US20140283897A1 - Solar power module - Google Patents
Solar power module Download PDFInfo
- Publication number
- US20140283897A1 US20140283897A1 US14/221,938 US201414221938A US2014283897A1 US 20140283897 A1 US20140283897 A1 US 20140283897A1 US 201414221938 A US201414221938 A US 201414221938A US 2014283897 A1 US2014283897 A1 US 2014283897A1
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- US
- United States
- Prior art keywords
- stand
- main body
- solar power
- power module
- sub
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000003292 glue Substances 0.000 claims description 14
- 238000000034 method Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002803 fossil fuel Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 229910017464 nitrogen compound Inorganic materials 0.000 description 1
- 150000002830 nitrogen compounds Chemical class 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
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- H01L31/0422—
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S20/00—Supporting structures for PV modules
- H02S20/10—Supporting structures directly fixed to the ground
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
- F24S25/10—Arrangement of stationary mountings or supports for solar heat collector modules extending in directions away from a supporting surface
- F24S25/11—Arrangement of stationary mountings or supports for solar heat collector modules extending in directions away from a supporting surface using shaped bodies, e.g. concrete elements, foamed elements or moulded box-like elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
- F24S25/60—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
- F24S25/63—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing modules or their peripheral frames to supporting elements
- F24S25/634—Clamps; Clips
- F24S25/636—Clamps; Clips clamping by screw-threaded elements
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S20/00—Supporting structures for PV modules
- H02S20/20—Supporting structures directly fixed to an immovable object
- H02S20/22—Supporting structures directly fixed to an immovable object specially adapted for buildings
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S20/00—Supporting structures for PV modules
- H02S20/20—Supporting structures directly fixed to an immovable object
- H02S20/22—Supporting structures directly fixed to an immovable object specially adapted for buildings
- H02S20/23—Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S20/00—Supporting structures for PV modules
- H02S20/20—Supporting structures directly fixed to an immovable object
- H02S20/22—Supporting structures directly fixed to an immovable object specially adapted for buildings
- H02S20/23—Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
- H02S20/24—Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures specially adapted for flat roofs
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S30/00—Structural details of PV modules other than those related to light conversion
- H02S30/10—Frame structures
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/10—Photovoltaic [PV]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
- Y02E10/47—Mountings or tracking
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Definitions
- the present disclosure relates to a solar power module, and more particularly, to a frame of a solar power module.
- a common solar energy system includes a plurality of solar power modules and an inverter.
- Each of the solar power modules includes a plurality of solar cells that are connected to each other in series, and each of the solar power modules comprises a junction box for electrical connection.
- the solar modules can connect to the inverter electrically in a single row or two rows. Further, the frames of the solar power modules are supported by brackets.
- the conventional frame for the solar module and brackets for supporting have the complicated structures and comprise a large amount of components.
- the installation of the solar power system needs a lot of workers to do it.
- Some joints in the brackets only can be completed by welding process in installation so that the cost for construction of solar power system is hard to decrease.
- the movement of conventional frame and brackets also needs a lot of worker to do it due to many components for brackets.
- the oxidation-resistant layers on surfaces of the frame and the bracket may be even peeled out or scratched, which causes the surfaces of the frame and the bracket vulnerable to corrosion and deformation.
- the disclosure provides an improved solar power module.
- the solar power module includes a first frame, a second frame, and a solar cell laminate member.
- the first frame includes a first main body and a first clamping portion.
- the first main body is ring-shaped.
- the first clamping portion is disposed along the inner edge of the first main body.
- the second frame includes a second main body and a second clamping portion.
- the second main body is ring-shaped and abuts against the first main body.
- the second clamping portion is disposed along the inner edge of the second main body and opposite to the first clamping portion.
- the periphery of the solar cell laminate member is clamped between the first clamping portion and the second clamping portion.
- the solar cell laminate member is surrounded within the inner edge of the first main body and the inner edge of the second main body.
- the solar power module further includes a glue.
- the glue is adhered to the first clamping portion, the second clamping portion, and at least a part of the periphery of the solar cell laminate member.
- the first clamping portion has at least one first groove.
- the first groove is located at a surface of the first clamping portion facing to the second clamping portion.
- the second clamping portion has at least one second groove.
- the second groove is located at a surface of the second clamping portion facing to the first clamping portion.
- the first groove and the second groove form an overflow groove, and a part of the glue is accommodated in the overflow groove.
- At least a part of the periphery of the solar cell laminate member is located in the overflow groove.
- the first groove is formed on the first clamping portion along the inner edge of the first main body
- the second groove is formed on the second clamping portion along the inner edge of the second main body, so as to make the overflow groove be ring-shaped.
- the periphery of the solar cell laminate member is located in the overflow groove.
- the first groove is adjacent to the junction of the first clamping portion and the first main body.
- the second groove is adjacent to the junction of the second clamping portion and the second main body.
- the first frame further includes a first stand portion.
- the first stand portion is disposed at the outer edge of the first main body.
- the second frame further includes a second stand portion.
- the second stand portion is disposed at the outer edge of the second main body and opposite to the first stand portion.
- the first stand portion has at least one first screw boss.
- the second stand portion has at least one second screw boss.
- the first screw boss lines with the second screw boss.
- the solar power module further includes a screw.
- the screw is fastened to the first screw boss and the second screw boss.
- the first stand portion further has at least one first outlet hole.
- the first outlet hole overlaps the first screw boss in the top view.
- the second stand portion further has at least one second outlet hole. The second outlet hole overlaps the second screw boss in the top view.
- the solar power module further includes a junction box.
- the junction box includes at least one cable. The cable passes through the first outlet hole and the second outlet hole.
- the first stand portion has two first outlet holes
- the second stand portion has two second outlet holes.
- Each of the first outlet holes lines with the corresponding second outlet hole.
- the solar power module further includes a junction box.
- the junction box includes a cable for connecting positive electrode and a cable for connecting negative electrode.
- the cable for connecting positive electrode passes through one of the first outlet holes and the corresponding second outlet hole.
- the cable for connecting negative electrode passes through the other of first outlet holes and the corresponding second outlet hole.
- the second frame has an accommodating space for accommodating the first frame.
- FIG. 1 is an exploded drawing of a solar power module according to an embodiment of the disclosure
- FIG. 2 is an assembly drawing of the solar power module in FIG. 1 ;
- FIG. 3 is a partial cross-sectional view of the solar power module in FIG. 2 along line 3 - 3 ′;
- FIG. 4 is a partial cross-sectional view of the solar power module in FIG. 3 along line 4 - 4 ′;
- FIG. 5 is a partial cross-sectional view according to another embodiment of the disclosure, in which the location of the section is similar to that in FIG. 4 ;
- FIG. 6 is a top view of the solar power module in FIG. 2 ;
- FIG. 7 is a partial sectional view of the solar power module in FIG. 6 along line 7 - 7 ′;
- FIG. 8 is a rear view of the solar power module in FIG. 1 ;
- FIG. 9 is a top view of a solar power module according to another embodiment of the disclosure.
- FIG. 10 is a partial sectional view of the solar power module in FIG. 9 along line 10 - 10 ′;
- FIG. 11 is an exploded drawing of a solar power module according to another embodiment of the disclosure.
- FIG. 1 is an exploded drawing of a solar power module 1 according to an embodiment of the disclosure.
- FIG. 2 is an assembly drawing of the solar power module 1 in FIG. 1 .
