TWI781486B - Three-dimensional laser pattern, case with the same, light-emitting element with the same and manufacturing method of the same - Google Patents
Three-dimensional laser pattern, case with the same, light-emitting element with the same and manufacturing method of the same Download PDFInfo
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Abstract
Description
本發明係關於一種立體圖騰及其製造方法,尤其是關於立體雷射圖騰及其製造方法以及具有此立體雷射圖騰的殼體及發光元件及其製造方法。 The present invention relates to a three-dimensional totem and a manufacturing method thereof, in particular to a three-dimensional laser totem and a manufacturing method thereof, a housing with the three-dimensional laser totem, a light-emitting element and a manufacturing method thereof.
雷射材料可呈現七彩繽紛、色彩斑斕、立體、遠近、深淺等視覺效果,且從不同角度觀看可以得到不同的視覺效果。因此,這類雷射材料常被用於防偽辨識、美觀裝飾等用途。目前市面上已有許多雷射貼紙可用於貼附於機車車殼、電子產品外殼或鍵盤等物件上。 Laser materials can present visual effects such as colorful, colorful, three-dimensional, far and near, deep and shallow, and different visual effects can be obtained from different angles. Therefore, this type of laser material is often used for anti-counterfeiting identification, beautiful decoration and other purposes. At present, there are many laser stickers on the market that can be attached to objects such as motorcycle shells, electronic product shells, or keyboards.
然而,目前使用雷射材料的產品皆為平面態樣,並沒有將雷射材料加工成立體態樣的產品,其原因在於立體態樣的形成需要經過衝壓成形等製程,但用於形成立體態樣的基材或薄膜並無法與雷射材料結合。基材或薄膜無法與雷射材料結合的主要原因為雷射材料與基材或薄膜為不相容的異材質,且用於雷射材 料的背膠無法附著於基材或薄膜上,而使得雷射材料無法與基材或薄膜良好地結合。如此一來,異材質間無法良好結合會造成雷射材料與基材或薄膜間產生異樣、產品表面不平整,甚至無法結合。 However, the current products using laser materials are all in a flat form, and there is no product that processes laser materials into a three-dimensional form. The reason is that the formation of a three-dimensional form requires stamping and other processes, but it is The substrate or film of the laser cannot be bonded with the laser material. The main reason why the substrate or film cannot be combined with the laser material is that the laser material and the substrate or film are incompatible heterogeneous materials, and are used for laser materials The back adhesive of the material cannot be attached to the substrate or film, so that the laser material cannot be well combined with the substrate or film. In this way, the inability to bond well between different materials will cause abnormalities between the laser material and the substrate or film, uneven product surface, or even failure to bond.
本發明一實施例提供立體雷射圖騰、立體雷射標籤、具有此立體雷射圖騰的殼體、具有此立體雷射圖騰的發光元件以及此立體雷射圖騰的製造方法。藉由在基材上進行表面處理而使得雷射材可與基材結合,克服雷射材與基材間不易結合的問題。 An embodiment of the invention provides a three-dimensional laser totem, a three-dimensional laser totem, a casing with the three-dimensional laser totem, a light emitting element with the three-dimensional laser totem, and a manufacturing method of the three-dimensional laser totem. The laser material can be combined with the base material by performing surface treatment on the base material, so as to overcome the problem of difficult combination between the laser material and the base material.
根據本發明一實施例之立體雷射圖騰,包含:本體,本體具有相對的凸面與凹面。本體包含:基材、表面處理層、黏合層及雷射材。表面處理層設置於基材。黏合層設置於表面處理層,表面處理層位於基材及黏合層之間。雷射材設置於黏合層,黏合層位於表面處理層及雷射材之間。基材、表面處理層、黏合層及雷射層在凸面往凹面的方向上依序設置。 A three-dimensional laser totem according to an embodiment of the present invention includes: a body having opposite convex and concave surfaces. The body includes: base material, surface treatment layer, adhesive layer and laser material. The surface treatment layer is disposed on the base material. The adhesive layer is arranged on the surface treatment layer, and the surface treatment layer is located between the base material and the adhesive layer. The laser material is arranged on the adhesive layer, and the adhesive layer is located between the surface treatment layer and the laser material. The base material, the surface treatment layer, the adhesive layer and the laser layer are sequentially arranged in the direction from the convex surface to the concave surface.
