TWI615298B - Method for manufacturing light-emitting vehicle decorative component - Google Patents

Method for manufacturing light-emitting vehicle decorative component Download PDF

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Publication number
TWI615298B
TWI615298B TW105133463A TW105133463A TWI615298B TW I615298 B TWI615298 B TW I615298B TW 105133463 A TW105133463 A TW 105133463A TW 105133463 A TW105133463 A TW 105133463A TW I615298 B TWI615298 B TW I615298B
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Taiwan
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light
layer
work object
transmitting
graphic
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TW105133463A
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Chinese (zh)
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TW201815601A (en
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jun-yu Cao
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Cao jun yu
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Publication of TW201815601A publication Critical patent/TW201815601A/en

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  • Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
  • Lighting Device Outwards From Vehicle And Optical Signal (AREA)

Description

具透光的車輛裝飾元件之製造方法 Method for manufacturing light-emitting vehicle decorative component

本發明係有關於一種應用在車輛之光源,特別是指一種隱藏式裝飾性光源,使其可透過光源透射呈現特殊的發光效果,為一種兼具科技感、視覺感與警示作用的發光體,並特別適用於如汽車、機車或類似物品之鈑金或車殼。 The invention relates to a light source applied to a vehicle, in particular to a concealed decorative light source, which can transmit a special illuminating effect through a light source, and is an illuminant having a scientific sense, a visual sense and a warning effect. It is especially suitable for sheet metal or car shells such as cars, locomotives or the like.

按,一般汽車、機車等交通工具會配置有車燈,作為照明、警示等用途;例如車前燈,作為車輛行進間的照明動作;尾燈,作為標示與煞車提醒的警示作用;方向燈,作為車輛轉向的指示作用。但是,除了基本的必要燈具之外,由於近年來汽車產業篷勃發展與燈具技術的精進,車輛在設計上不僅著重於性能的提昇,對於外觀造型的裝飾性燈光也相當重視,因此有車廠與車主為了提升車輛時尚感、科技感,或凸顯個人化的特殊性,會在車輛外觀裝設LED燈條,藉由燈條的作用而發揮用途或展現美感。但由於該LED燈條的安裝方式係直接顯露車輛外表面,除了破壞完整性而較不具有美感效果之外,其光源係直接向外投射而產生的強光,容易使其他的駕駛或行人產生 刺眼之情況而遭人厭惡,甚至影響行車安全。 Press, general vehicles, locomotives and other vehicles will be equipped with lights for lighting, warnings, etc.; for example, headlights, as the lighting action between vehicles; taillights, as a warning and warning of the brakes; direction lights, as Indication of vehicle steering. However, in addition to the basic necessary lamps, due to the development of the automobile industry in recent years and the improvement of lighting technology, the design of the vehicle not only focuses on the improvement of performance, but also pays attention to the decorative lighting of the appearance, so there are depots and In order to enhance the vehicle's sense of fashion, technology, or individuality, the owner of the car will install LED strips on the exterior of the vehicle to play the role or show the beauty through the action of the light bar. However, since the installation method of the LED light bar directly reveals the outer surface of the vehicle, in addition to destroying the integrity and having no aesthetic effect, the light source directly projected outward is glare, which is easy for other driving or pedestrians to generate. The situation of glare is disgusted and even affects driving safety.

有鑒於此,對於習知車輛裝飾性光源領域在設計上未盡臻善之處,目前尚無有效的解決方法,故本發明人乃針對前述技術領域深入探討,並藉由多年從事相關物品的開發經驗而積極研究,終發明本案,藉以克服現有之問題。 In view of this, there is no effective solution to the design of the decorative light source in the field of conventional vehicles. Therefore, the inventors have intensively discussed the above technical fields and have been engaged in the development of related articles for many years. Experience and actively research, eventually invented the case, in order to overcome the existing problems.

