TWI620937B - Micro-fine needle suction device and method using the same - Google Patents
Micro-fine needle suction device and method using the same Download PDFInfo
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- TWI620937B TWI620937B TW106112825A TW106112825A TWI620937B TW I620937 B TWI620937 B TW I620937B TW 106112825 A TW106112825 A TW 106112825A TW 106112825 A TW106112825 A TW 106112825A TW I620937 B TWI620937 B TW I620937B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/06—Gripping heads and other end effectors with vacuum or magnetic holding means
- B25J15/0616—Gripping heads and other end effectors with vacuum or magnetic holding means with vacuum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J7/00—Micromanipulators
Abstract
本揭示提供一種微米細針吸取裝置及其使用方法。微米細針吸取裝置包含:中空桿、吸取組件和抽氣設備。吸取組件與中空桿連接,包含:吸嘴,用於與微米細針接觸,形成有一可容納微米細針之一部分的吸嘴開口、限位墊片,設置在吸嘴與中空桿之間,形成有與吸嘴開口同心設置之通孔,其中限位墊片之通孔的孔徑小於吸嘴開口之孔徑、以及空氣流路,與中空桿的內部連通。抽氣設備與中空桿連接,用於提供負壓以使得經由吸嘴開口進入的空氣通過空氣流路進入中空桿的內部。 The present disclosure provides a micron fine needle suction device and a method of using the same. The micron fine needle suction device includes: a hollow rod, a suction component, and a suction device. The suction component is connected to the hollow rod, and includes: a suction nozzle for contacting the micron fine needle, forming a nozzle opening and a limit pad that can accommodate a part of the micron fine needle, which is arranged between the nozzle and the hollow rod to form There is a through hole provided concentrically with the opening of the suction nozzle, wherein the hole diameter of the through hole of the limit pad is smaller than that of the opening of the suction nozzle, and the air flow path communicates with the inside of the hollow rod. The air extraction device is connected to the hollow rod and is used to provide negative pressure so that the air entering through the nozzle opening enters the interior of the hollow rod through the air flow path.
Description
本揭示是關於一種細針吸取裝置,特別是關於一種微米細針吸取裝置及其使用方法。 The present disclosure relates to a fine needle suction device, and more particularly to a micron fine needle suction device and a method of using the same.
微米細針泛指一種具有微米尺寸且外型呈現細針狀的零件,例如應用在探針卡(probe card)上的探針。在習知技術中,操作人員必須在顯微鏡底下,手持鑷子逐一地對微米細針進行夾取與組裝。然而,隨時電子產品日趨小型與精密化,其搭配使用的微米細針的尺寸也越來越細小,例如使用的微米細針之針徑會小於100微米,甚至小於15微米。對於操作人員來說,以人工方式進行夾取微米細針變得極為不容易且耗費工時。再者,若以人工方式夾取微米細針,容易因為操作人員施力不當或者是組裝的角度偏移而導致微米細針彎折或歪斜。 Micron fine needle refers generally to a micron-sized part that has a fine needle shape, such as a probe applied to a probe card. In the conventional technique, the operator must grip and assemble the micron fine needle one by one by holding tweezers under the microscope. However, at any time, electronic products are becoming smaller and more sophisticated, and the size of the micron fine needles used with them is getting smaller and smaller. For example, the diameter of the micron fine needles used will be less than 100 microns, or even less than 15 microns. It becomes extremely difficult and labor-intensive for the operator to manually grip the micron fine needle. Furthermore, if the micron fine needles are manually clamped, it is easy to cause the micron fine needles to bend or skew due to improper force exerted by the operator or the angular displacement of the assembly.
有鑑於此,有必要提供一種新的微米細針吸取裝置及其使用方法,以解決習知技術所存在的問題。 In view of this, it is necessary to provide a new micron fine needle suction device and a method of using the same to solve the problems existing in the conventional technology.
