TWM576940U - Multi-purpose grinding equipment and system - Google Patents

Abstract

The utility model relates to a multi-purpose grinding device and system, which has the function of displacement compensation and duplex of intelligent feedback, which ensures that the processing of the material is complete, and the user can use the human interface to make a simple setting. It can be said that there is a breakthrough industrial upgrade for the grinding automation industry, and the use of scientific methods to improve the yield, output value and yield of materials to improve the overall value of materials.

Description

Multi-purpose grinding equipment and systems

The novel is a multi-purpose grinding device and system, especially a grinding system with intelligent feedback and can be easily adjusted and used according to needs, and can reduce the use cost.

Most of the current sanders are automated and actuated with a mechanical arm. When grinding or polishing a surface of a material, a grinding disc is mainly installed on a sander, and the material is rotated by the sander. Surface, since this type of sander mainly grinds the surface of the workpiece with a grinding disc, the grinding disc will gradually wear out after a certain period of use.

When the grinding disc is worn out, a distance is generated between the grinding disc and the surface of the material, so that the grinding disc can not act on the surface of the material, and the grinding or polishing effect cannot be achieved, but sometimes the wear and tear does not necessarily have the need to replace the grinding disc, so The new type is designed to intelligently feedback when the grinding disc is slightly worn, reducing unnecessary waste and solving incomplete grinding or polishing of the material.

Most of the current sanders are used in one machine and one machine, and there is no multi-purpose function. Therefore, the present invention develops a multi-purpose grinding system and equipment, which can simultaneously use two functions of the grinding system.

In this case, the servo cylinder is used to drive the servo motor, so that the grinding disc can be moved, thereby compensating the distance between the material generated by the grinding disc and the grinding disc. Compared with the conventional method of using oil pressure or air pressure, it is difficult to control the speed. Speed and position accuracy, servo cylinder simultaneously It has the advantages of the output of the hydraulic cylinder and the speed of the air cylinder.

In summary, it is an important and highly desirable subject to provide a multi-purpose grinding system with intelligent feedback that can be easily adjusted and used according to requirements.

The main purpose of this creation is to provide a multi-purpose grinding apparatus and system, which is designed to improve the slight loss of the grinding disc of the conventional sander, the unnecessary waste of the material grinding or polishing, the unnecessary loss of the grinding disc, and the unnecessary waste. The sander has no multi-purpose problems.

In order to achieve the foregoing, a multi-purpose grinding device designed by the present invention comprises: a base plate and a smart grinding device, and the intelligent grinding device has; a compensation moving mechanism shaft; a left dust collecting cover and a right dust collecting cover; a grinding wheel consumable; an electric control box; a human machine interface, a 5 horsepower double output shaft motor; a belt power wheel; a belt wheel wheel angle adjustment seat; an angle extension adjustment plate; An abrasive belt accessory adjustment extension plate; an abrasive belt; a belt tension adjustment cylinder; an abrasive belt angle adjustment wheel; an auxiliary stretching rubber wheel; a servo cylinder body, and a servo motor, and the multipurpose grinding device It can be operated with a 6-axis robot.

A multi-purpose grinding system consisting of the above components, wherein the material is moved to the 6-axis robot by the servo cylinder body and the servo motor to compensate for the distance between the material and the grinding disc caused by the wear of the grinding disc. Another way is to achieve the spacing between the compensation material and the grinding disc, that is, to move the material by the 6-axis robot to compensate for the distance between the material and the grinding disc due to the wear of the grinding disc; and to utilize various types of the belt The rubber wheel and the belt can be freely replaced according to the required characteristics of the material. The 5 hp double-shaft motor is connected to the grinding wheel consumables and the belt power wheel at the same time, which can simultaneously drive the grinding wheel consumables and the belt rotation.

