US20030139226A1 - Golf club head with a carbon fiber block - Google Patents

Golf club head with a carbon fiber block Download PDF

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Publication number
US20030139226A1
US20030139226A1 US09/800,205 US80020501A US2003139226A1 US 20030139226 A1 US20030139226 A1 US 20030139226A1 US 80020501 A US80020501 A US 80020501A US 2003139226 A1 US2003139226 A1 US 2003139226A1
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United States
Prior art keywords
golf club
club head
block
face
cavity
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US09/800,205
Inventor
Bernard Cheng
Hsiao-Kun Chen
Jen-Hung Chiu
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Advanced International Multitech Co Ltd
Original Assignee
Advanced International Multitech Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Advanced International Multitech Co Ltd filed Critical Advanced International Multitech Co Ltd
Assigned to ADVANCED INTERNATIONAL MULTITECH CO., LTD. reassignment ADVANCED INTERNATIONAL MULTITECH CO., LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: CHEN, HSIAO-KUN, CHENG, BERNARD, CHIU, JEN-HUNG
Publication of US20030139226A1 publication Critical patent/US20030139226A1/en
Abandoned legal-status Critical Current

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    • A—HUMAN NECESSITIES
    • A63—SPORTS; GAMES; AMUSEMENTS
    • A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B53/00—Golf clubs
    • A63B53/04—Heads
    • A—HUMAN NECESSITIES
    • A63—SPORTS; GAMES; AMUSEMENTS
    • A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B53/00—Golf clubs
    • A63B53/04—Heads
    • A63B53/0416—Heads having an impact surface provided by a face insert
    • A—HUMAN NECESSITIES
    • A63—SPORTS; GAMES; AMUSEMENTS
    • A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B53/00—Golf clubs
    • A63B53/04—Heads
    • A63B53/0433—Heads with special sole configurations
    • A—HUMAN NECESSITIES
    • A63—SPORTS; GAMES; AMUSEMENTS
    • A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B53/00—Golf clubs
    • A63B53/04—Heads
    • A63B53/047—Heads iron-type
    • A—HUMAN NECESSITIES
    • A63—SPORTS; GAMES; AMUSEMENTS
    • A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B60/00—Details or accessories of golf clubs, bats, rackets or the like
    • A—HUMAN NECESSITIES
    • A63—SPORTS; GAMES; AMUSEMENTS
    • A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B53/00—Golf clubs
    • A63B53/04—Heads
    • A63B2053/0491—Heads with added weights, e.g. changeable, replaceable
    • A—HUMAN NECESSITIES
    • A63—SPORTS; GAMES; AMUSEMENTS
    • A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B2209/00—Characteristics of used materials
    • A63B2209/02—Characteristics of used materials with reinforcing fibres, e.g. carbon, polyamide fibres

