a Washing cycle recommended for delicate fabrics.
TABLE I [Alkaline pH] Heated Yellowness Antistatlc Activity (ohmsXlO Pad Bath pH 275 F. ndex Initial 20 washes Warp Fill Warp Fill 7 5.8 0.7 as 50,000 50,000 7 2.7 2.0 57 50,000 50,000 8.5 1.9 0.5 22 50,000 50,00o B 8.5 2.5 2.0 23 25 *85 Untreated Fabric 1.6 50,000 50,000 50,00o 50,000
After washes: Warp 80x10 11 and fill 330x10 treated textile materials are normally dried by conventional methods, e.g., at about 225 F. for l-2 minutes. If desired, the textile materials treated with the cyanuric halide reaction product can be heated at higher temperatures for short periods of time, but this is not required.
In order to illustrate the present invention, the following examples are given primarily by way of illustration. No specific details or enumerations contained therein should be construed as limitations on the present invention except insofar as they appear in the appended claims. All parts and percentages are by weight unless otherwise specifically designated.
Example I To an anhydrous mixture of 450 parts (0.75 mole) of polyethylene glycol (average molecular weight 600) and 1.0 part of boron trifiuoride catalyst, introduced as a solution in about 2 parts of ether, at 7075 C. there were added over a period of about one hour 153 parts (1.65 moles) of epichlorohydrin. The reaction mixture was maintained at a temperature of 7075 C. for about 2.5 hours, adding 0.5 part of boron trifluoride as a solution in about 1 part ether after the first 30 minutes.
To the mixture at about 60 C. there were added Table I illustrates that the polyethylene glycolpolyamine, in which cyanuric halide is not a reactant, in the pad bath (1) in which a pH in excess of about pH 8 was employed and (2) in which the fabric treated thereby was subsequently heated to about 275 R, an antistatic finish of unexpectedly superior durability was obtained, as compared to the untreated fabric and as compared to the other fabrics treated with the finish at a lower pH and/or without subsequent heating to 275 F. Also the table illustrates that the lack of or lessening of discoloration (yellowness) was highly desirable, being far below the index normally expected from the application of conventional finishes.
Example H The antistatic finish of Example I was further reacted, as follows, after the addition of 50 parts of glacial acetic acid referred to in Example I.
When the evolution of carbon dioxide had ceased, the reaction mixture was cooled to between 30 and 35 C.,' and a solution of 59.2 parts (0.325 mole) of cyanuric chloride in 110 parts of dioxane was added slowly at 30-35 C. After an additional reaction period of 30 minutes, parts of water were added, followed by about 30 parts glacial acetic acid to give a pH of 4.0 or lower. The product solution or dispersion contained about 46% of active component.
Two pad baths were prepared from the above antistatic agent. The pHs of the pad baths were adjusted to values of 7.0 for A and 8.5 for B by adding sodium carbonate. The baths were applied to nylon taffeta by a standard padding procedure. The fabrics contained 1% solids O.W.F. of the active component of the product. The treated fabrics were dried at 225 F. for 1.5 minutes and a portion of each fabric was heated at 275 F. for 1 minute.
The laundering operations were carried out in a hometype automatic washing machine using a synthetic detergent and using a, washing cycle recommended for delicate fabrics.
The characteristics of the treated fabrics of Example II are illustrated in Table II.
