TWI703327B - Method of generating abnormal message and detection system - Google Patents
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- TWI703327B TWI703327B TW108118927A TW108118927A TWI703327B TW I703327 B TWI703327 B TW I703327B TW 108118927 A TW108118927 A TW 108118927A TW 108118927 A TW108118927 A TW 108118927A TW I703327 B TWI703327 B TW I703327B
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B6/00—Apparatus for radiation diagnosis, e.g. combined with radiation therapy equipment
- A61B6/04—Positioning of patients; Tiltable beds or the like
- A61B6/0407—Supports, e.g. tables or beds, for the body or parts of the body
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B6/00—Apparatus for radiation diagnosis, e.g. combined with radiation therapy equipment
- A61B6/04—Positioning of patients; Tiltable beds or the like
- A61B6/0487—Motor-assisted positioning
Abstract
Description
本揭示內容係關於一種產生異常訊息之方法,特別是用於掃描載床上的檢測物。 The present disclosure relates to a method for generating abnormal information, especially for scanning a detection object on a carrier.
電腦斷層(Computed Tomography)是一種利用多道X光射線穿透物體,經由電腦重組出體內3D影像之檢測技術。除了應用於人體外,亦可應用於體積較小的生物(如:老鼠)。 Computed Tomography (Computed Tomography) is a detection technology that uses multiple X-rays to penetrate objects and reconstruct 3D images in the body through a computer. In addition to being applied outside the human body, it can also be applied to smaller organisms (such as mice).
在利用電腦斷層對生物進行檢測時,生物係放置於載床上,並送入至機台中,以進行掃描。因此,必須確認生物的擺放位置正確,方能避免掃描的位置錯誤,而產生無法判讀檢測結果的問題。 When using computer tomography to detect organisms, the biology department is placed on a loading bed and sent to the machine for scanning. Therefore, it is necessary to confirm the correct placement of the creatures in order to avoid the scanning position error, which may cause the problem that the detection result cannot be interpreted.
本揭示內容之一態樣為一種產生異常訊息之方法,包含下列步驟:移動載床至檢測機台中,以取得遮罩影像組。在載床上放置檢測物。擷取載床及檢測物的檢測影像。根據遮罩影像組,設定檢測區域。計算檢測影像對應 於檢測區域中的檢測畫素。判斷檢測畫素是否符合至少一個異常門檻值設定條件,若是,則調整載床或檢測物。 One aspect of the present disclosure is a method for generating abnormal information, which includes the following steps: moving the carrier to the inspection machine to obtain a mask image group. Place the test object on the carrier. Capture the detection images of the bed and the detection object. Set the detection area according to the mask image group. Calculate the detection image The detection pixels in the detection area. Determine whether the detection pixel meets at least one abnormal threshold setting condition, and if so, adjust the bed or the detection object.
本揭示內容之另一態樣為一種檢測系統,包含載床、檢測機台、影像偵測裝置及處理器。載床用以承載檢測物。檢測機台用以對載床進行掃描檢測。在載床上並未放置檢測物的情況下,影像偵測裝置用以擷取載床的遮罩影像組。在載床上承載有檢測物的情況下,影像偵測器用以擷取載床及檢測物的檢測影像。處理器用以根據遮罩影像組產生檢測區域,且以計算檢測影像中對應於檢測區域的檢測畫素。處理器還用以判斷檢測畫素是否符合異常門檻值設定條件,若是,則產生異常訊息,以調整載床或檢測物。 Another aspect of the present disclosure is a detection system including a carrier, a detection machine, an image detection device, and a processor. The carrier bed is used to carry the test object. The inspection machine is used to scan and inspect the carrier bed. In the case that no inspection object is placed on the carriage, the image detection device is used to capture the mask image group of the carriage. In the case that the test object is carried on the carrier, the image detector is used to capture the detected images of the carrier and the test object. The processor is used to generate the detection area according to the mask image group, and to calculate the detection pixels corresponding to the detection area in the detection image. The processor is also used to determine whether the detection pixel meets the abnormal threshold setting condition, and if so, an abnormal message is generated to adjust the bed or the detection object.