The present invention provides a multi-purpose grinding apparatus comprising: a base plate; a solid plane; a smart grinding device, which is disposed on the base plate of the base, includes a human machine interface, and has a built-in program; a servo cylinder body having a servo motor electrically connected to the human machine interface; The corresponding actuation output can be generated according to the program control; a compensation moving mechanism shaft rod is electrically connected with the servo motor to generate a displacement distance corresponding to the servo motor actuation output; a compensation moving sliding plate, and The compensation moving mechanism shaft rod is connected to compensate the movement mechanism shaft rod synchronous displacement; a 5 horsepower double output shaft motor is disposed on the compensation moving sliding plate; a grinding wheel consumable is disposed on the 5 horsepower double output shaft motor One side; an abrasive belt power wheel disposed on the other side of the 5 horsepower double output shaft motor; a belt angle adjustment wheel disposed on the lower side of the belt power wheel, having a belt around the sand a power wheel and an outer circumference of the belt angle adjusting wheel; a left dust collecting cover disposed on the left side of the intelligent grinding device; and a right dust collecting cover; disposed on the right side of the intelligent grinding device; The multipurpose grinding apparatus having a duplex system, the mechanism of automatic compensation.

The abrasive belt auxiliary power component of the present invention is composed of an abrasive belt wheel wheel adjustment seat, an angle extension adjustment plate, an abrasive belt accessory adjustment extension plate, a belt tension adjustment cylinder and an auxiliary tensile rubber. The composition of the wheel.

The belt assembly adjustment extension plate and the angle extension adjustment plate of the present invention are represented as a T-shape, and one end of the belt accessory adjustment extension plate is disposed between the belt belt power wheel and the belt angle adjustment wheel, and the angle is adjusted. The middle section of the plate is disposed at the other end of the belt fitting adjustment extension plate, and the two ends of the angle extension adjusting plate are respectively provided with a belt auxiliary wheel angle adjusting seat and an auxiliary stretching rubber wheel, and the belt is wound around the auxiliary stretching rubber wheel. The outer surface.

The multipurpose grinding apparatus of the present invention further has a belt tension adjusting cylinder.

The multi-purpose grinding device of the present invention, wherein the man-machine interface has a built-in database to record the wear characteristics of various materials for various grinding wheels and the compensation distance.

The multi-purpose grinding apparatus of the present invention, wherein the human-machine mask has a touch screen, allowing the user to select a grinding wheel to be processed and used.

The multi-purpose grinding device of the present invention further includes a 6-axis robot and is electrically connected to the human-machine interface, so as to count how much material is processed and the data is fed back to the human-machine interface, so that the human-machine interface judges the compensation distance and time.

The multipurpose grinding apparatus of the present invention, wherein the grinding wheel consumables and the abrasive belt are used for grinding a material.

The multipurpose grinding apparatus of the present invention, wherein the material is made of stone, wood, plastic, metal material, aluminum alloy, steel, iron or a combination thereof.

The multi-purpose grinding apparatus of the present invention further comprises a 6-axis robot, a conveyor, a grind pneumatic grinder pneumatic tool machine, a safety fence and a system base to become a multi-purpose grinding system.

The multipurpose grinding apparatus of the present invention, wherein the conveyor can be a double layer conveyor and a two-way conveyor.

The present invention provides a multi-purpose grinding system comprising: a multi-purpose grinding device as described in the patent application for abrasive materials; a conveyor for transporting materials; a 6-axis robot, the 6 The axis robot grabs the material on the conveyor to the multipurpose grinding apparatus for processing; the treated material is also placed on the conveyor. a system base that provides a stable surface, the multipurpose grinding apparatus, the 6-axis robot, and the transport The machines are all placed above the base of the system.

The multi-purpose grinding apparatus of the present invention further comprises a grinding air-grinding pneumatic machine tool to provide a grinding process of one more material.

The multipurpose grinding apparatus of the present invention, wherein the multipurpose grinding apparatus can be two or more.

The multipurpose grinding apparatus of the present invention further includes an equipment trunk to provide the multipurpose grinding apparatus, the conveyor, and a wiring path space of the 6-axis robot power supply.

The multi-purpose grinding apparatus of the present invention further includes a safety fence for providing a working space of the machine, and the safety fence has a person entering and leaving the safety door.

