TWI775452B - Electric screwdriver device and control method thereof - Google Patents
Electric screwdriver device and control method thereof Download PDFInfo
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Abstract
一種電動起子控制方法係由一電動起子裝置,該電動起子裝置的一處理模組讀取一設定資料後,該處理模組控制一馬達模組加速一轉速值至一目標轉速;當一旋轉圈數超過一第一圈數時,該處理模組控制該馬達模組降速至一第一轉速;當一扭力值超過一第一扭力值時,該處理模組根據該設定資料判斷鎖付一螺絲為硬結合或是軟結合;若為硬結合,則再旋轉該螺絲一硬結合角度後停止鎖付;若為軟結合,則再旋轉該螺絲一軟結合角度後停止鎖付;該處理模組根據該設定資料、該扭力值和該轉速值控制鎖付該螺絲的方式,以更精確的鎖付該螺絲和提升鎖付的品質。An electric screwdriver control method comprises an electric screwdriver device. After a processing module of the electric screwdriver device reads a setting data, the processing module controls a motor module to accelerate a rotational speed value to a target rotational speed; When the number exceeds a first number of turns, the processing module controls the motor module to decelerate to a first rotational speed; when a torque value exceeds a first torque value, the processing module determines to lock and pay a The screw is hard-bonded or soft-bonded; if it is hard-bonded, rotate the screw for a hard-bonding angle and then stop locking; if it is soft-bonding, rotate the screw for a soft-bonding angle and stop locking; the processing mold The group controls the way of locking the screw according to the setting data, the torque value and the rotational speed value, so as to lock the screw more accurately and improve the quality of the locking.
Description
一種電動起子,尤指一種電動起子裝置及其控制方法。 An electric screwdriver, especially an electric screwdriver device and a control method thereof.
市面上多數物品都會使用螺絲固定結構,且多數人在鎖螺絲時會考慮使用電動起子協助鎖付螺絲。隨著科技的進步,越來越多的精密儀器需要精準地控制鎖付螺絲的力道與時間,以精準掌握鎖付螺絲的品質,提高精密儀器的整體精密度。 Most items on the market will use screws to fix the structure, and most people will consider using electric screwdrivers to assist in locking screws when locking screws. With the advancement of science and technology, more and more precision instruments need to accurately control the strength and time of the locking screw, so as to accurately grasp the quality of the locking screw and improve the overall precision of the precision instrument.
然而,現今多數的電動起子在運轉和產生扭力上的控制不夠精確,詳細來說,多數的電動起子是由使用者按壓一啟動按鍵而控制轉速和產生一固定扭力值,且鎖付螺絲到完全超過輸出扭力時停止,也就是俗稱的鎖死時停止。這種鎖付方式有可能在螺紋沒有完全對齊的情況下傷害到螺絲和螺孔的螺紋,而進一步造成滑牙的情況,而也有可能因為螺絲品質的關係,在螺絲鎖死狀態下並不能確保一致的鎖付品質。 However, the control of operation and torque generation of most electric screwdrivers today is not precise enough. In detail, most electric screwdrivers are controlled by the user pressing a start button to control the rotation speed and generate a fixed torque value, and lock the screw until it is completely Stop when the output torque is exceeded, which is commonly known as stop when locked. This locking method may damage the threads of the screw and the screw hole if the threads are not completely aligned, which will further cause slippage, and it may also be due to the quality of the screw, which cannot be guaranteed when the screw is locked. Consistent lock-up quality.
另外,使用者按壓控制多數電動起子的轉速時,無法精準控制轉速,而在螺絲快要鎖死需要慢慢控制轉速和旋轉角度時,多數電動起子無法執行精確的動作。 In addition, when the user presses to control the rotation speed of most electric screwdrivers, it is impossible to precisely control the rotation speed, and when the screw is about to be locked and needs to slowly control the rotation speed and rotation angle, most electric screwdrivers cannot perform precise movements.
舉例來說,一個閥門可能有30個螺絲呈一圓形等距圍繞分佈該閥門的邊緣需鎖付,以阻止一高壓流體的外洩,若這30個螺絲無法以適當且相同的力道與旋轉角度鎖付,則很可能鎖付品質不一而造成該閥門的咬合不一,使該閥門無法阻止該高壓流體的外洩。以這個例子來說,30個螺絲以固定扭力的扭力起 子手動來鎖太費力傷神,而以一般多數的電動起子因無法執行精確的鎖付動作,可能會造成上述傷害螺紋、滑牙和鎖死時的鎖死狀態品質不一的問題。 For example, a valve may have 30 screws distributed in a circle and equally spaced around the edge of the valve to be locked to prevent the leakage of a high-pressure fluid. If these 30 screws cannot be rotated with the proper and equal force. If the angle lock is used, it is likely that the quality of the lock will be different, which will cause the valve to have different engagement, so that the valve cannot prevent the leakage of the high-pressure fluid. In this example, 30 screws start with a fixed torque It is too labor-intensive to manually lock the screw, and most of the electric screwdrivers cannot perform accurate locking action, which may cause the above-mentioned problems of damage to the thread, sliding teeth and different quality of the locked state during locking.
