TWI669107B - Processing device and processing method - Google Patents

Processing device and processing method Download PDF

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Publication number
TWI669107B
TWI669107B TW106125391A TW106125391A TWI669107B TW I669107 B TWI669107 B TW I669107B TW 106125391 A TW106125391 A TW 106125391A TW 106125391 A TW106125391 A TW 106125391A TW I669107 B TWI669107 B TW I669107B
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Taiwan
Prior art keywords
bearing
temperature
roller
heater
processing device
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TW106125391A
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Chinese (zh)
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TW201808240A (en
Inventor
小林賢司
佐藤誉之
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日商花王股份有限公司
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Publication of TWI669107B publication Critical patent/TWI669107B/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/14Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
    • B26D1/143Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/26Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C41/00Other accessories, e.g. devices integrated in the bearing not relating to the bearing function as such

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • General Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Rolls And Other Rotary Bodies (AREA)
  • Press Drives And Press Lines (AREA)

Abstract

本發明之加工裝置具備:一對第1軸承,其等旋動自如地支持圖案輥之旋動軸;及一對第2軸承,其等配置於與上述一對第1軸承對向之位置並旋動自如地支持砧輥之旋動軸;且上述第1軸承及上述第2軸承之至少一者具備溫度感測器與加熱器,該加工裝置具備溫度控制器,其係將具備上述溫度感測器及上述加熱器之軸承維持在加熱設定溫度,基於上述溫度感測器所測定之軸承之溫度指示上述加熱器進行軸承之加熱。 The processing device of the present invention includes: a pair of first bearings that support the rotation shaft of the pattern roller freely and rotatably; and a pair of second bearings that are arranged at positions opposite to the pair of first bearings. The rotation shaft of the anvil roller is rotatably supported; and at least one of the first bearing and the second bearing is provided with a temperature sensor and a heater, and the processing device is provided with a temperature controller, which will be provided with the temperature sensor. The bearing of the sensor and the heater is maintained at a heating set temperature, and the heater is instructed to heat the bearing based on the temperature of the bearing measured by the temperature sensor.

Description

加工裝置與加工方法 Processing device and processing method

本發明係關於一種片材之加工裝置。 The present invention relates to a sheet processing device.

先前,於拋棄式尿布或經期衛生棉等衛生用品之製造中,係使用熱軋進行2片片材間之接合(密封)、或片材或彈性構件之切斷。例如,於具備加熱器之加工輥與砧輥之間夾持加工物,進行加壓、加熱處理、切斷處理。此時,理想為加工輥與砧輥之間隔固定。 Previously, in the manufacture of sanitary products such as disposable diapers and menstrual napkins, hot rolling was used to join (seal) the two sheets, or cut the sheets or elastic members. For example, a processed object is sandwiched between a processing roll provided with a heater and an anvil roll, and pressurized, heated, and cut. In this case, it is desirable that the distance between the processing roll and the anvil roll is fixed.

於專利文獻1所記載之發明中記載有以下技術:為了調整加工輥與砧輥之間隔,對與加工輥分別地與砧輥接觸並旋動之支持輥進行溫度調整。以使支持輥之溫度變為特定之溫度之方式進行調節,藉此將支持輥與砧輥之間隔維持在特定之尺寸。 The invention described in Patent Document 1 describes a technique of adjusting the temperature of a support roller that is in contact with the anvil roller and rotates with the anvil roller in order to adjust the interval between the processing roller and the anvil roller. By adjusting the temperature of the support roll to a specific temperature, the distance between the support roll and the anvil roll is maintained at a specific size.

又,專利文獻2中記載有測定砧輥之外周部之輥軸方向的溫度,並基於該測定溫度進行砧輥之溫度控制之技術。藉此,維持圖案輥與砧輥之間隙固定。 In addition, Patent Document 2 describes a technique of measuring the temperature in the roll axis direction of the outer peripheral portion of the anvil roll, and performing temperature control of the anvil roll based on the measured temperature. Thereby, the gap between the pattern roll and the anvil roll is maintained constant.

[先前技術文獻] [Prior technical literature] [專利文獻] [Patent Literature]

[專利文獻1]日本專利特開2015-226958號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2015-226958

[專利文獻2]日本專利特開2010-131833號公報 [Patent Document 2] Japanese Patent Laid-Open No. 2010-131833

本發明提供一種加工裝置,其具備:一對第1軸承,其等旋動自如地 支持圖案輥之旋動軸;及一對第2軸承,其等配置於與上述一對第1軸承對向之位置並旋動自如地支持砧輥之旋動軸;且於上述第1軸承及上述第2軸承之至少一者具備溫度感測器與加熱器,該加工裝置具備溫度控制器,其係將具備上述溫度感測器及上述加熱器之軸承維持在加熱設定溫度者,基於上述溫度感測器所測定之軸承之溫度指示上述加熱器進行軸承之加熱。 The present invention provides a processing device including: a pair of first bearings, which can rotate freely. A rotation shaft supporting a pattern roller; and a pair of second bearings, which are arranged at positions opposite to the pair of first bearings and rotatably support the rotation shaft of the anvil roller; and on the first bearing and At least one of the second bearings includes a temperature sensor and a heater, and the processing device includes a temperature controller for maintaining a bearing provided with the temperature sensor and the heater at a heating set temperature based on the temperature. The temperature of the bearing measured by the sensor instructs the above heater to heat the bearing.

本發明提供一種加工方法,其利用具有旋動自如地支持圖案輥之旋動軸之一對第1軸承、及配置於與上述一對第1軸承對向之位置並旋動自如地支持砧輥之旋動軸之一對第2軸承,且於上述第1軸承及上述第2軸承之至少一者具備溫度感測器與加熱器的加工裝置,於上述圖案輥與上述砧輥之間夾持被加工物,使上述圖案輥與上述砧輥旋動,藉此加工上述被加工物,以將上述第1軸承及上述第2軸承之各者之溫度維持在高於不進行加熱而運轉上述圖案輥與上述砧輥時之上述第1軸承及上述第2軸承之最高到達溫度之溫度即加熱設定溫度之方式進行溫度控制。 The present invention provides a processing method that uses a pair of first bearings having a rotating shaft supporting a pattern roller to rotate freely, and supports an anvil roller rotatably disposed at a position opposite to the pair of first bearings. One of the rotating shafts is a second bearing, and a processing device including a temperature sensor and a heater is provided in at least one of the first bearing and the second bearing, and is sandwiched between the pattern roller and the anvil roller. The object to be processed rotates the pattern roller and the anvil roller to process the object to maintain the temperature of each of the first bearing and the second bearing higher than that of the pattern without heating. The temperature of the first bearing and the second bearing when the roller and the anvil roller reach the highest reaching temperature, that is, the heating set temperature is controlled.

本發明之上述及其他特徵及優點適當參照隨附之圖式並根據下述記載當可更明瞭。 The above and other features and advantages of the present invention will be made clearer by appropriately referring to the accompanying drawings and referring to the following description.

10‧‧‧加工裝置 10‧‧‧Processing Equipment

20‧‧‧圖案輥 20‧‧‧Pattern roller

21‧‧‧第1旋動軸 21‧‧‧The first rotary shaft

22、32‧‧‧階差部 22, 32‧‧‧step difference

23、33‧‧‧間隔件 23, 33‧‧‧ spacer

30‧‧‧砧輥 30‧‧‧ anvil roll

31‧‧‧第2旋動軸 31‧‧‧ 2nd rotating shaft

41、41A、41B‧‧‧第1軸承 41, 41A, 41B‧‧‧The first bearing

41S‧‧‧第1軸承之下表面 41S‧‧‧The lower surface of the first bearing

43‧‧‧第1軸承本體 43‧‧‧The first bearing body

44‧‧‧第1外殼 44‧‧‧The first case

45、65‧‧‧外側軌道輪 45, 65‧‧‧ Outer track wheels

46、66‧‧‧內側軌道輪 46, 66‧‧‧ Inner track wheels

47、67‧‧‧保持器 47, 67‧‧‧ retainer

48、68‧‧‧滾動體 48, 68‧‧‧ rolling body

49、49A、49B‧‧‧導件 49, 49A, 49B‧‧‧Guide

50‧‧‧開口部 50‧‧‧ opening

51、51A、51B‧‧‧第1溫度感測器 51, 51A, 51B‧‧‧The first temperature sensor

52、52A、52B‧‧‧第1加熱器 52, 52A, 52B‧‧‧The first heater

53、73‧‧‧孔 53, 73‧‧‧ holes

61、61A、61B‧‧‧第2軸承 61, 61A, 61B‧‧‧ 2nd bearing

63‧‧‧第2軸承本體 63‧‧‧Second bearing body

64‧‧‧第2外殼 64‧‧‧ 2nd case

69‧‧‧凸緣 69‧‧‧ flange

71、71A、71B‧‧‧第2溫度感測器 71, 71A, 71B‧‧‧ 2nd temperature sensor

72、72A、72B‧‧‧第2加熱器 72, 72A, 72B‧‧‧ 2nd heater

81、81A、81B‧‧‧輥間調整塊 81, 81A, 81B ‧‧‧ roller adjustment block

81D‧‧‧(輥間調整塊之)下表面 81D‧‧‧ (of the roller adjustment block) lower surface

81S‧‧‧(輥間調整塊之)上表面 81S‧‧‧ (of the roller adjustment block)

82‧‧‧公螺紋 82‧‧‧male thread

100‧‧‧台座 100‧‧‧ pedestal

101‧‧‧溫度控制器 101‧‧‧Temperature Controller

102、103、104、105‧‧‧配線 102, 103, 104, 105‧‧‧ Wiring

110‧‧‧支持體 110‧‧‧ support

111‧‧‧支持體下部 111‧‧‧ lower support

111S‧‧‧(支持體下部之)上表面 111S‧‧‧ (below the support) upper surface

112‧‧‧框體 112‧‧‧Frame

120‧‧‧導軌 120‧‧‧rail

130‧‧‧加壓部 130‧‧‧Pressure section

200‧‧‧不織布片材 200‧‧‧ non-woven sheet

Dx‧‧‧軸心間距離 Dx‧‧‧ distance between axes

X1、X2‧‧‧軸心 X1, X2‧‧‧Axis

圖1係模式性地表示本發明之加工裝置之較佳之一實施形態的軸承及輥間調整塊之主要部分剖視圖。再者,支持體之圖示省略。 FIG. 1 is a cross-sectional view of a main part of a bearing and a roll-to-roll adjusting block, which schematically shows a preferred embodiment of a processing apparatus of the present invention. The illustration of the support is omitted.

圖2係模式性地表示本發明之加工裝置之較佳之一實施形態的側視 圖。 FIG. 2 is a side view schematically showing a preferred embodiment of the processing apparatus of the present invention Illustration.

圖3係第1軸承本體之部分放大剖視圖。 Fig. 3 is an enlarged sectional view of a part of the first bearing body.

圖4係第2軸承本體之部分放大剖視圖。 FIG. 4 is an enlarged sectional view of a part of the second bearing body.

圖5係導件與導軌之放大剖視圖。 Figure 5 is an enlarged cross-sectional view of a guide and a guide rail.

圖6係表示軸承溫度與運轉時間及軸心間距離與運轉時間之關係之圖表。 FIG. 6 is a graph showing the relationship between bearing temperature and running time, and distance between shaft centers and running time.

本發明提供一種加工裝置及加工方法,即便運轉圖案輥(加工輥)與砧輥經過一段時間,亦可抑制圖案輥之軸與砧輥之軸之間隔的變動,維持正常加工。 The invention provides a processing device and a processing method, which can suppress the variation of the interval between the axis of the pattern roller and the axis of the anvil roller and maintain normal processing even if the pattern roller (processing roller) and the anvil roller are operated for a period of time.

參照圖1及圖2對本發明之加工裝置之較佳之一實施形態進行說明。於圖1及圖2中,將於水平面內與下述各旋動軸之軸心平行之方向設為X方向,將於水平面內與各旋動軸之軸心正交之方向設為Y方向,將於水平面內與各旋動軸之鉛直方向設為Z方向。 A preferred embodiment of the processing apparatus of the present invention will be described with reference to FIGS. 1 and 2. In FIG. 1 and FIG. 2, the direction parallel to the axis of each rotation axis in the horizontal plane is set as the X direction, and the direction orthogonal to the axis of each rotation axis in the horizontal plane is set to the Y direction , Set the vertical direction in the horizontal plane and each rotation axis to the Z direction.

如圖1及圖2所示,加工裝置10具有圖案輥20及砧輥30。圖案輥20之第1旋動軸21夾持圖案輥20,旋動自如地支持於一對第1軸承41(41A、41B)。砧輥30之第2旋動軸31夾持砧輥30,旋動自如地支持於一對第2軸承61(61A、61B)。第1、第2旋動軸21、31之各者之一端連接有未圖示之驅動軸。 As shown in FIGS. 1 and 2, the processing device 10 includes a pattern roll 20 and an anvil roll 30. The first rotary shaft 21 of the pattern roller 20 sandwiches the pattern roller 20 and is rotatably supported by a pair of first bearings 41 (41A, 41B). The second rotation shaft 31 of the anvil roller 30 sandwiches the anvil roller 30 and is rotatably supported by a pair of second bearings 61 (61A, 61B). A drive shaft (not shown) is connected to one end of each of the first and second rotation shafts 21 and 31.

旋動自如地支持於上述各軸承,使圖案輥20之第1旋動軸21與砧輥30之第2旋動軸31平行,且使圖案輥20之周面與砧輥30之周面的距離維持固定。 It is rotatably supported by the above-mentioned bearings so that the first rotation axis 21 of the pattern roller 20 is parallel to the second rotation axis 31 of the anvil roller 30, and the peripheral surface of the pattern roller 20 and the peripheral surface of the anvil roller 30 The distance remains fixed.

