US20050087159A1 - Engine valve actuation system - Google Patents
Engine valve actuation system Download PDFInfo
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- US20050087159A1 US20050087159A1 US10/694,216 US69421603A US2005087159A1 US 20050087159 A1 US20050087159 A1 US 20050087159A1 US 69421603 A US69421603 A US 69421603A US 2005087159 A1 US2005087159 A1 US 2005087159A1
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- Prior art keywords
- cam
- engine valve
- cam follower
- engine
- lift period
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/34—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
- F01L1/344—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
- F01L1/34403—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear using helically teethed sleeve or gear moving axially between crankshaft and camshaft
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L13/00—Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations
- F01L13/0015—Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations for optimising engine performances by modifying valve lift according to various working parameters, e.g. rotational speed, load, torque
- F01L13/0036—Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations for optimising engine performances by modifying valve lift according to various working parameters, e.g. rotational speed, load, torque the valves being driven by two or more cams with different shape, size or timing or a single cam profiled in axial and radial direction
- F01L13/0047—Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations for optimising engine performances by modifying valve lift according to various working parameters, e.g. rotational speed, load, torque the valves being driven by two or more cams with different shape, size or timing or a single cam profiled in axial and radial direction the movement of the valves resulting from the sum of the simultaneous actions of at least two cams, the cams being independently variable in phase in respect of each other
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/02—Valve drive
- F01L1/04—Valve drive by means of cams, camshafts, cam discs, eccentrics or the like
- F01L1/08—Shape of cams
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/12—Transmitting gear between valve drive and valve
- F01L1/14—Tappets; Push rods
- F01L1/146—Push-rods
Definitions
- the present invention is directed to a system and method for actuating an engine valve and, more particularly, to a variable engine valve actuation system.
- an internal combustion engine such as, for example, a diesel, gasoline, or natural gas engine
- emissions which may include particulates and oxides of nitrogen (NOx)
- NOx oxides of nitrogen
- An exhaust stroke of the engine piston forces exhaust gas, which may include these emissions, from the engine. If no emission reduction measures are in place, these undesirable emissions will eventually be exhausted to the environment.
- the actuation timing of the intake and exhaust valves may be modified to implement a variation on the typical diesel or Otto cycle, such as the Miller cycle.
- the intake valves of the engine are held open during a portion of the compression stroke of the piston.
- Selective implementation of a variation on the conventional actuation timing, such as the Miller cycle may lead to an improvement in the overall efficiency of the engine.
- the engine valves in an internal combustion engine are typically driven by a cam arrangement that is operatively connected to the crankshaft of the engine.
- the rotation of the crankshaft results in a corresponding rotation of a cam that drives one or more cam followers.
- the movement of the cam followers results in the actuation of the engine valves.
- the shape of the cam governs the timing and duration of the valve actuation.
- a “late intake” Miller cycle may be implemented in such a cam arrangement by modifying the shape of the cam to overlap the actuation of the intake valve with the start of the compression stroke of the piston.
- valve actuation timing adjustments may provide efficiency benefits
- these actuation timing adjustments may also result in detrimental engine performance under certain operating conditions.
- a late intake Miller cycle may be inefficient when the engine is starting, operating under cold conditions, or experiencing a transient condition, such as a sudden increase in engine load. This detrimental engine performance is caused by a decrease in the mass of air flowing through the engine.
- the delayed start of compression may lead to cylinder temperatures insufficient to support good combustion and startability.
- an engine requires a variable valve actuation system.
- the shape of the driving cam determines the actuation timing of a valve system driven by a cam arrangement. Because the shape of the cam is fixed, this type of arrangement is inflexible and may only be changed during the operation of the engine through the use of complex mechanical mechanisms.
- the engine valve actuation system and method of the present disclosure solves one or more of the problems set forth above.
- the present disclosure is directed to a valve actuation system.
- the system includes an engine valve moveable between a first position at which the engine valve prevents a flow of fluid relative to the engine valve and a second position at which the fluid flows relative to the engine valve.
- the system also includes a cam follower operatively connected to the engine valve.
- a first cam is adapted to engage the cam follower such that the rotation of the first cam acts to move the engine valve from the first position to the second position during a first lift period.
- a second cam is adapted to engage the cam follower such that a rotation of the second cam acts to affect movement of the engine valve between the first position and the second position during a second lift period.
- a phase shifting device is operatively connected to the second cam and is adapted to adjust the rotational phase of the second cam relative to the first cam, thereby adjusting the relative timing between the first lift period and the second lift period.
- the present disclosure is directed to a method of actuating an engine valve having a first position at which the engine valve prevents a flow of fluid relative to the engine valve and a second position at which the fluid flows relative to the engine valve.
- a first cam is rotated to engage a cam follower associated with the engine valve to thereby move the engine valve between the first position and the second position during a first lift period.
- a second cam is rotated to engage the cam follower to thereby affect movement of the engine valve between the first position and the second position during a second lift period.
- the rotational phase of the second cam is adjusted to thereby adjust the relative timing between the first lift period and the second lift period.
- FIG. 1 is a diagrammatic illustration of an engine valve actuation system in accordance with an exemplary embodiment of the present invention.
- FIG. 2 is a pictorial representation of an engine valve actuation system in accordance with an exemplary embodiment of the present invention.
- FIG. 3 is a diagrammatic cross sectional illustration of a phase shifting device in accordance with an exemplary embodiment of the present invention.
- FIG. 4 is a graph illustrating exemplary valve actuation periods for an engine valve actuation system in accordance with the present invention.
- Engine 20 includes an engine block 22 that defines a plurality of cylinders 23 (one of which is illustrated in FIG. 1 ).
- a piston 26 is slidably disposed within cylinder 23 to reciprocate between a top-dead-center position and a bottom-dead-center position.
- engine 20 is described as a four-stroke diesel engine.