根據本發明一實施例之殼件,包含:殼體以及如上述之立體雷射圖騰。殼體的至少一部分填充於立體雷射圖騰的本體的凹面。 A casing according to an embodiment of the present invention includes: a casing and the above-mentioned three-dimensional laser totem. At least a part of the casing fills the concave surface of the body of the three-dimensional laser totem.
根據本發明一實施例之發光元件,包含:如上述之立體雷射圖騰以及光源。光源設置於立體雷射圖騰具有凹面的一側,且光源的出光方向朝向凹面。 A light-emitting element according to an embodiment of the present invention includes: the above-mentioned three-dimensional laser totem and a light source. The light source is arranged on the concave side of the three-dimensional laser totem, and the light emitting direction of the light source faces the concave surface.
根據本發明一實施例之雷射圖騰的製造方法,包含 以下步驟:使用表面處理劑對基材的一面進行表面處理以形成表面處理層;在表面處理層上塗佈黏合層;將雷射材黏合於黏合層,基材、表面處理層、黏合層及雷射材構成本體;以及透過成形方法使本體具有相對的凸面與凹面,基材、表面處理層、黏合層及雷射層在凸面往凹面的方向上依序設置。 A method for manufacturing a laser totem according to an embodiment of the present invention, comprising The following steps: use a surface treatment agent to surface treat one side of the substrate to form a surface treatment layer; coat the surface treatment layer with an adhesive layer; bond the laser material to the adhesive layer, the substrate, the surface treatment layer, the adhesive layer and The laser material constitutes the main body; and the main body has relative convex and concave surfaces through the forming method, and the base material, surface treatment layer, adhesive layer and laser layer are sequentially arranged in the direction from the convex surface to the concave surface.
根據本發明一實施例之殼件的製造方法,包含:如上述之立體雷射圖騰的製造方法;以及透過塑膠射出形成殼體,殼體的至少一部分填充於立體雷射圖騰的本體的凹面。 The manufacturing method of the housing according to an embodiment of the present invention includes: the manufacturing method of the above-mentioned 3D laser totem; and forming a housing through plastic injection, at least a part of the housing is filled in the concave surface of the body of the 3D laser totem.
根據本發明實施例提供之立體雷射圖騰、立體雷射標籤、具有此立體雷射圖騰的殼體、具有此立體雷射圖騰的發光元件以及此立體雷射圖騰的製造方法,透過在基材上形成表面處理層,使雷射材與基材結合,再經由衝形、成形等製程形成為立體的圖騰。結合雷射材的立體圖騰不僅可展現出視覺上的立體效果,實體上也呈現立體的外型。 According to the three-dimensional laser totem, the three-dimensional laser label, the housing with the three-dimensional laser totem, the light-emitting element with the three-dimensional laser totem and the manufacturing method of the three-dimensional laser totem provided by the embodiments of the present invention, through the substrate A surface treatment layer is formed on the surface, so that the laser material is combined with the base material, and then formed into a three-dimensional totem through processes such as punching and forming. The three-dimensional totem combined with laser materials can not only show a three-dimensional effect visually, but also present a three-dimensional appearance physically.
10:立體雷射圖騰 10: Three-dimensional laser totem
100、200、300、400:本體 100, 200, 300, 400: body
1001:凸面 1001: Convex
1002:凹面 1002: Concave
101:基材 101: Substrate
102、102’:表面處理層 102, 102': surface treatment layer
103:黏合層 103: Adhesive layer
104:雷射材 104:Laser material
105:第一保護層 105: The first protective layer
106:第二保護層 106: Second protective layer
20:立體雷射標籤 20: Stereo Laser Label
210:填充材 210: filling material
220:膠層 220: Adhesive layer
230:底層 230: bottom layer
30:殼件 30: shell
310:殼體 310: Shell
40:發光元件 40: Light emitting element
410:光源 410: light source
411:載板 411: carrier board
S101~S104、S201~S206、S301~S305、S401~S405:步驟 S101~S104, S201~S206, S301~S305, S401~S405: steps
圖1為根據本發明一實施例之立體雷射圖騰的剖面示意圖。 FIG. 1 is a schematic cross-sectional view of a three-dimensional laser totem according to an embodiment of the present invention.