各對向之第1軸承41與第2軸承61之間具備輥間調整塊81(81A、 81B)。具體而言,第1軸承41與支持固定有第2軸承61之支持體下部111之上表面111S之間夾持有輥間調整塊81。上表面111S水平且平滑。關於支持體110之詳細內容將在後文進行說明。於該情形時,輥間調整塊81之下表面81D與支持體下部111之上表面111S接觸。輥間調整塊81可配置於1對第1、第2軸承41、61中任一側之第1、第2軸承41、61間,若配置於兩側之第1、第2軸承41、61間,輥間之微調整進而變得容易。再者,於第2軸承61之第2外殼64之上表面比支持體下部111之上表面111S更露出之情形時,使用第2外殼64之上表面。於該情形時,第2外殼64之上表面水平且平滑。 Inter-roller adjusting blocks 81 (81A, 81A, 81B). Specifically, an inter-roller adjusting block 81 is sandwiched between the first bearing 41 and the upper surface 111S of the lower portion 111 of the support supporting and fixing the second bearing 61. The upper surface 111S is horizontal and smooth. The details of the support 110 will be described later. In this case, the lower surface 81D of the inter-roller adjusting block 81 is in contact with the upper surface 111S of the lower portion 111 of the support. The inter-roller adjusting block 81 can be arranged between the pair of first and second bearings 41 and 61 on either side of the pair of first and second bearings 41 and 61, and if it is arranged on both sides of the first and second bearings 41 and 61 The fine adjustment between rollers and rollers becomes easy. When the upper surface of the second housing 64 of the second bearing 61 is more exposed than the upper surface 111S of the lower portion 111 of the support body, the upper surface of the second housing 64 is used. In this case, the upper surface of the second casing 64 is horizontal and smooth.

於第1軸承41之各者配置有測定其溫度之第1溫度感測器51(51A、51B)。同樣地,於第2軸承61之各者配置有測定其溫度之第2溫度感測器71(71A、71B)。 A first temperature sensor 51 (51A, 51B) that measures the temperature of each of the first bearings 41 is disposed. Similarly, a second temperature sensor 71 (71A, 71B) that measures the temperature of each of the second bearings 61 is disposed.

又,於第1軸承41配置有分別加熱第1軸承41之第1加熱器52(52A、52B)。同樣地,於第2軸承61配置有分別加熱第2軸承61之第2加熱器72(72A、72B)。 Further, a first heater 52 (52A, 52B) that heats the first bearing 41 is disposed on the first bearing 41, respectively. Similarly, a second heater 72 (72A, 72B) that heats the second bearing 61 is disposed on the second bearing 61.

上述溫度感測器及加熱器可僅為第1溫度感測器51與第1加熱器52、及第2溫度感測器71與第2加熱器72中任一者,更佳為如上所述具有兩者。 The temperature sensor and heater may be any one of the first temperature sensor 51 and the first heater 52, and the second temperature sensor 71 and the second heater 72, and more preferably as described above. Have both.

進而,具備將第1軸承41及第2軸承61之溫度維持在加熱設定溫度之溫度控制器101。該溫度控制器101係基於藉由第1溫度感測器51(51A、51B)所測定之第1軸承41之各者之溫度指示第1加熱器52(52A、52B)進行第1軸承41之加熱。並且,基於藉由第2溫度感測器71(71A、71B)所測定之第2軸承61之各者之溫度指示第2加熱器72(72A、72B)進行第2軸承61之 加熱。 Furthermore, a temperature controller 101 is provided to maintain the temperature of the first bearing 41 and the second bearing 61 at a heating set temperature. The temperature controller 101 is based on the temperature indication of each of the first bearings 41 measured by the first temperature sensor 51 (51A, 51B). The first heater 52 (52A, 52B) performs the first bearing 41. heating. Then, based on the temperature instruction of each of the second bearings 61 measured by the second temperature sensor 71 (71A, 71B), the second heater 72 (72A, 72B) performs the second bearing 61. heating.

具體而言,溫度控制器101接受第1、第2溫度感測器51、71之溫度測定信號,並與加熱設定溫度進行比較。於溫度測定信號低於加熱設定溫度之情形時,將對測定溫度較低之軸承的加熱器(第1、第2加熱器51、71之任一者或兩者)供給電力之未圖示之電源設為ON狀態,加熱軸承。於溫度測定信號高於加熱設定溫度,但電源開啟之情形時,將電源設為OFF狀態。另一方面,於電源為OFF狀態之情形時,除溫度測定信號低於加熱設定溫度之情形之外維持OFF狀態。自溫度感測器至溫度控制器之溫度測定信號之傳遞可為無線,亦可為有線。又,對加熱器之電源之指示可為有線,亦可為無線。於圖示例中,第1溫度感測器51、第1加熱器52、第2溫度感測器71、第2加熱器72之各者與溫度控制器101係利用配線102、103、104、105連接。再者,較佳為溫度控制器101內包括供給用以加熱加熱器之電力之電源。於該情形時,於溫度控制器101內指示電源ON、OFF。 Specifically, the temperature controller 101 receives the temperature measurement signals from the first and second temperature sensors 51 and 71 and compares them with the heating set temperature. When the temperature measurement signal is lower than the heating set temperature, an unillustrated one which supplies electric power to the heater (one or both of the first and second heaters 51 and 71) of the bearing whose temperature is relatively low is measured. Turn on the power and heat the bearings. When the temperature measurement signal is higher than the heating set temperature but the power is on, turn the power off. On the other hand, when the power supply is OFF, the OFF state is maintained except when the temperature measurement signal is lower than the heating set temperature. The transmission of the temperature measurement signal from the temperature sensor to the temperature controller may be wireless or wired. In addition, the indication of the power supply of the heater may be wired or wireless. In the example shown in the figure, each of the first temperature sensor 51, the first heater 52, the second temperature sensor 71, and the second heater 72 and the temperature controller 101 use wirings 102, 103, 104, 105 connections. Furthermore, it is preferable that the temperature controller 101 includes a power supply for supplying electric power for heating the heater. In this case, the power supply is instructed to be turned on or off in the temperature controller 101.

以下,對上述構成構件進行具體說明。 The above-mentioned constituent members will be specifically described below.

圖案輥20係例如用於2片片材間之接合(密封)、或片材或彈性構件之切斷之加工輥。該加工輥係輥周面配置有例如壓紋圖案或切斷圖案之輥,由例如碳鋼、合金鋼、不鏽鋼等構成。 The pattern roll 20 is, for example, a processing roll for joining (sealing) between two sheets, or cutting a sheet or an elastic member. This processing roll is a roll in which, for example, an embossed pattern or a cut pattern is arranged on the peripheral surface, and is made of, for example, carbon steel, alloy steel, stainless steel, or the like.

砧輥30係輥周面由平滑之圓周面構成之輥,與圖案輥20對向配置,由例如碳鋼、合金鋼、不鏽鋼等構成。 The anvil roll 30 is a roll having a smooth peripheral surface, and is arranged to face the pattern roll 20 , and is made of, for example, carbon steel, alloy steel, stainless steel, or the like.

圖案輥20之第1旋動軸21於圖案輥20之兩側旋動自如地支持於一對第1軸承41A、41B。砧輥30之第2旋動軸31於砧輥30之兩側旋動自如地支持於一對第2軸承61A、61B。 The first rotation shaft 21 of the pattern roller 20 is rotatably supported by a pair of first bearings 41A and 41B on both sides of the pattern roller 20. The second rotation shaft 31 of the anvil roller 30 is rotatably supported on both sides of the anvil roller 30 by a pair of second bearings 61A and 61B.

第1軸承41具有:第1軸承本體43、及配置於第1軸承本體43之周圍之第1外殼44。第2軸承61亦形成與第1軸承41相同之構成,具有第2軸承本體63、及配置於第2軸承本體63之周圍之第2外殼64。第1、第2外殼44、64為了使第1、第2軸承本體43、63安裝容易,較佳為於YZ面均分割成2個部分(參照圖5)。再者,第1、第2外殼44、64於安裝第1、第2軸承本體43、63後,藉由利用螺栓緊固、焊接、壓入之固定等成為一體。 The first bearing 41 includes a first bearing body 43 and a first housing 44 disposed around the first bearing body 43. The second bearing 61 also has the same structure as the first bearing 41, and includes a second bearing body 63 and a second housing 64 disposed around the second bearing body 63. The first and second housings 44 and 64 are preferably divided into two parts on the YZ plane in order to facilitate the mounting of the first and second bearing bodies 43 and 63 (see FIG. 5). The first and second housings 44 and 64 are integrated with the first and second bearing bodies 43 and 63 by bolting, welding, and press-fitting.

如圖3所示,第1軸承本體43為滾動軸承,由外側軌道輪45、內側軌道輪46、保持器47及包括複數個滾珠或滾子之滾動體48構成。同樣地,如圖4所示,第2軸承本體63亦為滾動軸承,由外側軌道輪65、內側軌道輪66、保持器67及包括複數個滾珠或滾子之滾動體68構成。再者,支承砧輥30之第2旋動軸31之第2軸承61承受大於第1軸承41之徑向負載,因此亦較佳為使用將滾動體68排列成複數行(圖示例中為2行)者。 As shown in FIG. 3, the first bearing body 43 is a rolling bearing, and is composed of an outer track wheel 45, an inner track wheel 46, a retainer 47, and a rolling body 48 including a plurality of balls or rollers. Similarly, as shown in FIG. 4, the second bearing body 63 is also a rolling bearing, and is composed of an outer track wheel 65, an inner track wheel 66, a retainer 67, and a rolling body 68 including a plurality of balls or rollers. Furthermore, since the second bearing 61 supporting the second rotating shaft 31 of the anvil roller 30 receives a radial load larger than that of the first bearing 41, it is also preferable to use the rolling elements 68 arranged in a plurality of rows (in the example shown in the figure, it is 2)).

通常,軸承之各軌道輪使用高碳鉻軸承鋼。例如,可列舉SUJ2(JIS G4805:2008高碳鉻軸承鋼鋼材)。高碳鉻軸承鋼之熱導率為46W/mK,熱導性良好。 Generally, high-carbon chromium bearing steel is used for each track wheel of the bearing. For example, SUJ2 (JIS G4805: 2008 high carbon chromium bearing steel steel) is mentioned. The high carbon chromium bearing steel has a thermal conductivity of 46 W / mK and good thermal conductivity.

又,如圖1及圖2所示,第1外殼44係固定第1軸承本體43之外側軌道輪45之殼體。例如,較佳為於第1外殼44之內側藉由固定機構固定有外側軌道輪45。作為該固定機構,可列舉利用收縮配合之固定、利用螺栓緊固之固定等。 As shown in FIGS. 1 and 2, the first housing 44 is a housing to which the outer track wheel 45 of the first bearing body 43 is fixed. For example, the outer track wheel 45 is preferably fixed to the inside of the first casing 44 by a fixing mechanism. Examples of the fixing mechanism include fixing by shrink fit and fixing by bolt fastening.

又,第1外殼44相對於包含配置於豎立設置並固定於台座100之支持體110之兩側部之2根平行軌道的導軌120而升降自如地配置。具體而言,於與安裝於第1軸承41之第1旋動軸21正交之第1外殼44的兩面,一體配置有用以使第1外殼44沿導軌120升降自如地滑動之凸緣狀之導件49(49A、 49B)(亦一併參照圖5)。於該導件49配置有用以能使第1旋動軸21可動插入地通過之開口部50。並且,為了於導件49之對向之兩端邊側夾入各導軌120,第1外殼44可於上升方向(箭頭A方向)及下降方向(箭頭B方向)滑動。因此,導軌120之側面之3面於對向配置之導件49之對向面及其間之第1外殼44之1面上滑動,故而可不晃動地穩定滑動。再者,如果第1外殼44不晃動地穩定升降,則第1外殼44之升降動作亦可不為滑動。 In addition, the first housing 44 is freely arranged with respect to the guide rails 120 including two parallel rails arranged on both sides of the support body 110 erected and fixed to the pedestal 100. Specifically, on both surfaces of the first housing 44 orthogonal to the first rotating shaft 21 mounted on the first bearing 41, flange-shaped ones are integrally disposed so that the first housing 44 can slide up and down along the guide rail 120. Guide 49 (49A, 49B) (refer also to FIG. 5). The guide 49 is provided with an opening portion 50 through which the first rotating shaft 21 can be movably inserted. In addition, in order to sandwich the guide rails 120 on both opposite sides of the guide 49, the first housing 44 can be slid in the rising direction (the direction of the arrow A) and the falling direction (the direction of the arrow B). Therefore, the three sides of the side surface of the guide rail 120 slide on the opposite side of the guide member 49 disposed on the opposite side and the one surface of the first casing 44 therebetween, so that it can slide stably without shaking. Furthermore, if the first casing 44 is raised and lowered steadily without shaking, the lifting operation of the first casing 44 may not be sliding.

如此,由於可利用第1外殼44之穩定地滑動進行升降動作,故而於第1外殼44之升降動作中不產生橫向偏差。因此,藉由利用輥間調整塊81之微調整,亦能於穩定之狀態下進行細微升降,故而可精度較高地進行輥間隔之微調整。 In this way, since the lifting operation can be performed by the stable sliding of the first casing 44, no lateral deviation occurs during the lifting operation of the first casing 44. Therefore, by using the fine adjustment of the roller-to-roll adjusting block 81, it is also possible to perform fine lifting in a stable state, so that the fine adjustment of the roller interval can be performed with high accuracy.

上述支持體110係固定於台座100上,包括固定有第2軸承61之支持體下部111及配置於其上部之框體112,於框體之內側之兩側部配置有導軌120者。或,亦可框體112本身為構成導軌120者。如此,上述導軌120可與上述支持體110構成為一體,亦可為不同體。又,導軌120並非限定於四角柱狀,只要為可升降上述第1外殼44者,亦可為剖面H形之柱狀體、圓柱狀體、多角柱狀體等。 The support body 110 is fixed on the pedestal 100, and includes a support body lower portion 111 to which the second bearing 61 is fixed, and a frame body 112 arranged on the support body. Rails 120 are arranged on both sides of the inside of the frame body. Alternatively, the frame body 112 itself may constitute the guide rail 120. In this way, the guide rail 120 may be integrated with the support body 110 or may be a different body. In addition, the guide rail 120 is not limited to a rectangular column shape, and may be a columnar body, a columnar body, a polygonal columnar body, etc., as long as the first case 44 can be raised and lowered.

