TWI786637B - Drug-containing microneedle patch with exposed needle tip and its preparation method - Google Patents
Drug-containing microneedle patch with exposed needle tip and its preparation method Download PDFInfo
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Abstract
本發明係一種具外露針尖的含藥微針貼片及其製法,該含藥微針貼片至少包括一基體、至少一微針與一經皮輸送藥物,其中,該微針係由該基體之底面向下延伸而成,且該微針之一針尖係呈錐狀,該經皮輸送藥物係只包覆於該微針之一針身的外周緣,以能外露出該針尖。又,該含藥微針貼片能透過執行一填裝作業及執行一置入作業製成,該針身則位於該腔室中,以被該經皮輸送藥物包覆住,進而能形成一含藥微針貼片。如此,藉由本發明的提出,不但能提供一種增加穿刺成功率的含藥微針貼片,還能提供含藥微針貼片的製法,以提升產品之品質。The present invention relates to a drug-containing microneedle patch with exposed needle tips and its preparation method. The drug-containing microneedle patch at least includes a substrate, at least one microneedle and a drug for transdermal delivery, wherein the microneedle is composed of the substrate The bottom surface is extended downwards, and one of the microneedle tips is conical, and the drug for transdermal delivery is only coated on the outer peripheral edge of one of the microneedle needle bodies, so as to expose the needle tip. Also, the drug-containing microneedle patch can be made by performing a filling operation and an insertion operation, and the needle body is located in the chamber to be covered by the transdermally delivered drug, thereby forming a Medicated microneedle patch. In this way, the present invention not only provides a drug-containing microneedle patch that increases the puncture success rate, but also provides a method for preparing the drug-containing microneedle patch to improve the quality of the product.
Description
本發明係關於微針貼片,尤指一種含藥微針貼片的針身設有經皮輸送藥物,但針尖不具有經皮輸送藥物的含藥微針貼片結構,以及用以形成前述含藥微針貼片的製作方法。The present invention relates to a microneedle patch, especially a drug-containing microneedle patch whose needle body is provided with transdermal drug delivery, but the needle tip does not have a drug-containing microneedle patch structure for transdermal drug delivery, and is used to form the aforementioned A method for making a drug-containing microneedle patch.
查,經皮輸藥系統(transdermal drug delivery system, TDDS)係一種新興的投藥途徑,西元1998年,Mark Prausnitz使用矽製成微針貼片(microneedle patch, MNP),並以鈣黃綠素活細胞螢光染劑(Calcein AM)染色證實微針貼片可作為藥物傳遞之用。微針貼片可作為一藥物載體,其可應用範圍廣泛,囊括日常給藥及美容保養,其中,微針貼片依給藥方式不同可分為:固體微針、塗佈型微針、中空型微針及可溶解型微針等類型,固體微針係於角質層製造微通道後再塗佈藥物,使得藥物能透過微通道進入皮膚內;塗佈型微針係於微針表面塗佈藥物,微針穿刺角質層後藥物便能於皮膚內擴散;中空型微針係與傳統針劑注射類似,藥物能被容置於微針中,並以注射方式將藥物推送到皮膚內擴散;可溶解型微針係利用水溶性或可生物降解的物料製成微針,並將藥物置於微針內,微針結構於穿刺皮膚後溶解,使得藥物能釋放及擴散。除上述微針類型,幾丁聚醣微針則具有高度的生物相容性。According to research, the transdermal drug delivery system (TDDS) is a new drug delivery route. In 1998, Mark Prausnitz used silicon to make microneedle patches (microneedle patches, MNP), and activated cells with calcein. Staining with light dye (Calcein AM) confirmed that the microneedle patch can be used for drug delivery. Microneedle patch can be used as a drug carrier, and it can be used in a wide range of applications, including daily drug administration and beauty care. Among them, microneedle patch can be divided into solid microneedles, coated microneedles, hollow Type microneedles and dissolvable microneedles and other types, solid microneedles are made of microchannels in the stratum corneum and then coated with drugs, so that the drugs can enter the skin through the microchannels; coated microneedles are coated on the surface of microneedles Drugs, after the microneedles puncture the stratum corneum, the drugs can diffuse in the skin; the hollow microneedles are similar to traditional injections, the drugs can be contained in the microneedles, and the drugs can be pushed into the skin by injection to diffuse; Dissolving microneedles are made of water-soluble or biodegradable materials, and the drug is placed in the microneedle. The microneedle structure dissolves after puncturing the skin, allowing the drug to be released and diffused. In addition to the above microneedle types, chitosan microneedles are highly biocompatible.
