US3063578A - Blank handling apparatus - Google Patents

Blank handling apparatus Download PDF

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US3063578A
US3063578A US805062A US80506259A US3063578A US 3063578 A US3063578 A US 3063578A US 805062 A US805062 A US 805062A US 80506259 A US80506259 A US 80506259A US 3063578 A US3063578 A US 3063578A
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blank
valve
suction
operated
carrier
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US805062A
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Millar George
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United Shoe Machinery Corp
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United Shoe Machinery Corp
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    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43DMACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D111/00Shoe machines with conveyors for jacked shoes or for shoes or shoe parts
    • A43D111/006Shoe machines with conveyors for jacked shoes or for shoes or shoe parts with special means to place the shoe or shoe part in the following machine
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43DMACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D111/00Shoe machines with conveyors for jacked shoes or for shoes or shoe parts
    • A43D111/003Shoe machines with conveyors for jacked shoes or for shoes or shoe parts with clamping or gripping mechanism
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43DMACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D117/00Racks for receiving or transporting shoes or shoe parts; Other conveying means

Definitions

  • This invention relates to improvements in blank handling apparatus and is illustrated herein as embodied in an improved apparatus adapted for automatically presenting blanks, of a kind commonly employed in shoemaking, one by one from a stack to another location or to a machine in which they are to be operated upon.
  • Such apparatus commonly includes a transfer head which has suction cups for holding a blank thereon and is operated through a delivery stroke comprising a motion directed, first, away from the stack endwise thereof to remove the endmost blank from the stack and then transversely of the stack, to deliver the blank.
  • a cycle of operation of the transfer head is completed at the end of a return stroke comprising the above-mentioned movements reversed, and upon the engagement of the head with the next and endmost blank of the stack.
  • a carrier or magazine for the stack of blanks which is automatically indexed, once for each cycle of operation of the transfer head, to present the blanks in the carrier, in succession, to the transfer head.
  • the above-mentioned feeding movement of the carrier may be effected by a yieldingly operated driving means and stopped by a brake.
  • the driving means is powered by a spring, the force applied to the carrier progressively diminishes as it is moved closer and closer to the transfer head.
  • the load upon the driving means also is variable, not only because of the change in the size of the stack but also because of variations-in the weight or size of the blanks.
  • the feeding movement of the carrier may be stopped at different times, giving rise to the possibility of excessive pressure being setup between the transfer head and blank, particularly if the delivery motion of the head is not fully synchronized with the feeding movement of the carrier.
  • a lack of uniformity in the engagement of thetransfer head and the blanks may impair the efliciency of the apparatus and may result in damage to blanks of alight or flimsy material if excessive pressure is applied to them.
  • the invention contemplates the provision, with operating mechanism for a blank carrier, in .an apparatus of the type referred to above, which is operable during each cycle of operation thereof to advance the carrier only slightly in excess of the distance required to establish contact between the transfer head and the endmost blank in the carrier, of means which, in re: sponse to the engagement of the endmost blank in the carrier with the transfer head, causes a delivery stroke of the transfer head to be initiated and, simultaneously therewith, an interruption and reversal of the feeding movement of the carrier. Accordingly, pressure between the blank and the transfer head is immediately reduced, and then eliminated, as soon as their engagement occurs.
  • the blank carrier and transfer head are elements of blank feeding and transfer mechanisms which, in accordance with a further feature of the invention, are powered by a fluid pressure system including a suction operated valve for selectively directing fluid pressure to and venting it from these mechanisms, their synchronization being under the control of a suction system comprising a fluid operated suction source which is connected to suction cupsv on the transfer head for holding blanks and also to the above-mentioned suction operated valve.
  • the transfer head is operated through a delivery stroke when the above-mentioned valve is subjected to suction and the valve is set to direct fluid pressure to the blank feeding mechanism upon the removal, of suction from the valve.
  • Invention is also to be recognized in the provision in the above structure of means operated by the transfer mechanism once, .at the end of the delivery stroke of the transfer head, to de-activate the suction source whereby the blank is released by the transfer head and the return stroke of the head is initiated and again, .at the end of the return stroke of thetransfer head for re-activating the suction source and supplying fluid pressure, via the above-mentioned valve, to the blank feeding mechanism whereby a feeding movement of .the carrier is initiated.
  • the valve is set to initiate a delivery stroke to the transfer head and simultaneously to cause an inter.- ruption and reversal of the feeding movement of the carrier, as stated above. r
  • FIG. 1 is a front elevation of an illustrative apparatus embodying the invention
  • FIG.'2 is a side elevation of the structure shown in FIG. 1, as viewed from the right;
  • FIG. 3 is a plan view of the apparatus
  • FIG. 4 is a sectional elevationof a part of the structure of FIG. 2;
  • FIG. 5 is a front elevation of pawl-and-ratchet mechanism shown in FIG. 4.
  • FIGS. 6 and 7 are diagrammatical views of driving and control mechanisms of the apparatus.
  • the illustrative apparatus comprises a stand 10 (FIGS. 1 and 2) with respect to which a carriage 12, comprising a table 14 adapted to hold a stack S of blanks, such as shoe soles, is movable heightwise to present the endmost blank at the top of the stack to a transfer head 16 provided with suction cups 18, 18.
  • the transfer head 16 is fixed upon the forward end of an arm 20 which is carried by a shaft 22, the latter being mounted to rotate and slide axially thereof in a bracket 24 which is fixed upon the top of the stand 10.
  • the shaft 22 carries, at its upper end, a stud 26 (-FIG. 6) having rotatably mounted thereon rolls 23, St), the former roll being received in a vertical slot in a housing 32 which is bored freely to receive the shaft 22 and is mounted to rotate freely with respect to the bracket 24 upon ball bearings 34, 36.
  • the housing 32 has formed thereon a gear 38 with which meshes a rack 40 formed upon a piston 42, the latter being mounted to slide, laterally of the apparatus, within a cylinder 44 carried by the bracket 24.
  • the piston 42 is operated under fluid pressure, as will be described later, through a power stroke toward the left which causes, through the above-described connections, the transfer head 16 to be swung to the left through about 90, from the position in which it is illustrated in FIG. 1, to deliver a blank picked off the stack S to another location at the left-hand side of the apparatus, or to a machine at this location for operating upon the blank.
  • This delivery stroke of the transfer head comprises, with the lateral motion above referred to, an upward pickup motion caused by the engagement of the above-mentioned roll 30 with a cam 46 formed upon the bracket 24 and steeply sloped at one end between its higher level, shown 'in FIG. 6, and that of the lower portion of the roll 30'.
  • the transfer head 16 is thus elevated abruptly upon being moved away from the stack S, such movement of the head being permitted by the free axial movement of the shaft 22 within the housing 32 and bracket 24.
  • suction at the suction cups 18' is eliminated, causing the blank to be dropped and, simultaneously, a return stroke of the transfer head is initiated.
  • the return stroke of the transfer head is effected by a spring 48 which is received in a bore in the piston 42 and is compressed between the piston and a housing 50 which is fixed to the bracket 24.
  • the carriage 12 is guided for movement, vertically within the stand 10, by a pair of'rods 52 (FIG. 2) which are engaged rearwardly thereof by a pair of rolls '54 rotatably mounted upon the rear of the carriage at each side thereof.
  • Another pair of rolls 56 rotatably mounted upon the carriage at the bottom thereof, engage the forward portions of the rods.
  • a channel 58 spanning the sides of the carriage, carries a pair of studs 69, 62 .to which the ends of a chain 64 are attached.
  • the chain runs over a driving sprocket 66 which is fixed upon a shaft 68, the latter being rotatably mounted in a bracket 70 (FIGS.
  • the table 14 (FIGS. 1, Zand 3), upon which the stack S of blanks is supported, is pivotally mounted at 80 upon the carriage 12 for the purpose of leveling the table, this adjustment of the table being carried out by adjusting a setscrew 82 which is threaded into a downwardly extending' lug 84 of the table and abuts'the carriage 12.
  • Another setscrew 86 which is threaded into the lug 84, upon being brought into engagement with a bracket $8 fixed upon the carriage 12, prevents upward movement of the table 14.
