US20210339184A1 - Mobile Purification Device Having Heated Filter for Killing Biological Species, Including COVID-19 - Google Patents
Mobile Purification Device Having Heated Filter for Killing Biological Species, Including COVID-19 Download PDFInfo
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- US20210339184A1 US20210339184A1 US16/883,981 US202016883981A US2021339184A1 US 20210339184 A1 US20210339184 A1 US 20210339184A1 US 202016883981 A US202016883981 A US 202016883981A US 2021339184 A1 US2021339184 A1 US 2021339184A1
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- permeable barrier
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- air
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Definitions
- COVID-19 pandemic The deadly Human SARS-CoV-2 strain (COVID-19) pandemic has impacted the human condition at all levels of life around the globe.
- COVID-19 infection is persistently spread by circulating air flow as the primary mechanism for transmission.
- a passive approach to condition and purify circulating air in all environments is needed to combat aerosolized COVID-19 immediately because current filter and air-purification technologies are not successful at killing the small sized (0.05-0.2 microns) COVID-19 virus.
- HVAC heating, ventilating, and air conditioning
- the filters used for the filtration can come in a number of forms and can be configured to filter particles of a given size with a given efficiency.
- HEPA filters are commonly used in cleanrooms, operating rooms, pharmacies, homes, etc. These filters can be made of different types of media, such as fiberglass media, ePTFE media, etc., and may have activated carbon-based material.
- HEPA filters can filter over 99 percent of particles with a diameter of a given size (e.g., 0.3 microns or size). Even with their efficiency, HEPA filters may not stop pathogens (virons, bacteria, etc.) of very small size.
- UV germicidal lights can stop pathogens, such as bacteria, viruses, and mold.
- the UV germicidal lights produce ultraviolet radiation, which can then damage the genetic material of the microorganisms. The damage may kill the pathogen or make them unable to reproduce.
- Extended exposure to the UV radiation can also break down pathogens that have deposited on an irradiated surface.
- UVGI ultraviolet germicidal irradiation
- the UV germicidal light is installed near the ceiling in an occupied room. Air circulated by convection near the ceiling in the upper portion of the space is then irradiated within an active field of the UV germicidal light.
- UVGI systems can also be installed in the ducts of HVAC systems and can irradiate the small airborne particles containing microorganisms as the air flows through the ducts.
- COVID-19 is a new virus of global health significance caused by infection of severe acute respiratory syndrome coronavirus 2 (SARS-CoV-2).
- SARS-CoV-2 severe acute respiratory syndrome coronavirus 2
- COVID-19 is thought to spread from person to person in close contact through respiratory droplets. Studies show the virus can survive for hours at a time and can be persistently carried by airflow. For this reason, it is believed that a stationary 6-feet separation is ineffective in a situation where people spend a long time together in a room because infection can simply be carried by the airflow.
- COVID-19 (Sars-CoV-2) may survive in droplets for up to three hours after being coughed in the air, and convection in the air is thought to be the primary mechanism for the spread of the infection. Accordingly, droplet-spray and convection can drive direct airborne infection, and social distancing can be ineffective for enclosed environments were people spend a long time together.
- COVID-19 As there is no current cure for COVID-19, environmental purification strategies can help slow the spread of the virus. Unfortunately, current systems to treat circulated air are expensive and use primarily UV germicidal light. These products require professional installation, are not accessible to the general public per se, and have not been used to kill COVID-19. Moreover, filtration in an HVAC system can be ineffective. COVID-19 measures between 0.05 to 0.2 microns, but HEPA filters can filter particulate larger than 0.3 microns so additional protection is needed against the spread of COVID-19.
- the subject matter of the present disclosure is directed to overcoming, or at least reducing the effects of, one or more of the problems set forth above.
- the subject matter of the present disclosure is directed to a mobile purification device that filters air and seeks to destroy pathogens (viruses, bacteria, mold, pollens, etc.) and other elements, such as volatile organic compounds, allergens, and pollutants.
- the purification device is intended to be affordable, easily installed, accessible and useable in both residential and commercial settings.
- the purification device can be applied to real world solutions to best reduce viruses, such as COVID-19, and other pathogens in the circulating air, and the purification device can be deployed as a specialized heated filter for use in commercial, residential, mass transit, and public venues.
- the purification device includes a barrier heater or heated filter that uses targeted thermal conduction of high efficiency nickel foam/mesh raised to temperatures proven to kill pathogens, such as corona viruses (such as COVID-19).
- the purification device can also include an ultraviolet (UV) light sources that uses UV-C light to destroy the virus.
- UV light source and the barrier heater are combined together in a flame retardant and resistant filtration system, which can then be moved and placed as desired in an environment of a facility or populated environs, such as an airport terminal, church, hospital, workshop, office space, residence, transit vehicle, school, hotel, cruise ship, recreational venue, etc.
- environmental purification strategies can help slow the spread of the virus, and the air purification provided by the disclose device can provide a primary defense against transmission.
- an apparatus is used with supplied power for treating air in an environment.
- the apparatus comprises a housing, at least one prime mover, at least one ultraviolet light source, at least one heater.
- the housing is mobile in the environment.
- the housing may also be robotic, having powered wheels for moving in the environment.
- the housing has an intake and an exhaust.
- the at least one prime mover disposed in the housing between the intake and the exhaust is operable to move the air in the environment through the housing from the intake to the exhaust.
- the at least one UV light source disposed in the housing is connected in electrical communication with the supplied power and is configured to generate an active field of ultraviolet radiation in at least one a portion of the housing through which the moved air passes from the intake to the exhaust.
- the at least one heater is disposed across a surface area of the housing and comprises a permeable barrier of metal material. The permeable is configured to impede the moved air flow therethrough up to an impedance threshold, and the permeable barrier connected in electrical communication to the supplied power is heated to a surface temperature.
- a method for treating air in an environment.
- Air flow is moved through a plenum in a mobile housing from an intake to an exhaust by powering a prime mover disposed in the plenum.
- the air flow is filtered up to a filtration threshold through a filter disposed across a surface area of the plenum.
- An active field of ultraviolet radiation is produced in the housing by powering an ultraviolet light source disposed in the plenum.
- the air flow is impeded up to an impedance threshold through a permeable barrier of a heater disposed across the surface area of the plenum and having a metal material.
- the permeable barrier is heated to a surface temperature by supplying a voltage potential across the permeable barrier.
- FIG. 1 illustrates an environment having a mobile purification device according to the present disclosure.
- FIGS. 2A, 2B, and 2C illustrate front, side, and top views of a mobile purification device according to the present disclosure.
- FIGS. 3A, 3B, and 3C illustrate front, side, and end views of a purification cartridge for the purification device of the present disclosure.
- FIGS. 4A and 4B illustrate side schematic views of portion of the disclosed purification device with an arrangement of its components.
- FIG. 4C illustrates a side schematic view of another purification device with an arrangement of its components.
- FIGS. 5A, 5B, and 5C illustrate graphs directed to features of a barrier heater for the disclosed purification device.
- FIG. 6A illustrates another heating arrangement having a plurality of electric elements disposed in a plenum of a frame and connected to a power source control.
- FIGS. 6B, 6C, and 6D illustrate other configurations for cartridges of the disclosed purification device.
- FIG. 7A shows how the mobile purification device can be moved in a facility environment.
- FIG. 7B illustrates a plurality of electric fans arranged for a prime mover for the disclosure purification device.
- FIG. 8 illustrates a configuration having a number of purification devices subject to a master control unit.
- FIGS. 9A-9B illustrates side views of the permeable barrier for the disclosed heater in flat and corrugated configurations.
- FIGS. 10A-10B illustrate graphs for the barrier heater having a flat configuration.
- FIGS. 11A-11B illustrate graphs for the barrier heater having a corrugated configuration.
- FIG. 12 illustrates a graph of exposure times and temperatures.
- the subject matter of the present disclosure is directed to a purification device for instantaneously eradicating pathogens, such as COVID-19 virus, from the circulating air by filtering and exposing the pathogens to high temperatures (above 200° C.) (above 392° F.).
- pathogens such as COVID-19 virus
- high temperatures above 200° C.
- 392° F. above 392° F.
- the primary mechanism of action of the purification device is a specialized heated filter or barrier heater that uses a low energy, targeted thermal conduction of high performance, high resistant porous metal foam incased in a flame retardant frame.
- the disclosed heated filter or barrier heater can be combined with a highly-efficient HVAC filter.
- ultraviolet light (UV-C) can be added to the system milieu for additive killing effect. Research has shown heat and low wavelength light can successfully deactivate COVID-19 with duration of exposure.
- mobile/robotic COVID-19 purification device can be deployed for use in public venues, healthcare facilities, nursing homes, schools, airplanes, trains, cruise ships, performance venues, theaters, churches, grocery and retail stores, prisons, etc.
- the purification device of the present disclosure can be incorporated into air handlings systems of a facility, vehicle, or any other environment. Details are provided in co-pending U.S. application Ser. No. ______, having Atty. Dkt. No. 1766-0002US1 and entitled “Purification Device Having Heated Filter for Killing Biological Species, Including COVID-19”, which is incorporated herein by reference in its entirety.
- a facility environment 10 such as a home, hospital, office space, airport terminal, church, or other enclosed environment, has an air handling system 20 , such as a heating, ventilating, and air conditioning (HVAC) system, although other air handling systems can be used.
- HVAC heating, ventilating, and air conditioning
- the HVAC system 20 includes returns 30 , chases 32 , return ducts 34 , etc. that direct drawn return air from an indoor space to a blower 22 , heat exchanger 24 , and coiling coil 26 of the system 20 .
- the system 20 provides conditioned supply air to the space through supply ducts 36 , vents 38 , and the like.
- the heat exchanger 24 can include an electric or gas furnace for heating the air.
- the cooling coil 26 can be an evaporator connected in a cooling circuit to other conventional components outside the facility, such as a condenser, compressor, expansion valve, etc.
- One or more mobile purification devices 50 are used in the facility environment to purify the air.
- the mobile purification device 100 can be used in a space of a facility environment. Several spaces in the facility environment may have such a mobile purification device 100 .
- the mobile purification device 50 includes a housing 60 that is mobile in the environment and that has an intake 62 and an exhaust 66 .
- the device 50 has one or more purification elements or cartridges 100 and a prime mover 150 .
- the purification elements 100 disposed toward the intake 62 can include at least one or more ultraviolet light sources and one or more permeable barriers.
- the device 50 can also include one or more filters at the intake 62 .
- the mobile housing 60 can have caster wheels 61 , a tow hitch 63 , and a handle 65 .
- Control of the mobile purification device 50 can be handled entirely by a local controller 200 , which determines independently the device's operation.
- the local controller 200 can be integrated with a system controller 25 for the HVAC system 20 , which can signal activation of the system 20 .
- the mobile purification device 50 may lack local controls and may be centrally controlled by the system controller 25 .
- these control arrangements can be used in any combination throughout a facility 10 , multiple purifications devices 100 , conditioning zones, and the like.
- FIGS. 2A, 2B, and 2C illustrates front, side, and top view of a mobile purification device 50 according to the present disclosure for treating air in an environment.
- the apparatus 50 includes the housing 60 having the prime mover 150 .
- the apparatus 50 includes one or more permeable barrier heaters 140 and can include one or more UV light sources 130 .
- the barrier heaters 140 can be housed in one or more elements or cartridges 100 installed in the device's housing 60 .
- the UV light sources 130 may also be housed in the cartridges 100 .
- Filters 120 for positioning at the intake 62 are labelled, but not shown.
