US20050285193A1 - Semiconductor device and method of manufacturing same - Google Patents
Semiconductor device and method of manufacturing same Download PDFInfo
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- US20050285193A1 US20050285193A1 US11/081,538 US8153805A US2005285193A1 US 20050285193 A1 US20050285193 A1 US 20050285193A1 US 8153805 A US8153805 A US 8153805A US 2005285193 A1 US2005285193 A1 US 2005285193A1
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- 239000004065 semiconductor Substances 0.000 title claims abstract description 117
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 claims abstract description 34
- 239000000758 substrate Substances 0.000 claims abstract description 30
- 229910000577 Silicon-germanium Inorganic materials 0.000 claims description 52
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 7
- 229910052710 silicon Inorganic materials 0.000 claims description 7
- 239000010703 silicon Substances 0.000 claims description 7
- 150000004767 nitrides Chemical class 0.000 claims description 5
- LEVVHYCKPQWKOP-UHFFFAOYSA-N [Si].[Ge] Chemical compound [Si].[Ge] LEVVHYCKPQWKOP-UHFFFAOYSA-N 0.000 claims description 3
- 239000010410 layer Substances 0.000 claims 52
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims 3
- 229910010271 silicon carbide Inorganic materials 0.000 claims 2
- 239000002356 single layer Substances 0.000 claims 1
- 238000005530 etching Methods 0.000 abstract description 2
- 125000006850 spacer group Chemical group 0.000 description 18
- 238000005516 engineering process Methods 0.000 description 13
- 230000000694 effects Effects 0.000 description 12
- 238000002955 isolation Methods 0.000 description 11
- 239000011810 insulating material Substances 0.000 description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 7
- 229910021332 silicide Inorganic materials 0.000 description 7
- FVBUAEGBCNSCDD-UHFFFAOYSA-N silicide(4-) Chemical compound [Si-4] FVBUAEGBCNSCDD-UHFFFAOYSA-N 0.000 description 7
- 229910052814 silicon oxide Inorganic materials 0.000 description 7
- 238000005468 ion implantation Methods 0.000 description 6
- 238000005304 joining Methods 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 229910044991 metal oxide Inorganic materials 0.000 description 4
- 150000004706 metal oxides Chemical class 0.000 description 4
- 229910052581 Si3N4 Inorganic materials 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 125000001475 halogen functional group Chemical group 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000001020 plasma etching Methods 0.000 description 2
- ZXEYZECDXFPJRJ-UHFFFAOYSA-N $l^{3}-silane;platinum Chemical compound [SiH3].[Pt] ZXEYZECDXFPJRJ-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- TWRSDLOICOIGRH-UHFFFAOYSA-N [Si].[Si].[Hf] Chemical compound [Si].[Si].[Hf] TWRSDLOICOIGRH-UHFFFAOYSA-N 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000005137 deposition process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- RUFLMLWJRZAWLJ-UHFFFAOYSA-N nickel silicide Chemical compound [Ni]=[Si]=[Ni] RUFLMLWJRZAWLJ-UHFFFAOYSA-N 0.000 description 1
- 229910021334 nickel silicide Inorganic materials 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 230000003071 parasitic effect Effects 0.000 description 1
- 229910021339 platinum silicide Inorganic materials 0.000 description 1
- 229910021341 titanium silicide Inorganic materials 0.000 description 1
- WQJQOUPTWCFRMM-UHFFFAOYSA-N tungsten disilicide Chemical compound [Si]#[W]#[Si] WQJQOUPTWCFRMM-UHFFFAOYSA-N 0.000 description 1
- 229910021342 tungsten silicide Inorganic materials 0.000 description 1
- 235000012431 wafers Nutrition 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/68—Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
- H01L29/76—Unipolar devices, e.g. field effect transistors
- H01L29/772—Field effect transistors
- H01L29/78—Field effect transistors with field effect produced by an insulated gate
- H01L29/786—Thin film transistors, i.e. transistors with a channel being at least partly a thin film
- H01L29/78606—Thin film transistors, i.e. transistors with a channel being at least partly a thin film with supplementary region or layer in the thin film or in the insulated bulk substrate supporting it for controlling or increasing the safety of the device
- H01L29/78639—Thin film transistors, i.e. transistors with a channel being at least partly a thin film with supplementary region or layer in the thin film or in the insulated bulk substrate supporting it for controlling or increasing the safety of the device with a drain or source connected to a bulk conducting substrate
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/66007—Multistep manufacturing processes
- H01L29/66075—Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials
- H01L29/66227—Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials the devices being controllable only by the electric current supplied or the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched, e.g. three-terminal devices
- H01L29/66409—Unipolar field-effect transistors
- H01L29/66477—Unipolar field-effect transistors with an insulated gate, i.e. MISFET
- H01L29/66742—Thin film unipolar transistors
- H01L29/66772—Monocristalline silicon transistors on insulating substrates, e.g. quartz substrates
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/68—Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
- H01L29/76—Unipolar devices, e.g. field effect transistors
- H01L29/772—Field effect transistors
- H01L29/78—Field effect transistors with field effect produced by an insulated gate
- H01L29/7842—Field effect transistors with field effect produced by an insulated gate means for exerting mechanical stress on the crystal lattice of the channel region, e.g. using a flexible substrate
- H01L29/7848—Field effect transistors with field effect produced by an insulated gate means for exerting mechanical stress on the crystal lattice of the channel region, e.g. using a flexible substrate the means being located in the source/drain region, e.g. SiGe source and drain
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/68—Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
- H01L29/76—Unipolar devices, e.g. field effect transistors
- H01L29/772—Field effect transistors
- H01L29/78—Field effect transistors with field effect produced by an insulated gate
- H01L29/786—Thin film transistors, i.e. transistors with a channel being at least partly a thin film
- H01L29/78606—Thin film transistors, i.e. transistors with a channel being at least partly a thin film with supplementary region or layer in the thin film or in the insulated bulk substrate supporting it for controlling or increasing the safety of the device
- H01L29/78618—Thin film transistors, i.e. transistors with a channel being at least partly a thin film with supplementary region or layer in the thin film or in the insulated bulk substrate supporting it for controlling or increasing the safety of the device characterised by the drain or the source properties, e.g. the doping structure, the composition, the sectional shape or the contact structure