本發明之目的是在於改善車輛裝飾性光源領域之缺失,進而提供一種具透光的車輛裝飾元件之製造方法,使其可透過亮光呈現特殊的發光效果,達到兼具科技感、視覺感與警示作用的發光體。 The object of the present invention is to improve the lack of decorative light source in the vehicle, and to provide a method for manufacturing a decorative component of a light-transmitting vehicle, which can provide a special luminous effect through the light, and achieve a sense of science and technology, visual sense and warning. Acting illuminant.

為達上述目的,本案是通過以下技術方案來實現:一種具透光的車輛裝飾元件之製造方法,其包含取模片、工作物開孔、灌填透光層、拆模及修邊、貼圖形片、噴遮光漆、撕圖形片、塗佈保護漆、拋光作業、烤漆與安裝光源等步驟。藉此,該裝飾性光源由工作物的發光區域利用前述步驟形成透光層,又將圖形片貼附在透光層表面,再後噴塗具有遮光效果的塗料使其形成不透光層,當取下圖形片後,該圖形片所覆蓋的面積係保有透光的特性,最後,再塗佈保護漆、拋光、烤漆與安裝光源等步驟。當發光源產生亮光時,該光源即會由圖形片所佔之面積透出光線。 In order to achieve the above object, the present invention is achieved by the following technical solution: a method for manufacturing a light-transmitting vehicle decorative component, which comprises taking a die, opening a workpiece, filling a light-transmissive layer, demolishing a mold, trimming, and mapping Forming, varnishing, tearing graphics, coating protective lacquer, polishing, baking and installing light source. Thereby, the decorative light source forms a light transmissive layer from the light emitting region of the work object by using the foregoing steps, and attaches the graphic film to the surface of the light transmissive layer, and then sprays the paint having the light shielding effect to form the opaque layer. After the graphic piece is removed, the area covered by the graphic piece retains the characteristics of light transmission, and finally, the steps of protecting the paint, polishing, baking the paint and installing the light source are applied. When the light source produces bright light, the light source will see light from the area occupied by the graphic film.

10‧‧‧工作物 10‧‧‧Works

11‧‧‧孔洞 11‧‧‧ hole

12‧‧‧凸邊 12‧‧‧Front

20‧‧‧模片 20‧‧‧Samples

30‧‧‧透光層 30‧‧‧Transparent layer

40‧‧‧圖形片 40‧‧‧graphics

50‧‧‧不透光層 50‧‧‧ opaque layer

60‧‧‧保護層 60‧‧‧Protective layer

70‧‧‧烤漆層 70‧‧‧painted layer

80‧‧‧發光源 80‧‧‧Light source

第一圖係繪示本發明步驟簡圖;第二圖係繪示本發明步驟一;第三圖係繪示本發明步驟二;第四圖係繪示本發明步驟三;第五圖係繪示本發明步驟四;第六圖係繪示本發明步驟五;第七圖係繪示本發明步驟六;第八圖係繪示本發明步驟七;第九圖係繪示本發明步驟八;第十圖係繪示本發明步驟十;第十一圖係繪示本發明發光源未作用示意圖;第十二圖係繪示本發明發光源作用示意圖。 The first drawing shows the steps of the present invention; the second drawing shows the first step of the present invention; the third drawing shows the second step of the present invention; the fourth drawing shows the third step of the present invention; The fourth step of the present invention is shown in the fourth step; the sixth figure shows the fifth step of the present invention; the seventh figure shows the sixth step of the present invention; the eighth figure shows the seventh step of the present invention; the ninth figure shows the eighth step of the present invention; The tenth figure shows the tenth step of the present invention; the eleventh figure shows the schematic diagram of the light source of the present invention; and the twelfth figure shows the action of the light source of the present invention.

