TWI528572B - Solar cell structure, method for manufacturing the same and solar cell module - Google Patents

Solar cell structure, method for manufacturing the same and solar cell module Download PDF

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TWI528572B
TWI528572B TW103111802A TW103111802A TWI528572B TW I528572 B TWI528572 B TW I528572B TW 103111802 A TW103111802 A TW 103111802A TW 103111802 A TW103111802 A TW 103111802A TW I528572 B TWI528572 B TW I528572B
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electrode
auxiliary
electrodes
solar cell
finger
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TW103111802A
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TW201537758A (en
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鍾文泰
陳建文
王博文
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茂迪股份有限公司
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Priority to CN201410196388.7A priority patent/CN104952951B/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Description

太陽能電池結構及其製造方法與太陽能電池模組 Solar cell structure, manufacturing method thereof and solar cell module

本發明是有關於一種光電轉換裝置,且特別是有關於一種太陽能電池結構及其製造方法。 The present invention relates to a photoelectric conversion device, and more particularly to a solar cell structure and a method of fabricating the same.

太陽能電池模組完成製作後,通常需對其進行可靠度試驗,以確保所生產之太陽能電池模組可通過國際認證與客戶要求的規範。一般而言,太陽能電池模組的可靠度試驗主要包含目視檢查(visual inspection)、絕緣測試、低照度性能測試、戶外曝曬測試、熱斑耐久試驗、紫外線試驗、熱循環(thermal cycling)試驗、溼冷凍(humidity freeze)試驗、溼熱(damp heat)試驗、引線端試驗、溼漏電流試驗、機械負荷(mechanical load)試驗、冰雹試驗與光衰減試驗等等。 After the solar cell module is completed, it is usually required to carry out reliability tests to ensure that the solar cell modules produced can pass the international certification and customer requirements. In general, the reliability test of solar cell modules mainly includes visual inspection, insulation test, low illumination performance test, outdoor exposure test, hot spot endurance test, ultraviolet test, thermal cycling test, and wet. Humidity freeze test, damp heat test, lead end test, wet leakage current test, mechanical load test, hail test and light decay test, and the like.

然而,經過熱循環試驗後,太陽能電池模組常發生填充因子(fill factor)下降的情況,進而導致最大輸出功率降低。請參照第1圖,其係繪示一種傳統太陽能電池的上視示意圖。分析歷經熱循環試驗後之太陽能電池模組中的太陽能電池100後,發現位於太陽能電池100之正面102 上部分的指狀電極106有破損情況。而指狀電極106的破損發生在與太陽能電池100背面之匯流電極108的電極部110位置對應之處。由於指狀電極106的破損,使得這些指狀電極106無法與匯流電極104有效連接,因而導致指狀電極106所收集之電流無法順利傳遞而匯集到匯流電極104,進而導致太陽能電池100之輸出功率下降。 However, after the thermal cycle test, the solar cell module often suffers from a decrease in the fill factor, which in turn causes a decrease in the maximum output power. Please refer to FIG. 1 , which is a top view of a conventional solar cell. After analyzing the solar cell 100 in the solar cell module after the thermal cycle test, it is found that the front side of the solar cell 100 is 102. The finger electrode 106 of the upper portion is damaged. The breakage of the finger electrode 106 occurs at a position corresponding to the position of the electrode portion 110 of the bus electrode 108 on the back surface of the solar cell 100. Due to the breakage of the finger electrodes 106, the finger electrodes 106 cannot be effectively connected to the bus electrodes 104, so that the current collected by the finger electrodes 106 cannot be smoothly transmitted and collected to the bus electrodes 104, thereby causing the output power of the solar cells 100. decline.

因此,本發明之一態樣就是在提供一種太陽能電池結構及其製造方法與太陽能電池模組,其基板之一表面設有與指狀電極相交但與匯流電極不相交之數個輔助電極,這些輔助電極與基板另一表面上之匯流電極的電極部對應。在指狀電極破裂而無法將電流直接傳導至與匯流電極時,經由這些輔助電極的傳導,可將指狀電極之電流順利匯集到匯流電極。因此,可降低填充因子的損失,進而可提升太陽能電池之能量轉換效率。 Therefore, an aspect of the present invention provides a solar cell structure, a method of fabricating the same, and a solar cell module, wherein a surface of one of the substrates is provided with a plurality of auxiliary electrodes that intersect the finger electrodes but do not intersect the bus electrodes. The auxiliary electrode corresponds to the electrode portion of the bus electrode on the other surface of the substrate. When the finger electrodes are broken and the current cannot be directly conducted to the bus electrodes, the current of the finger electrodes can be smoothly collected to the bus electrodes through the conduction of the auxiliary electrodes. Therefore, the loss of the fill factor can be reduced, thereby improving the energy conversion efficiency of the solar cell.

本發明之另一態樣是在提供一種太陽能電池結構及其製造方法與太陽能電池模組,其包含可對應連接匯流電極與輔助電極的數個輔助導線,因此可提供進一步的防護,以在輔助電極無法順利將指狀電極所傳來之電流傳至匯流電極時,將電流順利匯集到匯流電極。此外,輔助導線較指狀電極寬,可增進對應於電極部之處的指狀電極與匯流電極之間的接合穩固性,而可避免指狀電極與匯流電極之間的接合斷裂。 Another aspect of the present invention provides a solar cell structure, a method of fabricating the same, and a solar cell module including a plurality of auxiliary wires that can be connected to the bus electrode and the auxiliary electrode, thereby providing further protection for assisting When the electrode cannot smoothly transfer the current from the finger electrode to the bus electrode, the current is smoothly collected to the bus electrode. Further, the auxiliary wire is wider than the finger electrode, and the joint stability between the finger electrode and the bus electrode corresponding to the electrode portion can be improved, and the joint fracture between the finger electrode and the bus electrode can be avoided.

根據本發明之上述目的,提出一種太陽能電池結 構。此太陽能電池結構包含基板、第一電極以及第二電極。基板具有相對之第一表面與第二表面。第一電極設於第一表面上,且包含至少一第一匯流電極、複數個指狀電極以及複數個第一輔助電極,其中指狀電極與第一匯流電極相交,第一輔助電極與第一匯流電極不相交。第二電極設於第二表面上,且包含至少一第二匯流電極。第二匯流電極包含與前述第一輔助電極對應之複數個電極部,其中這些電極部沿第一匯流電極之延伸方向間隔排列,每一電極部對第一表面之正投影與第一匯流電極重疊,此外非該些正投影處於延伸方向上形成複數間隔。前述指狀電極中包含複數個第一指狀電極,這些第一指狀電極與電極部之正投影相交,每一第一輔助電極位於對應之電極部之正投影之一側旁,且與和對應之正投影相交之第一指狀電極相交。 According to the above object of the present invention, a solar cell junction is proposed Structure. The solar cell structure includes a substrate, a first electrode, and a second electrode. The substrate has opposing first and second surfaces. The first electrode is disposed on the first surface, and includes at least one first bus electrode, a plurality of finger electrodes, and a plurality of first auxiliary electrodes, wherein the finger electrodes intersect the first bus electrode, the first auxiliary electrode and the first The bus electrodes do not intersect. The second electrode is disposed on the second surface and includes at least one second bus electrode. The second bus electrode includes a plurality of electrode portions corresponding to the first auxiliary electrode, wherein the electrode portions are arranged along the extending direction of the first bus electrode, and the orthographic projection of each electrode portion with respect to the first surface overlaps with the first bus electrode In addition, the orthographic projections do not form a plurality of intervals in the extending direction. The finger electrode includes a plurality of first finger electrodes, and the first finger electrodes intersect the orthographic projection of the electrode portions, and each of the first auxiliary electrodes is located beside one of the orthographic projections of the corresponding electrode portions, and The first finger electrodes intersecting the corresponding orthographic projections intersect.

依據本發明之一實施例,上述指狀電極中更包含複數個第二指狀電極位於間隔中,每一第一輔助電極之一端突伸於鄰近對應之正投影之一端之間隔中,且與所突伸之間隔中鄰近於對應之正投影之第二指狀電極相交。 According to an embodiment of the present invention, the finger electrode further includes a plurality of second finger electrodes located in the interval, and one end of each of the first auxiliary electrodes protrudes from an interval adjacent to one end of the corresponding orthographic projection, and The second finger electrodes adjacent to the corresponding orthographic projections intersect in the protruding interval.

依據本發明之另一實施例,上述每一第一輔助電極之另一端突伸於鄰近對應之正投影之另一端之間隔中,且與所突伸之間隔中鄰近於對應之正投影之第二指狀電極相交。 According to another embodiment of the present invention, the other end of each of the first auxiliary electrodes protrudes from the interval adjacent to the other end of the corresponding orthographic projection, and is adjacent to the second of the corresponding orthographic projections in the interval between the protrusions The finger electrodes intersect.