TABLE IV [Acid pH 2.2]
Antistatic Activity (ohmsxlo Yellow- Fabric ncss Initial 40 washes Index Warp Fill Warp Fill Treated..." 7.3 0.2 0. 5 5.7 12.0 Untreated 1. 6 50, 000 50, 000 50, 000 50, 000
Tablle IV illustrates that when the antistatic finish is the embodiment which includes reacting it with cyanuric TABLE II Antistatic Activity (ohmsXlO Heated Yellowness Pad Bath 1911 275 F. In ex Initial 40 washes Warp Fill Warp Fill 7 1. 8 0. 7 2. 4 97 200 7 2. 3 0. 6 7. 33 100 8. 1. 9 0. 4 3. 0 105 320 B 8. 5 2. 1 0. 6 7. 7 29 200 Untreated Fabric 1. 6 000 5 000 50, 000 50, 000
Table II above illustrates that the antistatic finish produced by reacting polyethylene glycol-polyamine resin with cyanuric chloride exhibits superior antistatic activity at an alkaline pH. Subsequent heating at about 275 F., for example, does not have any detectable elfect on the antistatic activity of the finish. Also the table illustrates that the degree of discoloration (yellowncss) is highly desirable, being far below the index normally expected from the application of conventional finishes.
Comparison of the results shown in Table II with those of Table I demonstrate the superior antistatic properties of the product of Example II as compared with that of Example I.
Example III TABLE III [Acid pH 2.2]
Antistatic Activity (ohmsX10 Yellow- Fabric ness Initial washes Index Warp Fill Warp Fill Treated. 7. 7 0. 1 3. 8 50, 000 50, 000 Untreated... 1. 6 50, 000 50, 000 50, 000 50, 000
Table III illustrates that when applied at an acid pH with the treated fabric heated at about 350 F. for about 1 minute, the antistatic finish (without having been reacted with cyanuric halide) fails to impart an antistatic activity of high durability.
Example IV An aqueous pad bath was prepared containing the prod net of Example II. The pH of the bath was pH 2.2. The bath was applied to nylon taffeta by a standard padding procedure. The fabric contained 2% O.W.F. of the active component of the product of Example H, i.e., including halide (cyanuric chloride) and when it is applied at an acid pH followed by heating the treated fabric at about 350 F. for about 1 minute, the antistatic finish is unexpectedly high as compared with the control and has an unexpectedly high durability as well. The superiority of the finish is particularly apparent when the results are compared with those of Example III.
Example V An aqueous pad bath (A) was prepared containing the product of Example I. The pH of the pad bath was adjusted to pH 9.5 with sodium hydroxide. The pad bath was applied to nylon taffeta by a standard padding procedure. The fabric contained 2% O.W.F. of the active ingredient of the product of Example I. The treated fabric was dried at 225 F. for a period of about one minute and was then heated at about 350 F. for about three minutes.
The antistatic activity was measured by the procedure of Example I.
The wet soiling characteristics of the treated fabric were measured as follows:
One gram of 22% aqueous colloidal graphite suspension was diluted with water to a volume of one liter. 4" x 4" pieces of treated fabric were placed in the graphite suspension contained in a 2-liter jar. The jar was shaken horizontally for 15 minutes, and the samples were rinsed with hot water at F. and dried. The percent refiectance of the soiled fabric versus the unsoiled fabric was measured with a spectrophotometer.
The treated fabrics characteristics are illustrated in Table V.
Table V illustrates that 1) when a finish which does not include the cyanuric halide reactant is applied at a pH of 9.5 followed by heating the treated fabric to about 350 for about 3 minutes, antistatic properties of unexpectedly high durability are imparted, and (2) as shown in the reflectance column, the treated fabric has highly desirable properties because of the low affinity for soiling.
Example VI Two aqueous pad baths (A and B) were prepared containing the product of Example II. The pH of the pad baths was adjusted to pH 9.5 for each bath, A by employing sodium hydroxide and B by employing sodium carbonate. The baths were applied to nylon taffeta by a standard padding procedure. The fabrics contained 2% O.W.F. of the active ingredient of the product of Example II. The treated fabrics were dried at 225 F. for one minute and were then heated at 350 F. for three minutes.
The antistatic activity of the fabric was measured by the procedure of Example I.
The wet-soiling characteristics were determined by the procedure of Example V.
The treated fabric characteristics of Example VI are illustrated in Table VI.