承上,微針貼片亦能運用於疫苗施打,臨床上常見的疫苗接種方式包含口服、皮下及肌肉注射,其中,口服疫苗種類如輪狀病毒疫苗,皮下注射疫苗種類如日本腦炎疫苗及水痘疫苗,肌肉注射疫苗種類如流感疫苗及B型肝炎疫苗。理想的疫苗係指容易接種的疫苗類型(如:口服疫苗),微針貼片具有能減少疼痛不適感、接種傷口小而降低注射感染的風險等優點,可望成為繼口服疫苗之後的理想疫苗類型。Continuing from the above, microneedle patches can also be used for vaccine administration. Common clinical vaccination methods include oral, subcutaneous, and intramuscular injections. Among them, oral vaccines include rotavirus vaccines, and subcutaneous injections include Japanese encephalitis vaccines. And chickenpox vaccine, intramuscular vaccine types such as influenza vaccine and hepatitis B vaccine. The ideal vaccine refers to the type of vaccine that is easy to inoculate (such as: oral vaccine). The microneedle patch has the advantages of reducing pain and discomfort, small inoculation wounds, and reducing the risk of injection infection. It is expected to become an ideal vaccine after oral vaccines Types of.
按,微針(microneedle)之態樣能為子彈型、金字塔型、錐狀及釘狀,其結構係一種微米(μm)等級的構造,長度約為200至2000微米、直徑最小可達1微米,每一微針在最小機械強度0.058牛頓的情況下可穿刺角質層,並輸送藥物至表皮層及真皮層之上(即,經皮輸藥),因微針結構短小不足以刺激神經末端,故能免除疼痛感。Press, the appearance of microneedle (microneedle) can be bullet-shaped, pyramid-shaped, cone-shaped and spike-shaped, and its structure is a structure of micron (μm) level, with a length of about 200 to 2000 μm and a diameter of up to 1 μm. , each microneedle can pierce the stratum corneum with a minimum mechanical strength of 0.058 Newton, and deliver the drug to the epidermis and dermis (that is, transdermal drug delivery), because the microneedle structure is short enough to stimulate the nerve terminal, Therefore, pain can be avoided.
一般含藥微針(即,微針貼片上已經設有藥物)多為能承載藥物之含水高分子製作而成,此類高分子之組成為軟質材料,需以澆鑄PDMS可撓曲模具方式製備,由於該類高分子含水,其機械性質不佳,彈性模數通常不足於10 MPa(百萬帕),降伏強度通常不足於100 MPa,如此,該含藥微針之機械強度對於皮膚穿透能力有限,在應用時常見針尖彎曲無法刺入皮膚,以致於無法應用在需要精準劑量之皮下注射投藥,故,前述的含藥微針目前仍受限於美容、護膚等對於藥量控制無要求之用途上。Generally, the drug-containing microneedles (that is, the microneedle patch is already equipped with drugs) are mostly made of water-containing polymers that can carry drugs. The composition of such polymers is made of soft materials, which need to be cast in the form of flexible PDMS molds. Preparation, because this kind of polymer contains water, its mechanical properties are not good, the elastic modulus is usually less than 10 MPa (million Pa), and the yield strength is usually less than 100 MPa. In this way, the mechanical strength of the drug-containing microneedle is not suitable for skin penetration. Due to the limited penetrability, the needle tip is often bent and cannot penetrate the skin during application, so that it cannot be used in subcutaneous injections that require precise dosage. for the requested purpose.
故,如何增加含藥微針剛性,避免針尖容易彎曲無法刺穿表皮,儼然成為許多企業研究的目標,目前可知的方式包括:第一種是使用化學交聯劑,雖可明顯提高含藥微針的強度,但會引入有生物毒性之交聯成分;第二種是使用物理交聯方式(例如,對微針進行數次冷凍與解凍步驟),雖可提高含藥微針的強度達數倍,但相較於達到能成功穿刺皮膚所需之強度仍不足夠,此外,前述反覆冷凍、解凍之製程亦不利於量產含藥微針。Therefore, how to increase the rigidity of drug-containing microneedles and prevent the needle tip from being easily bent and unable to pierce the epidermis has become the research target of many enterprises. The strength of the needles, but it will introduce biotoxic cross-linking components; the second is to use physical cross-linking methods (for example, several freezing and thawing steps on the microneedles), although the strength of the drug-containing microneedles can be increased by several times, but it is still not enough to achieve the strength required to successfully puncture the skin. In addition, the aforementioned repeated freezing and thawing process is not conducive to mass production of drug-containing microneedles.