- engine 20 may be any other type of internal combustion engine such as, for example, a gasoline or natural gas engine.
- a connecting rod 27 connects piston 26 to an eccentric crankpin 53 of a crankshaft 51 .
- Piston 26 is coupled to crankshaft 51 so that a movement of piston 26 between the top-dead-center position and the bottom-dead-center position results in a rotation of crankshaft 51 .
- a rotation of crankshaft 51 will result in a movement of piston 26 between the top-dead-center position and the bottom-dead-center position.
- piston 26 will reciprocate between the top-dead-center position and the bottom-dead-center position through an intake stroke, a compression stroke, a combustion stroke, and an exhaust stroke.
- Engine 20 also includes a cylinder head 28 .
- Cylinder head 28 is engaged with engine block 22 to cover cylinder 23 and define a combustion chamber 24 .
- Cylinder head 28 defines an intake passageway 30 that leads from an intake opening 32 in an intake manifold 34 to an intake opening 31 into combustion chamber 24 .
- Intake gases may be directed from intake manifold 34 through intake passageway 30 to combustion chamber 24 .
- Cylinder head 28 may also define an exhaust passageway (not shown) that leads from combustion chamber 24 to an exhaust manifold (not shown). Exhaust gases from combustion chamber 24 may be directed through the exhaust passageway to the exhaust manifold. These exhaust gases may then be directed from engine 20 and exhausted to the environment.
- An intake valve 65 having an intake valve element 68 may be disposed in intake opening 31 .
- Intake valve element 68 is configured to selectively engage a seat 66 in intake opening 31 .
- Intake valve element 68 may be moved between a first position where intake valve element 68 engages seat 66 to prevent a flow of fluid relative to intake opening 31 and a second position where intake valve element 68 is removed from seat 66 to allow a flow of fluid relative to intake opening 31 .
- Engine 20 also includes a first camshaft 40 .
- First camshaft 40 is operatively engaged with crankshaft 51 of engine 20 .
- First camshaft 40 may be connected with crankshaft 51 in any manner readily apparent to one skilled in the art where a rotation of crankshaft 51 will result in a corresponding rotation of first camshaft 40 .
- first camshaft 40 may be connected to crankshaft 51 through a gear train that reduces the rotational speed of first camshaft 40 to approximately one half of the rotational speed of crankshaft 51 .
- first cam 42 may be disposed on first camshaft 40 to rotate with first camshaft 40 .
- First cam 42 may include a cam lobe 44 having for example, an elliptical surface.
- cam lobe 44 on first cam 42 will determine, at least in part, the actuation timing of intake valve element 68 .
- first cam 42 may include an additional cam lobe and/or the cam lobe may have a different configuration depending upon the desired intake valve actuation timing.
- Engine 20 also includes a series of valve actuation assemblies 36 (one of which is illustrated in FIG. 1 ).
- One valve actuation assembly 36 may be provided to move intake valve element 68 between the first and second positions.
- Another valve actuation assembly 36 may be provided to move an exhaust valve element (not shown) between the first and second positions.
- each cylinder head 28 may include multiple intake openings 31 and exhaust openings (not shown). Each such opening will have an associated intake valve element 68 or exhaust valve element (not shown).
- Engine 20 may include two valve actuation assemblies 36 for each cylinder 23 . The first valve actuation assembly 36 may be configured to actuate each of the intake valve elements 68 for each cylinder 23 , and the second valve actuation assembly 36 may be configured to actuate each of the exhaust valve elements. Alternatively, engine 20 may include a separate valve actuation assembly to actuate each intake valve element 68 and each exhaust valve element.
- Each valve actuation assembly 36 includes a rocker arm 64 having a first end 76 , a second end 78 , and a pivot point 77 .
- First end 76 of rocker arm 64 is operatively engaged with a push rod 48 .
- Second end 78 of rocker arm 64 is operatively engaged with intake valve element 68 through a valve stem 70 .
- Rotation of rocker arm 64 about pivot point 77 causes intake valve 65 to move from the first position to the second position.
- a cam follower 50 may be disposed between push rod 48 and first cam 42 .
- Cam follower 50 may include a first end 57 and a second end 58 .
- Cam follower 50 may be adapted to pivot about a axis 59 .
- First end 57 of cam follower 50 is adapted to engage the surface of cam lobe 44 as first cam 42 rotates.
- the rotation of first cam 42 causes cam follower 50 to pivot about axis 59 .
- the pivoting motion of cam follower 50 moves push rod 48 to thereby produce a reciprocating motion of push rod 48 and a pivoting motion of rocker arm 64 about pivot point 77 .
- rotation of first cam 42 acts to lift, or open, intake valve 65 .
- Valve actuation assembly 36 may also include a valve spring 72 .
- Valve spring 72 may act on a valve stem 70 through a retainer 74 . Valve spring 72 may act to move intake valve element 68 relative to cylinder head 28 . In the illustrated embodiment, valve spring 72 acts to bias intake valve element 68 into the first position, where intake valve element 68 engages seat 66 to prevent a flow of fluid relative to intake opening 31 . Thus, the rotation of first cam 42 will cause intake valve 65 to move from the first position and valve spring 72 will return intake valve 65 to the first position. Cam lobe 44 of first cam 42 may be adapted to actuate intake valve 65 for a first lift period 92 .
- a second cam 52 may be operatively engaged with intake valve 65 .
- Second cam may include a cam lobe 54 having, for example, an elliptical surface.
- Cam lobe 54 of second cam 52 may be adapted to engage second end 58 of cam follower 50 .
- Second cam 52 may be mounted on a rotatable second camshaft 56 .
- a rotation of second cam 52 causes cam follower 50 to pivot about axis 59 producing a reciprocating motion of push rod 48 .
- the reciprocating motion of push rod 48 causes a pivoting motion of rocker arm 64 about pivot point 77 , thereby moving intake valve 65 from the first position to the second position.