依據本發明之又一實施例,上述第一電極更包含與第一輔助電極對應之複數個第一輔助導線,且每一第一輔助導線連接對應之第一輔助電極與第一匯流電極。 According to still another embodiment of the present invention, the first electrode further includes a plurality of first auxiliary wires corresponding to the first auxiliary electrodes, and each of the first auxiliary wires is connected to the corresponding first auxiliary electrode and the first bus electrode.

依據本發明之再一實施例,上述每一第一輔助導線之寬度大於每一指狀電極之寬度。 According to still another embodiment of the present invention, each of the first auxiliary wires has a width greater than a width of each of the finger electrodes.

依據本發明之再一實施例,上述第一電極更包含複數個第二輔助電極,其中這些第二輔助電極與第一匯流電極不相交,且與第一輔助電極對應,每一第二輔助電極與對應之第一輔助電極分別位於對應之電極部之正投影之相對二側。 According to still another embodiment of the present invention, the first electrode further includes a plurality of second auxiliary electrodes, wherein the second auxiliary electrodes do not intersect with the first bus electrodes, and correspond to the first auxiliary electrodes, and each of the second auxiliary electrodes And the corresponding first auxiliary electrodes are respectively located on opposite sides of the orthographic projection of the corresponding electrode portions.

依據本發明之再一實施例,上述第一電極更包含與第二輔助電極對應之複數個第二輔助導線,且每一第二輔助導線連接對應之第二輔助電極與第一匯流電極。 According to still another embodiment of the present invention, the first electrode further includes a plurality of second auxiliary wires corresponding to the second auxiliary electrodes, and each of the second auxiliary wires is connected to the corresponding second auxiliary electrode and the first bus electrode.

依據本發明之再一實施例,上述每一第二輔助電極與對應之第一輔助電極分別位於對應之電極部之正投影之沿著延伸方向之相對二邊緣的外側。 According to still another embodiment of the present invention, each of the second auxiliary electrodes and the corresponding first auxiliary electrode are respectively located outside the opposite edges of the orthographic projection of the corresponding electrode portion along the extending direction.

根據本發明之上述目的,另提出一種太陽能電池模組。此太陽能電池模組包含一上板、一下板、一如上述之太陽能電池結構、複數個連接帶以及至少一封裝材料層。太陽能電池結構設於上板與下板之間。連接帶電性連接相鄰之太陽能電池結構。封裝材料層位於上板與下板之間,將太陽能電池結構與上板和下板結合。 According to the above object of the present invention, a solar battery module is further proposed. The solar cell module comprises an upper plate, a lower plate, a solar cell structure as described above, a plurality of connecting strips, and at least one layer of encapsulating material. The solar cell structure is disposed between the upper plate and the lower plate. The connection is electrically connected to an adjacent solar cell structure. A layer of encapsulating material is positioned between the upper and lower plates to bond the solar cell structure to the upper and lower plates.

根據本發明之上述目的,亦提出一種太陽能電池結構之製造方法,包含下列步驟。提供一基板,此基板具有相對之第一表面與第二表面。形成一第一電極於第一表面上,其中第一電極包含至少一第一匯流電極、複數個指狀電極以及複數個第一輔助電極,這些指狀電極與第一匯流 電極相交,且第一輔助電極與第一匯流電極不相交。形成一第二電極於第二表面上,其中第二電極包含至少一第二匯流電極,第二匯流電極包含複數個電極部與前述第一輔助電極對應。這些電極部沿第一匯流電極之延伸方向間隔排列,每一電極部對第一表面之正投影與第一匯流電極重疊,此外非該些正投影處於延伸方向上形成複數間隔。指狀電極中包含複數個第一指狀電極,這些第一指狀電極與電極部之正投影相交,每一第一輔助電極位於對應之電極部之正投影之一側旁,且與和對應之正投影相交之第一指狀電極相交。 According to the above object of the present invention, a method of manufacturing a solar cell structure is also provided, comprising the following steps. A substrate is provided, the substrate having opposing first and second surfaces. Forming a first electrode on the first surface, wherein the first electrode comprises at least one first bus electrode, a plurality of finger electrodes, and a plurality of first auxiliary electrodes, the finger electrodes and the first confluence The electrodes intersect and the first auxiliary electrode does not intersect the first bus electrode. Forming a second electrode on the second surface, wherein the second electrode comprises at least one second bus electrode, and the second bus electrode comprises a plurality of electrode portions corresponding to the first auxiliary electrode. The electrode portions are arranged at intervals along the extending direction of the first bus electrode, and the orthographic projection of each electrode portion with respect to the first surface overlaps with the first bus electrode, and further, the orthographic projections are formed in a plurality of intervals in the extending direction. The finger electrode includes a plurality of first finger electrodes, and the first finger electrodes intersect the orthographic projection of the electrode portions, and each of the first auxiliary electrodes is located beside one of the orthographic projections of the corresponding electrode portions, and corresponds to The first finger electrodes intersecting the orthographic projections intersect.

依據本發明之一實施例,上述形成第一電極之步驟更包含使上述指狀電極包含複數個第二指狀電極,這些第二指狀電極位於電極部之間隔中,每一第一輔助電極之一端突伸於鄰近對應之正投影之一端之間隔中,且與所突伸之間隔中鄰近於對應之正投影之第二指狀電極相交。 According to an embodiment of the invention, the step of forming the first electrode further comprises: the finger electrode comprises a plurality of second finger electrodes, wherein the second finger electrodes are located in the interval between the electrode portions, and each of the first auxiliary electrodes One of the ends protrudes into a space adjacent one end of the corresponding orthographic projection and intersects the second finger electrode adjacent to the corresponding orthographic projection in the projected interval.

依據本發明之另一實施例,上述每一第一輔助電極之另一端突伸於鄰近對應之正投影之另一端之間隔中,且與所突伸之間隔中鄰近於對應之正投影之第二指狀電極相交。 According to another embodiment of the present invention, the other end of each of the first auxiliary electrodes protrudes from the interval adjacent to the other end of the corresponding orthographic projection, and is adjacent to the second of the corresponding orthographic projections in the interval between the protrusions The finger electrodes intersect.

依據本發明之又一實施例,上述形成第一電極之步驟更包含使第一電極包含與第一輔助電極對應之複數個第一輔助導線,每一第一輔助導線連接對應之第一輔助電極與第一匯流電極。 According to still another embodiment of the present invention, the step of forming the first electrode further includes: the first electrode includes a plurality of first auxiliary wires corresponding to the first auxiliary electrode, and each of the first auxiliary wires is connected to the corresponding first auxiliary electrode With the first bus electrode.

依據本發明之再一實施例,上述每一第一輔助導線 之寬度大於每一指狀電極之寬度。 According to still another embodiment of the present invention, each of the first auxiliary wires The width is greater than the width of each finger electrode.

依據本發明之再一實施例,上述形成第一電極之步驟更包含使第一電極包含複數個第二輔助電極,這些第二輔助電極與第一匯流電極不相交,且與上述第一輔助電極對應,每一第二輔助電極與對應之第一輔助電極分別位於對應之電極部之正投影之相對二側。 According to still another embodiment of the present invention, the step of forming the first electrode further includes: the first electrode includes a plurality of second auxiliary electrodes, the second auxiliary electrodes do not intersect with the first bus electrode, and the first auxiliary electrode Correspondingly, each of the second auxiliary electrodes and the corresponding first auxiliary electrode are respectively located on opposite sides of the orthographic projection of the corresponding electrode portion.

依據本發明之再一實施例,上述形成第一電極之步驟更包含使第一電極包含與第二輔助電極對應之複數個第二輔助導線,每一第二輔助導線連接對應之第二輔助電極與第一匯流電極。 According to still another embodiment of the present invention, the step of forming the first electrode further comprises: the first electrode includes a plurality of second auxiliary wires corresponding to the second auxiliary electrode, and each of the second auxiliary wires is connected to the corresponding second auxiliary electrode With the first bus electrode.

依據本發明之再一實施例,上述每一第二輔助電極與對應之第一輔助電極分別位於對應之電極部之正投影之沿著延伸方向之相對二邊緣的外側。 According to still another embodiment of the present invention, each of the second auxiliary electrodes and the corresponding first auxiliary electrode are respectively located outside the opposite edges of the orthographic projection of the corresponding electrode portion along the extending direction.