第三種是將含藥微針與硬質不含水高分子支撐座相結合。一般來說,習知含藥微針為避免其針尖變形,通常微針的針體高度與基座兩者常見比例為1:1,最多不會超過3:1,因此,實際使用上,含藥微針的針體刺入皮膚深度僅能為300微米以下,而未達痛覺神經之可穿刺深度(1000微米)。雖然第三種方式中,會將軟質針尖之局部外周緣加入硬質支撐座的結構,以有效將藥物推送至更接近血管叢的位置,但是,前述結構的穿刺行為仍然是依靠軟質針尖,而仍會遭遇針尖彎曲而無法成功穿刺的可能性。故,如何有效解決前述問題,以提供品質更佳的微針產品,即為本發明之一重要課題。The third is to combine the drug-containing microneedle with a hard water-free polymer support base. Generally speaking, in order to avoid deformation of the tip of the conventional drug-containing microneedle, the common ratio between the height of the needle body and the base of the microneedle is 1:1, and at most it will not exceed 3:1. The needle body of the drug microneedle can only penetrate the skin at a depth of less than 300 microns, which does not reach the puncture depth of pain nerves (1000 microns). Although in the third method, the part of the outer periphery of the soft needle tip is added to the structure of the hard support seat to effectively push the drug closer to the vascular plexus, the puncture behavior of the aforementioned structure still relies on the soft needle tip and still There is a possibility that the tip of the needle will be bent and the puncture will not be successful. Therefore, how to effectively solve the aforementioned problems to provide better quality microneedle products is an important subject of the present invention.
鑒於習知含藥微針貼片的機械強度仍有待加強,故經過發明人多次反覆的研究及測試後,終於開發出本發明之一種具外露針尖的含藥微針貼片及其製法期能藉由本發明之問世,能有效解決習知問題。In view of the fact that the mechanical strength of the conventional drug-containing microneedle patch still needs to be strengthened, the inventor finally developed a drug-containing microneedle patch with an exposed needle tip of the present invention and its preparation process after repeated research and testing. With the advent of the present invention, the known problems can be effectively solved.
本發明之一目的,係提供一種具外露針尖的含藥微針貼片,該含藥微針貼片係包括一基體、至少一微針與一經皮輸送藥物,其中,該微針係由該基體之底面向下延伸而成,且該微針之一針尖係呈錐狀,該經皮輸送藥物係只包覆於該微針之一針身的外周緣,以能外露出該針尖。One object of the present invention is to provide a drug-containing microneedle patch with exposed needle tips, the drug-containing microneedle patch includes a substrate, at least one microneedle and a transdermal delivery drug, wherein the microneedle is composed of the The bottom surface of the base body extends downwards, and one tip of the microneedle is tapered, and the drug for transdermal delivery is only coated on the outer peripheral edge of one needle body of the microneedle so as to expose the needle tip.
可選地,該微針之頂側至底側的縱向長度係形成一微針高度,該微針之頂側的橫向長度係形成一微針寬度,且該微針高度與該微針寬度的比值為1:1至12:1。Optionally, the longitudinal length of the top side of the microneedle to the bottom side forms a microneedle height, the transverse length of the top side of the microneedle forms a microneedle width, and the difference between the microneedle height and the microneedle width The ratio is 1:1 to 12:1.
可選地,該針尖與該針身之縱向高度比約為1:4至1:10。Optionally, the longitudinal height ratio of the needle tip to the needle body is about 1:4 to 1:10.
可選地,該微針的彈性模量值為1 GPa至7 GPa。Optionally, the elastic modulus of the microneedles ranges from 1 GPa to 7 GPa.
可選地,該微針的材料能為PEEK、PMMA、PC、PLA、ABS、PP、矽膠、環氧樹脂或其它具有生物相容性之熱塑或熱固型高分子材料。Optionally, the material of the microneedles can be PEEK, PMMA, PC, PLA, ABS, PP, silicone, epoxy resin or other biocompatible thermoplastic or thermosetting polymer materials.
本發明之另一目的,係提供一種具外露針尖的含藥微針貼片之製法,該製法係包括執行一填裝作業與執行一置入作業,其中,該填裝作業係將一經皮輸送藥物填裝至一模具的至少一腔室,且該腔室係由該模具的頂面向下凹設而成;該置入作業係將一微針貼片的至少一微針伸入至對應的該腔室中,且該微針之一針尖會刺穿對應的該腔室之底側,該微針之一針身則位於該腔室中,以被該經皮輸送藥物包覆住,進而能形成一含藥微針貼片,其中,該微針貼片包括一基體與該微針,該微針係由該基體的底面向下延伸而成,且該針尖係呈錐狀。Another object of the present invention is to provide a method for preparing a drug-containing microneedle patch with an exposed needle tip, the method includes performing a filling operation and performing an insertion operation, wherein the filling operation is a transdermal delivery The drug is filled into at least one cavity of a mold, and the cavity is formed by recessing the top surface of the mold downward; the inserting operation is to insert at least one microneedle of a microneedle patch into the corresponding In the cavity, and one tip of the microneedle will pierce the bottom side of the corresponding cavity, and one needle body of the microneedle is located in the cavity to be covered by the transdermal delivery drug, and then A drug-containing microneedle patch can be formed, wherein the microneedle patch includes a base body and the microneedle, the microneedle is formed by extending downward from the bottom surface of the base body, and the needle point is in a cone shape.
