TWI806545B - Graphic modular automatic processing integration system - Google Patents
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Abstract
一種圖形模組化自動加工整合系統,包括一人機介面控制裝置連接一加工機之X軸、Y軸、Z軸移動裝置及一加工頭裝置;該加工頭裝置得驅動所選擇刀具依要求轉速進行加工,該Y軸移動裝置得設一夾具固定管件或桿件進行加工,人機介面控制裝置上預設一以上的加工圖形按鈕於顯示面板中,該加工圖形按鈕可依需求進行增減,使用者進行加工時,可依該加工圖形按鈕配合所選擇刀具的進給速率及所需規格進行加工,該加工圖形按鈕直接連結相對應的加工形狀,只需再簡單輸入工作原點至圖形基準點座標及圖形長、寬、深、數量、間隔等必要數據後,即可進行快速加工,達客製化快速加工交付者。 A graphic modular automatic processing integration system, including a human-machine interface control device connected to a processing machine's X-axis, Y-axis, Z-axis moving device and a processing head device; the processing head device can drive the selected tool according to the required speed. For processing, the Y-axis moving device must be equipped with a fixture to fix the pipe or rod for processing. More than one processing graphic button is preset on the display panel on the man-machine interface control device. The processing graphic button can be increased or decreased according to demand. Use When processing, you can process according to the processing graphic button to match the feed rate and required specifications of the selected tool. The processing graphic button is directly linked to the corresponding processing shape, and you only need to simply input the work origin to the graphic reference point Coordinates and graphic length, width, depth, quantity, interval and other necessary data can be processed quickly, achieving customized fast processing deliverers.
Description
本發明係提供一種管、桿件加工機之技術領域,尤指其技術上提供一種圖形模組化自動加工整合系統,其主要先預設一以上的加工圖形按鈕於顯示面板中,加工時得依需求先選擇所需刀具後,按壓加工圖形按鈕,再簡單輸入工作原點至圖形基準點座標及圖形長、寬、深、數量、間隔等必要數據後,即可進行快速加工,達客製化快速加工交付者。 The present invention provides a technical field of pipe and rod processing machines, and especially provides a graphic modular automatic processing integration system, which mainly presets more than one processing graphic button in the display panel, and can be obtained during processing. After selecting the desired tool according to the requirement, press the button to process the graphic, and then simply input the coordinates from the working origin to the graphic reference point and the necessary data such as the length, width, depth, quantity, and interval of the graphic, and then you can perform rapid processing to meet customer requirements. Fast processing deliverer.
按,加工依其精密程度有各式各樣,像晶元加工其精密程度需要超高倍顯微鏡才可有辦法進行檢查,因此其加工機數百數千億元的金額仍有可能無法購得,再其現今相當多機械廠普遍使用的CNC綜合切削加工機,其亦可進行一些精密加工,同樣的其設備成本就較一些不需精密加工的加工機高出相當多的金額。由上可知,加工精度需求與其加工機設備金額成同比例增減,因此如果在粗加工的產業,購買精密加工的CNC綜合切削加工機則將是非明智之舉。另一方面,精密加工的CNC綜合切削加工機需要搭配 程式進行加工,加工人員需要先進行程式撰寫教育,並在養成之後,針對其一加工程序撰寫對應的加工程式,再以其加工程式進行加工,因此小匹量、客製化的工件,以其CNC綜合切削加工機加工,其需要寫程式,且加工成本太高、也太費時及太麻煩,需要等待的時間也更長,加工人員也需要進行程式撰寫的教育訓練與加工技能培養,小匹量根本不可能生產,加工費用太高客戶也不願支付,而如果以傳統加工機進行人力加工的話,作業前皆需先丈量尺寸畫線後再進行後續加工,如此不僅辛苦且人力成本也高,加上如果少量多樣的話,做錯的機率也會增加且效率變低,實有改進的必要者。 According to the processing, there are various types of processing according to their precision. For example, the precision of wafer processing requires a super-high-power microscope to be able to inspect it. Therefore, its processing machines may still be unavailable for tens of hundreds of billions of dollars. Furthermore, the CNC comprehensive cutting machine commonly used by quite a few machinery factories can also perform some precision machining, and the same equipment cost is quite a lot higher than some processing machines that do not require precision machining. It can be seen from the above that the demand for machining accuracy increases or decreases in the same proportion as the cost of the processing machine equipment. Therefore, if you are in the rough machining industry, it would be unwise to purchase a precision machining CNC integrated cutting machine. On the other hand, the precision machining CNC comprehensive cutting machine needs to be matched with Program processing, processing personnel need advanced program writing education, and after training, write a corresponding processing program for a processing program, and then process with its processing program, so small quantities, customized workpieces, with its CNC comprehensive cutting machining requires programming, and the processing cost is too high, too time-consuming and troublesome, and the waiting time is longer. Processors also need education and training in programming and training in processing skills. The quantity is impossible to produce, and the processing cost is too high, and customers are unwilling to pay. If the traditional processing machine is used for manual processing, it is necessary to measure the size and draw the line before the subsequent processing, which is not only laborious but also high in labor costs. , and if there is a small amount of variety, the probability of making mistakes will increase and the efficiency will decrease, so there is a need for improvement.
是以,針對上述習知結構所存在之問題點,如何開發一種更具理想實用性之創新結構,實消費者所殷切企盼,亦係相關業者須努力研發突破之目標及方向。 Therefore, in view of the problems existing in the above-mentioned conventional structures, how to develop a more ideal and practical innovative structure is what consumers are eagerly looking forward to, and it is also the goal and direction that related businesses must work hard to develop breakthroughs.
有鑑於此,發明人本於多年從事相關產品之製造開發與設計經驗,針對上述之目標,詳加設計與審慎評估後,終得一確具實用性之本發明。 In view of this, the inventor has been engaged in the manufacture, development and design of related products for many years. After careful design and careful evaluation for the above-mentioned goals, he finally obtained a practical invention.
本發明之主要目的在於提供一種圖形模組化自動加工整合系統,其主要先預設一以上的加工圖形按鈕於顯示面板中,加工時得依需求先選擇所需刀具後,按壓加工圖形按鈕,再簡單輸入工作原點至圖形基準點座標及 圖形長、寬、深、數量、間隔等必要數據後,即可進行快速加工,達客製化快速加工交付者。 The main purpose of the present invention is to provide a graphic modularized automatic processing integration system, which mainly presets more than one processing graphic button in the display panel, and then selects the required tool according to the demand during processing, and then presses the processing graphic button. Then simply input the coordinates from the working origin to the graphic reference point and After the necessary data such as graphic length, width, depth, quantity, interval, etc., it can be quickly processed to achieve customized fast processing delivery.
為達上述目的,本發明提供一種圖形模組化自動加工整合系統,係包含有:一人機介面控制裝置連接加工機台上設置之一以上的X軸移動裝置、一以上的Y軸移動裝置、一Z軸移動裝置及一加工頭裝置,前述加工頭裝置得供裝卸及帶動一刀具依要求速度轉動進行加工,前述Y軸移動裝置上得設有一夾具用以固定管或桿狀工件,人機介面控制裝置上得設一顯示面板,前述顯示面板上得預設一以上的加工圖形按鈕,且得以換頁以顯示更多加工圖形按鈕,前述加工圖形按鈕並可依需求進行增減,加工圖形按鈕於實際加工過程亦可累加兩種以上的加工圖形按鈕進行加工,加工圖形按鈕直接連結相應的加工形狀,如此加工時只需先選擇所需刀具然後按壓其一加工圖形按鈕,再簡單輸入工作原點至圖形基準點座標及圖形長、寬、深、數量、間隔等必要數據後,即可進行快速加工,免除撰寫加工程式的繁瑣與複雜,不僅適用於小匹量製作更可達客製化快速加工交付者。 In order to achieve the above purpose, the present invention provides a graphic modularized automatic processing integration system, which includes: a man-machine interface control device connected to one or more X-axis moving devices set on the processing machine, more than one Y-axis moving device, A Z-axis moving device and a processing head device. The aforementioned processing head device can be used for loading and unloading and driving a tool to rotate at a required speed for processing. The aforementioned Y-axis moving device must be provided with a clamp for fixing a pipe or a rod-shaped workpiece. Man-machine A display panel shall be provided on the interface control device, and more than one processing graphic button shall be preset on the aforementioned display panel, and the page may be changed to display more processing graphic buttons. In the actual processing process, more than two processing graphic buttons can be accumulated for processing. The processing graphic buttons are directly linked to the corresponding processing shapes. In this way, you only need to select the required tool and press one of the processing graphic buttons, and then simply input the working principle. After pointing to the graphic reference point coordinates and the necessary data such as the length, width, depth, quantity, and interval of the graphic, you can perform rapid processing, eliminating the tedious and complicated writing of processing programs. It is not only suitable for small-volume production but also can be customized. Fast Processing Deliverr.
