TWI399784B - A high pressure discharge lamp, a manufacturing method thereof, and a light irradiation device - Google Patents

A high pressure discharge lamp, a manufacturing method thereof, and a light irradiation device Download PDF

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TWI399784B
TWI399784B TW97106091A TW97106091A TWI399784B TW I399784 B TWI399784 B TW I399784B TW 97106091 A TW97106091 A TW 97106091A TW 97106091 A TW97106091 A TW 97106091A TW I399784 B TWI399784 B TW I399784B
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tube
discharge lamp
pressure discharge
discharge tube
peripheral surface
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TW97106091A
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TW200937490A (en
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Kazuyuki Mori
Keisuke Okubo
Yukiharu Tagawa
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Ushio Electric Inc
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高壓放電燈及其製造方法以及光照射裝置High pressure discharge lamp, manufacturing method thereof and light irradiation device

本發明是關於高壓放電燈及其製造方法,以及具備該高壓放電燈的光照射裝置。The present invention relates to a high pressure discharge lamp, a method of manufacturing the same, and a light irradiation apparatus including the high pressure discharge lamp.

現在,例如在接著劑等的樹脂的硬化處理或印刷基板等的露光處理,利用著紫外線照射裝置,而作為該紫外線照射裝置的紫外線光源,例如使用著高壓放電燈。In the curing treatment of a resin such as an adhesive or a light-emitting treatment such as a printed circuit board, for example, an ultraviolet irradiation device is used, and as the ultraviolet light source of the ultraviolet irradiation device, for example, a high-pressure discharge lamp is used.

作為高壓放電燈,至少提案著各種型式者,例如在專利文獻1,如第10圖所示地,揭示著在兩端被密封的玻璃管部81內部相對配置著一對電極83而且封入有水銀,在前端具有電極83的引線端子84氣密地貫通密封部82而朝軸方向外方突出延伸般地所設置的構成的毛細管型高壓水銀燈80。As a high-pressure discharge lamp, at least various types are proposed. For example, in Patent Document 1, as shown in FIG. 10, it is revealed that a pair of electrodes 83 are disposed opposite each other inside the glass tube portion 81 sealed at both ends, and mercury is sealed therein. The capillary type high-pressure mercury lamp 80 having the lead terminal 84 having the electrode 83 at the tip end thereof penetrates the sealing portion 82 in an airtight manner and protrudes outward in the axial direction.

通常高壓放電燈是在點亮燈時被冷卻,惟為了防止放電管的破損而欲得到充分的冷卻效果,則位於放電管的電極周圍的部分被過冷卻,藉由此,在放電管內部的兩端部分不會有蒸發水銀而無法得到充分的水銀蒸氣壓的結果,產生著降低照度的問題。Usually, the high-pressure discharge lamp is cooled while the lamp is being lit, but in order to prevent the discharge tube from being damaged and a sufficient cooling effect is to be obtained, the portion around the electrode of the discharge tube is supercooled, whereby the inside of the discharge tube is thereby The end portions do not have the effect of evaporating mercury and failing to obtain sufficient mercury vapor pressure, resulting in a problem of reducing the illuminance.

對於此種問題,在上述毛細管高壓水銀燈80中,過冷卻防止手段的中空層85形成於位在玻璃管部81的電極83周圍的部分。In such a capillary high pressure mercury lamp 80, the hollow layer 85 of the supercooling prevention means is formed in a portion around the electrode 83 of the glass tube portion 81.

又,如第11圖所示地,在玻璃管部81的外周面之間 配置有形成冷卻水W的流路89的管狀冷卻套88,而在點亮燈時,藉由冷卻水W沿著玻璃管部81壁面朝軸方向流過流路89內被冷卻。Further, as shown in Fig. 11, between the outer peripheral faces of the glass tube portion 81 The tubular cooling jacket 88 in which the flow path 89 of the cooling water W is formed is disposed, and when the lamp is turned on, the cooling water W flows through the flow path 89 in the axial direction along the wall surface of the glass tube portion 81 to be cooled.

然而,藉由具備中空層85,依照上述毛細管型高壓水銀燈80,玻璃管部81是藉由冷卻水W直接被冷卻之故,因而可得到充分的冷卻效果,而且玻璃管部81的電極周圍的部分是藉由中空層85會減弱冷卻效果之故,因而作成可防止過冷卻。However, by providing the hollow layer 85, the glass tube portion 81 is directly cooled by the cooling water W according to the capillary type high pressure mercury lamp 80, so that a sufficient cooling effect can be obtained, and the periphery of the electrode of the glass tube portion 81 is obtained. In part, the cooling effect is weakened by the hollow layer 85, so that supercooling can be prevented.

專利文獻1:日本專利第2617978號公報Patent Document 1: Japanese Patent No. 2617978

然而,依照如上述的構造,雖可防止位於玻璃管部81的電極周圍的部分被過冷卻的情形,但很難形成中空層85之故,因而有個體差容易產生,穩定的輸出所得到者無法確實地得到的問題。However, according to the configuration as described above, it is possible to prevent the portion located around the electrode of the glass tube portion 81 from being supercooled, but it is difficult to form the hollow layer 85, so that individual differences are likely to occur, and a stable output is obtained. Unable to get the problem.

又,在點亮燈中,在玻璃管部81破損時,被封入於玻璃管部81內的水銀例如經由冷卻水的流路89會流出至外部之虞。Further, in the lighting lamp, when the glass tube portion 81 is broken, the mercury sealed in the glass tube portion 81 flows out to the outside through the flow path 89 of the cooling water, for example.

本發明是依據如上的情形而創作者,第1目的是在於提供穩定的輸出在長時間的期間內確實地可得到的高壓放電燈。The present invention has been made in accordance with the above circumstances, and a first object is to provide a high-pressure discharge lamp which is stably available for a stable output over a long period of time.

本發明的第2目的是在於提供確實地可製造具有所期待的性能者的高壓放電燈的製造方法。A second object of the present invention is to provide a method for producing a high pressure discharge lamp which can reliably produce a desired performance.

本發明的第3目的是在於提供具備上述高壓放電燈, 可確實地進行所期望的光照射處理的光照射裝置。A third object of the present invention is to provide a high pressure discharge lamp comprising the above A light irradiation device that can perform a desired light irradiation process can be surely performed.

本發明的高壓放電燈,其特徵為:在兩端被密封的內管的內部,具有一對電極被相對配置,而且至少水銀被封入所成的整體成棒狀的放電管,及外管,在外管內部,放電管為其外周面的至少一部分以接觸狀態或密接狀態配置於外管的內周面所成,在位於放電管的至少上述電極周圍的部分的外周面與外管的內周面之間形成有朝全周延伸的空隙。The high-pressure discharge lamp of the present invention is characterized in that: inside the inner tube sealed at both ends, a pair of electrodes are disposed opposite to each other, and at least mercury is sealed into a whole rod-shaped discharge tube and an outer tube. In the inner tube, the discharge tube is formed such that at least a part of its outer peripheral surface is disposed in the contact state or the close contact state on the inner peripheral surface of the outer tube, and the outer peripheral surface of the portion located around at least the electrode of the discharge tube and the inner circumference of the outer tube A gap extending toward the entire circumference is formed between the faces.

在本案發明的說明書中,「接觸狀態」是指外管的內周面(內壁)與放電管的外周面(外壁)進行點接觸或線接觸的狀態,也包含一部分進行面接觸的狀態。又,「密接狀態」是指外管的內周面與放電管的外周面為主的面接觸的狀態,為指放電管及外管兩者被一體化的狀態。In the specification of the present invention, the "contact state" refers to a state in which the inner peripheral surface (inner wall) of the outer tube is in point contact or line contact with the outer peripheral surface (outer wall) of the discharge tube, and a state in which a part of the inner surface is in contact with the surface is also included. In addition, the "closed state" refers to a state in which the inner peripheral surface of the outer tube is in contact with the surface on which the outer peripheral surface of the discharge tube is dominant, and is a state in which both the discharge tube and the outer tube are integrated.

