TWI579640B - Thin-film mask, fitting aids, fitting and exposure device and fitting method for the thin-film mask pasted on a curved substrate - Google Patents

Thin-film mask, fitting aids, fitting and exposure device and fitting method for the thin-film mask pasted on a curved substrate Download PDF

Info

Publication number
TWI579640B
TWI579640B TW104133885A TW104133885A TWI579640B TW I579640 B TWI579640 B TW I579640B TW 104133885 A TW104133885 A TW 104133885A TW 104133885 A TW104133885 A TW 104133885A TW I579640 B TWI579640 B TW I579640B
Authority
TW
Taiwan
Prior art keywords
film
substrate
curved
film mask
curved substrate
Prior art date
Application number
TW104133885A
Other languages
Chinese (zh)
Other versions
TW201714017A (en
Inventor
許銘案
林文福
Original Assignee
許銘案
林文福
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 許銘案, 林文福 filed Critical 許銘案
Priority to TW104133885A priority Critical patent/TWI579640B/en
Priority to CN201610003321.6A priority patent/CN106597805A/en
Priority to US15/293,619 priority patent/US20170108770A1/en
Publication of TW201714017A publication Critical patent/TW201714017A/en
Application granted granted Critical
Publication of TWI579640B publication Critical patent/TWI579640B/en

Links

Classifications

    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F1/00Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
    • G03F1/62Pellicles, e.g. pellicle assemblies, e.g. having membrane on support frame; Preparation thereof
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F1/00Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
    • G03F1/62Pellicles, e.g. pellicle assemblies, e.g. having membrane on support frame; Preparation thereof
    • G03F1/64Pellicles, e.g. pellicle assemblies, e.g. having membrane on support frame; Preparation thereof characterised by the frames, e.g. structure or material, including bonding means therefor

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
  • Laminated Bodies (AREA)

Description

薄膜光罩、貼合輔具、貼合與曝光輔助裝置及將一薄膜光罩 貼合於一曲面基板的方法 Film mask, bonding aid, bonding and exposure aids, and a film mask Method of bonding to a curved substrate

本發明係關於一種光罩,特別關於一種薄膜光罩、貼合輔具、貼合與曝光輔助裝置及將一薄膜光罩貼合於一曲面基板的方法。 The present invention relates to a reticle, and more particularly to a film reticle, a bonding aid, a bonding and exposure assisting device, and a method of attaching a film reticle to a curved substrate.

目前,智慧型裝置如智慧型手機、智慧型手錶、智慧型醫療器材等,都搭配有大螢幕讓使用者觀看螢幕上的資訊。這些具有大螢幕的裝置,除了功能強大外,逐漸都走向個性化、美觀的造型設計,包括外觀、形狀、色彩等。這些都必須透過令人激賞的外殼設計與製造來實現。而目前,曲面化的外殼造型,特別吸引人,也逐漸成為智慧型裝置的未來潮流。 At present, smart devices such as smart phones, smart watches, smart medical devices, etc., are equipped with large screens for users to watch the information on the screen. In addition to their powerful functions, these devices with large screens are gradually becoming personalized and beautiful, including appearance, shape and color. These must be achieved through an impressive shell design and manufacturing. At present, the curved shell shape is particularly attractive, and it has gradually become the future trend of smart devices.

目前,對於智慧型裝置的曲面化外殼的圖案製作,有以下幾種工法:第一種工法:轉印技術。透過預先製作的平面圖樣,再轉印到目標的曲面。此種工法的加工成本低,但加工速度慢、材料成本高,且線路解析度差。第二種工法:噴墨+雷射雕刻。透過噴墨方法將顏料噴至目標的曲面,再透過雷射雕刻的方式將圖案刻出。此種工法加工成本高且加工 速度慢,設備成本也很高,材料成本也高,優點是,線路解析度高,可達20um(微米)。 At present, there are several methods for the patterning of the curved outer casing of the smart device: the first method: transfer technology. Transfer to the curved surface of the target through the pre-made plan. The processing cost of such a method is low, but the processing speed is slow, the material cost is high, and the line resolution is poor. The second method: inkjet + laser engraving. The pigment is sprayed onto the curved surface of the target by an inkjet method, and the pattern is engraved by laser engraving. This method of processing costs and processing The speed is slow, the equipment cost is also high, and the material cost is also high. The advantage is that the line resolution is high, up to 20um (micron).

因此,如何能開發出同時具備加工成本低、加工速度快、材料成本低、線路解析度高的多重優點,並且,可在曲面外殼、立體外殼上製作出彩色圖案之方法,成為智慧型裝置廠商所希求的發展方向。其中一種技術為運用彩色光阻層的技術,也就是,將彩色光阻層塗佈在曲面外殼上後,再運用光蝕刻的方式蝕刻出圖案。不過,此等曲面外殼如何能用光罩來實現蝕刻,成為此項工藝發展的發展重點。 Therefore, how to develop a multi-practice with low processing cost, fast processing speed, low material cost, and high line resolution, and a method of producing a color pattern on a curved outer casing or a three-dimensional outer casing, and becoming a smart device manufacturer The direction of development that is desired. One of the techniques is the technique of using a color photoresist layer, that is, after the color photoresist layer is coated on the curved outer casing, the pattern is etched by photolithography. However, how these curved outer casings can be etched with a reticle has become the development focus of this process.

為達上述目的,本發明提供一種薄膜光罩、貼合輔具、貼合與曝光輔助裝置及將一薄膜光罩貼合於一曲面基板的方法,運用一貼合輔具將薄膜光罩貼合於曲面基板上,並讓薄膜光罩曲面化,而能讓曲面基板製作出曲面圖案。運用本發明的裝置與方法,可讓運用光阻技術製作的曲面型外殼圖案能達到真正量產,且品質與精度提高,良率提高的技術功效。 To achieve the above object, the present invention provides a film mask, a bonding aid, a bonding and exposure assisting device, and a method of attaching a film mask to a curved substrate, and applying a masking aid to the film mask It is combined with the curved substrate to make the film mask curved, and the curved substrate can be made into a curved pattern. By using the device and the method of the invention, the curved outer shell pattern made by the photoresist technology can achieve the technical effect of real mass production, improved quality and precision, and improved yield.

本發明提供一種薄膜光罩,用以貼合於一曲面基板,使該曲面基板可製作出一光阻層,該薄膜光罩包含:一薄膜基材,由一可撓材料構成;及一薄膜光罩層,形成於該薄膜基材上,該薄膜光罩層構成一圖案,該圖案可視,該薄膜光罩層用於貼合於該曲面基板的該光阻層處;其中,該薄膜基材之厚度介於1-100微米之間,該薄膜光罩層介於10-3000奈米之間。 The present invention provides a film mask for attaching to a curved substrate, such that the curved substrate can produce a photoresist layer, the film mask comprises: a film substrate composed of a flexible material; and a film a mask layer formed on the film substrate, the film mask layer forming a pattern, the pattern being visible, the film mask layer being used for bonding to the photoresist layer of the curved substrate; wherein the film base The thickness of the material is between 1 and 100 microns and the film mask layer is between 10 and 3000 nanometers.

本發明另提供一種貼合輔具,用以於該薄膜光罩貼合於該 曲面基板時,輔具該薄膜光罩壓合於該曲面基板,並作為該薄膜光罩與一曝光機之介面,包含:一軟性板材,由一高透光之彈性材料構成,可產生形變,並於該薄膜光罩貼合於該曲面基板時,受一外力而產生形變使該薄膜光罩緊密貼合於該曲面基板的該光阻層處,使該薄膜光罩曲面化。 The present invention further provides a bonding aid for attaching the film mask to the film In the case of a curved substrate, the auxiliary film is pressed against the curved substrate, and serves as an interface between the thin film mask and an exposure machine, and comprises: a soft plate made of a high-transparent elastic material, which can be deformed. When the film mask is attached to the curved substrate, the film mask is deformed by an external force to closely adhere the film mask to the photoresist layer of the curved substrate, and the film mask is curved.

本發明更提供一種貼合與曝光輔助裝置,可使一曲面基板形成具有一曲面圖案的一光阻層,包含:一薄膜光罩,包含:一薄膜基材,由一可撓材料構成,該薄膜基材上配置有複數個定位孔,由一貼合治具,藉由該些定位孔使該薄膜基材定位,以與該曲面基板進行準確對位;及一薄膜光罩層,形成於該薄膜基材上,該薄膜光罩層構成一圖案,該圖案可視;其中,該薄膜基材之厚度介於1-100微米之間,該薄膜光罩層介於10-3000奈米之間;一軟性板材,由一高透光之彈性材料構成,可產生形變,並於該薄膜光罩貼合於該曲面基板的該光阻層時,受一外力而產生形變使該薄膜光罩緊密貼合於該曲面基板的該光阻層處,使該薄膜光罩曲面化;其中,該軟性板材、該薄膜光罩層、該曲面基板依序堆疊後,共同置於一曝光機進行曝光,以使該光阻層形成該圖案。 The invention further provides a bonding and exposure assisting device, which can form a curved substrate into a photoresist layer having a curved pattern, comprising: a film mask comprising: a film substrate, which is composed of a flexible material, a plurality of positioning holes are disposed on the film substrate, and the film substrate is positioned by the positioning holes to accurately align with the curved substrate; and a film mask layer is formed on the film substrate On the film substrate, the film mask layer forms a pattern, and the pattern is visible; wherein the film substrate has a thickness between 1 and 100 microns, and the film mask layer is between 10 and 3000 nanometers. a soft sheet made of a highly transparent elastic material, which can be deformed, and when the film mask is attached to the photoresist layer of the curved substrate, is deformed by an external force to make the film mask tight The thin film mask is curved on the photoresist layer of the curved substrate; wherein the flexible plate, the thin film mask layer, and the curved substrate are sequentially stacked, and then placed together in an exposure machine for exposure. The photoresist layer is formed into the pattern.

本發明更提供一種貼合與曝光輔助裝置,可使一曲面基板形成具有一曲面圖案的一光阻層,包含:一薄膜光罩,包含:一薄膜基材,由一可撓材料構成,該薄膜基材上配置有複數個定位孔,由一貼合治具,藉由該些定位孔使該薄膜基材定位,以與該曲面基板進行準確對位;一薄膜光罩層,形成於該薄膜基材上,該薄膜光罩層構成一圖案,該圖案可視;其中,該薄膜基材之厚度介於1-100微米之間,該薄膜光罩層介於10-3000奈米之間;一硬式板材,預先製作為與該曲面基板相符之曲面,並於該薄膜 光罩貼合於該曲面基板時,壓合該薄膜光罩使該薄膜光罩緊密貼合於該曲面基板的該光阻層處,而使該薄膜光罩曲面化;其中,貼合有該薄膜光罩層之該曲面基板,置於一曝光機進行曝光,以使該光阻層形成該圖案。 The invention further provides a bonding and exposure assisting device, which can form a curved substrate into a photoresist layer having a curved pattern, comprising: a film mask comprising: a film substrate, which is composed of a flexible material, a plurality of positioning holes are disposed on the film substrate, and the film substrate is positioned by the positioning holes to accurately align with the curved substrate; a film mask layer is formed on the film On the film substrate, the film mask layer constitutes a pattern, the pattern is visible; wherein the film substrate has a thickness of between 1 and 100 microns, and the film mask layer is between 10 and 3000 nanometers; a hard plate pre-made as a curved surface conforming to the curved substrate, and the film When the reticle is attached to the curved substrate, the film reticle is pressed to closely adhere to the photoresist layer of the curved substrate, and the film reticle is curved; wherein the film is bonded The curved substrate of the film mask layer is exposed to an exposure machine to expose the photoresist layer to form the pattern.

本發明更提供一種將一薄膜光罩貼合於一曲面基板的方法,包含:提供一曲面基板、一薄膜光罩、一貼合輔具,該曲面基板具有一光阻層;將該薄膜光罩置於該曲面基板與該貼合輔具之間;及運用該貼合輔具將該薄膜光罩壓合至該曲面基板。 The present invention further provides a method for attaching a film mask to a curved substrate, comprising: providing a curved substrate, a film mask, and a bonding aid, the curved substrate having a photoresist layer; The cover is placed between the curved substrate and the bonding aid; and the film mask is pressed onto the curved substrate by using the bonding aid.

為讓本發明之上述和其他目的、特徵、和優點能更明顯易懂,下文特舉數個較佳實施例,並配合所附圖式,作詳細說明如下(實施方式)。 The above and other objects, features, and advantages of the present invention will become more apparent and understood.

1‧‧‧曲面外殼 1‧‧‧Surface shell

10‧‧‧曲面基板 10‧‧‧Rot surface substrate

20‧‧‧彩色光阻層 20‧‧‧Color photoresist layer

20A‧‧‧正型光阻層 20A‧‧‧positive photoresist layer

20B‧‧‧負型光阻層 20B‧‧‧negative photoresist layer

30A、30B‧‧‧薄膜光罩 30A, 30B‧‧‧ film mask

31‧‧‧簍空區塊 31‧‧‧篓空块块

32、35‧‧‧薄膜光罩層 32, 35‧‧‧ film mask layer

34‧‧‧定位孔 34‧‧‧Positioning holes

39‧‧‧薄膜基材 39‧‧‧ Film substrate

40A、40B、40C‧‧‧貼合輔具 40A, 40B, 40C‧‧‧ affixing aids

41‧‧‧底部 41‧‧‧ bottom

42‧‧‧第一曲面側部 42‧‧‧First curved side

43‧‧‧第二曲面側部 43‧‧‧Second curved side

50‧‧‧貼合治具 50‧‧‧Fitting fixture

51‧‧‧對位榫 51‧‧‧ 对 榫

60‧‧‧貼合輔具 60‧‧‧Fitting aids

61‧‧‧底部 61‧‧‧ bottom

62‧‧‧第一曲面側邊 62‧‧‧First curved side

63‧‧‧第二曲面側邊 63‧‧‧Second curved side

64‧‧‧支撐肋 64‧‧‧Support ribs

80‧‧‧紫外光 80‧‧‧ ultraviolet light

步驟101‧‧‧提供一具彩色光阻層之曲面基板、一薄膜光罩、一貼合輔具 Step 101‧‧‧ provides a curved substrate with a color photoresist layer, a film mask, and a bonding aid

步驟102‧‧‧將該薄膜光罩置於該曲面基板與該貼合輔具之間 Step 102‧‧‧ placing the film mask between the curved substrate and the bonding aid

步驟103‧‧‧運用該貼合輔具將該薄膜光罩壓合至該曲面基板 Step 103‧‧‧ Pressing the film mask to the curved substrate using the bonding aid

第1A圖的實施例,後續將搭配第3A-7E圖的實施例一併說明。 The embodiment of Fig. 1A will be described later in conjunction with the embodiment of Fig. 3A-7E.