100‧‧‧太陽能電池 100‧‧‧ solar cells

102‧‧‧正面 102‧‧‧ positive

104‧‧‧匯流電極 104‧‧‧Concurrent electrode

106‧‧‧指狀電極 106‧‧‧ finger electrode

108‧‧‧匯流電極 108‧‧‧Concurrent electrode

110‧‧‧電極部 110‧‧‧Electrode

200‧‧‧太陽能電池模組 200‧‧‧Solar battery module

202a‧‧‧太陽能電池結構 202a‧‧‧Solar cell structure

202b‧‧‧太陽能電池結構 202b‧‧‧Solar cell structure

204‧‧‧基板 204‧‧‧Substrate

206‧‧‧第一表面 206‧‧‧ first surface

208‧‧‧第二表面 208‧‧‧ second surface

210a‧‧‧第一電極 210a‧‧‧first electrode

210b‧‧‧第一電極 210b‧‧‧first electrode

212‧‧‧第一匯流電極 212‧‧‧First bus electrode

214‧‧‧第二電極 214‧‧‧second electrode

216‧‧‧第二匯流電極 216‧‧‧Second bus electrode

218‧‧‧上板 218‧‧‧Upper board

220‧‧‧下板 220‧‧‧ Lower board

222‧‧‧封裝材料層 222‧‧‧Package material layer

224a‧‧‧第一指狀電極 224a‧‧‧first finger electrode

224b‧‧‧第二指狀電極 224b‧‧‧second finger electrode

226a‧‧‧第一輔助電極 226a‧‧‧First auxiliary electrode

226b‧‧‧第二輔助電極 226b‧‧‧second auxiliary electrode

228a‧‧‧第一輔助導線 228a‧‧‧First auxiliary conductor

228b‧‧‧第二輔助導線 228b‧‧‧Second auxiliary conductor

230‧‧‧連接帶 230‧‧‧Connecting belt

232‧‧‧電極部 232‧‧‧Electrode

234‧‧‧間隔 234‧‧‧ interval

236‧‧‧延伸方向 236‧‧‧ Extension direction

238‧‧‧端 238‧‧‧

240‧‧‧端 240‧‧‧

242‧‧‧端 242‧‧‧

244‧‧‧端 244‧‧‧

246‧‧‧長度 246‧‧‧ length

248‧‧‧長度 248‧‧‧ length

250‧‧‧長度 250‧‧‧ length

252‧‧‧寬度 252‧‧‧Width

254‧‧‧寬度 254‧‧‧Width

256‧‧‧寬度 256‧‧‧Width

258‧‧‧寬度 258‧‧‧Width

300‧‧‧步驟 300‧‧‧Steps

302‧‧‧步驟 302‧‧‧Steps

304‧‧‧步驟 304‧‧‧Steps

為讓本發明之上述和其他目的、特徵、優點與實施例能更明顯易懂,所附圖式之說明如下:第1圖係繪示係繪示一種傳統太陽能電池的上視示意圖。 The above and other objects, features, advantages and embodiments of the present invention will become more <RTIgt; <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt;

第2圖係繪示依照本發明之一實施方式的一種太陽能電池模組之剖面示意圖。 2 is a cross-sectional view showing a solar cell module in accordance with an embodiment of the present invention.

第3圖係繪示依照本發明之一實施方式的一種太陽能電池結構的上視示意圖。 3 is a top plan view showing a solar cell structure in accordance with an embodiment of the present invention.

第4圖係繪示依照本發明之一實施方式的一種太陽能 電池結構的局部放大上視示意圖。 4 is a diagram showing a solar energy according to an embodiment of the present invention. A partially enlarged schematic view of the battery structure.

第5圖係繪示依照本發明之另一實施方式的一種太陽能電池結構的上視示意圖。 Figure 5 is a top plan view showing a solar cell structure in accordance with another embodiment of the present invention.

第6圖係繪示依照本發明之另一實施方式的一種太陽能電池結構的局部放大上視示意圖。 Figure 6 is a partially enlarged top plan view showing the structure of a solar cell according to another embodiment of the present invention.

第7圖係繪示依照本發明之一實施方式的一種太陽能電池結構的製作流程圖。 Figure 7 is a flow chart showing the fabrication of a solar cell structure in accordance with an embodiment of the present invention.

請參照第2圖,其係繪示依照本發明之一實施方式的一種太陽能電池模組之剖面示意圖。在本實施方式中,太陽能電池模組200主要包含一上板218、一下板220、數個太陽能電池結構202a、數個連接帶230、以及一個或多個封裝材料層222。 Please refer to FIG. 2, which is a cross-sectional view showing a solar cell module according to an embodiment of the present invention. In the present embodiment, the solar cell module 200 mainly includes an upper plate 218, a lower plate 220, a plurality of solar cell structures 202a, a plurality of connecting strips 230, and one or more encapsulating material layers 222.

在一些實施例中,上板218為透明板材,例如玻璃。下板220又可稱為背板(back sheet),且下板220可為白色不透明板材。太陽能電池結構202a設於上板218與下板220之間。連接帶230同樣位於上板218與220之間,且每個連接帶230之二端可分別與相鄰之二太陽能電池結構202a連接,以電性連接此二太陽能電池結構202a。連接帶230亦可稱為焊帶。封裝材料層222亦位於上板218與下板220之間。藉由高溫壓合的程序,封裝材料層222於熔融態時可將這些太陽能電池結構202a和連接帶230與下板220和上板218結合。在一示範例子中,封裝材料層222為乙烯-醋酸乙烯酯共聚物(EVA)。 In some embodiments, the upper plate 218 is a transparent sheet material, such as glass. The lower plate 220 may also be referred to as a back sheet, and the lower plate 220 may be a white opaque sheet. The solar cell structure 202a is disposed between the upper plate 218 and the lower plate 220. The connecting strip 230 is also located between the upper boards 218 and 220, and the two ends of each connecting strip 230 are respectively connected to the adjacent two solar cell structures 202a to electrically connect the two solar cell structures 202a. The strap 230 can also be referred to as a solder ribbon. The encapsulation material layer 222 is also located between the upper plate 218 and the lower plate 220. These solar cell structures 202a and tie strips 230 can be joined to the lower plate 220 and the upper plate 218 by the high temperature lamination process when the encapsulating material layer 222 is in the molten state. In an exemplary embodiment, encapsulating material layer 222 is an ethylene vinyl acetate copolymer (EVA).

請同時參照第2圖至第4圖,其中第3圖與第4圖係分別繪示依照本發明之一實施方式的一種太陽能電池結構的上視示意圖與局部放大上視示意圖。在一些實施例中,太陽能電池結構202a主要包含基板204、第一電極210a以及第二電極214。如第2圖所示,基板204具有第一表面206與第二表面208,其中第一表面206與第二表面208分別位於基板204之相對二側。基板204之材料可為半導體材料,例如矽。基板204已根據第一電極210a與第二電極214之位置而設有對應之摻雜區(未繪示)。在一示範例子中,第一表面206為基板204之正面,第二表面208為基板204之背面。 Please refer to FIG. 2 to FIG. 4 simultaneously, wherein FIG. 3 and FIG. 4 are respectively a top view and a partially enlarged top view of a solar cell structure according to an embodiment of the present invention. In some embodiments, solar cell structure 202a primarily includes substrate 204, first electrode 210a, and second electrode 214. As shown in FIG. 2, the substrate 204 has a first surface 206 and a second surface 208, wherein the first surface 206 and the second surface 208 are respectively located on opposite sides of the substrate 204. The material of the substrate 204 can be a semiconductor material such as germanium. The substrate 204 has a corresponding doped region (not shown) according to the positions of the first electrode 210a and the second electrode 214. In an exemplary embodiment, first surface 206 is the front side of substrate 204 and second surface 208 is the back side of substrate 204.

如第3圖所示,第一電極210a設置在基板204之第一表面206上。第一電極210a之材料可為金屬漿料,例如銀漿。在一些實施例中,第一電極210a包含一或多個第一匯流電極212、數個輔助電極與數個指狀電極。在一示範例子中,如第3圖所示,第一電極210a包含三個第一匯流電極212。指狀電極包含數個第一指狀電極224a與數個第二指狀電極224b,這些第一指狀電極224a與第二指狀電極224b實質等寬。第一指狀電極224a與第二指狀電極224b和第一匯流電極212相交,即這些第一指狀電極224a與第二指狀電極224b至少和第一匯流電極212直接接合。在一些示範例子中,每個第一指狀電極224a與第二指狀電極224b和第一匯流電極212正交。此外,如第4圖所示,每個第一指狀電極224a與第二指狀電極224b之寬度254小 於第一匯流電極212之寬度256。第一指狀電極224a與第二指狀電極224b之電流可匯集到第一匯流電極212。 As shown in FIG. 3, the first electrode 210a is disposed on the first surface 206 of the substrate 204. The material of the first electrode 210a may be a metal paste such as a silver paste. In some embodiments, the first electrode 210a includes one or more first bus electrodes 212, a plurality of auxiliary electrodes, and a plurality of finger electrodes. In an exemplary example, as shown in FIG. 3, the first electrode 210a includes three first bus electrodes 212. The finger electrode includes a plurality of first finger electrodes 224a and a plurality of second finger electrodes 224b. The first finger electrodes 224a and the second finger electrodes 224b are substantially equal in width. The first finger electrode 224a intersects the second finger electrode 224b and the first bus electrode 212, that is, the first finger electrode 224a and the second finger electrode 224b are directly bonded to at least the first bus electrode 212. In some exemplary examples, each of the first finger electrodes 224a is orthogonal to the second finger electrodes 224b and the first bus electrodes 212. In addition, as shown in FIG. 4, the width 254 of each of the first finger electrodes 224a and the second finger electrodes 224b is small. The width 256 of the first bus electrode 212 is 256. The current of the first finger electrode 224a and the second finger electrode 224b may be collected to the first bus electrode 212.