圖2為根據本發明另一實施例之立體雷射圖騰的剖面示意圖。 FIG. 2 is a schematic cross-sectional view of a three-dimensional laser totem according to another embodiment of the present invention.
圖3為根據本發明一實施例之立體雷射標籤的剖面示意圖。 FIG. 3 is a schematic cross-sectional view of a three-dimensional laser label according to an embodiment of the present invention.
圖4為根據本發明一實施例之具有立體雷射圖騰的殼件的剖面示意圖。 FIG. 4 is a schematic cross-sectional view of a shell with a three-dimensional laser totem according to an embodiment of the present invention.
圖5為根據本發明一實施例之具有立體雷射圖騰的發光元件 的剖面示意圖。 Fig. 5 is a light emitting element with a three-dimensional laser totem according to an embodiment of the present invention sectional schematic diagram.
圖6為根據本發明一實施例之立體雷射圖騰的製造方法的流程圖。 FIG. 6 is a flowchart of a method for manufacturing a three-dimensional laser totem according to an embodiment of the present invention.
圖7為根據本發明一實施例之立體雷射標籤的製造方法的流程圖。 FIG. 7 is a flowchart of a manufacturing method of a three-dimensional laser label according to an embodiment of the present invention.
圖8為根據本發明一實施例之具有立體雷射圖騰的殼件的製造方法的流程圖。 FIG. 8 is a flow chart of a manufacturing method of a shell with a three-dimensional laser totem according to an embodiment of the present invention.
圖9為根據本發明一實施例之具有立體雷射圖騰的發光元件的製造方法的流程圖。 FIG. 9 is a flow chart of a method for manufacturing a light-emitting element with a three-dimensional laser totem according to an embodiment of the present invention.
於以下實施方式中詳細敘述本發明之詳細特徵及優點,其內容足以使任何熟習相關技藝者了解本發明之技術內容並據以實施,且根據本說明書所揭露的內容、申請專利範圍及圖式,任何熟習相關技藝者可輕易理解本發明相關之目的及優點。以下實施例係進一步詳細說明本發明之觀點,但非以任何觀點限制本發明之範疇。 The detailed features and advantages of the present invention are described in detail in the following embodiments, the content of which is sufficient to enable anyone familiar with the relevant art to understand the technical content of the present invention and implement it accordingly, and according to the content disclosed in this specification, the scope of the patent application and the drawings , anyone skilled in the art can easily understand the purpose and advantages of the present invention. The following examples are to further describe the concept of the present invention in detail, but not to limit the scope of the present invention in any way.