TABLE VI Percent Antistatic Activity Reflectance (ohmsXl Pad Bath After 40 washes Soiling Warp Fill A (NaOH) 55 11 ll B (Na-:CQs) 53 18 21 Untreated Fabric 65 50, 000 50, 000
Example VII Three aqueous pad baths (A, B and C) were prepared containing the product of Example II. The pH of each of two pad baths (B and C) was adjusted by adding sodium carbonate. The baths were applied to nylon taffeta by a standard padding procedure. The fabrics contain 2% O.W.F. of the active component of the product of Example II. The treated fabrics were dried and then heated at 300 F. for 8 minutes.
The treated fabrics were tested for antistatic properties by allowing the fabric to remain for 4 hours in an atmosphere having 33% relative humidity. The fabrics were then rubbed with a wooden rod and held over an open dish containing finely divided carbon at a distance of about 1 /2 inches or lower. If the carbon was not attracted to the fabric, the fabric was considered to be antistatic.
The fabrics were repeatedly laundered in a home type automatic washing machine using a synthetic detergent and a washing cycle recommended for delicate fabrics. After the launderings, the antistatic tests were repeated. The launderings and antistatic tests were continued until the fabrics attracted the carbon particles and were, therefore, no longer considered to be antistatic.
The wet-soiling characteristics of the treated fabrics were measured according to the procedure described in Example V.
10 The treated fabric characteristics of Example VII are illustrated in Table VII.
TABLE VII [Acid pH] Amount Pad Wet- Pad Bath of B ath Soil Antlstatie NazCOa, pH Index Durability Percent 0 2. 3 6. 5 20 washes. 10 5. 4 3. 9 At least 40 Washes.
C 20 6. 7 1. 3 Do. Commercial X 10 8. 1 Untreated 1. 0
Table VII illustrates that the antistatic finish which is the reactant product of cyanuric halide exhibits relatively high durability when applied at an acid pH, but substantially increases in durability when applied at an alkaline pH. The table additionally illustrates that application of the antistatic agent at alkaline pHs imparts properties of a desirably low affinity for soiling, as contrasted to the high afiinity for soiling observed with the well-known commercial product designated as X in Table VII.
Example VIII Three aquoeus pad baths (A, B and C) were prepared containing the product of Example II. The pH of two of the baths were adjusted to pH 7.0 (bath B) and 9.5 (bath C) by adding sodium carbonate. The baths were applied to a fabric of acrylic filament fibers by a standard padding procedure. The fabrics contained 2.5% O.W.F. of the active component of Example II. The fabrics were dried at 225 F. for 1.5 minutes, and then portions of the fabrics were heated at 330 F. for 2 minutes.
The antistatic activity was measured by the procedure of Example I.
The treated fabric characteristics of Example VIII are illustrated in Table VIII.
Pad Bath pH It at Activity (ohmsX10 Initial 40 washes .0 Yes. 0.12 46 .0 Yes- 3.15 19 5 No- 0. 16 60 .5 Yes"--- 3.0 13
Untreated Fabric 50, 000 50, 000
The results shown in Table VIII demonstrate that applicants preferred antistatic agent, which is a reactant product of polyethylene glycol-polyamine resin reacted with cyanuric halide (cyanuric chloride), imparts a desirably high degree of initial antistatic activity at any one of a varying pH from acid to alkaline and irrespective as to whether the finish is subsequently heated to about 330 F.
It should be noted that in the preparation of applicants antistatic agent, the examples employed triethylene tetramine as the amine reactant, but that any other equivalent amine as discussed in the foregoing disclosure may be substituted therefor, such as tetraethylene pentamine, for example.
While the present invention has been demonstrated primarily by application to formed fabric, it will be appreciated that the antistatic finish may be applied to textile materials subject to the accumulation of static electricity, whether the material be a filament, fiber or a fabric, and whether the fabric be knitted, woven, felted or otherwise formed. Obviously, blends of the synthetic hydrophobic fibers with other filaments, such as cotton and the like which are not subject to the accumulation of static electricity, are contemplated since the composition of this invention has application to substrates which as a whole develop static electricity.
