US20130327522A1 - Fluid distribution determination and optimization with real time temperature measurement - Google Patents

Fluid distribution determination and optimization with real time temperature measurement Download PDF

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Publication number
US20130327522A1
US20130327522A1 US13/963,563 US201313963563A US2013327522A1 US 20130327522 A1 US20130327522 A1 US 20130327522A1 US 201313963563 A US201313963563 A US 201313963563A US 2013327522 A1 US2013327522 A1 US 2013327522A1
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United States
Prior art keywords
distribution
fluid
wellbore
flow rate
real time
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US13/963,563
Inventor
Gerard Glasbergen
David O. Johnson
Diederik vanBATENBURG
Jose Sierra
Mary Van Domelen
John Warren
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Halliburton Energy Services Inc
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Halliburton Energy Services Inc
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Priority to US13/963,563 priority Critical patent/US20130327522A1/en
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Abandoned legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B41/00Equipment or details not covered by groups E21B15/00 - E21B40/00
    • E21B41/0092Methods relating to program engineering, design or optimisation
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B41/00Equipment or details not covered by groups E21B15/00 - E21B40/00
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B47/00Survey of boreholes or wells
    • E21B47/06Measuring temperature or pressure
    • E21B47/07Temperature
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B47/00Survey of boreholes or wells
    • E21B47/065
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B47/00Survey of boreholes or wells
    • E21B47/10Locating fluid leaks, intrusions or movements
    • E21B47/103Locating fluid leaks, intrusions or movements using thermal measurements

Definitions

  • the present invention relates generally to equipment utilized and operations performed in conjunction with subterranean wells and, in an embodiment described herein, more particularly provides a method for fluid distribution determination and optimization using real time temperature measurements.
  • Flowmeter logging only provides an indication of flow rate at a single point in the wellbore. Multiple logging runs may be made, but each logging run still produces only an indication of flow rate at a single point. Pressure measurements at surface and/or at downhole locations also provide indications of flow rate at only discrete points in the wellbore.
  • Past evaluations of temperature profiles have only been qualitative, that is, a determination may be made as to whether or not fluid flows into certain intervals, but quantitative measurements of flow rate distribution along the interval are not provided. Evaluations of temperature profiles after shut-in do not provide real time determinations of fluid distribution, and therefore cannot be used to modify or optimize an operation as it progresses.
  • a method of determining fluid or flow rate distribution along a wellbore includes the steps of: monitoring a temperature distribution along the wellbore in real time; and determining in real time the fluid or flow rate distribution along the wellbore using the temperature distribution.
  • a method of optimizing fluid or flow rate distribution along a wellbore includes the steps of: predicting in real time the fluid or flow rate distribution along the wellbore; comparing the predicted distribution to a desired fluid or flow rate distribution; and modifying aspects of a wellbore operation in real time as needed to minimize any deviations between the predicted and desired fluid or flow rate distributions.
  • a method of determining fluid or flow rate distribution along a wellbore includes the steps of: inputting a fluid or flow rate distribution to a model; predicting temperature distribution along the wellbore using the model; monitoring temperature distribution along the wellbore in real time; and modifying the fluid or flow rate distribution based on a comparison between the predicted temperature distribution and the monitored temperature distribution.
  • FIG. 1 is a partially cross-sectional schematic view of a method embodying principles of the present invention
  • FIG. 2 is a schematic view of a model which may be used in the method of FIG. 1 ;
  • FIG. 3 is a flowchart of steps in a technique suited for use in the method of FIG. 1 ;
  • FIGS. 4-8 are exemplary graphs of desired, predicted and actual fluid distributions during an injection operation in the method of FIG. 1 ;
  • FIG. 9 is a schematic view of a fluid distribution determination and optimization technique for use in the method of FIG. 1 ;
  • FIG. 10 is a schematic view of a flow rate distribution determination and optimization technique for use in the method of FIG. 1 .
  • FIG. 1 Representatively illustrated in FIG. 1 is a method 10 which embodies principles of the present invention.
  • fluid 12 is injected into a wellbore 14 via a production tubing string 18 , and then into an area 20 of the wellbore below a packer set in a casing string 22 .
  • the area 20 is depicted as being cased, in other embodiments of the invention the area could be uncased.
  • the fluid 12 flows into a formation, strata or zone 24 via perforations 26 .
  • the fluid 12 may also be flowed into another formation, strata or zone 28 via separate perforations 30 .
  • the zones 24 , 28 could be isolated from each other in the wellbore 14 by a packer set in the casing string 22 , if desired.
  • One problem solved by the method 10 is how to determine in real time the flow rate of the fluid 12 as it flows through the wellbore 14 and into each of the zones 24 , 28 .
  • Fluid distribution is the extent to which fluid penetrates a formation or zone versus depth along a wellbore.
  • Graphic examples of desired, predicted and actual fluid distributions are depicted in FIGS. 4-8 , and are described more fully below.
  • DTS systems utilizing an optical conductor 38 have been used to produce a temperature profile along the wellbore 14 .
  • the temperature profile from before the operation would be compared to the temperature profile from during the operation, in order to determine where the fluid 12 entered the various zones 24 , 28 and how much of the fluid entered each zone.
  • these past methods do not allow the distribution of the fluid 12 to be determined in real time, so that the injection operation can be evaluated and optimized during the operation.
  • the invention is not limited in any way by the details of the method 10 described herein or the configuration of the well as illustrated in FIG. 1 .
  • the invention is not necessarily used only in injection operations, since it may also be used in other types of operations (such as production, stimulation, completion, conformance, etc. operations).
  • the invention may be used to monitor conditions in a wellbore prior to a treatment, for example, to determine where water is being produced and where a treatment gel should be placed.
  • the invention may be used to place resins for sand control, to repair gravel packing screens, etc.
  • the invention is not necessarily used only in cased wellbores, since it may also be used in uncased wellbores.
  • the invention is not necessarily used only where multiple zones have fluid transfer with a wellbore.
  • a coiled tubing string could be used to transfer fluid to or from a wellbore. It is not necessary for an optical conductor to be used to monitor temperature along a wellbore.
