US20160264294A1 - Pallet cap - Google Patents
Pallet cap Download PDFInfo
- Publication number
- US20160264294A1 US20160264294A1 US14/656,634 US201514656634A US2016264294A1 US 20160264294 A1 US20160264294 A1 US 20160264294A1 US 201514656634 A US201514656634 A US 201514656634A US 2016264294 A1 US2016264294 A1 US 2016264294A1
- Authority
- US
- United States
- Prior art keywords
- pallet
- strip
- pallet cap
- portions
- top rim
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D71/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans or pop bottles; Bales of material
- B65D71/0088—Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck
- B65D71/0092—Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck provided with one or more rigid supports, at least one dimension of the supports corresponding to a dimension of the load, e.g. skids
- B65D71/0096—Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck provided with one or more rigid supports, at least one dimension of the supports corresponding to a dimension of the load, e.g. skids the dimensions of the supports corresponding to the periphery of the load, e.g. pallets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D19/38—Details or accessories
- B65D19/44—Elements or devices for locating articles on platforms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00736—Details
- B65D2519/0081—Elements or devices for locating articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2571/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
- B65D2571/00006—Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck
- B65D2571/00055—Clapping elements, also placed on the side
Definitions
- the present invention relates to a pallet cap or cover for covering a top side or bottom side of a load on a pallet, and to a method of forming the pallet cap.
- pallets are used for shipping commercial items in bulk and are generally made of wood or plastic.
- the pallet comprises a skid and the items to be shipped are stacked on top of the skid and held in place by plastic wrapping or metal straps.
- a pallet cap is utilized which rests on the top of the load and is typically secured there by tightly wrapping plastic about the whole assembly. Additionally, the pallet cap also provides a surface on which another skid may be placed.
- Prior art pallet caps are generally constructed as either a square or rectangular frame in order to provide a step portion along the inner perimeter of the frame. This provides a surface against which the packaged goods when stacked are held together on top of a pallet for storage and/or transportation.
- Prior art pallet caps are typically manufactured as a wooden frame made of four thin pieces of wood joined to form a square or rectangular frame. Additionally, four metal plate brackets are provided with each bracket overlapping the adjacent ends of two pieces of wood and are secured to the wood using screws, nails or glue.
- pallet caps are expensive to make due to the increasing cost of wood and are expensive to recycle since they are made of wood and metal.
- Another problem with these this type of pallet cap is that the pallet caps themselves cannot be stored flat as the right angle preformed corner sits upright and hence, they require considerable storage space. This increases storage costs.
- the formation of the rigid, screwed, nailed or glued corners adds to the cost of the pallet caps. Often, pallet caps are discarded after one or several usages making them expensive to use.
- the subject invention solves the cost of pallet caps by making them cost effective in manufacturing and due to use of recycled materials beneficial to the environment.
- a pallet cap for transporting stacked loads of commercial goods comprises a generally rectangular frame having a plurality of peripheral downwardly extending flanges and top rim portions integrally defined by flange corners.
- the plurality of top rim portions has on an opposite side interior step portions used for holding the load of packaged goods together on a pallet for transport and storage. Additionally, the top rim and associated step portions further define a cutout top center portion used to examine expiration dates displayed on the side of the stacked goods.
- the pallet cap is formed by assembling a flat paperboard strip of a predetermined length and width wherein by folding and bending the strip along predefined longitudinal and transverse score lines the pallet cap of the present invention is created.
- FIG. 1 is a perspective top view of an assembled pallet cap forming a pallet cover for use with stacked goods on a pallet in accordance with a preferred embodiment of the invention
- FIG. 2 is a perspective bottom view of an assembled pallet cap forming a pallet cover for use with stacked goods on a pallet in accordance with a preferred embodiment of the invention
- FIG. 3 is a plan view of a flat paperboard sheet which after assembly forms the pallet cap shown in FIGS. 1 and 2 ;
- FIGS. 4 through 8 are plan views illustrating the steps of folding and bending the flat paperboard strip to form the pallet cap of the present invention.
- FIG. 9 is a perspective view of the pallet cap used with stacked goods on a pallet in accordance with the present invention.
