TWI741632B - Prediction method for temperature coefficient of resistance, compensation method for current measurement and the device thereof on an intelligent current sharing module of batteries - Google Patents

Prediction method for temperature coefficient of resistance, compensation method for current measurement and the device thereof on an intelligent current sharing module of batteries Download PDF

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TWI741632B
TWI741632B TW109118649A TW109118649A TWI741632B TW I741632 B TWI741632 B TW I741632B TW 109118649 A TW109118649 A TW 109118649A TW 109118649 A TW109118649 A TW 109118649A TW I741632 B TWI741632 B TW I741632B
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黃嘉和
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龍華科技大學
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Abstract

The present invention provides a prediction method for temperature coefficient of resistance, compensation method for current measurement and the device thereof on an intelligent current sharing module of batteries, including the steps of: finding the temperature coefficient of resistance through an intelligent correction mechanism of artificial neural network to avoid interferences and noises; smoothing the data; fitting curves by intelligent algorithm of artificial neural network; figuring out the weighting and bias between the output layer, hidden layer and output layer neurons by using back propagation; and lastly, recording all the weighting and bias on a MCU of a microprocessor to compensate for electric current. Therefore, the present invention can make up for the insufficiency of traditional quadratic curve fitting algorithm and predict the non-linear phenomena of the height of copper composition’s resistance. In addition, the accuracy of current measurement can be within the range of ±0.1% so that it can accurately and easily compensate for the non-linear phenomena of the height of copper composition’s resistance.

Description

電池智能分流模組之電阻溫度係數預測方法、電流量測補償校正方法及其裝置Resistance temperature coefficient prediction method, current measurement compensation correction method and device of battery intelligent shunt module

本發明係提供一種電池智能分流模組之電阻溫度係數預測方法、電流量測補償校正方法及其裝置,尤指一種利用類神經網路預測電阻溫度係數,並可藉以計算補償量測之電流者。 The present invention provides a method for predicting the temperature coefficient of resistance of a battery intelligent shunt module, a method for current measurement compensation and correction, and a device thereof, in particular, a method that uses a neural network to predict the temperature coefficient of resistance and can calculate and compensate the measured current .

按,分流器(Shunt)主要係藉由一可通過大電流之電阻,藉以於電流通過時,透過量測其電壓,藉以換算為電流,藉以進行大電流之測量者;而銅合金分流器,其本身會隨著外在環境溫度的變化而熱脹冷縮,進而影響它本身的電阻值,故將造成量測電流計算的偏差,如下數學式1所示:【數學式1】 I=V/(R+△R) Press, the shunt is mainly a resistor that can pass a large current, so that when the current passes, the voltage can be measured by measuring its voltage, and then converted into a current, so as to measure the large current; and the copper alloy shunt, It will thermally expand and contract with the change of the external environment temperature, which will affect its own resistance value, so it will cause the deviation of the measured current calculation, as shown in the following mathematical formula 1: [Mathematical formula 1] I=V /(R+△R)

其中,I為電流;V為電壓;R為銅合金之原電阻值;△R係電阻隨著外在環境及溫度之變異量;而其變異具有非常複雜之非線性變因,如第1圖所示,顯見量測電流並無法精確呈現原輸出之總電流,若使用傳統之二次式曲線擬合,其並無法克服複雜的非線性特性。 Among them, I is the current; V is the voltage; R is the original resistance value of the copper alloy; △R is the variation of resistance with the external environment and temperature; and its variation has very complex nonlinear variables, as shown in Figure 1. As shown, it is obvious that the measured current cannot accurately represent the total current of the original output. If the traditional quadratic curve fitting is used, it cannot overcome the complex nonlinear characteristics.

而就現今之技術而言,所開發之銅合金分流器,其電流量測誤差精度約在2~5%範圍內,其誤差範圍仍較高,使精確度仍有不足之情事。 As far as current technology is concerned, the current measurement error accuracy of the copper alloy shunt developed is within the range of 2~5%, and the error range is still high, so the accuracy is still insufficient.