可選地,在執行該置入作業之前,還會等待一凝固期間,以使該經皮輸送藥物呈現半硬化狀態。Optionally, before performing the inserting operation, a solidification period is waited for so that the transdermally delivered drug is in a semi-hardened state.
可選地,該針尖刺穿對應的該腔室之底側後,還會等待一定形期間,直至該經皮輸送藥物固定至該針身上,以形成該含藥微針貼片為止。Optionally, after the needle point pierces the bottom side of the corresponding chamber, there will be a waiting period until the transdermal drug is fixed on the needle to form the drug-containing microneedle patch.
可選地,至少該模具之該腔室的內側底面係由矽膠組成。Optionally, at least the inner bottom surface of the cavity of the mold is made of silicone.
本發明之又一目的,係提供一種具外露針尖的含藥微針貼片之製法,該製法係包括執行一置入作業與一填裝作業,其中,該置入作業係將一微針貼片的至少一微針分別伸入至一模具的至少一腔室中,以使每一腔室中容納單一支微針,其中,該微針貼片包括一基體與該微針,該微針係由該基體的底面向下延伸而成,且該微針之一針尖係呈錐狀;該腔室區分為一上室部與一下室部,該上室部與該下室部兩者的空間相連通,該微針之一針身能位於該上室部,且該針身的外表面不會接觸到該上室部的內表面;該針尖能位於該下室部,且該針尖的外表面能接觸或實質上接觸該下室部的內表面;該填裝作業係將一經皮輸送藥物填裝至該腔室中,以形成一含藥微針貼片,其中,該經皮輸送藥物能流入該上室部,以包覆住該針身,且該經皮輸送藥物受到該針尖的阻擋,而無法流入該下室部。Another object of the present invention is to provide a method for preparing a drug-containing microneedle patch with exposed needle tips, which includes performing an inserting operation and a filling operation, wherein the inserting operation is to apply a microneedle patch At least one microneedle of the sheet extends into at least one cavity of a mould, so that each cavity accommodates a single microneedle, wherein the microneedle patch includes a base body and the microneedle, the microneedle It is formed by extending downward from the bottom surface of the base body, and one of the tips of the microneedles is tapered; the chamber is divided into an upper chamber part and a lower chamber part, and both the upper chamber part and the lower chamber part The space is connected, one of the needle body of the microneedle can be located in the upper chamber, and the outer surface of the needle body will not touch the inner surface of the upper chamber; the needle tip can be located in the lower chamber, and the needle tip can The outer surface can contact or substantially contact the inner surface of the lower chamber; the filling operation is to fill a transdermal delivery drug into the cavity to form a drug-containing microneedle patch, wherein the transdermal delivery The medicine can flow into the upper chamber to cover the needle body, and the transdermally delivered medicine cannot flow into the lower chamber because it is blocked by the needle tip.
可選地,該經皮輸送藥物填裝至對應的該腔室後,還會等待一定形期間,直至該經皮輸送藥物固定至該針身上,以形成該含藥微針貼片為止。Optionally, after the transdermal drug is filled into the corresponding chamber, there will be a waiting period until the transdermal drug is fixed on the needle to form the drug-containing microneedle patch.
可選地,該針尖的外表面與該下室部的內表面兩者間的空隙,會小於該經皮輸送藥物之粒徑。Optionally, the gap between the outer surface of the needle tip and the inner surface of the lower chamber portion is smaller than the particle size of the drug for transdermal delivery.
為便 貴審查委員能對本發明目的、技術特徵及其功效,做更進一步之認識與瞭解,茲舉實施例配合圖式,詳細說明如下:In order to facilitate your review committee to further understand and understand the purpose, technical features and effects of the present invention, the embodiments are hereby combined with the drawings, and the details are as follows:
為使本發明之目的、技術內容與優點更加清楚明白,以下結合具體實施方式並參照附圖,對本發明所公開的實施方式進一步詳細說明。本領域之技藝人士可由本說明書所公開的內容瞭解本發明的優點與效果,且本發明可通過其他不同的具體實施例加以施行或應用,本說明書中的各項細節也可基於不同觀點與應用,在不悖離本發明的構思下進行各種修改與變更,另外事先聲明,本發明的附圖僅為簡單示意說明,並非依實際尺寸進行描繪。In order to make the purpose, technical content and advantages of the present invention more clear, the following will further describe the disclosed embodiments of the present invention in detail with reference to the specific embodiments and with reference to the accompanying drawings. Those skilled in the art can understand the advantages and effects of the present invention from the content disclosed in this specification, and the present invention can be implemented or applied through other different specific embodiments, and the details in this specification can also be based on different viewpoints and applications , various modifications and changes can be made without departing from the concept of the present invention. In addition, it is stated in advance that the drawings of the present invention are only simple schematic illustrations, and are not drawn according to actual dimensions.