- a pallet cap 10 having a generally rectangular shape comprising four peripheral extending flange portions 14 , 16 , 18 and 20 and four top rim portions 14 a, 16 a, 18 a and 20 a which are integrally defined by flange corners 22 , 24 , 26 and 28 . Furthermore, the four top rim portions 14 a, 16 a, 18 a and 20 a of pallet cap 20 also defines interior step portions 14 b, 16 b, 18 b and 20 b wherein the top rim and associated step portions, respectively further define a cutout center portion 12 .
- the pallet cap 10 is preferably constructed of a soft flexible material, such as paperboard, cardboard or the like.
- the pallet cap 10 is formed and assembled starting with a flat paperboard or cardboard strip 19 of a predetermined length and width which in a preferred embodiment is 182 inches in length and 8 inches in width.
- the flat paperboard or cardboard strip 19 is longitudinally scored 30 down the center along the complete length of strip 19 thereby providing a fold line for bending the strip 19 upwardly which defines the longitudinal flange portions 14 , 16 , 18 and 20 against one surface of the strip.
- the strip 19 is scored transversely to define both the fold lines for the corners 22 , 24 , 26 and 28 and four top rim portions 14 a, 16 a, 18 a and 20 a of pallet cap 20 .
- the longitudinal score line 30 defines the longitudinally extending flange portions 14 , 16 , 18 and 20 , wherein each flange portion is scored in alignment with each of the transverse score lines used to create the flange corners 22 , 24 , 26 and 28 , respectively during assembly as will be more fully described below.
- the second flange portion 16 and corresponding rim portion 16 a are 48 inches long and are once again 4 inches each in width.
- the fourth flange portion 18 and corresponding rim portion 18 a are 54 inches long divided into 48 inches and 6 inches in length at score line 28 and 4 inches each in width.
- the next step is to fold the strip 19 on the 4 inch scoring mark indentation between the 40 inch section end of the first flange portion 14 and the 48 inch section of the second flange portion 16 to a 90 degree angle thereby creating flange corner 22 and step portions 14 a and 16 a, respectively as shown in FIG. 5 .
- fold the strip 19 on the 4 inch scoring mark indentation between the end 40 inch section and the center 48 inch of the second flange portion 16 and the center 48 inch section of the third flange portion 18 to a 90 degree angle thereby creating flange corner 24 and step portions 16 a and 18 a, respectively as shown in FIG. 6 .
- the next step is to fold the strip 19 on the 4 inch scoring mark indentation between the 48 inch section end of the third flange portion 18 and the 54 inch section of the fourth flange portion 20 to a 90 degree angle thereby creating flange corner 26 and step portions 18 a and 20 a, respectively as shown in FIG. 7 .
- the remainder of strip 19 is now folded on the last remaining 4 inch scoring mark indentation between the end 58 inch section of the fourth flange portion 20 and the 6 inch tab section 20 c to a 90 degree angle.
- the pallet cap 20 may be used on the top and if desired additionally on the bottom of a pallet 32 for holding a load 34 of stacked goods and may be further secured by tightly wrapping plastic about the whole assembly.
- the center defined cutout 12 may be used to examine an expiration date (not shown) displayed on the side of the packaged goods which are stacked to produce load 34
- the pallet cap of the present invention may be in the range of 20 to 25 percent lighter in weight than comparable pallet caps of the type conventionally used in the prior art. This lighter weight is desirable from the standpoint that it results in a material saving, which reduces the cost of the pallet cap, as compared to the prior art. Also, the bended, unencumbered corners which are created by folding a single paperboard strip to create this pallet cap has proven to be advantageous over prior-art constructions wherein overlapping or other means of securement must be provided at each corner of a frame creating similar pallet caps. Although the pallet cap is shown in the drawings as being of rectangular configuration, it will be understood that this invention may be used in connection with other configurations as well.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pallets (AREA)
Abstract
A pallet cap for transporting stacked loads of commercial goods is disclosed. The pallet cap comprises a generally rectangular frame having a plurality of peripheral downwardly extending flanges and top rim portions integrally defined by flange corners. The plurality of top rim portions has on an opposite side interior step portions used for holding the load of packaged goods together on a pallet for transport and storage. Additionally, the top rim and associated step portions further define a cutout top center portion used to examine expiration dates displayed on the side of the stacked goods. For ease of transportation and storage, the pallet cap is formed by assembling a flat paperboard strip of a predetermined length and width wherein by folding and bending the strip along predefined longitudinal and transverse score lines the pallet cap of the present invention is created.