在一些實施例中,輔助電極中僅包含數個第一輔助電極226a,且每個第一匯流電極212旁對應配置數個第一輔助電極226a。在這樣的實施例中,第一輔助電極226a可均位於對應之第一匯流電極212的同一側;然第一輔助電極226a亦可非均配置在對應之第一匯流電極212的同一側,而是配置在對應之第一匯流電極212之相對二側。舉例而言,在第一電極210a僅包含第一輔助電極226a且第一電極210a係以網印方式製作的實施例中,第一輔助電極226a可均設置在對應之第一匯流電極212的網印製程入刀側。此外,第一輔助電極226a均與對應之第一匯流電極212不相交。在一些例子中,第一輔助電極226a均順著對應之第一匯流電極212的延伸方向236而延伸。在一些示範例子中,第一輔助電極226a平行對應之第一匯流電極212。在另一些示範例子中,第一輔助電極226與對應之第一匯流電極212不平行。 In some embodiments, the auxiliary electrode includes only a plurality of first auxiliary electrodes 226a, and each of the first bus electrodes 212 is disposed adjacent to the plurality of first auxiliary electrodes 226a. In such an embodiment, the first auxiliary electrodes 226a may be located on the same side of the corresponding first bus electrodes 212; however, the first auxiliary electrodes 226a may also be non-uniformly disposed on the same side of the corresponding first bus electrodes 212, and It is disposed on opposite sides of the corresponding first bus electrode 212. For example, in the embodiment where the first electrode 210a includes only the first auxiliary electrode 226a and the first electrode 210a is formed by screen printing, the first auxiliary electrode 226a may be disposed on the network of the corresponding first bus electrode 212. The printing process enters the knife side. In addition, the first auxiliary electrodes 226a are not intersected with the corresponding first bus electrodes 212. In some examples, the first auxiliary electrode 226a extends along the extending direction 236 of the corresponding first bus electrode 212. In some exemplary examples, the first auxiliary electrode 226a is parallel to the corresponding first bus electrode 212. In other exemplary examples, the first auxiliary electrode 226 is not parallel to the corresponding first bus electrode 212.

在另一些實施例中,如第3圖所示,輔助電極中包含數個第一輔助電極226a與數個第二輔助電極226b,且每個第一匯流電極212旁對應配置數個第一輔助電極226a與數個第二輔助電極226b。在這樣的實施例中,這些第一輔助電極226a分別與第二輔助電極226b對應。互相對應之第一輔助電極226a與第二輔助電極226b分別鄰設於對應之第一匯流電極212的相對二側。此外,第一輔助電極226a 與第二輔助電極226b均與對應之第一匯流電極212不相交。在一些例子中,第一輔助電極226a與第二輔助電極226b均順著第一匯流電極212的延伸方向236而延伸。在一些示範例子中,第一輔助電極226a與第二輔助電極226b均平行對應之第一匯流電極212。在另一些示範例子中,第一輔助電極226a與第二輔助電極226b和對應之第一匯流電極212不平行。下列以第一電極210a包含第一輔助電極226a與第二輔助電極226b的實施例來進行本實施方式的說明。 In other embodiments, as shown in FIG. 3, the auxiliary electrode includes a plurality of first auxiliary electrodes 226a and a plurality of second auxiliary electrodes 226b, and each of the first bus electrodes 212 is disposed corresponding to the plurality of first auxiliary devices. The electrode 226a and the plurality of second auxiliary electrodes 226b. In such an embodiment, the first auxiliary electrodes 226a correspond to the second auxiliary electrodes 226b, respectively. The first auxiliary electrode 226a and the second auxiliary electrode 226b corresponding to each other are adjacent to opposite sides of the corresponding first bus electrode 212, respectively. In addition, the first auxiliary electrode 226a Both the second auxiliary electrode 226b and the corresponding first bus electrode 212 do not intersect. In some examples, the first auxiliary electrode 226a and the second auxiliary electrode 226b both extend along the extending direction 236 of the first bus electrode 212. In some exemplary examples, the first auxiliary electrode 226a and the second auxiliary electrode 226b are both parallel to the corresponding first bus electrode 212. In other exemplary examples, the first auxiliary electrode 226a and the second auxiliary electrode 226b and the corresponding first bus electrode 212 are not parallel. The following description of the embodiment is performed with an embodiment in which the first electrode 210a includes the first auxiliary electrode 226a and the second auxiliary electrode 226b.

如第2圖所示,第二電極214設於基板204之第二表面208上,而與第一電極214分別位於基板204之相對二側。第二電極214之材料可為金屬漿料,例如銀漿。第二電極214包含一或多個第二匯流電極216。在一些實施例中,如第3圖所示,第二匯流電極216之數量與位置均和第一匯流電極212對應。每個第二匯流電極216包含數個電極部232。因此,每個電極部232對第一表面206的正投影與對應之第一匯流電極212重疊。在每個第二匯流電極216中,這些電極部232沿第一匯流電極212之延伸方向236間隔排列,即每個第二匯流電極216呈不連續狀。如此使得非電極部232之正投影處於第一匯流電極212之延伸方向236上形成間隔234。 As shown in FIG. 2, the second electrode 214 is disposed on the second surface 208 of the substrate 204, and is located on opposite sides of the substrate 204 from the first electrode 214. The material of the second electrode 214 may be a metal paste such as a silver paste. The second electrode 214 includes one or more second bus electrodes 216. In some embodiments, as shown in FIG. 3, the number and position of the second bus electrodes 216 correspond to the first bus electrode 212. Each of the second bus electrodes 216 includes a plurality of electrode portions 232. Therefore, the orthographic projection of each electrode portion 232 on the first surface 206 overlaps with the corresponding first bus electrode 212. In each of the second bus electrodes 216, the electrode portions 232 are spaced apart along the extending direction 236 of the first bus electrode 212, that is, each of the second bus electrodes 216 is discontinuous. The orthographic projection of the non-electrode portion 232 is such that the spacer 234 is formed in the extending direction 236 of the first bus electrode 212.

此外,在第一電極210a的所有指狀電極中,第一指狀電極224a與第二匯流電極216之電極部232在第一表面206上的正投影相交。另一方面,第二指狀電極224b則 穿過上述間隔234中。請同時參照第3圖與第4圖,第一電極210a之第一輔助電極226a與第二輔助電極226b均分別與第二匯流電極216之電極部232對應。亦即,每個電極部232與一第一輔助電極226a和一第二輔助電極226b對應,且第一輔助電極226a與第二輔助電極226b分別位於對應之電極部232在第一表面206之正投影的相對二側旁。在一示範例子中,第一輔助電極226a與第二輔助電極226b分別位於對應之電極部232在第一表面206之正投影之沿著延伸方向236的相對二邊緣之外側,即第一輔助電極226a與第二輔助電極226b分別至對應之第一匯流電極212的距離均大於電極部232在第一表面206之正投影之沿著延伸方向236的二邊緣分別至對應之第一匯流電極212的距離。 Further, among all the finger electrodes of the first electrode 210a, the front projections of the first finger electrodes 224a and the electrode portions 232 of the second bus electrodes 216 on the first surface 206 intersect. On the other hand, the second finger electrode 224b is Pass through the above interval 234. Referring to FIGS. 3 and 4 simultaneously, the first auxiliary electrode 226a and the second auxiliary electrode 226b of the first electrode 210a correspond to the electrode portions 232 of the second bus electrode 216, respectively. That is, each of the electrode portions 232 corresponds to a first auxiliary electrode 226a and a second auxiliary electrode 226b, and the first auxiliary electrode 226a and the second auxiliary electrode 226b are respectively located at the first surface 206 of the corresponding electrode portion 232. The opposite sides of the projection. In an exemplary embodiment, the first auxiliary electrode 226a and the second auxiliary electrode 226b are respectively located on the outer sides of the opposite edges of the corresponding electrode portion 232 along the extending direction 236 of the orthographic projection of the first surface 206, that is, the first auxiliary electrode. The distance from the second auxiliary electrode 226b to the corresponding first bus electrode 212 is greater than the two edges of the positive projection of the electrode portion 232 at the first surface 206 along the extending direction 236 to the corresponding first bus electrode 212, respectively. distance.