在本發明的高壓放電燈中,作為外管,藉由使用在兩端具有擴徑部者,或是作為使用直管狀者,而作為放電管 ,藉由使用位於電極周圍的兩端部比中央部還小徑者,可作成形成空隙的構成。In the high-pressure discharge lamp of the present invention, as the outer tube, a discharge tube is used by using an enlarged diameter portion at both ends or as a straight tube. By forming a small diameter at both end portions around the electrode than at the center portion, a configuration for forming a void can be formed.

本發明的高壓放電燈的製造方法,其特徵為:具備:在外管內插入放電管所配置的狀態下,藉由加熱把放電管予以膨脹,而在位於放電管的至少電極周圍的部分的外周面與外管的內周面之間形成有朝全周延伸的空隙的狀態下 ,密接放電管與外管的工程。In the method for producing a high pressure discharge lamp according to the present invention, the discharge tube is expanded by heating in a state in which the discharge tube is inserted into the outer tube, and is disposed on the outer periphery of a portion located around at least the electrode of the discharge tube. a state in which a gap extending toward the entire circumference is formed between the surface and the inner peripheral surface of the outer tube , close connection between the discharge tube and the outer tube.

本發明的光照射裝置,其特徵為:具備上述的高壓放電燈,設有形成在點亮燈時冷卻該高壓放電燈的冷卻水沿 著外管壁面流過的流路的流路形成構件。A light irradiation device according to the present invention is characterized by comprising the above-described high-pressure discharge lamp, and a cooling water edge for cooling the high-pressure discharge lamp formed when the lamp is lit A flow path forming member of the flow path through which the outer tube wall surface flows.

依照本發明的高壓放電燈,外管在與位於放電管的至少電極的周圍的部分之間形成有朝全周延伸的空隙的狀態下,藉由作成以接觸或密接狀態配置於放電管的外周面的雙重管構造,在點亮燈時,藉由沿著外管壁面流過例如冷卻水,位於電極周圍的部分是藉由空隙(空氣層)的存在把冷卻作用減弱。因此與放電管的外管接觸成密接的部分是藉由冷卻水充分地被冷卻而可防止放電管的破損的構成 ,確實地防止位於電極周圍的部分被過冷卻的情形而不會產生起因於水銀未蒸發的照度降低,因此,長久時間的期間內確實地可得到穩定的輸出。According to the high-pressure discharge lamp of the present invention, the outer tube is formed in the outer periphery of the discharge tube in a contact or close state in a state in which a gap extending toward the entire circumference is formed between the portion located at least around the electrode of the discharge tube. In the double tube structure of the surface, when the lamp is lit, for example, cooling water flows along the wall surface of the outer tube, and the portion around the electrode is weakened by the presence of the void (air layer). Therefore, the portion in close contact with the outer tube of the discharge tube is configured to prevent damage of the discharge tube by sufficiently cooling the cooling water. It is possible to surely prevent the portion located around the electrode from being overcooled without causing a decrease in illuminance caused by the mercury not evaporating, so that a stable output can be surely obtained for a long period of time.

又,雙重管構造之故,因而點亮燈時,萬一即使有放電管破損之情形,也可防止水銀流出至外部的情事。Further, since the double tube structure is used, when the lamp is turned on, the mercury can be prevented from flowing out to the outside even if the discharge tube is broken.

依照本發明的高壓放電燈的製造方法,不需要例如將中空層形成於放電管等的特殊加工,構成作為雙重管構造者,在所定位置空隙形成於外管與內管之間的狀態下藉由加熱密接兩者就可以之故,因而極容易地可製造具有所期望的性能。According to the method for producing a high-pressure discharge lamp of the present invention, for example, a hollow layer is not required to be formed in a special process such as a discharge tube, and the double-tube structure is constructed so that a predetermined position gap is formed between the outer tube and the inner tube. It is possible to heat both of them, so that it is extremely easy to manufacture with desired properties.

依照本發明的高壓放電燈的製造方法,藉由具備上述高壓放電燈,可將從高壓放電燈所放射的紫外線以充分的照度穩定地照射被處理對象物(工件)之故,因而確實地可進行所期望的紫外線照射處理。According to the method for producing a high-pressure discharge lamp of the present invention, the high-pressure discharge lamp includes the ultraviolet light emitted from the high-pressure discharge lamp, and the object to be processed (workpiece) can be stably irradiated with sufficient illuminance. The desired ultraviolet irradiation treatment is performed.

(高壓放電管)(high voltage discharge tube)

本發明的高壓放電燈是由構成放電管的內管與外管所構成的雙重管構造者,朝全周延伸的空隙形成於位在放電管的電極周圍的部分的外周面,與外管的內周面之間,藉由此,成為形成有過冷卻防止構造者。The high-pressure discharge lamp of the present invention is a double-tube structure composed of an inner tube and an outer tube constituting a discharge tube, and a space extending toward the entire circumference is formed on an outer peripheral surface of a portion located around the electrode of the discharge tube, and the outer tube Between the inner peripheral surfaces, a structure for preventing overcooling is formed.

<第1實施形態><First embodiment>

第1實施形態的高壓放電燈,是藉由作為外管使用特定構成者,朝全周延伸的空隙形成於放電管的電極周圍的部分的外周面與外管的內周面之間的構成者。以下,針對於該第1實施形態的高壓放電燈的構成具體地說明。The high-pressure discharge lamp according to the first embodiment is a component that is formed between the outer peripheral surface of the portion around the electrode of the discharge tube and the inner peripheral surface of the outer tube by using a specific component as the outer tube. . Hereinafter, the configuration of the high pressure discharge lamp according to the first embodiment will be specifically described.

第1圖是表示本發明的第1實施形態的高壓放電燈的一例的構成的概略說明用斷面圖,第2圖是表示圖示於第1圖的高壓放電燈的主要部分的擴大斷面圖。1 is a schematic cross-sectional view showing a configuration of an example of a high pressure discharge lamp according to a first embodiment of the present invention, and FIG. 2 is an enlarged cross-sectional view showing a main part of the high pressure discharge lamp shown in Fig. 1. Figure.

該高壓放電燈10是例如鎢所成的一對棒狀電極16分別相對配置於兩端被密封的例如石英玻璃所成的直管狀內管12的內部,藉由各電極16經由氣密地埋設於形成在內管12的棒狀密封部13的例如鉬所成的金屬箔17電性地連接於從密封部13的外端朝軸方向外方突出所延伸的外部引線18所成的全體為棒狀的放電管11,及該放電管11配置於內部的例如石英玻璃所成的外管20所構成。In the high pressure discharge lamp 10, for example, a pair of rod-shaped electrodes 16 made of tungsten are disposed inside the straight tubular inner tube 12 formed of, for example, quartz glass sealed at both ends, and the electrodes 16 are airtightly buried. The metal foil 17 formed of, for example, molybdenum formed in the rod-shaped sealing portion 13 of the inner tube 12 is electrically connected to the outer lead 18 extending outward from the outer end of the sealing portion 13 in the axial direction. The rod-shaped discharge tube 11 and the discharge tube 11 are disposed inside, for example, an outer tube 20 made of quartz glass.

放電管11的密封部13,是例如將內部12的構成材料的管體的兩端部藉由作成熔融狀態進行減壓內部的收縮封閉法所形成者,作成比放電管11的中央部14(相當於發 光領域的部分)還小徑。The sealing portion 13 of the discharge tube 11 is formed by, for example, a shrinkage sealing method in which both ends of the tubular body of the constituent material of the inner portion 12 are reduced in a molten state, and is formed as a central portion 14 of the discharge tube 11 ( Equivalent to hair Part of the light field) also trails.

該高壓放電燈10是例如構成作為被稱為「毛細管型燈」的毛細管型高壓水銀燈,在放電管11的內部,例如封入有1mg/cm3 以上的水銀,而且以適當量封入有氬氣體等的稀有氣體。又,例如放射包含波長為350~450nm的紫外線的光。The high pressure discharge lamp 10 is, for example, a capillary type high pressure mercury lamp which is called a "capillary lamp". For example, mercury of 1 mg/cm 3 or more is sealed in the inside of the discharge tube 11, and argon gas or the like is sealed in an appropriate amount. Rare gas. Further, for example, light containing ultraviolet rays having a wavelength of 350 to 450 nm is emitted.