應理解,在本發明之說明書中任何地方所使用的實施例,包括任何術語的使用,都僅是說明性,絕不限制本發明或任何術語的範圍與含義。同樣地,本發明並不侷限於說明書所揭露的各種實施例。雖然本文中可能使用術語第一、第二或第三等來描述各種元件,但各該元件不應受前述術語的限制,前述術語主要是用以區分一元件與另一元件,而不應對任何元件施加任何實質性限制,且不應限制各個元件在實際應用上的組裝或設置順序。另外實施例中提到的方向用語,例如“上”、“下”、“左”、“右”等,僅是參考附圖的方向。因此,使用的方向用語是用來說明並非用來限制本發明的保護範圍。It should be understood that the examples used anywhere in the description of the present invention, including the use of any term, are only illustrative and in no way limit the scope and meaning of the present invention or any term. Likewise, the present invention is not limited to various embodiments disclosed in the specification. Although the terms first, second or third, etc. may be used herein to describe various elements, each element should not be limited by the aforementioned terms, which are mainly used to distinguish one element from another element and should not be used for any purpose. The elements impose no substantive limitations and should not limit the order in which the various elements can be assembled or arranged in a practical application. In addition, the directional terms mentioned in the embodiments, such as "upper", "lower", "left", "right", etc., are only referring to the directions of the drawings. Therefore, the directional terms used are for illustration and not for limiting the protection scope of the present invention.
本發明係一種具外露針尖的含藥微針貼片及其製法,在一實施例中,請參閱第1及2圖所示,該含藥微針貼片1包括一基體11、至少一微針13與一經皮輸送藥物15,為方便說明各個元件間的相對關係,係以第2圖之上方作為元件的上方(頂)位置,第2圖之下方作為元件的下方(底)位置,第2圖之左方作為元件的左方位置,第2圖之右方作為元件的右方位置。此外,本發明之含藥微針貼片1的態樣,並不限於第1圖所繪製的樣式,業者能夠根據產品需求,調整各個元件的樣式,因此,只要該含藥微針貼片1具有後續實施例的相關基本結構與功效,即為本發明所欲保護之含藥微針貼片1,合先陳明。The present invention is a drug-containing microneedle patch with exposed needle points and its preparation method. In one embodiment, please refer to Figures 1 and 2. The drug-containing microneedle patch 1 includes a
復請參閱第1及2圖所示,該基體11能為平板狀,且其底面能朝下延伸形成各該微針13,其中,該微針13能為實心態樣,且由上而下包含一針身131與一針尖133,且至少該針尖133能呈錐狀,以能有效地刺穿人體的皮膚。又,該經皮輸送藥物15能包含活性藥物成分(Active Pharmaceutical Ingredients,簡稱API)與可與該活性藥物成分相容的玻尿酸、幾丁質、膠原蛋白或明膠…等材料,且只會包覆於該微針13的針身131外表面,並外露出該針尖133,以形成一含藥微針。意即,本發明之含藥微針的外觀能夠形成兩個部份,第一是對應於針身131及其外緣之經皮輸送藥物15的「軟質含藥層」,第二是對應於針尖133的「硬質穿刺部」,如此,使用者在使用該含藥微針貼片1時,能夠先藉由該針尖133刺穿人體皮膚的角質層,再使該經皮輸送藥物15隨著針身131而進入皮膚內,進而令該經皮輸送藥物15能在皮膚內釋放及擴散。此外,在該實施例中,該基體11與微針13能一體成形,但不以此為限,在本發明之其他實施例中,根據產品的不同需求與製程,該基體11與微針13亦可先分別製成獨立的元件後,再結合為一體。Referring back to Figures 1 and 2, the
承上,復請參閱第1及2圖所示,為了使微針13能夠有效地刺穿皮膚的角質層,以及在刺穿皮膚的角質層時,不會因彎曲而失去效用(即,無法刺穿皮膚),經發明人研究與實驗後,該微針13還具有下列兩點結構特徵:Continuing, please refer to Fig. 1 and 2 again, in order to enable the
(1) 該針尖133與該針身131之縱向高度比能為1:4至1:10,如此,能夠確保該針尖133的外露長度(即,「硬質穿刺部」)遠突出於該經皮輸送藥物15(即,「軟質含藥層」),而足以優先接觸與穿透皮膚的角質層後,再連帶使該經皮輸送藥物15進入皮膚內;(1) The vertical height ratio between the