有鑑於上述問題,本發明提供一種電動起子裝置及其控制方法,能夠精準的控制鎖付螺絲的力道與轉速以確保螺絲的鎖付品質一致。 In view of the above problems, the present invention provides an electric screwdriver device and a control method thereof, which can precisely control the force and rotation speed of the locking screw to ensure consistent locking quality of the screw.
本發明之一電動起子裝置,包括一電動起子和一控制器。該電動起子電連接該控制器,而該控制器控制該電動起子的運作。 An electric screwdriver device of the present invention includes an electric screwdriver and a controller. The electric screwdriver is electrically connected to the controller, and the controller controls the operation of the electric screwdriver.
該電動起子進一步包括一起子外殼、一轉動軸、一啟動開關、一馬達模組和一感測模組。該起子外殼包括一洞口,而該轉動軸設置於該起子外殼內,且該轉動軸穿出該洞口。該啟動開關設置於該起子外殼上。該馬達模組設置於該起子外殼內,且該馬達模組驅動該轉動軸轉動,而該感測模組設置於該起子外殼內以感測該轉動軸的一旋轉時間、一轉速及一扭力,並該感測模組對應對應產生一旋轉時間訊號、一轉速訊號和一扭力訊號。 The electric screwdriver further includes a screw casing, a rotating shaft, a start switch, a motor module and a sensing module. The screwdriver housing includes a hole, the rotating shaft is disposed in the screwdriver housing, and the rotation shaft passes through the hole. The start switch is arranged on the screwdriver casing. The motor module is arranged in the screwdriver housing, and the motor module drives the rotation shaft to rotate, and the sensing module is arranged in the screwdriver housing to sense a rotation time, a rotational speed and a torque of the rotation shaft , and the sensing module correspondingly generates a rotation time signal, a rotation speed signal and a torque signal.
該控制器進一步包括一控制器外殼、一處理模組和一記憶模組。該處理模組設置於該控制器外殼內,並該處理模組電連接該電動起子的該馬達模組和該感測模組。其中,該處理模組接收來自該感測模組產生的該旋轉時間訊號、該轉速訊號和該扭力訊號,且該處理模組根據該扭力訊號計算一扭力值,並該處理模組根據該旋轉時間訊號和該轉速訊號計算該旋轉時間、一轉速值和一旋轉圈數。該記憶模組設置於該控制器外殼內並電連接該處理模組,且該記憶模組儲存一設定資料。 The controller further includes a controller shell, a processing module and a memory module. The processing module is disposed in the controller casing, and the processing module is electrically connected to the motor module and the sensing module of the electric screwdriver. Wherein, the processing module receives the rotation time signal, the rotational speed signal and the torque signal generated from the sensing module, and the processing module calculates a torque value according to the torque signal, and the processing module calculates a torque value according to the rotation The time signal and the rotation speed signal calculate the rotation time, a rotation speed value and a rotation number. The memory module is arranged in the controller shell and is electrically connected to the processing module, and the memory module stores a setting data.
其中,該處理模組電性連接該啟動開關,且當該處理模組偵測該啟動開關產生一啟動訊號時,該處理模組根據該記憶模組中的該設定資料控制該轉動軸鎖付一螺絲。 Wherein, the processing module is electrically connected to the activation switch, and when the processing module detects the activation switch and generates an activation signal, the processing module controls the rotating shaft to lock and pay according to the setting data in the memory module one screw.
另外,該處理模組讀取該設定資料後控制該馬達模組加速至一目標轉速,並在該旋轉圈數超過該設定資料的一第一圈數時,該處理模組控制該馬達模組降速至一第一轉速。當該扭力值超過該設定資料的一第一扭力值時,該處理模組根據該設定資料判斷鎖付該螺絲為硬結合或是軟結合。若為硬結合,則該處理模組控制該馬達模組再旋轉該螺絲一硬結合角度後停止鎖付,而若為軟結合,則該處理模組控制該馬達模組再旋轉該螺絲一軟結合角度後停止鎖付。 In addition, the processing module controls the motor module to accelerate to a target rotational speed after reading the setting data, and when the number of revolutions exceeds a first number of revolutions of the setting data, the processing module controls the motor module Decelerate to a first speed. When the torque value exceeds a first torque value of the setting data, the processing module determines whether the screw is hard-bonded or soft-bonded according to the setting data. If it is a hard joint, the processing module controls the motor module to rotate the screw to a hard joint angle and then stops locking, and if it is a soft joint, the processing module controls the motor module to rotate the screw to a soft joint. Stop locking after the angle is combined.