- the intake 62 can be an open side of the housing 60 for intaking environmental air across a larger surface area
- the exhaust 66 can be a port out of the top of the housing 60 directing treated air in an upper area of the environment.
- the housing 60 has sidewalls enclosing an interior or main plenum 64 for passage of air flow therethrough from the intake 62 to the exhaust 66 .
- the at least one prime mover 150 is disposed in the housing 60 between the intake 62 and the exhaust 66 and is operable to draw in the air from the environment through the intake 62 and exhaust treated air back to the environment through the exhaust 66 .
- the apparatus 50 preferably includes at least one filter ( 120 ) disposed in the housing 60 , and preferably disposed at the intake 62 .
- the at least one filter ( 120 ) is configured to filter the moved air therethrough up to a filtration threshold.
- the one or more barrier heaters 140 are disposed in the housing 60 to impede the moved air flow therethrough up to an impedance threshold.
- the one or more barrier heaters 140 are connected in electrical communication to the supplied power and are heated to a target surface temperature.
- the one or more UV light sources 130 disposed in the housing 60 are connected in electrical communication with supplied power and are configured to generate ultraviolet radiation in at least a portion of the housing 60 through which the moved air passes from the intake 62 to the exhaust 66 .
- the apparatus 50 has at least one purification element or cartridge 100 configured to replaceably position at the intake 62 of the housing 60 .
- the cartridge 100 has a plenum between an inlet and an outlet, and the UV light source 130 and the permeable barrier heater 140 are housed in the cartridge 100 .
- the cartridge 100 can include a dedicated filter 120 at the inlet so that multiple filters 120 on multiple cartridges 100 can cover the intake 62 of the apparatus' housing 60 .
- the housing 60 may have a unitary filter (not shown) that covers the intake 62 separately from the cartridges 100 .
- the cartridges 100 are not strictly necessary, as the plenum 64 of the housing 60 can include one or more UV light sources 130 and barrier heaters 140 mounted and maintained therein.
- use of the cartridges 100 makes the purification device 50 more modular, facilitating maintenance and replacement.
- the cartridges 100 may be removable and replaceable components in the housing 60 so the purification device 50 can be configured for a given implementation with different elements and so operational components can be replaced.
- the one or more cartridges 100 are shown as being arranged across the surface area of the intake 62 of the housing, other configurations can be used.
- cartridges 100 may be arranged in series to serially treat air flow, as well as being arranged in parallel.
- the prime mover 150 can be disposed downstream of the filters 120 , UV light sources 130 , and the barrier heaters 140 so that air is drawn through the apparatus 50 , which is suitable for filtration purposes.
- the prime mover 150 comprises one or more blowers, fans, etc.
- multiple fans of the prime mover 150 can be used to cover the surface area inside the housing 60 .
- Power can be supplied to the mobile purification device 50 from available power sources in the environment, such as a conventional AC outlet.
- the apparatus 50 can include a power cord for connecting to facility power.
- the apparatus 50 can include its own power supply 40 disposed on the housing to provide the supplied power.
- a rechargeable battery can be used for the power supply 40 .
- the air flow is filtered up to a filtration threshold through the one or more filters 120 disposed in the plenum 64 (i.e., disposed at the intake 62 or disposed across the intake 62 or portion thereof).
- Ultraviolet radiation is produced in the housing 60 by powering the UV light sources 130 disposed in the plenum 64 .
- the air flow is impeded up to an impedance threshold through the one or more barrier heaters 140 disposed in the plenum 64 .
- the barrier heaters 140 are heated to a surface temperature by supplying a voltage potential across them.
- the drawn air is then passed out the exhaust 66 toward the top of the housing 60 so that any heated flow and any recently treated air is exhausted in the environment away from surrounding people and objects.
- the mobile purification device 50 also includes a controller 200 disposed in electrical communication with the UV light source(s) 130 , the barrier heaters 140 , and the prime mover 150 .
- the controller 200 is configured to control (i) the radiation of the UV light source(s) 130 powered by the supplied power, (ii) the heating of the barrier heater(s) 140 powered by the supplied power, and (iii) the air flow drawn by the prime mover 150 through the housing 60 from the intake 62 to the exhaust 68 .
- the mobile purification device 50 can use one or more cartridges 100 that integrate together filters 120 , UV light sources 130 , and barrier heaters 140 .
- FIGS. 3A, 3B, and 3C illustrate front, side, and end views of an example purification cartridge 100 of the present disclosure.
- the cartridge 100 includes a frame 110 configured for installation in the intake ( 62 ) of the mobile device's housing ( 60 ).
- the frame 110 has four sidewalls enclosing a plenum inside 116 , which is exposed on opposing open faces (one for an inlet 112 and another for an outlet 118 of the plenum 116 ).
- the inlet 112 can include a rim 114 , which would typically engage around the opening for the intake ( 62 : FIGS. 2A-2C ).
- Fasteners (not shown) can affix the rim to surrounding structures.
- a typical size for the frame 110 may include overall dimensions of 20-in width ⁇ 30-in height ⁇ 7-in depth.
- the inlet 112 or the rim 114 may form a receptacle for holding a filter (not shown) to filter entering air flow into the frame's plenum 116 .
- the frame 110 holds a barrier heater 140 .
- the barrier heater 140 includes a permeable barrier 142 , composed of metal and comprising a mesh, a foam, a screen, or a tortuous media, supported by a surrounding case 145 and disposed across the plenum 116 to provide a permeable surface area for treating the air flow as discussed below.
- the frame can hold an UV light source 130 as an additional treatment in conjunction with the barrier heater 140 .
- an UV light source 130 includes two UV-C light emitting diode (LED) strips placed across the plenum 116 to provide an active field for treating the air flow as discussed below. More or fewer sources 130 can be used, and different types of sources 130 can be installed.
- the purification cartridge 100 can be used in the intake 62 of the mobile device's housing 60 .
- the frame 110 of the purification cartridge 100 fits in a window, or receptacle of the intake 62 to cover at least a portion the surface area of the opening to the plenum 64 .
- the intake 62 includes a shelf 61 in the housing 60 to support the cartridge 100 .
- the filter 120 can fit into a receptacle of the frame 110 , or the filter 120 may abut against the inlet of the frame 110 .
- the filter 120 simply fits snuggly in the receptacle, but fastening could be used.
- the filter 120 for the cartridge 100 first filters the air flow up to a filtration threshold through the filter 120 .
- the filter 120 keeps out dust and other particulates from being drawn into cartridge 100 and from being drawing further into the device's housing 60 .
- an active field of ultraviolet radiation can be produced in the plenum 116 of the cartridge 100 by powering the UV light source 130 disposed in the plenum 116 .
- the air flow is impeded up to an impedance threshold through the barrier heater 140 disposed in the plenum 116 .
- the barrier heater 140 includes a permeable barrier 142 (e.g., mesh, foam, screen, tortuous media) of a metal material, such as nickel, nickel alloy, titanium, steel alloy, or other metal material.
- the permeable barrier 142 can be flat, corrugated, bent, pleated, or the like and can be arranged in one or more layers.
- the metal mesh/foam 142 of the barrier heater 140 is heated to a surface temperature by supplying a voltage potential across the mesh/foam 142 .
- the UV light source 130 is disposed in the plenum 116 between the filter 120 and the barrier heater 140 so that the radiation from the source 130 can treat passing air flow and can also treat exposed surfaces of the filter 120 and the barrier heater 140 .
- FIG. 4B another side schematic view of a purification device 100 is shown having an arrangement of its components.
- the frame 110 of a cartridge 100 is shown holding the filter 120 , UV light source 130 , and barrier heater 140 in its plenum 116 , and the cartridge 100 is shown installed in the main plenum 64 of the housing's intake 62 .
- the purification device 50 and cartridge 100 are used with control circuitry and power.
- the control circuitry includes a controller 200 having appropriate power circuitry and processing circuitry for powering and controlling the purification device 50 and cartridge elements 130 , 140 .
- the controller 200 can be connected to one or more types of power supply 40 , such as available AC power supplies of a facility, battery power, or other power source. Power circuitry of the controller 200 can convert the supplied power as needed to produce DC power and voltage levels.
- the filter 120 is disposed in the plenum 116 of the frame 110 and can be held in a receptacle 115 toward the inlet 112 .
- the filter 120 is composed of a first material and is configured to filter the air flow therethrough up to a filtration threshold.
- the filter 120 is a metal filter media 122 composed of stainless steel, aluminum, etc. that is meshed in one or more layers depending on the amount of air flow and the level of filtration required.
- the filter 120 has a case 125 , which is also composed of metal and which frames the metal filter media.
- the metal filter 120 can be a 1-in thick HVAC filter made from metal that is fire resistant and retardant and that has a high efficiency rating.
- the barrier heater 140 is also disposed in the plenum 116 and can be situated toward the outlet 118 . Insulation 145 for both heat and electricity may separate the barrier heater 140 from the frame 110 .
- the barrier heater 140 includes a mesh/foam of a metal material and is configured to impede the air flow therethrough up to an impedance threshold.
- the UV light source 130 can be disposed in the plenum 116 and, as noted previously, can preferably be situated between the metal filter 120 and barrier heater 140 .
- the UV light source 130 produces an active field of UV-C light in the plenum 116 to treat passing air flow.
- pathogens such as viruses
- pathogens can be eliminated when subjected to a dose of ultraviolet light.
- the sRNA coronavirus up to 0.11 ⁇ m in size can be eliminated >99% with only about 611 ⁇ j/cm 2 UVGI dose.
- Both the UV light source 130 and the barrier heater 140 are connected in electrical communication with the power supply 40 through the controller 200 , which controls the illumination of the light source 130 and the heating of the barrier heater 140 in the plenum 116 .
- the UV light source 130 can include one or more UV-C lamps, a plurality of light emitting diodes, or the like disposed in the plenum 116 .
- the source 130 can use one or more Ultraviolet Germicidal lamps, such as mercury-vapor lamps.
- the source 130 can also use light emitting diodes having semiconductors to emit UV-C radiation.
- One or more structures can be disposed in the frame 110 to support the UV light source 140 .
- the structures used can depend on the type of source 140 used and can include fixtures for lamps and strips for UV-C LEDs.
- the UV light source 130 can uses several strips of UV-C light emitting diodes stretched across the plenum 116 .
- the effectiveness of the UVGI treatment in the air flow depends on a number of factors, including the targeted microbial species, the intensity of the exposure, the time of the exposure, and the amount of humidity in the air. A sufficient dose will kill the DNA-based microorganism. Therefore, the intensity of the UVGI treatment, the time for exposure, and other factors can be configured and further controlled in the purification device 100 and HVAC system to reach a desired effectiveness.
- the UVGI treatment provided by the purification cartridge 100 can be effective at destroying pathogens, such as COVID-19.
- the UV-C or short-wave light generated by the UV light source at wavelengths from 100-280 nanometers may have a proven germicidal effect.
- 222 nanometer low, far-UVC light is effective at killing and deactivating an aerosolized virus with duration of exposure.
- the disclosed purification device does not require high costs and special installation in air returns or duct systems. Rather, the disclosed cartridge 100 offers practical installation and operation that can be seen as easy as changing an HVAC filter every 1-3 months in your home.
- the metal material of the barrier heater 140 can include nickel mesh/foam.
- the barrier heater 140 is configured to impede the air flow therethrough up to the impedance threshold of 20 percent, giving the foam a porosity of at least 80%.
- the purification cartridge 100 can include anti-microbial coatings on one or more surfaces to eliminate live bacteria and viruses.