  • a wellbore model 40 which may be used in the method 10 is representatively illustrated.
  • the model 40 is used to design stimulation treatments or more general fluid placement/injection.
  • the model 40 predicts pressure, fluid, injectivity and temperature distribution versus time.
  • Actual treatment parameters such as injection rate, fluid type and schedules for these, well geometry, reservoir properties, etc. may be input to the model 40 , so that the predicted pressure, fluid, injectivity and temperature distributions are based on the actual parameters.
  • Initial fluid distribution (and reaction parameters, if desired) and pressure and temperature distributions input to the model 40 may be manually adjusted to obtain a match between measured and predicted responses versus time. Examples of models are described in “Field Validation of Acidizing Wormhole Models,” SPE 94695 (2005), the entire disclosure of which is incorporated herein by this reference.
  • Calibration of the model can be conducted based on measured temperature distribution and one or more measured pressures by adjusting the reservoir or other relevant properties. This may require several iterations, and can be automated.
  • the downhole pressures may be measured using any type of pressure sensor, such as optical pressure sensors coupled to the optical conductor 38 .
  • the sensors may be temporary sensors (e.g., installed only for the term of the operation) or permanent sensors (e.g., installed for long term use over the life of the well).
  • optical conductor 38 may be retrievably deployed, for example, in fracturing or injection operations, without strapping the optical conductor to the tubing string 18 .
  • the optical conductor 38 could be permanently deployed or strapped to the tubing string 18 , if desired.
  • a current measured temperature distribution is available from the DTS system using the optical conductor 38 .
  • An acceptable DTS system for use in providing the measured temperature distribution is the OPTOLOG® DTS system available from Halliburton Energy Services of Houston, Tex. USA.
  • a technique 42 which may be used in the method 10 is representatively illustrated in flowchart form.
  • the technique 42 may be used in other methods without departing from the principles of the invention.
  • the well geometry and planned treatment schedule with fluid types/properties and other data are input to the model 40 .
  • Possible inputs include reservoir properties, such as permeability, porosity, mineralogy, acid reactivity, skin damage, and permeability contrast.
  • Well geometry may include height of the layers, wellbore tubulars, friction pressures, etc.
  • step 46 the model 40 is initialized with an initial fluid distribution versus depth. This initial fluid distribution may be based on well logs and/or core data or other relevant data.
  • step 48 the model 40 is initialized with initial data, such as pressure and temperature versus depth.
  • initial data such as pressure and temperature versus depth.
  • the DTS system may be used to supply this data.
  • step 50 the model 40 is used to predict pressure and fluid distribution versus time. Alternatively, these parameters may be predicted for a certain future time.
  • step 52 the resulting temperature distribution is predicted.
  • step 54 the actual temperature distribution is determined in real time, for example, using the DTS system.
  • the fluid properties and injection rate may be modified and/or chemical reactions may be initiated to enhance detection of temperature gradient differences in the wellbore 14 .
  • This technique can enable more accurate determinations of fluid distribution along the wellbore.
  • step 56 the actual pressure at one or more known locations is determined.
  • An optical conductor with optical sensors, or any other type of pressure sensors may be used in this step for measuring the actual pressure(s) in real time, either as part of the DTS system or separate therefrom.
  • step 58 the fluid distribution input to the model 40 is modified, based on the actual temperature and pressure distributions from steps 54 & 56 .
  • step 60 the pressure distribution and temperature distribution versus time are again predicted using the model 40 .
  • step 62 the predicted pressure and temperature distribution are compared to the actual pressure and temperature distribution to determine whether a match is obtained.
  • step 64 a solution is indicated in step 64 , i.e., the fluid distribution input to the model 40 is correct. If a match is not obtained in step 62 , then steps 58 & 60 are repeated until a match is obtained.
  • the fluid distribution predicted by the model 40 is periodically updated or “calibrated” as the additional data becomes available.
  • the planned treatment schedule may be modified based on the calibrated fluid distribution predicted by the model 40 .
  • model 40 Although certain inputs have been described above for the model 40 , the invention is not limited to only these inputs. Other inputs, and other combinations of inputs, could be used for the model in keeping with the principles of the invention. Thus, it will be appreciated that the model 40 and technique 42 described above may be modified in any manner without departing from the principles of the invention.
  • fluid distribution is described above as being predicted and optimized using the model 40 and technique 42 , it is not necessary for fluids to be injected, for example, the fluids could instead be produced.
  • Flow rate or injectivity distribution integrated over time yields fluid distribution, and so the above described steps wherein fluid distribution is predicted, determined, etc. may be considered to include prediction, determination, etc. of flow rate or injectivity distribution, as well.
  • FIGS. 4-8 are schematic graphs of fluid penetration (on the horizontal scale in units of inches radially outward from the wellbore) vs. depth (on the vertical scale in units of feet along the wellbore).
  • FIG. 4 depicts a desired final fluid distribution at the end of the operation.
  • the desired fluid distribution is preferably planned by experienced professionals to achieve optimum results (e.g., an acceptable level of stimulation, economy, etc.).
  • the desired fluid distribution could be planned using computational techniques, expert systems, etc.
  • the operation is planned to include injection of 10,000 gallons of preflush 66 , 10,000 gallons of mainflush 67 and 10,000 gallons of overflush 68 .
  • This schedule should result in a fluid front of the preflush 66 at approximately 135 inches penetration, a fluid front of the mainflush 67 at approximately 110 inches penetration, a fluid front of the overflush 68 at approximately 75 inches penetration and a live acid edge 69 at approximately 45 inches penetration.
  • These should be fairly consistent along the wellbore between 4900 and 5000 feet as illustrated in FIG. 4 .
  • FIG. 5 depicts the predicted fluid distribution after an initial 2000 gallons of preflush 66 are injected. Note that the fluid front of the preflush 66 should be at approximately 35 inches penetration, and the live acid edge 69 should be at approximately 15 inches penetration, and these should be very consistent between the depths of 4900 and 5000 feet.