有關本發明所述及之技術內容、結構與功效,茲配合圖式所示之較佳實施例詳細說明當中,將可清楚的呈現。另外,在本發明被詳細描述之前需要特別說明,其所附圖式係以示意方式來解釋其基本結構,因此在該圖式中僅顯示與本發明有關之結構或元件,且所顯示之構造形狀、尺寸、比例,或是元件數目等,乃為一種選擇性之設計,閤先述明。 The detailed description of the preferred embodiments of the present invention will be apparent and In addition, the invention is specifically described before it is described in detail, and the drawings are to explain the basic structure in a schematic manner, and thus only the structures or elements related to the present invention are shown in the drawings, and the structures shown are shown. The shape, size, proportion, or number of components, etc., is a selective design, which is described first.

本發明結構及其所能達到的功效,茲配合圖式說明如下:首先請參閱第一圖所繪示之本案實施例的步驟圖,由該圖式所示,本發明係為一種具透光的車輛裝飾元件之製造方法,其包含步驟一至步驟十;其中: The structure of the present invention and the achievable effects thereof are as follows: First, please refer to the step diagram of the embodiment of the present invention shown in the first figure, and the present invention is a light transmission. A method of manufacturing a vehicle trim component, comprising steps 1 through 10; wherein:

步驟一,取模片(請參閱第二圖),選定工作物10的發光區域,在工作物10發光區域表面以一撓性片貼附其上,將工作物10表面曲弧造型由該撓性片所複製而取得模片20,使該模片20完全符合工作物10的表面形狀。所述的工作物10,即為裝飾性光源安裝位置的車輛鈑金或車殼;例如:車輛保險桿、引擎蓋、車門等位置。 Step 1: Take the die (refer to the second figure), select the light-emitting area of the work object 10, attach it to the surface of the light-emitting area of the work object 10 with a flexible piece, and shape the surface of the work object 10 by the scratch The film is copied to obtain the die 20 so that the die 20 completely conforms to the surface shape of the workpiece 10. The work object 10 is a vehicle sheet metal or a vehicle shell in a decorative light source installation position; for example, a vehicle bumper, a hood, a door, and the like.

步驟二,工作物開孔(請參閱第三圖),將工作物10的發光區域開設貫穿的孔洞11。 In step two, the workpiece is opened (see the third figure), and the light-emitting area of the workpiece 10 is opened through the hole 11.

步驟三,灌填透光層(請參閱第四圖),將模片20蓋設於工作物10的孔洞11表面,再於工作物10的孔洞11底側週緣設凸邊12,再將透光材料灌填在孔洞11的範圍之中,並以凸邊12作為限制而形成透光層30,該透光層30具有可受光線穿透的特性。 Step 3: filling the light-transmitting layer (refer to the fourth figure), covering the die 20 on the surface of the hole 11 of the workpiece 10, and then providing the convex edge 12 on the bottom side of the bottom side of the hole 11 of the workpiece 10, and then passing through The light material is filled in the range of the hole 11, and the light-transmitting layer 30 is formed with the flange 12 as a limitation, and the light-transmitting layer 30 has a property of being transmitted by light.

步驟四,拆模及修邊(請參閱第五圖),將模片20取下,並將凸邊12及多餘的透光層30修平,使透光層30平整的填附於孔洞11之位置。 Step 4, demoulding and trimming (refer to FIG. 5), removing the die 20, and flattening the flange 12 and the excess light transmissive layer 30, so that the light transmissive layer 30 is flatly attached to the hole 11 position.

步驟五,貼圖形片(請參閱第六圖),將預定的發光區域設計成圖形片40,並將該圖形片40貼附在透光層30的表面。 In the fifth step, the graphic sheet (refer to the sixth drawing) is attached, and the predetermined light-emitting area is designed as the graphic sheet 40, and the graphic sheet 40 is attached to the surface of the light-transmitting layer 30.

步驟六,噴遮光漆(請參閱第七圖),具有遮光效果的塗料噴附在透光層30的表面,使其形成不透光層50。 In step 6, the light-shielding paint is sprayed (see the seventh figure), and the paint having the light-shielding effect is sprayed on the surface of the light-transmitting layer 30 to form the light-impermeable layer 50.