- Second cam 52 and valve spring 72 may be adapted to actuate intake valve 65 for a second lift period 98 (referring to FIG. 4 ).
- Second cam 52 may be adapted to affect the movement of intake valve 65 .
- second cam 52 may act to open intake valve 65 , delay the movement of intake valve 65 , or retard the movement of intake valve 65 .
- the rotational phase of second cam 52 may be adjusted so that second cam 52 does not alter the movement of intake valve 65 .
- first cam 42 may have already lifted intake valve 65 from the first position before cam lobe 54 of second cam 52 rotates to engage cam follower 50 .
- second cam 52 may not contact cam follower 50 as first cam 42 may have already caused cam follower 50 to pivot and cause rocker arm 64 to lift intake valve 65 .
- a phase shifting device 82 may be adapted to act on second camshaft 56 .
- Phase shifting device 82 may be operable to adjust the rotational phase of second camshaft 56 and/or second cam 52 relative to first camshaft 40 .
- Phase shifting device 82 may advance or retard the rotational phase of second camshaft 56 and/or second cam 52 relative to first camshaft 40 .
- FIG. 4 illustrates a graph 90 depicting a first lift period 92 such as may be initiated by first cam 42 and a second lift period 98 such as may be initiated by second cam 52 .
- First lift period 92 includes a start 94 and an end 96 .
- Second lift period includes a start 100 and an end 102 .
- first and second lift periods 92 and 98 will overlap.
- the lifting of intake valve 65 may be controlled entirely by first cam 42 so that intake valve 65 returns to the first position at the end 96 of the first lift period 92 .
- Phase shifting device 82 may be operated to delay the rotational phase of second camshaft 56 and/or second cam 52 with respect to first camshaft 40 .
- a delayed second lift period 98 ′ is also illustrated in FIG. 4 .
- delayed second lift period 98 ′ has a start 100 ′ and an end 102 ′.
- the phase change delays the engagement of second cam 52 with cam follower 50 (referring to FIG. 1 ).
- second cam 52 will delay the closing of intake valve 65 to end 102 ′ of delayed second lift period 98 ′.
- Control over the movement of intake valve 65 will be transferred from first cam 42 to second cam 52 at a transfer point 104 .
- the actuation period of intake valve 65 may be varied.
- phase shifting devices capable of shifting the phase of a cam are well known in the art.
- phase shifting device 82 may include any means for changing the rotational phase of a shaft or cam such as, for example, a camshaft shift, a cam lobe shift, a hydraulic device, an indexing motor, or a mechanical or hydraulic cam shifting mechanism.
- phase shifting device 82 may include a synchronous motor, an electro-hydraulic device having a helical spline, a mechanical drive with relative angular position based phasing, or any other similar synchronous phasing device.
- phase shifting device 82 is an electro-hydraulic device having a helical spline 83 .
- the helical spline is engaged to internal gear teeth 84 of a drive gear 85 operably connected to the crankshaft 51 and adapted to drive the rotation of second camshaft 56 .
- the helical spline is also operably engaged to the second camshaft 56 , thereby transferring torque from the drive gear 85 to the second camshaft 56 .
- a hydraulic piston 86 is adapted to apply force to the helical spline 83 causing the helical spline 83 to rotate with respect to the drive gear 85 .
- the rotation of the helical spline 83 results in a corresponding rotation of the second camshaft 56 , thereby affecting phase shifting.
- the hydraulic piston 86 extends towards the second camshaft 56 , the rotation of the helical spline 83 and second camshaft 56 results in advanced timing.
- the hydraulic piston 86 retracts, the rotation of the helical spline 83 and second camshaft 56 results in a retarded timing.
- an adjustment device may be operatively associated with cam follower 50 and/or the impact-absorbing device.
- the adjustment device may be adapted to adjust the position of cam follower 50 relative to first cam 42 and second cam 52 .
- the adjustment device may be used to compensate for manufacturing tolerances and/or changes in the size of components due to temperature changes.
- the adjustment device may include any means for changing the position of cam follower 50 relative to first cam 42 and second cam 52 .
- the adjustment device may include threads, nuts, springs, detents, or any other similar position adjusting mechanism.
- crankshaft 51 The operation of engine 20 will cause a rotation of crankshaft 51 , which will cause corresponding rotations of first and second camshafts 40 and 56 .
- First lift period 92 may be coordinated with the movement of piston 26 .
- start 94 of first lift period 92 may coincide with the movement of piston 26 from a top-dead-center position towards a bottom-dead-center position in an intake stroke.
- the movement of intake valve 65 from the first position to the second position allows a flow of fluid to enter combustion chamber 24 .
- second camshaft 56 will rotate second cam 52 and cam lobe 54 towards cam follower 50 causing a reciprocal motion of push rod 48 and associated second lift period 98 (referring to FIG. 4 ).
- second cam 52 is in a base phasing position
- second lift period 98 will overlap with first lift period 92 .
- first cam 42 has already moved intake valve 65 from the first position to the second position and, therefore, cam lobe 54 may not actually engage cam follower 50 or otherwise impact the lifting movement of intake valve 65 .
- valve spring 72 will act to return intake valve 65 to the first position and end first lift period 92 .
- End 96 of first lift period 92 may, for example, be timed to coincide with the movement of piston 26 to the bottom-dead-center position at the end of the intake stroke. The return of intake valve 65 to the first position prevents additional fluid from flowing into combustion chamber 24 .
- Phase shifting device 82 may be operated to change the rotational phase of second cam 52 relative to first cam 42 .
- phase shifting device 82 may delay the rotational phase of second cam 52 relative to first cam 42 .
- the rotational phase of second cam 52 is delayed, the second lift period 98 will be delayed relative to the first lift period 92 .
- a delay in the rotational phase of second cam 52 may delay the return of intake valve 65 to the first position.
