TWI652876B - Charging module for digital torque hand tool - Google Patents

Charging module for digital torque hand tool Download PDF

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TWI652876B
TWI652876B TW106138985A TW106138985A TWI652876B TW I652876 B TWI652876 B TW I652876B TW 106138985 A TW106138985 A TW 106138985A TW 106138985 A TW106138985 A TW 106138985A TW I652876 B TWI652876 B TW I652876B
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rechargeable battery
hand tool
digital torque
charging
management circuit
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TW106138985A
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TW201919302A (en
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李建良
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昇恆科技股份有限公司
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Abstract

本發明提供一種數位扭力手工具之充電模組,包括:一輸入端,用以接受一外部電源;一充電電源管理電路,係耦接於輸入端,用以將外部電源轉換成一輸入電壓;一充電電池管理電路,係耦接於充電電源管理電路,用以接受輸入電壓並對一充電電池進行充電;一微控制器,係耦接於充電電池;以及一輸出端,係耦接於微控制器與一數位扭力手工具之間,以對數位扭力手工具進行供電。藉此,本發明係透過充電電池對數位扭力手工具進行供電使用,且利用外部電源對充電電池進行充電,免除使用一次性電池的環保問題。The invention provides a charging module for a digital torque hand tool, comprising: an input end for receiving an external power source; a charging power management circuit coupled to the input end for converting the external power source into an input voltage; The rechargeable battery management circuit is coupled to the charging power management circuit for receiving the input voltage and charging a rechargeable battery; a microcontroller coupled to the rechargeable battery; and an output coupled to the micro control Between the device and a digital torque hand tool, the power is supplied by a digital torque hand tool. Therefore, the present invention uses a rechargeable battery to power a digital torque hand tool, and uses an external power source to charge the rechargeable battery, thereby eliminating the environmental problem of using the disposable battery.

Description

數位扭力手工具之充電模組Digital Torque Hand Tool Charging Module

本發明係有關於一種充電模組,特別是指一種數位扭力手工具之充電模組。The invention relates to a charging module, in particular to a charging module of a digital torque hand tool.

按,數位扭力手工具通常採用一次性電池(primary battery),做為動力驅動源以及顯示屏之電力來源,以便提供動力輸出以及數值顯示之功用。Press, digital torque hand tools usually use a primary battery as a power source and a power source for the display to provide power output and numerical display.

然而,一次性電池之特性在於電量耗盡後即無法再度充電使用,因此數位扭力手工具在使用上,需要經常地更換新的電池使用,而易造成廢棄電池的環保問題,如此較為不環保。However, the characteristic of the disposable battery is that it cannot be recharged after the battery is exhausted. Therefore, the digital torque hand tool needs to be replaced with a new battery frequently, which is easy to cause environmental problems of the discarded battery, and thus is not environmentally friendly.

另外,在某些種類的一次性電池中,如碳性電池,其電池容量較低,所能輸出的電壓也較低;鹼錳電池則在長期存放後會有漏出腐蝕液體的可能。In addition, in some types of disposable batteries, such as carbon batteries, the battery capacity is lower, the output voltage is also lower; alkaline manganese batteries may leak corrosive liquid after long-term storage.

因此,習知數位扭力手工具在供電方式上尚存在著缺點,待相關業者改良之。Therefore, the conventional digital torsion hand tools still have shortcomings in the power supply mode, and are to be improved by relevant operators.

為解決上述課題,本發明揭露一種數位扭力手工具之充電模組,其採用充電電池以對數位扭力手工具進行供電,免除使用一次性電池的環保問題。In order to solve the above problems, the present invention discloses a charging module for a digital torque hand tool, which uses a rechargeable battery to supply power to a digital torque hand tool, thereby eliminating the environmental problem of using a disposable battery.