本發明之一電動起子控制方法,係由一電動起子裝置的一控制器的一處理模組執行,包括下列步驟: An electric screwdriver control method of the present invention is executed by a processing module of a controller of an electric screwdriver device, and includes the following steps:
步驟S1,從一記憶模組中讀取一設定資料。 In step S1, a setting data is read from a memory module.
步驟S2,根據該設定資料中的一目標轉速訊號控制該電動起子裝置的一電動起子的一馬達模組的一轉速加速至一目標轉速。 Step S2, controlling a rotational speed of a motor module of an electric screwdriver of the electric screwdriver device to accelerate to a target rotational speed according to a target rotational speed signal in the setting data.
步驟S3,根據來自該感測模組的一旋轉時間訊號和一轉速訊號,計算一旋轉圈數,並判斷該旋轉圈數是否超過該設定資料中的一第一圈數。 In step S3, a rotation number is calculated according to a rotation time signal and a rotation speed signal from the sensing module, and it is determined whether the rotation number exceeds a first rotation number in the setting data.
步驟S4,當該旋轉圈數超過該第一圈數時,根據該設定資料中的一第一轉速訊號控制該馬達模組的該轉速減速至一第一轉速;其中該第一轉速低於該目標轉速。 Step S4, when the rotation number exceeds the first rotation number, control the rotation speed of the motor module to decelerate to a first rotation speed according to a first rotation speed signal in the setting data; wherein the first rotation speed is lower than the first rotation speed target speed.
步驟S5,根據來自該感測模組的一扭力值判斷該扭力值是否超過該設定資料中的一第一扭力值。 Step S5, according to a torque value from the sensing module, determine whether the torque value exceeds a first torque value in the setting data.
步驟S6,當該扭力值超過該第一扭力值時,根據該設定資料判斷鎖付的一螺絲是硬結合還是軟結合。 In step S6, when the torque value exceeds the first torque value, it is determined whether a locked screw is hard or soft-bonded according to the setting data.
步驟S7,當鎖付該螺絲是硬結合時,根據該設定資料中的一硬結合角度控制該電動起子裝置的該電動起子的該馬達模組再旋轉該硬結合角度後,停止鎖付該螺絲。 Step S7, when locking the screw is a hard joint, control the motor module of the electric screwdriver of the electric screwdriver device to rotate the hard joint angle according to a hard joint angle in the setting data, and stop locking the screw .
步驟S8,當鎖付該螺絲是軟結合時,根據該設定資料中的一軟結合角度控制該電動起子裝置的該電動起子的該馬達模組再旋轉該軟結合角度後,停止鎖付該螺絲;其中該軟結合角度大於該硬結合角度。 In step S8, when the screw is locked with a soft joint, control the motor module of the electric screwdriver of the electric screwdriver device to rotate the soft joint angle according to a soft joint angle in the setting data, and then stop locking the screw. ; wherein the soft joint angle is greater than the hard joint angle.
本發明的該處理模組能夠根據該設定資料中的該目標轉速訊號、該第一圈數、該第一轉速訊號、該第一扭力值和硬結合還是軟結合的資訊控制該轉動軸轉動以鎖付該螺絲。該處理模組進一步根據鎖付該螺絲的該扭力值、該旋轉時間、該旋轉圈數和該轉速值精確地控制鎖付該螺絲的過程,以數據化的改進鎖付螺絲的工藝和加強鎖付螺絲的品質管理。 The processing module of the present invention can control the rotation of the rotating shaft to rotate according to the target rotational speed signal, the first number of turns, the first rotational speed signal, the first torque value and the hard or soft combination information in the setting data. Tighten the screw. The processing module further precisely controls the process of locking the screw according to the torque value, the rotation time, the number of rotations and the rotational speed value of the screw, so as to digitally improve the screw locking process and strengthen the lock Pay the quality management of screws.