為解決上述技術問題,本揭示之目的在於提供一種新的微米細針吸取裝置及其使用方法,其藉由吸取的方式將微米細針之一部份容納在微米細針吸取裝置內,以方便操作人員可將微米細針移動至需要擺放的 裝置上,並且以正確的角度進行組裝,進而避免以人工方式夾取與擺放微米細針。 In order to solve the above technical problems, the purpose of the present disclosure is to provide a new micron fine needle suction device and a method for using the same, by absorbing a part of the micron fine needles in the micron fine needle suction device in order to facilitate The operator can move the micron fine needle to the position where it needs to be placed. It is assembled on the device and assembled at the correct angle to avoid manual pinching and placing of micron needles.
為達成上述目的,本揭示提供一種微米細針吸取裝置,包含:一中空桿,具有相對之第一段和第二段;一吸取組件,與該中空桿之該第一段連接,包含:一吸嘴,用於與微米細針接觸,形成有一可容納該微米細針之一部分的吸嘴開口;至少一限位墊片,設置在該吸嘴與該中空桿之間,形成有一與該吸嘴開口同心設置之通孔,其中該限位墊片之該通孔的孔徑小於該吸嘴開口之孔徑;以及一空氣流路,與該中空桿的內部連通;以及一抽氣設備,與該中空桿之該第二段連接,與該中空桿之該第二段連接,用於提供負壓以產生一吸力,並且藉由該吸力將該微米細針之一部分吸入至該吸取組件內。 In order to achieve the above object, the present disclosure provides a micron fine needle suction device, including: a hollow rod having opposite first and second sections; a suction component connected to the first section of the hollow rod, including: a The suction nozzle is used for contacting the micron fine needle to form a nozzle opening capable of accommodating a part of the micron fine needle; at least one stop pad is arranged between the nozzle and the hollow rod to form a suction nozzle. A through hole provided concentrically with the mouth opening, wherein the hole diameter of the through hole of the limit pad is smaller than the hole diameter of the nozzle opening; and an air flow path communicating with the inside of the hollow rod; and an air extraction device connected with the The second segment of the hollow rod is connected to the second segment of the hollow rod to provide negative pressure to generate a suction force, and a portion of the micron fine needle is sucked into the suction component by the suction force.
於本揭示其中之一較佳實施例中,該吸取組件還包含一止檔片,設置在該限位墊片與該中空桿之間,用於阻擋該微米細針進入該中空桿的內部。 In one of the preferred embodiments of the present disclosure, the suction assembly further includes a stopper piece, which is disposed between the limit pad and the hollow rod to block the micron fine needle from entering the interior of the hollow rod.
於本揭示其中之一較佳實施例中,該止檔片包含一開孔,與該至少一限位墊片之該通孔相距一橫向距離,使得該開孔在該至少一限位墊片上的投影不與該通孔所在的位置重疊。 In one of the preferred embodiments of the present disclosure, the stopper includes an opening, and a lateral distance from the through hole of the at least one limiting gasket, so that the opening is within the at least one limiting gasket. The projection on does not overlap with the position of the through hole.
於本揭示其中之一較佳實施例中,該中空桿包含一角度調整機構,用於改變該第一段和該第二段之間相對的夾角。 In one preferred embodiment of the present disclosure, the hollow rod includes an angle adjustment mechanism for changing the relative angle between the first section and the second section.
於本揭示其中之一較佳實施例中,該吸取組件包含複數個限位墊片,該複數個限位墊片彼此疊置,且對應形成之複數個通孔皆與該吸嘴開口同心設置。 In one of the preferred embodiments of the present disclosure, the suction component includes a plurality of limit pads, the plurality of limit pads are stacked on each other, and a plurality of corresponding through holes are formed concentrically with the nozzle opening. .
於本揭示其中之一較佳實施例中,該複數個限位墊片依照其各自通孔的孔徑由大至小依序排列,並且具有最大孔徑之該通孔的該限位墊片與該吸嘴連接。 In one of the preferred embodiments of the present disclosure, the plurality of limiting spacers are arranged in order from the aperture diameter of each through hole, and the limiting spacer and the limiting spacer of the through hole having the largest aperture are arranged in sequence. Nozzle connection.