為達上述目的,本發明一項實施例中提供一種數位扭力手工具之充電模組,包括:一輸入端,用以接受一外部電源;一充電電源管理電路,係耦接於輸入端,用以將外部電源轉換成一輸入電壓;一充電電池管理電路,係耦接於充電電源管理電路,用以接受輸入電壓並對一充電電池進行充電;一微控制器,係耦接於充電電池;以及一輸出端,係耦接於微控制器與一數位扭力手工具之間,以對數位扭力手工具進行供電。To achieve the above objective, an embodiment of the present invention provides a charging module for a digital torque hand tool, comprising: an input end for receiving an external power source; and a charging power management circuit coupled to the input end for use To convert an external power source into an input voltage; a rechargeable battery management circuit coupled to the charging power management circuit for receiving an input voltage and charging a rechargeable battery; a microcontroller coupled to the rechargeable battery; An output end is coupled between the microcontroller and a digital torque hand tool to supply power to the digital torque hand tool.

藉此,本發明透過充電電池對數位扭力手工具進行供電使用,且利用外部電源對充電電池進行充電,免除使用一次性電池的環保問題。Thereby, the present invention uses the rechargeable battery to power the digital torque hand tool, and uses the external power source to charge the rechargeable battery, thereby eliminating the environmental problem of using the disposable battery.

此外,充電電池管理電路對於充電電池進行充電時,能夠有效防止過充、過放及過流的問題,以確保充電電池的使用壽命與安全。In addition, when the rechargeable battery management circuit charges the rechargeable battery, it can effectively prevent overcharge, overdischarge, and overcurrent problems to ensure the service life and safety of the rechargeable battery.

以下參照各附圖詳細描述本發明的示例性實施例,且不意圖將本發明的技術原理限制於特定公開的實施例,而本發明的範圍僅由申請專利範圍限制,涵蓋了替代、修改和等同物。The exemplary embodiments of the present invention are described in detail below with reference to the accompanying drawings, and are not intended to limit the technical principles of the invention to the specific disclosed embodiments, and the scope of the invention is limited only by the scope of the claims Equivalent.

請參閱圖1至圖2所示,本發明之數位扭力手工具之充電模組,係設置於數位扭力手工具,以對數位扭力手工具進行供電,使數位扭力手工具不用使用一次性電池,避免廢棄電池的環保問題。其中數位扭力手工具可以是數顯扭力扳手、無線傳輸扭力扳手、數位扭力顯示器、電子扭力扳手、數位棘輪扭力扳手、數位開口扭力扳手、數位活動開口扭力扳手或是可替換頭數位扭力扳手等等。而本發明之數位扭力手工具之充電模組對於數位扭力手工具供電,可用於動力供電或是電子顯示供電。本發明之充電模組包括:Referring to FIG. 1 to FIG. 2 , the charging module of the digital torque hand tool of the present invention is set on a digital torque hand tool to supply power to the digital torque hand tool, so that the digital torque hand tool does not use a disposable battery. Avoid environmental problems with discarded batteries. The digital torque hand tool can be a digital torque wrench, a wireless transmission torque wrench, a digital torque display, an electronic torque wrench, a digital ratchet torque wrench, a digital open torque wrench, a digital movable opening torque wrench or a replaceable head digital torque wrench, etc. . The charging module of the digital torque hand tool of the present invention is powered by a digital torque hand tool and can be used for power supply or electronic display power supply. The charging module of the invention comprises:

一輸入端10,用以接受一外部電源。其中輸入端10能夠連接於AC、DC電源或是電源供應器以便輸入外部電源。An input terminal 10 for receiving an external power source. The input 10 can be connected to an AC, DC power supply or a power supply for inputting an external power supply.

一充電電源管理電路20,係耦接於輸入端10,用以將外部電源轉換成一輸入電壓。A charging power management circuit 20 is coupled to the input terminal 10 for converting an external power source into an input voltage.