有鑑於此,吾等發明人乃潛心進一步研究分流器電流之量測,並著手進行研發及改良,期以一較佳發明以解決上述問題,且在經過不斷試驗及修改後而有本發明之問世。 In view of this, our inventors have devoted themselves to further research on the measurement of shunt current, and proceeded to develop and improve, hoping to develop a better invention to solve the above problems, and after continuous testing and modification, the present invention come out.

爰是,本發明之目的係為解決前述問題,為達致以上目的,吾等發明人提供一種電池智能分流模組之電阻溫度係數預測方法,其步驟包含:(a)計算一相依於輸出電流及感測電流之電阻溫度係數;(b)建構一類神經網路,並藉由將一環境影響因數作為輸入層;(c)定義一相依於類神經網路輸出層預測輸出值及一實際值之損失函數;(d)進行類神經網路正向傳遞演算法,將預測輸出值及實際值代入並計算該損失函數;(e)利用倒傳遞演算計算該類神經網路之權重及偏移值之偏導數作為疊代更新量;(f)將疊代更新之權重及偏移值代入該類神經網路進行遞迴;(g)重複步驟(d)至(f),直至該損失函數趨近於一特定值;以及(h)將該類神經網路之輸出層經訓練後界定為預測之該電阻溫度係數。 The purpose of the present invention is to solve the aforementioned problems. In order to achieve the above objectives, our inventors provide a method for predicting the temperature coefficient of resistance of a battery intelligent shunt module. The steps include: (a) Calculating a dependent output current And the temperature coefficient of resistance of the sensed current; (b) construct a type of neural network, and use an environmental influence factor as the input layer; (c) define a predictive output value and an actual value that depend on the output layer of the neural network (D) Perform a forward pass algorithm like neural network, substituting the predicted output value and actual value into and calculate the loss function; (e) Use the backward pass algorithm to calculate the weight and offset of this type of neural network The partial derivative of the value is used as the iterative update amount; (f) The weight and offset value of the iterative update are substituted into this type of neural network for recursion; (g) Steps (d) to (f) are repeated until the loss function Approaching a specific value; and (h) the output layer of the neural network is trained and defined as the predicted temperature coefficient of resistance.

據上所述之電池智能分流模組之電阻溫度係數預測方法,其中,該類神經網路係藉由激勵函數建立者。 According to the above-mentioned method for predicting the resistance temperature coefficient of the battery intelligent shunt module, this type of neural network is created by an excitation function.

據上所述之電池智能分流模組之電阻溫度係數預測方法,其中,該損失函數為

Figure 109118649-A0305-02-0004-2
,且該特定值為0;其中,
Figure 109118649-A0305-02-0004-13
係該輸出值,而Y為該實際值。 According to the above-mentioned method for predicting the resistance temperature coefficient of the battery intelligent shunt module, the loss function is
Figure 109118649-A0305-02-0004-2
, And the specific value is 0; where,
Figure 109118649-A0305-02-0004-13
Is the output value, and Y is the actual value.

本發明另提供一種電池智能分流模組之電流量測補償校正方法,其係包含如請求項1至3項中任一項所述電池智能分流模組之電阻溫度係數預測方法所預測之該電阻溫度係數,其步驟包含:(i)將預測之該電阻溫度係數依據步驟(a)而求得該輸出電流者。 The present invention also provides a current measurement compensation correction method for a battery intelligent shunt module, which includes the resistance predicted by the method for predicting the temperature coefficient of resistance of the battery intelligent shunt module according to any one of claims 1 to 3 For the temperature coefficient, the steps include: (i) obtaining the output current from the predicted temperature coefficient of resistance according to step (a).

本發明另提供一種電池智能分流模組,其包含:一處理單元,其係設有如請求項1至3項中任一項所述之電池智能分流模組之電阻溫度係數預測方法經訓練後之權重及偏移值,且係藉由如請求項1所述之電池智能分流模組之電流量測補償校正方法依據該感測電流推算該輸出電流者。 The present invention also provides a battery intelligent shunt module, which includes: a processing unit equipped with the resistance temperature coefficient prediction method of the battery intelligent shunt module as described in any one of claims 1 to 3 after training The weight and offset value are calculated by calculating the output current based on the sensed current by the current measurement compensation correction method of the battery smart shunt module as described in claim 1.

