US20020045129A1 - Photo-curable polymer composition and flexographic printing plates containing the same - Google Patents
Photo-curable polymer composition and flexographic printing plates containing the same Download PDFInfo
- Publication number
- US20020045129A1 US20020045129A1 US09/850,649 US85064901A US2002045129A1 US 20020045129 A1 US20020045129 A1 US 20020045129A1 US 85064901 A US85064901 A US 85064901A US 2002045129 A1 US2002045129 A1 US 2002045129A1
- Authority
- US
- United States
- Prior art keywords
- photo
- weight
- block copolymer
- polymer composition
- block
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 112
- 229920000642 polymer Polymers 0.000 title claims abstract description 42
- 229920001400 block copolymer Polymers 0.000 claims abstract description 96
- 239000000178 monomer Substances 0.000 claims abstract description 44
- 229920002554 vinyl polymer Polymers 0.000 claims abstract description 24
- 239000007822 coupling agent Substances 0.000 claims abstract description 22
- 150000001993 dienes Chemical class 0.000 claims abstract description 22
- 239000003999 initiator Substances 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 16
- 239000002243 precursor Substances 0.000 claims abstract description 15
- 239000000758 substrate Substances 0.000 claims abstract description 9
- 125000003545 alkoxy group Chemical group 0.000 claims abstract description 8
- 239000004593 Epoxy Chemical group 0.000 claims abstract description 6
- 125000000524 functional group Chemical group 0.000 claims abstract description 6
- 230000005855 radiation Effects 0.000 claims description 9
- 239000003431 cross linking reagent Substances 0.000 claims description 7
- -1 benzoin ethers Chemical class 0.000 description 37
- 229920002223 polystyrene Polymers 0.000 description 14
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 12
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 12
- 239000004793 Polystyrene Substances 0.000 description 11
- 229920000359 diblock copolymer Polymers 0.000 description 11
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 10
- 239000010410 layer Substances 0.000 description 10
- 239000004014 plasticizer Substances 0.000 description 10
- KWVGIHKZDCUPEU-UHFFFAOYSA-N 2,2-dimethoxy-2-phenylacetophenone Chemical compound C=1C=CC=CC=1C(OC)(OC)C(=O)C1=CC=CC=C1 KWVGIHKZDCUPEU-UHFFFAOYSA-N 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 8
- 229920000428 triblock copolymer Polymers 0.000 description 8
- 229920000346 polystyrene-polyisoprene block-polystyrene Polymers 0.000 description 7
- 239000002904 solvent Substances 0.000 description 6
- 239000003381 stabilizer Substances 0.000 description 6
- 229920002633 Kraton (polymer) Polymers 0.000 description 5
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 5
- 239000012965 benzophenone Substances 0.000 description 5
- 125000004432 carbon atom Chemical group C* 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 230000008878 coupling Effects 0.000 description 5
- 238000010168 coupling process Methods 0.000 description 5
- 238000005859 coupling reaction Methods 0.000 description 5
- FIHBHSQYSYVZQE-UHFFFAOYSA-N 6-prop-2-enoyloxyhexyl prop-2-enoate Chemical compound C=CC(=O)OCCCCCCOC(=O)C=C FIHBHSQYSYVZQE-UHFFFAOYSA-N 0.000 description 4
- 239000003963 antioxidant agent Substances 0.000 description 4
- 125000003118 aryl group Chemical group 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- WXPWZZHELZEVPO-UHFFFAOYSA-N (4-methylphenyl)-phenylmethanone Chemical compound C1=CC(C)=CC=C1C(=O)C1=CC=CC=C1 WXPWZZHELZEVPO-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- ZJPGOXWRFNKIQL-JYJNAYRXSA-N Phe-Pro-Pro Chemical compound C([C@H](N)C(=O)N1[C@@H](CCC1)C(=O)N1[C@@H](CCC1)C(O)=O)C1=CC=CC=C1 ZJPGOXWRFNKIQL-JYJNAYRXSA-N 0.000 description 3
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 3
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical compound C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 229920001971 elastomer Polymers 0.000 description 3
- 239000000806 elastomer Substances 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 230000004927 fusion Effects 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 3
- HPAFOABSQZMTHE-UHFFFAOYSA-N phenyl-(2,4,6-trimethylphenyl)methanone Chemical compound CC1=CC(C)=CC(C)=C1C(=O)C1=CC=CC=C1 HPAFOABSQZMTHE-UHFFFAOYSA-N 0.000 description 3
- 239000002516 radical scavenger Substances 0.000 description 3
- 150000003512 tertiary amines Chemical class 0.000 description 3
- APQIUTYORBAGEZ-UHFFFAOYSA-N 1,1-dibromoethane Chemical compound CC(Br)Br APQIUTYORBAGEZ-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- QRLSTWVLSWCGBT-UHFFFAOYSA-N 4-((4,6-bis(octylthio)-1,3,5-triazin-2-yl)amino)-2,6-di-tert-butylphenol Chemical compound CCCCCCCCSC1=NC(SCCCCCCCC)=NC(NC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=N1 QRLSTWVLSWCGBT-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- 244000028419 Styrax benzoin Species 0.000 description 2
- 235000000126 Styrax benzoin Nutrition 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 235000008411 Sumatra benzointree Nutrition 0.000 description 2
- 239000007983 Tris buffer Substances 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 125000000129 anionic group Chemical group 0.000 description 2
- 229960002130 benzoin Drugs 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 238000005227 gel permeation chromatography Methods 0.000 description 2
- 235000019382 gum benzoic Nutrition 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 2
- 229910052753 mercury Inorganic materials 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 125000001979 organolithium group Chemical group 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 229920001748 polybutylene Polymers 0.000 description 2
- 239000011241 protective layer Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 description 1
- 238000011925 1,2-addition Methods 0.000 description 1
- NVZWEEGUWXZOKI-UHFFFAOYSA-N 1-ethenyl-2-methylbenzene Chemical compound CC1=CC=CC=C1C=C NVZWEEGUWXZOKI-UHFFFAOYSA-N 0.000 description 1
- HVECYHMPWPDALU-UHFFFAOYSA-N 2,6-ditert-butylphenol;propanoic acid Chemical compound CCC(O)=O.CC(C)(C)C1=CC=CC(C(C)(C)C)=C1O HVECYHMPWPDALU-UHFFFAOYSA-N 0.000 description 1
- LWRBVKNFOYUCNP-UHFFFAOYSA-N 2-methyl-1-(4-methylsulfanylphenyl)-2-morpholin-4-ylpropan-1-one Chemical compound C1=CC(SC)=CC=C1C(=O)C(C)(C)N1CCOCC1 LWRBVKNFOYUCNP-UHFFFAOYSA-N 0.000 description 1
- KTALPKYXQZGAEG-UHFFFAOYSA-N 2-propan-2-ylthioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC(C(C)C)=CC=C3SC2=C1 KTALPKYXQZGAEG-UHFFFAOYSA-N 0.000 description 1
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 1
- AIBRSVLEQRWAEG-UHFFFAOYSA-N 3,9-bis(2,4-ditert-butylphenoxy)-2,4,8,10-tetraoxa-3,9-diphosphaspiro[5.5]undecane Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP1OCC2(COP(OC=3C(=CC(=CC=3)C(C)(C)C)C(C)(C)C)OC2)CO1 AIBRSVLEQRWAEG-UHFFFAOYSA-N 0.000 description 1
- PZRWFKGUFWPFID-UHFFFAOYSA-N 3,9-dioctadecoxy-2,4,8,10-tetraoxa-3,9-diphosphaspiro[5.5]undecane Chemical compound C1OP(OCCCCCCCCCCCCCCCCCC)OCC21COP(OCCCCCCCCCCCCCCCCCC)OC2 PZRWFKGUFWPFID-UHFFFAOYSA-N 0.000 description 1
- UJAWGGOCYUPCPS-UHFFFAOYSA-N 4-(2-phenylpropan-2-yl)-n-[4-(2-phenylpropan-2-yl)phenyl]aniline Chemical compound C=1C=C(NC=2C=CC(=CC=2)C(C)(C)C=2C=CC=CC=2)C=CC=1C(C)(C)C1=CC=CC=C1 UJAWGGOCYUPCPS-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- IKVYHNPVKUNCJM-UHFFFAOYSA-N 4-propan-2-ylthioxanthen-9-one Chemical compound S1C2=CC=CC=C2C(=O)C2=C1C(C(C)C)=CC=C2 IKVYHNPVKUNCJM-UHFFFAOYSA-N 0.000 description 1
- SAPGBCWOQLHKKZ-UHFFFAOYSA-N 6-(2-methylprop-2-enoyloxy)hexyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCCCCCOC(=O)C(C)=C SAPGBCWOQLHKKZ-UHFFFAOYSA-N 0.000 description 1
- XOUQAVYLRNOXDO-UHFFFAOYSA-N 6-tert-butyl-m-cresol Natural products CC1=CC=C(C(C)(C)C)C(O)=C1 XOUQAVYLRNOXDO-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- IPSDSJOZIVPGNU-UHFFFAOYSA-N Cc1cc(C)c(C(=O)C(C)(C)N2CCOCC2)c(C)c1.II Chemical compound Cc1cc(C)c(C(=O)C(C)(C)N2CCOCC2)c(C)c1.II IPSDSJOZIVPGNU-UHFFFAOYSA-N 0.000 description 1
- YFWPVSASDATARM-UHFFFAOYSA-N Cc1cc(C)c(C(=O)C(C)(C)c2c(C)cc(C)cc2C)c(C)c1 Chemical compound Cc1cc(C)c(C(=O)C(C)(C)c2c(C)cc(C)cc2C)c(C)c1 YFWPVSASDATARM-UHFFFAOYSA-N 0.000 description 1
- 229920002943 EPDM rubber Polymers 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 1
- JKIJEFPNVSHHEI-UHFFFAOYSA-N Phenol, 2,4-bis(1,1-dimethylethyl)-, phosphite (3:1) Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C JKIJEFPNVSHHEI-UHFFFAOYSA-N 0.000 description 1
- 239000005062 Polybutadiene Substances 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 239000005864 Sulphur Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 125000005037 alkyl phenyl group Chemical group 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 150000004982 aromatic amines Chemical class 0.000 description 1
- 150000008365 aromatic ketones Chemical class 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 150000001728 carbonyl compounds Chemical class 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 150000004985 diamines Chemical class 0.000 description 1
- ZJIPHXXDPROMEF-UHFFFAOYSA-N dihydroxyphosphanyl dihydrogen phosphite Chemical compound OP(O)OP(O)O ZJIPHXXDPROMEF-UHFFFAOYSA-N 0.000 description 1
- 239000000539 dimer Substances 0.000 description 1
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical compound C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 1
- 239000000374 eutectic mixture Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 229920002457 flexible plastic Polymers 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 229920001477 hydrophilic polymer Polymers 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- UBJFKNSINUCEAL-UHFFFAOYSA-N lithium;2-methylpropane Chemical compound [Li+].C[C-](C)C UBJFKNSINUCEAL-UHFFFAOYSA-N 0.000 description 1
- WGOPGODQLGJZGL-UHFFFAOYSA-N lithium;butane Chemical compound [Li+].CC[CH-]C WGOPGODQLGJZGL-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 description 1
