TWI794589B - Device and method for processing hard and brittle plates in high temperature environment - Google Patents
Device and method for processing hard and brittle plates in high temperature environment Download PDFInfo
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Abstract
一種硬脆板材高溫環境加工裝置及方法,係包含至少一前端設有至少一終端鏡片組之光學加工裝置、一加工腔體、至少一對設置於加工腔體前半部週邊與後半部之正壓產生器及負壓產生器、加熱裝置,其中,該光學加工裝置可透過該終端鏡片組後產生至少一加工光束,該加工腔體週緣設有至少一開口,以供該光學加工裝置之終端鏡片組件納入,該加工腔體之前半部藉該正壓產生器進氣產生正壓氣壓及負壓產生器產生負壓氣壓,使該加工腔體內之前半部形成至少一氣屏區(Air curtains),該加熱裝置對該加工腔體內後半部及硬脆板材工件加熱至攝氏400度℃以上之高溫環境,並再透過該光學加工裝置之加工光束穿過該氣屏區(Air curtains)而對該硬脆板材工件進行加工,並藉由該氣屏區(Air curtains)隔離該硬脆板材工件加工高溫環境所產生之熱對流上昇熱能,以保護該光學加工裝置之終端鏡片組。 A device and method for processing hard and brittle plates in a high-temperature environment, comprising at least one optical processing device with at least one terminal lens group at the front end, a processing chamber, and at least a pair of positive pressure devices arranged on the periphery of the front half and the rear half of the processing chamber A generator, a negative pressure generator, and a heating device, wherein the optical processing device can generate at least one processing beam after passing through the terminal lens group, and at least one opening is provided on the periphery of the processing cavity for the terminal lens of the optical processing device The components are incorporated, the front half of the processing chamber is fed by the positive pressure generator to generate positive pressure air pressure and the negative pressure generator generates negative pressure air pressure, so that at least one air barrier area (Air curtains) is formed in the front half of the processing chamber, The heating device heats the second half of the processing cavity and the hard and brittle plate workpiece to a high temperature environment above 400 degrees Celsius, and then passes through the processing beam of the optical processing device through the air barrier area (Air curtains) to the hard and brittle plate workpiece. The brittle plate workpiece is processed, and the air curtains are used to isolate the thermal convection rising heat energy generated by the high temperature environment of the hard and brittle plate workpiece, so as to protect the terminal lens group of the optical processing device.
Description
本發明係有關一種硬脆板材高溫環境加工裝置及方法,特別是用於硬脆板材工件加工,並於一加工腔體內以至少一氣屏區(Air curtains)隔離該光學加工裝置與硬脆板材工件高溫加工環境熱能之裝置及方法。 The present invention relates to a high-temperature environment processing device and method for hard and brittle plates, especially for processing hard and brittle plate workpieces, and at least one air barrier (Air curtains) is used to isolate the optical processing device from the hard and brittle plate workpieces in a processing cavity. Device and method for high-temperature processing of ambient heat.
按各式光學玻璃、藍寶石,石英玻璃…等等硬脆板材,廣泛應用於如新一代的智慧型手機、平板電腦、電儀表面板、顯示器玻璃面板、汽車儀表面板、手錶鏡面產品中,以提供智慧型手機、平板電腦、電儀表面板、顯示器玻璃面板、汽車儀表面板及手錶產品中之上、下、左及右四個方向的邊緣曲面顯示或觸控操作功能,然而,針對上述之各硬脆板材之加熱方式,習知以如雷射加工設備之光束來進行如切割、打孔、表面雕刻、蝕刻、拋光…等加工操作,以使該硬脆板材得以加工形成成品或半成品。 According to various hard and brittle plates such as optical glass, sapphire, quartz glass, etc., they are widely used in new-generation smart phones, tablet computers, electrical instrument panels, display glass panels, automotive instrument panels, and watch mirror products to provide Smartphones, tablet computers, electrical instrument panels, display glass panels, automotive instrument panels, and watch products have edge surface display or touch operation functions in the four directions of top, bottom, left, and right. However, for the above hardware As for the heating method of brittle plates, it is known to use beams of laser processing equipment to perform processing operations such as cutting, drilling, surface engraving, etching, polishing, etc., so that the hard and brittle plates can be processed into finished or semi-finished products.
但以上述習知的硬脆板材加工方式,由於如各式光學玻璃、藍寶石、石英等硬脆板材材料本身對於溫度遽昇變化相當敏感,如該硬脆板材在平常室溫溫度下,以上述的雷射高溫光束瞬間射向該硬脆板材之硬脆板材工件表面進行加工,將使該硬脆板材工件表面瞬間局部溫度被改變遽昇,致使該硬脆板材之表面有碎裂或破損之問題,因而致使該硬脆板材之表面加工品質大受影響,並使得該硬脆板材之加工良率大幅降低,實乃目前硬脆板材加工所極待解決之課題。 However, with the above-mentioned known hard and brittle plate processing methods, since the hard and brittle plate materials such as various optical glasses, sapphire, and quartz are quite sensitive to sudden changes in temperature, as the hard and brittle plate is at normal room temperature, the above-mentioned The high-temperature laser beam is instantly irradiated on the surface of the hard and brittle plate workpiece for processing, which will cause the instantaneous local temperature of the hard and brittle plate workpiece surface to be changed and sharply increased, resulting in cracking or damage on the surface of the hard and brittle plate. Therefore, the surface processing quality of the hard and brittle plate is greatly affected, and the processing yield of the hard and brittle plate is greatly reduced.