- the solar power module 1 includes a first frame 10 , a second frame 12 , and a solar cell laminate member 14 .
- the first frame 10 and the second frame 12 have the same shape and can be stacked one another.
- the solar cell laminate member 14 is clamped between the first frame 10 and the second frame 12 , so as to form the solar power module 1 .
- the solar cell laminate member 14 of the solar power module 1 can be manufactured by a lamination process (the material can be glass), and the solar cell laminate member 14 includes a plurality of solar cell units 140 laminated therein.
- the solar cell units 140 of the solar cell laminate member 14 are electrically connected to each other (in series or in parallel) and can absorb sunlight to generate electric current, so as to achieve the purpose of generating electricity.
- the detailed structures of the first frame 10 and the second frame 12 are described below.
- FIG. 3 is a partial cross-sectional view of the solar power module 1 in FIG. 2 along line 3 - 3 ′.
- the first frame 10 of the solar power module 1 includes a first main body 100 and a first clamping portion 102 .
- the first main body 100 of the first frame 10 is rectangular ring-shaped.
- the first clamping portion 102 of the first frame 10 is disposed along an inner edge 100 a of the first main body 100 to be ring-shaped.
- the second frame 12 of the solar power module 1 includes a second main body 120 and a second clamping portion 122 .
- the second main body 120 of the second frame 12 is rectangular ring-shaped and abuts on the upper surface of the first main body 100 .
- the second clamping portion 122 of the second frame 12 is disposed along an inner edge 120 a of the second main body 120 to be ring-shaped and corresponding to the first clamping portion 102 of the first frame 10 .
- the contour of the periphery of the solar cell laminate member 14 of the solar power module 1 is similar to the contour of the first main body 100 of the first frame 10 and the contour of the second main body 120 of the second frame 12 .
- the solar cell laminate member 14 is surrounded within the inner edge 100 a of the first main body 100 and the inner edge 120 a of the second main body 120 , so as to achieve the purpose of retaining the solar cell laminate member 14 .
- the periphery of the solar cell laminate member 14 of the solar power module 1 is clamped between the first clamping portion 102 and the second clamping portion 122 .
- the solar cell units 140 in the solar cell laminate member 14 are not overlapped with the first clamping portion 102 of the first frame 10 and the second clamping portion 122 of the second frame 12 , so that the overall power efficiency of the solar power module 1 is not affected by the first clamping portion 102 and the second clamping portion 122 .
- the solar power module further includes glue 2 .
- the glue 2 is adapted for adhering the first clamping portion 102 of the first frame 10 , the second clamping portion 122 of the second frame 12 , and at least a part of the periphery of the solar cell laminate member 14 .
- the solar power module 1 not only can rapidly fix the solar cell laminate member 14 but also can save the costs of installation.
- FIG. 4 is a partial cross-sectional view of the solar power module 1 in FIG. 3 along line 4 - 4 ′.
- the first clamping portion 102 of the first frame 10 has two opposite first grooves 102 a respectively located at the upper surface and the lower surface of the first clamping portion 102 adjacent to the inner edge 100 a of the first main body 100 .
- the second clamping portion 122 of the second frame 12 has two opposite second grooves 122 a respectively located at the upper surface and the lower surface of the second clamping portion 122 adjacent to the inner edge 120 a of the second main body 120 .
- the first groove 102 a on the upper surface of the first clamping portion 102 faces to the second groove 122 a on the lower surface of the second clamping portion 122 .
- the first groove 102 a of the first clamping portion 102 and the second groove 122 a of the second clamping portion 122 form an overflow groove 110 .
- the glue 2 is adhered to the solar cell laminate member 14 between the first clamping portion 102 of the first frame 10 and the second clamping portion 122 of the second frame 12 , a part of the glue 2 flows to be accommodated in the overflow groove 110 .
- first grooves 102 a are adjacent to the junction of the first clamping portion 102 and the first main body 100
- the second grooves 122 a are adjacent to the junction of the second clamping portion 122 and the second main body 120 , but the disclosure is not limited in this regard.
- the first groove 102 a is formed on the first clamping portion 102 along the inner edge 100 a of the first main body 100
- the second groove 122 a is formed on the second clamping portion 122 along the inner edge 120 a of the second main body 120 , so as to make the overflow groove 110 be ring-shaped. Accordingly, the whole periphery of the solar cell laminate member 14 is clamped between the first clamping portion 102 and the second clamping portion 122 and is accommodated in the overflow groove 110 .
- the shape of the first groove 102 a of the first clamping portion 102 , the shape of the second groove 122 a of the second clamping portion 122 , and the shape of the overflow groove 110 are not limited by the embodiment.
- FIG. 5 is a partial cross-sectional view according to another embodiment of the disclosure, in which the location of the section is similar to that in FIG. 4 .
- both the upper surface and the lower surface of the first clamping portion 302 have plurality of first grooves 302 a
- both the upper surface and the lower surface of the second clamping portion 322 have plurality of second grooves 322 a.
- Each of the first grooves 302 a on the upper surface of the first clamping portion 302 faces to and is aligned with the corresponding one of the second groove 322 a on the lower surface of the second clamping portion 322 .
- the first grooves 302 a on the upper surface of the first clamping portion 302 and the second grooves 322 a on the lower surface of the second clamping portion 322 form a plurality of overflow grooves 310 .
- the sections of the first grooves 302 a are separately formed on the first clamping portion 302 and line along the junction of the first clamping portion 302 and the first main body 100 .
- the sections of the second grooves 322 a are separately formed on the second clamping portion 322 and line along the junction of the second clamping portion 322 and the second main body 120 . Accordingly, when the solar cell laminate member 14 is clamped between the first clamping portion 302 and the second clamping portion 322 , parts of the periphery of the solar cell laminate member 14 are located in the overflow grooves 310 .
- the sections of the first grooves 302 a on the first clamping portion 302 and the sections of the second grooves 322 a on the second clamping portion 322 of the embodiment separately form plural recesses, rather than an integral ring-shaped recessed structure. Therefore, the first clamping portion 302 and the second clamping portion 322 of the embodiment have better structural strengths.
- the total space capacity of the separate overflow grooves 310 is smaller. Therefore, less amount of glue 2 to adhere the solar cell laminate member 14 is needed in this embodiment.
- the first frame 10 of the solar power module 1 further includes a first stand portion 104 .
- the first stand portion 104 of the first frame 10 is disposed at the outer edge 100 b of the first main body 100 .
- An angle ⁇ is included between the first stand portion 104 and the first main body 100 , which is preferably an obtuse angle, for example in a range of about 100 to about 150 degrees.
- the second frame 12 of the solar power module 1 further includes a second stand portion 124 .
- the second stand portion 124 of the second frame 12 is disposed at the outer edge 120 b of the second main body 120 and corresponding to the first stand portion 104 .
- an angle ⁇ is included between the second stand portion 124 and the second main body 120 , which is preferably an obtuse angle, for example in a range of about 100 to about 150 degrees.
- the first stand portion 104 of the first frame 10 extends outwardly and downwardly from the outer edge 100 b of the first main body 100 .
- the first stand portion 104 includes a plurality of sub-stands, for example, a first sub-stand 1041 , a second sub-stand 1042 , and two third sub-stands 1043 .
- the first sub-stand 1041 and the second sub-stand 1042 are respectively connected to the two opposite outer edges of the first main body 100 and the third sub-stands 1043 are respectively connected between the first sub-stand 1041 and the second sub-stand 1042 .
