US20040079437A1 - Reusable plastic bottling system - Google Patents
Reusable plastic bottling system Download PDFInfo
- Publication number
- US20040079437A1 US20040079437A1 US09/886,722 US88672201A US2004079437A1 US 20040079437 A1 US20040079437 A1 US 20040079437A1 US 88672201 A US88672201 A US 88672201A US 2004079437 A1 US2004079437 A1 US 2004079437A1
- Authority
- US
- United States
- Prior art keywords
- drums
- containers
- costs
- save
- bottles
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
- B67D3/00—Apparatus or devices for controlling flow of liquids under gravity from storage containers for dispensing purposes
- B67D3/0058—Details
- B67D3/008—Supports
- B67D3/0083—Supports for the liquid container
Definitions
- Waste Stream basically refers to public landfills which is of course where the waste ends up if not recycled, reused,or degraded. Since my Thesis I have thought about and investigated recycled plastic materials, such as bottles, and decided to write a proposal. This proposal involved reusing plastic bottles via a hot water treatment system that could filter and reclaim the water. This idea was not pursued do to the apparent lack of practicality. Most notably, collecting the empty bottles and transporting them to a cleaning facility.
- the system will be constructed using metal racks supported by red head anchors. These racks( two total) will hold five to six thirty gallon drums with valve faucets attached.
- the poly drums will be filled with laundry detergent. Each drum will weigh approximately 240 pounds. Consumers will save their HDPE soap containers for refill. To refill a container a consumer will hold an empty bottle under a faucet and open the valve. All drums need to be marked with proper labels describing the soap brand, manufacturer, and ingredients.
- Drums can be raised to the proper height by using pallet jacks(5000 lb capacity). Drum parameters for 30 gallons are as follows: Height 65.0 cm (26.0′′) ⁇ width/diameter 32.0 cm (12.8′′)
- a manufacturer can also reduce costs by not having to label the numerous plastic detergent containers. The amount of this potential cost savings for labeling will be determined by the manufacturer and/or distributor.
- FIG. 1 poly drum containing liquid detergent
- FIG. 2 drum rack with height and width measurements
- FIG. 3 faucet stem with valve. To dispense detergent.
- FIG. 4 red head anchor. To fasten drum rack to surface.
Abstract
The Reusable Plastic Bottling System is Designed to save both energy and consumer costs. By refilling Plastic Detergent Bottles at the supermarkets recycling costs can be reduced significantly. The system is also designed to reduce the amount of labeling on the bottles. Fifty five or thirty gallon drums will be placed on aluminum or steel alloy racks. Bulk plastic containers can also be used instead of drums for higher capacity and less space. The drums will be installed with faucet or electric top fill valves so the consumer can easily open the valve to refill their bottles. Container racks can be mounted to the floor with red head anchors. The rack system can easily be designed to fit in the current supermarket rack area with with drums (containers) arranged for efficiency. Drums will need to be refilled with detergent at least twice per week in most supermarkets. This estimate is based on weekly usage (Albertson's Supermarket, Costa Mesa, Cailf. store mgr. Mike Maurer). The main objective for replacing plastic detergent bottles with a reusable drum system is to save recycling and virgin resin energy costs. This system is not designed to replace other types of bottle recycling.
Description
- This Patent project has originated from my Thesis Paper “Management Solutions To Reduce Plastics In the Waste Stream.” My Thesis was completed in December of 1989 and received an A+ for a final grade. The paper also received two excellent recommendations from my advisors who were also instructors at the University of Santa Barbara. The thesis investigated various management approaches for reducing plastic products from the waste stream. Waste Stream basically refers to public landfills which is of course where the waste ends up if not recycled, reused,or degraded. Since my Thesis I have thought about and investigated recycled plastic materials, such as bottles, and decided to write a proposal. This proposal involved reusing plastic bottles via a hot water treatment system that could filter and reclaim the water. This idea was not pursued do to the apparent lack of practicality. Most notably, collecting the empty bottles and transporting them to a cleaning facility.
- Basically originating from both my thesis and proposal studies this Patent attempt as represented by the above title is more specialized to detergents and claims to save the detergent companies end-use and operating costs. This type of bottling system can do this in two primary ways: 1 cutting virgin and recycled resin costs by using refillable 30 gallon drums(HDPE) which are filled at the bottling facility and reusing the 3.78 and 2.95 liter bottles at the supermarket. The bottles will of course be refilled by the consumer using 30 gallon drums. 2 proper labels will need to be applied to bulk drums and refillable bottles only not every bottle. This could reduce costs significantly. The bottle labels could read: “Refillable Detergent Bottle.” “Do Not Discard.” “Liquid Detergent Only.”