(2) 該微針13較為理想的彈性模量值為1 GPa(十億帕斯卡)~7GPa,且其微針高度H與微針寬度W的比值能為1:1至12:1,前述所稱的微針高度H係指該微針13的頂側至底側的縱向長度,前述所稱的微針寬度W係指該微針13的頂側之橫向長度,如此,能夠使該微針13在刺穿皮膚的角質層時,不會因彎曲而失效。更進一步而言,若希望能以最小的微針13承載最大的藥量,更佳的方式是以大於3GPa的材料製作微針13較為適合,例如,聚醚醚酮(polyetheretherketone,簡稱PEEK)或聚甲基丙烯酸甲酯(polymethyl methacrylate,簡稱PMMA),其中,PEEK為一種生物相容之耐高溫工程塑膠,PMMA可作為假牙、骨水泥之原料,但不以此為限,在本發明之其他實施例中,該微針13亦可採用聚碳酸酯(PC)、聚乳酸(PLA)、丙烯腈丁二烯苯乙烯(ABS)、聚丙烯(PP)、矽膠、環氧樹脂或其它見於醫療器材且具有一定生物相容性之熱塑或熱固型高分子材料。(2) The ideal elastic modulus value of the microneedle 13 is 1 GPa (gigapascal) ~ 7GPa, and the ratio of the microneedle height H to the microneedle width W can be 1:1 to 12:1. The microneedle height H of title refers to the longitudinal length from the top side of the microneedle 13 to the bottom side, and the aforementioned microneedle width W refers to the transverse length of the top side of the microneedle 13, so that the microneedle can be 13 When piercing the cuticle of the skin, it will not fail due to bending. Furthermore, if it is hoped that the
復請參閱第1及2圖所示,為了能夠有效製作出前述的含藥微針貼片1,尤其是,確保該針尖133能夠外露出來,且該經皮輸送藥物15能完整包覆住該針身131,本發明係研發出兩種製法,茲逐一說明如後,在本發明之第一種製法中,請參閱第3A至3B圖及第4圖所示,首先,在步驟(301),執行一填裝作業,以將經皮輸送藥物15填裝至一模具2的至少一腔室20內,其中,該模具2的頂面能朝下凹設有各該腔室20(如第3A圖所示),該腔室20能夠呈錐狀(但不以此為限),且液態的經皮輸送藥物15能注入至該腔室20內(如第3B圖所示);之後,在步驟(302),能等待一凝固期間,以使該經皮輸送藥物15呈現半硬化狀態,其中,業者能夠根據實際需求與該經皮輸送藥物15的材料特性,而調整該凝固期間之長短,甚至不需等待凝固期間而省略本步驟。Referring back to Figures 1 and 2, in order to effectively manufacture the aforementioned drug-containing microneedle patch 1, in particular, ensure that the
承上,請參閱第3C至3F圖及第4圖所示在步驟(303),執行一置入作業,將該基體11的底面朝該模具2的頂面方向移動,使得各該微針13能伸入至對應的腔室20中(如第3C圖所示),以使每一腔室20中僅容納單一支微針13,直到該微針13的針尖133刺穿對應的腔室20之內側底面,且該微針13的針身131能位於該腔室20中,但不會碰觸到該腔室20的內壁面(如第3D圖所示),以被該經皮輸送藥物15包覆住;嗣,在步驟(304),還會等待一定形期間,直至該經皮輸送藥物15硬化與固定至該針身131上;最後,在步驟(305),執行一脫模作業,以使該經皮輸送藥物15連同該微針13兩者,能一同與該腔室20之內壁面分離(如第3E圖所示),進而能外露出該針尖133,以形成該含藥微針貼片1(如第3F圖所示)。此外,在部分實施例中,該模具2能採用批次式澆鑄成形,且為了使該針尖133能刺穿該腔室20的內側底面,因此,至少該腔室20之內側底面的材質硬度會小於該針尖133之硬度,例如,採用矽膠、橡膠或其它材料製成該腔室20的內側底面。From above, please refer to Figures 3C to 3F and Figure 4 in step (303), perform an insertion operation, move the bottom surface of the
在本發明之第二種製法中,係採用另一種模具4的結構,其中,該模具4的頂面朝下凹設有至少一腔室40,且該腔室40區分為一上室部401與一下室部402,該上室部401與該下室部402兩者的空間相連通,請參閱第5A至5B圖及第6圖所示,首先,在步驟(501),將該基體11的底面朝一模具4的頂面方向移動,使得各該微針13能伸入至對應的腔室40中(如第5A圖所示),且每一腔室40僅容納單一支微針13,直到該微針13的針尖133容納至該下室部402中,且該針尖133的外表面能接觸或實質上(substantially)接觸該下室部402的內表面(如第5B圖所示),該針身131則能位於該上室部401,且該針身131的外表面不會接觸到該上室部401的內表面;在此特別一提者,理想的狀態下,該針尖133的外表面係會完全貼合於該下室部402的內表面(即,前述所稱「接觸」),但由於模具4的製作過程係會產生公差或表面不平整,因此,該針尖133的外表面一可能是貼近於該下室部402的內表面(即,前述所稱「實質上接觸」)。In the second manufacturing method of the present invention, another structure of the
承上,請參閱第5C至5D圖及第6圖所示,在步驟(502),執行一填裝作業,以將經皮輸送藥物15填裝至該腔室40中(如第5C圖所示),其中,該經皮輸送藥物15能流入該上室部401,以包覆住該針身131,但是,該經皮輸送藥物15會受到該針尖133的阻擋,而無法流入該下室部402,換言之,儘管該針尖133的外表面實質上接觸該下室部402的內表面,但由於該針尖133的外表面與該下室部402的內表面兩者間的空隙,會小於該經皮輸送藥物15之粒徑,因此,該經皮輸送藥物15仍無法流入該下室部402中。之後,在步驟(503),還會等待一定形期間,直至該經皮輸送藥物15硬化且固定至該針身131上;最後,在步驟(504),執行一脫模作業,以使該經皮輸送藥物15連同該微針13兩者,能一同與該腔室40之內壁面分離(如第5D圖所示),進而能外露出該針尖133,以形成該含藥微針貼片1。此外,在部分實施例中,該模具4能採用工業連續式製程,且於低溫狀態下硬化材料並射出成形,該模具4之材質能為矽橡膠,但不以此為限。Continuing, please refer to Figures 5C to 5D and Figure 6, in step (502), a filling operation is performed to fill the