- the second stand portion 124 of the second frame 12 extends outwardly and downwardly from the outer edge 120 b of the second main body 120 .
- the second stand portion 124 includes a plurality of sub-stands, for example, a fourth sub-stand 1241 , a fifth sub-stand 1242 , and two sixth sub-stands 1243 .
- the fourth sub-stand 1241 and the fifth sub-stand 1242 are respectively connected to the two opposite outer edges of the second main body 120 and the sixth sub-stands 1243 are respectively connected between the fourth sub-stand 1241 and the fifth sub-stand 1242 .
- the first frame 10 and the second frame 12 of the solar power module 1 are stacked one another to make the second main body 120 abut on the first main body 100 (as shown in FIG. 2 and FIG. 3 ), the first stand portion 104 of the first frame 10 and the second stand portion 124 of the second frame 12 do not interfere with each other.
- the first frame 10 is located in the accommodating space S of the second frame 12 , and the first stand portion 104 of the first frame 10 and the second stand portion 124 of the second frame 12 are stacked and abutted against each other.
- the first frame 10 and the second frame 12 are stacked and placed on a horizontal plane.
- an inclined angle by which the first stand portion 104 of the first frame 10 is inclined relative to the outer edge 100 b of the first main body 100 , and the inclined angle by which the second stand portion 124 of the second frame 12 is inclined relative to the outer edge 120 b of the second main body 120 are both within the range of 10 ⁇ 60 degrees.
- the disclosure is not limited in this regard.
- a length of the first sub-stand 1041 of the first stand portion 104 at the front side of the first frame 10 is different from a length of the second sub-stand 1042 of the first stand portion 104 at the rear side of the first frame 10 , for example, the length of the first sub-stand 1041 is smaller than the length of the second sub-stand 1042 .
- a length of the fourth sub-stand 1241 of the second stand portion 124 at the front side of the second frame 12 is different from a length of the fifth sub-stand 1242 of the second stand portion 124 at the rear side of the second frame 12 , for example, the length of the fourth sub-stand 1241 is smaller than the length of the fifth sub-stand 1242 .
- FIG. 6 is a top view of the solar power module 1 in FIG. 2 .
- FIG. 7 is a partial cross-sectional view of the solar power module 1 in FIG. 6 along line 7 - 7 ′.
- the first sub-stand 1041 and the second sub-stand 1042 of the first stand portion 104 of the first frame 10 each has a plurality of first screw bosses 104 a.
- the fourth sub-stand 1241 and the fifth sub-stand 1242 of the second stand portion 124 of the second frame 12 each has a plurality of second screw bosses 124 a.
- the first screw bosses 104 a of the second sub-stand 1042 of the first stand portion 104 are disposed at the inner side of the first stand portion 104
- the second screw bosses 124 a of the fifth sub-stand 1242 of the second stand portion 124 are disposed at the inner side of the second stand portion 124 .
- the first screw bosses 104 a connect and align with the second screw bosses 124 a, as shown in FIG. 7 .
- the solar power module 1 further includes screws 16 .
- Each of the screws 16 is fastened to the first screw boss 104 a and the corresponding second screw boss 124 a, so as to increase the fixing strength between the first frame 10 and the second frame 12 .
- each of the first sub-stand 1041 and the second sub-stand 1042 of the first stand portion 104 of the first frame 10 further has a plurality of first outlet holes 104 b.
- the first outlet holes 104 b of the first stand portion 104 are adjacent to and connect the first screw bosses 104 a, respectively.
- Each of the fourth sub-stand 1241 and the fifth sub-stand 1242 of the second stand portion 124 of the second frame 12 further has a plurality of second outlet holes 124 b.
- the second outlet holes 124 b of the second stand portion 124 are adjacent to and connect the second screw bosses 124 a, respectively.
- first outlet holes 104 b through the first stand portion 104 are formed along the fastening direction (i.e., the vertical direction in FIG. 7 ), and the first screw bosses 104 a and the first outlet holes 104 b are overlapped in the top view, respectively.
- second outlet holes 124 b through the second stand portion 124 are formed along the fastening direction, and the second screw bosses 124 a and the second outlet holes 124 b are overlapped in the top view, respectively.
- each of the screws 16 of the solar power module 1 can sequentially passes through the corresponding second outlet hole 124 b of the second stand portion 124 and the corresponding first outlet hole 104 b of the first stand portion 104 , and then be sequentially fastened to the corresponding second screw boss 124 a of the second stand portion 124 and the corresponding first screw boss 104 a of the first stand portion 104 along the fastening direction.
- FIG. 8 is a rear view of the solar power module 1 in FIG. 1 .
- the first stand portion 104 of the first frame 10 has two first outlet holes 104 b located at the rear side of the first stand portion 104
- the second stand portion 124 of the second frame 12 has two second outlet holes 124 b located at the rear side of the second stand portion 124
- each of the first outlet holes 104 b is communicated with the corresponding second outlet hole 124 b.
- the solar power module 1 further includes a junction box 18 .
- the junction box 18 of the solar power module 1 is disposed at the interior of the first frame 10 and the second frame 12 and includes a positive electrode cable 180 and a negative electrode cable 182 .
- the cable 180 for connecting positive electrode of the junction box 18 passes through one of the first outlet holes 104 b and the corresponding second outlet hole 124 b (i.e., the left first outlet hole 104 b and the left second outlet hole 124 b in FIG. 8 ).
- the cable 182 for negative electrode of the junction box 18 passes through another of first outlet holes 104 b and the corresponding second outlet hole 124 b (i.e., the right first outlet hole 104 b and the right second outlet hole 124 b in FIG. 8 ).
- an outdoor solar power system includes a plurality of the solar power modules 1 that are disposed side by side and electrically connected to each other.
- the solar power system further includes a plurality of connectors 19 .
- the connector 19 on the left side links the cable 180 for connecting positive electrode of the junction box 18 and the cable 182 for connecting negative electrode of another junction box (not shown) on another left solar power module (not shown).
- the connector 19 on the right side links the cable 182 for connecting negative electrode of the junction box 18 and the cable 180 for connecting positive electrode of another junction box (not shown) on another right solar power module (not shown). Therefore, the solar power modules 1 included in the solar power system can be electrically connected to each other under this construction.
- FIG. 9 is a top view of a solar power system according to another embodiment of the disclosure.
- FIG. 10 is a partial cross-sectional view of the solar power system in FIG. 9 along line 10 - 10 ′.
- the solar power system includes two brackets 526 .
- the brackets 526 of the solar power system are disposed under the first frame 10 of the solar power module 1 and abut against the first stand portion 104 (as shown in FIG. 10 ).
- Each of the brackets 526 has a plurality of screw holes 526 a, and each of the screw holes 526 a is located right under the corresponding second screw boss 124 a of the second stand portion 124 and the corresponding first screw boss 104 a of the first stand portion 104 .
- the screws 56 can be further respectively fastened to the screw holes 526 a of the brackets 526 , so as to fix the first frame 10 and the second frame 12 on the brackets 526 .
- the overall structural strength of the solar power system can be improved. Even in the severe external environment (e.g., natural disasters such as typhoons), the solar power modules 1 included in the solar power system can still be on the brackets 526 stably.
- the first stand portion 104 of the first frame 10 is disposed along the outer edge 100 b of the first main body 100 to be ring-shaped
- the second stand portion 124 of the second frame 12 is disposed along the outer edge 120 b of the second main body 120 to be ring-shaped. Therefore, the solar power module 1 has enough supporting force at the bottom to bear a weight of the solar power module 1 , but the disclosure is not limited in this regard.