外管20是在兩端部形成有比中央部21內徑尺寸還大的擴徑部22的例如管狀者,各擴徑部22是形成在位於位在放電管11的內部空間(放電空間)內的電極部分周圍的部分。換言之對應於該電極部分的軸方向長度的端部部分(以下,稱為「過冷卻防止部分15」。)的位置,因此,外管20是在放電管11的過冷卻防止部分15的外周面及連續於該過冷卻防止部分15的密封部13的一部分外周面,與外管20內周面之間形成有朝全周的空隙30的狀態下,中央部21的內周面以例如接觸狀態設於放電管11的中央部14的外周面。The outer tube 20 is, for example, a tubular member having the enlarged diameter portion 22 larger than the inner diameter of the central portion 21 at both end portions, and each of the enlarged diameter portions 22 is formed in the inner space (discharge space) of the discharge tube 11 The portion around the inner electrode portion. In other words, it corresponds to the position of the end portion of the electrode portion in the axial direction (hereinafter referred to as "supercooling preventing portion 15"). Therefore, the outer tube 20 is on the outer peripheral surface of the supercooling preventing portion 15 of the discharge tube 11. In a state in which a part of the outer circumferential surface of the sealing portion 13 of the supercooling preventing portion 15 is continuous with the inner circumferential surface of the outer tube 20, the inner circumferential surface of the central portion 21 is in contact with each other. The outer peripheral surface of the central portion 14 of the discharge tube 11 is provided.

放電管11與外管20是經由設於外部引線18的底座25藉由接著劑26被固定,而在放電管11與外管20之間的空隙,形成有空氣層或依適當氣體所成的氣體層。The discharge tube 11 and the outer tube 20 are fixed by the adhesive 26 via the base 25 provided on the outer lead 18, and an air layer or an appropriate gas is formed in the gap between the discharge tube 11 and the outer tube 20. Gas layer.

空隙30的大小,亦即,外管20的擴徑部22的內徑L2與放電管11的過冷卻防止部分15的外徑Ll的差距,是例如為2mm以上較佳,藉由此,點亮燈時被冷卻之際,放電管11的過冷卻防止部分15確實地可防止過冷卻的情形。The size of the gap 30, that is, the difference between the inner diameter L2 of the enlarged diameter portion 22 of the outer tube 20 and the outer diameter L1 of the supercooling preventing portion 15 of the discharge tube 11 is preferably 2 mm or more, whereby When the lighting is cooled, the supercooling preventing portion 15 of the discharge tube 11 surely prevents the supercooling.

接著劑26是可使用無機接著劑或有機接著劑。尤其是,無機接著劑〔例如斯密施拉姆(音譯)S(日本朝日化學工業份有限公司)〕是可進行高強度的固定。又,在僅任一方的密封部的接著劑,可容許放電管與外管的膨脹量不相同,藉由該膨脹量的不相同可防止破損。又,在任一方的密封部使用無機接著劑,而在另一方的密封部也可使用有機接著劑(例如聚矽氧接著劑)。有機接著劑是比無機接著劑還具有柔軟性之故,因而在放電管膨脹時,則藉由有機接著劑的柔軟性可吸收。The adhesive 26 can be an inorganic or organic binder. In particular, an inorganic binder (for example, Smith Schneider S (Japan Asahi Chemical Industry Co., Ltd.)) is capable of high-strength fixing. Further, in the adhesive of only one of the sealing portions, the amount of expansion of the discharge tube and the outer tube can be made different, and the amount of expansion can be prevented from being damaged. Further, an inorganic binder may be used for one of the sealing portions, and an organic binder (for example, a polyoxygen oxide binder) may be used for the other sealing portion. Since the organic adhesive is more flexible than the inorganic adhesive, when the discharge tube is expanded, it can be absorbed by the flexibility of the organic adhesive.

該高壓放電燈10是如下地可製作。This high pressure discharge lamp 10 can be produced as follows.

首先,例如在圓管狀的管體內部,封入適當量的水銀,而且經由金屬箔17電性地連接各該棒狀電極16與外部引線18所成的電極構造體從管體的兩側插入而相對配置電極16的狀態下,例如藉由收縮封閉法密封管體的兩端部,進行製作放電管11。First, for example, an appropriate amount of mercury is sealed inside the tubular body, and the electrode structures formed by electrically connecting the rod electrodes 16 and the outer leads 18 via the metal foil 17 are inserted from both sides of the tube body. In the state in which the electrode 16 is disposed, the discharge tube 11 is produced by sealing both end portions of the tube body by, for example, a shrinkage sealing method.

一方面,準備具有與如此所得到的放電管11的外徑尺寸同等的大小的內徑尺寸,而且具有相當於放電管11的中央部14的長度(相當於發光領域的部分的長度)的圓筒狀的主管體,及比各該主管體內徑尺寸還大的兩個擴徑部形成用管體,藉由在主管體的兩端連接擴徑部形成用管體,在放電管11配置於內部的狀態下,在對應於至少放電管11的過冷卻防止部分15的部分製作具有擴徑部22的外管20。On the other hand, an inner diameter having a size equivalent to the outer diameter of the discharge tube 11 thus obtained is prepared, and a circle having a length corresponding to the length of the central portion 14 of the discharge tube 11 (corresponding to the length of the portion in the light-emitting region) is prepared. The tubular main body and the two enlarged diameter portion forming tubular bodies which are larger than the inner diameter of each of the main bodies are connected to the enlarged diameter portion forming tubular body at both ends of the main body, and are disposed in the discharge tube 11 In the internal state, the outer tube 20 having the enlarged diameter portion 22 is formed in a portion corresponding to at least the supercooling preventing portion 15 of the discharge tube 11.

之後,藉由將放電管11嵌合於外管20內部,而可得 到上述構成的高壓放電燈10。Thereafter, the discharge tube 11 is fitted into the outer tube 20 to obtain The high pressure discharge lamp 10 constructed as described above.

表示上述高壓放電燈10的一構成例,則放電管11的中央部14的內徑為3.4mm,放電管11的中央部的外徑為7.4mm,密封部13的外徑為6mm,放電管11的全長為150mm,電極間距離為100mm,位於放電空間內的電極部分的長度為3mm,水銀的封入量為44mg//ccm3 ,外管20的中央部21的外徑為9.5mm,外管20的中央部的內徑為7.4mm,擴徑部22的長度為60mm,擴徑部22的內徑為11mm,放電管的過冷卻防止部分與外管之間的空隙的大小為3.6mm。In the configuration example of the high pressure discharge lamp 10, the inner diameter of the central portion 14 of the discharge tube 11 is 3.4 mm, the outer diameter of the central portion of the discharge tube 11 is 7.4 mm, the outer diameter of the sealing portion 13 is 6 mm, the entire length of the discharge tube 11 is 150 mm, the distance between the electrodes is 100 mm, the length of the electrode portion in the discharge space is 3 mm, the sealing amount of mercury is 44 mg//ccm 3 , and the outer diameter of the central portion 21 of the outer tube 20 is 9.5 mm, the inner diameter of the central portion of the outer tube 20 is 7.4 mm, the length of the enlarged diameter portion 22 is 60 mm, and the inner diameter of the enlarged diameter portion 22 is 11 mm, the size of the gap between the supercooling preventing portion of the discharge tube and the outer tube was 3.6 mm.

點亮燈時的高壓放電燈10的額定電壓為2000V,額定電流為1.25A,而燈電力為2500W。The high voltage discharge lamp 10 at the time of lighting the lamp has a rated voltage of 2000 V, a rated current of 1.25 A, and a lamp power of 2500 W.

上述高壓放電燈10,是例如點亮燈時的管壁負荷為100w/cm2 以上的高輸出者,而在點亮燈時,例如高壓放電燈10全體藉由冷卻水被冷卻。The high-pressure discharge lamp 10 is, for example, a high-output person whose wall load is 100 w/cm 2 or more when the lamp is turned on, and when the lamp is turned on, for example, the entire high-pressure discharge lamp 10 is cooled by the cooling water.