  • an arcuate guide and a V-shaped guide 92 which receive the left and right-hand ends, respectively, of the stack.
  • the guide 90 is rigidly supported by a pair of arms 94 which are fixed upon the stand 10.
  • the guide 92 is mounted, for movement toward and away from the guide 99, upon a pair of lugs 96 to which are pivoted upper and lower arms 98, 10%, the arms being fixed to a shaft 102 which is rotatably mounted in a pair of brackets 104 fixed upon the stand 19.
  • a link 106, pivoted upon the upper lug 96, is also pivoted upon an arm 108 which is integral with the upper bracket 104 and parallel to the upper lug 96, whereby the guide 92 is caused always to face the stack in the same Way when it is swung toward and away from the stack.
  • a quadrant 116 with which a treadle 112, pivoted upon the stand 10 at the rear thereof, is normally held in engagement by a spring 114 stretched between the treadle and the stand, whereby the guide 92 is held in any desired Setting.
  • the motor 72 has a diaphragm 116 (FIG. 4) which is clamped around its periphery within a chamber into which compressed air is admitted to act upon the upper side of the diaphragm, whereby the above-mentioned rod 73, which is fixed to and projects downwardly from the diaphragm, is operated through a driving stroke.
  • a return spring (not shown) acts upon the lower side of the diaphragm, near its center, and urges the diaphragm upwardly into its normal position upon the release of air pressure from the chamber above the diaphragm.
  • the rod 73 is connected by a link 118' to a pawl holder 120 which is rotatably mounted on the shaft 68 and has pivotally mounted thereon a spring loaded driving pawl 122 which is biased against a ratchet 124, the latter being fixed upon the shaft 68.
  • An idle pawl 126 rotatably mounted upon a' stud 128 carried by the bracket 70, cooperates with the ratchet to limit retrograde movement thereof during the return stroke of the pawl 122.
  • the stroke of the motor 72 is long enough to permit the carriage 12' to be raised only slightly in excess of the thickness of the thickest blanks which are to be used in the apparatus.
  • the driving stroke of the motor is interrupted as soon as the endrnost blank in the stack will have been brought into engagement with the suction cups 18 with pressure sufficient to establish an air tight junction between the cups and the blank.
  • the full driving stroke of the motor is not ordinarily utilized and, at the beginning of the return stroke of'the motor, the carriage 12 will fall until the idle pawl 126 engages the adjacent tooth on the ratchet 124.
  • both pawls 122, 126 are disengaged from the ratchet 124 by depressing a trip lever 130 (FIGS. 3 and'4).
  • the lever is pivoted upon a rod 132 which is carried by a standard 134 fixed on the top of the stand 10.
  • the left-hand end of the lever 130 is bifurcated to receive a shaft 136 which is biased downwardly by a spring 138, the latter being compressed between the top of the stand and a collar i140 fixed upon the shaft 136.
  • a pad 142 fixedupon the top of the shaft, is engaged by the top of the lever 130, when the latter is depressed, to cause the shaft to be lifted.
  • the bottom end of the shaft is slotted to receive a pin 144 which is fixed upon a disk 146, the disk being rotatably mounted upon the shaft 68 adjacent to the ratchet 124.
  • cams 148, 150 Formed upon the disk 146 are cams 148, 150 which, when the shaft 136 is lifted, are rotated into engagement with pins 152, 154, respectively, the pin 152 being fixed upon the pawl 122 and the pin 1'54 being fixed upon the pawl 126.
  • the pawls 122, 126 are disengaged from the ratchet 124, any operation of the diaphragm motor 72 will be ineffectual to raise the carriage 12, :and the latter can be freely lowered manually to receive a fresh stack of blanks.
  • the pawls 122, 126 are re-engaged with the ratchet 124 upon the release of the lever 30 or, if necessary by pressing upon the pad 142.
  • the disk 146 is thus returned to its original position and is held therein by the spring 138.
  • Control apparatus for elfecting the automatic synchronized operation of the transfer head 16 and carriage 12, comprises a main valve 156 (FIG. 6) for admitting air pressure to the apparatus, a venturi 158 with which there is associated a trip valve 160 operated by the driving mechanism for the transfer head, and a suction operated diaphragm valve 162 which controls the admission of air pressure to, as well as the venting of, the motor 7 2 and cylinder 44.
  • the main valve 156 is fixed to the lower side of the top of the stand and has a stem 164 arranged to project above the stand and through the bifurcated lefthand end of a lever 166 which is pivoted upon the abovementioned rod 132.
  • a pad 168, fixed upon the top of the stem, is engaged by the lever 166 when it is depressed.
  • the valve 156 is provided with an inlet port 17 6 to which compressed air is supplied through a pipe 172.
  • An outlet port 174 offset from the port 170 axially of the stern 164, is connected by a pipe 176 to the above-mentioned trip valve 161
  • the valve stem 1164 has a reduced shank 178 bounded at its upper end by a land 18!) which is dis posed between the ports 170, 174 when the valve is in its off position and is above the port 174 when the valve is in its on position whereby free passage of air is then permitted from the port 170 into the port 174.
  • the valve stem 164 is biased toward its off position by connections including a lever 182 which is pivoted at 184 upon the valve and a spring 186 which is stretched between the lever and the stand 10.
  • the left-hand end of the lever 182 is closely received within a slot in the valve stem and the other end of the lever, when the lever 166 is depressed, is moved past a spring biased detent 187 which causes the valve stem to be held in the on position.
  • the detent is slidably mounted within a bracket 188 which is mounted upon the stand, there being pivotally mounted upon the bracket, at 190, a bell crank 192 the upper arm of which is normally held against the bracket 188 by a nut 194 threaded upon the detent.
  • the bell crank 192 is operated to retract the detent from the lever 182, permitting the valve to be set in its ofi position, whenever the carriage 12 is elevated to its highest position, by the engagement of a screw 196, which is threaded into the channel 58, with the lower arm of the bell crank. The apparatus is thus stopped automatically when the stack S of blanks is depleted.
  • Air pressure supplied to the trip valve 161 by the pipe 176 is admitted to a chamber 198 which houses a plunger 290, the latter being biased downwardly toward a seat 202.
  • the plunger 261 has a flange 29 1 which closely fits the chamber 198 and has in its rim a plurality of holes 201a which are closed when the flange rests upon the seat 202.
  • a port 284 conducts air pressure to the above-mentioned venturi 158 and another port 266 leads to a pipe 208 through which air pressure is supplied to the above-mentioned diaphragm valve 162.
  • the venturi is a suction source for the suction cups 18 and the diaphragm valve 162 and is connected to the cups and valve by tubes 210, 212, respectively.
  • the diaphragm valve 162 has a vertically sliding stem 214 upon the lower end of which is clamped a diaphragm 216, the diaphragm also being clamped, around its periphery, to the body of the valve so as to provide a closed chamber above the diaphragm with which the tube 212 communicates.
  • the stem 214 has a central, reduced shank 218 which is bounded by upper and lower lands 220, 222, respectively.
  • the pipe 208 supplies air pressure to a chamber in the valve around the shank 218 and opening into this chamber a port 224, just above the land 222 when the stem 214 is in its lower and normal position, conducts air pressure to a pipe 226 which is connected to the chamber of the motor 72 above the diaphragm 116, whereby motive force for the power stroke of the motor is provided.
  • Another port 223 in the valve 162, disposed just above the land when the stem 214 is in its normal position, is con nected by a pipe 239 to the head of the cylinder 44.
  • a reduced shank 232 of the stem 214, above the land 220 provides access between the port 228 and another port 234 which is open to the atmosphere, whereby the cylinder 44- is vented when the stem 214 is in its normal position.
  • FIGURE 6 represents the state of the illustrated apparatus between the end of the return stroke of the transfer head 16 and the beginning of its delivery stroke.
  • a cam 233 engages the lower end of the plunger 20%) and holds it Off the seat 202 whereby, as suming the valve 156 is set in its on position, air pres sure is supplied to the venturi 153 and, through the diaphragm valve 162, to the motor 72 which at thistime is operated to raise the stack of blanks.