- FIG. 11 is an exploded drawing of a solar power module 7 according to another embodiment of the disclosure.
- this embodiment is under the condition that the new structure does not decrease the overall strength of the solar power module 7 .
- the first main body 700 and the first clamping portion 702 of the first frame 70 are respectively similar to that of the first frame 10 in FIG. 1 , but the first stand portion 704 of the first frame 70 is discontinuously disposed at the partial outer edge of the first main body 700 (e.g., the front edge and the rear edge of the first main body 700 ).
- the first stand portion 704 merely includes a first sub-stand 7041 and a second sub-stand 7042 , a length of the first sub-stand 7041 is smaller than a length of the second sub-stand 7042 .
- the first main body 700 and the first sub-stand 7041 include an included angle ⁇ 1 therebetween while the first main body 700 and the second sub-stand 7042 include an included angle ⁇ 2 therebetween, in which ⁇ 1 > ⁇ 2 .
- the second main body 720 and the second clamping portion 722 of the second frame 72 are respectively similar to that of the second frame 12 in FIG. 1 , but the second stand portion 724 of the second frame 72 is discontinuously disposed at the partial outer edge of the second main body 720 (e.g., the front edge and the rear edge of the second main body 720 ).
- the second stand portion 724 merely includes a third sub-stand 7241 and a fourth sub-stand 7242 , a length of the third sub-stand 7241 is smaller than a length of the fourth sub-stand 7242 .
- the second main body 720 and the third sub-stand 7241 include an included angle ⁇ 3 therebetween while the second main body 720 and the fourth sub-stand 7242 include an included angle ⁇ 4 therebetween, in which ⁇ 3 > ⁇ 4 .
- the solar power module of the disclosure includes two frames having the same shape, and these frames can be stacked one another, so as to clamp a solar cell laminate member therebetween to complete the assembly of the solar power module.
- the frames have the same structure, they can be produced by the same mode. It means the different modes for upper and lower frame is unnecessary and the cost of mode developing can be reduced.
- glue can be further used to adhere the solar cell laminate member between the frames. It not only can fix the solar cell laminate member quickly and tightly but also can save the costs in assembling process comparing to conventional one.
- the solar power modules have the same shape, the solar power modules can also be stacked to save space for store and reduce the amount of workers during packaging and transporting.
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Abstract
A solar power module includes a first frame, a second frame, and a solar cell laminate. The first frame includes a first main body and a first clamping portion. The first clamping portion is disposed along the inner edge of the first main body to be ring-shaped. The second frame includes a second main body and a second clamping portion. The second main body abuts against the first main body. The second clamping portion is disposed along the inner edge of the second main body to be ring-shaped and corresponding to the first clamping portion. The periphery of the solar cell laminate is clamped between the first clamping portion and the second clamping portion.
Description
- This application claims priority to Chinese Application Serial Number 201310094933.7, filed Mar. 22, 2013, which is herein incorporated by reference.
- 1. Technical Field
- The present disclosure relates to a solar power module, and more particularly, to a frame of a solar power module.
- 2. Description of Related Art
- Owing to the shortage of fossil fuels, awareness of the importance of environmental protection is raising. Technologies related to substitute energy resource and green energy have been actively developed in recent years in order to reducing the dependence on fossil fuels and impact of it on the environment. Among the various kinds of technologies of substitute energy resource and green energy, solar cell is on the spotlight. The reason is that the solar cell can directly convert solar energy into electricity, without the generation of carbon dioxide or other harmful substances, such as nitrogen compounds, and the pollution to the environment.
- A common solar energy system includes a plurality of solar power modules and an inverter. Each of the solar power modules includes a plurality of solar cells that are connected to each other in series, and each of the solar power modules comprises a junction box for electrical connection. In general, the solar modules can connect to the inverter electrically in a single row or two rows. Further, the frames of the solar power modules are supported by brackets.
- However, the conventional frame for the solar module and brackets for supporting have the complicated structures and comprise a large amount of components. The installation of the solar power system needs a lot of workers to do it. Some joints in the brackets only can be completed by welding process in installation so that the cost for construction of solar power system is hard to decrease. Furthermore, the movement of conventional frame and brackets also needs a lot of worker to do it due to many components for brackets. During the movement, the oxidation-resistant layers on surfaces of the frame and the bracket may be even peeled out or scratched, which causes the surfaces of the frame and the bracket vulnerable to corrosion and deformation.
- In order to solve the problems of the prior art, the disclosure provides an improved solar power module. Particularly, the solar power module includes a first frame, a second frame, and a solar cell laminate member. The first frame includes a first main body and a first clamping portion. The first main body is ring-shaped. The first clamping portion is disposed along the inner edge of the first main body. The second frame includes a second main body and a second clamping portion. The second main body is ring-shaped and abuts against the first main body. The second clamping portion is disposed along the inner edge of the second main body and opposite to the first clamping portion. The periphery of the solar cell laminate member is clamped between the first clamping portion and the second clamping portion.
- In an embodiment of the disclosure, the solar cell laminate member is surrounded within the inner edge of the first main body and the inner edge of the second main body.
- In an embodiment of the disclosure, the solar power module further includes a glue. The glue is adhered to the first clamping portion, the second clamping portion, and at least a part of the periphery of the solar cell laminate member.
- In an embodiment of the disclosure, the first clamping portion has at least one first groove. The first groove is located at a surface of the first clamping portion facing to the second clamping portion. The second clamping portion has at least one second groove. The second groove is located at a surface of the second clamping portion facing to the first clamping portion. The first groove and the second groove form an overflow groove, and a part of the glue is accommodated in the overflow groove.
- In an embodiment of the disclosure, at least a part of the periphery of the solar cell laminate member is located in the overflow groove.
- In an embodiment of the disclosure, the first groove is formed on the first clamping portion along the inner edge of the first main body, and the second groove is formed on the second clamping portion along the inner edge of the second main body, so as to make the overflow groove be ring-shaped. The periphery of the solar cell laminate member is located in the overflow groove.
- In an embodiment of the disclosure, the first groove is adjacent to the junction of the first clamping portion and the first main body. The second groove is adjacent to the junction of the second clamping portion and the second main body.
- In an embodiment of the disclosure, the first frame further includes a first stand portion. The first stand portion is disposed at the outer edge of the first main body. The second frame further includes a second stand portion. The second stand portion is disposed at the outer edge of the second main body and opposite to the first stand portion.
- In an embodiment of the disclosure, the first stand portion has at least one first screw boss. The second stand portion has at least one second screw boss. The first screw boss lines with the second screw boss.
- In an embodiment of the disclosure, the solar power module further includes a screw. The screw is fastened to the first screw boss and the second screw boss.
- In an embodiment of the disclosure, the first stand portion further has at least one first outlet hole. The first outlet hole overlaps the first screw boss in the top view. The second stand portion further has at least one second outlet hole. The second outlet hole overlaps the second screw boss in the top view.
- In an embodiment of the disclosure, the solar power module further includes a junction box. The junction box includes at least one cable. The cable passes through the first outlet hole and the second outlet hole.