- H01L29/78621—Thin film transistors, i.e. transistors with a channel being at least partly a thin film with supplementary region or layer in the thin film or in the insulated bulk substrate supporting it for controlling or increasing the safety of the device characterised by the drain or the source properties, e.g. the doping structure, the composition, the sectional shape or the contact structure with LDD structure or an extension or an offset region or characterised by the doping profile
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/68—Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
- H01L29/76—Unipolar devices, e.g. field effect transistors
- H01L29/772—Field effect transistors
- H01L29/78—Field effect transistors with field effect produced by an insulated gate
- H01L29/786—Thin film transistors, i.e. transistors with a channel being at least partly a thin film
- H01L29/78651—Silicon transistors
- H01L29/78654—Monocrystalline silicon transistors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/68—Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
- H01L29/76—Unipolar devices, e.g. field effect transistors
- H01L29/772—Field effect transistors
- H01L29/78—Field effect transistors with field effect produced by an insulated gate
- H01L29/786—Thin film transistors, i.e. transistors with a channel being at least partly a thin film
- H01L29/78684—Thin film transistors, i.e. transistors with a channel being at least partly a thin film having a semiconductor body comprising semiconductor materials of Group IV not being silicon, or alloys including an element of the group IV, e.g. Ge, SiN alloys, SiC alloys
- H01L29/78687—Thin film transistors, i.e. transistors with a channel being at least partly a thin film having a semiconductor body comprising semiconductor materials of Group IV not being silicon, or alloys including an element of the group IV, e.g. Ge, SiN alloys, SiC alloys with a multilayer structure or superlattice structure
Definitions
- the present invention relates generally to a semiconductor device and a method of manufacturing the same. More particularly, the invention relates to a semiconductor device comprising a metal oxide semiconductor (MOS) transistor and a method of manufacturing the same.
- MOS metal oxide semiconductor
- Fully depleted silicon-on-insulator (FD-SOI) technology has been widely used to create high speed, low power logic circuits.
- FD-SOI technology reduces parasitic capacitances associated with source, drain, and channel regions of semiconductor circuits, thereby allowing the circuits to operate at higher speeds.
- FD-SOI technology reduces the amount of leakage current occurring at source and drain junctions of the circuits, thereby lowering associated power consumption.
- shallow source/drain regions are readily implemented using FD-SOI technology, thus allowing the short channel effect to be readily constrained and thereby improving the scalability of the circuits.
- CMOS complementary metal-oxide semiconductor
- a mechanical stress engineering technique According to the mechanical stress engineering technique, a local stress is applied to a channel region so as to control the carrier (electron or hole) mobility ( ⁇ ) within a semiconductor material. Where the carrier mobility increases, the switching characteristics of the device are improved, thus enabling the manufacture of higher-speed devices.
- the present invention provides a semiconductor device capable of improving carrier mobility by applying a local stress to a channel region while maintaining advantages of an SOI device, such as the ability to constrain short channel effects and reduce junction resistance.
- the present invention provides a method of manufacturing a semiconductor device in which a highly integrated semiconductor device having an improved short channel effect and reduced junction capacitance, as well as a device being capable of constraining a substrate floating effect may be implemented at a relatively low cost.
- a semiconductor device comprising a gate electrode formed on a semiconductor substrate, an active region containing spaces formed below the gate electrode, a channel region formed between the gate electrode and the spaces, and source and drain regions formed on both sides of the gate electrode within the active region.
- a method of manufacturing a semiconductor device comprises forming a gate electrode on a semiconductor substrate, forming spaces in an active region below the gate electrode, forming a channel region between the gate electrode and the spaces, and forming source and gate regions on both sides of the gate electrode within the active region.
- the short channel effect is constrained and junction resistance is reduced by forming the spaces in the active region below the gate electrode. Furthermore, it effectively addresses the substrate floating effect which occurs in devices using SOI technology. Furthermore, the invention makes it possible to implement the mechanical stress engineering technique to the channel region to increase carrier mobility.
- FIGS. 1A through 1M are cross-sectional views illustrating a method of manufacturing a semiconductor device according to one embodiment of the present invention
- FIGS. 2A through 2C are cross-sectional views illustrating a method of manufacturing a semiconductor device according to another embodiment of the present invention.
- FIGS. 3A through 3C are cross-sectional views illustrating a method of manufacturing a semiconductor device according to still another embodiment of the present invention.
- FIGS. 4A through 4C are cross-sectional views illustrating a method of manufacturing a semiconductor device according to still another embodiment of the present invention.
- FIGS. 5A through 5C are cross-sectional views illustrating a method of manufacturing a semiconductor device according to still another embodiment of the present invention.
- FIGS. 6A through 6C are cross-sectional views illustrating a method of manufacturing a semiconductor device according to a sixth embodiment of the present invention.
- FIGS. 1A through 1M are cross-sectional views illustrating a method of manufacturing a semiconductor device according to one embodiment of the present invention.
- a first silicon germanium (SiGe) layer 102 is formed on a bulk semiconductor substrate 100 such as a silicon substrate.
- First SiGe layer 102 is generally formed to a thickness of about 10 to 100 nm using a selective epitaxial growth technology.
- a silicon (Si) layer 104 is then formed on first SiGe layer 102 to a thickness of about 5 to 50 nm.
- an active region is defined by forming a device isolation region 106 on semiconductor substrate 100 using a conventional isolation method such as a trench isolation method. In other words, the active region is delimited on either side by device isolation region 106 .
- first insulating spacers 118 are formed on sidewalls of gate electrode 114 .
- first insulating spacers 118 comprise a silicon nitride layer 118 a , a silicon oxide layer 118 b , or a combination thereof.
- an Si layer 104 , first SiGe layer 102 and semiconductor substrate 100 are partially etched to form a recess region 120 using hard mask 116 , first insulating spacers 118 and device isolation region 106 as an etching mask.