I claim:
1. A process for imparting a durable antistatic finish to synthetic hydrophobic textile material which is subject to the accumulation of static electricity, said process comprising applying to said material an aqueous solution of a reaction product of polyalkylene glycol-alkylenepolyamine resin reacted with from about 2 to 40%, based on said resin of cyanuric halide, at a pH of from about 1 to 11, and thereafter curing said resin at elevated temperatures.
2. A synthetic hydrophobic textile material obtained by the process of claim 1.
3. A process according to claim 1, in which said polyalkylene glycol-polyamine resin is polyethylene glycolalkylenepolyamine resin.
4. A process according to claim 1 for imparting a durable antistatic finish to synthetic hydrophobic textile material which is subject to the accumulation of static electricity, said process comprising applying to said material a finish comprising a reaction product of polyethylene glycol-alkylenepolyamine resin reacted with cyanuric chloride, said applying being sufiicient to impart between about 0.5% and about 2.0% of resin on the weight of the vfabric.
5. A process according to claim 1 for imparting a durable antistatic finish to synthetic hydrophobic textile material which is subject to the accumulation of static elec tricity, said process comprising substantially simultaneously applying to said substrate a finish comprising (1) a reaction product of a polyethylene glycol-alkylenepolyamine resin reacted with cyanuric halide and (2) an alkali acid-binding agent.
6. A process for imparting an antistatic finish to synthetic hydrophobic textile material which is subject to the accumulation of stati electricity, said process comprising applying to said material an aqueous solution of an antistatic resin prepared by the process comprising (1) reacting an alkylenepolya-mine with a halohydrin ether of a polyalkylene polyhydric alcohol, said reacting being sufiicient to thereby form a condensate, and (2) subsequently reacting said condensate with cyanuric chloride which is present in an amount between about 8% and about 15%, said subsequent reacting being sufiicient to form a durable antistatic agent, and thereafter curing said resin on said textile at elevated temperatures.
7. A process according to claim 6, in which said polyalkylene polyhydric alcohol is a polyethylene glycol.
References Cited UNITED STATES PATENTS 3,108,011 10/1963 Frotscher. 3,154,429 10/1964 Albrecht et a1. 1l7l39.5
WILLIAM D. MARTIN, Primary Examiner.
T. G. DAVIS, Assistant Examiner.
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US20060105110A1 (en) * 2004-11-18 2006-05-18 Precision Fabrics Group, Inc. Methods of finishing medical barrier fabrics
US20060240730A1 (en) * 2005-04-26 2006-10-26 Demott Roy P Wash durable anti-static treatment for textiles and textiles so treated
CN101863544A (en) * 2010-06-29 2010-10-20 湖南科技大学 Cyanuric acid-based heavy metal chelating flocculant and preparation method thereof

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US3108011A (en) * 1959-11-24 1963-10-22 Bohme Fettchemie Gmbh Process for rendering textile materials antistatic

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060105110A1 (en) * 2004-11-18 2006-05-18 Precision Fabrics Group, Inc. Methods of finishing medical barrier fabrics
US7208202B2 (en) 2004-11-18 2007-04-24 Precision Fabrics Group, Inc. Methods of finishing medical barrier fabrics
US20060240730A1 (en) * 2005-04-26 2006-10-26 Demott Roy P Wash durable anti-static treatment for textiles and textiles so treated
WO2006115645A1 (en) * 2005-04-26 2006-11-02 Milliken & Company Wash durable anti-static treatment for textiles and textiles so treated
CN101863544A (en) * 2010-06-29 2010-10-20 湖南科技大学 Cyanuric acid-based heavy metal chelating flocculant and preparation method thereof
CN101863544B (en) * 2010-06-29 2011-09-28 湖南科技大学 Cyanuric acid-based heavy metal chelating flocculant and preparation method thereof

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