步驟七,撕圖形片(請參閱第八圖),將圖形片40撕下,使圖形片40所覆蓋的面積未受遮光漆噴塗,而仍保有透光的特性。 In step seven, the graphic piece is torn (refer to the eighth figure), and the graphic piece 40 is torn off, so that the area covered by the graphic piece 40 is not sprayed by the light-shielding paint, and the light transmission property is still retained.

步驟八,塗佈保護漆(請參閱第九圖),將保護漆噴塗於工作物10的發光區域,除了可對該區域形成一保護層60,保護透光層30與不透光層50免受侵蝕,而增加耐用度之外,更可填補因為圖形片40撕下後所造成的不平整。 Step VIII, applying a protective lacquer (refer to the ninth figure), spraying the protective varnish on the illuminating area of the work object 10, except that a protective layer 60 may be formed on the area, and the transparent layer 30 and the opaque layer 50 are protected from In addition to being eroded, the durability is increased, and the unevenness caused by the tearing of the graphic sheet 40 can be filled.

步驟九,拋光作業,將完成步驟一至步驟八的工作物表面,以拋光輪進行拋光作業,使其表面光滑與平順。 In step IX, the polishing operation will complete the surface of the workpiece from step one to step eight, and perform polishing operation with the polishing wheel to make the surface smooth and smooth.

步驟十,烤漆與安裝光源(請參閱第十圖),將工作物10的發光區域進行烤漆而形成烤漆層70,且所上之漆色乃是原使工作物之原色,使其由外觀視之並無異樣之外表者;又於工作物10的發光區域底面安裝發光源80,該發光源80為LED燈為較佳,其色光、發光模式與亮度不拘。 Step 10, baking the varnish and installing the light source (please refer to the tenth figure), baking the illuminating area of the work object 10 to form the lacquer layer 70, and the lacquer color on the lacquer color is the original color of the original work object, so that it looks from the appearance There is no abnormal appearance; and the light source 80 is mounted on the bottom surface of the light-emitting area of the work object 10. The light source 80 is preferably an LED light, and the color light, the light-emitting mode and the brightness are not limited.

根據本發明實施例所述的步驟,該裝飾性光源由選定工作物10的發光區域,且在工作物10發光區域表面取得模片20,再於將工作物10的發光區域開設孔洞11,利用該模片20來灌填透光材料而形成透光層30,又將 圖形片40貼附在透光層30的表面後噴塗具有遮光效果的塗料使其形成不透光層50,然後將圖形片40撕下,使圖形片40所覆蓋的面積未受遮光漆噴塗,而仍保有透光的特性,最後,再將塗佈保護漆、拋光、烤漆與安裝光源等步驟,完成裝飾光源的安裝步驟。藉此,當發光源70產生亮光時,該光源即會由圖形片40所佔之面積透出光線,其它區域由於被不透光層50所遮蔽,因此無法透出光線,換言之,當發光源作用時,由圖形片40形狀所涵蓋的面積會發光;故設計者可以選擇所欲發光的圖形、符號、文字、線條等來作為發光的面積,而發光源80所呈現的色光、亮度或發光模式等,則可以因需求而改變。反之,當發光源80不作用時,該車輛之發光區域由外觀視之並無任何異樣。 According to the steps of the embodiment of the present invention, the decorative light source is obtained from the light-emitting area of the selected work object 10, and the mold 20 is obtained on the surface of the light-emitting area of the work object 10, and the hole 11 is opened in the light-emitting area of the work object 10, and the light source 11 is used. The die 20 is filled with a light transmissive material to form a light transmissive layer 30, and After the graphic sheet 40 is attached to the surface of the light transmissive layer 30, a coating having a light blocking effect is sprayed to form the opaque layer 50, and then the graphic sheet 40 is peeled off, so that the area covered by the graphic sheet 40 is not sprayed by the light shielding paint. While still retaining the characteristics of light transmission, finally, the steps of applying the protective paint, polishing, baking paint and installing the light source are completed, and the installation steps of the decorative light source are completed. Thereby, when the light source 70 generates bright light, the light source will emit light from the area occupied by the graphic sheet 40, and other areas are blocked by the opaque layer 50, so that light cannot be transmitted, in other words, when the light source is When acting, the area covered by the shape of the graphic sheet 40 will emit light; therefore, the designer can select the graphic, symbol, text, line, etc. to be illuminated as the area of the light, and the color light, brightness or light emitted by the light source 80. Modes, etc., can be changed as needed. On the other hand, when the light source 80 is inactive, the light-emitting area of the vehicle is not looked at by the appearance.