  • FIG. 6 depicts the actual fluid distribution after 2000 gallons of preflush 66 have been injected. This actual fluid distribution may be determined using the technique 42 described above. Note that, between the depths of 4900 and 4950 feet, the fluid front of the preflush 66 is at approximately 40 inches penetration (greater than the predicted 35 inches penetration), and between the depths of 4950 and 5000 feet the fluid front of the preflush is at approximately 10 inches penetration (less than the predicted 35 inches penetration).
  • a comparison between the predicted fluid distribution (as depicted in FIG. 5 ) and the actual fluid distribution (as depicted in FIG. 6 ) indicates that remedial action will need to be taken in order to achieve the optimal fluid distribution of FIG. 4 .
  • the need for remedial action can be quickly identified and accurately quantified in real time as the operation progresses, and the remedial action can be taken in a timely manner so that the optimal fluid distribution can be achieved.
  • the model used to predict fluid distribution may be modified as the operation progresses, so that the model will more accurately predict fluid distribution during the operation.
  • a comparison between the actual fluid distribution as depicted in FIG. 6 and the predicted fluid distribution as depicted in FIG. 5 indicates that the model should be modified (for example, by adjusting properties of the reservoir between the depths of 4950 and 5000 feet, etc.), and the modification can be accomplished so that subsequent predictions of fluid distribution during the operation will be more accurate.
  • the model is “calibrated” as the operation progresses.
  • the remedial action to be taken includes injection of a diverter midway between two halves of the originally planned schedule.
  • FIG. 7 depicts the fluid distribution after 5000 gallons of preflush, 5000 gallons of mainflush and 5000 gallons of overflush have been injected (i.e., one half of the originally planned schedule).
  • FIG. 8 depicts the fluid distribution after injection of a diverter 65 , followed by an additional 5000 gallons of preflush, 5000 gallons of mainflush and 5000 gallons of overflush (i.e., the remaining half of the originally planned schedule). Note that the fluid distribution as depicted in FIG. 8 closely approximates the desired fluid distribution as depicted in FIG. 4 . This result was achieved by modifying the operation as it progressed, and without the need to inject fluids in addition to those originally scheduled, other than the diverter 65 .
  • a technique 70 is representatively illustrated for predicting and optimizing fluid distribution in the method 10 .
  • the technique 70 utilizes a model 72 which may be similar to the model 40 , but it should be understood that any other type of model and any combination of models may be used in place of the model 72 , if desired.
  • Inputs to the model 72 include (but are not limited to) pressure and temperature distributions PTD (these may be the same as or similar to the pressure and temperature distributions described above as being input in the technique 42 in steps 48 and 54 ), geothermal gradient GG (this is similar to the initial temperature distribution described above as being input in the technique 42 in step 48 ), injection rate IR, fluid type FT (including density, specific heat, etc.
  • the model 72 outputs a predicted fluid distribution PFD along the wellbore 14 at an incremental future time (t+n).
  • An error evaluation 74 compares the predicted fluid distribution PFD to the current fluid distribution at present time (t). Note that the current fluid distribution FD(t) may be provided by the technique 42 described above and depicted in FIG. 3 .
  • any error determined in the error evaluation 74 is used to modify the model 72 , so that future predictions of fluid distribution FD are more accurate. It will be appreciated that this technique 70 of continuously predicting the fluid distribution FD, comparing the predicted fluid distribution PFD to the fluid distribution determined using the real time temperature and pressure measurements in the technique 42 , and modifying the model 72 to minimize errors in the predictions enables highly accurate determinations of the fluid distribution in the wellbore 14 to be available in real time during the course of the operation.
  • the predicted fluid distribution PFD(t+n) is input to an optimization device 76 for a determination of how various aspects of the operations should be modified to achieve a desired fluid distribution.
  • the desired fluid distribution is determined prior to the operation, for example, to deliver certain volumes of stimulation fluid to particular zones or intervals, etc.
  • the optimization device 76 compares the predicted fluid distribution PFD(t+n) to the desired fluid distribution and determines whether certain aspects of the operation should be modified in order to achieve the desired fluid distribution. Of course, if the predicted fluid distribution is the same as the desired fluid distribution, then no modifications will be needed.
  • the optimization device 76 may be used to modify the injection rate IR, fluid types FT and control inputs CI. These modified inputs are used by the model 72 to again predict the fluid distribution PFD(t+n), which is then input again to the optimization device 76 for evaluation. In this manner, the predicted fluid distribution PFD(t+n) is continuously evaluated, and aspects of the operation (such as injection rate IR, fluid types FT and control inputs CI) may be continuously modified to obtain and maintain the desired fluid distribution (e.g., to minimize any deviation between the predicted fluid distribution and the desired fluid distribution) in real time, as the operation progresses.
  • aspects of the operation such as injection rate IR, fluid types FT and control inputs CI
  • a technique 80 is representatively illustrated for predicting and optimizing flow rate distribution in the method 10 .
  • the technique 80 utilizes a predictive device 82 in the form of a neural network, but it should be understood that any other type of predictive device and any combination of predictive devices may be used in place of the neural network, if desired.
  • the predictive device 82 may include a neural network, an artificial intelligence device, a floating point processing device, an adaptive model, a nonlinear function which generalizes for real systems and/or a genetic algorithm.
  • the predictive device 82 may perform a regression analysis, perform regression on a nonlinear function and may utilize granular computing.
  • An output of a first principle model may be input to the predictive device 82 and/or a first principle model may be included in the predictive device.
  • Inputs to the neural network 82 include (but are not limited to) measured temperature distribution or profile MTP (this may be the same as or similar to the temperature distribution described above), geothermal gradient GG (this is similar to the initial temperature distribution described above as being input in the technique 42 in step 48 ), injection rate IR, properties of the fluids PF (such as density, specific heat, etc.; these may be the same as or similar to the fluid types/schedule described above), properties of the wellbore PWB (such as diameters and lengths of tubular strings, deviation, etc.; these may be the same as or similar to the well geometry parameters described above), properties of the intersected zones PZ (such as rock properties, porosity, permeability, intrinsic fluids, etc.; these may be the same or similar to the reservoir properties described above as being input in the technique 42 in step 44 ), and control inputs CI (such as surface pressure, choke position, etc.). Any of these inputs may be the same as or similar to the corresponding inputs described above for the technique 70 .
