TWI710532B - 3d glass forming device and method of forming 3d glass - Google Patents
3d glass forming device and method of forming 3d glass Download PDFInfo
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- TWI710532B TWI710532B TW108147839A TW108147839A TWI710532B TW I710532 B TWI710532 B TW I710532B TW 108147839 A TW108147839 A TW 108147839A TW 108147839 A TW108147839 A TW 108147839A TW I710532 B TWI710532 B TW I710532B
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B19/00—Other methods of shaping glass
- C03B19/01—Other methods of shaping glass by progressive fusion or sintering of powdered glass onto a shaping substrate, i.e. accretion, e.g. plasma oxidation deposition
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
Abstract
Description
本發明是有關於一種立體(3-dimentional,3D)玻璃成型裝置及形成3D玻璃的方法,特別是有關於一種具有獨立加熱單元的3D玻璃成型裝置與相關的形成3D玻璃的方法。 The present invention relates to a 3-dimentional (3D) glass forming device and a method for forming 3D glass, in particular to a 3D glass forming device with an independent heating unit and a related method for forming 3D glass.
3D玻璃因其形狀可依照應用環境設計的優點被廣泛地應用在光電領域和電子裝置中。然而,由於現今3D玻璃的應用可擴大至儀表板、控制板、影音導航面板等領域,因此對於大尺寸或具有多重曲面的3D玻璃的需求逐漸增加。 3D glass is widely used in the field of optoelectronics and electronic devices because of its shape that can be designed according to the application environment. However, since the application of 3D glass can be expanded to the fields of instrument panels, control panels, audio-visual navigation panels, etc., the demand for large-sized or multi-curved 3D glass is gradually increasing.
本發明提供了一種3D玻璃成型裝置,該裝置具有多個可獨立調節溫度的加熱單元以及可依任意方向傾斜的設計。因此,該3D玻璃成型裝置可針對較大尺寸或具有多個曲面的3D玻璃提供較簡單的製程。本發明另提供了形成3D玻璃的方法,利用分區加熱以及傾斜玻璃以改變相對重力方向的方式而達到將玻璃形成所期望的外形。 The invention provides a 3D glass forming device, which has a plurality of heating units that can independently adjust the temperature and a design that can be tilted in any direction. Therefore, the 3D glass forming device can provide a simpler manufacturing process for 3D glass with a larger size or with multiple curved surfaces. The present invention also provides a method for forming 3D glass, which utilizes zone heating and tilting the glass to change the relative gravity direction to achieve the desired shape of the glass.
在一些實施例中,本發明提供了一種3D玻璃成型裝置。3D玻璃成型 裝置包括一載台以及對應載台設置的一加熱器。載台包括一載板以及設置在載板上的一模具,其中模具表面具有至少一個曲面區域。加熱器包括一加熱載板以及至少二個加熱單元,設置在加熱載板表面,其中加熱單元中的每一個可獨立調節溫度。加熱單元的至少一個對應於曲面區域,而加熱單元的至少另一個不對應於曲面區域。 In some embodiments, the present invention provides a 3D glass forming device. 3D glass forming The device includes a carrier and a heater corresponding to the carrier. The carrier includes a carrier board and a mold arranged on the carrier board, wherein the surface of the mold has at least one curved surface area. The heater includes a heating carrier and at least two heating units, which are arranged on the surface of the heating carrier, wherein each of the heating units can independently adjust the temperature. At least one of the heating units corresponds to a curved surface area, and at least another of the heating units does not correspond to a curved surface area.