本揭示還提供一種微米細針吸取裝置之使用方法,包含:提供一微米細針吸取裝置,包含:一中空桿,具有相對之第一段和第二段;一吸取組件,與該中空桿之該第一段連接,包含:一吸嘴,形成有一可容納一微米細針之一部分的吸嘴開口;至少一限位墊片,設置在該吸嘴與該中空桿之間,形成有一與該吸嘴開口同心設置之通孔,其中該限位墊片之該通孔的孔徑小於該吸嘴開口之孔徑;以及一空氣流路,與該中空桿的內部連通;以及一抽氣設備,與該中空桿之該第二段連接;藉由該抽氣設備提供負壓以使得經由該吸嘴開口進入的空氣通過該空氣流路進入該中空桿的內部;以及將該吸嘴與該微米細針接觸,以藉由該負壓形成之吸力將該微米細針之一部分吸入至該吸嘴開口內。 The present disclosure also provides a method for using a micron fine needle suction device, including: providing a micron fine needle suction device, including: a hollow rod having opposite first and second segments; a suction component and the hollow rod The first segment connection includes: a suction nozzle formed with a nozzle opening capable of accommodating a part of a micron fine needle; at least one stop pad is disposed between the suction nozzle and the hollow rod to form a connection with the nozzle A through hole provided concentrically with the opening of the suction nozzle, wherein the hole diameter of the through hole of the limit pad is smaller than the opening diameter of the nozzle opening; and an air flow path communicating with the inside of the hollow rod; and an air extraction device, and The second segment of the hollow rod is connected; a negative pressure is provided by the suction device so that air entering through the nozzle opening enters the inside of the hollow rod through the air flow path; and the nozzle is fine with the micron The needle contacts to suck a part of the micron fine needle into the opening of the nozzle by the suction force formed by the negative pressure.
相較於習知技術,本揭示藉由在中空桿的一端設置具有可提供負壓以產生吸力的抽氣設備,以及在中空桿的另一端設置可用於將微米細針之一部份容納於其中的吸取組件,使得操作人員可藉由該微米細針吸取裝置將散落且無序的微米細針快速地進行吸取並將其組裝在對應的裝置上,進而避免以人工方式夾取與擺放微米細針,故能有效地提升工作效率以及提高產品良率。 Compared with the conventional technology, the present disclosure provides a suction device capable of providing a negative pressure to generate suction at one end of the hollow rod, and is provided at the other end of the hollow rod to accommodate a part of a micron fine needle in the hollow rod. The suction component allows the operator to use the micro-fine needle suction device to quickly pick up scattered and disordered micro-fine needles and assemble them on the corresponding device, thereby avoiding manual clamping and placement Micron fine needles can effectively improve work efficiency and improve product yield.
1‧‧‧微米細針吸取裝置 1‧‧‧ micron fine needle suction device
2‧‧‧微米細針 2‧‧‧ micron fine needle
10‧‧‧中空桿 10‧‧‧ hollow pole
11‧‧‧第一段 11‧‧‧ first paragraph
12‧‧‧第二段 12‧‧‧ second paragraph
13‧‧‧角度調整機構 13‧‧‧Angle adjustment mechanism
20‧‧‧吸取組件 20‧‧‧ Suction component
21‧‧‧吸嘴 21‧‧‧Nozzle
211‧‧‧吸嘴開口 211‧‧‧Nozzle opening
22‧‧‧限位墊片 22‧‧‧ limit gasket
221‧‧‧第一限位墊片 221‧‧‧The first limit gasket
222‧‧‧第二限位墊片 222‧‧‧Second limit gasket
223‧‧‧第三限位墊片 223‧‧‧The third limit gasket
23‧‧‧止檔片 23‧‧‧stop
24‧‧‧空氣流路 24‧‧‧Air flow path
第1圖顯示一種根據本揭示較佳實施例之微米細針吸取裝置。 FIG. 1 shows a micron fine needle suction device according to a preferred embodiment of the present disclosure.