Description
- The present invention relates to a pallet cap or cover for covering a top side or bottom side of a load on a pallet, and to a method of forming the pallet cap.
- In the transportation industry, pallets are used for shipping commercial items in bulk and are generally made of wood or plastic. In most cases the pallet comprises a skid and the items to be shipped are stacked on top of the skid and held in place by plastic wrapping or metal straps. In order to stabilize and secure the load on the pallet skid a pallet cap is utilized which rests on the top of the load and is typically secured there by tightly wrapping plastic about the whole assembly. Additionally, the pallet cap also provides a surface on which another skid may be placed.
- Prior art pallet caps are generally constructed as either a square or rectangular frame in order to provide a step portion along the inner perimeter of the frame. This provides a surface against which the packaged goods when stacked are held together on top of a pallet for storage and/or transportation. Prior art pallet caps are typically manufactured as a wooden frame made of four thin pieces of wood joined to form a square or rectangular frame. Additionally, four metal plate brackets are provided with each bracket overlapping the adjacent ends of two pieces of wood and are secured to the wood using screws, nails or glue.
- These type of pallet caps are expensive to make due to the increasing cost of wood and are expensive to recycle since they are made of wood and metal. Another problem with these this type of pallet cap is that the pallet caps themselves cannot be stored flat as the right angle preformed corner sits upright and hence, they require considerable storage space. This increases storage costs. Also, the formation of the rigid, screwed, nailed or glued corners adds to the cost of the pallet caps. Often, pallet caps are discarded after one or several usages making them expensive to use. The subject invention solves the cost of pallet caps by making them cost effective in manufacturing and due to use of recycled materials beneficial to the environment.
- Accordingly, there is a need for a new and improved pallet cap that is inexpensive to manufacture, defines a top square cutout portion for load examination, may be stored flat before and after use, and after assembly will remain on the top of the load prior to the load being wrapped in plastic.
- A pallet cap for transporting stacked loads of commercial goods is disclosed. The pallet cap comprises a generally rectangular frame having a plurality of peripheral downwardly extending flanges and top rim portions integrally defined by flange corners. The plurality of top rim portions has on an opposite side interior step portions used for holding the load of packaged goods together on a pallet for transport and storage. Additionally, the top rim and associated step portions further define a cutout top center portion used to examine expiration dates displayed on the side of the stacked goods. For ease of transportation and storage, the pallet cap is formed by assembling a flat paperboard strip of a predetermined length and width wherein by folding and bending the strip along predefined longitudinal and transverse score lines the pallet cap of the present invention is created.
- In accordance with these and other objects, which will become apparent hereinafter, the instant invention will now be described with particular reference to the accompanying drawings.
-
FIG. 1 is a perspective top view of an assembled pallet cap forming a pallet cover for use with stacked goods on a pallet in accordance with a preferred embodiment of the invention; -
FIG. 2 is a perspective bottom view of an assembled pallet cap forming a pallet cover for use with stacked goods on a pallet in accordance with a preferred embodiment of the invention; -
FIG. 3 is a plan view of a flat paperboard sheet which after assembly forms the pallet cap shown inFIGS. 1 and 2 ; -
FIGS. 4 through 8 are plan views illustrating the steps of folding and bending the flat paperboard strip to form the pallet cap of the present invention; and -
FIG. 9 is a perspective view of the pallet cap used with stacked goods on a pallet in accordance with the present invention. - Referring now to
FIGS. 1 and 2 there is shown apallet cap 10 having a generally rectangular shape comprising four peripheral extendingflange portions top rim portions flange corners top rim portions pallet cap 20 also definesinterior step portions cutout center portion 12. Thepallet cap 10 is preferably constructed of a soft flexible material, such as paperboard, cardboard or the like. - Referring now to
FIGS. 3 through 8 , thepallet cap 10 is formed and assembled starting with a flat paperboard orcardboard strip 19 of a predetermined length and width which in a preferred embodiment is 182 inches in length and 8 inches in width. As shown inFIG. 3 the flat paperboard orcardboard strip 19 is longitudinally scored 30 down the center along the complete length ofstrip 19 thereby providing a fold line for bending thestrip 19 upwardly which defines thelongitudinal flange portions strip 19 is scored transversely to define both the fold lines for thecorners top rim portions pallet cap 20. - Referring once again to