請再次參照第2圖與第4圖,在一些示範例子中,第一輔助電極226a與第二輔助電極226b分別位於與第一匯流電極212貼合之連接帶230的二邊緣外,即第一輔助電極226a與第二輔助電極226b分別至對應之第一匯流電極212的距離均大於與第一匯流電極212貼合之連接帶230的二邊緣分別至此第一匯流電極212之距離。 Referring to FIG. 2 and FIG. 4 again, in some exemplary examples, the first auxiliary electrode 226a and the second auxiliary electrode 226b are respectively located outside the two edges of the connecting strip 230 that is attached to the first bus electrode 212, that is, the first The distance from the auxiliary electrode 226a and the second auxiliary electrode 226b to the corresponding first bus electrode 212 is greater than the distance from the two edges of the connecting strip 230 that is bonded to the first bus electrode 212 to the first bus electrode 212, respectively.

如第4圖所示,對於每個電極部232而言,對應設置在其正投影之相對二側的第一輔助電極226a及第二輔助電極226b均與和此正投影相交之第一指狀電極224a相交。在一些實施例中,對於每個電極部232在第一表面206上的正投影而言,對應設置在此正投影旁之第一輔助電極 226a的一端238突伸於鄰近此正投影之一端的間隔234中,且與所突伸之間隔234中鄰近此正投影的第二指狀電極224b相交。在另一些實施例中,對於每個電極部232在第一表面206上的正投影而言,對應設置在此正投影旁之第一輔助電極226a的另一端240突伸於鄰近此正投影之另一端的間隔234中,且與所突伸之間隔234中鄰近此正投影的第二指狀電極224b相交。也就是說,第一輔助電極226a之長度246較對應之電極部232的長度248長,如第4圖所示。 As shown in FIG. 4, for each of the electrode portions 232, the first auxiliary electrode 226a and the second auxiliary electrode 226b, which are disposed on opposite sides of the orthographic projection thereof, respectively have a first finger shape intersecting the orthographic projection. Electrodes 224a intersect. In some embodiments, for the orthographic projection of each electrode portion 232 on the first surface 206, corresponding to the first auxiliary electrode disposed adjacent to the orthographic projection One end 238 of 226a protrudes into a space 234 adjacent one end of the orthographic projection and intersects the second finger electrode 224b adjacent to the orthographic projection in the projected interval 234. In other embodiments, for the orthographic projection of each electrode portion 232 on the first surface 206, the other end 240 of the first auxiliary electrode 226a disposed adjacent to the orthographic projection protrudes adjacent to the orthographic projection. The other end of the space 234 intersects the second finger electrode 224b adjacent to the orthographic projection in the projected interval 234. That is, the length 246 of the first auxiliary electrode 226a is longer than the length 248 of the corresponding electrode portion 232, as shown in FIG.

類似的,在一些實施例中,對於每個電極部232在第一表面206上的正投影而言,對應設置在此正投影旁之第二輔助電極226b的一端242突伸於鄰近此正投影之一端的間隔234中,且與所突伸之間隔234中鄰近此正投影的第二指狀電極224b相交。在另一些實施例中,對於每個電極部232在第一表面206上的正投影而言,對應設置在此正投影旁之第二輔助電極226b的另一端244突伸於鄰近此正投影之另一端的間隔234中,且與所突伸之間隔234中鄰近此正投影的第二指狀電極224b相交。即第二輔助電極226b之長度250較對應之電極部232的長度248長,如第4圖所示。 Similarly, in some embodiments, for the orthographic projection of each electrode portion 232 on the first surface 206, an end 242 corresponding to the second auxiliary electrode 226b disposed adjacent to the orthographic projection protrudes adjacent to the orthographic projection In one of the spaces 234, and intersecting the second finger electrode 224b adjacent to the orthographic projection in the protruding interval 234. In other embodiments, for the orthographic projection of each electrode portion 232 on the first surface 206, the other end 244 of the second auxiliary electrode 226b disposed adjacent to the orthographic projection protrudes adjacent to the orthographic projection. The other end of the space 234 intersects the second finger electrode 224b adjacent to the orthographic projection in the projected interval 234. That is, the length 250 of the second auxiliary electrode 226b is longer than the length 248 of the corresponding electrode portion 232, as shown in FIG.

在太陽能電池結構202a中,當第一電極210a之第一指狀電極224a因熱應力影響而破裂,進而無法與第一匯流電極212有效連通時,設置在第二匯流電極216之電極部232之正投影二側的第一輔助電極226a與第二輔助電極 226b可將第一指狀電極224a之電流順利傳導至第一匯流電極212。因此,可有效避免填充因子下降,進而可提高太陽能電池結構202a之輸出功率。 In the solar cell structure 202a, when the first finger electrode 224a of the first electrode 210a is broken due to the influence of thermal stress, and thus cannot be in effective communication with the first bus electrode 212, the electrode portion 232 of the second bus electrode 216 is disposed. The first auxiliary electrode 226a and the second auxiliary electrode on both sides of the front projection 226b can smoothly conduct current of the first finger electrode 224a to the first bus electrode 212. Therefore, the drop in the fill factor can be effectively avoided, and the output power of the solar cell structure 202a can be improved.

請同時參照第5圖與第6圖,其係分別繪示依照本發明之另一實施方式的一種太陽能電池結構的上視示意圖與局部放大上視示意圖。本實施方式之太陽能電池結構202b之架構大致上與上述實施方式之太陽能電池結構202a的架構相同,二者之差異在於第一電極210b另包含數個輔助導線。 Please refer to FIG. 5 and FIG. 6 simultaneously, which are respectively a top view and a partially enlarged top view of a solar cell structure according to another embodiment of the present invention. The structure of the solar cell structure 202b of the present embodiment is substantially the same as that of the solar cell structure 202a of the above embodiment, and the difference is that the first electrode 210b further includes a plurality of auxiliary wires.

在第一電極210b僅包含第一輔助電極226a的實施例中,第一電極210b另包含數個第一輔助導線228a。這些第一輔助導線228a分別與第一輔助電極226a對應,且每個第一輔助導線228a連接對應之第一輔助電極226a與第一匯流電極212。在一些示範例子中,如第6圖所示,第一輔助導線228a之寬度252大於每個第一指狀電極224a與第二指狀電極224b的寬度254,以使第一輔助導線228a與第一匯流電極212之間的接合更為穩固可靠,並可增進第一電極210b與第二匯流電極216對應區域的結構強度,降低第一指狀電極224a與第一匯流電極212之間接合斷裂的機率。 In the embodiment in which the first electrode 210b includes only the first auxiliary electrode 226a, the first electrode 210b further includes a plurality of first auxiliary wires 228a. The first auxiliary wires 228a respectively correspond to the first auxiliary electrodes 226a, and each of the first auxiliary wires 228a is connected to the corresponding first auxiliary electrode 226a and the first bus electrode 212. In some exemplary examples, as shown in FIG. 6, the width 252 of the first auxiliary conductor 228a is greater than the width 254 of each of the first finger electrode 224a and the second finger electrode 224b, such that the first auxiliary conductor 228a and the first The bonding between the bus electrodes 212 is more stable and reliable, and the structural strength of the corresponding regions of the first electrode 210b and the second bus electrode 216 can be improved, and the joint fracture between the first finger electrode 224a and the first bus electrode 212 can be reduced. Probability.

在第一電極210b同時包含第一輔助電極226a與第二輔助電極226b的實施例中,如第5圖所示,第一電極210b更包含數個第二輔助導線228b。這些第二輔助導線228b分別與第二輔助電極226b對應,且每個第二輔助導線228b 連接對應之第二輔助電極226b與第一匯流電極212。在一些示範例子中,如第6圖所示,第二輔助導線228b之寬度258同樣也大於每個第一指狀電極224a與第二指狀電極224b的寬度254,以提升第二輔助導線228b與第一匯流電極212之間接合的穩固可靠度,並可相對增加第一電極210b與第二匯流電極216對應區域的結構強度,降低第一指狀電極224a與第一匯流電極212之間接合斷裂的機率。 In the embodiment in which the first electrode 210b includes the first auxiliary electrode 226a and the second auxiliary electrode 226b at the same time, as shown in FIG. 5, the first electrode 210b further includes a plurality of second auxiliary wires 228b. The second auxiliary wires 228b correspond to the second auxiliary electrodes 226b, respectively, and each of the second auxiliary wires 228b The corresponding second auxiliary electrode 226b and the first bus electrode 212 are connected. In some exemplary examples, as shown in FIG. 6, the width 258 of the second auxiliary conductor 228b is also greater than the width 254 of each of the first finger electrode 224a and the second finger electrode 224b to lift the second auxiliary conductor 228b. The robustness of the bonding with the first bus electrode 212 can increase the structural strength of the corresponding region of the first electrode 210b and the second bus electrode 216, and reduce the bonding between the first finger electrode 224a and the first bus electrode 212. The probability of breaking.