11‧‧‧Intelligent grinding equipment

12‧‧‧Base plate

13‧‧‧Compensated moving mechanism shaft rod

141‧‧‧Left dust cover

142‧‧‧Right dust cover

15‧‧‧Wheel supplies

16‧‧‧Electric control box

161‧‧‧Human Machine Interface

17‧‧‧5 horsepower double output shaft motor

18‧‧‧Dust belt power wheel

19‧‧‧Driving wheel wheel angle adjustment seat

20‧‧‧ Angle extension adjustment board

21‧‧‧ Belt accessories adjustment extension

22‧‧‧ abrasive belt

23‧‧‧ Belt tension adjustment cylinder

24‧‧‧Sand belt angle adjustment wheel

25‧‧‧Auxiliary stretch rubber wheel

26‧‧‧Servo cylinder body

27‧‧‧Servo motor

28‧‧‧Conveyor

29‧‧‧Safety fence

30‧‧‧Abrased grind grinding pneumatic machine

31‧‧‧Air ring belt machine

32‧‧‧ equipment trunking

33‧‧‧ Personnel entering and exiting the security gate

34‧‧‧Compensation mobile sliding plate

35‧‧‧6-axis robot

The first figure is a schematic view of the front side of a novel multi-purpose grinding apparatus.

The second figure is another schematic diagram of the assembly of the new abrasive belt.

The third figure is a schematic view of the rear side of a novel multi-purpose grinding apparatus.

The fourth figure is a schematic diagram of a novel multi-purpose grinding system.

Referring to the first figure, the first figure is a schematic diagram of the intelligent grinding device (11), the intelligent grinding device (11) comprises a base plate (12); a compensation moving mechanism shaft rod (13); and a compensation moving sliding plate (34) a left dust collecting cover (141) and a right dust collecting cover (142); a grinding wheel consumable (15); an electric control box (16); having a human machine interface (161) and a 5 horsepower double output shaft motor ( 17); an abrasive belt power wheel (18); a belt pulley wheel angle adjustment seat (19); an angle extension adjustment plate (20); an abrasive belt accessory adjustment extension plate (21); a belt; Abrasive belt tension adjusting cylinder (23); a belt angle adjusting wheel (24); an auxiliary stretching rubber wheel (25); a servo cylinder body (26) and having a servo motor (27).

The various components of the intelligent grinding apparatus (11) will be further described below.

Base plate (12); for firmly positioning the intelligent grinding device (11) on the ground, if necessary, nailing the base plate (12) to the ground to ensure the intelligent grinding device (11) Will not fall.

The moving mechanism shaft rod (13) is compensated; it is disposed on the base plate (12), which can be moved by manual or mechanical control, and the distance of the movement can be set.

The compensation moving sliding plate (34) is coupled to the compensation moving mechanism shaft rod (13), and the compensation moving mechanism shaft rod (13) is formed by the sliding rail mechanism, and the compensation moving mechanism shaft rod (13) and the compensation movement A sliding plate (34) is disposed on the table of the intelligent grinding device (11) along the X-axis, and is disposed on the table of the intelligent grinding device (11) along the X-axis displacement.

a left dust collecting cover (141) and a right dust collecting cover (142); the left dust collecting cover (141) and the right dust collecting cover (142) are disposed on two sides of the intelligent grinding device (11) Used to collect dust generated when grinding or polishing the surface of the material to reduce pollution.

A 5-horsepower double-out shaft motor (17); disposed on the compensation compensation moving sliding plate (34), thereby compensating for the displacement of the 5-horse double-output shaft motor (17) by compensating for the movement of the moving sliding plate (34) .

A grinding wheel consumable (15) and an abrasive belt power wheel (18) are respectively disposed on one side of the two sides of the 5 hp double-output shaft motor (17), wherein the grinding wheel consumable (15) is preferably elastically polished by PBW Wheel, non-woven wheel, thousand impeller, UB grinding wheel, ITO BUFF polishing wheel, non-abrasive polishing wheel, hemp wheel, cloth wheel, cotton wheel, melon burren, sponge wheel, gold steel grinding wheel.

The belt is disposed on the outer surface of the belt power wheel (18) and the belt angle adjusting wheel (24). When the motor rotates, the belt power wheel (18) can drive the belt to rotate cyclically.