- first SiGe layer 102 sidewalls of Si layer 104
- device isolation region 106 sidewalls of device isolation region 106 are exposed.
- a portion of Si layer 104 remaining below gate electrode 114 acts as a channel region for a transistor.
- an insulating material is deposited on the structure having recess region 120 and an etch-back process is performed to form second insulating spacers 122 covering sidewalls of first SiGe layer 102 , sidewalls of Si layer 104 and sidewalls of first insulating spacers 118 , which are exposed in or above recess region 120 .
- Second insulating spacers 122 are also formed on sidewalls of device isolation region 106 .
- second insulating spacers 122 are formed of a silicon oxide layer, a silicon nitride layer, or a combination thereof.
- second insulating spacers 122 are formed of a silicon oxide layer.
- a second SiGe layer 132 is formed on semiconductor substrate 100 in recess region 120 .
- Second SiGe layer 132 is formed to a thickness of about 10 to 100 nm using a selective epitaxial growth technology.
- second SiGe layer 132 has the same thickness as first SiGe layer 102 .
- a Ge concentration in second SiGe layer 132 is equal to a Ge concentration in first SiGe layer 102 .
- a semiconductor layer 134 is formed on second SiGe layer 132 using a selective epitaxial growth technology.
- Semiconductor layer 134 is formed of a different material from second SiGe layer 132 .
- semiconductor layer 134 may be formed of Si or SiC. Where semiconductor layer 134 is formed of SiC, the carrier mobility in an negative metal-oxide semiconductor (NMOS) device can be improved by locally applying a tensile stress to the channel region formed by Si layer 104 .
- NMOS negative metal-oxide semiconductor
- Semiconductor layer 134 is formed to a thickness sufficient to completely fill recess region 120 . As shown in FIG. 1G , semiconductor layer 134 typically has a thickness such that semiconductor layer 134 partially covers an upper surface of device isolation region 106 . As a result, semiconductor layer 134 generally protects a corner portion of device isolation region 106 .
- second insulating spacers 122 etched and thereby removed. Consequently, the sidewalls of first and second SiGe layers 102 and 132 are exposed through spaces 136 between Si layer 104 and semiconductor layer 134 .
- first and second SiGe layers 102 and 132 are selectively removed to form spaces 140 below Si layer 104 and semiconductor layer 134 , respectively.
- First and second SiGe layers 102 and 132 are generally removed using a wet etching process or an isotropic plasma etching process.
- the plasma etching process may employ, for example, an etchant comprised of a mixture of HNO 3 , H 2 O 2 , and HF.
- Si is epitaxially grown from Si layer 104 and semiconductor layer 134 using a selective epitaxial growth technology. As a result, Si layer 104 and semiconductor layer 134 are joined together by a region “A”.
- an extension region 152 and a halo ion implantation region 154 are formed in semiconductor layer 134 and Si layer 104 using a conventional ion implantation process using hard mask 116 as an ion implantation mask.
- third insulating spacers 156 covering silicon oxide layer 118 b are formed on the sidewalls of gate electrode 114 .
- Third insulating spacers 156 are usually formed of either a silicon oxide layer, a silicon nitride layer, or a combination thereof.
- third insulating spacers 156 are formed of a silicon oxide layer.
- Source and drain regions 158 are then formed in semiconductor layer 134 and Si layer 104 .
- Source and drain regions 158 are typically formed using a conventional ion implantation process using hard mask 116 and third insulating spacers 156 as an ion implantation mask.
- metal silicide layers 162 and 164 are formed on upper surfaces of gate electrode 114 and source and drain regions 158 using a conventional silicide deposition process.
- Metal silicide layers 162 and 164 contribute to reduced surface resistance and contact resistance for contacts in the semiconductor device.
- Metal silicide layers 162 and 164 are typically formed of cobalt silicide, nickel silicide, titanium silicide, hafnium silicide, platinum silicide, or tungsten silicide. In some instances, the formation of metal silicide layers 162 and 164 can be omitted.
- spaces 140 are extended to completely overlap the channel region and source and drain regions 158 . Accordingly, as in the case where a SOI substrate is used, the short channel effect is readily constrained and junction capacitance is reduced.
- FIGS. 2A through 2C are cross-sectional views illustrating a method of manufacturing a semiconductor device according to another embodiment of the present invention.
- FIGS. 2A through 2C is substantially similar to the embodiment illustrated in FIGS. 1A through 1M .
- One difference, however, is that spaces 140 formed in the active region below gate electrode 114 are filled with insulating materials.
- spaces 140 are formed in an active region of a semiconductor substrate 100 in the manner described in relation to FIGS. 1A through 11 .
- An insulating material is deposited to fill spaces 140 and an etch-back process is performed to expose sidewalls of Si layer 104 . Consequently, spaces 140 are filled by an insulating layer 240 .
- Insulating layer 240 is typically formed of an oxide layer or a nitride layer.
- Si is epitaxially grown from Si layer 104 and semiconductor layer 134 in the manner described in relation to FIG. 1J , thereby joining Si layer 104 and semiconductor layer 134 with a region “B”.
- a transistor is formed in the manner described in relation to FIGS. 1K through 1M .
- insulating layer 240 is extended to completely overlap the channel region and source and drain regions 158 . Accordingly, as in the case where a SOI substrate is used, the short channel effect is readily constrained and junction capacitance is reduced.
- FIGS. 3A through 3C are cross-sectional views illustrating a method of fabricating a semiconductor device according to still another embodiment of the present invention.
- FIGS. 3A through 3C is substantially similar to the method illustrated in FIGS. 1A through 1M .
- One difference, however, is that the spaces formed on the active region below gate electrode 114 are extended to only a portion of the active region.
- spaces 136 exposing the sidewalls of first and second SiGe layers 102 and 132 are formed on semiconductor substrate 100 in the manner described in relation to FIGS. 1A through 1H .
- First and second SiGe layers 102 and 132 exposed through spaces 136 are partially removed to form spaces 340 below Si layer 104 and semiconductor layer 134 .