- This system will be set up in the supermarket to reduce the costs of recycling plastic resins for the detergent industry. The goal of the project is to reduce costs of recycled post consumer resin.
- The system will be constructed using metal racks supported by red head anchors. these racks( two total) will hold five to six thirty gallon drums with valve faucets attached. The poly drums will be filled with laundry detergent. Each drum will weigh approximately 240 pounds. Consumers will save their HDPE soap containers for refill. To refill a container a consumer will hold an empty bottle under a faucet and open the valve. All drums need to be marked with proper labels describing the soap brand, manufacturer, and ingredients. Drums can be raised to the proper height by using pallet jacks(5000 lb capacity). Drum parameters for 30 gallons are as follows: Height 65.0 cm (26.0″)× width/diameter 32.0 cm (12.8″) A manufacturer can also reduce costs by not having to label the numerous plastic detergent containers. The amount of this potential cost savings for labeling will be determined by the manufacturer and/or distributor.
- The reusable plastic containers will be clearly marked “Do not Discard! Refillable Detergent Bottle.” “Please Return Me for A Refill!” A label needs to be affixed on the drum reminding consumers to turn off the faucet.
- I. Figure Identification
- FIG. 1: poly drum containing liquid detergent
- FIG. 2: drum rack with height and width measurements
- FIG. 3: faucet stem with valve. To dispense detergent.
- FIG. 4: red head anchor. To fasten drum rack to surface.
Claims (4)
1. Through the process of reusing the 3.78 liter and 2.95 liter liquid laundry containers by refilling via faucet valve a large soap manufacturer can save on virgin resin costs. This cost savings may reduce consumer prices as well.
2. The volume of resin used for manufacturing these small containers would be reduced, assuming consumers are educated about saving their used containers for refill. the PE drums will also be reused many times because the manufacturer will refill them. The combination of refilling and reusing these container products will most likely save the manufacturer CRV costs and possibly county landfill siting costs.
3. The process would reduce the cost of labeling for multiple containers. only the 30 gallon drums would need to be labeled. The company can inform the consumer to save their empty containers by stating in bold print; “Refillable Detergent Bottle.” “Do Not Discard.” The company might want to add: “Return to Local Supermarket for a refill.”
4. The detergent corporation can reduce end-use recycling costs by making their plastic containers refillable.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US09/886,722 US20040079437A1 (en) | 2000-06-20 | 2001-06-22 | Reusable plastic bottling system |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US21272300P | 2000-06-20 | 2000-06-20 | |
US09/886,722 US20040079437A1 (en) | 2000-06-20 | 2001-06-22 | Reusable plastic bottling system |
Publications (1)
Publication Number | Publication Date |
---|---|
US20040079437A1 true US20040079437A1 (en) | 2004-04-29 |
Family
ID=32109762
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US09/886,722 Abandoned US20040079437A1 (en) | 2000-06-20 | 2001-06-22 | Reusable plastic bottling system |
Country Status (1)
Country | Link |
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US (1) | US20040079437A1 (en) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5060827A (en) * | 1990-05-09 | 1991-10-29 | Colgate-Palmolive Company | Low profile anti-drip dosing cap and spout for liquid containers |
US5584327A (en) * | 1994-07-06 | 1996-12-17 | Ecolab Inc. | Method and apparatus for storing and dispensing chemical solutions |
US5746260A (en) * | 1994-01-26 | 1998-05-05 | Colgate-Palmolive Company | Container set comprising at least two containers |
US5765605A (en) * | 1996-01-19 | 1998-06-16 | Sc Johnson Commerical Markets, Inc. | Distributed concentrated chemical dispensing system |
US6227262B1 (en) * | 1996-03-05 | 2001-05-08 | Henkel Kommanditgesellschaft Auf Aktien | System for making a floor cleaning liquid available in a convenient manner |
-
2001
- 2001-06-22 US US09/886,722 patent/US20040079437A1/en not_active Abandoned
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5060827A (en) * | 1990-05-09 | 1991-10-29 | Colgate-Palmolive Company | Low profile anti-drip dosing cap and spout for liquid containers |
US5746260A (en) * | 1994-01-26 | 1998-05-05 | Colgate-Palmolive Company | Container set comprising at least two containers |
US5584327A (en) * | 1994-07-06 | 1996-12-17 | Ecolab Inc. | Method and apparatus for storing and dispensing chemical solutions |
US5765605A (en) * | 1996-01-19 | 1998-06-16 | Sc Johnson Commerical Markets, Inc. | Distributed concentrated chemical dispensing system |
US6227262B1 (en) * | 1996-03-05 | 2001-05-08 | Henkel Kommanditgesellschaft Auf Aktien | System for making a floor cleaning liquid available in a convenient manner |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |