TWM540315U - Process parameter monitoring system - Google Patents

Description

Process parameter monitoring system

This creation is about a parameter monitoring system for a production line. More specifically, this creation is a process parameter monitoring system that collects a plurality of process parameters and a manual operation input interface for collecting the visual observation output interface of a process line. A plurality of setting parameters, and then process parameters of the entire process line are connected to analyze and monitor all setting parameters.

The general production line or the older production equipment only has the visual observation output interface to display the process parameters, such as analog meter head, pointer, buoy, scale, indicator number or data output by the seven-segment display. These data do not have a digital output interface, but can only rely on personnel to visually or roughly view or write data of process parameters. Although there are regular inspections, the accuracy of execution will be caused by human error, which will result in inspections. Checking the situation without inspection, so that the process parameters of the production line machine cannot be recorded, and if the data sheets of the manual copy are not sorted out, the time and quantity will be long, except that the resources will be wasted and the data will be ignored.

Moreover, many of these older production equipment also operate input input parameters by manual operation input interfaces, such as manual levers, manual buttons, manual knobs, etc. Each station of the line operates independently of each other. Each station must have personnel to operate independent parameter setting and adjustment on site. It is impossible to analyze the process parameters of the entire production line and the data of the set parameters by the concept of single station. Its relevance to production quality.

If the creation can provide a parameter monitoring system of the production line, the multiple process parameters outputted by the visual observation output interface of a process production line can be collected, which can replace the manual meter reading, registration scale and checkpoint mode, and convert the parameters into data and upload. Collecting and analyzing will have the practicality of the industry.

The purpose of this creation is to collect a plurality of process parameters outputted by the visual observation output interface of a process production line, thereby exempting personnel from visually reading or reading the scale, and then serially analyzing the production equipment data of the entire process production line, and providing A process parameter monitoring system.

Another purpose of the creation is to collect a plurality of process parameters outputted by the visual observation output interface of a process production line and a plurality of setting parameters set by the manual operation input interface, and then serially analyze the process parameters of the entire process production line. And to monitor all the setting parameters, and provide a process parameter monitoring system.

A further object of the present invention is to collect a plurality of process parameters outputted by the visual observation output interface of a process production line and a plurality of setting parameters set by the manual operation input interface, and then process parameters of the entire process production line with a display interface. It is displayed with the setting parameters, and an adjustment message is provided for the manual operation input interface to be adjusted in time, and a process parameter monitoring system is provided.

A process parameter monitoring system that achieves one of the above purposes of the present invention, To collect a plurality of process parameters of a process production line, the process production line includes a plurality of production facilities, at least one production device includes a visual observation output interface, and the process parameters are output by the visual observation output interface, and the process parameter monitoring The system comprises: at least one camera that captures at least one process parameter outputted by the visual observation output interface; a parameter database that records data of a plurality of process parameters of the process line; and a monitoring system that electrically connects the parameter a data library, wherein the monitoring system receives a plurality of captured images from the camera, and identifies data of a plurality of process parameters from the plurality of captured images, and records data of the plurality of process parameters of the process production line based on the time series. database.

A process parameter monitoring system for achieving one of the above-mentioned purposes, for collecting a plurality of process parameters and a plurality of setting parameters of a process production line, the process production line comprising a plurality of production devices, at least one production device comprising a visual observation An output interface or a manual operation input interface, and the process parameters are output by the visual observation output interface, wherein the setting parameters are set by the manual operation input interface, the process parameter monitoring system comprises: a plurality of cameras, at least one camera Shooting at least one process parameter outputted by the visual observation output interface, and at least one camera captures at least one setting parameter set by the manual operation input interface; a parameter database, recording a plurality of process parameters and plural numbers of the process production line Data for setting parameters; and a monitoring system electrically connecting a plurality of cameras and the parameter database, wherein the monitoring system receives a plurality of captured images from the cameras, and identifies a plurality of process parameters from the plurality of captured images Data and multiple settings Data, and based on time series data of a plurality of records and a plurality of parameter setting data to the database a parameter of the process parameters.

A process parameter monitoring system that achieves one of the above-mentioned objectives for collecting a plurality of process parameters of a process production line, the process production line comprising a plurality of production facilities The at least one production device comprises a visual observation output interface, and the process parameters are output by the visual observation output interface, the process parameter monitoring system comprises: a mobile device comprising a camera, the camera capturing a plurality of captured images Each captured image includes at least one process parameter outputted by the visual observation output interface and a unique identification code attached to the visual observation output interface, and the mobile device is connected to a monitoring system and uploads a plurality of captured images to The monitoring system causes the monitoring system to identify the process parameter and the identity identification code from the captured image, thereby analyzing the correlation between the plurality of process parameters of the process production line and the production quality.