Alternatively, the abrasive belt can be combined with the abrasive belt auxiliary power assembly to adjust the angle of the abrasive belt and extend the length of the intelligent grinding apparatus (11) in accordance with the shape of the material to be ground or polished.

The embodiment discloses a belt auxiliary power component, which is composed of a belt pulley wheel adjusting seat (19); an angle extending adjusting plate (20); and an belt fitting adjusting plate (21). ); a belt tension adjusting cylinder (23); an auxiliary stretching rubber wheel (25).

Referring to the second figure, the present embodiment discloses a belt assembly that is presented by another belt auxiliary power assembly. The multi-purpose sander described in the present invention can be replaced with a different type of belt configuration.

The belt accessory adjustment extension plate (21) and the angle extension adjustment plate (20) are formed into a T-shape, and one end of the belt accessory adjustment extension plate (21) is disposed on the belt power wheel (18) and the belt angle adjustment wheel. Between (24), the middle section of the angle extending adjustment plate (20) is disposed at the other end of the belt fitting adjustment extension plate (21), and the belt extension adjusting plate (20) is provided with the belt auxiliary wheel angle adjusting seat at both ends of the angle extension adjusting plate (20). And an auxiliary stretching rubber wheel (25) wound around the outer surface of the auxiliary stretching rubber wheel (25).

In addition, the belt (22) can control the tension of the belt by the belt tension adjusting cylinder (23) to ensure the grinding and polishing of the material. The tension of the belt machine is controlled by the turbine, and the belt tension is controlled. The size is controlled by the ejection force of the belt tension adjusting cylinder (23). The tensioning force of the belt tension adjusting cylinder (23) is controlled by a precision pressure reducing valve to control the constant tension, and the tension of the belt can be adjusted by a precision pressure reducing valve. The belt tension adjustment cylinder (23) is equipped with two upper and lower magnetic switches, and the tension adjustment range is controlled by the sensor. If the adjustment range is exceeded, the sensor is contacted; if the air pressure is insufficient, the tension of the belt will contact the cylinder. Under the sensor, the system will prompt that the air pressure is too low, the system stops and alarms; if the broken belt or the belt is not installed, the cylinder will always be ejected until it hits the upper sensor. At this time, the system will stop and alarm, prompting to reinstall the sand. band.

Referring to the third figure, the third figure is a rear view of the intelligent grinding device (11), the electric control box (16) further has a human machine interface (161), and the moving mechanism shaft rod and the servo motor (27) and the servo The cylinder body (26) is connected.

The servo cylinder is the power driving source of the servo motor (27), and the servo motor (27) is used to provide the thrust of the moving mechanism shaft rod moving forward and backward. Compared with the conventional hydraulic cylinder and the air cylinder, the servo cylinder has both the servo cylinder and the servo cylinder. High precision, controllable speed, controllable output and long life, as well as higher running stability and smaller size.

The human machine interface (161) has a built-in program, which is edited by a programmable logic controller (PLC) and edited by a programming language such as JAVA, C or 8051. The human interface (161) is used. It is electrically connected to the servo cylinder and the servo motor (27) to control the power drive of the servo cylinder and the displacement distance of the servo motor (27) to drive the movement of the moving rod.

The man-machine interface (161) has a database for recording the wear characteristics of various materials for various grinding wheels, and records the wear distance of each material on the grinding wheel (grinding or polishing), thereby serving as a feedback basis. As long as the material and material type of the grinding wheel are set before the material is processed, the human machine interface (161) has a touch screen, which allows the user to select the grinding wheel to be processed and used.

The human-machine interface (161) is further coupled to a 6-axis robot (35), a 6-axis robot (35), and electrically coupled to the human-machine interface (161) to count how much material is processed and the data is returned to the human The machine interface (161) allows the human machine interface (161) to determine when to compensate how much distance, the 6-axis robot (35) is able to calculate how much material to process, and when calculating a set number of values, the servo motor (27) returns the preset. One of the distance setting values, for example, using a hundred impeller to process fifty aluminum alloy materials, the hundred impellers will consume one centimeter, so the human machine interface (161) of the intelligent grinding device (11) is set to utilize After the aluminum impeller is processed by the impeller, when the 6-axis robot (35) processes 50 aluminum alloy materials, the brake servo motor (27) drives the moving mechanism shaft rod forward one centimeter.