請參閱第十一圖及第十二圖所示,是以,本發明以實際操作說明,將一車輛的車門為工作物10,將圖形片40設計為英文字「A」,若發光源80不作用時,該車輛之車門由外觀視之並無異樣,當發光源80產生亮光時,該光源即會由圖形片40所佔之面積透出光線,因此,該車門即顯示出「A」字亮光,此一發光模式的設計,將發光源80隱藏,其光源又可透過透光層30與不透光層50的設計,使其呈現特殊的發光效果,兼具科技感、視覺感,當然,其亦可應用於方向燈、第三煞車燈等警示作用的發光體。 Referring to the eleventh and twelfth drawings, the present invention uses the door of a vehicle as the work object 10 and the graphic piece 40 as the English word "A" according to the actual operation. When it does not work, the door of the vehicle is not different from the appearance. When the light source 80 generates bright light, the light source will emit light from the area occupied by the graphic sheet 40. Therefore, the door displays "A". The word light, the design of the light-emitting mode, hides the light source 80, and the light source can pass through the design of the light-transmitting layer 30 and the light-impermeable layer 50, so that it has a special light-emitting effect, and has both a sense of technology and a sense of sight. Of course, it can also be applied to an illuminant that is a warning function such as a directional light or a third brake light.

值得一提的是,在前面說明的敘述之中,本發明對於元件命名乃為一種字義選擇,希望藉以清楚描述本發明之特徵,而非限制本案。本發明是以車輛來作為實 施的範例,但並不以此來作為限制本發明的依據,而工作物10的選擇亦非僅侷限於金屬類的鈑金,以相同之手段,亦可應用於塑膠類的車殼、蓋板、後照鏡等物品。 It is to be understood that in the foregoing description, the invention has been described as a matter of the meaning of the invention, and is intended to clearly describe the features of the invention. The invention is based on the vehicle The example of the application, but not as a basis for limiting the invention, and the selection of the work object 10 is not limited to the metal sheet metal, and can also be applied to the plastic car shell and cover plate by the same means. , rear view mirror and other items.

從以上之所述及附圖所示之較佳實施例中可知,本發明相較於習知的裝飾性光源,確具有顯著的進步性及產業利用功效,且本發明所運用之技術手段及其構造特徵,確為本案發明人所研發而成,該內容更為坊間所未見,故本發明誠已符合專利之要件,爰依法提出申請,並祈賜專利權為禱。 It can be seen from the above description and the preferred embodiments shown in the drawings that the present invention has significant advancement and industrial utilization efficiency compared with the conventional decorative light source, and the technical means used by the present invention and Its structural characteristics were indeed developed by the inventor of this case. The content has never been seen before, so the invention has already met the requirements of the patent, and applied for it according to law, and prayed for the patent right.