A process parameter monitoring system for achieving one of the above-mentioned purposes, for collecting a plurality of process parameters and a plurality of setting parameters of a process production line, the process production line comprising a plurality of production devices, at least one production device comprising a visual observation An output interface or a manual operation input interface, and the process parameters are output by the visual observation output interface, wherein the setting parameters are set by the manual operation input interface, the process parameter monitoring system comprises: a mobile device, including a display Interface, the display interface instantly displays data of the process parameters output by the visual observation output interface of at least one production device or data of the setting parameters set by the manual operation input interface, wherein the process parameters or the settings The parameter is recognized by at least one camera capturing the visual observation output interface or the captured image of the manual operation input interface.

The process parameter monitoring system that achieves the purpose of the creation can use the portable or fixed photographic device to replace the manual process parameters with the process parameters output by the visual observation output interface, and upload the image to identify the process parameter data. At the same time, the results of the back-end testing equipment are combined with the parameters of the production equipment at that time to achieve the effect of serial analysis before and after the production and testing data, thereby effectively improving the yield.

10‧‧‧Monitoring system

11‧‧‧Central Processing Unit

12‧‧‧Wireless communication module

13‧‧‧Display interface

14‧‧‧Communication interface

15‧‧‧ memory

16‧‧‧Operator interface

17‧‧‧ camera

18‧‧‧Parametric database

20, 21‧‧‧ mobile communication devices

100‧‧‧Process production line

101‧‧‧Visual observation output interface

102‧‧‧Manual operation input interface

The first A diagram is a system architecture diagram of the process parameter monitoring system of the first embodiment of the present invention.

The first B diagram is a system architecture diagram of the process parameter monitoring system of the second embodiment of the present invention.

The second picture is a functional block diagram of the creative monitoring system.

The third figure is a schematic diagram showing the process parameters and setting parameters of a process production line of a process parameter monitoring system in a mobile communication device.

The fourth figure is a schematic diagram showing the data of the process parameters and the setting parameters of a production device in a mobile communication device of the creative process parameter monitoring system.

Referring first to the first A diagram, a system architecture diagram of the process parameter monitoring system of the first embodiment of the present invention is shown. In a first embodiment of the present invention, a process parameter monitoring system is configured to collect a plurality of process parameters of a process line 100, the process line 100 comprising a plurality of production devices 1, 2, ..., n, the production device 1 , 2, . . . , n includes a visual observation output interface 101 for outputting a plurality of process parameters; and/or a manually operated input interface 102 for inputting a plurality of setting parameters. The visual observation output interface 101 includes, but is not limited to, an analog meter, a pointer, a buoy, a scale, an indicator number, or a seven-segment display, etc., and the manual operation input interface 102 includes, but is not limited to, a manual lever and a manual button. , manual knobs, ... and other devices.

In the first embodiment of the present invention, at least one identity identification code is set or attached next to the meter outputting at least one process parameter on the visual observation output interface 101, and the identity identification code is unique and corresponds to the process production line 100. One of the production equipment. Various in this creation In an embodiment, the identity identifier can be implemented by a serial number, a code, an RFID or a QR code. In addition, the serial number or model on the panel of the meter itself can also be used as a unique identification code. For example, a seven-segment display displaying a plurality of data or a plurality of indicator numbers arranged together may share an identity code. Attaching a related calibration reference picture or a graphical identity identifier, such as a specific image or a checkered pattern, to the meter or the meter head can assist the photographer to further provide guidance information such as the position and angle of the object, and correct the angle. Problems such as errors and blurred photos make the captured image correctly converted into pairs of digital data.

The creation process parameter monitoring system comprises: at least one mobile communication device 20, 21, preferably a smart phone or a tablet device, the mobile communication device 21 has a camera 17 and an application software (APP) installed, the mobile communication The device 21 executes the application software, and the camera 17 is used to capture a plurality of captured images from the visual observation output interface 101 of the production device 1, 2, . . . , n. Each captured image includes a meter that outputs at least one process parameter and at least one identity. An identification code; a monitoring system 10, establishing communication with the mobile communication device 20, 21, and receiving a plurality of captured images uploaded by the mobile communication device 21; and a parameter database 18 electrically connected to the monitoring system 10, storing the The captured image received by the monitoring system 10 and its analysis data. In various embodiments of the present creation, if the identity identification code implemented by a serial number, a code, or a QR code, the identity identification code must be captured in the captured image, so that the monitoring system 10 can be captured from the captured image. Identifying the identity identification code; if the mobile communication device 21 executes the application software using the camera 17 by the identity identifier implemented by the RFID, the mobile communication device 21 can obtain the identity identification code from the RFID, and then capture the image with The corresponding identity identifier is uploaded to the monitoring system 10.