- Portions of second SiGe layer 132 adjacent to second insulating spacers 122 are prevented from being removed by controlling the amount of time used to etch first and second SiGe layers 102 and 132 .
- Si is epitaxially grown from Si layer 104 and semiconductor layer 134 in the manner described in relation to FIG. 1J , thereby joining Si layer 104 and semiconductor layer 134 with a region “C”.
- a transistor is formed in the manner described in relation to FIGS. 1K through 1M .
- spaces 340 are extended to completely overlap the channel region and to partially overlap source and drain regions 158 .
- spaces 340 formed in the active region below gate electrode 114 are extended cover only a portion of the active region.
- a portion of second SiGe layer 132 adjacent to second insulating spacers 122 still remains between semiconductor substrate 100 and semiconductor layer 134 . Accordingly, the length of spaces 340 is limited by the portion of second SiGe layer 132 remaining between semiconductor substrate 100 and source and drain regions 158 . Due to second SiGe layer 132 , a substrate floating effect is prevented from occurring in a MOS transistor.
- FIGS. 4A through 4C are cross-sectional views illustrating a method of manufacturing a semiconductor device according to still another embodiment of the present invention.
- FIGS. 4A is substantially similar to the method illustrated in FIGS. 3A through 3C . However, one difference is that spaces 340 formed in the active region below gate electrode 114 are filled with an insulating material.
- Insulating layer 440 typically comprises an oxide layer or a nitride layer.
- Si is epitaxially grown from Si layer 104 and semiconductor layer 134 in the manner described in relation to FIG. 1J , thereby joining Si layer 104 and semiconductor layer 134 with a region “D”.
- a transistor is formed in the manner described in relation to FIGS. 1K through 1M .
- FIGS. 5A through 5E are cross-sectional views illustrating a method of manufacturing a semiconductor device according to still another embodiment of the present invention.
- FIGS. 5A through 5E is substantially similar to the method illustrated in FIGS. 1A through 1M .
- One difference, however, is that spaces are only formed below the channel region but not in other parts of the active region.
- second insulating spacers 122 are formed in the manner described in relation to FIGS. 1A through 1E .
- a semiconductor layer 534 is then formed on semiconductor substrate 100 in recess region 120 .
- semiconductor layer 534 is formed of materials whose composition is different from that of first SiGe layer 102 .
- semiconductor layer 534 is typically formed of Si, SiC or SiGe. Where semiconductor layer 534 is formed of SiC, the carrier mobility in a NMOS device is readily improved by locally applying a tensile stress to the channel region formed by Si layer 104 .
- semiconductor layer 534 is formed of SiGe
- the carrier mobility in a positive metal-oxide semiconductor (PMOS) device is readily improved by locally applying a tensile stress to the channel region formed by Si layer 104 .
- semiconductor layer 534 is formed of SiGe, it preferably has a Ge concentration lower than the Ge concentration of first SiGe layer 102 .
- Semiconductor layer 534 is formed to a thickness sufficient to fill recess region 120 . As shown in FIG. 5A , semiconductor layer 534 typically has a thickness such that it partially covers an upper surface of device isolation region 106 , thereby protecting a corner portion of device isolation region 106 .
- second insulating spacers 122 and silicon oxide layer 118 b are selectively etched and removed in the manner described in relation to FIG. 1H . Consequently, spaces 136 are formed between Si layer 104 and semiconductor layer 534 . Sidewalls of first SiGe layer 102 are exposed through spaces 136 .
- first SiGe layer 102 is selectively removed to form spaces 540 below Si layer 104 in the manner described in relation to FIG. 1I .
- semiconductor layer 534 is formed of SiGe
- the Ge concentration of first SiGe layer 102 is typically higher than that of semiconductor layer 534 , as described in relation to FIG. 5A . Accordingly, even where semiconductor layer 534 is formed of SiGe, first SiGe layer 102 can be selectively removed under the condition that it has a high etch selectivity relative to semiconductor layer 534 .
- Si is epitaxially grown from Si layer 104 and semiconductor layer 534 in the same manner described in relation to FIG. 1J , thereby joining Si layer 104 and semiconductor layer 534 with a region “E”. Consequently, spaces 540 remain only below the channel region formed by Si layer 104 in the active region.
- extension region 152 and halo ion implantation region 154 are formed in semiconductor layer 534 and Si layer 104 below gate electrode 114 in the manner described in relation to FIGS. 1K through 1M .
- Third insulating spacers 156 and source and drain regions 158 are then formed.
- metal silicide layers 162 and 164 are formed on gate electrode 114 and source and drain regions 158 . In this manner, the formation of a transistor is completed.
- FIGS. 6A through 6C are cross-sectional views illustrating a method of manufacturing a semiconductor device according to still another embodiment of the present invention.
- FIGS. 6A through 6C is substantially similar to the method illustrated in FIGS. 5A through 5E .
- One difference, however, is that spaces 540 formed below the channel region formed by Si layer 104 are filled with an insulating material.
- spaces 540 are formed below Si layer 104 in the manner described in relation to FIGS. 5A through 5C .
- An insulating material is deposited on semiconductor substrate 100 to fill spaces 540 and an etch-back process is performed until the sidewalls of Si layer 104 are exposed. Consequently, spaces 540 are filled with an insulating layer 640 .
- Insulating layer 640 is typically formed of an oxide layer or a nitride layer.
- Si is epitaxially grown from Si layer 104 and semiconductor layer 534 in the manner described in relation to FIG. 5D , thereby joining Si layer 104 and semiconductor layer 534 with a region “F”.
- a transistor is formed in the manner described in relation to FIG. 5E .
- the short channel effect is constrained and junction resistance is reduced by forming spaces in the active region below the gate electrode of a MOS transistor.
- the present invention avoids the problem of the substrate floating effect that occurs in the SOI substrate. Further, it is possible to implement the technique whereby local stress is applied to the channel region. Accordingly, where the present invention is applied to the manufacture of very large scale integrated semiconductor devices, the performance of the device is improved by employing a structure which increases carrier mobility. In addition, the highly-integrated semiconductor devices can be manufactured at a low cost relative to those using SOI technology.