- In an embodiment of the disclosure, the first stand portion has two first outlet holes, and the second stand portion has two second outlet holes. Each of the first outlet holes lines with the corresponding second outlet hole. The solar power module further includes a junction box. The junction box includes a cable for connecting positive electrode and a cable for connecting negative electrode. The cable for connecting positive electrode passes through one of the first outlet holes and the corresponding second outlet hole. The cable for connecting negative electrode passes through the other of first outlet holes and the corresponding second outlet hole.
- In an embodiment of the disclosure, the second frame has an accommodating space for accommodating the first frame.
- It is to be understood that both the foregoing general description and the following detailed description are by examples, and are intended to provide further explanation of the disclosure as claimed.
- The disclosure can be more fully understood by reading the following detailed description of the embodiment, with reference made to the accompanying drawings as follows:
-
FIG. 1 is an exploded drawing of a solar power module according to an embodiment of the disclosure; -
FIG. 2 is an assembly drawing of the solar power module inFIG. 1 ; -
FIG. 3 is a partial cross-sectional view of the solar power module inFIG. 2 along line 3-3′; -
FIG. 4 is a partial cross-sectional view of the solar power module inFIG. 3 along line 4-4′; -
FIG. 5 is a partial cross-sectional view according to another embodiment of the disclosure, in which the location of the section is similar to that inFIG. 4 ; -
FIG. 6 is a top view of the solar power module inFIG. 2 ; -
FIG. 7 is a partial sectional view of the solar power module inFIG. 6 along line 7-7′; -
FIG. 8 is a rear view of the solar power module inFIG. 1 ; -
FIG. 9 is a top view of a solar power module according to another embodiment of the disclosure; -
FIG. 10 is a partial sectional view of the solar power module inFIG. 9 along line 10-10′; and -
FIG. 11 is an exploded drawing of a solar power module according to another embodiment of the disclosure. - Reference will now be made in detail to the present embodiments of the disclosure, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers are used in the drawings and the description to refer to the same or like parts.
- Refer to
FIG. 1 andFIG. 2 .FIG. 1 is an exploded drawing of asolar power module 1 according to an embodiment of the disclosure.FIG. 2 is an assembly drawing of thesolar power module 1 inFIG. 1 . - As shown in
FIG. 1 andFIG. 2 , thesolar power module 1 includes afirst frame 10, asecond frame 12, and a solarcell laminate member 14. In particular, thefirst frame 10 and thesecond frame 12 have the same shape and can be stacked one another. The solarcell laminate member 14 is clamped between thefirst frame 10 and thesecond frame 12, so as to form thesolar power module 1. - The solar
cell laminate member 14 of thesolar power module 1 can be manufactured by a lamination process (the material can be glass), and the solarcell laminate member 14 includes a plurality ofsolar cell units 140 laminated therein. Thesolar cell units 140 of the solarcell laminate member 14 are electrically connected to each other (in series or in parallel) and can absorb sunlight to generate electric current, so as to achieve the purpose of generating electricity. The detailed structures of thefirst frame 10 and thesecond frame 12 are described below. - Refer to
FIG. 3 .FIG. 3 is a partial cross-sectional view of thesolar power module 1 inFIG. 2 along line 3-3′. - As shown in
FIG. 1 andFIG. 3 , thefirst frame 10 of thesolar power module 1 includes a firstmain body 100 and afirst clamping portion 102. The firstmain body 100 of thefirst frame 10 is rectangular ring-shaped. Thefirst clamping portion 102 of thefirst frame 10 is disposed along aninner edge 100 a of the firstmain body 100 to be ring-shaped. Thesecond frame 12 of thesolar power module 1 includes a secondmain body 120 and asecond clamping portion 122. The secondmain body 120 of thesecond frame 12 is rectangular ring-shaped and abuts on the upper surface of the firstmain body 100. Thesecond clamping portion 122 of thesecond frame 12 is disposed along aninner edge 120 a of the secondmain body 120 to be ring-shaped and corresponding to thefirst clamping portion 102 of thefirst frame 10. - The contour of the periphery of the solar
cell laminate member 14 of thesolar power module 1 is similar to the contour of the firstmain body 100 of thefirst frame 10 and the contour of the secondmain body 120 of thesecond frame 12. When thefirst frame 10 and thesecond frame 12 of thesolar power module 1 are stacked one another to make the secondmain body 120 abut on the firstmain body 100, the solarcell laminate member 14 is surrounded within theinner edge 100 a of the firstmain body 100 and theinner edge 120 a of the secondmain body 120, so as to achieve the purpose of retaining the solarcell laminate member 14. - Moreover, the periphery of the solar
cell laminate member 14 of thesolar power module 1 is clamped between thefirst clamping portion 102 and thesecond clamping portion 122. In the embodiment of the disclosure, thesolar cell units 140 in the solarcell laminate member 14 are not overlapped with thefirst clamping portion 102 of thefirst frame 10 and thesecond clamping portion 122 of thesecond frame 12, so that the overall power efficiency of thesolar power module 1 is not affected by thefirst clamping portion 102 and thesecond clamping portion 122. - In the embodiment of the disclosure, the solar power module further includes
glue 2. Theglue 2 is adapted for adhering thefirst clamping portion 102 of thefirst frame 10, thesecond clamping portion 122 of thesecond frame 12, and at least a part of the periphery of the solarcell laminate member 14. By using theglue 2 to fixing the solarcell laminate member 14 between thefirst frame 10 and thesecond frame 12, thesolar power module 1 not only can rapidly fix the solarcell laminate member 14 but also can save the costs of installation. - Refer to
FIG. 4 .FIG. 4 is a partial cross-sectional view of thesolar power module 1 inFIG. 3 along line 4-4′. - As shown in
FIG. 3 andFIG. 4 , thefirst clamping portion 102 of thefirst frame 10 has two oppositefirst grooves 102 a respectively located at the upper surface and the lower surface of thefirst clamping portion 102 adjacent to theinner edge 100 a of the firstmain body 100. Thesecond clamping portion 122 of thesecond frame 12 has two oppositesecond grooves 122 a respectively located at the upper surface and the lower surface of thesecond clamping portion 122 adjacent to theinner edge 120 a of the secondmain body 120. Thefirst groove 102 a on the upper surface of thefirst clamping portion 102 faces to thesecond groove 122 a on the lower surface of thesecond clamping portion 122. When thefirst frame 10 and thesecond frame 12 of thesolar power module 1 are stacked one another to make the secondmain body 120 abut on the firstmain body 100, thefirst groove 102 a of thefirst clamping portion 102 and thesecond groove 122 a of thesecond clamping portion 122 form anoverflow groove 110. When theglue 2 is adhered to the solarcell laminate member 14 between thefirst clamping portion 102 of thefirst frame 10 and thesecond clamping portion 122 of thesecond frame 12, a part of theglue 2 flows to be accommodated in theoverflow groove 110. - Furthermore, the
first grooves 102 a are adjacent to the junction of thefirst clamping portion 102 and the firstmain body 100, and thesecond grooves 122 a are adjacent to the junction of thesecond clamping portion 122 and the secondmain body 120, but the disclosure is not limited in this regard. - In the embodiment of the disclosure, the
first groove 102 a is formed on thefirst clamping portion 102 along theinner edge 100 a of the firstmain body 100, and thesecond groove 122 a is formed on thesecond clamping portion 122 along theinner edge 120 a of the secondmain body 120, so as to make theoverflow groove 110 be ring-shaped. Accordingly, the whole periphery of the solarcell laminate member 14 is clamped between thefirst clamping portion 102 and thesecond clamping portion 122 and is accommodated in theoverflow groove 110. However, the shape of thefirst groove 102 a of thefirst clamping portion 102, the shape of thesecond groove 122 a of thesecond clamping portion 122, and the shape of theoverflow groove 110 are not limited by the embodiment. - Refer to