本發明實施例提供立體雷射圖騰10、立體雷射標籤20、具有立體雷射圖騰的殼件30、具有立體雷射圖騰的發光元件40以及其製造方法。
Embodiments of the present invention provide a three-
首先說明根據本發明一實施例之立體雷射圖騰10。請參考圖1,圖1為根據本發明一實施例之立體雷射圖騰的剖面示意圖。
First, the three-
在本實施例中,立體雷射圖騰10包含本體100。本體100具有相對的凸面1001與凹面1002。本體100包含基材101、表面處理層102、黏合層103、雷射材104、第一保護層105及第二保護層106。基材101、表面處理層102、黏合層103及雷射層104在凸面1001往凹面1002的方向上依序設置。第一保護層105可設置於雷射材104遠離黏合層103的一面,第二保護層106可設置基材101遠離表面處理層102的一面。
In this embodiment, the three-
基材101可為不易碎裂且具延展性的透明塑膠材料,例如PC、PP、PVC、PET、ABS、TPU等。
The
表面處理層102設置於基材101。表面處理層102面對黏合層103的表面的粗糙度可大於基材101面對表面處理層102的表面的粗糙度。由於表面處理層102的粗糙度較大,故黏合層103與表面處理層102之間可具有較大的接觸面積,進而形成較牢固的結合。在本實施例中,表面處理層102為連續的層體,但本發明不限於此。在其他實施例中,如圖2所示,表面處理層102’亦可為非連續的島狀結構,也就是說表面處理層102’可局部地設置於基材101上,且黏合層103會覆蓋表面處理層102’及未被表面處理層102’覆蓋的基材101。
The
黏合層103設置於表面處理層102,且表面處理層102位於基材101及黏合層103之間。黏合層103可為熱熔膠。
The
雷射材104設置於黏合層103,且黏合層103位於表面處理層102及雷射材104之間。雷射材104可為市面上販售的
雷射材料或雷射薄膜,雷射材104可呈現七彩繽紛、色彩斑斕、立體、遠近、深淺等視覺效果。
The
第一保護層105可位於雷射材104,且可位於本體100中最靠近凹面1002的一側。第一保護層105可具有抗紫外線、耐酸鹼、耐熱、耐刮等功能並可達到戶外耐候等級,可防止雷射材104在製造過程中或後續使用中受到損壞甚至剝離。儘管本實施例包含第一保護層105,但本發明不限於此。在其他實施例中,本體可不具有第一保護層105。
The
第二保護層106可位於基材101,且可位於本體100中最靠近凸面1001的一側。第二保護層106可具有抗紫外線、耐酸鹼、耐熱、耐刮等功能並可達到戶外耐候等級,可防止基材101在製造過程中或後續使用中受到損壞甚至剝離。第一保護層105及第二保護層106可由相同的材料製成,亦可由相異的材料製成。儘管本實施例包含第二保護層106,但本發明不限於此。在其他實施例中,本體可不具有第二保護層106。
The
市面上常用的黏膠或熱熔膠的黏著性不足,故由市售的黏膠或熱熔膠黏合的基材與雷射材無法耐衝擊且無法承受成形製程的條件。為此,本實施例之立體雷射圖騰10藉由在基材上進行表面處理形成表面處理層102,而使得雷射材104可透過表面處理層102及黏合層103結合於與基材101,藉以克服雷射材與基材間不易結合的問題,且所形成之本體100可耐衝擊並可承受成形條件而形成立體雷射圖騰10。
The viscose or hot melt adhesive commonly used in the market has insufficient adhesion, so the base material and laser material bonded by the commercial viscose or hot melt adhesive cannot withstand impact and cannot withstand the conditions of the forming process. For this reason, the three-
本實施例之立體雷射圖騰10不僅可因雷射材而呈現出視覺上的立體感,本體100的凸面1001及凹面1002更進一步構成實體上的立體結構。立體雷射圖騰10呈現一側凹入且另一側凸出的結構,故可應用於按鍵或按鈕的面板。此外,基材101、表面處理層102、黏合層103、雷射材104、第一保護層105及第二保護層106可由透明或半透明的材料製成,也就是說,立體雷射圖騰10可為透光或半透光。
The three-
接著說明根據本發明一實施例之立體雷射標籤20。請參考圖3,圖3為根據本發明一實施例之立體雷射標籤的剖面示意圖。
