TWI703327B - Method of generating abnormal message and detection system - Google Patents

Method of generating abnormal message and detection system Download PDF

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Publication number
TWI703327B
TWI703327B TW108118927A TW108118927A TWI703327B TW I703327 B TWI703327 B TW I703327B TW 108118927 A TW108118927 A TW 108118927A TW 108118927 A TW108118927 A TW 108118927A TW I703327 B TWI703327 B TW I703327B
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image
bed
detection
abnormal
mask
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TW108118927A
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TW202007970A (en
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王以安
李泳翰
許竣傑
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台達電子工業股份有限公司
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B6/00Apparatus for radiation diagnosis, e.g. combined with radiation therapy equipment
    • A61B6/04Positioning of patients; Tiltable beds or the like
    • A61B6/0407Supports, e.g. tables or beds, for the body or parts of the body
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B6/00Apparatus for radiation diagnosis, e.g. combined with radiation therapy equipment
    • A61B6/04Positioning of patients; Tiltable beds or the like
    • A61B6/0487Motor-assisted positioning

Abstract

A method of generating an abnormal message includes the following steps. Moving a carrying bed to a testing machine to obtain a mask image group. Providing a test object to the carrying bed, and capturing a test image of the carrying bed and the test object. Setting a detection area according to the mask image group. Then, calculating detected pixels corresponding to the detection area in the test image. If determining that the detected pixels meet a threshold setting condition, adjusting the carrying bed or the test object.

Description

產生異常訊息之方法及檢測系統 Method and detection system for generating abnormal information

本揭示內容係關於一種產生異常訊息之方法,特別是用於掃描載床上的檢測物。 The present disclosure relates to a method for generating abnormal information, especially for scanning a detection object on a carrier.

電腦斷層(Computed Tomography)是一種利用多道X光射線穿透物體,經由電腦重組出體內3D影像之檢測技術。除了應用於人體外,亦可應用於體積較小的生物(如:老鼠)。 Computed Tomography (Computed Tomography) is a detection technology that uses multiple X-rays to penetrate objects and reconstruct 3D images in the body through a computer. In addition to being applied outside the human body, it can also be applied to smaller organisms (such as mice).

在利用電腦斷層對生物進行檢測時,生物係放置於載床上,並送入至機台中,以進行掃描。因此,必須確認生物的擺放位置正確,方能避免掃描的位置錯誤,而產生無法判讀檢測結果的問題。 When using computer tomography to detect organisms, the biology department is placed on a loading bed and sent to the machine for scanning. Therefore, it is necessary to confirm the correct placement of the creatures in order to avoid the scanning position error, which may cause the problem that the detection result cannot be interpreted.

本揭示內容之一態樣為一種產生異常訊息之方法,包含下列步驟:移動載床至檢測機台中,以取得遮罩影像組。在載床上放置檢測物。擷取載床及檢測物的檢測影像。根據遮罩影像組,設定檢測區域。計算檢測影像對應 於檢測區域中的檢測畫素。判斷檢測畫素是否符合至少一個異常門檻值設定條件,若是,則調整載床或檢測物。 One aspect of the present disclosure is a method for generating abnormal information, which includes the following steps: moving the carrier to the inspection machine to obtain a mask image group. Place the test object on the carrier. Capture the detection images of the bed and the detection object. Set the detection area according to the mask image group. Calculate the detection image The detection pixels in the detection area. Determine whether the detection pixel meets at least one abnormal threshold setting condition, and if so, adjust the bed or the detection object.

本揭示內容之另一態樣為一種檢測系統,包含載床、檢測機台、影像偵測裝置及處理器。載床用以承載檢測物。檢測機台用以對載床進行掃描檢測。在載床上並未放置檢測物的情況下,影像偵測裝置用以擷取載床的遮罩影像組。在載床上承載有檢測物的情況下,影像偵測器用以擷取載床及檢測物的檢測影像。處理器用以根據遮罩影像組產生檢測區域,且以計算檢測影像中對應於檢測區域的檢測畫素。處理器還用以判斷檢測畫素是否符合異常門檻值設定條件,若是,則產生異常訊息,以調整載床或檢測物。 Another aspect of the present disclosure is a detection system including a carrier, a detection machine, an image detection device, and a processor. The carrier bed is used to carry the test object. The inspection machine is used to scan and inspect the carrier bed. In the case that no inspection object is placed on the carriage, the image detection device is used to capture the mask image group of the carriage. In the case that the test object is carried on the carrier, the image detector is used to capture the detected images of the carrier and the test object. The processor is used to generate the detection area according to the mask image group, and to calculate the detection pixels corresponding to the detection area in the detection image. The processor is also used to determine whether the detection pixel meets the abnormal threshold setting condition, and if so, an abnormal message is generated to adjust the bed or the detection object.

據此,透過計算檢測影像中對應於檢測區域的檢測畫素,將能判斷出載床的設置狀態是否有異常,以即時調整載床,確保檢測機台正確地對檢測進行掃描。 Accordingly, by calculating the detection pixels corresponding to the detection area in the detection image, it will be possible to determine whether the setting state of the loading bed is abnormal, so as to adjust the loading bed in real time to ensure that the detection machine scans the detection correctly.

100:檢測系統 100: detection system

110:檢測機台 110: Testing machine

111:移動台架 111: mobile stand

111A:X射線發射裝置 111A: X-ray transmitter

112:移動台架 112: mobile stand

112A:X射線接收裝置 112A: X-ray receiver

113:處理器 113: Processor

120:載床 120: bed

121:床蓋 121: Bed Cover

130:影像偵測裝置 130: Image detection device

140:檢測物 140: test object

150:儲存單元 150: storage unit

200:檢測系統 200: detection system

210:檢測機台 210: Testing machine

220:載床 220: bed

221:床蓋 221: Bed Cover

230:影像偵測裝置 230: image detection device

240:檢測物 240: test object

M10:遮罩影像組 M10: Mask image group

M11:初始影像 M11: Initial image

M12:無蓋遮罩影像 M12: Unmasked image

M13:凸蓋遮罩影像 M13: Convex mask image

M14:歪斜遮罩影像 M14: Skew mask image

D10:檢測影像 D10: Inspection image

51:第二外觀影像 51: Second appearance image

71:第三外觀影像 71: The third appearance image

91:第四外觀影像 91: The fourth appearance image

320:影像 320: Image

S401~S408:步驟 S401~S408: steps

S1001~S1009:步驟 S1001~S1009: steps

S1101~S1106:步驟 S1101~S1106: steps

D1:寬度 D1: width

D2:寬度 D2: width

R1:檢測區域 R1: Detection area

R2:檢測區域 R2: Detection area

R3:檢測區域 R3: Detection area

Rt:影像擷取區域 Rt: image capture area

第1圖為根據本揭示內容之部分實施例所繪示的檢測系統的示意圖。 Fig. 1 is a schematic diagram of a detection system according to some embodiments of the present disclosure.

第2圖為根據本揭示內容之部分實施例所繪示的檢測機台的示意圖。 FIG. 2 is a schematic diagram of a testing machine according to some embodiments of the present disclosure.

第3圖為根據本揭示內容之部分實施例所繪示的檢測系統的示意圖。 FIG. 3 is a schematic diagram of a detection system according to some embodiments of the present disclosure.

第4圖為根據本揭示內容之部分實施例所繪示的產生異 常訊息之方法的流程圖。 Figure 4 is a diagram showing the difference according to some embodiments of the present disclosure Flow chart of the common message method.

第5A~5C圖為本揭示內容之部分實施例中之遮罩產生流程的示意圖。 Figures 5A to 5C are schematic diagrams of the mask generation process in some embodiments of the disclosure.

第6圖為本揭示內容之部分實施例中之異常檢測流程的示意圖。 Figure 6 is a schematic diagram of an abnormality detection process in some embodiments of the disclosure.

第7A~7C圖為本揭示內容之部分實施例中之遮罩產生流程示意圖。 Figures 7A-7C are schematic diagrams of the mask generation process in some embodiments of the disclosure.

第8圖為本揭示內容之部分實施例中之異常檢測流程的示意圖。 Figure 8 is a schematic diagram of an abnormality detection process in some embodiments of the disclosure.

第9A~9C圖為本揭示內容之部分實施例中之遮罩產生流程的示意圖。 Figures 9A to 9C are schematic diagrams of the mask generation process in some embodiments of the disclosure.

第10圖為本揭示內容之部分實施例中之異常檢測流程的示意圖。 Figure 10 is a schematic diagram of an abnormality detection process in some embodiments of the disclosure.

第11圖為根據本揭示內容之部分實施例所繪示的檢測系統的示意圖。 FIG. 11 is a schematic diagram of a detection system according to some embodiments of the present disclosure.

第12A圖為根據本揭示內容之部分實施例所繪示的載床及檢測物的示意圖。 FIG. 12A is a schematic diagram of a carrier bed and a detection object according to some embodiments of the present disclosure.

第12B圖為本揭示內容之部分實施例中,影像偵測裝置擷取到的影像示意圖。 Figure 12B is a schematic diagram of an image captured by the image detection device in some embodiments of the disclosure.

第13圖為根據本揭示內容之部分實施例所繪示的產生異常訊息之方法的流程圖。 FIG. 13 is a flowchart of a method for generating an abnormal message according to some embodiments of the present disclosure.

第14圖為根據本揭示內容之部分實施例所繪示的產生異常訊息之方法的流程圖。 FIG. 14 is a flowchart of a method for generating an abnormal message according to some embodiments of the present disclosure.

以下將以圖式揭露本案之複數個實施方式,為明確說明起見,許多實務上的細節將在以下敘述中一併說明。然而,應瞭解到,這些實務上的細節不應用以限制本案。也就是說,在本揭示內容部分實施方式中,這些實務上的細節是非必要的。此外,為簡化圖式起見,一些習知慣用的結構與元件在圖式中將以簡單示意的方式繪示之。 Hereinafter, multiple implementations of this case will be disclosed in schematic form. For the sake of clarity, many practical details will be described in the following description. However, it should be understood that these practical details should not be used to limit the case. In other words, in some implementations of the present disclosure, these practical details are unnecessary. In addition, in order to simplify the drawings, some conventionally used structures and elements will be shown in a simple schematic manner in the drawings.

於本文中,當一元件被稱為「連接」或「耦接」時,可指「電性連接」或「電性耦接」。「連接」或「耦接」亦可用以表示二或多個元件間相互搭配操作或互動。此外,雖然本文中使用「第一」、「第二」、…等用語描述不同元件,該用語僅是用以區別以相同技術用語描述的元件或操作。除非上下文清楚指明,否則該用語並非特別指稱或暗示次序或順位,亦非用以限定本發明。 In this text, when a component is referred to as “connected” or “coupled”, it can be referred to as “electrically connected” or “electrically coupled”. "Connected" or "coupled" can also be used to mean that two or more components cooperate or interact with each other. In addition, although terms such as “first”, “second”, etc. are used herein to describe different elements, the terms are only used to distinguish elements or operations described in the same technical terms. Unless clearly indicated by the context, the terms do not specifically refer to or imply order or sequence, nor are they used to limit the present invention.

請參閱第1及2圖所示,為本揭示內容中的檢測系統100之示意圖。檢測系統100包含檢測機台110、載床120及影像偵測裝置130。檢測機台110內設有二移動台架111、112。移動台架111、112於檢測機台110內相對地旋轉,且分別設有X射線發射裝置111A及X射線接收裝置112A,用以對檢測機台110內部進行掃描檢測。在部份實施例中,檢測機台110透過X射線發射裝置111A及X射線接收裝置112A執行電腦斷層掃描,但本揭示內容並不以此為限。 Please refer to Figures 1 and 2, which are schematic diagrams of the detection system 100 in this disclosure. The detection system 100 includes a detection machine 110, a carrier 120 and an image detection device 130. Two mobile stands 111 and 112 are provided in the inspection machine 110. The mobile stands 111 and 112 relatively rotate in the inspection machine 110, and are respectively provided with an X-ray transmitting device 111A and an X-ray receiving device 112A for scanning and detecting the inside of the inspection machine 110. In some embodiments, the inspection machine 110 performs a computed tomography scan through the X-ray transmitter 111A and the X-ray receiver 112A, but the disclosure is not limited to this.

載床120用以承載檢測物140,且能透過輸送裝置,被送入至檢測機台110中,以進行掃描檢測。在部 份實施例中,影像偵測裝置130(如:攝影鏡頭)設置於檢測機台110中,以在載床120與檢測物140被移動至檢測機台110中後,影像偵測裝置130用以擷取載床120與檢測物140的外觀影像。在部份實施例中,不同規格(如:大型、中型或小型)的載床120有不同的產生異常訊息之方法,詳情將於後續段落詳述。 The carrier bed 120 is used to carry the test object 140, and can be sent to the test machine 110 through the conveying device for scanning test. In the department In this embodiment, the image detection device 130 (such as a photographic lens) is installed in the inspection machine 110, so that after the carrier 120 and the inspection object 140 are moved into the inspection machine 110, the image detection device 130 is used The appearance images of the carrier bed 120 and the detection object 140 are captured. In some embodiments, different specifications (eg, large, medium, or small) of the bed 120 have different methods for generating abnormal messages. The details will be detailed in the subsequent paragraphs.

請參閱第3圖所示,在部份實施例中,檢測系統100還包含處理器113及儲存單元150。處理器113電性連接於影像偵測裝置130及儲存單元150,且用以根據影像偵測裝置130所擷取到的影像進行運算。儲存單元150用以儲存影像偵測裝置130擷取到的影像,以及至少一筆異常門檻值設定條件151。儲存單元150可為檢測機台110內之硬碟,或可為外部電腦。 Please refer to FIG. 3. In some embodiments, the detection system 100 further includes a processor 113 and a storage unit 150. The processor 113 is electrically connected to the image detection device 130 and the storage unit 150, and is used to perform calculations based on the image captured by the image detection device 130. The storage unit 150 is used to store the image captured by the image detection device 130 and at least one abnormal threshold setting condition 151. The storage unit 150 may be a hard disk in the testing machine 110, or may be an external computer.

請參閱第4圖所示,在此說明本揭示內容之產生異常訊息之方法於部份實施例的流程圖。產生異常訊息之方法包含下列步驟S401~S408。在步驟S401中,處理器113控制檢測機台110上的輸送裝置(如:輸送台),將載床120移動至檢測機台110內的一個預設位置。此時,載床120上尚未承載檢測物140,影像偵測裝置130擷取載床120之外觀,以產生遮罩影像組M10,並將遮罩影像組M10儲存至儲存單元150中。在部份實施例中,檢測系統100執行「遮罩產生流程」以產生遮罩影像組M10。遮罩影像組M10包含至少一張遮罩影像,例如:載床120在異常狀態(如:無上蓋)下的影像。在其他部份實施例中,遮罩影像組M10包含 複數張遮罩影像。遮罩影像組M10的產生方式將於後續段落詳述。 Please refer to FIG. 4, which illustrates the flowchart of some embodiments of the method for generating an abnormal message of the present disclosure. The method for generating an abnormal message includes the following steps S401 to S408. In step S401, the processor 113 controls the conveying device (such as a conveying table) on the inspection machine 110 to move the carrier 120 to a preset position in the inspection machine 110. At this time, the detection object 140 is not yet carried on the carrier bed 120, and the image detection device 130 captures the appearance of the carrier bed 120 to generate the mask image group M10, and stores the mask image group M10 in the storage unit 150. In some embodiments, the inspection system 100 executes the "mask generation process" to generate the mask image group M10. The masked image group M10 includes at least one masked image, for example, an image of the bed 120 in an abnormal state (for example, no cover). In other embodiments, the mask image group M10 includes Multiple masked images. The method of generating the mask image group M10 will be detailed in subsequent paragraphs.

在步驟S402中,在完成「遮罩產生流程」後,處理器113執行「異常檢測流程」,根據遮罩影像組M10,設定一個或多個檢測區域。檢測區域為載床120在異常狀態下的特殊位置,舉例而言,若載床120上的床蓋121沒有正確安裝,則床蓋121可能會凸出於載床120,因此,檢測區域可為載床120的上方區域,若該區域有偵測到影像,即代表發生異常。檢測區域的詳細內容,將於後續段落詳述。 In step S402, after completing the "mask generation process", the processor 113 executes the "abnormality detection process" to set one or more detection areas according to the mask image group M10. The detection area is a special position of the carrier bed 120 in an abnormal state. For example, if the bed cover 121 on the carrier bed 120 is not installed correctly, the bed cover 121 may protrude from the carrier bed 120. Therefore, the detection area may be If an image is detected in the area above the bed 120, it means that an abnormality has occurred. The details of the detection area will be detailed in subsequent paragraphs.

在步驟S403中,控制檢測機台110上的輸送裝置,將載床120移動至檢測機台110外,使用者(如:檢測人員)在載床120上放置檢測物140。在步驟S404中,再次將載床120移動至檢測機台110中的同一個預定位置,並透過影像偵測裝置130,擷取載床120及其上之檢測物140物件的外觀,以作為檢測影像D10。 In step S403, the conveying device on the testing machine 110 is controlled to move the bed 120 to the outside of the testing machine 110, and the user (such as the inspector) places the test object 140 on the bed 120. In step S404, the carrier bed 120 is moved to the same predetermined position in the inspection machine 110 again, and the image detection device 130 is used to capture the appearance of the carrier bed 120 and the inspection object 140 thereon as the inspection Image D10.

在步驟S405中,處理器113計算檢測影像D10中對應於檢測區域的檢測畫素。在步驟S406中,處理器113判斷檢測畫素是否符合異常門檻值設定條件151,若判斷結果為是,代表檢測影像D10所對應的載床120狀態不正確,在步驟S407中,檢測系統100將產生異常訊息(如:顯示為「未安裝床蓋」等訊息),以根據異常訊息,調整載床120或其上之檢測物140。若否,代表載床120及其上之檢測物140通過檢測,設置方式正確,在步驟S408中,檢測機台110將開始執行掃描。 In step S405, the processor 113 calculates the detection pixels corresponding to the detection area in the detection image D10. In step S406, the processor 113 determines whether the detected pixel meets the abnormal threshold setting condition 151. If the result of the determination is yes, it means that the state of the bed 120 corresponding to the detected image D10 is incorrect. In step S407, the detection system 100 will Generate an abnormal message (for example, display a message such as "Bed cover not installed") to adjust the bed 120 or the detection object 140 on it according to the abnormal message. If not, it means that the loading bed 120 and the inspection object 140 on it have passed the inspection and the setting method is correct. In step S408, the inspection machine 110 will start to perform scanning.

據此,由於在步驟401中,使用者係針對已知狀態的載床120擷取遮罩影像組M10,因此,在使用者透過檢測機台110對檢測物140進行掃描前,可透過前述步驟S403~S406,先取得檢測影像D10,再計算檢測影像D10對應於檢測區域中的檢測畫素,以判斷載床120或檢測物140的設置是否有異常,並據以即時地檢查載床120、或調整檢測物140的量或設置位置。檢測系統100根據檢測畫素,調整載床120或檢測物140,檢測機台110能自動判斷載床與床蓋是否有正確密合,或是檢測物擺放位置正確性及其尺寸,以避免物件碰撞檢測系統100內部重要元件。 Accordingly, since in step 401, the user captures the mask image group M10 for the carrier bed 120 in a known state. Therefore, before the user scans the inspection object 140 through the inspection machine 110, the user can use the aforementioned steps S403~S406, first obtain the detection image D10, and then calculate the detection image D10 corresponding to the detection pixels in the detection area to determine whether the setting of the loading bed 120 or the detection object 140 is abnormal, and to check the loading bed 120, Or adjust the amount or position of the detection object 140. The detection system 100 adjusts the loading bed 120 or the detection object 140 according to the detection pixels. The detection machine 110 can automatically determine whether the loading bed and the bed cover are properly closed, or whether the detection object is placed correctly and its size. An important component inside the object collision detection system 100.

在部份實施例中,前述步驟S405、S406的計算動作與判斷動作係由檢測機台110內的處理器113執行,但本揭示內容並不以此為限。在其他部份實施例中,檢測機台110亦可連線至伺服器或外部電腦,以透過伺服器或外部電腦執行運算。 In some embodiments, the calculation actions and judgment actions of the aforementioned steps S405 and S406 are executed by the processor 113 in the inspection machine 110, but the present disclosure is not limited thereto. In some other embodiments, the inspection machine 110 can also be connected to a server or an external computer to perform calculations through the server or the external computer.

在部份實施例中,異常門檻值設定條件151可包含複數個異常門檻值,分別對應不同的異常狀態。舉例而言,在檢測系統100於計算檢測影像D10對應於檢測區域的檢測畫素的過程中,處理器113用以計算檢測畫素中的畫素數量。若畫素數量超過異常門檻值,代表檢測影像D10所對應的載床120狀態不正確,此時檢測系統100將產生異常訊息(如:顯示為「未安裝床蓋」等訊息),使用者能根據異常訊息,重新調整載床120上的檢測物140的量或位置、重新調整載床120上的床蓋位置、或者在載床120上設置床 蓋。檢測系統100判斷檢測畫素與異常門檻值設定條件151之作法將於後續段落中詳述。 In some embodiments, the abnormal threshold setting condition 151 may include a plurality of abnormal threshold values corresponding to different abnormal states. For example, in the process of the detection system 100 calculating the detection pixels of the detection image D10 corresponding to the detection area, the processor 113 is used to calculate the number of pixels in the detection pixels. If the number of pixels exceeds the abnormal threshold, it means that the state of the bed 120 corresponding to the detection image D10 is incorrect. At this time, the detection system 100 will generate an abnormal message (such as a message such as "No bed cover installed"), and the user can According to the abnormal information, readjust the amount or position of the detection object 140 on the bed 120, readjust the position of the bed cover on the bed 120, or set a bed on the bed 120 cover. The method for the detection system 100 to determine the detection pixels and the abnormal threshold setting condition 151 will be described in detail in subsequent paragraphs.

在此先說明取得遮罩影像組之步驟M10如後。在部份實施例中,遮罩影像組M10中包含一張「載床120為正確設置之狀態」的初始影像M11,處理器113用以根據初始影像M11,產生遮罩影像組M10中對應於異常狀態的一張或多張遮罩影像。舉例而言,檢測系統100將透過影像偵測裝置130,於「遮罩產生流程」中先分別取得「無蓋」、「凸蓋」及「床蓋歪斜」等異常狀態下的外觀,在將這些外觀影像與初始影像M11做差值運算,以取得不同異常狀態的影像,並設定為遮罩影像組M10中的遮罩影像。 Here, the step M10 of obtaining the mask image group will be explained first. In some embodiments, the mask image group M10 includes an initial image M11 that "the bed 120 is in the correct setting state", and the processor 113 is used to generate the mask image group M10 corresponding to the initial image M11 according to the initial image M11 One or more masked images in abnormal state. For example, the detection system 100 will use the image detection device 130 to first obtain the appearances of "no cover", "convex cover" and "bed cover skewed" in the "mask generation process", and then combine these The difference between the appearance image and the initial image M11 is performed to obtain images of different abnormal states and set as the mask image in the mask image group M10.

具體而言,在部份實施例中,遮罩影像組M10包含無蓋遮罩影像M12、凸蓋遮罩影像M13及歪斜遮罩影像M14。無蓋遮罩影像M12對應於載床120上不具備床蓋121時的外觀(如:缺少的畫素面積);凸蓋遮罩影像M13對應於床蓋121凸出於載床120時的外觀(如:凸出的畫素面積);歪斜遮罩影像M14對應於床蓋121與載床120間保持歪斜角度時的外觀。 Specifically, in some embodiments, the mask image group M10 includes an uncovered mask image M12, a convex mask image M13, and a skewed mask image M14. The uncovered mask image M12 corresponds to the appearance when the bed 120 does not have the bed cover 121 (such as the missing pixel area); the convex mask image M13 corresponds to the appearance when the bed cover 121 protrudes from the bed 120 ( Such as: the area of protruding pixels); the skewed mask image M14 corresponds to the appearance when the bed cover 121 and the carrier 120 maintain a skewed angle.

在此根據大型、中型及小型載床,分別說明對應的檢測方式。大型、中型的載床120包含床蓋121,在檢測大型、中型的載床120時,其目的即係判斷床蓋121設置是否正確。在此說明遮罩影像組M10的多張遮罩影像(即,無蓋遮罩影像M12、凸蓋遮罩影像M13及歪斜遮罩影像M14)的產生方式如後。 Here, according to the large, medium and small carrier beds, the corresponding detection methods are explained respectively. The large and medium-sized carrier bed 120 includes a bed cover 121. When the large and medium-sized carrier bed 120 is tested, the purpose is to determine whether the bed cover 121 is set correctly. The method for generating multiple mask images (ie, uncovered mask image M12, convex mask image M13, and skewed mask image M14) of the mask image group M10 is described here as follows.

如第1、5A~5C圖所示,在「遮罩產生流程」中,在載床120在檢測機台110外的情況下,影像偵測裝置130擷取檢測機台110的內部影像。由於此時檢測機台110內並無檢測物140,因此檢測到的內部影像應為一張全黑畫面。 As shown in FIGS. 1 and 5A to 5C, in the "mask generation process", when the carrier 120 is outside the inspection machine 110, the image detection device 130 captures the internal image of the inspection machine 110. Since there is no detection object 140 in the detection machine 110 at this time, the detected internal image should be a completely black screen.

接著,將載床120移動至檢測機台110內,使影像偵測裝置130擷取載床120在正確設置狀態下的第一外觀影像,即載床120與床蓋121正確密合之狀態(如:全黑畫面的中央,載床的區域會以白色畫素顯示)。檢測機台110的處理器113比對第一外觀影像及內部影像的差異,且將內部影像視為背景色,由第一外觀影像中移除,以減少不必要的雜訊干擾。處理器113將前述處理後得到的影像設定為遮罩影像組M10中的一張初始影像M11。 Then, the carrier bed 120 is moved into the inspection machine 110, so that the image detection device 130 captures the first appearance image of the carrier bed 120 in the correct setting state, that is, the state in which the carrier bed 120 and the bed cover 121 are properly closed ( For example: in the center of the black screen, the area where the bed rests will be displayed in white pixels) The processor 113 of the inspection machine 110 compares the difference between the first external image and the internal image, and regards the internal image as a background color and removes it from the first external image to reduce unnecessary noise interference. The processor 113 sets the image obtained after the foregoing processing as an initial image M11 in the mask image group M10.

在產生初始影像M11後,移除載床120上的床蓋121,並將載床120移動至檢測機台110中,使影像偵測裝置130擷取載床120無床蓋121時的第二外觀影像51。在部份實施例中,影像偵測裝置130會去除第二外觀影像51中與內部影像相同畫素的區域(即,去除背景色)。接著,比對第二外觀影像51及初始影像M11之差異,進行差值運算,以產生無蓋遮罩影像M12。 After the initial image M11 is generated, the bed cover 121 on the bed 120 is removed, and the bed 120 is moved to the inspection machine 110, so that the image detection device 130 captures the second when the bed 120 has no bed cover 121 Appearance image 51. In some embodiments, the image detection device 130 removes the same pixel area in the second external image 51 as the internal image (ie, removes the background color). Then, the difference between the second appearance image 51 and the initial image M11 is compared, and the difference calculation is performed to generate an unmasked image M12.

請參閱第6圖所示,在完成「遮罩產生流程」後,檢測系統100將對載床120及檢測物140執行「異常檢測流程」,以確認載床120之設置狀態是否正確。在「異常檢測流程」中,檢測機台110將載床120連同檢測物140移動至 檢測機台110中,使影像偵測裝置130擷取檢測影像D11。請參閱第6圖所示,在部份實施例中,影像偵測裝置130擷取到檢測影像D11後,會先從檢測影像D11中去除與內部影像相同畫素之區域(即,去除背景色)。 Please refer to FIG. 6, after completing the "mask generation process", the inspection system 100 will execute the "abnormality detection process" on the carrier 120 and the inspection object 140 to confirm whether the setting state of the carrier 120 is correct. In the "abnormality detection process", the inspection machine 110 moves the bed 120 and the inspection object 140 to In the detection machine 110, the image detection device 130 is used to capture the detection image D11. Please refer to Fig. 6, in some embodiments, after the image detection device 130 captures the detection image D11, it will first remove the area of the same pixel as the internal image from the detection image D11 (ie, remove the background color) ).

接著,如第6圖所示,當執行「異常檢測流程」時,檢測機台110的處理器113會根據遮罩影像組M10中無蓋遮罩影像M12的面積區域,設定檢測區域R1。處理器113將計算檢測影像D11中對應於檢測區域R1內的畫素數量。此外,在判斷檢測畫素是否對應於異常門檻值設定條件151時,處理器113將判斷畫素數量是否小於異常門檻值設定條件151中的一個異常門檻值(如:檢測區域R1中的60%面積為白色畫素)。若小於異常門檻值,即代表載床120出現「無蓋」的異常狀態,應根據異常訊息,在載床120上設置床蓋121。 Then, as shown in FIG. 6, when the "abnormality detection process" is executed, the processor 113 of the inspection machine 110 will set the detection area R1 according to the area of the uncovered mask image M12 in the mask image group M10. The processor 113 will calculate the number of pixels in the detection image D11 corresponding to the detection area R1. In addition, when judging whether the detected pixel corresponds to the abnormal threshold setting condition 151, the processor 113 will determine whether the number of pixels is less than an abnormal threshold in the abnormal threshold setting condition 151 (e.g., 60% of the detection area R1 The area is white pixels). If it is less than the abnormal threshold value, it means that the carrier bed 120 has an abnormal state of "no cover", and a bed cover 121 should be installed on the carrier bed 120 according to the abnormal information.