FIGS. 3 and 4 , after bending thestrip 19 thelongitudinal score line 30 defines the longitudinally extendingflange portions flange corners flat strip 19 wherein the first andthird flange portions corresponding rim portions second flange portion 16 andcorresponding rim portion 16 a are 48 inches long and are once again 4 inches each in width. Lastly, thefourth flange portion 18 andcorresponding rim portion 18 a are 54 inches long divided into 48 inches and 6 inches in length atscore line 28 and 4 inches each in width. - After the
strip 19 has been scored and bent as illustrated inFIG. 4 , the next step is to fold thestrip 19 on the 4 inch scoring mark indentation between the 40 inch section end of thefirst flange portion 14 and the 48 inch section of thesecond flange portion 16 to a 90 degree angle thereby creatingflange corner 22 and stepportions FIG. 5 . Next, fold thestrip 19 on the 4 inch scoring mark indentation between theend 40 inch section and thecenter 48 inch of thesecond flange portion 16 and thecenter 48 inch section of thethird flange portion 18 to a 90 degree angle thereby creatingflange corner 24 and stepportions FIG. 6 . - After the
strip 19 has been folded twice as illustrated inFIGS. 5 and 6 , the next step is to fold thestrip 19 on the 4 inch scoring mark indentation between the 48 inch section end of thethird flange portion 18 and the 54 inch section of thefourth flange portion 20 to a 90 degree angle thereby creatingflange corner 26 and stepportions FIG. 7 . Lastly, the remainder ofstrip 19 is now folded on the last remaining 4 inch scoring mark indentation between the end 58 inch section of thefourth flange portion 20 and the 6inch tab section 20 c to a 90 degree angle. Insert theslit 20 d in the 6 inch tab down into the slit 14 d in the 40 inch side of the first flange portion 14 d thereby creating the pallet cap of the present invention. Referring now toFIG. 9 , thepallet cap 20 may be used on the top and if desired additionally on the bottom of apallet 32 for holding aload 34 of stacked goods and may be further secured by tightly wrapping plastic about the whole assembly. The center definedcutout 12 may be used to examine an expiration date (not shown) displayed on the side of the packaged goods which are stacked to produceload 34 - It has been found that the pallet cap of the present invention may be in the range of 20 to 25 percent lighter in weight than comparable pallet caps of the type conventionally used in the prior art. This lighter weight is desirable from the standpoint that it results in a material saving, which reduces the cost of the pallet cap, as compared to the prior art. Also, the bended, unencumbered corners which are created by folding a single paperboard strip to create this pallet cap has proven to be advantageous over prior-art constructions wherein overlapping or other means of securement must be provided at each corner of a frame creating similar pallet caps. Although the pallet cap is shown in the drawings as being of rectangular configuration, it will be understood that this invention may be used in connection with other configurations as well.
- It is contemplated for embodiments of the invention to extend to individual elements and concepts described herein, independently of other concepts, ideas or system, as well as for embodiments to include combinations of elements recited anywhere in this application. Although illustrative embodiments of the invention have been described in detail herein with reference to the accompanying drawings, it is to be understood that the invention is not limited to those precise embodiments. As such, many modifications and variations will be apparent to practitioners skilled in this art. Accordingly, it is intended that the scope of the invention be defined by the following claims and their equivalents. Furthermore, it is contemplated that a particular feature described either individually or as part of an embodiment can be combined with other individually described features, or parts of other embodiments, even if the other features and embodiments make no mention of the particular feature. Therefore, the absence of describing combinations should not preclude the inventor from claiming rights to such combinations.
Claims (9)
1. A pallet cap comprising:
a frame comprising a plurality of peripheral downwardly extending flange and top rim portions integrally defined by flange corners; wherein
said plurality of top rim portions has on an opposite side interior step portions; wherein
said top rim and associated step portions further define a cutout top center portion.
2. The pallet cap according to claim 1 wherein said frame may be formed by assembling a flat strip of material by folding and bending the strip along longitudinal and transverse score lines.
3. The pallet cap according to claim 1 wherein said frame is made from paperboard.
4. The pallet cap according to claim 1 wherein said frame is assembled from flat strip of paperboard by six fold and bending steps.