有關本發明所採用之技術、手段及其功效,茲舉一較佳實施例並配合圖式詳細說明於後,相信本發明上述之目的、構造及特徵,當可由之得一深入而具體的瞭解。 Regarding the technology, means and effects used in the present invention, a preferred embodiment will be described in detail in conjunction with the drawings. It is believed that the above-mentioned purpose, structure and characteristics of the present invention can be gained a deep and specific understanding. .
10:機台 10: machine
20:人機介面控制裝置 20: Man-machine interface control device
21:顯示面板 21: Display panel
22:加工圖形按鈕 22: Processing graphics button
221:圓孔 221: round hole
222:長方孔 222: rectangular hole
223:橢圓孔 223: Oval hole
224:凸肚型孔 224: convex belly hole
225:四方帶R角孔 225: square with R corner hole
226:子彈型孔 226: bullet hole
23:必要加工數據 23: Necessary processing data
24:圖形基準點 24: Graphic reference point
25:工作原點 25: Working origin
30:X軸移動裝置 30: X-axis moving device
40:Y軸移動裝置 40: Y-axis moving device
41:夾具 41: Fixture
50:Z軸移動裝置 50: Z-axis moving device
60:加工頭裝置 60: Processing head device
70:刀具 70: Knife
80:工件 80: Workpiece
90:工作原點歸零開始 90: The working origin returns to zero and starts
91:將工件放至夾具原點位置夾緊 91: Place the workpiece to the origin of the fixture and clamp it
92:啟動刀具旋轉 92:Start tool rotation
93:刀具與工件右側接觸X軸按鈕壓教導歸零 93: The tool is in contact with the right side of the workpiece and the X-axis button is pressed to teach and return to zero
94:刀具與工件後側接觸Y軸按鈕壓教導歸零 94: The tool is in contact with the rear side of the workpiece, and the Y-axis button is pressed to teach and return to zero
95:刀具與工件上側接觸Z軸按鈕壓教導歸零 95: The tool is in contact with the upper side of the workpiece and the Z-axis button is pressed to teach and return to zero
96:刀具X軸移至(加刀具半徑距離)X軸按鈕壓教導歸零 96: Tool X-axis moves to (plus tool radius distance) X-axis button presses teaching to return to zero
97:刀具Y軸移至(加刀具半徑距離)Y軸按鈕壓教導歸零 97: Tool Y axis moves to (plus tool radius distance) Y axis button presses teaching to return to zero
98:更換工件或刀具時Z軸重新校正原點歸零X及Y軸不變 98: When the workpiece or tool is replaced, the Z axis re-calibrates the origin and returns to zero, and the X and Y axes remain unchanged.