  • the venturi is vented to the atmosphere whereby no suction is developed in the diaphragm valve and its stem 214 rests in its above-mentioned normal position.
  • the left-hand end of the piston 42 engages an abutment 240 which projects through a slot in the housing 59 and is adjustably fixed upon a rod 242 mounted to slide axially thereof in the housing and the valve 160.
  • the above-mentioned cam 238 is threaded upon the rod 242 and, in response to movement of the rod to the left, is carried out of engagement with the plunger 260, whereby the trip valve is closed and air pressure is cut off from both the venturi 158- and the diaphragm valve 162.
  • venturi 158 is again activated, suction is set up in the pipes 210, 212 and air pressure is again supplied to the diaphragm valve which, with the stem 214 in its normal position, directs air pressure to the motor '72.
  • the carriage 12 is now elevated until the endmost blank of the stack is brought into engagement with the suction cups 1 8 and a new cycle of operation of the apparatus is started.
  • the guide 92 After depressing the treadle 112 (FIGS. 1 and 2), the guide 92 is swung to one side, permitting a stack of blanks readily to be placed upon the table 14. The guide 92 is then swung against the right end of the stack to cause the blanks'to be alined vertically. When the stack is suitably positioned upon the table, the guide 92 is separated from the stack enough to permit it to move freely vertically and the treadle 112 is released to cause the guide 92 to be locked in position.
  • the piston 42 is urged by the spring 48 through a return stroke, to the right, near the end of which the shoulder 246 engages and displaces the cam 238 to the right.
  • the plunger 200 is thus lifted off the seat 202, whereby the venturi 158 is reactivated and air pressure is delivered through the diaphragm valve 162 to the motor 72.
  • the diaphragm valve 162 is not operated because the suction system is vented through the suction cup-s 18.
  • the pawl holder 12% With the application of air pressure to the diaphragm 116 of the motor 72, the pawl holder 12% is rotated clockwise (FIG. 4) causing the pawl 1 22, acting upon the ratchet 124, to rotate the shaft 36 and sprocket 66, whereby feeding movement is imparted by the chain 64 to the carriage 12.
  • the available feeding movement of the 8 carriage 12 per stroke of the motor 72 is somewhat greater than the thickness of the thickest blank to be used in the apparatus.
  • the feeding movement of the carriage is interrupted when the cups 118 are closed by the endmost blank in the stack because, upon this event, suction is i e-established in the valve 162 and its stem 214 is raised to cause the air pressure in the motor 72 immediately to be vented through the port 236, whereby a return stroke of the motor takes place.
  • the carriage 12 now falls until the pawl 126 engages the adjacent tooth on the ratchet 124. Simultaneously with the arresting of the upward feeding movement of the carriage 12, the upward pickup motion of the transfer head 16 begins. Accordingly, upon the engagement of the blank with the suction cups, the stack and the blank held by the transfer head are separated because each is moved away from the other. Thus, no pressure in excess of that required to close the cups 18 can be developed between the cups and the blanks which they engage.
  • the above described cycle of operation is rapidly repeated automatically until the main valve is set in its ofi position, in response to the engagement of the bell crank 192 by the set screw 196, when the stack of blanks is depleted.
  • the apparatus can be stopped at any time by depressing the pad 168, which sets the main valve 156 in its off position.
  • fluid operated blank feeding mechanism comprising a carrier for a stack of blanks
  • fluid operated blank transfer mechanism comprising a blank holder which is operable through alternate delivery and return strokes
  • means for directing fluid pressure selectively to said feeding and transfer mechanisms said means being operated by said transfer mechanism at the end of the return stroke of said holder to direct fluid pressure to said feeding mechanism whereby said carrier is operated to advance the endmost blank therein toward said holder, said means also being operated in response to the engagement of said endmost blank and said holder to reverse the movement of the carrier, stopping the advance of the stack, and simultaneously to direct fluid pressure to said transfer mechanism to initiate the delivery stroke of said holder thereby separating the endmost blank from the stack by movement in opposite directions.
  • fluid operated blank feeding mechanism comprising a carrier for a stack of blanks which is operable through alternate feeding and return strokes
  • fluid operated blank transfer mechanism comprising a blank holder which is operable through alternate delivery and return strokes directed away from and toward said carrier respectively
  • said means being operated by said transfer mechanism at the end of the return stroke of said holder to direct fluid pressure to said feeding mechanism whereby the feeding stroke of said carrier is initiated
  • said means also being operated in response to the engagement of said holder and the endmost blank in said carrier simultaneously to direct fluid pressure to said transfer means and to vent fluid pressure from said feeding mechanism whereby the delivery stroke of said holder and the return stroke of said carrier are initiated at once.
  • fluid operated blank feeding mechanism comprising a carrier for a stack of blanks which is operable through alternate feeding and return strokes
  • fluid operated blank transfer mechanism comprising a suction operated blank holder mounted for movement through alternate delivery and return strokes directed away from and toward said carrier respectively
  • a fluid pressure system comprising a suction operated valve for selectively directing fluid pressure to and venting said feeding and transfer mechanisms, said system also comprising a fluid operated suction source connected to said valve and holder and a second valve for admitting fluid pressure to said suction source and said suction operated valve, and means'operated by said transfer mechanism for opening said second valve at the end of the return stroke of said holder whereby said suction operated valve is set to admit fluid pressure to said feeding mechanism, said means being operated by said transfer mechanism at the end of the delivery stroke of said holder to close said second valve whereby said suction operated valve is set to vent said transfer mechanism and a return stroke of said holder is initiated.
  • fluid operated blank feeding mechanism comprising a carrier for a stack of blanks which is operable through alternate feeding and return strokes
  • fluid operated blank transfer mechanism comprising a suction operated blank holder mounted for movement through alternate delivery and return strokes directed away from and toward said carrier, respectively
  • a fluid pressure system comprising a suction operated valve for selectively directing fluid pressure to and venting said feeding and transfer mechanisms, said system also comprising a fluid operated suction source connected to said valve and bolder, and a second valve for admitting fluid pressure to said suction source and said suction operated valve, and means operated by said transfer mechanism for opening said second valve at the end of the return stroke of said holder whereby said suction source is activated and said suction operated valve is set to cause said feeding mechanism to impart a feeding stroke to said carrier, said suction operated valve being set in response to the presentation of the endmost blank in said carrier to said blank holder to vent said feeding mechanism whereby a return stroke of said carrier is initiated and to direct fluid pressure to said feeding mechanism whereby a delivery stroke
  • fluid operated blank feeding mechanism comprising a carrier for a stack of blanks which is operable through alternate feeding and return strokes
  • fluid operated blank transfer mechanism comprising a suction operated blank holder mounted for movement through alternate delivery and return strokes directed away from and toward said carrier, respectively
  • a fluid pressure system comprising a suction operated valve for selectively directing fluid pressure to and venting said feeding and transfer mechanisms, said system also comprising a fluid operated suction source connected to said valve and holder, and a second valve for admitting fluid pressure to said suction source and said suction operated valve, means operated by said transfer mechanism for opening said second valve at the end of the return stroke of said holder whereby said suction source is activated and said suction operated valve is set to cause said feeding mechanism to impart a feeding stroke to said carrier, said suction operated valve being set in response to the presentation of the endmost blank in said carrier to said blank holder to vent said feeding mechanism whereby a return stroke of said carrier is initiated and to direct fluid pressure to said feeding mechanism whereby a delivery stroke of
  • fluid operated blank feeding mechanism comprising a carrier for a stack of blanks which is operable through alternate feeding and return strokes
  • fluid operated blank transfer mechanism comprising a blank holder mounted for movement through alternate delivery and return strokes directed away from and toward said carrier respectively
  • a fluid pressure system comprising a valve which in one setting thereof directs fluid-pressure to said feeding mechanism and vents said transfer mechanism, said valve being suction operated into a second setting in which fluid pressure is directed to said transfer mechanism and is vented from said feeding mechanism
  • a suction system comprising said valve, suction cups carried by said holder for holding a blenk thereon, and a suction source connected to said valve and said cups
  • a second valve for controlling the admission of fluid pressure to said suction source and said first-mentioned valve
  • means operated by said transfer mechanism for opening said second valve at the end of the return stroke of said holder to activate said suction source and initiate a feeding stroke of said carrier whereby the endmost blank in said carrier is presented to said suction cups and said first mentioned
  • fluid operated blank transfer mechanism comprising a holder having suction means for holding a blank thereon, said mechanism being operable to move said holder through alternate delivery and return strokes
  • fluid operated blank feeding mechanism comprising a carrier for a stack of blanks, said feeding mechanism being operable to impart a feeding stroke to said carrier directed toward said holder whereby the endmost blank in said carrier is presented to said suction means
  • a fluid pressure system comprising a suction operated valve for selectively directing fluid pressure to and venting said transfer and feeding mechanisms, a suction source connected to said suction means and said valve, and means operated by said transfer mechanism for deactivating said suction source at the end of the delivery movement of said holder whereby said suction means releases the blank thereon and said valve is set to vent said transfer mechanism and to direct fluid pressure to said feeding mechanism.