Definitions

  • the present invention relates to a golf club head, and more particularly to a golf club head with a carbon fiber block, such that the face of the golf club head can be enlarged.
  • a conventional golf club head ( 40 ) for an iron comprises a body ( 41 ) and a tubular neck ( 43 ).
  • a face ( 42 ) is defined in one side of the body ( 41 ) for hitting the golf ball.
  • the neck ( 43 ) is integrally formed on one end of the body ( 41 ) to connect with a shaft of a golf club.
  • the golf club head ( 40 ) is usually manufactured in one of two ways, one is to cast the head ( 40 ) with a mold, and the other is forge the head from a single block of metal.
  • the conventional iron head ( 40 ) is always made of metal and the weight of the golf club head is standardized, the area of the face ( 42 ) of the golf club head ( 40 ) is limited. A new golfer easily misses the golf ball with an iron having a conventional head ( 40 ).
  • the present invention tends to provide an improved golf club head to mitigate or obviate the aforementioned problems.
  • the main objective of the invention is to provide an improved iron head having a face with a large area.
  • the iron head in accordance with the present invention has a body and a carbon fiber block.
  • the body has a face defined on one side of the body.
  • a tubular neck is integrally formed on one end of the body.
  • a cavity is defined in the body opposite to the face.
  • the carbon fiber block is mounted in the cavity. Because the carbon-fiber material is lighter than the metal, the area of the face is enlarged. In addition, a better shock absorbing effect is achieved due to the carbon-fiber cover.
  • FIG. 1 is an exploded perspective view of a golf club head for an iron in accordance with the present invention
  • FIG. 2 is a cross sectional side plan view of the golf club head in FIG. 1;
  • FIG. 3 is a block diagram of a method for manufacturing the golf club head in FIG. 1;
  • FIG. 4 is a perspective view of a conventional iron golf club head in accordance with the prior art.
  • a golf club head in accordance with the present invention comprises a body ( 10 ) and a carbon fiber block ( 20 ).
  • the body ( 10 ) has a face ( 11 ) defined on one side of the body ( 10 ) for hitting the golf ball.
  • a tubular neck ( 12 ) is integrally formed on one end of the body ( 10 ) to connect with a shaft of an iron.
  • a cavity ( 13 ) is defined in the body ( 10 ) opposite to the face ( 11 ).
  • the carbon fiber block ( 20 ) is securely mounted in the cavity ( 13 ).
  • a lip ( 132 ) laterally extends from the face defining the cavity ( 13 ) of the body ( 10 ) to engage the block ( 20 ), such that the attachment between the body ( 10 ) and the block ( 20 ) is enhanced.
  • At least one countersunk through hole ( 21 ) is defined in the block ( 20 ).
  • a weighted plug ( 30 ) is-inlaid in each-countersunk through hole ( 21 ) in the block ( 20 ).
  • Each weighted plug ( 30 ) has a head ( 31 ) and a shaft ( 32 ).
  • the plug ( 30 ) shaft ( 32 ) integrally extends from the head ( 31 ).
  • the head ( 31 ) has a diameter larger than the shaft ( 32 ).
  • the head ( 31 ) of each weighted plug ( 30 ) is received in one of the recesses ( 22 ) in the countersunk hole ( 21 ).
  • each weighted plug ( 30 ) extends through and engages with the corresponding countersunk through hole ( 21 ).
  • At least one annular groove ( 322 ) is defined around the outer periphery of the shaft ( 32 ) of each weighted plug ( 30 ).
  • a rib is formed in the inner periphery of each through hole ( 21 ) to engage with each annular groove ( 322 ) in the shaft ( 32 ) of the corresponding weighted plug ( 30 ). Consequently, each weighted plug ( 30 ) is securely held in the block ( 20 ).
  • a blind hole ( 14 ) is defined in the face defining the cavity ( 13 ) of the body ( 10 ) and aligns with each countersunk through hole ( 21 ) in the block ( 20 ).
  • the free end of the shaft ( 32 ) of each weighted plug ( 30 ) extends into and is received in the corresponding blind hole ( 14 ).
  • the process of manufacturing the golf club head comprises the steps as fellows:
  • the body ( 10 ) with the neck ( 12 ) and the cavity ( 13 ) is formed with a cast molding process.
  • the blind holes ( 14 ) are drilled in the face defined in the cavity ( 13 ).
  • the lip ( 132 ) is simultaneously formed on the face defining the cavity ( 13 ) in the molding process.
  • the body ( 10 ) is then ground to a desired shape and size.
  • the block ( 20 ) is formed from multiple carbon fiber layers.
  • the countersunk through holes ( 21 ) with recesses ( 22 ) are defined in the block ( 20 ).
  • the block ( 20 ) is then put into the cavity ( 13 ) in the body ( 10 ).
  • a weighted plug ( 30 ) is inserted into each countersunk through hole ( 21 ).
  • the free end of the shaft ( 32 ) of each weighted plug ( 30 ) is inserted into the corresponding blind hole ( 14 ) in the body ( 10 ).
  • the head with the block ( 20 ) is put into a mold of a hot-pressing machine.
  • the block ( 20 ) will harden and be securely attached to the inner surface of the cavity ( 13 ).
  • the block ( 20 ) is attached to the lip ( 14 ) in the cavity ( 13 ). Because the inner face of the cavity ( 13 ) has been sprayed with aluminum oxide sand, the attachment between the block ( 20 ) and the body ( 10 ) is enhanced.
  • the weighted plugs ( 30 ) received in the countersunk through holes ( 21 ) will be securely held in the block ( 20 ) simultaneously when the block ( 20 ) hardens during the hot-pressing mold process.
  • At least one annular groove ( 322 ) is defined in the outer periphery of each second block ( 22 ).
  • a rib will be automatically formed in each through hole ( 21 ) during the hot-pressing mold process to connect with each annular groove ( 322 ) in each weighted plug ( 30 ).
  • the attachment between each weighted plug ( 30 ) and the block ( 20 ) is enhanced. Consequently, the position of the center of gravity of the golf club-head is adjustable based on the position and arrangement of the weighted plugs ( 30 ).
  • the outer surface of the golf club head is coated with lacquer to provide a protective coating on the head.
  • the golf club head is packed.
  • a golf club head with a carbon fiber block ( 20 ) is made. Because the weight of the carbon fiber material is lighter than the metal, the weight of the golf club head is reduced. Consequently, a face ( 11 ) having a larger area can be formed on the golf club head that is the same weight as the conventional golf club head made of metal. The face ( 11 ) is enlarged. The likelihood of completely missing the golfball can be greatly reduced. In addition, because the elasticity of the carbon fiber material is better than that of the metal material, the shock absorbing effect of the golf club head is improved.