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 229920006030 multiblock copolymer Polymers 0.000 description 1
- SSDSCDGVMJFTEQ-UHFFFAOYSA-N octadecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 SSDSCDGVMJFTEQ-UHFFFAOYSA-N 0.000 description 1
- 150000002902 organometallic compounds Chemical class 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000002530 phenolic antioxidant Substances 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- AQSJGOWTSHOLKH-UHFFFAOYSA-N phosphite(3-) Chemical class [O-]P([O-])[O-] AQSJGOWTSHOLKH-UHFFFAOYSA-N 0.000 description 1
- 238000002464 physical blending Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920001195 polyisoprene Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 150000004053 quinones Chemical class 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 125000000446 sulfanediyl group Chemical group *S* 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 229920002725 thermoplastic elastomer Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- WGKLOLBTFWFKOD-UHFFFAOYSA-N tris(2-nonylphenyl) phosphite Chemical compound CCCCCCCCCC1=CC=CC=C1OP(OC=1C(=CC=CC=1)CCCCCCCCC)OC1=CC=CC=C1CCCCCCCCC WGKLOLBTFWFKOD-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/032—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders
- G03F7/033—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders the binders being polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. vinyl polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N1/00—Printing plates or foils; Materials therefor
- B41N1/04—Printing plates or foils; Materials therefor metallic
- B41N1/06—Printing plates or foils; Materials therefor metallic for relief printing or intaglio printing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N1/00—Printing plates or foils; Materials therefor
- B41N1/12—Printing plates or foils; Materials therefor non-metallic other than stone, e.g. printing plates or foils comprising inorganic materials in an organic matrix
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L53/02—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/02—Letterpress printing, e.g. book printing
- B41M1/04—Flexographic printing
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2666/00—Composition of polymers characterized by a further compound in the blend, being organic macromolecular compounds, natural resins, waxes or and bituminous materials, non-macromolecular organic substances, inorganic substances or characterized by their function in the composition
- C08L2666/02—Organic macromolecular compounds, natural resins, waxes or and bituminous materials
- C08L2666/24—Graft or block copolymers according to groups C08L51/00, C08L53/00 or C08L55/02; Derivatives thereof
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S430/00—Radiation imagery chemistry: process, composition, or product thereof
- Y10S430/1053—Imaging affecting physical property or radiation sensitive material, or producing nonplanar or printing surface - process, composition, or product: radiation sensitive composition or product or process of making binder containing
- Y10S430/1055—Radiation sensitive composition or product or process of making
- Y10S430/106—Binder containing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S430/00—Radiation imagery chemistry: process, composition, or product thereof
- Y10S430/1053—Imaging affecting physical property or radiation sensitive material, or producing nonplanar or printing surface - process, composition, or product: radiation sensitive composition or product or process of making binder containing
- Y10S430/1055—Radiation sensitive composition or product or process of making
- Y10S430/106—Binder containing
- Y10S430/108—Polyolefin or halogen containing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S430/00—Radiation imagery chemistry: process, composition, or product thereof
- Y10S430/1053—Imaging affecting physical property or radiation sensitive material, or producing nonplanar or printing surface - process, composition, or product: radiation sensitive composition or product or process of making binder containing
- Y10S430/1055—Radiation sensitive composition or product or process of making
- Y10S430/114—Initiator containing
- Y10S430/117—Free radical
Definitions
- the present invention relates to photo-curable polymer compositions.
- photo-curable polymer compositions for use in printing plates, comprising a block copolymer having two or more polymerised monovinyl aromatic monomer blocks and one or more polymerised conjugated diene blocks; a second polymer having one polymerised monovinyl aromatic monomer block and one or more polymerised conjugated diene blocks, a low molecular weight block copolymer comprising one polymerised monovinyl aromatic monomer block and one or more polymerised conjugated diene blocks, and a photo-initiator.
- the invention further relates to flexographic printing plate precursors containing the photo-curable polymer composition, as well as to flexographic printing plates.
- Flexographic printing plates are well known in the art and are especially useful for commercial printing on diverse products such as flexible plastic containers, cartons, plastic bags, boxes and envelopes.
- uncured plates to be used for preparing (cured) flexographic printing plates are referred to as flexographic printing plate precursors.
- the flexographic printing plate precursors typically comprise a photo-curable layer prepared from a photo-curable polymer composition, and protective layer(s) to protect the photo-curable layer from daylight.
- the flexographic printing plate precursor further comprises a support.
- a support is often used to give strength to the flexographic printing plate (precursor).
- the side of the flexographic printing plate precursor opposite the image (printing) side of the printing plate is cured to form a support.
- a flexographic printing plate is prepared by first curing the side of the photo-curable layer of the FPP precursor removed from the printing side. As a result that side of the photo-curable layer cross-links, becomes a thermoset substantially insoluble layer and acts as a support for the uncured part of the flexographic printing plate precursor. Subsequently, the side to be used for printing is selectively cured by exposing the photo-curable layer image-wise to light, e.g. UV light. The unexposed (uncured) parts of the layer are then removed in developer baths, e.g., with a solvent or water. After drying, the flexographic printing plate is ready for use.
- light e.g. UV light
- Printing plates must be soft and elastic after curing. Normally, elasticity is obtained by the presence of an elastomer in the photo-curable polymer composition. Often, the elastomer is a block copolymer having two or more polymerised styrene and one or more polymerised diene blocks.
- the FPP precursor must be easy and quick to cure, and the uncured material must be easy to remove, and is preferably not tacky.
- the flexographic printing plate must be dimensionally stable during storage; must be flexible enough to wrap around a printing cylinder; strong enough to withstand the rigors experienced during a printing process; abrasion resistant; soft enough to facilitate ink transfer during the printing process; and resistant enough to the particular ink solvent to avoid blurring of the image. It will be appreciated that the achievement of an attractive balance of all these physical properties will be difficult.
- a photo-curable polymer composition could be found that has a good abrasion resistance when cured, has a relatively low hardness, allows easy removal of uncured parts and/or is not hazy, thus allowing precise curing without scattering of actinic radiation to unwanted parts.
- the photo-curable polymer composition has an attractive balance of the above and other relevant properties.
- photo-curable polymer composition comprising:
- a first block copolymer comprising at least two external blocks A of polymerised mono-vinyl aromatic monomer, at least one internal block B of polymerised conjugated diene monomer, and, optionally, a residue of a di- or multi-functional coupling agent, wherein the total polymerised mono-vinyl aromatic monomer content is in the range from 5 to 25% by weight (% wt) of the block copolymer, and wherein the residue, if present, is derived from a di- or multi-functional coupling agent containing alkoxy or epoxy functional groups;
- (c) at least 5% by weight, basis the total block copolymer composition (a)+(b)+(c), of a low molecular weight block copolymer, wherein the total of (b) and (c) is from 15% by weight to 80% by weight, basis the total block copolymer composition (a)+(b)+(c), the low molecular weight block copolymer having one block A of polymerised mono-vinyl aromatic monomer, and at least one block B of polymerised conjugated diene monomer, and having a weight average molecular weight in the range of from 1,000 to 35,000; and
- the total block copolymer composition is taken to be block copolymers (a), (c), and, if present, (b).
- the photo-curable polymer composition further comprises an ethylenically unsaturated addition-polymerisable cross-linking agent.
- the cross-linking agent is typically a component, such as a monomer or a mixture of monomers, that is compatible with the block copolymer(s).
- a component such as a monomer or a mixture of monomers, that is compatible with the block copolymer(s).
- Monomers that can be used in the photo-curable polymer composition are well known in the art. Examples of such monomers can be found in U.S. Pat. Nos. 4,323,6361 4,753,865; 4,726,877 and 4,894,315.
- compatible means that the captioned component can be mixed in a molecular-disperse fashion in the photo-curable composition or that the component has the same breaking index, does not substantially cause haze and does not separate from the photo-curable composition in the course of time, that is, does not separate within 14 days, preferably not within one month.