據上所述之電池智能分流模組裝置,更包含一分流器,且該分流器為銅合金分流器者。 According to the above-mentioned battery intelligent shunt module device, it further includes a shunt, and the shunt is a copper alloy shunt.

是由上述說明及設置,顯見本發明主要具有下列數項優點及功效,茲逐一詳述如下:1.本發明係可彌補傳統二次式曲線擬合算法的不足,並用來預測銅合金電阻高度的非線性現象,且電流量測誤差精度可以在±0.1%之範圍內,藉可精確且輕易補償銅合金電阻之高度非線性現象者。 Based on the above description and settings, it is obvious that the present invention mainly has the following advantages and effects, which are detailed as follows: 1. The present invention can make up for the shortcomings of traditional quadratic curve fitting algorithms and is used to predict the resistance height of copper alloys. The non-linear phenomenon of copper alloy resistance, and the accuracy of current measurement error can be within ±0.1%, which can accurately and easily compensate the highly non-linear phenomenon of copper alloy resistance.

S001~S008:步驟 S001~S008: steps

X:輸入層 X: Input layer

H:隱藏層 H: hidden layer

Figure 109118649-A0305-02-0009-20
:輸出層
Figure 109118649-A0305-02-0009-20
: Output layer

W1:第一神經元權重 W1: first neuron weight

B1:第一神經元偏移值 B1: first neuron offset value

W2:第二神經元權重 W2: second neuron weight

B2:第二神經元偏移值 B2: The second neuron offset value

f(x):激勵函數 f(x): excitation function

第1圖係習知銅合金分流器隨環境及溫度變異之量測電流對溫度之實驗結果圖。 The first figure is the experimental result of measuring current versus temperature of the conventional copper alloy shunt with environment and temperature variation.

第2圖係本發明之流程圖。 Figure 2 is a flowchart of the present invention.

第3圖係本發明類神經網路之架構示意圖。 Figure 3 is a schematic diagram of the architecture of the neural network of the present invention.

第4圖係本發明使用五個神經元之類神經網路之實驗結果圖。 Figure 4 is a graph showing the experimental results of the present invention using a neural network such as five neurons.

第5圖係本發明使用十個神經元之類神經網路之實驗結果圖。 Figure 5 is a graph showing the experimental results of the present invention using a neural network such as ten neurons.

關於吾等發明人之技術手段,茲舉數種較佳實施例配合圖式於下文進行詳細說明,俾供 鈞上深入了解並認同本發明。 Regarding the technical means of our inventors, several preferred embodiments are described in detail below in conjunction with the drawings, so as to provide a thorough understanding and approval of the present invention.

請先參閱第2圖所示,本發明係一種電池智能分流模組之電阻溫度係數預測方法,其執行步驟之架構可包含電流負載供應器,電壓供應器,電源功率放大器,高效能CAN數據通訊模組以及恆溫恆濕箱,本發明執行之步驟包含: Please refer to Figure 2 first. The present invention is a method for predicting the temperature coefficient of resistance of a battery intelligent shunt module. The architecture of the execution steps can include a current load supply, a voltage supply, a power amplifier, and a high-efficiency CAN data communication. Module and constant temperature and humidity box, the steps performed by the present invention include:

S001:計算一相依於輸出電流及感測電流之電阻溫度係數;在一實施例中,其關係如下數學式2所示:【數學式2】 I All =I Sensor ×α S001: Calculate a resistance temperature coefficient that depends on the output current and the sensed current; in one embodiment, the relationship is shown in Mathematical Formula 2: [Mathematical Formula 2] I All = I Sensor × α

其中,IAll為原輸出電流,而ISensor為藉由分流器所量測到之感測電流,而α即為電阻溫度係數;數學式2係可簡化為下數學式3所示:

Figure 109118649-A0305-02-0006-4
Among them, I All is the original output current, and I Sensor is the sensing current measured by the shunt, and α is the temperature coefficient of resistance; Mathematical formula 2 can be simplified as shown in Mathematical formula 3:
Figure 109118649-A0305-02-0006-4

由校正前中可取得電源供應器之輸出電流,以及分流器所量測到之感測電流,經代入數學式3,即可求得當前環境及溫度下之電阻溫度係數α。 The output current of the power supply and the sensed current measured by the shunt can be obtained before calibration, and the temperature coefficient of resistance α under the current environment and temperature can be obtained by substituting them into Mathematical formula 3.