- cam lobe 54 of second cam 52 will rotate into a position to engage cam follower 50 at a later time, relative to the motion of first cam 42 . This may result in cam lobe 54 engaging cam follower 50 at transfer point 104 (referring to FIG. 4 ).
- Cam lobe 54 will therefore prevent intake valve 65 from returning to the first position until end 102 ′ of delayed second lift period 98 ′.
- End 102 ′ of delayed second lift period 98 ′ may be timed to coincide with a certain movement of piston 26 .
- second lift period 98 ′ may be timed to end after piston 26 moves through a first portion of a compression stroke, such as in a “late-intake” type Miller cycle.
- the rotational phase of second cam 52 may be adjusted incrementally between the base phasing position and a fully delayed phasing position.
- An incremental change in the phasing position of second cam 52 will change the time at which intake valve 65 returns to the first position relative to the motion of piston 26 .
- an increased delay in the phasing position of second cam 52 may cause intake valve 65 to return to the first position after piston 26 has completed a greater portion of an intake stroke.
- a decreased delay in the phasing position of second cam 52 may cause intake valve 65 to return to the first position after piston 26 has completed a lesser portion of an intake stroke.
- the actuation timing of intake valve 65 may be varied.
- the rotational phase of second cam 52 is accomplished by directing pressurized fluid to piston 86 forcing helical spline 83 to move axially with respect to gear 85 .
- the helical nature of the helical spline 83 causes a rotating motion as the helical spline is forced to move axially with respect to the gear 85 .
- Camshaft 51 being connected to the helical spline 83 is forced through a corresponding rotation, thereby affecting phase shifting of second cam 52 .
- the hydraulic piston 86 extends towards the second camshaft 56
- the rotation of the helical spline 83 and second camshaft 56 results in advanced timing.
- the hydraulic piston 86 retracts, the rotation of the helical spline 83 and second camshaft 56 results in a retarded timing.
- the disclosed system and method provide for the varying of the actuation of an engine valve of an engine.
- the actuation timing of an engine valve such as an intake valve or an exhaust valve, may be adjusted.
- the rotational phase of the second cam may be controlled to implement a variation on conventional valve timing such as, for example, a late-intake type Miller cycle.
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Abstract
A valve actuation system includes an engine valve moveable between a first position at which engine valve prevents a flow of fluid relative to the engine valve second position at which the fluid flows relative to the engine valve. The system also has a cam follower operatively connected to the engine valve. A first cam is adapted to engage the cam follower such that the rotation of the first cam acts to move the engine valve from the first position to the second position during a first lift period. A second cam is adapted to engage the cam follower such that a rotation of the second cam acts to affect movement of the engine valve between the first position and the second position during a second lift period. A phase shifting device is operatively connected to the second cam and adapted to adjust the relative timing between the first lift period and the second lift period.
Description
- The present invention is directed to a system and method for actuating an engine valve and, more particularly, to a variable engine valve actuation system.
- The operation of an internal combustion engine such as, for example, a diesel, gasoline, or natural gas engine, may cause the generation of undesirable emissions. These emissions, which may include particulates and oxides of nitrogen (NOx), are generated when fuel is combusted in a combustion chamber of the engine. An exhaust stroke of the engine piston forces exhaust gas, which may include these emissions, from the engine. If no emission reduction measures are in place, these undesirable emissions will eventually be exhausted to the environment.
- Research is currently being directed towards decreasing the amount of undesirable emissions that are exhausted to the environment during the operation of the engine. It is expected that improved engine design and improved control over engine operation may lead to a reduction in the generation of undesirable emissions. Many different approaches such as, for example, exhaust gas recirculation, water injection, fuel injection timing, and fuel formulations, have been found to reduce the amount of emissions generated during the operation of the engine. Aftertreatments such as, for example, traps and catalysts, have been found to effectively remove emissions from an exhaust flow. Unfortunately, the implementation of these emission reduction approaches typically results in a decrease in the overall efficiency of the engine.
- Additional efforts are being focused on improving engine efficiency such approach to improving the engine efficiency involves adjusting the actuation timing of the engine valves. For example, the actuation timing of the intake and exhaust valves may be modified to implement a variation on the typical diesel or Otto cycle, such as the Miller cycle. In a “late intake” type Miller cycle, the intake valves of the engine are held open during a portion of the compression stroke of the piston. Selective implementation of a variation on the conventional actuation timing, such as the Miller cycle, may lead to an improvement in the overall efficiency of the engine.
- The engine valves in an internal combustion engine are typically driven by a cam arrangement that is operatively connected to the crankshaft of the engine. The rotation of the crankshaft results in a corresponding rotation of a cam that drives one or more cam followers. The movement of the cam followers results in the actuation of the engine valves. The shape of the cam governs the timing and duration of the valve actuation. As described in U.S. Pat. No. 6,237,551 to Macor et al., issued on May 29, 2001, a “late intake” Miller cycle may be implemented in such a cam arrangement by modifying the shape of the cam to overlap the actuation of the intake valve with the start of the compression stroke of the piston.
- However, while valve actuation timing adjustments may provide efficiency benefits, these actuation timing adjustments may also result in detrimental engine performance under certain operating conditions. For example, a late intake Miller cycle may be inefficient when the engine is starting, operating under cold conditions, or experiencing a transient condition, such as a sudden increase in engine load. This detrimental engine performance is caused by a decrease in the mass of air flowing through the engine. Especially under cold ambient conditions, the delayed start of compression may lead to cylinder temperatures insufficient to support good combustion and startability.
- Thus, to obtain the greatest gains from implementing a variation on conventional valve actuation timing, an engine requires a variable valve actuation system. As noted above, the shape of the driving cam determines the actuation timing of a valve system driven by a cam arrangement. Because the shape of the cam is fixed, this type of arrangement is inflexible and may only be changed during the operation of the engine through the use of complex mechanical mechanisms.
- The engine valve actuation system and method of the present disclosure solves one or more of the problems set forth above.