- the ethylenically unsaturated addition-polymerisable cross-linking agent has a boiling point of at least 100° C. at atmospheric pressure and a molecular weight of up to 3000, preferably up to 2000.
- suitable ethylenically unsaturated addition-polymerisable cross-linking agents include esters of acrylic acid or methacrylic acid, styrene and derivatives thereof, esters of maleic acid or fumaric acid, acrylaide or methacrylamide and allyl compounds.
- esters of acrylic acid or methacrylic acid are used.
- Especially preferred monomers are 1,6-hexanediol diacrylate, 1,6-hexanediol dimethacrylate, and hydroxyethyl methacrylate.
- the first block copolymer is linear, and, if a coupling agent is used, the said coupling agent is di-functional. More preferably, no coupling agent is used. Most preferably, the first block copolymer has the structure A-B-A.
- the total weight average molecular weight of the first block copolymer is preferably in the range of from 50,000 to 300,000 g/mol. More preferably, the weight average molecular weight is in the range from 65,000 to 250,000.
- the weight average molecular weight can be determined with gel permeation chromatography (GPC) using polystyrene calibration standards according to ASTM D 3536). From the measured apparent molecular weight (sometimes referred to as peak molecular weight) the (true) weight average molecular weight can be calculated.
- the apparent molecular weight is the molecular weight as if the polymer is 100% polystyrene as polystyrene calibration standards are used.
- the weight average molecular weight is a “true” molecular weight which takes the chemical composition of the polymer into account.
- the total poly(mono-vinyl aromatic) content of the first block copolymer is preferably in the range from 10 to 22% by weight, more preferably 15 to 20% by weight.
- the second block copolymer preferably has the structure A-B.
- the total weight average molecular weight of the second block copolymer is preferably in the range of more than 35,000 to 150,000. More preferably, the weight average molecular weight is in the range from 40,000 to 150,000, even more preferably in the range from 45,000 to 120,000.
- the total poly(mono-vinyl aromatic) content of the second block copolymer is preferably in the range from 5 to 25% by weight, more preferably 10 to 22% by weight, even more preferably 15 to 20% by weight.
- the mono-vinyl aromatic monomer is typically selected from styrene, C 1 -C 4 alkylstyrene and C 1 -C 4 dialkylstyrene, in particular styrene, ⁇ -methylstyrene, o-methylstyrene or p-methylstyrene, 1,3-dimethylatyrene, p-tert.-butylstyrene or mixtures thereof, most preferably styrene.
- the conjugated diene monomer is typically a conjugated diene monomer containing from 4 to 8 carbon atoms, such as 1,3-butadiene, 2-methyl-1,3-butadiene (isoprene), 2,3-dinethyl-1,3-butadiene, preferably butadiene or isoprene or mixtures thereof, most preferably isoprene.
- 1,3-butadiene is used as the conjugated diene monomer, it may be preferred that a substantial part of the 1,3-butadiene is polymerised via 1,2 addition rather than via 1,4 addition. That is, according to one embodiment the 1,2 vinyl content of the butadiene block is preferably at least 25% by weight, more preferably from 30 to 60% by weight.
- Block copolymers are typically prepared by anionic polymerisation.
- the preparation of block copolymers is well known to those skilled in the art and has been described in e.g. U.S. Pat. Nos. 3,265,765; 3,231,635; 3,149,182; 3,238,173; 3,239,478; 3,431,323; Re. 27,145, and many handbooks including “Thermoplastic Elastomers, a comprehensive review” (1987), edited by N. R. Legge, G. Holden, H. E. Schroeder, Hanser publishers.
- the block copolymer composition comprising both first block copolymer (a) and second block copolymer (b) optionally to be used in the photo-curable composition of the present invention can suitably be prepared by three different methods.
- the coupling efficiency of such coupling agents is not 100% and the desired coupling efficiency can be tuned to some extent. Accordingly, the product is typically a mixture of coupled multiblock copolymer and uncoupled diblock copolymer.
- substantially complete conversion is meant that the polymerisation is allowed to proceed until at least 90%, preferably at least 95%, more preferably as least 98% of the charged monomer has been polymerised.
- terminating agents are used to terminate any “living” polymer following polymerisation and any coupling with a suitable coupling agent.
- the terminating agent is a proton-donating compound, preferably an alkanol, more preferably a C 1 -C 4 alkanol, in particular methanol.
- Method (c) is preferred for the purposes of preparing the block copolymer composition comprising first and second block copolymers.
- the block copolymer composition to be used in the composition of the present invention contains a first block copolymer but not a second block copolymer, then the first block copolymer is typically linear and prepared by full sequential polymerisation.
- the low molecular weight block copolymer is typically prepared separately by anionic polymerisation and blended with the first block copolymer or the first and second block copolymer.
- the weight average molecular weight of the low molecular weight block copolymer is preferably from 5,000 to 32,000, more preferably from 10,000 to 30,000.
- the total poly(mono-vinyl aromatic) content of the low molecular weight block copolymer is preferably in the range from 5 to 25% by weight, more preferably from 10 to 22% by weight, even more preferably 12 to 20% by weight,
- the amount of low molecular weight block copolymer is preferably not more than 55% by weight, more preferably nor more than 50% by weight of the total block copolymer composition. If a second block copolymer is present, the amount of low molecular weight block copolymer is preferably at least 10% by weight, more preferably at least 15% by weight of the total block copolymer composition. If a second block copolymer is not present, the amount of low molecular weight block copolymer in preferably at least 20% by weight of the total block copolymer composition.
- the second block copolymer typically comprises at least 5% by weight of the total block copolymer composition, preferably at least 10% by weight.
- the second block copolymer comprises at most 60% by weight of the total block copolymer composition, more preferably at most 50% by weight, most preferably at most 40% by weight.
- Photo-initiators are known to those skilled in the art and examples of suitable photo-initiators have been disclosed in European patent specification No. 0 696 761 and U.S. Pat. Nos. 4,894,315; 4,460,675 and 4,234,676, which are herein incorporated by reference.
- the photo-initiator is selected from optionally substituted polynuclear quinones, aromatic ketones, benzoin and benzoin ethers and 2,4,5-triarylimidazolyl dimers.
- Preferred photo-initiators are selected from the group consisting of:
- R 1 to R 6 independently represent hydrogen or an alkyl group having from 1 to 4 carbon atoms, preferably methyl, and wherein R 7 and/or R 8 have the same meaning as R 1 to R 6 or represent in addition alkoxy or 1 to 4 carbon atoms and wherein n has a value of 0, 1, or 2, optionally in combination with at least one tertiary amine,
- R 9 , R 10 , and R 11 each may represent hydrogen, alkyl of 1 to 4 carbon atoms, or an alkythio having 1 to 4 carbon atoms, and
- Examples of suitable compounds of category (1) are benzophenone, 2,4,6-trimethylbenzophenone, 4-methylbenzophenone, and eutectic mixtures of 2,4,6-trimethylbenzophenone and 4 -methylbenzophenone (ESACURE TZT), or 2,2-dimethoxy-1,2-diphenylethan-1-one (IRGACURE 651) (ESACURE and IRGACURE are trademarks). These compounds may be employed in combination with tertiary amines, such as e.g. UVECRYL 7100 (UVECRYL is a trademark).
- Category (2) embraces compounds such as, e.g., 2-methyl-1-[4-(methylthio)phenyl]-2-morpholinopropanone-1, commercially available as IRGACURE 907.
- An example of suitable mixtures (category (3)) is a mixture of 15 percent by weight of a mixture of 2-isopropylthioxanthone and 4-isopropylthioxanthone, and 85 percent by weight of a mixture of 2,4,6-trimethylbenzophenone and 4-methylbenzophenone.
- This mixture is commercially available under the trade name ESACURE X15
- Photo-initiators of any one of the above categories (1), (2), and (3) may also be used in combination with other photo-initiators, such as e.g. UVECRYL P115 (a diamine). Particularly useful is a combination of benzophenone or IRGACURE 651 and said UVECRYL P115.
- the photo-initiator is selected from the group consisting of (i) benzophenone, or 2,2-dimethoxy-1,2-diphenylethan-1-one (IRGACURE 651), (ii) a mixture of benzophenone or IRGACURE 651, and a tertiary amine, and (iii) 2-methyl-1-[4-(methylthio)phenyl]-2-morpholino-propanone-1. Of these 2-methyl-1-[4-(methylthio)phenyl]-2-morpholinopropanone-1 or 2,2-dimethoxy-1,2-diphenyl-ethan-1-one are most preferred.
- the photo-curable polymer composition comprises 0.01 to 5% by weight of photo-initiator, basis the total composition, preferably 0.1 to 2.5% by weight.
- the amount of ethylenically unsaturated addition-polymerisable cross-linking agent is preferably 0 to 40% by weight, basis the total composition, more preferably 1 to 40% by weight, in particular 5 to 35% by weight.
- the photocurable composition may further comprise plasticisers, and/or one or more stabilisers such as antioxidants, UV stabilisers and radical scavengers, as well as any other additives known to those skilled in the art to be desirable in photo-curable compositions.
- plasticisers such as antioxidants, UV stabilisers and radical scavengers, as well as any other additives known to those skilled in the art to be desirable in photo-curable compositions.
- Plasticisers are well known to those skilled in the art. Typically, the hardness of a printing plate is decreased by adding a plasticiser to the photo-curable polymer composition.
- the plasticiser should be substantially compatible with at least the diene blocks of the elastomer.