- the filter 120 can have an anti-microbial coating to eliminate pathogens trapped by the filter media.
- the inside walls of the frame's plenum 116 can also have anti-microbial coating. If practical under heated conditions, the mesh/foam of the barrier heater 140 can have anti-microbial coating.
- the controller 200 of the purification device 50 is disposed in electrical communication with the UV light source 130 , the barrier heater 140 , and the prime mover 150 and is configured to control (i) the radiation of the UV light source 130 powered by the power supply 40 , (ii) the heating of the barrier heater 140 by the power supply 40 , and (iii) the air flow generated by the prime mover 150 powered by the power supply 40 .
- This controller 200 is a local controller that can include a communication interface 212 to communicate with other purification devices 50 in a facility environment and other components of an air handing system ( 20 : FIG. 1 ) in a facility, such as a system controller ( 25 ).
- the local controller 200 can receive a signal from the HVAC system ( 20 ), which can indicate the purification device 50 is to be turned on or off. The controller 200 can then the control the illumination, the heating, and the movement of air flow based on the signals received.
- the controller 200 is disposed in electrical communication with heater circuitry 214 connected to the barrier heater 140 . At least for a period of time when air is passed through the purification device 50 (being drawn by the prime mover 150 ), the controller 200 can control the heating of the barrier heater 140 with the heater circuitry 214 powered by the power supply 40 .
- the controller 200 and heater circuitry 214 includes any necessary switches, relays, timers, power transformers, etc. to condition and control power supplied to the barrier heater 140 .
- the controller 200 heats the barrier heater 140 at least when the controller 200 is operating the prime mover 150 to flow air through the device 50 . Pre-heating before the prime mover 150 draws return air can occur before air is drawn through the device 50 so that a target temperature can be reached beforehand. This may require an advance signal from the controller 200 or may involve intermittent heating of the barrier heater 140 to maintain some base temperatures Post-heating after the prime mover 150 turns off may also be beneficial for a number of reasons.
- the controller 200 is also disposed in electrical communication with drive circuitry 213 connected to the UV light source 130 . At least for a period of time when air is being pass through the device 50 (being drawn by the prime mover 150 ), the controller 200 can control the illumination of the UV light source 130 with the drive circuitry 213 powered by the power supply 40 .
- the controller 200 and drive circuitry 213 includes any necessary switches, relays, timers, power transformers, electronic ballast, etc. to condition and control power supplied to the light source 130 .
- the controller 200 illuminates the light source 130 .
- some pre-lighting may be necessary for the lamps or the like of the UV light source 130 to reach full illumination before air is drawn through the device 100 . This may require an advance signal from the controller 200 .
- Post-lighting of the source 130 after the prime mover 150 turns off may also be beneficial for a number of reasons.
- the controller 200 is also disposed in electrical communication with motor drive circuitry 215 connected to the prime mover 150 .
- the motor drive circuitry 215 operates the prime mover 150 , which can then move air through the device 50 .
- the prime mover 150 may be used to draw air through the device 50 in a manner suitable for filtration arrangements. Of course, other arrangements could be used.
- the controller 200 may not actuate the prime mover 150 until the UV light source 130 has been brought up to illumination and until the barrier heater 140 has been heated to a target temperature.
- the controller 200 can include one or more sensors 216 , 217 , and 218 .
- the controller 200 can include a temperature sensor 216 disposed in the plenum 116 adjacent the barrier heater 140 and disposed in electrical communication with the controller 200 .
- the temperature sensor 216 is configured to measure temperature associated with the heating of the barrier heater 140 so the controller 200 can reach a target temperature.
- the barrier heater 140 can heated to the surface temperature over about 54° C. (130° F.). In fact, research shows that heat at about 56° C. or above 56-67° C. (133-152° F.) can kill the SARS coronavirus and that 222-nanometer far-UVC light can be effective at killing and deactivating aerosolized virus.
- the controller 200 can be connected to a light sensor 218 , such as a photocell or other light sensing element, to monitor the illumination, intensity, wavelength, operation, and the like of the UV light source 130 .
- the UV light source 130 can be configured to produce the ultraviolet radiation with at least 611 ⁇ J/cm2 dose of ultraviolet germicidal irradiation in an active field in the plenum 116 , and measurements from the light sensor 218 can monitor the radiation.
- the controller 200 can be connected to yet another sensor 217 , such as a flow sensor to sense flow, velocity, and the like of the air passing through the plenum 116 .
- the detected flow by the flow sensor 217 may be used by the controller 200 to initiate operation of the UV light source 130 and heater barrier 140 if not signaled already.
- the velocity of the flow may be measured by the flow sensor 217 to coordinate a target flow velocity through the device 100 so the heating of the air flow by the barrier heater 140 can be coordinated to the detected flow velocity and a target heating level.
- the velocity of the flow may also be monitored to coordinate the target irradiation of the irradiation of the air flow by the UV light source 140 so appropriate exposure levels can be achieved.
- the flow sensor 217 can monitor the flow and velocity of the air passing through the device 50 . In turn, this sensed information can be used as feedback by the controller 200 to adjust the operation of the prime mover 150 . In this way, the controller 150 can adjust the flow and velocity to a level best suited to treat the air passing through the plenum 116 to be exposed to the UV illumination of the UV light source 130 and the heat of the barrier heater 140 . A target velocity of the air flow can be reached that best suites the target illumination and temperature to treat the air effectively depending on the implementation or environmental circumstances.
- the purification device 50 combines thermal energy with UV-C light and is constructed within a flame retardant and resistant filtration system.
- the device 50 can be placed in an environment.
- embodiments of the purification device 100 include the barrier heater 140 and can thereby include the various features of the controller 200 , sensors, etc. discussed above for the barrier heater 140 .
- Some embodiments may not include the UV light source 130 , while other embodiments may include the UV light source 130 along with the various features of the controller 200 , sensors, etc. discussed above for the UV light source 130 .
- FIG. 4C illustrates another side schematic view of a purification device 100 having an arrangement of its components without a UV light source. Similar components are provided the same reference numerals as other embodiments and are not repeated here.
- the disclosed purification device 50 can eliminate pathogens, such as COVID-19, while filtering the air to 99.97% (ASME, U.S. DOE) of particles.
- ASME U.S. DOE
- the configuration can be integrated into an air handling system ( 20 ) of a facility.
- the purification cartridge 50 has been described above as including a frame 110 that accommodates an air filter in the frame 110 .
- the cartridge 50 can include a frame 110 that mounts in the housing 60 already accommodating a filter.
- the purification cartridge 100 can include a frame 110 , an UV light source 130 , and a barrier heater 140 as before, but the frame 110 does not necessarily hold or receive an air filter 120 . Instead, a separate air filter can be installed at the intake 62 of the housing 60 .
- the metal mesh/foam of the barrier heater 140 can have one or more layers of material and can have a suitable thickness.
- the mesh/foam may have thickness of 0.5 mm to 2.0 mm.
- Composed of nickel (Ni) may have surface charge density (a) of 1.43 ⁇ 10 7 C/m 2 .
- the Ni mesh/foam is electrically conductive, and it is highly-porous having random three-dimensional channels defined therethrough.
- the mesh/foam exhibits resistance of about 00.1780, and the electrical resistivity of an exemplary Ni foam is calculated to be about 1.51 ⁇ 10 ⁇ 5 ⁇ m.
- FIG. 5A illustrates a first graph 90 A of the temperature (° C.) produced by an exemplary Ni foam material for the barrier heater per unit of supplied power (W).
- a sample of the foam having a size of 1.65 mm ⁇ 195 mm ⁇ 10 mm was investigated. The temperature was measured after applying voltage for a time period until the temperature became stable. As shown in the graph 90 A, the temperature is shown to rise generally linearly per unit supplied power so that about 7 watts produces a temperature of about 120° C. (248° F.).
- FIG. 5B illustrates a second graph 90 B of the measured temperature of gas (e.g., N 2 ) after flowing through the exemplary Ni foam material for the barrier heater heated to a temperature.
- the gas for the measurement was originated from an upstream distance of about 3.5 cm from the heated Ni foam material while room temperatures was about 21.7° C. (71° F.). Temperature measurements were made at different downstream distances relative to the exemplary Ni foam material, which was heated to an initial temperature of about 115° C. (239° F.). As can be seen, the measured temperature of the gas decreased from about 29° C. to 23° C. (84° F. to 73° F.) for downstream distances ranging from 1 cm to 4 cm from the exemplary Ni foam material. This indicates that the heating produced by the barrier heater 140 composed of such an exemplary Ni foam material provides a tortuous heated surface area against which the air flow and any pathogens can impact, but the heating is localized and dissipated in the downstream air flow.
- gas e.g., N 2
- FIG. 5C illustrates another graph 90 C of the measured temperature made at different downstream distances relative to the exemplary Ni foam material at another initial temperature.
- the Ni foam material is at an initial temperatures of about 54° C. (129° F.).
- the measured temperature of the gas decreased from about 24.5° C. to 21.7° C. (76° F. to 71° F.) for distances ranging from 1 cm to 4 cm from the exemplary Ni foam material.
- the barrier heater 140 can use nickel, nickel-based alloys, or iron-based alloys developed for applications at high service temperatures and in corrosive environments. Nickel is slowly oxidized by air at room temperature and is considered corrosion-resistant. Nickel is a high performance metal that can be easily regulated to reach high temperatures with minimal transmission of heat to its surroundings or to air molecules passing through it. When voltage is passed through nickel mesh/foam (1.43 ⁇ 10 7 ⁇ ), for example, the metal conducts energy to a target temperature hot enough to kill pathogens, including COVID-19 on contact. The target temperature can be (56° C. to 66° C. or more, and even over 93° C.) (133° F. to 150° F. or more, and even over 200° F.
- the Ni mesh/foam (0.5 mm-2.0 mm) provides a heated, charged surface area for the pathogen to impact and be eliminated by the heated latticework. Meanwhile, the porosity (80-90%) of the foam/mesh of the barrier heater 140 does not impede air flow and does not detrimentally increase the energy required from the purification device 50 to operate the prime mover 150 .
- heating in the plenum 116 can be achieved with a barrier heater 140 having the mesh/foam that is heated to the target temperature and provides a tortuous path for return air passing through the mesh/foam.
- a barrier heater 140 having the mesh/foam that is heated to the target temperature and provides a tortuous path for return air passing through the mesh/foam.
- Other forms of heating can be used.
- UV illumination in the plenum 116 can be achieved with UV light strips. Other forms of UV illumination can be used.
- FIG. 6A shows another arrangement for a purification cartridge 100 having a plurality of electric elements (UV light sources 130 and a barrier heater 140 ) disposed in a plenum 116 of a frame 110 and connected to a power source control 201 .
- the plenum 116 includes carbon media 152 on one or more sidewalls for absorption and purification purposes.
- the plenum 116 may also include a filter 120 that is disposed at the inlet.
- FIG. 6B shows a configuration of a purification cartridge 100 according to the present disclosure, which includes a UV light source 130 and a barrier heater 140 controlled by control/power circuitry 202 .
- the UV light source 130 and the barrier heater 140 can be similar to those disclosed herein and can be housed together in a housing or frame 110 to fit into the air flow of the device's housing ( 60 ).
- the housing or frame 110 can fit into the device's housing ( 60 ) through the inlet or elsewhere. Filtering can be achieved elsewhere in the housing ( 60 ).
- the control/power circuitry 201 may have the necessary components as disclosed herein to control the UV light source 130 and the barrier heater 140 .