如此,依照上述構成的高壓放電燈10,外管20在放電管11的過冷卻防止部分15的外周面及連續的密封部13的外周面之間形成有朝全周延伸的空隙30的狀態,藉由作為以接觸狀態配置於放電管11的中央部14的外周面的雙重管構造,在點亮燈時,藉由沿著外管20的壁面流通例如冷卻水來冷卻高壓放電燈10,過冷卻防止部分15是藉由空隙30(空氣層)的存在把冷卻作用減弱。因此,與放電管11的外管20接觸的中央部是藉由冷卻水充分地被冷卻而可防止放電管11的破損的構成,而確實地可防止 過冷卻防止部分15被過冷卻部的情形,結果,不會產生起因於水銀的未蒸發的照度降低,長久時間的期間確實地可得到穩定的輸出。In the high-pressure discharge lamp 10 having the above configuration, the outer tube 20 is formed with a gap 30 extending toward the entire circumference between the outer circumferential surface of the supercooling preventing portion 15 of the discharge tube 11 and the outer circumferential surface of the continuous sealing portion 13. By the double tube structure which is disposed on the outer peripheral surface of the central portion 14 of the discharge tube 11 in a contact state, when the lamp is turned on, the high pressure discharge lamp 10 is cooled by flowing, for example, cooling water along the wall surface of the outer tube 20. The cooling prevention portion 15 attenuates the cooling effect by the presence of the void 30 (air layer). Therefore, the central portion that is in contact with the outer tube 20 of the discharge tube 11 is configured to prevent the discharge tube 11 from being damaged by the cooling water being sufficiently cooled, and is surely prevented. When the supercooling prevention portion 15 is supercooled, the illuminance due to the non-evaporation of mercury does not decrease, and a stable output can be surely obtained for a long period of time.

在此,在該高壓放電燈10中,放電管11的中央部14的外周面與外管20的內周面作成接觸狀態(點接觸或線接觸的狀態),又,各該例如石英玻璃所成的放電管11及外管20是在其表面具有微細凹凸者之故,因而實際上,極微小的間隙點在於放電管11與外管20之間,惟例如存在著最大100 μm左右的間隙時,也可得到充分的冷卻效果。Here, in the high pressure discharge lamp 10, the outer peripheral surface of the central portion 14 of the discharge tube 11 is in contact with the inner peripheral surface of the outer tube 20 (in a state of point contact or line contact), and each such as quartz glass is used. The discharge tube 11 and the outer tube 20 are formed to have fine irregularities on the surface thereof. Therefore, in fact, a very small gap is between the discharge tube 11 and the outer tube 20, but for example, there is a gap of up to about 100 μm. A sufficient cooling effect can also be obtained.

又,雙重管構造之故,因而點亮燈時,即使放電管11破損也可防止水銀流出至外部。Further, since the double tube structure is used, when the lamp is turned on, the mercury can be prevented from flowing out to the outside even if the discharge tube 11 is broken.

此種過冷卻防止構造所形成的高壓放電燈10,是例如不需要將中空層形成在放電管等的特殊加工,藉由將放電管11插入於擴徑部22所形成的外管20內配置於所定位置構成作為雙重管構造者就可製作,而且加工對於管軸方向具有均勻的內徑尺寸的管體而形成擴徑部22容易地可進行之故,因而容易且確實地可製作具有所期望的性能者。The high pressure discharge lamp 10 formed by such a supercooling prevention structure is, for example, a special process in which a hollow layer is not required to be formed in a discharge tube or the like, and is disposed by inserting the discharge tube 11 into the outer tube 20 formed by the enlarged diameter portion 22. It can be produced as a double pipe structure at a predetermined position, and it is easy to form the enlarged diameter portion 22 by processing a pipe body having a uniform inner diameter dimension in the pipe axis direction, and thus it is easy and sure to manufacture the same. Expected performance.

以上,針對於本發明的第1實施形態的高壓放電燈的一例加以說明,惟在本發明的高壓放電燈中,可得到更高冷卻效率之故,因而放電管的中央部的外周面與外管的內周面作為密接狀態的構成較佳。亦即,藉由避免存在於放電管的中央部的外周面與外管的內周面僅作為接觸的狀態 時的極微小的間隙。可防止藉由該間隙妨礙來自點亮燈時的放電管的熱傳達,藉由此,可得到更高冷卻效率。As described above, an example of the high pressure discharge lamp according to the first embodiment of the present invention will be described. However, in the high pressure discharge lamp of the present invention, higher cooling efficiency can be obtained, and thus the outer peripheral surface of the central portion of the discharge tube and the outer portion are provided. The inner peripheral surface of the tube is preferably configured to be in an intimate state. That is, by avoiding the state in which the outer peripheral surface existing in the central portion of the discharge tube and the inner peripheral surface of the outer tube are only in contact A very small gap. It is possible to prevent heat transfer from the discharge tube at the time of lighting the lamp by the gap, whereby higher cooling efficiency can be obtained.

此種高壓放電燈是例如如下所示地可製作。Such a high pressure discharge lamp can be produced, for example, as follows.

如第3(a)圖所示地,與上述同樣,準備製作放電管11,而且具有比放電管11的外徑還稍大的內徑尺寸,又具有相當於放電管11的中央部14的長度的圓筒狀的主管體,及分別內徑尺寸比主管體還大的兩個擴徑部形成用管體,藉由在主管體的兩端連接擴徑部形成用管體,製作放電管11配置於內部的狀態下在對應於至少放電管11的過冷卻防止部分15的部分具有擴徑部22的外管20。As shown in Fig. 3(a), the discharge tube 11 is prepared in the same manner as described above, and has an inner diameter which is slightly larger than the outer diameter of the discharge tube 11, and has a central portion 14 corresponding to the discharge tube 11. a cylindrical main body having a length and two tube portions for forming an enlarged diameter portion having a larger inner diameter than the main body, and a tube for forming a diameter-enlarged portion is connected to both ends of the main body to form a discharge tube The outer tube 20 having the enlarged diameter portion 22 at a portion corresponding to at least the supercooling preventing portion 15 of the discharge tube 11 is disposed in the internal state.

之後,如第3(b)圖所示地,在外管20的內部插入配置放電管11。在該狀態下,如第3(c)圖所示地在放電管11的中央部14的外周面,及外管20的內周面之間存在著微小的環狀空隙35的狀態。Thereafter, as shown in Fig. 3(b), the discharge tube 11 is inserted and disposed inside the outer tube 20. In this state, as shown in FIG. 3(c), a small annular gap 35 exists between the outer circumferential surface of the central portion 14 of the discharge tube 11 and the inner circumferential surface of the outer tube 20.

又,在放電管11配置於外管20內的狀態下,藉由例如以電爐等進行加熱,如第3(d)圖所示地,密接放電管11的中央部14的外周面,及外管20的內周面。亦即,放電管11的內管12及外管20,都是例如石英玻璃製者,惟一般,眾知在石英玻璃是例如在1250℃左右的溫度被加熱,則成為稍具柔軟性的狀態。又,在放電管11內,水銀被封入,藉由被加熱把水銀蒸發而使得放電管11內的壓力上昇之故,因而把放電管11膨脹而成為接觸於外管20的內壁的狀態,又,隨著放電管11的膨脹使得外管20變形,藉由此,使得放電管11的中央部14的外周面與外管 20的內周面成為密接狀態,則放電管11及外管20的兩者被一體化。Further, in a state where the discharge tube 11 is placed in the outer tube 20, for example, heating is performed in an electric furnace or the like, as shown in the third (d), the outer peripheral surface of the central portion 14 of the discharge tube 11 is closely adhered to the outer surface. The inner circumferential surface of the tube 20. In other words, the inner tube 12 and the outer tube 20 of the discharge tube 11 are made of, for example, quartz glass. However, it is generally known that the quartz glass is slightly softened when it is heated at a temperature of, for example, about 1,250 ° C. . In the discharge tube 11, the mercury is sealed, and the pressure in the discharge tube 11 is raised by evaporating the mercury by heating, so that the discharge tube 11 is expanded to be in contact with the inner wall of the outer tube 20. Further, the outer tube 20 is deformed by the expansion of the discharge tube 11, whereby the outer peripheral surface and the outer tube of the central portion 14 of the discharge tube 11 are made When the inner peripheral surface of 20 is in a close contact state, both of the discharge tube 11 and the outer tube 20 are integrated.