- In one aspect, the present disclosure is directed to a valve actuation system. The system includes an engine valve moveable between a first position at which the engine valve prevents a flow of fluid relative to the engine valve and a second position at which the fluid flows relative to the engine valve. The system also includes a cam follower operatively connected to the engine valve. A first cam is adapted to engage the cam follower such that the rotation of the first cam acts to move the engine valve from the first position to the second position during a first lift period. A second cam is adapted to engage the cam follower such that a rotation of the second cam acts to affect movement of the engine valve between the first position and the second position during a second lift period. A phase shifting device is operatively connected to the second cam and is adapted to adjust the rotational phase of the second cam relative to the first cam, thereby adjusting the relative timing between the first lift period and the second lift period.
- In another aspect, the present disclosure is directed to a method of actuating an engine valve having a first position at which the engine valve prevents a flow of fluid relative to the engine valve and a second position at which the fluid flows relative to the engine valve. A first cam is rotated to engage a cam follower associated with the engine valve to thereby move the engine valve between the first position and the second position during a first lift period. A second cam is rotated to engage the cam follower to thereby affect movement of the engine valve between the first position and the second position during a second lift period. The rotational phase of the second cam is adjusted to thereby adjust the relative timing between the first lift period and the second lift period.
-
FIG. 1 is a diagrammatic illustration of an engine valve actuation system in accordance with an exemplary embodiment of the present invention. -
FIG. 2 is a pictorial representation of an engine valve actuation system in accordance with an exemplary embodiment of the present invention. -
FIG. 3 is a diagrammatic cross sectional illustration of a phase shifting device in accordance with an exemplary embodiment of the present invention. -
FIG. 4 is a graph illustrating exemplary valve actuation periods for an engine valve actuation system in accordance with the present invention. - An exemplary embodiment of an
engine 20 is schematically and diagrammatically illustrated inFIG. 1 .Engine 20 includes anengine block 22 that defines a plurality of cylinders 23 (one of which is illustrated inFIG. 1 ). Apiston 26 is slidably disposed withincylinder 23 to reciprocate between a top-dead-center position and a bottom-dead-center position. - For the purposes of the present disclosure,
engine 20 is described as a four-stroke diesel engine. One skilled in the art will recognize, however, thatengine 20 may be any other type of internal combustion engine such as, for example, a gasoline or natural gas engine. - A connecting
rod 27 connectspiston 26 to aneccentric crankpin 53 of acrankshaft 51. Piston 26 is coupled tocrankshaft 51 so that a movement ofpiston 26 between the top-dead-center position and the bottom-dead-center position results in a rotation ofcrankshaft 51. Similarly, a rotation ofcrankshaft 51 will result in a movement ofpiston 26 between the top-dead-center position and the bottom-dead-center position. In a four-stroke diesel engine,piston 26 will reciprocate between the top-dead-center position and the bottom-dead-center position through an intake stroke, a compression stroke, a combustion stroke, and an exhaust stroke. -
Engine 20 also includes acylinder head 28.Cylinder head 28 is engaged withengine block 22 to covercylinder 23 and define acombustion chamber 24.Cylinder head 28 defines anintake passageway 30 that leads from anintake opening 32 in anintake manifold 34 to an intake opening 31 intocombustion chamber 24. Intake gases may be directed fromintake manifold 34 throughintake passageway 30 tocombustion chamber 24. -
Cylinder head 28 may also define an exhaust passageway (not shown) that leads fromcombustion chamber 24 to an exhaust manifold (not shown). Exhaust gases fromcombustion chamber 24 may be directed through the exhaust passageway to the exhaust manifold. These exhaust gases may then be directed fromengine 20 and exhausted to the environment. - An
intake valve 65 having anintake valve element 68 may be disposed inintake opening 31.Intake valve element 68 is configured to selectively engage aseat 66 inintake opening 31.Intake valve element 68 may be moved between a first position whereintake valve element 68 engagesseat 66 to prevent a flow of fluid relative tointake opening 31 and a second position whereintake valve element 68 is removed fromseat 66 to allow a flow of fluid relative tointake opening 31. -
Engine 20 also includes afirst camshaft 40.First camshaft 40 is operatively engaged withcrankshaft 51 ofengine 20.First camshaft 40 may be connected withcrankshaft 51 in any manner readily apparent to one skilled in the art where a rotation ofcrankshaft 51 will result in a corresponding rotation offirst camshaft 40. For example, as seen inFIG. 2 ,first camshaft 40 may be connected to crankshaft 51 through a gear train that reduces the rotational speed offirst camshaft 40 to approximately one half of the rotational speed ofcrankshaft 51. - As seen in
FIG. 1 , afirst cam 42 may be disposed onfirst camshaft 40 to rotate withfirst camshaft 40.First cam 42 may include acam lobe 44 having for example, an elliptical surface. As will be explained in greater detail below, the shape ofcam lobe 44 onfirst cam 42 will determine, at least in part, the actuation timing ofintake valve element 68. One skilled in the art will recognize thatfirst cam 42 may include an additional cam lobe and/or the cam lobe may have a different configuration depending upon the desired intake valve actuation timing. -
Engine 20 also includes a series of valve actuation assemblies 36 (one of which is illustrated inFIG. 1 ). Onevalve actuation assembly 36 may be provided to moveintake valve element 68 between the first and second positions. Anothervalve actuation assembly 36 may be provided to move an exhaust valve element (not shown) between the first and second positions. - It should be noted that each