  • fluid operated blank transfer mechanism comprising a holder having suction means for holding a blank thereon, said mechanism being operable to move said holder through alternate delivery and return strokes
  • fluid operated blank feeding mechanism comprising a carrier for a stack of blanks, said feeding mechanism being operable to impart a feeding stroke to said carrier directed toward said holder whereby the endmost blank in said carrier is presented to said suction means
  • a fluid pressure system comprising a suction operated valve for selectively directing fluid pressure to and venting said transfer and feeding mechanisms, a suction source connected to said suction means and said valve, and means operated by said transfer mechanism for de-activating said suction source at the end of the delivery movement of said holder whereby said suction means releases the blank thereon and said valve is set to vent said transfer mechanism and to direct fluid pressure to said feeding mechanism
  • said means also being operated by said transfer mechanism at the end of the return stroke of said holder to activate said suction source and to admit fluid pressure to said valve whereby a feeding stroke of said carrier is initiated.
  • fluid operated blank feeding mechanism comprising a carrier for a stack of blanks which is movable through opposite feeding and return strokes
  • fluid operated blank transfer mechanism comprising a blank holder which is mounted for move ment through opposite delivery and return strokes
  • a fluid pressure system comprising means for selectively directing fluid pressure to and venting it from each of said blank feeding and transfer mechanisms, said means being operated in response to movement of said holder to vent said transfer mechanism and direct fluid pressure to said feeding mechanism at the ends of the delivery and return strokes, respectively, of said holder, said means also being operated to direct fluid pressure to said transfer mechanism and to vent said feeding mechanism in response to the engagement of the endmost blank in said carrier and said holder.

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Description

Nov. 13, 1962 G. MlLLAR 3,063,578
BLANK HANDLING APPARATUS Filed April 8, 1959 5 Sheets-Sheet 1 In men for 5 Sheets-Sheet 2 G. MlLLAR BLANK HANDLING APPARATUS Nov. 13, 1962 Filed April 8, 1959 Nov. 13, 1962 G. MlLLAR BLANK HANDLING APPARATUS Nov. 13, 1962 G. MlLLAR BLANK HANDLING APPARATUS 5 Sheets-Sheet 4 Filed April 8, 1959 Nov. 13, 1962 G. MILLAR 3,063,578
BLANK HANDLING APPARATUS Filed April 8, 1959 5 Sheets-Sheet 5 United States Patent 3,663,578 BLANK HANDLING APPARATUS George Millar, Leicester, England, assignor to United Shoe Machinery Corporation, Flemington, NJ, a corporation of New Jersey Filed Apr. 8, 1959, Ser. No. 805,062 Claims priority, application Great Britain Apr. 19, 1958 9 Claims. (Cl. 214--8.5)
This invention relates to improvements in blank handling apparatus and is illustrated herein as embodied in an improved apparatus adapted for automatically presenting blanks, of a kind commonly employed in shoemaking, one by one from a stack to another location or to a machine in which they are to be operated upon.
Such apparatus commonly includes a transfer head which has suction cups for holding a blank thereon and is operated through a delivery stroke comprising a motion directed, first, away from the stack endwise thereof to remove the endmost blank from the stack and then transversely of the stack, to deliver the blank. A cycle of operation of the transfer head is completed at the end of a return stroke comprising the above-mentioned movements reversed, and upon the engagement of the head with the next and endmost blank of the stack. In such apparatus, there also has been employed a carrier or magazine for the stack of blanks which is automatically indexed, once for each cycle of operation of the transfer head, to present the blanks in the carrier, in succession, to the transfer head.
The above-mentioned feeding movement of the carrier may be effected by a yieldingly operated driving means and stopped by a brake. In case the driving means is powered by a spring, the force applied to the carrier progressively diminishes as it is moved closer and closer to the transfer head. The load upon the driving means also is variable, not only because of the change in the size of the stack but also because of variations-in the weight or size of the blanks. Accordingly, even though the brake is always actuated at a predetermined time, for example, upon the engagement of the transfer head with the endmost blank in the carrier, the feeding movement of the carrier may be stopped at different times, giving rise to the possibility of excessive pressure being setup between the transfer head and blank, particularly if the delivery motion of the head is not fully synchronized with the feeding movement of the carrier. Thus, a lack of uniformity in the engagement of thetransfer head and the blanks may impair the efliciency of the apparatus and may result in damage to blanks of alight or flimsy material if excessive pressure is applied to them.
in view of the foregoing, it is a general object of the invention to effect, in a blank handling apparatus including an automatically operated transfer head and a carrier for a stack of blanks which also is automatically operand size of the blanks or the number of blanks in the stack. I
3,063,578 Patented Nov. 13, 1952 ice To this end, the invention contemplates the provision, with operating mechanism for a blank carrier, in .an apparatus of the type referred to above, which is operable during each cycle of operation thereof to advance the carrier only slightly in excess of the distance required to establish contact between the transfer head and the endmost blank in the carrier, of means which, in re: sponse to the engagement of the endmost blank in the carrier with the transfer head, causes a delivery stroke of the transfer head to be initiated and, simultaneously therewith, an interruption and reversal of the feeding movement of the carrier. Accordingly, pressure between the blank and the transfer head is immediately reduced, and then eliminated, as soon as their engagement occurs.
The blank carrier and transfer head, in the illustrated construction, are elements of blank feeding and transfer mechanisms which, in accordance with a further feature of the invention, are powered by a fluid pressure system including a suction operated valve for selectively directing fluid pressure to and venting it from these mechanisms, their synchronization being under the control of a suction system comprising a fluid operated suction source which is connected to suction cupsv on the transfer head for holding blanks and also to the above-mentioned suction operated valve. The transfer head is operated through a delivery stroke when the above-mentioned valve is subjected to suction and the valve is set to direct fluid pressure to the blank feeding mechanism upon the removal, of suction from the valve.
Invention is also to be recognized in the provision in the above structure of means operated by the transfer mechanism once, .at the end of the delivery stroke of the transfer head, to de-activate the suction source whereby the blank is released by the transfer head and the return stroke of the head is initiated and again, .at the end of the return stroke of thetransfer head for re-activating the suction source and supplying fluid pressure, via the above-mentioned valve, to the blank feeding mechanism whereby a feeding movement of .the carrier is initiated. Upon the engagement of the endmost blank in the carrier with the transfer head, its suction cups are closed by the blank, causing suction to be applied to the above-mentioned valve as well as to the blankengaged by the cups. Accordingly, the valve is set to initiate a delivery stroke to the transfer head and simultaneously to cause an inter.- ruption and reversal of the feeding movement of the carrier, as stated above. r
The foregoing objects and features of the invention, and others related thereto, will now be described in greater detail with reference to the accompanying drawlugs and will be set forth in the claims.