S002:建構一類神經網路,其係可為習知AI單層類神經網路智能演算架構,其演算泛用公式係如下數學式4所示:

Figure 109118649-A0305-02-0007-6
S002: Construct a type of neural network, which can be a conventional AI single-layer neural network intelligent calculation architecture, and its general calculation formula is shown in the following mathematical formula 4:
Figure 109118649-A0305-02-0007-6

而於本實施例中,所採用之AI單層類神經網路智能演算架構係如第3圖所示者,其公式可表示為下數學式5所示:

Figure 109118649-A0305-02-0007-7
In this embodiment, the AI single-layer neural network intelligent calculation architecture used is shown in Figure 3, and its formula can be expressed as the following mathematical formula 5:
Figure 109118649-A0305-02-0007-7

其中,X為輸入層;Hn代表第n個隱藏層;

Figure 109118649-A0305-02-0007-14
為輸出層;Wn係各個神經元的權重,其為二維矩陣;Bn為各神經元之偏移值,其係為一向量;fn係第n次輸出時之激勵函數,於本實施例中,係採用Sigmoid(x)=1/(1+e-x)為激勵函數,如第4圖所示,藉可對數值進行非線性處理;藉此,係可藉由將一環境影響因數作為輸入層輸入類神經網路; Among them, X is the input layer; H n represents the nth hidden layer;
Figure 109118649-A0305-02-0007-14
Is the output layer; W n is the weight of each neuron, which is a two-dimensional matrix; B n is the offset value of each neuron, which is a vector; f n is the activation function at the nth output, in this In the embodiment, Sigmoid(x)=1/(1+e -x ) is used as the excitation function. As shown in Figure 4, the numerical value can be processed nonlinearly; thus, the environment can be The influence factor is used as the input layer input neural network;

S003:為求出單神經層中每個神經元之權重及偏移值,故本發明係定義一相依於類神經網路輸出層預測輸出值及一實際值之損失函數e;該損失函數在一實施例中,係可為下數學式6所示:

Figure 109118649-A0305-02-0007-8
S003: In order to find the weight and offset value of each neuron in a single neural layer, the present invention defines a loss function e dependent on the predicted output value of the neural network output layer and an actual value; the loss function is In an embodiment, the system may be as shown in the following mathematical formula 6:
Figure 109118649-A0305-02-0007-8

其中,

Figure 109118649-A0305-02-0007-17
係該輸出值,而Y為該實際值。 in,
Figure 109118649-A0305-02-0007-17
Is the output value, and Y is the actual value.

S004:進行類神經網路正向傳遞演算法,將預測輸出值

Figure 109118649-A0305-02-0007-16
及實際值Y代入數學式6並計算該損失函數e。 S004: Perform a forward pass algorithm like neural network to predict the output value
Figure 109118649-A0305-02-0007-16
And the actual value Y is substituted into Mathematical formula 6 and the loss function e is calculated.

S005:而後即可利用倒傳遞演算(Backpropagation)以計算該類神經網路之權重Wn及偏移值Bn之偏導數作為疊代更新量,如下數學式7、8所示:

Figure 109118649-A0305-02-0008-10
S005: Backpropagation can then be used to calculate the partial derivative of the weight W n and the offset value B n of this type of neural network as the iterative update amount, as shown in the following mathematical formulas 7 and 8:
Figure 109118649-A0305-02-0008-10

Figure 109118649-A0305-02-0008-11
Figure 109118649-A0305-02-0008-11

其中,η為學習效率。 Among them, η is the learning efficiency.

S006:將疊代更新之權重及偏移值代入該類神經網路(數學式5)進行遞迴。 S006: Substitute the weights and offsets of the iterative update into this type of neural network (Math. 5) for recursion.

S007:重複前述步驟S004至S006,直至該損失函數e趨近於一特定值,於本實施例中,該特定值係為0。 S007: Repeat the aforementioned steps S004 to S006 until the loss function e approaches a specific value. In this embodiment, the specific value is 0.