In this embodiment of the present invention, the monitoring system 10 recognizes the data of the process parameter, the identity identifier, and a time stamp from a plurality of captured images, and according to the identity The uniqueness of the code is used to collect the process parameters of the station production equipment 1, 2, ..., n of the process line 100, and the monitoring system 10 records the data of the plurality of process parameters of the process line 100 in time series. Parameter database 18. In addition, at least one production facility n of the process line 100 is a measurement or inspection device for measuring or detecting quality data about products produced by the process line 100. The production facility n is electrically connected to the monitoring system 10 to communicate quality data to the monitoring system 10. The monitoring system 10 can combine the data of the plurality of process parameters at the time of production and the quality data to analyze the effect of serial analysis before and after the production and detection data, thereby effectively improving the yield.

In this embodiment of the present creation, the monitoring system 10 collects data of a plurality of process parameters of the process line 100, and analyzes the correlation result between the data of the process parameters and the quality data. The monitoring system 10 has a display interface 13 (as shown in the second figure), and the display interface can instantly display the data of the process parameters of the process line 100, or connect to the mobile communication device 20 by wireless communication for instant display. The data of the process parameters of the process line 100 is as shown in the third figure.

Referring to FIG. B, a system architecture diagram of the process parameter monitoring system of the second embodiment of the present creation is shown. In a second embodiment of the present invention, a process parameter monitoring system is configured to collect a plurality of process parameters and a plurality of set parameters of a process line 100. The process line 100 includes a plurality of production devices 1, 2, ..., n The production devices 1, 2, ..., n include a visual observation output interface 101 and/or a manually operated input interface 102, and the process parameters are output by the visual observation output interface 101. The visual observation output interface 101 Including but not limited to analog meter heads, pointers, buoys, scales, indicator numbers or seven-segment displays, etc., such setting parameters are set by the manual operation input interface 102, the manual operation input Interface 102 includes but is not limited For manual levers, manual buttons, manual knobs, ... and other devices.

Compared with the first embodiment of the present invention, the camera 17 of the mobile communication device 21 is used to capture various types of instruments of the process parameters of the process line 100 and their identification codes, and then the captured images are transmitted through the installed application software. Upload to monitoring system 10 for analysis and recording. In a second embodiment of the present invention, the process parameter monitoring system includes a plurality of cameras 17, which are respectively fixedly mounted on the visual observation output interface 101 and/or a manual operation input interface 102, and each The camera 17 is aligned with the meter that outputs at least one process parameter on the visual observation output interface 101, and/or is aligned with the means for setting at least one setting parameter on the manual operation input interface 102. Therefore, in the second embodiment of the present creation, each camera 17 has preset a visual observation output interface 101 and/or a manual operation input interface 102 of one of the production facilities 1, 2, ..., n of the process line 100. . The visual observation output interface 101 and the manual operation input interface 102 need not be provided with an identity identification code.

In a second embodiment of the present invention, the process parameter monitoring system further includes: a parameter database 18, recording a plurality of process parameters of the process line and data of a plurality of set parameters; and, a monitoring system 10, electrical connection A plurality of cameras 17 and the parameter database 18 are provided. The monitoring system 10 receives a plurality of captured images from the cameras 17, and identifies data of the process parameters and/or setting parameters and a time stamp from the plurality of captured images to collect the production equipment of each station of the process production line 100. The process parameters and/or setting parameters of 1, 2, . . . , n, and the monitoring system 10 records the plurality of process parameters of the process line 100 and/or data of the plurality of set parameters in the time series. In addition, at least one production facility n of the process line 100 is a measurement or inspection device for measuring or detecting quality data about products produced by the process line 100. The production device n is electrically connected to the monitoring system 10 for transmitting quality The data is given to the monitoring system 10. The monitoring system 10 can combine the data of the plurality of process parameters and/or the plurality of setting parameters at the time of production to analyze the data, and achieve the effect of serial analysis before and after the production and detection data, thereby effectively improving the yield.