In the drawings,
FIG. 1 is a front elevation of an illustrative apparatus embodying the invention;
FIG.'2 is a side elevation of the structure shown in FIG. 1, as viewed from the right;
FIG. 3 is a plan view of the apparatus;
FIG. 4 is a sectional elevationof a part of the structure of FIG. 2;
FIG. 5 is a front elevation of pawl-and-ratchet mechanism shown in FIG. 4; and
FIGS. 6 and 7 are diagrammatical views of driving and control mechanisms of the apparatus.
The illustrative apparatus comprises a stand 10 (FIGS. 1 and 2) with respect to which a carriage 12, comprising a table 14 adapted to hold a stack S of blanks, such as shoe soles, is movable heightwise to present the endmost blank at the top of the stack to a transfer head 16 provided with suction cups 18, 18.
The transfer head 16 is fixed upon the forward end of an arm 20 which is carried by a shaft 22, the latter being mounted to rotate and slide axially thereof in a bracket 24 which is fixed upon the top of the stand 10.
The shaft 22 carries, at its upper end, a stud 26 (-FIG. 6) having rotatably mounted thereon rolls 23, St), the former roll being received in a vertical slot in a housing 32 which is bored freely to receive the shaft 22 and is mounted to rotate freely with respect to the bracket 24 upon ball bearings 34, 36. The housing 32 has formed thereon a gear 38 with which meshes a rack 40 formed upon a piston 42, the latter being mounted to slide, laterally of the apparatus, within a cylinder 44 carried by the bracket 24.
The piston 42 is operated under fluid pressure, as will be described later, through a power stroke toward the left which causes, through the above-described connections, the transfer head 16 to be swung to the left through about 90, from the position in which it is illustrated in FIG. 1, to deliver a blank picked off the stack S to another location at the left-hand side of the apparatus, or to a machine at this location for operating upon the blank. This delivery stroke of the transfer head comprises, with the lateral motion above referred to, an upward pickup motion caused by the engagement of the above-mentioned roll 30 with a cam 46 formed upon the bracket 24 and steeply sloped at one end between its higher level, shown 'in FIG. 6, and that of the lower portion of the roll 30'.
The transfer head 16 is thus elevated abruptly upon being moved away from the stack S, such movement of the head being permitted by the free axial movement of the shaft 22 within the housing 32 and bracket 24. At the end of the delivery stroke of the transfer head, suction at the suction cups 18'is eliminated, causing the blank to be dropped and, simultaneously, a return stroke of the transfer head is initiated. The return stroke of the transfer head is effected by a spring 48 which is received in a bore in the piston 42 and is compressed between the piston and a housing 50 which is fixed to the bracket 24.
The carriage 12 is guided for movement, vertically within the stand 10, by a pair of'rods 52 (FIG. 2) which are engaged rearwardly thereof by a pair of rolls '54 rotatably mounted upon the rear of the carriage at each side thereof. Another pair of rolls 56, rotatably mounted upon the carriage at the bottom thereof, engage the forward portions of the rods. A channel 58, spanning the sides of the carriage, carries a pair of studs 69, 62 .to which the ends of a chain 64 are attached. The chain runs over a driving sprocket 66 which is fixed upon a shaft 68, the latter being rotatably mounted in a bracket 70 (FIGS. 4 and-) which is fixed upon the lower side of a diaphragm operated motor 72 for driving the carriage. The motor is fixed to the top of the stand and is operated'by air pressure, as will be described later, to impart apower stroke downwardly to a rod 73 which projects out of the bottom of the motor. The lower portion of the chain 64 runs overa sprocket 74 (FIG. 2) which rotates idly upon a shaft 76, the latter being mounted upon a bracket 78 which is fixed upon the bottom of the stand 10.
The table 14 (FIGS. 1, Zand 3), upon which the stack S of blanks is supported, is pivotally mounted at 80 upon the carriage 12 for the purpose of leveling the table, this adjustment of the table being carried out by adjusting a setscrew 82 which is threaded into a downwardly extending' lug 84 of the table and abuts'the carriage 12. Another setscrew 86, which is threaded into the lug 84, upon being brought into engagement with a bracket $8 fixed upon the carriage 12, prevents upward movement of the table 14.
For the purpose of aligning the stack S of blanks vertically upon the table 14, there is provided an arcuate guide and a V-shaped guide 92 which receive the left and right-hand ends, respectively, of the stack. The guide 90 is rigidly supported by a pair of arms 94 which are fixed upon the stand 10. The guide 92 is mounted, for movement toward and away from the guide 99, upon a pair of lugs 96 to which are pivoted upper and lower arms 98, 10%, the arms being fixed to a shaft 102 which is rotatably mounted in a pair of brackets 104 fixed upon the stand 19. A link 106, pivoted upon the upper lug 96, is also pivoted upon an arm 108 which is integral with the upper bracket 104 and parallel to the upper lug 96, whereby the guide 92 is caused always to face the stack in the same Way when it is swung toward and away from the stack. Upon the lower end of the shaft 192 there is fixed a quadrant 116 with which a treadle 112, pivoted upon the stand 10 at the rear thereof, is normally held in engagement by a spring 114 stretched between the treadle and the stand, whereby the guide 92 is held in any desired Setting. By this means, the stack S is easily aligned by moving the guide 92, after depressing the treadle 112, against the right-hand end of the stack. By releasing the treadle, the guide 92 is locked so as thereafter to hold the stack upright upon the table and to prevent its being upset by the action of the transfer head 16.
The motor 72 has a diaphragm 116 (FIG. 4) which is clamped around its periphery within a chamber into which compressed air is admitted to act upon the upper side of the diaphragm, whereby the above-mentioned rod 73, which is fixed to and projects downwardly from the diaphragm, is operated through a driving stroke. A return spring (not shown) acts upon the lower side of the diaphragm, near its center, and urges the diaphragm upwardly into its normal position upon the release of air pressure from the chamber above the diaphragm. The rod 73 is connected by a link 118' to a pawl holder 120 which is rotatably mounted on the shaft 68 and has pivotally mounted thereon a spring loaded driving pawl 122 which is biased against a ratchet 124, the latter being fixed upon the shaft 68. An idle pawl 126, rotatably mounted upon a' stud 128 carried by the bracket 70, cooperates with the ratchet to limit retrograde movement thereof during the return stroke of the pawl 122.
The stroke of the motor 72 is long enough to permit the carriage 12' to be raised only slightly in excess of the thickness of the thickest blanks which are to be used in the apparatus. However, as will be explained below, the driving stroke of the motor is interrupted as soon as the endrnost blank in the stack will have been brought into engagement with the suction cups 18 with pressure sufficient to establish an air tight junction between the cups and the blank. Thus, the full driving stroke of the motor is not ordinarily utilized and, at the beginning of the return stroke of'the motor, the carriage 12 will fall until the idle pawl 126 engages the adjacent tooth on the ratchet 124.
If it is desired manually to lower the carriage, as for the purpose of reloading the apparatus, both pawls 122, 126 are disengaged from the ratchet 124 by depressing a trip lever 130 (FIGS. 3 and'4).
The lever is pivoted upon a rod 132 which is carried by a standard 134 fixed on the top of the stand 10. The left-hand end of the lever 130 is bifurcated to receive a shaft 136 which is biased downwardly by a spring 138, the latter being compressed between the top of the stand and a collar i140 fixed upon the shaft 136. A pad 142, fixedupon the top of the shaft, is engaged by the top of the lever 130, when the latter is depressed, to cause the shaft to be lifted. The bottom end of the shaft is slotted to receive a pin 144 which is fixed upon a disk 146, the disk being rotatably mounted upon the shaft 68 adjacent to the ratchet 124. Formed upon the disk 146 are cams 148, 150 which, when the shaft 136 is lifted, are rotated into engagement with pins 152, 154, respectively, the pin 152 being fixed upon the pawl 122 and the pin 1'54 being fixed upon the pawl 126. Thus, when the lever 13% is depressed, the pawls 122, 126 are disengaged from the ratchet 124, any operation of the diaphragm motor 72 will be ineffectual to raise the carriage 12, :and the latter can be freely lowered manually to receive a fresh stack of blanks. The pawls 122, 126 are re-engaged with the ratchet 124 upon the release of the lever 30 or, if necessary by pressing upon the pad 142. The disk 146 is thus returned to its original position and is held therein by the spring 138.