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Abstract
A semiconductor device and related method of manufacture are disclosed. The semiconductor device comprises a gate electrode formed on a semiconductor substrate, an active region containing spaces formed below the gate electrode, a channel region formed between the gate electrode and the spaces, and source and drain regions formed on opposite sides of the gate electrode within the active region. The spaces are formed by etching a semiconductor layer formed below the gate electrode in the active region.
Description
- 1. Field of the Invention
- The present invention relates generally to a semiconductor device and a method of manufacturing the same. More particularly, the invention relates to a semiconductor device comprising a metal oxide semiconductor (MOS) transistor and a method of manufacturing the same.
- A claim of priority is made to Korean Patent Application No. 10-2004-0049004 filed on Jun. 28, 2004, the disclosure of which is hereby incorporated by reference in its entirety.
- 2. Description of the Related Art
- Fully depleted silicon-on-insulator (FD-SOI) technology has been widely used to create high speed, low power logic circuits. Using FD-SOI technology reduces parasitic capacitances associated with source, drain, and channel regions of semiconductor circuits, thereby allowing the circuits to operate at higher speeds. In addition, FD-SOI technology reduces the amount of leakage current occurring at source and drain junctions of the circuits, thereby lowering associated power consumption. Furthermore, shallow source/drain regions are readily implemented using FD-SOI technology, thus allowing the short channel effect to be readily constrained and thereby improving the scalability of the circuits.
- Unfortunately, however, a substrate floating effect may occur in MOS transistors formed on an SOI substrate where an element in a channel region assumes a floating state electric potential. Furthermore, where a buried oxide layer (BOX) is formed below a silicon substrate, a self-heating problem often occurs in devices formed on the silicon layer. As a result, the range of applications where SOI technology can be used is restricted by the kinds of circuits to be formed.
- As complementary metal-oxide semiconductor (CMOS) technology has continued to shrink in size, a variety of attempts to improve the performance of transistors with short channel lengths have been made. Among these attempts, a mechanical stress engineering technique has been proposed. According to the mechanical stress engineering technique, a local stress is applied to a channel region so as to control the carrier (electron or hole) mobility (μ) within a semiconductor material. Where the carrier mobility increases, the switching characteristics of the device are improved, thus enabling the manufacture of higher-speed devices.
- Unfortunately, it is difficult to apply local stress to SOI devices because the silicon layer formed on the buried oxide layer (BOX) is too thin. In addition, cost poses an obstacle to the manufacture of devices using SOI technology because SOI wafers are extremely expensive.
- The present invention provides a semiconductor device capable of improving carrier mobility by applying a local stress to a channel region while maintaining advantages of an SOI device, such as the ability to constrain short channel effects and reduce junction resistance.
- In addition, the present invention provides a method of manufacturing a semiconductor device in which a highly integrated semiconductor device having an improved short channel effect and reduced junction capacitance, as well as a device being capable of constraining a substrate floating effect may be implemented at a relatively low cost.
- According to one embodiment of the present invention, a semiconductor device is provided. The semiconductor device comprises a gate electrode formed on a semiconductor substrate, an active region containing spaces formed below the gate electrode, a channel region formed between the gate electrode and the spaces, and source and drain regions formed on both sides of the gate electrode within the active region.
- According to another embodiment of the present invention, a method of manufacturing a semiconductor device is provided. The method comprises forming a gate electrode on a semiconductor substrate, forming spaces in an active region below the gate electrode, forming a channel region between the gate electrode and the spaces, and forming source and gate regions on both sides of the gate electrode within the active region.
- According to the present invention, the short channel effect is constrained and junction resistance is reduced by forming the spaces in the active region below the gate electrode. Furthermore, it effectively addresses the substrate floating effect which occurs in devices using SOI technology. Furthermore, the invention makes it possible to implement the mechanical stress engineering technique to the channel region to increase carrier mobility.
- The invention is described below in relation to several embodiments illustrated in the accompanying drawings. Throughout the drawings like reference numbers indicate like exemplary elements, components, or steps and the thickness of various layers has been exaggerated for clarity. In the drawings:
-
FIGS. 1A through 1M are cross-sectional views illustrating a method of manufacturing a semiconductor device according to one embodiment of the present invention; -
FIGS. 2A through 2C are cross-sectional views illustrating a method of manufacturing a semiconductor device according to another embodiment of the present invention; -
FIGS. 3A through 3C are cross-sectional views illustrating a method of manufacturing a semiconductor device according to still another embodiment of the present invention; -
FIGS. 4A through 4C are cross-sectional views illustrating a method of manufacturing a semiconductor device according to still another embodiment of the present invention; -
FIGS. 5A through 5C are cross-sectional views illustrating a method of manufacturing a semiconductor device according to still another embodiment of the present invention; and, -
FIGS. 6A through 6C are cross-sectional views illustrating a method of manufacturing a semiconductor device according to a sixth embodiment of the present invention. - Exemplary embodiments of the invention are described below with reference to the corresponding drawings. These embodiments are presented as teaching examples. The actual scope of the invention is defined by the claims that follow.