終了加熱處理之後,高壓放電燈是被冷卻,惟放電管11是封入有水銀之故,因而放電管11的內壓是比大氣壓還高,而放電管11的溫度一直到水銀的蒸發收斂的例如360℃左右,石英玻璃是成為充分地堅硬之故,因而藉由高壓放電燈被冷卻,放電管11是也不會收縮,而放電管11與外管20的密接狀態是被維持。After the end of the heat treatment, the high pressure discharge lamp is cooled, but the discharge tube 11 is sealed with mercury, so that the internal pressure of the discharge tube 11 is higher than atmospheric pressure, and the temperature of the discharge tube 11 is converged until the evaporation of mercury e. At about 360 ° C, the quartz glass is sufficiently hard, so that it is cooled by the high pressure discharge lamp, the discharge tube 11 does not shrink, and the close state of the discharge tube 11 and the outer tube 20 is maintained.

在以上的製造方法中,加熱保持時間是因應於外管20的內徑與放電管11的外徑之尺寸差距(環狀空隙35的大小)被設定,具體上,隨著尺寸變大使得加熱保持時間設定較久。In the above manufacturing method, the heating holding time is set in accordance with the size difference between the inner diameter of the outer tube 20 and the outer diameter of the discharge tube 11 (the size of the annular gap 35), specifically, the heating becomes larger as the size becomes larger. Keep the time set for a long time.

例如內管12的管厚為2mm,而外管20的管厚為1mm時,而尺寸差距為0.1mm時,例如在1250℃的溫度,把加熱保持時間設定在3.5小時左右。For example, when the inner tube 12 has a tube thickness of 2 mm and the outer tube 20 has a tube thickness of 1 mm and the size difference is 0.1 mm, for example, at a temperature of 1,250 ° C, the heating holding time is set to about 3.5 hours.

又,加熱處理是並不被限定於依電爐的方法者,藉由需要長久時間的時間者的燃燒器施以加熱所進行也可以。Further, the heat treatment is not limited to the method according to the electric furnace, and may be performed by heating by a burner that requires a long period of time.

<第2實施形態><Second embodiment>

該第2實施形態的高壓放電燈,是作為外管,使用著例如內徑尺寸為對於軸方向均勻的直管狀者,而且作為放電管,使用著位於電極周圍的過冷卻防止部分比中央部還小徑的棒狀者,藉由此,在放電管的至少過冷卻防止部分的外周面與外管的內周面之間形成有朝全周延伸的空隙的 構成者。以下,針對於該第2實施形態的高壓放電燈的構成具體地說明。In the high-pressure discharge lamp of the second embodiment, for example, a straight tubular shape having an inner diameter dimension that is uniform in the axial direction is used, and a supercooling prevention portion located around the electrode is used as the discharge tube than the central portion. The rod of the small diameter is formed by forming a gap extending toward the entire circumference between the outer peripheral surface of at least the supercooling preventing portion of the discharge tube and the inner peripheral surface of the outer tube. Constitute. Hereinafter, the configuration of the high pressure discharge lamp according to the second embodiment will be specifically described.

第4圖是表示本發明的第2實施形態的高壓放電燈的一例的構成的概略說明用斷面圖,第5圖是表示圖示於第4圖的高壓放電燈的主要部分的擴大斷面圖。在第4圖及第5圖中,針對與上述第1實施形態的高壓放電燈相同的構成構件,為了方便,附有相同的符號之同時,省略說明。Fig. 4 is a cross-sectional view showing a schematic configuration of an example of a high pressure discharge lamp according to a second embodiment of the present invention, and Fig. 5 is an enlarged cross-sectional view showing a main part of the high pressure discharge lamp shown in Fig. 4. Figure. In the fourth and fifth aspects, the same components as those of the high-pressure discharge lamp according to the first embodiment described above are denoted by the same reference numerals, and the description thereof is omitted.

該高壓放電燈40是除了在位於放電空間內的電極部分的周圍的過冷卻防止部分45,具備連續於比中央部44的外形尺寸L4還小的外徑尺寸L3的密封部43的朝軸方向外方形成有外徑尺寸變小的縮徑部46的內管42所成者之外,具有與上述第1實施形態者相同的構成的放電管41,及該放電管41配置於內部的內徑尺寸對於管軸方向呈均勻的直管狀的外管50所構成,在放電管41的過冷卻防止部分45及連續於該過冷卻防止部分45的密封部43的外周面,及外管50的內周面之間形成有朝全周延伸的空隙30。The high-pressure discharge lamp 40 is provided in the direction of the axial direction of the sealing portion 43 which is continuous with the outer diameter L3 which is smaller than the outer dimension L4 of the central portion 44 except for the supercooling preventing portion 45 around the electrode portion located in the discharge space. The discharge tube 41 having the same configuration as that of the above-described first embodiment, and the discharge tube 41 are disposed inside, except that the inner tube 42 having the reduced diameter portion 46 having a small outer diameter is formed. The outer diameter of the outer tube 50 which is uniform in the tube axis direction and which is uniform in the tube axis direction, the outer peripheral surface of the sealing portion 43 which is continuous with the supercooling preventing portion 45, and the outer tube 50 of the outer tube 50 A gap 30 extending toward the entire circumference is formed between the inner peripheral surfaces.

此種第2實施形態的高壓放電燈,是藉由與上述第1實施形態的高壓放電燈同樣的方法可加以製作。The high pressure discharge lamp of the second embodiment can be produced by the same method as the high pressure discharge lamp of the first embodiment.

依照上述構成的高壓放電燈40,與第1實施形態有關者相同的效果,亦即,在點亮燈時,藉由沿著外管50的壁面流通例如冷卻水來冷卻高壓放電燈40,因過冷卻防止部分45是藉由空隙30(空氣層)的存在把冷卻作用減弱 。因此,與放電管41的外管50接觸或密接的中央部44是藉由冷卻水充分地被冷卻而可防止放電管41的破損的構成,而確實地可防止過冷卻防止部分45被過冷卻部的情形,結果,不會產生起因於水銀的未蒸發的照度降低,長久時間的期間確實地可得到穩定的輸出。According to the high-pressure discharge lamp 40 having the above-described configuration, the same effect as that of the first embodiment, that is, when the lamp is turned on, the high-pressure discharge lamp 40 is cooled by flowing, for example, cooling water along the wall surface of the outer tube 50. The supercooling preventing portion 45 is weakened by the presence of the void 30 (air layer) . Therefore, the central portion 44 that is in contact with or in close contact with the outer tube 50 of the discharge tube 41 is configured to prevent the discharge tube 41 from being damaged by the cooling water being sufficiently cooled, and it is possible to surely prevent the supercooling prevention portion 45 from being supercooled. In the case of the part, as a result, there is no decrease in the illuminance due to the evaporation of mercury, and a stable output can be surely obtained for a long period of time.

又,為雙重管構造之故,因而在點亮燈時,即使放電管41被損也可防止水銀流出至外部的情形。Moreover, since it is a double pipe structure, when a lamp is lighted, even if the discharge tube 41 is damaged, the mercury can be prevented from flowing out to the outside.

又,可將放電管41構成將其過冷卻防止部分45比中央部44還小徑者容易地進行之故,因而容易且確實地可製作具有所期望的性能者。Further, the discharge tube 41 can be easily formed by making the supercooling preventing portion 45 smaller than the central portion 44. Therefore, it is possible to easily and surely produce a desired performance.

在該第2實施形態的高壓放電燈40若放電管41的該中央部44也作成以接觸狀態配置於外管50的內周面的構成,則可得點亮燈時的充分的冷卻效果,惟藉由放電管41的該中央部44作成以密接狀態配置於外管50的內周面的構成,可得到更高冷卻效果。In the high pressure discharge lamp 40 of the second embodiment, when the central portion 44 of the discharge tube 41 is also placed in contact with the inner peripheral surface of the outer tube 50, a sufficient cooling effect at the time of lighting the lamp can be obtained. However, the central portion 44 of the discharge tube 41 is configured to be disposed in close contact with the inner peripheral surface of the outer tube 50, whereby a higher cooling effect can be obtained.