請一併參照第2圖至第4圖與第7圖,其中第7圖係繪示依照本發明之一實施方式的一種太陽能電池結構的製作流程圖。在本實施方式中,製作太陽能電池時,例如上述實施方式之太陽能電池結構202a時,可如步驟300所述,先提供基板204,如第2圖所示。基板204具有相對之第一表面206與第二表面208。此外,基板204已根據第一電極210a與第二電極214之位置而設有對應之摻雜區(未繪示)。 Please refer to FIG. 2 to FIG. 4 and FIG. 7 together. FIG. 7 is a flow chart showing the fabrication of a solar cell structure according to an embodiment of the present invention. In the present embodiment, when a solar cell is produced, for example, in the solar cell structure 202a of the above embodiment, the substrate 204 may be provided first as described in step 300, as shown in FIG. The substrate 204 has opposing first and second surfaces 206, 208. In addition, the substrate 204 has a corresponding doped region (not shown) according to the positions of the first electrode 210a and the second electrode 214.

接下來,可如步驟302所述,形成第一電極210a於基板204之第一表面206上。在一些實施例中,第一電極210a包含一或多個第一匯流電極212、數個輔助電極、與數個指狀電極。形成第一電極210a時可利用例如一或多道網印製程,且採各種印刷順序。舉例而言,可根據製程需求,而先印刷指狀電極,再印刷第一匯流電極212,而後印刷輔助電極;或先印刷第一匯流電極212,再印刷指狀電極,接著印刷輔助電極;或先印刷指狀電極,再印刷輔助電極,然後印刷第一匯流電極212;或者在同一道網印製程 中,同時印刷第一匯流電極212、指狀電極與輔助電極。 Next, the first electrode 210a may be formed on the first surface 206 of the substrate 204 as described in step 302. In some embodiments, the first electrode 210a includes one or more first bus electrodes 212, a plurality of auxiliary electrodes, and a plurality of finger electrodes. For example, one or more screen printing processes can be utilized when forming the first electrode 210a, and various printing sequences are employed. For example, the finger electrode may be printed first, then the first bus electrode 212 may be printed, and then the auxiliary electrode may be printed according to the process requirements; or the first bus electrode 212 may be printed first, then the finger electrode may be printed, and then the auxiliary electrode may be printed; or Printing the finger electrode first, then printing the auxiliary electrode, and then printing the first bus electrode 212; or printing on the same screen The first bus electrode 212, the finger electrode and the auxiliary electrode are simultaneously printed.

指狀電極包含數個第一指狀電極224a與數個第二指狀電極224b。第一指狀電極224a與第二指狀電極224b和第一匯流電極212相交。在一些實施例中,輔助電極中可僅包含數個第一輔助電極226a,且每個第一匯流電極212旁對應配置數個第一輔助電極226a。第一輔助電極226a均與對應之第一匯流電極212不相交。在一些示範例子中,第一輔助電極226a可均設置在對應之第一匯流電極212的網印製程入刀側。此外,第一輔助電極226a可順著對應之第一匯流電極212的延伸方向236而延伸。 The finger electrode includes a plurality of first finger electrodes 224a and a plurality of second finger electrodes 224b. The first finger electrode 224a intersects the second finger electrode 224b and the first bus electrode 212. In some embodiments, the auxiliary electrode may include only a plurality of first auxiliary electrodes 226a, and each of the first bus electrodes 212 is disposed adjacent to the plurality of first auxiliary electrodes 226a. The first auxiliary electrodes 226a are each not intersected with the corresponding first bus electrodes 212. In some exemplary examples, the first auxiliary electrodes 226a may be disposed on the screen printing side of the corresponding first bus electrode 212. In addition, the first auxiliary electrode 226a may extend along the extending direction 236 of the corresponding first bus electrode 212.

在另一些實施例中,如第3圖所示,輔助電極中包含數個第一輔助電極226a與數個第二輔助電極226b,且每個第一匯流電極212旁對應配置數個第一輔助電極226a與數個第二輔助電極226b。第一輔助電極226a與第二輔助電極226b互相對應且分別鄰設於第一匯流電極212的相對二側。第一輔助電極226a與第二輔助電極226b均和對應之第一匯流電極212不相交,且可順著第一匯流電極212的延伸方向236而延伸。 In other embodiments, as shown in FIG. 3, the auxiliary electrode includes a plurality of first auxiliary electrodes 226a and a plurality of second auxiliary electrodes 226b, and each of the first bus electrodes 212 is disposed corresponding to the plurality of first auxiliary devices. The electrode 226a and the plurality of second auxiliary electrodes 226b. The first auxiliary electrode 226a and the second auxiliary electrode 226b correspond to each other and are respectively disposed on opposite sides of the first bus electrode 212. The first auxiliary electrode 226a and the second auxiliary electrode 226b both do not intersect with the corresponding first bus electrode 212, and may extend along the extending direction 236 of the first bus electrode 212.

接下來,可如步驟304所述,形成第二電極214於基板204之第二表面208上,如第2圖所示。在一些實施例中,第二電極214包含一或多個第二匯流電極216。形成第二電極214時可利用例如網印製程。如第3圖所示,第二匯流電極216之數量與位置均和第一匯流電極212對應。此外,每個第二匯流電極216包含數個電極部232。因 此,每個電極部232對第一表面206的正投影與對應之第一匯流電極212重疊。每個第二匯流電極216之電極部232沿第一匯流電極212之延伸方向236間隔排列,因而使得非電極部232之正投影處於第一匯流電極212之延伸方向236上具有間隔234。 Next, a second electrode 214 can be formed on the second surface 208 of the substrate 204 as described in step 304, as shown in FIG. In some embodiments, the second electrode 214 includes one or more second bus electrodes 216. For example, a screen printing process can be utilized when forming the second electrode 214. As shown in FIG. 3, the number and position of the second bus electrodes 216 correspond to the first bus electrode 212. Further, each of the second bus electrodes 216 includes a plurality of electrode portions 232. because Thus, the orthographic projection of each electrode portion 232 to the first surface 206 overlaps with the corresponding first bus electrode 212. The electrode portions 232 of each of the second bus electrodes 216 are spaced apart along the extending direction 236 of the first bus electrode 212 such that the orthographic projection of the non-electrode portion 232 has an interval 234 in the extending direction 236 of the first bus electrode 212.

在另一實施方式中,形成第一電極210a與第二電極214時,亦可先形成第二電極214於基板204之第二表面208上,再形成第一電極210a於基板204之第一表面206上。 In another embodiment, when the first electrode 210a and the second electrode 214 are formed, the second electrode 214 may be formed on the second surface 208 of the substrate 204 to form the first electrode 210a on the first surface of the substrate 204. 206.

在形成第一電極210a與第二電極214之步驟中,包含使第一電極210a之第一指狀電極224a與第二電極214之第二匯流電極216的電極部232在第一表面206上的正投影相交,並使得第二指狀電極224b位於上述間隔234中。此外,如第3圖與第4圖所示,每個電極部232與一第一輔助電極226a和一第二輔助電極226b對應,第一輔助電極226a與第二輔助電極226b分別位於對應之電極部232在第一表面206之正投影的相對二側旁,且第一輔助電極226a及第二輔助電極226b均與和此正投影相交之第一指狀電極224a相交。 In the step of forming the first electrode 210a and the second electrode 214, the electrode portion 232 including the first finger electrode 224a of the first electrode 210a and the second bus electrode 216 of the second electrode 214 is disposed on the first surface 206. The orthographic projections intersect and cause the second finger electrodes 224b to lie in the interval 234 described above. In addition, as shown in FIG. 3 and FIG. 4, each electrode portion 232 corresponds to a first auxiliary electrode 226a and a second auxiliary electrode 226b, and the first auxiliary electrode 226a and the second auxiliary electrode 226b are respectively located at the corresponding electrodes. The portion 232 is adjacent to opposite sides of the orthographic projection of the first surface 206, and the first auxiliary electrode 226a and the second auxiliary electrode 226b each intersect the first finger electrode 224a that intersects the orthographic projection.

在一些實施例中,製作第一電極210a時,使對應設置在每個電極部232之正投影旁之第一輔助電極226a的一端238與第二輔助電極226b的一端242突伸於鄰近此正投影之一端的間隔234中,且與此間隔234中鄰近正投影的第二指狀電極224b相交。在另一些實施例中,製作第一 電極210a時,更使得對應設置在每個電極部232之正投影旁之第一輔助電極226a的另一端240與第二輔助電極226b的另一端244突伸於鄰近此正投影之另一端的間隔234中,且此間隔234中鄰近正投影的第二指狀電極224b相交。亦即,如第4圖所示,第一輔助電極226a之長度246與第二輔助電極226b之長度250均較對應之電極部232的長度248長。 In some embodiments, when the first electrode 210a is formed, the one end 238 of the first auxiliary electrode 226a and the one end 242 of the second auxiliary electrode 226b disposed adjacent to the orthographic projection of each electrode portion 232 are protruded adjacent to each other. The interval 234 at one end of the projection intersects with the second finger electrode 224b adjacent to the orthographic projection in this interval 234. In other embodiments, making the first In the case of the electrode 210a, the other end 240 of the first auxiliary electrode 226a and the other end 244 of the second auxiliary electrode 226b, which are disposed adjacent to the orthographic projection of each electrode portion 232, are further protruded from the other end adjacent to the orthographic projection. 234, and the second finger electrodes 224b adjacent to the orthographic projection in the interval 234 intersect. That is, as shown in FIG. 4, the length 246 of the first auxiliary electrode 226a and the length 250 of the second auxiliary electrode 226b are both longer than the length 248 of the corresponding electrode portion 232.