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  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Physical Education & Sports Medicine (AREA)
  • Golf Clubs (AREA)

Abstract

A golf club head has a body and a carbon filter block. The body has a face defined on one side of the body. A tubular neck is integrally formed on one end of the body. A cavity is defined in the body opposite to the face. The carbon fiber block is mounted in the cavity. Because the carbon fiber material is lighter than metal, the area of the face is enlarged. In addition, a better shock absorbing effect is achieved due to the arrangement of the carbon fiber block.

Description

    BACKGROUND OF THE INVENTION
  • 1. Field of the Invention [0001]
  • The present invention relates to a golf club head, and more particularly to a golf club head with a carbon fiber block, such that the face of the golf club head can be enlarged. [0002]
  • 2. Description of Related Art [0003]
  • With reference to FIG. 4, a conventional golf club head ([0004] 40) for an iron comprises a body (41) and a tubular neck (43). A face (42) is defined in one side of the body (41) for hitting the golf ball. The neck (43) is integrally formed on one end of the body (41) to connect with a shaft of a golf club. In general, the golf club head (40) is usually manufactured in one of two ways, one is to cast the head (40) with a mold, and the other is forge the head from a single block of metal. However, because the conventional iron head (40) is always made of metal and the weight of the golf club head is standardized, the area of the face (42) of the golf club head (40) is limited. A new golfer easily misses the golf ball with an iron having a conventional head (40).
  • To overcome the shortcomings, the present invention tends to provide an improved golf club head to mitigate or obviate the aforementioned problems. [0005]
    • SUMMARY OF THE INVENTION
  • The main objective of the invention is to provide an improved iron head having a face with a large area. The iron head in accordance with the present invention has a body and a carbon fiber block. The body has a face defined on one side of the body. A tubular neck is integrally formed on one end of the body. A cavity is defined in the body opposite to the face. The carbon fiber block is mounted in the cavity. Because the carbon-fiber material is lighter than the metal, the area of the face is enlarged. In addition, a better shock absorbing effect is achieved due to the carbon-fiber cover. [0006]
  • Other objects, advantages and novel features of the invention will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings.[0007]
    • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 is an exploded perspective view of a golf club head for an iron in accordance with the present invention; [0008]
  • FIG. 2 is a cross sectional side plan view of the golf club head in FIG. 1; [0009]
  • FIG. 3 is a block diagram of a method for manufacturing the golf club head in FIG. 1; and [0010]
  • FIG. 4 is a perspective view of a conventional iron golf club head in accordance with the prior art.[0011]
    • DETAILED DESCRIPTION OF PREFERRED EMBODIMENT
  • With reference to FIG. 1, a golf club head in accordance with the present invention comprises a body ([0012] 10) and a carbon fiber block (20). The body (10) has a face (11) defined on one side of the body (10) for hitting the golf ball. A tubular neck (12) is integrally formed on one end of the body (10) to connect with a shaft of an iron. A cavity (13) is defined in the body (10) opposite to the face (11).
  • The carbon fiber block ([0013] 20) is securely mounted in the cavity (13). A lip (132) laterally extends from the face defining the cavity (13) of the body (10) to engage the block (20), such that the attachment between the body (10) and the block (20) is enhanced.
  • At least one countersunk through hole ([0014] 21) is defined in the block (20). A weighted plug (30) is-inlaid in each-countersunk through hole (21) in the block (20). Each weighted plug (30) has a head (31) and a shaft (32). The plug (30) shaft (32) integrally extends from the head (31). The head (31) has a diameter larger than the shaft (32). The head (31) of each weighted plug (30) is received in one of the recesses (22) in the countersunk hole (21). The shaft (32) of each weighted plug (30) extends through and engages with the corresponding countersunk through hole (21). At least one annular groove (322) is defined around the outer periphery of the shaft (32) of each weighted plug (30). A rib is formed in the inner periphery of each through hole (21) to engage with each annular groove (322) in the shaft (32) of the corresponding weighted plug (30). Consequently, each weighted plug (30) is securely held in the block (20). In addition, a blind hole (14) is defined in the face defining the cavity (13) of the body (10) and aligns with each countersunk through hole (21) in the block (20). The free end of the shaft (32) of each weighted plug (30) extends into and is received in the corresponding blind hole (14).