- FIG. 6C shows another configuration of a purification cartridge 100 according to the present disclosure, which includes a barrier heater 140 controlled by control/power circuitry 203 .
- This device 100 as shown may not include a UV light source, although such a source could be used elsewhere in a facility or other environment.
- the barrier heater 140 can be similar to those disclosed herein and can be housed in a housing or frame 110 to fit into the device's housing ( 60 ).
- the housing or frame 110 can fit into the intake of the device's housing ( 60 ) or can fit elsewhere in the air flow. Filtering can be achieved elsewhere or can be incorporated into the frame 110 using a filter (not shown) as disclosed elsewhere herein.
- the control/power circuitry 203 may have the necessary components as disclosed herein to control the barrier heater 140 .
- FIG. 6D shows yet another configuration of purification cartridges 100 a - b according to the present disclosure, which includes a UV light source 130 controlled by control/power circuitry 204 and includes a barrier heater 140 controlled by control/power circuitry 203 .
- the UV light source 130 and the barrier heater 140 can be similar to those disclosed herein and can be housed in separate housings or frames 110 a - b to fit into the device's housing ( 60 ).
- the frames 110 a - b can fit into the intake of the housing ( 60 ) or can be configured elsewhere. Filtering can be achieved elsewhere or can be incorporated into either one or both of the frames 110 a - b using a filter (not shown) as disclosed elsewhere herein.
- the control/power circuitry 203 , 204 may have the necessary components as disclosed herein to control the UV light source 130 and the barrier heater 140 respectively.
- FIG. 7A shows how a purification device 50 can be moved around in a facility environment.
- the caster wheels 61 , tow hitch 63 , and handle 65 allow the device 50 to be placed as desired.
- a typical size for the housing 60 may include overall dimensions of 20 to 40-in width ⁇ 60-in height ⁇ 24-in depth. When cartridges 100 are used, the dimensions of the cartridges 100 can be suited to the overall dimension of the housing 60 .
- a typical size for the cartridge 100 may include overall dimensions of 20 to 40-in width ⁇ 30 to 60-in height ⁇ 7 to 14-in depth. These values are only given for example implementations.
- FIG. 7B shows an example of a set of fans 152 that can be arranged in the housing ( 60 ) to move air.
- Six fans 152 are shown here just as an example. More or fewer fans can be used to cover the surface area across the housing ( 60 ), depending on the size of each fan 152 .
- Multiple fans 152 are preferably used across the surface area to draw air consistently through the intake ( 62 ) of the housing ( 60 ).
- Suitable fans 152 for such an arrangement can include electric fans having variable speed control, such as commonly used as cooling fans for cabinet installations, audio visual enclosures, etc.
- FIG. 8 shows a number of different mobile purification devices 50 situated about various zones of a facility environment.
- a master control unit 250 has a central processing unit 252 and used communication interfaces 245 for communicating via wired and/or wireless communications 256 with multiple local controllers 200 a - n in the different zones 104 a - n of a facility environment 102 .
- Each of the local controllers 200 a - n can control the one or more of the purification cartridges 100 a - n in the device 50 .
- the permeable barrier 142 of the barrier heater 140 disclosed herein can have different layers and configurations.
- a portion of a barrier heater 140 a is shown with the permeable barrier 142 being flat and having a defined thickness T 1 .
- One or more such flat barriers 142 can be used adjacent one another in series to impede and interact with the impinging air flow.
- a portion of a barrier heater 140 b is shown in FIG. 9B having folds, corrugations, or pleats 142 in the permeable barrier 142 .
- the mesh material of the barrier 142 may have its original thickness T 1 , but the corrugated barrier heater 140 b presents a thickness of T 2 for the impinging air flow.
- One or more such corrugated barriers 142 can be used adjacent one another in series to impede and interact with the impinging air flow.
- the corrugated barrier heater 140 b offers several advantages.
- the gaps between the bends 144 in the hot Ni foam create a high temperature that can be effective in damaging pathogens. It should be noted that the number of bends, the bending length, and the like can be easily controlled, and the longer the bending length, the higher the temperature can be achieved.
- the bended Ni foam barrier 140 b in FIG. 9B has a much smaller area exposed to the incoming and outgoing air, which will minimize the heat loss, so temperature of the barrier heater 140 can increase more rapidly and can reach to a much higher value at the same power consumption.
- FIG. 10A illustrates a graph of input voltage relative to the current produced for the barrier heater 140 a having a flat Ni foam configuration
- FIG. 10B illustrates another graph of the current relative to a temperature level produced for the barrier heater 140 a having the flat Ni foam configuration
- FIG. 11A illustrates a graph of input voltage relative to the current produced for the barrier heater 140 b having corrugated Ni foam configuration
- FIG. 11B illustrates another graph of the current relative to a temperature level produced for the barrier heater 140 b having the corrugated Ni foam configuration.
- the temperature of the corrugated barrier heater 140 b can be more than twice that of the flat barrier heater 140 a.
- various features of the disclosed purification device 100 with its UV light source 130 and barrier heater 140 can be configured to meet a particular implementation and to treat air for particular pathogens. Testing with actual pathogens requires careful controls, which has been conducted in laboratory environments.
- the intensity, the active area, the wavelength, and other variables of the UV light from the source 130 can be configured to treat air for particular pathogens, and the variables are best determined by direct testing with actual pathogens in a controlled laboratory setting.
- the thickness, material, active surface area, permeability, corrugations, temperature, and other variables of the permeable barrier 142 from the barrier heater 140 can be configured to treat air for particular pathogens, and the variables are best determined by direct testing with actual pathogens in a controlled laboratory setting.
- the generated data confirms the virus to be remarkably heat-resistant for an enveloped RNA virus. Additional studies about the heat inactivation can illustrate curves for variable temperatures (50° C., 100° C., 150° C., 200° C., 250° C. & 300° C.) and exposure durations (1 sec, 5 sec, 15 sec, 30 sec, 1 min, 3 min, & 5 min), which can then be correlated to the expected heat damage caused by a barrier heater as disclosed herein, such as having a permeable Ni foam.
- the heated filter of the disclosed barrier heater 140 can be used safely at high temperatures [(200-250° C.) (392-482° F.)] to kill COVID-19.
- research has been conducted at the Galveston National Lab/NIAID Biodefense Laboratory Network (Biosafety Level 4) and include findings of controlled experiments.
- the research has found COVID-19 to be vaporized in aerosolized air on contact with the specialized heated filter system of the present disclosure (i.e., the disclosed barrier heater 140 ).
- the results show a 100-fold decrease in active virus and a 100-percent kill rate of COVID-19 by the heated barrier heater 140 .
- This research shows how COVID-19 can be eliminated from the air.
- the disclosed purification device 100 can kill viruses and bacteria in the cycling air efficiently at high temperatures (250° C.) (482° F.).
- the barrier heater 140 such as the nickel (Ni) foam
- Ni foam is low cost, electrically conductive, highly porous with random channels, and mechanically strong with good flexibility, which act as a good filter for sterilization and disinfection in an HVAC system or other environment.
- a bended Ni foam provides a structure with higher resistance and lower voltage and increases surface area for sterilization.
- a mechanical kill using temperature and a supercharged, high performance metal may be applied to the setting of COVID-19.
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Abstract
Description
- This application claims priority to U.S. Provisional Appl. Nos. 63/018,442 and 63/018,448 both filed 30 Apr. 2020, which are incorporated herein by reference. This application is filed concurrently with U.S. application Ser. No. ______, having Atty. Dkt. No. 1766-0002US1 and entitled “Purification Device Having Heated Filter for Killing Biological Species, Including COVID-19”, which is incorporated herein by reference in its entirety.
- Various infectious pathogens, including bacterium, viruses, and other microorganism can cause disease in humans. The deadly Human SARS-CoV-2 strain (COVID-19) pandemic has impacted the human condition at all levels of life around the globe. The COVID-19 infection is persistently spread by circulating air flow as the primary mechanism for transmission. There are few active strategies to protect the public against COVID-19, and currently strategies are widely debated, costly, and inefficient. A passive approach to condition and purify circulating air in all environments is needed to combat aerosolized COVID-19 immediately because current filter and air-purification technologies are not successful at killing the small sized (0.05-0.2 microns) COVID-19 virus.
- Overall, air filtration is used in heating, ventilating, and air conditioning (HVAC) systems to remove dust, pollen, mold, particulates, and the like from the air being moved through a facility by the system. The filters used for the filtration can come in a number of forms and can be configured to filter particles of a given size with a given efficiency.
- For example, high-efficiency particulate air (HEPA) filters are commonly used in cleanrooms, operating rooms, pharmacies, homes, etc. These filters can be made of different types of media, such as fiberglass media, ePTFE media, etc., and may have activated carbon-based material. In general, HEPA filters can filter over 99 percent of particles with a diameter of a given size (e.g., 0.3 microns or size). Even with their efficiency, HEPA filters may not stop pathogens (virons, bacteria, etc.) of very small size.
- Ultraviolet (UV) germicidal lights can stop pathogens, such as bacteria, viruses, and mold. The UV germicidal lights produce ultraviolet radiation, which can then damage the genetic material of the microorganisms. The damage may kill the pathogen or make them unable to reproduce. Extended exposure to the UV radiation can also break down pathogens that have deposited on an irradiated surface.
- One example of an ultraviolet system includes an upper room air ultraviolet germicidal irradiation (UVGI) system. In the UVGI system, the UV germicidal light is installed near the ceiling in an occupied room. Air circulated by convection near the ceiling in the upper portion of the space is then irradiated within an active field of the UV germicidal light. UVGI systems can also be installed in the ducts of HVAC systems and can irradiate the small airborne particles containing microorganisms as the air flows through the ducts.
- Although existing systems for filtration and germicidal irradiation can be effective in treating air to remove particulates and damage pathogens, there is a continuing need to purify air in populated environs, such as facilities, homes, workspaces, hospitals, nursing homes, sporting venues, and the like, to reduce the spread of pathogens, such as bacteria, viruses, and molds, even more.
- In particular, the 2019 novel coronavirus disease (COVID-19) is a new virus of global health significance caused by infection of severe acute respiratory syndrome coronavirus 2 (SARS-CoV-2). COVID-19 is thought to spread from person to person in close contact through respiratory droplets. Studies show the virus can survive for hours at a time and can be persistently carried by airflow. For this reason, it is believed that a stationary 6-feet separation is ineffective in a situation where people spend a long time together in a room because infection can simply be carried by the airflow.
- For example, COVID-19 (Sars-CoV-2) may survive in droplets for up to three hours after being coughed in the air, and convection in the air is thought to be the primary mechanism for the spread of the infection. Accordingly, droplet-spray and convection can drive direct airborne infection, and social distancing can be ineffective for enclosed environments were people spend a long time together.
- As there is no current cure for COVID-19, environmental purification strategies can help slow the spread of the virus. Unfortunately, current systems to treat circulated air are expensive and use primarily UV germicidal light. These products require professional installation, are not accessible to the general public per se, and have not been used to kill COVID-19. Moreover, filtration in an HVAC system can be ineffective. COVID-19 measures between 0.05 to 0.2 microns, but HEPA filters can filter particulate larger than 0.3 microns so additional protection is needed against the spread of COVID-19.
- For these reasons, the subject matter of the present disclosure is directed to overcoming, or at least reducing the effects of, one or more of the problems set forth above.