5. The pallet cap according to claim 1 wherein said cutout top center portion is sufficiently large to read expiration dates on stacked goods placed on a pallet.
7. The method of making a pallet cap comprising the following steps:
A. cutting and scoring an elongated strip of flexible material;
B. folding said strip along a longitudinal score line located down a centerline of said strip;
C. bending said folded strip along transversely defined score lines for creating corners and top rim and flange portions;
F. inserting said strip end into a slit defined on an opposite end of said strip for completing the assembly of the pallet cap.
8. The method of claim 7 further characterized in that said strip is constructed from paperboard.
9. The method of claim 8 further characterized in that the assembly of said flat strip defines a cutout top center portion.
10. The method of claim 8 further characterized in that said flange portions are of sufficient downward length to securely hold stacked goods when placed on a pallet.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US14/656,634 US20160264294A1 (en) | 2015-03-12 | 2015-03-12 | Pallet cap |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US14/656,634 US20160264294A1 (en) | 2015-03-12 | 2015-03-12 | Pallet cap |
Publications (1)
Publication Number | Publication Date |
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US20160264294A1 true US20160264294A1 (en) | 2016-09-15 |
Family
ID=56887385
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US14/656,634 Abandoned US20160264294A1 (en) | 2015-03-12 | 2015-03-12 | Pallet cap |
Country Status (1)
Country | Link |
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US (1) | US20160264294A1 (en) |
Cited By (16)
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US11203458B2 (en) | 2018-11-13 | 2021-12-21 | Pratt Retail Specialties, Llc | Insulated box assembly with overlapping panels |
US11215393B2 (en) | 2017-07-31 | 2022-01-04 | Pratt Retail Specialties, Llc | Modular box assembly |
US11214427B2 (en) | 2016-08-16 | 2022-01-04 | Pratt Retail Specialties, Llc | Repulpable container |
US11230404B2 (en) | 2019-11-26 | 2022-01-25 | Pratt Corrugated Holdings, Inc. | Perforated collapsible box |
US11247806B2 (en) | 2019-05-02 | 2022-02-15 | Pratt Retail Specialties, Llc | Telescoping insulated boxes |
US11261017B2 (en) | 2017-05-09 | 2022-03-01 | Pratt Retail Specialties, Llc | Insulated box |
US11286099B2 (en) | 2019-05-02 | 2022-03-29 | Pratt Retail Specialties, Llc | Box defining walls with insulation cavities |
US11485566B2 (en) | 2017-04-07 | 2022-11-01 | Pratt Retail Specialties, Llc | Box liner |
USD968950S1 (en) | 2020-08-10 | 2022-11-08 | Pratt Corrugated Holdings, Inc. | Perforated collapsible box |
US11524832B2 (en) | 2018-11-13 | 2022-12-13 | Pratt Retail Specialties, Llc | Insulated box assembly and temperature-regulating lid therefor |
US11542092B2 (en) * | 2017-12-18 | 2023-01-03 | Pratt Corrugated Holdings, Inc. | Insulated block packaging assembly |
US11565871B2 (en) | 2017-04-07 | 2023-01-31 | Pratt Retail Specialties, Llc | Insulated container |
US11628978B2 (en) | 2017-05-09 | 2023-04-18 | Pratt Retail Specialties, Llc | Insulated bag with handles |
US11679925B2 (en) | 2017-12-18 | 2023-06-20 | Pratt Retail Specialties, Llc | Modular box assembly |
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US11718464B2 (en) | 2020-05-05 | 2023-08-08 | Pratt Retail Specialties, Llc | Hinged wrap insulated container |
-
2015
- 2015-03-12 US US14/656,634 patent/US20160264294A1/en not_active Abandoned
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US11230404B2 (en) | 2019-11-26 | 2022-01-25 | Pratt Corrugated Holdings, Inc. | Perforated collapsible box |
US11718464B2 (en) | 2020-05-05 | 2023-08-08 | Pratt Retail Specialties, Llc | Hinged wrap insulated container |
US11975910B2 (en) | 2020-05-05 | 2024-05-07 | Pratt Retail Specialties, Llc | Hinged wrap insulated container |
USD968950S1 (en) | 2020-08-10 | 2022-11-08 | Pratt Corrugated Holdings, Inc. | Perforated collapsible box |
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