  • With reference to FIGS. [0015] 1 to 3, the process of manufacturing the golf club head comprises the steps as fellows:
  • a. forming the body ([0016] 10):
  • The body ([0017] 10) with the neck (12) and the cavity (13) is formed with a cast molding process. The blind holes (14) are drilled in the face defined in the cavity (13). The lip (132) is simultaneously formed on the face defining the cavity (13) in the molding process. The body (10) is then ground to a desired shape and size.
  • b. spraying aluminum oxide sand onto the inner surface of the cavity ([0018] 13):
  • By spraying aluminum oxide sand onto the inner surface of the cavity ([0019] 13) of the-body (10) the surface roughness of the inner surface of the cavity (13) is increased.
  • c. attaching the block ([0020] 20) to the body (10):
  • The block ([0021] 20) is formed from multiple carbon fiber layers. The countersunk through holes (21) with recesses (22) are defined in the block (20). The block (20) is then put into the cavity (13) in the body (10).
  • d. inserting the weighted plugs ([0022] 30) into the block (20):
  • A weighted plug ([0023] 30) is inserted into each countersunk through hole (21). The free end of the shaft (32) of each weighted plug (30) is inserted into the corresponding blind hole (14) in the body (10).
  • e. hot-pressing mold process: [0024]
  • The head with the block ([0025] 20) is put into a mold of a hot-pressing machine. During the hot-pressing mold process, the block (20) will harden and be securely attached to the inner surface of the cavity (13). Simultaneously, the block (20) is attached to the lip (14) in the cavity (13). Because the inner face of the cavity (13) has been sprayed with aluminum oxide sand, the attachment between the block (20) and the body (10) is enhanced. The weighted plugs (30) received in the countersunk through holes (21) will be securely held in the block (20) simultaneously when the block (20) hardens during the hot-pressing mold process. In addition, at least one annular groove (322) is defined in the outer periphery of each second block (22). A rib will be automatically formed in each through hole (21) during the hot-pressing mold process to connect with each annular groove (322) in each weighted plug (30). The attachment between each weighted plug (30) and the block (20) is enhanced. Consequently, the position of the center of gravity of the golf club-head is adjustable based on the position and arrangement of the weighted plugs (30).
  • f. fine grinding: [0026]
  • To increase the smoothness of the surface of the golf club head, a fine grinding process is carried out. [0027]
  • g. coating: and [0028]
  • The outer surface of the golf club head is coated with lacquer to provide a protective coating on the head. [0029]
  • h. packing: [0030]
  • The golf club head is packed. [0031]
  • Accordingly, a golf club head with a carbon fiber block ([0032] 20) is made. Because the weight of the carbon fiber material is lighter than the metal, the weight of the golf club head is reduced. Consequently, a face (11) having a larger area can be formed on the golf club head that is the same weight as the conventional golf club head made of metal. The face (11) is enlarged. The likelihood of completely missing the golfball can be greatly reduced. In addition, because the elasticity of the carbon fiber material is better than that of the metal material, the shock absorbing effect of the golf club head is improved.
  • Even though numerous characteristics and advantages of the present invention have been set forth in the foregoing description, together with details of the structure and function of the invention, the disclosure is illustrative only, and changes may be made in detail, especially in matters of shape, size, and arrangement of parts within the principles of the invention to the full extent indicated by the broad general meaning of the terms in which the appended claims are expressed. [0033]