在一些實施例中,形成如第5圖與第6圖所示之太陽能電池結構202a的第一電極210b時,更使得第一電極210b包含數個第一輔助導線228a與第二輔助導線228b。第一輔助導線228a分別與第一輔助電極226a對應,且第二輔助導線228b分別與第二輔助電極226b對應。第一輔助導線228a分別連接對應之第一輔助電極226a與第一匯流電極212,第二輔助導線228b則分別連接對應之第二輔助電極226b與第一匯流電極212。此外,如第6圖所示,第一輔助導線228a之寬度252與第二輔助導線228b之寬度258均大於每個第一指狀電極224a與第二指狀電極224b的寬度254。 In some embodiments, when the first electrode 210b of the solar cell structure 202a as shown in FIGS. 5 and 6 is formed, the first electrode 210b is further caused to include a plurality of first auxiliary wires 228a and second auxiliary wires 228b. The first auxiliary wires 228a correspond to the first auxiliary electrodes 226a, respectively, and the second auxiliary wires 228b correspond to the second auxiliary electrodes 226b, respectively. The first auxiliary wire 228a is connected to the corresponding first auxiliary electrode 226a and the first bus electrode 212, respectively, and the second auxiliary wire 228b is connected to the corresponding second auxiliary electrode 226b and the first bus electrode 212, respectively. Furthermore, as shown in FIG. 6, the width 252 of the first auxiliary conductor 228a and the width 258 of the second auxiliary conductor 228b are both greater than the width 254 of each of the first finger electrode 224a and the second finger electrode 224b.

由上述之實施方式可知,本發明之一優點為太陽能電池結構之基板的一表面設有與指狀電極相交但與匯流電極不相交之數個輔助電極,這些輔助電極與基板另一表面上之匯流電極的電極部對應。在指狀電極破裂而無法將電流直接傳導至與匯流電極時,經由這些輔助電極的傳導,可將指狀電極之電流順利匯集到匯流電極。因此,可降低 填充因子的損失,進而可提升太陽能電池之能量轉換效率。 According to the above embodiments, an advantage of the present invention is that a surface of the substrate of the solar cell structure is provided with a plurality of auxiliary electrodes that intersect the finger electrodes but do not intersect the bus electrodes, and the auxiliary electrodes are on the other surface of the substrate. The electrode portion of the bus electrode corresponds to each other. When the finger electrodes are broken and the current cannot be directly conducted to the bus electrodes, the current of the finger electrodes can be smoothly collected to the bus electrodes through the conduction of the auxiliary electrodes. Therefore, it can be reduced The loss of the fill factor, which in turn increases the energy conversion efficiency of the solar cell.

由上述之實施方式可知,本發明之另一優點為太陽能電池結構及太陽能電池模組包含可對應連接匯流電極與輔助電極的數個輔助導線,因此可提供進一步的防護,以在輔助電極無法順利將指狀電極所傳來之電流傳至匯流電極時,將電流順利匯集到匯流電極。此外,輔助導線較指狀電極寬,可增進對應於電極部之處的指狀電極與匯流電極之間的接合穩固性,而可避免指狀電極與匯流電極之間的接合斷裂。 According to the above embodiments, another advantage of the present invention is that the solar cell structure and the solar cell module include a plurality of auxiliary wires that can be connected to the bus electrode and the auxiliary electrode, thereby providing further protection so that the auxiliary electrode cannot be smoothly performed. When the current from the finger electrode is transmitted to the bus electrode, the current is smoothly collected to the bus electrode. Further, the auxiliary wire is wider than the finger electrode, and the joint stability between the finger electrode and the bus electrode corresponding to the electrode portion can be improved, and the joint fracture between the finger electrode and the bus electrode can be avoided.

雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何在此技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 While the present invention has been described above by way of example, it is not intended to be construed as a limitation of the scope of the invention. Therefore, the scope of the invention is defined by the scope of the appended claims.

202b‧‧‧太陽能電池結構 202b‧‧‧Solar cell structure

204‧‧‧基板 204‧‧‧Substrate

206‧‧‧第一表面 206‧‧‧ first surface

210b‧‧‧第一電極 210b‧‧‧first electrode

212‧‧‧第一匯流電極 212‧‧‧First bus electrode

216‧‧‧第二匯流電極 216‧‧‧Second bus electrode

224a‧‧‧第一指狀電極 224a‧‧‧first finger electrode

224b‧‧‧第二指狀電極 224b‧‧‧second finger electrode

226a‧‧‧第一輔助電極 226a‧‧‧First auxiliary electrode

226b‧‧‧第二輔助電極 226b‧‧‧second auxiliary electrode

228a‧‧‧第一輔助導線 228a‧‧‧First auxiliary conductor

228b‧‧‧第二輔助導線 228b‧‧‧Second auxiliary conductor

232‧‧‧電極部 232‧‧‧Electrode

234‧‧‧間隔 234‧‧‧ interval

236‧‧‧延伸方向 236‧‧‧ Extension direction

238‧‧‧端 238‧‧‧

240‧‧‧端 240‧‧‧

242‧‧‧端 242‧‧‧

244‧‧‧端 244‧‧‧

Claims (17)