10‧‧‧工作物 10‧‧‧Works

30‧‧‧透光層 30‧‧‧Transparent layer

70‧‧‧烤漆層 70‧‧‧painted layer

80‧‧‧發光源 80‧‧‧Light source

Claims (3)

一種具透光的車輛裝飾元件之製造方法,其包含:步驟一,取模片,選定工作物的發光區域,在工作物發光區域表面以一撓性片貼附其上,將工作物表面曲弧造型由該撓性片所複製而取得模片;步驟二,工作物開孔,將工作物的發光區域開設貫穿的孔洞;步驟三,灌填透光層,將模片蓋設於工作物的孔洞表面,將透光材料灌填在孔洞的範圍之中而形成透光層,該透光層具有可受光線穿透的特性;步驟四,拆模及修邊,將模片取下,並將多餘的透光層修平,使透光層平整的填附於孔洞之位置;步驟五,貼圖形片,將預定的發光區域設計成圖形片,並將該圖形片貼附在透光層的表面;步驟六,噴遮光漆,將具有遮光效果的塗料噴附在透光層的表面,使其形成不透光層;步驟七,撕圖形片,將圖形片撕下,使圖形片所覆蓋的面積未受遮光漆噴塗,而仍保有透光的特性;步驟八,塗佈保護漆,將保護漆噴塗於工作物的發光區域,使其形成保護;步驟九,拋光作業,將工作物表面,以拋光輪進行拋光作業;步驟十,烤漆與安裝光源,將工作物的發光區域進行烤漆而形成烤漆層,又於工作物的發光區域底面安裝發光源者。 A manufacturing method for a light-transmitting vehicle decorative component, comprising: step one, taking a die, selecting a light-emitting area of the work object, attaching a flexible piece to the surface of the work object light-emitting area, and bending the surface of the work object The arc shape is copied by the flexible sheet to obtain a die; in step 2, the workpiece is opened, and the light-emitting area of the work object is opened through the hole; in step 3, the light-transmitting layer is filled, and the mold is covered on the work object. The surface of the hole is filled with a light-transmitting material to form a light-transmitting layer, and the light-transmitting layer has a property of being transparent to light; in step 4, the mold is removed and trimmed, and the die is removed. And the excess light transmissive layer is flattened, so that the light transmissive layer is flatly attached to the position of the hole; in step 5, the graphic piece is pasted, the predetermined light emitting area is designed into a graphic piece, and the graphic piece is attached to the light transmitting layer. Surface; step six, spray shading paint, spray the coating with the shading effect on the surface of the light transmissive layer to form an opaque layer; step seven, tear the graphic sheet, tear off the graphic sheet, and make the graphic sheet The covered area is not sprayed by the light-shielding paint, but still covered The characteristics of light transmission; step eight, coating the protective paint, spraying the protective paint on the light-emitting area of the work object to form protection; step IX, polishing operation, polishing the surface of the work object with a polishing wheel; The lacquer and the light source are installed, and the illuminating area of the working object is painted to form a baking lacquer layer, and the illuminating source is installed on the bottom surface of the illuminating area of the working object. 如申請專利範圍第1項所述之具透光的車輛裝飾元件之製造方法,其中,該步驟三,灌填透光層,該工作物的孔洞底側週緣設凸邊,使透光材料灌填時得以限位。 The method for manufacturing a light-transmitting vehicle decorative component according to claim 1, wherein in the third step, the light-transmissive layer is filled, and a peripheral edge of the bottom side of the hole of the working object is provided with a convex edge to enable the light-transmitting material to be filled. Time limit is allowed. 如申請專利範圍第1項所述之具透光的車輛裝飾元件之製造方法,其中,該步驟十,烤漆與安裝光源,該發光源為LED燈。 The method for manufacturing a light-transmitting vehicle decorative component according to the first aspect of the invention, wherein the step (10), baking the varnish and installing the light source, the light source is an LED lamp.
TW105133463A 2016-10-17 2016-10-17 Method for manufacturing light-emitting vehicle decorative component TWI615298B (en)

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Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5497303A (en) * 1994-06-10 1996-03-05 Decinti; Marco V. Method and apparatus for vehicle detailing
CN102416910A (en) * 2010-09-28 2012-04-18 现代自动车株式会社 Luminous garnish for vehicle
CN102774314A (en) * 2011-05-06 2012-11-14 福特环球技术公司 Trim molding for exterior surface of vehicle, puddle light system, trim molding for vehicle
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