Control apparatus, for elfecting the automatic synchronized operation of the transfer head 16 and carriage 12, comprises a main valve 156 (FIG. 6) for admitting air pressure to the apparatus, a venturi 158 with which there is associated a trip valve 160 operated by the driving mechanism for the transfer head, and a suction operated diaphragm valve 162 which controls the admission of air pressure to, as well as the venting of, the motor 7 2 and cylinder 44.
The main valve 156 is fixed to the lower side of the top of the stand and has a stem 164 arranged to project above the stand and through the bifurcated lefthand end of a lever 166 which is pivoted upon the abovementioned rod 132. A pad 168, fixed upon the top of the stem, is engaged by the lever 166 when it is depressed. The valve 156 is provided with an inlet port 17 6 to which compressed air is supplied through a pipe 172. An outlet port 174, offset from the port 170 axially of the stern 164, is connected by a pipe 176 to the above-mentioned trip valve 161 The valve stem 1164 has a reduced shank 178 bounded at its upper end by a land 18!) which is dis posed between the ports 170, 174 when the valve is in its off position and is above the port 174 when the valve is in its on position whereby free passage of air is then permitted from the port 170 into the port 174. The valve stem 164 is biased toward its off position by connections including a lever 182 which is pivoted at 184 upon the valve and a spring 186 which is stretched between the lever and the stand 10. The left-hand end of the lever 182 is closely received within a slot in the valve stem and the other end of the lever, when the lever 166 is depressed, is moved past a spring biased detent 187 which causes the valve stem to be held in the on position. The detent is slidably mounted within a bracket 188 which is mounted upon the stand, there being pivotally mounted upon the bracket, at 190, a bell crank 192 the upper arm of which is normally held against the bracket 188 by a nut 194 threaded upon the detent. The bell crank 192 is operated to retract the detent from the lever 182, permitting the valve to be set in its ofi position, whenever the carriage 12 is elevated to its highest position, by the engagement of a screw 196, which is threaded into the channel 58, with the lower arm of the bell crank. The apparatus is thus stopped automatically when the stack S of blanks is depleted.
Air pressure supplied to the trip valve 161 by the pipe 176 is admitted to a chamber 198 which houses a plunger 290, the latter being biased downwardly toward a seat 202. The plunger 261 has a flange 29 1 which closely fits the chamber 198 and has in its rim a plurality of holes 201a which are closed when the flange rests upon the seat 202. Above the seat, :a port 284 conducts air pressure to the above-mentioned venturi 158 and another port 266 leads to a pipe 208 through which air pressure is supplied to the above-mentioned diaphragm valve 162. The venturi is a suction source for the suction cups 18 and the diaphragm valve 162 and is connected to the cups and valve by tubes 210, 212, respectively.
The diaphragm valve 162 has a vertically sliding stem 214 upon the lower end of which is clamped a diaphragm 216, the diaphragm also being clamped, around its periphery, to the body of the valve so as to provide a closed chamber above the diaphragm with which the tube 212 communicates. A chamber in the valve below the diathe influence of-the spring 48, is initiated.-
phragm is vented to the atmosphere. The stem 214 has a central, reduced shank 218 which is bounded by upper and lower lands 220, 222, respectively. The pipe 208 supplies air pressure to a chamber in the valve around the shank 218 and opening into this chamber a port 224, just above the land 222 when the stem 214 is in its lower and normal position, conducts air pressure to a pipe 226 which is connected to the chamber of the motor 72 above the diaphragm 116, whereby motive force for the power stroke of the motor is provided. Another port 223 in the valve 162, disposed just above the land when the stem 214 is in its normal position, is con nected by a pipe 239 to the head of the cylinder 44. A reduced shank 232 of the stem 214, above the land 220, provides access between the port 228 and another port 234 which is open to the atmosphere, whereby the cylinder 44- is vented when the stem 214 is in its normal position.
Whenever suction is created within the chamber of the valve 162 above the diaphragm 216, atmospheric pressure acting upon the lower side of the diaphragm elevates the stem 214 to bring the lands 220, 222 just above the ports 228, 224, respectively, whereby air pressure is supplied to the pipe 230 and a power stroke is imparted to the piston 42. At the same time, air pressure is cut off from the motor 72 which is vented through a port 236 via a chamber in the valve afforded by a reduced shank 237 of the stem 214 below the land 222. It will thus be evident that the diaphragm valve 162 selectively directs air pressure to either the motor 72 or the cylinder 44, according to the setting of the stem 214, and vents the other. FIGURE 6 represents the state of the illustrated apparatus between the end of the return stroke of the transfer head 16 and the beginning of its delivery stroke. At this time, a cam 233 engages the lower end of the plunger 20%) and holds it Off the seat 202 whereby, as suming the valve 156 is set in its on position, air pres sure is supplied to the venturi 153 and, through the diaphragm valve 162, to the motor 72 which at thistime is operated to raise the stack of blanks. As the suction cups 18 are now uncovered, the venturi is vented to the atmosphere whereby no suction is developed in the diaphragm valve and its stem 214 rests in its above-mentioned normal position. However, upon the engagement of the endmost blank in the stack with the cups18, under suflicient pressure to close the cups, suction is set up above the diaphragm 216, causing the stem 214 to be moved into its upper position. Air pressure is immediately cut cit from the motor 72 whereby upward movement of the stack is interrupted; and air pressure is supplied to the cylinder 44 whereby the delivery movement of the transfer head 16 is initiated. During the power stroke of the piston 42, the return stroke of the motor 72 takes place, as the motor is vented into the atmosphere through the port 236.
With the arrival of the transfer head 16 at the end of its delivery stroke, the left-hand end of the piston 42 engages an abutment 240 which projects through a slot in the housing 59 and is adjustably fixed upon a rod 242 mounted to slide axially thereof in the housing and the valve 160. The above-mentioned cam 238 is threaded upon the rod 242 and, in response to movement of the rod to the left, is carried out of engagement with the plunger 260, whereby the trip valve is closed and air pressure is cut off from both the venturi 158- and the diaphragm valve 162. At this time, suction at the diaphragm valve and suction cups 18 having been eliminated, the blank drops from the suction cups andthe valve stem 214 is returned to its normal position by gravity and a spring 244 whichiscompressed between the top of the stem and the diaphragm valve. Thus, cylinder 44 is vented to the atmosphere through the port 234, and a return stroke of the transfer head 16, under As the transfer head 16 approaches the end of its re turn stroke, a shoulder 246 on the piston 42, at the lefthand end of a groove 248 in the piston which receives the cam 238, engages the cam and moves it to the right, causing the plunger 2% to be lifted oif the seat 202. Thus, the venturi 158 is again activated, suction is set up in the pipes 210, 212 and air pressure is again supplied to the diaphragm valve which, with the stem 214 in its normal position, directs air pressure to the motor '72. The carriage 12 is now elevated until the endmost blank of the stack is brought into engagement with the suction cups 1 8 and a new cycle of operation of the apparatus is started.
The use and operation of the illustrated apparatus will now be briefly summarized, it being assumed that the apparatus is in a state of rest, as represented by FIG. 6, and that the main valve 156 will have been set in its off position by depressing the pad 168.
After depressing the treadle 112 (FIGS. 1 and 2), the guide 92 is swung to one side, permitting a stack of blanks readily to be placed upon the table 14. The guide 92 is then swung against the right end of the stack to cause the blanks'to be alined vertically. When the stack is suitably positioned upon the table, the guide 92 is separated from the stack enough to permit it to move freely vertically and the treadle 112 is released to cause the guide 92 to be locked in position.
The operator now depresses the lever 166, causing the valve 156 to be set in its on position and the venturi 158 to be activated. Upon manually raising the carriage 12, to bring the endmost blank of the stack into the pickup position and into engagement with the suction cups .18, 18, the cups are closed by the blank and the blank is then held upon the cups. With the closure of the cups, suction is established above the diaphragm 216 of the valve 162 and its stem 214 is raised, whereby air pressure is delivered to the cylinder 44. At the same time, air pressure is vented from the motor 72, out of the port 236, and the pawl holder 120 receives a retrograde movement (counterclockwise, FIG. 4).