- The subject matter of the present disclosure is directed to a mobile purification device that filters air and seeks to destroy pathogens (viruses, bacteria, mold, pollens, etc.) and other elements, such as volatile organic compounds, allergens, and pollutants. The purification device is intended to be affordable, easily installed, accessible and useable in both residential and commercial settings. The purification device can be applied to real world solutions to best reduce viruses, such as COVID-19, and other pathogens in the circulating air, and the purification device can be deployed as a specialized heated filter for use in commercial, residential, mass transit, and public venues.
- For example and as discussed below, the purification device includes a barrier heater or heated filter that uses targeted thermal conduction of high efficiency nickel foam/mesh raised to temperatures proven to kill pathogens, such as corona viruses (such as COVID-19). The purification device can also include an ultraviolet (UV) light sources that uses UV-C light to destroy the virus. The UV light source and the barrier heater are combined together in a flame retardant and resistant filtration system, which can then be moved and placed as desired in an environment of a facility or populated environs, such as an airport terminal, church, hospital, workshop, office space, residence, transit vehicle, school, hotel, cruise ship, recreational venue, etc. As there is no current cure for COVID-19 and many other pathogens, environmental purification strategies can help slow the spread of the virus, and the air purification provided by the disclose device can provide a primary defense against transmission.
- According to one configuration, an apparatus is used with supplied power for treating air in an environment. The apparatus comprises a housing, at least one prime mover, at least one ultraviolet light source, at least one heater.
- The housing is mobile in the environment. The housing may also be robotic, having powered wheels for moving in the environment. The housing has an intake and an exhaust. The at least one prime mover disposed in the housing between the intake and the exhaust is operable to move the air in the environment through the housing from the intake to the exhaust. The at least one UV light source disposed in the housing is connected in electrical communication with the supplied power and is configured to generate an active field of ultraviolet radiation in at least one a portion of the housing through which the moved air passes from the intake to the exhaust. The at least one heater is disposed across a surface area of the housing and comprises a permeable barrier of metal material. The permeable is configured to impede the moved air flow therethrough up to an impedance threshold, and the permeable barrier connected in electrical communication to the supplied power is heated to a surface temperature.
- In another configuration, a method is used for treating air in an environment. Air flow is moved through a plenum in a mobile housing from an intake to an exhaust by powering a prime mover disposed in the plenum. The air flow is filtered up to a filtration threshold through a filter disposed across a surface area of the plenum. An active field of ultraviolet radiation is produced in the housing by powering an ultraviolet light source disposed in the plenum. Meanwhile, the air flow is impeded up to an impedance threshold through a permeable barrier of a heater disposed across the surface area of the plenum and having a metal material. The permeable barrier is heated to a surface temperature by supplying a voltage potential across the permeable barrier.
- The foregoing summary is not intended to summarize each potential embodiment or every aspect of the present disclosure.
-
FIG. 1 illustrates an environment having a mobile purification device according to the present disclosure. -
FIGS. 2A, 2B, and 2C illustrate front, side, and top views of a mobile purification device according to the present disclosure. -
FIGS. 3A, 3B, and 3C illustrate front, side, and end views of a purification cartridge for the purification device of the present disclosure. -
FIGS. 4A and 4B illustrate side schematic views of portion of the disclosed purification device with an arrangement of its components. -
FIG. 4C illustrates a side schematic view of another purification device with an arrangement of its components. -
FIGS. 5A, 5B, and 5C illustrate graphs directed to features of a barrier heater for the disclosed purification device. -
FIG. 6A illustrates another heating arrangement having a plurality of electric elements disposed in a plenum of a frame and connected to a power source control. -
FIGS. 6B, 6C, and 6D illustrate other configurations for cartridges of the disclosed purification device. -
FIG. 7A shows how the mobile purification device can be moved in a facility environment. -
FIG. 7B illustrates a plurality of electric fans arranged for a prime mover for the disclosure purification device. -
FIG. 8 illustrates a configuration having a number of purification devices subject to a master control unit. -
FIGS. 9A-9B illustrates side views of the permeable barrier for the disclosed heater in flat and corrugated configurations. -
FIGS. 10A-10B illustrate graphs for the barrier heater having a flat configuration. -
FIGS. 11A-11B illustrate graphs for the barrier heater having a corrugated configuration. -
FIG. 12 illustrates a graph of exposure times and temperatures. - The subject matter of the present disclosure is directed to a purification device for instantaneously eradicating pathogens, such as COVID-19 virus, from the circulating air by filtering and exposing the pathogens to high temperatures (above 200° C.) (above 392° F.). By doing so, the subject matter of the present disclosure can decrease infectious transmission of a virus and other biological species that may cause future pandemics, while providing a sense of security and peace of mind for the public to return to work, school, life, recreation and healthcare in a post-COVID-19 world.
- The primary mechanism of action of the purification device is a specialized heated filter or barrier heater that uses a low energy, targeted thermal conduction of high performance, high resistant porous metal foam incased in a flame retardant frame. The disclosed heated filter or barrier heater can be combined with a highly-efficient HVAC filter. Additionally, ultraviolet light (UV-C) can be added to the system milieu for additive killing effect. Research has shown heat and low wavelength light can successfully deactivate COVID-19 with duration of exposure.
- As disclosed below, mobile/robotic COVID-19 purification device can be deployed for use in public venues, healthcare facilities, nursing homes, schools, airplanes, trains, cruise ships, performance venues, theaters, churches, grocery and retail stores, prisons, etc. Using the same technology, the purification device of the present disclosure can be incorporated into air handlings systems of a facility, vehicle, or any other environment. Details are provided in co-pending U.S. application Ser. No. ______, having Atty. Dkt. No. 1766-0002US1 and entitled “Purification Device Having Heated Filter for Killing Biological Species, Including COVID-19”, which is incorporated herein by reference in its entirety.
- As shown in
FIG. 1 , afacility environment 10, such as a home, hospital, office space, airport terminal, church, or other enclosed environment, has anair handling system 20, such as a heating, ventilating, and air conditioning (HVAC) system, although other air handling systems can be used. As is typical, theHVAC system 20 includesreturns 30, chases 32, returnducts 34, etc. that direct drawn return air from an indoor space to ablower 22,heat exchanger 24, and coilingcoil 26 of thesystem 20. In turn, thesystem 20 provides conditioned supply air to the space throughsupply ducts 36, vents 38, and the like. Theheat exchanger 24 can include an electric or gas furnace for heating the air. The coolingcoil 26 can be an evaporator connected in a cooling circuit to other conventional components outside the facility, such as a condenser, compressor, expansion valve, etc. - One or more
mobile purification devices 50 are used in the facility environment to purify the air. As shown here, themobile purification device 100 can be used in a space of a facility environment. Several spaces in the facility environment may have such amobile purification device 100. - Briefly, the
mobile purification device 50 includes ahousing 60 that is mobile in the environment and that has anintake 62 and anexhaust 66. Thedevice 50 has one or more purification elements orcartridges 100 and aprime mover 150. Thepurification elements 100 disposed toward theintake 62 can include at least one or more ultraviolet light sources and one or more permeable barriers. Thedevice 50 can also include one or more filters at theintake 62. For mobility, themobile housing 60 can havecaster wheels 61, atow hitch 63, and ahandle 65. - Study of airflow in a meeting room and office space shows that convection patterns can persistently carry infection between chairs at a conference table and between cubicles in an open office space. This shows that reliance on separation between people can be ineffective due to the convention of the air in a populated environment.
- Control of the
mobile purification device 50 can be handled entirely by alocal controller 200, which determines independently the device's operation. Alternatively, thelocal controller 200 can be integrated with asystem controller 25 for theHVAC system 20, which can signal activation of thesystem 20. In a further alternative, themobile purification device 50 may lack local controls and may be centrally controlled by thesystem controller 25. As will be appreciated, these control arrangements can be used in any combination throughout afacility 10,multiple purifications devices 100, conditioning zones, and the like. -
FIGS. 2A, 2B, and 2C illustrates front, side, and top view of amobile purification device 50 according to the present disclosure for treating air in an environment. As discussed above, theapparatus 50 includes thehousing 60 having theprime mover 150. Theapparatus 50 includes one or morepermeable barrier heaters 140 and can include one or more UVlight sources 130. As noted above, thebarrier heaters 140 can be housed in one or more elements orcartridges 100 installed in the device'shousing 60. TheUV light sources 130 may also be housed in thecartridges 100.Filters 120 for positioning at theintake 62 are labelled, but not shown. - As shown, the
intake 62 can be an open side of thehousing 60 for intaking environmental air across a larger surface area, while theexhaust 66 can be a port out of the top of thehousing 60 directing treated air in an upper area of the environment. Thehousing 60 has sidewalls enclosing an interior ormain plenum 64 for passage of air flow therethrough from theintake 62 to theexhaust 66. The at least oneprime mover 150 is disposed in thehousing 60 between theintake 62 and theexhaust 66 and is operable to draw in the air from the environment through theintake 62 and exhaust treated air back to the environment through theexhaust 66. - As noted generally herein, the
apparatus 50 preferably includes at least one filter (120) disposed in thehousing 60, and preferably disposed at theintake 62. The at least one filter (120) is configured to filter the moved air therethrough up to a filtration threshold. the one ormore barrier heaters 140 are disposed in thehousing 60 to impede the moved air flow therethrough up to an impedance threshold. The one ormore barrier heaters 140 are connected in electrical communication to the supplied power and are heated to a target surface temperature. - If used, the one or more UV
light sources 130 disposed in thehousing 60 are connected in electrical communication with supplied power and are configured to generate ultraviolet radiation in at least a portion of thehousing 60 through which the moved air passes from theintake 62 to theexhaust 66. - As particularly shown in
FIGS. 2A-2C , theapparatus 50 has at least one purification element orcartridge 100 configured to replaceably position at theintake 62 of thehousing 60. (Twocartridges 100 are shown in the Figures.) Thecartridge 100 has a plenum between an inlet and an outlet, and the UVlight source 130 and thepermeable barrier heater 140 are housed in thecartridge 100. Thecartridge 100 can include adedicated filter 120 at the inlet so thatmultiple filters 120 onmultiple cartridges 100 can cover theintake 62 of the apparatus'housing 60. As an alternative, thehousing 60 may have a unitary filter (not shown) that covers theintake 62 separately from thecartridges 100. - As will be appreciated with the benefit of the present disclosure, use of the
cartridges 100 is not strictly necessary, as theplenum 64 of thehousing 60 can include one or more UVlight sources 130 andbarrier heaters 140 mounted and maintained therein. However, use of thecartridges 100 makes thepurification device 50 more modular, facilitating maintenance and replacement. For example, thecartridges 100 may be removable and replaceable components in thehousing 60 so thepurification device 50 can be configured for a given implementation with different elements and so operational components can be replaced. Although the one ormore cartridges 100 are shown as being arranged across the surface area of theintake 62 of the housing, other configurations can be used. For example,cartridges 100 may be arranged in series to serially treat air flow, as well as being arranged in parallel. - To treat air in the environment, air flow is moved through the