1:電動起子 1: Electric screwdriver
2:控制器 2: Controller
10:起子外殼 10: screwdriver shell
11:洞口 11: The entrance of the hole
12:轉動軸 12: Rotary shaft
13:啟動開關 13: Start switch
14:電線 14: Wire
20:控制器外殼 20: Controller shell
40:選擇按鈕 40: Select button
100:馬達模組 100: Motor module
200:感測模組 200: Sensing module
300:處理模組 300: Processing Modules
310:異常狀況單元 310: Abnormal Condition Unit
320:保養時程單元 320: Maintenance schedule unit
330:錯誤容忍單元 330: Error Tolerance Unit
400:記憶模組 400: Memory Module
500:顯示模組 500: Display Module
510:扭力值螢幕 510: Torque value screen
520:設定螢幕 520: Setting Screen
530:狀態燈號 530: Status light
600:數據模組 600: Data Module
S1~S55:步驟 S1~S55: Steps
圖1為本發明一電動起子裝置一較佳實施例的外觀圖。 FIG. 1 is an external view of a preferred embodiment of an electric screwdriver device of the present invention.
圖2為本發明該電動起子裝置該較佳實施例的系統方塊圖。 FIG. 2 is a system block diagram of the preferred embodiment of the electric screwdriver device of the present invention.
圖3為本發明一電動起子控制方法一實施例的流程圖。 FIG. 3 is a flowchart of an embodiment of an electric screwdriver control method of the present invention.
圖4為本發明該電動起子控制方法一較佳實施例的流程圖。 FIG. 4 is a flow chart of a preferred embodiment of the electric screwdriver control method of the present invention.
本發明為一種電動起子裝置及其控制方法。 The present invention relates to an electric screwdriver device and a control method thereof.
請參閱圖1所示,本發明之一電動起子裝置包括一電動起子1和一控制器2。該電動起子1電連接該控制器2,而該控制器2控制該電動起子1的運作。在圖1本發明該電動起子裝置的一較佳實施例中,該電動起子1透過一電線14連接該控制器2。
Please refer to FIG. 1 , an electric screwdriver device of the present invention includes an electric screwdriver 1 and a
請參一併閱圖2所示,該電動起子1進一步包括一起子外殼10、一轉動軸12、一啟動開關13、一馬達模組100和一感測模組200。該起子外殼10包括一洞口11,而該轉動軸12設置於該起子外殼10內,且該轉動軸12穿出該洞口11。
Please refer to FIG. 2 , the electric screwdriver 1 further includes a
該馬達模組100設置於該起子外殼10內,且該馬達模組100驅動該轉動軸12轉動,而該感測模組200設置於該起子外殼10內以感測該轉動軸12的一旋轉時間、一轉速和一扭力,並該感測模組200對應該旋轉時間、該轉速和該扭力分別產生一旋轉時間訊號、一轉速訊號和一扭力訊號。
The
該控制器2進一步包括一控制器外殼20、一處理模組300和一記憶模組400。該處理模組300設置於該控制器外殼20內。該處理模組300電連接該電動起子1的該馬達模組100和該感測模組200,並該處理模組300接收來自該感測模組200產生的該旋轉時間訊號、該轉速訊號和該扭力訊號。該處理模組300根據該扭力訊號計算一扭力值,且該處理模組300根據該旋轉時間訊號和該轉速訊號計算一轉速值、一旋轉時間和一旋轉圈數。該轉速值即測量該轉速的數值,而該扭力值即測量該扭力的數值。
The
該記憶模組400設置於該控制器外殼20內且電連接該處理模組300。該記憶模組400儲存一設定資料,而該設定資料包括了鎖付一螺絲的一行程資料。詳細來說,該設定資料的該行程資料為該控制器2的該處理模組300如何控制該馬達模組100驅動該轉動軸12轉動的依據。該行程資料包括了一目標轉速訊號、一第一圈數、一第一轉速訊號、一第一扭力值和一硬結合還是軟結合的資訊。這些資訊將在說明書後段做探討。
The
該啟動開關13設置於該起子外殼10上且電性連接該處理模組300。當該啟動開關13受到外力按壓時,該啟動開關13產生一啟動訊號,而當該處理模組300偵測到該啟動開關13產生該啟動訊號時,該處理模組300根據該記憶模組400中的該設定資料控制該轉動軸12鎖付該螺絲。
The
該處理模組300讀取該設定資料後,該處理模組300控制該馬達模組100加速至一目標轉速,並在該旋轉圈數超過該設定資料的一第一圈數時,該處理模組300控制該馬達模組100降速至一第一轉速。當該扭力值超過該設定資
料的一第一扭力值時,該處理模組300根據該設定資料判斷鎖付該螺絲為硬結合或是軟結合。若為硬結合,則該處理模組300控制該馬達模組100再旋轉該螺絲一硬結合角度後停止鎖付,而若為軟結合,則該處理模組300控制該馬達模組100再旋轉該螺絲一軟結合角度後停止鎖付。
After the
所謂的硬結合和軟結合為形容當鎖付該螺絲到底時,也就是所謂的當該扭力值超過該設定資料的該第一扭力值時,該螺絲還需要多轉多少的角度,使該螺絲能夠更緊密的與鎖付的一表面結合。當鎖付該螺絲到底時,該螺絲對抗鎖付該螺絲的反作用力會上升,即該扭力會上升而超過該設定資料的該第一扭力值。而該螺絲還需要多轉多少的角度即是指旋轉該轉動軸12的角度。硬結合指的是當該扭力值超過該設定資料的該第一扭力值時,該螺絲還需要持續轉動小於一圈,而軟結合指的是當該扭力值超過該設定資料的該第一扭力值時,該螺絲還需要持續轉動超過一圈。在本較佳實施例中,該硬結合角度小於該軟結合角度。
The so-called hard joint and soft joint describe when the screw is locked to the end, that is, the so-called when the torque value exceeds the first torque value of the setting data, how much more angle the screw needs to be turned to make the screw It can be more closely combined with a surface of the lock. When the screw is locked to the end, the reaction force of the screw against locking the screw will increase, that is, the torque will increase and exceed the first torque value of the setting data. The angle that the screw needs to be rotated further refers to the angle by which the
在本發明該較佳實施例中,該硬結合角度為約30度角,而該軟結合角度為約720度角,也就是說該螺絲軟結合時,需要在鎖到底後,再轉約2圈。 In the preferred embodiment of the present invention, the hard joint angle is about 30 degrees, and the soft joint angle is about 720 degrees. lock up.