Next, the three-
在本實施例中,立體雷射標籤20包含本體200、填充材210、膠層220及底層230。本體200與上述實施例之本體100的結構大致上相同,關於本體200的描述請參考本體100之敘述,以下不再贅述。
In this embodiment, the
填充材210可填充於本體200的凹面處。填充材210可為熱塑性材料或熱固性材料,或可為利用加熱固化的樹脂或利用紫外光固化的樹脂。填充材210經固化後可用以支撐本體200的外型。
The filling
膠層220及底層230可依序設置於填充材210,且膠層220位於填充材210及底層230之間。膠層220亦可設置於未設置有填充材210的部分的本體200。膠層220可為雙面膠,膠層220的一面可貼附於填充材210與部分的本體200,另一面貼
附於底層230。
The
底層230可設置於膠層220。底層230可為塑膠膜、塑膠片或離型膜。膠層220與填充材210或本體200之間的結合力可大於膠層220與底層230之間的結合力。也就是說,可以從立體雷射標籤20輕易地撕去底層230且不會影響膠層220與填充材210或本體200之間的結合,亦不會影響膠層220的黏著性。底層230可用於保護膠層220,避免膠層220沾黏到雜質。
The
本實施例之立體雷射標籤20不僅可因雷射材而呈現出視覺上的立體感,本體200的凸面及凹面更進一步構成實體上的立體結構。在使用立體雷射標籤20時,可將底層230撕去而使立體雷射標籤20透過膠層220貼附於任何物件上。
The three-
接著說明根據本發明一實施例之具有立體雷射圖騰的殼件30。請參考圖4,圖4為根據本發明一實施例之具有立體雷射圖騰的殼件的剖面示意圖。
Next, the
在本實施例中,具有立體雷射圖騰的殼件30包含本體300及殼體310。本體300與上述實施例之本體100的結構大致上相同,關於本體300的描述請參考本體100之敘述,以下不再贅述。
In this embodiment, the
殼體310的至少一部分填充於立體雷射圖騰的本體300的凹面。殼體310可為熱塑性材料或熱固性材料,或可為利用加熱固化的樹脂或利用紫外光固化的樹脂,或可為ABS、PC、TPR、PP、PET、PET等塑料。殼體310填充於本體300的凹面的
部分用於支撐本體300的外型。殼體310的其他部分可形成為如機車車殼或電子產品外殼的外型。
At least a part of the
本實施例之具有立體雷射圖騰的殼件30不僅可因雷射材而呈現出視覺上的立體感,本體300的凸面及凹面更進一步構成實體上的立體結構。具有立體雷射圖騰的殼件30可應用於機車車殼、電子產品外殼或箱體外殼,使產品的外觀除了具有立體圖騰之外,還可呈現雷射材獨特的視覺效果。
The
接著說明根據本發明一實施例之具有立體雷射圖騰的發光元件40。請參考圖5,圖5為根據本發明一實施例之具有立體雷射圖騰的發光元件的剖面示意圖。
Next, a
在本實施例中,具有立體雷射圖騰的發光元件40包含本體400、光源410及載板411。本體400與上述實施例之本體100的結構大致上相同,關於本體400的描述請參考本體100之敘述,以下不再贅述。在本實施例中,立體雷射圖騰的本體400的各層體可由透明或半透明的材料製成,也就是說,立體雷射圖騰可為透光或半透光。
In this embodiment, the
光源410及載板411可設置於立體雷射圖騰具有凹面的一側,且光源410可設置於載板411。光源410至少部分的出光方向朝向凹面。光源410可LED。載板411可為電路板或導光板。由於立體雷射圖騰的本體400為透光或半透光,故光源410發出的光線可穿透本體400,並透過雷射材產生出絢麗的視覺效果。
The
本實施例之具有立體雷射圖騰的發光元件40不僅可因雷射材而呈現出視覺上的立體感,本體400的凸面及凹面更進一步構成實體上的立體結構。具有立體雷射圖騰的發光元件40可應用於需要發光的標示、發光按鍵或鍵盤等。
The light-emitting
以下說明立體雷射圖騰的製造方法。請參考圖6,圖6為根據本發明一實施例之立體雷射圖騰的製造方法的流程圖。 The manufacturing method of the three-dimensional laser totem will be described below. Please refer to FIG. 6 , which is a flowchart of a method for manufacturing a three-dimensional laser totem according to an embodiment of the present invention.