- plasticisers commonly used include oil and liquid polyolefins such as polyisoprene.
- plasticisers which may be used in the composition of the invention are, oligomers of randomly polymerised styrene and conjugated diene, polybutylene, polybutadiene, polybutene-1, and ethylene-propylene-diene rubber, all having a weight average molecular weight in the range from 300 to 35,000, preferably from 300 to 25,000, more preferably from 500 to 10,000.
- the plasticiser typically comprises up to 40% by weight of the total photo-curable composition, preferably, if present, at least 5% by weight to 35% by weight.
- the low molecular weight block copolymer (c) in the photo-curable composition of the present invention acts like a plasticiser in the sense that it decreases the hardness. Therefore, according to one preferred embodiment, the photo-curable composition of the invention does not contain plasticiser.
- the low molecular weight block copolymer (c) is not included in the term plasticiser.
- Stabilizers such as antioxidants/UV stabilisers/radical scavengers are also well known to those skilled in the art.
- Especially hindered phenols, organo-metallic compounds, aromatic amines, aromatic phosphites and sulphur compounds are useful for this purpose.
- Preferred stabilizers include phenolic antioxidants, thio compounds and tris(alkyl-phenyl) phosphites.
- antioxidants/radical scavengers examples include pentaerythrityl-tetrakis (3,5-di-tert-butyl-4-hydroxy-hydrocinnamate) (IRGANOX 1010); octadecyl ester of 3,5-bis (1,1-di-methylethyl)-4-hydroxy benzene propanoic acid (IRGANOX 1076); 2,4-bis (n-octylthio)-6-(4-hydroxy-3,5-di-tert-butylanilino)-1,3,5-triazine (IRGANOX 565); 2-tert-buty-6-(3- tert-butyl-2′-hydroxy-5-methylbenzyl)-4-methylphenyl acrylate (SUMILIZER GM); tris (nonylphenyl)phosphite; tris (mixed mono- and di-phenyl)-phosphite
- the stabiliser(s) is (are) typically present in the photo-curable composition in a total amount from 0.1 to 5% by weight, basis the total photo-curable composition, preferably 0.2 to 3% by weight.
- the invention relates to a flexographic printing plate precursor comprising a photo-curable layer sandwiched between two release films or a release film and a support, wherein the release film(s) and any support substantially prevent actinic radiation to reach the photo-curable layer, and wherein the photo-curable layer contains the photo-curable polymer composition as described herein.
- the invention relates to a cured polymer composition, obtainable by curing a photo-curable composition as described herein with actinic radiation.
- Curing is typically carried out by subjecting the photo-curable composition to actinic radiation.
- the photo-initiator used is most sensitive in the ultraviolet range. Therefore, preferably, the radiation source should furnish an effective amount of this radiation, more preferably having an output spectrum in the range from 200 to 500 nm, even more preferably in the range from 230 to 450 nm.
- Particularly suitable UV sources are FUSION bulb lamps having output maxima at 260-270 nm, 320 nm and 360 nm (“H” bulb), at 350-390 nm (“D” bulb) or at 400-430 nm (“V” bulb) (FUSION is a trademark). Combinations of these FUSION bulb lamps may also be used. H and D bulb lamps are particularly useful, while a combination of D bulb and H bulb can also be suitably applied.
- a further example of a suitable source of UV radiation is a mercury-vapour lamp such as a 300 W/inch (300 W/2.5 cm) UV mercury medium pressure lamp from American UV Company.
- the invention further relates to a flexographic printing plate containing the cured polymer composition as described herein.
- Uncured portions of the flexographic printing plate are typically removed with a solvent, followed by drying of the plates, according to procedures known to those skilled in the art as e.g. described in EP-A-0 474 178.
- uncured portions of the flexographic printing plate may also be removed by water.
- Water is a bad solvent for the (hydrophobic) block copolymer composition as described herein. Therefore, typically hydrophilic polymers are added to the photo-curable composition, the said polymers having an acid or amine value of 2 to 200, preferably 5 to 120, more preferably 20 to 80, as described in EP-A-0 513 493.
- flexographic printing plates are uniformly post-exposed to ensure that the photocross-linking process is complete, and optionally subjected to a detackification treatment according to procedures known to those skilled in the art as e.g. described in EP-A-0 474 178.
- the invention relates to a process for printing on a substrate which comprises putting ink on the elevated portion of the image side of the flexographic printing plate as described herein, and bringing the ink-containing flexographic printing plate into contact with the substrate, thereby transferring ink from the flexographic printing plate to the substrate and removal of the flexographic printing plate from the substrate.
- a photo-curable polymer composition was prepared by mixing 100 parts of KRATON® D1107 block copolymer with 12 parts by weight of 1,6-hexanediol diacrylate (HDODA), 0.5 parts by weight of antioxidant IRGANOX 1010 (tetrakis-ethylene-(3,5-di-tertiary-butyl-4-hydroxy-hydrocinnamate)methane), and 1.5 parts by weight of photo-initiator IRGACURE 651 (2,2-dimethoxy-1,2-diphenylethan-1-one) in a 25% toluene solution.
- HDODA 1,6-hexanediol diacrylate
- IRGANOX 1010 tetrakis-ethylene-(3,5-di-tertiary-butyl-4-hydroxy-hydrocinnamate)methane
- IRGACURE 651 2,2-dimethoxy-1,2-diphenylethan-1-one
- KRATON® D1107 polymer is a mixture of coupled poly(styrene)-poly(isoprene)-poly(styrene) triblock copolymer and uncoupled poly(styrene)-poly(isoprene) di block copolymer.
- a halide-containing coupling agent dibromoethane was used.
- the coupling efficiency was 83% by weight. Accordingly, the diblock copolymer content was 17% by weight The total polystyrene content was 15% by weight.
- the solution was poured on a plate, and the solvent evaporated at room temperature. Subsequently, the composition was heated to 140° C. and kept at that temperature for 5 minutes, followed by 5 minutes at 140° C., whilst applying 1 MPa pressure in a Schwabenthan press.
- the photo-curable plate thus obtained was about 2 mm thick. The plate was kept in the dark, since the presence of HDODA makes the plates sensitive to curing in daylight, and since in this case no daylight protective layers had been applied.
- the plate was cured with a 300 W/inch (300 W/2.5 cm) UV mercury medium pressure lamp front American UV Company. Samples were passed three times under the lamp at a speed of 10 m/min.
- Haze was measured according to ASTM D1003 on a Colorguest II apparatus on uncured samples without support.
- a photo-curable composition was prepared as in Example 1 but a block copolymer composition A was used.
- Block copolymer composition A was a mixture of 83% by weight of a poly(styrene)-poly(isoprene)-poly(styrene) triblock copolymer and 17% by weight of a poly(styrene)-poly(isoprene) diblock copolymer.
- the triblock copolymer does not contain a coupling agent.
- the total polystyrene content was 15% by weight and the total apparent molecular weight of the triblock copolymer was 210,000.
- the total weight average molecular weight was 144,000.
- the weight average molecular weight of the diblock copolymer was 72,000.
- Block copolymer composition A was prepared by re-initiation according to the procedure disclosed in European patent specification No. 0691991.
- Shore A hardness was determined after 24s penetration of the needle in the sample and in accordance with ASTM D 2240.
- a photo-curable composition was prepared as in Example 1 but a block copolymer composition B was used.
- Block copolymer composition B is a fixture of 44% by weight of a poly(styrene)-poly(isoprene)-poly(styrene) triblock copolymer and 56% by weight of a poly(styrene)-poly(isoprene) diblock copolymer.
- the triblock copolymer does not contain a coupling agent.
- the total polystyrene content was 16% by weight and the total weight average molecular weight of the triblock copolymer was 160,000.
- the weight average molecular weight of the diblock copolymer was about 80,000.
- Block copolymer composition B was prepared by re-initiation according to the procedure disclosed in European patent specification No. 0691991.
- a photo-curable composition was prepared as in Example 3 but in the formulation, 10% by weight of block copolymer composition B was replaced by a low molecular weight styrene-isoprene block copolymer having a polystyrene content of 13% by weight and a weight average molecular weight of 30,000.
- a photo-curable composition was prepared as in Example 3 but in the formulation, 20% by weight of block copolymer composition B was replaced by a low molecular weight styrene-isoprene block copolymer having a polystyrene content of 13% by weight and weight average molecular weight of 30,000.
- Example 5 was repeated, but with 30, 40 and 50% by weight respectively of the block copolymer composition being replaced with the low molecular weight styrene-isoprene block copolymer.
- TABLE 1 Example No.: 1 2 3 4 5 6 7 8 Haze (%) No support 72 34 (41) 40 developed plate 24 33 24 24 43 30 36 Hardness (Sh A) UV9, 24s 49 49 developed plate 51 49 38 30 [24] 17 20 Gel content (%) (UV9) 98 97 95 92 89 86 83
- UV9 cured by 9 passes under UV lamp
- Comparative Example 1 demonstrates that a block copolymer composition containing a residue of a dibromoethane coupling agent is much more hazy. Introducing low molecular weight block copolymer into the block copolymer composition does not significantly affect the amount of haze.
- Comparative Example 2 and 3 demonstrate that an increase in high molecular weight diblock copolymer in the block copolymer composition does not significantly reduce the hardness. Introducing low molecular weight block copolymer into the block copolymer composition does advantageously reduce the
- a block copolymer composition C was prepared by blending 79% by weight of block copolymer composition A of Example 2 with 21% by weight of a low molecular weight styrene-isoprene block copolymer having a polystyrene content of 13% by weight and a weight average molecular weight of 30,000.