步驟111‧‧‧提供一具彩色光阻層之曲面基板、一薄膜光罩、一貼合輔具,該貼合輔具為軟性材質 Step 111‧‧‧ provides a curved substrate with a color photoresist layer, a film mask, and a bonding aid, the bonding aid is a soft material

步驟112‧‧‧將該薄膜光罩置於該曲面基板與該貼合輔具之間 Step 112‧‧‧ placing the film mask between the curved substrate and the bonding aid

步驟113‧‧‧運用該貼合輔具將該薄膜光罩壓合至該曲面基板 Step 113‧‧‧ Pressing the film mask to the curved substrate using the bonding aid

步驟114‧‧‧進行真空處理,以移除該薄膜光罩與該曲面基板之間之空氣 Step 114‧‧‧ Vacuum processing to remove air between the film mask and the curved substrate

步驟121‧‧‧提供一具彩色光阻層之曲面基板、一薄膜光罩、一貼合輔具,該貼合輔具為硬性材質 Step 121‧‧‧ provides a curved substrate with a color photoresist layer, a film mask, and a bonding aid, the bonding aid is a hard material

步驟122‧‧‧將該薄膜光罩置於該曲面基板與該貼合輔具之間 Step 122‧‧‧ placing the film mask between the curved substrate and the bonding aid

步驟123‧‧‧運用該貼合輔具將該薄膜光罩壓合至該曲面基板 Step 123‧‧‧ Pressing the film mask to the curved substrate using the bonding aid

步驟124‧‧‧進行真空處理,以移除該薄膜光罩與該曲面基板之間之空氣 Step 124‧‧‧ Vacuum processing to remove air between the film mask and the curved substrate

步驟125‧‧‧移除該貼合輔具 Step 125‧‧‧Remove the fitting aid

步驟131‧‧‧提供一具彩色光阻層之曲面基板、一薄膜光罩、一貼合輔具,該貼合輔具為硬性材質 Step 131‧‧‧ provides a curved substrate with a color photoresist layer, a film mask, and a bonding aid, the bonding aid is a hard material

步驟132‧‧‧將該薄膜光罩置於該曲面基板與該貼合輔具之間 Step 132‧‧‧ placing the film mask between the curved substrate and the bonding aid

步驟133‧‧‧運用該貼合輔具將該薄膜光罩壓合至該曲面基板 Step 133‧‧‧ Pressing the film mask to the curved substrate using the bonding aid

步驟134‧‧‧移除該貼合輔具 Step 134‧‧‧Remove the fitting aid

第1A-1D圖係本發明之將一薄膜光罩貼合於一曲面基板的方法之多個實施例流程圖。 1A-1D is a flow diagram of various embodiments of a method of attaching a film reticle to a curved substrate of the present invention.

第2A-2B圖係欲運用本發明的技術製作的曲面外殼的正視圖與剖面圖。 2A-2B is a front view and a cross-sectional view of a curved outer casing to be fabricated using the techniques of the present invention.

第3A、3B圖為本發明的運用在正型光阻的薄膜光罩的正視圖與剖面圖之一實施例。 3A and 3B are views showing an embodiment of a front view and a cross-sectional view of a film mask used in a positive resist of the present invention.

第4A、4B圖為本發明的運用在負型光阻的薄膜光罩的正視圖與剖面圖之一實施例。 4A and 4B are views showing an embodiment of a front view and a cross-sectional view of a film mask used in a negative resist of the present invention.

第5A、5B圖為本發明運用的貼合治具50的一實施例。 Figs. 5A and 5B are views showing an embodiment of the bonding jig 50 used in the present invention.

第6A圖為本發明的貼合輔具的一實施例的上視圖,第6B圖為第6A圖沿A-A剖面的剖視圖,第6C圖為異於第68圖的另一實施例,第6D圖為異 於第6B圖的另一實施例。 6A is a top view of an embodiment of the bonding aid of the present invention, FIG. 6B is a cross-sectional view taken along line AA of FIG. 6A, and FIG. 6C is another embodiment different from FIG. 68, FIG. 6D Different Another embodiment of Figure 6B.

第7A-7E圖為第1B圖的實施例的剖面流程示意圖之一實施例。 7A-7E is an embodiment of a cross-sectional flow diagram of the embodiment of Fig. 1B.

第8A-8E圖為第1B圖的實施例的剖面流程示意圖之又一實施例。 8A-8E are still another embodiment of a cross-sectional flow diagram of the embodiment of Fig. 1B.

第9A-9E圖為第1B圖的實施例的剖面流程示意圖之再一實施例。 9A-9E are still another embodiment of a cross-sectional flow diagram of the embodiment of Fig. 1B.

第10A圖為本發明的貼合輔具的另一實施例的上視圖,第10B圖為第10A圖沿A-A剖面的剖視圖。 Fig. 10A is a top view of another embodiment of the bonding aid of the present invention, and Fig. 10B is a cross-sectional view taken along line A-A of Fig. 10A.

第11A-11E圖為第1D圖的實施例的剖面流程示意圖之一實施例。 11A-11E are diagrams showing an embodiment of a cross-sectional flow diagram of the embodiment of Fig. 1D.

根據本發明的實施例,本發明運用一軟性或硬性的貼合輔具將薄膜光罩貼合於曲面基板上,讓薄膜光罩曲面化而緊密貼合於曲面基板上,即可運用此包含了薄膜光罩的曲面基板進行微影製程,進而製作出曲面圖案。接下來,請先參考第1A~1D圖,其說明了本發明的將一薄膜光罩貼合於一曲面基板的方法的幾個實施例。 According to an embodiment of the present invention, the present invention uses a soft or rigid bonding aid to attach a film mask to a curved substrate, and the film mask is curved and closely adhered to the curved substrate, thereby using the inclusion The curved substrate of the film mask is subjected to a lithography process to produce a curved pattern. Next, please refer to FIGS. 1A to 1D, which illustrate several embodiments of the method of bonding a film mask to a curved substrate of the present invention.

首先,請參考第1A圖,其為發明的將一薄膜光罩貼合於一曲面基板的方法的一實施例流程圖,包含: First, please refer to FIG. 1A, which is a flow chart of an embodiment of a method for attaching a film mask to a curved substrate, comprising:

步驟101:提供一具彩色光阻層之曲面基板、一薄膜光罩、一貼合輔具。 Step 101: providing a curved substrate with a color photoresist layer, a film mask, and a bonding aid.

步驟102:將該薄膜光罩置於該曲面基板與該貼合輔具之間。 Step 102: The film mask is placed between the curved substrate and the bonding aid.

步驟103:運用該貼合輔具將該薄膜光罩壓合至該曲面基板。 Step 103: Pressing the film mask to the curved substrate by using the bonding aid.

第1A圖的實施例,後續將搭配第3A-7E圖的實施例一併說 明。 The embodiment of FIG. 1A will be followed by the embodiment of FIG. 3A-7E. Bright.

首先,請參考第1B圖,其為發明的將一薄膜光罩貼合於一曲面基板的方法的一實施例流程圖,包含: First, please refer to FIG. 1B, which is a flow chart of an embodiment of a method for attaching a film mask to a curved substrate, comprising:

步驟111:提供一具彩色光阻層之曲面基板、一薄膜光罩、一貼合輔具,該貼合輔具為軟性材質。 Step 111: providing a curved substrate with a color photoresist layer, a film mask, and a bonding aid, the bonding aid being a soft material.

步驟112:將該薄膜光罩置於該曲面基板與該貼合輔具之間。 Step 112: The film mask is placed between the curved substrate and the bonding aid.

步驟113:運用該貼合輔具將該薄膜光罩壓合至該曲面基板。 Step 113: Pressing the film mask to the curved substrate by using the bonding aid.