另外,如考慮將該硬脆板材表面先加熱至較高之溫度環境,例如:攝氏400℃以上,使得該高溫雷射加工光束再於對硬脆板材表面實施加工時,得以讓該硬脆板材之表面不會因瞬間溫差遽昇而有破裂或碎裂之問題,但如此一來,將使該硬脆板材的高溫加工環境熱量及雷射加工設備之雷射光束加工溫度之熱量因熱對流上昇至該雷射加工設備之終端鏡片, 例如:最終端之聚焦透鏡,因而極易對該雷射加工設備之終端鏡片造成高溫損壞,致使該雷射加工設備的終端鏡片受損,而讓該雷射加工設備無法使用於將硬脆板材加熱之高溫環境中進行加工。 In addition, if it is considered to heat the surface of the hard and brittle plate to a higher temperature environment, for example: above 400°C, so that the high-temperature laser processing beam can make the hard and brittle plate The surface of the surface will not have the problem of cracking or chipping due to the sudden rise in temperature difference, but in this way, the heat of the high-temperature processing environment of the hard and brittle plate and the heat of the laser beam processing temperature of the laser processing equipment will be caused by thermal convection. ascending to the terminal lens of the laser processing equipment, For example: the final focusing lens, so it is very easy to cause high temperature damage to the terminal lens of the laser processing equipment, resulting in damage to the terminal lens of the laser processing equipment, so that the laser processing equipment cannot be used for hard and brittle plates Processing in high temperature environment.
另外,在先前的相關專利技術文獻方面,如中華民國專利公開公報第M461498號「雷射切割機之工件壓抵裝置」新型專利案,則揭示該雷射頭設有輸出端,且於該輸出端設有具穿槽之端座,並由該端座之穿槽射出雷射光束,以供切割工件,另於該端座之穿槽周圍設有噴氣結構,以供噴出氣體,並於雷射光束之周圍形成壓抵工件之氣幕,亦即該專利前案必需大幅改造該雷射頭設備,無法適用於現有之雷射加工設備使用,因而大幅侷限其應用範疇及產業利用效益,並且,仍存有該工件如為硬脆板材時,由於雷射光束瞬間投射於工件表面的高溫溫昇遽變而使該硬脆板材工件有因碎裂或破損之問題與缺點,另外,該噴氣結構於雷射頭之雷射光束周圍形成壓抵工件之氣幕,其影響體積與範圍太小,並不適用於工件加熱至攝400℃以上之高溫工作環境中,無法有效阻絕及隔離如工件加工高溫環境之熱對流熱能及對該雷射頭鏡片的高溫熱能,按目前工業應用之雷射系統光學透鏡及其鍍膜,耐溫能力均小於攝氏300℃,仍會使該雷射頭的鏡片因而受損損壞。 In addition, in terms of previous relevant patent technical documents, such as the new patent case of the Republic of China Patent Publication No. M461498 "Workpiece Pressing Device for Laser Cutting Machine", it is disclosed that the laser head is provided with an output end, and at the output The end is provided with an end seat with a slot, and the laser beam is emitted from the slot of the end seat for cutting the workpiece. In addition, an air jet structure is provided around the slot of the end seat for ejecting gas, and the laser beam is used to cut the workpiece. An air curtain that presses against the workpiece is formed around the laser beam, which means that the laser head equipment must be greatly modified in the prior patent, which cannot be applied to the existing laser processing equipment, thus greatly limiting its application scope and industrial utilization benefits, and , when the workpiece is a hard and brittle plate, there are still problems and shortcomings of the hard and brittle plate workpiece due to fragmentation or damage due to the sudden change in the high temperature rise of the laser beam projected on the surface of the workpiece. In addition, the jet The structure forms an air curtain that presses against the workpiece around the laser beam of the laser head. The volume and range of its influence are too small, and it is not suitable for high-temperature working environments where the workpiece is heated to above 400°C, and cannot effectively block and isolate such workpieces. The convective thermal energy of the processing high-temperature environment and the high-temperature thermal energy of the laser head lens, according to the current industrial application of the laser system optical lens and its coating, the temperature resistance is less than 300 degrees Celsius, which will still make the laser head The lens is thus damaged.
此外,再如美國發明專利第US8288684號「Laser micro-machining system with post-scan lens deflection(具掃瞄透鏡後偏轉之雷射微加工系統)」案,則揭示一種利用一鏡面,其定位於該掃描透鏡與該工件之間且相對於該工作表面而傾斜以將該雷射脈衝反射朝向該工件,以使得該雷射脈衝相關於該工作表面以90度角撞擊該鏡面,且以相關於該工作表面之一經修改攻角反射朝向該工作表面的技術,但同樣地,此種習知的雷射微加工系統亦無法應用於上述之硬脆板材的高溫環境加工中,因該透鏡組件同樣會受到硬脆板材高溫加工環境之熱能影響而損壞,而仍然存在上述習知雷射加工系統使用於硬脆板材高溫加工環境所產生之終端鏡組會受到高溫熱對流熱能損壞之問題及缺點。 In addition, as in the case of US Patent No. US8288684 "Laser micro-machining system with post-scan lens deflection (with a laser micro-machining system deflected after scanning lens)", it discloses a mirror that is positioned on the The scan lens is tilted between the workpiece and relative to the work surface to reflect the laser pulses toward the workpiece such that the laser pulses strike the mirror at a 90 degree angle relative to the work surface, and at angles relative to the work surface One of the working surfaces is modified to reflect the technology of the working surface towards the working surface, but similarly, this kind of conventional laser micromachining system cannot be applied to the high-temperature environment processing of the above-mentioned hard and brittle plates, because the lens assembly will also It is damaged by the thermal energy of the high-temperature processing environment of hard and brittle plates, but there are still problems and shortcomings that the terminal mirror group produced by the conventional laser processing system used in the high-temperature processing environment of hard and brittle plates will be damaged by high-temperature heat convection heat.
上述習知或各專利前案中之雷射加工系統或光學加工系統 在於高溫工作環境中,存在所產生高溫熱能損壞該雷射加工或光學加工系統之終端鏡組元件之問題及缺點。 The laser processing system or optical processing system in the above conventional or various patents In a high-temperature working environment, there are problems and disadvantages that the generated high-temperature heat energy will damage the terminal mirror components of the laser processing or optical processing system.