在一些實施例中,本發明提供了一種3D玻璃成型的方法,該方法包括:提供上述的3D玻璃成型裝置,提供一玻璃設置在3D玻璃成型裝置的模具上,然後將加熱單元中對應於曲面區域的至少一個加熱單元的溫度調整至一第一溫度,並將加熱單元中不對應於曲面區域的至少另一個加熱單元的溫度調整至一第二溫度,其中第一溫度可使玻璃產生軟化,且第二溫度低於第一溫度。 In some embodiments, the present invention provides a 3D glass forming method, the method includes: providing the above 3D glass forming device, providing a glass set on the mold of the 3D glass forming device, and then setting the heating unit corresponding to the curved surface The temperature of at least one heating unit in the area is adjusted to a first temperature, and the temperature of at least another heating unit in the heating unit that does not correspond to the curved area is adjusted to a second temperature, where the first temperature can soften the glass, And the second temperature is lower than the first temperature.
本發明的3D玻璃的成型方法包括提供具有可分區獨立操控的加熱單元的3D玻璃成型裝置,因此可僅針對欲加工的玻璃的一部分進行加熱,而玻璃的其他部分可維持在較低的溫度,藉此改善加工效果與節省生產的成本。此外,由於本發明的3D玻璃成型裝置可傾斜以改變重力對玻璃的影響,以玻璃自身重量對玻璃產生壓力,因此相較於傳統製程中可減少對於額外壓力來源的需求。 The 3D glass forming method of the present invention includes providing a 3D glass forming device with a heating unit that can be separately controlled, so that only a part of the glass to be processed can be heated, while other parts of the glass can be maintained at a lower temperature. This improves the processing effect and saves production costs. In addition, since the 3D glass forming device of the present invention can be tilted to change the influence of gravity on the glass, and the weight of the glass itself generates pressure on the glass, it can reduce the need for additional pressure sources compared to the traditional manufacturing process.
100:3D玻璃成型裝置 100: 3D glass forming device
102:載板 102: carrier board
102a:下表面 102a: lower surface
104:模具 104: Mould
106:載台 106: Stage
108:加熱載板 108: Heating carrier board
110、110-1~110-9:加熱單元 110, 110-1~110-9: heating unit
112:加熱器 112: heater
114:玻璃 114: glass
1141、1142:曲面 1141, 1142: curved surface
120:重力方向調節單元 120: gravity direction adjustment unit
600:方法 600: method
602、604、606、608:步驟 602, 604, 606, 608: steps
CR、CR1、CR2:曲面區域 CR, CR1, CR2: surface area
GP:重力方向 GP: Gravity direction
NL:法線 NL: Normal
T1:第一溫度 T1: first temperature
T2:第二溫度 T2: second temperature
X、Y、Z:方向 X, Y, Z: direction
α:夾角 α: included angle
θ:傾斜角 θ: tilt angle
圖1為本發明第一實施例的3D玻璃成型裝置的剖視示意圖。 FIG. 1 is a schematic cross-sectional view of a 3D glass forming device according to a first embodiment of the present invention.
第2圖為本發明第一實施例的加熱器的底視示意圖。 Figure 2 is a schematic bottom view of the heater of the first embodiment of the present invention.
第3圖為本發明第一實施例的3D玻璃成型裝置在傾斜狀態下的剖視示意圖。 Fig. 3 is a schematic cross-sectional view of the 3D glass forming apparatus in an inclined state according to the first embodiment of the present invention.
第4圖到第7圖為本發明第二實施例的3D玻璃成型過程的示意圖。 4 to 7 are schematic diagrams of the 3D glass forming process according to the second embodiment of the present invention.
第8圖為本發明第二實施例的3D玻璃成型過程的流程圖。 Fig. 8 is a flowchart of the 3D glass forming process according to the second embodiment of the present invention.
第9圖為本發明一變化實施例的3D玻璃成型裝置的剖視示意圖。 Fig. 9 is a schematic cross-sectional view of a 3D glass forming apparatus according to a modified embodiment of the present invention.
第10圖為本發明一變化實施例的加熱器的底視示意圖。 Figure 10 is a schematic bottom view of a heater according to a modified embodiment of the present invention.
透過參考以下的詳細描述並同時結合附圖可以理解本揭露,須注意的是,為了使讀者能容易瞭解及為了圖式的簡潔,本揭露中的多張圖式只繪出3D玻璃成型裝置的一部分,且圖式中的特定元件並非依照實際比例繪圖。此外,圖中各元件的數量及尺寸僅作為示意,並非用來限制本揭露的範圍。 This disclosure can be understood by referring to the following detailed description in conjunction with the accompanying drawings. It should be noted that, in order to make the readers easy to understand and for the simplicity of the diagrams, the multiple diagrams in this disclosure only depict the 3D glass forming device. Part of it, and the specific elements in the drawing are not drawn according to actual scale. In addition, the number and size of each element in the figure are only for illustration, and are not used to limit the scope of the disclosure.
本揭露通篇說明書與所附的權利要求中會使用某些詞彙來指稱特定元件。本領域技術人員應理解,製造商可能會以不同的名稱來指稱相同的元件。 本文並不意在區分那些功能相同但名稱不同的元件。 Throughout the disclosure and the appended claims, certain words are used to refer to specific elements. Those skilled in the art should understand that manufacturers may refer to the same components by different names. This article does not intend to distinguish those elements with the same function but different names.
在下文說明書與權利要求書中,「含有」與「包括」等詞為開放式詞語,因此其應被解釋為「含有但不限定為...」之意。 In the following description and claims, the words "containing" and "including" are open-ended words, so they should be interpreted as meaning "containing but not limited to...".
須知悉的是,以下所舉實施例可以在不脫離本揭露的精神下,可將數個不同實施例中的技術特徵進行替換、重組、混合以完成其他實施例。 It should be understood that the following embodiments can be substituted, reorganized, and mixed to complete other embodiments without departing from the spirit of the present disclosure.
請參考第1圖,第1圖為本發明第一實施例的3D玻璃成型裝置的剖視示意圖。如第1圖所示,3D玻璃成型裝置100包括載台106,其中載台106包括載板102以及模具104。根據本實施例,載台106中的載板102可例如包括任何可設
置模具104的載體,而模具104可包括金屬材料、石墨材料、石膏材料、其他適合的材料或上述材料的組合,本發明並不以此為限。第1圖中所示的載板102為平坦的載體,其具有大致平行於X-Y平面的表面。在本發明中,模具104可包括至少一個曲面區域,例如如第1圖所示,3D玻璃成型裝置100的模具104具有曲面區域CR1以及曲面區域CR2兩個曲面區域,其中曲面區域CR1和曲面區域CR2的曲率半徑可彼此不同,例如曲面區域CR1的曲率半徑可大於曲面區域CR2的曲率半徑,但不以此為限。須注意的是,本實施例中模具104的形狀設計可決定後續製程中成型的3D玻璃的形狀,因此第1圖中模具104的形狀僅為示例性的,本發明並不以此為限。也就是說,在其他實施例中,模具104可根據不同的3D玻璃形狀的需求而具有不同的形狀,因此模具104可具有一個、兩個或更多個的曲面區域,且每一個曲面區域的曲率半徑可彼此相同或不同,端看需求決定。
Please refer to Figure 1. Figure 1 is a schematic cross-sectional view of a 3D glass forming apparatus according to a first embodiment of the present invention. As shown in FIG. 1, the 3D
除了上述的元件外,本實施例中3D玻璃成型裝置100還包括了對應載台106設置的加熱器112,其中加熱器112包括加熱載板108以及多個加熱單元110(也就是說,至少兩個加熱單元110),其中加熱單元110可設置在加熱載板108的表面,但不以此為限。根據本實施例,加熱器112中的加熱單元110可例如為加熱板、加熱線圈、其他適合的加熱單元或上述的組合,而加熱載板108可包括任何可用來設置加熱單元110的載體,其中加熱載板108中可例如設置控制加熱單元110溫度的控制單元(第1圖中未示出),本發明並不以此為限。根據本發明,當3D玻璃成型裝置100在使用時,各個加熱單元110中可具有不同的溫度,也就是說,加熱單元110中的每一個可獨立調節溫度,例如可透過加熱載板108中的不同的控制單元控制每一個加熱單元110的溫度,但不以此為限。並且,當模具104只具有一個曲面區域時,加熱單元110中的至少其中一個可對應於模具104的曲面區域,而加熱單元110的其中至少另一個不對應於模具104的曲面區域,或
者,當模具104具有兩個以上的曲面區域(即兩個或多個曲面區域)時,不同的曲面區域可對應於至少一個不同的加熱單元110,其中不同的曲面區域可具有相同或不同的曲率半徑,但不以此為限。詳細來說,以第1圖所示的3D玻璃成型裝置100為例,3D玻璃成型裝置100的加熱載板108上設置了九個加熱單元110(即加熱單元110-1到110-9),其中加熱單元110-1到110-3可對應於模具104的曲面區域CR2,而加熱單元110-4到110-9可對應於模具104的曲面區域CR1,但不以此為限。因此,3D玻璃成型裝置100可依製程需求而調整加熱單元110-1到110-3的溫度,進而改變曲面區域CR2的溫度,同樣地,可依製程需求而調整加熱單元110-4到110-9的溫度以控制曲面區域CR1的溫度。換句話說,由於加熱單元110-1到110-9可獨立調節溫度,因此可以對模具104的曲面區域CR1和曲面區域CR2提供不同的加熱溫度。須注意的是,上述曲面區域的溫度可例如為當玻璃放置在模具104上後,對應該曲面區域的玻璃的一部分的溫度,也就是說,當玻璃放置在模具104上時,不同部分的玻璃可對應到模具104的不同的曲面區域,亦即玻璃的不同部分會對應不同的加熱單元110,進而被提供不同的加熱溫度,但不以此為限。
In addition to the above-mentioned elements, the 3D
除了上述的元件之外,本實施例中3D玻璃成型裝置100還可選擇性的包括重力方向調節單元120,連接於加熱載板108及/和載板102,其中重力方向調節單元120可使3D玻璃成型裝置100產生傾斜以調整重力相對於3D玻璃成型裝置100的方向。關於重力方向調節單元120使3D玻璃成型裝置100產生傾斜的內容將於下文說明。須注意的是,第1圖以及下文中第3-7圖和第9圖中的重力方向調節單元120的設置位置僅為示意,本發明並不以此為限。
In addition to the above-mentioned components, the 3D
請參考第2圖,第2圖為本發明第一實施例的加熱器的底視示意圖。
如第2圖所示,加熱器112可包括多列的加熱單元110,也就是說,加熱單元110可同時沿著X方向和Y方向並排,而模具(第2圖未示出)在X方向和Y方向上可包括多個並排的曲面區域,分別對應到至少一個的加熱單元110。舉例來說,第2圖中加熱器112包括四列的加熱單元110,其中每列的加熱單元110包括九個加熱單元110(如第1圖所示),但不以此為限。須注意的是,第2圖中加熱單元110的數量以及排列僅為示例性的,本發明並不以此為限。在一些實施例中,加熱單元110的數量可根據需求而多於或少於九個,或者,加熱單元110的列數可多於或少於四列。再者,雖然第2圖中加熱單元110的形狀為方形的,但本發明中加熱單元110的形狀和大小並不以此為限。舉例來說,加熱單元110的形狀可為方形、圓形或其他適合的形狀,而每一個加熱單元110的大小(或是說加熱單元110的面積)可彼此相同或不同,本發明並不以此為限。
Please refer to Figure 2, which is a bottom view of the heater according to the first embodiment of the present invention.
As shown in Figure 2, the
請參考第3圖,第3圖為本發明第一實施例的3D玻璃成型裝置在傾斜狀態下的剖視示意圖。根據本實施例,3D玻璃成型裝置100可依任意方向和任意角度而相對於水平面(X-Y方向)傾斜,舉例來說,如第3圖所示,重力方向調節單元120可控制3D玻璃成型裝置100,使3D玻璃成型裝置100依Z方向而相對於X-Y平面傾斜,其中3D玻璃成型裝置100傾斜的角度可例如為第3圖所示的傾斜角θ,例如以載板102的下表面102a與水平面的夾角定義為傾斜角θ,但不以此為限。傾斜角θ的範圍可例如在0度到90度之間,但不以此為限。根據本實施例,由於3D玻璃成型裝置100可產生傾斜,因此可調整重力方向(即相反於Z方向)相對於模具104(或曲面區域)的角度,或者是說,當玻璃放置在模具104上並進行加工製程時,3D玻璃成型裝置100可產生傾斜以調整重力方向相對於玻璃的角度,以調整玻璃上的各個部分所承受的壓力,但不以此為限。須注意的是,雖然第3圖中3D玻璃成型裝置100是右側部分朝下傾斜,可視為3D玻璃成型裝置100的載
板102朝順時針方向旋轉傾斜,但本發明並不以此為限,3D玻璃成型裝置100的傾斜方向也可以為反方向或任意面向,例如使載板102朝逆時針方向旋轉而傾斜。
Please refer to FIG. 3, which is a schematic cross-sectional view of the 3D glass forming apparatus in an inclined state according to the first embodiment of the present invention. According to this embodiment, the 3D
綜上所述,本發明提供了一種3D玻璃成型裝置,該3D玻璃成型裝置的模具的不同區域可對應到不同的加熱單元,其中加熱單元的每一個可獨立調節溫度。因此,模具的不同區域可具有不同的溫度,使得被放置在模具上的玻璃的不同部分也可獨立調節溫度。此外,由於本發明的3D玻璃成型裝置可依任意方向和任意角度傾斜,因此可調整重力方向相對於玻璃的角度,當玻璃114置放在模具104上時,可以藉由傾斜角而調整玻璃不同部分所承受的重力壓力。
In summary, the present invention provides a 3D glass forming device. Different regions of the mold of the 3D glass forming device can correspond to different heating units, and each of the heating units can independently adjust the temperature. Therefore, different regions of the mold can have different temperatures, so that different parts of the glass placed on the mold can also independently adjust the temperature. In addition, since the 3D glass forming device of the present invention can be tilted in any direction and any angle, the angle of the gravity direction relative to the glass can be adjusted. When the
下文將詳述3D玻璃的成型方法,為了簡化說明,下述實施例中相同的元件會使用相同的符號標註,且重複的特徵則不再贅述。 The 3D glass forming method will be described in detail below. In order to simplify the description, the same elements in the following embodiments will be marked with the same symbols, and repeated features will not be repeated.
請參考第4圖到第8圖,第4圖到第7圖為本發明第二實施例的3D玻璃成型過程的示意圖,第8圖為本發明第二實施例的3D玻璃成型過程的流程圖。如第8圖所示,3D玻璃的成型方法600首先包括步驟602的提供一3D玻璃成型裝置,其中3D玻璃成型裝置可參考上述第一實施例中的內容,故在此不再贅述。
接著,進行步驟604,將玻璃114設置在3D玻璃成型裝置100的模具104上,其中玻璃114可例如為待加工的玻璃,因此玻璃114此時可不貼合於模具104的曲面區域(例如曲面區域CR1和曲面區域CR2),如第4圖所示,但不以此為限。接著,進行步驟606,將對應到其中一個曲面區域的至少一個加熱單元的溫度調整至第一溫度,並將不對應到該曲面區域的其他加熱單元的溫度調整到第二溫度。舉例來說,如第5圖所示,可將對應於曲面區域CR2的加熱單元(即加熱單元110-1到
110-3)的溫度調整到第一溫度T1,並將不對應到曲面區域CR2的加熱單元110-4到110-9的溫度調整到第二溫度T2。根據本實施例,第一溫度T1可使玻璃114產生軟化和形變,且第二溫度T2可小於第一溫度T1在一些實施例中,第一溫度T1可大於或等於欲加工的玻璃的種類的玻璃軟化溫度(例如玻璃114的軟化溫度)並小於該玻璃的熔點(即第一溫度T1的範圍是從玻璃軟化溫度到玻璃的熔點之間),使其在不產生熔化的情況下因軟化而具有可塑性,而第二溫度T2可低於欲加工的玻璃的軟化溫度,例如可為略低於第一溫度T1(例如略低於第一溫度50℃、100℃、150℃或200℃)的溫度。舉例來說,第一溫度T1的範圍可從600℃到900℃,其中第一溫度T1可依玻璃材料的種類而決定。例如當玻璃114的材料為鈉鈣玻璃時,第一溫度T1可大於600℃,而第二溫度T2可例如小於600℃;當玻璃114的材料為鋁矽酸玻璃時,第一溫度T1的範圍可從700℃到900℃,而第二溫度T2可例如小於700℃,但不以此為限。須注意的是,上述第一溫度T1和第二溫度T2的範圍僅為是示例性的,本發明並不以此為限。由於本實施例中第二溫度T2的數值略小於第一溫度T1,因此可防止對應於加熱溫度為第二溫度T2的部分玻璃(即未被加工的玻璃的一部分)產生麻點或不必要的形變,且由於第二溫度T2的數值僅略小於第一溫度T1,因此可降低玻璃因不同部分的溫度差太大而導致破裂或損壞的機會,但不以此為限。由於加熱單元110-1到110-3的溫度被調整至可軟化玻璃114的第一溫度T1,因此對應於加熱單元110-1到110-3的玻璃114的部分會發生軟化,而由於加熱單元110-4到110-9的溫度被調整至低於玻璃114軟化溫度的第二溫度T2,因此對應於加熱單元110-4到110-9的玻璃114的部分不會產生軟化。在玻璃114的一部分產生軟化之後,該部分可能會因重力方向而下垂接合模具104的表面,產生所期望的弧度與曲面。然而,在某些情況中,若欲成型的曲面較接近玻璃114的外圍及/或該曲面的曲率半徑太小時,可能會因為該部分的玻璃114的重力不夠而無法有效貼合模具104的曲面區域(例如曲面區域
CR2),此時可選擇性地進行步驟608,使3D玻璃成型裝置100傾斜,並改變重力方向相對於玻璃114的角度。舉例來說,如第5圖所示,可藉由重力方向調節單元120將3D玻璃成型裝置100以順時鐘方向傾斜(如箭頭所示)而具有傾斜角θ,使得重力方向GP相對於載板102的法線NL具有一夾角α,並使得對應於曲面區域CR2的玻璃114的一部分因承受的重量改變而具有較大的壓力。詳細來說,當3D玻璃成型裝置100未產生傾斜時,對應於曲面區域CR2的玻璃114的一部分所承受的壓力來自該部分本身的重量,然而當3D玻璃成型裝置100產生傾斜時,對應於曲面區域CR2的玻璃114的一部分所承受的壓力可包括本身的重量以及上方的其他部分的玻璃114的重量,因此可增加該部分的玻璃114的壓力,有助於使位於較外側的部分玻璃114能更有效率的貼合模具104的曲面區域CR2,形成具有較小曲率半徑的曲面1141。詳細而言,如第5圖所示,由於對應於加熱單元110-1到110-3(也就是對應曲面區域CR2)的部分玻璃114的可因加熱單元110-1到110-3提供第一溫度T1而產生軟化,而對應於加熱單元110-4到110-9的部分玻璃114不會產生軟化,且當3D玻璃成型裝置100如第5圖傾斜時,對應於曲面區域CR2的部分玻璃114也能受到其他未軟化的部分玻璃的重力影響,因此對應於曲面區域CR2的部分玻璃114的可有效貼合於模具104的曲面區域CR2,藉此完成該部分的玻璃114的加工製程形成曲面1141。在完成曲面1141的加工之後,可重複進行步驟606,以針對對應於曲面區域CR1的玻璃114的另一部分加工。舉例來說,如第6圖所示,可將加熱單元110-4到110-9的溫度調整至第一溫度T1,並將加熱單元110-1到110-3的溫度調整至第二溫度T2,使對應於曲面區域CR1的部分玻璃114軟化並下垂貼合曲面區域CR1而形成曲面1142,如第7圖所示。須注意的是,雖然第7圖中示出的形成曲面1142的步驟不包括旋轉3D玻璃成型裝置100,但可根據需求選擇性地進行步驟608,例如使用重力方向調節單元120將3D玻璃成型裝置100以逆時針方向旋轉傾斜,使得對應於加熱單元110-4到110-9的玻璃114的該