進而,就提高支持體110之剛性之觀點而言,較佳為支持體下部111與框體112構成為一體。 Furthermore, from the viewpoint of improving the rigidity of the support 110, it is preferable that the support lower portion 111 and the frame body 112 are integrally formed.

第2外殼64係固定第2軸承本體63之外側軌道輪65之殼體。例如,較佳為於第2外殼64之內側藉由固定機構固定外側軌道輪65。作為該固定機構,可列舉利用收縮配合之固定、利用螺栓緊固之固定等。 The second casing 64 is a casing to which the outer track wheel 65 of the second bearing body 63 is fixed. For example, it is preferable to fix the outer track wheel 65 on the inner side of the second casing 64 by a fixing mechanism. Examples of the fixing mechanism include fixing by shrink fit and fixing by bolt fastening.

又,第2外殼64安裝並固定於被固定於台座100之支持體下部111上。即,第2外殼64經由支持體下部111固定於台座100上。較佳為於第2外殼 64上配置有用以將第2外殼64容易地安裝於支持體下部111之凸緣69。即,第2外殼64內固定有第2軸承本體63,藉由固定於第2外殼64之一面之凸緣69固定於支持體下部111。作為於第2外殼64固定凸緣69之方式,有利用螺栓緊固、焊接、壓入之固定等。當然亦可將第2外殼64與凸緣69構成為一體。又,作為將凸緣69固定於支持體下部111之方式,有利用螺栓緊固、焊接、壓入之固定等。再者,第2外殼64亦可直接固定於台座100。又,固定有第2外殼64之支持體下部111亦構成於第2外殼64上。即,第2外殼64以貫通支持體下部111之方式,經由凸緣69固定於支持體下部111。 The second casing 64 is attached to and fixed to the lower portion 111 of the support body fixed to the pedestal 100. That is, the second casing 64 is fixed to the pedestal 100 via the support lower portion 111. Preferably on the second case A flange 69 is provided on 64 to easily attach the second casing 64 to the lower portion 111 of the support body. That is, the second bearing body 63 is fixed in the second housing 64, and is fixed to the lower support portion 111 by a flange 69 fixed to one surface of the second housing 64. Examples of the method of fixing the flange 69 to the second case 64 include fixing with bolts, welding, and press-fitting. Of course, the second casing 64 and the flange 69 may be integrally formed. Further, as a method for fixing the flange 69 to the lower portion 111 of the support body, there are fixing by bolt fastening, welding, press-fitting, and the like. The second casing 64 may be directly fixed to the pedestal 100. In addition, the lower support portion 111 to which the second casing 64 is fixed is also formed on the second casing 64. That is, the second housing 64 is fixed to the lower support portion 111 via the flange 69 so as to penetrate the lower support portion 111.

上述第1外殼44上具備朝第2外殼64(第2軸承61)方向、即朝下方以固定之壓力按壓第1外殼44(第1軸承41)之加壓部130。較佳為加壓部130朝箭頭P方向對被加工物施加可實施所需之加工之壓力。例如,於將圓筒直徑設為80mm之情形時,該壓力為0.1MPa以上,較佳為1.0MPa以上,更佳為2.0MPa以上。且為10.0MPa以下,較佳為8.0MPa以下,更佳為5.0MPa以下。具體而言,為0.1MPa以上且10.0MPa以下,較佳為1.0MPa以上且8.0MPa以下,更佳為2.0MPa以上且5.0MPa以下。藉由加壓部130之加壓力為上述下限值以上,可進行充分之加工。又,藉由加壓部130之加壓力為上述上限值以下,無被加工物產生切痕或破損之虞。 The first housing 44 includes a pressurizing portion 130 that presses the first housing 44 (first bearing 41) in a direction toward the second housing 64 (second bearing 61), that is, downward, with a fixed pressure. It is preferable that the pressurizing part 130 applies a pressure to the object to be processed in the direction of arrow P to perform the required processing. For example, when the cylinder diameter is 80 mm, the pressure is 0.1 MPa or more, preferably 1.0 MPa or more, and more preferably 2.0 MPa or more. It is 10.0 MPa or less, preferably 8.0 MPa or less, and more preferably 5.0 MPa or less. Specifically, it is 0.1 MPa or more and 10.0 MPa or less, preferably 1.0 MPa or more and 8.0 MPa or less, and more preferably 2.0 MPa or more and 5.0 MPa or less. When the pressing force of the pressurizing part 130 is equal to or more than the aforementioned lower limit value, sufficient processing can be performed. In addition, since the pressing force of the pressurizing part 130 is equal to or less than the above-mentioned upper limit value, there is no risk of cutting marks or breakage of the workpiece.

第1旋動軸21構成為安裝有圖案輥20之側較安裝有各第1軸承41之側粗。於其階差部22與各第1軸承41之間之第1旋動軸21分別安裝有相對於圖案輥20定位各第1軸承41之間隔件23。該間隔件23係防止各第1外殼44與第1旋動軸21直接接觸者。第1軸承本體43藉由間隔件23決定距離圖案輥20之位置,固定在第1旋動軸21之特定之位置。 The first rotary shaft 21 is configured such that the side on which the pattern roller 20 is mounted is thicker than the side on which each first bearing 41 is mounted. Spacers 23 for positioning the first bearings 41 with respect to the pattern roller 20 are attached to the first rotary shafts 21 between the stepped portions 22 and the respective first bearings 41. The spacer 23 prevents those first cases 44 from directly contacting the first rotating shaft 21. The first bearing body 43 determines the position from the pattern roller 20 by the spacer 23 and is fixed at a specific position of the first rotating shaft 21.

同樣地,第2旋動軸31構成為安裝有砧輥30之側較安裝有各第2軸承61之側粗。於其階差部32與各第2軸承61之間之第2旋動軸31分別安裝有相對於砧輥30定位各第2軸承61之間隔件33。該間隔件33係防止各第2外殼64與第2旋動軸31直接接觸者。第2軸承本體63藉由間隔件33決定距離砧輥30之位置,固定在第2旋動軸31之特定之位置。 Similarly, the second rotary shaft 31 is configured such that the side on which the anvil roller 30 is mounted is thicker than the side on which the respective second bearings 61 are mounted. Spacers 33 for positioning the second bearings 61 with respect to the anvil roller 30 are attached to the second rotation shafts 31 between the stepped portions 32 and the second bearings 61, respectively. The spacers 33 prevent those second casings 64 from directly contacting the second rotating shaft 31. The second bearing body 63 determines the position from the anvil roller 30 by the spacer 33 and is fixed at a specific position of the second rotating shaft 31.

第1溫度感測器51藉由壓入設置於配置有第1加熱器52之第1軸承41之第1外殼44的未圖示之孔內或螺栓固定而配置。第1溫度感測器51較佳為配置於第1外殼44之下部,即靠近第2軸承61。同樣地,第2溫度感測器71藉由壓入設置於配置有第2加熱器72之第2軸承61之第2外殼64的未圖示之孔內或螺栓固定而配置。第2溫度感測器71較佳為配置於第2外殼64之上部,即靠近第1軸承41。或,第1溫度感測器51亦可貼附於配置有第1加熱器52之第1軸承41之第1外殼44的下部表面而配置。同樣地,第2溫度感測器71亦可貼附於配置有第2加熱器72之第2軸承61之第2外殼64的上部表面而配置。作為第1、第2溫度感測器51、71,可列舉Chromel(註冊商標)-Alumel(註冊商標)熱電偶、銅-康銅熱電偶等。又,可列舉NTC(Negative Temperature Coefficient)熱敏電阻等。尤其是ChromelAlumel熱電偶自-200℃至1000℃左右間,熱電動勢相對於溫度具有線性,故而較佳。將第1、第2溫度感測器51、71貼附於外殼之情形時,貼附可使用熱導性接著劑、膠帶等。又,較佳為溫度感測器之感測部分由隔熱材料被覆。由隔熱材料被覆,藉此可排除外部環境之溫度之影響,更準確地測定軸承之溫度。 The first temperature sensor 51 is arranged by being press-fitted into a hole (not shown) provided in the first housing 44 in which the first bearing 41 of the first heater 52 is arranged or bolted. The first temperature sensor 51 is preferably disposed below the first housing 44, that is, near the second bearing 61. Similarly, the second temperature sensor 71 is press-fitted into a hole (not shown) provided in the second housing 64 of the second bearing 61 of the second heater 72 or fixed by bolts. The second temperature sensor 71 is preferably disposed above the second housing 64, that is, near the first bearing 41. Alternatively, the first temperature sensor 51 may be attached to the lower surface of the first casing 44 of the first bearing 41 on which the first heater 52 is disposed. Similarly, the second temperature sensor 71 may be attached to the upper surface of the second casing 64 of the second bearing 61 where the second heater 72 is disposed. Examples of the first and second temperature sensors 51 and 71 include a Chromel (registered trademark) -Alumel (registered trademark) thermocouple, a copper-constantan thermocouple, and the like. In addition, an NTC (Negative Temperature Coefficient) thermistor can be cited. Especially, the ChromelAlumel thermocouple is from -200 ° C to 1000 ° C. The thermoelectromotive force is linear with respect to temperature, so it is better. When the first and second temperature sensors 51 and 71 are attached to the case, a thermally conductive adhesive, tape, or the like can be used for the attachment. In addition, it is preferable that the sensing portion of the temperature sensor is covered with a heat insulating material. Covered with heat-insulating material, the influence of the temperature of the external environment can be eliminated, and the temperature of the bearing can be measured more accurately.

進而,於第1外殼44,與第1旋動軸21之軸心X1平行地,且自該軸心X1以等距離於軸心X1周圍等間隔地配置有複數個孔53。各孔53內嵌裝有 第1加熱器52。即,第1加熱器52於第1外殼44內配置有複數個。 Further, a plurality of holes 53 are arranged in the first housing 44 in parallel with the axis X1 of the first rotating shaft 21 and at equal intervals from the axis X1 around the axis X1. Embedded in each hole 53 First heater 52. That is, a plurality of first heaters 52 are arranged in the first casing 44.

同樣地,於第2外殼64,與第2旋動軸31之軸心X2平行地,且自該軸心X2以等距離於軸心X2周圍等間隔地配置有複數個孔73。各孔73內嵌裝有第2加熱器72。即,第2加熱器72於第2外殼64內配置有複數個。 Similarly, a plurality of holes 73 are arranged in the second housing 64 in parallel with the axis X2 of the second rotating shaft 31 and at equal intervals from the axis X2 around the axis X2. A second heater 72 is embedded in each hole 73. That is, the plurality of second heaters 72 are arranged in the second casing 64.

較佳為第1、第2加熱器52、72由插裝式加熱器構成。作為插裝式加熱器之一例,有於金屬製之外管內之中央配置電阻加熱之發熱體,該發熱體連接有導線者。又,於發熱體之兩側埋設有耐熱性之絕緣物,外管之兩端由頂蓋密封。再者,第1、第2加熱器52、72除插裝式加熱器之外,亦可使用線圈加熱器。只要為能夠插入孔內加熱外殼者,可使用各種形態之加熱器。 Preferably, the first and second heaters 52 and 72 are constituted by a cartridge heater. As an example of the cartridge heater, there is a heating element for resistance heating disposed in the center of a metal outer tube, and the heating element is connected to a lead wire. In addition, heat-resistant insulators are buried on both sides of the heating element, and both ends of the outer tube are sealed by a top cover. In addition, as the first and second heaters 52 and 72, a coil heater may be used in addition to the cartridge heater. As long as it can be inserted into the hole to heat the casing, various types of heaters can be used.

第1軸承41及第2軸承61之加熱設定溫度係與不利用第1、第2加熱器52、72進行加熱而運轉圖案輥20與砧輥30時之第1軸承41及第2軸承61之最高到達溫度大致相等、或高於最高到達溫度之溫度。 The heating set temperature of the first bearing 41 and the second bearing 61 is the same as that of the first bearing 41 and the second bearing 61 when the pattern roller 20 and the anvil roller 30 are operated without heating by the first and second heaters 52 and 72. The maximum temperature reached is approximately equal to or higher than the maximum temperature reached.

加熱設定溫度高於最高到達溫度1℃以上,較佳為高5℃以上,更佳為高10℃以上。又,高出最高到達溫度50℃以下之範圍,較佳為高出40℃以下之範圍,更佳為高出30℃以下之範圍。具體而言,高出最高到達溫度1℃以上且50℃以下之範圍,較佳為高出5℃以上且40℃以下之範圍,更佳為高出10℃以上且30℃以下之範圍。 The heating set temperature is 1 ° C or higher, preferably 5 ° C or higher, and more preferably 10 ° C or higher. In addition, a range higher than the maximum reaching temperature of 50 ° C or lower is preferably a range higher than 40 ° C and more preferably a range higher than 30 ° C. Specifically, the range is 1 ° C or higher and 50 ° C or higher, preferably 5 ° C or higher and 40 ° C or lower, and more preferably 10 ° C or higher and 30 ° C or lower.

此處,對上述最高到達溫度進行說明。所謂最高到達溫度,意指軸承之發熱量與散熱量變成平衡狀態時之溫度。 Here, the above-mentioned maximum reaching temperature will be described. The so-called maximum reaching temperature means the temperature at which the heat and heat dissipation of the bearing becomes in equilibrium.