With the initial swinging movement of the transfer head 16, it is abruptly elevated about one inch as the roll 30 rises up the slope on the cam 46, causing the blank held by the suction cups to be lifted heightwise off the stack, before any considerable lateral movement of the blank takes place. This pickup motion of the transfer head is followed by a lateral motion as the transfer head is swung, through about 90 to the left, into the delivery position.
Just before this position is reached and upon the displacement of the abutment 240 to the left, by the end of the piston 42, the cam 238 is moved away from the plunger 200, permitting the plunger to become engaged with the seat 202. With this closure of the trip valve 160, the venturi 158 is tie-activated and suction is eliminated from the diaphragm valve 162 and the suction cups 18, causing the blank to be dropped from the cups and the stem 214 of the valve to be returned to its original position under the influence of gravity and the spring 244. As air pressure is no longer supplied to but is exhausted from the cylinder 44 through the port 234, the piston 42 is urged by the spring 48 through a return stroke, to the right, near the end of which the shoulder 246 engages and displaces the cam 238 to the right. The plunger 200 is thus lifted off the seat 202, whereby the venturi 158 is reactivated and air pressure is delivered through the diaphragm valve 162 to the motor 72. Although suction is now being generated by the venturi, the diaphragm valve 162 is not operated because the suction system is vented through the suction cup-s 18.
With the application of air pressure to the diaphragm 116 of the motor 72, the pawl holder 12% is rotated clockwise (FIG. 4) causing the pawl 1 22, acting upon the ratchet 124, to rotate the shaft 36 and sprocket 66, whereby feeding movement is imparted by the chain 64 to the carriage 12. The available feeding movement of the 8 carriage 12 per stroke of the motor 72 is somewhat greater than the thickness of the thickest blank to be used in the apparatus. However, the feeding movement of the carriage is interrupted when the cups 118 are closed by the endmost blank in the stack because, upon this event, suction is i e-established in the valve 162 and its stem 214 is raised to cause the air pressure in the motor 72 immediately to be vented through the port 236, whereby a return stroke of the motor takes place. The carriage 12 now falls until the pawl 126 engages the adjacent tooth on the ratchet 124. Simultaneously with the arresting of the upward feeding movement of the carriage 12, the upward pickup motion of the transfer head 16 begins. Accordingly, upon the engagement of the blank with the suction cups, the stack and the blank held by the transfer head are separated because each is moved away from the other. Thus, no pressure in excess of that required to close the cups 18 can be developed between the cups and the blanks which they engage.
The above described cycle of operation is rapidly repeated automatically until the main valve is set in its ofi position, in response to the engagement of the bell crank 192 by the set screw 196, when the stack of blanks is depleted. The apparatus can be stopped at any time by depressing the pad 168, which sets the main valve 156 in its off position.
Having thus described my invention, what I claim as new and desire to secure by Letters Patent of the United States is:
l. In a blank handling apparatus, fluid operated blank feeding mechanism comprising a carrier for a stack of blanks, fluid operated blank transfer mechanism comprising a blank holder which is operable through alternate delivery and return strokes, and means for directing fluid pressure selectively to said feeding and transfer mechanisms, said means being operated by said transfer mechanism at the end of the return stroke of said holder to direct fluid pressure to said feeding mechanism whereby said carrier is operated to advance the endmost blank therein toward said holder, said means also being operated in response to the engagement of said endmost blank and said holder to reverse the movement of the carrier, stopping the advance of the stack, and simultaneously to direct fluid pressure to said transfer mechanism to initiate the delivery stroke of said holder thereby separating the endmost blank from the stack by movement in opposite directions.
2. In a blank handling apparatus, fluid operated blank feeding mechanism comprising a carrier for a stack of blanks which is operable through alternate feeding and return strokes, fluid operated blank transfer mechanism comprising a blank holder which is operable through alternate delivery and return strokes directed away from and toward said carrier respectively, and means for directing fluid pressure selectively to said feeding and transfer mechanisms to cause the delivery stroke of said holder and the feeding stroke of said carrier to occur in alternation with each other, said means being operated by said transfer mechanism at the end of the return stroke of said holder to direct fluid pressure to said feeding mechanism whereby the feeding stroke of said carrier is initiated, said means also being operated in response to the engagement of said holder and the endmost blank in said carrier simultaneously to direct fluid pressure to said transfer means and to vent fluid pressure from said feeding mechanism whereby the delivery stroke of said holder and the return stroke of said carrier are initiated at once.
3. In a blank handling apparatus, fluid operated blank feeding mechanism comprising a carrier for a stack of blanks which is operable through alternate feeding and return strokes, fluid operated blank transfer mechanism comprising a suction operated blank holder mounted for movement through alternate delivery and return strokes directed away from and toward said carrier respectively, and a fluid pressure system comprising a suction operated valve for selectively directing fluid pressure to and venting said feeding and transfer mechanisms, said system also comprising a fluid operated suction source connected to said valve and holder and a second valve for admitting fluid pressure to said suction source and said suction operated valve, and means'operated by said transfer mechanism for opening said second valve at the end of the return stroke of said holder whereby said suction operated valve is set to admit fluid pressure to said feeding mechanism, said means being operated by said transfer mechanism at the end of the delivery stroke of said holder to close said second valve whereby said suction operated valve is set to vent said transfer mechanism and a return stroke of said holder is initiated.
4. In a blank handling apparatus, fluid operated blank feeding mechanism comprising a carrier for a stack of blanks which is operable through alternate feeding and return strokes, fluid operated blank transfer mechanism comprising a suction operated blank holder mounted for movement through alternate delivery and return strokes directed away from and toward said carrier, respectively, a fluid pressure system comprising a suction operated valve for selectively directing fluid pressure to and venting said feeding and transfer mechanisms, said system also comprising a fluid operated suction source connected to said valve and bolder, and a second valve for admitting fluid pressure to said suction source and said suction operated valve, and means operated by said transfer mechanism for opening said second valve at the end of the return stroke of said holder whereby said suction source is activated and said suction operated valve is set to cause said feeding mechanism to impart a feeding stroke to said carrier, said suction operated valve being set in response to the presentation of the endmost blank in said carrier to said blank holder to vent said feeding mechanism whereby a return stroke of said carrier is initiated and to direct fluid pressure to said feeding mechanism whereby a delivery stroke of said blank holder is initiated.
5. In a blank handling apparatus, fluid operated blank feeding mechanism comprising a carrier for a stack of blanks which is operable through alternate feeding and return strokes, fluid operated blank transfer mechanism comprising a suction operated blank holder mounted for movement through alternate delivery and return strokes directed away from and toward said carrier, respectively, a fluid pressure system comprising a suction operated valve for selectively directing fluid pressure to and venting said feeding and transfer mechanisms, said system also comprising a fluid operated suction source connected to said valve and holder, and a second valve for admitting fluid pressure to said suction source and said suction operated valve, means operated by said transfer mechanism for opening said second valve at the end of the return stroke of said holder whereby said suction source is activated and said suction operated valve is set to cause said feeding mechanism to impart a feeding stroke to said carrier, said suction operated valve being set in response to the presentation of the endmost blank in said carrier to said blank holder to vent said feeding mechanism whereby a return stroke of said carrier is initiated and to direct fluid pressure to said feeding mechanism whereby a delivery stroke of said blank holder is initiated, said means being operated by said transfer mechanism to close said second valve at the end of the delivery stroke of said holder whereby said suction source is de-activated and said suction operated valve is reset to vent fluid pressure from said transfer mechanism to cause a return stroke of said blank holder to be initiated.