-
FIGS. 1A through 1M are cross-sectional views illustrating a method of manufacturing a semiconductor device according to one embodiment of the present invention. - Referring to
FIG. 1A , a first silicon germanium (SiGe)layer 102 is formed on abulk semiconductor substrate 100 such as a silicon substrate.First SiGe layer 102 is generally formed to a thickness of about 10 to 100 nm using a selective epitaxial growth technology. A silicon (Si)layer 104 is then formed onfirst SiGe layer 102 to a thickness of about 5 to 50 nm. - Referring to
FIG. 1B , an active region is defined by forming adevice isolation region 106 onsemiconductor substrate 100 using a conventional isolation method such as a trench isolation method. In other words, the active region is delimited on either side bydevice isolation region 106. - Referring to
FIG. 1C , agate insulating layer 112 and agate electrode 114 are formed onSi layer 104 using ahard mask 116 formed of an insulating material. Firstinsulating spacers 118 are formed on sidewalls ofgate electrode 114. According to selected embodiments of the invention, firstinsulating spacers 118 comprise asilicon nitride layer 118 a, asilicon oxide layer 118 b, or a combination thereof. - Referring to
FIG. 1D , anSi layer 104,first SiGe layer 102 andsemiconductor substrate 100 are partially etched to form arecess region 120 usinghard mask 116, first insulatingspacers 118 anddevice isolation region 106 as an etching mask. Inrecess region 120, sidewalls offirst SiGe layer 102, sidewalls ofSi layer 104, and sidewalls ofdevice isolation region 106 are exposed. A portion ofSi layer 104 remaining belowgate electrode 114 acts as a channel region for a transistor. - Referring to
FIG. 1E , an insulating material is deposited on the structure havingrecess region 120 and an etch-back process is performed to form second insulatingspacers 122 covering sidewalls offirst SiGe layer 102, sidewalls ofSi layer 104 and sidewalls of first insulatingspacers 118, which are exposed in or aboverecess region 120. Second insulatingspacers 122 are also formed on sidewalls ofdevice isolation region 106. According to selected embodiments of the invention, second insulatingspacers 122 are formed of a silicon oxide layer, a silicon nitride layer, or a combination thereof. Preferably, second insulatingspacers 122 are formed of a silicon oxide layer. - Referring to
FIG. 1F , asecond SiGe layer 132 is formed onsemiconductor substrate 100 inrecess region 120.Second SiGe layer 132 is formed to a thickness of about 10 to 100 nm using a selective epitaxial growth technology. Preferably,second SiGe layer 132 has the same thickness asfirst SiGe layer 102. Also, preferably, a Ge concentration insecond SiGe layer 132 is equal to a Ge concentration infirst SiGe layer 102. - Referring to
FIG. 1G , asemiconductor layer 134 is formed onsecond SiGe layer 132 using a selective epitaxial growth technology.Semiconductor layer 134 is formed of a different material fromsecond SiGe layer 132. For example,semiconductor layer 134 may be formed of Si or SiC. Wheresemiconductor layer 134 is formed of SiC, the carrier mobility in an negative metal-oxide semiconductor (NMOS) device can be improved by locally applying a tensile stress to the channel region formed bySi layer 104. -
Semiconductor layer 134 is formed to a thickness sufficient to completely fillrecess region 120. As shown inFIG. 1G ,semiconductor layer 134 typically has a thickness such thatsemiconductor layer 134 partially covers an upper surface ofdevice isolation region 106. As a result,semiconductor layer 134 generally protects a corner portion ofdevice isolation region 106. - Referring to
FIG. 1H , second insulatingspacers 122 etched and thereby removed. Consequently, the sidewalls of first and second SiGe layers 102 and 132 are exposed throughspaces 136 betweenSi layer 104 andsemiconductor layer 134. - Referring to
FIG. 11 , first and second SiGe layers 102 and 132 are selectively removed to formspaces 140 belowSi layer 104 andsemiconductor layer 134, respectively. First and second SiGe layers 102 and 132 are generally removed using a wet etching process or an isotropic plasma etching process. The plasma etching process may employ, for example, an etchant comprised of a mixture of HNO3, H2O2, and HF. - Referring to
FIG. 1J , Si is epitaxially grown fromSi layer 104 andsemiconductor layer 134 using a selective epitaxial growth technology. As a result,Si layer 104 andsemiconductor layer 134 are joined together by a region “A”. - Referring to
FIG. 1K , anextension region 152 and a haloion implantation region 154 are formed insemiconductor layer 134 andSi layer 104 using a conventional ion implantation process usinghard mask 116 as an ion implantation mask. - Referring to
FIG. 1L , third insulatingspacers 156 coveringsilicon oxide layer 118 b are formed on the sidewalls ofgate electrode 114. Third insulatingspacers 156 are usually formed of either a silicon oxide layer, a silicon nitride layer, or a combination thereof. Preferably, third insulatingspacers 156 are formed of a silicon oxide layer. - Source and
drain regions 158 are then formed insemiconductor layer 134 andSi layer 104. Source anddrain regions 158 are typically formed using a conventional ion implantation process usinghard mask 116 and thirdinsulating spacers 156 as an ion implantation mask. - Referring to
FIG. 1M ,hard mask 116 is removed fromgate electrode 114 and thenmetal silicide layers gate electrode 114 and source and drainregions 158 using a conventional silicide deposition process. Metal silicide layers 162 and 164 contribute to reduced surface resistance and contact resistance for contacts in the semiconductor device. Metal silicide layers 162 and 164 are typically formed of cobalt silicide, nickel silicide, titanium silicide, hafnium silicide, platinum silicide, or tungsten silicide. In some instances, the formation ofmetal silicide layers - According to selected embodiments of the present invention,
spaces 140 are extended to completely overlap the channel region and source and drainregions 158. Accordingly, as in the case where a SOI substrate is used, the short channel effect is readily constrained and junction capacitance is reduced. -
FIGS. 2A through 2C are cross-sectional views illustrating a method of manufacturing a semiconductor device according to another embodiment of the present invention. - The embodiment illustrated in
FIGS. 2A through 2C is substantially similar to the embodiment illustrated inFIGS. 1A through 1M . One difference, however, is thatspaces 140 formed in the active region belowgate electrode 114 are filled with insulating materials. - Referring to
FIG. 2A ,spaces 140 are formed in an active region of asemiconductor substrate 100 in the manner described in relation toFIGS. 1A through 11 . An insulating material is deposited to fillspaces 140 and an etch-back process is performed to expose sidewalls ofSi layer 104. Consequently,spaces 140 are filled by an insulatinglayer 240. Insulatinglayer 240 is typically formed of an oxide layer or a nitride layer. - Referring to