通常,軸承由沿旋動軸傳遞而來之熱及軸承本身之發熱而加熱。具體而言,上述第1軸承41、第2軸承61主要由運轉圖案輥20與砧輥30時之軸承之滾動體於滾動時所產生之摩擦熱等加熱。又,於圖案輥20、砧輥 30被加熱至一定溫度並運轉之情形時,軸承由自輥沿旋動軸傳遞而來之熱加熱。如圖6所示,於不使用加熱器加熱軸承之先前之情形,裝置開始運轉時,圖案輥OP側、DR側、砧輥OP側、DR側之各軸承之溫度上升。且軸心間距離Dx變大。並且若經過固定時間,該等加熱量與向軸承周囲之環境散熱之熱量達到平衡狀態,軸承之溫度不再上升。此時之軸承之溫度為最高到達溫度Tm。最高到達溫度Tm因各軸承而不同。伴隨於此軸心間距離Dx之變動量亦變小。 Usually, the bearing is heated by the heat transmitted along the rotating shaft and the heat of the bearing itself. Specifically, the first bearing 41 and the second bearing 61 are mainly heated by frictional heat or the like generated by the rolling bodies of the bearings when the pattern roller 20 and the anvil roller 30 are running. The pattern roller 20 and the anvil roller When it is heated to a certain temperature and running, the bearing is heated by the heat transmitted from the roller along the rotation axis. As shown in FIG. 6, in the previous case where the bearing is not heated by the heater, when the device starts to operate, the temperatures of the bearings on the pattern roller OP side, DR side, anvil roller OP side, and DR side rise. And the distance Dx between the centers becomes larger. And if a fixed time elapses, the heating amount and the heat dissipated to the surrounding environment of the bearing reach an equilibrium state, and the temperature of the bearing no longer rises. The bearing temperature at this time is the highest reaching temperature Tm. The maximum temperature Tm varies with each bearing. The amount of change in the distance Dx along with this axis also decreases.

第1、第2旋動軸21、31於軸之任一側連接有未圖示之驅動軸。因此,沿旋動軸傳遞之熱於驅動軸側(DR側)容易散去,故而有驅動軸側之軸承之溫度變低之傾向。換言之,未連接有驅動軸之側(OR側)之軸承之溫度由於熱難以散去,故而有高於驅動軸側之傾向。又,圖案輥20與砧輥30有形狀不同,且材質亦不同之情況。於材質不同之情形時,熱導率不同。於此種情形時,第1軸承41與第2軸承61有最高到達溫度Tm不同之情況。 A drive shaft (not shown) is connected to the first and second rotating shafts 21 and 31 on either side of the shaft. Therefore, the heat transmitted along the rotating shaft is easily dissipated on the drive shaft side (DR side), so the temperature of the bearing on the drive shaft side tends to be lower. In other words, the temperature of the bearing on the side where the drive shaft is not connected (OR side) is difficult to dissipate heat, so it tends to be higher than the drive shaft side. In addition, the pattern roll 20 and the anvil roll 30 may have different shapes and different materials. When the material is different, the thermal conductivity is different. In this case, the maximum temperature Tm of the first bearing 41 and the second bearing 61 may be different.

如上所述,於因各軸承而最高到達溫度Tm不同之情形時,較佳為對全部軸承將加熱設定溫度T0設定為與最高到達溫度Tm幾乎相等、或高於最高到達溫度之溫度以進行溫度控制。再者,加熱設定溫度T0可設定為相同溫度,若滿足上述溫度條件亦可對各軸承設定不同溫度,但較佳為各軸承均設定為相同溫度。其原因在於:若軸承間加熱設定溫度不同,則於軸承間產生因加熱設定溫度差所導致之熱流,溫度控制變得複雜。 As described above, when the maximum reach temperature Tm is different for each bearing, it is preferable to set the heating set temperature T0 to be almost equal to the maximum reach temperature Tm or to a temperature higher than the maximum reach temperature for all the bearings. control. In addition, the heating set temperature T0 may be set to the same temperature, and different temperatures may be set for each bearing if the above temperature conditions are satisfied, but it is preferable that each bearing is set to the same temperature. The reason is that if the heating set temperature is different between the bearings, a heat flow is generated between the bearings due to the heating set temperature difference, and the temperature control becomes complicated.

進而,如圖6所示,於本發明之加工裝置中,圖案輥20及砧輥30之各者之DR側及OR側的第1、第2軸承41、61均設定加熱設定溫度T0為例如70℃。並且於加熱第1、第2軸承41、61至加熱設定溫度T0之狀態下裝置 開始運轉。運轉開始時,停止第1、第2加熱器52、72之加熱。因此,來自第1、第2外殼44、64之散熱量超過由第1、第2軸承41、61之運轉所產生之發熱量,第1、第2軸承41、61之溫度低於加熱設定溫度T0。其原因在於:軸承本體之熱被外殼奪去,並自外殼散熱。因此,第1、第2加熱器52、72必須為產生較自來自外殼之散熱量減去軸承之發熱量所得之熱量多之熱量的加熱器。 Further, as shown in FIG. 6, in the processing apparatus of the present invention, the first and second bearings 41 and 61 on the DR side and the OR side of each of the pattern roller 20 and the anvil roller 30 are set to the heating set temperature T0 as, for example, 70 ° C. And the device is in a state where the first and second bearings 41 and 61 are heated to a set temperature T0. Began to run. When the operation is started, the heating of the first and second heaters 52 and 72 is stopped. Therefore, the heat radiation from the first and second housings 44 and 64 exceeds the heat generated by the operation of the first and second bearings 41 and 61, and the temperature of the first and second bearings 41 and 61 is lower than the heating set temperature. T0. The reason is that the heat of the bearing body is taken away by the housing and dissipated from the housing. Therefore, the first and second heaters 52 and 72 must be heaters that generate more heat than the heat generated by subtracting the heat generated from the bearing from the amount of heat dissipated from the housing.

裝置開始運轉後亦藉由第1、第2溫度感測器51、71測定各第1、第2軸承41、61之軸承溫度。若軸承之測定溫度低於加熱設定溫度T0,則溫度控制器101將與低於加熱設定溫度T0之軸承對應之第1、第2加熱器52、72之電源設為ON狀態。並且藉由電源設為ON狀態之加熱器加熱軸承,使軸承之溫度上升。之後亦進行軸承之溫度測定,若軸承之溫度變為加熱設定溫度T0,再次將加熱器之電源設為OFF。如此,藉由比較各軸承之測定溫度與加熱設定溫度T0,反覆進行與軸承對應之加熱器之電源之ON、OFF,藉此將第1、第2軸承41、61之溫度維持在加熱設定溫度T0。將軸承溫度控制在加熱設定溫度T0,藉此軸心間距離Dx幾乎沒有變動,大致固定。因此,可於使軸心間距離Dx穩定之狀態下,使加工裝置10運轉。再者,軸心間距離Dx藉由以軸承運轉前之軸心間距離、各軸承之直徑為基準,以各軸承之熱膨脹係數、軸承之溫度為參數之模擬求得。 After the device starts to operate, the bearing temperatures of the first and second bearings 41 and 61 are also measured by the first and second temperature sensors 51 and 71. If the measured temperature of the bearing is lower than the heating set temperature T0, the temperature controller 101 sets the power of the first and second heaters 52 and 72 corresponding to the bearing lower than the heating set temperature T0 to the ON state. In addition, the heater is heated by the heater whose power is turned on, so that the temperature of the bearing rises. After that, the temperature of the bearing is also measured. If the temperature of the bearing becomes the heating set temperature T0, the power of the heater is turned off again. In this way, the measured temperature of each bearing is compared with the heating set temperature T0, and the power of the heater corresponding to the bearing is turned on and off repeatedly, thereby maintaining the temperatures of the first and second bearings 41 and 61 at the heating set temperature. T0. By controlling the bearing temperature to the heating set temperature T0, the distance Dx between the axes is hardly changed and is approximately fixed. Therefore, the processing device 10 can be operated with the distance Dx between the axes being stabilized. In addition, the distance Dx between the shaft centers is obtained by simulation based on the distance between the shaft centers before the bearings are running, the diameter of each bearing, and the coefficient of thermal expansion of each bearing and the temperature of the bearing as parameters.

進而,如圖1及圖2所示,一對第1軸承41相對於第1旋動軸21,較佳為例如,將一對之一側第1軸承41A之內側軌道輪46設為過盈配合,將另一側第1軸承41B之內側軌道輪46設為轉動配合。設為轉動配合者較佳為第1旋動軸21之自由端,即,未與另一軸連接之側。 Further, as shown in FIG. 1 and FIG. 2, it is preferable that the pair of first bearings 41 has an inner track wheel 46 of the pair of one-side first bearings 41A as interference with respect to the first rotating shaft 21 For the fit, the inner track wheel 46 of the first bearing 41B on the other side is turned to fit. It is preferable that the rotation fit is the free end of the first rotating shaft 21, that is, the side not connected to the other shaft.

第2軸承61係具有與第1軸承41相同之構成之滾動軸承。因此,一對 第2軸承61相對於第2旋動軸31,較佳為將一對之一側第2軸承61A之內側之軌道輪設為過盈配合,將另一側第2軸承61B之內側之軌道輪設為轉動配合。設為轉動配合者較佳為第2旋動軸31之自由端,即,未與另一軸連接之側。 The second bearing 61 is a rolling bearing having the same structure as the first bearing 41. So a pair The second bearing 61 is preferably an interference fit with respect to the second rotating shaft 31 on the inside of the pair of one-side second bearings 61A, and the inside of the second bearing 61B on the other side. Set to rotation fit. It is preferable that the rotation fit is the free end of the second rotating shaft 31, that is, the side not connected to the other shaft.

如上所述,藉由將支持旋動軸之一側之軸承之內側軌道輪設為轉動配合,即便旋動軸於軸方向膨脹而產生推力負載,其推力負載亦不影響軸承。因此,可防止因推力負載所造成之軸承之損傷。 As described above, by setting the inner track wheel supporting the bearing on one side of the rotating shaft as a rotation fit, even if the rotating shaft expands in the axial direction to generate a thrust load, the thrust load does not affect the bearing. Therefore, it is possible to prevent the bearing from being damaged due to the thrust load.

再者,雖未圖示,軸承之內側軌道輪與嵌入其中之旋動軸之間嵌裝有套筒並固定內側軌道輪與旋動軸,從而代替過盈配合。並且亦可使配置於套筒之錐形之表面的螺紋與螺母螺合將套筒緊固在旋動軸並固定。 Furthermore, although not shown, a sleeve is fitted between the inner track wheel of the bearing and the rotating shaft embedded therein, and the inner track wheel and the rotating shaft are fixed, thereby replacing the interference fit. In addition, a screw thread and a nut arranged on the tapered surface of the sleeve may be screwed together to fasten the sleeve to the rotating shaft and fix it.

圖案輥20之第1旋動軸21之軸心X1與砧輥30之第2旋動軸31之軸心X2較佳為平行配置。藉由平行配置軸心X1、X2,維持圖案輥20之周面與砧輥30之周面的距離固定。平行地調整軸心X1、X2時,係移動配置於第1軸承41與第2軸承61之間之輥間調整塊81而進行。以下對輥間調整塊81進行說明。 The axis X1 of the first rotation axis 21 of the pattern roll 20 and the axis X2 of the second rotation axis 31 of the anvil roll 30 are preferably arranged in parallel. By arranging the axes X1 and X2 in parallel, the distance between the peripheral surface of the pattern roller 20 and the peripheral surface of the anvil roller 30 is maintained constant. When the axes X1 and X2 are adjusted in parallel, the roller-to-roller adjusting block 81 disposed between the first bearing 41 and the second bearing 61 is moved. The roll-to-roll adjustment block 81 will be described below.

各者相互對向之第1軸承41與第2軸承61之間具備輥間調整塊81(81A、81B)。該輥間調整塊81具有六面體之塊形狀,即具有作為第1軸承41側之面之上表面81S、作為第2軸承61側之面之下表面81D、及四個側面。輥間調整塊81如圖2所示,上表面81S於Y方向相對於水平面具有斜度。即,若以圖2進行說明,輥間調整塊81之上表面81S之左側之位置高於右側之位置。另一方面,關於X方向,上表面81S與水平面平行。第1軸承41之第1外殼44之下表面41S側、即輥間調整塊81側之面亦同樣係對應於輥間調整塊81之上表面81S,於Y方向相對於水平面具有斜度之面。換 言之,第1軸承41之第1外殼44之下表面41S與輥間調整塊81之上表面81S為平行之面。 Each of the first bearings 41 and the second bearings 61 facing each other includes an inter-roller adjusting block 81 (81A, 81B). The inter-roller adjusting block 81 has a hexahedral block shape, that is, it has an upper surface 81S as a surface on the side of the first bearing 41, a lower surface 81D as a surface on the side of the second bearing 61, and four side surfaces. As shown in FIG. 2, the inter-roller adjusting block 81 has an upper surface 81S having a slope with respect to a horizontal plane in the Y direction. That is, as described with reference to FIG. 2, the position on the left side of the upper surface 81S of the inter-roller adjusting block 81 is higher than the position on the right side. On the other hand, in the X direction, the upper surface 81S is parallel to the horizontal plane. The lower surface 41S side of the first housing 44 of the first bearing 41, that is, the surface on the side between the roller adjustment blocks 81 also corresponds to the surface 81S on the upper surface of the roller adjustment block 81, and has a slope with respect to the horizontal plane in the Y direction. . change In other words, the lower surface 41S of the first housing 44 of the first bearing 41 and the upper surface 81S of the inter-roller adjusting block 81 are parallel surfaces.