99:原點歸零結束 99: The origin returns to zero and ends
a:工作開始 a: start of work
b:輸入速度與刀具直徑 b: input speed and tool diameter
c:選擇加工圖形按鈕 c: Select the processing graphics button
d:輸入基準點位置數據及必要加工數據 d: Input datum point position data and necessary processing data
e:重覆相同加工則需要X或Y方向數量及間隔數據 e: Repetition of the same processing requires quantity and interval data in the X or Y direction
f:輸入結束 f: end of input
g:進行實際加工動作 g: Actual processing action
h:結束 h: end
X:X軸 X: X-axis
Y:Y軸 Y: Y-axis
Z:Z軸 Z: Z-axis
〔第1圖〕係為本發明其一實施例之左側方向立體示意圖。 [Fig. 1] is a left perspective perspective view of an embodiment of the present invention.
〔第2圖〕係為本發明其一實施例之俯視方向平面示意圖。 [Fig. 2] is a schematic plan view of an embodiment of the present invention in a top view direction.
〔第3圖〕係為本發明其一實施例之右側方向立體示意圖。 [Fig. 3] is a right side perspective view of an embodiment of the present invention.
〔第4圖〕係為本發明其一實施例之人機介面控制裝置平面示意圖。 [Fig. 4] is a schematic plan view of a man-machine interface control device according to an embodiment of the present invention.
〔第5圖〕係為本發明其一實施例之工作原點歸零流程圖。 [Fig. 5] is a flow chart of returning to zero of the working origin of one embodiment of the present invention.
〔第6圖〕係為本發明其一實施例之加工動作流程圖。 [Fig. 6] is a flow chart of the processing action in one embodiment of the present invention.
〔第7圖〕係為本發明其一實施例之加工圖形及累加圖形示意圖。 [Fig. 7] is a schematic diagram of processing graphics and cumulative graphics in one embodiment of the present invention.
本發明係提供一種圖形模組化自動加工整合系統之設計者。 The present invention provides a designer of a graphics modularized automatic processing integration system.
為使 貴審查委員對本發明之目的、特徵及功效能夠有更進一步之瞭解與認識,茲配合實施方式及圖式詳述如後: In order to enable your review committee members to have a further understanding and understanding of the purpose, features and effects of the present invention, the implementation methods and drawings are described in detail as follows:
參閱第1至第7圖所示,本發明提供一種圖形模組化自動加工整合系統,係包含有: Referring to Figures 1 to 7, the present invention provides a graphic modularized automatic processing integration system, which includes:
一人機介面控制裝置20連接控制一機台10上設置之一以上的X軸移動裝置30、一以上的Y軸移動裝置40、一Z軸移動裝置50及一加工頭裝置60,前述加工頭裝置60得供裝卸及帶動一刀具70依要求速度轉動進行加工,前述每一
Y軸移動裝置40上得設有一夾具41用以固定管或桿狀工件80;其特徵在於:
A human-machine
前述人機介面控制裝置20上得設一顯示面板21,得預設一個以上的加工圖形按鈕22於前述顯示面板21中,前述顯示面板21得以換頁以顯示更多前述加工圖形按鈕22,前述加工圖形按鈕22並可依需求進行增減,前述加工圖形按鈕22於實際加工過程亦可累加兩種以上的前述加工圖形按鈕22進行加工,前述加工圖形按鈕22直接連結相應的加工形狀,只需對應前述加工圖形按鈕22輸入一組必要加工數據23,包含每一圖形基準點24至一工作原點25數據及每一圖形加工數據,前述工作原點25為前述工件80右後上邊角點,而如果需要重覆相同圖形加工,則只需輸入X或Y方向數量及間隔數據,輸入完成即可進行實際加工動作,免除撰寫加工程式的繁瑣與複雜,不僅適用於小匹量製作更可達客製化快速加工交付者。