在此說明另一異常狀態的檢測。請參閱第7A~7C圖所示,在與前述實施例相同之方式產生初始影像M11後,調整載床120上之床蓋121的位置,使床蓋121凸出於載床120。接著,將載床120移動至檢測機台110中,使影像偵測裝置130擷取床蓋121凸出於載床120的第三外觀影像71(在部份實施例中,影像偵測裝置130同樣會去除第三外觀影像71中與內部影像相同畫素的區域)。比對第三外觀影像71及初始影像M11之差異,進行差值運算,以產生凸蓋遮罩影像M13。 The detection of another abnormal state is explained here. Please refer to FIGS. 7A to 7C. After the initial image M11 is generated in the same manner as the previous embodiment, the position of the bed cover 121 on the bed 120 is adjusted so that the bed cover 121 protrudes from the bed 120. Then, the carrier bed 120 is moved to the inspection machine 110, so that the image detection device 130 captures the third appearance image 71 of the bed cover 121 protruding from the carrier bed 120 (in some embodiments, the image detection device 130 Similarly, the area of the third external image 71 with the same pixel as the internal image will be removed). The difference between the third appearance image 71 and the initial image M11 is compared, and the difference calculation is performed to generate the convex mask image M13.

接著,如第8圖所示,當執行「異常檢測流 程」時,檢測機台110的處理器113會根據遮罩影像組M10中凸蓋遮罩影像M13的面積區域,設定檢測區域R2。處理器113將計算檢測影像D12中對應於檢測區域R2內的畫素數量。此外,在判斷檢測畫素是否對應於異常門檻值設定條件151時,處理器113將判斷畫素數量是否大於異常門檻值設定條件151中的另一個異常門檻值(如:檢測區域R2中的10%面積有白色畫素)。若大於異常門檻值,即代表載床120出現「凸蓋」的異常狀態,應根據異常訊息,調整載床120上床蓋121的位置。 Then, as shown in Figure 8, when the "anomaly detection flow During the process, the processor 113 of the inspection machine 110 will set the inspection area R2 according to the area of the convex mask image M13 in the mask image group M10. The processor 113 will calculate the number of pixels in the detection image D12 corresponding to the detection area R2. In addition, when determining whether the detected pixel corresponds to the abnormal threshold setting condition 151, the processor 113 will determine whether the number of pixels is greater than another abnormal threshold in the abnormal threshold setting condition 151 (such as 10 in the detection area R2). % Area has white pixels). If it is greater than the abnormal threshold value, it means that the carrier bed 120 has an abnormal state of "convex cover". The position of the carrier bed 120 on the bed cover 121 should be adjusted according to the abnormal information.

在此說明「中型載床」可能產生的另一異常狀態。請參閱第9A~9C圖所示,在與前述實施例相同之方式產生初始影像M11後,調整載床120上之床蓋121的位置,使床蓋121與載床120間保持有歪斜角度。接著,將載床120移動至檢測機台110中,使影像偵測裝置130擷取載床120及床蓋121保持歪斜角度的第四外觀影像91(在部份實施例中,影像偵測裝置130會去除第四外觀影像91中與內部影像相同畫素的區域)。在床蓋121歪斜的情況下,第四外觀影像91之畫素面積與分佈區域將會與初始影M11明顯不同。透過比對第四外觀影像91及初始影像M11之差異,進行差值運算,即可產生歪斜遮罩影像M14。 Here is another abnormal state that may occur in the "medium bed". Please refer to FIGS. 9A to 9C. After the initial image M11 is generated in the same manner as the previous embodiment, the position of the bed cover 121 on the bed 120 is adjusted to maintain a skew angle between the bed cover 121 and the bed 120. Then, the carrier bed 120 is moved to the inspection machine 110, so that the image detection device 130 captures the fourth appearance image 91 of the carrier bed 120 and the bed cover 121 at a skew angle (in some embodiments, the image detection device 130 will remove the area of the fourth external image 91 with the same pixel as the internal image). When the bed cover 121 is skewed, the pixel area and distribution area of the fourth appearance image 91 will be significantly different from the initial image M11. By comparing the difference between the fourth appearance image 91 and the initial image M11 and performing a difference calculation, the skew mask image M14 can be generated.

如第10圖所示,當執行「異常檢測流程」時,檢測機台110的處理器113會根據遮罩影像組M10中歪斜遮罩影像M14的面積區域,設定檢測區域R3。處理器113將計算檢測影像D13中對應於檢測區域R3內的畫素數量。此 外,在判斷檢測畫素是否對應於異常門檻值設定條件151時,處理器113將判斷畫素數量是否大於異常門檻值設定條件151中的另一個異常門檻值(如:檢測區域R3中的10%面積有白色畫素)。若大於異常門檻值,即代表載床120出現「歪斜」的異常狀態,應根據異常訊息,調整載床120上床蓋121的位置。 As shown in FIG. 10, when the "abnormal detection process" is executed, the processor 113 of the inspection machine 110 will set the detection area R3 according to the area of the skewed mask image M14 in the mask image group M10. The processor 113 will calculate the number of pixels in the detection image D13 corresponding to the detection area R3. this In addition, when judging whether the detected pixel corresponds to the abnormal threshold setting condition 151, the processor 113 will determine whether the number of pixels is greater than another abnormal threshold in the abnormal threshold setting condition 151 (such as 10 in the detection area R3). % Area has white pixels). If it is greater than the abnormal threshold value, it means that the carrier bed 120 has an abnormal state of "skew", and the position of the bed cover 121 on the carrier bed 120 should be adjusted according to the abnormal information.

據此,在產生初始影像M11、無蓋遮罩影像M12、凸蓋遮罩影像M13及歪斜遮罩影像M14後,檢測機台110之處理器113即可執行「異常檢測流程」。透過比對遮罩影像組M10與檢測影像D10,以判斷載床120的異常狀態。在部份實施例中,當執行「異常檢測流程」時,檢測機台110之處理器113先將檢測影像D10與遮罩影像組M10中的無蓋遮罩影像M12、凸蓋遮罩影像M13及歪斜遮罩影像M14依序比對,以確認載床120處於哪一種異常狀態。 Accordingly, after the initial image M11, the uncovered mask image M12, the convex mask image M13, and the skewed mask image M14 are generated, the processor 113 of the inspection machine 110 can execute the "abnormal detection process". The abnormal state of the bed 120 is determined by comparing the mask image group M10 with the detection image D10. In some embodiments, when the "anomaly detection process" is executed, the processor 113 of the inspection machine 110 first performs the detection image D10 and the uncovered mask image M12, the convex mask image M13 and the mask image group M10. The skewed mask images M14 are sequentially compared to confirm which abnormal state the carrier 120 is in.