Claims (6)

What is claimed is:
1. A golf club head comprising:
a body having a face defined on one side of the body;
a tubular neck integrally formed on one end of the body;
a cavity defined in the body opposite to the face; and
a carbon fiber block mounted in the cavity of the golf club head, thereby the face having a larger area can be formed on the body.
2. The golf club head as claimed in claim 1 further comprising at least one weighted plug inlaid into the block to change the gravity center of the golf club head.
3. The golf club head as claimed in claim 2, wherein each at least one weighted plug comprises a head and a shaft extending form the head;
a countersunk through hole is defined in the block through which the shaft of the weighted plug extends and connects to the countersunk through hole; and
a countersunk recess receives the head of each at least one weighted plug.
4. The golf club head as claimed in claim 3, wherein a blind hole is defined in a face defining the cavity of the body and aligns with each countersunk through hole in the block to receive a free end of the shaft of the corresponding one of the at least one weighted plug.
5. The golf club head as claimed in claim 4, wherein at least one annular groove is defined in an outer periphery of the shaft of each at least one weighted plug; and
a rib is formed in an inner periphery of each through hole to engage with each at least one annular groove in the shaft of the corresponding one of the at least one weighted plug.
6. The golf club head as claimed in claim 1, wherein a lip laterally exends from a face defining the cavity in the body to engage with the block.
US09/800,205 2000-05-31 2001-03-06 Golf club head with a carbon fiber block Abandoned US20030139226A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
TW089209304U TW431200U (en) 2000-05-31 2000-05-31 Improved structure of golf club head formed integrally
TW089209304 2000-05-31

Publications (1)

Publication Number Publication Date
US20030139226A1 true US20030139226A1 (en) 2003-07-24

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JP (1) JP3080369U (en)
TW (1) TW431200U (en)

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US20030083150A1 (en) * 2001-10-30 2003-05-01 Never Compromise Golf club head with insert
US20040034986A1 (en) * 2000-05-31 2004-02-26 Advanced International Multitech Co., Ltd. Golf club head and a method for manufacturing the same
US20100304887A1 (en) * 2009-05-28 2010-12-02 Acushnet Company Golf club head having variable center of gravity location
US20120064997A1 (en) * 2010-09-15 2012-03-15 Bridgestone Sports Co., Ltd Clubhead of iron golf club
US20130090185A1 (en) * 2010-09-30 2013-04-11 Nike, Inc. Golf Club And Golf Club Head Structures
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JP3080369U (en) 2001-09-21

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