藉此,每層類神經網路之每個神經元之輸出,皆係以相同規則計算,輸入層先與權重內積後加上偏移值,最後透過激勵函數轉換後輸出;而訓練係指利用倒傳遞演算疊代優化權重Wn及偏移值Bn,使輸出之輸出值

Figure 109118649-A0305-02-0008-19
趨近於實際值Y,亦即使損失函數e趨近於0。 In this way, the output of each neuron in each layer of neural network is calculated according to the same rule. The input layer is firstly inner product with the weight, then the offset value is added, and finally the output is converted through the excitation function; and training refers to Use backward transfer calculation iteratively to optimize the weight W n and the offset value B n to make the output value
Figure 109118649-A0305-02-0008-19
Approaching the actual value Y , even if the loss function e approaches 0.

S008:如前所述,透過將環境影響因數作為輸入層X,藉以將該類神經網路之輸出層經訓練後界定為預測之該電阻溫度係數α,藉此即可較精確的求得電阻溫度係數α。 S008: As mentioned above, by using the environmental influence factor as the input layer X, the output layer of this type of neural network is defined as the predicted temperature coefficient of resistance after training, so that the resistance can be obtained more accurately Temperature coefficient α.

據此,在一電池智能分流模組之電流量測補償校正方法中,係可藉由前述訓練後求得之電阻溫度係數α代入數學式3,藉可依據量測之感測電流反推計算出正確之輸出電流。 Accordingly, in the current measurement compensation correction method of a battery intelligent shunt module, the resistance temperature coefficient α obtained after the training can be substituted into Mathematical Formula 3, and the calculated current can be calculated based on the measured sensing current. The correct output current.

藉此,本發明係可應用於一電池智能分流模組裝置,其係包含一分流器,該分流器可為銅合金分流器,其具有一處理單元,該處理單元可為微處理機的晶片(MCU),並係將該類神經網路之權重及偏移值透過儲存、燒錄等方式套用於該處理單元,使該處理單元可予執行並預測電阻溫度係數α,並如前述,將其代入數學式3而推算該輸出電流者。 Thereby, the present invention can be applied to a battery intelligent shunt module device, which includes a shunt, which can be a copper alloy shunt, and has a processing unit, which can be a chip of a microprocessor (MCU), and apply the weight and offset value of this type of neural network to the processing unit through storage, programming, etc., so that the processing unit can execute and predict the temperature coefficient of resistance α, and as mentioned above, It is substituted into Mathematical formula 3 to estimate the output current.

藉此,如第5圖及第6圖所示,其係本發明應用於該分流器時,分別使用5個神經元及10個神經元之類神經網路進行驗證之結果,其可見採用10個神經元之類類神經網路之精度較高,並可證明本發明確實可精確擬合補償銅合金電阻之高度非線性現象,並能夠求得正確之輸出電流。 As a result, as shown in Figures 5 and 6, it is the result of verification using neural networks such as 5 neurons and 10 neurons when the present invention is applied to the shunt. It can be seen that 10 The accuracy of a neural network such as a neuron is relatively high, and it can be proved that the present invention can accurately fit and compensate the highly nonlinear phenomenon of copper alloy resistance, and can obtain the correct output current.

綜上所述,本發明所揭露之技術手段確能有效解決習知等問題,並達致預期之目的與功效,且申請前未見諸於刊物、未曾公開使用且具長遠進步性,誠屬專利法所稱之發明無誤,爰依法提出申請,懇祈 鈞上惠予詳審並賜准發明專利,至感德馨。 In summary, the technical means disclosed in the present invention can effectively solve the conventional problems and achieve the expected purpose and effect. It has not been seen in the publications, has not been used publicly, and has long-term progress before the application. The patent law claims that the invention is correct. Yan filed an application in accordance with the law and prayed for the detailed examination and grant of the invention patent.

惟以上所述者,僅為本發明之數種較佳實施例,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明書內容所作之等效變化與修飾,皆應仍屬本發明專利涵蓋之範圍內。 However, the above are only a few preferred embodiments of the present invention, and should not be used to limit the scope of implementation of the present invention, that is, all equivalent changes and modifications made in accordance with the scope of the patent application of the present invention and the content of the description of the invention are all It should still fall within the scope of the patent for this invention.