- Block copolymer composition C was tested in a flexographic printing plate composition suitable for water development. The developability with water was rated as very good.
- KRATON® D1112 polymer is comparable to KRATON D1107 polymer of Example 1, but containing 40% by weight of uncoupled diblock copolymer.
- a block copolymer composition D was prepared by blending 81% by weight of a full sequential styrene-isoprene-styrene triblock copolymer, having a polystyrene content of 19% by weight and a weight average molecular weight of about 116,000 with 19% by weight of a low molecular weight styrene-isoprene block copolymer having a polystyrene content of 13% by weight and a weight average molecular weight of 30.000.
- Block copolymer composition D was tested in a flexographic printing plate composition suitable for water development. The developability of the printing plate with water was rated as fair.
- Example 10 was repeated, but using 23% by weight and 26% by weight respectively of the low molecular weight styrene-isoprene block copolymer.
- the block copolymer compositions were tested in a flexographic printing plate composition suitable for water development. For both block copolymer compositions, the developability of the flexographic printing plate with water was rated as very good.
Abstract
The present invention relates to a photo-curable polymer composition comprising:
(a) a first block copolymer comprising at least two blocks A of polymerised mono-vinyl aromatic monomer, at least one block B of polymerised conjugated diene monomer, and, optionally, a residue of a di-functional coupling agent, wherein the total polymerised mono-vinyl aromatic monomer content is in the range from 5 to 25% by weight of the block copolymer, and wherein the residue, if present, is derived from a di-functional coupling agent containing alkoxy or epoxy functional groups;
(b) 0 to 70% by weight of a second block copolymer having one block A of polymerised mono-vinyl aromatic monomer, at least one block B of polymerized conjugated diene monomer, and, optionally, a residue a di- or multi-functional coupling agent, wherein the total polymerized mono-vinyl aromatic monomer content is in the range from 5 to 50% by weight of the block copolymer, and wherein the residue, if present, is derived from a coupling agent containing alkoxy or epoxy functional groups;
(c) at least 5% by weight of a low molecular weight block copolymer, wherein the total of (b) and (c) is from 15% by weight to 80% by weight, the low molecular weight block copolymer having one block A of polymerized mono-vinyl aromatic monomer, and at least one block B of polymerised conjugated diene monomer, and having a weight average molecular weight in the range of from 1,000 to 35,000; and
(d) a photo-initiator.
The present invention further relates to a flexographic printing plate precursor comprising a photo-curable layer sandwiched between two release films or a release film and a support. In addition, the present invention relates to a cured polymer composition, obtainable by curing the photo-curable composition; to a flexographic printing plate containing the cured polymer composition, and to a process for printing on a substrate with the flexographic printing plate.
Description
- The present invention relates to photo-curable polymer compositions. In particular, it relates to photo-curable polymer compositions for use in printing plates, comprising a block copolymer having two or more polymerised monovinyl aromatic monomer blocks and one or more polymerised conjugated diene blocks; a second polymer having one polymerised monovinyl aromatic monomer block and one or more polymerised conjugated diene blocks, a low molecular weight block copolymer comprising one polymerised monovinyl aromatic monomer block and one or more polymerised conjugated diene blocks, and a photo-initiator. The invention further relates to flexographic printing plate precursors containing the photo-curable polymer composition, as well as to flexographic printing plates.
- Flexographic printing plates are well known in the art and are especially useful for commercial printing on diverse products such as flexible plastic containers, cartons, plastic bags, boxes and envelopes. For the purpose of this specification, uncured plates to be used for preparing (cured) flexographic printing plates are referred to as flexographic printing plate precursors. The flexographic printing plate precursors typically comprise a photo-curable layer prepared from a photo-curable polymer composition, and protective layer(s) to protect the photo-curable layer from daylight. Optionally, the flexographic printing plate precursor further comprises a support. A support is often used to give strength to the flexographic printing plate (precursor).
- Alternatively, the side of the flexographic printing plate precursor opposite the image (printing) side of the printing plate is cured to form a support. Typically, in the absence of a support, a flexographic printing plate is prepared by first curing the side of the photo-curable layer of the FPP precursor removed from the printing side. As a result that side of the photo-curable layer cross-links, becomes a thermoset substantially insoluble layer and acts as a support for the uncured part of the flexographic printing plate precursor. Subsequently, the side to be used for printing is selectively cured by exposing the photo-curable layer image-wise to light, e.g. UV light. The unexposed (uncured) parts of the layer are then removed in developer baths, e.g., with a solvent or water. After drying, the flexographic printing plate is ready for use.
- It will be appreciated that the image-wise curing of the FPP precursor must be done in a precise manner. Any unintentional curing may lead to an unclear image on the flexographic printing plate, and, hence unclear prints. In order to avoid undesired scattering of light it is important that the flexographic printing plate precursor is as transparent as possible, that is, not hazy, Moreover, there is a need for further improvement of the total combination of physical properties of such photo-curable polymer composition for use in a flexographic printing plate (precursor).
- Printing plates must be soft and elastic after curing. Normally, elasticity is obtained by the presence of an elastomer in the photo-curable polymer composition. Often, the elastomer is a block copolymer having two or more polymerised styrene and one or more polymerised diene blocks.
- The FPP precursor must be easy and quick to cure, and the uncured material must be easy to remove, and is preferably not tacky. The flexographic printing plate must be dimensionally stable during storage; must be flexible enough to wrap around a printing cylinder; strong enough to withstand the rigors experienced during a printing process; abrasion resistant; soft enough to facilitate ink transfer during the printing process; and resistant enough to the particular ink solvent to avoid blurring of the image. It will be appreciated that the achievement of an attractive balance of all these physical properties will be difficult.
- It would be desirable if a photo-curable polymer composition could be found that has a good abrasion resistance when cured, has a relatively low hardness, allows easy removal of uncured parts and/or is not hazy, thus allowing precise curing without scattering of actinic radiation to unwanted parts. Preferably, the photo-curable polymer composition has an attractive balance of the above and other relevant properties.
- Such photo-curable polymer composition has now surprisingly been found. Accordingly, the present invention relates to a photo-curable polymer composition comprising:
- (a) a first block copolymer comprising at least two external blocks A of polymerised mono-vinyl aromatic monomer, at least one internal block B of polymerised conjugated diene monomer, and, optionally, a residue of a di- or multi-functional coupling agent, wherein the total polymerised mono-vinyl aromatic monomer content is in the range from 5 to 25% by weight (% wt) of the block copolymer, and wherein the residue, if present, is derived from a di- or multi-functional coupling agent containing alkoxy or epoxy functional groups;
- (b) 0 to 70% by weight, basis the total block copolymer composition (a)+(b)+(c), of a second block copolymer, the second block copolymer having one block A of polymerised mono-vinyl aromatic monomer, at least one block B of polymerised conjugated diene monomer, and, optionally, a residue of a di- or multi-functional coupling agent, wherein the total polymerised mono-vinyl aromatic monomer content is in the range from 5 to 50% by weight of the block copolymer, and wherein the residue, if present, is derived from a di- or multi-functional coupling agent containing alkoxy or epoxy functional groups;
- (c) at least 5% by weight, basis the total block copolymer composition (a)+(b)+(c), of a low molecular weight block copolymer, wherein the total of (b) and (c) is from 15% by weight to 80% by weight, basis the total block copolymer composition (a)+(b)+(c), the low molecular weight block copolymer having one block A of polymerised mono-vinyl aromatic monomer, and at least one block B of polymerised conjugated diene monomer, and having a weight average molecular weight in the range of from 1,000 to 35,000; and
- (d) a photo-initiator.
- For the purposes of this specification, the total block copolymer composition is taken to be block copolymers (a), (c), and, if present, (b). Typically, and preferably, the photo-curable polymer composition further comprises an ethylenically unsaturated addition-polymerisable cross-linking agent.
- The cross-linking agent is typically a component, such as a monomer or a mixture of monomers, that is compatible with the block copolymer(s). Monomers that can be used in the photo-curable polymer composition are well known in the art. Examples of such monomers can be found in U.S. Pat. Nos. 4,323,6361 4,753,865; 4,726,877 and 4,894,315.
- The term “compatible” means that the captioned component can be mixed in a molecular-disperse fashion in the photo-curable composition or that the component has the same breaking index, does not substantially cause haze and does not separate from the photo-curable composition in the course of time, that is, does not separate within 14 days, preferably not within one month.
- Typically, the ethylenically unsaturated addition-polymerisable cross-linking agent has a boiling point of at least 100° C. at atmospheric pressure and a molecular weight of up to 3000, preferably up to 2000. Examples of suitable ethylenically unsaturated addition-polymerisable cross-linking agents include esters of acrylic acid or methacrylic acid, styrene and derivatives thereof, esters of maleic acid or fumaric acid, acrylaide or methacrylamide and allyl compounds. Preferably, esters of acrylic acid or methacrylic acid are used. Especially preferred monomers are 1,6-hexanediol diacrylate, 1,6-hexanediol dimethacrylate, and hydroxyethyl methacrylate.
- Preferably, the first block copolymer is linear, and, if a coupling agent is used, the said coupling agent is di-functional. More preferably, no coupling agent is used. Most preferably, the first block copolymer has the structure A-B-A.
- The total weight average molecular weight of the first block copolymer is preferably in the range of from 50,000 to 300,000 g/mol. More preferably, the weight average molecular weight is in the range from 65,000 to 250,000.