步驟114:進行真空處理,以移除該薄膜光罩與該曲面基板之間之空氣。 Step 114: Perform a vacuum process to remove air between the film mask and the curved substrate.

第1B圖的實施例,運用了軟性材質作為貼合輔具的材料,例如,具有壓合黏性的矽膠,或者其他的軟性多孔材料的輔具等,來協助薄膜光罩貼合於具彩色光阻層之曲面基板。此外,第1B圖的實施例中,運用真空處理的方式,讓貼合後的薄膜光罩與曲面基板之間的空氣移除後,即可讓薄膜光罩與曲面基板更加緊密貼合。最後,由於矽膠等具有壓合黏性的材質,可緊密貼合於薄膜光罩上而形成貼合輔具、薄膜光罩、曲面基板等的三層結構,此三層結構可用於微影製程。此外,選擇貼合輔具的材料的折射率大於空氣的折射率,讓貼合輔具參與微影製程,可提高光入射至曲面基板的準直性,讓曝光的效果更好。 In the embodiment of Fig. 1B, a soft material is used as a material for the bonding aid, for example, a silicone rubber having a pressure-adhesive property, or an auxiliary device of other soft porous materials, to assist the film mask to be attached to the color. The curved substrate of the photoresist layer. In addition, in the embodiment of FIG. 1B, after the air between the bonded film mask and the curved substrate is removed by vacuum processing, the film mask and the curved substrate can be more closely adhered. Finally, due to the pressure-bonding material such as silicone rubber, it can be closely attached to the film mask to form a three-layer structure of a bonding aid, a film mask, a curved substrate, etc., and the three-layer structure can be used for the lithography process. . In addition, the refractive index of the material selected for the bonding aid is greater than the refractive index of the air, so that the bonding aid participates in the lithography process, which can improve the collimation of the light incident on the curved substrate, and the exposure effect is better.

接著,請先參考第2A、2B圖,其為欲運用本發明的技術製作的曲面外殼1,第2B圖為第2A圖沿A-A剖面的剖面圖,可以發現,曲面基 板10上有已經製作好曲面圖案的彩色光阻層20。然而,此曲面圖案的製作,卻困難重重。傳統的網印方式,準度不佳,導致解析度差,無法符合目前消費性電子產品的高解析度要求。然而,只要透過本發明的技術,即可提供高準確度的曲面化的薄膜光罩,進而製作出完美貼合於曲面基板10的彩色光阻層上的薄膜光罩,再進行微影製程,即可實現第2A圖的高解析度的曲面圖案。 Next, please refer to Figs. 2A and 2B, which are curved outer casing 1 which is to be produced by the technique of the present invention, and Fig. 2B is a sectional view taken along line A-A of Fig. 2A, and it can be found that the curved base The board 10 has a colored photoresist layer 20 on which a curved pattern has been formed. However, the production of this curved pattern is difficult. The traditional screen printing method, the poor accuracy, resulting in poor resolution, can not meet the high resolution requirements of current consumer electronics products. However, by using the technique of the present invention, a highly accurate curved film mask can be provided, and a film mask that is perfectly adhered to the color photoresist layer of the curved substrate 10 can be fabricated, and then the lithography process can be performed. A high-resolution surface pattern of Fig. 2A can be realized.

以下,將搭配第3A-7E圖的實施例一併說明本發明的貼合裝置與方法。本發明運用薄膜光罩、貼合輔具、貼合治具等來進行薄膜光罩的緊密、準確的貼合。 Hereinafter, the bonding apparatus and method of the present invention will be described together with the embodiment of the 3A-7E drawing. The invention uses a film mask, a bonding aid, a bonding fixture, etc. to perform a close and accurate bonding of the film mask.

第3A、3B圖,其為運用在正型光阻的薄膜光罩,而第4A、4B圖則為運用在負型光阻的薄膜光罩,兩者的圖案恰好相反。第3B圖為第3A圖沿A-A剖面線的剖面示意圖,第4B圖則為第4A圖沿A-A剖面線的剖面示意圖。 Figures 3A and 3B show a film mask used in a positive photoresist, and Figs. 4A and 4B are film masks used in a negative photoresist, and the patterns of the two are reversed. Fig. 3B is a cross-sectional view taken along line A-A of Fig. 3A, and Fig. 4B is a cross-sectional view taken along line A-A of Fig. 4A.

在第3A、3B圖的薄膜光罩30A中,包含了薄膜基材39及形成於其上的薄膜光罩層32。在第4A、4B圖的薄膜光罩30B中,包含了薄膜基材39及形成於其上的薄膜光罩層35。其中,薄膜基材39由一可撓材料構成,例如,PET等,而薄膜光罩層32則形成於薄膜基材39上,並構成可視的圖案。此薄膜光罩層32、35用於貼合於曲面基板的彩色光阻層上。其中,薄膜基材30之厚度介於1-100微米之間,而薄膜光罩層32、35之厚度介於10-3000奈米之間。薄膜光罩層32、35為金屬材料為基底所製作,當厚度介於10-3000奈米之間時,其可撓性大,適合運用於曲面基板上。此外,在薄膜基材39上,則配置有多個定位孔34,以利後續的薄膜能準確定位而貼合於曲面基板上。 The film mask 30A of Figs. 3A and 3B includes a film substrate 39 and a film mask layer 32 formed thereon. The film mask 30B of Figs. 4A and 4B includes a film substrate 39 and a film mask layer 35 formed thereon. The film substrate 39 is made of a flexible material such as PET or the like, and the film mask layer 32 is formed on the film substrate 39 to form a visible pattern. The film mask layers 32, 35 are used to conform to the colored photoresist layer of the curved substrate. Wherein, the thickness of the film substrate 30 is between 1 and 100 microns, and the thickness of the film mask layers 32, 35 is between 10 and 3000 nm. The film mask layers 32 and 35 are made of a metal material as a base. When the thickness is between 10 and 3000 nm, the film has a large flexibility and is suitable for use on a curved substrate. In addition, a plurality of positioning holes 34 are disposed on the film substrate 39, so that the subsequent film can be accurately positioned and attached to the curved substrate.

接著,請參考第5A、5B圖,其為貼合治具50的一實施例,其有搭配薄膜光罩30A、30B的多個定位孔34的對位榫51,可準確夾持住薄麼光罩30A、30B,使其準確對位。 Next, please refer to FIG. 5A, FIG. 5B, which is an embodiment of the bonding fixture 50, which has the alignment 榫51 of the plurality of positioning holes 34 of the film masks 30A, 30B, can accurately hold the thin film? The masks 30A, 30B are accurately aligned.

接著,請參考第6A圖,其為本發明的貼合輔具的一實施例的上視圖,第6B圖則為第6A圖沿A-A剖面的剖視圖,第6C圖則為異於第6B圖的另一實施例。在第6A、6B圖的實施例中,貼合輔具40A事先搭配曲面基板10的形狀預先製作為與其相符的形狀,以加快貼合的速度,而構成底部41、第一曲面側部42、第二曲面側部43。第6C圖的實施例,則僅以單一材料直接製作為平面的貼合輔具40B。第6D圖的實施例,同樣以單一材料直接製作為具曲面底部的貼合輔具40C。除了單一材料外,運用矽膠、矽油包覆軟性外層材料、矽有機材料、含氟有機材料等來製作成不同形狀的輔具,藉以形成良好的形變體,即可輔助薄膜光罩貼合至曲面基板上。 Next, please refer to FIG. 6A, which is a top view of an embodiment of the bonding aid of the present invention, and FIG. 6B is a cross-sectional view taken along line AA of FIG. 6A, and FIG. 6C is different from FIG. 6B. Another embodiment. In the embodiment of FIGS. 6A and 6B, the bonding aid 40A is preliminarily formed in a shape conforming to the shape of the curved substrate 10 to accelerate the bonding speed, and constitutes the bottom portion 41, the first curved surface portion 42, Second curved side portion 43. In the embodiment of Fig. 6C, the flat bonding aid 40B is directly produced as a single material. The embodiment of Fig. 6D is also directly fabricated as a bonding aid 40C having a curved bottom portion from a single material. In addition to a single material, the use of silicone rubber, eucalyptus oil coated soft outer material, enamel organic materials, fluorine-containing organic materials, etc. to make different shapes of auxiliary tools, in order to form a good deformation, can help the film reticle to fit the surface On the substrate.