另外,在本發明該較佳實施例中,該控制器2進一步包括一顯示模組500。該顯示模組500設置於該控制器外殼20內並電連接該處理模組300且負責顯示該設定資料和該處理模組300的該轉速值、該扭力值、該旋轉時間和該旋轉圈數等數值。
In addition, in the preferred embodiment of the present invention, the
如圖1所示,在本發明該較佳實施例中,該顯示模組500包括一扭力值螢幕510、一設定螢幕520和複數狀態燈號530。該扭力值螢幕510只負責顯示該扭力值,因為鎖付該螺絲時該扭力值的即時變化很重要,故該顯示模組500中由該扭力值螢幕510專門負責顯示。該些狀態燈號530設置於該扭力值螢幕510的兩側,且該些狀態燈號530且負責顯示鎖付該螺絲的即時狀態,例如該轉動軸12
是否轉動、該扭力值是否超出該馬達模組100能應付的範圍等即時資訊。該設定螢幕520負責顯示該設定資料,且該設定螢幕520搭配該較佳實施例中該控制器外殼20上的複數選擇按鈕40接收設定的該設定資料。該些選擇按鈕40電連接該處理模組300,且該些選擇按鈕40使該設定螢幕520中顯示的該設定資料能被選擇和更改。
As shown in FIG. 1 , in the preferred embodiment of the present invention, the
在本發明該較佳實施例中,該控制器2進一步包括一數據模組600。該數據模組600設置於該起子外殼10內並電連接該感測模組200和該處理模組300。該數據模組600接收該感測模組200的該旋轉時間訊號、該轉速訊號和該扭力訊號,且該數據模組600分別將該旋轉時間訊號、該扭力訊號和該轉速訊號數位化,並該數據模組600將數位化後的該旋轉時間訊號、該扭力訊號和該轉速訊號輸出至該處理模組300,以減少該處理模組300處理該扭力訊號和該轉速訊號的負擔。
In the preferred embodiment of the present invention, the
在本發明該較佳實施例中,該馬達模組100為一無刷直流馬達(Brushless Direct Current Motor;BLDC Motor),且該感測模組200包括一計時器、一霍爾效應感測器(Hall-effect sensor)和一應變力感測器。該計時器記錄該轉動軸12的旋轉時間,並產生該旋轉時間訊號,該應變力感測器用來感測鎖付該螺絲的該扭力,並產生該扭力訊號,而該霍爾效應感測器用來感測鎖付該螺絲的該轉速,並產生該轉速訊號。另外,在本發明該較佳實施例中,該數據模組600和該感測模組200為一扭力量測裝置(Torque Measuring Device;TMD)。
In the preferred embodiment of the present invention, the
另外,在本發明該較佳實施例中,該處理模組300進一步包括一異常狀況單元310、一保養時程單元320和一錯誤容忍單元330。
In addition, in the preferred embodiment of the present invention, the
該異常狀況單元310於該處理模組300內負責感測鎖付該螺絲的一異常狀況,並在該異常狀況出現時,產生一異常訊息,並通知該處理模組300使該顯示模組500顯示該異常訊息,且即時停止該轉動軸12。詳細來說,當該處
理模組300在鎖付該螺絲時,遇到下列情形該處理模組300的該異常狀況單元310即感測到該異常狀況:
The
狀況1:當該異常狀況單元310判斷該旋轉圈數未超過該設定資料的該第一圈數,並且該扭力值超過該設定資料的一第二扭力值時,該異常狀況單元310產生該異常訊息,並通過該顯示模組500顯示該異常訊息,且停止該旋轉軸12轉動。
Condition 1: When the
狀況2:當該處理模組300控制該馬達模組100降速至該第一轉速,且當該異常狀況單元310判斷該扭力值超過該第二扭力值時,該異常狀況單元310產生該異常訊息,並通過該顯示模組500顯示該異常訊息,且停止該旋轉軸12轉動。
Condition 2: When the
狀況3:當該異常狀況單元310判斷該扭力值未超過該設定資料的該第一扭力值,且該旋轉時間超過該設定資料的一第一時間時,該異常狀況單元310產生該異常訊息,並通過該顯示模組500顯示該異常訊息,且停止該旋轉軸12轉動。
Condition 3: When the