請參閱第11圖所示,為本揭示內容之產生異常訊息之方法應用於「小型載床」的示意圖。在該實施例中,檢測系統200包含檢測機台210、載床220及影像偵測裝置230,其中小型之載床220上沒有床蓋,而是透過凹槽221承載檢測物。在檢測「小型載床」時,產生異常訊息之方法同樣可包含「遮罩產生流程」及「異常檢測流程」。在部份實施例中,在「遮罩產生流程」時,檢測機台200之處理器能透過影像偵測裝置230,擷取載床220在正確狀態下的影像,作為遮罩影像組中的初始影像。 Please refer to Figure 11, which is a schematic diagram of the application of the method of generating abnormal messages in this disclosure to the "small-sized bed". In this embodiment, the inspection system 200 includes an inspection machine 210, a carrier 220, and an image detection device 230. The small carrier 220 does not have a bed cover, but carries the inspection object through the groove 221. When detecting "small-sized bed", the method of generating abnormal information can also include "mask generation process" and "abnormal detection process". In some embodiments, during the "mask generation process", the processor of the inspection machine 200 can use the image detection device 230 to capture the image of the carriage 220 in the correct state as the image in the mask image group The initial image.

在部份實施例中,影像偵測裝置230設於檢 測機台210內,且用以持續地檢測影像擷取區域Rt的影像,直到載床220完全通過影像擷取區域Rt。檢測機台210之處理器接收到影像後,會對影像擷取區域Rt的影像進行累加,以產生對應於載床220的完整影像。與前述實施例相同,在部份實施例中,影像偵測裝置230會由擷取到的影像中,去除與內部影像相同畫素之區域(即,去除背景色),以產生對應於載床220的初始影像。 In some embodiments, the image detection device 230 is set in the detection The measuring machine 210 is used to continuously detect the image of the image capturing area Rt until the carrier 220 completely passes through the image capturing area Rt. After the processor of the inspection machine 210 receives the image, it accumulates the image of the image capturing area Rt to generate a complete image corresponding to the bed 220. Similar to the previous embodiment, in some embodiments, the image detection device 230 removes the same pixel area as the internal image from the captured image (ie, removes the background color) to generate a corresponding carrier 220 initial image.

請參閱第12A及12B圖所示,在部份實施例中,載床220上的檢測物240寬度D2大於載床220的寬度D1,影像偵測裝置230擷取影像擷取區域Rt中的影像,並累加後的結果將會如第12B圖中之影像320所示。前述之「累加」,代表檢測系統100會擷取影像輪廓,因此,雖然第9A圖中的檢測物240只佔據了載床220的中段部位,但檢測出的影像中,下半段影像仍具有寬度D2。在本揭示內容之其他部份實施例中,影像偵測裝置230可透過此一方式,產生初始影像、無蓋遮罩影像、凸蓋遮罩影像、歪斜遮罩影像、檢測影像。 Please refer to FIGS. 12A and 12B. In some embodiments, the width D2 of the detection object 240 on the carrier 220 is greater than the width D1 of the carrier 220, and the image detection device 230 captures the image in the image capturing area Rt , And the accumulated result will be as shown in image 320 in Figure 12B. The aforementioned "accumulation" means that the inspection system 100 will capture the image outline. Therefore, although the inspection object 240 in Figure 9A only occupies the middle part of the bed 220, the lower half of the detected image still has Width D2. In other embodiments of the present disclosure, the image detection device 230 can generate an initial image, an uncovered mask image, a convex mask image, a skewed mask image, and a detection image through this method.

由於小型之載床220並無床蓋,因此,遮罩影像組中包含初始影像M11,但無須包含「無蓋」、「凸蓋」或「床蓋歪斜」等異常狀態的遮罩影像。在「異常檢測流程」時,影像偵測裝置230能透過前述第12A、12B圖所示之相同原理,擷取載床220及其上檢測物240之影像,以取得檢測影像(即,正常狀態下的載床220及檢測物240的影像,如第12A圖所示)。檢測機台210之處理器根據初始影像M11 的區域,設定檢測區域,並計算檢測影像中對應於檢測區域的檢測畫素。 Since the small bed 220 does not have a bed cover, the mask image group includes the initial image M11, but does not need to include abnormal state mask images such as "no cover", "convex cover" or "bed cover skewed". In the "abnormal detection process", the image detection device 230 can capture the images of the bed 220 and the detection object 240 on it through the same principle shown in Figures 12A and 12B to obtain the detection image (ie, normal state). The images of the lower carrier 220 and the detection object 240 are shown in Figure 12A). The processor of the inspection machine 210 based on the initial image M11 Set the detection area and calculate the detection pixels corresponding to the detection area in the detection image.

在部份實施例中,由於影像偵測裝置230係持續地擷取影像擷取區域Rt中的影像,因此,若處理器在累加影像的過程中,發現擷取到的檢測影像中對應於檢測區域的檢測畫素超出異常門檻值(如:10%以上為白色畫素),則檢測機台210能中斷累加過程,直接產生異常訊息。意即,處理器能在累加影像擷取區域Rt中的影像的過程中,同時計算檢測影像中對應於檢測區域的檢測畫素。舉例而言,若檢測區域為載床220的「寬度D1」,則一旦處理器判斷檢測畫素的面積或區域寬度大於寬度D1,就會產生異常訊息。 In some embodiments, since the image detection device 230 continuously captures images in the image capture area Rt, if the processor is accumulating the images, it finds that the captured detection images correspond to the detection If the detection pixels of the area exceed the abnormal threshold value (for example, more than 10% are white pixels), the detection machine 210 can interrupt the accumulation process and directly generate an abnormal message. That is, the processor can calculate the detection pixels corresponding to the detection area in the detection image while accumulating the images in the image capture area Rt. For example, if the detection area is the "width D1" of the carrier 220, once the processor determines that the area or area width of the detection pixel is greater than the width D1, an abnormal message will be generated.

在此整理大型、中型及小型載床,說明其檢測步驟。請參閱第1及13圖所示,在步驟S1001中,調整載床120及床蓋121之設置方式,並將載床120及床蓋121移動至檢測機台110內。在步驟S1002中,影像偵測裝置130擷取載床120及床蓋121之影像,以產生遮罩影像組M10中的一張遮罩影像。 The large, medium and small carrier beds are organized here, and the detection steps are explained. Referring to FIGS. 1 and 13, in step S1001, the setting mode of the carrier bed 120 and the bed cover 121 is adjusted, and the carrier bed 120 and the bed cover 121 are moved into the inspection machine 110. In step S1002, the image detection device 130 captures images of the bed 120 and the bed cover 121 to generate a mask image in the mask image group M10.

在步驟S1003中,判斷是否已產生遮罩影像組M10中的所有的遮罩影像(如無蓋遮罩影像M12、凸蓋遮罩影像M13及歪斜遮罩影像M14),且每個遮罩影像將分別對應到一個異常門檻值設定條件。若儲存單元150中並未儲存所有的遮罩影像,則回到步驟S1001。若儲存單元150中已儲存所有的遮罩影像,則代表已完成「遮罩產生流程」,可執行「異常檢測流程」。 In step S1003, it is determined whether all the mask images in the mask image group M10 (such as uncovered mask image M12, convex mask image M13, and skewed mask image M14) have been generated, and each mask image will be Respectively correspond to an abnormal threshold setting condition. If all the mask images are not stored in the storage unit 150, return to step S1001. If all the mask images have been stored in the storage unit 150, it means that the "mask generation process" has been completed, and the "abnormality detection process" can be executed.