為了讓本揭示之上述及其他目的、特徵、優點能更明顯易懂,下文將特舉本揭示較佳實施例,並配合所附圖式,作詳細說明如下。 In order to make the above and other objects, features, and advantages of the present disclosure more comprehensible, the following describes the preferred embodiments of the present disclosure and the accompanying drawings in detail, as follows.
請參照第1圖,其顯示一種根據本揭示較佳實施例之微米細針吸取裝置1。微米細針吸取裝置1包含中空桿10、吸取組件20、和抽氣設備(未出示於圖中)。中空桿10具有相對之第一段11和第二段12。吸取組件20設置在中空桿10之第一段11,以及抽氣設備設置在中空桿10之第二段12。吸取組件20包含吸嘴21、複數個限位墊片22、止檔片23、和空氣流路24。吸嘴21與中空桿10之第一段11連接,用於與微米細針2接觸,並且形成有一可容納微米細針2之一部分的吸嘴開口211。複數個限位墊片22設置在吸嘴21與中空桿10之間,並且彼此疊置在一起。可選地,可設計為如第1圖所示,將複數個限位墊片22之外周圍與中空桿10之第一段11的內側壁連接,或者是,設計為將吸嘴21與中空桿10之第一段11分別連接在疊置在一起之該等限位墊片22之相對的兩側,不侷限於此。每一限位墊片22形成有一與吸嘴開口211同心設置之通孔(未標示於圖中)。止檔片23設置在複數個限位墊片22與中空桿10之間,用於阻擋微米細針2被進一步吸入中空桿10的內部。較佳地,止檔片23可被設計為連接在中空桿10之第一段11的內側壁。止檔片23包含一開孔(未標示於圖中),與複數個限位墊片22之該通孔相距一橫向距離,使得止檔片23之該開孔在複數個限位墊片22上的投影不與該通孔所在的位置重疊。應當注意的是,複數個限位墊片22與止檔片23之間保持相距一間隔。藉此,由吸嘴21之吸嘴開口211、複數個限位墊片22之通孔、複數個限位墊片22與止檔片23之間之間隔、以及止檔片23之開孔 共同定義出空氣流路24。抽氣設備用於提供負壓以產生一吸力,並且藉由該吸力可使得從吸嘴開口211進入的外部空氣可藉由吸取組件20之空氣流路24與中空桿10的內部連通,並且順利地流通進入中空桿10的內部,進而將微米細針2之一部分吸入至吸取組件20內。 Please refer to FIG. 1, which shows a micron fine needle suction device 1 according to a preferred embodiment of the present disclosure. The micron fine needle suction device 1 includes a hollow rod 10, a suction assembly 20, and a suction device (not shown in the figure). The hollow rod 10 has a first section 11 and a second section 12 opposite to each other. The suction assembly 20 is disposed in the first section 11 of the hollow rod 10, and the suction device is disposed in the second section 12 of the hollow rod 10. The suction assembly 20 includes a suction nozzle 21, a plurality of limit pads 22, a stop piece 23, and an air flow path 24. The suction nozzle 21 is connected to the first section 11 of the hollow rod 10 for contacting the micron fine needle 2, and a nozzle opening 211 capable of receiving a part of the micron fine needle 2 is formed. A plurality of limit pads 22 are disposed between the suction nozzle 21 and the hollow rod 10 and are stacked on each other. Optionally, it may be designed to connect the periphery of the plurality of limit pads 22 to the inner side wall of the first section 11 of the hollow rod 10 as shown in FIG. 1, or to design the suction nozzle 21 and the hollow The first section 11 of the rod 10 is respectively connected to opposite sides of the limit pads 22 stacked together, and is not limited thereto. Each limiting pad 22 is formed with a through hole (not shown in the figure) arranged concentrically with the nozzle opening 211. The stopper piece 23 is disposed between the plurality of limit pads 22 and the hollow rod 10, and is used to block the micron fine needle 2 from being further drawn into the hollow rod 10. Preferably, the stop piece 23 may be designed to be connected to the inner side wall of the first section 11 of the hollow rod 10. The stopper piece 23 includes an opening (not shown in the figure), and a lateral distance from the through hole of the plurality of limit pads 22, so that the opening of the stopper piece 23 is in the plurality of limit pads 22. The projection on does not overlap with the position of the through hole. It should be noted that there is a gap between the plurality of limit pads 22 and the stop pieces 23. Thereby, the nozzle opening 211 of the suction nozzle 21, the through holes of the plurality of stop pads 22, the interval between the plurality of stop pads 22 and the stopper piece 23, and the opening of the stopper piece 23. The air flow path 24 is defined together. The suction device is used to provide a negative pressure to generate a suction force, and the suction force can make the external air entering from the nozzle opening 211 communicate with the inside of the hollow rod 10 through the air flow path 24 of the suction module 20 and smoothly. The ground flows into the inside of the hollow rod 10, and then a part of the micron fine needle 2 is sucked into the suction module 20.