由以上的多個實施例可知,貼合輔具的形狀若以高透光之彈性材料構成(如300n-500nm光可穿透),為較佳;若以曲面基板的曲面構造而預先製作出與其相符的曲面底部更佳。採用高透光之材料,可讓後續曝光顯影製程的準直性提高,進而提高曝光的解析度。 It can be seen from the above various embodiments that the shape of the bonding aid is preferably made of a highly transparent elastic material (for example, 300 n-500 nm light can be penetrated), and is preferably prepared in advance by a curved surface structure of the curved substrate. The bottom of the surface that matches it is better. The use of high light transmission material can improve the collimation of the subsequent exposure and development process, thereby improving the resolution of the exposure.

接下來,請參考第7A-7E圖,其說明了第1B圖的實施例的剖面流程,其為運用第6A、6B圖的貼合輔具40A以及正型光阻層20A用的薄膜光罩30A。 Next, please refer to FIG. 7A-7E, which illustrates a cross-sectional flow of the embodiment of FIG. 1B, which is a film mask for applying the bonding aid 40A and the positive photoresist layer 20A of FIGS. 6A and 6B. 30A.

首先,在第7A圖中,貼合治具50將薄膜光罩30A夾持住後,與具有正型光阻層20A的曲面基板10對位,並透過貼合輔具40A準備進行壓 合。此即步驟111、112所提的:提供一具彩色光阻層之曲面基板、一薄膜光罩、一貼合輔具,該貼合輔具為軟性材質;將該薄膜光罩置於該曲面基板與該貼合輔具之間。 First, in FIG. 7A, the bonding jig 50 holds the film mask 30A, and is aligned with the curved substrate 10 having the positive resist layer 20A, and is pressed by the bonding aid 40A. Hehe. That is, the steps 111 and 112 provide: providing a curved substrate with a color photoresist layer, a film mask, and a bonding aid, the bonding aid being a soft material; placing the film mask on the surface Between the substrate and the bonding aid.

接著,在第7B-7C圖,可見到貼合輔具40A逐漸壓合的過程中,薄膜光罩30A逐漸產生形變,並且貼合於曲面基板10上。此時,曲面基板10上的正型光阻層20A與薄膜光罩30A的薄膜光罩層32貼合在一起,並且,薄膜光罩30A的簍空區塊31當中因空氣而形成支撐。此即步驟113所提的:運用該貼合輔具將該薄膜光罩壓合至該曲面基板。 Next, in the 7B-7C drawing, it is seen that the film mask 30A is gradually deformed and adhered to the curved substrate 10 during the gradual press-fitting of the bonding aid 40A. At this time, the positive resist layer 20A on the curved substrate 10 is bonded to the thin film mask layer 32 of the film mask 30A, and the hollow portion 31 of the thin film mask 30A is supported by air. That is, in step 113, the film mask is pressed onto the curved substrate by using the bonding aid.

接著,進行步驟114所提的:進行真空處理,以移除該薄膜光罩與該曲面基板之間之空氣。此即第7D圖所示者,真空處理後,原先於第7C圖中的簍空區塊31,以及薄膜光罩層32與正型光阻層20A之間的空氣將被抽離。而屬於軟性材質的貼合輔具40A也將因空氣被抽離而產生形變,如第7D圖所示者。此一形變屬於暫態,但卻可使貼合輔具40A、薄膜光罩30A、正型光阻層20A形成良好的緊密貼合,將有利於後續的微影製程。 Next, proceeding to step 114: performing a vacuum process to remove air between the film mask and the curved substrate. That is, as shown in Fig. 7D, after vacuum processing, the air between the thin film block 31 originally in Fig. 7C and the thin film mask layer 32 and the positive type resist layer 20A will be extracted. The bonding aid 40A, which is a soft material, will also be deformed by the air being pulled away, as shown in Fig. 7D. This deformation is transient, but the bonding aid 40A, the film mask 30A, and the positive photoresist layer 20A can form a good close fit, which will be beneficial to the subsequent lithography process.

接下來,將貼合治具50移除後,即可以曝光機,透過紫外光80進行微影製程,如第7E圖所示。 Next, after the bonding fixture 50 is removed, the lithography process can be performed by the ultraviolet light 80 as shown in FIG. 7E.

同樣的,第8A-8E圖則為運用負型光阻層20B的實施例,其對應地採用了可運用於負型光阻的薄膜光罩30B。其具體流程與第7A-7E圖的實施例說明相同,於此不多加贅述。兩實施例的差異在於,在第7D圖與第8D圖,比較可發現,兩者產生形變的位置不同,因為,第7D圖的薄膜光罩層30A與第8D圖的薄膜光罩層30B的位置不同,而由於貼合輔具40A的軟性所致,會於空氣被抽離後所產生的壓力而形變,因而適應性地產生對應 的形變。 Similarly, the 8A-8E diagram is an embodiment in which the negative photoresist layer 20B is employed, which correspondingly employs a thin film mask 30B which can be applied to a negative photoresist. The specific process is the same as that of the embodiment of FIG. 7A-7E, and will not be further described herein. The difference between the two embodiments is that, in the 7D and 8D drawings, it can be found that the positions where the two are deformed are different because the film mask layer 30A of the 7Dth image and the film mask layer 30B of the 8D figure are different. The position is different, and due to the softness of the bonding aid 40A, it is deformed by the pressure generated after the air is evacuated, so that the corresponding correspondence is generated. Deformation.

接下來,請參考第9A-9E圖的實施例,其為運用了另一種貼合輔具40B的實施例。貼合輔具40B未進行事先的形狀調整,而單純的採用平面的結構。然而,由於其材質的關係,並不會影響實質的結果。同樣地,由於貼合輔具40B的軟性材質的特性,會於貼合的過程中產生對應的形變,進而輔助薄膜光罩30A能緊密地與曲面基板10貼合。 Next, please refer to the embodiment of FIGS. 9A-9E, which is an embodiment in which another bonding aid 40B is applied. The bonding aid 40B is not subjected to the prior shape adjustment, but simply adopts a planar structure. However, due to its material relationship, it does not affect the substantive results. Similarly, due to the characteristics of the soft material of the bonding aid 40B, a corresponding deformation occurs during the bonding process, and the film mask 30A can be closely adhered to the curved substrate 10.

此外,貼合輔具,也可採用外部是固態矽膠,內部包裹著液態矽膠的型態,同樣可產生所需的對應形變。其他非矽膠材質的軟性材料,例如,許多的高透光之彈性材料,也可採用之。 In addition, the fitting aids can also be made of solid silicone rubber, which is wrapped with liquid silicone, which can also produce the corresponding deformation required. Other non-silicone soft materials, such as many high light transmission elastic materials, can also be used.

前面的數個實施例,說明了以軟性材質製作貼合輔具的材料的實施例,接下來,將說明以硬性材料製作貼合輔具的實施例。 In the foregoing several embodiments, an example in which a material for a bonding aid is made of a soft material has been described. Next, an embodiment in which a bonding aid is made of a hard material will be described.

首先,請先參考第1C圖,其為本發明的另一個方法流程實施例,採用貼合輔具為硬性材質,包含: First, please refer to FIG. 1C, which is another embodiment of the method flow of the present invention, which uses a bonding aid as a hard material, and includes:

步驟121:提供一具彩色光阻層之曲面基板、一薄膜光罩、一貼合輔具,該貼合輔具為硬性材質。 Step 121: providing a curved substrate with a color photoresist layer, a film mask, and a bonding aid, the bonding aid being a hard material.

步驟122:將該薄膜光罩置於該曲面基板與該貼合輔具之間。 Step 122: Place the film mask between the curved substrate and the bonding aid.

步驟123:運用該貼合輔具將該薄膜光罩壓合至該曲面基板。 Step 123: Pressing the film mask to the curved substrate by using the bonding aid.

步驟124:進行真空處理,以移除該薄膜光罩與該曲面基板之間之空氣。 Step 124: Perform a vacuum process to remove air between the film mask and the curved substrate.

步驟125:移除該貼合輔具。 Step 125: Remove the fitting aid.

接著,請先參考第1D圖,其為本發明的另一個方法流程實施例,採用貼合輔具為硬性材質,包含: Next, please refer to FIG. 1D, which is another embodiment of the method flow of the present invention, which uses a bonding aid as a hard material, and includes:

步驟131:提供一具彩色光阻層之曲面基板、一薄膜光罩、一貼合輔具,該貼合輔具為硬性材質。 Step 131: providing a curved substrate with a color photoresist layer, a film mask, and a bonding aid, the bonding aid being a hard material.

步驟132:將該薄膜光罩置於該曲面基板與該貼合輔具之間。 Step 132: Place the film mask between the curved substrate and the bonding aid.

步驟133:運用該貼合輔具將該薄膜光罩壓合至該曲面基板。 Step 133: Pressing the film mask to the curved substrate by using the bonding aid.

步驟134:移除該貼合輔具。 Step 134: Remove the bonding aid.

接著,請參考第10A-10B、11A-11E圖。貼合輔具60採用硬性材質,並預先製作為符合曲面基板10的形狀,如第10B圖所示者,貼合輔具60包括了底部61、第一曲面側邊62、第二曲面側邊63、支撐肋64。由於硬性材質製作的貼合輔具60較不具彈性,因此,需要支撐肋64來協助定位。而在貼合輔具60的底面,也就是會接觸到薄膜光罩的部位,可形成一層彈性薄膜,以加強貼合的效果。 Next, please refer to Figures 10A-10B and 11A-11E. The bonding aid 60 is made of a rigid material and is preliminarily made to conform to the shape of the curved substrate 10. As shown in FIG. 10B, the bonding aid 60 includes a bottom 61, a first curved side 62, and a second curved side. 63. Support ribs 64. Since the bonding aid 60 made of a hard material is less elastic, the supporting ribs 64 are required to assist in positioning. On the bottom surface of the bonding aid 60, that is, the portion that will contact the film mask, an elastic film can be formed to enhance the bonding effect.

請參考第11A-11E圖,整個貼合流程,即如第1C、1D圖的流程。第11A圖即說明了,步驟121-122、131-132:提供一具彩色光阻層之曲面基板、一薄膜光罩、一貼合輔具,該貼合輔具為硬性材質;將該薄膜光罩置於該曲面基板與該貼合輔具之間。 Please refer to the 11A-11E diagram for the entire fitting process, ie the flow of the 1C, 1D diagram. FIG. 11A illustrates steps 121-122 and 131-132: providing a curved substrate with a color photoresist layer, a film mask, and a bonding aid, the bonding aid being a hard material; A photomask is placed between the curved substrate and the bonding aid.

第11B-11C圖即說明了步驟123、133:運用該貼合輔具將該薄膜光罩壓合至該曲面基板。 Figure 11B-11C illustrates steps 123, 133: pressing the film mask to the curved substrate using the bonding aid.

第11D圖即說明了步驟125、134:移除該貼合輔具。步驟124 則未繪出。若進行真空抽除,同樣可讓薄膜基材39產生形變,而貼合於正型光阻層20A上。 Figure 11D illustrates steps 125, 134: removal of the attachment aid. Step 124 It is not drawn. If vacuum extraction is performed, the film substrate 39 can also be deformed to be bonded to the positive resist layer 20A.

從以上說明可知,運用本發明的裝置與方法,可以準確地進行對位、讓運用光阻技術製作的曲面型外殼圖案能達到真正量產,且品質與精度提高,良率提高的技術功效。 As can be seen from the above description, by using the apparatus and method of the present invention, it is possible to accurately perform the alignment, and the curved outer casing pattern produced by the photoresist technology can achieve real mass production, and the quality and precision are improved, and the yield is improved.

雖然本發明的技術內容已經以較佳實施例揭露如上,然其並非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精神所作些許之更動與潤飾,皆應涵蓋於本發明的範疇內,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the technical content of the present invention has been disclosed in the above preferred embodiments, it is not intended to limit the present invention, and any modifications and refinements made by those skilled in the art without departing from the spirit of the present invention are encompassed by the present invention. The scope of protection of the present invention is therefore defined by the scope of the appended claims.

10‧‧‧曲面基板 10‧‧‧Rot surface substrate

20B‧‧‧負型光阻層 20B‧‧‧negative photoresist layer

30B‧‧‧薄膜光罩 30B‧‧‧film mask

40A‧‧‧貼合輔具 40A‧‧‧Fitting aids

80‧‧‧紫外光 80‧‧‧ ultraviolet light

Claims (18)