In this embodiment of the present invention, the monitoring system 10 collects data of a plurality of process parameters and/or a plurality of setting parameters of the process line 100, and analyzes data of the process parameters and/or the plurality of setting parameters according to the data. The result of the association of quality data. The monitoring system 10 has a display interface 13 (as shown in the second figure), and the display interface can instantly display the process parameters of the process line 100 and/or data of a plurality of setting parameters, or act by wireless communication connection. The communication device 20 displays data of the process parameters and/or a plurality of setting parameters of the process line 100 in real time, as shown in the third figure.

In addition, the independent equipment of each station of the process production line 100 will self-detect when booting, and through the creation monitoring system 10, first compares with the data of the parameter database 18 to self-detect and instantly confirm the state of the boot, for example: The monitoring system 10 monitors whether the data change of the at least one process parameter from the visual observation output interface 101 falls within a predetermined range, and/or whether the data of the at least one setting parameter is taken from the manual operation input interface 102 is at the correct position or setting. If there is a change in the process parameters captured by the camera 17, for example, if the data exceeds the specification range of the personnel setting or the process parameter, for example, 100±10 read data=85, the specification is exceeded, and the monitoring system 10 communicates through wireless or wired communication. The connection sends a warning signal to the person holding the mobile communication device 20 to process it.

Referring to the second figure, a functional block diagram of the creation monitoring system is shown. The creation monitoring system 10 includes a central processing unit 11 electrically connected to a wireless communication module 12, a display interface 13, a communication interface 14, a memory 15 and an operation interface 16. The central processing unit 11 is connected to a The line communication module 12 connects at least one mobile communication device 20,21. In a different embodiment of the present invention, the central processing unit 11 can receive a plurality of captured images about a process line 100 from the mobile communication device 21 having the camera 17, or receive a plurality of cameras 17 by wired communication from the communication interface 14. For a plurality of captured images of a process line 100, each captured image includes at least one process parameter and/or setting parameter and its identity identifier; the central processing unit 11 can output process parameters and/or settings regarding a process line 100. The parameter data is sent to the mobile communication device 20 for display on the mobile communication device 20, as shown in the third figure.

The central processing unit 11 recognizes data and time labels of process parameters and/or setting parameters in the captured image. In different embodiments of the present creation, the central processing unit 11 further recognizes corresponding process parameters and/or settings in the captured image. The parameter identification code of the parameter, and the process parameters and/or settings of the process production line 100 through the communication interface 14 by using the identity identification code or the corresponding station production equipment 1, 2, ..., n preset by each camera 17 The data of the parameters is recorded in the parameter database 18 in time series. In addition, the central processing unit 11 is connected to the production device n through the communication interface 14, and the production device n is a measurement or detection device and is used for measuring or detecting quality data about the products produced by the process production line 100. The central processing unit 11 receives the quality data for storage in the parameter database 18. The operator operates the creation monitoring system 10 through the operation interface 16, and the central processing unit 11 performs the above analysis and recording operations according to the operation of the operation interface 16, and analyzes the processed data by the memory temporary storage. The central processing unit 11 displays the process parameters of the process line 100 and/or data of a plurality of setting parameters on the display interface 13.

Referring to the third figure, a schematic diagram showing the process parameters of the process line and the set parameters of a process line in a mobile communication device 20 is shown. In an embodiment of the present invention, the mobile communication device 20 creates a monitoring system 10 by wireless communication. The mobile communication device 20 is preferably a tablet computer, or an iPad or the like. The mobile communication device 20 displays all of the data regarding the process parameters and/or set parameters of the process line with a plurality of production facilities 1, 2, ..., n of a process line 100. When the monitoring system 10 monitors data changes from the visual observation output interface 101 to capture process parameters, and/or detects abnormalities from the data of the set parameters by manually operating the input interface 102, the warning signal sent by the monitoring system 10 can cause the mobile communication device 20 The abnormal data of the abnormal device displayed has flashing or obvious warning, such as the scale data of the production device n shown in the third figure.

Referring to the fourth figure, a schematic diagram showing the data of the process parameters and setting parameters of a production device 1 in a mobile communication device 20 is shown in the present process parameter monitoring system. In one embodiment of the present creation, the mobile communication device 20 displays all of the data of the process parameters of the visual observation output interface 101 and/or the setting parameters of the manual operation input interface 102 by a production device 1. When the monitoring system 10 monitors the parameters of the process line 100 and finds an abnormality, and the abnormality can be eliminated by setting the manual operation input interface 102 of the production device 1, the warning signal sent by the monitoring system 10 can make the mobile communication The device 20 displays the manual operation input interface 102 of the production device 1, and prompts an indication message (such as the adjustment suggestion message about the specific knob shown in the fourth figure) for a specific setting device, such as a manual knob device, for the person to operate in the field. Reference.