一充電電池管理電路30,係耦接於充電電源管理電路20,用以接受輸入電壓,並對一充電電池40進行充電。其中,充電電池管理電路30能夠有效地將輸入電壓進行調節並輸出穩定的電壓至充電電池40進行充電,以限制充電及放電的電壓,以利於出廠時,選擇設定欲配置不同電壓的充電電池40,並可防止充電電池40的過充或過放。其中,過充係指充電電池40在充電時,超過安全電壓,過充嚴重時將超過最高電壓,以使充電電池40具有爆炸的風險,而過放係指充電電池40在未充電時導致電壓過低時,而有壽命減少之可能。此外,充電電池管理電路30可具備防止短路功能,以防止輸入電壓因線材破損或充電電池40選用配置不當而產生的危險,並且亦可使充電電池40於高溫85°C至低溫-40°C之間運作,確保各種環境下正常的工作,提高充電電池40的安全性。A rechargeable battery management circuit 30 is coupled to the charging power management circuit 20 for receiving an input voltage and charging a rechargeable battery 40. The rechargeable battery management circuit 30 can effectively adjust the input voltage and output a stable voltage to the rechargeable battery 40 for charging to limit the voltage of charging and discharging, so as to facilitate setting the rechargeable battery 40 to be configured with different voltages at the time of shipment. And can prevent overcharging or overdischarging of the rechargeable battery 40. Wherein, the overcharge means that the rechargeable battery 40 exceeds the safe voltage when charging, and the maximum voltage will be exceeded when the overcharge is severe, so that the rechargeable battery 40 has a risk of explosion, and the overdischarge means that the rechargeable battery 40 causes voltage when not charged. When it is too low, there is a possibility of a decrease in life. In addition, the rechargeable battery management circuit 30 may be provided with a short-circuit prevention function to prevent the input voltage from being damaged due to wire breakage or improper configuration of the rechargeable battery 40, and may also cause the rechargeable battery 40 to be at a high temperature of 85 ° C to a low temperature of -40 ° C. The operation between the two ensures normal work in various environments and improves the safety of the rechargeable battery 40.

於本發明實施例中,充電電池管理電路30係包括一電連接的電晶體31、一充電電池保護IC32及一線性穩壓器33(LDO)。其中,電晶體31為一N通道電晶體,其有效地管理充電電池40所接受輸入的電流。充電電池保護IC32係具有電壓檢測電路和延遲電路,並對充電電池40進行過充、過放和過流進行保護,並具備自動修復功能,以及休眠模式低耗電流等性。而線性穩壓器33用以將輸入電壓轉換成一低電壓對充電電池40充電,以提供穩定乾淨低雜訊的電壓電源。舉例說明自動修復功能係指,當充電電池40逐漸老化,其充電時間或電量僅需要原來全新狀態時的80%,故充電電池管理電路30於充電時,能夠自動地調變充電的時間或電量,將充電時間或電量縮短至原先時間的80%,以將充電電池40充飽電,以避免充電時間過長或是過度充電,造成危害充電電池40。In the embodiment of the present invention, the rechargeable battery management circuit 30 includes an electrically connected transistor 31, a rechargeable battery protection IC 32, and a linear regulator 33 (LDO). The transistor 31 is an N-channel transistor that effectively manages the current input by the rechargeable battery 40. The rechargeable battery protection IC 32 has a voltage detecting circuit and a delay circuit, and protects the rechargeable battery 40 from overcharging, overdischarging, and overcurrent, and has an automatic repair function and a sleep mode low current consumption. The linear regulator 33 is used to convert the input voltage into a low voltage to charge the rechargeable battery 40 to provide a stable and low noise voltage source. For example, the automatic repair function means that when the rechargeable battery 40 gradually ages, its charging time or power only needs 80% of the original new state, so the rechargeable battery management circuit 30 can automatically adjust the charging time or the amount of power when charging. The charging time or the electric quantity is shortened to 80% of the original time to fully charge the rechargeable battery 40 to avoid the charging time being too long or overcharging, thereby jeopardizing the rechargeable battery 40.