上述輥間調整塊81之斜度為相對於水平面0.1°以上,較佳為0.2°以上,更佳為0.3°以上。並且,為相對於水平面10°以下,較佳為5°以下,更佳為2°以下。具體而言,為0.1°以上且10°以下,較佳為0.2°以上且5°以下,更佳為0.3°以上且2°以下。藉由斜度大於上述下限值,則充分獲取軸心間距離之調整寬度,可充分調整軸心間距離。另一方面,藉由斜度為上述上限值以內,軸心間距離之調整寬度不會過大,可容易地進行微小之調整。 The inclination of the inter-roller adjusting block 81 is 0.1 ° or more with respect to the horizontal plane, preferably 0.2 ° or more, and more preferably 0.3 ° or more. In addition, it is 10 ° or less with respect to the horizontal plane, preferably 5 ° or less, and more preferably 2 ° or less. Specifically, it is 0.1 ° or more and 10 ° or less, preferably 0.2 ° or more and 5 ° or less, and more preferably 0.3 ° or more and 2 ° or less. When the inclination is larger than the above-mentioned lower limit value, the adjustment width of the distance between the axes can be fully obtained, and the distance between the axes can be fully adjusted. On the other hand, since the inclination is within the above-mentioned upper limit value, the adjustment width of the distance between the axes will not be too large, and it is easy to make small adjustments.

輥間調整塊81使用機械構造用碳鋼(例如S45C)。S45C係於尤其需要強度之情形時所選擇之鋼材,切削、研削加工性優異。因此,機械構造用碳鋼係適用於滑動自如地配置於第1外殼44與第2外殼64之間之輥間調整塊81的材料。輥間調整塊81之上表面及下表面之與第1、第2外殼44、64的滑動面為了防止固著或燒付,較佳為例如將平坦度設為100μm以下,且表面具有深度為數μm左右之多數凹部。例如較佳為藉由刮削加工修平面之刮削加工面。同樣地,第1、第2外殼44、64之與輥間調整塊81之滑動面相接觸之面亦較佳為藉由刮削加工修平面之刮削加工面。藉由形成刮削加工面,面彼此之密接性降低,變得容易滑動。又,潤滑油亦容易進入滑動面。因此,於使輥間調整塊81微動之情形時,由於輥間調整塊81開始滑動之最初無需非常大之力,故而容易進行微調整。又,輥間調整塊81之滑動面亦可配置未圖示之槽,於該滑動面滑動之外殼側之面配置與槽對應之形狀之未圖示之凸條部。例如,將槽設為V字型剖面之槽,將凸條部設為可於該V字型剖面之槽內滑動自如地移動之倒V字型剖面之凸條部。 如此,將槽與凸條部組合,藉此使輥間調整塊81移動時,可無橫向偏差地使其準確移動。 The inter-roller adjusting block 81 is made of carbon steel for mechanical structure (for example, S45C). S45C is a steel material selected when strength is particularly required, and has excellent cutting and grinding workability. Therefore, the carbon steel for mechanical structure is suitable as a material for the inter-roller adjusting block 81 which is slidably arranged between the first casing 44 and the second casing 64. The sliding surfaces of the upper and lower surfaces of the roller-to-roller adjusting block 81 and the first and second casings 44 and 64 are preferably set to have a flatness of 100 μm or less in order to prevent sticking or burning. Most depressions around μm. For example, it is preferable to scrape the processed surface by scraping. Similarly, the surfaces of the first and second housings 44 and 64 that are in contact with the sliding surface of the roller-to-roller adjusting block 81 are preferably scraped surfaces that are repaired by scraping. By forming a scraped surface, the adhesion between the surfaces is reduced, and sliding becomes easy. In addition, the lubricating oil also easily enters the sliding surface. Therefore, when the inter-roller adjusting block 81 is slightly moved, since the initial adjustment of the inter-roller adjusting block 81 does not require a very large force, it is easy to perform the fine adjustment. In addition, a groove (not shown) may be arranged on the sliding surface of the roller-to-roller adjusting block 81, and a not-shown ridge portion having a shape corresponding to the groove may be arranged on the surface on the casing side where the sliding surface slides. For example, the groove is a groove of a V-shaped cross section, and the convex portion is a convex portion of an inverted V-shaped cross section that can slide and move in the groove of the V-shaped cross section. In this way, by combining the groove and the ridge portion, when the inter-roller adjusting block 81 is moved, it can be accurately moved without lateral deviation.

另一方面,輥間調整塊81之下表面81D與支持體下部111之上表面111S為相對於水平面而平行之面。即,輥間調整塊81之上表面81S與下表面81D不平行。並且,亦可於輥間調整塊81之下表面81D與第2外殼64之滑動面配置如上述般未圖示之槽與凸條部。又,將該等滑動面製成刮削加工面亦較佳。 On the other hand, the lower surface 81D of the inter-roller adjusting block 81 and the upper surface 111S of the lower support portion 111 are parallel surfaces with respect to the horizontal plane. That is, the upper surface 81S and the lower surface 81D of the inter-roll adjustment block 81 are not parallel. In addition, grooves and protruding portions (not shown) as described above may be arranged on the sliding surface of the lower surface 81D of the inter-roller adjusting block 81 and the second casing 64. It is also preferable that these sliding surfaces be scraped.

上述輥間調整塊81之移動係藉由螺紋之旋動。具體而言,於支持體110以與第1、第2旋動軸21、31成直角方向之方式切削未圖示之母螺紋,與該母螺紋螺合之公螺紋82以旋動自如地支持於輥間調整塊81之側面之大致中央之方式配置。該公螺紋82較佳為於水平方向旋動而前進。因此,於支持體110以公螺紋82於水平方向旋動之方式切削上述母螺紋。 The movement of the inter-roller adjusting block 81 is performed by screwing. Specifically, a female thread (not shown) is cut on the support body 110 at right angles to the first and second rotating shafts 21 and 31, and a male thread 82 screwed with the female thread is supported to rotate freely. It is arrange | positioned so that it may become the substantially center of the side surface of the roller-to-roller adjustment block 81. The male thread 82 is preferably rotated forward in the horizontal direction. Therefore, the female thread is cut on the support body 110 by rotating the male thread 82 in the horizontal direction.

因此,藉由使公螺紋82旋動,輥間調整塊81於水平面內相對於第1、第2旋動軸21、31沿直角方向即Y方向移動。例如,藉由使公螺紋82正向旋轉,可使輥間調整塊81於箭頭C方向移動,藉由使公螺紋82反向旋轉,可使輥間調整塊81於箭頭D方向移動。藉由輥間調整塊81之上表面81S與下表面81D為不平行及輥間調整塊81可於水平方向移動,可調整軸心間距離。 Therefore, when the male thread 82 is rotated, the inter-roller adjusting block 81 moves in the horizontal direction with respect to the first and second rotation axes 21 and 31 in the Y direction, which is a right angle. For example, by rotating the male thread 82 in the forward direction, the inter-roller adjusting block 81 can be moved in the direction of arrow C, and by rotating the male thread 82 in the reverse direction, the inter-roller adjusting block 81 can be moved in the arrow D direction. Since the upper surface 81S and the lower surface 81D of the inter-roller adjusting block 81 are not parallel and the inter-roller adjusting block 81 can move in the horizontal direction, the distance between the axes can be adjusted.

再者,作為輥間調整塊81之移動方法,亦可使用滾珠螺桿。藉由使用滾珠螺桿,輥間調整塊81之移動變得更加平滑。 Furthermore, as a method of moving the inter-roller adjusting block 81, a ball screw may be used. By using a ball screw, the movement of the roller-to-roller adjusting block 81 becomes smoother.

較佳為於輥間調整塊81包括測定其溫度之未圖示之第3溫度感測器與第3加熱器。並且,較佳為上述溫度控制器101亦兼有將輥間調整塊81維持在加熱設定溫度之功能。即,溫度控制器101亦係基於第3溫度感測器 所測定之輥間調整塊81之溫度指示第3加熱器進行輥間調整塊81之加熱。 It is preferable that the inter-roller adjustment block 81 includes a third temperature sensor and a third heater (not shown) for measuring the temperature. In addition, it is preferable that the temperature controller 101 also has a function of maintaining the inter-roller adjustment block 81 at a heating set temperature. That is, the temperature controller 101 is also based on the third temperature sensor. The measured temperature of the inter-roller adjustment block 81 instructs the third heater to heat the inter-roller adjustment block 81.

上述第3溫度感測器可使用與第1溫度感測器51相同者,例如,貼附於輥間調整塊81之側面中央。該貼附方法與上述第1溫度感測器51相同。再者,貼附第3溫度感測器之位置只要為可測定輥間調整塊81之溫度之位置,則不限定於上述位置。 The third temperature sensor may be the same as the first temperature sensor 51, and may be attached to the center of the side surface of the roller-to-roller adjusting block 81, for example. This attaching method is the same as the first temperature sensor 51 described above. The position where the third temperature sensor is attached is not limited to the above position as long as the position where the temperature of the inter-roller adjusting block 81 can be measured.

輥間調整塊81較佳為與正交於第1旋動軸21之軸心X1之方向平行地、例如等間隔地配置有未圖示之複數個孔。各孔內嵌裝有第3加熱器。即,第3加熱器配置於輥間調整塊81內。較佳為上述第3加熱器由插裝式加熱器構成。作為插裝式加熱器,使用有與第1加熱器52相同之上述者。再者,只要為可插入孔內並加熱輥間調整塊81者,可使用如線圈加熱器般各種形態之加熱器。 It is preferable that a plurality of holes (not shown) be arranged parallel to the direction orthogonal to the axis X1 of the first rotating shaft 21, for example, at equal intervals. A third heater is embedded in each hole. That is, the third heater is disposed in the inter-roller adjustment block 81. Preferably, the third heater is constituted by a cartridge heater. As the cartridge heater, the same one as the first heater 52 is used. In addition, as long as the inter-roller adjusting block 81 can be inserted into the hole, various types of heaters such as a coil heater can be used.

對本發明之加工方法之較佳之一實施形態,參照圖1及圖2進行說明。 A preferred embodiment of the processing method of the present invention will be described with reference to FIGS. 1 and 2.

於本實施形態之加工方法中,例如,使用上述加工裝置10。即,具有以下者:一對第1軸承41,其等旋動自如地支持圖案輥20之旋動軸21;及一對第2軸承61,其等配置於與一對第1軸承41對向之位置並旋動自如地支持砧輥30之旋動軸31。進而,於第1軸承41及第2軸承61之至少一者具備溫度感測器與加熱器。第1軸承41具備第1溫度感測器51及第1加熱器71,第2軸承61具備第2溫度感測器52及第2加熱器72。 In the processing method of this embodiment, for example, the processing device 10 described above is used. That is, it has the following: a pair of first bearings 41 which support the rotation shaft 21 of the pattern roller 20 freely and rotatably; and a pair of second bearings 61 which are disposed opposite to the pair of first bearings 41 The rotation shaft 31 of the anvil roller 30 is rotatably supported in this position. Furthermore, at least one of the first bearing 41 and the second bearing 61 is provided with a temperature sensor and a heater. The first bearing 41 includes a first temperature sensor 51 and a first heater 71, and the second bearing 61 includes a second temperature sensor 52 and a second heater 72.

並且,利用加工裝置10,於圖案輥20與砧輥30之間夾持作為被加工物之不織布片材200,藉由旋動圖案輥20與砧輥30進行加工。 In addition, the processing device 10 is used to sandwich the non-woven sheet 200 as a workpiece between the pattern roll 20 and the anvil roll 30, and rotate the pattern roll 20 and the anvil roll 30 to perform processing.

此時,以將第1軸承41及第2軸承61之各者之溫度維持在加熱設定溫度之方式,利用溫度控制器101進行溫度控制。加熱設定溫度係高於不進 行加熱而運轉圖案輥20與砧輥30時之第1軸承41及第2軸承61之最高到達溫度之溫度。 At this time, the temperature is controlled by the temperature controller 101 so that the temperature of each of the first bearing 41 and the second bearing 61 is maintained at the heating set temperature. The heating set temperature is higher than the The temperature at which the first bearing 41 and the second bearing 61 reach the highest temperature when the pattern roller 20 and the anvil roller 30 are operated by heating.

對溫度控制器101之具體溫度控制方法進行說明。 A specific temperature control method of the temperature controller 101 will be described.

作為一例,對第1軸承41A之溫度控制進行說明。 As an example, the temperature control of the first bearing 41A will be described.

運轉圖案輥20與砧輥30。隨著兩輥運轉,第1軸承41A之溫度上升。並且設第1軸承41A之最高到達溫度為Tm。此時第1軸承41A之加熱設定溫度T0高於最高到達溫度1℃以上,較佳為高5℃以上,更佳為10℃以上。又,高出最高到達溫度50℃以下之範圍,較佳為高出40℃以下之範圍,更佳為高出30℃以下之範圍。具體而言,設為較最高到達溫度Tm高出1℃以上且50℃以下之範圍,較佳為高出5℃以上且40℃以下之範圍,更佳為高出10℃以上且30℃以下之範圍之溫度。 The pattern roll 20 and the anvil roll 30 are operated. As the two rollers are driven, the temperature of the first bearing 41A increases. In addition, the highest reaching temperature of the first bearing 41A is set to Tm. At this time, the heating set temperature T0 of the first bearing 41A is higher than the maximum reaching temperature by 1 ° C or higher, preferably 5 ° C or higher, and more preferably 10 ° C or higher. In addition, a range higher than the maximum reaching temperature of 50 ° C or lower is preferably a range higher than 40 ° C and more preferably a range higher than 30 ° C. Specifically, it is set to a range of 1 ° C to 50 ° C higher than the maximum reach temperature Tm, preferably a range of 5 ° C to 40 ° C, and more preferably 10 ° C to 30 ° C. Range of temperature.

並且,以第1軸承41A之溫度成為加熱設定溫度T0之方式進行以下之操作。 Then, the following operation is performed so that the temperature of the first bearing 41A becomes the heating set temperature T0.