緣此,本發明之一種硬脆板材高溫環境加工裝置,係包含:至少一光學加工裝置,該光學加工裝置前端設有至少一終端鏡片組,該光學加工裝置可透過該終端鏡片組後產生至少一加工光束;一加工腔體,該加工腔體週緣設有至少一開口,以供該光學加工裝置之終端鏡片組納入,於該加工腔體前半部週邊分別設有至少一對正壓輸入口及負壓輸出口,該加工腔體內之後半部並供至少一硬脆板材工件容置;至少一對正壓產生器及負壓產生器,該正壓產生器對應連結於該加工腔體之正壓輸入口,以輸入正壓氣壓至該加工腔體內,該負壓產生器對應連結於該加工腔體之負壓輸出口,以吸出該正壓產生器輸入加工腔體中之正壓氣壓,以使該加工腔體內之前半部形成至少一氣屏區(Air curtains);以及至少一對加熱裝置,分別設置於該加工腔體後半部週緣,以對該加工腔體內部及該硬脆板材工件進行加熱至攝氏400℃至該硬脆板材工件之材料軟化點高溫溫度,以使該光學加工裝置之加工光束透過該正壓產生器及負壓產生器於加工腔體內前半部所形成之氣屏區,以向該處於高溫溫度環境之硬脆板材工件進行加工。 Therefore, a high-temperature environment processing device for hard and brittle plates of the present invention includes: at least one optical processing device, the front end of the optical processing device is provided with at least one terminal lens group, and the optical processing device can produce at least one end lens group through the terminal lens group. A processing light beam; a processing chamber, the periphery of the processing chamber is provided with at least one opening for the entry of the terminal lens group of the optical processing device, and at least a pair of positive pressure input ports are respectively provided on the periphery of the front half of the processing chamber And a negative pressure output port, the rear half of the processing chamber is used to accommodate at least one hard and brittle plate workpiece; at least one pair of positive pressure generators and negative pressure generators, the positive pressure generators are correspondingly connected to the processing chamber The positive pressure input port is used to input positive pressure air into the processing chamber, and the negative pressure generator is correspondingly connected to the negative pressure output port of the processing chamber to suck out the positive pressure air input into the processing chamber by the positive pressure generator so that at least one air barrier area (Air curtains) is formed in the front half of the processing chamber; The workpiece is heated to a high temperature of 400°C to the softening point of the material of the hard and brittle plate workpiece, so that the processing beam of the optical processing device passes through the gas formed in the front half of the processing chamber by the positive pressure generator and the negative pressure generator. The screen area is used to process the hard and brittle plate workpiece in a high temperature environment.
進一步地,上述本發明之硬脆板材高溫環境加工裝置,其中,該光學加工裝置為一雷射加工設備所構成。 Furthermore, in the high-temperature-environment processing device for hard and brittle plates of the present invention, the optical processing device is constituted by a laser processing device.
上述本發明之硬脆板材高溫環境加工裝置,其中,該光學加工裝置為一遠紅外線加工設備所構成。 In the high-temperature-environment processing device for hard and brittle plates of the present invention, the optical processing device is composed of a far-infrared processing device.
上述本發明之硬脆板材高溫環境加工裝置,其中,該終端鏡片組為至少一透鏡所構成。 In the high-temperature-environment processing device for hard and brittle plates of the present invention, the terminal lens group is composed of at least one lens.
上述本發明之硬脆板材高溫環境加工裝置,其中,該終端鏡片組為至少一異形多凸點透鏡所構成。 In the high-temperature-environment processing device for hard and brittle plates of the present invention, the terminal lens group is composed of at least one special-shaped multi-convex lens.
上述本發明之硬脆板材高溫環境加工裝置,其中,該終端鏡片組為多個複合透鏡所構成。 In the high-temperature-environment processing device for hard and brittle plates of the present invention, the terminal lens group is composed of a plurality of compound lenses.
上述本發明之硬脆板材高溫環境加工裝置,其中,該加工腔體內後半部所容置之硬脆板材工件為一玻璃所構成。 In the high-temperature environment processing device for hard and brittle plates according to the present invention, the hard and brittle plate workpiece accommodated in the second half of the processing chamber is made of glass.
上述本發明之硬脆板材高溫環境加工裝置,其中,該加工腔體內後半部所容置之硬脆板材工件為一藍寶石玻璃所構成。 In the high-temperature-environment processing device for hard and brittle plates of the present invention, the hard and brittle plate workpiece accommodated in the second half of the processing chamber is made of sapphire glass.
上述本發明之硬脆板材高溫環境加工裝置,其中,該加工腔體內後半部所容置之硬脆板材工件為一石英所構成。 In the high-temperature-environment processing device for hard and brittle plates of the present invention, the hard and brittle plate workpiece accommodated in the second half of the processing chamber is made of quartz.
上述本發明之硬脆板材高溫環境加工裝置,其中,該加工腔體內之硬脆板材工件底面結合至少一工作平台。 In the high-temperature-environment processing device for hard and brittle plates of the present invention, at least one working platform is combined with the bottom surface of the hard and brittle plates in the processing chamber.
上述本發明之硬脆板材高溫環境加工裝置,其中,該加工腔體內之硬脆板材工件底面結合之工作平台為一多軸移動平台構成。 In the high-temperature-environment processing device for hard and brittle plates of the present invention, the working platform combined with the bottom surface of the hard and brittle plates in the processing chamber is constituted by a multi-axis moving platform.
上述本發明之硬脆板材高溫環境加工裝置,其中,該加工腔體內之硬脆板材工件底面結合之工作平台為一彎折治具所構成。 In the high-temperature-environment processing device for hard and brittle plates of the present invention, the working platform where the bottom surface of the hard and brittle plates in the processing chamber is combined is formed by a bending jig.
上述本發明之硬脆板材高溫環境加工裝置,其中,該加工腔體外部設有至少一活動門,該活動門藉由開啟、關閉,供至少一熱輻射加熱裝置進、出該加工腔體內部,並藉由該熱輻射加熱裝置對該加工腔體內之硬脆板材工件以中紅外線到遠紅外線間之波長進行預先加熱至攝氏400℃至該硬脆板材工件之材料軟化點高溫溫度。 In the high-temperature environment processing device for hard and brittle plates of the present invention, at least one movable door is provided outside the processing chamber, and the movable door is opened and closed to allow at least one heat radiation heating device to enter and exit the processing chamber. , and use the heat radiation heating device to preheat the hard and brittle plate workpiece in the processing chamber to a high temperature from 400°C to the softening point of the hard and brittle plate workpiece with a wavelength between mid-infrared and far infrared.