一微控制器50,係耦接於充電電池40。A microcontroller 50 is coupled to the rechargeable battery 40.

一輸出端60。係耦接於微控制器50與數位扭力手工具之間,以對數位扭力手工具進行供電。An output 60. The system is coupled between the microcontroller 50 and the digital torque hand tool to supply power to the digital torque hand tool.

此外,本發明更包括一重置電路70,係耦接於充電電源管理電路20與微控制器50之間。重置電路70係能夠在微控制器50當機時,使用者可能無法拆下充電電池40下,以將電路復位重置,以有效解決微控制器50當機的狀況。In addition, the present invention further includes a reset circuit 70 coupled between the charging power management circuit 20 and the microcontroller 50. The reset circuit 70 can be used when the microcontroller 50 is down, and the user may not be able to remove the rechargeable battery 40 to reset the circuit reset to effectively solve the situation in which the microcontroller 50 is down.

又,如圖2所示,本發明更包括一狀態顯示器80,係電連接於微控制器50。狀態顯示器80係為一LED燈號顯示器,其中狀態顯示器80能夠作為充電狀態偵測顯示、低電壓狀態偵測顯示、電源端連接顯示或是電量飽和偵測顯示之其中一種或任意兩種以上之組合。另外,狀態顯示器80亦能以聲音提示方式作為當前電量是否以達充飽電之提示。Moreover, as shown in FIG. 2, the present invention further includes a status display 80 electrically coupled to the microcontroller 50. The status display 80 is an LED light number display, wherein the status display 80 can be used as one of the charging state detection display, the low voltage state detection display, the power terminal connection display or the power saturation detection display, or any two or more of them. combination. In addition, the status display 80 can also use the voice prompt mode as a prompt for whether the current power is fully charged.

藉此,本發明透過充電電池40對於電子手工具進行供電,免除了使用一次性電池的環保問題,且當充電電池40低電量時,則利用外部電源對充電電池40充電,使用上相當的便利。Thereby, the present invention supplies power to the electronic hand tool through the rechargeable battery 40, thereby eliminating the environmental problem of using the disposable battery, and when the rechargeable battery 40 is low in power, the rechargeable battery 40 is charged by the external power source, and the use is quite convenient. .

此外,充電電池管理電路30對於充電電池40進行充電時,能夠有效防止過充、過放及過流的問題,以確保充電電池40的使用壽命與安全。Further, when the rechargeable battery management circuit 30 charges the rechargeable battery 40, it is possible to effectively prevent overcharge, overdischarge, and overcurrent problems to ensure the service life and safety of the rechargeable battery 40.

雖然本發明是以一個最佳實施例作說明,精於此技藝者能在不脫離本發明精神與範疇下作各種不同形式的改變。以上所舉實施例僅用以說明本發明而已,非用以限制本發明之範圍。舉凡不違本發明精神所從事的種種修改或改變,俱屬本發明申請專利範圍。While the invention has been described in terms of a preferred embodiment, the various embodiments may The above embodiments are merely illustrative of the invention and are not intended to limit the scope of the invention. All modifications or changes made without departing from the spirit of the invention are within the scope of the invention.

10‧‧‧輸入端10‧‧‧ input

30‧‧‧充電電池管理電路 30‧‧‧Rechargeable battery management circuit

IC32‧‧‧充電電池保護 IC32‧‧‧Rechargeable battery protection

33‧‧‧線性穩壓器 33‧‧‧Linear regulator

50‧‧‧微控制器 50‧‧‧Microcontroller

70‧‧‧重置電路 70‧‧‧Reset circuit

20‧‧‧充電電源管理電路 20‧‧‧Charging power management circuit

31‧‧‧電晶體 31‧‧‧Optoelectronics

32‧‧‧線性穩壓器 32‧‧‧Linear regulator

40‧‧‧充電電池 40‧‧‧Rechargeable battery

60‧‧‧輸出端 60‧‧‧output

80‧‧‧狀態顯示器 80‧‧‧Status display

[圖1]係為本發明方塊示意圖。 [圖2]係為本發明另一實施例方塊示意圖。FIG. 1 is a block diagram of the present invention. FIG. 2 is a block diagram showing another embodiment of the present invention.