  • the neural network 82 outputs a predicted injectivity or flow rate distribution PFRD along the wellbore 14 at an incremental future time (t+n).
  • flow rate or injectivity distribution integrated over time yields fluid distribution, and so it should be understood that prediction or determination of flow rate or injectivity distribution over time also provides predicted or determined fluid distribution, as well.
  • An error evaluation 84 compares the predicted flow rate distribution PFRD to the current flow rate distribution at present time (t). Note that the current flow rate distribution FRD(t) may be provided by the technique 42 described above and depicted in FIG. 3 .
  • any error determined in the error evaluation 84 is used to modify the neural network 82 , so that future predictions of flow rate distribution PFRD are more accurate. It will be appreciated that this technique 80 of continuously predicting the flow rate distribution FRD, comparing the predicted flow rate distribution PFRD to the flow rate distribution determined using the real time temperature measurements in the technique 42 , and modifying the neural network 82 to minimize errors in the predictions enables highly accurate determinations of the flow rate distribution in the wellbore 14 to be available in real time during the course of the operation.
  • the predicted flow rate distribution PFRD(t+n) is input to an optimization device 86 for a determination of how various aspects of the operations should be modified to achieve a desired flow rate distribution.
  • the desired flow rate distribution is determined prior to the operation, for example, to deliver certain volumes of stimulation fluid to particular zones or intervals over a certain time, etc.
  • the optimization device 86 compares the predicted flow rate distribution PFRD(t+n) to the desired flow rate distribution and determines whether certain aspects of the operation should be modified in order to achieve the desired flow rate distribution. Of course, if the predicted flow rate distribution is the same as the desired flow rate distribution, then no modifications will be needed.
  • the optimization device 86 may be used to modify the injection rate IR, properties of the fluids PF and control inputs CI. These modified inputs are used by the neural network 82 to again predict the flow rate distribution PFRD(t+n), which is then input again to the optimization device 86 for evaluation. In this manner, the predicted flow rate distribution PFRD(t+n) is continuously evaluated, and aspects of the operation (such as injection rate IR, properties of the fluids PF and control inputs CI) may be continuously modified to obtain and maintain the desired flow rate distribution (e.g., to minimize any deviation between the predicted flow rate distribution and the desired flow rate distribution) in real time, as the operation progresses.
  • aspects of the operation such as injection rate IR, properties of the fluids PF and control inputs CI
  • the principles of the invention are useful in operations other than injection operations.
  • the input injection rate IR in the techniques 42 , 70 , 80 could be replaced with production rate. Similar modifications may be used for other types of operations, as well.

Abstract

Fluid distribution determination and optimization using real time temperature measurements. A method of determining fluid or flow rate distribution along a wellbore includes the steps of: monitoring a temperature distribution along the wellbore in real time; and determining in real time the fluid or flow rate distribution along the wellbore using the temperature distribution. A method of optimizing fluid or flow rate distribution includes the steps of: predicting in real time the fluid or flow rate distribution along the wellbore; comparing the predicted fluid or flow rate distribution to a desired fluid or flow rate distribution; and modifying aspects of a wellbore operation in real time as needed to minimize any deviations between the predicted and desired fluid or flow rate distributions.

Description

    BACKGROUND
  • The present invention relates generally to equipment utilized and operations performed in conjunction with subterranean wells and, in an embodiment described herein, more particularly provides a method for fluid distribution determination and optimization using real time temperature measurements.
  • Several methods have been used in the past for determining fluid distribution along a wellbore. Among these are flowmeter logging, evaluation of pressure response, qualitative evaluation of temperature profile or distribution and evaluation of temperature profile after shut-in.
  • Unfortunately, each of these methods has its shortcomings. Flowmeter logging only provides an indication of flow rate at a single point in the wellbore. Multiple logging runs may be made, but each logging run still produces only an indication of flow rate at a single point. Pressure measurements at surface and/or at downhole locations also provide indications of flow rate at only discrete points in the wellbore.
  • Past evaluations of temperature profiles have only been qualitative, that is, a determination may be made as to whether or not fluid flows into certain intervals, but quantitative measurements of flow rate distribution along the interval are not provided. Evaluations of temperature profiles after shut-in do not provide real time determinations of fluid distribution, and therefore cannot be used to modify or optimize an operation as it progresses.
  • Thus, it will be appreciated that improvements are needed in the art of fluid distribution determination and optimization. It is among the objects of the present invention to provide such improvements.
  • SUMMARY
  • In carrying out the principles of the present invention, methods are provided which solve at least one problem in the art. One example is described below in which fluid and flow rate distribution along a wellbore are determined in real time. Another example is described below in which fluid and flow rate distribution are optimized in real time during an operation.
  • In one aspect of the invention, a method of determining fluid or flow rate distribution along a wellbore is provided. The method includes the steps of: monitoring a temperature distribution along the wellbore in real time; and determining in real time the fluid or flow rate distribution along the wellbore using the temperature distribution.
  • In another aspect of the invention, a method of optimizing fluid or flow rate distribution along a wellbore includes the steps of: predicting in real time the fluid or flow rate distribution along the wellbore; comparing the predicted distribution to a desired fluid or flow rate distribution; and modifying aspects of a wellbore operation in real time as needed to minimize any deviations between the predicted and desired fluid or flow rate distributions.
  • In another aspect of the invention, a method of determining fluid or flow rate distribution along a wellbore includes the steps of: inputting a fluid or flow rate distribution to a model; predicting temperature distribution along the wellbore using the model; monitoring temperature distribution along the wellbore in real time; and modifying the fluid or flow rate distribution based on a comparison between the predicted temperature distribution and the monitored temperature distribution.
  • Among the benefits of the methods described below is the ability to determine in real time the fluid and flow rate distributions along a wellbore, so that an evaluation of a wellbore operation may be conducted as the operation progresses. Another benefit is that the fluid and flow rate distributions may be optimized in real time, so that desired fluid and flow rate distributions may be achieved during the operation.