狀況4:當該異常狀況單元310判斷該扭力值未超過該設定資料的該第一扭力值,且該旋轉圈數超過該設定資料的一第二圈數時,該異常狀況單元310產生該異常訊息,並通過該顯示模組500顯示該異常訊息,且停止該旋轉軸12轉動。
Condition 4: When the
上述狀況1和狀況2的情形為鎖付該螺絲時一鎖死的狀況。該鎖死的狀況指的是當該螺絲歪斜時鎖付因跟一螺孔的一螺紋錯位而卡住無法動彈。而上述狀況3和狀況4的情形為鎖付該螺絲時一滑牙的狀況。該滑牙的狀況指的是當該螺絲的牙無法跟該螺孔的該螺紋結合而空轉於該螺孔中。遇到上述狀況1至狀況4的情形,該異常狀況單元310即感測到該異常狀況並透過該顯示模組500顯示該異常訊息。顯示該異常訊息的目的為表示這些狀況無法進行鎖付流程,因
為於該鎖死的狀況繼續鎖付會造成該螺紋的損害,而於該滑牙的狀況繼續鎖付會使該螺絲持續空轉。在本發明該較佳實施例中,該異常訊息即透過該顯示模組500的該些狀態燈號530對應顯示。
The above situation 1 and
在本發明該較佳實施例中,該錯誤容忍單元330於該處理模組300內負責統計該異常訊息的一次數,即是當鎖付該螺絲出現任何上述的該異常狀況時,該錯誤容忍單元300增加該異常訊息的次數,而當該異常訊息的次數超過該設定資料的一錯誤上限次數時,該錯誤容忍單元330停止該電動起子1鎖付該螺絲。換句話說,當出現該異常狀況但是該異常訊息的次數未超過該錯誤上限次數時,本發明還能容忍再次嘗試鎖付該螺絲的動作,即鬆開該啟動開關13再重新按壓該啟動開關13重新嘗試鎖付該螺絲。該錯誤容忍單元330在該異常訊息的次數超過該錯誤上限時停止該電動起子1鎖付該螺絲時,即便鬆開該啟動開關13在重新按壓該啟動開關13,也無法再次鎖付該螺絲,其意義在於保護該螺絲和該螺紋不受到損害,和保護鎖付該螺絲的品質。
In the preferred embodiment of the present invention, the
該保養時程單元320於該處理模組300且設有一日期訊息及一保養日期。當該保養時程單元320判斷該日期訊息為該保養日期時,該保養時程單元320產生一提醒訊息,並通過該顯示模組500顯示該提醒訊息,用於提醒使用者應開始進行保養,以確保本發明能持續受到保養而維持正常運作的狀態。在本發明該較佳實施例中,該提醒訊息即透過該顯示模組500的該些狀態燈號530對應顯示。
The
請參閱圖3所示,本發明一電動起子控制方法,係由一電動起子裝置的一控制器2的一處理模組300執行。該電動起子控制方法包括下列步驟:
Please refer to FIG. 3 , an electric screwdriver control method of the present invention is executed by a
步驟S1,從一記憶模組400中讀取一設定資料。
In step S1 , a setting data is read from a
步驟S2,根據該設定資料中的一目標轉速訊號控制該電動起子裝置的一電動起子1的一馬達模組100的一轉速加速至一目標轉速。
In step S2, a rotational speed of a
步驟S3,根據來自該感測模組200的一旋轉時間訊號和一轉速訊號,計算一旋轉圈數,並判斷該旋轉圈數是否超過該設定資料中的一第一圈數。
Step S3 , according to a rotation time signal and a rotational speed signal from the
步驟S4,當該旋轉圈數超過該第一圈數時,根據該設定資料中的一第一轉速訊號控制該馬達模組100的該轉速減速至一第一轉速;其中該第一轉速低於該目標轉速。
Step S4, when the number of revolutions exceeds the first number of revolutions, control the rotational speed of the
步驟S5,根據來自該感測模組200的一扭力值判斷該扭力值是否超過該設定資料中的一第一扭力值。
Step S5, according to a torque value from the
步驟S6,當該扭力值超過該第一扭力值時,根據該設定資料判斷鎖付的一螺絲是硬結合還是軟結合。 In step S6, when the torque value exceeds the first torque value, it is determined whether a locked screw is hard or soft-bonded according to the setting data.