Claims (7)

一種數位扭力手工具之充電模組,包括:一輸入端,用以接受一外部電源;一充電電源管理電路,係耦接於該輸入端,用以將該外部電源轉換成一輸入電壓;一充電電池管理電路,係耦接於該充電電源管理電路,用以接受該輸入電壓並對一充電電池進行充電;一微控制器,係耦接於該充電電池;一重置電路,係耦接於該充電電源管理電路與該微控制器之間;以及一輸出端,係耦接於該微控制器與一數位扭力手工具之間,以對該數位扭力手工具進行供電。 A charging module for a digital torque hand tool, comprising: an input terminal for receiving an external power source; a charging power management circuit coupled to the input terminal for converting the external power source into an input voltage; The battery management circuit is coupled to the charging power management circuit for receiving the input voltage and charging a rechargeable battery; a microcontroller is coupled to the rechargeable battery; and a reset circuit is coupled to the battery The charging power management circuit is coupled to the microcontroller; and an output is coupled between the microcontroller and a digital torque hand tool to supply power to the digital torque hand tool. 如請求項1所述之數位扭力手工具之充電模組,更包括一狀顯顯示器,係電連接於該微控制器。 The charging module of the digital torque hand tool according to claim 1 further includes a display display electrically connected to the microcontroller. 如請求項2所述之數位扭力手工具之充電模組,其中,該狀顯顯示器為一LED燈號顯示器。 The charging module of the digital torque hand tool according to claim 2, wherein the display device is an LED light number display. 如請求項1所述之數位扭力手工具之充電模組,其中,該充電電池管理電路包括一充電電池保護IC。 The charging module of the digital torque hand tool of claim 1, wherein the rechargeable battery management circuit comprises a rechargeable battery protection IC. 如請求項4所述之數位扭力手工具之充電模組,其中,該充電電池管理電路包括一電晶體與該充電電池保護IC電連接。 The charging module of the digital torque hand tool of claim 4, wherein the rechargeable battery management circuit comprises a transistor electrically connected to the rechargeable battery protection IC. 如請求項5所述之數位扭力手工具之充電模組,其中,該電晶體為一N通道電晶體。 The charging module of the digital torque hand tool of claim 5, wherein the transistor is an N-channel transistor. 如請求項4或5所述之數位扭力手工具之充電模組,其中,該充電電池管理電路包括一線性穩壓器與該充電電池保護IC電連接,用以將該輸入電壓轉換成一低電壓對該充電電池充電。 The charging module of the digital torque hand tool according to claim 4 or 5, wherein the rechargeable battery management circuit comprises a linear voltage regulator electrically connected to the rechargeable battery protection IC for converting the input voltage into a low voltage. Charge the rechargeable battery.
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TWM562518U (en) 2017-11-10 2018-06-21 Sunheng Technology Co Ltd Charging module of digital torque hand tool

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Publication number Priority date Publication date Assignee Title
TWM394880U (en) 2010-07-19 2010-12-21 Legend Lifestyle Products Corp Multi-functional torque sensor device
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US20140165797A1 (en) 2012-12-13 2014-06-19 Kabo Tool Company Electronic torque wrench
TW201505780A (en) 2013-05-10 2015-02-16 史奈普昂公司 Electronic torque tool with integrated real-time clock
TWM562518U (en) 2017-11-10 2018-06-21 Sunheng Technology Co Ltd Charging module of digital torque hand tool

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