S001~S008:步驟 S001~S008: steps

Claims (6)

一種電池智能分流模組之電阻溫度係數預測方法,其步驟包含:(a)計算一相依於一電源供應器的總輸出電流及一分流器所量測的感測電流之電阻溫度係數;(b)建構一類神經網路,並藉由將一環境影響因數作為輸入層;(c)定義一相依於類神經網路輸出層預測輸出值及一實際值之損失函數;(d)進行類神經網路正向傳遞演算法,將預測輸出值及實際值代入並計算該損失函數;(e)利用倒傳遞演算計算該類神經網路之權重及偏移值之偏導數作為疊代更新量;(f)將疊代更新之權重及偏移值代入該類神經網路進行遞迴;(g)重複步驟(d)至(f),直至該損失函數趨近於一特定值;以及(h)將該類神經網路之輸出層經訓練後界定為預測之該電阻溫度係數。 A method for predicting the temperature coefficient of resistance of a battery intelligent shunt module. The steps include: (a) calculating a resistance temperature coefficient dependent on the total output current of a power supply and the sensing current measured by a shunt; (b) ) Construct a type of neural network, and use an environmental influence factor as the input layer; (c) Define a loss function that depends on the predicted output value of the neural network output layer and an actual value; (d) Perform a neural network The forward pass algorithm, which substitutes the predicted output value and the actual value and calculates the loss function; (e) uses the backward pass algorithm to calculate the partial derivative of the weight and offset value of this type of neural network as the iterative update amount; ( f) Substitute the weights and offsets of the iterative update into this type of neural network for recursion; (g) Repeat steps (d) to (f) until the loss function approaches a specific value; and (h) After training, the output layer of this type of neural network is defined as the predicted temperature coefficient of resistance. 如請求項1所述之電池智能分流模組之電阻溫度係數預測方法,其中,該類神經網路係藉由激勵函數建立者。 The method for predicting the temperature coefficient of resistance of a battery intelligent shunt module according to claim 1, wherein the neural network of this type is created by an excitation function. 如請求項1所述之電池智能分流模組之電阻溫度係數預測方法,其中,該損失函數為
Figure 109118649-A0305-02-0011-12
,且該特定值為0;其中,
Figure 109118649-A0305-02-0011-21
係該輸出值,而Y為該實際值。
The method for predicting the temperature coefficient of resistance of a battery intelligent shunt module as described in claim 1, wherein the loss function is
Figure 109118649-A0305-02-0011-12
, And the specific value is 0; where,
Figure 109118649-A0305-02-0011-21
Is the output value, and Y is the actual value.
一種電池智能分流模組之電流量測補償校正方法,其係包含如請求項1至3項中任一項所述電池智能分流模組之電阻溫度係數預測方法所預測之該電阻溫度係數,其步驟包含:(i)將預測之該電阻溫度係數依據步驟(a)而求得該輸出電流者。 A current measurement compensation correction method for a battery intelligent shunt module, which includes the temperature coefficient of resistance predicted by the method for predicting the temperature coefficient of resistance of the battery intelligent shunt module according to any one of claims 1 to 3, which The steps include: (i) obtaining the output current from the predicted temperature coefficient of resistance according to step (a). 一種電池智能分流模組裝置,其包含:一處理單元,其係設有如請求項1至3項中任一項所述之電池智能分流模組之電阻溫度係數預測方法經訓練後之權重及偏移值,且係藉由如請求項1所述之電池智能分流模組之電流量測補償校正方法依據該感測電流推算該輸出電流者。 A battery intelligent shunt module device, comprising: a processing unit, which is provided with the weights and biases of the resistance temperature coefficient prediction method of the battery intelligent shunt module as described in any one of claims 1 to 3 after training The value is shifted, and the output current is calculated according to the sensed current by the current measurement compensation correction method of the battery intelligent shunt module as described in claim 1. 如請求項5所述之電池智能分流模組,更包含一分流器,且該分流器為銅合金分流器者。 The battery intelligent shunt module according to claim 5 further includes a shunt, and the shunt is a copper alloy shunt.
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