〔光照射裝置〕[Light irradiation device]

本發明的光照射裝置是具備上述高壓放電燈,設有區劃在點亮燈時冷卻燈的冷卻水沿著外管的壁面所流過的流路的流路形成構件的構成者。The light irradiation device of the present invention includes the above-described high-pressure discharge lamp, and is provided with a flow path forming member that partitions a flow path through which the cooling water of the cooling lamp flows along the wall surface of the outer tube when the lamp is turned on.

第6圖是表示本發明的光照射裝置的一例的構成的概略說明用斷面圖,第7圖是表示第6圖的B-B線斷面圖。Fig. 6 is a cross-sectional view showing a schematic configuration of an example of a light irradiation device according to the present invention, and Fig. 7 is a cross-sectional view taken along line B-B of Fig. 6.

該光照射裝置是將例如上述第1實施形態的高壓放電燈10具備作為光源所成,在高壓放電燈10玻璃通於內部 的狀態下設置成沿著高壓放電燈10的管軸延伸而在與高壓放電燈10的外周面之間具有形成冷卻水W所流過的冷卻水流路65的流路形成構件的圓筒狀冷卻套60,及配置於高壓放電燈10與冷卻套60的兩端的內部空間藉由連通於高壓放電燈10與冷卻套60之間的冷卻水流路65的冷卻水供應流路形成構件61及冷卻水排出流路形成構件62所構成的冷卻機構。In the light irradiation device, for example, the high pressure discharge lamp 10 of the first embodiment described above is provided as a light source, and the glass of the high pressure discharge lamp 10 is passed through the inside. The cylindrical cooling of the flow path forming member which is formed along the tube axis of the high pressure discharge lamp 10 and has a cooling water flow path 65 through which the cooling water W flows between the outer peripheral surface of the high pressure discharge lamp 10 is provided. The sleeve 60 and the internal space disposed at both ends of the high pressure discharge lamp 10 and the cooling jacket 60 are connected to the cooling water supply flow path forming member 61 and the cooling water via the cooling water flow path 65 between the high pressure discharge lamp 10 and the cooling jacket 60. The cooling mechanism constituted by the flow path forming member 62 is discharged.

冷卻水供應流路形成構件61及冷卻水排出流路形成構件62是整體大約L型管狀,高壓放電燈10及冷卻套60,在例如管軸以朝水平方向延伸的姿勢被連接的狀態下,藉由軸方向內方側的鎖口部63例如經由O形環(未圖示)保持固定著冷卻套60的外周面,而且藉由方向外方側的鎖口部64例如O形環(未圖示)保持固定著高壓放電燈10的外周面。The cooling water supply flow path forming member 61 and the cooling water discharge flow path forming member 62 are generally L-shaped tubular, and the high pressure discharge lamp 10 and the cooling jacket 60 are connected in a posture in which, for example, the tube axis extends in the horizontal direction. The outer peripheral surface of the cooling jacket 60 is held and fixed by the lock portion 63 on the inner side in the axial direction, for example, via an O-ring (not shown), and the lock portion 64 such as an O-ring (for example, by the outer side of the direction) As shown in the figure, the outer peripheral surface of the high pressure discharge lamp 10 is kept fixed.

冷卻套60是透射高壓放電燈10所放射的紫外線的材料,例如由石英玻璃所構成。The cooling jacket 60 is a material that transmits ultraviolet rays emitted from the high pressure discharge lamp 10, and is made of, for example, quartz glass.

對於光照射方向(在第6圖及第7圖中的下方向)在高壓放電燈10的背面側,例如斷面具有拋物狀反射面71的槽狀反射鏡70,在其第1焦點與高壓放電燈10的中心(連結高壓放電燈10的一對電極16的中心的直線)一致的狀態下,配置成沿著高壓放電燈10延伸,而從高壓放電燈10所放射的光直接地或藉由反射鏡70被反射作成平行光而經由被保持於罩幕平台75的罩幕M被照射至載置於工件平台76上的塗佈有例如光阻等的感光劑的液晶面 板或半導體元件等的工件77。在此,反射面71是藉由交互地蒸鍍,例如二氧化鈦及二氧化矽等的不相同的反射層所形成的多層膜所形成。In the light irradiation direction (the lower direction in FIGS. 6 and 7) on the back side of the high pressure discharge lamp 10, for example, a grooved mirror 70 having a parabolic reflecting surface 71 in cross section, at its first focus and high pressure The center of the discharge lamp 10 (the straight line connecting the centers of the pair of electrodes 16 of the high pressure discharge lamp 10) is arranged to extend along the high pressure discharge lamp 10, and the light emitted from the high pressure discharge lamp 10 is directly or borrowed. The reflecting mirror 70 is reflected as parallel light and is irradiated onto the liquid crystal surface coated with the sensitizer such as a photoresist or the like placed on the workpiece stage 76 via the mask M held by the mask stage 75. A workpiece 77 such as a board or a semiconductor element. Here, the reflecting surface 71 is formed by a multilayer film formed by alternately vapor-depositing a different reflective layer such as titanium dioxide or cerium oxide.

在上述光照射裝置中,在點亮高壓放電燈10時,冷卻水W藉由未圖示的適當的冷卻水供應手段(泵)所構成。在此,高壓放電燈10的冷卻,是藉由以例如5公升/min的流量進行循環冷卻水W所達成。In the above-described light irradiation device, when the high pressure discharge lamp 10 is turned on, the cooling water W is constituted by an appropriate cooling water supply means (pump) (not shown). Here, the cooling of the high pressure discharge lamp 10 is achieved by circulating cooling water W at a flow rate of, for example, 5 liters/min.

所供應的冷卻水W是在被形成於高壓放電燈10與冷卻套60之間的冷卻水流路65內,沿著高壓放電燈10的壁面,具體上為沿著外管20的外周面朝軸方向流過而冷卻高壓放電燈10全體之後,經由冷卻水排出流路形成構件62被排出。The supplied cooling water W is in the cooling water flow path 65 formed between the high pressure discharge lamp 10 and the cooling jacket 60, along the wall surface of the high pressure discharge lamp 10, specifically along the outer peripheral surface of the outer tube 20 toward the axis After the entire direction of the high pressure discharge lamp 10 is cooled, the cooling water discharge flow path forming member 62 is discharged.

於是,依照上述光照射裝置,在點亮燈時,高壓放電燈10選擇性地被冷卻的亦即放電管11的過冷卻防止部分15是藉由空隙30(空氣層)的存在會減弱冷卻作用,而且與放電管11的外管20接觸的中央部14是藉由冷卻水W充分地被冷卻之故,因而可防止放電管11的破損的構成,而確實地可防止過冷卻防止部分15被過冷卻的情形 ,不會產生起因於水銀的未蒸發明的照度降低,長久時間的期間確實地可得到穩定的輸出,因此確實地可進行所期望的紫外線照射處理。Therefore, according to the above-described light irradiation device, when the lamp is lit, the high-pressure discharge lamp 10 is selectively cooled, that is, the supercooling preventing portion 15 of the discharge tube 11 is weakened by the presence of the gap 30 (air layer). Further, since the central portion 14 which is in contact with the outer tube 20 of the discharge tube 11 is sufficiently cooled by the cooling water W, the damage of the discharge tube 11 can be prevented, and the supercooling preventing portion 15 can be surely prevented from being prevented. Supercooling Since the illuminance of the unvaporized invention due to mercury is not lowered, a stable output can be surely obtained for a long period of time, so that the desired ultraviolet irradiation treatment can be surely performed.

又,高壓放電燈10為雙重管構造之故,因而萬一在點亮燈時,即使有放電管11破損的情形,水銀也經由冷卻水W的循環流路可防止流出至外部的情形,而可防止 光照射裝置受到污染的情形。Further, since the high pressure discharge lamp 10 has a double pipe structure, even when the lamp is lit, even if the discharge tube 11 is broken, the mercury can be prevented from flowing out to the outside through the circulation flow path of the cooling water W. Preventable The light irradiation device is contaminated.