FIG. 2B , Si is epitaxially grown fromSi layer 104 andsemiconductor layer 134 in the manner described in relation toFIG. 1J , thereby joiningSi layer 104 andsemiconductor layer 134 with a region “B”. - Referring to
FIG. 2C , a transistor is formed in the manner described in relation toFIGS. 1K through 1M . - According to selected embodiments of the present invention, insulating
layer 240 is extended to completely overlap the channel region and source and drainregions 158. Accordingly, as in the case where a SOI substrate is used, the short channel effect is readily constrained and junction capacitance is reduced. -
FIGS. 3A through 3C are cross-sectional views illustrating a method of fabricating a semiconductor device according to still another embodiment of the present invention. - The method illustrated in
FIGS. 3A through 3C is substantially similar to the method illustrated inFIGS. 1A through 1M . One difference, however, is that the spaces formed on the active region belowgate electrode 114 are extended to only a portion of the active region. - Referring to
FIG. 3A ,spaces 136 exposing the sidewalls of first and second SiGe layers 102 and 132 are formed onsemiconductor substrate 100 in the manner described in relation toFIGS. 1A through 1H . First and second SiGe layers 102 and 132 exposed throughspaces 136 are partially removed to formspaces 340 belowSi layer 104 andsemiconductor layer 134. Portions ofsecond SiGe layer 132 adjacent to second insulatingspacers 122 are prevented from being removed by controlling the amount of time used to etch first and second SiGe layers 102 and 132. - Referring to
FIG. 3B , Si is epitaxially grown fromSi layer 104 andsemiconductor layer 134 in the manner described in relation toFIG. 1J , thereby joiningSi layer 104 andsemiconductor layer 134 with a region “C”. - Referring to
FIG. 3C , a transistor is formed in the manner described in relation toFIGS. 1K through 1M . - According to selected embodiments of the present invention,
spaces 340 are extended to completely overlap the channel region and to partially overlap source and drainregions 158. In other words,spaces 340 formed in the active region belowgate electrode 114 are extended cover only a portion of the active region. A portion ofsecond SiGe layer 132 adjacent to second insulatingspacers 122 still remains betweensemiconductor substrate 100 andsemiconductor layer 134. Accordingly, the length ofspaces 340 is limited by the portion ofsecond SiGe layer 132 remaining betweensemiconductor substrate 100 and source and drainregions 158. Due tosecond SiGe layer 132, a substrate floating effect is prevented from occurring in a MOS transistor. -
FIGS. 4A through 4C are cross-sectional views illustrating a method of manufacturing a semiconductor device according to still another embodiment of the present invention. - The method illustrated in
FIGS. 4A is substantially similar to the method illustrated inFIGS. 3A through 3C . However, one difference is thatspaces 340 formed in the active region belowgate electrode 114 are filled with an insulating material. - Referring to
FIG. 4A , an insulating material is deposited to fillspaces 340 shown inFIG. 3A and an etch-back process is performed until sidewalls ofSi layer 104 are exposed, thereby forming an insulatinglayer 440. Insulatinglayer 440 typically comprises an oxide layer or a nitride layer. - Referring to
FIG. 4B , Si is epitaxially grown fromSi layer 104 andsemiconductor layer 134 in the manner described in relation toFIG. 1J , thereby joiningSi layer 104 andsemiconductor layer 134 with a region “D”. - Referring to
FIG. 4C , a transistor is formed in the manner described in relation toFIGS. 1K through 1M . -
FIGS. 5A through 5E are cross-sectional views illustrating a method of manufacturing a semiconductor device according to still another embodiment of the present invention. - The method illustrated in
FIGS. 5A through 5E is substantially similar to the method illustrated inFIGS. 1A through 1M . One difference, however, is that spaces are only formed below the channel region but not in other parts of the active region. - Referring to
FIG. 5A , second insulatingspacers 122 are formed in the manner described in relation toFIGS. 1A through 1E . Asemiconductor layer 534 is then formed onsemiconductor substrate 100 inrecess region 120. Typically,semiconductor layer 534 is formed of materials whose composition is different from that offirst SiGe layer 102. For example,semiconductor layer 534 is typically formed of Si, SiC or SiGe. Wheresemiconductor layer 534 is formed of SiC, the carrier mobility in a NMOS device is readily improved by locally applying a tensile stress to the channel region formed bySi layer 104. Wheresemiconductor layer 534 is formed of SiGe, the carrier mobility in a positive metal-oxide semiconductor (PMOS) device is readily improved by locally applying a tensile stress to the channel region formed bySi layer 104. Wheresemiconductor layer 534 is formed of SiGe, it preferably has a Ge concentration lower than the Ge concentration offirst SiGe layer 102. -
Semiconductor layer 534 is formed to a thickness sufficient to fillrecess region 120. As shown inFIG. 5A ,semiconductor layer 534 typically has a thickness such that it partially covers an upper surface ofdevice isolation region 106, thereby protecting a corner portion ofdevice isolation region 106. - Referring to
FIG. 5B , second insulatingspacers 122 andsilicon oxide layer 118 b are selectively etched and removed in the manner described in relation toFIG. 1H . Consequently,spaces 136 are formed betweenSi layer 104 andsemiconductor layer 534. Sidewalls offirst SiGe layer 102 are exposed throughspaces 136. - Referring to
FIG. 5C ,first SiGe layer 102 is selectively removed to formspaces 540 belowSi layer 104 in the manner described in relation toFIG. 1I . Wheresemiconductor layer 534 is formed of SiGe, the Ge concentration offirst SiGe layer 102 is typically higher than that ofsemiconductor layer 534, as described in relation toFIG. 5A . Accordingly, even wheresemiconductor layer 534 is formed of SiGe,first SiGe layer 102 can be selectively removed under the condition that it has a high etch selectivity relative tosemiconductor layer 534. - Referring to
FIG. 5D , Si is epitaxially grown fromSi layer 104 andsemiconductor layer 534 in the same manner described in relation toFIG. 1J , thereby joiningSi layer 104 andsemiconductor layer 534 with a region “E”. Consequently,spaces 540 remain only below the channel region formed bySi layer 104 in the active region. - Referring to
FIG. 5E ,extension region 152 and haloion implantation region 154 are formed insemiconductor layer 534 andSi layer 104 belowgate electrode 114 in the manner described in relation toFIGS. 1K through 1M . Third insulatingspacers 156 and source and drainregions 158 are then formed. Where necessary,metal silicide layers gate electrode 114 and source and drainregions 158. In this manner, the formation of a transistor is completed. -