利用設置於第1外殼44之第1溫度感測器51測定第1軸承41A之溫度T1(圖未示)。利用溫度控制器101判定溫度T1是否為加熱設定溫度T0以下。因此,於溫度控制器101預先設定各軸承之加熱設定溫度T0。於第1溫度感測器51所測定之溫度T1低於加熱設定溫度T0之情形時,利用溫度控制器101向第1加熱器52發出加熱指示,運轉第1加熱器52加熱第1軸承41A。再者,關於對第1加熱器52進行加熱指示之情形及不進行加熱指示之情形,係藉由如上述般向對第1加熱器52供給電力之未圖示之電源之ON、OFF指示而進行。 The temperature T1 (not shown) of the first bearing 41A is measured by a first temperature sensor 51 provided in the first housing 44. The temperature controller 101 determines whether the temperature T1 is equal to or lower than the heating set temperature T0. Therefore, the temperature setting temperature T0 of each bearing is set in advance in the temperature controller 101. When the temperature T1 measured by the first temperature sensor 51 is lower than the heating set temperature T0, the temperature controller 101 sends a heating instruction to the first heater 52, and the first heater 52 is operated to heat the first bearing 41A. In addition, when the heating instruction is given to the first heater 52 and when the heating instruction is not given, the ON and OFF instructions of a power source (not shown) that supplies power to the first heater 52 as described above are used. get on.

其後亦利用第1溫度感測器51進行第1軸承41A之溫度T1之測定。並且與上述同樣地,比較溫度T1與加熱設定溫度T0。於第1溫度感測器51所 測定之溫度T1超過加熱設定溫度T0前進行該一系列測定作業。並且,當第1溫度感測器51所測定之溫度T1超過加熱設定溫度T0時,利用溫度控制器101,停止第1加熱器52之加熱。即,將對第1加熱器52供給電力之電源設為OFF狀態。 Thereafter, the temperature T1 of the first bearing 41A is also measured by the first temperature sensor 51. In addition, as described above, the temperature T1 and the heating set temperature T0 are compared. In the first temperature sensor 51 This series of measurement operations is performed before the measured temperature T1 exceeds the heating set temperature T0. When the temperature T1 measured by the first temperature sensor 51 exceeds the heating set temperature T0, the temperature controller 101 is used to stop the heating of the first heater 52. That is, the power supply for supplying power to the first heater 52 is turned OFF.

並且,停止第1加熱器52之加熱後亦進行溫度T1之測定,於溫度T1為加熱設定溫度T0以下時,再次利用第1加熱器52加熱第1軸承41。 After the heating of the first heater 52 is stopped, the temperature T1 is also measured. When the temperature T1 is equal to or lower than the heating set temperature T0, the first bearing 52 is heated again by the first heater 52.

如上所述,可以加熱設定溫度T0為基準,以使第1軸承41A之溫度T1始終為加熱設定溫度T0之方式進行溫度控制。 As described above, the heating set temperature T0 can be used as a reference, and the temperature can be controlled such that the temperature T1 of the first bearing 41A is always the heating set temperature T0.

第1軸承41B、第2軸承61A、61B亦可與第1軸承41A同樣地控制溫度。此時,基於最高到達溫度Tm對各軸承設定加熱設定溫度T0。將第1軸承41之加熱設定溫度T0與第2軸承61之加熱設定溫度T0設定為相同溫度。以此方式對各軸承設定之加熱設定溫度T0就溫度容易控制而言較佳為相同溫度。 The temperature of the first bearing 41B and the second bearings 61A and 61B can be controlled similarly to the first bearing 41A. At this time, the heating set temperature T0 is set for each bearing based on the highest reaching temperature Tm. The heating set temperature T0 of the first bearing 41 and the heating set temperature T0 of the second bearing 61 are set to the same temperature. The heating set temperature T0 set for each bearing in this manner is preferably the same temperature in terms of easy temperature control.

通常各軸承之最高到達溫度Tm不同。其係起因於各旋動軸之設置位置之溫度環境、與驅動軸之連接狀況之差異等。因此,有以下情況:加熱設定溫度T0下,由對向之第1軸承41A與第2軸承61A分別支承之旋動軸之軸心間距離Dx1、與由另一對向之第1軸承41B與第2軸承61B分別支承之旋動軸之軸心間距離Dx2不同。於此種情形時,利用輥間調整塊81以軸心間距離Dx1與Dx2相等之方式進行微調整。 Usually, the maximum temperature Tm of each bearing is different. It is caused by the temperature environment of the installation position of each rotating shaft, and the difference in the connection condition with the drive shaft. Therefore, at the heating set temperature T0, the distance Dx1 between the shaft centers of the rotating shafts supported by the first bearing 41A and the second bearing 61A facing each other and the first bearing 41B facing the other and The distance Dx2 between the centers of the rotating shafts supported by the second bearings 61B is different. In this case, the fine adjustment is performed by using the inter-roller adjusting block 81 so that the distances between the axes Dx1 and Dx2 are equal.

此時,由於支承砧輥30之第2旋動軸31之第2軸承61固定於支持體下部111,故而第2旋動軸31之軸心X2之位置可保持水平並不移動。因此,軸心間距離之調整係利用輥間調整塊81,一面使軸心X1保持水平一面調整軸心X1之高度。即,以軸心間距離Dx1=軸心間距離Dx2之方式,旋動 公螺紋82並移動輥間調整塊81,藉此進行調整。再者,較佳為相對於公螺紋82之旋動量,預先測定第1軸承41之升降方向之移動量,即軸心X1之移動量。 At this time, since the second bearing 61 that supports the second rotation shaft 31 of the anvil roller 30 is fixed to the lower portion 111 of the support body, the position of the axis X2 of the second rotation shaft 31 can be kept horizontal and not moved. Therefore, the distance between the shaft centers is adjusted by using the inter-roller adjusting block 81 to adjust the height of the shaft center X1 while keeping the shaft center X1 horizontal. That is, the rotation is such that the distance between the axes Dx1 = the distance between the axes Dx2 The male screw 82 moves the inter-roller adjusting block 81 to perform the adjustment. In addition, it is preferable to measure the amount of movement of the first bearing 41 in the up-and-down direction with respect to the amount of rotation of the male thread 82, that is, the amount of movement of the axis X1.

利用上述溫度控制器101之軸承之溫度控制係對第1軸承41A、41B及第2軸承61A、61B四個軸承進行。即便僅對第1軸承41或第2軸承61之任一者進行上述溫度控制,雖然精度降低,但可固定維持第1旋動軸21與第2旋動軸31之軸心間距離。於該情形時,與上述同樣地,利用輥間調整塊81,對第1旋動軸21之軸心X1相對於第2旋動軸31之軸心X2之高度方向之位置進行微調整。 The temperature control of the bearings of the temperature controller 101 is performed on the four bearings of the first bearings 41A and 41B and the second bearings 61A and 61B. Even if the above-mentioned temperature control is performed only on either the first bearing 41 or the second bearing 61, although the accuracy is reduced, the distance between the centers of the first rotating shaft 21 and the second rotating shaft 31 can be fixedly maintained. In this case, the position of the axial center X1 of the first rotating shaft 21 with respect to the axial direction X2 of the second rotating shaft 31 is finely adjusted using the inter-roll adjusting block 81 as described above.

旋動自如地支持於第2軸承61之第2旋動軸31之軸心X2保持水平。於該狀態下調整旋動自如地支持於第1軸承41之第1旋動軸21之軸心X1相對於上述軸心X2平行。平行之調整係於運轉第1、第2旋動軸21、31,第1軸承41及第2軸承61之溫度上升並分別達最高到達溫度Tm後進行。並且,平行之調整係藉由公螺紋82之旋動動作使輥間調整塊81移動,利用輥間調整塊81之上表面之斜度抬起第1軸承21使其上升,或藉由自重及加壓部130之壓力使其下降。此時,以必要之旋動量使公螺紋82旋動,藉此使第1軸承41上升或下降,從而調整軸心間距離Dx(Dx1、Dx2)。該軸心間距離Dx1係第1軸承41A與第2軸承61A之間之軸心間距離,軸心間距離Dx2係第1軸承41B與第2軸承61B之間的軸心間距離。因此,藉由調整輥間調整塊81之位置,可調整各軸心間距離Dx1、Dx2。 The axis X2 of the second rotation shaft 31 supported by the second bearing 61 freely rotates horizontally. In this state, the axial center X1 of the first rotating shaft 21 supported by the first bearing 41 to be freely adjusted is parallel to the above-mentioned axial center X2. The parallel adjustment is performed after the first and second rotating shafts 21 and 31 are operated, and the temperatures of the first bearing 41 and the second bearing 61 are increased to reach the maximum reaching temperature Tm, respectively. In addition, the parallel adjustment is to move the inter-roller adjusting block 81 by the rotation of the male thread 82, and use the slope of the upper surface of the inter-roller adjusting block 81 to lift the first bearing 21 to rise, or by its own weight and The pressure of the pressing portion 130 decreases it. At this time, the male thread 82 is rotated by a necessary amount of rotation, thereby raising or lowering the first bearing 41 to adjust the distance Dx (Dx1, Dx2) between the shaft centers. The inter-axis distance Dx1 is the inter-axis distance between the first bearing 41A and the second bearing 61A, and the inter-axis distance Dx2 is the inter-axis distance between the first bearing 41B and the second bearing 61B. Therefore, by adjusting the position of the roller-to-roller adjusting block 81, the distances Dx1 and Dx2 between the axes can be adjusted.

藉由上述加工裝置10,可利用溫度控制器101進行第1、第2軸承41、61之溫度控制,故而即便於輥運轉中,亦可將圖案輥20之第1旋動軸21與砧輥30之第2旋動軸31的軸心間距離Dx維持在固定距離。又,藉由加工方 法,即便運轉圖案輥20與砧輥30經過一段時間,亦可抑制第1旋動軸21與第2旋動軸31之間隔之變動,維持被加工物之正常之加工。 With the processing device 10 described above, the temperature controller 101 can be used to control the temperature of the first and second bearings 41 and 61. Therefore, even during the roller operation, the first rotary shaft 21 of the pattern roller 20 and the anvil roller can be controlled The distance Dx between the centers of the second rotating shaft 31 of 30 is maintained at a fixed distance. Also, by processing Even if the pattern roller 20 and the anvil roller 30 are operated for a period of time, the variation in the interval between the first rotating shaft 21 and the second rotating shaft 31 can be suppressed, and normal processing of the workpiece can be maintained.

藉此,例如於箭頭M方向運轉圖案輥20,例如於箭頭N方向運轉砧輥30加工作為被加工物之例如不織布片材200之情形時,可防止不織布彼此之接合加工不良、或不織布之切斷加工不良。因此,可確實地進行不織布彼此之接合或不織布之切斷。 Thus, for example, when the pattern roll 20 is operated in the direction of the arrow M, and the anvil roll 30 is operated in the direction of the arrow N, for example, when the non-woven sheet 200 is processed as a workpiece, it is possible to prevent the non-woven fabrics from being poorly bonded to each other or the non-woven fabric being cut. Defective machining. Therefore, the nonwoven fabrics can be joined to each other or the nonwoven fabric can be cut.

又,於加工裝置10中,由於第2軸承61固定於支持體下部111,故而即便第2軸承61被加熱,其一部分熱向支持體下部111側散熱。因此,抑制第2軸承61之熱膨脹。因此抑制旋動自如地支持於第1軸承41之第1旋動軸21之軸心X1與旋動自如地支持於第2軸承61之第2旋動軸31之軸心X2的軸心間距離Dx之變動。但為了精度較高地控制軸心間距離Dx,較佳為如上所述,亦於第2軸承61側配置第2溫度感測器71與第2加熱器72。藉此,可對軸心間距離Dx進行精度較高之控制。 Moreover, in the processing device 10, since the second bearing 61 is fixed to the lower support portion 111, even if the second bearing 61 is heated, part of the heat is radiated to the support lower portion 111 side. Therefore, thermal expansion of the second bearing 61 is suppressed. Therefore, the distance between the axial center X1 of the first rotating shaft 21 supported freely by the first bearing 41 and the axial center X2 of the second rotating shaft 31 supported freely by the second bearing 61 is suppressed. Changes in Dx. However, in order to control the distance Dx between axes with high accuracy, it is preferable to arrange the second temperature sensor 71 and the second heater 72 on the second bearing 61 side as described above. Thereby, the distance Dx between the axes can be controlled with high accuracy.

由上述加工裝置10所加工之較佳被加工物可列舉複合片材,其包括:2片片材、及於該等兩片材間以伸長狀態配置且單向延伸之複數根彈性構件。作為2片片材,可使用各種不織布或膜等,尤其可較佳使用不織布。2片片材可為相互同類者,亦可為不同種類者。不織布例如可使用紡黏不織布、熱風不織布、水刺不織布,熔噴不織布等。亦可使用該等不織布之任意2種以上之積層體。 Examples of a preferable workpiece to be processed by the processing device 10 include a composite sheet, which includes two sheets and a plurality of elastic members arranged in an elongated state between the two sheets and extending unidirectionally. As the two sheets, various non-woven fabrics or films can be used, and particularly non-woven fabrics can be preferably used. The two sheets may be similar to each other or different types. Examples of the nonwoven fabric include spunbond nonwoven fabric, hot air nonwoven fabric, spunlace nonwoven fabric, and meltblown nonwoven fabric. A laminate of any two or more of these nonwoven fabrics may be used.

根據利用上述加工裝置10之上述加工方法,可穩定地進行由於不容易進行穩定搬送而於加工成片材時容易產生廢品、尤其是荷重2N/50mm時之MD方向之伸度為0.5~5%左右的易延伸之片材之加工。藉由精度較高地微調整上述加工裝置10之輥間隔,可較佳地用於具有上述伸度之易延 伸之片材之例如聚丙烯纖維之不織布之加工。所謂上述MD係Machine Direction之略稱。 According to the above-mentioned processing method using the above-mentioned processing device 10, it is possible to stably perform a waste product that is easy to be generated when processing into a sheet due to the difficulty in stable conveyance, especially the MD direction elongation at a load of 2N / 50mm is 0.5 to 5% Processing of left and right stretchable sheets. By finely adjusting the roller interval of the above-mentioned processing device 10 with high accuracy, it can be preferably used for ductile materials having the above-mentioned elongation. Processing of stretched sheets such as polypropylene fibers. The so-called MD is the abbreviation of Machine Direction.