一種太陽能電池結構,包含:一基板,具有相對之一第一表面與一第二表面;一第一電極,設於該第一表面上,且包含至少一第一匯流電極、複數個指狀電極以及複數個第一輔助電極,其中該些指狀電極與該至少一第一匯流電極相交,該些第一輔助電極與該至少一第一匯流電極不相交;以及一第二電極,設於該第二表面上,且包含至少一第二匯流電極,該至少一第二匯流電極包含與該些第一輔助電極對應之複數個電極部,其中該些電極部沿該至少一第一匯流電極之一延伸方向間隔排列,每一電極部對該第一表面之一正投影與該至少一第一匯流電極重疊,此外非該些正投影處於該延伸方向上形成複數間隔,其中,該些指狀電極中包含複數個第一指狀電極,該些第一指狀電極與該些正投影相交,每一第一輔助電極位於對應之該電極部之該正投影之一側旁,且與和對應之該正投影相交之該些第一指狀電極相交。 A solar cell structure comprising: a substrate having a first surface and a second surface; a first electrode disposed on the first surface and comprising at least one first bus electrode and a plurality of finger electrodes And a plurality of first auxiliary electrodes, wherein the finger electrodes intersect the at least one first bus electrode, the first auxiliary electrodes do not intersect the at least one first bus electrode; and a second electrode is disposed at the The second surface includes at least one second bus electrode, and the at least one second bus electrode includes a plurality of electrode portions corresponding to the first auxiliary electrodes, wherein the electrode portions are along the at least one first bus electrode An extending direction is arranged at intervals, and each of the electrode portions is orthographically projected to overlap the at least one first bus electrode, and further than the orthographic projections are formed in the extending direction to form a plurality of intervals, wherein the fingers are The electrode includes a plurality of first finger electrodes, the first finger electrodes intersecting the orthographic projections, and each of the first auxiliary electrodes is located on a side of the orthographic projection corresponding to the electrode portion And with the corresponding orthogonal projection of the intersection of the first finger electrode intersect. 如請求項1所述之太陽能電池結構,其中該些指狀電極中更包含複數個第二指狀電極位於該些間隔中,每一第一輔助電極之一端突伸於鄰近對應之該正投影之一端之該間隔中,且與所突伸之該間隔中鄰近於對應之該正投影之該第二指狀電極相交。 The solar cell structure of claim 1, wherein the plurality of finger electrodes further comprise a plurality of second finger electrodes located in the spaces, and one end of each of the first auxiliary electrodes protrudes adjacent to the adjacent orthographic projection In the interval of one end, and intersecting the second finger electrode adjacent to the corresponding orthographic projection in the interval in which the protrusion is projected. 如請求項2所述之太陽能電池結構,其中每一第一輔助電極之另一端突伸於鄰近對應之該正投影之另一端之該間隔中,且與所突伸之該間隔中鄰近於對應之該正投影之該第二指狀電極相交。 The solar cell structure of claim 2, wherein the other end of each of the first auxiliary electrodes protrudes in the interval adjacent to the other end of the corresponding orthographic projection, and is adjacent to the corresponding interval The second finger electrodes of the orthographic projection intersect. 如請求項1所述之太陽能電池結構,其中該第一電極更包含與該些第一輔助電極對應之複數個第一輔助導線,且每一第一輔助導線連接對應之該第一輔助電極與該至少一第一匯流電極。 The solar cell structure of claim 1, wherein the first electrode further comprises a plurality of first auxiliary wires corresponding to the first auxiliary electrodes, and each of the first auxiliary wires is connected to the first auxiliary electrode and The at least one first bus electrode. 如請求項4所述之太陽能電池結構,其中每一第一輔助導線之寬度大於每一指狀電極之寬度,且每一第一輔助導線不與相鄰之該些指狀電極相交。 The solar cell structure of claim 4, wherein each of the first auxiliary wires has a width greater than a width of each of the finger electrodes, and each of the first auxiliary wires does not intersect the adjacent ones of the finger electrodes. 如請求項1所述之太陽能電池結構,其中該第一電極更包含複數個第二輔助電極,其中該些第二輔助電極與該至少一第一匯流電極不相交,且與該些第一輔助電極對應,每一第二輔助電極與對應之該第一輔助電極分別位於對應之該電極部之該正投影之相對二側。 The solar cell structure of claim 1, wherein the first electrode further comprises a plurality of second auxiliary electrodes, wherein the second auxiliary electrodes do not intersect the at least one first bus electrode, and the first auxiliary Corresponding to the electrodes, each of the second auxiliary electrodes and the corresponding first auxiliary electrode are respectively located on opposite sides of the orthographic projection of the corresponding electrode portion. 如請求項6所述之太陽能電池結構,其中該第一電極更包含與該些第二輔助電極對應之複數個第二輔助導線,且每一第二輔助導線連接對應之該第二輔助電極與該至少一第一匯流電極。 The solar cell structure of claim 6, wherein the first electrode further comprises a plurality of second auxiliary wires corresponding to the second auxiliary electrodes, and each of the second auxiliary wires is connected to the second auxiliary electrode and The at least one first bus electrode. 如請求項6所述之太陽能電池結構,其中每一第二輔助電極與對應之該第一輔助電極分別位於對應之該電極部之該正投影之沿著該延伸方向之相對二邊緣的外側。 The solar cell structure of claim 6, wherein each of the second auxiliary electrodes and the corresponding first auxiliary electrode are respectively located outside the opposite edges of the orthographic projection of the corresponding electrode portion along the extending direction. 一種太陽能電池模組,包含:一上板;一下板;複數個如請求項1~8中之任一項之太陽能電池結構,設於該上板與該下板之間;複數個連接帶,電性連接相鄰之該些太陽能電池結構;以及 至少一封裝材料層,位於該上板與該下板之間,將該些太陽能電池結構與該上板和該下板結合。 A solar cell module comprising: an upper plate; a lower plate; a plurality of solar cell structures according to any one of claims 1-8, disposed between the upper plate and the lower plate; a plurality of connecting strips, Electrically connecting adjacent solar cell structures; At least one layer of encapsulating material is located between the upper plate and the lower plate, and the solar cell structures are combined with the upper plate and the lower plate. 一種太陽能電池結構之製造方法,包含:提供一基板,該基板具有相對之一第一表面與一第二表面;形成一第一電極於該第一表面上,其中該第一電極包含至少一第一匯流電極、複數個指狀電極以及複數個第一輔助電極,該些指狀電極與該至少一第一匯流電極相交,且該些第一輔助電極與該至少一第一匯流電極不相交;以及形成一第二電極於該第二表面上,其中該第二電極包含至少一第二匯流電極,該至少一第二匯流電極包含複數個電極部與該些第一輔助電極對應,該些電極部沿該至少一第一匯流電極之一延伸方向間隔排列,每一電極部對該第一表面之一正投影與該至少一第一匯流電極重疊,此外非該些正投影處於該延伸方向上形成複數間隔,其中,該些指狀電極中包含複數個第一指狀電極,該些第一指狀電極與該些正投影相交,每一第一輔助電極位於對應之該電極部之該正投影之一側旁,且與和對應之該正投影相交之該些第一指狀電極相交。 A method of fabricating a solar cell structure, comprising: providing a substrate having a first surface and a second surface; forming a first electrode on the first surface, wherein the first electrode comprises at least one a bus electrode, a plurality of finger electrodes, and a plurality of first auxiliary electrodes, the finger electrodes intersecting the at least one first bus electrode, and the first auxiliary electrodes do not intersect the at least one first bus electrode; And forming a second electrode on the second surface, wherein the second electrode comprises at least one second bus electrode, the at least one second bus electrode comprising a plurality of electrode portions corresponding to the first auxiliary electrodes, the electrodes The portion is spaced along the extending direction of one of the at least one first bus electrodes, and each of the electrode portions is orthographically projected to overlap the at least one first bus electrode, and further than the orthographic projections are in the extending direction Forming a plurality of intervals, wherein the finger electrodes include a plurality of first finger electrodes, the first finger electrodes intersecting the orthographic projections, and each of the first auxiliary electrodes Located beside the corresponding side of the orthogonal projection of the portion of the electrode, and with the corresponding orthogonal projection of the intersection of the first finger electrode intersect. 如請求項10所述之太陽能電池結構之製造方法,其中形成該第一電極之步驟更包含使該些指狀電極包含複數個第二指狀電極,該些第二指狀電極位於該些間隔中,每一第一輔助電極之一端突伸於鄰近對應之該正投影之一端之該間隔中,且與所突伸之該間隔中鄰近於對應之該正投影之該第二指狀電極相交。 The method of fabricating a solar cell structure according to claim 10, wherein the step of forming the first electrode further comprises: causing the finger electrodes to include a plurality of second finger electrodes, wherein the second finger electrodes are located at the intervals One end of each of the first auxiliary electrodes protrudes in the interval adjacent to one end of the corresponding orthographic projection, and intersects the second finger electrode adjacent to the corresponding orthographic projection in the interval in which the protrusion is projected. 如請求項11所述之太陽能電池結構之製造方法, 其中每一第一輔助電極之另一端突伸於鄰近對應之該正投影之另一端之該間隔中,且與所突伸之該間隔中鄰近於對應之該正投影之該第二指狀電極相交。 A method of manufacturing a solar cell structure according to claim 11, The other end of each of the first auxiliary electrodes protrudes in the interval adjacent to the other end of the corresponding orthographic projection, and intersects the second finger electrode adjacent to the corresponding orthographic projection in the protruding interval . 如請求項10所述之太陽能電池結構之製造方法,其中形成該第一電極之步驟更包含使該第一電極包含與該些第一輔助電極對應之複數個第一輔助導線,每一第一輔助導線連接對應之該第一輔助電極與該至少一第一匯流電極。 The method of manufacturing the solar cell structure of claim 10, wherein the step of forming the first electrode further comprises: causing the first electrode to include a plurality of first auxiliary wires corresponding to the first auxiliary electrodes, each first The auxiliary wire is connected to the first auxiliary electrode and the at least one first bus electrode. 如請求項13所述之太陽能電池結構之製造方法,其中每一第一輔助導線之寬度大於每一指狀電極之寬度。 The method of fabricating a solar cell structure according to claim 13, wherein a width of each of the first auxiliary wires is greater than a width of each of the finger electrodes. 如請求項10所述之太陽能電池結構之製造方法,其中形成該第一電極之步驟更包含使該第一電極包含複數個第二輔助電極,該些第二輔助電極與該至少一第一匯流電極不相交,且與該些第一輔助電極對應,每一第二輔助電極與對應之該第一輔助電極分別位於對應之該電極部之該正投影之相對二側。 The method of fabricating a solar cell structure according to claim 10, wherein the step of forming the first electrode further comprises: causing the first electrode to include a plurality of second auxiliary electrodes, the second auxiliary electrodes and the at least one first confluent The electrodes do not intersect, and corresponding to the first auxiliary electrodes, each of the second auxiliary electrodes and the corresponding first auxiliary electrode are respectively located on opposite sides of the orthographic projection of the corresponding electrode portion. 如請求項15所述之太陽能電池結構之製造方法,其中形成該第一電極之步驟更包含使該第一電極包含與該些第二輔助電極對應之複數個第二輔助導線,每一第二輔助導線連接對應之該第二輔助電極與該至少一第一匯流電極。 The method of fabricating a solar cell structure according to claim 15, wherein the step of forming the first electrode further comprises: causing the first electrode to include a plurality of second auxiliary wires corresponding to the second auxiliary electrodes, each second The auxiliary wire is connected to the second auxiliary electrode and the at least one first bus electrode. 如請求項15所述之太陽能電池結構之製造方法,其中每一第二輔助電極與對應之該第一輔助電極分別位於對應之該電極部之該正投影之沿著該延伸方向之相對二邊緣的外側。 The method for manufacturing a solar cell structure according to claim 15, wherein each of the second auxiliary electrodes and the corresponding first auxiliary electrode are respectively located at opposite edges of the orthographic projection of the corresponding electrode portion along the extending direction. 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