據此,透過計算檢測影像中對應於檢測區域的檢測畫素,將能判斷出載床的設置狀態是否有異常,以即時調整載床,確保檢測機台正確地對檢測進行掃描。 Accordingly, by calculating the detection pixels corresponding to the detection area in the detection image, it will be possible to determine whether the setting state of the loading bed is abnormal, so as to adjust the loading bed in real time to ensure that the detection machine scans the detection correctly.
100:檢測系統 100: detection system
110:檢測機台 110: Testing machine
111:移動台架 111: mobile stand
111A:X射線發射裝置 111A: X-ray transmitter
112:移動台架 112: mobile stand
112A:X射線接收裝置 112A: X-ray receiver
113:處理器 113: Processor
120:載床 120: bed
121:床蓋 121: Bed Cover
130:影像偵測裝置 130: Image detection device
140:檢測物 140: test object
150:儲存單元 150: storage unit
200:檢測系統 200: detection system
210:檢測機台 210: Testing machine
220:載床 220: bed
221:床蓋 221: Bed Cover
230:影像偵測裝置 230: image detection device
240:檢測物 240: test object
M10:遮罩影像組 M10: Mask image group
M11:初始影像 M11: Initial image
M12:無蓋遮罩影像 M12: Unmasked image
M13:凸蓋遮罩影像 M13: Convex mask image
M14:歪斜遮罩影像 M14: Skew mask image
D10:檢測影像 D10: Inspection image
51:第二外觀影像 51: Second appearance image
71:第三外觀影像 71: The third appearance image
91:第四外觀影像 91: The fourth appearance image
320:影像 320: Image
S401~S408:步驟 S401~S408: steps
S1001~S1009:步驟 S1001~S1009: steps
S1101~S1106:步驟 S1101~S1106: steps
D1:寬度 D1: width
D2:寬度 D2: width
R1:檢測區域 R1: Detection area
R2:檢測區域 R2: Detection area
R3:檢測區域 R3: Detection area
Rt:影像擷取區域 Rt: image capture area
第1圖為根據本揭示內容之部分實施例所繪示的檢測系統的示意圖。 Fig. 1 is a schematic diagram of a detection system according to some embodiments of the present disclosure.
第2圖為根據本揭示內容之部分實施例所繪示的檢測機台的示意圖。 FIG. 2 is a schematic diagram of a testing machine according to some embodiments of the present disclosure.
第3圖為根據本揭示內容之部分實施例所繪示的檢測系統的示意圖。 FIG. 3 is a schematic diagram of a detection system according to some embodiments of the present disclosure.
第4圖為根據本揭示內容之部分實施例所繪示的產生異 常訊息之方法的流程圖。 Figure 4 is a diagram showing the difference according to some embodiments of the present disclosure Flow chart of the common message method.
第5A~5C圖為本揭示內容之部分實施例中之遮罩產生流程的示意圖。 Figures 5A to 5C are schematic diagrams of the mask generation process in some embodiments of the disclosure.
第6圖為本揭示內容之部分實施例中之異常檢測流程的示意圖。 Figure 6 is a schematic diagram of an abnormality detection process in some embodiments of the disclosure.
第7A~7C圖為本揭示內容之部分實施例中之遮罩產生流程示意圖。 Figures 7A-7C are schematic diagrams of the mask generation process in some embodiments of the disclosure.
第8圖為本揭示內容之部分實施例中之異常檢測流程的示意圖。 Figure 8 is a schematic diagram of an abnormality detection process in some embodiments of the disclosure.
第9A~9C圖為本揭示內容之部分實施例中之遮罩產生流程的示意圖。 Figures 9A to 9C are schematic diagrams of the mask generation process in some embodiments of the disclosure.
第10圖為本揭示內容之部分實施例中之異常檢測流程的示意圖。 Figure 10 is a schematic diagram of an abnormality detection process in some embodiments of the disclosure.
第11圖為根據本揭示內容之部分實施例所繪示的檢測系統的示意圖。 FIG. 11 is a schematic diagram of a detection system according to some embodiments of the present disclosure.
第12A圖為根據本揭示內容之部分實施例所繪示的載床及檢測物的示意圖。 FIG. 12A is a schematic diagram of a carrier bed and a detection object according to some embodiments of the present disclosure.
第12B圖為本揭示內容之部分實施例中,影像偵測裝置擷取到的影像示意圖。 Figure 12B is a schematic diagram of an image captured by the image detection device in some embodiments of the disclosure.
第13圖為根據本揭示內容之部分實施例所繪示的產生異常訊息之方法的流程圖。 FIG. 13 is a flowchart of a method for generating an abnormal message according to some embodiments of the present disclosure.
第14圖為根據本揭示內容之部分實施例所繪示的產生異常訊息之方法的流程圖。 FIG. 14 is a flowchart of a method for generating an abnormal message according to some embodiments of the present disclosure.
以下將以圖式揭露本案之複數個實施方式,為明確說明起見,許多實務上的細節將在以下敘述中一併說明。然而,應瞭解到,這些實務上的細節不應用以限制本案。也就是說,在本揭示內容部分實施方式中,這些實務上的細節是非必要的。此外,為簡化圖式起見,一些習知慣用的結構與元件在圖式中將以簡單示意的方式繪示之。 Hereinafter, multiple implementations of this case will be disclosed in schematic form. For the sake of clarity, many practical details will be described in the following description. However, it should be understood that these practical details should not be used to limit the case. In other words, in some implementations of the present disclosure, these practical details are unnecessary. In addition, in order to simplify the drawings, some conventionally used structures and elements will be shown in a simple schematic manner in the drawings.
於本文中,當一元件被稱為「連接」或「耦接」時,可指「電性連接」或「電性耦接」。「連接」或「耦接」亦可用以表示二或多個元件間相互搭配操作或互動。此外,雖然本文中使用「第一」、「第二」、…等用語描述不同元件,該用語僅是用以區別以相同技術用語描述的元件或操作。除非上下文清楚指明,否則該用語並非特別指稱或暗示次序或順位,亦非用以限定本發明。 In this text, when a component is referred to as “connected” or “coupled”, it can be referred to as “electrically connected” or “electrically coupled”. "Connected" or "coupled" can also be used to mean that two or more components cooperate or interact with each other. In addition, although terms such as “first”, “second”, etc. are used herein to describe different elements, the terms are only used to distinguish elements or operations described in the same technical terms. Unless clearly indicated by the context, the terms do not specifically refer to or imply order or sequence, nor are they used to limit the present invention.
請參閱第1及2圖所示,為本揭示內容中的檢測系統100之示意圖。檢測系統100包含檢測機台110、載床120及影像偵測裝置130。檢測機台110內設有二移動台架111、112。移動台架111、112於檢測機台110內相對地旋轉,且分別設有X射線發射裝置111A及X射線接收裝置112A,用以對檢測機台110內部進行掃描檢測。在部份實施例中,檢測機台110透過X射線發射裝置111A及X射線接收裝置112A執行電腦斷層掃描,但本揭示內容並不以此為限。
Please refer to Figures 1 and 2, which are schematic diagrams of the
載床120用以承載檢測物140,且能透過輸送裝置,被送入至檢測機台110中,以進行掃描檢測。在部
份實施例中,影像偵測裝置130(如:攝影鏡頭)設置於檢測機台110中,以在載床120與檢測物140被移動至檢測機台110中後,影像偵測裝置130用以擷取載床120與檢測物140的外觀影像。在部份實施例中,不同規格(如:大型、中型或小型)的載床120有不同的產生異常訊息之方法,詳情將於後續段落詳述。
The
請參閱第3圖所示,在部份實施例中,檢測系統100還包含處理器113及儲存單元150。處理器113電性連接於影像偵測裝置130及儲存單元150,且用以根據影像偵測裝置130所擷取到的影像進行運算。儲存單元150用以儲存影像偵測裝置130擷取到的影像,以及至少一筆異常門檻值設定條件151。儲存單元150可為檢測機台110內之硬碟,或可為外部電腦。
Please refer to FIG. 3. In some embodiments, the
請參閱第4圖所示,在此說明本揭示內容之產生異常訊息之方法於部份實施例的流程圖。產生異常訊息之方法包含下列步驟S401~S408。在步驟S401中,處理器113控制檢測機台110上的輸送裝置(如:輸送台),將載床120移動至檢測機台110內的一個預設位置。此時,載床120上尚未承載檢測物140,影像偵測裝置130擷取載床120之外觀,以產生遮罩影像組M10,並將遮罩影像組M10儲存至儲存單元150中。在部份實施例中,檢測系統100執行「遮罩產生流程」以產生遮罩影像組M10。遮罩影像組M10包含至少一張遮罩影像,例如:載床120在異常狀態(如:無上蓋)下的影像。在其他部份實施例中,遮罩影像組M10包含
複數張遮罩影像。遮罩影像組M10的產生方式將於後續段落詳述。
Please refer to FIG. 4, which illustrates the flowchart of some embodiments of the method for generating an abnormal message of the present disclosure. The method for generating an abnormal message includes the following steps S401 to S408. In step S401, the
在步驟S402中,在完成「遮罩產生流程」後,處理器113執行「異常檢測流程」,根據遮罩影像組M10,設定一個或多個檢測區域。檢測區域為載床120在異常狀態下的特殊位置,舉例而言,若載床120上的床蓋121沒有正確安裝,則床蓋121可能會凸出於載床120,因此,檢測區域可為載床120的上方區域,若該區域有偵測到影像,即代表發生異常。檢測區域的詳細內容,將於後續段落詳述。
In step S402, after completing the "mask generation process", the
在步驟S403中,控制檢測機台110上的輸送裝置,將載床120移動至檢測機台110外,使用者(如:檢測人員)在載床120上放置檢測物140。在步驟S404中,再次將載床120移動至檢測機台110中的同一個預定位置,並透過影像偵測裝置130,擷取載床120及其上之檢測物140物件的外觀,以作為檢測影像D10。
In step S403, the conveying device on the
在步驟S405中,處理器113計算檢測影像D10中對應於檢測區域的檢測畫素。在步驟S406中,處理器113判斷檢測畫素是否符合異常門檻值設定條件151,若判斷結果為是,代表檢測影像D10所對應的載床120狀態不正確,在步驟S407中,檢測系統100將產生異常訊息(如:顯示為「未安裝床蓋」等訊息),以根據異常訊息,調整載床120或其上之檢測物140。若否,代表載床120及其上之檢測物140通過檢測,設置方式正確,在步驟S408中,檢測機台110將開始執行掃描。
In step S405, the
據此,由於在步驟401中,使用者係針對已知狀態的載床120擷取遮罩影像組M10,因此,在使用者透過檢測機台110對檢測物140進行掃描前,可透過前述步驟S403~S406,先取得檢測影像D10,再計算檢測影像D10對應於檢測區域中的檢測畫素,以判斷載床120或檢測物140的設置是否有異常,並據以即時地檢查載床120、或調整檢測物140的量或設置位置。檢測系統100根據檢測畫素,調整載床120或檢測物140,檢測機台110能自動判斷載床與床蓋是否有正確密合,或是檢測物擺放位置正確性及其尺寸,以避免物件碰撞檢測系統100內部重要元件。
Accordingly, since in step 401, the user captures the mask image group M10 for the
在部份實施例中,前述步驟S405、S406的計算動作與判斷動作係由檢測機台110內的處理器113執行,但本揭示內容並不以此為限。在其他部份實施例中,檢測機台110亦可連線至伺服器或外部電腦,以透過伺服器或外部電腦執行運算。
In some embodiments, the calculation actions and judgment actions of the aforementioned steps S405 and S406 are executed by the