作為上述加工,有2片片材之接合(例如,利用壓紋加工之接合)、上述複合片材之彈性構件之切斷等。尤其適合不切斷具有上述伸度之較薄片材,而切斷配置於該較薄片材間之彈性構件(例如橡膠線)。 The above-mentioned processing includes joining of two sheets (for example, joining by embossing), cutting of an elastic member of the composite sheet, and the like. It is particularly suitable for cutting an elastic member (for example, a rubber thread) disposed between the thinner sheets without cutting the thinner sheets having the above-mentioned elongation.

上述複合片材適用於吸收性物品等,較佳用作例如配置於短褲型拋棄式尿布中之吸收性本體之外面側的外裝體。 The composite sheet is suitable for an absorbent article or the like, and is preferably used as an exterior body on the outer surface side of an absorbent body disposed in, for example, a shorts-type disposable diaper.

關於上述實施形態,本發明進而揭示有以下加工裝置及加工方法。 Regarding the above embodiment, the present invention further discloses the following processing apparatus and processing method.

<1> <1>

一種加工裝置,其具備:一對第1軸承,其等旋動自如地支持圖案輥之旋動軸;及一對第2軸承,其等配置於與上述一對第1軸承對向之位置並旋動自如地支持砧輥之旋動軸;且於上述第1軸承及上述第2軸承之至少一者具備溫度感測器與加熱器,該加工裝置具備溫度控制器,其係將具備上述溫度感測器及上述加熱器之軸承維持在加熱設定溫度者,基於上述溫度感測器所測定之軸承之溫度指示上述加熱器進行軸承之加熱。 A processing device includes: a pair of first bearings that support a rotation shaft of a pattern roller in a freely rotatable manner; and a pair of second bearings that are arranged at positions opposite to the pair of first bearings and A rotation shaft supporting the anvil roller is rotatably supported; and at least one of the first bearing and the second bearing is provided with a temperature sensor and a heater, and the processing device is provided with a temperature controller, which will have the temperature If the sensor and the bearing of the heater are maintained at a heating set temperature, the heater is instructed to heat the bearing based on the temperature of the bearing measured by the temperature sensor.

<2> <2>

如<1>所記載之加工裝置,其中上述溫度控制器於上述溫度感測器所測定之軸承低於上述加熱設定溫度之情形時,運轉上述加熱器加熱該軸承,於上述溫度感測器所測定之軸承高於上述加熱設定溫度之情形時,停止上述加熱器之運轉,藉此將該軸承之溫度維持在上述加熱設定溫度。 The processing device according to <1>, in which the temperature controller operates the heater to heat the bearing when the bearing measured by the temperature sensor is lower than the heating set temperature, and the temperature sensor is operated by the temperature sensor. When the measured bearing is higher than the heating set temperature, the operation of the heater is stopped to maintain the temperature of the bearing at the heating set temperature.

<3> <3>

如<1>或<2>所記載之加工裝置,其中上述溫度感測器包括:第1溫度感測器,其測定上述第1軸承之溫度;及第2溫度感測器,其測定上述第2軸承之溫度;且上述加熱器包括:第1加熱器,其加熱上述第1軸承;及第2加熱器,其加熱上述第2軸承。 The processing device according to <1> or <2>, wherein the temperature sensor includes: a first temperature sensor that measures the temperature of the first bearing; and a second temperature sensor that measures the first temperature. 2 bearing temperature; and the heater includes: a first heater that heats the first bearing; and a second heater that heats the second bearing.

<4> <4>

如<3>所記載之加工裝置,其中上述第1軸承具有第1軸承本體、及配置於該第1軸承本體之周圍之第1外殼,上述第2軸承具有第2軸承本體、及配置於該第2軸承本體之周圍之第2外殼,上述第1加熱器配置於上述第1外殼,上述第2加熱器配置於上述第2外殼。 The processing device according to <3>, wherein the first bearing has a first bearing body and a first housing arranged around the first bearing body, and the second bearing has a second bearing body and is arranged in the first bearing body. In the second housing around the second bearing body, the first heater is disposed on the first housing, and the second heater is disposed on the second housing.

<5> <5>

如<4>所記載之加工裝置,其中上述第1外殼內具有與上述圖案輥之旋動軸之軸心平行,且配置於該軸心周圍之孔,於上述孔內具有上述第1加熱器。 The processing device according to <4>, wherein the first housing has a hole parallel to the axis of the rotation axis of the pattern roller, and is arranged around the axis, and the first heater is provided in the hole. .

<6> <6>

如<4>或<5>所記載之加工裝置,其中上述第2外殼內具有與上述砧輥之旋動軸之軸心平行,且配置於該軸心周圍之孔,於上述孔內具有上述第2加熱器。 The processing device according to <4> or <5>, wherein the second housing has a hole parallel to the axis of the rotation axis of the anvil roll, and is arranged around the axis, and has the above-mentioned hole in the hole. 2nd heater.

<7> <7>

如<4>至<6>中任一項所記載之加工裝置,其中上述第2外殼固定 於台座,上述第1外殼升降自如地沿固定於上述台座之導軌而配置。 The processing device according to any one of <4> to <6>, wherein the second casing is fixed On the pedestal, the first housing is freely arranged along a guide rail fixed to the pedestal.

<8> <8>

如<4>至<7>中任一項所記載之加工裝置,其中上述第1溫度感測器配置於設置於上述第1外殼之孔內。 The processing device according to any one of <4> to <7>, wherein the first temperature sensor is disposed in a hole provided in the first case.

<9> <9>

如<4>至<8>中任一項所記載之加工裝置,其中上述第2溫度感測器配置於設置於上述第2外殼之孔內。 The processing device according to any one of <4> to <8>, wherein the second temperature sensor is disposed in a hole provided in the second case.

<10> <10>

如<1>至<9>中任一項所記載之加工裝置,其中上述加熱器包括插裝式加熱器。 The processing device according to any one of <1> to <9>, wherein the heater includes a cartridge heater.

<11> <11>

如<1>至<10>中任一項所記載之加工裝置,其中上述加熱設定溫度係高於不進行上述加熱器之加熱而運轉上述圖案輥與上述砧輥時之上述軸承之最高到達溫度之溫度。 The processing device according to any one of <1> to <10>, wherein the heating set temperature is higher than the highest reaching temperature of the bearing when the pattern roller and the anvil roller are operated without heating the heater. Of temperature.

<12> <12>

如<11>所記載之加工裝置,其中上述加熱設定溫度高出上述最高到達溫度1℃以上,較佳為高出5℃以上,更佳為高出10℃以上,又,較上述最高到達溫度高出50℃以下之範圍,較佳為高出40℃以下之範圍,更佳為高出30℃以下之範圍,具體而言,較上述最高到達溫度高出1℃以上且50℃以下之範圍,較佳為高出5℃以上且40℃以下之範圍,更佳為高出10℃以上且30℃以下之範圍。 The processing device according to <11>, wherein the heating set temperature is 1 ° C or more higher than the maximum temperature reached, preferably 5 ° C or higher, more preferably 10 ° C or higher, and higher than the maximum temperature reached. A range higher than 50 ° C, preferably a range higher than 40 ° C, more preferably a range higher than 30 ° C, and more specifically, a range higher than the maximum temperature reached by 1 ° C and lower than 50 ° C. It is preferably in a range of 5 ° C or higher and 40 ° C or lower, and more preferably in a range of 10 ° C or higher and 30 ° C or lower.

<13> <13>

如<1>至<12>中任一項所記載之加工裝置,其將上述第1軸承之加熱設定溫度與上述第2軸承之加熱設定溫度設定為相同溫度。 The processing device according to any one of <1> to <12>, wherein the heating set temperature of the first bearing and the heating set temperature of the second bearing are set to the same temperature.

<14> <14>

如<1>至<13>中任一項所記載之加工裝置,其具備輥間調整塊,其配置於上述第1軸承與上述第2軸承之間,並調整上述圖案輥與上述砧輥之軸心間距離。 The processing device according to any one of <1> to <13>, which includes an inter-roller adjusting block which is arranged between the first bearing and the second bearing, and adjusts the pattern roller and the anvil roller. Distance between axes.

<15> <15>

如<14>所記載之加工裝置,其具備:第3溫度感測器,其測定上述輥間調整塊之溫度;及第3加熱器,其配置於上述輥間調整塊;且上述溫度控制器將上述輥間調整塊維持在加熱設定溫度,係基於上述第3溫度感測器所測定之上述輥間調整塊之溫度指示上述第3加熱器進行上述輥間調整塊之加熱。 The processing device according to <14>, comprising: a third temperature sensor that measures the temperature of the roller-to-roll adjustment block; and a third heater that is disposed on the roller-to-roll adjustment block; and the temperature controller. Maintaining the roller-to-roller adjustment block at the heating set temperature is based on instructing the third heater to heat the roller-to-roller adjustment block based on the temperature of the roller-to-roller adjustment block measured by the third temperature sensor.

<16> <16>

如<14>或<15>所記載之加工裝置,其中上述輥間調整塊具有六面體之塊形狀,即具有作為上述第1軸承側之面之上表面、作為上述第2軸承側之面之下表面、及四個側面。 The processing device according to <14> or <15>, wherein the roller-to-roller adjusting block has a hexahedral block shape, that is, has an upper surface as a surface of the first bearing side and a surface as a side of the second bearing Lower surface, and four sides.

<17> <17>

如<16>所記載之加工裝置,其中上述輥間調整塊之上表面與下表面為不平行。 The processing device according to <16>, wherein the upper surface and the lower surface of the inter-roller adjusting block are not parallel.

<18> <18>

如<16>或<17>所記載之加工裝置,其中上述上表面相對於水平面具有斜度。 The processing device according to <16> or <17>, wherein the upper surface has a slope with respect to a horizontal plane.

<19> <19>

如<18>所記載之加工裝置,其中上述輥間調整塊之斜度為相對於水平面0.1°以上,較佳為0.2°以上,更佳為0.3°以上,並且,為相對於水平面10°以下,較佳為5°以下,更佳為2°以下,具體而言,為0.1°以上且10°以下,較佳為0.2°以上且5°以下,更佳為0.3°以上且2°以下。 The processing device according to <18>, wherein the inclination of the adjustment block between the rolls is 0.1 ° or more with respect to the horizontal plane, preferably 0.2 ° or more, more preferably 0.3 ° or more, and 10 ° or less with respect to the horizontal plane It is preferably 5 ° or less, more preferably 2 ° or less, and specifically, 0.1 ° or more and 10 ° or less, preferably 0.2 ° or more and 5 ° or less, and more preferably 0.3 ° or more and 2 ° or less.

<20> <20>

如<14>至<19>中任一項所記載之加工裝置,其中上述輥間調整塊可於水平方向移動。 The processing device according to any one of <14> to <19>, wherein the above-mentioned roller-to-roll adjustment block is movable in a horizontal direction.

<21> <21>

如<1>至<20>中任一項所記載之加工裝置,其具有朝上述第2軸承方向加壓上述第1軸承之加壓部。 The processing device according to any one of <1> to <20>, which has a pressurizing section that presses the first bearing in the direction of the second bearing.

<22> <22>

一種加工方法,其係利用具有旋動自如地支持圖案輥之旋動軸之一對第1軸承、及配置於與上述一對第1軸承對向之位置並旋動自如地支持砧輥之旋動軸之一對第2軸承,且於上述第1軸承及上述第2軸承之至少一者具備溫度感測器與加熱器的加工裝置,於上述圖案輥與上述砧輥之間夾持被加工物,藉由使上述圖案輥與上述砧輥旋動而加工上述被加工物,以將上述第1軸承及上述第2軸承之各者之溫度,維持在高於不進行加熱而運轉上述圖案輥與上述砧輥時之上述第1軸承及上述第2軸承之最高到達溫度之溫度即加熱設定溫度之方式,進行溫度控制。 A processing method comprising: using a pair of first bearings having a rotation shaft supporting a pattern roller to rotate freely; and supporting the rotation of the anvil roller freely arranged at a position opposite to the pair of first bearings. One of the moving shafts has a second bearing, and a processing device including a temperature sensor and a heater in at least one of the first bearing and the second bearing, and is processed between the pattern roller and the anvil roller. The object is processed by rotating the pattern roller and the anvil roller to maintain the temperature of each of the first bearing and the second bearing higher than that of the pattern roller without heating. The temperature of the first bearing and the second bearing at the time of the anvil roll is controlled by heating the set temperature.

<23> <23>

如<22>所記載之加工方法,其中以於上述溫度感測器所測定之軸承低於上述加熱設定溫度之情形時,運轉上述加熱器加熱軸承,於上述溫 度感測器測定之軸承高於上述加熱設定溫度之情形時,停止利用上述加熱器之加熱,藉此以將上述軸承之溫度維持在加熱設定溫度之方式進行溫度控制。 The processing method according to <22>, wherein when the bearing measured by the temperature sensor is lower than the heating setting temperature, the heater is operated to heat the bearing, and the bearing is heated at the temperature When the bearing measured by the degree sensor is higher than the heating set temperature, the heating by the heater is stopped, and the temperature is controlled by maintaining the temperature of the bearing at the heating set temperature.

<24> <24>

如<23>所記載之加工方法,其中上述加熱設定溫度高出上述最高到達溫度1℃以上,較佳為高出5℃以上,更佳為高出10℃以上,又,較上述最高到達溫度高出50℃以下之範圍,較佳為高出40℃以下之範圍,更佳為高出30℃以下之範圍。具體而言,較上述最高到達溫度高出1℃以上且50℃以下之範圍,較佳為高出5℃以上且40℃以下之範圍,更佳為高出10℃以上且30℃以下之範圍。 The processing method according to <23>, wherein the heating set temperature is higher than the maximum reaching temperature by 1 ° C or higher, preferably higher than 5 ° C, more preferably higher than 10 ° C, and higher than the maximum reaching temperature. The range is higher than 50 ° C, preferably the range higher than 40 ° C, and more preferably the range higher than 30 ° C. Specifically, it is a range of 1 ° C to 50 ° C higher than the maximum temperature reached, preferably a range of 5 ° C to 40 ° C, and more preferably a range of 10 ° C to 30 ° C. .