FIGS. 6A through 6C are cross-sectional views illustrating a method of manufacturing a semiconductor device according to still another embodiment of the present invention. - The method illustrated in
FIGS. 6A through 6C is substantially similar to the method illustrated inFIGS. 5A through 5E . One difference, however, is thatspaces 540 formed below the channel region formed bySi layer 104 are filled with an insulating material. - Referring to
FIG. 6A ,spaces 540 are formed belowSi layer 104 in the manner described in relation toFIGS. 5A through 5C . An insulating material is deposited onsemiconductor substrate 100 to fillspaces 540 and an etch-back process is performed until the sidewalls ofSi layer 104 are exposed. Consequently,spaces 540 are filled with an insulatinglayer 640. Insulatinglayer 640 is typically formed of an oxide layer or a nitride layer. - Referring to
FIG. 6B , Si is epitaxially grown fromSi layer 104 andsemiconductor layer 534 in the manner described in relation toFIG. 5D , thereby joiningSi layer 104 andsemiconductor layer 534 with a region “F”. - Referring to
FIG. 6C , a transistor is formed in the manner described in relation toFIG. 5E . - According to the present invention, the short channel effect is constrained and junction resistance is reduced by forming spaces in the active region below the gate electrode of a MOS transistor. In addition, the present invention avoids the problem of the substrate floating effect that occurs in the SOI substrate. Further, it is possible to implement the technique whereby local stress is applied to the channel region. Accordingly, where the present invention is applied to the manufacture of very large scale integrated semiconductor devices, the performance of the device is improved by employing a structure which increases carrier mobility. In addition, the highly-integrated semiconductor devices can be manufactured at a low cost relative to those using SOI technology.
- The exemplary embodiments of the present invention described herein are teaching examples. Those of ordinary skill will understand that various changes in form and details may be made thereto without departing from the scope of the present invention as defined by the following claims.
Claims (21)
1. A semiconductor device, comprising:
a gate electrode formed on a semiconductor substrate;
an active region comprising spaces formed below the gate electrode;
a channel region formed between the gate electrode and the spaces; and,
source and drain regions respectively formed within the active region on opposite sides of the gate electrode.
2. The semiconductor device of claim 1 , wherein the channel region comprises a silicon (Si) layer; and,
wherein the source and drain regions are formed of a Si layer, a silicon carbide (SiC) layer, or a silicon germanium (SiGe) layer.
3. The semiconductor device of claim 1 , wherein the spaces extend to completely overlap the channel region and at least one of the source and drain regions.
4. The semiconductor device of claim 1 , wherein the spaces extend to completely overlap the channel region, and at least partially overlap at least one of the source and drain regions.
5. The semiconductor device of claim 4 , further comprising:
a semiconductor layer formed between the semiconductor substrate and the source and drain regions to define a length of the spaces.
6. The semiconductor device of claim 5 , wherein the semiconductor layer comprises a SiGe layer.
7. The semiconductor device of claim 1 , further comprising an insulating layer filling the spaces.
8. The semiconductor device of claim 7 , wherein the insulating layer is formed of an oxide layer or a nitride layer.
9. A method of manufacturing a semiconductor device, comprising:
forming a first silicon germanium (SiGe) layer formed on a bulk semiconductor substrate;
forming a silicon (Si) layer on the first SiGe layer;
defining an active region on the semiconductor substrate;
sequentially forming a gate insulating layer and a gate electrode on the Si layer;
selectively removing portions of the Si layer and the first SiGe layer to form a recess region exposing the semiconductor substrate, the recess region being formed in the active region near the gate electrode;
forming a semiconductor layer within the recess region;
selectively removing the first SiGe layer to form spaces below the Si layer in the active region;
epitaxially growing Si, such that the Si layer and the semiconductor layer are joined; and,
forming source and drain regions in the semiconductor layer.
10. The method of claim 9 , wherein the semiconductor layer comprises:
a first semiconductor layer formed from a second SiGe layer, and a second semiconductor layer formed from a Si layer or a SiC layer.
11. The method of claim 10 , wherein Ge concentration in the second SiGe layer is substantially equal to Ge concentration in the first SiGe layer.
12. The method of claim 10 , wherein the first semiconductor layer is selectively and simultaneously removed with the selective removal of the first SiGe layer; and
wherein the spaces extended from a lower portion of the Si layer to a lower portion of the second semiconductor layer.
13. The method of claim 12 , wherein the first semiconductor layer is completely and simultaneously removed.
14. The method of claim 12 , wherein the first semiconductor layer is partially simultaneously removed.
15. The method of claim 9 , wherein the semiconductor layer is formed from a single layer comprising a Si layer, a SiC layer, or a SiGe layer.
16. The method of claim 15 , wherein the semiconductor layer is not removed with the first SiGe layer.
17. The method of claim 9 , wherein the spaces are formed only below the Si layer.
18. The method of claim 15 , wherein the semiconductor layer is formed from a SiGe layer having a concentration of Ge which is lower than a concentration of Ge in the first SiGe layer.
19. The method of claim 9 , further comprising:
forming an insulating layer to fill the spaces.
20. The method of claim 19 , wherein the insulating layer is formed from an oxide layer or a nitride layer.
21. A method of manufacturing a semiconductor device, comprising:
forming a gate electrode on a semiconductor substrate;
forming spaces in an active region below the gate electrode;
forming a channel region between the gate electrode and the spaces; and,
forming source and gate regions on opposite sides of the gate electrode within the active region.
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Also Published As
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KR100618839B1 (en) | 2006-09-01 |
US7989296B2 (en) | 2011-08-02 |
US20080132011A1 (en) | 2008-06-05 |
KR20060000276A (en) | 2006-01-06 |
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