上述本發明之硬脆板材高溫環境加工裝置,其中,該正壓產生器為一空壓機所構成。 In the high-temperature environment processing device for hard and brittle plates of the present invention, the positive pressure generator is constituted by an air compressor.
上述本發明之硬脆板材高溫環境加工裝置,其中,該負壓產生器為一抽氣設備所構成。 In the high-temperature-environment processing device for hard and brittle plates of the present invention, the negative pressure generator is constituted by a suction device.
上述本發明之硬脆板材高溫環境加工裝置,其中,該加熱裝置為一電熱裝置所構成。 In the high-temperature-environment processing device for hard and brittle plates of the present invention, the heating device is composed of an electric heating device.
上述本發明之硬脆板材高溫環境加工裝置,其中,該加熱裝置連結至少一溫度控制電路,以控制該加熱裝置之加熱溫度。 In the high-temperature-environment processing device for hard and brittle plates of the present invention, the heating device is connected to at least one temperature control circuit to control the heating temperature of the heating device.
上述本發明之硬脆板材高溫環境加工裝置,其中,該加工腔體內之後半部設有至少一第一反射鏡及第二反射鏡,該第一反射鏡及第二反射鏡相互呈九十度位置之配置,以藉該第一反射鏡反射該光學加工裝置之加工光束至該第二反射鏡,再由該第二反射鏡將加工光束反射至該加工腔體內後半部之硬脆材料工件進行加工。 In the high-temperature-environment processing device for hard and brittle plates of the present invention, at least one first reflector and second reflector are provided in the rear half of the processing cavity, and the first reflector and the second reflector are at 90 degrees to each other. The location is configured so that the processing beam of the optical processing device is reflected by the first reflector to the second reflector, and then the process beam is reflected by the second reflector to the hard and brittle material workpiece in the second half of the processing cavity for further processing. processing.
上述本發明之硬脆板材高溫環境加工裝置,其中,該加工腔 體內後半部之該第一反射鏡及第二反射鏡為一金屬反射鏡所構成。 In the high-temperature environment processing device for hard and brittle plates of the present invention, the processing chamber The first reflector and the second reflector in the rear half of the body are made of a metal reflector.
上述本發明之硬脆板材高溫環境加工裝置,其中,該加工腔體內後半部之該第一反射鏡及第二反射鏡上分別結合至少一水冷散熱裝置。 In the high-temperature-environment processing device for hard and brittle plates of the present invention, at least one water-cooling device is combined with the first reflector and the second reflector in the second half of the processing chamber.
上述本發明之硬脆板材高溫環境加工裝置,其中,該加工腔體內後半部之該第一反射鏡及第二反射鏡上分別結合有至少一第一偏轉驅動器及第二偏轉驅動器,以分別由該第一偏轉驅動器及第二偏轉驅動器控制該第一反射鏡及第二反射鏡之偏轉及反射角度。 In the high-temperature-environment processing device for hard and brittle plates of the present invention, at least one first deflection driver and second deflection driver are respectively combined on the first reflector and the second reflector in the second half of the processing cavity, so as to be respectively controlled by The first deflection driver and the second deflection driver control the deflection and reflection angles of the first mirror and the second mirror.
上述本發明之硬脆板材高溫環境加工裝置,其中,該加工腔體內後半部之該第一反射鏡及第二反射鏡上所結合之第一偏轉驅動器及第二偏轉驅動器係設置於該加工腔體外部。 In the high-temperature environment processing device for hard and brittle plates of the present invention, the first deflection driver and the second deflection driver combined with the first mirror and the second mirror in the second half of the processing chamber are arranged in the processing chamber outside the body.
上述本發明之硬脆板材高溫環境加工裝置,其中,該加工腔體內後半部之該第一反射鏡及第二反射鏡上所結合之第一偏轉驅動器及第二偏轉驅動器為一馬達所構成。 In the high-temperature-environment processing device for hard and brittle plates of the present invention, the first deflection driver and the second deflection driver combined with the first reflector and the second reflector in the rear half of the processing chamber are constituted by a motor.
一種硬脆板材高溫環境加工方法,其步驟係包含: A method for processing hard and brittle plates in a high-temperature environment, the steps of which include:
(a)於一加工腔體內形成至少一氣屏區,即藉由至少一對正壓產生器及負壓產生器分別結合於一內部容置一硬脆板料工件之加工腔體之前半部週緣,以分別對該加工腔體內之前半部進行正氣壓輸入及負氣壓輸出,以使該加工腔體前半部形成至少一氣屏區; (a) At least one air barrier area is formed in a processing cavity, that is, at least one pair of positive pressure generators and negative pressure generators are respectively combined in the front half of the peripheral edge of a processing cavity containing a hard and brittle sheet metal workpiece , so as to respectively perform positive air pressure input and negative air pressure output on the front half of the processing chamber, so that at least one air barrier area is formed in the front half of the processing chamber;
(b)加工腔體內及硬脆板材工件加熱至高溫環境,即對該步驟(a)之加工腔體內之後半部及該硬脆板材工件,以結合在該加工腔體後半部週緣之至少一對加熱裝置予以加熱該硬脆板材工件到攝氏400℃至軟化點之間的溫度,以讓該加工腔體後半部及硬脆板材工件形成高溫溫度環境; (b) Heating the hard and brittle plate workpiece in the processing cavity to a high temperature environment, that is, the rear half of the processing cavity and the hard and brittle plate workpiece in step (a), to be combined with at least one of the peripheral edges of the rear half of the processing cavity The heating device is used to heat the hard and brittle plate workpiece to a temperature between 400°C and the softening point, so that the second half of the processing chamber and the hard and brittle plate workpiece form a high-temperature temperature environment;
(c)加工光束穿過氣屏區,即藉由至少一光學加工裝置及該光學加裝置前端之至少一終端鏡片組件結合於該步驟(a)之加工腔體前半部,以藉由該光學加工裝置透過該終端鏡片組所產生之加工光束穿過該氣屏區而射向加工腔體內之硬脆板材工件;以及 (c) The processing light beam passes through the gas barrier area, that is, at least one optical processing device and at least one terminal lens assembly at the front end of the optical processing device are combined in the front half of the processing cavity of the step (a), so as to pass through the optical processing device. The processing beam generated by the processing device through the terminal lens group passes through the air barrier area and shoots to the hard and brittle plate workpiece in the processing cavity; and
(d)進行硬脆板材工件之高溫環境下加工,即透過步驟(b)之加工腔體內及硬脆板材工件加熱至高溫環境及步驟(c)之加工光束穿過氣屏區步驟,使該 容置於加工腔體內之硬脆板材工件可受該光學加工裝置於高溫環境下進行加工。 (d) Processing hard and brittle plate workpieces under high temperature environment, that is, heating the hard and brittle plate workpieces in the processing chamber and the hard and brittle plate workpieces to a high temperature environment in step (b) and the processing beam in step (c) passing through the gas barrier area, so that the The hard and brittle plate workpiece accommodated in the processing cavity can be processed by the optical processing device in a high temperature environment.