<25> <25>

如<22>至<24>中任一項所記載之加工方法,其將上述第1軸承之加熱設定溫度與上述第2軸承之加熱設定溫度設定為相同溫度。 The processing method according to any one of <22> to <24>, wherein the heating set temperature of the first bearing and the heating set temperature of the second bearing are set to the same temperature.

<26> <26>

如<22>至<25>中任一項所記載之加工方法,其中上述被加工物係包含2片片材、及於該等2片片材間以伸長狀態配置且單向延伸之複數根彈性構件之複合片材。 The processing method according to any one of <22> to <25>, wherein the object to be processed includes two sheets, and a plurality of the two sheets are arranged in an elongated state between the two sheets and extend unidirectionally. Composite sheet of elastic member.

<27> <27>

如<26>所記載之加工方法,其中上述加工為上述2片片材之接合。 The processing method according to <26>, wherein the processing is a joining of the two sheets.

<28> <28>

如<26>所記載之加工方法,其中上述加工為上述彈性構件之切斷。 The processing method according to <26>, wherein the processing is a cutting of the elastic member.

<29> <29>

如<26>至<28>中任一項所記載之加工方法,其中上述2片片材為不織布。 The processing method according to any one of <26> to <28>, wherein the two sheets are non-woven fabrics.

雖對本發明與其實施形態及實施例一併進行了說明,應認識到只要未進行特別指定,說明之任何細節均不限定本發明,應不違反隨附之申請專利範圍內所示之發明之精神及範圍地廣泛地理解。 Although the present invention has been described together with its embodiments and examples, it should be recognized that as long as no specific designation is made, the details of the description do not limit the present invention and should not violate the spirit of the invention shown in the scope of the attached patent application. And broadly understood.

本案係主張基於在2016年8月8日於日本提出專利申請之特願2016-155751及在2017年7月24日於日本提出專利申請之特願2017-142546之優先權者,此處參照該等申請並將其等之內容作為本說明書之部分記載併入。 This case is based on Japanese Patent Application No. 2016-155751 filed in Japan on August 8, 2016 and Japanese Patent Application No. 2017-142546 filed in Japan on July 24, 2017. And other applications, and the contents thereof are incorporated as part of this specification.

Claims (29)

一種加工裝置,其具備: 一對第1軸承,其等旋動自如地支持圖案輥之旋動軸;及 一對第2軸承,其等配置於與上述一對第1軸承對向之位置並旋動自如地支持砧輥之旋動軸;且 上述第1軸承及上述第2軸承之至少一者具備溫度感測器與加熱器, 該加工裝置具備溫度控制器,其係將具備上述溫度感測器及上述加熱器之軸承維持在加熱設定溫度者,基於上述溫度感測器所測定之軸承之溫度指示上述加熱器進行軸承之加熱。A processing device includes: a pair of first bearings that support a rotation shaft of a pattern roller in a freely rotatable manner; and a pair of second bearings that are arranged at positions opposite to the pair of first bearings and The rotation shaft of the anvil roller is rotatably supported; and at least one of the first bearing and the second bearing is provided with a temperature sensor and a heater, and the processing device is provided with a temperature controller, which is provided with the temperature sensor. If the sensor and the bearing of the heater are maintained at the heating set temperature, the heater is instructed to heat the bearing based on the temperature of the bearing measured by the temperature sensor. 如請求項1之加工裝置,其中上述溫度控制器於上述溫度感測器所測定之軸承低於上述加熱設定溫度之情形時,運轉上述加熱器加熱該軸承,於上述溫度感測器所測定之軸承高於上述加熱設定溫度之情形時,停止上述加熱器之運轉,藉此將該軸承之溫度維持在上述加熱設定溫度。For example, the processing device of claim 1, wherein the temperature controller operates the heater to heat the bearing when the bearing measured by the temperature sensor is lower than the heating set temperature, and the temperature measured by the temperature sensor When the bearing is higher than the heating set temperature, the operation of the heater is stopped to maintain the temperature of the bearing at the heating set temperature. 如請求項1之加工裝置,其中上述溫度感測器包括:第1溫度感測器,其測定上述第1軸承之溫度;及第2溫度感測器,其測定上述第2軸承之溫度;且 上述加熱器包括:第1加熱器,其加熱上述第1軸承;及第2加熱器,其加熱上述第2軸承。The processing device of claim 1, wherein the temperature sensor includes: a first temperature sensor that measures the temperature of the first bearing; and a second temperature sensor that measures the temperature of the second bearing; and The heater includes a first heater that heats the first bearing, and a second heater that heats the second bearing. 如請求項3之加工裝置,其將上述第1軸承之加熱設定溫度、及上述第2軸承之加熱設定溫度設定為相同溫度。For example, the processing device of claim 3 sets the heating set temperature of the first bearing and the heating set temperature of the second bearing to the same temperature. 如請求項3之加工裝置,其中上述第1軸承具有第1軸承本體、及配置於該第1軸承本體之周圍之第1外殼, 上述第2軸承具有第2軸承本體、及配置於該第2軸承本體之周圍之第2外殼, 上述第1加熱器配置於上述第1外殼, 上述第2加熱器配置於上述第2外殼。The processing device as claimed in claim 3, wherein the first bearing has a first bearing body and a first housing arranged around the first bearing body, and the second bearing has a second bearing body and is arranged in the second In the second casing around the bearing body, the first heater is disposed on the first casing, and the second heater is disposed on the second casing. 如請求項5之加工裝置,其中上述第1外殼內具有與上述圖案輥之旋動軸之軸心平行且配置於該軸心周圍之孔, 於上述孔內具有上述第1加熱器。The processing device according to claim 5, wherein the first housing has a hole parallel to the axis of the rotation axis of the pattern roller and arranged around the axis, and the first heater is provided in the hole. 如請求項5之加工裝置,其中上述第2外殼內具有與上述砧輥之旋動軸之軸心平行且配置於該軸心周圍之孔, 於上述孔內具有上述第2加熱器。The processing device according to claim 5, wherein the second housing has a hole parallel to the axis of the rotation axis of the anvil roll and arranged around the axis, and the second heater is provided in the hole. 如請求項5之加工裝置,其中上述第2外殼固定於台座, 上述第1外殼沿固定於上述台座之導軌升降自如地配置。The processing device according to claim 5, wherein the second housing is fixed to the base, and the first housing is freely arranged along a guide rail fixed to the base. 如請求項5之加工裝置,其中上述第1溫度感測器配置於設置於上述第1外殼之孔內。The processing device according to claim 5, wherein the first temperature sensor is disposed in a hole provided in the first casing. 如請求項5之加工裝置,其中上述第2溫度感測器配置於設置於上述第2外殼之孔內。The processing device according to claim 5, wherein the second temperature sensor is disposed in a hole provided in the second casing. 如請求項1之加工裝置,其中上述加熱器包括插裝式加熱器。The processing device according to claim 1, wherein the heater includes a cartridge heater. 如請求項1之加工裝置,其中上述加熱設定溫度係高於不進行上述加熱器之加熱而運轉上述圖案輥與上述砧輥時之上述軸承之最高到達溫度之溫度。The processing device according to claim 1, wherein the heating set temperature is a temperature higher than the highest reaching temperature of the bearing when the pattern roller and the anvil roller are operated without heating the heater. 如請求項11之加工裝置,其中上述加熱設定溫度較上述最高到達溫度高出1℃以上且50℃以下之範圍。For example, the processing device according to claim 11, wherein the heating set temperature is higher than the maximum reaching temperature by a range of 1 ° C to 50 ° C. 如請求項1之加工裝置,其包括輥間調整塊,其配置於上述第1軸承與上述第2軸承之間,調整上述圖案輥及上述砧輥之軸心間距離。For example, the processing device of claim 1 includes an inter-roller adjusting block arranged between the first bearing and the second bearing, and adjusting the distance between the axis of the pattern roller and the anvil roller. 如請求項14之加工裝置,其包括: 第3溫度感測器,其測定上述輥間調整塊之溫度;及 第3加熱器,其配置於上述輥間調整塊;且 上述溫度控制器係將上述輥間調整塊維持在加熱設定溫度者,基於上述第3溫度感測器所測定之上述輥間調整塊之溫度,指示上述第3加熱器進行上述輥間調整塊之加熱。If the processing device of claim 14 includes: a third temperature sensor that measures the temperature of the above-mentioned roll-to-roll adjustment block; and a third heater that is arranged on the above-mentioned roll-to-roll adjustment block; and the temperature controller is to If the roller-to-roller adjustment block is maintained at the heating set temperature, the third heater is instructed to heat the roller-to-roller adjustment block based on the temperature of the roller-to-roller adjustment block measured by the third temperature sensor. 如請求項14之加工裝置,其中上述輥間調整塊具有六面體之塊形狀,即具有作為上述第1軸承側之面之上表面、作為上述第2軸承側之面之下表面、及四個側面。The processing device according to claim 14, wherein the inter-roller adjusting block has a hexahedral block shape, that is, the upper surface as the surface of the first bearing side, the lower surface as the surface of the second bearing side, and Sides. 如請求項16之加工裝置,其中上述輥間調整塊之上表面與下表面不平行。The processing device according to claim 16, wherein the upper surface and the lower surface of the inter-roller adjusting block are not parallel. 如請求項16之加工裝置,其中上述上表面相對於水平面具有斜度。The processing device according to claim 16, wherein the upper surface has a slope with respect to a horizontal plane. 如請求項18之加工裝置,其中上述輥間調整塊之斜度為相對於水平面0.1°以上且10°以下。For example, the processing device of claim 18, wherein the inclination of the above-mentioned roll-to-roll adjusting block is 0.1 ° or more and 10 ° or less with respect to the horizontal plane. 如請求項14之加工裝置,其中上述輥間調整塊可於水平方向移動。The processing device according to claim 14, wherein the above-mentioned roller-to-roller adjusting block can be moved in the horizontal direction. 如請求項1至20中任一項之加工裝置,其具有朝上述第2軸承方向加壓上述第1軸承之加壓部。The processing device according to any one of claims 1 to 20, further comprising a pressurizing section that presses the first bearing in the direction of the second bearing. 一種加工方法,其係使用具有旋動自如地支持圖案輥之旋動軸之一對第1軸承、及配置於與上述一對第1軸承對向之位置並旋動自如地支持砧輥之旋動軸之一對第2軸承,且於上述第1軸承及上述第2軸承之至少一者具備溫度感測器與加熱器的加工裝置,於上述圖案輥與上述砧輥之間夾持被加工物,藉由使上述圖案輥與上述砧輥旋動而加工上述被加工物, 以將上述第1軸承及上述第2軸承之各者之溫度,維持在高於不進行加熱而運轉上述圖案輥與上述砧輥時之上述第1軸承及上述第2軸承之最高到達溫度之溫度即加熱設定溫度之方式,進行溫度控制。A processing method that uses a pair of first bearings having a rotation shaft supporting a pattern roller to rotate freely, and is arranged at a position opposite to the pair of first bearings and supports the rotation of the anvil roller freely. One of the moving shafts has a second bearing, and a processing device including a temperature sensor and a heater in at least one of the first bearing and the second bearing, and is processed between the pattern roller and the anvil roller. The object is processed by rotating the pattern roller and the anvil roller to maintain the temperature of each of the first bearing and the second bearing higher than that of the pattern roller without heating. The temperature of the first bearing and the second bearing at the time of the anvil roll is controlled by heating the set temperature. 如請求項22之加工方法,其中以於上述溫度感測器所測定之軸承低於上述加熱設定溫度之情形時,運轉上述加熱器加熱軸承,於上述溫度感測器所測定之軸承高於上述加熱設定溫度之情形時,停止利用上述加熱器之加熱,藉此以將上述軸承之溫度維持在加熱設定溫度之方式進行溫度控制。The processing method of claim 22, wherein when the bearing measured by the temperature sensor is lower than the heating set temperature, the heater is operated to heat the bearing, and the bearing measured by the temperature sensor is higher than the above In the case of heating the set temperature, the heating by the heater is stopped, and the temperature is controlled so that the temperature of the bearing is maintained at the heating set temperature. 如請求項23之加工方法,其中上述加熱設定溫度較上述最高到達溫度高出1℃以上且50℃以下之範圍。The processing method according to claim 23, wherein the heating set temperature is higher than the maximum reaching temperature by a range of 1 ° C to 50 ° C. 如請求項22之加工方法,其將上述第1軸承之加熱設定溫度與上述第2軸承之加熱設定溫度設定為相同溫度。If the processing method of item 22 is requested, it sets the heating setting temperature of the said 1st bearing and the heating setting temperature of the said 2nd bearing to the same temperature. 如請求項22之加工方法,其中上述被加工物係包含2片片材、及於該等2片片材間以伸長狀態配置且單向延伸之複數根彈性構件之複合片材。The processing method according to claim 22, wherein the object to be processed includes two sheets and a composite sheet of a plurality of elastic members arranged in an extended state between the two sheets and extending unidirectionally. 如請求項26之加工方法,其中上述加工為上述2片片材之接合。The processing method according to claim 26, wherein the above-mentioned processing is the joining of the above-mentioned two sheets. 如請求項26之加工方法,其中上述加工為上述彈性構件之切斷。The processing method according to claim 26, wherein the processing is a cutting of the elastic member. 如請求項26至28中任一項之加工方法,其中上述2片片材為不織布。The processing method according to any one of claims 26 to 28, wherein the two sheets are non-woven fabrics.
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