A
參閱第1、5圖所示,所述之圖形模組化自動加工整合系統,其中前述工件80固定至前述夾具41之後,需先進行前述工作原點25歸零之動作。其中包括:工作原點歸零開始90,將工件放至夾具原點位置夾緊91,啟動刀具旋轉92,刀具與工件右側接觸X軸按鈕壓教導歸零93,刀具與工件後側接觸Y軸按鈕壓教導歸零94,刀具與工件上側接觸Z軸按鈕壓教導歸零95,刀具X軸移至(加刀具半徑距離)X軸按
鈕壓教導歸零96,刀具Y軸移至(加刀具半徑距離)Y軸按鈕壓教導歸零97,更換工件或刀具時Z軸重新校正原點歸零X及Y軸不變98,原點歸零結束99。
Referring to Figures 1 and 5, the graphical modularized automatic processing integration system described above, wherein after the
參閱第4、6圖所示,所述之圖形模組化自動加工整合系統,其中選擇前述加工圖形按鈕22之前,需先輸入速度(mm/sec)與前述刀具70直徑。
Referring to Figures 4 and 6, the graphical modularized automatic processing integration system, where the speed (mm/sec) and the diameter of the
參閱第7圖所示,所述之圖形模組化自動加工整合系統,其中前述加工圖形按鈕22為圓孔221,前述圖形基準點24在前述圓孔221中心點,前述圓孔221直徑等於前述刀具70直徑,則前述圓孔221前述圖形加工數據包括深度;前述加工圖形按鈕22為圓孔221,直徑大於前述刀具70直徑,則前述圓孔221前述圖形加工數據包括直徑及深度。
Referring to Fig. 7, the described graphics modularized automatic processing integration system, wherein the aforementioned
參閱第7圖所示,所述之圖形模組化自動加工整合系統,其中前述加工圖形按鈕22為長方孔222,前述圖形基準點24在右側邊中點,前述長方孔222前述圖形加工數據包括長度、寬度及深度。
Referring to Figure 7, the graphic modularized automatic processing integration system, wherein the aforementioned
參閱第7圖所示,所述之圖形模組化自動加工整合系統,其中前述加工圖形按鈕22為橢圓孔223,前述圖形基準點24在右側弧邊中點,前述橢圓孔223前述圖形加工數據包括長度、寬度及深度。
Referring to Figure 7, the graphic modularized automatic processing integration system, wherein the aforementioned
參閱第7圖所示,所述之圖形模組化自動加工整合系統,其中前述加工圖形按鈕22為凸肚型孔224,前述
圖形基準點24在右側弧邊中點,前述凸肚型孔224前述圖形加工數據包括最長長度、最短長度、最寬寬度、最窄寬度及深度。
Referring to Fig. 7, the described graphical modularized automatic processing integration system, wherein the aforementioned
參閱第7圖所示,所述之圖形模組化自動加工整合系統,其中前述加工圖形按鈕22為四方帶R角孔225,前述圖形基準點24在右側直角處,前述四方帶R角孔225前述圖形加工數據包括長度、寬度、深度、R角半徑及方向。
Referring to Figure 7, the graphical modularized automatic processing integration system, wherein the aforementioned
參閱第7圖所示,所述之圖形模組化自動加工整合系統,其中前述加工圖形按鈕22為子彈型孔226,前述圖形基準點24在右側直角處,前述子彈型孔226前述圖形加工數據包括長度、寬度、深度及方向。
Referring to Figure 7, the graphical modularized automatic processing integration system, wherein the aforementioned
參閱第6圖所示,其加工動作流程包括:工作開始(a),輸入速度與刀具直徑(b),選擇加工圖形按鈕(c),輸入基準點位置數據及必要加工數據(d),重覆相同加工則需要X或Y方向數量及間隔數據(e),輸入結束(f),進行實際加工動作(g),結束(h)。 As shown in Figure 6, its processing action flow includes: start of work (a), input speed and tool diameter (b), select processing graphics button (c), input datum point position data and necessary processing data (d), repeat For the same processing, the quantity and interval data in the X or Y direction are required (e), the input is completed (f), the actual processing action is performed (g), and the end (h).