- The weight average molecular weight can be determined with gel permeation chromatography (GPC) using polystyrene calibration standards according to ASTM D 3536). From the measured apparent molecular weight (sometimes referred to as peak molecular weight) the (true) weight average molecular weight can be calculated. The apparent molecular weight is the molecular weight as if the polymer is 100% polystyrene as polystyrene calibration standards are used. The weight average molecular weight is a “true” molecular weight which takes the chemical composition of the polymer into account.
- The total poly(mono-vinyl aromatic) content of the first block copolymer is preferably in the range from 10 to 22% by weight, more preferably 15 to 20% by weight.
- The second block copolymer preferably has the structure A-B. The total weight average molecular weight of the second block copolymer is preferably in the range of more than 35,000 to 150,000. More preferably, the weight average molecular weight is in the range from 40,000 to 150,000, even more preferably in the range from 45,000 to 120,000.
- The total poly(mono-vinyl aromatic) content of the second block copolymer is preferably in the range from 5 to 25% by weight, more preferably 10 to 22% by weight, even more preferably 15 to 20% by weight.
- The mono-vinyl aromatic monomer is typically selected from styrene, C1-C4 alkylstyrene and C1-C4 dialkylstyrene, in particular styrene, α-methylstyrene, o-methylstyrene or p-methylstyrene, 1,3-dimethylatyrene, p-tert.-butylstyrene or mixtures thereof, most preferably styrene.
- The conjugated diene monomer is typically a conjugated diene monomer containing from 4 to 8 carbon atoms, such as 1,3-butadiene, 2-methyl-1,3-butadiene (isoprene), 2,3-dinethyl-1,3-butadiene, preferably butadiene or isoprene or mixtures thereof, most preferably isoprene.
- If 1,3-butadiene is used as the conjugated diene monomer, it may be preferred that a substantial part of the 1,3-butadiene is polymerised via 1,2 addition rather than via 1,4 addition. That is, according to one embodiment the 1,2 vinyl content of the butadiene block is preferably at least 25% by weight, more preferably from 30 to 60% by weight.
- Block copolymers are typically prepared by anionic polymerisation. The preparation of block copolymers is well known to those skilled in the art and has been described in e.g. U.S. Pat. Nos. 3,265,765; 3,231,635; 3,149,182; 3,238,173; 3,239,478; 3,431,323; Re. 27,145, and many handbooks including “Thermoplastic Elastomers, a comprehensive review” (1987), edited by N. R. Legge, G. Holden, H. E. Schroeder, Hanser publishers.
- The block copolymer composition comprising both first block copolymer (a) and second block copolymer (b) optionally to be used in the photo-curable composition of the present invention can suitably be prepared by three different methods.
- (a) Polymerisation of a block of mono vinyl aromatic monomer with a monofunctional initiator, such as sec-butyl lithium or tert-butyl lithium; adding a conjugated diene to form a “living” diblock copolymer and coupling these living diblock copolymers with a di- or multi-functional (preferably di-functional) coupling agent containing alkoxy or epoxy groups, preferably methoxy or ethoxy groups.
- The coupling efficiency of such coupling agents is not 100% and the desired coupling efficiency can be tuned to some extent. Accordingly, the product is typically a mixture of coupled multiblock copolymer and uncoupled diblock copolymer.
- (b) Sequential synthesis of a linear triblock copolymer using a monofunctional or difunctional initiator; separate polymerisation of a diblock copolymer and physical blending of the two block copolymers.
- (c) The process disclosed in European patent specification No. 691991, which is incorporated herein by reference. The process involves (1) polymerising mono-vinyl aromatic monomer in an inert hydrocarbon solvent in the presence of an organolithium initiator until substantially complete conversion; (2) adding conjugated diene monomer to the polymerisation mixture and allowing said conjugated diene monomer to polymerise until substantially complete conversion; (3) adding a second portion of organolithium initiator, followed by the addition of a second portion of conjugated diene monomer to polymerise until substantially complete conversion; (4) adding a second portion of mono-vinyl aromantic monomer and allowing said mono-vinyl aromatic monomer to polymerise until substantially complete conversion; and (5) adding a terminating agent.
- With “substantially complete conversion” is meant that the polymerisation is allowed to proceed until at least 90%, preferably at least 95%, more preferably as least 98% of the charged monomer has been polymerised.
- In the above methods terminating agents are used to terminate any “living” polymer following polymerisation and any coupling with a suitable coupling agent. The terminating agent is a proton-donating compound, preferably an alkanol, more preferably a C1-C4 alkanol, in particular methanol.
- Method (c) is preferred for the purposes of preparing the block copolymer composition comprising first and second block copolymers.
- If the block copolymer composition to be used in the composition of the present invention contains a first block copolymer but not a second block copolymer, then the first block copolymer is typically linear and prepared by full sequential polymerisation.
- The low molecular weight block copolymer is typically prepared separately by anionic polymerisation and blended with the first block copolymer or the first and second block copolymer. The weight average molecular weight of the low molecular weight block copolymer is preferably from 5,000 to 32,000, more preferably from 10,000 to 30,000. The total poly(mono-vinyl aromatic) content of the low molecular weight block copolymer is preferably in the range from 5 to 25% by weight, more preferably from 10 to 22% by weight, even more preferably 12 to 20% by weight,
- The amount of low molecular weight block copolymer is preferably not more than 55% by weight, more preferably nor more than 50% by weight of the total block copolymer composition. If a second block copolymer is present, the amount of low molecular weight block copolymer is preferably at least 10% by weight, more preferably at least 15% by weight of the total block copolymer composition. If a second block copolymer is not present, the amount of low molecular weight block copolymer in preferably at least 20% by weight of the total block copolymer composition.
- The second block copolymer, if present, typically comprises at least 5% by weight of the total block copolymer composition, preferably at least 10% by weight. Preferably, the second block copolymer comprises at most 60% by weight of the total block copolymer composition, more preferably at most 50% by weight, most preferably at most 40% by weight.
- Photo-initiators are known to those skilled in the art and examples of suitable photo-initiators have been disclosed in European patent specification No. 0 696 761 and U.S. Pat. Nos. 4,894,315; 4,460,675 and 4,234,676, which are herein incorporated by reference. Typically, the photo-initiator is selected from optionally substituted polynuclear quinones, aromatic ketones, benzoin and benzoin ethers and 2,4,5-triarylimidazolyl dimers.
- Preferred photo-initiators are selected from the group consisting of:
-
-
- (2) a sulphur-containing carbonyl compound, wherein the carbonyl group is directly bound to at least one aromatic ring and is preferably of the general formula II
- wherein R9, R10, and R11 each may represent hydrogen, alkyl of 1 to 4 carbon atoms, or an alkythio having 1 to 4 carbon atoms, and
- (3) mixtures of (1) and (2).
- Examples of suitable compounds of category (1) are benzophenone, 2,4,6-trimethylbenzophenone, 4-methylbenzophenone, and eutectic mixtures of 2,4,6-trimethylbenzophenone and 4 -methylbenzophenone (ESACURE TZT), or 2,2-dimethoxy-1,2-diphenylethan-1-one (IRGACURE 651) (ESACURE and IRGACURE are trademarks). These compounds may be employed in combination with tertiary amines, such as e.g. UVECRYL 7100 (UVECRYL is a trademark). Category (2) embraces compounds such as, e.g., 2-methyl-1-[4-(methylthio)phenyl]-2-morpholinopropanone-1, commercially available as IRGACURE 907. An example of suitable mixtures (category (3)) is a mixture of 15 percent by weight of a mixture of 2-isopropylthioxanthone and 4-isopropylthioxanthone, and 85 percent by weight of a mixture of 2,4,6-trimethylbenzophenone and 4-methylbenzophenone. This mixture is commercially available under the trade name ESACURE X15 Photo-initiators of any one of the above categories (1), (2), and (3) may also be used in combination with other photo-initiators, such as e.g. UVECRYL P115 (a diamine). Particularly useful is a combination of benzophenone or IRGACURE 651 and said UVECRYL P115.
- In a more preferred embodiment of the present invention the photo-initiator is selected from the group consisting of (i) benzophenone, or 2,2-dimethoxy-1,2-diphenylethan-1-one (IRGACURE 651), (ii) a mixture of benzophenone or IRGACURE 651, and a tertiary amine, and (iii) 2-methyl-1-[4-(methylthio)phenyl]-2-morpholino-propanone-1. Of these 2-methyl-1-[4-(methylthio)phenyl]-2-morpholinopropanone-1 or 2,2-dimethoxy-1,2-diphenyl-ethan-1-one are most preferred.
- Preferably, the photo-curable polymer composition comprises 0.01 to 5% by weight of photo-initiator, basis the total composition, preferably 0.1 to 2.5% by weight.
- The amount of ethylenically unsaturated addition-polymerisable cross-linking agent is preferably 0 to 40% by weight, basis the total composition, more preferably 1 to 40% by weight, in particular 5 to 35% by weight.
- The photocurable composition may further comprise plasticisers, and/or one or more stabilisers such as antioxidants, UV stabilisers and radical scavengers, as well as any other additives known to those skilled in the art to be desirable in photo-curable compositions.
- Plasticisers are well known to those skilled in the art. Typically, the hardness of a printing plate is decreased by adding a plasticiser to the photo-curable polymer composition. The plasticiser should be substantially compatible with at least the diene blocks of the elastomer.
- Examples of plasticisers commonly used include oil and liquid polyolefins such as polyisoprene. Examples of alternative plasticisers which may be used in the composition of the invention are, oligomers of randomly polymerised styrene and conjugated diene, polybutylene, polybutadiene, polybutene-1, and ethylene-propylene-diene rubber, all having a weight average molecular weight in the range from 300 to 35,000, preferably from 300 to 25,000, more preferably from 500 to 10,000.