cylinder head 28 may includemultiple intake openings 31 and exhaust openings (not shown). Each such opening will have an associatedintake valve element 68 or exhaust valve element (not shown).Engine 20 may include twovalve actuation assemblies 36 for eachcylinder 23. The firstvalve actuation assembly 36 may be configured to actuate each of theintake valve elements 68 for eachcylinder 23, and the secondvalve actuation assembly 36 may be configured to actuate each of the exhaust valve elements. Alternatively,engine 20 may include a separate valve actuation assembly to actuate eachintake valve element 68 and each exhaust valve element. - Each
valve actuation assembly 36 includes arocker arm 64 having afirst end 76, a second end 78, and apivot point 77. First end 76 ofrocker arm 64 is operatively engaged with apush rod 48. Second end 78 ofrocker arm 64 is operatively engaged withintake valve element 68 through avalve stem 70. Rotation ofrocker arm 64 aboutpivot point 77 causesintake valve 65 to move from the first position to the second position. - A
cam follower 50 may be disposed betweenpush rod 48 andfirst cam 42.Cam follower 50 may include afirst end 57 and asecond end 58.Cam follower 50 may be adapted to pivot about aaxis 59. - First end 57 of
cam follower 50 is adapted to engage the surface ofcam lobe 44 asfirst cam 42 rotates. The rotation offirst cam 42 causescam follower 50 to pivot aboutaxis 59. The pivoting motion ofcam follower 50 moves pushrod 48 to thereby produce a reciprocating motion ofpush rod 48 and a pivoting motion ofrocker arm 64 aboutpivot point 77. In this manner, rotation offirst cam 42 acts to lift, or open,intake valve 65. -
Valve actuation assembly 36 may also include avalve spring 72. -
Valve spring 72 may act on avalve stem 70 through aretainer 74.Valve spring 72 may act to moveintake valve element 68 relative tocylinder head 28. In the illustrated embodiment,valve spring 72 acts to biasintake valve element 68 into the first position, whereintake valve element 68 engagesseat 66 to prevent a flow of fluid relative tointake opening 31. Thus, the rotation offirst cam 42 will causeintake valve 65 to move from the first position andvalve spring 72 will returnintake valve 65 to the first position.Cam lobe 44 offirst cam 42 may be adapted to actuateintake valve 65 for afirst lift period 92. - A
second cam 52 may be operatively engaged withintake valve 65. Second cam may include acam lobe 54 having, for example, an elliptical surface.Cam lobe 54 ofsecond cam 52 may be adapted to engagesecond end 58 ofcam follower 50. -
Second cam 52 may be mounted on a rotatablesecond camshaft 56. A rotation ofsecond cam 52 causescam follower 50 to pivot aboutaxis 59 producing a reciprocating motion ofpush rod 48. The reciprocating motion ofpush rod 48 causes a pivoting motion ofrocker arm 64 aboutpivot point 77, thereby movingintake valve 65 from the first position to the second position.Second cam 52 andvalve spring 72 may be adapted to actuateintake valve 65 for a second lift period 98 (referring toFIG. 4 ). -
Second cam 52 may be adapted to affect the movement ofintake valve 65. For example,second cam 52 may act to openintake valve 65, delay the movement ofintake valve 65, or retard the movement ofintake valve 65. As will be explained in greater detail below, under certain circumstances, the rotational phase ofsecond cam 52 may be adjusted so thatsecond cam 52 does not alter the movement ofintake valve 65. - It should be noted that the second lift period 98 (referring to
FIG. 4 ) may overlap with the first lift period 92 (referring toFIG. 4 ). In other words,first cam 42 may have already liftedintake valve 65 from the first position beforecam lobe 54 ofsecond cam 52 rotates to engagecam follower 50. In this situation,second cam 52 may not contactcam follower 50 asfirst cam 42 may have already causedcam follower 50 to pivot and causerocker arm 64 to liftintake valve 65. - As shown in
FIG. 2 , aphase shifting device 82 may be adapted to act onsecond camshaft 56.Phase shifting device 82 may be operable to adjust the rotational phase ofsecond camshaft 56 and/orsecond cam 52 relative tofirst camshaft 40.Phase shifting device 82 may advance or retard the rotational phase ofsecond camshaft 56 and/orsecond cam 52 relative tofirst camshaft 40. Once the phase shift is complete, first andsecond camshafts crankshaft 51. However, the position ofcam lobe 54 ofsecond cam 52 will have shifted relative to the position ofcam lobe 44 offirst cam 42. - For example,
FIG. 4 illustrates agraph 90 depicting afirst lift period 92 such as may be initiated byfirst cam 42 and asecond lift period 98 such as may be initiated bysecond cam 52.First lift period 92 includes astart 94 and anend 96. Second lift period includes astart 100 and anend 102. In an exemplary base phasing position, first andsecond lift periods second lift periods intake valve 65 may be controlled entirely byfirst cam 42 so thatintake valve 65 returns to the first position at theend 96 of thefirst lift period 92. -
Phase shifting device 82 may be operated to delay the rotational phase ofsecond camshaft 56 and/orsecond cam 52 with respect tofirst camshaft 40. A delayedsecond lift period 98′ is also illustrated inFIG. 4 . As shown, delayedsecond lift period 98′ has astart 100′ and anend 102′. The phase change delays the engagement ofsecond cam 52 with cam follower 50 (referring toFIG. 1 ). Thus,second cam 52 will delay the closing ofintake valve 65 to end 102′ of delayedsecond lift period 98′. Control over the movement ofintake valve 65 will be transferred fromfirst cam 42 tosecond cam 52 at atransfer point 104. Thus, by changing the rotational phase ofsecond cam 52 relative tofirst cam 42, the actuation period ofintake valve 65 may be varied. - Phase shifting devices capable of shifting the phase of a cam are well known in the art. One skilled in the art will recognize that
phase shifting device 82 may include any means for changing the rotational phase of a shaft or cam such as, for example, a camshaft shift, a cam lobe shift, a hydraulic device, an indexing motor, or a mechanical or hydraulic cam shifting mechanism. In addition,phase shifting device 82 may include a synchronous motor, an electro-hydraulic device having a helical spline, a mechanical drive with relative angular position based phasing, or any other similar synchronous phasing device. - As shown in
FIG. 3 ,phase shifting device 82 is an electro-hydraulic device having ahelical spline 83. The helical spline is engaged tointernal gear teeth 84 of adrive gear 85 operably connected to thecrankshaft 51 and adapted to drive the rotation ofsecond camshaft 56. The helical spline is also operably engaged to thesecond camshaft 56, thereby transferring torque from thedrive gear 85 to thesecond camshaft 56. - A