由其上述可知,本發明之圖形模組化自動加工整合系統,確為業界首見而符合發明專利之新穎性要件者,而其全面性之創新設計,符合發明專利之進步性要件,而其主要先預設一以上的加工圖形按鈕於控制面板中,可依該加工圖形按鈕配合所選擇刀具的進給速率及所需規格進行加工,該加工圖形按鈕直接連結相對應的加工形狀, 只需按壓加工圖形按鈕,再簡單輸入工作原點至圖形基準點座標及圖形長、寬、深、數量、間隔等必要數據後,即可進行快速加工,達客製化快速加工交付,符合較佳之產業利用性者。 It can be seen from the above that the graphic modular automatic processing integration system of the present invention is indeed the first in the industry and meets the novelty requirements of the invention patent, and its comprehensive innovative design meets the progressive requirements of the invention patent, and its The main thing is to preset more than one processing graphic button in the control panel. You can process according to the processing graphic button to match the feed rate and required specifications of the selected tool. The processing graphic button is directly connected to the corresponding processing shape. Just press the button to process the graphics, and then simply input the coordinates from the origin of the work to the graphics reference point and the necessary data such as the length, width, depth, quantity, and interval of the graphics, and then you can perform fast processing, which can be customized and fast. Good industrial utilization.
前文係針對本發明之較佳實施例為本發明之技術特徵進行具體之說明;惟,熟悉此項技術之人士當可在不脫離本發明之精神與原則下對本發明進行變更與修改,而該等變更與修改,皆應涵蓋於如下申請專利範圍所界定之範疇中。 The above is a specific description of the technical characteristics of the present invention for the preferred embodiments of the present invention; however, those who are familiar with this technology should be able to change and modify the present invention without departing from the spirit and principles of the present invention. Such changes and modifications shall all be covered in the scope defined by the scope of the patent application as follows.
綜上所述,本發明係提供一種圖形模組化自動加工整合系統,其確已達到本發明之所有目的,另其組合結構之空間型態未見於同類產品,亦未曾公開於申請前,已符合專利法之規定,爰依法提出申請。 In summary, the present invention provides a graphic modularized automatic processing integration system, which has indeed achieved all the objectives of the present invention, and the spatial form of its combined structure has not been seen in similar products, nor has it been disclosed before the application. Comply with the provisions of the Patent Law and file an application according to the law.
10:機台 10: machine
20:人機介面控制裝置 20: Man-machine interface control device
21:顯示面板 21: Display panel
25:工作原點 25: Working origin
30:X軸移動裝置 30: X-axis moving device
40:Y軸移動裝置 40: Y-axis moving device
41:夾具 41: Fixture
50:Z軸移動裝置 50: Z-axis moving device
60:加工頭裝置 60: Processing head device
70:刀具 70: Knife
80:工件 80: Workpiece
X:X軸 X: X-axis
Y:Y軸 Y: Y-axis
Z:Z軸 Z: Z-axis
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US20120078386A1 (en) * | 2010-09-24 | 2012-03-29 | David Farrell Holmes | Methods and apparatus to display process control device information |
US20130131840A1 (en) * | 2011-11-11 | 2013-05-23 | Rockwell Automation Technologies, Inc. | Scalable automation system |
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TW202105100A (en) * | 2019-07-16 | 2021-02-01 | 神通資訊科技股份有限公司 | Abnormality detecting system on automatic processing machine and the method thereof |
WO2021070711A1 (en) * | 2019-10-11 | 2021-04-15 | 株式会社日立製作所 | Information processing device and information processing method |
TWM630370U (en) * | 2022-04-12 | 2022-08-01 | 廖文岳 | Automatic processing integration system with graphical modularization function |
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US20120078386A1 (en) * | 2010-09-24 | 2012-03-29 | David Farrell Holmes | Methods and apparatus to display process control device information |
US20130131840A1 (en) * | 2011-11-11 | 2013-05-23 | Rockwell Automation Technologies, Inc. | Scalable automation system |
TWM586815U (en) * | 2019-07-16 | 2019-11-21 | 神通資訊科技股份有限公司 | Abnormality detecting system on automatic processing machine |
TW202105100A (en) * | 2019-07-16 | 2021-02-01 | 神通資訊科技股份有限公司 | Abnormality detecting system on automatic processing machine and the method thereof |
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