The man-machine interface (161) controls the power drive of the servo cylinder and the displacement distance of the servo motor (27) according to the parameters fed back by the 6-axis robot (35), thereby driving the movement of the moving mechanism shaft and displaying it on the device instantly. An alarm module is disposed on the operation screen and in the human machine interface (161), and when the working parameter is abnormal, an alarm signal is sent to the operation screen. The program is a carrier program stored on a recordable medium of a carrier, wherein the carrier can be a computer, a smart phone, a tablet or a CPU, and can read a carrier of a recording medium, and the program is presented in various types of operating systems ( For the smart platform such as Wins, Android or IOS..., the program is stored in the carrier, which is the human-machine interface (161) described in this case. The human-machine interface (161) and the 6-axis robot (35) and the servo The cylinder has an electrical connection, and the electrical connection can be wired or wireless.

According to the characteristics between the material and the grinding wheel consumables and the belt, the user can use the man-machine interface (161) to set the rotation speed of the 5 hp double-outlet motor (17) to meet the material's desired grinding. characteristic.

When changing the wheel consumables and abrasive belts, it is required to count the 6-axis robot (35) to calculate the total number of grinding wheel consumables and belts used to calculate the service life of the grinding wheel consumables and belts, and return them to the man-machine. Interface, when the service life of the grinding wheel consumables and the abrasive belt is about to reach a preset value of life, the grinding wheel consumable warning module and the belt warning module of the human-machine interface will emit sound and light to make an alarm.

Referring to the fourth figure, the present invention further provides a multi-purpose grinding system comprising one of the above-mentioned multi-purpose grinding equipment, a 6-axis robot (35), a conveyor (28), and a grinding and pneumatic grinding machine tool ( 30), a safety fence (29) and a system base.

The system base provides a horizontal and stable surface, and its multi-purpose grinding equipment, 6-axis robot (35), and grinding air-pneumatic pneumatic machine (30) can be placed on the base of the system.

The conveyor (28) can be a single layer or a double layer. Preferably, the conveyor (28) is a double-layer conveyor (28), and the following chain feeds the belt to discharge the material to the material. The multi-purpose grinding system is treated; preferably, the conveyor (28) is a two-way conveyor (28).

The 6-axis robot (35) is able to grab the material on the conveyor (28) and move the material to a multi-purpose grinding device for processing. Since the conveyor (28) is bidirectional, the processed material can be re-processed. Moving to the designated location of the conveyor (28) sends out the range of the safety fence (29).

The multi-purpose grinding system can provide more than two different grinding materials. When the material requires more grinding processes, the grinding and air-grinding pneumatic machine (30) can provide the pneumatic ring belt machine (31) for grinding. It is also possible to erect another multi-purpose grinding device to provide adequate grinding procedures.

There is a device trunking (32) around the base of the system, which is used to set up the power wiring of the equipment, equipment connection lines, etc., mainly to set up the multi-purpose grinding equipment, 6-axis robot (35), grinding and frustening grinding The wiring path space of the power supply and power source of the pneumatic machine tool (30) and the conveyor (28).

The safety fence (29) provides an isolation space between the machine and the personnel, and has a personnel access door (33) to achieve the novel multi-purpose sander.

In summary, the multi-purpose grinding device and system described in the present invention has the function of displacement compensation of intelligent feedback, which ensures that the processing of the material is complete, and the user can use the human machine interface for simple setting. Can be said that there is a sudden impact on the grinding automation industry. Breaking industrial upgrading, and using scientific methods to improve the yield, output value and yield of materials to improve the overall value of materials.

Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention, and any person skilled in the art can make various changes and retouchings without departing from the spirit and scope of the present invention. The scope is subject to the definition of the scope of the patent application attached.