首先,使用表面處理劑對基材的一面進行表面處理以形成表面處理層(步驟S101)。詳細來說,可透過塗佈或網版印刷的方式將表面處理劑印刷或塗佈於基材,並可在60至80℃低溫烘烤40至80分鐘使其固化,較佳地為烘烤60分鐘。大於80°C的烘烤溫度可能會造成基材捲曲,而在60至80℃的低溫烘烤可避免捲曲發生。表面處理劑固化成表面處理層之後可進行百格試驗,通過百格試驗後始可進行下一步驟。百格試驗係於表面處理層以刀具在一平方公分中切割成一百格,再使用膠帶黏貼被切割的表面處理層,測試表面處理層是否掉落或剝離,藉以測試表面處理層的密著性。 First, a surface treatment agent is used to perform surface treatment on one side of the substrate to form a surface treatment layer (step S101 ). In detail, the surface treatment agent can be printed or coated on the substrate by coating or screen printing, and can be cured by baking at a low temperature of 60 to 80°C for 40 to 80 minutes, preferably baking 60 minutes. A baking temperature greater than 80°C may cause curling of the substrate, while baking at a low temperature of 60 to 80°C can avoid curling. After the surface treatment agent is cured into the surface treatment layer, the 100-grid test can be carried out, and the next step can only be carried out after passing the 100-grid test. The 100-grid test is to cut the surface treatment layer into 100 square centimeters with a knife, and then stick the cut surface treatment layer with tape to test whether the surface treatment layer falls or peels off, so as to test the adhesion of the surface treatment layer sex.
接著,在表面處理層上塗佈黏合層(步驟S102)。詳細來說,黏合層可為熱熔膠,可透過塗佈或網版印刷的方式將黏合層在250至300℃下塗佈於表面處理層,較佳地為在280℃進行。由於表面處理層的表面粗糙度大於基材的表面粗糙度,故可使黏合層與表面處理層之間有較大的接觸面積以加強彼此間的結合強度。 Next, an adhesive layer is coated on the surface treatment layer (step S102). In detail, the adhesive layer can be hot melt adhesive, and the adhesive layer can be coated on the surface treatment layer at 250-300° C., preferably at 280° C., by coating or screen printing. Since the surface roughness of the surface treatment layer is greater than that of the base material, a larger contact area can be provided between the adhesive layer and the surface treatment layer to enhance the bonding strength between them.
接著,將雷射材黏合於黏合層,使基材、表面處理層、黏合層及雷射材構成本體(步驟S103)。詳細來說,雷射材透過黏合層及表面處理層結合於基材上,而使得基材、表面處理層、黏合層及雷射材構成立體雷射圖騰的本體。在其他實施例中,本體可進一步包含第一保護層或第二保護層,第一保護層或第二保護層可透過塗佈、印刷或貼附的方式設置於基材或雷射材上。第一保護層或第二保護層可具有抗紫外線、耐酸鹼、耐熱、耐刮等功能,可防止基材或雷射材在製造過程中或後續使用中受到損壞甚至剝離。 Next, the laser material is bonded to the adhesive layer, so that the base material, the surface treatment layer, the adhesive layer and the laser material form a body (step S103 ). Specifically, the laser material is combined on the base material through the adhesive layer and the surface treatment layer, so that the base material, the surface treatment layer, the adhesive layer and the laser material form the body of the three-dimensional laser totem. In other embodiments, the body may further include a first protective layer or a second protective layer, and the first protective layer or the second protective layer may be disposed on the substrate or the laser material through coating, printing or pasting. The first protective layer or the second protective layer can have functions such as UV resistance, acid and alkali resistance, heat resistance, and scratch resistance, which can prevent the substrate or laser material from being damaged or even peeled off during the manufacturing process or subsequent use.
接著,透過成形方法使本體具有相對的凸面與凹面,基材、表面處理層、黏合層及雷射層在凸面往凹面的方向上依序設置(步驟S104)。詳細來說,可透過衝壓成形使本體具有相對的凸面與凹面,藉以形成立體雷射圖騰,也就是說,可透過衝壓成形使本體具有凹凸的立體結構以成為立體雷射圖騰。並且,在本體中,基材、表面處理層、黏合層及雷射層在凸面往凹面的方向上依序設置。 Next, the main body has opposite convex and concave surfaces through a forming method, and the base material, surface treatment layer, adhesive layer and laser layer are sequentially arranged in the direction from the convex surface to the concave surface (step S104 ). In detail, the main body can have relative convex and concave surfaces through stamping forming to form a three-dimensional laser totem, that is, the main body can have a concave-convex three-dimensional structure through stamping forming to form a three-dimensional laser totem. Moreover, in the main body, the base material, the surface treatment layer, the adhesive layer and the laser layer are sequentially arranged in the direction from the convex surface to the concave surface.