在部份實施例中,異常門檻值設定條件151可包含複數個異常門檻值,分別對應不同的異常狀態。舉例而言,在檢測系統100於計算檢測影像D10對應於檢測區域的檢測畫素的過程中,處理器113用以計算檢測畫素中的畫素數量。若畫素數量超過異常門檻值,代表檢測影像D10所對應的載床120狀態不正確,此時檢測系統100將產生異常訊息(如:顯示為「未安裝床蓋」等訊息),使用者能根據異常訊息,重新調整載床120上的檢測物140的量或位置、重新調整載床120上的床蓋位置、或者在載床120上設置床
蓋。檢測系統100判斷檢測畫素與異常門檻值設定條件151之作法將於後續段落中詳述。
In some embodiments, the abnormal
在此先說明取得遮罩影像組之步驟M10如後。在部份實施例中,遮罩影像組M10中包含一張「載床120為正確設置之狀態」的初始影像M11,處理器113用以根據初始影像M11,產生遮罩影像組M10中對應於異常狀態的一張或多張遮罩影像。舉例而言,檢測系統100將透過影像偵測裝置130,於「遮罩產生流程」中先分別取得「無蓋」、「凸蓋」及「床蓋歪斜」等異常狀態下的外觀,在將這些外觀影像與初始影像M11做差值運算,以取得不同異常狀態的影像,並設定為遮罩影像組M10中的遮罩影像。
Here, the step M10 of obtaining the mask image group will be explained first. In some embodiments, the mask image group M10 includes an initial image M11 that "the
具體而言,在部份實施例中,遮罩影像組M10包含無蓋遮罩影像M12、凸蓋遮罩影像M13及歪斜遮罩影像M14。無蓋遮罩影像M12對應於載床120上不具備床蓋121時的外觀(如:缺少的畫素面積);凸蓋遮罩影像M13對應於床蓋121凸出於載床120時的外觀(如:凸出的畫素面積);歪斜遮罩影像M14對應於床蓋121與載床120間保持歪斜角度時的外觀。
Specifically, in some embodiments, the mask image group M10 includes an uncovered mask image M12, a convex mask image M13, and a skewed mask image M14. The uncovered mask image M12 corresponds to the appearance when the
在此根據大型、中型及小型載床,分別說明對應的檢測方式。大型、中型的載床120包含床蓋121,在檢測大型、中型的載床120時,其目的即係判斷床蓋121設置是否正確。在此說明遮罩影像組M10的多張遮罩影像(即,無蓋遮罩影像M12、凸蓋遮罩影像M13及歪斜遮罩影像M14)的產生方式如後。
Here, according to the large, medium and small carrier beds, the corresponding detection methods are explained respectively. The large and medium-
如第1、5A~5C圖所示,在「遮罩產生流程」中,在載床120在檢測機台110外的情況下,影像偵測裝置130擷取檢測機台110的內部影像。由於此時檢測機台110內並無檢測物140,因此檢測到的內部影像應為一張全黑畫面。
As shown in FIGS. 1 and 5A to 5C, in the "mask generation process", when the
接著,將載床120移動至檢測機台110內,使影像偵測裝置130擷取載床120在正確設置狀態下的第一外觀影像,即載床120與床蓋121正確密合之狀態(如:全黑畫面的中央,載床的區域會以白色畫素顯示)。檢測機台110的處理器113比對第一外觀影像及內部影像的差異,且將內部影像視為背景色,由第一外觀影像中移除,以減少不必要的雜訊干擾。處理器113將前述處理後得到的影像設定為遮罩影像組M10中的一張初始影像M11。
Then, the
在產生初始影像M11後,移除載床120上的床蓋121,並將載床120移動至檢測機台110中,使影像偵測裝置130擷取載床120無床蓋121時的第二外觀影像51。在部份實施例中,影像偵測裝置130會去除第二外觀影像51中與內部影像相同畫素的區域(即,去除背景色)。接著,比對第二外觀影像51及初始影像M11之差異,進行差值運算,以產生無蓋遮罩影像M12。
After the initial image M11 is generated, the
請參閱第6圖所示,在完成「遮罩產生流程」後,檢測系統100將對載床120及檢測物140執行「異常檢測流程」,以確認載床120之設置狀態是否正確。在「異常檢測流程」中,檢測機台110將載床120連同檢測物140移動至
檢測機台110中,使影像偵測裝置130擷取檢測影像D11。請參閱第6圖所示,在部份實施例中,影像偵測裝置130擷取到檢測影像D11後,會先從檢測影像D11中去除與內部影像相同畫素之區域(即,去除背景色)。
Please refer to FIG. 6, after completing the "mask generation process", the
接著,如第6圖所示,當執行「異常檢測流程」時,檢測機台110的處理器113會根據遮罩影像組M10中無蓋遮罩影像M12的面積區域,設定檢測區域R1。處理器113將計算檢測影像D11中對應於檢測區域R1內的畫素數量。此外,在判斷檢測畫素是否對應於異常門檻值設定條件151時,處理器113將判斷畫素數量是否小於異常門檻值設定條件151中的一個異常門檻值(如:檢測區域R1中的60%面積為白色畫素)。若小於異常門檻值,即代表載床120出現「無蓋」的異常狀態,應根據異常訊息,在載床120上設置床蓋121。
Then, as shown in FIG. 6, when the "abnormality detection process" is executed, the
在此說明另一異常狀態的檢測。請參閱第7A~7C圖所示,在與前述實施例相同之方式產生初始影像M11後,調整載床120上之床蓋121的位置,使床蓋121凸出於載床120。接著,將載床120移動至檢測機台110中,使影像偵測裝置130擷取床蓋121凸出於載床120的第三外觀影像71(在部份實施例中,影像偵測裝置130同樣會去除第三外觀影像71中與內部影像相同畫素的區域)。比對第三外觀影像71及初始影像M11之差異,進行差值運算,以產生凸蓋遮罩影像M13。
The detection of another abnormal state is explained here. Please refer to FIGS. 7A to 7C. After the initial image M11 is generated in the same manner as the previous embodiment, the position of the
接著,如第8圖所示,當執行「異常檢測流
程」時,檢測機台110的處理器113會根據遮罩影像組M10中凸蓋遮罩影像M13的面積區域,設定檢測區域R2。處理器113將計算檢測影像D12中對應於檢測區域R2內的畫素數量。此外,在判斷檢測畫素是否對應於異常門檻值設定條件151時,處理器113將判斷畫素數量是否大於異常門檻值設定條件151中的另一個異常門檻值(如:檢測區域R2中的10%面積有白色畫素)。若大於異常門檻值,即代表載床120出現「凸蓋」的異常狀態,應根據異常訊息,調整載床120上床蓋121的位置。
Then, as shown in Figure 8, when the "anomaly detection flow
During the process, the
在此說明「中型載床」可能產生的另一異常狀態。請參閱第9A~9C圖所示,在與前述實施例相同之方式產生初始影像M11後,調整載床120上之床蓋121的位置,使床蓋121與載床120間保持有歪斜角度。接著,將載床120移動至檢測機台110中,使影像偵測裝置130擷取載床120及床蓋121保持歪斜角度的第四外觀影像91(在部份實施例中,影像偵測裝置130會去除第四外觀影像91中與內部影像相同畫素的區域)。在床蓋121歪斜的情況下,第四外觀影像91之畫素面積與分佈區域將會與初始影M11明顯不同。透過比對第四外觀影像91及初始影像M11之差異,進行差值運算,即可產生歪斜遮罩影像M14。
Here is another abnormal state that may occur in the "medium bed". Please refer to FIGS. 9A to 9C. After the initial image M11 is generated in the same manner as the previous embodiment, the position of the
如第10圖所示,當執行「異常檢測流程」時,檢測機台110的處理器113會根據遮罩影像組M10中歪斜遮罩影像M14的面積區域,設定檢測區域R3。處理器113將計算檢測影像D13中對應於檢測區域R3內的畫素數量。此
外,在判斷檢測畫素是否對應於異常門檻值設定條件151時,處理器113將判斷畫素數量是否大於異常門檻值設定條件151中的另一個異常門檻值(如:檢測區域R3中的10%面積有白色畫素)。若大於異常門檻值,即代表載床120出現「歪斜」的異常狀態,應根據異常訊息,調整載床120上床蓋121的位置。
As shown in FIG. 10, when the "abnormal detection process" is executed, the
據此,在產生初始影像M11、無蓋遮罩影像M12、凸蓋遮罩影像M13及歪斜遮罩影像M14後,檢測機台110之處理器113即可執行「異常檢測流程」。透過比對遮罩影像組M10與檢測影像D10,以判斷載床120的異常狀態。在部份實施例中,當執行「異常檢測流程」時,檢測機台110之處理器113先將檢測影像D10與遮罩影像組M10中的無蓋遮罩影像M12、凸蓋遮罩影像M13及歪斜遮罩影像M14依序比對,以確認載床120處於哪一種異常狀態。
Accordingly, after the initial image M11, the uncovered mask image M12, the convex mask image M13, and the skewed mask image M14 are generated, the
請參閱第11圖所示,為本揭示內容之產生異常訊息之方法應用於「小型載床」的示意圖。在該實施例中,檢測系統200包含檢測機台210、載床220及影像偵測裝置230,其中小型之載床220上沒有床蓋,而是透過凹槽221承載檢測物。在檢測「小型載床」時,產生異常訊息之方法同樣可包含「遮罩產生流程」及「異常檢測流程」。在部份實施例中,在「遮罩產生流程」時,檢測機台200之處理器能透過影像偵測裝置230,擷取載床220在正確狀態下的影像,作為遮罩影像組中的初始影像。