Claims (16)

A multi-purpose grinding apparatus comprising: a base plate; providing a stable plane; a smart grinding device disposed on the base plate, comprising: a human machine interface having a built-in program; a servo cylinder body The utility model has a servo motor electrically connected to the human-machine interface, and can generate a corresponding actuation output according to the program control; a compensation movement shaft rod is electrically connected with the servo motor to generate actuation with the servo motor Outputting a corresponding displacement distance; a compensating moving sliding plate coupled with the compensating moving mechanism shaft rod to enable synchronous compensation of the moving mechanism shaft rod; a 5-horsepower double-output shaft motor disposed on the compensation moving sliding plate A grinding wheel consumable is disposed on one side of the 5 hp double-output shaft motor; a belt driving power wheel is disposed on the other side of the 5 hp double-out shaft motor; a belt angle adjusting wheel is disposed on the sand The lower side of the power wheel has a sand belt disposed around the belt power wheel and the belt angle adjusting wheel; a left dust collecting cover is disposed on the left side of the intelligent grinding device ; And a right side dust shroud; smart disposed on the right of the grinding apparatus; wherein the multipurpose grinding apparatus having a duplex system, the mechanism of automatic compensation. According to the multi-purpose grinding device of claim 1, further comprising a belt auxiliary power component, which is composed of an abrasive wheel wheel angle adjusting seat, an angle extending adjusting plate, an abrasive belt fitting adjusting plate, and a The belt tension adjusting cylinder and an auxiliary stretching rubber wheel are composed. Multi-purpose grinding apparatus according to item 2 of the patent application scope, wherein the belt accessory adjustment extension board And the angle extending adjustment plate composition is represented as a T-shape, and one end of the abrasive belt fitting adjustment extension plate is disposed between the abrasive belt power wheel and the abrasive belt angle adjusting wheel, and the middle section of the angle extending adjustment plate is disposed on the sand The other end of the extension plate of the accessory adjustment plate is provided with the belt auxiliary wheel angle adjusting seat and the auxiliary stretching rubber wheel at the two ends of the angle extending adjustment plate, and the belt is wound around the outer surface of the auxiliary stretching rubber wheel . A multipurpose grinding apparatus according to any one of claims 1 or 2, further comprising a belt tension adjusting cylinder for adjusting the tension of the belt. According to the multi-purpose grinding apparatus of claim 1, the man-machine interface has a built-in database for recording the wear characteristics of various materials for various grinding wheels and the distance of compensation. According to the multi-purpose grinding apparatus of claim 1, wherein the human-machine mask has a touch screen, allowing the user to select a grinding wheel to be processed and used. According to the multi-purpose grinding device of claim 1, further comprising a 6-axis robot and electrically connected with the human-machine interface, which can count how much material is processed and feed the data back to the human-machine interface, so that the human-machine interface judges compensation. Distance and time. A multipurpose grinding apparatus according to the first aspect of the invention, wherein the grinding wheel consumable and the abrasive belt are used for grinding a material. A multipurpose grinding apparatus according to the scope of claim 8 wherein the material is stone, wood, plastic, metal material, aluminum alloy, steel, iron or a combination thereof. The multi-purpose grinding apparatus according to claim 1 of the patent application further includes a 6-axis robot, a conveyor, a grindstone pneumatic working machine, a safety fence and a system base to be a multi-purpose grinding system. According to the multi-purpose grinding device of claim 1, wherein the conveyor can be double-layered Delivery and two-way conveyor. A multi-purpose grinding system comprising: a multi-purpose grinding device as described in the patent application for polishing materials; a conveyor for conveying materials; a 6-axis robot, the 6-axis robot Taking the material on the conveyor to the multi-purpose grinding device for processing; the processed material is also placed on the conveyor; a system base provides a stable plane, the multi-purpose grinding device, the 6-axis robot And the conveyor is disposed above the base of the system. The multi-purpose grinding apparatus according to claim 12 of the patent application further comprises a grinding air-grinding pneumatic machine tool to provide a grinding process of one more material. A multipurpose grinding apparatus according to claim 12, wherein the multipurpose grinding apparatus is two or more. The multipurpose grinding apparatus according to claim 12, further comprising a device trunking for providing the multipurpose grinding apparatus, the conveyor, and a wiring path space of the 6-axis robot power supply. The multi-purpose grinding apparatus according to claim 12, further comprising a safety fence for providing a working space of the machine, and the safety fence has a person entering and leaving the safety door.