以下說明立體雷射標籤的製造方法。請參考圖7,圖7為根據本發明一實施例之立體雷射標籤的製造方法的流程圖。步驟S201至S204與上述步驟S101至S104大致上相同,請參考上述內容,以下不再贅述。 A method of manufacturing a three-dimensional laser tag will be described below. Please refer to FIG. 7 , which is a flow chart of a manufacturing method of a three-dimensional laser label according to an embodiment of the present invention. Steps S201 to S204 are substantially the same as the above steps S101 to S104, please refer to the above content, and will not be described in detail below.
透過成形方法使本體具有相對的凸面與凹面(步驟S204)之後,可將填充材填入本體的凹面,使填充材固化以支撐本 體的外型(步驟S205)。詳細來說,填充材可為熱塑性材料、熱固形材料、紫外線固化樹脂。可透過注入、塗抹或網版印刷的方式使填充材填入本體的凹面,再經由照射紫外線、加熱或烘乾後使其固化。填充材可使本體的凹面側形成平坦的面,以利於後續膠層的貼附。 After the main body has opposite convex and concave surfaces through the forming method (step S204), the filling material can be filled into the concave surface of the main body, and the filling material is solidified to support the main body. The appearance of the body (step S205). In detail, the filling material can be thermoplastic material, thermosetting material, ultraviolet curable resin. The filling material can be filled into the concave surface of the body by injection, smearing or screen printing, and then cured by irradiating ultraviolet rays, heating or drying. The filling material can make the concave side of the main body form a flat surface, so as to facilitate the attachment of the subsequent adhesive layer.
接著,將膠層及底層依序貼附於本體(步驟S206)。詳細來說,膠層可為雙面膠,可將膠層的一面貼附於填充材及部分的本體,另一面貼附底層,以完成立體雷射標籤。底層可用於保護膠層,避免膠層沾黏到雜質。在使用立體雷射標籤時,可將底層撕去而使立體雷射標籤透過膠層貼附於任何物件上。 Next, attach the adhesive layer and the bottom layer to the main body in sequence (step S206). In detail, the adhesive layer can be double-sided adhesive tape, one side of the adhesive layer can be attached to the filler and part of the body, and the other side can be attached to the bottom layer to complete the three-dimensional laser label. The bottom layer can be used to protect the adhesive layer and prevent the adhesive layer from sticking to impurities. When using the three-dimensional laser label, the bottom layer can be torn off so that the three-dimensional laser label can be attached to any object through the adhesive layer.
以下說明具有立體雷射圖騰的殼件的製造方法。請參考圖8,圖8為根據本發明一實施例之具有立體雷射圖騰的殼件的製造方法的流程圖。步驟S301至S304與上述步驟S101至S104大致上相同,請參考上述內容,以下不再贅述。 The manufacturing method of the shell with the three-dimensional laser totem will be described below. Please refer to FIG. 8 . FIG. 8 is a flow chart of a manufacturing method of a case with a three-dimensional laser totem according to an embodiment of the present invention. Steps S301 to S304 are substantially the same as the above steps S101 to S104, please refer to the above content, and will not be described in detail below.
透過成形方法使本體具有相對的凸面與凹面(S304)之後,可透過塑膠射出形成殼體,殼體的至少一部分填充於立體雷射圖騰的本體的凹面(步驟S305)。詳細來說,準備與立體雷射圖騰的凸面以及所欲形成之殼件外型相應的模具,將立體雷射圖騰置於模具中,利用塑膠射出法將殼體的原料注入模具中,使殼體的一部份填充於立體雷射圖騰的凹面,另一部分形成所欲形成之外型。殼體填充於凹面的部分用以支撐立體雷射圖騰的外型,其餘部分可形成為如機車車殼、電子產品外殼、箱體外殼等外型 以成為具有立體雷射圖騰的殼件。 After the main body has opposite convex and concave surfaces through the molding method (S304), the shell can be formed through plastic injection, and at least a part of the shell fills the concave surface of the main body of the three-dimensional laser totem (step S305). Specifically, a mold corresponding to the convex surface of the three-dimensional laser totem and the shape of the shell to be formed is prepared, the three-dimensional laser totem is placed in the mold, and the raw materials of the shell are injected into the mold by the plastic injection method to make the shell Part of the body fills the concave surface of the three-dimensional laser totem, and the other part forms the desired shape. The part of the shell filled in the concave surface is used to support the shape of the three-dimensional laser totem, and the rest can be formed into shapes such as locomotive shells, electronic product shells, box shells, etc. To become a shell with a three-dimensional laser totem.