以上,針對於本發明的實施形態加以說明,惟本發明並不被限定於上述實施形態者,可作各種變更。The embodiments of the present invention have been described above, but the present invention is not limited to the above embodiments, and various modifications can be made.

例如在第1實施形態的高壓放電燈中,外管的擴徑部是構成在位於放電管的至少突出於內部空間內的電極部分的周圍的過冷卻防止部分的外周面與外管的內周面之間形成有朝全周延伸的空隙就可以,例如第8圖所示地,作成由比放電管11的過冷卻防止部分15還位於軸方向內方側的部朝軸方向外方延伸般地形成擴徑部22,而在包含放電管11的過冷卻防止部分15的外周面與外管20的內周面之間的領域的部分形成有朝全面延伸的空隙30的構成也可以。For example, in the high pressure discharge lamp according to the first embodiment, the enlarged diameter portion of the outer tube is formed on the outer peripheral surface of the supercooling preventing portion located around the electrode portion of the discharge tube that protrudes at least in the inner space, and the inner circumference of the outer tube. A gap extending toward the entire circumference may be formed between the surfaces. For example, as shown in FIG. 8, the portion which is located on the inner side in the axial direction of the supercooling preventing portion 15 of the discharge tube 11 is formed to extend outward in the axial direction. The enlarged diameter portion 22 may be formed, and a portion of the region between the outer peripheral surface of the supercooling preventing portion 15 including the discharge tube 11 and the inner peripheral surface of the outer tube 20 may be formed with a gap 30 extending toward the entire surface.

又,外管的形狀是並沒有特別地加以限定者,使用著具有因應於放電管的外形形狀的內形形狀者,例如放電管的外形形狀為橢圓狀時,則外管的內形形狀被加工(形成)可內包放電管的大小的橢圓狀,藉由上述的方法,在內部配置放電管的狀態下,密接放電管的中央部的外周面與外管的內周面就可以。Further, the shape of the outer tube is not particularly limited, and an inner shape having an outer shape depending on the outer shape of the discharge tube is used. For example, when the outer shape of the discharge tube is elliptical, the inner shape of the outer tube is The elliptical shape of the discharge tube can be processed (formed), and the outer peripheral surface of the central portion of the discharge tube and the inner peripheral surface of the outer tube can be adhered to each other in a state in which the discharge tube is disposed inside by the above method.

又,本發明是並不被限定於毛細管型燈者,可適用於在點亮燈時須做冷卻的例如金屬鹵化物燈等的高輸出的高壓放電燈,在金屬鹵化物燈的情形,例如碘化鐵等的金屬鹵化物及例如氬氣體等的稀有氣體與水銀一起被封入在放電管內。Further, the present invention is not limited to a capillary type lamp, and can be applied to a high-output high-pressure discharge lamp such as a metal halide lamp that needs to be cooled when the lamp is turned on. In the case of a metal halide lamp, for example, A metal halide such as iron iodide or a rare gas such as argon gas is enclosed in the discharge tube together with mercury.

又,上述實施例的高壓放電燈的密封部,是依將石英 玻璃的管體作成熔融狀態使之壓潰的夾緊封閉法者,或是在極的外周直接纏住在經加熱的中間玻璃(電極與石英玻璃的中間性線膨脹率的玻璃),熔敷於石英玻璃而依密封的漸變封閉法者也可以,亦即並不被限定者。Moreover, the sealing portion of the high pressure discharge lamp of the above embodiment is a quartz The tube body of the glass is made into a clamping method in which it is crushed in a molten state, or is directly entangled in the heated intermediate glass (glass of an intermediate linear expansion ratio of the electrode and the quartz glass) on the outer periphery of the pole, and is deposited. It is also possible to use a gradual closure method for sealing the quartz glass, that is, it is not limited.

又,如第9圖所示地,藉由密封方法,有密封部13A為高壓放電燈10對於管軸方向未朝垂直方向縮小的情形(也包含擴大的情形),惟在該情形,第1實施形態的構成,亦即作為外管20使用在兩端部具有擴徑部22者,藉由將外管22的擴徑部22的內徑L6作成比密封部13A的最大外徑L5還大,而在放電管11的過冷卻防止部分15的外周面與外管20的內周面之間形成有朝全周延伸的空隙30,藉由此,可形成所期望的過冷卻防止部分的情形。Further, as shown in Fig. 9, the sealing portion 13A is a case where the high pressure discharge lamp 10 is not narrowed in the direction of the tube axis in the direction of the tube axis (including the case of expansion), but in this case, the first In the configuration of the embodiment, the outer diameter of the enlarged diameter portion 22 of the outer tube 22 is larger than the maximum outer diameter L5 of the sealing portion 13A. On the other hand, a gap 30 extending toward the entire circumference is formed between the outer peripheral surface of the supercooling preventing portion 15 of the discharge tube 11 and the inner peripheral surface of the outer tube 20, whereby a desired supercooling preventing portion can be formed. .

又,在本發明的光照射裝置,具備本發明的高壓放電燈,若具備在點亮燈時依冷卻高壓放電燈的冷卻水的冷卻機構的構成,則其他構成構件的具體性構成是並未特別加以限定者。Further, the light irradiation device of the present invention includes the high-pressure discharge lamp of the present invention, and if the cooling mechanism for cooling the cooling water of the high-pressure discharge lamp is provided when the lamp is turned on, the specific configuration of the other constituent members is not Specially limited.

例如,反射鏡是因應於處理目的的所期望的光特性,具體上作為平行光照射工件的功能,或是聚光而能得到照射於工件般地被選擇,可使用例如斷面具有橢圓狀反射面的槽狀者。這時候,藉由高壓放電燈為配置該中心與反射鏡的第1焦點一致的位置,使得來自高壓放電燈的光被聚光在反射鏡的第2焦點的位置。For example, the mirror is a desired light characteristic for the purpose of processing, specifically as a function of illuminating the workpiece by parallel light, or is selected by concentrating light to be irradiated to the workpiece, and for example, an elliptical reflection may be used for the section. The groove of the face. At this time, the high-pressure discharge lamp is disposed at a position where the center coincides with the first focus of the mirror, so that the light from the high-pressure discharge lamp is concentrated at the position of the second focus of the mirror.

10,40‧‧‧高壓放電燈10,40‧‧‧High pressure discharge lamp

11,41‧‧‧放電管11,41‧‧‧Discharge tube

12,42‧‧‧內管12,42‧‧‧Inside

13,13A,43‧‧‧密封部13,13A, 43‧‧‧ Sealing Department

14,44‧‧‧中央部14,44‧‧‧Central Department

15,45‧‧‧過冷卻防止部分15,45‧‧‧Overcooling prevention section

16‧‧‧電極16‧‧‧Electrode

17‧‧‧金屬箔17‧‧‧metal foil

18‧‧‧外部引線18‧‧‧External leads

20,50‧‧‧外管20,50‧‧‧External management

21‧‧‧中央部21‧‧‧Central Department

22‧‧‧擴徑部22‧‧‧Extended section

25‧‧‧底座25‧‧‧Base

26‧‧‧接著劑26‧‧‧Adhesive

30‧‧‧空隙30‧‧‧ gap

35‧‧‧環狀空隙35‧‧‧ annular gap

46‧‧‧縮徑部46‧‧‧Reducing section

60‧‧‧冷卻套60‧‧‧ Cooling sleeve

61‧‧‧冷卻水供應流路形成構件61‧‧‧Cooling water supply flow path forming member

62‧‧‧冷卻排出流路形成構件62‧‧‧Cooling discharge flow path forming member

63,64‧‧‧鎖口部63,64‧‧‧Locking

65‧‧‧冷卻水流路65‧‧‧Cooling water flow path

W‧‧‧冷卻水W‧‧‧Cooling water

70‧‧‧反射鏡70‧‧‧Mirror

71‧‧‧反射面71‧‧‧reflecting surface

75‧‧‧罩幕平台75‧‧‧ Covering platform

M‧‧‧罩幕M‧‧‧ mask

76‧‧‧工件平台76‧‧‧Workpiece platform

77‧‧‧工作77‧‧‧ work

80‧‧‧高壓水銀燈80‧‧‧High pressure mercury lamp

81‧‧‧玻璃管部81‧‧‧ Glass Tube Department

82‧‧‧密封部82‧‧‧ Sealing Department

83‧‧‧電極83‧‧‧Electrode

84‧‧‧引線端子84‧‧‧Lead terminal

85‧‧‧中空層85‧‧‧ hollow layer

88‧‧‧冷卻套88‧‧‧Cooling sleeve

89‧‧‧流路89‧‧‧Flow

第1圖是表示本發明的第1實施形態的高壓放電燈的一例的構成的概略說明用斷面圖。Fig. 1 is a cross-sectional view showing a schematic configuration of an example of a high pressure discharge lamp according to a first embodiment of the present invention.