進一步,上述本發明之硬脆板材高溫環境加工方法,其中,該步驟(a)之加工腔體中之氣屏區係在於1大氣壓力條件下形成。 Further, in the above-mentioned method for processing hard and brittle plates in a high-temperature environment of the present invention, the gas barrier area in the processing cavity in the step (a) is formed under the condition of 1 atmosphere pressure.
上述本發明之硬脆板材高溫環境加工方法,其中,該步驟(b)之該步驟(b)之加工腔體內及硬脆板材工件加熱至高溫環境之加工腔體可透過至少一可移進及移出之移動式之熱輻射加熱裝置,以近紅外線到遠紅外線間之波長照射該硬脆板材工件,以加熱該硬脆板材工件至攝氏400℃至軟化點之間的溫度。 The method for processing hard and brittle plates in a high-temperature environment of the present invention, wherein, the processing cavity in the step (b) of the step (b) and the processing cavity where the hard and brittle plate workpiece is heated to a high-temperature environment can pass through at least one movable and The removed mobile heat radiation heating device irradiates the hard and brittle plate workpiece with wavelengths between near infrared and far infrared to heat the hard and brittle plate workpiece to a temperature between 400°C and softening point.
上述本發明之硬脆板材高溫環境加工方法,其中,該步驟(d)之進行硬脆板材工件之高溫環境下加工之硬脆板材工件之加工溫度為攝氏500℃~900℃之溫度。 In the method for processing hard and brittle plates in a high-temperature environment of the present invention, the processing temperature of the hard and brittle plate workpieces processed in the high-temperature environment of the step (d) is 500°C to 900°C.
本發明之硬脆板材高溫環境加工裝置及方法功效,係在於藉由該加工腔體之前半部形成氣屏區,以隔離該光學加工裝置之終端鏡片組與該加工腔體後半部及硬脆板材工件之高溫環境區域,讓該光學加工裝置所發出之加工光束得以穿過該氣屏區再對該硬脆板材工件進行如切割、打孔、拋光、研磨、表面雕刻、蝕刻…等等加工,可以讓該硬脆板材工件在於高溫環境下進行加工,而讓該硬脆板材工件絕不會有任何因溫度由常溫劇昇而產生之碎裂或破損之情況產生,另外,並可藉由該氣屏區有效隔離該光學加工裝置之終端鏡片組及加工腔體後半部及硬脆板材工件之高溫環境之熱對流熱能,使該光學加工裝置之終端鏡片組被有效保護,不會受到任何溫昇或熱對流熱能之侵入破壞,可以確保該硬脆板材工件之加工穩定性及加工品質,進一步提昇本發明之產業利用價值及經濟效益。 The high-temperature environment processing device and method for hard and brittle plates of the present invention have the function of forming an air barrier area through the front half of the processing cavity to isolate the terminal lens group of the optical processing device from the rear half of the processing cavity and the hard and brittle plate. The high-temperature environment area of the plate workpiece allows the processing beam emitted by the optical processing device to pass through the air barrier area and then perform processing such as cutting, drilling, polishing, grinding, surface engraving, etching, etc. on the hard and brittle plate workpiece , the hard and brittle plate workpiece can be processed in a high temperature environment, and the hard and brittle plate workpiece will never be cracked or damaged due to the sharp rise in temperature from normal temperature. In addition, it can also be used by The air barrier area effectively isolates the terminal lens group of the optical processing device from the heat convection heat energy of the high-temperature environment of the second half of the processing cavity and the hard and brittle plate workpiece, so that the terminal lens group of the optical processing device is effectively protected from any The intrusion and destruction of temperature rise or thermal convection heat energy can ensure the processing stability and processing quality of the hard and brittle plate workpiece, and further enhance the industrial utilization value and economic benefits of the present invention.