- The plasticiser, if present, typically comprises up to 40% by weight of the total photo-curable composition, preferably, if present, at least 5% by weight to 35% by weight.
- It has been found that the low molecular weight block copolymer (c) in the photo-curable composition of the present invention acts like a plasticiser in the sense that it decreases the hardness. Therefore, according to one preferred embodiment, the photo-curable composition of the invention does not contain plasticiser.
- For the purposes of this specification, the low molecular weight block copolymer (c) is not included in the term plasticiser.
- Stabilizers such as antioxidants/UV stabilisers/radical scavengers are also well known to those skilled in the art.
- Especially hindered phenols, organo-metallic compounds, aromatic amines, aromatic phosphites and sulphur compounds are useful for this purpose. Preferred stabilizers include phenolic antioxidants, thio compounds and tris(alkyl-phenyl) phosphites.
- Examples of commercially available antioxidants/radical scavengers are pentaerythrityl-tetrakis (3,5-di-tert-butyl-4-hydroxy-hydrocinnamate) (IRGANOX 1010); octadecyl ester of 3,5-bis (1,1-di-methylethyl)-4-hydroxy benzene propanoic acid (IRGANOX 1076); 2,4-bis (n-octylthio)-6-(4-hydroxy-3,5-di-tert-butylanilino)-1,3,5-triazine (IRGANOX 565); 2-tert-buty-6-(3- tert-butyl-2′-hydroxy-5-methylbenzyl)-4-methylphenyl acrylate (SUMILIZER GM); tris (nonylphenyl)phosphite; tris (mixed mono- and di-phenyl)-phosphite, bis (2,4-di-tert-butylphenyl)-pentaeythritol diphosphite (ULTRANOX 626); distearyl pentaerythritol diphosphite (WESTON 618); styrenated diphenylamine (NAUGARD 445); N-1,3-dimethylbutyl-N′-phenyl-paraphenylenediamine (SUMILIZER 116 PPD); tris (2,4-di-tert-butylphenyl) phosphite (IRGAFOS 166); 4,4-butylidene-bis-(3-methyl-6-tert-butylphenol) (IRGANOX, SUMILIZER, ULTRANOX, WESTON, NAUGARO and IRGAFOS are trademarks).
- The stabiliser(s) is (are) typically present in the photo-curable composition in a total amount from 0.1 to 5% by weight, basis the total photo-curable composition, preferably 0.2 to 3% by weight.
- Other well known components that may be present include polymerisation inhibitors, antiozonants, colorants, fillers or reinforcing agents. It belongs to the skill of the skilled person to select the appropriate additional components in the appropriate amounts.
- According to a further aspect, the invention relates to a flexographic printing plate precursor comprising a photo-curable layer sandwiched between two release films or a release film and a support, wherein the release film(s) and any support substantially prevent actinic radiation to reach the photo-curable layer, and wherein the photo-curable layer contains the photo-curable polymer composition as described herein.
- According to yet another aspect, the invention relates to a cured polymer composition, obtainable by curing a photo-curable composition as described herein with actinic radiation.
- Curing is typically carried out by subjecting the photo-curable composition to actinic radiation. Usually, the photo-initiator used is most sensitive in the ultraviolet range. Therefore, preferably, the radiation source should furnish an effective amount of this radiation, more preferably having an output spectrum in the range from 200 to 500 nm, even more preferably in the range from 230 to 450 nm. Particularly suitable UV sources are FUSION bulb lamps having output maxima at 260-270 nm, 320 nm and 360 nm (“H” bulb), at 350-390 nm (“D” bulb) or at 400-430 nm (“V” bulb) (FUSION is a trademark). Combinations of these FUSION bulb lamps may also be used. H and D bulb lamps are particularly useful, while a combination of D bulb and H bulb can also be suitably applied.
- A further example of a suitable source of UV radiation is a mercury-vapour lamp such as a 300 W/inch (300 W/2.5 cm) UV mercury medium pressure lamp from American UV Company.
- The invention further relates to a flexographic printing plate containing the cured polymer composition as described herein.
- Uncured portions of the flexographic printing plate are typically removed with a solvent, followed by drying of the plates, according to procedures known to those skilled in the art as e.g. described in EP-A-0 474 178.
- Primarily for environmental reasons, uncured portions of the flexographic printing plate may also be removed by water. Water, however, is a bad solvent for the (hydrophobic) block copolymer composition as described herein. Therefore, typically hydrophilic polymers are added to the photo-curable composition, the said polymers having an acid or amine value of 2 to 200, preferably 5 to 120, more preferably 20 to 80, as described in EP-A-0 513 493.
- Most flexographic printing plates are uniformly post-exposed to ensure that the photocross-linking process is complete, and optionally subjected to a detackification treatment according to procedures known to those skilled in the art as e.g. described in EP-A-0 474 178.
- In addition, the invention relates to a process for printing on a substrate which comprises putting ink on the elevated portion of the image side of the flexographic printing plate as described herein, and bringing the ink-containing flexographic printing plate into contact with the substrate, thereby transferring ink from the flexographic printing plate to the substrate and removal of the flexographic printing plate from the substrate.
- The invention will now be described in more detail with reference to the Examples.
- A photo-curable polymer composition was prepared by mixing 100 parts of KRATON® D1107 block copolymer with 12 parts by weight of 1,6-hexanediol diacrylate (HDODA), 0.5 parts by weight of antioxidant IRGANOX 1010 (tetrakis-ethylene-(3,5-di-tertiary-butyl-4-hydroxy-hydrocinnamate)methane), and 1.5 parts by weight of photo-initiator IRGACURE 651 (2,2-dimethoxy-1,2-diphenylethan-1-one) in a 25% toluene solution. KRATON® D1107 polymer is a mixture of coupled poly(styrene)-poly(isoprene)-poly(styrene) triblock copolymer and uncoupled poly(styrene)-poly(isoprene) di block copolymer. A halide-containing coupling agent (dibromoethane) was used. The coupling efficiency was 83% by weight. Accordingly, the diblock copolymer content was 17% by weight The total polystyrene content was 15% by weight.
- The solution was poured on a plate, and the solvent evaporated at room temperature. Subsequently, the composition was heated to 140° C. and kept at that temperature for 5 minutes, followed by 5 minutes at 140° C., whilst applying 1 MPa pressure in a Schwabenthan press. The photo-curable plate thus obtained was about 2 mm thick. The plate was kept in the dark, since the presence of HDODA makes the plates sensitive to curing in daylight, and since in this case no daylight protective layers had been applied.
- The plate was cured with a 300 W/inch (300 W/2.5 cm) UV mercury medium pressure lamp front American UV Company. Samples were passed three times under the lamp at a speed of 10 m/min.
- The following tests were carried out.
- Haze
- Haze was measured according to ASTM D1003 on a Colorguest II apparatus on uncured samples without support.
- Results are given in Table 1.
- A photo-curable composition was prepared as in Example 1 but a block copolymer composition A was used. Block copolymer composition A was a mixture of 83% by weight of a poly(styrene)-poly(isoprene)-poly(styrene) triblock copolymer and 17% by weight of a poly(styrene)-poly(isoprene) diblock copolymer. The triblock copolymer does not contain a coupling agent. The total polystyrene content was 15% by weight and the total apparent molecular weight of the triblock copolymer was 210,000. The total weight average molecular weight was 144,000. The weight average molecular weight of the diblock copolymer was 72,000. Block copolymer composition A was prepared by re-initiation according to the procedure disclosed in European patent specification No. 0691991.
- For this photo-curable composition also the hardness and gel content were determined using the following procedures.
- Hardness
- Shore A hardness was determined after 24s penetration of the needle in the sample and in accordance with ASTM D 2240.
- Gel Content
- The gel content is a measure for the degree of cross-linking after curing. To measure the gel content, a known amount of the cured plate is soaked in toluene for one night. The not dissolved mass is dried at 70° C. under vacuum until no further weight loss occurs. The gel content is calculated via: gel content (%)=w(dried)/w(initial)* 100 with w(initial) being the weight of the cured plate prior to dissolving in toluene, and w(dried) being the weight of the cured plate after dissolving in toluene and drying.
- Further, haze was also measured on cured and developed 2 mm thick flexographic printing plate samples, without support.
- Results are given in Table 1.
- A photo-curable composition was prepared as in Example 1 but a block copolymer composition B was used. Block copolymer composition B is a fixture of 44% by weight of a poly(styrene)-poly(isoprene)-poly(styrene) triblock copolymer and 56% by weight of a poly(styrene)-poly(isoprene) diblock copolymer. The triblock copolymer does not contain a coupling agent. The total polystyrene content was 16% by weight and the total weight average molecular weight of the triblock copolymer was 160,000. The weight average molecular weight of the diblock copolymer was about 80,000. Block copolymer composition B was prepared by re-initiation according to the procedure disclosed in European patent specification No. 0691991.
- A photo-curable composition was prepared as in Example 3 but in the formulation, 10% by weight of block copolymer composition B was replaced by a low molecular weight styrene-isoprene block copolymer having a polystyrene content of 13% by weight and a weight average molecular weight of 30,000.
- A photo-curable composition was prepared as in Example 3 but in the formulation, 20% by weight of block copolymer composition B was replaced by a low molecular weight styrene-isoprene block copolymer having a polystyrene content of 13% by weight and weight average molecular weight of 30,000.
- Example 5 was repeated, but with 30, 40 and 50% by weight respectively of the block copolymer composition being replaced with the low molecular weight styrene-isoprene block copolymer.