FIG. 5 .FIG. 5 is a partial cross-sectional view according to another embodiment of the disclosure, in which the location of the section is similar to that inFIG. 4 . - As shown in
FIG. 3 andFIG. 5 , both the upper surface and the lower surface of thefirst clamping portion 302 have plurality offirst grooves 302 a, and both the upper surface and the lower surface of thesecond clamping portion 322 have plurality ofsecond grooves 322 a. Each of thefirst grooves 302 a on the upper surface of thefirst clamping portion 302 faces to and is aligned with the corresponding one of thesecond groove 322 a on the lower surface of thesecond clamping portion 322. Accordingly, thefirst grooves 302 a on the upper surface of thefirst clamping portion 302 and thesecond grooves 322 a on the lower surface of thesecond clamping portion 322 form a plurality ofoverflow grooves 310. When theglue 2 is adhered to the solarcell laminate member 14 between thefirst clamping portion 302 and thesecond clamping portion 322, parts of theglue 2 flows and is accommodated in theoverflow grooves 310. - Furthermore, the sections of the
first grooves 302 a are separately formed on thefirst clamping portion 302 and line along the junction of thefirst clamping portion 302 and the firstmain body 100. The sections of thesecond grooves 322 a are separately formed on thesecond clamping portion 322 and line along the junction of thesecond clamping portion 322 and the secondmain body 120. Accordingly, when the solarcell laminate member 14 is clamped between thefirst clamping portion 302 and thesecond clamping portion 322, parts of the periphery of the solarcell laminate member 14 are located in theoverflow grooves 310. - Compared with the embodiment in the
FIG. 4 , the sections of thefirst grooves 302 a on thefirst clamping portion 302 and the sections of thesecond grooves 322 a on thesecond clamping portion 322 of the embodiment separately form plural recesses, rather than an integral ring-shaped recessed structure. Therefore, thefirst clamping portion 302 and thesecond clamping portion 322 of the embodiment have better structural strengths. - Compared with the embodiment in the
FIG. 4 , the total space capacity of theseparate overflow grooves 310 is smaller. Therefore, less amount ofglue 2 to adhere the solarcell laminate member 14 is needed in this embodiment. - As shown in
FIG. 3 , thefirst frame 10 of thesolar power module 1 further includes afirst stand portion 104. Thefirst stand portion 104 of thefirst frame 10 is disposed at theouter edge 100 b of the firstmain body 100. An angle θ is included between thefirst stand portion 104 and the firstmain body 100, which is preferably an obtuse angle, for example in a range of about 100 to about 150 degrees. Thesecond frame 12 of thesolar power module 1 further includes asecond stand portion 124. Thesecond stand portion 124 of thesecond frame 12 is disposed at theouter edge 120 b of the secondmain body 120 and corresponding to thefirst stand portion 104. Similarly, an angle θ is included between thesecond stand portion 124 and the secondmain body 120, which is preferably an obtuse angle, for example in a range of about 100 to about 150 degrees. - In particular, as shown in
FIG. 1 , thefirst stand portion 104 of thefirst frame 10 extends outwardly and downwardly from theouter edge 100 b of the firstmain body 100. Thefirst stand portion 104 includes a plurality of sub-stands, for example, a first sub-stand 1041, a second sub-stand 1042, and two third sub-stands 1043. The first sub-stand 1041 and the second sub-stand 1042 are respectively connected to the two opposite outer edges of the firstmain body 100 and the third sub-stands 1043 are respectively connected between the first sub-stand 1041 and thesecond sub-stand 1042. Similarly, thesecond stand portion 124 of thesecond frame 12 extends outwardly and downwardly from theouter edge 120 b of the secondmain body 120. Thesecond stand portion 124 includes a plurality of sub-stands, for example, a fourth sub-stand 1241, a fifth sub-stand 1242, and two sixth sub-stands 1243. The fourth sub-stand 1241 and the fifth sub-stand 1242 are respectively connected to the two opposite outer edges of the secondmain body 120 and the sixth sub-stands 1243 are respectively connected between the fourth sub-stand 1241 and thefifth sub-stand 1242. Accordingly, when thefirst frame 10 and thesecond frame 12 of thesolar power module 1 are stacked one another to make the secondmain body 120 abut on the first main body 100 (as shown inFIG. 2 andFIG. 3 ), thefirst stand portion 104 of thefirst frame 10 and thesecond stand portion 124 of thesecond frame 12 do not interfere with each other. On the contrary, thefirst frame 10 is located in the accommodating space S of thesecond frame 12, and thefirst stand portion 104 of thefirst frame 10 and thesecond stand portion 124 of thesecond frame 12 are stacked and abutted against each other. - In an embodiment of the disclosure, the
first frame 10 and thesecond frame 12 are stacked and placed on a horizontal plane. When the gravity force direction is defined to be 0 degree, an inclined angle by which thefirst stand portion 104 of thefirst frame 10 is inclined relative to theouter edge 100 b of the firstmain body 100, and the inclined angle by which thesecond stand portion 124 of thesecond frame 12 is inclined relative to theouter edge 120 b of the secondmain body 120 are both within the range of 10˜60 degrees. However, the disclosure is not limited in this regard. - As shown in
FIG. 1 , a length of thefirst sub-stand 1041 of thefirst stand portion 104 at the front side of thefirst frame 10 is different from a length of thesecond sub-stand 1042 of thefirst stand portion 104 at the rear side of thefirst frame 10, for example, the length of the first sub-stand 1041 is smaller than the length of thesecond sub-stand 1042. A length of thefourth sub-stand 1241 of thesecond stand portion 124 at the front side of thesecond frame 12 is different from a length of thefifth sub-stand 1242 of thesecond stand portion 124 at the rear side of thesecond frame 12, for example, the length of the fourth sub-stand 1241 is smaller than the length of thefifth sub-stand 1242. Hence, the inclined design of thesolar power module 1 of the embodiment that makes the solarcell laminate member 14 be inclined relative to the ground has the advantage of effectively utilizing sunlight. - Refer to
FIG. 6 andFIG. 7 .FIG. 6 is a top view of thesolar power module 1 inFIG. 2 .FIG. 7 is a partial cross-sectional view of thesolar power module 1 inFIG. 6 along line 7-7′. - As shown in
FIG. 6 andFIG. 7 , the first sub-stand 1041 and thesecond sub-stand 1042 of thefirst stand portion 104 of thefirst frame 10 each has a plurality offirst screw bosses 104 a. The fourth sub-stand 1241 and thefifth sub-stand 1242 of thesecond stand portion 124 of thesecond frame 12 each has a plurality ofsecond screw bosses 124 a. Thefirst screw bosses 104 a of thesecond sub-stand 1042 of thefirst stand portion 104 are disposed at the inner side of thefirst stand portion 104, and thesecond screw bosses 124 a of thefifth sub-stand 1242 of thesecond stand portion 124 are disposed at the inner side of thesecond stand portion 124. When thefirst frame 10 and thesecond frame 12 of thesolar power module 1 are stacked and the secondmain body 120 abuts against the firstmain body 100, thefirst screw bosses 104 a connect and align with thesecond screw bosses 124 a, as shown inFIG. 7 . - Furthermore, the
solar power module 1 further includesscrews 16. Each of thescrews 16 is fastened to thefirst screw boss 104 a and the correspondingsecond screw boss 124 a, so as to increase the fixing strength between thefirst frame 10 and thesecond frame 12. - As shown in