如第1圖所示,在本實施例中包含三個限位墊片,如第一限位墊片221、第二限位墊片222、以及第三限位墊片223。應當理解的是,在本實施例中,限位墊片的數量僅是作為示例,惟不侷限於此。較佳地,可藉由雷射開孔的方式在第一限位墊片221、第二限位墊片222、和第三限位墊片223對應形成複數個通孔,並且在疊置後,該複數個通孔皆與吸嘴開口211同心設置。並且,第一限位墊片221、第二限位墊片222、和第三限位墊片223之複數個通孔的孔徑皆小於吸嘴開口211之孔徑。此外,第一限位墊片221、第二限位墊片222、和第三限位墊片223依照其各自通孔的孔徑由大至小依序排列,具有最大孔徑之該通孔的第一限位墊片221與吸嘴21連接。在本揭示中,藉由提供具有多種不同孔徑尺寸的限位墊片22,使得微米細針吸取裝置1可有效地吸取不同針徑的微米細針2。具體來說,倘若僅設置一個具有較大孔徑尺寸的通孔的限位墊片,當用在吸取具有較小針徑的微米細針2時,吸取組件20可能會同時吸取容納有兩個以上的微米細針2,或者是,吸附起來的微米細針2會相對吸嘴21呈現歪斜的角度,導致操作人員不易以正確的角度插裝在裝置上。也就是說,通過提供具有不同孔徑之通孔的複數個限位墊片22的設計,使得微米細針2會因受到對應的限位墊片22之通孔之側壁適當地限制,而保持豎直非歪斜的狀態,以方便人員的操作。 As shown in FIG. 1, this embodiment includes three limiting pads, such as a first limiting pad 221, a second limiting pad 222, and a third limiting pad 223. It should be understood that, in this embodiment, the number of the limit pads is merely an example, but is not limited thereto. Preferably, a plurality of through holes can be formed correspondingly in the first limiting pad 221, the second limiting pad 222, and the third limiting pad 223 by means of laser opening, and after being stacked, The plurality of through holes are all arranged concentrically with the nozzle opening 211. In addition, the apertures of the plurality of through holes of the first limiting pad 221, the second limiting pad 222, and the third limiting pad 223 are smaller than the diameter of the nozzle opening 211. In addition, the first limit washer 221, the second limit washer 222, and the third limit washer 223 are arranged in order from the hole diameter of their respective through holes. A limiting pad 221 is connected to the suction nozzle 21. In the present disclosure, by providing limiting pads 22 having a plurality of different aperture sizes, the micron fine needle suction device 1 can effectively suck the micron fine needles 2 of different needle diameters. Specifically, if only one limiting spacer with a larger hole size is provided, when used for sucking micron fine needles 2 with smaller needle diameters, the suction assembly 20 may suck and hold more than two at the same time. The micron fine needle 2 or the sucked micron fine needle 2 will present a skewed angle relative to the suction nozzle 21, which makes it difficult for the operator to insert the device at the correct angle. That is, by providing the design of a plurality of limiting spacers 22 with through holes having different apertures, the micron fine needle 2 will be properly restricted by the side walls of the through holes of the corresponding limiting spacers 22, and will remain vertical. Straight and non-skewed state to facilitate the operation of personnel.