100:硬脆板材高溫環境加工裝置 100: Hard and brittle plate high temperature environment processing device
10:光學加工裝置 10: Optical processing device
11:終端鏡片組 11: Terminal lens group
11’:終端鏡片組 11': terminal lens group
11A:終端鏡片組 11A: terminal lens group
12:加工光束 12: Processing beam
12’:加工光束 12': processing beam
12A:加工光束 12A: Processing beam
20:加工腔體 20: Processing cavity
21:開口 21: opening
22:正壓輸入口 22: Positive pressure input port
23:負壓輸出口 23: Negative pressure output port
24:第一反射鏡 24: First reflector
25:第二反射鏡 25: Second reflector
26:水冷散熱裝置 26: Water cooling device
27:第一偏轉驅動器 27: First deflection drive
28:第二偏轉驅動器 28: Second deflection driver
30:正壓產生器 30: positive pressure generator
40:負壓產生器 40: Negative pressure generator
50:加熱裝置 50: heating device
200:硬脆板材工件 200: Hard and brittle plate workpiece
210:工作平台 210: work platform
210’:工作平台 210': work platform
300:加工成品 300: finished product
400:於一加工腔體內形成 至少一氣屏區 400: formed in a processing cavity at least one air barrier
410:加工腔體內及硬脆板材工件 加熱至高溫環境 410: Machining cavity and hard and brittle plate workpieces Heating to high temperature environment
420:加工光束穿過氣屏區 420: The processing beam passes through the gas barrier area
430:進行硬脆板材工件之高溫環 境下加工 430: High temperature ring for hard and brittle plate workpieces Environmental processing
X:氣屏區 X: air barrier area
51:溫度控制電路 51: Temperature control circuit
29:活動門 29: movable door
60:熱輻射加熱裝置 60: thermal radiation heating device
220:垂直輔助加速器 220:Vertical Auxiliary Accelerator
第一圖為本發明之硬脆板材高溫環境加工裝置的第一實施例圖; The first figure is a figure of the first embodiment of the high-temperature environment processing device for hard and brittle plates of the present invention;
第二圖為本發明之硬脆板材高溫環境加工裝置的第二實施例圖; The second figure is a figure of the second embodiment of the high-temperature environment processing device for hard and brittle plates of the present invention;
第三圖為本發明之硬脆板材高溫環境加工裝置的第三實施例圖; The third figure is the figure of the third embodiment of the high-temperature environment processing device for hard and brittle plates of the present invention;
第四圖為本發明之硬脆板材高溫環境加工裝置的第四實施例圖; The fourth figure is a figure of the fourth embodiment of the high-temperature environment processing device for hard and brittle plates of the present invention;
第五圖為本發明之硬脆板材高溫環境加工裝置的第五實施例圖; The fifth figure is a figure of the fifth embodiment of the high-temperature environment processing device for hard and brittle plates of the present invention;
第六圖為本發明之硬脆板材高溫環境加工裝置的第六實施例圖; The sixth figure is the figure of the sixth embodiment of the high-temperature environment processing device for hard and brittle plates of the present invention;
第七圖為本發明之硬脆板材高溫環境加工裝置的第七實施例圖; The seventh figure is the figure of the seventh embodiment of the high-temperature environment processing device for hard and brittle plates of the present invention;
第八圖係為第七圖中之活動門開啟,使該熱輻射加熱裝置移出加工腔體之示意圖; The eighth figure is a schematic diagram of the opening of the movable door in the seventh figure to make the heat radiation heating device move out of the processing chamber;
第九圖係為第七圖中之加工腔體內部之硬脆板材工件經熱輻射加熱裝置加溫為高溫環境後進行正式加工之示意圖; Figure 9 is a schematic diagram of the formal processing of the hard and brittle plate workpiece inside the processing chamber in Figure 7 after being heated to a high temperature environment by a thermal radiation heating device;
第十圖為本發明之硬脆板材高溫環境加工裝置的較佳應用例圖; Figure 10 is a preferred application example of the high-temperature environment processing device for hard and brittle plates of the present invention;
第十一圖為第十圖之硬脆板材高溫環境加工裝置中的硬脆板材工件之加工成品示意圖; The eleventh figure is a schematic diagram of the finished product of the hard and brittle plate workpiece in the high-temperature environment processing device for the hard and brittle plate in the tenth figure;