部分所承受到的壓力增加,並使其貼合於曲面區域CR1。須注意的是,步驟608中3D玻璃成型裝置100傾斜的方向和角度是為了使欲進行加工的玻璃的部分可承受較大的壓力並貼合於模具,因此可根據設計需求具有不同的傾斜方向和角度,例如可將3D玻璃成型裝置朝向欲進行加工的玻璃的部分位於的方向傾斜使其可承受較大的壓力。舉例來說,當欲加工的玻璃114的一部分所對應到的曲面區域具有較大的曲率半徑和/或較大的區域面積(此處的區域面積可視為曲面區域在X-Y平面或載板102上的投影面積,但不以此為限)時,由於對應到該曲面區域的玻璃114的一部分本身就可能具有較大的重量,因此在加工時可以不傾斜3D玻璃成型裝置100或是使傾斜角θ為零度,而當欲加工的玻璃114的一部分所對應到的曲面區域具有較小的曲率半徑和/或較小區域面積時,可使3D玻璃成型裝置100傾斜,或依需要增加3D玻璃成型裝置100的傾斜角θ,以增加該部分玻璃114所受到的重力壓力,以加速曲面成型速度或有效形成曲面,但不以此為限。此外,雖然上述實施例中是先進行步驟606的調整加熱單元的溫度之後接著進行步驟608的改變傾斜角度,但本發明並不以此為限。在一些實施例中,步驟606可在步驟608之後進行,或是可同時進行步驟606和步驟608。再者,當玻璃114愈加工成具有超過三個的曲面時,亦即模具104具有三個以上的曲面區域時,可以重複進行步驟606,或是重複進行步驟606與步驟608,分別對曲面區域加熱並軟化對應的玻璃114部分,以分別形成對應的曲面。
Please refer to Figures 4 to 8. Figures 4 to 7 are schematic diagrams of the 3D glass forming process according to the second embodiment of the present invention, and Figure 8 is a flowchart of the 3D glass forming process according to the second embodiment of the present invention . As shown in FIG. 8, the 3D
雖然在上述的實施例中是先進行對應於曲面區域CR2的玻璃的加工,但本發明並不以此為限。在一些實施例中,可先針對對應於曲面區域CR1的玻璃進行加工之後再進行對應於曲面區域CR2的玻璃的加工,或者,在一些實施例中,當模具具有多於兩個曲面區域時,可根據需求以任意順序進行加工,其中加工的方法可參考上述內容,故不再贅述。 Although in the above-mentioned embodiment, the glass corresponding to the curved area CR2 is processed first, but the present invention is not limited to this. In some embodiments, the glass corresponding to the curved area CR1 may be processed first, and then the glass corresponding to the curved area CR2 may be processed, or, in some embodiments, when the mold has more than two curved areas, The processing can be carried out in any order according to requirements, and the processing method can refer to the above content, so it will not be repeated.