TABLE 1 Example No.: 1 2 3 4 5 6 7 8 Haze (%) No support 72 34 (41) 40 developed plate 24 33 24 24 43 30 36 Hardness (Sh A) UV9, 24s 49 49 developed plate 51 49 38 30 [24] 17 20 Gel content (%) (UV9) 98 97 95 92 89 86 83 - UV9=cured by 9 passes under UV lamp
- (Sh A)=Shore A Hardness
- [24]=reliability of data uncertain
- (41)=duplicate
- Comparative Example 1, as compared to the other Examples, demonstrates that a block copolymer composition containing a residue of a dibromoethane coupling agent is much more hazy. Introducing low molecular weight block copolymer into the block copolymer composition does not significantly affect the amount of haze.
- Comparative Example 2 and 3 demonstrate that an increase in high molecular weight diblock copolymer in the block copolymer composition does not significantly reduce the hardness. Introducing low molecular weight block copolymer into the block copolymer composition does advantageously reduce the
- Example 9
- A block copolymer composition C was prepared by blending 79% by weight of block copolymer composition A of Example 2 with 21% by weight of a low molecular weight styrene-isoprene block copolymer having a polystyrene content of 13% by weight and a weight average molecular weight of 30,000.
- Block copolymer composition C was tested in a flexographic printing plate composition suitable for water development. The developability with water was rated as very good.
- The abrasion resistance of this flexographic printing plate was significantly better than a KRATON® D1112 polymer-containing flexographic printing plate composition. KRATON® D1112 polymer is comparable to KRATON D1107 polymer of Example 1, but containing 40% by weight of uncoupled diblock copolymer.
- A block copolymer composition D was prepared by blending 81% by weight of a full sequential styrene-isoprene-styrene triblock copolymer, having a polystyrene content of 19% by weight and a weight average molecular weight of about 116,000 with 19% by weight of a low molecular weight styrene-isoprene block copolymer having a polystyrene content of 13% by weight and a weight average molecular weight of 30.000.
- Block copolymer composition D was tested in a flexographic printing plate composition suitable for water development. The developability of the printing plate with water was rated as fair.
- Example 10 was repeated, but using 23% by weight and 26% by weight respectively of the low molecular weight styrene-isoprene block copolymer. The block copolymer compositions were tested in a flexographic printing plate composition suitable for water development. For both block copolymer compositions, the developability of the flexographic printing plate with water was rated as very good.
Claims (12)
1. A photo-curable polymer composition comprising:
(a) a first block copolymer comprising at least two external blocks A of polymerised mono-vinyl aromatic monomer, at least one internal block B of polymerised conjugated diene monomer, and, optionally, a residue of a di- or multi-functional coupling agent, wherein the total polymerised mono-vinyl aromatic monomer content is in the range from 5 to 25% by weight of the block copolymer, and wherein the residue, if present, is derived from a di- or multi-functional coupling agent containing alkoxy or epoxy functional groups;
(b) 0 to 70% by weight of a second block copolymer, the second block copolymer having one block A of polymerised mono-vinyl aromatic monomer, at least one block B of polymerised conjugated diene monomer, and, optionally, a residue of a di- or multi-functional coupling agent, wherein the total polymerised mono-vinyl aromatic monomer content is in the range from 5 to 50% by weight of the block copolymer, and wherein the residue, if present, is derived from a di- or multi-functional coupling agent containing alkoxy or epoxy functional groups;
(c) at least 5% by weight of a low molecular weight block copolymer, wherein the total of (b) and (c) is from 15% by weight to 80% by weight, the low molecular weight block copolymer having one block A of polymerised mono-vinyl aromatic monomer, and at least one block B of polymerised conjugated diene monomer, and having a weight average molecular weight in the range of from 1,000% to 35,000; and
(d) a photo-initiator.
2. A photo-curable polymer composition as claimed in claim 1 further comprising an ethylenically unsaturated addition-polymerisable cross-linking agent.
3. A photo-curable polymer composition as claimed in claim 1 , wherein the first block copolymer has the structure A-B-A, and has a total weight average molecular weight in the range of from 50,000 to 300,000.
4. A photo-curable polymer composition as claimed in claim 1 , wherein the second block copolymer has the structure A-B and has a total weight average molecular weight in the range of from 35,000 to 150,000.
5. A photo-curable polymer composition as claimed in claim 4 , wherein the first block copolymer has a total weight average molecular weight in the range of from 65,000 to 250,000 and the second block copolymer has a total weight average molecular weight in the range of 40,000 to 150,000.
6. A photo-curable polymer composition as claimed in claim 1 , wherein the total of (b) and (c) is at least 20% by weight.
7. A photo-curable polymer composition as claimed in claim 1 , comprising 0.01 to 5% by weighs of photo-initiator.
8. A photo-curable polymer composition as claimed in claim 1 , comprising 5 to 35% by weight of the ethylenically unsaturated addition-polymerisable cross-linking agent.
9. A flexographic printing plate precursor comprising a photo-curable layer sandwiched between two release films or a release film and a support, wherein the release film(s) and any support substantially prevent actinic radiation from reaching the photo-curable layer, and wherein the photo-curable layer contains the photo-curable polymer composition as claimed in claim 1 .
10. A cured polymer composition, obtainable by curing a photo-curable composition as claimed in claim 1 with actinic radiation.
11. A flexographic printing plate containing the cured polymer composition of claim 10 .
12. A process for printing on a substrate which comprises putting ink on the elevated portion of the image side of the flexographic printing plate according to claim 11 , and bringing the ink-containing flexographic printing plate into contact with the substrate, thereby transferring ink from the flexographic printing plate to the substrate and removal of the flexographic printing plate from the substrate.
Priority Applications (1)
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US09/850,649 US6506541B2 (en) | 1998-06-29 | 2001-05-07 | Photo-curable polymer composition and flexographic printing plates containing the same |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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US9114598P | 1998-06-29 | 1998-06-29 | |
US33960799A | 1999-06-24 | 1999-06-24 | |
US09/850,649 US6506541B2 (en) | 1998-06-29 | 2001-05-07 | Photo-curable polymer composition and flexographic printing plates containing the same |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US33960799A Continuation | 1998-06-29 | 1999-06-24 |
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US20020045129A1 true US20020045129A1 (en) | 2002-04-18 |
US6506541B2 US6506541B2 (en) | 2003-01-14 |
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US09/850,649 Expired - Fee Related US6506541B2 (en) | 1998-06-29 | 2001-05-07 | Photo-curable polymer composition and flexographic printing plates containing the same |
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US (1) | US6506541B2 (en) |
EP (1) | EP1091998B1 (en) |
JP (1) | JP2002519465A (en) |
KR (1) | KR100607582B1 (en) |
CN (1) | CN1138830C (en) |
AU (1) | AU5409099A (en) |
BR (1) | BR9911536B1 (en) |
CA (1) | CA2335977A1 (en) |
DE (1) | DE69919172T2 (en) |
ES (1) | ES2221418T3 (en) |
TR (1) | TR200003824T2 (en) |
TW (1) | TW467936B (en) |
WO (1) | WO2000000546A1 (en) |
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1999
- 1999-06-23 WO PCT/EP1999/004349 patent/WO2000000546A1/en active IP Right Grant
- 1999-06-23 CN CNB998080853A patent/CN1138830C/en not_active Expired - Fee Related
- 1999-06-23 ES ES99939973T patent/ES2221418T3/en not_active Expired - Lifetime
- 1999-06-23 CA CA002335977A patent/CA2335977A1/en not_active Abandoned
- 1999-06-23 EP EP99939973A patent/EP1091998B1/en not_active Expired - Lifetime
- 1999-06-23 DE DE69919172T patent/DE69919172T2/en not_active Expired - Lifetime
- 1999-06-23 JP JP2000557304A patent/JP2002519465A/en active Pending
- 1999-06-23 AU AU54090/99A patent/AU5409099A/en not_active Abandoned
- 1999-06-23 KR KR1020007014859A patent/KR100607582B1/en not_active IP Right Cessation
- 1999-06-23 BR BRPI9911536-0A patent/BR9911536B1/en not_active IP Right Cessation
- 1999-06-23 TR TR2000/03824T patent/TR200003824T2/en unknown
- 1999-10-20 TW TW088118093A patent/TW467936B/en not_active IP Right Cessation
-
2001
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EP1555571A1 (en) * | 2002-10-23 | 2005-07-20 | Kuraray Co., Ltd. | Curable resin composition and flexographic plate material using the curable resin composition |
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Also Published As
Publication number | Publication date |
---|---|
KR20010053228A (en) | 2001-06-25 |
EP1091998B1 (en) | 2004-08-04 |
CA2335977A1 (en) | 2000-01-06 |
DE69919172D1 (en) | 2004-09-09 |
AU5409099A (en) | 2000-01-17 |
CN1307614A (en) | 2001-08-08 |
JP2002519465A (en) | 2002-07-02 |
BR9911536A (en) | 2001-03-20 |
KR100607582B1 (en) | 2006-08-02 |
BR9911536B1 (en) | 2009-01-13 |
TR200003824T2 (en) | 2001-07-23 |
DE69919172T2 (en) | 2004-12-02 |
WO2000000546A1 (en) | 2000-01-06 |
CN1138830C (en) | 2004-02-18 |
US6506541B2 (en) | 2003-01-14 |
ES2221418T3 (en) | 2004-12-16 |
EP1091998A1 (en) | 2001-04-18 |
TW467936B (en) | 2001-12-11 |
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