According to the process parameter monitoring system of the present invention, in addition to being able to effectively receive the instant image, the process parameter format outputted by various instruments or meters can be used to determine the parameter data by using image recognition. Convert to the same format for interpretation. The stations on the process line are collected from the "point" data. The data is analyzed by the creation system and the "line" of the entire process line is recorded in the parameter database. In addition, the process production line analyzes process parameters and/or set parameters with "line" data, and can further receive the quality distribution data measured by the detection device at the production back end by the monitoring system, and the process parameters and/or setting parameters during production. Do When the link is connected and analyzed and processed by the monitoring system, in addition to the real-time monitoring of the quality of the output, in the event of an abnormality in the detection or production, the monitoring system immediately sends a warning signal to the mobile communication device 20 via the wireless network. Display, so that the engineering staff can immediately deal with the production equipment of the station, the creation system is intelligent and intelligent, and the paperless effect is achieved.

10‧‧‧Monitoring system

17‧‧‧ camera

18‧‧‧Parametric database

20, 21‧‧‧ mobile communication devices

100‧‧‧Process production line

101‧‧‧Visual observation output interface

102‧‧‧Manual operation input interface

Claims (10)

A process parameter monitoring system for collecting a plurality of process parameters of a process production line, the process production line comprising a plurality of production devices, at least one production device comprising a visual observation output interface, and the process parameters are output by the visual observation output interface The process parameter monitoring system includes: at least one camera that captures at least one process parameter outputted by the visual observation output interface; a parameter database that records data of a plurality of process parameters of the process production line; The monitoring system electrically connects the parameter database, wherein the monitoring system receives a plurality of captured images from the camera, and identifies data of a plurality of process parameters from the plurality of captured images, and records a plurality of the processing lines based on the time series The data of the process parameters is in the parameter database. The process parameter monitoring system of claim 1, wherein the camera is installed in a mobile communication device, and the mobile communication device wirelessly communicates with the monitoring system to upload a plurality of captured images. The process parameter monitoring system of claim 1, wherein the camera is installed in a mobile communication device, and each captured image captured by the camera includes at least one process parameter and a unique identity identifier, the identity identifier is attached to The visual observation output interface. The process parameter monitoring system of claim 3, wherein the monitoring system identifies the process parameter and the identity identification code from the captured image, and the identity identification code corresponds to a production device. The process parameter monitoring system of claim 3, wherein the camera captures the captured image by focusing on the identity identifier. The process parameter monitoring system of claim 1, further comprising a plurality of cameras, and the monitoring system is electrically connected to the cameras to receive a plurality of captured images. The process parameter monitoring system of claim 1, wherein the monitoring system comprises a display interface, and the display interface displays data of the process parameters output by the process production line. The process parameter monitoring system of claim 1, wherein the monitoring system monitors whether the change of the at least one process parameter falls within a preset range, and if the process parameter changes beyond the preset range, the monitoring system issues a Warning signal. A process parameter monitoring system for collecting a plurality of process parameters and a plurality of setting parameters of a process production line, the process production line comprising a plurality of production equipment, at least one production equipment Include a visual observation output interface or a manual operation input interface, and the process parameters are output by the visual observation output interface, the setting parameters are set by the manual operation input interface, and the process parameter monitoring system comprises: a plurality of cameras At least one camera captures at least one process parameter outputted by the visual observation output interface, and at least one camera captures at least one setting parameter set by the manual operation input interface; a parameter database records a plurality of the process production lines a process parameter and data of a plurality of setting parameters; and a monitoring system electrically connecting the plurality of cameras and the parameter database, wherein the monitoring system receives the plurality of captured images from the cameras, and identifies the plurality of captured images from the plurality of captured images The data of the process parameters and the data of the plurality of set parameters, and the data of the plurality of process parameters and the data of the plurality of set parameters are recorded in the parameter database based on the time series. A process parameter monitoring system for collecting a plurality of process parameters of a process production line, the process production line comprising a plurality of production devices, at least one production device comprising a visual observation output interface, and the process parameters are output by the visual observation output interface The process parameter monitoring system includes: a mobile device, comprising a camera, the camera capturing a plurality of captured images, each captured image including at least one process parameter output by the visual observation output interface and attached to the visual observation a unique identity identifier on the output interface, the mobile device is connected to a monitoring system and uploads a plurality of captured images to the monitoring system, so that the monitoring system recognizes the process parameter and the identity identifier from the captured image. To analyze the correlation between the multiple process parameters of the process line and the production quality.