步驟S7,當鎖付該螺絲是硬結合時,根據該設定資料中的一硬結合角度控制該電動起子裝置的該電動起子1的該馬達模組100再旋轉該硬結合角度後,停止鎖付該螺絲。
Step S7, when the screw is hard-bonded, the
步驟S8,當鎖付該螺絲是軟結合時,根據該設定資料中的一軟結合角度控制該電動起子裝置的該電動起子1的該馬達模組100再旋轉該軟結合角度後,停止鎖付該螺絲;其中該軟結合角度大於該硬結合角度。
Step S8, when the locking screw is a soft joint, control the
也就是說,該記憶模組400的該設定資料包括了該目標轉速、該第一圈數、該第一轉速、該第一扭力值和一硬結合還是軟結合的資訊。該硬結合還是軟結合的資訊涵蓋在該步驟S6中,而該步驟S6認定若鎖付該螺絲不是硬結合即是軟結合。畢竟鎖付該螺絲時,若不是鎖到該扭力值超過該第一扭力值時馬上鎖不下去的硬結合,通常都會被認定是可以旋轉較硬結合多角度的軟結合。
That is to say, the setting data of the
本發明該電動起子控制方法一實施例中,在步驟S5中進一步包括:步驟S51,當該扭力值未超過該第一扭力值時,再進一步判斷該旋轉圈數是否超過該設定資料中的一第二圈數; 其中,當該扭力值未超過該第一扭力值且該旋轉圈數未超過該第二圈數時,執行步驟S5;步驟S52,當該扭力值未超過該第一扭力值且該旋轉圈數超過該第二圈數時,停止鎖付該螺絲。 In an embodiment of the electric screwdriver control method of the present invention, the step S5 further includes: step S51, when the torque value does not exceed the first torque value, it is further determined whether the number of rotations exceeds a value in the setting data. second lap; Wherein, when the torque value does not exceed the first torque value and the number of rotations does not exceed the second number of rotations, step S5 is performed; in step S52, when the torque value does not exceed the first torque value and the number of rotations When the second number of turns is exceeded, stop locking the screw.
上述該步驟S51和該步驟S52為確認該螺絲是否出現一滑牙的狀況,因為出現該滑牙的狀況後,該螺絲會空轉而出現該扭力值不變且該旋轉圈數會不斷上升。遇到此一異常狀況時,該處理模組300會停止鎖付該螺絲,等待一使用者鬆開該電動起子1一起子外殼10上的一啟動開關13確認該異常狀況,並直到該異常狀況排除和確認後,該使用者重新按壓該啟動開關13時,該處理模組300重新收到該啟動開關13的一啟動訊號而重新啟動鎖付該螺絲。
The above-mentioned steps S51 and S52 are to confirm whether the screw has a slippery condition, because after the slippery condition occurs, the screw will idle and the torque value will remain unchanged and the number of rotations will continue to increase. When encountering such an abnormal condition, the
另外,在該實施例中,在步驟S3中進一步包括:步驟S31,當該旋轉圈數未超過該第一圈數時,再進一步判斷該扭力值是否超過該設定資料中的一第二扭力值;其中,該第二扭力值大於該第一扭力值;其中,當該旋轉圈數未超過該第一圈數且該扭力值未超過該第二扭力值時,執行S3;步驟S32,當該旋轉圈數未超過該第一圈數且該扭力值超過該第二扭力值時,停止鎖付該螺絲。 In addition, in this embodiment, step S3 further includes: step S31, when the number of rotations does not exceed the first number of rotations, further judging whether the torque value exceeds a second torque value in the setting data ; wherein, the second torque value is greater than the first torque value; wherein, when the number of rotations does not exceed the first number of turns and the torque value does not exceed the second torque value, execute S3; Step S32, when the When the number of rotations does not exceed the first number of turns and the torque value exceeds the second torque value, stop locking the screw.