main plenum 64 in themobile housing 60 from theintake 62 to theexhaust 66 by powering theprime mover 150 disposed in theplenum 64. As shown, theprime mover 150 can be disposed downstream of thefilters 120,UV light sources 130, and thebarrier heaters 140 so that air is drawn through theapparatus 50, which is suitable for filtration purposes. In general, theprime mover 150 comprises one or more blowers, fans, etc. For example, multiple fans of theprime mover 150 can be used to cover the surface area inside thehousing 60. - Power can be supplied to the
mobile purification device 50 from available power sources in the environment, such as a conventional AC outlet. As shown here, theapparatus 50 can include a power cord for connecting to facility power. Theapparatus 50 can include itsown power supply 40 disposed on the housing to provide the supplied power. For instance, a rechargeable battery can be used for thepower supply 40. - The air flow is filtered up to a filtration threshold through the one or
more filters 120 disposed in the plenum 64 (i.e., disposed at theintake 62 or disposed across theintake 62 or portion thereof). Ultraviolet radiation is produced in thehousing 60 by powering theUV light sources 130 disposed in theplenum 64. Furthermore, the air flow is impeded up to an impedance threshold through the one ormore barrier heaters 140 disposed in theplenum 64. Thebarrier heaters 140 are heated to a surface temperature by supplying a voltage potential across them. The drawn air is then passed out theexhaust 66 toward the top of thehousing 60 so that any heated flow and any recently treated air is exhausted in the environment away from surrounding people and objects. - The
mobile purification device 50 also includes acontroller 200 disposed in electrical communication with the UV light source(s) 130, thebarrier heaters 140, and theprime mover 150. As described in more detail below, thecontroller 200 is configured to control (i) the radiation of the UV light source(s) 130 powered by the supplied power, (ii) the heating of the barrier heater(s) 140 powered by the supplied power, and (iii) the air flow drawn by theprime mover 150 through thehousing 60 from theintake 62 to the exhaust 68. - With an understanding of how the
mobile purification device 50 is used and where it can be installed in a facility, discussion now turns to particular details of the disclosedpurification device 50. As noted above, themobile purification device 50 can use one ormore cartridges 100 that integrate togetherfilters 120,UV light sources 130, andbarrier heaters 140. For example,FIGS. 3A, 3B, and 3C illustrate front, side, and end views of anexample purification cartridge 100 of the present disclosure. Thecartridge 100 includes aframe 110 configured for installation in the intake (62) of the mobile device's housing (60). - Overall, the
frame 110 has four sidewalls enclosing a plenum inside 116, which is exposed on opposing open faces (one for aninlet 112 and another for anoutlet 118 of the plenum 116). If necessary, theinlet 112 can include arim 114, which would typically engage around the opening for the intake (62:FIGS. 2A-2C ). Fasteners (not shown) can affix the rim to surrounding structures. Although configured for a particular implementation, a typical size for theframe 110 may include overall dimensions of 20-in width×30-in height×7-in depth. - As best shown in
FIG. 3A , theinlet 112 or therim 114 may form a receptacle for holding a filter (not shown) to filter entering air flow into the frame'splenum 116. Inside theplenum 116, theframe 110 holds abarrier heater 140. As briefly shown here, thebarrier heater 140 includes apermeable barrier 142, composed of metal and comprising a mesh, a foam, a screen, or a tortuous media, supported by a surroundingcase 145 and disposed across theplenum 116 to provide a permeable surface area for treating the air flow as discussed below. - Also inside the
plenum 116, the frame can hold anUV light source 130 as an additional treatment in conjunction with thebarrier heater 140. (Other embodiments disclosed herein may not include theUV light source 130.) As briefly shown here, the UVlight source 130 includes two UV-C light emitting diode (LED) strips placed across theplenum 116 to provide an active field for treating the air flow as discussed below. More orfewer sources 130 can be used, and different types ofsources 130 can be installed. - Turning to
FIG. 4A , a side schematic view of thepurification device 50 is shown having an arrangement of its components. As noted previously, thepurification cartridge 100 can be used in theintake 62 of the mobile device'shousing 60. Theframe 110 of thepurification cartridge 100 fits in a window, or receptacle of theintake 62 to cover at least a portion the surface area of the opening to theplenum 64. Here, theintake 62 includes ashelf 61 in thehousing 60 to support thecartridge 100. Thefilter 120 can fit into a receptacle of theframe 110, or thefilter 120 may abut against the inlet of theframe 110. Typically, thefilter 120 simply fits snuggly in the receptacle, but fastening could be used. - Preferably, the
filter 120 for thecartridge 100 first filters the air flow up to a filtration threshold through thefilter 120. In this way, thefilter 120 keeps out dust and other particulates from being drawn intocartridge 100 and from being drawing further into the device'shousing 60. - As noted herein, an active field of ultraviolet radiation can be produced in the
plenum 116 of thecartridge 100 by powering theUV light source 130 disposed in theplenum 116. In theplenum 116 of thecartridge 100, the air flow is impeded up to an impedance threshold through thebarrier heater 140 disposed in theplenum 116. Thebarrier heater 140 includes a permeable barrier 142 (e.g., mesh, foam, screen, tortuous media) of a metal material, such as nickel, nickel alloy, titanium, steel alloy, or other metal material. Thepermeable barrier 142 can be flat, corrugated, bent, pleated, or the like and can be arranged in one or more layers. The metal mesh/foam 142 of thebarrier heater 140 is heated to a surface temperature by supplying a voltage potential across the mesh/foam 142. Preferably, the UVlight source 130 is disposed in theplenum 116 between thefilter 120 and thebarrier heater 140 so that the radiation from thesource 130 can treat passing air flow and can also treat exposed surfaces of thefilter 120 and thebarrier heater 140. - Turning now to
FIG. 4B , another side schematic view of apurification device 100 is shown having an arrangement of its components. Theframe 110 of acartridge 100 is shown holding thefilter 120,UV light source 130, andbarrier heater 140 in itsplenum 116, and thecartridge 100 is shown installed in themain plenum 64 of the housing'sintake 62. Thepurification device 50 andcartridge 100 are used with control circuitry and power. For example, the control circuitry includes acontroller 200 having appropriate power circuitry and processing circuitry for powering and controlling thepurification device 50 andcartridge elements controller 200 can be connected to one or more types ofpower supply 40, such as available AC power supplies of a facility, battery power, or other power source. Power circuitry of thecontroller 200 can convert the supplied power as needed to produce DC power and voltage levels. - Looking at the
cartridge 100, thefilter 120 is disposed in theplenum 116 of theframe 110 and can be held in areceptacle 115 toward theinlet 112. Thefilter 120 is composed of a first material and is configured to filter the air flow therethrough up to a filtration threshold. Preferably, thefilter 120 is ametal filter media 122 composed of stainless steel, aluminum, etc. that is meshed in one or more layers depending on the amount of air flow and the level of filtration required. Thefilter 120 has acase 125, which is also composed of metal and which frames the metal filter media. In general, themetal filter 120 can be a 1-in thick HVAC filter made from metal that is fire resistant and retardant and that has a high efficiency rating. - The
barrier heater 140 is also disposed in theplenum 116 and can be situated toward theoutlet 118.Insulation 145 for both heat and electricity may separate thebarrier heater 140 from theframe 110. Thebarrier heater 140 includes a mesh/foam of a metal material and is configured to impede the air flow therethrough up to an impedance threshold. - The UV
light source 130 can be disposed in theplenum 116 and, as noted previously, can preferably be situated between themetal filter 120 andbarrier heater 140. The UVlight source 130 produces an active field of UV-C light in theplenum 116 to treat passing air flow. As noted herein, pathogens, such as viruses, can be eliminated when subjected to a dose of ultraviolet light. For example, the sRNA coronavirus up to 0.11 μm in size can be eliminated >99% with only about 611 μj/cm2 UVGI dose. - Both the UV
light source 130 and thebarrier heater 140 are connected in electrical communication with thepower supply 40 through thecontroller 200, which controls the illumination of thelight source 130 and the heating of thebarrier heater 140 in theplenum 116. - The UV
light source 130 can include one or more UV-C lamps, a plurality of light emitting diodes, or the like disposed in theplenum 116. For example, thesource 130 can use one or more Ultraviolet Germicidal lamps, such as mercury-vapor lamps. Thesource 130 can also use light emitting diodes having semiconductors to emit UV-C radiation. - One or more structures can be disposed in the
frame 110 to support theUV light source 140. The structures used can depend on the type ofsource 140 used and can include fixtures for lamps and strips for UV-C LEDs. For example, the UVlight source 130 can uses several strips of UV-C light emitting diodes stretched across theplenum 116. - The effectiveness of the UVGI treatment in the air flow depends on a number of factors, including the targeted microbial species, the intensity of the exposure, the time of the exposure, and the amount of humidity in the air. A sufficient dose will kill the DNA-based microorganism. Therefore, the intensity of the UVGI treatment, the time for exposure, and other factors can be configured and further controlled in the
purification device 100 and HVAC system to reach a desired effectiveness. - The UVGI treatment provided by the
purification cartridge 100 can be effective at destroying pathogens, such as COVID-19. The UV-C or short-wave light generated by the UV light source at wavelengths from 100-280 nanometers may have a proven germicidal effect. In particular, 222 nanometer low, far-UVC light is effective at killing and deactivating an aerosolized virus with duration of exposure. - In contrast to conventional use of UVGI in an HVAC system, the disclosed purification device does not require high costs and special installation in air returns or duct systems. Rather, the disclosed
cartridge 100 offers practical installation and operation that can be seen as easy as changing an HVAC filter every 1-3 months in your home. - As discussed in more detail below, the metal material of the
barrier heater 140 can include nickel mesh/foam. Thebarrier heater 140 is configured to impede the air flow therethrough up to the impedance threshold of 20 percent, giving the foam a porosity of at least 80%. - The
purification cartridge 100 can include anti-microbial coatings on one or more surfaces to eliminate live bacteria and viruses. For example, thefilter 120 can have an anti-microbial coating to eliminate pathogens trapped by the filter media. The inside walls of the frame'splenum 116 can also have anti-microbial coating. If practical under heated conditions, the mesh/foam of thebarrier heater 140 can have anti-microbial coating. - As further shown in
FIG. 4B , thecontroller 200 of thepurification device 50 is disposed in electrical communication with theUV light source 130, thebarrier heater 140, and theprime mover 150 and is configured to control (i) the radiation of the UVlight source 130 powered by thepower supply 40, (ii) the heating of thebarrier heater 140 by thepower supply 40, and (iii) the air flow generated by theprime mover 150 powered by thepower supply 40. Thiscontroller 200 is a local controller that can include acommunication interface 212 to communicate withother purification devices 50 in a facility environment and other components of an air handing system (20:FIG. 1 ) in a facility, such as a system controller (25). Thelocal controller 200 can receive a signal from the HVAC system (20), which can indicate thepurification device 50 is to be turned on or off. Thecontroller 200 can then the control the illumination, the heating, and the movement of air flow based on the signals received. - To do this, the
controller 200 is disposed in electrical communication withheater circuitry 214 connected to thebarrier heater 140. At least for a period of time when air is passed through the purification device 50 (being drawn by the prime mover 150), thecontroller 200 can control the heating of thebarrier heater 140 with theheater circuitry 214 powered by thepower supply 40. As will be appreciated, thecontroller 200 andheater circuitry 214 includes any necessary switches, relays, timers, power transformers, etc. to condition and control power supplied to thebarrier heater 140. - The
controller 200 heats thebarrier heater 140 at least when thecontroller 200 is operating theprime mover 150 to flow air through thedevice 50. Pre-heating before theprime mover 150 draws return air can occur before air is drawn through thedevice 50 so that a target temperature can be reached beforehand. This may require an advance signal from thecontroller 200 or may involve intermittent heating of thebarrier heater 140 to maintain some base temperatures Post-heating after theprime mover 150 turns off may also be beneficial for a number of reasons. - The