如第1圖所示,微米細針吸取裝置1之中空桿10可包含一角度 調整機構13,用於改變第一段11和第二段12之間相對的夾角。在本實施例中,角度調整機構13是由兩對應的關節組件構成,然而,在其他實施例中亦可採用其他樣態的結構,例如採用波紋管(bellow)的結構,惟不侷限於此。 As shown in FIG. 1, the hollow rod 10 of the micron fine needle suction device 1 may include an angle The adjusting mechanism 13 is used for changing the relative angle between the first section 11 and the second section 12. In this embodiment, the angle adjustment mechanism 13 is composed of two corresponding joint components. However, in other embodiments, other configurations can be adopted, such as a bellows structure, but it is not limited to this. .
本揭示還提供一種微米細針吸取裝置1的使用方法,具體來說,是一種採用上述之微米細針吸取裝置1吸取微米細針2的方法。首先,提供具有上述結構之微米細針吸取裝置1。接著,藉由抽氣設備提供負壓以使得經由吸嘴開口211進入的空氣通過空氣流路24進入中空桿10的內部。最後,將吸嘴21與微米細針2接觸,以藉由該負壓形成之吸力將微米細針2之一部分吸入至吸嘴開口211內。藉此,操作人員可將微米細針2移動至需要擺放的裝置上,並且以正確的角度進行組裝。 The present disclosure also provides a method for using the micron fine needle suction device 1, specifically, a method for sucking the micron fine needle 2 by using the micron fine needle suction device 1 described above. First, a micron fine needle suction device 1 having the above structure is provided. Next, a negative pressure is provided by the air extraction device so that the air entering through the nozzle opening 211 enters the inside of the hollow rod 10 through the air flow path 24. Finally, the suction nozzle 21 is brought into contact with the micron fine needle 2 to suck a part of the micron fine needle 2 into the nozzle opening 211 by the suction force formed by the negative pressure. Thereby, the operator can move the micron fine needle 2 to the device to be placed and assemble it at the correct angle.
綜上所述,本揭示藉由在中空桿的一端設置具有可提供負壓以產生吸力的抽氣設備,以及在中空桿的另一端設置可用於將微米細針之一部份容納於其中的吸取組件,使得操作人員可藉由該微米細針吸取裝置將散落且無序的微米細針快速地進行吸取並將其組裝在對應的裝置上,進而避免以人工方式夾取與擺放微米細針,故能有效地提升工作效率以及提高產品良率。 In summary, the present disclosure provides an air suction device at one end of the hollow rod that can provide negative pressure to generate suction, and an air suction device at the other end of the hollow rod that can be used to receive a part of a micron fine needle therein. The suction component allows the operator to quickly pick up scattered and disordered micron fine needles by using the micron fine needle suction device and assemble it on the corresponding device, thereby avoiding manually pinching and placing the micron fine needles. Needle, so it can effectively improve work efficiency and improve product yield.
雖然本揭示已用較佳實施例揭露如上,然其並非用以限定本揭示,本揭示所屬技術領域中具有通常知識者,在不脫離本揭示之精神和範圍內,當可作各種之更動與潤飾,因此本揭示之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present disclosure has been disclosed as above with the preferred embodiment, it is not intended to limit the present disclosure. Those with ordinary knowledge in the technical field to which this disclosure belongs can make various changes and modifications without departing from the spirit and scope of this disclosure. Retouching, therefore, the scope of protection of this disclosure shall be determined by the scope of the attached patent application.
Claims (12)
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TW106112825A TWI620937B (en) | 2017-04-17 | 2017-04-17 | Micro-fine needle suction device and method using the same |
CN201711035601.6A CN108724232A (en) | 2017-04-17 | 2017-10-30 | Micron fine needle suction device and use method thereof |
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