上述該步驟S31和該步驟S32為確認該螺絲是否出現一鎖死的狀況,因為出現該鎖死的狀況後,該螺絲會突然卡死而該扭力值會突然飆升。遇到該異常狀況時,該處理模組300同樣的會停止鎖付該螺絲,以保護該螺絲不受到傷害。
The above-mentioned steps S31 and S32 are to confirm whether the screw is in a locked state, because after the locked state occurs, the screw will suddenly become stuck and the torque value will suddenly increase. When encountering the abnormal condition, the
請參閱圖4所示,在本發明該電動起子控制方法一較佳實施例中,在步驟S5中進一步包括: 步驟S51’,當該扭力值未超過該第一扭力值時,再進一步根據來自該感測模組的該旋轉時間訊號,計算一旋轉時間,並判斷該旋轉時間是否超過該設定資料中的一第一時間;其中,當該扭力值未超過該第一扭力值且該旋轉時間未超過該第一時間時,執行步驟S5;步驟S52’,當該扭力值未超過該第一扭力值且該旋轉時間超過該第一時間時,停止鎖付該螺絲。 Please refer to FIG. 4 , in a preferred embodiment of the electric screwdriver control method of the present invention, step S5 further includes: Step S51', when the torque value does not exceed the first torque value, further calculate a rotation time according to the rotation time signal from the sensing module, and determine whether the rotation time exceeds a value in the setting data. The first time; wherein, when the torque value does not exceed the first torque value and the rotation time does not exceed the first time, step S5 is performed; Step S52', when the torque value does not exceed the first torque value and the When the rotation time exceeds the first time, stop locking the screw.
上述該步驟S51’和該步驟S52’同樣為確認該螺絲是否出現該滑牙的狀況,因為出現該滑牙的狀況後,該螺絲會因空轉而造成時間的流逝。遇到該異常狀況時,該處理模組300會停止鎖付該螺絲以停止該螺絲繼續空轉而浪費時間。
The above-mentioned step S51' and this step S52' are also to confirm whether the screw has the slippery condition, because after the slippery condition occurs, the screw will cause the passage of time due to idling. When the abnormal condition is encountered, the
另外,在該較佳實施例中,在步驟S5中進一步包括:步驟S54,當該扭力值超過該第一扭力值時,再進一步判斷該扭力值是否超過該設定資料中的一第二扭力值;其中,當該扭力值超過該第一扭力值且該扭力值未超過該第二扭力值時,執行S6;步驟S55,當該扭力值超過該第一扭力值且該扭力值超過該第二扭力值時,停止鎖付該螺絲。 In addition, in this preferred embodiment, step S5 further includes: step S54, when the torque value exceeds the first torque value, further judging whether the torque value exceeds a second torque value in the setting data ; wherein, when the torque value exceeds the first torque value and the torque value does not exceed the second torque value, execute S6; Step S55, when the torque value exceeds the first torque value and the torque value exceeds the second torque value When the torque value is reached, stop locking the screw.
上述該步驟S54和該步驟S55同樣為確認該螺絲是否出現該鎖死的狀況,因為就算鎖付該螺絲的一轉速值是較慢的該第一轉速而非較快的該目標轉速,該扭力值還是有可能因為隨時該螺絲歪斜鎖付而鎖死。有時候鎖死是因為該螺絲的一螺紋受損而導致,而該螺紋受損的地方隨機,故有可能在快鎖付結束時才出現該鎖死的狀況。 The above-mentioned steps S54 and S55 are also to confirm whether the screw is locked, because even if a rotational speed value for locking the screw is the slower first rotational speed rather than the faster target rotational speed, the torque The value may still be locked because the screw is skewed and locked at any time. Sometimes the deadlock is caused by damage to a thread of the screw, and the damaged place of the thread is random, so the deadlock may not occur until the end of the quick lock.
本發明的該電動起子裝置能將鎖付該螺絲的各個步驟數據化的以該設定資料的該行程資料呈現出來,並且本發明該電動起子裝置的該處理模組300以該設定資料為複數行程的執行基礎,改進鎖付該螺絲的工藝。本發明的該電動起子控制方法中,該處理模組300以上述的該些步驟控制該電動起子裝置按照該設定資料精確的鎖付該螺絲,使管理該設定資料能加強鎖付該螺絲的品質管理。
The electric screwdriver device of the present invention can digitize each step of locking the screw and present the stroke data of the setting data, and the
1:電動起子 1: Electric screwdriver
2:控制器 2: Controller
10:起子外殼 10: screwdriver shell
11:洞口 11: The entrance of the hole
12:轉動軸 12: Rotary shaft
13:啟動開關 13: Start switch
14:電線 14: Wire
20:控制器外殼 20: Controller shell
40:選擇按鈕 40: Select button
500:顯示模組 500: Display Module
510:扭力值螢幕 510: Torque value screen
520:設定螢幕 520: Setting Screen
530:狀態燈號 530: Status light
Claims (9)
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