hydraulic piston 86 is adapted to apply force to thehelical spline 83 causing thehelical spline 83 to rotate with respect to thedrive gear 85. The rotation of thehelical spline 83 results in a corresponding rotation of thesecond camshaft 56, thereby affecting phase shifting. When thehydraulic piston 86 extends towards thesecond camshaft 56, the rotation of thehelical spline 83 andsecond camshaft 56 results in advanced timing. When thehydraulic piston 86 retracts, the rotation of thehelical spline 83 andsecond camshaft 56 results in a retarded timing. Alternatively, when thehydraulic piston 86 extends towards thesecond camshaft 56, the rotation of thehelical spline 83 andsecond camshaft 56 may result in retarded timing. Likewise, when thehydraulic piston 86 retracts, the rotation of thehelical spline 83 andsecond camshaft 56 may result in advanced timing. - An impact-absorbing device (not shown) may be used to decrease the impact on
cam follower 50 whenfirst cam 42 andsecond cam 52 engagecam follower 50. For example, the impact-absorbing device may be a cam that acts to decelerate therocker arm 64 orintake valve 65 just prior to transferpoint 104. Alternatively, the impact absorbing device may include a travel limited hydraulic lifter or a spring/damper combination. - In addition, an adjustment device (not shown) may be operatively associated with
cam follower 50 and/or the impact-absorbing device. The adjustment device may be adapted to adjust the position ofcam follower 50 relative tofirst cam 42 andsecond cam 52. The adjustment device may be used to compensate for manufacturing tolerances and/or changes in the size of components due to temperature changes. The adjustment device may include any means for changing the position ofcam follower 50 relative tofirst cam 42 andsecond cam 52. For example, the adjustment device may include threads, nuts, springs, detents, or any other similar position adjusting mechanism. - Industrial Applicability
- The operation of
engine 20 will cause a rotation ofcrankshaft 51, which will cause corresponding rotations of first andsecond camshafts - The rotation of
first camshaft 40 andfirst cam 42 towardscam follower 50 causes a reciprocal motion ofpush rod 48 that pivotsrocker arm 64 to start first lift period 92 (referring toFIG. 4 ) ofintake valve 65.First lift period 92 may be coordinated with the movement ofpiston 26. For example, start 94 offirst lift period 92 may coincide with the movement ofpiston 26 from a top-dead-center position towards a bottom-dead-center position in an intake stroke. The movement ofintake valve 65 from the first position to the second position allows a flow of fluid to entercombustion chamber 24. - The rotation of
second camshaft 56 will rotatesecond cam 52 andcam lobe 54 towardscam follower 50 causing a reciprocal motion ofpush rod 48 and associated second lift period 98 (referring toFIG. 4 ). However, whensecond cam 52 is in a base phasing position,second lift period 98 will overlap withfirst lift period 92. In other words,first cam 42 has already movedintake valve 65 from the first position to the second position and, therefore,cam lobe 54 may not actually engagecam follower 50 or otherwise impact the lifting movement ofintake valve 65. - As
first cam 42 andcam lobe 44 continue to rotate,valve spring 72 will act to returnintake valve 65 to the first position and endfirst lift period 92.End 96 offirst lift period 92 may, for example, be timed to coincide with the movement ofpiston 26 to the bottom-dead-center position at the end of the intake stroke. The return ofintake valve 65 to the first position prevents additional fluid from flowing intocombustion chamber 24. -
Phase shifting device 82 may be operated to change the rotational phase ofsecond cam 52 relative tofirst cam 42. For example,phase shifting device 82 may delay the rotational phase ofsecond cam 52 relative tofirst cam 42. When the rotational phase ofsecond cam 52 is delayed, thesecond lift period 98 will be delayed relative to thefirst lift period 92. - A delay in the rotational phase of
second cam 52 may delay the return ofintake valve 65 to the first position. In a delayed phase position,cam lobe 54 ofsecond cam 52 will rotate into a position to engagecam follower 50 at a later time, relative to the motion offirst cam 42. This may result incam lobe 54 engagingcam follower 50 at transfer point 104 (referring toFIG. 4 ).Cam lobe 54 will therefore preventintake valve 65 from returning to the first position untilend 102′ of delayedsecond lift period 98′.End 102′ of delayedsecond lift period 98′ may be timed to coincide with a certain movement ofpiston 26. For example,second lift period 98′ may be timed to end afterpiston 26 moves through a first portion of a compression stroke, such as in a “late-intake” type Miller cycle. - The rotational phase of
second cam 52 may be adjusted incrementally between the base phasing position and a fully delayed phasing position. An incremental change in the phasing position ofsecond cam 52 will change the time at whichintake valve 65 returns to the first position relative to the motion ofpiston 26. For example, an increased delay in the phasing position ofsecond cam 52 may causeintake valve 65 to return to the first position afterpiston 26 has completed a greater portion of an intake stroke. A decreased delay in the phasing position ofsecond cam 52 may causeintake valve 65 to return to the first position afterpiston 26 has completed a lesser portion of an intake stroke. Thus, by changing the rotational phase ofsecond cam 52, the actuation timing ofintake valve 65 may be varied. - The rotational phase of
second cam 52 is accomplished by directing pressurized fluid topiston 86 forcinghelical spline 83 to move axially with respect togear 85. The helical nature of thehelical spline 83 causes a rotating motion as the helical spline is forced to move axially with respect to thegear 85.Camshaft 51 being connected to thehelical spline 83 is forced through a corresponding rotation, thereby affecting phase shifting ofsecond cam 52. When thehydraulic piston 86 extends towards thesecond camshaft 56, the rotation of thehelical spline 83 andsecond camshaft 56 results in advanced timing. When thehydraulic piston 86 retracts, the rotation of thehelical spline 83 andsecond camshaft 56 results in a retarded timing. - As will be apparent from the foregoing description, the disclosed system and method provide for the varying of the actuation of an engine valve of an engine. By shifting the rotational phase of a second cam relative to a first cam, the actuation timing of an engine valve, such as an intake valve or an exhaust valve, may be adjusted. The rotational phase of the second cam may be controlled to implement a variation on conventional valve timing such as, for example, a late-intake type Miller cycle.