第十二圖為本發明之硬脆板材高溫環境加工方法的流程圖。 The twelfth figure is a flow chart of the high-temperature environment processing method for hard and brittle plates of the present invention.
首先請參閱第一圖所示,為本發明之硬脆板材高溫環境加工裝置100之第一實施例,該硬脆板材高溫環境加工裝置100係包含至少一光學加工裝置10,其型式不限,在本發明中係列舉以雷射加工設備、遠紅外線加工設備為例,並且,該光學加工裝置10前端設有至少一終端鏡片組11,該光學加工裝置10可透過該終端鏡片組11後產生至少一加工光束12,該終端鏡片組11之型式不限,在本發明第一實施例中,係列舉以至少一透鏡構成為例。
First, please refer to the first figure, which is the first embodiment of the hard and brittle plate high-temperature
一加工腔體20,週緣設有至少一開口21,以供該光學加工裝置10之終端鏡片組11納入,於該加工腔體20前半部週邊分別設有至少一對正壓輸入口22及負壓輸出口23,且該正壓輸入口22及負壓輸出口23之排列方式不限,在本發明中係列舉該正壓輸入口22設於負壓輸入口23之上方,該加工腔體20內之後半部並供至少一硬脆板材工件200容置,該硬脆板材工件200之型式不限,在本發明中係列舉該硬脆板材工件200為玻
璃、藍寶石玻璃、石英構成為例,該硬脆板材工件200底部結合至少一工作平台210,該工作平台210之型式不限,在本發明之第一實施例中係列舉為一多軸移動平台構成為例,可帶動該硬脆板材工件200進行多軸移動。
A
至少一對正壓產生器30及負壓產生器40,該正壓產生器30對應連結於該加工腔體20之正壓輸入口22,以輸入正壓氣壓至該加工腔體20內,該負壓產生器40對應連結於該加工腔體之負壓輸出口23,以吸出該正壓產生器30輸入加工腔體中之正壓氣壓(如第一圖中之箭頭方向所示),以使該加工腔體內之前半部形成至少一氣屏區X,該正壓產生器30之型式不限,在本發明中係以一空壓機構成為例,並且,該負壓產生器40之型式不限,在本發明中係以一抽氣設備為例。
At least one pair of
至少一對加熱裝置50,分別設置於該加工腔體20後半部週緣,以對該加工腔體20內部及該硬脆板材工件200進行加熱至攝氏400℃至該硬脆板材工件200之材料軟化點高溫溫度,該軟化點之溫度不限,在本發明中係列舉500℃為例,以使該光學加工裝置10之加工光束12透過該正壓產生器30及負壓產生器40於加工腔體20內前半部所形成之氣屏區X,以向該處於高溫溫度環境之硬脆板材工件200進行如切割、打孔、拋光、研磨、表面雕刻、蝕刻…等等加工,該硬脆板材工件200之加工溫度為攝氏500℃~900℃之溫度,該加熱裝置50之型式不限,在發明中係列舉以一電熱裝置構成為例,並且,該加熱裝置50連結至少一溫度控制電路51,以藉由該溫度控制電路51控制該加熱裝置50之加熱溫度。
At least one pair of
請再配合第二圖所示,為本發明之硬脆板材高溫環境加工裝置100之第二實施例,其中,係顯示該終端鏡片組11’為至少一異形多凸點透鏡構成為例,可使該加工光束12’為複數不同加工點之單焦光束之型態,而穿過該氣屏區X,以對該加工腔體20內後半部之高溫環境的硬脆板材工件200進行加工。
Please cooperate with the second figure, which is the second embodiment of the hard and brittle plate high-temperature
請再參考第三圖所示,為本發明之硬脆板材高溫環境加工裝置100之第三實施例,其中,係顯示該終端鏡片組11A為多個複合透鏡構成為例,可使該加工光束12A為單焦光束之型態,而穿過該氣屏區X,以對該加工腔體20內後半部之高溫環境的硬脆板材工件200進行加工。
Please refer to the third figure again, which is the third embodiment of the hard and brittle plate high-temperature
請再配合第四圖所示,為本發明之硬脆板材高溫環境加工裝置100之第四實施例,其中,係顯示該終端鏡片組11為至少一透鏡構成為例,並且,該加工腔體20內之後半部設有至少一第一反射鏡24及第二反射鏡25,該第一反射鏡24及第二反射鏡25之型式不限,在本發明中係列舉以一金屬反射鏡構成為例,且該第一反射鏡24及第二反射鏡25相互呈九十度位置之配置,以藉該第一反射鏡24反射該光學加工裝置10之加工光束12至該第二反射鏡25,再由該第二反射鏡25將加工光束12反射至該加工腔體20內後半部之硬脆材料工件200進行加工,該第一反射鏡24及第二反射鏡25上分別結合至少一水冷散熱裝置26,可分別提供該第一反射鏡24及第二反射鏡25散熱之用,並且,該第一反射鏡24及第二反射鏡25上分別結合有至少一第一偏轉驅動器27及第二偏轉驅動器28,以分別由該第一偏轉驅動器27及第二偏轉驅動器28控制該第一反射鏡24及第二反射鏡25之偏轉及反射角度,該第一偏轉驅動器27及第二偏轉驅動器28係設置於該加工腔體20外部,且該第一偏轉驅動器27及第二偏轉驅動器28之型式不限,在本發明中係列舉以一馬達構成為例,亦即在此第四實施例中顯示使該加工腔體20後半部之硬脆板材工件200及工作平台210可以保持不動之狀態,而僅需由該第一偏轉驅動器27及第二偏轉驅動器28控制該第一反射鏡24及第二反射鏡25之偏轉量及反射角度,即可讓該加工光束12得以移動涵蓋整個硬脆板材工件200之範圍進行加工。
Please cooperate with the fourth figure, which is the fourth embodiment of the hard and brittle plate material high-temperature
請再參閱第五圖所示,為本發明之硬脆板材高溫環境加工裝置100之第五實施例,其中,係顯示與第四圖不同之處為終端鏡片組11’為至少一異形多凸點透鏡構成為例,可使該加工光束12’為複數不同加工點之單焦光束之型態,同樣地,可藉由該加工腔體20後半部之硬脆板材工件200及工作平台210保持不動之狀態,而僅需由該第一偏轉驅動器27及第二偏轉驅動器28控制該第一反射鏡24及第二反射鏡25之偏轉量及反射角度,即可讓該加工光束12’得以移動涵蓋整個硬脆板材工件200之範圍進行加工。
Please refer to the fifth figure again, which is the fifth embodiment of the hard and brittle plate high-temperature
請再配合第六圖所示,為本發明之硬脆板材高溫環境加工裝置100之第六實施例,其中,係顯示與第四圖不同之處為終端鏡片組11A
為多個複合透鏡所構成為例,可使該加工光束12A為單焦光束之型態,同樣地,可藉由該加工腔體20後半部之硬脆板材工件200及工作平台210保持不動之狀態,而僅需由該第一偏轉驅動器27及第二偏轉驅動器28控制該第一反射鏡24及第二反射鏡25之偏轉量及反射角度,即可讓該加工光束12A得以移動涵蓋整個硬脆板材工件200之範圍進行加工為多焦光束之型態,而穿過該氣屏區X,以對該加工腔體20內後半部之高溫環境的硬脆板材工件200進行加工。
Please cooperate with the sixth figure, which is the sixth embodiment of the hard and brittle plate high-temperature
請再參閱第七圖、第八圖及第九圖所示,第七圖為本發明之硬脆板材高溫環境加工裝置100之第七應用例,其中,與該第一圖所示之第一實施例之差異之處,係在於該加工腔體20外部設有至少一活動門29,該活動門29藉由開啟、關閉(如第七圖及第八圖所示),供至少一熱輻射加熱裝置60進、出該加工腔體20內部,並藉由該熱輻射加熱裝置60對該加工腔體20內之硬脆板材工件200以中紅外線到遠紅外線間之波長進行預先加熱至上述加熱至攝氏400℃至該硬脆板材工件200之材料軟化點高溫溫度,再將該熱輻射加熱裝置60經由該開啟之活動門29移出至該加工腔體20外部(如第八圖所示),再關閉該活動門29後,再行由該光學加工裝置10發出之加工光束12穿過該氣屏區X,以對該加工腔體20內後半部之高溫環境的硬脆板材工件200進行加工(如第九圖所示),同樣可以達到如上所示之本發明之硬脆板材高溫環境加工裝置100的第一實施例~六實施例所示讓硬脆板材工件200於高溫環境下進行加工之功效。