在步驟S1004中,將載床120移動至檢測機台110外,在載床120上放置檢測物140,再次將載床120移動至檢測機台110中,並透過影像偵測裝置130擷取載床120及床蓋121之影像,以產生檢測影像。在步驟S1005中,根據遮罩影像設定檢測區域。在部份實施例中,無蓋遮罩影像M12、凸蓋遮罩影像M13、歪斜遮罩影像M14分別可對應至一檢測區域。在步驟S1006中,判斷檢測影像中對應於無蓋遮罩影像M12之檢測區域的檢測畫素是否符合異常門檻值設定條件(如:小於60%),若是,執行步驟S1009,產生異常訊息。 In step S1004, the carrier bed 120 is moved outside the inspection machine 110, the inspection object 140 is placed on the carrier bed 120, and the carrier bed 120 is moved to the inspection machine 110 again, and the image detection device 130 captures the load. The images of the bed 120 and the bed cover 121 are used to generate a detection image. In step S1005, the detection area is set based on the mask image. In some embodiments, the uncovered mask image M12, the convex mask image M13, and the skewed mask image M14 can respectively correspond to a detection area. In step S1006, it is determined whether the detection pixels corresponding to the detection area of the unmasked image M12 in the detection image meet the abnormal threshold setting condition (eg, less than 60%), and if so, step S1009 is executed to generate an abnormal message.

在步驟S1007中,判斷檢測影像中對應於凸蓋遮罩影像M13之檢測區域的檢測畫素是否符合異常門檻值設定條件(如:大於20%)。若是,執行步驟S1009,產生異常訊息。 In step S1007, it is determined whether the detection pixels corresponding to the detection area of the convex mask image M13 in the detection image meet the abnormal threshold setting condition (eg, greater than 20%). If yes, execute step S1009 to generate an abnormal message.

在步驟S1008中,進一步判斷檢測影像中對應於歪斜遮罩影像M14之檢測區域的檢測畫素是否符合異常門檻值設定條件(如:大於20%)。若是,執行步驟S1009,產生異常訊息。若步驟S1006~步驟S1008之判斷皆非,代表載床120狀態正確,檢測機台210將執行掃描。 In step S1008, it is further determined whether the detection pixels corresponding to the detection area of the skew mask image M14 in the detection image meet the abnormal threshold setting condition (eg, greater than 20%). If yes, execute step S1009 to generate an abnormal message. If the judgments in step S1006 to step S1008 are all negative, it means that the state of the carrier 120 is correct, and the inspection machine 210 will perform scanning.

請參閱第14圖,在檢測小型載床220時,再步驟S1101中,將載床220朝檢測機台210的方向移動,使載床220通過偵測區域R1。在步驟S1102中,影像偵測裝置230擷取並累加載床220之影像,以產生遮罩影像組M10中的初始影像。在步驟S1103中,將載床120移動至檢測機台 110外,在載床220上放置檢測物240,並將載床220朝檢測機台210的方向移動。在步驟S1104中,影像偵測裝置230擷取並累加載床220之影像,以產生檢測影像D10。在步驟S1105中,根據遮罩影像組M10中的初始影像,設定檢測區域。 Please refer to Fig. 14, when the small carrier 220 is detected, in step S1101, the carrier 220 is moved toward the detection machine 210 so that the carrier 220 passes through the detection area R1. In step S1102, the image detection device 230 captures and accumulates the images of the loading bed 220 to generate the initial image in the mask image group M10. In step S1103, move the carrier 120 to the inspection machine Outside 110, a test object 240 is placed on the bed 220, and the bed 220 is moved toward the direction of the inspection machine 210. In step S1104, the image detection device 230 captures and accumulates images of the loaded bed 220 to generate a detection image D10. In step S1105, the detection area is set based on the initial image in the mask image group M10.

在步驟S1106中,計算檢測影像D10中對應於檢測區域的檢測畫素是否符合異常門檻值設定條件(如:大於10%)。若是,則在步驟S1106中,檢測機台210將產生異常訊息。反之,代表載床220之狀態正常,則檢測機台210將執行掃描。 In step S1106, it is calculated whether the detection pixels corresponding to the detection area in the detection image D10 meet the abnormal threshold setting condition (eg, greater than 10%). If so, in step S1106, the inspection machine 210 will generate an abnormal message. On the contrary, if the state of the carrier bed 220 is normal, the inspection machine 210 will perform scanning.

前述各實施例中的各項元件、方法步驟或技術特徵,係可相互結合,而不以本揭示內容中的文字描述順序或圖式呈現順序為限。 The various elements, method steps, or technical features in the foregoing embodiments can be combined with each other, and are not limited to the order of description or presentation of figures in the present disclosure.

雖然本揭示內容已以實施方式揭露如上,然其並非用以限定本發明內容,任何熟習此技藝者,在不脫離本發明內容之精神和範圍內,當可作各種更動與潤飾,因此本發明內容之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present disclosure has been disclosed in the above embodiments, it is not intended to limit the content of the present invention. Anyone who is familiar with the art can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the present invention The scope of protection of the content shall be subject to the scope of the attached patent application.

S401~S408:步驟 S401~S408: steps

Claims (14)