- It will be apparent to those skilled in the art that various modifications and variations can be made in the engine valve actuation system of the present invention without departing from the scope of the invention. Other embodiments of the invention will be apparent to those skilled in the art from consideration of the specification and practice of the invention disclosed herein. It is intended that the specification and examples be considered as exemplary only, with a true scope of the invention being indicated by the following claims and their equivalents.
Claims (22)
1. A valve actuation system, comprising:
an engine valve moveable between a first position at which engine valve prevents a flow of fluid relative to the engine valve and a second position at which the fluid flows relative to the engine valve;
a cam follower operatively connected to the engine valve;
a first cam adapted to engage the cam follower to move the engine valve from the first position to the second position during a first lift period;
a second cam adapted to engage the cam follower to affect movement of the engine valve between the first position and the second position during a second lift period; and
a phase shifting device operatively connected to the second cam to adjust the relative timing between the first lift period and the second lift period.
2. The system of claim 1 , wherein the phase shifting device includes a helical spline and a hydraulic actuator.
3. The system of claim 1 , wherein the second lift period overlaps with at least a portion of the first lift period.
4. The system of claim 1 , wherein the cam follower includes a first end and a second end, the first end and the second end being pivotable about a central axis.
5. The system of claim 4 , wherein the first cam selectively engages the first end of the cam follower and the second cam selectively engages the second end of the cam follower.
6. The system of claim 1 , further including a rocker arm operatively connected to the engine valve and a push rod operatively connected between the cam follower and the rocker arm.
7. The system of claim 1 , further including a first impact absorbing device, adapted to absorb the impact between the first cam and the first end of the cam follower.
8. The system of claim 1 , further including a second impact absorbing device, adapted to absorb the impact between the second cam and the second end of the cam follower.
9. A method of actuating an engine valve having a first position at which the engine valve prevents a flow of fluid relative to the engine valve and a second position at which fluid flows relative to the engine valve, comprising:
rotating a first cam to move the engine valve between the first position and the second position during a first lift period;
rotating a second cam to engage the cam follower to thereby affect movement of the engine valve between the first position and the second position during a second lift period; and
adjusting a rotational phase of the second cam to thereby adjust the relative timing between the first lift period and the second lift period.
10. The method of claim 9 , wherein the second lift period overlaps with at least a portion of the first lift period.
11. The method of claim 9 , further including absorbing an impact between the first cam and a first end of a cam follower operatively associated with the engine valve.
12. The method of claim 9 , further including absorbing an impact between the second cam and a second end of a cam follower operatively associated with the engine valve.
13. A valve actuation system, comprising:
an engine valve moveable between a first position at which the engine valve prevents a flow of fluid relative to the engine valve and a second position at which the fluid flows relative to the engine valve;
a cam follower operatively connected to the engine valve;
a first cam adapted to engage the cam follower to move the engine valve from the first position to the second position during a first lift period;
a second cam adapted to engage the cam follower to affect movement of the engine valve between the first position and the second position during a second lift period; and
a means for shifting a phase of the second cam to thereby adjust the relative timing between the first lift period and the second lift period.
14. The system of claim 13 , further including a means for absorbing an impact between the first cam and the first end of the cam follower.
15. The system of claim 14 , further including a second means for absorbing an impact between the second cam and the second end of the cam follower.
16. An engine, comprising:
a block defining a combustion chamber;
a crankshaft;
an engine valve operatively associated with the combustion chamber and moveable between a first position at which the engine valve prevents a flow of fluid relative to the combustion chamber and a second position at which the fluid flows relative to the combustion chamber;
a cam follower operatively connected to the engine valve;
a first cam adapted to engage the cam follower such that the rotation of the first cam, in response to a rotation of the crankshaft, acts to move the engine valve from the first position to the second position during a first lift period;
a second cam adapted to engage the cam follower such that the rotation of the second cam, in response to a rotation of the crankshaft, acts to affect the movement of the engine valve from the first position to the second position during a second lift period; and
a phase shifting device operatively connected to the second cam and adapted to adjust the relative timing between the first lift period and the second lift period.
17. The engine of claim 16 , wherein the phase shifting device includes a helical spline and a hydraulic actuator.
18. The engine of claim 16 , wherein the second lift period overlaps with at least a portion of the first lift period.
19. The engine of claim 16 , wherein the cam follower includes a first end, and a second end, the first end and the second end being pivotable about a central point.
20. The engine of claim 19 , wherein the first cam selectively engages the first end of the cam follower and the second cam selectively engages the second end of the cam follower.
21. The engine of claim 16 , further including a rocker arm operatively connected with the engine valve and a push rod operatively connected between the cam follower and the rocker arm.
22. The engine of claim 16 , further including:
a first impact absorbing device adapted to absorb the impact between the first cam and the first end of the cam follower; and
a second impact absorbing device adapted to absorb the impact between the second cam and the second end of the cam follower.
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US10/694,216 US20050087159A1 (en) | 2003-10-28 | 2003-10-28 | Engine valve actuation system |
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US10/694,216 US20050087159A1 (en) | 2003-10-28 | 2003-10-28 | Engine valve actuation system |
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