Please refer to Figure 11, which is a schematic diagram of the application of the method of generating abnormal messages in this disclosure to the "small-sized bed". In this embodiment, the
在部份實施例中,影像偵測裝置230設於檢
測機台210內,且用以持續地檢測影像擷取區域Rt的影像,直到載床220完全通過影像擷取區域Rt。檢測機台210之處理器接收到影像後,會對影像擷取區域Rt的影像進行累加,以產生對應於載床220的完整影像。與前述實施例相同,在部份實施例中,影像偵測裝置230會由擷取到的影像中,去除與內部影像相同畫素之區域(即,去除背景色),以產生對應於載床220的初始影像。
In some embodiments, the
請參閱第12A及12B圖所示,在部份實施例中,載床220上的檢測物240寬度D2大於載床220的寬度D1,影像偵測裝置230擷取影像擷取區域Rt中的影像,並累加後的結果將會如第12B圖中之影像320所示。前述之「累加」,代表檢測系統100會擷取影像輪廓,因此,雖然第9A圖中的檢測物240只佔據了載床220的中段部位,但檢測出的影像中,下半段影像仍具有寬度D2。在本揭示內容之其他部份實施例中,影像偵測裝置230可透過此一方式,產生初始影像、無蓋遮罩影像、凸蓋遮罩影像、歪斜遮罩影像、檢測影像。
Please refer to FIGS. 12A and 12B. In some embodiments, the width D2 of the
由於小型之載床220並無床蓋,因此,遮罩影像組中包含初始影像M11,但無須包含「無蓋」、「凸蓋」或「床蓋歪斜」等異常狀態的遮罩影像。在「異常檢測流程」時,影像偵測裝置230能透過前述第12A、12B圖所示之相同原理,擷取載床220及其上檢測物240之影像,以取得檢測影像(即,正常狀態下的載床220及檢測物240的影像,如第12A圖所示)。檢測機台210之處理器根據初始影像M11
的區域,設定檢測區域,並計算檢測影像中對應於檢測區域的檢測畫素。
Since the
在部份實施例中,由於影像偵測裝置230係持續地擷取影像擷取區域Rt中的影像,因此,若處理器在累加影像的過程中,發現擷取到的檢測影像中對應於檢測區域的檢測畫素超出異常門檻值(如:10%以上為白色畫素),則檢測機台210能中斷累加過程,直接產生異常訊息。意即,處理器能在累加影像擷取區域Rt中的影像的過程中,同時計算檢測影像中對應於檢測區域的檢測畫素。舉例而言,若檢測區域為載床220的「寬度D1」,則一旦處理器判斷檢測畫素的面積或區域寬度大於寬度D1,就會產生異常訊息。
In some embodiments, since the
在此整理大型、中型及小型載床,說明其檢測步驟。請參閱第1及13圖所示,在步驟S1001中,調整載床120及床蓋121之設置方式,並將載床120及床蓋121移動至檢測機台110內。在步驟S1002中,影像偵測裝置130擷取載床120及床蓋121之影像,以產生遮罩影像組M10中的一張遮罩影像。
The large, medium and small carrier beds are organized here, and the detection steps are explained. Referring to FIGS. 1 and 13, in step S1001, the setting mode of the
在步驟S1003中,判斷是否已產生遮罩影像組M10中的所有的遮罩影像(如無蓋遮罩影像M12、凸蓋遮罩影像M13及歪斜遮罩影像M14),且每個遮罩影像將分別對應到一個異常門檻值設定條件。若儲存單元150中並未儲存所有的遮罩影像,則回到步驟S1001。若儲存單元150中已儲存所有的遮罩影像,則代表已完成「遮罩產生流程」,可執行「異常檢測流程」。
In step S1003, it is determined whether all the mask images in the mask image group M10 (such as uncovered mask image M12, convex mask image M13, and skewed mask image M14) have been generated, and each mask image will be Respectively correspond to an abnormal threshold setting condition. If all the mask images are not stored in the
在步驟S1004中,將載床120移動至檢測機台110外,在載床120上放置檢測物140,再次將載床120移動至檢測機台110中,並透過影像偵測裝置130擷取載床120及床蓋121之影像,以產生檢測影像。在步驟S1005中,根據遮罩影像設定檢測區域。在部份實施例中,無蓋遮罩影像M12、凸蓋遮罩影像M13、歪斜遮罩影像M14分別可對應至一檢測區域。在步驟S1006中,判斷檢測影像中對應於無蓋遮罩影像M12之檢測區域的檢測畫素是否符合異常門檻值設定條件(如:小於60%),若是,執行步驟S1009,產生異常訊息。
In step S1004, the
在步驟S1007中,判斷檢測影像中對應於凸蓋遮罩影像M13之檢測區域的檢測畫素是否符合異常門檻值設定條件(如:大於20%)。若是,執行步驟S1009,產生異常訊息。 In step S1007, it is determined whether the detection pixels corresponding to the detection area of the convex mask image M13 in the detection image meet the abnormal threshold setting condition (eg, greater than 20%). If yes, execute step S1009 to generate an abnormal message.
在步驟S1008中,進一步判斷檢測影像中對應於歪斜遮罩影像M14之檢測區域的檢測畫素是否符合異常門檻值設定條件(如:大於20%)。若是,執行步驟S1009,產生異常訊息。若步驟S1006~步驟S1008之判斷皆非,代表載床120狀態正確,檢測機台210將執行掃描。
In step S1008, it is further determined whether the detection pixels corresponding to the detection area of the skew mask image M14 in the detection image meet the abnormal threshold setting condition (eg, greater than 20%). If yes, execute step S1009 to generate an abnormal message. If the judgments in step S1006 to step S1008 are all negative, it means that the state of the
請參閱第14圖,在檢測小型載床220時,再步驟S1101中,將載床220朝檢測機台210的方向移動,使載床220通過偵測區域R1。在步驟S1102中,影像偵測裝置230擷取並累加載床220之影像,以產生遮罩影像組M10中的初始影像。在步驟S1103中,將載床120移動至檢測機台
110外,在載床220上放置檢測物240,並將載床220朝檢測機台210的方向移動。在步驟S1104中,影像偵測裝置230擷取並累加載床220之影像,以產生檢測影像D10。在步驟S1105中,根據遮罩影像組M10中的初始影像,設定檢測區域。
Please refer to Fig. 14, when the
在步驟S1106中,計算檢測影像D10中對應於檢測區域的檢測畫素是否符合異常門檻值設定條件(如:大於10%)。若是,則在步驟S1106中,檢測機台210將產生異常訊息。反之,代表載床220之狀態正常,則檢測機台210將執行掃描。
In step S1106, it is calculated whether the detection pixels corresponding to the detection area in the detection image D10 meet the abnormal threshold setting condition (eg, greater than 10%). If so, in step S1106, the
前述各實施例中的各項元件、方法步驟或技術特徵,係可相互結合,而不以本揭示內容中的文字描述順序或圖式呈現順序為限。 The various elements, method steps, or technical features in the foregoing embodiments can be combined with each other, and are not limited to the order of description or presentation of figures in the present disclosure.
雖然本揭示內容已以實施方式揭露如上,然其並非用以限定本發明內容,任何熟習此技藝者,在不脫離本發明內容之精神和範圍內,當可作各種更動與潤飾,因此本發明內容之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present disclosure has been disclosed in the above embodiments, it is not intended to limit the content of the present invention. Anyone who is familiar with the art can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the present invention The scope of protection of the content shall be subject to the scope of the attached patent application.
S401~S408:步驟 S401~S408: steps
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