6. In a blank handling apparatus, fluid operated blank feeding mechanism comprising a carrier for a stack of blanks which is operable through alternate feeding and return strokes, fluid operated blank transfer mechanism comprising a blank holder mounted for movement through alternate delivery and return strokes directed away from and toward said carrier respectively, a fluid pressure system comprising a valve which in one setting thereof directs fluid-pressure to said feeding mechanism and vents said transfer mechanism, said valve being suction operated into a second setting in which fluid pressure is directed to said transfer mechanism and is vented from said feeding mechanism, a suction system comprising said valve, suction cups carried by said holder for holding a blenk thereon, and a suction source connected to said valve and said cups, a second valve for controlling the admission of fluid pressure to said suction source and said first-mentioned valve, and means operated by said transfer mechanism for opening said second valve at the end of the return stroke of said holder to activate said suction source and initiate a feeding stroke of said carrier whereby the endmost blank in said carrier is presented to said suction cups and said first mentioned valve is set in its second position to cause the delivery stroke of said holder and the return stroke of said carrier to be initiated, said means also being operated by said transfer mechanism at the end of the delivery stroke of said holder to close said second valve whereby said suction source is de-activated and said first-mentioned valve is returned to its first setting.
7. In a blank handling apparatus, fluid operated blank transfer mechanism comprising a holder having suction means for holding a blank thereon, said mechanism being operable to move said holder through alternate delivery and return strokes, fluid operated blank feeding mechanism comprising a carrier for a stack of blanks, said feeding mechanism being operable to impart a feeding stroke to said carrier directed toward said holder whereby the endmost blank in said carrier is presented to said suction means, a fluid pressure system comprising a suction operated valve for selectively directing fluid pressure to and venting said transfer and feeding mechanisms, a suction source connected to said suction means and said valve, and means operated by said transfer mechanism for deactivating said suction source at the end of the delivery movement of said holder whereby said suction means releases the blank thereon and said valve is set to vent said transfer mechanism and to direct fluid pressure to said feeding mechanism.
8. In a blank handling apparatus, fluid operated blank transfer mechanism comprising a holder having suction means for holding a blank thereon, said mechanism being operable to move said holder through alternate delivery and return strokes, fluid operated blank feeding mechanism comprising a carrier for a stack of blanks, said feeding mechanism being operable to impart a feeding stroke to said carrier directed toward said holder whereby the endmost blank in said carrier is presented to said suction means, a fluid pressure system comprising a suction operated valve for selectively directing fluid pressure to and venting said transfer and feeding mechanisms, a suction source connected to said suction means and said valve, and means operated by said transfer mechanism for de-activating said suction source at the end of the delivery movement of said holder whereby said suction means releases the blank thereon and said valve is set to vent said transfer mechanism and to direct fluid pressure to said feeding mechanism, said means also being operated by said transfer mechanism at the end of the return stroke of said holder to activate said suction source and to admit fluid pressure to said valve whereby a feeding stroke of said carrier is initiated.
9. In a blank handling apparatus, fluid operated blank feeding mechanism comprising a carrier for a stack of blanks which is movable through opposite feeding and return strokes, fluid operated blank transfer mechanism comprising a blank holder which is mounted for move ment through opposite delivery and return strokes, and a fluid pressure system comprising means for selectively directing fluid pressure to and venting it from each of said blank feeding and transfer mechanisms, said means being operated in response to movement of said holder to vent said transfer mechanism and direct fluid pressure to said feeding mechanism at the ends of the delivery and return strokes, respectively, of said holder, said means also being operated to direct fluid pressure to said transfer mechanism and to vent said feeding mechanism in response to the engagement of the endmost blank in said carrier and said holder.
References Cited in the file of this patent UNITED STATES PATENTS Mills Apr. 20, 1909 Root Aug. 6, 1940 Seybold Sept. 4, 1945 Von Hofe Nov. 21, 1950 Socke Jan. 5, 1954 Birchall Ian, 3, 1956 Battey V c May 22, 1956
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DE1485894B1 (en) * 1964-04-29 1971-08-05 Alberto Bruggi Milling machine for automatic finishing of the edge of loose shoe soles
US3727775A (en) * 1969-08-19 1973-04-17 Farah Mfg Co Inc Pickup and transfer device
US4632621A (en) * 1983-10-14 1986-12-30 Usm Corporation Component stack feed device
US4921388A (en) * 1986-07-07 1990-05-01 Systems Mailing Research, Inc. Envelope opener and load separator
US5096360A (en) * 1988-06-10 1992-03-17 Systems Mailing Research, Inc. Envelope opener and load separator
US5188504A (en) * 1986-07-07 1993-02-23 Systems Mailing Research, Inc. Envelope opener and load separator
US6345818B1 (en) 1998-10-26 2002-02-12 Fanuc Robotics North America Inc. Robotic manipulator having a gripping tool assembly
US20030138313A1 (en) * 2002-01-08 2003-07-24 Marchesini Group S.P.A. Apparatus for replacing rejected articles, in particular blister packs, in a feeding line of a packaging machine
US6748294B1 (en) * 2000-10-23 2004-06-08 Bowe Bell + Howell Postal Systems Company Flats bundle collator
US20090261072A1 (en) * 2008-04-17 2009-10-22 Soudronic Ag De-stacker with a lifter table and welding device for container bodies including a de-stacker
US20110236172A1 (en) * 2008-09-30 2011-09-29 Nidec Sankyo Corporation Card elevating/lowering device, card carrying-out/carrying-in device and card issuing/collecting apparatus
CN102862307A (en) * 2012-09-14 2013-01-09 程远平 Full-automatic shoe material moulding machine

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US2384046A (en) * 1944-01-04 1945-09-04 American Type Founders Inc Sheet feeding mechanism
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Cited By (19)

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Publication number Priority date Publication date Assignee Title
DE1485894B1 (en) * 1964-04-29 1971-08-05 Alberto Bruggi Milling machine for automatic finishing of the edge of loose shoe soles
US3591167A (en) * 1969-02-27 1971-07-06 Signode Corp Sheet feeding apparatus
US3727775A (en) * 1969-08-19 1973-04-17 Farah Mfg Co Inc Pickup and transfer device
US4632621A (en) * 1983-10-14 1986-12-30 Usm Corporation Component stack feed device
US4921388A (en) * 1986-07-07 1990-05-01 Systems Mailing Research, Inc. Envelope opener and load separator
US5188504A (en) * 1986-07-07 1993-02-23 Systems Mailing Research, Inc. Envelope opener and load separator
US5096360A (en) * 1988-06-10 1992-03-17 Systems Mailing Research, Inc. Envelope opener and load separator
US6345818B1 (en) 1998-10-26 2002-02-12 Fanuc Robotics North America Inc. Robotic manipulator having a gripping tool assembly
US7220093B2 (en) 2000-10-23 2007-05-22 Bowe Bell & Howell Postal Systems Company Flats bundle collator
US6748294B1 (en) * 2000-10-23 2004-06-08 Bowe Bell + Howell Postal Systems Company Flats bundle collator
US20040186616A1 (en) * 2000-10-23 2004-09-23 Bowe Bell + Howell Postal Systems Company Flats bundle collator
US6805528B2 (en) * 2002-01-08 2004-10-19 Marchesini Group S.P.A. Apparatus for replacing rejected articles, in particular blister packs, in a feeding line of a packaging machine
US20030138313A1 (en) * 2002-01-08 2003-07-24 Marchesini Group S.P.A. Apparatus for replacing rejected articles, in particular blister packs, in a feeding line of a packaging machine
US20090261072A1 (en) * 2008-04-17 2009-10-22 Soudronic Ag De-stacker with a lifter table and welding device for container bodies including a de-stacker
US8530776B2 (en) * 2008-04-17 2013-09-10 Soudronic Ag De-stacker with a lifter table and welding device for container bodies including a de-stacker
US20110236172A1 (en) * 2008-09-30 2011-09-29 Nidec Sankyo Corporation Card elevating/lowering device, card carrying-out/carrying-in device and card issuing/collecting apparatus
US8727694B2 (en) * 2008-09-30 2014-05-20 Nidec Sankyo Corporation Card elevating/lowering device, card carrying-out/carrying-in device and card issuing/collecting apparatus
CN102862307A (en) * 2012-09-14 2013-01-09 程远平 Full-automatic shoe material moulding machine
CN102862307B (en) * 2012-09-14 2015-08-26 程远平 A kind of Full-automatic shoe forming machine

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