  • These and other features, advantages, benefits and objects of the present invention will become apparent to one of ordinary skill in the art upon careful consideration of the detailed description of representative embodiments of the invention hereinbelow and the accompanying drawings, in which similar elements are indicated in the various figures using the same reference numbers.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 is a partially cross-sectional schematic view of a method embodying principles of the present invention;
  • FIG. 2 is a schematic view of a model which may be used in the method of FIG. 1;
  • FIG. 3 is a flowchart of steps in a technique suited for use in the method of FIG. 1;
  • FIGS. 4-8 are exemplary graphs of desired, predicted and actual fluid distributions during an injection operation in the method of FIG. 1;
  • FIG. 9 is a schematic view of a fluid distribution determination and optimization technique for use in the method of FIG. 1; and
  • FIG. 10 is a schematic view of a flow rate distribution determination and optimization technique for use in the method of FIG. 1.
  • DETAILED DESCRIPTION
  • It is to be understood that the various embodiments of the present invention described herein may be utilized in various orientations, such as inclined, inverted, horizontal, vertical, etc., and in various configurations, without departing from the principles of the present invention. The embodiments are described merely as examples of useful applications of the principles of the invention, which is not limited to any specific details of these embodiments.
  • In the following description of the representative embodiments of the invention, directional terms, such as “above”, “below”, “upper”, “lower”, etc., are used for convenience in referring to the accompanying drawings. In general, “above”, “upper”, “upward” and similar terms refer to a direction toward the earth's surface along a wellbore, and “below”, “lower”, “downward” and similar terms refer to a direction away from the earth's surface along the wellbore.
  • Representatively illustrated in FIG. 1 is a method 10 which embodies principles of the present invention. As depicted in FIG. 1, fluid 12 is injected into a wellbore 14 via a production tubing string 18, and then into an area 20 of the wellbore below a packer set in a casing string 22. Although the area 20 is depicted as being cased, in other embodiments of the invention the area could be uncased.
  • Eventually, the fluid 12 flows into a formation, strata or zone 24 via perforations 26. If desired, the fluid 12 may also be flowed into another formation, strata or zone 28 via separate perforations 30. The zones 24, 28 could be isolated from each other in the wellbore 14 by a packer set in the casing string 22, if desired.
  • In this manner, a portion 34 of the fluid 12 flows into the upper zone 24, and another portion 36 flows into the lower zone 28. One problem solved by the method 10, as described more fully below, is how to determine in real time the flow rate of the fluid 12 as it flows through the wellbore 14 and into each of the zones 24, 28.
  • Another problem solved by the method 10 and described more fully below is how to optimize the distribution of the fluid 12 in the zones 24, 28 in real time during the operation. Fluid distribution is the extent to which fluid penetrates a formation or zone versus depth along a wellbore. Graphic examples of desired, predicted and actual fluid distributions are depicted in FIGS. 4-8, and are described more fully below.
  • In the past, DTS systems utilizing an optical conductor 38 (such as an optical fiber in a small diameter tube, or incorporated into a cable, etc.) have been used to produce a temperature profile along the wellbore 14. After the injection operation, the temperature profile from before the operation would be compared to the temperature profile from during the operation, in order to determine where the fluid 12 entered the various zones 24, 28 and how much of the fluid entered each zone. However, these past methods do not allow the distribution of the fluid 12 to be determined in real time, so that the injection operation can be evaluated and optimized during the operation.
  • At this point it should be pointed out that the invention is not limited in any way by the details of the method 10 described herein or the configuration of the well as illustrated in FIG. 1. For example, the invention is not necessarily used only in injection operations, since it may also be used in other types of operations (such as production, stimulation, completion, conformance, etc. operations).
  • The invention may be used to monitor conditions in a wellbore prior to a treatment, for example, to determine where water is being produced and where a treatment gel should be placed. The invention may be used to place resins for sand control, to repair gravel packing screens, etc.
  • The invention is not necessarily used only in cased wellbores, since it may also be used in uncased wellbores. The invention is not necessarily used only where multiple zones have fluid transfer with a wellbore. A coiled tubing string could be used to transfer fluid to or from a wellbore. It is not necessary for an optical conductor to be used to monitor temperature along a wellbore.
  • Therefore, it should be clearly understood that the method 10 is described and illustrated herein as merely one example of an application of the principles of the invention, which is not limited at all to the details of the described method.
  • Referring additionally now to FIG. 2, a wellbore model 40 which may be used in the method 10 is representatively illustrated. The model 40 is used to design stimulation treatments or more general fluid placement/injection. The model 40 predicts pressure, fluid, injectivity and temperature distribution versus time.
  • Actual treatment parameters, such as injection rate, fluid type and schedules for these, well geometry, reservoir properties, etc. may be input to the model 40, so that the predicted pressure, fluid, injectivity and temperature distributions are based on the actual parameters. Initial fluid distribution (and reaction parameters, if desired) and pressure and temperature distributions input to the model 40 may be manually adjusted to obtain a match between measured and predicted responses versus time. Examples of models are described in “Field Validation of Acidizing Wormhole Models,” SPE 94695 (2005), the entire disclosure of which is incorporated herein by this reference.
  • Calibration of the model can be conducted based on measured temperature distribution and one or more measured pressures by adjusting the reservoir or other relevant properties. This may require several iterations, and can be automated.
  • The downhole pressures may be measured using any type of pressure sensor, such as optical pressure sensors coupled to the optical conductor 38. The sensors may be temporary sensors (e.g., installed only for the term of the operation) or permanent sensors (e.g., installed for long term use over the life of the well).
  • Note that the optical conductor 38 may be retrievably deployed, for example, in fracturing or injection operations, without strapping the optical conductor to the tubing string 18. However, the optical conductor 38 could be permanently deployed or strapped to the tubing string 18, if desired.
  • Periodically (for example, approximately each minute), a current measured temperature distribution is available from the DTS system using the optical conductor 38. An acceptable DTS system for use in providing the measured temperature distribution is the OPTOLOG® DTS system available from Halliburton Energy Services of Houston, Tex. USA.
  • Referring additionally now to FIG. 3, a technique 42 which may be used in the method 10 is representatively illustrated in flowchart form. Of course, the technique 42 may be used in other methods without departing from the principles of the invention.