controller 200 is also disposed in electrical communication with drive circuitry 213 connected to the UVlight source 130. At least for a period of time when air is being pass through the device 50 (being drawn by the prime mover 150), thecontroller 200 can control the illumination of the UVlight source 130 with the drive circuitry 213 powered by thepower supply 40. As will be appreciated, thecontroller 200 and drive circuitry 213 includes any necessary switches, relays, timers, power transformers, electronic ballast, etc. to condition and control power supplied to thelight source 130. - At least when the
controller 200 is powering theprime mover 150, thecontroller 200 illuminates thelight source 130. To reach a target illumination, some pre-lighting may be necessary for the lamps or the like of the UVlight source 130 to reach full illumination before air is drawn through thedevice 100. This may require an advance signal from thecontroller 200. Post-lighting of thesource 130 after theprime mover 150 turns off may also be beneficial for a number of reasons. - The
controller 200 is also disposed in electrical communication withmotor drive circuitry 215 connected to theprime mover 150. To treat the environmental air, themotor drive circuitry 215 operates theprime mover 150, which can then move air through thedevice 50. As shown, theprime mover 150 may be used to draw air through thedevice 50 in a manner suitable for filtration arrangements. Of course, other arrangements could be used. Thecontroller 200 may not actuate theprime mover 150 until theUV light source 130 has been brought up to illumination and until thebarrier heater 140 has been heated to a target temperature. - For monitoring and control, the
controller 200 can include one ormore sensors controller 200 can include atemperature sensor 216 disposed in theplenum 116 adjacent thebarrier heater 140 and disposed in electrical communication with thecontroller 200. Thetemperature sensor 216 is configured to measure temperature associated with the heating of thebarrier heater 140 so thecontroller 200 can reach a target temperature. Depending on the implementation and the pathogens to be affected, thebarrier heater 140 can heated to the surface temperature over about 54° C. (130° F.). In fact, research shows that heat at about 56° C. or above 56-67° C. (133-152° F.) can kill the SARS coronavirus and that 222-nanometer far-UVC light can be effective at killing and deactivating aerosolized virus. - The
controller 200 can be connected to alight sensor 218, such as a photocell or other light sensing element, to monitor the illumination, intensity, wavelength, operation, and the like of the UVlight source 130. For example, the UVlight source 130 can be configured to produce the ultraviolet radiation with at least 611 μJ/cm2 dose of ultraviolet germicidal irradiation in an active field in theplenum 116, and measurements from thelight sensor 218 can monitor the radiation. - The
controller 200 can be connected to yet anothersensor 217, such as a flow sensor to sense flow, velocity, and the like of the air passing through theplenum 116. The detected flow by theflow sensor 217 may be used by thecontroller 200 to initiate operation of the UVlight source 130 andheater barrier 140 if not signaled already. The velocity of the flow may be measured by theflow sensor 217 to coordinate a target flow velocity through thedevice 100 so the heating of the air flow by thebarrier heater 140 can be coordinated to the detected flow velocity and a target heating level. The velocity of the flow may also be monitored to coordinate the target irradiation of the irradiation of the air flow by the UVlight source 140 so appropriate exposure levels can be achieved. - The
flow sensor 217 can monitor the flow and velocity of the air passing through thedevice 50. In turn, this sensed information can be used as feedback by thecontroller 200 to adjust the operation of theprime mover 150. In this way, thecontroller 150 can adjust the flow and velocity to a level best suited to treat the air passing through theplenum 116 to be exposed to the UV illumination of the UVlight source 130 and the heat of thebarrier heater 140. A target velocity of the air flow can be reached that best suites the target illumination and temperature to treat the air effectively depending on the implementation or environmental circumstances. - As noted herein, the
purification device 50 combines thermal energy with UV-C light and is constructed within a flame retardant and resistant filtration system. Thedevice 50 can be placed in an environment. As disclosed herein, embodiments of thepurification device 100 include thebarrier heater 140 and can thereby include the various features of thecontroller 200, sensors, etc. discussed above for thebarrier heater 140. Some embodiments may not include theUV light source 130, while other embodiments may include theUV light source 130 along with the various features of thecontroller 200, sensors, etc. discussed above for the UVlight source 130. In particular,FIG. 4C illustrates another side schematic view of apurification device 100 having an arrangement of its components without a UV light source. Similar components are provided the same reference numerals as other embodiments and are not repeated here. - As proposed, the disclosed
purification device 50 can eliminate pathogens, such as COVID-19, while filtering the air to 99.97% (ASME, U.S. DOE) of particles. As disclosed in the co-pending application incorporated herein, the configuration can be integrated into an air handling system (20) of a facility. - Although the
purification cartridge 50 has been described above as including aframe 110 that accommodates an air filter in theframe 110. Thecartridge 50 can include aframe 110 that mounts in thehousing 60 already accommodating a filter. In this types of arrangement, thepurification cartridge 100 can include aframe 110, anUV light source 130, and abarrier heater 140 as before, but theframe 110 does not necessarily hold or receive anair filter 120. Instead, a separate air filter can be installed at theintake 62 of thehousing 60. - Discussion now turns to details of the
barrier heater 140 of the disclosedpurification device 100. The metal mesh/foam of thebarrier heater 140 can have one or more layers of material and can have a suitable thickness. As one example, the mesh/foam may have thickness of 0.5 mm to 2.0 mm. Composed of nickel (Ni), mesh/foam may have surface charge density (a) of 1.43×107 C/m2. The Ni mesh/foam is electrically conductive, and it is highly-porous having random three-dimensional channels defined therethrough. The mesh/foam exhibits resistance of about 00.1780, and the electrical resistivity of an exemplary Ni foam is calculated to be about 1.51×10−5 Ωm. - For example,
FIG. 5A illustrates afirst graph 90A of the temperature (° C.) produced by an exemplary Ni foam material for the barrier heater per unit of supplied power (W). A sample of the foam having a size of 1.65 mm×195 mm×10 mm was investigated. The temperature was measured after applying voltage for a time period until the temperature became stable. As shown in thegraph 90A, the temperature is shown to rise generally linearly per unit supplied power so that about 7 watts produces a temperature of about 120° C. (248° F.). -
FIG. 5B illustrates asecond graph 90B of the measured temperature of gas (e.g., N2) after flowing through the exemplary Ni foam material for the barrier heater heated to a temperature. The gas for the measurement was originated from an upstream distance of about 3.5 cm from the heated Ni foam material while room temperatures was about 21.7° C. (71° F.). Temperature measurements were made at different downstream distances relative to the exemplary Ni foam material, which was heated to an initial temperature of about 115° C. (239° F.). As can be seen, the measured temperature of the gas decreased from about 29° C. to 23° C. (84° F. to 73° F.) for downstream distances ranging from 1 cm to 4 cm from the exemplary Ni foam material. This indicates that the heating produced by thebarrier heater 140 composed of such an exemplary Ni foam material provides a tortuous heated surface area against which the air flow and any pathogens can impact, but the heating is localized and dissipated in the downstream air flow. -
FIG. 5C illustrates anothergraph 90C of the measured temperature made at different downstream distances relative to the exemplary Ni foam material at another initial temperature. Here, the Ni foam material is at an initial temperatures of about 54° C. (129° F.). The measured temperature of the gas decreased from about 24.5° C. to 21.7° C. (76° F. to 71° F.) for distances ranging from 1 cm to 4 cm from the exemplary Ni foam material. - As noted herein, the
barrier heater 140 can use nickel, nickel-based alloys, or iron-based alloys developed for applications at high service temperatures and in corrosive environments. Nickel is slowly oxidized by air at room temperature and is considered corrosion-resistant. Nickel is a high performance metal that can be easily regulated to reach high temperatures with minimal transmission of heat to its surroundings or to air molecules passing through it. When voltage is passed through nickel mesh/foam (1.43×107 σ), for example, the metal conducts energy to a target temperature hot enough to kill pathogens, including COVID-19 on contact. The target temperature can be (56° C. to 66° C. or more, and even over 93° C.) (133° F. to 150° F. or more, and even over 200° F. In this way, the Ni mesh/foam (0.5 mm-2.0 mm) provides a heated, charged surface area for the pathogen to impact and be eliminated by the heated latticework. Meanwhile, the porosity (80-90%) of the foam/mesh of thebarrier heater 140 does not impede air flow and does not detrimentally increase the energy required from thepurification device 50 to operate theprime mover 150. - As disclosed above, heating in the
plenum 116 can be achieved with abarrier heater 140 having the mesh/foam that is heated to the target temperature and provides a tortuous path for return air passing through the mesh/foam. Other forms of heating can be used. As disclosed above, UV illumination in theplenum 116 can be achieved with UV light strips. Other forms of UV illumination can be used. - For example,
FIG. 6A shows another arrangement for apurification cartridge 100 having a plurality of electric elements (UVlight sources 130 and a barrier heater 140) disposed in aplenum 116 of aframe 110 and connected to apower source control 201. Theplenum 116 includescarbon media 152 on one or more sidewalls for absorption and purification purposes. Theplenum 116 may also include afilter 120 that is disposed at the inlet. - As hinted to above, the disclosed
purification cartridge 100 can be used separately or in combination withother purification cartridges 100. As one example,FIG. 6B shows a configuration of apurification cartridge 100 according to the present disclosure, which includes aUV light source 130 and abarrier heater 140 controlled by control/power circuitry 202. The UVlight source 130 and thebarrier heater 140 can be similar to those disclosed herein and can be housed together in a housing orframe 110 to fit into the air flow of the device's housing (60). For example, the housing orframe 110 can fit into the device's housing (60) through the inlet or elsewhere. Filtering can be achieved elsewhere in the housing (60). For its part, the control/power circuitry 201 may have the necessary components as disclosed herein to control theUV light source 130 and thebarrier heater 140. - As another example,
FIG. 6C shows another configuration of apurification cartridge 100 according to the present disclosure, which includes abarrier heater 140 controlled by control/power circuitry 203. Thisdevice 100 as shown may not include a UV light source, although such a source could be used elsewhere in a facility or other environment. Thebarrier heater 140 can be similar to those disclosed herein and can be housed in a housing orframe 110 to fit into the device's housing (60). For example, the housing orframe 110 can fit into the intake of the device's housing (60) or can fit elsewhere in the air flow. Filtering can be achieved elsewhere or can be incorporated into theframe 110 using a filter (not shown) as disclosed elsewhere herein. For its part, the control/power circuitry 203 may have the necessary components as disclosed herein to control thebarrier heater 140. - As yet another example,
FIG. 6D shows yet another configuration ofpurification cartridges 100 a-b according to the present disclosure, which includes aUV light source 130 controlled by control/power circuitry 204 and includes abarrier heater 140 controlled by control/power circuitry 203. The UVlight source 130 and thebarrier heater 140 can be similar to those disclosed herein and can be housed in separate housings orframes 110 a-b to fit into the device's housing (60). For example, theframes 110 a-b can fit into the intake of the housing (60) or can be configured elsewhere. Filtering can be achieved elsewhere or can be incorporated into either one or both of theframes 110 a-b using a filter (not shown) as disclosed elsewhere herein. For their parts, the control/power circuitry UV light source 130 and thebarrier heater 140 respectively. -