以下說明具有立體雷射圖騰的發光元件的製造方法。請參考圖9,圖9為根據本發明一實施例之具有立體雷射圖騰的發光元件的製造方法的流程圖。步驟S401至S404與上述步驟S101至S104大致上相同,請參考上述內容,以下不再贅述。 The manufacturing method of the light-emitting element with the three-dimensional laser totem will be described below. Please refer to FIG. 9 . FIG. 9 is a flow chart of a method for manufacturing a light-emitting element with a three-dimensional laser totem according to an embodiment of the present invention. Steps S401 to S404 are substantially the same as the above steps S101 to S104, please refer to the above content, and will not be described in detail below.
透過成形方法使本體具有相對的凸面與凹面之後,可在本體的凹面側設置光源與載板,且光源至少部分的出光方向朝向凹面(步驟S405)。詳細來說,光源可設置於載板。光源可為LED,載板可為電路板或導光板。光源發出的光線可穿透本體,並透過雷射材產生出絢麗的視覺效果。 After the main body has opposite convex and concave surfaces through the forming method, the light source and the carrier can be disposed on the concave side of the main body, and at least part of the light emitting direction of the light source faces the concave surface (step S405 ). In detail, the light source can be disposed on the carrier board. The light source can be an LED, and the carrier can be a circuit board or a light guide plate. The light emitted by the light source can penetrate the main body and produce brilliant visual effects through the laser material.
根據本發明實施例提供之立體雷射圖騰、立體雷射標籤、具有此立體雷射圖騰的殼體、具有此立體雷射圖騰的發光元件以及此立體雷射圖騰的製造方法,透過在基材上形成表面處理層,使雷射材與基材結合,再經由衝形、成形等製程形成為立體的圖騰。結合雷射材的立體圖騰不僅可展現出視覺上的立體效果,實體上也呈現立體的外型。 According to the three-dimensional laser totem, the three-dimensional laser label, the housing with the three-dimensional laser totem, the light-emitting element with the three-dimensional laser totem and the manufacturing method of the three-dimensional laser totem provided by the embodiments of the present invention, through the substrate A surface treatment layer is formed on the surface, so that the laser material is combined with the base material, and then formed into a three-dimensional totem through processes such as punching and forming. The three-dimensional totem combined with laser materials can not only show a three-dimensional effect visually, but also present a three-dimensional appearance physically.
雖然本發明以前述之實施例揭露如上,然其並非用以限定本發明。在不脫離本發明之精神和範圍內,所為之更動與潤飾,均屬本發明之專利保護範圍。關於本發明所界定之保護範圍請參考所附之申請專利範圍。 Although the present invention is disclosed by the aforementioned embodiments, they are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, all changes and modifications are within the scope of patent protection of the present invention. For the scope of protection defined by the present invention, please refer to the appended scope of patent application.
10:立體雷射圖騰 10: Three-dimensional laser totem
100:本體 100: Ontology
1001:凸面 1001: Convex
1002:凹面 1002: Concave
101:基材 101: Substrate
102:表面處理層 102: surface treatment layer
103:黏合層 103: Adhesive layer
104:雷射材 104:Laser material
105:第一保護層 105: The first protective layer
106:第二保護層 106: Second protective layer
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TW551313U (en) * | 2002-01-23 | 2003-09-01 | K Laser Technology Inc | Laser hologram anti-counterfeiting pad |
TW200633851A (en) * | 2005-03-23 | 2006-10-01 | Fu-Shing Jeng | Transparent card with partial hologram laser pattern and method for producing the same |
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