請參考第9圖和第10圖,第9圖為本發明一變化實施例的3D玻璃成型裝置的剖視示意圖,第10圖為本發明一變化實施例的加熱器的底視示意圖。根據本變化實施例,3D玻璃成型裝置100的加熱器112可僅包括兩個加熱單元110(如第10圖所示),其中兩個加熱單元110可獨立調節溫度。此外,3D玻璃成型裝置100的模具104可包括一個曲面部分CR,其中曲面部分CR可對應於加熱器112的兩個加熱單元110,但不以此為限。同樣地,本變化實施例的3D玻璃成型裝置100可傾斜以改變重力相對於裝置的方向,故可使玻璃承受較大的壓力以便於貼合於模具以形成3D玻璃,但不以此為限。
Please refer to FIGS. 9 and 10. FIG. 9 is a schematic cross-sectional view of a 3D glass forming apparatus according to a modified embodiment of the present invention, and FIG. 10 is a schematic bottom view of a heater according to a modified embodiment of the present invention. According to this modified embodiment, the
綜上所述,本發明的3D玻璃的成型方法包括提供一個具有可分區獨立操控的加熱單元的3D玻璃成型裝置,因此可僅針對欲加工的玻璃的一部分進行加熱,而玻璃的其他部分可維持在較低的溫度,藉此在裝置傾斜時增加重力對欲加工的玻璃部分的影響。此外,在傳統的3D玻璃加工製程中,一般會需要額外的壓力使得軟化的玻璃可貼合於模具。然而,由於本發明的3D玻璃成型裝置可傾斜以改變重力對玻璃的影響,以玻璃自身重量對玻璃產生壓力,因此相較於傳統製程中可減少對於額外壓力來源的需求,並且仍能有效的形成所期望的玻璃曲面。再者,由於本發明所提供的3D玻璃成型裝置可以分區加熱、傾斜裝置並改變重力影響等方式來達成各個曲面區域的曲率要求,因此本發明的3D玻璃成型裝置可應用到具有多重曲率或具有大尺寸的3D玻璃的加工製程中以簡化製程。 In summary, the 3D glass forming method of the present invention includes providing a 3D glass forming device with a heating unit that can be separately controlled, so that only a part of the glass to be processed can be heated, while other parts of the glass can be maintained. At a lower temperature, thereby increasing the influence of gravity on the glass portion to be processed when the device is tilted. In addition, in the traditional 3D glass processing process, additional pressure is generally required to make the softened glass fit the mold. However, since the 3D glass forming device of the present invention can be tilted to change the influence of gravity on the glass, the weight of the glass itself generates pressure on the glass, so compared to the traditional manufacturing process, the need for additional pressure sources can be reduced, and it can still be effective Form the desired glass curved surface. Furthermore, since the 3D glass forming device provided by the present invention can achieve the curvature requirements of each curved surface area by means of zone heating, tilting the device, and changing the influence of gravity, the 3D glass forming device of the present invention can be applied to multiple curvatures or In order to simplify the manufacturing process of large-size 3D glass.
以上所述僅為本發明之較佳實施例,凡依本發明申請專利範圍所做之均等變化與修飾,皆應屬本發明之涵蓋範圍。 The foregoing descriptions are only preferred embodiments of the present invention, and all equivalent changes and modifications made in accordance with the scope of the patent application of the present invention shall fall within the scope of the present invention.
100:3D玻璃成型裝置 100: 3D glass forming device
102:載板 102: carrier board
102a:下表面 102a: lower surface
104:模具 104: Mould
106:載台 106: Stage
108:加熱載板 108: Heating carrier board
110、110-1~110-9:加熱單元 110, 110-1~110-9: heating unit
112:加熱器 112: heater
120:重力方向調節單元 120: gravity direction adjustment unit
CR1、CR2:曲面區域 CR1, CR2: surface area
X、Y、Z:方向 X, Y, Z: direction
θ:傾斜角 θ: tilt angle
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