另外,在其它實施例中,由於該經皮輸送藥物15係一種軟質材料,且具有濃稠之特性,當該經皮輸送藥物15大量且一次性注入該上室部401,位於該下室部402的空氣便無法排出,以形成不具有該經皮輸送藥物15的空間,故能使該經皮輸送藥物15只包覆於該針身131的外周緣,且會外露出該針尖133之該含藥微針貼片1。又,由於該下室部402能預先成形於該模具4內,因此該針尖133向下伸入該模具4時,不會造成該模具4或該針尖133受損,且能提高量產性與品質。In addition, in other embodiments, since the
綜上所述,復請參閱第1及2圖所示,透過本發明之含藥微針貼片1能增加微針13的機械強度與穿刺成功率,利用微針13的硬質針尖133部分穿刺皮膚角質層後,其包覆在微針13之針身131的軟質含藥物材料,可一併伴隨微針13深入角質層下之表皮組織,達到在皮下產生藥物反應的效果,而待軟質含藥物材料於皮膚內數分鐘後軟化被吸收,微針13抽出時,而其硬質部分抽離,留下活性藥物成分於皮膚,完成該微針13之傳輸藥物的過程,且本發明之含藥微針貼片1之製法能提高微針13之產品的量產性及其品質,進而有助於未來微針貼片之應用。按,以上所述,僅係本發明之較佳實施例,惟,本發明所主張之權利範圍,並不侷限於此,按凡熟悉該項技藝人士,依據本發明所揭露之技術內容,可輕易思及之等效變化,均應屬不脫離本發明之保護範疇。To sum up, please refer to Figures 1 and 2, the mechanical strength and puncture success rate of the microneedle 13 can be increased through the drug-containing microneedle patch 1 of the present invention, and the
[習知]
無
[本發明]
1:含藥微針貼片
11:基體
13:微針
131:針身
133:針尖
15:經皮輸送藥物
2、4:模具
20、40:腔室
301~305、501~504:步驟
401:上室部
402:下室部
H:微針高度
W:微針寬度
[knowledge]
none
[this invention]
1: Drug-containing microneedle patch
11: Matrix
13: Microneedle
131: needle body
133: needle tip
15:
[第1圖]係本發明之含藥微針貼片的立體示意圖; [第2圖]係本發明之含藥微針貼片的局部剖面示意圖; [第3A圖]係本發明之一含藥微針貼片之製法之模具的局部剖面示意圖; [第3B圖]係本發明之一含藥微針貼片之製法之經皮輸送藥物加入模具的剖面示意圖; [第3C圖]係本發明之一含藥微針貼片之製法之微針貼片伸入模具的局部剖面示意圖; [第3D圖]係本發明之一含藥微針貼片之製法之微針貼片與經皮輸送藥物於模具內結合的剖面示意圖; [第3E圖]係本發明之一含藥微針貼片之製法之微針貼片與經皮輸送藥物結合的剖面示意圖; [第3F圖]係本發明之一含藥微針貼片之製法之形成含藥微針貼片的立體示意圖; [第4圖]係本發明之一含藥微針貼片之製法的流程圖; [第5A圖]係本發明之另一含藥微針貼片之製法之微針貼片伸入模具的局部剖面示意圖; [第5B圖]係本發明之另一含藥微針貼片之製法之微針貼片與模具結合的剖面示意圖; [第5C圖]係本發明之另一含藥微針貼片之製法之經皮輸送藥物加入模具的剖面示意圖; [第5D圖]係本發明之另一含藥微針貼片之製法之微針貼片與經皮輸送藥物結合的剖面示意圖;及 [第6圖]係本發明之另一含藥微針貼片之製法的流程圖。 [Fig. 1] is a three-dimensional schematic diagram of the drug-containing microneedle patch of the present invention; [Fig. 2] is a partial cross-sectional schematic diagram of the drug-containing microneedle patch of the present invention; [Fig. 3A] is a partial cross-sectional schematic diagram of a mold for a method of preparing a drug-containing microneedle patch of the present invention; [Fig. 3B] is a cross-sectional schematic diagram of adding the drug into the mold for transdermal delivery of the drug-containing microneedle patch of the present invention; [Fig. 3C] is a partial cross-sectional schematic diagram of the microneedle patch extending into the mold in one of the preparation methods of the drug-containing microneedle patch of the present invention; [Picture 3D] is a cross-sectional schematic diagram of the combination of the microneedle patch and the transdermal drug delivery in the mould, which is one of the preparation methods of the drug-containing microneedle patch of the present invention; [Figure 3E] is a cross-sectional schematic diagram of the combination of the microneedle patch and the transdermal drug delivery in one of the preparation methods of the drug-containing microneedle patch of the present invention; [Fig. 