FIG. 7 , each of the first sub-stand 1041 and thesecond sub-stand 1042 of thefirst stand portion 104 of thefirst frame 10 further has a plurality of first outlet holes 104 b. The first outlet holes 104 b of thefirst stand portion 104 are adjacent to and connect thefirst screw bosses 104 a, respectively. Each of the fourth sub-stand 1241 and thefifth sub-stand 1242 of thesecond stand portion 124 of thesecond frame 12 further has a plurality of second outlet holes 124 b. The second outlet holes 124 b of thesecond stand portion 124 are adjacent to and connect thesecond screw bosses 124 a, respectively. - Furthermore, the first outlet holes 104 b through the
first stand portion 104 are formed along the fastening direction (i.e., the vertical direction inFIG. 7 ), and thefirst screw bosses 104 a and the first outlet holes 104 b are overlapped in the top view, respectively. Similarly, the second outlet holes 124 b through thesecond stand portion 124 are formed along the fastening direction, and thesecond screw bosses 124 a and the second outlet holes 124 b are overlapped in the top view, respectively. - Accordingly, each of the
screws 16 of thesolar power module 1 can sequentially passes through the correspondingsecond outlet hole 124 b of thesecond stand portion 124 and the correspondingfirst outlet hole 104 b of thefirst stand portion 104, and then be sequentially fastened to the correspondingsecond screw boss 124 a of thesecond stand portion 124 and the correspondingfirst screw boss 104 a of thefirst stand portion 104 along the fastening direction. - Refer to
FIG. 8 .FIG. 8 is a rear view of thesolar power module 1 inFIG. 1 . - As shown in
FIG. 8 , thefirst stand portion 104 of thefirst frame 10 has two first outlet holes 104 b located at the rear side of thefirst stand portion 104, thesecond stand portion 124 of thesecond frame 12 has two second outlet holes 124 b located at the rear side of thesecond stand portion 124, and each of the first outlet holes 104 b is communicated with the correspondingsecond outlet hole 124 b. - The
solar power module 1 further includes ajunction box 18. Thejunction box 18 of thesolar power module 1 is disposed at the interior of thefirst frame 10 and thesecond frame 12 and includes apositive electrode cable 180 and anegative electrode cable 182. Thecable 180 for connecting positive electrode of thejunction box 18 passes through one of the first outlet holes 104 b and the correspondingsecond outlet hole 124 b (i.e., the leftfirst outlet hole 104 b and the leftsecond outlet hole 124 b inFIG. 8 ). Thecable 182 for negative electrode of thejunction box 18 passes through another of first outlet holes 104 b and the correspondingsecond outlet hole 124 b (i.e., the rightfirst outlet hole 104 b and the rightsecond outlet hole 124 b inFIG. 8 ). - In general, an outdoor solar power system includes a plurality of the
solar power modules 1 that are disposed side by side and electrically connected to each other. The solar power system further includes a plurality ofconnectors 19. As shown inFIG. 8 , theconnector 19 on the left side links thecable 180 for connecting positive electrode of thejunction box 18 and thecable 182 for connecting negative electrode of another junction box (not shown) on another left solar power module (not shown). Theconnector 19 on the right side links thecable 182 for connecting negative electrode of thejunction box 18 and thecable 180 for connecting positive electrode of another junction box (not shown) on another right solar power module (not shown). Therefore, thesolar power modules 1 included in the solar power system can be electrically connected to each other under this construction. - Refer to
FIG. 9 andFIG. 10 .FIG. 9 is a top view of a solar power system according to another embodiment of the disclosure.FIG. 10 is a partial cross-sectional view of the solar power system inFIG. 9 along line 10-10′. - As shown in
FIG. 9 andFIG. 10 , the solar power system includes twobrackets 526. Thebrackets 526 of the solar power system are disposed under thefirst frame 10 of thesolar power module 1 and abut against the first stand portion 104 (as shown inFIG. 10 ). Each of thebrackets 526 has a plurality of screw holes 526 a, and each of the screw holes 526 a is located right under the correspondingsecond screw boss 124 a of thesecond stand portion 124 and the correspondingfirst screw boss 104 a of thefirst stand portion 104. Therefore, after respectively passing through thefirst screw bosses 104 a and thesecond screw bosses 124 a, thescrews 56 can be further respectively fastened to the screw holes 526 a of thebrackets 526, so as to fix thefirst frame 10 and thesecond frame 12 on thebrackets 526. By fastening thesolar power modules 1 to thebrackets 526, the overall structural strength of the solar power system can be improved. Even in the severe external environment (e.g., natural disasters such as typhoons), thesolar power modules 1 included in the solar power system can still be on thebrackets 526 stably. - As shown in
FIG. 1 , thefirst stand portion 104 of thefirst frame 10 is disposed along theouter edge 100 b of the firstmain body 100 to be ring-shaped, and thesecond stand portion 124 of thesecond frame 12 is disposed along theouter edge 120 b of the secondmain body 120 to be ring-shaped. Therefore, thesolar power module 1 has enough supporting force at the bottom to bear a weight of thesolar power module 1, but the disclosure is not limited in this regard. - Refer to
FIG. 11 .FIG. 11 is an exploded drawing of asolar power module 7 according to another embodiment of the disclosure. - As shown in
FIG. 11 , this embodiment is under the condition that the new structure does not decrease the overall strength of thesolar power module 7. The firstmain body 700 and thefirst clamping portion 702 of thefirst frame 70 are respectively similar to that of thefirst frame 10 inFIG. 1 , but thefirst stand portion 704 of thefirst frame 70 is discontinuously disposed at the partial outer edge of the first main body 700 (e.g., the front edge and the rear edge of the first main body 700). For example, thefirst stand portion 704 merely includes a first sub-stand 7041 and a second sub-stand 7042, a length of the first sub-stand 7041 is smaller than a length of thesecond sub-stand 7042. The firstmain body 700 and the first sub-stand 7041 include an included angle θ1 therebetween while the firstmain body 700 and the second sub-stand 7042 include an included angle θ2 therebetween, in which θ1>θ2. Similarly, the secondmain body 720 and thesecond clamping portion 722 of thesecond frame 72 are respectively similar to that of thesecond frame 12 inFIG. 1 , but thesecond stand portion 724 of thesecond frame 72 is discontinuously disposed at the partial outer edge of the second main body 720 (e.g., the front edge and the rear edge of the second main body 720). For example, thesecond stand portion 724 merely includes a third sub-stand 7241 and a fourth sub-stand 7242, a length of the third sub-stand 7241 is smaller than a length of thefourth sub-stand 7242. The secondmain body 720 and the third sub-stand 7241 include an included angle θ3 therebetween while the secondmain body 720 and the fourth sub-stand 7242 include an included angle θ4 therebetween, in which θ3>θ4. Hence, the costs of material for thesolar power module 7 can be saved. - According to the foregoing recitations of the embodiments of the disclosure, it can be seen that the solar power module of the disclosure includes two frames having the same shape, and these frames can be stacked one another, so as to clamp a solar cell laminate member therebetween to complete the assembly of the solar power module. Because the frames have the same structure, they can be produced by the same mode. It means the different modes for upper and lower frame is unnecessary and the cost of mode developing can be reduced. During the assembly processes of the solar power module, glue can be further used to adhere the solar cell laminate member between the frames. It not only can fix the solar cell laminate member quickly and tightly but also can save the costs in assembling process comparing to conventional one. Furthermore, because the solar power modules have the same shape, the solar power modules can also be stacked to save space for store and reduce the amount of workers during packaging and transporting.