  • In an initial step 44, the well geometry and planned treatment schedule with fluid types/properties and other data are input to the model 40. Possible inputs include reservoir properties, such as permeability, porosity, mineralogy, acid reactivity, skin damage, and permeability contrast. Well geometry may include height of the layers, wellbore tubulars, friction pressures, etc.
  • In step 46, the model 40 is initialized with an initial fluid distribution versus depth. This initial fluid distribution may be based on well logs and/or core data or other relevant data.
  • In step 48, the model 40 is initialized with initial data, such as pressure and temperature versus depth. The DTS system may be used to supply this data.
  • In step 50, the model 40 is used to predict pressure and fluid distribution versus time. Alternatively, these parameters may be predicted for a certain future time.
  • In step 52, the resulting temperature distribution is predicted. In step 54, the actual temperature distribution is determined in real time, for example, using the DTS system.
  • As described in the copending patent application entitled TRACKING FLUID DISPLACEMENT ALONG A WELLBORE USING REAL TIME TEMPERATURE MEASUREMENTS, attorney docket no. 2005-IP-019088 U1 USA, the fluid properties and injection rate may be modified and/or chemical reactions may be initiated to enhance detection of temperature gradient differences in the wellbore 14. This technique can enable more accurate determinations of fluid distribution along the wellbore. The entire disclosure of this copending patent application is incorporated herein by this reference.
  • In step 56, the actual pressure at one or more known locations is determined. An optical conductor with optical sensors, or any other type of pressure sensors may be used in this step for measuring the actual pressure(s) in real time, either as part of the DTS system or separate therefrom.
  • In step 58, the fluid distribution input to the model 40 is modified, based on the actual temperature and pressure distributions from steps 54 & 56.
  • In step 60, the pressure distribution and temperature distribution versus time are again predicted using the model 40. In step 62, the predicted pressure and temperature distribution are compared to the actual pressure and temperature distribution to determine whether a match is obtained.
  • If a match is obtained, then a solution is indicated in step 64, i.e., the fluid distribution input to the model 40 is correct. If a match is not obtained in step 62, then steps 58 & 60 are repeated until a match is obtained.
  • When additional data becomes available (such as when updated temperature distribution data is provided by the DTS system and/or when pressure measurements become available), this process is performed again. In this manner, the fluid distribution predicted by the model 40 is periodically updated or “calibrated” as the additional data becomes available. In order to optimize the fluid distribution, the planned treatment schedule may be modified based on the calibrated fluid distribution predicted by the model 40.
  • It should be clearly understood that, although certain inputs have been described above for the model 40, the invention is not limited to only these inputs. Other inputs, and other combinations of inputs, could be used for the model in keeping with the principles of the invention. Thus, it will be appreciated that the model 40 and technique 42 described above may be modified in any manner without departing from the principles of the invention.
  • Furthermore, although fluid distribution is described above as being predicted and optimized using the model 40 and technique 42, it is not necessary for fluids to be injected, for example, the fluids could instead be produced. Flow rate or injectivity distribution integrated over time yields fluid distribution, and so the above described steps wherein fluid distribution is predicted, determined, etc. may be considered to include prediction, determination, etc. of flow rate or injectivity distribution, as well.
  • Referring additionally now to FIGS. 4-8, an example of how the principles of the invention may be beneficially used to optimize fluid distribution in an acidizing operation is representatively illustrated. FIGS. 4-8 are schematic graphs of fluid penetration (on the horizontal scale in units of inches radially outward from the wellbore) vs. depth (on the vertical scale in units of feet along the wellbore).
  • FIG. 4 depicts a desired final fluid distribution at the end of the operation. The desired fluid distribution is preferably planned by experienced professionals to achieve optimum results (e.g., an acceptable level of stimulation, economy, etc.). Alternatively, or in addition, the desired fluid distribution could be planned using computational techniques, expert systems, etc.
  • In the depicted example, the operation is planned to include injection of 10,000 gallons of preflush 66, 10,000 gallons of mainflush 67 and 10,000 gallons of overflush 68. This schedule should result in a fluid front of the preflush 66 at approximately 135 inches penetration, a fluid front of the mainflush 67 at approximately 110 inches penetration, a fluid front of the overflush 68 at approximately 75 inches penetration and a live acid edge 69 at approximately 45 inches penetration. These should be fairly consistent along the wellbore between 4900 and 5000 feet as illustrated in FIG. 4.
  • FIG. 5 depicts the predicted fluid distribution after an initial 2000 gallons of preflush 66 are injected. Note that the fluid front of the preflush 66 should be at approximately 35 inches penetration, and the live acid edge 69 should be at approximately 15 inches penetration, and these should be very consistent between the depths of 4900 and 5000 feet.
  • FIG. 6 depicts the actual fluid distribution after 2000 gallons of preflush 66 have been injected. This actual fluid distribution may be determined using the technique 42 described above. Note that, between the depths of 4900 and 4950 feet, the fluid front of the preflush 66 is at approximately 40 inches penetration (greater than the predicted 35 inches penetration), and between the depths of 4950 and 5000 feet the fluid front of the preflush is at approximately 10 inches penetration (less than the predicted 35 inches penetration).
  • Thus, a comparison between the predicted fluid distribution (as depicted in FIG. 5) and the actual fluid distribution (as depicted in FIG. 6) indicates that remedial action will need to be taken in order to achieve the optimal fluid distribution of FIG. 4. Among the many beneficial features of the methods and techniques described herein are that the need for remedial action can be quickly identified and accurately quantified in real time as the operation progresses, and the remedial action can be taken in a timely manner so that the optimal fluid distribution can be achieved.
  • Another beneficial feature of the methods and techniques described herein is that the model used to predict fluid distribution may be modified as the operation progresses, so that the model will more accurately predict fluid distribution during the operation. Thus, in the present example, a comparison between the actual fluid distribution as depicted in FIG. 6 and the predicted fluid distribution as depicted in FIG. 5 indicates that the model should be modified (for example, by adjusting properties of the reservoir between the depths of 4950 and 5000 feet, etc.), and the modification can be accomplished so that subsequent predictions of fluid distribution during the operation will be more accurate. In this sense, it may be considered that the model is “calibrated” as the operation progresses.