FIG. 7A shows how apurification device 50 can be moved around in a facility environment. Thecaster wheels 61,tow hitch 63, and handle 65 allow thedevice 50 to be placed as desired. Although configured for a particular implementation, a typical size for thehousing 60 may include overall dimensions of 20 to 40-in width×60-in height×24-in depth. Whencartridges 100 are used, the dimensions of thecartridges 100 can be suited to the overall dimension of thehousing 60. A typical size for thecartridge 100 may include overall dimensions of 20 to 40-in width×30 to 60-in height×7 to 14-in depth. These values are only given for example implementations. - As noted above, the
prime mover 150 in thepurification device 50 for moving the air in thehousing 60 can use one or more blowers or fans.FIG. 7B shows an example of a set offans 152 that can be arranged in the housing (60) to move air. Sixfans 152 are shown here just as an example. More or fewer fans can be used to cover the surface area across the housing (60), depending on the size of eachfan 152.Multiple fans 152 are preferably used across the surface area to draw air consistently through the intake (62) of the housing (60).Suitable fans 152 for such an arrangement can include electric fans having variable speed control, such as commonly used as cooling fans for cabinet installations, audio visual enclosures, etc. - As noted above, more than one
purification device 50 can be used in a facility environment, and thesedevices 50 can have control configurations for remote or localized control. For example,FIG. 8 shows a number of differentmobile purification devices 50 situated about various zones of a facility environment. Amaster control unit 250 has acentral processing unit 252 and used communication interfaces 245 for communicating via wired and/orwireless communications 256 with multiplelocal controllers 200 a-n in thedifferent zones 104 a-n of afacility environment 102. Each of thelocal controllers 200 a-n can control the one or more of thepurification cartridges 100 a-n in thedevice 50. - As noted previously, the
permeable barrier 142 of thebarrier heater 140 disclosed herein can have different layers and configurations. InFIG. 9A , a portion of abarrier heater 140 a is shown with thepermeable barrier 142 being flat and having a defined thickness T1. One or more suchflat barriers 142 can be used adjacent one another in series to impede and interact with the impinging air flow. To increase surface area and the interaction, a portion of abarrier heater 140 b is shown inFIG. 9B having folds, corrugations, orpleats 142 in thepermeable barrier 142. The mesh material of thebarrier 142 may have its original thickness T1, but thecorrugated barrier heater 140 b presents a thickness of T2 for the impinging air flow. One or more suchcorrugated barriers 142 can be used adjacent one another in series to impede and interact with the impinging air flow. - Considering the flexibility of Ni foam, the
corrugated barrier heater 140 b offers several advantages. First, the resistance of the Ni foam is much larger with thebends 144, which can help thebarrier heater 140 b when used with the residential voltage (110 V). Second, as illustrated inFIG. 9B , thebends 144 produce an effective distance T2 multiple times greater than the thickness T1 for interacting with the impinging air. The gaps between thebends 144 in the hot Ni foam create a high temperature that can be effective in damaging pathogens. It should be noted that the number of bends, the bending length, and the like can be easily controlled, and the longer the bending length, the higher the temperature can be achieved. Third, compared to the flat Ni foam with two main sides exposing to air, the bendedNi foam barrier 140 b inFIG. 9B has a much smaller area exposed to the incoming and outgoing air, which will minimize the heat loss, so temperature of thebarrier heater 140 can increase more rapidly and can reach to a much higher value at the same power consumption. - For example,
FIG. 10A illustrates a graph of input voltage relative to the current produced for thebarrier heater 140 a having a flat Ni foam configuration, andFIG. 10B illustrates another graph of the current relative to a temperature level produced for thebarrier heater 140 a having the flat Ni foam configuration. Meanwhile,FIG. 11A illustrates a graph of input voltage relative to the current produced for thebarrier heater 140 b having corrugated Ni foam configuration, andFIG. 11B illustrates another graph of the current relative to a temperature level produced for thebarrier heater 140 b having the corrugated Ni foam configuration. As can be seen inFIGS. 10B and 11B , under the same voltage of 1.0 V, the temperature of thecorrugated barrier heater 140 b can be more than twice that of theflat barrier heater 140 a. - As will be appreciated, various features of the disclosed
purification device 100 with itsUV light source 130 andbarrier heater 140 can be configured to meet a particular implementation and to treat air for particular pathogens. Testing with actual pathogens requires careful controls, which has been conducted in laboratory environments. - As to the UV
light source 130, the intensity, the active area, the wavelength, and other variables of the UV light from thesource 130 can be configured to treat air for particular pathogens, and the variables are best determined by direct testing with actual pathogens in a controlled laboratory setting. - As to the
barrier heater 140, the thickness, material, active surface area, permeability, corrugations, temperature, and other variables of thepermeable barrier 142 from thebarrier heater 140 can be configured to treat air for particular pathogens, and the variables are best determined by direct testing with actual pathogens in a controlled laboratory setting. - Previous studies with SARS-CoV and MERS-CoV have established that coronaviruses can be inactivated by heat. See e.g., Leclerca, 2014; Darnell, 2004; Pastorino, 2020. Results of a preliminary study in a BSL3 facility showed SARS-CoV-2 is remarkably heat-resistant for an enveloped RNA virus. Only the 100° C. for 10 minutes protocol totally inactivated the virus.
- In particular, heat resistance of the Human SARS-CoV-2 strain (COVID-19) has been conducted in a BSL3 facility. The protocols for the study included using water and saline either at room temperature or at boiling temperature (
FIG. 12 ). For the latter, 10 μL of SARS-CoV-2 was added to 90 μL of preheated water or saline at 100° C. (212° F.). These solutions were either incubated at 100° C. for either 30 seconds or 10 minutes whereas for the control arm incubation was carried out at room temperature. - After the incubation, 900 μL room-temperature media was added and titrated. The control arm of 10 min and 30 seconds incubation at room temperature remained ineffective in reducing the virus load. By contrast, the
protocol 100° C.-30 seconds depicted a trend, but the exposure apparently was not long enough to effectively reduce the virus load, although the virus load in water was relatively lower compared to saline. Only the 100° C.-10 minute protocol for either water or saline was able to totally inactivate the virus (>5 Log10 decrease). - The generated data confirms the virus to be remarkably heat-resistant for an enveloped RNA virus. Additional studies about the heat inactivation can illustrate curves for variable temperatures (50° C., 100° C., 150° C., 200° C., 250° C. & 300° C.) and exposure durations (1 sec, 5 sec, 15 sec, 30 sec, 1 min, 3 min, & 5 min), which can then be correlated to the expected heat damage caused by a barrier heater as disclosed herein, such as having a permeable Ni foam.
- According to recent research, however, the heated filter of the disclosed
barrier heater 140 can be used safely at high temperatures [(200-250° C.) (392-482° F.)] to kill COVID-19. In particular, research has been conducted at the Galveston National Lab/NIAID Biodefense Laboratory Network (Biosafety Level 4) and include findings of controlled experiments. The research has found COVID-19 to be vaporized in aerosolized air on contact with the specialized heated filter system of the present disclosure (i.e., the disclosed barrier heater 140). The results show a 100-fold decrease in active virus and a 100-percent kill rate of COVID-19 by theheated barrier heater 140. This research shows how COVID-19 can be eliminated from the air. - The disclosed
purification device 100 can kill viruses and bacteria in the cycling air efficiently at high temperatures (250° C.) (482° F.). As disclosed herein, thebarrier heater 140, such as the nickel (Ni) foam, is low cost, electrically conductive, highly porous with random channels, and mechanically strong with good flexibility, which act as a good filter for sterilization and disinfection in an HVAC system or other environment. A bended Ni foam provides a structure with higher resistance and lower voltage and increases surface area for sterilization. A mechanical kill using temperature and a supercharged, high performance metal may be applied to the setting of COVID-19. - Other related research as disclosed herein has found that there is not a significant temperature increase in the air that passes through the disclosed heated filter given its high performance and design. Primary research of the filter and is conductivity was completed at the Superconductivity Center of Texas at The University of Houston. Research partners include Texas A&M University, Department of Engineering and Engineering Experiment Station and the University of Texas Medical Branch. As has been illustrated, the temperature of the
barrier heater 140 of Ni foam increases very fast and can be heated to a high temperature with low wattage power. The air temperature decreases very fast after passing through the heated Ni foam of thebarrier heater 140, even at temperatures over 100° C. (212° F.), the air temperature is room temperature at 4 cm away. - The foregoing description of preferred and other embodiments is not intended to limit or restrict the scope or applicability of the inventive concepts conceived of by the Applicants. It will be appreciated with the benefit of the present disclosure that features described above in accordance with any embodiment or aspect of the disclosed subject matter can be utilized, either alone or in combination, with any other described feature, in any other embodiment or aspect of the disclosed subject matter.
- In exchange for disclosing the inventive concepts contained herein, the Applicants desire all patent rights afforded by the appended claims. Therefore, it is intended that the appended claims include all modifications and alterations to the full extent that they come within the scope of the following claims or the equivalents thereof.
Claims (36)
Priority Applications (10)
Application Number | Priority Date | Filing Date | Title |
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US16/883,981 US20210339184A1 (en) | 2020-04-30 | 2020-05-26 | Mobile Purification Device Having Heated Filter for Killing Biological Species, Including COVID-19 |
EP20934137.9A EP4142914A4 (en) | 2020-04-30 | 2020-06-01 | Mobile purification device having heated filter for killing biological species, including covid-19 |
JP2022566444A JP2023523838A (en) | 2020-04-30 | 2020-06-01 | Portable purifier with heated filter to kill biological species, including COVID-19 |
MX2020009035A MX2020009035A (en) | 2020-04-30 | 2020-06-01 | Mobile purification device having heated filter for killing biological species, including covid-19. |
PCT/US2020/035608 WO2021221699A1 (en) | 2020-04-30 | 2020-06-01 | Mobile purification device having heated filter for killing biological species, including covid-19 |
JP2020129203A JP7170194B2 (en) | 2020-04-30 | 2020-07-30 | Portable purifier with heated filter to kill biological species, including COVID-19 |
SG10202007444VA SG10202007444VA (en) | 2020-04-30 | 2020-08-04 | Mobile purification device having heated filter for killing biological species, including covid-19 |
CN202310344387.1A CN116558029A (en) | 2020-04-30 | 2020-08-21 | Removable decontamination device comprising a heated filter to kill biological species including covd-19 |
CN202010849059.3A CN112325431B (en) | 2020-04-30 | 2020-08-21 | Removable decontamination device comprising a heated filter to kill biological species including covd-19 |
US18/213,644 US20230356133A1 (en) | 2020-04-30 | 2023-06-23 | Mobile Purification Device Having Heated Filter for Killing Biological Species, Including COVID-19 |
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US16/883,981 US20210339184A1 (en) | 2020-04-30 | 2020-05-26 | Mobile Purification Device Having Heated Filter for Killing Biological Species, Including COVID-19 |
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US16/883,977 Pending US20210339183A1 (en) | 2020-04-30 | 2020-05-26 | Purification Device Having Heated Filter for Killing Biological Species, Including COVID-19 |
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US20220120459A1 (en) * | 2020-10-21 | 2022-04-21 | Paul Bemis | Tabletop bio-safty air curtain |
US20220175980A1 (en) * | 2020-12-09 | 2022-06-09 | Tarek A. Z. Farag | Device and method to inactivate viruses and kill living bacteria |
RU212045U1 (en) * | 2022-02-16 | 2022-07-04 | Общество с ограниченной ответственностью "РЭМО-Технологии" | Bactericidal recirculator for air disinfection |
US11446600B2 (en) | 2020-12-10 | 2022-09-20 | Hourani Ip, Llc | Detoxification device having heated filter for killing pathogens |
US20230003418A1 (en) * | 2021-07-02 | 2023-01-05 | Timothy Utt | Miniaturized Air Handler Assembly |
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Also Published As
Publication number | Publication date |
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US20210339183A1 (en) | 2021-11-04 |
WO2021221699A1 (en) | 2021-11-04 |
WO2021221698A1 (en) | 2021-11-04 |
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