- It will be apparent to those skilled in the art that various modifications and variations can be made to the structure of the present disclosure without departing from the scope or spirit of the disclosure. In view of the foregoing, it is intended that the present disclosure cover modifications and variations of this disclosure provided they fall within the scope of the following claims.
Claims (20)
1. A solar power module comprising:
a first frame comprising:
a first main body being ring-shaped; and
a first clamping portion disposed along an inner edge of the first main body;
a second frame comprising:
a second main body being ring-shaped and abutting on the first main body; and
a second clamping portion disposed along an inner edge of the second main body and corresponding to the first clamping portion; and
a solar cell laminate member, a periphery of the solar cell laminate member being clamped between the first clamping portion and the second clamping portion.
2. The solar power module of claim 1 , wherein the solar cell laminate member is surrounded within the inner edge of the first main body and the inner edge of the second main body.
3. The solar power module of claim 1 , further comprising:
a glue adhered to the first clamping portion, the second clamping portion, and at least a part of the periphery of the solar cell laminate member.
4. The solar power module of claim 3 , wherein the first clamping portion has at least one first groove, the first groove is located at a surface of the first clamping portion facing to the second clamping portion, the second clamping portion has at least one second groove, the second groove is located at a surface of the second clamping portion facing to the first clamping portion, the first groove and the second groove form an overflow groove, and a part of the glue is accommodated in the overflow groove.
5. The solar power module of claim 4 , wherein at least a part of the periphery of the solar cell laminate member is located in the overflow groove.
6. The solar power module of claim 4 , wherein the first groove is formed on the first clamping portion along the inner edge of the first main body, and the second groove is formed on the second clamping portion along the inner edge of the second main body, so as to make the overflow groove be ring-shaped, and the periphery of the solar cell laminate member is located in the overflow groove.
7. The solar power module of claim 4 , wherein the first groove is adjacent to a junction of the first clamping portion and the first main body, and the second groove is adjacent to a junction of the second clamping portion and the second main body.
8. The solar power module of claim 1 , wherein the first frame further comprises a first stand portion disposed at an outer edge of the first main body, and the second frame further comprises a second stand portion disposed at an outer edge of the second main body and is corresponding to the first stand portion.
9. The solar power module of claim 8 , wherein the first stand portion has at least one first screw boss, the second stand portion has at least one second screw boss, and the first screw boss is communicated with the second screw boss.
10. The solar power module of claim 9 , further comprising:
a screw fastened to the first screw boss and the second screw boss.
11. The solar power module of claim 9 , wherein the first stand portion further has at least one first outlet hole, the first outlet hole overlaps the first screw boss in the top view, the second stand portion further has at least one second outlet hole, and the second outlet hole overlap the second screw boss in the top view.
12. The solar power module of claim 11 , further comprising a junction box, the junction box comprising at least one cable, and the cable passing through the first outlet hole and the second outlet hole.
13. The solar power module of claim 8 , wherein the first stand portion has two first outlet holes, the second stand portion has two second outlet holes, each of the first outlet holes aligns with the corresponding second outlet hole, the solar power module further comprises a junction box, the junction box comprises a cable for connecting positive electrode and a cable for connecting negative electrode, the cable for connecting positive electrode passes through one of the first outlet holes and the corresponding second outlet hole, and the cable for connecting negative electrode passes through the other of first outlet holes and the corresponding second outlet hole.
14. The solar power module of claim 8 , wherein the second frame has an accommodating space for accommodating the first frame.
15. The solar power module of claim 8 , wherein the first stand portion comprises a plurality of sub-stand, an obtuse angle is included between each sub-stand and the first main body.
16. The solar power module of claim 8 , wherein the first stand portion comprises a first sub-stand and a second sub-stand, the first sub-stand and the second sub-stand are respectively connected to the opposite two outer edges of the first main body and have different lengths.
17. The solar power module of claim 16 , wherein a length of the first sub-stand is smaller then a length of the second sub-stand, a first obtuse angle is included between the first sub-stand and the first main body, and a second obtuse angle is included between the second sub-stand and the first main body, wherein the first obtuse angle is greater than the second obtuse angle.
18. The solar power module of claim 8 , wherein the second stand portion comprises a plurality of sub-stand, an obtuse angle is included between each sub-stand and the second main body.
19. The solar power module of claim 8 , wherein the second stand portion comprises a third sub-stand and a fourth sub-stand, the third sub-stand and the fourth sub-stand are respectively connected to the opposite two outer edges of the second main body and have different lengths.
20. The solar power module of claim 19 , wherein a length of the third sub-stand is smaller then a length of the fourth sub-stand, a third obtuse angle is included between the third sub-stand and the second main body, and a fourth obtuse angle is included between the fourth sub-stand and the second main body, wherein the third obtuse angle is greater than the fourth obtuse angle.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201310094933.7A CN103208543B (en) | 2013-03-22 | 2013-03-22 | Solar energy module |
CN201310094933.7 | 2013-03-22 |
Publications (1)
Publication Number | Publication Date |
---|---|
US20140283897A1 true US20140283897A1 (en) | 2014-09-25 |
Family
ID=48755705
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US14/221,938 Abandoned US20140283897A1 (en) | 2013-03-22 | 2014-03-21 | Solar power module |
Country Status (4)
Country | Link |
---|---|
US (1) | US20140283897A1 (en) |
CN (1) | CN103208543B (en) |
TW (1) | TWI534396B (en) |
WO (1) | WO2014146318A1 (en) |
Cited By (3)
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CN105356828A (en) * | 2015-10-17 | 2016-02-24 | 江苏振发控股集团有限公司 | Mounting structure of photovoltaic module |
US9494342B2 (en) * | 2014-09-09 | 2016-11-15 | Johns Manville | Methods and devices for coupling solar panel support structures and/or securing solar panel support structures to a roof |
USD825449S1 (en) * | 2016-09-02 | 2018-08-14 | Arctech Solar Holding Co., Ltd. | Photovoltaic panel |
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CN104539227B (en) * | 2014-12-31 | 2017-06-13 | 友达光电股份有限公司 | Solar energy equipment |
CN105515505A (en) * | 2016-01-20 | 2016-04-20 | 珠海格力电器股份有限公司 | Photovoltaic module installing structure and photovoltaic power generation system |
TWI615590B (en) * | 2016-09-12 | 2018-02-21 | 藍天電腦股份有限公司 | Solar panel and barrel holder thereof |
CN107294477A (en) * | 2017-07-04 | 2017-10-24 | 合肥庭鸾能源有限公司 | A kind of solar panels fixed structure of solar electricity generating vehicle |
TWI764381B (en) * | 2020-11-19 | 2022-05-11 | 友達光電股份有限公司 | Photovoltaic module |
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- 2013-07-05 TW TW102124234A patent/TWI534396B/en not_active IP Right Cessation
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Also Published As
Publication number | Publication date |
---|---|
CN103208543B (en) | 2015-08-05 |
TWI534396B (en) | 2016-05-21 |
TW201437578A (en) | 2014-10-01 |
CN103208543A (en) | 2013-07-17 |
WO2014146318A1 (en) | 2014-09-25 |
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