  • In the present example, the remedial action to be taken includes injection of a diverter midway between two halves of the originally planned schedule. FIG. 7 depicts the fluid distribution after 5000 gallons of preflush, 5000 gallons of mainflush and 5000 gallons of overflush have been injected (i.e., one half of the originally planned schedule).
  • FIG. 8 depicts the fluid distribution after injection of a diverter 65, followed by an additional 5000 gallons of preflush, 5000 gallons of mainflush and 5000 gallons of overflush (i.e., the remaining half of the originally planned schedule). Note that the fluid distribution as depicted in FIG. 8 closely approximates the desired fluid distribution as depicted in FIG. 4. This result was achieved by modifying the operation as it progressed, and without the need to inject fluids in addition to those originally scheduled, other than the diverter 65.
  • In the past, the original schedule of fluids would have been injected and then, after an analysis of temperature distribution and other data, it may have been determined that remedial action including injection of a diverter should be taken. The diverter and an additional schedule of treatment fluids would have then been injected in an attempt to achieved the desired fluid distribution. It will be readily appreciated by those skilled in the art that the new methods and techniques described herein result in a far more timely, economical and accurate operation being performed.
  • Referring additionally now to FIG. 9, a technique 70 is representatively illustrated for predicting and optimizing fluid distribution in the method 10. The technique 70 utilizes a model 72 which may be similar to the model 40, but it should be understood that any other type of model and any combination of models may be used in place of the model 72, if desired.
  • Inputs to the model 72 include (but are not limited to) pressure and temperature distributions PTD (these may be the same as or similar to the pressure and temperature distributions described above as being input in the technique 42 in steps 48 and 54), geothermal gradient GG (this is similar to the initial temperature distribution described above as being input in the technique 42 in step 48), injection rate IR, fluid type FT (including density, specific heat, etc. of the fluid; these may be the same as or similar to the fluid properties/schedule described above as being input in the technique 42 in step 44), well geometry WG (such as diameters and lengths of tubular strings, deviation, etc.; these may be the same as or similar to the well geometry parameters described above as being input in the technique 42 in step 44), reservoir properties RP (such as rock properties, porosity, permeability, intrinsic fluids, etc.; these may be the same as or similar to the reservoir properties described above as being input in the technique 42 in step 44), and control inputs CI (such as surface pressure, choke position, etc.). The model 72 outputs a predicted fluid distribution PFD along the wellbore 14 at an incremental future time (t+n).
  • An error evaluation 74 compares the predicted fluid distribution PFD to the current fluid distribution at present time (t). Note that the current fluid distribution FD(t) may be provided by the technique 42 described above and depicted in FIG. 3.
  • Any error determined in the error evaluation 74 is used to modify the model 72, so that future predictions of fluid distribution FD are more accurate. It will be appreciated that this technique 70 of continuously predicting the fluid distribution FD, comparing the predicted fluid distribution PFD to the fluid distribution determined using the real time temperature and pressure measurements in the technique 42, and modifying the model 72 to minimize errors in the predictions enables highly accurate determinations of the fluid distribution in the wellbore 14 to be available in real time during the course of the operation.
  • In another feature of the technique 70, the predicted fluid distribution PFD(t+n) is input to an optimization device 76 for a determination of how various aspects of the operations should be modified to achieve a desired fluid distribution. The desired fluid distribution is determined prior to the operation, for example, to deliver certain volumes of stimulation fluid to particular zones or intervals, etc.
  • The optimization device 76 compares the predicted fluid distribution PFD(t+n) to the desired fluid distribution and determines whether certain aspects of the operation should be modified in order to achieve the desired fluid distribution. Of course, if the predicted fluid distribution is the same as the desired fluid distribution, then no modifications will be needed.
  • As depicted in FIG. 9, the optimization device 76 may be used to modify the injection rate IR, fluid types FT and control inputs CI. These modified inputs are used by the model 72 to again predict the fluid distribution PFD(t+n), which is then input again to the optimization device 76 for evaluation. In this manner, the predicted fluid distribution PFD(t+n) is continuously evaluated, and aspects of the operation (such as injection rate IR, fluid types FT and control inputs CI) may be continuously modified to obtain and maintain the desired fluid distribution (e.g., to minimize any deviation between the predicted fluid distribution and the desired fluid distribution) in real time, as the operation progresses.
  • Referring additionally now to FIG. 10, a technique 80 is representatively illustrated for predicting and optimizing flow rate distribution in the method 10. The technique 80 utilizes a predictive device 82 in the form of a neural network, but it should be understood that any other type of predictive device and any combination of predictive devices may be used in place of the neural network, if desired.
  • For example, the predictive device 82 may include a neural network, an artificial intelligence device, a floating point processing device, an adaptive model, a nonlinear function which generalizes for real systems and/or a genetic algorithm. The predictive device 82 may perform a regression analysis, perform regression on a nonlinear function and may utilize granular computing. An output of a first principle model may be input to the predictive device 82 and/or a first principle model may be included in the predictive device.
  • Inputs to the neural network 82 include (but are not limited to) measured temperature distribution or profile MTP (this may be the same as or similar to the temperature distribution described above), geothermal gradient GG (this is similar to the initial temperature distribution described above as being input in the technique 42 in step 48), injection rate IR, properties of the fluids PF (such as density, specific heat, etc.; these may be the same as or similar to the fluid types/schedule described above), properties of the wellbore PWB (such as diameters and lengths of tubular strings, deviation, etc.; these may be the same as or similar to the well geometry parameters described above), properties of the intersected zones PZ (such as rock properties, porosity, permeability, intrinsic fluids, etc.; these may be the same or similar to the reservoir properties described above as being input in the technique 42 in step 44), and control inputs CI (such as surface pressure, choke position, etc.). Any of these inputs may be the same as or similar to the corresponding inputs described above for the technique 70.
  • The neural network 82 outputs a predicted injectivity or flow rate distribution PFRD along the wellbore 14 at an incremental future time (t+n). As discussed above, flow rate or injectivity distribution integrated over time yields fluid distribution, and so it should be understood that prediction or determination of flow rate or injectivity distribution over time also provides predicted or determined fluid distribution, as well.