Please refer to the seventh figure, the eighth figure and the ninth figure again, the seventh figure is the seventh application example of the hard and brittle plate high-temperature
請再參閱第十圖及第十一圖所示,第十圖為本發明之硬脆板材高溫環境加工裝置100之較佳應用例,其中,顯示該終端鏡片組11’為至少一異形多凸點透鏡構成為例,可使該加工光束12’為複數不同加工點之單焦光束之型態,而穿過該氣屏區X,以對該加工腔體20內後半部之高溫環境的硬脆板材工件200進行加工,並且,該容納硬脆板材工件200之工作平台210’為一彎折治具所構成,即該硬脆板材工件200彎折加工之治具,並且,該工作平台210’底部結合至少一垂直輔助加速器220,可藉該上加工光束12’為複數不同加工點之單焦光束分別接觸該硬脆板材工件200四個週邊之彎折點部位予以加工,再藉由該垂直輔助加速器220上、下
垂直加速運動(如第十圖中之上、下虛線箭頭方向所示),使該硬脆板材工件200之四個週邊部位受熱軟化後加速彎曲下垂定型,以進一步讓該硬脆板材工件200最後形成一具立體週邊彎折的述之加工成品300(如第十一圖所示),可提供如智慧型手機之立體彎折觸控面板之用。
Please refer to the tenth figure and the eleventh figure again, the tenth figure is a preferred application example of the hard and brittle plate high-temperature
上述第十圖及第十一圖所示之本發明之硬脆板材高溫環境加工裝置100之較佳應用例所揭示之硬脆板材工件200的四個週邊彎折部位加工方式,並不以上述第十圖及第十一圖所述以該彎折治具型態之工作平台210’與垂直輔助加速器220的輔助加速彎折型式為限,其他如以非接觸式的導引氣流方式(圖未顯示),諸如申請人前向我國申請核准公告在案之中華民國發明專利公告號碼:I660920號「非接觸成型裝置及方法」發明專利案之導引氣流非接觸彎折玻璃板材技術,亦可適用於上述第十圖及第十一圖所示之本發明之硬脆板材高溫環境加工裝置100之較佳應用例的硬脆板材工件200的四個週邊彎折部位加工方式之應用範疇。
The processing method of the four peripheral bending parts of the hard and
請再配合第十二圖所示,為本發明之硬脆板材高溫環境加工方法的流程圖,其步驟係包括步驟400~430,其中:(400)於一加工腔體內形成至少一氣屏區,即藉由該正壓產生器30及負壓產生器40分別結合於該內部容置一硬脆板料工件200之加工腔體20之前半部週緣,以分別對該加工腔體20內之前半部進行正氣壓輸入及負氣壓輸出,以使該加工腔體20前半部形成至少一氣屏區X;(410)加工腔體內及硬脆板材工件加熱至高溫環境,即對該步驟(400)之加工腔體20內之後半部及該硬脆板材工件200,以結合在該加工腔體20後半部週緣之至少一對加熱裝置26予以加熱該硬脆板材工件200到攝氏400℃至軟化點之間的溫度,以讓該加工腔體20後半部及硬脆板材工件200形成高溫溫度環境;(420)加工光束穿過氣屏區,即藉由至少一光學加工裝置10及該光學加裝置10前端之至少一終端鏡片組件11結合於該步驟(400)之加工腔體20前半部,以藉由該光學加工裝置10透過該終端鏡片組11產生之加工光束12穿過該氣屏區X而射向加工腔體20內之硬脆板材工件200;以及(430)進行硬脆板材工件之高溫環境下加工,即透過步驟(420)之加工腔體20
內及硬脆板材工件200加熱至高溫環境及步驟(430)之加工光束12穿過氣屏區X步驟,使該容置於加工腔體20內之硬脆板材工件200可受該光學加工裝置10於高溫環境下進行加工,該硬脆板材工件200之加工溫度為攝氏500℃~900℃之溫度。
Please cooperate with the twelfth figure, which is a flow chart of the high-temperature environment processing method for hard and brittle plates of the present invention, and its steps include steps 400-430, wherein: (400) form at least one gas barrier area in a processing cavity, That is to say, the
在以上第一圖~第十二圖所示本發明之硬脆板材高溫環境加工裝置及方法,其中所揭示的相關說明及圖式,係僅為便於闡明本發明的技術內容及技術手段,所揭示較佳實施例之一隅,並不而限制其範疇,並且,舉凡針對本發明之細部結構修飾或元件之等效替代修飾,皆不脫本發明之創作精神及範疇,其範圍將由以下的申請專利範圍來界定之。 The high-temperature environment processing device and method for hard and brittle plates of the present invention shown in the first to twelfth figures above, the relevant descriptions and drawings disclosed therein are only for the convenience of clarifying the technical content and technical means of the present invention, so A corner of the preferred embodiment is disclosed, but its scope is not limited, and any modification of the detailed structure of the present invention or equivalent replacement of components does not depart from the spirit and scope of the present invention, and its scope will be determined by the following application to define the scope of the patent.
100:硬脆板材高溫環境加工裝置 100: Hard and brittle plate high temperature environment processing device
10:光學加工裝置 10: Optical processing device
11:終端鏡片組 11: Terminal lens group
12:加工光束 12: Processing beam
20:加工腔體 20: Processing cavity
21:開口 21: opening
22:正壓輸入口 22: Positive pressure input port
23:負壓輸出口 23: Negative pressure output port
30:正壓產生器 30: positive pressure generator
40:負壓產生器 40: Negative pressure generator
50:加熱裝置 50: heating device
51:溫度控制電路 51: Temperature control circuit
200:硬脆板材工件 200: Hard and brittle plate workpiece
210:工作平台 210: work platform
X:氣屏區 X: air barrier area
Claims (15)
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CN104334312A (en) * | 2012-03-16 | 2015-02-04 | Ipg微系统有限公司 | Laser scribing with extended depth affectation into a workpiece |
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