一種產生異常訊息之方法,其步驟包含:移動一載床至一檢測機台中,以取得一遮罩影像組;將該載床移動至該檢測機台外,在該載床上放置一檢測物,再次將該載床及該檢測物移動至該檢測機台中;擷取該載床及該檢測物的一檢測影像;根據該遮罩影像組,設定一檢測區域;計算該檢測影像對應於該檢測區域的一檢測畫素;以及判斷該檢測畫素是否符合至少一異常門檻值設定條件,若是,則調整該載床或該檢測物。 A method for generating abnormal information, the steps include: moving a carrier bed to a detection machine to obtain a mask image group; moving the carrier bed outside the detection machine, and placing a test object on the carrier, Move the bed and the inspection object to the inspection machine again; capture an inspection image of the bed and the inspection object; set a inspection area according to the mask image group; calculate that the inspection image corresponds to the inspection A detection pixel of the area; and determine whether the detection pixel meets at least one abnormal threshold setting condition, and if so, adjust the carrier or the detection object. 如請求項1所述之產生異常訊息之方法,其中,判斷該檢測畫素是否符合該異常門檻值設定條件之步驟包含:判斷該檢測畫素是否低於一異常門檻值;在該檢測畫素低於該異常門檻值的情況下,產生一異常訊息;以及根據該異常訊息,在該載床上設置一床蓋。 The method for generating an abnormal message according to claim 1, wherein the step of determining whether the detected pixel meets the abnormal threshold setting condition includes: determining whether the detected pixel is below an abnormal threshold; Under the condition that the abnormal threshold is lowered, an abnormal message is generated; and according to the abnormal message, a bed cover is set on the bed. 如請求項1所述之產生異常訊息之方法,其中,判斷該檢測畫素是否符合該異常門檻值設定條件係包含:判斷該檢測畫素是否超過一異常門檻值;在該檢測畫素超過該異常門檻值的情況下,產生一異常訊息;以及 根據該異常訊息,調整該檢測物或該載床之一床蓋的位置。 The method for generating an abnormal message according to claim 1, wherein determining whether the detected pixel meets the abnormal threshold setting condition includes: determining whether the detected pixel exceeds an abnormal threshold; when the detected pixel exceeds the abnormal threshold In the case of an abnormal threshold, an abnormal message is generated; and According to the abnormal information, adjust the position of the test object or one of the bed covers. 如請求項1所述之產生異常訊息之方法,其中,取得該遮罩影像組之步驟包含:擷取對該檢測機台的一內部影像;擷取該載床與其一床蓋正確密合的一第一外觀影像;以及比對該第一外觀影像與該內部影像之差異,以產生一初始影像。 The method for generating an abnormal message according to claim 1, wherein the step of obtaining the mask image group includes: capturing an internal image of the inspection machine; capturing the correct fit between the carrier bed and a bed cover A first external image; and comparing the difference between the first external image and the internal image to generate an initial image. 如請求項4所述之產生異常訊息之方法,其中,取得該遮罩影像組之步驟還包含:移除該載床之該床蓋;擷取該載床無該床蓋時的一第二外觀影像;以及比對該第二外觀影像與該初始影像之差異,以產生該遮罩影像組中的一無蓋遮罩影像。 The method for generating an abnormal message as described in claim 4, wherein the step of obtaining the mask image group further includes: removing the bed cover of the bed; capturing a second when the bed is not covered An appearance image; and comparing the difference between the second appearance image and the initial image to generate an uncovered mask image in the mask image group. 如請求項4所述之產生異常訊息之方法,其中,取得該遮罩影像組之步驟還包含:調整該載床上之該床蓋的位置,使該床蓋凸出於該載床;擷取該床蓋凸出於該載床的一第三外觀影像;以及比對該第三外觀影像與該初始影像之差異,以產生該遮罩影像組中的一凸蓋遮罩影像。 The method for generating an abnormal message according to claim 4, wherein the step of obtaining the mask image group further includes: adjusting the position of the bed cover on the bed so that the bed cover protrudes from the bed; capturing The bed cover protrudes from a third appearance image of the supporting bed; and the difference between the third appearance image and the initial image is compared to generate a convex mask image in the mask image group. 如請求項4所述之產生異常訊息之方法,其中,取得該遮罩影像組之步驟還包含:調整該載床上之該床蓋的位置,使該床蓋與該載床間保持一歪斜角度;擷取該床蓋與該載床間保持該歪斜角度的一第四外觀影像;以及比對該第四外觀影像與該初始影像之差異,以產生該遮罩影像組中的一歪斜遮罩影像。 The method for generating an abnormal message according to claim 4, wherein the step of obtaining the mask image group further comprises: adjusting the position of the bed cover on the bed so that the bed cover and the bed are kept at a skew angle ; Capture a fourth appearance image maintaining the skew angle between the bed cover and the carrier; and compare the difference between the fourth appearance image and the initial image to generate a skew mask in the mask image group image. 如請求項1所述之產生異常訊息之方法,其中,取得該遮罩影像組之步驟包含:擷取對該檢測機台的一內部影像;使該載床通過該檢測機台中的一影像擷取區域;擷取並累加該影像擷取區域中的影像,以產生一外觀影像;比對該外觀影像與該內部影像之差異,以作為一初始影像。 The method for generating an abnormal message as described in claim 1, wherein the step of obtaining the mask image group includes: capturing an internal image of the inspection machine; making the bed pass an image capture in the inspection machine Capture area; capture and accumulate images in the image capture area to generate an external image; compare the difference between the external image and the internal image as an initial image. 如請求項8所述之產生異常訊息之方法,還包含:使該載床及該檢測物通過該檢測機台中的該影像擷取區域;以及擷取並累加該影像擷取區域中的影像,以產生該檢測影 像。 The method for generating an abnormal message as described in claim 8, further comprising: passing the carrier bed and the inspection object through the image capturing area in the inspection machine; and capturing and accumulating the images in the image capturing area, To produce the detection shadow Like. 如請求項1所述之產生異常訊息之方法,其中,該遮罩影像組包含複數個遮罩影像,該至少一異常門檻值設定條件包含該些遮罩影像對應的複數個異常門檻值設定條件,判斷該檢測畫素是否符合該些異常門檻值設定條件,若皆不符合,則該檢測機台執行掃描。 The method for generating an abnormal message according to claim 1, wherein the mask image group includes a plurality of mask images, and the at least one abnormal threshold setting condition includes a plurality of abnormal threshold setting conditions corresponding to the mask images , To determine whether the detection pixel meets the abnormal threshold setting conditions, if none of them, the detection machine executes scanning. 一種檢測系統,包含:一載床,用以承載一檢測物;一檢測機台,用以對該載床進行掃描檢測;一影像偵測裝置,在該載床上並未放置該檢測物的情況下,該影像偵測裝置用以擷取該載床的一遮罩影像組;在該載床上承載有該檢測物的情況下,該影像偵測器用以擷取該載床及該檢測物的一檢測影像;以及一處理器,用以根據遮罩影像組產生一檢測區域,且用以計算該檢測影像對應於該檢測區域的一檢測畫素,該處理器還用以判斷該檢測畫素是否符合一異常門檻值設定條件,若是,則產生一異常訊息,以調整該載床或該檢測物。 A detection system includes: a loading bed for carrying a detection object; a detection machine for scanning and testing the loading bed; and an image detection device, when the detection object is not placed on the loading bed Next, the image detection device is used to capture a set of masked images of the bed; when the inspection object is carried on the bed, the image detector is used to capture the image of the bed and the inspection object A detection image; and a processor for generating a detection area according to the mask image group, and for calculating a detection pixel of the detection image corresponding to the detection area, and the processor is also used for determining the detection pixel Whether it meets an abnormal threshold setting condition, if so, an abnormal message is generated to adjust the bed or the detection object. 如請求項11所述之檢測系統,其中,該處理器用以計算該檢測畫素中的畫素數量,以判斷該畫素數量是否超過一異常門檻值。 The detection system according to claim 11, wherein the processor is used to calculate the number of pixels in the detection pixel to determine whether the number of pixels exceeds an abnormal threshold. 如請求項11所述之檢測系統,還包含:一儲存單元,電性連接於該處理器,且用以儲存該遮罩影像組;其中在該載床處於一正確狀態的情況下,該影像偵測裝置用以擷取該檢測機台的一內部影像,以及擷取該載床與一床蓋正確密合時的一第一外觀影像,使得該處理器用以比對該第一外觀影像與該內部影像之差異,以產生一初始影像。 The detection system according to claim 11, further comprising: a storage unit electrically connected to the processor and used for storing the mask image group; wherein when the carrier bed is in a correct state, the image The detection device is used to capture an internal image of the inspection machine, and capture a first appearance image when the carrier bed and a bed cover are properly closed, so that the processor is used to compare the first appearance image with The difference between the internal images is used to generate an initial image. 如請求項13所述之檢測系統,其中該遮罩影像組包含一無蓋遮罩影像、一凸蓋遮罩影像及一歪斜遮罩影像;該無蓋遮罩影像對應於該載床不具備該床蓋時的外觀;該凸蓋遮罩影像對應於該床蓋凸出於該載床時的外觀;該歪斜遮罩影像對應於該床蓋與該載床間保持一歪斜角度時的外觀。 The detection system according to claim 13, wherein the mask image group includes an uncovered mask image, a convex mask image, and a skewed mask image; the uncovered mask image corresponds to that the bed does not have the bed The appearance of the cover; the convex cover mask image corresponds to the appearance of the bed cover protruding from the bed; the skewed mask image corresponds to the appearance of the bed cover and the bed at a skew angle.
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