  • An error evaluation 84 compares the predicted flow rate distribution PFRD to the current flow rate distribution at present time (t). Note that the current flow rate distribution FRD(t) may be provided by the technique 42 described above and depicted in FIG. 3.
  • Any error determined in the error evaluation 84 is used to modify the neural network 82, so that future predictions of flow rate distribution PFRD are more accurate. It will be appreciated that this technique 80 of continuously predicting the flow rate distribution FRD, comparing the predicted flow rate distribution PFRD to the flow rate distribution determined using the real time temperature measurements in the technique 42, and modifying the neural network 82 to minimize errors in the predictions enables highly accurate determinations of the flow rate distribution in the wellbore 14 to be available in real time during the course of the operation.
  • In another feature of the technique 80, the predicted flow rate distribution PFRD(t+n) is input to an optimization device 86 for a determination of how various aspects of the operations should be modified to achieve a desired flow rate distribution. The desired flow rate distribution is determined prior to the operation, for example, to deliver certain volumes of stimulation fluid to particular zones or intervals over a certain time, etc.
  • The optimization device 86 compares the predicted flow rate distribution PFRD(t+n) to the desired flow rate distribution and determines whether certain aspects of the operation should be modified in order to achieve the desired flow rate distribution. Of course, if the predicted flow rate distribution is the same as the desired flow rate distribution, then no modifications will be needed.
  • As depicted in FIG. 10, the optimization device 86 may be used to modify the injection rate IR, properties of the fluids PF and control inputs CI. These modified inputs are used by the neural network 82 to again predict the flow rate distribution PFRD(t+n), which is then input again to the optimization device 86 for evaluation. In this manner, the predicted flow rate distribution PFRD(t+n) is continuously evaluated, and aspects of the operation (such as injection rate IR, properties of the fluids PF and control inputs CI) may be continuously modified to obtain and maintain the desired flow rate distribution (e.g., to minimize any deviation between the predicted flow rate distribution and the desired flow rate distribution) in real time, as the operation progresses.
  • As discussed above, the principles of the invention are useful in operations other than injection operations. For example, in production operations the input injection rate IR in the techniques 42, 70, 80 could be replaced with production rate. Similar modifications may be used for other types of operations, as well.
  • Of course, a person skilled in the art would, upon a careful consideration of the above description of representative embodiments of the invention, readily appreciate that many modifications, additions, substitutions, deletions, and other changes may be made to these specific embodiments, and such changes are within the scope of the principles of the present invention. Accordingly, the foregoing detailed description is to be clearly understood as being given by way of illustration and example only, the spirit and scope of the present invention being limited solely by the appended claims and their equivalents.

Claims (20)

1-7. (canceled)
8. A method of optimizing fluid distribution along a wellbore, the method comprising the steps of:
predicting in real time the fluid distribution along the wellbore;
comparing the predicted fluid distribution to a desired fluid distribution; and
modifying aspects of a wellbore operation in real time as needed to minimize any deviations between the predicted and desired fluid distributions.
9. The method of claim 8, further comprising the step of monitoring a temperature distribution along the wellbore in real time, and wherein the predicting step further comprises predicting the fluid distribution along the wellbore using the temperature distribution.
10. The method of claim 8, further comprising the steps of monitoring a temperature distribution along the wellbore in real time, and determining a current fluid distribution along the wellbore using the temperature distribution.
11. The method of claim 8, wherein the predicting step further comprises inputting a real time temperature distribution along the wellbore to a predictive device, so that the predictive device predicts the fluid distribution.
12. The method of claim 11, wherein the predictive device includes a neural network.
13. The method of claim 8, wherein the comparing step further comprises inputting the predicted fluid distribution to an optimization device.
14. The method of claim 13, wherein the modifying step further comprises the optimization device modifying inputs to the predictive device, so that the deviation between the predicted and desired fluid distributions is minimized.
15. A method of determining fluid distribution along a wellbore, the method comprising the steps of:
inputting a fluid distribution to a model;
predicting temperature distribution along the wellbore using the model;
monitoring temperature distribution along the wellbore in real time; and
modifying the fluid distribution based on a comparison between the predicted temperature distribution and the monitored temperature distribution.
16. The method of claim 15, wherein the predicting step further comprises predicting pressure distribution in the wellbore, the monitoring step further comprises monitoring pressure distribution in the wellbore, and wherein the modifying step further comprises modifying the fluid distribution based on a comparison between the predicted pressure distribution and the monitored pressure distribution.
17. The method of claim 15, wherein the predicting step further comprises inputting at least one parameter to a model, so that the model predicts the temperature distribution.
18. The method of claim 17, further comprising the step of optimizing the fluid distribution by modifying the parameter input to the model, then predicting the temperature distribution based on the modified parameter, then modifying the fluid distribution based on a comparison between the predicted temperature distribution based on the modified parameter and the monitored temperature distribution.
19. The method of claim 18, further comprising the step of modifying the parameter based on a comparison between the modified fluid distribution and a desired fluid distribution after the step of modifying the fluid distribution based on the comparison between the predicted temperature distribution based on the modified parameter and the monitored temperature distribution.
20. A method of determining flow rate distribution along a wellbore, the method comprising the steps of:
monitoring a temperature distribution along the wellbore in real time; and
determining in real time the flow rate distribution along the wellbore using the temperature distribution.
21. The method of claim 20, further comprising the step of optimizing the flow rate distribution.
22. The method of claim 21, wherein the optimizing step further comprises comparing a desired flow rate distribution with the flow rate distribution determined using the temperature distribution.
23. The method of claim 20, wherein the determining step further comprises inputting the temperature distribution to a predictive device, so that the predictive device predicts the flow rate distribution.
24. The method of claim 23, wherein the predictive device includes a neural network.
25. The method of claim 23, further comprising the step of inputting the flow rate distribution to an optimization device.
26. The method of claim 25, wherein the optimization device modifies inputs to the predictive device, so that a deviation of the flow rate distribution from a desired flow rate distribution is minimized.
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