一種薄膜光罩,用以貼合於一曲面基板,該曲面基板具有一光阻層,該薄膜光罩包含:一薄膜基材,由一可撓材料構成;及一薄膜光罩層,形成於該薄膜基材上,該薄膜光罩層構成一圖案,該圖案可視,該薄膜光罩層用於貼合於該曲面基板的該光阻層處,使該曲面基板得以進行後續的曲面微影製程,進而於該曲面基板製作出一曲面圖案;其中,該薄膜基材之厚度介於1-100微米之間,該薄膜光罩層介於10-3000奈米之間。 A film mask for bonding to a curved substrate, the curved substrate having a photoresist layer, the film mask comprising: a film substrate composed of a flexible material; and a film mask layer formed on On the film substrate, the film mask layer forms a pattern, and the pattern is visible. The film mask layer is used to adhere to the photoresist layer of the curved substrate, so that the curved substrate can be subjected to subsequent curved lithography. The process further produces a curved pattern on the curved substrate; wherein the thickness of the film substrate is between 1 and 100 microns, and the film mask layer is between 10 and 3000 nanometers. 如請求項1的薄膜光罩,其中該可撓材料係選自PET。 The film reticle of claim 1, wherein the flexible material is selected from the group consisting of PET. 如請求項1的薄膜光罩,更包含:複數個定位孔,形成於該薄膜基材上,透過一貼合治具使該薄膜基材定位,以與該曲面基板進行準確對位。 The film mask of claim 1, further comprising: a plurality of positioning holes formed on the film substrate, and the film substrate is positioned through a bonding fixture to accurately align with the curved substrate. 一種用於請求項1之薄膜光罩之貼合輔具,用以於該薄膜光罩貼合於該曲面基板時,輔助該薄膜光罩壓合於該曲面基板,並作為該薄膜光罩與一曝光機之介面,包含:一軟性板材,由一高透光之彈性材料構成,可穿透300至500奈米的光,可產生形變,並於該薄膜光罩貼合於該曲面基板時,受一外力而產生形變使該薄膜光罩緊密貼合於該曲面基板的該光阻層處,使該薄膜光罩曲面化。 A bonding aid for a film mask of claim 1, wherein when the film mask is attached to the curved substrate, the film mask is assisted to be pressed against the curved substrate, and the film mask is used as the film mask The interface of an exposure machine comprises: a soft plate material, which is composed of a high light transmissive elastic material, can penetrate 300 to 500 nm of light, can be deformed, and when the film reticle is attached to the curved substrate The film is deformed by an external force to make the film mask closely adhere to the photoresist layer of the curved substrate, and the film mask is curved. 如請求項4的貼合輔具,其中該高透光之彈性材料係選自矽膠、矽油包 覆軟性外層、矽有機材料、含氟有機材料。 The bonding aid of claim 4, wherein the high light transmission elastic material is selected from the group consisting of silicone rubber and oyster sauce It is covered with a soft outer layer, a bismuth organic material, and a fluorine-containing organic material. 如請求項4的貼合輔具,其中該軟性板材的底部係製作為與該曲面基板相符的曲面。 The bonding aid of claim 4, wherein the bottom of the flexible sheet is made into a curved surface conforming to the curved substrate. 一種貼合與曝光輔助裝置,可使一曲面基板形成具有一曲面圖案的一光阻層,包含:一薄膜光罩,包含:一薄膜基材,由一可撓材料構成,該薄膜基材上配置有複數個定位孔,由一貼合治具,藉由該些定位孔使該薄膜基材定位,以與該曲面基板進行準確對位;及一薄膜光罩層,形成於該薄膜基材上,該薄膜光罩層構成一圖案,該圖案可視,使該曲面基板得以進行後續的曲面微影製程,進而於該曲面基板製作出該曲面圖案;及其中,該薄膜基材之厚度介於1-100微米之間,該薄膜光罩層介於10-3000奈米之間;一軟性板材,由可產生形變之一高透光之彈性材料構成,可穿透300至500奈米的光,並於該薄膜光罩貼合於該曲面基板的該光阻層時,受一外力而產生形變使該薄膜光罩緊密貼合於該曲面基板的該光阻層處,使該薄膜光罩曲面化;其中,該軟性板材、該薄膜光罩層、該曲面基板依序堆疊後,共同置於一曝光機進行曝光,以使該光阻層形成該圖案。 The invention relates to a bonding and exposure auxiliary device, which can form a curved substrate into a photoresist layer having a curved pattern, comprising: a film mask comprising: a film substrate composed of a flexible material on the film substrate Having a plurality of positioning holes, the fixing film is positioned by the positioning holes to accurately align the film substrate; and a film mask layer is formed on the film substrate The film mask layer forms a pattern, and the pattern is visible, so that the curved substrate can be subjected to a subsequent curved lithography process, and the curved surface pattern is formed on the curved substrate; and wherein the thickness of the film substrate is between Between 1-100 microns, the film mask layer is between 10-3000 nm; a soft sheet material is made of an elastic material that can produce one of the deformations and has high light transmission, and can penetrate light of 300 to 500 nm. And when the film mask is attached to the photoresist layer of the curved substrate, deformed by an external force to make the film mask closely adhere to the photoresist layer of the curved substrate, so that the film mask Surface modification; wherein the soft sheet, the Mask film layer, after the surface of the substrate sequentially stacked, placed in a common exposure apparatus exposure, the photoresist layer so that the pattern is formed. 如請求項7的貼合與曝光輔助裝置,其中該高透光之彈性材料係選自矽膠、矽油包覆軟性外層、矽有機材料、含氟有機材料。 The bonding and exposure assisting device of claim 7, wherein the high light transmissive elastic material is selected from the group consisting of silicone rubber, eucalyptus oil coated soft outer layer, enamel organic material, and fluorine-containing organic material. 如請求項7的曝光輔助裝置,其中該軟性板材的底部係製作為與該曲面基板相符的曲面。 The exposure assisting device of claim 7, wherein the bottom of the flexible sheet is made into a curved surface conforming to the curved substrate. 一種貼合與曝光輔助裝置,可使一曲面基板形成具有一曲面圖案的一光阻層,包含:一薄膜光罩,包含:一薄膜基材,由一可撓材料構成,該薄膜基材上配置有複數個定位孔,由一貼合治具,藉由該些定位孔使該薄膜基材定位,以與該曲面基板進行準確對位;及一薄膜光罩層,形成於該薄膜基材上,該薄膜光罩層構成一圖案,該圖案可視,使該曲面基板得以進行後續的曲面微影製程,進而於該曲面基板製作出該曲面圖案;及其中,該薄膜基材之厚度介於1-100微米之間,該薄膜光罩層介於10-3000奈米之間;一硬式板材,預先製作為與該曲面基板相符之曲面,並於該薄膜光罩貼合於該曲面基板時,壓合該薄膜光罩使該薄膜光罩緊密貼合於該曲面基板的該光阻層處,而使該薄膜光罩曲面化;其中,貼合有該薄膜光罩層之該曲面基板,置於一曝光機進行曝光,以使該光阻層形成該圖案。 The invention relates to a bonding and exposure auxiliary device, which can form a curved substrate into a photoresist layer having a curved pattern, comprising: a film mask comprising: a film substrate composed of a flexible material on the film substrate Having a plurality of positioning holes, the fixing film is positioned by the positioning holes to accurately align the film substrate; and a film mask layer is formed on the film substrate The film mask layer forms a pattern, and the pattern is visible, so that the curved substrate can be subjected to a subsequent curved lithography process, and the curved surface pattern is formed on the curved substrate; and wherein the thickness of the film substrate is between Between 1-100 microns, the film mask layer is between 10-3000 nm; a hard plate is pre-made as a curved surface conforming to the curved substrate, and when the film mask is attached to the curved substrate Pressing the film reticle to closely adhere the film reticle to the photoresist layer of the curved substrate to make the film reticle curved; wherein the curved substrate of the film reticle layer is adhered, Placed on an exposure machine for exposure The photoresist layer to form the pattern. 如請求項10的貼合與曝光輔助裝置,其中該可撓材料係選自PET。 The bonding and exposure aid of claim 10, wherein the flexible material is selected from the group consisting of PET. 如請求項10的貼合與曝光輔助裝置,其中壓合該薄膜光罩使該薄膜光罩緊密貼合於該曲面基板的該光阻層處,係藉由抽真空。 The bonding and exposure assisting device of claim 10, wherein the film mask is pressed to closely adhere the film mask to the photoresist layer of the curved substrate by vacuuming. 一種將一薄膜光罩貼合於一曲面基板的方法,包含: 提供一曲面基板、一薄膜光罩、一貼合輔具,該曲面基板具有一光阻層;將該薄膜光罩置於該曲面基板與該貼合輔具之間;及運用該貼合輔具將該薄膜光罩壓合至該曲面基板。 A method of attaching a film mask to a curved substrate, comprising: Providing a curved substrate, a film mask, and a bonding aid, the curved substrate having a photoresist layer; the film mask being disposed between the curved substrate and the bonding aid; and applying the bonding aid The film mask is pressed to the curved substrate. 如請求項13的方法,更包含:進行真空處理,以移除該薄膜光罩與該曲面基板之間之空氣。 The method of claim 13, further comprising: performing a vacuum process to remove air between the film mask and the curved substrate. 如請求項13或14的方法,其中該貼合輔具由一軟性材質構成。 The method of claim 13 or 14, wherein the bonding aid is composed of a soft material. 如請求項15的方法,其中該軟性材質係由一高透光之彈性材料構成,可穿透300至500奈米的光。 The method of claim 15, wherein the soft material is composed of a highly transparent elastic material that can penetrate light of 300 to 500 nm. 如請求項16的方法,其中該高透光之彈性材料係選自矽膠、矽油包覆軟性外層、矽有機材料、含氟有機材料。 The method of claim 16, wherein the high light transmission elastic material is selected from the group consisting of silicone rubber, eucalyptus oil coated soft outer layer, enamel organic material, and fluorine-containing organic material. 如請求項13或14的方法,其中該貼合輔具由一硬性材質構成。 The method of claim 13 or 14, wherein the bonding aid is composed of a rigid material.
TW104133885A 2015-10-15 2015-10-15 Thin-film mask, fitting aids, fitting and exposure device and fitting method for the thin-film mask pasted on a curved substrate TWI579640B (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
TW104133885A TWI579640B (en) 2015-10-15 2015-10-15 Thin-film mask, fitting aids, fitting and exposure device and fitting method for the thin-film mask pasted on a curved substrate
CN201610003321.6A CN106597805A (en) 2015-10-15 2016-01-04 Film mask, bonding aid, and bonding and exposure aid
US15/293,619 US20170108770A1 (en) 2015-10-15 2016-10-14 Thin-film mask, fitting aids, fitting and exposure device and fitting method for the thin-film mask pasted on a curved substrate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW104133885A TWI579640B (en) 2015-10-15 2015-10-15 Thin-film mask, fitting aids, fitting and exposure device and fitting method for the thin-film mask pasted on a curved substrate