3F] is a three-dimensional schematic diagram of forming a drug-containing microneedle patch according to a method for preparing the drug-containing microneedle patch of the present invention; [Fig. 4] is a flow chart of a preparation method of a drug-containing microneedle patch of the present invention; [Fig. 5A] is a partial cross-sectional schematic diagram of the microneedle patch extending into the mold according to another preparation method of the drug-containing microneedle patch of the present invention; [Figure 5B] is a schematic cross-sectional view of the microneedle patch combined with the mold in another preparation method of the drug-containing microneedle patch of the present invention; [Fig. 5C] is another schematic cross-sectional view of adding the drug into the mold for transdermal delivery of the drug-containing microneedle patch of the present invention; [Figure 5D] is a cross-sectional schematic diagram of the combination of the microneedle patch and the transdermal drug delivery in another preparation method of the drug-containing microneedle patch of the present invention; and [Fig. 6] is a flow chart of another preparation method of the drug-containing microneedle patch of the present invention.
11:基體 13:微針 131:針身 133:針尖 15:經皮輸送藥物 2:模具 20:腔室 11: Matrix 13: Microneedle 131: needle body 133: needle tip 15: Transdermal drug delivery 2: Mold 20: chamber
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CN101618250A (en) * | 2009-07-31 | 2010-01-06 | 清华大学 | Percutaneous dosing paster based on microneedle array flexible chip and preparation method thereof |
CN103228416A (en) * | 2010-12-02 | 2013-07-31 | 3M创新有限公司 | Liquid crystalline polymer microneedles |
DE102016115910A1 (en) * | 2015-09-21 | 2017-03-23 | B&L Biotech, Inc. | Flexible microneedle device for transdermal delivery of the dental drug and method of making the same |
CN108785847A (en) * | 2013-06-13 | 2018-11-13 | 微德米克斯公司 | metal micro-needle |
CN110035792A (en) * | 2016-12-28 | 2019-07-19 | 考司美德制药株式会社 | It is coated with the micropin preparation of drug containing ingredient |
-
2021
- 2021-05-18 TW TW110117873A patent/TWI786637B/en active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101618250A (en) * | 2009-07-31 | 2010-01-06 | 清华大学 | Percutaneous dosing paster based on microneedle array flexible chip and preparation method thereof |
CN103228416A (en) * | 2010-12-02 | 2013-07-31 | 3M创新有限公司 | Liquid crystalline polymer microneedles |
CN108785847A (en) * | 2013-06-13 | 2018-11-13 | 微德米克斯公司 | metal micro-needle |
DE102016115910A1 (en) * | 2015-09-21 | 2017-03-23 | B&L Biotech, Inc. | Flexible microneedle device for transdermal delivery of the dental drug and method of making the same |
CN110035792A (en) * | 2016-12-28 | 2019-07-19 | 考司美德制药株式会社 | It is coated with the micropin preparation of drug containing ingredient |
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