第2圖是表示圖示於第1圖的高壓放電燈的主要部分的擴大斷面圖。Fig. 2 is an enlarged cross-sectional view showing a main part of the high pressure discharge lamp shown in Fig. 1.

第3圖是表示用以說明圖示於第1圖的高壓放電燈的製造方法的圖式,(a)是表示外管及放電管的構成的說明用斷面圖,(b)是表示在外管內配置有放電管的狀態的說明用斷面圖,(c)是表示(b)的A-A線斷面圖,(d)是表示藉由經加熱處理使得放電管的外周面與外管的內周面被密接的狀態的與(c)相同的切斷部的斷面圖。Fig. 3 is a view for explaining a method of manufacturing the high pressure discharge lamp shown in Fig. 1. (a) is a cross-sectional view for explaining the configuration of the outer tube and the discharge tube, and (b) is for showing the outside. A cross-sectional view for explaining a state in which a discharge tube is disposed in a tube, (c) is a cross-sectional view taken along line A-A of (b), and (d) is a view showing an outer peripheral surface of the discharge tube by heat treatment. A cross-sectional view of the cut portion in the same state as (c) in which the inner peripheral surface of the tube is in close contact with each other.

第4圖是表示本發明的第2實施形態的高壓放電燈的一例的構成的概略說明用斷面圖。Fig. 4 is a cross-sectional view showing a schematic configuration of an example of a high pressure discharge lamp according to a second embodiment of the present invention.

第5圖是表示圖示於第4圖的高壓放電燈的主要部分的擴大斷面圖。Fig. 5 is an enlarged cross-sectional view showing the main part of the high pressure discharge lamp shown in Fig. 4.

第6圖是表示本發明的光照射裝置的一例的構成的概略說明用斷面圖。Fig. 6 is a cross-sectional view showing a schematic configuration of an example of a light irradiation device according to the present invention.

第7圖是表示第6圖的B-B線斷面圖。Fig. 7 is a sectional view taken along line B-B of Fig. 6.

第8圖是表示本發明的高壓放電燈的其他構成例的主要部分的斷面圖。Fig. 8 is a cross-sectional view showing the main part of another configuration example of the high pressure discharge lamp of the present invention.

第9圖是表示本發明的高壓放電燈的另一構成例的主要部分的斷面圖。Fig. 9 is a cross-sectional view showing the main part of another configuration example of the high pressure discharge lamp of the present invention.

第10圖是表示習知的高壓放電燈的一例的構成的概略說明用斷面圖。FIG. 10 is a cross-sectional view showing a schematic configuration of an example of a conventional high-pressure discharge lamp.

第11圖是表示用以說明圖示於第10圖的高壓放電燈 的使用狀態的說明用斷面圖。Figure 11 is a view showing the high pressure discharge lamp shown in Figure 10 A description of the state of use is provided in a sectional view.

10‧‧‧高壓放電燈10‧‧‧High pressure discharge lamp

11‧‧‧放電管11‧‧‧Discharge tube

12‧‧‧內管12‧‧‧Inside

13‧‧‧密封部13‧‧‧ Sealing Department

14‧‧‧中央部14‧‧‧Central Department

15‧‧‧過冷卻防止部分15‧‧‧Overcooling prevention section

16‧‧‧電極16‧‧‧Electrode

17‧‧‧金屬箔17‧‧‧metal foil

18‧‧‧外部引線18‧‧‧External leads

20‧‧‧外管20‧‧‧External management

21‧‧‧中央部21‧‧‧Central Department

22‧‧‧擴徑部22‧‧‧Extended section

25‧‧‧底座25‧‧‧Base

26‧‧‧接著劑26‧‧‧Adhesive

30‧‧‧空隙30‧‧‧ gap

Claims (6)

一種高壓放電燈,其特徵為:在兩端被密封的內管的內部,具有一對電極被相對配置,而且至少水銀被封入所成的整體成棒狀的放電管,及將該放電管配置於其內部之外管,在外管內部,放電管為其中央部之外周面的至少一部分以接觸狀態或密接狀態配置於外管的的中央部之內周面而具有雙重管構造,在位於放電管的至少上述電極周圍的兩端部的外周面與外管的兩端部的內周面之間形成有朝全周延伸的空隙。 A high-pressure discharge lamp characterized in that: a pair of electrodes are disposed opposite each other in an inner tube sealed at both ends, and at least mercury is sealed into a whole rod-shaped discharge tube, and the discharge tube is disposed In the inner tube, the discharge tube has a double tube structure in which the discharge tube is disposed in the inner peripheral surface of the central portion of the outer tube in a contact state or a close contact state in at least a part of the outer peripheral surface of the central portion, and is disposed in the discharge. At least the gap extending toward the entire circumference is formed between the outer peripheral surface of the both end portions around the electrode and the inner peripheral surface of the both end portions of the outer tube. 如申請專利範圍第1項所述的高壓放電燈,其中,外管是在兩端部具有擴徑部,藉由該擴徑部形成有空隙。 The high-pressure discharge lamp according to claim 1, wherein the outer tube has an enlarged diameter portion at both end portions, and a gap is formed by the enlarged diameter portion. 如申請專利範圍第1項所述的高壓放電燈,其中,外管是直管狀,放電管是位於電極周圍的兩端部比中央部還小徑者,藉由此形成有空隙。 The high-pressure discharge lamp according to claim 1, wherein the outer tube is a straight tube, and the discharge tube has a small diameter at both end portions around the electrode than the central portion, whereby a gap is formed. 如申請專利範圍第1項所述的高壓放電燈,其中,上述放電管與上述外管是藉由接著劑被固定。 The high-pressure discharge lamp according to claim 1, wherein the discharge tube and the outer tube are fixed by an adhesive. 一種高壓放電燈的製造方法,其特徵為:具有:在外管內插入放電管所配置的狀態下,藉由加熱把放電管予以膨脹,而在位於放電管的至少電極周圍的兩端部的外周面與外管的兩端部的內周面之間形成有朝全周延伸的空隙的狀態下,將放電管的中央部之外周面與外管的中央部之外周面加以密接的工程。 A method of manufacturing a high-pressure discharge lamp, characterized in that: in a state in which a discharge tube is inserted into an outer tube, the discharge tube is expanded by heating, and the outer circumference of both end portions around at least the electrode of the discharge tube is expanded In a state in which a gap extending toward the entire circumference is formed between the surface and the inner peripheral surface of the both end portions of the outer tube, the outer peripheral surface of the central portion of the discharge tube and the outer peripheral surface of the central portion of the outer tube are in close contact with each other. 一種光照射裝置,其特徵為: 具備申請專利範圍第1項至第3項中任一項所述的高壓放電燈,設有形成在點亮燈時冷卻該高壓放電燈的冷卻水沿著外管壁面流過的流路的流路形成構件。A light irradiation device characterized by: The high-pressure discharge lamp according to any one of the items 1 to 3, wherein the flow of the cooling water that cools the high-pressure discharge lamp while flowing the lamp along the outer tube wall surface is formed. The road forms a member.
TW97106091A 2006-12-08 2008-02-21 A high pressure discharge lamp, a manufacturing method thereof, and a light irradiation device TWI399784B (en)

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