Publications (2)

Publication Number Publication Date
TW201714017A TW201714017A (en) 2017-04-16
TWI579640B true TWI579640B (en) 2017-04-21

Family

ID=58555537

Family Applications (1)

Application Number Title Priority Date Filing Date
TW104133885A TWI579640B (en) 2015-10-15 2015-10-15 Thin-film mask, fitting aids, fitting and exposure device and fitting method for the thin-film mask pasted on a curved substrate

Country Status (2)

Country Link
CN (1) CN106597805A (en)
TW (1) TWI579640B (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108681207A (en) * 2018-05-14 2018-10-19 华中科技大学 A kind of curved surface photoetching process based on transparent flexible thin-film material
CN110794646A (en) * 2019-10-15 2020-02-14 河北汉光重工有限责任公司 Design method for processing fuse trigger on optical fairing

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200638461A (en) * 2005-04-27 2006-11-01 Ind Tech Res Inst Uniform pressing micro-nano transfer printing apparatus
TW200932666A (en) * 2008-01-22 2009-08-01 Rolith Inc Large area nanopattering method and apparatus
CN101896635A (en) * 2007-12-13 2010-11-24 特机株式会社 Film forming mask and mask adhesion method
TW201122719A (en) * 2009-12-22 2011-07-01 Hon Hai Prec Ind Co Ltd Method for making light blocking member array
TW201310176A (en) * 2011-08-17 2013-03-01 Asml Netherlands Bv Support table for a lithographic apparatus, lithographic apparatus and device manufacturing method
TW201514626A (en) * 2012-08-08 2015-04-16 Asahi Kasei E Materials Corp Photosensitive film laminate, flexible printed wiring board, and method for manufacturing same
US9079349B2 (en) * 2013-08-19 2015-07-14 Microcontinuum, Inc. Methods for forming patterns on curved surfaces

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5147763A (en) * 1988-10-19 1992-09-15 Canon Kabushiki Kaisha Process for producing molding stamper for data recording medium substrate
US5153084A (en) * 1990-09-10 1992-10-06 General Electric Company Process for preparing a photo-mask for imaging three-dimensional objects
US6274294B1 (en) * 1999-02-03 2001-08-14 Electroformed Stents, Inc. Cylindrical photolithography exposure process and apparatus
US7605908B2 (en) * 2006-10-03 2009-10-20 Canon Kabushiki Kaisha Near-field exposure mask, near-field exposure apparatus, and near-field exposure method
JP2010267357A (en) * 2009-05-18 2010-11-25 Hitachi High-Technologies Corp Method and device for manufacturing patterned medium
TWM523883U (en) * 2015-10-15 2016-06-11 許銘案 Thin-film mask, fitting aids, fitting and exposure device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200638461A (en) * 2005-04-27 2006-11-01 Ind Tech Res Inst Uniform pressing micro-nano transfer printing apparatus
CN101896635A (en) * 2007-12-13 2010-11-24 特机株式会社 Film forming mask and mask adhesion method
TW200932666A (en) * 2008-01-22 2009-08-01 Rolith Inc Large area nanopattering method and apparatus
TW201122719A (en) * 2009-12-22 2011-07-01 Hon Hai Prec Ind Co Ltd Method for making light blocking member array
TW201310176A (en) * 2011-08-17 2013-03-01 Asml Netherlands Bv Support table for a lithographic apparatus, lithographic apparatus and device manufacturing method
TW201514626A (en) * 2012-08-08 2015-04-16 Asahi Kasei E Materials Corp Photosensitive film laminate, flexible printed wiring board, and method for manufacturing same
US9079349B2 (en) * 2013-08-19 2015-07-14 Microcontinuum, Inc. Methods for forming patterns on curved surfaces

Also Published As

Publication number Publication date
CN106597805A (en) 2017-04-26
TW201714017A (en) 2017-04-16

Similar Documents

Publication Publication Date Title
WO2016201830A1 (en) Flexible substrate and manufacturing method therefor, and display apparatus
TW200618303A (en) Thin film etching method and method of fabricating liquid crystal display device using the same
KR20050013064A (en) Method for producing mask for evaporation and the mask for evaporation
WO2004017388A3 (en) Lithographic template and method of formation
TW201120512A (en) Method for fabricating cliche and method for forming thin film pattern by using the same
JP2021033018A (en) Exposure method, vapor deposition mask manufacturing method having exposure method and exposure device
TWI579640B (en) Thin-film mask, fitting aids, fitting and exposure device and fitting method for the thin-film mask pasted on a curved substrate
CN105259733A (en) Preparation method for flexible mask plate used for patterning curved surface
TWM523883U (en) Thin-film mask, fitting aids, fitting and exposure device
US20170108770A1 (en) Thin-film mask, fitting aids, fitting and exposure device and fitting method for the thin-film mask pasted on a curved substrate
WO2016161847A1 (en) Mask and manufacturing method thereof
CN111694214A (en) Nano pattern splicing method and equipment
TWI571702B (en) Method for forming a 3d pattern structure on a 3d substrate and device having color resists pattern
TWM522383U (en) Device having color resists pattern
JP5891861B2 (en) Reverse printing method and reverse printing apparatus
CN110012610A (en) A kind of preparation method of flexible and transparent circuit board
TWI625607B (en) Substrate having film type pattern and the manufacturing method for making the same
CN107731749A (en) A kind of packaging film and preparation method thereof and a kind of OLED display
TW200634441A (en) Mask, reticle and method of making the same
CN101661218A (en) Method for preparing transparent light mask
US11609492B2 (en) Device having color resists pattern
CN110764376B (en) Display panel and manufacturing method thereof
KR20170027380A (en) Method for producing a transparent electrode having a wiring electrode
WO2018224002A1 (en) Substrate attachment structure and manufacturing method therefor, and method for manufacturing display apparatus
CN215181392U (en) Laminating device

Legal Events

Date Code Title Description
MM4A Annulment or lapse of patent due to non-payment of fees